Krone EzBA Software KS403-42 Operating Instructions
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Enclose this document with the operating instructions of the machine.
Supplement to operating instructions
Document number: 150001776_00_en
Version: 02/11/2021
Rotary rakes
Software version: D2515020138300003
Error messages and information messages
Table of contents
2
Rotary rakes
Supplement to operating instructions 150001776_00_en
1
1.1
1.2
1.3
Information on this document
Validity
1
1.1
Information on this document
Validity
This document is valid for:
KS403-42 (Swadro TC 1370)
Re-ordering
You can request a replacement document if this document became completely or partly unusable, or if you need it in a different language. Please specify the document number shown on the cover page in your order. Alternatively, you can download the document online from
KRONE MEDIA https://media.mykrone.green
.
Applicable documents
To ensure that the machine is used safely and as intended, observe the following further applicable documents.
• Operating instructions of the respective machine
Rotary rakes
Supplement to operating instructions 150001776_00_en 3
2
2.1
2
Safety
Meaning of the supplement to the operating instructions
Safety
WARNING
Risk of injury due to non-observance of relevant safety instructions
If the relevant safety instructions are not observed, persons may be seriously injured or killed.
In order to avoid accidents, the relevant safety instructions in the operating instructions must be read and observed.
WARNING
Risk of injury due to non-observance of safety routines
If the relevant safety routines are not observed, persons may be seriously injured or killed.
In order to avoid accidents, the safety routines in the operating instructions must be read and observed.
INFO
Depending on the machine type, the basic safety instructions can be found in the chapter
“Safety”, “Basic Safety Instructions” or in the chapter “Safety” of the machine operating instructions.
2.1
Meaning of the supplement to the operating instructions
The supplement to the operating instructions is an important document and a part of the machine. It is aimed at the user and contains safety-relevant information.
If the supplement to the operating instructions is not observed, people may be seriously injured or killed.
Read in full and observe the “Safety” chapter of the corresponding operating instructions
before using the machine for the first time, see Page 3 .
Before working, also read and observe the respective sections of the corresponding operating instructions,
Keep the supplement to the operating instructions ready to hand for the user of the machine.
Hand over the supplement to the operating instructions to subsequent users.
4
Rotary rakes
Supplement to operating instructions 150001776_00_en
3
Error messages
Possible error types (FMI)
3
3.1
Error messages
WARNING
Risk of injury to persons and damage to machines if error messages are ignored
If error messages are ignored and the fault is not rectified, there is a risk of injury to persons and/or severe damage to the machine.
Eliminate the disturbance when an error message is displayed,
If the fault cannot be rectified, contact KRONE service partner.
KMC - 520192- 19
CAN1
3.1
EQG000-034
Configuration of an error message
The error message is configured according to the following sample: e.g. error message
"520192-19 CAN1 "
520192 19
SPN (Suspect Parameter
Number) = error number
CAN1
Icon
Acknowledging error message
Note down the error message.
Briefly press on .
Æ The acoustic signal stops and the error display is no longer indicated. If the fault occurs again, the error message will be displayed again.
Rectify the error,
Possible error types (FMI)
There are different types of errors which are shown under the term FMI (Failure Mode
Identification) with an appropriate code.
Rotary rakes
Supplement to operating instructions 150001776_00_en 5
3
3.2
Error messages
Error list
10
11
12
13
8
9
6
7
4
5
2
3
FMI
0
1
18
19
20
21
31
14
15
16
17
Meaning
The upper limit value was greatly exceeded.
The lower limit value was far below the required one.
The data is not permitted.
There is an overvoltage or a short circuit to supply voltage.
There is an undervoltage or a short circuit to ground.
A cable is broken or amperage is too low.
There is a short circuit to ground or amperage is too low.
The mechanics do not respond or the expected result was not achieved.
The frequency is not permitted.
There is an abnormal update rate.
There is an abnormal rate of change.
The error cause is unknown.
There is an internal error.
The values of the calibration are outside the value range.
Particular instructions are required.
The upper limit value has been reached.
The upper limit value has been exceeded.
The lower limit value has been reached.
The lower limit value has not been reached.
There is a CAN communication failure.
The data deviates upwards.
The data deviates downwards.
The condition has been fulfilled.
3.2
Error list
Overview of the control units
Abbreviation
KMC
Explanation
KRONE Machine Controller
General information on error causes
The sequence of the possible causes listed here was selected such that the easiest tests with regard to accessibility/handling are listed first. This is intended to make troubleshooting easier.
Following the given references takes you to the individual test steps of the possible error causes. If the error has not been eliminated after all test steps have been completed, the next possible cause must be checked or the next error in the error list of the terminal must be eliminated. The components to be checked in detail, such as contacts, connector designations, etc., are not listed in the test steps. Use the circuit diagram to locate them.
>>>
2
6
Rotary rakes
Supplement to operating instructions 150001776_00_en
Error list
Software version: D2515020138500003_500,
D2515020142000003_500
Control unit: KMC
Page 1
Error number
KMC-520192-19
Error text
CAN1 - CAN disturbance between control units
KMC-520193-19 CAN2 - CAN disturbance between control units
KMC-520194-19 CAN3 - CAN disturbance between control units
KMC-520195-19 CAN4 - CAN disturbance between control units
KMC-520198-12 Control unit - Internal Error
KMC-520232-12
KMC-520234-31
KMC-521100-3
KMC-521100-4
KMC-521100-5
KMC-521100-6
KMC-521101-3
KMC-521101-4
KMC-521101-5
KMC-521101-6
KMC-521102-3
Vehicle identification number -
Internal Error
System check with KMC failed
Voltage group UB1 - Overvoltage
Voltage group UB1 - Undervoltage
Voltage group UB1 - Ground fault
Voltage group UB1 - Overload
Voltage group UB2 - Overvoltage
Voltage group UB2 - Undervoltage
Voltage group UB2 - Ground fault
Voltage group UB2 - Overload
Voltage group UB3 - Overvoltage
Description
There is a CAN disturbance between control units on CAN 1.
Figure
There is a CAN disturbance between control units on CAN 2.
There is a CAN disturbance between control units on CAN 3.
There is a CAN disturbance between control units on CAN 4.
An internal error in the control unit which was actuated by defective software or hardware.
Vehicle identification number has not been initialised.
With the KMC the cross-controller adjustment of system-relevant machine data has failed.
The input voltage of the corresponding voltage group is too high.
The input voltage of the corresponding voltage group is too low.
A ground fault has occurred on the supply voltage.
The maximum load on the supply voltage has been exceeded.
The input voltage of the corresponding voltage group is too high.
The input voltage of the corresponding voltage group is too low.
The maximum load on the supply voltage has been exceeded.
The maximum load on the supply voltage has been exceeded.
The input voltage of the corresponding voltage group is too high.
Page 2
Error number
KMC-521102-4
KMC-521102-5
KMC-521102-6
KMC-521103-3
Error text
Voltage group UB3 - Undervoltage
Voltage group UB3 - Ground fault
Voltage group UB3 - Overload
Voltage group UB4 - Overvoltage
KMC-521103-4 Voltage group UB4 - Undervoltage
KMC-521103-5
KMC-521103-6
KMC-521104-3
KMC-521104-4
KMC-521104-5
KMC-521104-6
KMC-521105-3
KMC-521105-4
KMC-521105-5
KMC-521105-6
KMC-521106-11
Voltage group UB4 - Ground fault
Voltage group UB4 - Overload
Voltage group UB5 - Overvoltage
Voltage group UB5 - Undervoltage
Voltage group UB5 - Ground fault
Voltage group UB5 - Overload
Voltage group UB6 - Overvoltage
Voltage group UB6 - Undervoltage
Voltage group UB6 - Ground fault
Voltage group UB6 - Overload
Supply voltage sensors - General disturbance
Description
The input voltage of the corresponding voltage group is too low.
Figure
A ground fault has occurred on the supply voltage.
The maximum load on the supply voltage has been exceeded.
The input voltage of the corresponding voltage group is too high.
The input voltage of the corresponding voltage group is too low.
A ground fault has occurred on the supply voltage.
The maximum load on the supply voltage has been exceeded.
The input voltage of the corresponding voltage group is too high.
The input voltage of the corresponding voltage group is too low.
A ground fault has occurred on the supply voltage.
The maximum load on the supply voltage has been exceeded.
The input voltage of the corresponding voltage group is too high.
The input voltage of the corresponding voltage group is too low.
A ground fault has occurred on the supply voltage.
The maximum load on the supply voltage has been exceeded.
The voltage has been switched off due to an overload or a short circuit on the supply voltage of the sensors.
Page 3
Error number
KMC-521107-3
KMC-521107-4
KMC-521108-11
KMC-521109-11
KMC-521110-11
KMC-521111-11
KMC-521112-11
Error text
Supply voltage - Overvoltage
Supply voltage - Undervoltage
Control unit - General disturbance
Control unit - General disturbance
Control unit - General disturbance
Control unit - General disturbance
Control unit - General disturbance
Description
The power supply on the UE connection is too high.
The power supply on the UE connection is too low.
The voltage group relay UB1 has not passed the self-test.
Figure
The voltage group relay UB2 has not passed the self-test.
The voltage group relay UB3 has not passed the self-test.
The voltage group relay UB4 has not passed the self-test.
The voltage group relay UB5 has not passed the self-test.
KMC-521113-11 Control unit - General disturbance The voltage group relay UB6 has not passed the self-test.
KMC-521114-11
KMC-521115-11
KMC-521116-11
KMC-521117-11
KMC-521118-11
KMC-521320-2
Sensor supply voltage U1 - General disturbance
Sensor supply voltage U2 - General disturbance
Sensor supply voltage U3 - General disturbance
Sensor supply voltage U4 - General disturbance
Voltage group relay UB2 - General disturbance
Machine configuration - Logic error electronics
The voltage group Uext1 for supplying the sensors is defective, for example due to overload or short circuit.
The voltage group Uext2 for supplying the sensors is defective, for example due to overload or short circuit.
The voltage group Uext3 for supplying the sensors is defective, for example due to overload or short circuit.
The voltage group Uext4 for supplying the sensors is defective, for example due to overload or short circuit.
Platform error only for BiG X: A disturbance has been detected at the intake/header. The voltage group relay
UB2 was therefore switched off.
Configuration of the machine is not compatible with the hardware.
KMC-521350-11 Control unit - General disturbance
KMC-521351-11 Control unit - General disturbance
Page 4
Error number
KMC-522001-2
Error text
Logic error electronics
KMC-522002-7 Logic fault mechanics
KMC-522003-7 Logic fault mechanics
KMC-522004-7 Logic fault mechanics
KMC-522005-7 Logic fault mechanics
KMC-522006-7 Logic fault mechanics
KMC-522008-7 Logic fault mechanics
KMC-522009-7 Logic fault mechanics
KMC-522010-7 Logic fault mechanics
KMC-522011-7 Logic fault mechanics
KMC-522012-7 Logic fault mechanics
KMC-522013-7 Logic fault mechanics
KMC-522014-7 Logic fault mechanics
KMC-522015-7 Logic fault mechanics
KMC-522016-7 Logic fault mechanics
KMC-522017-7 Logic fault mechanics
Description Figure
Page 5
Error number
KMC-522018-7
Error text
Logic fault mechanics
KMC-522019-7 Logic fault mechanics
KMC-522020-7 Logic fault mechanics
KMC-522021-7 Logic fault mechanics
KMC-522022-7 Logic fault mechanics
KMC-522023-16 Upper limit value exceeded
KMC-522079-7 Logic fault mechanics
KMC-522101-3 Sensor B01 - Cable break
KMC-522101-4 Sensor B01 - Short circuit to ground or UB
KMC-522102-3 Sensor B02 - Cable break
KMC-522102-4 Sensor B02 - Short circuit to ground or UB
KMC-522103-3 Sensor B03 - Cable break
KMC-522103-4 Sensor B03 - Short circuit to ground or UB
KMC-522104-3 Sensor B04 - Cable break
KMC-522104-4 Sensor B04 - Short circuit to ground or UB
KMC-522105-3 Sensor B05 - Short circuit to UB
Description
The universal shaft is rotating faster than permitted.
Figure
Page 6
Error number
KMC-522105-4
Error text
Sensor B05 - Cable break or short circuit to ground
Description
KMC-522106-3 Sensor B06 - Short circuit to UB
KMC-522106-4 Sensor B06 - Cable break or short circuit to ground
KMC-522107-3 Sensor B07 - Short circuit to UB
KMC-522107-4 Sensor B07 - Cable break or short circuit to ground
KMC-522108-3 Sensor B08 - Short circuit to UB
KMC-522108-4 Sensor B08 - Cable break or short circuit to ground
KMC-522109-3 Sensor B09 - Cable break
KMC-522109-4
KMC-522110-3
Sensor B09 - Short circuit to ground or UB
Sensor B10 - Cable break
KMC-522110-4
KMC-522111-3
Sensor B10 - Short circuit to ground or UB
Sensor B11 - Cable break
KMC-522111-4
KMC-522112-3
Sensor B11 - Short circuit to ground or UB
Sensor B12 - Cable break
KMC-522112-4
KMC-522113-3
Sensor B12 - Short circuit to ground or UB
Sensor B13 - Short circuit to UB
Figure
Page 7
Error number
KMC-522113-4
KMC-522114-3
Error text
Sensor B13 - Cable break or short circuit to ground
Description
Sensor B14 - Short circuit to UB
KMC-522114-4
KMC-522115-3
Sensor B14 - Cable break or short circuit to ground
Sensor B15 - Short circuit to UB
KMC-522115-4
KMC-522116-3
Sensor B15 - Cable break or short circuit to ground
Sensor B16 - Cable break
KMC-522116-4
KMC-522117-3
Sensor B16 - Short circuit to ground or UB
Sensor B17 - Cable break
KMC-522117-4
KMC-522118-3
KMC-522118-4
KMC-522119-3
Sensor B17 - Short circuit to ground or UB
Sensor B18 wheel sensor - Cable break
Sensor B18 wheel sensor - Short circuit to ground or UB
Sensor B19 - Short circuit to UB
KMC-522119-4 Sensor B19 - Cable break or short circuit to ground
KMC-522120-3 Sensor B20 - Cable break
KMC-522120-4 Sensor B20 - Short circuit to ground or UB
KMC-522121-3 Sensor B21 - Short circuit to UB
Figure
Page 8
Error number
KMC-522121-4
Error text
Sensor B21 - Cable break or short circuit to ground
Description
KMC-522301-3
KMC-522301-6
Valve Q01 - Cable break or short circuit to UB
Valve Q01 - Short circuit to ground
KMC-522302-3
KMC-522302-6
Valve Q02 - Cable break or short circuit to UB
Valve Q02 - Short circuit to ground
KMC-522303-3
KMC-522303-6
Valve Q03 Pilot valve - Cable break or short circuit to UB
Valve Q03 Pilot valve - Short circuit to ground
KMC-522304-3
KMC-522304-6
Valve Q04 - Cable break or short circuit to UB
Valve Q04 - Short circuit to ground
KMC-522305-3
KMC-522305-6
Valve Q05 - Cable break or short circuit to UB
Valve Q05 - Short circuit to ground
KMC-522306-3
KMC-522306-6
Valve Q06 - Cable break or short circuit to UB
Valve Q06 - Short circuit to ground
KMC-522308-3
KMC-522308-6
Valve Q09 - Cable break or short circuit to UB
Valve Q09 - Short circuit to ground
KMC-522309-3 Valve Q10 - Cable break or short circuit to UB
Figure
Page 9
Error number
KMC-522309-6
Error text
Valve Q10 - Short circuit to ground
Description
KMC-522310-3
KMC-522310-6
Valve Q07 - Cable break or short circuit to UB
Valve Q07 - Short circuit to ground
KMC-522311-3
KMC-522311-6
Valve Q08 - Cable break or short circuit to UB
Valve Q08 - Short circuit to ground
KMC-522312-3
KMC-522312-6
Valve Q13 - Cable break or short circuit to UB
Valve Q13 - Short circuit to ground
KMC-522313-3
KMC-522313-6
Valve Q14 - Cable break or short circuit to UB
Valve Q14 - Short circuit to ground
KMC-522314-3
KMC-522314-6
Valve Q15 - Cable break or short circuit to UB
Valve Q15 - Short circuit to ground
KMC-522315-3
KMC-522315-6
Valve Q16 - Cable break or short circuit to UB
Valve Q16 - Short circuit to ground
KMC-522317-3
KMC-522317-6
Valve Q12 - Cable break or short circuit to UB
Valve Q12 - Short circuit to ground
KMC-522318-3 Valve Q11 - Cable break or short circuit to UB
Figure
Error number
KMC-522318-6
Error text
Valve Q11 - Short circuit to ground
Description
KMC-522319-3
KMC-522319-6
Valve Q21 - Cable break or short circuit to UB
Valve Q21 - Short circuit to ground
KMC-522331-3
KMC-522331-6
Valve Q17 - Cable break or short circuit to UB
Valve Q17 - Short circuit to ground
KMC-522332-3
KMC-522332-6
Valve Q18 - Cable break or short circuit to UB
Valve Q18 - Short circuit to ground
KMC-522333-3
KMC-522333-6
Valve Q19 - Cable break or short circuit to UB
Valve Q19 - Short circuit to ground
KMC-522334-3
KMC-522334-6
Valve Q20 - Cable break or short circuit to UB
Valve Q20 - Short circuit to ground
KMC-522341-3
KMC-522341-6
Engine M01 - Cable break or short circuit to UB
Engine M01 - Short circuit to ground
KMC-522342-3
KMC-522342-6
Engine M02 - Cable break or short circuit to UB
Engine M02 - Short circuit to ground
KMC-522343-3 Engine M03 - Cable break or short circuit to UB
Page 10
Figure
Error number
KMC-522343-6
Error text
Engine M03 - Short circuit to ground
Description
KMC-522344-3
KMC-522344-6
Engine M04 - Cable break or short circuit to UB
Engine M04 - Short circuit to ground
KMC-522351-3
KMC-522351-6
KMC-522354-3
Lamp
- E01 Working light front left
- E02 Working light front right
- E03
- Cable break or short circuit to UB
Lamp
- E01 Working light front left
- E02 Working light front right
- E03
- Short circuit to ground
Valve Q22 - Cable break or short circuit to UB
KMC-522354-6 Valve Q22 - Short circuit to ground
KMC-522510-19 ISB - Malfunction
KMC-522511-12 Internal Error
KMC-522540-19 Control A30 KMB 1 - Malfunction
KMC-522541-4 Control A30 KMB 1 - Undervoltage
KMC-522542-12 Control A30 KMB 1 - Internal Error
KMC-522543-3 Control A30 KMB 1 - Overvoltage
KMC-522545-19 Control A31 KMB 2 - Malfunction
KMC-522546-4 Control A31 KMB 2 - Undervoltage
Page 11
Figure
Error number
KMC-522547-12
Error text
Control A31 KMB 2 - Internal Error
Description
KMC-522548-3 Control A31 KMB 2 - Overvoltage
KMC-522560-19 Control A31 KMB 2 - Malfunction
KMC-522561-4 Undervoltage
KMC-522562-12 Internal Error
KMC-522565-3 Overvoltage
Figure
Page 12
4
4.1
4
Information messages
Information messages
Information messages
20
4.1
I - 2001
FULL
EQ001-223
An information message is indicated in the display to ensure smooth running of the machine functions. At the same time, an audio signal will be heard (continuous horn signal). For a list of information messages
.
The information message is structured according to the following sample: e.g. information
I message "I-2001 FULL "
Information message
2001 FULL
Information message number Icon
Acknowledging the information message
Make a note of the information message.
Briefly press on .
Æ The acoustic signal stops and the information message is no longer indicated.
Check the information message, see Page 20
.
The following key function can be selected:
The following key functions can be selected:
Icon Designation
Acknowledging the information message
Explanation
If the disturbance occurs again, the information message will be displayed again.
Information messages
Overview of the control units
Abbreviation
KMC
Explanation
KRONE Machine Controller
>>>
2
Rotary rakes
Supplement to operating instructions 150001776_00_en
Information messages
Software version: D2515020138500003_500,
D2515020142000003_500
Control unit: KMC
Page 1
I-2007
I-2008
I-2009
I-2010
I-2011
Info number
I-2001
I-2002
I-2003
I-2004
I-2005
I-2006
Info message Figure
Index
A
Acknowledging error message ............................. 5
Applicable documents .......................................... 3
E
Error list ................................................................ 6
Error messages .................................................... 5
I
Information messages ........................................ 20
Information on this document ............................... 3
M
Meaning of the supplement to the operating
instructions ........................................................... 4
P
Possible error types (FMI) .................................... 5
R
Re-ordering .......................................................... 3
S
Safety ................................................................... 4
V
Validity .................................................................. 3
Rotary rakes
Supplement to operating instructions 150001776_00_en 23
Maschinenfabrik
Bernard Krone GmbH & Co. KG
* Heinrich-Krone-Straße 10
D-48480 Spelle
* Postfach 11 63
D-48478 Spelle
' +49 (0) 59 77 / 935-0
6 +49 (0) 59 77 / 935-339
ü
www.landmaschinen.krone.de
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