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ES420.1
Thermo Module
User’s Guide
www.etas.com
Copyright
The data in this document may not be altered or amended without special noti fication from ETAS GmbH. ETAS GmbH undertakes no further obligation in relation to this document. The software described in it can only be used if the customer is in possession of a general license agreement or single license.
Using and copying is only allowed in concurrence with the specifications stipulated in the contract.
Under no circumstances may any part of this document be copied, reproduced, transmitted, stored in a retrieval system or translated into another language without the express written permission of ETAS GmbH.
© Copyright 2019 ETAS GmbH, Stuttgart
The names and designations used in this document are trademarks or brands belonging to the respective owners.
ES420.1 - User’s Guide R08 EN - 03.2019
ETAS Content
Advantages of the Decentral Wiring Concept. . . . . . . . . . . . . . . . . . . . . . . 15
Supplying the ES400 Modules via the Connecting Line . . . . . . . . . . . . . . 28
Additional Supply of the ES400 Modules via a Y-Boost Cable. . . . . . . . . 28
ES420.1 - User’s Guide 3
ETAS Content
Assembly Environment and Components for Attaching the Module. . . 32
Potential Equalization in the Vehicle and Mounting the Modules . . . . . 32
Guarantee of Features as defined by IP67 . . . . . . . . . . . . . . . . . . . . . . . . . 33
How to Connect and Attach ES400 Modules . . . . . . . . . . . . . . . . . . . . . . . 33
Connecting Several ES400 Modules Mechanically . . . . . . . . . . . . . . . . . . 35
Attaching ES400 Modules to Other Components with Screws. . . . . . . . 41
Attaching ES400 Modules on DIN Rails using Screws . . . . . . . . . . . . . . . 43
Attaching ES400 Modules to Other Components Using Cable Fasteners .
ES420.1 with additional ETAS Modules (MC Application) . . . . . . . . . . . . 48
ES420.1 with additional ETAS Modules (Rapid Prototyping Application) . .
ES400 Modules with ES910.3 (Rapid Prototyping) . . . . . . . . . . . . . . . . . . 52
ES400 Modules with ES910.3 and Drive Recorder (Rapid Prototyping) 53
ES400 Modules with ETAS RTPRO-PC (Rapid Prototyping) . . . . . . . . . . 54
Network Adapter Cannot Be Selected via Network Manager . . . . . . . . . 59
Search for Ethernet Hardware Fails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Personal Firewall Blocks Communication. . . . . . . . . . . . . . . . . . . . . . . . . . 62
ES420.1 - User’s Guide 4
ETAS Content
ES420.1 - User’s Guide 5
ETAS Content
ES420.1 - User’s Guide 6
ETAS
1
1.1
About this Manual
About this Manual
This chapter contains information about the following topics:
• “Identification of Safety Notices” on page 7
• “Presentation of Information” on page 8
• “Additional Information” on page 8
Identification of Safety Notices
The safety notices contained in this manual are identified with the danger sym bol shown below:
The safety notices shown below are used for this purpose. They provide notes to extremely important information. Please read this information carefully.
DANGER indicates an immediate danger with a high risk of death or serious injury, if not avoided.
WARNING indicates a possible danger with moderate risk of death or (serious) injury, if not avoided.
CAUTION identifies a hazard with low risk that could result in minor or medium physical injuries or property damages if not avoided.
ES420.1 - User’s Guide 7
ETAS
1.2
1.3
1.4
About this Manual
Presentation of Information
All activities to be performed by the user are presented in a "Use Case" format.
That is, the goal to be accomplished is briefly defined in the heading, and the respective steps required for reaching this goal are then presented in a list. The presentation looks as follows:
Goal definition: any advance information...
1. Step 1
Any explanation for step 1...
2. Step 2
Any explanation for step 2...
3. Step 3
Any explanation for step 3...
Any concluding comments...
Typographical conventions
The following typographical conventions are used:
Bold
Italic
Labels of the device
Particularly important text passages
Important notes for the user are presented as follows:
TIP
Important note for the user.
Scope of Supply
Prior to the initial commissioning of the module, please check whether the module was delivered with all required components and cables (see chapter
Additional cables and adapters can be obtained separately from ETAS. A list of
Additional Information
The configuration instructions for the module under INCA can be found in the corresponding software documentation.
ES420.1 - User’s Guide 8
ETAS
2
2.1
2.2
2.3
Basic Safety Notices
Basic Safety Notices
This chapter contains information about the following topics:
• “General Safety Information” on page 9
• “Requirements for Users and Duties for Operators” on page 9
General Safety Information
Please observe the Product Safety Notices ("ETAS Safety Notice") and the fol lowing safety notices to avoid health issues or damage to the device.
TIP
Carefully read the documentation (Product Safety Advice and this User's
Guide) that belongs to the product prior to the startup.
ETAS GmbH does not assume any liability for damages resulting from improper handling, unintended use or non-observance of the safety precau tions.
Requirements for Users and Duties for Operators
The product may be assembled, operated and maintained only if you have the necessary qualification and experience for this product. Incorrect operation or operation by users without sufficient qualification may lead to injuries or death or property damages.
The safety of systems that are using the product is the responsibility of the system integrator.
General safety at work
The existing regulations for safety at work and accident prevention must be followed. All applicable regulations and statutes regarding operation must be strictly followed when using this product.
Intended Use
Application area of the product
This product was developed and approved for applications in the automotive area. The module is suitable for use in interiors, in the passenger cell, in the trunk, in the engine compartment or in the exterior area of vehicles.
For use in other application areas, please contact your ETAS contact partner.
ES420.1 - User’s Guide 9
ETAS Basic Safety Notices
Requirements for the technical state of the product
The product is designed in accordance with state-of-the-art technology and recognized safety rules. The product may be operated only in a technically flaw less condition and according to the intended purpose and with regard to safety and dangers as stated in the respective product documentation. If the product is not used according to its intended purpose, the protection of the product may be impaired.
Requirements for operation
• Use the product only according to the specifications in the correspond ing User's Guide. With any deviating operation, the product safety is no longer ensured.
• Observe the requirements on the ambient conditions.
• Do not use the product in potentially explosive atmospheres.
Electrical safety and power supply
• Observe the regulations applicable at the operating location concerning electrical safety as well as the laws and regulations concerning work safety!
• Connect only current circuits with safety extra-low voltage in accordance with EN 61140 (degree of protection III) to the connections of the mod ule.
• Ensure the compliance with the connection and adjustment values (see the information in the chapter "Technical Data").
• Do not apply any voltages to the connections of the module that do not correspond to the specifications of the respective connection.
Power supply
• The power supply for the product must be safely disconnected from the supply voltage. For example, use a car battery or a suitable lab power supply.
• Use exclusively lab power supplies with double protection to the supply system (with double insulation / with reinforced insulation (DI/ RI)).
• The lab power supply must be approved for an operating altitude of
5,000 m and for an ambient temperature of up to 120 °C.
• For normal operation of the modules as well as for very long standby operation, it is possible that the vehicle battery will be drained.
Connection to the power supply
• The power cable may not be connected directly to the vehicle battery or the lab power supply, but only via a suitable fuse.
• Ensure that the connections of the lab power supply, the power supply at the module and the vehicle battery are easily accessible!
ES420.1 - User’s Guide 10
ETAS Basic Safety Notices
• Route the power cable in such a way that it is protected against abrasion, damages, deformation and kinking. Do not place any objects on the power cable!
DANGER
Dangerous electrical voltage!
Connect the power cable only with a suitable vehicle battery or with a suitable lab power supply! The connection to power outlets is not allowed!
To prevent an inadvertent insertion in power outlets, ETAS recommends to equip the power cables with safety banana plugs in areas with power outlets.
De-energizing the module
The module does not have an operating voltage switch. The module can be deenergized as follows:
• Disconnecting the cables from the measurement inputs and
• Disconnecting the module from the power supply
– Switching off the lab power supply or
– Disconnecting the module from the lab power supply
Separating device is the lab plug of the power cable or the plug of the power cable at the connection of the module or
– Disconnecting the module from the vehicle battery
Separating device is the lab plug of the power cable or the plug of the power cable at the connection of the module or
– Disconnecting the vehicle battery.
Cabling
Approved cables:
• Use exclusively ETAS cables at the connections of the module!
• Adhere to the maximum permissible cable lengths !
• Do not use any damaged cables! Cables may be repaired only by ETAS!
CAUTION
Never apply force to insert a plug into a socket.
Ensure that there is no contamination in and on the connection, that the plug fits the socket, and that you correctly aligned the plugs with the connection.
CAUTION
Damage possible to connectors of the modules or the ES4xx_BRIDGE!
Fasten the two modules with screws to the stop inside the module without canting them.
ES420.1 - User’s Guide 11
ETAS Basic Safety Notices
For detailed information about cabling, see the User's Guide of the module.
CAUTION
Potential equalization in the vehicle is possible via the shield of the connecting cables of the modules!
Install the modules only at locations with the same electrical potential or iso late the modules from the installation location.
Requirements for the place of installation
• Place the module or the module block on a smooth, even and firm foun dation.
• The module or module block must always be securely fastened.
Requirements on the ventilation
• Keep the module away from heat sources and protect it against direct exposure to the sun.
• The free space above and behind the module must be selected so that sufficient air circulation is ensured.
Fixing the module on a carrier system
When selecting the carrier system, observe the static and dynamic forces that could be created by the module or the module block at the carrier system.
CAUTION
Damage or destruction of the module is possible.
The modules of series ES400 are approved only for installation and operation at components or locations that ensure compliance with the technical data of the modules, such as:
• the resistance to vibration of the modules (for example, install modules only on spring-loaded bodies, not on wheel suspensions or directly at the motor) and
• the temperature resistance of the modules (for example, do not install modules on the motor, turbocharger, exhaust manifold or their environ ments).
CAUTION
During the installation of the modules, observe the permissible temperature range of the cable ties being used!
ES420.1 - User’s Guide 12
ETAS Basic Safety Notices
Damage of the module and loss of properties acc. to IP67
CAUTION
Loss of Features as defined by IP67!
Water standing at the pressure balance element damages the membrane!
Please observe which way the module is pointing when installing vertically!
Transport
• Mount and connect the modules only at the location of their startup!
• Do not transport the modules at the cable of the module or any other cables.
Maintenance
The product is maintenance-free.
Repair
If a repair of an ETAS hardware product should become necessary, send the product to ETAS.
Cleaning the module housing
• Use a dry or lightly moistened, soft, lint-free cloth for cleaning the module housing.
• Do not user any sprays, solvents or abrasive cleaners which could dam age the housing.
• Ensure that no moisture enters the housing. Never spray cleaning agents directly onto the module.
ES420.1 - User’s Guide 13
ETAS
3
3.1
ES400 Product Family
ES400 Product Family
This chapter contains information on the following topics:
• “Wiring Concepts in Test Vehicles” on page 14
• “Features of the ES400 Line” on page 15
Wiring Concepts in Test Vehicles
For the test phase, several hundred sensors must be installed in a test vehicle in various areas, e.g. in the engine compartment and in the floor area. The sen sors, which are positioned all over the vehicle, then have to be connected to the measuring instruments of the test setup.
Today’s standard solutions with their central setup of measuring instruments inside the vehicle require complex cabling to connect the widely distributed sensors with the measuring instruments. Numerous, usually long connection cables between the sensors and the measuring instruments, bundled together to form several fat wiring harnesses, require a highly modified splash wall of the test vehicle. This involves long setting-up times as well as high costs.
Fig. 3 1 Central and Decentral Sensor Cabling
With the ES400 modules, ETAS provides a decentral solution which consider ably simplifies the test setup of the sensors.
The basic idea of this concept is to install the modules of the ES400 family as close as possible to the sensors, to concatenate the modules with each other and to connect just the first module of this chain with the laptop in the vehicle.
ES420.1 - User’s Guide 14
ETAS
3.2
3.2.1
3.2.2
ES400 Product Family
Features of the ES400 Line
Advantages of the Decentral Wiring Concept
• The compact ES400 modules can be mounted close to the sensors with short connection cables.
• The simple assembly and wiring principle (daisy chain topology) of the modules
– requires only one common cable between the modules for power supply and data transfer
– considerably reduces the setting-up times for tests
– simplifies the maintenance and the extension of the test setup
• The only item in the vehicle is the laptop which is connected to the mod ules with just one cable.
• Test vehicles equipped with an ES400 measurement system can be used flexibly because the vehicles do not have to be modified for changed or new test tasks.
Further Features
This list provides an overview of the other features of the ES400 line in addition to decentral cabling:
• The ES400 modules have a very compact design.
• Each module has an LED for localizing the module.
• The Thermo Modules of the ES400 family use a XCP-based protocol which is compatible to the existing ETAS Ethernet topology.
The concept fulfills the following requirements:
– high bandwidth to be able to realize lots of channels with high resolu tions (typical in measuring and calibration applications) with fast sampling rates
– simple application based on the Ethernet integration in INCA, no com plicated setting of bus parameters,
– simple to integrate in measurement and calibration tools manufac tured by third-party suppliers due to the use of XCP as application protocol
– support of all probes and pressure sensors used in the automotive industry
• Innovative, battery-saving power supply management
– automatic power-saving feature (“Standby”)
– “Wake Up” via the Ethernet interface
• Part of the ETAS Tool Suite
• Daisy Chain Configuration Tool (stand-alone operation)
ES420.1 - User’s Guide 15
ETAS
3.3
ES400 Product Family
• Modules suitable for use in automotive applications; suitable for use in the development environment and in the vehicle on test drives:
– Housing, connectors and cables waterproof and dustproof in acc. with IP65 or IP67; designed for use in the engine compartment or the outside area of the vehicle
– rugged to acceleration or mechanical damage
– rugged to extreme environmental conditions (temperature, damp ness, EMC)
– very low temperature coefficients contribute to the reduction in the number of measurement errors
For the complete technical data of the ES420.1, refer to the chapter “Technical
Housing
A sturdy metal housing is used for the ES420.1; it has ports on the front of the device so it can fit into tight spaces. The ES420.1 is specifically designed to be installed in engine compartment, but also in the passenger cell.
The housings of the ES400 family can quickly and easily be connected to one
another to create a measurement system (see section 5.2 on page 33). The
modules can easily be screwed directly to a carrier system or attached to it using cable fasteners both in the vehicle and in the lab.
These simple and uncomplicated ways of attaching the modules make them flexible in terms of assembly. These methods of attachment can also be used in harsh environmental conditions (salt fog, dirt).
CAUTION
Loss of Features as defined by IP67!
Do not open or change the module housing!
Works on the module housing may be executed only by qualified technical personnel.
ES420.1 - User’s Guide 16
ETAS
3.4
ES400 Product Family
Ports
All ports of the ES400 measuring modules are on the front of the device (see
The LEMO and Souriau connectors used adhere to protection class IP67. All ports are reverse-polarity protected due to the exclusive use of coded LEMO or
Souriau connectors.
IN
OUT
Sensor
3.4.1
3.4.2
Fig. 3 2 Front
“Sensor” Port
The front of the ES420.1 features a 22-pin Souriau port to which four sensors can be connected using a adapter cable. An individual sensor power supply port is available for each sensor.
The use of a “cable tail” or “whip” solution with just one connector makes it possible to change the modules quickly within complex test setups.
Daisy Chain Ports (“IN”, “OUT”)
The modules are connected using a daisy chain topology. This means each module has an explicit input socket and an explicit output socket. The Ethernet data line and the supply voltage are routed through the daisy chain ports of the module:
• “IN” (input)
• “OUT” (output)
The PC, the modules ES523, ES59x, ES600.2, ES891, ES910.3 or the Drive
Recorder ES720 are connected at the “IN” port (input). The “OUT” port (output) is connected to the following module of the ES400 line or remains free on the last module of the chain.
ES420.1 - User’s Guide 17
ETAS ES400 Product Family
3.5
3.5.1
Display
3.5.2
Display
LED
Every module has an LED. It indicates the following states of the module:
Operational State off
State
No power supply to the mod ule yellow flashing
0,25 s on / 0,25 s reduced
Initialization of the module not yet complete -
Further modules in a chain not initialized yet
Normal green illuminated semi bright yellow illuminated semi bright green flashing
0,1 s on / 1,9 s off
At least one sensor supply voltage is activated.
Standby
No Ethernet connection established
Service State
State
Module identification red flashing
0,25 s on / 0,25 s reduced red flashing
0,1 s on / 0,6 s off
Update of the firmware /
HDC
3.5.3
Display
Functional State yellow-red flashing
0,5 s yellow reduced /
0,5 s red reduced red illuminated fully bright red illuminated semi bright
State
Warning
Overload on a sensor supply voltage channel
Error during self-test
Internal error
ES420.1 - User’s Guide 18
ETAS
4
4.1
Hardware Description
This chapter contains information on the following topics:
• “Features of the ES420.1” on page 19
• “Sensor Channels” on page 20
• “Measurement Accuracy” on page 21
• “Tool Integration” on page 31
• “Firmware Update” on page 31
Features of the ES420.1
Hardware Description
Fig. 4 1 ES420.1 Housing
The ES420.1 Thermo Module is a member of the family of ES400 Modules. The
ES420.1 can acquire temperatures at eight input channels.
Overview of the major features of the ES420.1:
• 8 galvanically isolated measurement channels for thermocouples
• Measuring range from 210 °C to +1,820 °C (depending on type of ther mocouple)
• Measurement channels galvanically isolated from each other and from the supply voltage
• Settable acquisition rate per channel
• Parameterized software filters for signal smoothing with adaptive cutoff frequency
• High resolution
For the complete technical data of the ES420.1, refer to the chapter “Technical
ES420.1 - User’s Guide 19
ETAS
4.2
4.3
Hardware Description
Block Diagram
ES420
FPGA
Synchronous Sampling
Splitt er cable
CBATx4xx
Cold Junct ion
Splitt er
Cable
Connect or
Channel 8
Channel ...
Channel 1
...
Open TC
Det ection
Detect ion
TEDS
Interf ace
TEDS
24-Bit A/D
Converter
24-Bit A/D
Converter
On-board t emperature
Et hernet
Phy
100
M Bit /s
Et hernet
Traff ic
Detect ion
Volt age
Regulat or
5...50V
Automatic
On
Et hernet
Connect or
(Host direction)
100
M Bit /s
Ethernet
Phy
Frame
Generator
Ethernet
Connector
Fig. 4 2 Block Diagram
The ES420.1 is a module with eight identical sensor channels with common
Cold Junction Compensation, two shared Ethernet interfaces and a power sup ply.
Sensor Channels
All sensor channels of the ES420.1 are identical. The thermocouple cold junc tion channels have a resolution of 24 bits. You can use thermocouple cold junc tions of types B, E, J, K, N, R, S and T. The maximum measurement range, distributed over all thermocouple cold junction types, is 210 °C to +1820 °C.
To operate different thermocouple cold junctions on the ES420.1, you can order special splitter cables from ETAS for the relevant thermocouple cold
junction types (see the section 9.2.1 on page 93).
The special splitter cables for the individual thermocouple cold junction types are made of the same material combination as the thermocouple cold junc tions. To ensure a high level of accuracy over the entire temperature range, thermo lines of the relevant type are used with the splitter cables (e.g. NiCr and
Ni with the splitter cable CBATK).
The material transition from the thermo line to the gold-plated contacts of the master plug is the cold point. The cold point is measured together for all chan nels with a PT100 embedded in a solid copper core. The copper core ensures a very even distribution of the cold point temperature of all channels. The cold point is protected against fast or erratic temperature changes of the environ ment with a thermally highly isolating design. The design of the master plug guarantees that the measure result is only influenced by a few tenths of a Kel vin even with fast temperature changes or uneven temperature distribution
(e.g. if installed near the exhaust system or air vents).
The thermocouple channels are galvanically isolated from one another, from the supply voltage and from the device ground. This makes it possible to use non-isolated thermocouple cold junctions in non-potential-free systems with out any negative effect on the accuracy.
ES420.1 - User’s Guide 20
ETAS
4.4
Hardware Description
The combination of thermocouple cold junction, replaceable splitter cable and
ES420.1 enables temperatures to be measured highly precisely and virtually independently of environmental influences.
Measurement Accuracy
While measuring temperatures with thermocouples the total measurement inaccuracy is determined by different parts. These parts are:
• Basic accuracy T g
• Temperature drift of thermocouple inputs T d
• Inaccuracy depending on the internal resistance of the thermocouple T i
• Inaccuracy of cold junction compensation T cjc
• Temperature drift of cold junction compensation T dcjc
The maximum total inaccuracy is the sum of all parts.
T = T g
+ T d
+ T i
+ T cjc
+ T dcjc
The amount of the parts depends on the type of thermocouple. The figures are
listed in table “Sensor Inputs” on page 72.
Two examples show you how to calculate the maximum total inaccuracy.
Example 1
A thermocouple of type K with an internal resistance R i used to measure a temperature T m temperature T a of 25 °C (77 °F).
of less than 50 is of 200 °C (473.15 K; 392 °F) at an ambient
T g
T
T g g
= ( | T m
- T
= 0.29 K
0
| * 0.025 %) + 0.25 K
= ( | 473.15 K - 298.15 K | * 0.025 %) + 0.25 K
T d
T d
T d
= 0.005 K/K * | T a
- T
0
|
= 0.005 K/K * | 25 °C - 25 °C |
= 0.00 K
T i
= 0 because the internal resistance is less than 50
T cjc
= 1 K
T
T dcjc
T dcjc dcjc
= 0.008 K/K * | T a
- T
0
|
= 0.008 K/K * | 25 °C - 25 °C |
= 0.00 K
The maximum total inaccuracy is:
T = T g
+ T d
+ T i
+ T cjc
+ T dcjc
T = 0.29 K + 0.00 K + 0.00 K + 1 K + 0.00 K
T = 1.29 K
In this example the maximum total inaccuracy is determined by the inaccuracy of the cold junction compensation.
ES420.1 - User’s Guide 21
ETAS Hardware Description
Example 2
A thermocouple of type K with an internal resistance R i measure a temperature T m ture T a of 50 °C (122 °F).
of 150 is used to of 400 °C (673.15 K; 752 °F) at an ambient tempera -
T g
T
T g g
= ( | T m
- T
= 0.34 K
0
| * 0.025 %) + 0.25 K
= ( | 673.15 K - 298.15 K | * 0.025 %) + 0.25 K
T d
T d
T d
= 0.005 K/K * | T a
- T
0
|
= 0.005 K/K * | 50 °C - 25 °C |
= 0.13 K
T i
T i
T i
= 0.004 K/ * R i
= 0.004 K/
= 0.60 K
* 150
T cjc
= 1 K
T
T dcjc
T dcjc dcjc
= 0.008 K/K * | T a
- T
0
|
= 0.008 K/K * | 50 °C - 25 °C |
= 0.20 K
The maximum total inaccuracy is:
T = T g
+ T d
+ T i
+ T cjc
+ T dcjc
T = 0.34 K + 0.13 K + 0.60 K + 1 K + 0.20 K
T = 2.27 K
In this example the maximum total inaccuracy is determined by the inaccuracy of the cold junction compensation and the part of the inaccuracy that depends on the internal resistance of the thermocouple.
ES420.1 - User’s Guide 22
ETAS
4.5
4.5.1
Data Transfer
For data transfer, the ES930.1 as well as the ES4xx and ES63x modules use a
100 Mbit/s Ethernet network connection in duplex operation. The data transfer can be adapted flexibly to suit the test setup and the measurement task.
TIP
The complete Ethernet bandwidth is available for both measure data and control variables.
Calibration procedures can take place in a Rapid Prototyping application with out delay with measure data being acquired at the same time.
Communication Protocols
The universal ASAM measure and calibration protocol XCP is used for serial communication. On the Ethernet transport and network layer, the UDP/IP pro -
tocol is used (see Fig. 4 3 on page 23).
Within the XCP protocol, the modules transfer, among other things, module ID, time stamp and measure and/or stimulation data in an extremely precise and predictable time pattern. The communication protocol used for the modules avoids repeated transfer of protocol data, which takes place, for example, in handshake-based systems. This makes a high bandwidth available for refer ence data.
IEEE802.3 (Ethernet)
Pre
56
SoF
8
DA
48
SA
48
Type
16
DATA n* 8
CRC
32
IFG min. 96
Embedded UDP/IP
IP Header UDP Header XCP M essage 1 ...
XCP M essage n
Embedded XCP
XCP on Ethernet Message
XCP Package XCP Header
LEN CTR PID FILL DAQ TIM E STAM P DATA
Fig. 4 3 Message Format “XCP on UDP” (Schematic)
Using the UDP/IP standard for data transfer makes it possible to connect the modules directly to a PC, a router or a switch. In XCP communication, the PC has the master function.
ES420.1 - User’s Guide 23
ETAS
No real-time requirements are made. Data acquisition on a PC, which generally does not have to fulfil high real-time requirements, can thus be connected directly to an ES400 chain. With a real-time-capable master, such as, for exam ple, a Rapid Prototyping system, lots of different kinds of I/O signal can be accessed with extremely short cycle times.
TIP
The communication protocol used by the ES400 family makes it possible for third-party suppliers to use the communication protocol for their own, non-
ETAS applications once the modules have been configured with the „ES4xx
Configuration Tool from ES4xx_DRV_SW“ .
4.5.2
Realization
4.5.2.1
Time Slice Procedure
The modules in the daisy chain transfer the data to the master using a
100 MBit/s Ethernet connection time-controlled, i.e. without being prompted.
The PC assumes the function of the master. In the network, the modules respond like a single Ethernet device with one MAC address.
All daisy chained modules have a generator which is only activated in the last module of each chain after the test setup has been connected to the PC. The frequency of the generator or the period duration of the time slices generated can be set in the application program. It corresponds to the measuring fre quency of the measurement channel with the highest acquisition rate in the chain.
A binary counter linked to the generator periodically counts the time slices gen erated (value range: 2 16 = 65536). The last module in the chain sends the rele vant number of time slices in the IP header. The Ethernet frames are transferred from module to module within the chain.
Each module in the chain receives bandwidth to transfer its measure data in freely selectable time slices assigned within the period of the binary counter.
The module uses the number of the time slice to determine whether it can insert an XCP message with its measure data into the current time slice.
The fastest module, which determines the period duration of the time slices generated, transfers data in every time slice. An Ethernet frame then contains at least one XCP-on-Ethernet data package. The length of the Ethernet frame transferred inside a time slice increases with the number of modules which can insert their data into this time slice.
The numbering of the time slices ensures, for example, that two modules which work with half the sampling rate of the generator never attach their data to the same Ethernet frame. One module uses only the odd frame numbers and the other only the even ones. This mechanism also ensures for certain that the assigned frames do not exceed the length of a time slice.
The measure data is automatically distributed to the frames so that the avail able bandwidth is used perfectly.
ES420.1 - User’s Guide 24
ETAS
The time slice procedure makes both measurements of fast signals and the acquisition of a large number of channels with a low sampling rate possible.
If a few fast signals and lots of slow ones are acquired in a chain, the slow signals can be transferred in time multiplex procedure.
TIP
Due to data transfer by Ethernet, there are virtually no limitations in terms of the number of modules in a module chain even with fast sampling rates.
4.5.2.2
Clock Generator for Synchronizing Modules
The clock generator for the synchronization of the modules is either the first module in an module chain or the network module ES600. In both cases, the measure data is synchronized with a tolerance of one microsecond. Using an
ES600 network module, several ES4xx/ES63x/ES93x chains can be synchro nized with each other or with the modules of the ES600 series. The ES4xx/
ES63x/ES93x and ES600 modules add the relevant time stamp to the Ethernet data package for every measure value. The exact assignment in terms of time of the measure data of the ES4xx/ES63x/ES93x and ES600 modules used resulting from this makes precise analysis of the correlations of measure sig nals possible.
4.5.2.3
Synchronizing the Modules and INCA Signal Processing
Data transfer does not require synchronization of the local timebases of the
ES4xx/ES63x/ES93x modules. The time stamps are still synchronized by the system to be able to correlate measure data and sampling times of different modules in terms of time after data transfer. A precise time and drift synchro nization takes place in the modules via a hardware connection.
No bandwidth is required for this, unlike time synchronization in acc. with
IEEE1588 (Precision Time Protocol). The modules add the time stamp to the
Ethernet data package for every measure date.
The combination of time stamp synchronization, full duplex and time slice pro cedure results in a very high reference data rate of the modules.
ES420.1 - User’s Guide 25
4.5.3
Examples
4.5.3.1
Example 1
PC MODUL 1 M ODUL 2 M ODUL 3
Ethernet
100 Mbit/s
Stellgrößen
Auskoppler
Einkoppler
M essdat en
M 1
Rat e: 10 kHz
Frame
Generat or
(inakt iv)
St ellgrößen
Auskoppler
Einkoppler
M essdat en
M2
Rate: 10 kHz
Frame
Generator
(inaktiv)
Stellgrößen
Auskoppler
Einkoppler
M essdaten
M 3
Rat e: 10 kHz
Frame
Generat or
(10 kHz)
Fig. 4 4 Time-Multiplex Data Transfer Between an ES400 Module Chain and a PC
Et hernet -Frame 65536
H M 3 M 2 M1 R H
Et hernet-Frame 1
M3 M 2 M 1 R H
Et hernet -Frame 2
M 3 M2 M1 R H
Et hernet -Frame 3
M3 M 2 M 1 R H
Et hernet -Frame 4
M 3 M2 M 1 R H
Et hernet -Frame 5
M3 M 2 M 1 R
0
Periodendauer Frame-Generat or
100 200 300 400 500 t [µs]
H
R
UDP/IP Header
Reserviert für zusät zliche
Kommunikat ion
Mn M essdat en von Modul n
Fig. 4 5 Transfer Scheme for Example 1 (Simplified, Not True to Scale)
In this example, the third module periodically generates 2 16 (65536) time slices each 100 microseconds long. Modules 1, 2 and 3 acquire measure -
Independently of this, control variables can be transferred at the same time from the PC to the modules.
4.5.3.2
Example 2
PC MODUL 1 M ODUL 2 M ODUL 3
Ethernet
100 Mbit/s
Stellgrößen
Auskoppler
Einkoppler
M essdat en
M 1
Rat e: 10 kHz
Frame
Generat or
(inakt iv)
St ellgrößen
Auskoppler
Einkoppler
M essdat en
M2
Rate: 2 kHz
Frame
Generator
(inaktiv)
Stellgrößen
Auskoppler
Einkoppler
M essdaten
M 3
Rat e: 5 kHz
Frame
Generat or
(10 kHz)
Fig. 4 6 Time-Multiplex Data Transfer Between an ES400 Module Chain and a PC
Fr. 65536
H M 1 R H
Et hernet-Frame 1
M3 M 2 M 1 R
0
Periodendauer Frame-Generat or
100
Frame 2
H M 1 R
200
H
Frame 3
M3 M 1 R
300
Frame 4
H M 1 R
400
H
Et hernet -Frame 5
M3 M 2 M 1
H
R
UDP/IP Header
Reserviert für zusät zliche
Kommunikat ion
Mn M essdat en von Modul n
R
500 t [µs]
Fig. 4 7 Transfer Scheme for Example 2 (Simplified, Not True to Scale)
In this example, the third module periodically generates 2 16 (65536) time slices (Ethernet frames) each 100 microseconds long. The ES400 mod ules 1, 2 and 3 acquire measurements at a rate of 10 kHz, 2 kHz and 5 kHz. Module 1 links its measurements to each Ethernet frame, module 2 to every fifth Ethernet frame and module 3 to every second Ethernet frame (bottom figure).
Independently of this, control variables can be transferred at the same time from the PC to the modules.
ETAS
4.6
4.6.1
4.6.2
4.6.3
Power Supply
Supply Voltage
DC/DC converters in every module guarantee both the operation as well as the launch of the ES400 modules with supply voltages between 5 V and 50 V DC over the entire temperature range.
With the power supply management of the ES420.1, you can use an automatic power-saving feature (“Standby”) as well as a “Wake Up” function via the Ether net interface.
Supplying the ES400 Modules via the Connecting Line
In the simplest application case, the modules are directly linked to one another.
They are connected to the supply voltage via the previous module all the way.
Additional Supply of the ES400 Modules via a Y-Boost Cable
If the supply voltage at the input of a module is too low because of the current consumption of the previous modules, multiple feeding of the supply voltage can guarantee this and the following modules sufficient supply voltage in lon ger module chains.
In this application case, you have to split the module chain. Swap the existing connection cable between the two modules for a Y boost cable for additional, direct feeding of the supply voltage. The module chain is now closed again and the power supply of the following modules guaranteed.
The special design of the Y boost cable avoids reverse feeding into the front parts of the module chain and thus arising potential differences.
When is it necessary to use a Y boost cable?
An exact calculation of the current consumption of a module chain is only pos sible if numerous variables are known:
• supply voltage of the first module at the input
• minimum supply voltage at the last module of the chain
• number and type of the modules
• consumption of sensor power supply of the connected sensors
• cable length
• cable type
• ambient temperature
The necessary minimum voltage for supplying power to the system must be determined individually for each test set-up.
TIP
Please contact our local experts to discuss your particular ES420.1 configu rations.
ES420.1 - User’s Guide 28
ETAS
Example 1:
For module chains which are equipped exclusively with ES410.1 or ES441.1,
ETAS recommends the use of Y boost cables if the length of the module chain is longer than 10 modules.
Example 2:
For module chains which are equipped exclusively with ES411.1 or ES413.1 or
ES421.1, ETAS recommends the use of Y boost cables if the length of the mod ule chain
• is longer than 16 modules (without sensor feeding) or
• is longer than 10 modules (with sensor feeding).
Example 3:
For module chains which are equipped exclusively with ES415.1 or ES420.1,
ETAS recommends the use of Y boost cables if the length of the module chain
• is longer than 8 modules (without sensor feeding) or
• is longer than 5modules (with sensor feeding).
Example 4:
With a minimum voltage of 7.7 V, no additional feeding is necessary with a Y cable if the module chain consists of the following modules:
• nine ES420.1 or ES421.1 and
• four ES410.1 or ES411.1 or ES413.1 (without sensor feeding) and
• one ES441.1
Example 5:
With a minimum voltage of 7.7 V, no additional feeding is necessary with a Y cable if the module chain consists of the following modules:
• five ES420.1 or ES421.1 and
• two ES415.1 (without sensor feeding) and
• one ES441.1
Example 6:
With a minimum voltage of 9 V, no additional feeding is necessary with a Y cable if the module chain consists of the following modules:
• nine ES420.1 or ES421.1 and
• four ES410.1 or ES411.1 or ES413.1 (with sensor feeding) and
• one ES441.1
ES420.1 - User’s Guide 29
ETAS
Example 7:
With a minimum voltage of 9 V, no additional feeding is necessary with a Y cable if the module chain consists of the following modules:
• five ES420.1 or ES421.1 and
• two ES415.1 (with sensor feeding) and
• one ES441.1
TIP
All examples apply at 85 °C ambient temperature.
ES420.1 - User’s Guide 30
ETAS
4.7
4.8
4.9
4.10
Configuration
The configuration of the ES420.1 is performed entirely via the GUI within INCA.
The configuration of the individual channels is saved either in INCA or in the individual ES400 modules. In the first case, you can prepare settings for spe cific measure tasks, e.g. in the lab. The second case is of interest to users who share a test carrier with a corresponding ES400 test setup. In this way, several users can call up the saved configuration directly from the modules.
Tool Integration
The ES400 modules can be selected and configured in INCA and support the open protocol XCP-on-Ethernet. This enables easy integration of the modules into other measure software.
The measure system can be connected directly to the PC’s Ethernet port. No additional devices or interface converters are necessary.
Firmware Update
The firmware of the module can be updated by the user so that future versions of the module can also be used. The firmware update is done with the help of the service software "Hardware Service Pack" (HSP) from the connected PC.
TIP
During a firmware update, neither the voltage supply nor the Ethernet connec tion may be interrupted!
Calibration
A calibration service for your ES420.1 is available. To ensure reliable accuracy of the measurements, you should calibrate the ES420.1 once a year.
Information on the last calibration is stored in the device.
Please contact your local ETAS representative for information on obtaining the
calibration service. You can find the contact information in the Chapter “ETAS
Contact Addresses” on page 96. For information on ordering the calibration
service, refer to the Chapter “Device Calibration” on page 95.
ES420.1 - User’s Guide 31
ETAS
5
5.1
5.1.1
5.1.2
Getting Started
Getting Started
This chapter contains information on the following topics:
• “General Installation Recommendations” on page 32
• “Drilling Template” on page 47
• “Wiring Examples” on page 50
General Installation Recommendations
Assembly Environment and Components for Attaching the
Module
CAUTION
The module can be damaged or destroyed.
The modules of the ES400 line are only admissible for assembly and opera tion on components or in locations which guarantee adherence to the techni -
cal data of the modules during operation (see chapter 7 on page 65).
Adhere to the technical data of the modules for operation, such as
• the vibration resistance of the modules (only assemble modules on sprung masses, for example, and not on wheel suspensions or directly on the engine) and
• the temperature resistance of the modules (for example do not assem ble modules on the engine, turbocharger, exhaust manifold or within their vicinity).
Potential Equalization in the Vehicle and Mounting the Mod ules
CAUTION
Potential equalization in the vehicle over the shield of the Ethernet connecting cables of modules may occur!
Mount the modules only to components with the same electrical potential or insulate the modules from the components.
ES420.1 - User’s Guide 32
ETAS
5.1.3
Getting Started
Guarantee of Features as defined by IP67
CAUTION
Loss of Features as defined by IP67!
Water standing at the pressure balance element damages the membrane!
Please observe which way the module is pointing when installing vertically!
If installing the ES400 modules where water or other liquids could collect, install the modules so that the (black) pressure balance element on the back of the modules is not pointing upwards or that liquids can drain away.
DAE
5.2
5.2.1
Fig. 5 1 Position of the Pressure Balance Element
Standing liquids or liquids which do not flow away from the pressure balance element can permanently damage the membrane. The module then loses the features defined by IP67.
Assembly
How to Connect and Attach ES400 Modules
Integrierte
Montageelemente
Durchbrüche für Kabelbinder
Fig. 5 2 How to Attach ES400 Modules
ES420.1 - User’s Guide 33
ETAS Getting Started
5.2.1.1
Integrated Assembly Elements
Every ES400 module has two integrated assembly elements to enable different assembly possibilities. If several modules are required in one location, they can be connected quickly, without any additional parts, using the integrated assem bly elements to form a measuring instrument block (cascading). The two inte grated assembly elements also make it possible to screw the modules directly onto other components (parts of the vehicle body, units).
Fig. 5 3 Accessing the Integrated Assembly Elements
You can access and use the two integrated assembly elements of a module via
the holes indicated (see Fig. 5 3 on page 34) on the right-hand side of the mod
ule.
Fig. 5 4 Unscrewed Integrated Assembly Elements
5.2.1.2
Openings for Cable Fasteners
Every module base has two openings each on the right and left-hand side for attaching the modules to other components using cable fasteners.
5.2.1.3
Examples for mounting
Examples for mounting using the different possibilities to connect and attach
ES400 modules are:
• Connect ES400 modules with the integrated assembly elements (cas cading)
• Attaching ES400 modules with the integrated assembly elements:
– on DIN rails with ES4xx angle brackets (left)
– on other components
• Attaching ES400 modules with screws:
– on DIN rails with ES4xx angle brackets (right)
– on other components
• Attaching ES400 modules with cable fasteners:
– on DIN rails with ES4xx angle brackets (left)
– on DIN rails with ES4xx angle brackets (right)
– on other components
ES420.1 - User’s Guide 34
ETAS
5.2.2
Getting Started
Connecting Several ES400 Modules Mechanically
You can combine any ES400 modules with each other using the integrated assembly elements of the ES400 modules.
Here, you connect the ES400 modules using the integrated assembly elements.
Fig. 5 5 Connecting Several ES400 Modules Using the Integrated Assembly
Elements
5.2.2.1
Rules on Connecting the Modules
Observe the following rules when connecting the modules as required:
TIP
The two integrated assembly elements can only be accessed from the righthand side of the module and can only be turned using an Allen key.
When connecting the modules, you must therefore always screw the module on the right to the module on its left.
You can only successively screw additional modules, but not module blocks, onto the right-hand side of this module block.
When creating module blocks, observe the defined order.
5.2.2.2
Preparing the Modules
To position the modules:
1. Position the modules to be connected in the required order.
TIP
Both modules’ ports must point left.
2. Position the modules so that their fronts are in a line.
3. Hold the two modules together firmly on their outer sides.
ES420.1 - User’s Guide 35
ETAS Getting Started
5.2.2.3
Connecting the Modules
To connect several ES400 modules, you require a 2 mm Allen key (minimum length 20 mm).
To connect the modules:
1. Insert the Allen key into a hexagon socket on the right-hand side of the right-hand module.
Fig. 5 6 Connected ES400 Modules
2. Screw the two modules by turning the Allen key clockwise as far as it will go within the module.
TIP
Screw the two modules together without getting them offthread!
Both modules are now connected mechanically on one side.
3. Insert the Allen key into the other hexagon socket of the righthand module.
4. Screw the two modules by turning the Allen key clockwise as far as it will go within the module.
TIP
Screw the two modules together without getting them offthread!
Both modules are now completely connected mechanically.
5.2.2.4
Connecting to Other Modules
TIP
You can only successively screw additional modules, but not module blocks, onto the right-hand side of this module.
To connect the ES400 module to other modules, you require a 2 mm Allen key
(minimum length 20 mm).
ES420.1 - User’s Guide 36
ETAS Getting Started
5.2.3
To connect to other modules:
1. Assemble other modules in accordance with the procedure
described in the section 5.2.2 on page 35 .
Attaching ES400 Modules to Other Components Using the
Integrated Assembly Elements
The integrated assembly elements of the ES400 modules can not only be used to connect modules to each other but also to connect them to other compo nents.
Here, you connect the ES400 module to the component using the integrated assembly elements. Screwing the two together works in the same way as con necting several modules.
Fig. 5 7 Attaching a Module to Other Components with the Integrated
Assembly Elements
5.2.3.1
Rules on Attaching the Modules to Other Components
Observe the following rules when connecting the modules as required to other components:
TIP
The two integrated assembly elements can only be accessed from the righthand side of the module and can only be turned using an Allen key.
You therefore have to screw the module to the other component from the right.
You can only successively screw additional modules, but not module blocks, onto the right-hand side of this module.
5.2.3.2
Preparing the Component
To cut the thread in the component:
1. Cut two M3 threads into the selected component.
The threads should be cut 8 mm deep.
TIP
Use the drilling template (see Fig. 5 13 on page 47).
ES420.1 - User’s Guide 37
ETAS Getting Started
5.2.3.3
Connecting the Module to the Component
To connect the ES400 module to the component, you require a 2 mm Allen key
(minimum length 20 mm).
To connect the module and the component:
1. Position the module to the right of the other component.
2. Align the integrated assembly elements of the module with the drill holes.
3. Insert the Allen key into a hexagon socket on the right-hand side of the module.
4. Screw the two parts together by turning the Allen key clock wise as far as it will go within the module.
TIP
Screw the two parts together without getting them offthread!
Both parts are now connected mechanically on one side.
5. Insert the Allen key into the other hexagon socket of the mod ule.
6. Screw the two parts together by turning the Allen key clock wise as far as it will go within the module.
TIP
Screw the two parts together without getting them offthread!
Both parts are now completely connected mechanically.
5.2.3.4
Connecting to Other Modules
TIP
You can only successively screw additional modules, but not module blocks, onto the right-hand side of this module.
To connect the ES400 module to other modules, you require a 2 mm Allen key
(minimum length 20 mm).
ES420.1 - User’s Guide 38
ETAS Getting Started
To connect to other modules:
1. Assemble other modules in accordance with the procedure
described in the section 5.2.2 on page 35 .
5.2.4
Fig. 5 8 Connecting to Other Modules
Attaching ES400 Modules on DIN Rails with the Integrated
Assembly Elements
With the integrated assembly elements of the ES400 modules, you can not only connect the modules with each other, but also with DIN rails.
For this fastening variant, you connect the ES400 module with the DIN rail using an ES4xx angle bracket (left). The screw connection follows the principle of connecting several modules.
Fasten the ES400 modules on DIN rails with the integrated assembly elements using the following steps:
1. Connect the module with the ES4xx angle bracket (left).
2. Connect the module with additional modules
(as required).
3. Connect the ES4xx angle bracket with the DIN rail.
Fig. 5 9 Fastening to an ES4xx Angle Bracket (left) using the Integrated
Assembly Elements
ES420.1 - User’s Guide 39
ETAS Getting Started
5.2.4.1
Rules on Connecting the Modules on the DIN Rails using the
ES4xx Angle Bracket (left)
To be able to fasten the modules in the desired arrangement with the ES4xx angle bracket (left) on DIN rails, observe the following rules:
TIP
The two integrated assembly elements are accessible only from the right side of the module and can be rotated with a hex key.
For this reason, the module must always be screwed onto the ES4xx angle bracket (left) from the right side.
Additional modules can only be screwed onto the right side of this module, but not any module blocks.
5.2.4.2
Connect the Module with the ES4xx Angle Bracket (left)
Connecting the ES400 module with the ES4xx angle bracket (left) requires a
2 mm hex key (minimum length 20 mm).
Connecting the module and the ES4xx Angle Bracket (left):
1. Position the module to the right of the ES4xx angle bracket
(left).
2. Align the integrated assembly elements of the module with the bores.
3. Insert the hex key in a hexagon head on the right side of the module.
4. Screw the parts together by turning the hex key clockwise to the stop within the module.
TIP
Screw the two parts together without canting the threads!
Both parts are now mechanically connected on one side.
5. Insert the hex key in the other hexagon head of the module.
6. Screw the parts together by turning the hex key clockwise to the stop within the module.
TIP
Screw the two parts together without canting the threads!
Both parts are now completely connected mechanically.
ES420.1 - User’s Guide 40
ETAS Getting Started
5.2.4.3
Connecting with Additional Modules
TIP
Additional modules can only be screwed onto the right side of this module, but not any module blocks.
Connecting the ES400 module with additional modules requires a 2-mm hex key (minimum length 20 mm).
Connecting with additional modules:
1. Connect additional modules according to the procedure
described in chapter 5.2.2 on page 35
.
5.2.4.4
Connecting the ES4xx Angle Bracket with the DIN Rail
Connecting the ES4xx Angle Bracket (left) with the DIN rail
1. Place the ES4xx angle bracket onto the DIN rail.
2. Insert the hooks of the ES4xx angle bracket into the upper part of the DIN rail.
3. Engage the ES4xx angle bracket in the DIN rail by pressing on the ES4xx angle bracket or the module.
The module connected with the ES4xx angle bracket is fas tened to the DIN rail.
5.2.5
Attaching ES400 Modules to Other Components with
Screws
Here, you connect the ES400 module to the component using two additional
M3 screws which are screwed into the drill holes of the component. The inte grated assembly elements of the module are not used.
Fig. 5 10 Attaching to Other Components Using Additional Screws
ES420.1 - User’s Guide 41
ETAS Getting Started
5.2.5.1
Rules on Attaching the Modules to Other Components
Observe the following rules when connecting the modules as required to other components:
TIP
The two integrated threaded holes in the module are only accessible from the right-hand side of the module.
You therefore have to screw the other component onto the module from the right.
Once the module is screwed to the other component, you cannot screw any further modules to this one.
5.2.5.2
Preparing the Component
TIP
The pivot of the integrated assembly element can be screwed around 6 mm out of the module.
To drill the openings in the component:
1. Drill two holes in the selected component.
TIP
Use the drilling template to prepare the component (see
5.2.5.3
Connecting the Module to the Component
To connect the ES400 module to the component, you need two screws M3 and a screwdriver.
To connect the module and the component:
1. Position the module to the right of the other component.
2. Align the threaded drill holes of the integrated assembly ele ments on the right-hand side of the module to the openings in the component.
3. Insert one screw into a hole in the component.
4. Screw the screw from the right-hand side of the component into the module.
TIP
Screw the two parts together without getting them offthread!
Both parts are now connected mechanically on one side.
5. Insert the other screw into the other hole in the component.
ES420.1 - User’s Guide 42
ETAS Getting Started
6. Screw the screw from the right-hand side of the component into the module.
TIP
Screw the two parts together without getting them offthread!
Both parts are now completely connected mechanically.
5.2.5.4
Connecting to Other Modules
5.2.6
TIP
If a module has been screwed to the other component, no other modules can be screwed to this module component connection.
You can attach several ES400 modules to the other component using the method described in this chapter if you first connect all modules to be installed
with each other step by step (see section 5.2.2 on page 35). The module on the
extreme right of the module block is connected to the other component like an individual module - using screws.
Attaching ES400 Modules on DIN Rails using Screws
With the integrated assembly elements of the ES400 modules, you can not only connect the modules with each other, but also with DIN rails.
For this fastening variant, you connect the ES400 module with the DIN rail using an ES4xx angle bracket (right) and two additional M3 screws inserted through their bores. The integrated assembly elements of the module are not used.
Fasten the ES400 modules on DIN rails with the integrated assembly elements using the following steps:
1. Connect the module with additional modules
(as required).
2. Connect the module with the ES4xx angle bracket (right).
3. Connect the ES4xx angle bracket with the DIN rail.
Fig. 5 11 Fastening on DIN Rails with Additional Screws
ES420.1 - User’s Guide 43
ETAS Getting Started
5.2.6.1
Rules on Connecting the Modules on the DIN Rails using the
ES4xx Angle Bracket (right)
To be able to fasten the modules in the desired arrangement with the ES4xx angle bracket (right) on DIN rails, observe the following rules:
TIP
The two integrated thread bores in the module for accepting the screws can be accessed only from the right side of the module.
For this reason, the ES4xx angle bracket (right) must always be screwed onto the module from the right side.
If the module is screwed onto the ES4xx angle bracket (right), no additional modules can any longer be screwed onto this module.
5.2.6.2
Preparing the Component
TIP
The pin of the integrated assembly element can be screwed out of the mod ule by approximately 6 mm.
5.2.6.3
Connecting the Module with the ES4xx Angle Bracket (right)
To connect the ES400 module with the ES4xx angle bracket (right) requires two
M3 screws, two washers and a screwdriver.
Connecting the module and the ES4xx Angle Bracket (right):
1. Position the module to the left of the ES4xx angle bracket
(right).
2. Align the thread bores of the integrated assembly elements on the right side of the module with the through bores of the
ES4xx angle bracket (right).
3. Insert one screw through the bore of the ES4xx angle bracket
(right).
4. Fasten the screw with the module from the right side of the
ES4xx angle bracket.
TIP
Screw the two parts together without canting the threads!
Both parts are now mechanically connected on one side.
5. Insert the other screw through the other bore of the ES4xx angle bracket (right).
ES420.1 - User’s Guide 44
ETAS Getting Started
6. Fasten the screw with the module from the right side of the
ES4xx angle bracket.
TIP
Screw the two parts together without canting the threads!
Both parts are now completely connected mechanically.
5.2.6.4
Connecting with Additional Modules
TIP
If a module is screwed onto the other component, no additional modules can be screwed onto this module-component connection.
Several ES400 modules can be fastened to the other component with the con nection type described in this chapter if you connect all modules to be attached
first with each other step by step (see chapter 5.2.2 on page 35). The module
which is the furthest to the right of the module block is subsequently connected with the ES4xx angle bracket (right) as a single module and fastened to the DIN rail using screws.
5.2.6.5
Connecting the ES4xx Angle Bracket with the DIN Rail
Connecting the ES4xx Angle Bracket (right) with the DIN rail
1. Place the ES4xx angle bracket onto the DIN rail.
2. Insert the hooks of the ES4xx angle bracket into the upper part of the DIN rail.
3. Engage the ES4xx angle bracket in the DIN rail by pressing on the ES4xx angle bracket or the module.
The module connected with the ES4xx angle bracket is fas tened to the DIN rail.
ES420.1 - User’s Guide 45
ETAS
5.2.7
Getting Started
Attaching ES400 Modules to Other Components Using
Cable Fasteners
Fig. 5 12 Openings for Cable Fasteners in ES400 Modules
Every module base has openings for two cable fasteners each on the right- and
left-hand side (see Fig. 5 12 on page 46). Just use cable fasteners to quickly
attach the modules to other components in the test environment in the imme diate proximity of the measuring points.
CAUTION
When assembling the modules, observe the admissible temperature range of the cable fasteners used!
5.2.7.1
Attaching ES400 Modules to Other Components Using Cable
Fasteners
With this method of attachment, you connect the ES400 module or ES400 module blocks to the component using additional cable fasteners inserted through the openings of the modules. The integrated assembly elements of the module are not used.
5.2.7.2
Fastening ES400 Modules on DIN Rails using Cable Fasteners
For this fastening variant, the ES400 module or ES400 module blocks are con nected with an ES4xx angle bracket (right) or with an ES4xx angle bracket (left) using additional cable fasteners inserted through the breakouts of the module.
The integrated assembly elements of the module are not used.
The modules fastened to the ES4xx angle bracket are subsequently attached to the DIN rail.
Connecting the ES4xx Angle Bracket with the DIN rail
1. Place the ES4xx angle bracket onto the DIN rail.
2. Insert the hooks of the ES4xx angle bracket into the upper part of the DIN rail.
3. Engage the ES4xx angle bracket in the DIN rail by pressing on the ES4xx angle bracket or the module.
The module connected with the ES4xx angle bracket is fas tened to the DIN rail.
ES420.1 - User’s Guide 46
ETAS
5.3
Drilling Template
Getting Started
Fig. 5 13 Drilling Template
ES420.1 - User’s Guide 47
ETAS
5.4
5.4.1
5.4.2
Applications
General
The modules ES4xx/ES63x/ES93x can be used for the following applications, individually or as part of a daisy chain module chain:
• Measuring and calibrating with INCA
• Rapid Prototyping with INTECRIO (with ES910.3 Prototyping Module or with RTPRO-PC).
Additional ECU and bus interface modules as well as measuring modules are networked with each other via Ethernet and connected with the daisy chain module chain.
The measuring setup can be supplemented with a drive recorder to record all of the data acquired by the connected modules. The drive recorder ES720.1 sup ports the simultaneous recording of different measurements (multi-recording).
The data are stored in the ASAM standard format MDF (Measure Data Format).
They can be conveniently evaluated using the Measure Data Analyzer MDA from ETAS and easily be compared with INCA reference measurements. The drive recorder ES720.1 can automatically transfer the recorded measure data encrypted and compressed via LAN, WLAN or wireless radio to customer-spe cific data servers.
ES420.1 with additional ETAS Modules (MC Application)
Experimental
Environment
INCA + EIP
Drive Recorder
ES720
MC:
Latency Output app. 300 ms
Interface Module
ES59x
Multi I/O-Module
ES930
Micro Measurement Modules
ES4xx
Lambda Module
ES63x
ECU
ETK CAN, LIN,
FlexRay
16
Inputs
14
Outputs
6
Halfbridges
Voltage,
Temperature,
Lambda,
Counter,
1 Type per Module
Lambda
Vehicle, Test Bench, Motor, ...
Fig. 5 14 ES420.1 with additional ETAS Modules for MC Applications
The ETAS Daisy Chain concept enables a simple network architecture since only the ES420.1 or the first module of the module chain is connected with the
PC or with the "ETH" port of the ES59x.1.
Additional bus analysis functions on the CAN, LIN and FlexRay buses as well as
(X)ETK bypass applications with measuring and calibrating can be made accessible with ES59x modules.
ES420.1 - User’s Guide 48
ETAS
5.4.3
ES420.1 with additional ETAS Modules (Rapid Prototyping
Application)
Code
ASCET,
Simulink or
C-Code
HW and SW
Integration and
Configuration
INTECRIO, ASCET-RP
Experimental
Environment
INCA + EIP
Drive Recorder
ES720
Rapid Prototyping System
ES910, ES920, ES921
RP: Latency
Input/ Output app. 2 ms
Multi I/O-Module
ES930
Micro Measurement Modules
ES4xx
Lambda Module
ES63x
ECU
ETK CAN, LIN,
FlexRay
16
Inputs
14
Outputs
6
Halfbridges
Voltage,
Temperature,
Lambda,
Counter, ...
1 Type per Module
Lambda
Vehicle, Test Bench, Motor, ...
Fig. 5 15 ES420.1 with ES910.3 and additional ETAS Modules for Rapid
Prototyping Applications
The concept of the ES4xx/ES63x/ES93x product family to install the modules as close as possible to the sensors, the chain the modules with each other, and to connect only the first module of this chain with the ES910.3 or the RTPRO-
PC, enables a simple network architecture.
The combination of ES910.3 or PTPRO-PC with daisy chain modules can pro cess information from sensors and control actuators in the Rapid Prototyping model.
From the Rapid Prototyping model, it is possible to access the connected mod ules whose signals are processed directly in the Rapid Prototyping model.
The ES910.3 or RTPRO-PC can access all customary ECU interfaces (ETK,
XETK, CAN, LIN, FlexRay) and calculate the new control functions in the bypass.
Parallel to the bypass RP functionality, all control and diagnostics parameters as well as all measure signals of the connected ECU can be accessed with
INCA. In addition, INCA/INCA-EIP offers access to all bypass and model sizes created in the ES910.3 Prototyping Module.
ES420.1 - User’s Guide 49
ETAS
5.5
5.5.1
Wiring Examples
ES400 Modules with additional ETAS Modules (Measure ment and Calibration)
ES595
Power Supply
1
2
ETH
3
Power Supply
Daisy Chain Modules
ES410
ES411
ES413
ES415
ES420
ES421
ES430
ES432 ES441
ETK
4
CAN FLX
5 6
Fig. 5 16 ES400 Modules with additional ETAS Modules (Measurement and
Calibration)
Cable in
1
2
3
4
5, 6
Function Order name
Power supply cable
Host connection cable
Power supply and Ethernet cable Daisy Chain modules
ETK connection cable
CAN/LIN/FLX connection cable (CAN/LIN/
FLX combined)
CBP120,
CBP1205
CBE100
CBEP430,
CBEP4305
CBM150
CBCFI100
ES420.1 - User’s Guide 50
ETAS
5.5.2
ES400 Modules with additional ETAS Modules and Drive
Recorder (Measurement and Calibration)
Vehicle
Drive Recorder
1
10/100 MBit/s
Ethernet
Power Supply
Daisy Chain Modules
2
ES59x
Daisy Chain Measurement Modules
ES410
ES411
ES413
ES415
ES420
ES421 ES441
ECU ECU
Lambda Ambient /
Exhaust
Pressure
Voltage Sensor
Voltage
Temperature
Frequency,
Counter Results,
Times
Fig. 5 17 ES400 Modules with additional ETAS Modules and Drive Recorder
(Measurement and Calibration)
Cable in
1
2
Function Order name
ES520-, ES59x-, ES6xx-, ES1120- or ES1135-
Ethernet cable
Power supply and Ethernet cable Daisy Chain modules
CBE130, CBE140
CBEP430,
CBEP4305
ES420.1 - User’s Guide 51
ETAS
5.5.3
ES400 Modules with ES910.3 (Rapid Prototyping)
Power Supply
1
2
3
Power Supply
Daisy Chain Modules
4
ETK
CAN
5
CAN
6
ES410
ES411
ES413
ES415
ES420
ES421
ES430
ES432 ES441
Fig. 5 18 ES400 Modules with ES910.3 (Rapid Prototyping)
Cable in
1
2
3
4
5, 6
Function Order name
Power supply cable
PC connection cable
Power supply and Ethernet cable Daisy Chain modules
ETK connection cable
CAN/LIN/FLX connection cable (CAN/LIN/
FLX combined) at ES910.3, at ES921.1
CAN connection cable (CAN only), at ES910.3, at ES921.1
CBP120,
CBP1205
CBE200
CBEP430,
CBEP4305
CBM150
CBCFI100
CBAC130,
CBAC140,
CBAC150,
CBCX130
ES420.1 - User’s Guide 52
ETAS
5.5.4
ES400 Modules with ES910.3 and Drive Recorder (Rapid
Prototyping)
Vehicle
Drive Recorder
1
10/100 MBit/s
Ethernet
Power Supply
Daisy Chain Modules
2
1 GBit/s
Ethernet
3
Daisy Chain Measurement Modules
ES410
ES411
ES413
ES415
ES420
ES421 ES441
ECU ECU
Lambda Ambient /
Exhaust
Pressure
Voltage Sensor
Voltage
Temperature
Frequency,
Counter Results,
Times
Fig. 5 19 ES400 Modules with ES910.3 and Drive Recorder (Rapid
Prototyping)
Cable in
1
2
3
Function Order name
Ethernet adapter cable (100 Mbit/s)
Ethernet connection cable(1 Gbit/s)
Power supply and Ethernet cable Daisy Chain modules
CBAE330 (con nected to cable
2)
CBE230 (con nected to cable
1)
CBEP430,
CBEP4305
ES420.1 - User’s Guide 53
ETAS
5.5.5
ES400 Modules with ETAS RTPRO-PC (Rapid Prototyping)
ES581.4
USB2
Ethernet
Power Supply
Daisy Chain Modules
1
CAN
2
ES410
ES411
ES413
ES415
ES420
ES421
ES430
ES432 ES441
CAN
Fig. 5 20 ES400 Modules with ETAS RTPRO-PC (Rapid Prototyping)
Cable in
1
Function
Power supply and Ethernet cable PC and
Daisy Chain modules
2 CAN and FlexRay Y-interface cable
Order name
CBEP410,
CBEP4105,
CBEP415,
CBEP4155
CBCF100
ES420.1 - User’s Guide 54
ETAS
5.6
5.6.1
5.6.2
Wiring
The ports may be wired in any order. Special connecting cables are available
and can be ordered separately. An overview is contained in the chapter 8 on page 77.
“Sensor” Port
You can use different cables to connect the sensors to the ES420.1:
• CBATx400.1-x sensor cable
If you have used thermo elements with mini connectors in your test setup, this adapter cable allows you to continue to use the wiring you have used to date for your test set-up.
• AS_CBATK401.1 sensor cable
If you have used thermo elements with lemo connectors (OS, 2-pin) in your test set-up, this adapter cable allows you to continue to use the wir ing you have used to date for your test set-up.
• AS_CBATK402.1 sensor cable
You can adapt the open connection of the CBAV411.1 sensor cable your self to suit the specific connector system of your test set-up.
To wire the ES420.1 with the sensors
1. If there is a protective cap at the "Sensor" port, remove it.
2. Connect the sensor cable to the “Sensor” port of the ES420.1.
3. Connect the sensors and transducers to the ports of the sen sor cables of the ES420.1.
4. For your application program, jot down the assignment of the sensors to the inputs of the ES420.1 in accordance with the wiring of the test set-up.
Daisy Chain Ports (“IN”, “OUT”)
Wiring goes from the first module towards the end of the module chain.
To wire the first module with the following module
1. Connect an Ethernet cable to the “OUT” port of the first mod ule.
2. Connect the Ethernet cable to the “IN” port of the next module. or
- If two modules are connected mechanically, connect their adjacent “IN” and “OUT” ports to the ES4xx_BRIDGE.
Fig. 5 21 ES420.1 with ES4xx_BRIDGE
ES420.1 - User’s Guide 55
ETAS
CAUTION
The ports of the modules or the ES4xx_BRIDGE can be damaged!
Screw the two modules together without getting them off-thread as far as it will go within the module.
3. Continue to wire or connect further modules as described above.
To wire the first module with the PC and the power supply
1. Connect the combined Ethernet and power supply cable to the
“IN” port of the ES420.1.
2. Connect the RJ-45 connector to the free Ethernet interface port of your PC.
3. Connect the supply voltage connector of the combined Ether net and power supply cable to the desired power supply.
Note the color coding of the connectors.
To wire the module chain with additional current feeding
1. End the module chain after the last module whose power sup ply is still guaranteed in the entire operational range.
2. Connect the combined Ethernet and power supply cable to the
“OUT” port of the ES420.1 of the last module of the chain towards the PC.
3. Connect the combined Ethernet and power supply cable to the
“IN” port of the ES420.1 of the next module towards the end of the chain.
4. Connect the supply voltage connector of the combined Ether net and power supply cable to the desired power supply.
Note the color coding of the connectors.
ES420.1 - User’s Guide 56
ETAS Troubleshooting Problems
6 Troubleshooting Problems
This chapter contains information on the following topics:
• “Troubleshooting ES420.1 Problems” on page 57
• “Problems and Solutions” on page 59
6.1
LED Displays
Please observe the LEDs which provide information on the functions of the
interface and the ES420.1 (see the chapter “LED” on page 18) to be able to
judge the operational state of the ES420.1 as well as troubleshooting mea sures.
6.2
Problem
The application program cannot find any ES400 modules.
Troubleshooting ES420.1 Problems
The following table lists some of the possible problems with a remedy.
If you have any further questions, please contact our Customer Support (see
Diagnostic Questions
Are all modules’ LEDs flash ing green?
Did you configure the net work card correctly?
Did you install the application software required?
Power supply
-
Possible Solutions
Check that the function for automatic change to energy saving mode on your
PC Card has been disabled 1) this function.
. Disable
INCA, Config Tool and HSP operation:
Check that your network card has been configured in accordance with section
Stand-alone operation:
Check that the IP address used belongs to your IP subnetwork and has been entered in the A2L file.
Check that the application software installed on your PC corresponds to the
requirements listed in section 7.7.2 on page 70.
Check that your power supply and test setup correspond to the requirements
listed in section 4.6 on page 28.
Check that the wiring is undamaged.
Is the hardware connected to the PC?
Are the modules in the mod ule chain connected cor rectly?
Check that the wiring is undamaged.
ES420.1 - User’s Guide 57
ETAS Troubleshooting Problems
Problem
Measurement does not start.
Data is lost during data transfer.
The LED is show ing red.
The firmware of one or more mod ules cannot be updated.
-
-
Diagnostic Questions
Are you being prompted to carry out an update in the
INCA-Monitorlog or in the
Config-Tool?
Is there no data from the module?
Possible Solutions
Update the modules.
You are using the ES4xx Con figuration Tool and the mod ule is supplying no data?
Is the module supplying usable data?
Are you using WLAN in your test setup?
Are you using the correct type of network card in your laptop?
Have you just carried out an update?
Is the module to be updated in a module chain?
Check that your power supply and test setup correspond to the requirements
listed in section 4.6 on page 28.
Check that the wiring of the hardware to the PC is correct/intact.
Check that the modules in the module chain are connected correctly.
Check whether the position of one or more modules in the chain has changed.
Check that you are not using an incor rect A2L file.
Check whether you have loaded the measure configuration to the module chain.
Check that you have not assigned the same IP address to two module chains.
Check that the sensor is connected cor rectly.
WLAN is not permissible within this
ETAS network. Wire your test setup
(ETAS modules and their connection to the PC) with ETAS cables only.
Check whether you are using a PCMCIA network card in your laptop. PCMCIA cards with an 8- or 16-bit data bus are not suitable. Only use PCMCIA cards with a 32-bit data bus, mini-PCI or
ExpressCards.
INCA users:
Power on the module and then power it off again.
Config-Tool users:
Power on the module and then power it off again.
Reload the measure configuration.
If the LED continues to show red, send the module to ETAS for repair.
Update the firmware of these ES400 modules separately.
1) : The manufacturers of PC Cards have different names for this function.
Example: “Link down Power saving”
ES420.1 - User’s Guide 58
ETAS
6.3
6.3.1
Problems and Solutions
Network Adapter Cannot Be Selected via Network Manager
Cause: APIPA is disabled
The alternative mechanism for IP addressing (APIPA) is usually enabled on all
Windows 7, 8.1 and 10 systems. Network security policies, however, may request the APIPA mechanism to be disabled. In this case, you cannot use a network adapter which is configured for DHCP to access ETAS hardware. The
ETAS Network Manager displays a warning message.
The APIPA mechanism can be enabled by editing the Windows registry. This is permitted only to users who have administrator privileges. It should be done only in coordination with your network administrator.
To enable the APIPA mechanism:
1. Open the Registry Editor:
- Windows 7, 8.1:
1.1 Click on the Windows symbol.
1.2 Enter regedit in the entry field.
1.3 Push <E NTER >.
- Windows 10:
1.1 Rightclick on the Windows symbol.
1.2 Click on Search .
1.3 Enter regedit in the entry field.
1.4 Push <E
NTER
>.
The registry editor is displayed.
2. Open the folder HKEY_LOCAL_MACHINE\SYSTEM\
CurrentControlSet\Services\
Tcpic\Parameters\
3. Click Edit Find to search for the key
IPAutoconfigurationEnabled .
If you cannot find any instances of the registry key mentioned, the APIPA mech anism has not been disabled on your system. i.e. there is no need to enable it.
Otherwise proceed with the following steps:
4. Set the value of the key IPAutoconfiguratio-nEnabled to 1 to enable the APIPA mechanism.
You may find several instances of this key in the Windows reg istry which either apply to the TCP/IP service in general or to a specific network adapter. You only need to change the value for the corresponding network adapter.
5. Close the registry editor.
6. Restart your workstation in order to make your changes take effect.
ES420.1 - User’s Guide 59
ETAS
6.3.2
Search for Ethernet Hardware Fails
Cause: Personal Firewall blocks Communication
For a detailed description on problems caused by personal firewalls and possi -
ble solutions see chapter 6.3.3 on page 62.
Cause: Client Software for Remote Access blocks Communica
-
tion
PCs or notebooks which are used outside the ETAS hardware network some times use a client software for remote access which might block communica tion to the ETAS hardware. This can have the following causes:
• A firewall which is blocking Ethernet messages is being used (see
„Cause: Personal Firewall blocks Communication“ on page60)
• By mistake, the VPN client software used for tunneling filters messages.
As an example, Cisco VPN clients with versions before V4.0.x in some cases erroneously filtered certain UDP broadcasts.
If this might be the case, please update the software of your VPN client.
Cause: ETAS Hardware hangs
Occasionally the ETAS hardware might hang. In this case switch the hardware off, then switch it on again to re-initialize it.
Cause: Network Adapter temporarily has no IP Address
Whenever you switch from a DHCP company LAN to the ETAS hardware net work, it takes at least 60 seconds until ETAS hardware can be found. This is caused by the operating system’s switching from the DHCP protocol to APIPA, which is being used by the ETAS hardware.
Cause: ETAS Hardware had been connected to another Logical
Network
If you use more than one PC or notebook for accessing the same ETAS hard ware, the network adapters used must be configured to use the same logical network. If this is not possible, it is necessary to switch the ETAS hardware off and on again between different sessions (repowering).
Cause: Device driver for network card not in operation
It is possible that the device driver of a network card is not running. In this case you will have to deactivate and then reactivate the network card.
Deactivating and reactivating the network card:
1. Open the Control Panel:
- Windows 7, 10:
1.1 Click on the Windows symbol.
1.2 Click on Control Panel .
- Windows 8.1:
1.1 Click on the Windows symbol.
1.2 Enter Control Panel in the entry field.
1.3 Push <E NTER >.
ES420.1 - User’s Guide 60
ETAS
2. Click on Network and Sharing Center .
3. Click on Change adapter settings .
4. Right click on the used network adapter.
5. Select Deactivate in the context menu.
6. In order to reactivate the network adapter right click on it again.
7. Select Activate .
Cause: Laptop energy management deactivates the network card
The energy management of a laptop computer can deactivate the network card. Therefore you should turn off energy monitoring on the laptop.
Switching off Energy Monitoring on Laptop
1. Open the Control Panel:
- Windows 7, 10:
1.1 Click on the Windows symbol.
1.2 Click on Control Panel .
- Windows 8.1:
1.1 Click on the Windows symbol.
1.2 Enter Control Panel in the entry field.
1.3 Push <E NTER >.
2. Click on Device Manager .
3. In the Device Manager open the tree structure of the entry
Network Adapter .
4. Right click on the used network adapter.
5. Select Properties in the context menu.
6. Switch off energy monitoring as follows: i. Select the Energy Management tab.
ii. Deactivate the Computer can switch off device to save energy option.
7. Select the Extended tab.
8. If the property Autosense is included, deactivate it.
9. Click OK to apply the settings.
Cause: Automatic disruption of network connection
It is possible after a certain period of time without data traffic that the network card automatically interrupts the Ethernet connection. This can be prevented by setting the registry key autodisconnect .
ES420.1 - User’s Guide 61
ETAS
6.3.3
Setting the Registry Key autodisconnect:
1. Open the Registry Editor:
- Windows 7, 8.1:
1.1 Click on the Windows symbol.
1.2 Enter regedit in the entry field.
1.3 Push <E NTER >.
- Windows 10:
1.1 Rightclick on the Windows symbol.
1.2 Click on Search .
1.3 Enter regedit in the entry field.
1.4 Push <E NTER >.
2. Select under HKEY_LOCAL_MACHINE\SYSTEM\
ControlSet001\Services\lanmanserver\paramete rs the Registry Key autodisconnect .
3. Change its value to 0xffffffff .
Personal Firewall Blocks Communication
Reason: Missing releases in the firewall block the ETAS hard
-
ware
Personal firewalls may interfere with access to ETAS Ethernet hardware. The automatic search for hardware typically cannot find any Ethernet hardware at all, although the configuration parameters are correct.
Some actions in ETAS products can lead to problems if the firewall is not prop erly parameterized, e.g. when opening the experiment environment in ASCET or for the hardware search by INCA or HSP.
If a firewall is blocking communication to ETAS hardware, you must either dis able the firewall software while working with ETAS software, or the firewall must be configured to give the following permissions:
• Outgoing limited IP broadcasts via UDP (destination IP
255.255.255.255) for the destination port 17099 or 18001
• Incoming limited IP broadcasts via UDP (destination IP
255.255.255.255, originating from source IP 0.0.0.0) for destination port
18001
• Directed IP broadcasts via UDP to the network configured for the ETAS application, destination ports 17099 or 18001
• Outgoing IP unicasts via UDP to every IP address in the network config ured for the ETAS application, destination ports 17099 to 18020
• Incoming IP unicasts via UDP originating from any IP address in the net work configured for the ETAS application, originating ports 17099 to
18020, destination ports 17099 to 18020
ES420.1 - User’s Guide 62
ETAS
• Outgoing TCP/IP connections to the network configured for the ETAS application, destination ports 18001 to 18020
TIP
The ports to be used in a specific case depend on the hardware used.
For more detailed information about the port numbers to be used, see the respective hardware documentation.
In Windows 7, 8.1 and 10, a Personal Firewall program is part of the scope of delivery and enabled by default. On many other systems, similar programs from independent providers can frequently be found, such as Symantec, McA fee or BlackIce. The procedure for the configuration of ports may differ in the various programs. More detailed information can be found in the user docu mentation of your firewall program.
Below is a sample description about how to configure the Windows firewall if the hardware access is being blocked.
Solution for Windows Firewall, user with administrator rights
Enabling ETAS products in the firewall control:
1. Open the Control Panel:
- Windows 7, 10:
1.1 Click on the Windows symbol.
1.2 Click on Control Panel .
- Windows 8.1:
1.1 Click on the Windows symbol.
1.2 Enter Control Panel in the entry field.
1.3 Push <E NTER >.
2. Click on Windows Firewall (Win 7, 8.1) or Windows Defender
Firewall (Win 10).
ES420.1 - User’s Guide 63
ETAS
3. Click on Allow a program / app or feature through Windows
(Defender) Firewall .
This window lists the exceptions that are not blocked by the firewall.
4. Click on Change settings .
5. Check the boxes to enable the respective program for the cor responding network.
6. Ensure that the ETAS products and services to be used are correctly configured exceptions.
7. Klick on OK .
8. Close the Windows Firewall .
The firewall no longer blocks the ETAS product. The setting is retained after a restart of the PC.
Solution for Windows Firewall, user without administrator rights
This chapter is directed at users with restricted rights, e.g. no changes to the system, restricted write permissions, local login.
Working with an ETAS product requires the rights "Write" and "Modify" in the directories ETAS , ETASData and the temporary ETAS directories. Otherwise, an error message appears if the product is being started and a database is being opened. A correct operation of the product is not possible since the data base file as well as various *.ini
files are modified during the work.
The ETAS software must be installed by an administrator in any case. It is rec ommended that the administrator ensures that the ETAS product or the pro cesses are added to the list of selected exceptions of the Windows Firewall after the installation.
ES420.1 - User’s Guide 64
ETAS
7
7.1
7.1.1
Technical Data
Technical Data
This chapter contains information on the following topics:
• “RoHS conformity” on page 68
• “Product return and recycling” on page 69
• “Declarable Substances” on page 69
• “Use of Open Source software” on page 69
• “System Requirements” on page 70
• “Electrical Data” on page 71
General Data
This section contains details of the admissible environmental conditions as well as the mechanical data.
Product labeling
The following symbols are used for product labeling:
Symbol Description
Prior to operating the product, be sure to read the user’s guide!
Labeling of the daisy chain port„IN“ (input; Ethernet connec tion to the upstream module or the PC, power supply of the module)
Labeling of the daisy chain port„OUT“ (output; Ethernet con nection and power supply of the downstream module)
CH Connection of sensor cable
SN: 1234567 Serial number (seven-digit)
Vx.y.z
Hardware version of the product
F 00K 123 456 Ordering number of the product, see chapter 9.1 on page 93
Operating voltage range (DC), Power consumption
ES420.1 - User’s Guide 65
ETAS
Symbol Description
Labeling for WEEE, see chapter 7.4 on page 69
Technical Data
Labeling for CE conformity, see chapter 7.3 on page 68
Labeling for RoHS (China), see chapter 7.2.2 on page 68
7.1.2
Standards and Norms
The module adheres to the following standards and norms
Norm
DIN EN 60068-2-1
DIN EN 60068-2-2
DIN EN 60068-2-13
DIN EN 60068-2-14 Na
DIN EN 60068-2-14 Nb
DIN EN 60068-2-56
DIN EN 60068-30, Variant 1
DIN EN 60068-2-64,
ISO 16750-3
ISO 16750-3, Sec. 4.2.2.2
ISO 16750-3, Sec. 4.3
ISO 16750-4, Sec. 5.2
Test
Premature fatigue cold test
Premature fatigue heat test
Negative pressure
Temperature shock
Temperature change:
Temperature: Tu –40 °C / To +120 °C,
Number of cycles: 10,
Unit under test: active
Humidity storage
Climate change
Vibration, noise:
3 space axis, test duration 4 h,
Unit under test: active
In addition, the combination was tested by cascaded modules.
Mech. shock
3 space axis, half sinus,
Acceleration: 500 m/s²,
Shock duration: 6 ms,
Shocks per direction and axis: 10,
Units under test: active
Drop test
Number of drops: 2,
Height: 1 m,
Surface: concrete, steel
Units under test: passive
Phased temperature test
ES420.1 - User’s Guide 66
ETAS Technical Data
7.1.3
Norm
ISO 16750-4, Sec. 5.4.2
ISO 16750-4, Sec. 5.5.1.;
DIN EN 60068-2-52
ISO 16750-5
DIN 5596-1
IPX7
EN61000-4-2
EN61000-4-3
EN61000-4-4
EN61000-4-5
EN61000-4-6
DIN EN 55022 B
Test
Splash water
Air temperature: To +120 °C,
Cycle duration: 30 min,
Splash length: 3 s,
Splash quantity: ca. 3 l,
Splash water temperatur: +2 °C ± 2 °C,
Medium: water, put in 3% Arizona dust fine,
Number of cycles: 100,
Unit under test: active
Salt fog:
Severity level: 5,
Test duration: 16 d,
Units under test: passive
Chemical resistance:
Identification A-W,
Prüflinge passiv
Stone impact
Protection class test:
Protection class IP67
Immunity ESD
Immunity radiated RF
Immunity EFT/B
Immunity surge
Immunity conducted RF
Emission radiation/ radio interference voltage
Environmental Conditions
Operating temperature range
Storage temperature range
(module without packaging)
Implementation altitude
Protection class
-40 °C to +120 °C
-40 °F to +248 °F
-40 °C to +125 °C
-40 °F to +257 °F max. 5000 m / 16400 ft
IP67
CAUTION
Loss of Features as defined by IP67!
Do not open or change the module housing!
Works on the module housing may be executed only by qualified technical personnel.
ES420.1 - User’s Guide 67
ETAS
7.1.4
7.1.5
7.1.6
7.1.7
7.2
7.2.1
7.2.2
7.3
Technical Data
Maintenance the Product
Do not open or change the module! Works on the module housing may be exe cuted only by qualified technical personnel. Send defect modules to ETAS.
Cleaning the product
We recommend to clean the product with a dry cloth.
Mechanical Data
Dimensions (H x W x D)
Weight
51.5 mm x 40 mm x 139 mm /
37.5 mm x 40 mm x 124 mm
2.0 in x 1.57 in x 5.47 in
1.48 in x 1.57 in x 4.88 in
350 g / 0.77 lb
Modules in one chain
Modules in chain Max. 254 in one chain
RoHS conformity
European Union
The EU Directive 2011/65/EU limits the use of certain dangerous materials for electric and electronic devices (RoHS conformity).
ETAS confirms that the product meets this directive applicable in the European
Union.
China
ETAS confirms that the product meets the "China RoHS" (Management Meth ods for Controlling Pollution Caused by Electronic Information Products Regu lation) guidelines applicable to the People's Republic of China with a China
RoHS label attached to the product or its packaging.
CE marking
With the CE mark attached to the product or its packaging, ETAS confirms that the product corresponds to the product-specific, applicable European Direc tives. The CE Declaration of Conformity for the product is available upon request.
ES420.1 - User’s Guide 68
ETAS
7.4
Technical Data
Product return and recycling
The European Union (EU) has issued the guideline on waste electric and elec tronic equipment (Waste Electrical and Electronic Equipment - WEEE) in order to ensure the institution of systems for collection, handling, and disposal of all electronic scrap.
This ensures that the devices are recycled in a resource-friendly way that does not represent any risk to personal health and the environment.
7.5
7.6
Fig. 7 1 WEEE symbol
The WEEE symbol (see Fig. 7 1 on page 69) on the product or its packaging
identifies that the product may not be disposed of together with the remaining trash.
The user is obligated to separate the waste equipment and to provide it to the
WEEE return system for reuse.
The WEEE Directive applies to all ETAS devices, but not to external cables or batteries.
Additional information about the recycling program of ETAS GmbH is available
from the ETAS sales and service locations (see chapter 10 on page 96).
Declarable Substances
European Union
Some products from ETAS GmbH (e.g. modules, boards, cables) use compo nents with substances that are subject to declaration in accordance with the
REACH regulation (EU) no.1907/2006.
Detailed information is located in the ETAS download center in the customer information "REACH Declaration" ( www.etas.com/Reach ). This information is continuously being updated.
Use of Open Source software
The product uses Open Source Software (OSS). This software is installed in the product at the time of delivery and does not have to be installed or updated by the user. Reference shall be made to the use of the software in order to fulfill
OSS licensing terms. Additional information is available in the document "OSS
Attributions List" at the ETAS website www.etas.com
.
ES420.1 - User’s Guide 69
ETAS
7.7
7.7.1
7.7.2
Technical Data
System Requirements
This section tells you what hardware and software is needed to operate your
ES420.1 module.
Hardware
Power supply
Operation of the modules requires a power supply voltage of 5 V to 50 V/ 6 V to
50 V DC.
PC with one Ethernet interface
A PC with one open Ethernet interface (100 Mbit/s, full duplex) with RJ-45 con nection is required.
Requirement to ensure successful initialization of the module
TIP
It is imperative you disable the function which automatically switches to power-saving mode on your PC network adapter when there is no data traffic on the Ethernet interface!
To deactivate the power saving mode
Choose in System Control Center / Device Manager / Network Adapter the used network adapter by double-click. Deactivate the "Allow the computer to turn off this device to save power" option in the "Power Management" register.
Confirm your configuration.
The manufacturers of network adapter have different names for this function.
Example:
• “Link down Power saving”
• "Allow the computer to turn off this device to save power".
Software
To configure the ES420.1 and for control and data acquisition, you need soft ware in the following versions:
• INCA V6.0
or
• ES4xx Configuration Tool V1.0.5 and higher from ES4xx_DRV_SW
(stand-alone operation) or
• ES4xx driver LabVIEW Integration V1.0.0 and higher from ES4xx -
_DRV_SW or
• Integration into software not based on XCP-on-Ethernet via a C-based library.
ES420.1 - User’s Guide 70
ETAS Technical Data
7.8
7.8.1
Operating the ES420.1 with limited function scope is possible using the follow ing INCA versions:
• INCA V5.3 with ES4xx Configuration Tool V1.0.2 from ES4xx_DRV_SW or
• INCA V5.4 with ES4xx Configuration Tool V1.0.2 from ES4xx_DRV_SW or
• INCA V5.4.1 and higher or
• ES4xx Configuration Tool V1.0.4 from ES4xx_DRV_SW (stand-alone operation).
TIP
Operating the ES420.1 with older versions of software is not possible.
Electrical Data
This chapter contains information on the following topics:
TIP
ETAS guarantees measurement accuracy of the ES420.1 for one year. Please
use our calibration service (see section 4.10 on page 31)!
TIP
Unless otherwise specified, all data applies at 25 °C.
Power Supply
Operating voltage
Power consumption (operation)
Power consumption (standby)
Polarity inversion protection, load dump protection 1)
Temperature range -40 °C to +85 °C:
5 V to 50 V DC
Temperature range -40 °C to +120 °C:
6 V to 50 V DC
Typ. 2 W at 12 V DC
Typ. 25 mW at 12 V DC
With CBEP410, CBEP4105, CBEP415,
CBEP4155, CBEP420, CBEP4205,
CBEP425, CBEP4255, CBEP430,
CBEP4305 cable
1) : The module may be used only with central load dump protection.
ES420.1 - User’s Guide 71
ETAS
7.8.2
7.8.3
Technical Data
Host Interface
Connection
Protocol
IP address
100Base-T Ethernet; 100 Mbit/s,
Full Duplex
PC Card 32-bit
XCP on UDP/IP
Dynamic via INCA or via
ES4xx Configuration Tool from ES4xx -
_DRV_SW (stand-alone operation)
TIP
For the successful initialization of the network card of your PC, observe chap -
Sensor Inputs
Channels
Supported thermocouples
Resolution
Sampling rate
Anti-Aliasing filter (hardware)
Measuring range
Input impedance
Maximum inaccuracy T g
Maximum temperature drift T d
8
Type B, E, J, K, N, S, T, R
1 mK (24 Bit; Delta-Sigma A/D con verter)
0.1 to 50 samples/s
Low pass, single pole, 350 Hz
+250 to +1820 °C (type B)
-200 to +1000 °C (type E)
-210 to +1200 °C (type J)
-200 to +1372 °C (type K)
-200 to +1300 °C (type N)
-50 to +1768 °C (type R)
-50 to +1768 °C (type S)
-200 to +400 °C (type T)
20 M || 10 nF
±0.1 % + 5.00 K for type B
±0.1 % + 0.20 K for type E
±0.06 % + 0.20 K for type J
±0.05 % + 0.25 K for type K
±0.07 % + 0.38 K for type N
±0.1 % + 2.0 K for type R
±0.1 % + 2.0 K for type S
±0.1 % + 0.30 K for type T
±0.2 K/K for type B
±0.008 K/K for type E
±0.008 K/K for type J
±0.01 K/K for type K
±0.016 K/K for type N
±0.008 K/K for type R
±0.008 K/K for type S
±0.01 K/K for type T
ES420.1 - User’s Guide 72
ETAS Technical Data
Maximum inaccuracy T i depend ing on the internal resistance of the thermocouple at internal resis tances > 50 (-40 °C bis +120 °C)
±0.04 K/ for type B
±0.0015 K/ for type E
±0.0015 K/ for type J
±0.002 K/ for type K
±0.003 K/ for type N
±0.015 K/ for type R
±0.015 K/ for type S
±0.002 K/ for type T
±0.4 K Maximum inaccuracy of cold junc tion compensation T cjc
Maximum temperature drift of cold junction compensation T d
Maximum input voltage
±0.002 K/K
32 V DC
Reference temperature T
0
298.15 K).
for T g
, T d
and T d
is 25 °C (equivalent to
ES420.1 - User’s Guide 73
ETAS
7.9
7.9.1
Pin Assignment
This chapter contains information on the following topics:
• ““OUT” Connector” on page 75
• ““Sensor” Connector” on page 75
TIP
All connectors are shown with a view of the front of the ES420.1.
All shields are at case potential.
“IN” Connector
7
1
8
Fig. 7 2 “IN” Connector
6
7
4
5
8
2
3
Pin
1
Signal
UBatt
Ground
RX-
TX-
RX+
Ground
UBatt
TX+
Meaning
Operating voltage
Ground
Received data, minus
Send data, minus
Received data, plus
Ground
Operating voltage
Send data, plus
The following plug is mounted on "IN" connector:
LEMO 1B 8-pin L-coding (connection identified in green)
ES420.1 - User’s Guide 74
ETAS
7.9.2
“OUT” Connector
1
7
7.9.3
8
Fig. 7 3 “OUT” Connector
6
7
4
5
8
2
3
Pin
1
Signal
UBatt
UBatt
Ground
RX+
TX-
RX-
Ground
TX+
Meaning
Operating voltage
Operating voltage
Ground
Received data, plus
Send data, minus
Received data, minus
Ground
Send data, plus
The following socket is mounted on "OUT" connector:
LEMO 1B 8-pin A-coding (connection identified in yellow)
“Sensor” Connector
Fig. 7 4 “Sensor” Connector
6
7
4
5
2
3
Pin
1
Signal
PT100S+
CH4 In-
CH3 In-
CH3 In+
CH2 In+
CH1 In-
CH1 In+
Meaning
Cold junction compensation
Sensor channel 4, input minus
Sensor channel 3, input minus
Sensor channel 3, input plus
Sensor channel 2, input plus
Sensor channel 1, input minus
Sensor channel 1, input plus
ES420.1 - User’s Guide 75
ETAS
18
19
20
21
22
14
15
16
17
10
11
12
13
Pin
8
9
Signal
CH8 In-
CH8 In+
CH7 In-
CH6 In-
CH6 In+
CH5 In+
PT100S-
CH4 In+
TEDS-
CH2 In-
TEDS+
CH7 In+
PT100M-
CH5 In-
PT100S+
Meaning
Sensor channel 8, input minus
Sensor channel 8, input plus
Sensor channel 7, input minus
Sensor channel 6, input minus
Sensor channel 6, input plus
Sensor channel 5, input plus
Cold junction compensation
Sensor channel 4, input plus
TEDS, cable
Sensor channel 2, input minus
TEDS, cable
Sensor channel 7, input plus
Cold junction compensation
Sensor channel 5, input minus
Cold junction compensation
ES420.1 - User’s Guide 76
ETAS
8
Cables and Accessories
Cables and Accessories
This chapter contains information on the following topics:
• “Combined Ethernet and Power Supply Cable” on page 78
• “Cables for the connector "Sensor"” on page 87
• “Protective Caps” on page 90
TIP
Only use ETAS cables at the interfaces of the module. Adhere to the maxi mum cable lengths!
ES420.1 - User’s Guide 77
ETAS
8.1
8.1.1
Combined Ethernet and Power Supply Cable
This chapter contains information on the following cables:
• “CBEP410.1 Cable” on page 79
• “CBEP4105.1 Cable” on page 79
• “CBEP415.1 Cable” on page 80
• “CBEP4155.1 Cable” on page 80
• “CBEP420.1 Cable” on page 81
• “CBEP4205.1 Cable” on page 81
• “CBEP425.1 Cable” on page 82
• “CBEP4255.1 Cable” on page 82
• “CBEP430.1 Cable” on page 83
• “CBEP4305.1 Cable” on page 83
Overview
DANGER
Dangerous electrical voltage!
Connect the power cable only with a suitable vehicle battery or with a suitable lab power supply! The connection to power outlets is not allowed!
To prevent an inadvertent insertion in power outlets, ETAS recommends to equip the combined ethernet and power supply cables with safety banana plugs in areas with power outlets.
You can use combined ethernet and power supply cables with standard banana plugs or with safety banana plugs:
Cables with standard banana plugs Cables with safety banana plugs
CBEP410.1
CBEP4105.1
CBEP415.1
CBEP420.1
CBEP4155.1
CBEP4205.1
CBEP425.1
CBEP430.1
CBEP4255.1
CBEP4305.1
ES420.1 - User’s Guide 78
ETAS
8.1.2
CBEP410.1 Cable
8.1.3
Fig. 8 1 CBEP410.1 Cable
Connection of an ES4xx/ES63x/ES93x module to PC and power supply (stand alone operation). Supply battery in the vicinity of the module.
Not compatible with ES610, ES611, ES620 and ES650. For connecting this modules use CBEP120 cable.
Cable includes reverse-polarity, load-dump protection and replaceable stan dard fuse (MINI flat automotive fuse, quick-response, 3 A, 58 V).
Robust, waterproof and dust-proof (IP67).
Temperature rated for: -40 °C to +125 °C / -40 °F to +257 °F
Product
CBEP410.1-3
Length
3 m
Order number
F 00K 104 927
CBEP4105.1 Cable
Fig. 8 2 CBEP4105.1 Cable
Connection of an ES4xx/ES63x/ES93x module to PC and power supply (stand alone operation). Supply battery in the vicinity of the module.
Not compatible with ES610, ES611, ES620 and ES650. For connecting this modules use CBEP120 cable.
Cable includes reverse-polarity, load-dump protection and replaceable stan dard fuse (MINI flat automotive fuse, quick-response, 3 A, 58 V).
Robust, waterproof and dust-proof (IP67).
Temperature rated for: -40 °C to +125 °C / -40 °F to +257 °F
Product
CBEP4105.1-3
Length
3 m
Order number
F 00K 110 026
ES420.1 - User’s Guide 79
ETAS
8.1.4
CBEP415.1 Cable
8.1.5
Fig. 8 3 CBEP415.1 Cable
Connection of an ES4xx/ES63x/ES93x module to PC and power supply (stand alone operation). Supply battery at the other end (i.e. in the trunk).
Not compatible with ES610, ES611, ES620 and ES650. For connecting this modules use CBEP120 cable.
Cable includes reverse-polarity, load-dump protection and replaceable stan dard fuse (MINI flat automotive fuse, quick-response, 3 A, 58 V).
Robust, waterproof and dust-proof (IP67).
Temperature rated for: -40 °C to +125 °C / -40 °F to +257 °F
Product
CBEP415.1-5
Length
5 m
Order number
F 00K 105 680
CBEP4155.1 Cable
Fig. 8 4 CBEP4155.1 Cable
Connection of an ES4xx/ES63x/ES93x module to PC and power supply (stand alone operation). Supply battery at the other end (i.e. in the trunk).
Not compatible with ES610, ES611, ES620 and ES650. For connecting this modules use CBEP120 cable.
Cable includes reverse-polarity, load-dump protection and replaceable stan dard fuse (MINI flat automotive fuse, quick-response, 3 A, 58 V).
Robust, waterproof and dust-proof (IP67).
Temperature rated for: -40 °C to +125 °C / -40 °F to +257 °F
Product
CBEP4155.1-5
Length
5 m
Order number
F 00K 110 027
ES420.1 - User’s Guide 80
ETAS
8.1.6
CBEP420.1 Cable
8.1.7
Fig. 8 5 CBEP420.1 Cable
Ethernet and voltage supply connection of an ES4xx/ES63x/ES93x measure ment module with an ES600 network module or ES592/ES593-D/ES595 inter face module (if the current consumption of the connected ES4xx/ES63x chain exceeds 2.5 A), an ES1135 simulation/system controller card or an ES720 Drive
Recorder.
Not compatible with ES610, ES611, ES620 and ES650. For connecting this modules use CBEP120 cable.
Cable includes reverse-polarity, load-dump protection and replaceable stan dard fuse (MINI flat automotive fuse, quick-response, 3 A, 58 V).
Robust, waterproof and dust-proof (IP67).
Temperature rated for: -40 °C to +125 °C / -40 °F to +257 °F
Product
CBEP420.1-3
Length
3 m
Order number
F 00K 105 292
CBEP4205.1 Cable
Fig. 8 6 CBEP4205.1 Cable
Ethernet and voltage supply connection of an ES4xx/ES63x/ES93x measure ment module with an ES600 network module or ES592/ES593-D/ES595 inter face module (if the current consumption of the connected ES4xx/ES63x chain exceeds 2.5 A), an ES1135 simulation/system controller card or an ES720 Drive
Recorder.
Not compatible with ES610, ES611, ES620 and ES650. For connecting this modules use CBEP120 cable.
Cable includes reverse-polarity, load-dump protection and replaceable stan dard fuse (MINI flat automotive fuse, quick-response, 3 A, 58 V).
Robust, waterproof and dust-proof (IP67).
Temperature rated for: -40 °C to +125 °C/ -40 °F to +257 °F
Product
CBEP4205.1-3
Length
3 m
Order number
F 00K 110 041
ES420.1 - User’s Guide 81
ETAS
8.1.8
CBEP425.1 Cable
8.1.9
Fig. 8 7 CBEP425.1 Cable
Ethernet and voltage supply connection of an ES4xx/ES63x/ES93x measure ment module with an ES600 network module or ES592/ES593-D/ES595 inter face module (if the current consumption of the connected ES4xx/ES63x/ES93x chain exceeds 2.5 A), an ES1135 simulation/system controller card or an
ES720 Drive Recorder.
Cable includes reverse-polarity, load-dump protection and replaceable stan dard fuse (MINI flat automotive fuse, quick-response, 3 A, 58 V).
Robust, waterproof and dust-proof (IP67).
Temperature rated for: -40 °C to +125 °C / -40 °F to +257 °F
Product
CBEP425.1-3
Length
3 m
Order number
F 00K 105 972
CBEP4255.1 Cable
Fig. 8 8 CBEP4255.1 Cable
Ethernet and voltage supply connection of an ES4xx/ES63x/ES93x measure ment module with an ES600 network module or ES592/ES593-D/ES595 inter face module (if the current consumption of the connected ES4xx/ES63x/ES93x chain exceeds 2.5 A), an ES1135 simulation/system controller card or an
ES720 Drive Recorder.
Cable includes reverse-polarity, load-dump protection and replaceable stan dard fuse (MINI flat automotive fuse, quick-response, 3 A, 58 V).
Robust, waterproof and dust-proof (IP67).
Temperature rated for: -40 °C to +125 °C / -40 °F to +257 °F
Product
CBEP4255.1-3
Length
3 m
Order number
F 00K 110 029
ES420.1 - User’s Guide 82
ETAS
8.1.10
CBEP430.1 Cable
Fig. 8 9 CBEP430.1 Cable
To chain ES4xx/ES63x/ES93x modules and connect an ES4xx/ES63x/ES93x chain to an ES910.3 Rapid Prototyping module. Additional connection to the power supply to compensate for voltage losses in long chains.
Not compatible with ES59x, ES6xx, ES11xx. For connecting this modules use
CBE130 or CBE140 cable.
Cable includes reverse-polarity, load-dump protection and replaceable stan dard fuse (MINI flat automotive fuse, quick-response, 3 A, 58 V).
Robust, waterproof and dust-proof (IP67).
Temperature rated for: -40 °C to +125 °C / -40 °F to +257 °F
Product
CBEP430.1-0m5
Length
0.5 m
Order number
F 00K 104 928
8.1.11
CBEP4305.1 Cable
Fig. 8 10 CBEP4305.1 Cable
To chain ES4xx/ES63x/ES93x modules and connect an ES4xx/ES63x/ES93x chain to an ES910.3 Rapid Prototyping module. Additional connection to the power supply to compensate for voltage losses in long chains.
Not compatible with ES59x, ES6xx, ES11xx. For connecting this modules use
CBE130 or CBE140 cable.
Cable includes reverse-polarity, load-dump protection and replaceable stan dard fuse (MINI flat automotive fuse, quick-response, 3 A, 58 V).
Robust, waterproof and dust-proof (IP67).
Temperature rated for: -40 °C to +125 °C / -40 °F to +257 °F
Product
CBEP4305.1-0m5
Length
0.5 m
Order number
F 00K 110 030
ES420.1 - User’s Guide 83
ETAS
8.2
8.2.1
Ethernet Cable
This chapter contains information on the following cables:
• “CBEX400.1 Cable” on page 85
CBE400.2 Cable
8.2.2
Fig. 8 11 CBE400.2 Cable
Ethernet and voltage supply connection of an ES4xx/ES63x/ES93x measuring module at an ES600 network module or at an ES592/ES593-D/ES595 interface module.
Cable includes reverse-polarity, load-dump protection and replaceable stan dard fuse (MINI flat automotive fuse, quick-response, 3 A, 58 V).
Robust, waterproof and dust-proof (IP67).
Temperature rated for: -40 °C to +125 °C / -40 °F to +257 °F
Product
CBE400.2-3
Length
3 m
Order number
F 00K 104 920
CBE401.1 Cable
Fig. 8 12 CBE401.1 Cable
Highly flexible Ethernet and voltage supply connection of an ES4xx/ES63x/
ES93x measuring module at an ES600 network module or at an ES592/ES593-
D/ES595 interface module.
Cable includes reverse-polarity, load-dump protection and replaceable stan dard fuse (MINI flat automotive fuse, quick-response, 3 A, 58 V).
Robust, waterproof and dust-proof (IP67).
Temperature rated for: -40 °C to +125 °C / -40 °F to +257 °F
Product
CBE401.1-0m5
Length
0.5 m
Order number
F 00K 106 128
ES420.1 - User’s Guide 84
ETAS
8.2.3
CBE430.1 Cable
8.2.4
Fig. 8 13 CBE430.1 Cable
Cable for chaining ES4xx/ES63x/ES93x modules. Not compatible with ES59x,
ES6xx, ES11xx. For connecting this modules use CBE130 or CBE140 cable.
Robust, waterproof and dust-proof (IP67).
Temperature rated for: -40 °C to +125 °C / -40 °F to +257 °F
Product
CBE430.1-0m45
Length
0.45 m
Order number
F 00K 104 923
CBE431.1 Cable
8.2.5
Fig. 8 14 CBE431.1 Cable
Highly flexible cable for chaining successive ES4xx/ES63x/ES93x modules.
Not compatible with ES59x, ES6xx, ES11xx. For connecting this modules use
CBE130 or CBE140 cable.
Robust, waterproof and dust-proof (IP67).
Temperature rated for: -40 °C to +125 °C / -40 °F to +257 °F
Product
CBE431.1-0m14
CBE431.1-0m30
Length
0.14 m
0.30 m
Order number
F 00K 105 676
F 00K 105 685
CBEX400.1 Cable
Fig. 8 15 CBEX400.1 Cable
Ethernet extension cable to increase the length of ES4xx/ES63x/ES93x Ether net cables. Can also be used to connect ES4xx via PC, ES600 or ES1135 alter natively while keeping cable installation through bulkhead.
Robust, waterproof and dust-proof (IP67).
Temperature rated for: -40 °C to +125 °C / -40 °F to +257 °F
Product
CBEX400.1-3
Length
3 m
Order number
F 00K 105 294
ES420.1 - User’s Guide 85
ETAS
8.2.6
ES4xx_BRIDGE
Fig. 8 16 ES4xx Bridge
Ethernet bridge connecting blocked ES400 modules. Facilitates very compact measurement setups. IP67 compliant.
Product
ES4xx_BRIDGE
Order number
F 00K 105 684
ES420.1 - User’s Guide 86
ETAS
8.3
8.3.1
Cables for the connector "Sensor"
CBATx400.x-0m3 Cable
Side A Side B
Fig. 8 17 CBATx401.x Cable
The CBATx401.x cable consists of eight identical cable sections, marked n=1 to n=8. Each cable section is assigned to an ES420.1 measurement channel and wired according to the same scheme.
The assignment of the cable connectors of a cable section to the signals of a measurement channel is shown in the table.
Signal
In+
In-
Meaning
Input (+)
Input (-)
Pin
1
2
Product
CBATK400.2-0m3
CBATN400.1-0m3
CBATS400.1-0m3
Length
0.3 m
0.3 m
0.3 m
Order Number
F 00K 104 409
F 00K 104 411
F 00K 104 413
ES420.1 - User’s Guide 87
ETAS
8.3.2
AS_CBATK401.1-1 Cable
1
Side A Side B
Fig. 8 18 AS_CBATK401.1 Cable
The AS_CBATK401.1 cable consists of eight identical cable sections, marked n=1 to n=8. Each cable section is assigned to an ES420.1 measurement chan nel and wired according to the same scheme.
The assignment of the cable connectors of a cable section to the signals of a measurement channel is shown in the table.
Signal
In+
In-
Meaning
Input (+)
Input (-)
Pin
1
2
Product
AS_CBATK401-0m3
Length
1 m
Order Number
F 00K 105 135
ES420.1 - User’s Guide 88
ETAS
8.3.3
AS_CBATK402.1-1 Cable
Side A Side B
Fig. 8 19 AS_CBATK402.1 Cable
The AS_CBATK402.1 cable consists of eight identical cable sections, marked n=1 to n=8. Each cable section is assigned to an ES420.1 measurement chan nel and wired according to the same scheme.
The assignment of the cable connectors of a cable section to the signals of a measurement channel is shown in the table.
Signal
In+
In-
Meaning
Input (+)
Input (-)
Color
Green
Yellow
Product
AS_CBATK402.1-1
Length
1 m
Order Number
F 00K 105 136
ES420.1 - User’s Guide 89
ETAS
8.4
8.4.1
8.4.2
Protective Caps
The connections "IN" and "OUT" of the ES420.1 can be protected with different protective caps according to the operating conditions.
Protective Caps supplied
The "IN" and "OUT" ports of the ES4xx are covered with simple dust and trans port caps on delivery. These caps are only suitable for the limited temperature range of -40 °C to +70 °C
TIP
The protective caps supplied are in no way a replacement for or viable alter native to the caps CAP_LEMO_1 and CAP_LEMO_1B_LC.
Cap CAP_LEMO_1B
8.4.3
Fig. 8 20 Cap CAP_LEMO_1B
The cap CAP_LEMO_1B protects the connection "IN" or "OUT" against dirt according to IP67.
Product
CAP_LEMO_1B
Order number
F 00K 105 298
Cap CAP_LEMO_1B_LC
Fig. 8 21 Cap CAP_LEMO_1B_LC
The cap CAP_LEMO_1B_LC protects the connection "IN" or "OUT" in an inexpen sive way against dirt.
Product
CAP_LEMO_1B_LC
Order number
F 00K 105 683
ES420.1 - User’s Guide 90
ETAS
8.4.4
Cap CAP_SOURIAU_8STA
Fig. 8 22 Cap CAP_SOURIAU_8STA
The cap CAP_SOURIAU_8STA protects the "Sensor" port against water and dirt.
Product
CAP_SOURIAU_8STA
Order number
F 00K 105 303
ES420.1 - User’s Guide 91
ETAS
8.5
8.5.1
Angle Brackets
Angle Bracket Left
8.5.2
Fig. 8 23 Angle Bracket Left
Angle Bracket for mounting ES4xx modules to a DIN rail 35 x 7.5 (EN 60715
TH35). Stainless steel V2A. For mounting on left side of an ES4xx module.
Product
Angle bracket left
Order number
F 00K 107 175
Angle Bracket Right
Fig. 8 24 Angle Bracket Right
Angle Bracket for mounting ES4xx modules to a DIN rail 35 x 7.5 (EN 60715
TH35). Stainless steel V2A. For mounting on right side of an ES4xx module.
Product
Angle bracket right
Order number
F 00K 107 176
ES420.1 - User’s Guide 92
ETAS Ordering Information
9 Ordering Information
9.1
ES420.1
Order name
ES420.1 Thermo Module (8-CH)
Scope of supply
ES420.1 Micro Thermo Measurement
Module (8 channels, for universal thermo couple splitter cable), CDROM ES4xx -
_DRV_SW_CD (drivers for ES4xx and documentation), List "Content of this
Package“, ES4xx Safety Advice, China-
RoHS-leaflet_Compact_green_cn, Calibra tion-Certification
Short name
ES420.1
Accessories
Order number
F 00K 104 403
9.2
9.2.1
Cables
TIP
If you require customized cables, please contact your ETAS contact partner or [email protected].
9.2.1.1
Cables for the connectors "IN" and "OUT"
Ethernet cable
Order name
Ethernet Chain Connection Cable, Lemo
1B FGF - Lemo 1B FGL (8mc-8fc), 3 m
Ethernet Chain Connection Cable, Highly
Flexible, Lemo 1B FGF - Lemo 1B FGL
(8mc-8fc), 0.5 m
Ethernet Chain Connection Cable, Lemo
1B FGA - Lemo 1B FGL (8mc-8fc), 0m45
Ethernet Chain Connection Cable, Highly
Flexible, Lemo 1B FGA - Lemo 1B FGL
(8mc-8fc, 0m14)
Ethernet Chain Connection Cable, Highly
Flexible, Lemo 1B FGA - Lemo 1B FGL
(8mc-8fc, 0m30)
Ethernet Extension Cable, Lemo 1B PHL -
Lemo 1B FGL (8mc-8fc), 3 m
Short name
CBE400.2-3
Order number
F 00K 104 920
CBE401.1-0m5 F 00K 106 128
CBE430.1-
0m45
CBE431.1-
0m14
CBE431.1-
0m30
F 00K 104 923
F 00K 105 676
F 00K 105 685
CBEX400.1-3 F 00K 105 294
ES420.1 - User’s Guide 93
ETAS Ordering Information
Combined Ethernet and power supply cable
Order name
Ethernet PC Connection and Power Sup ply Cable, Lemo 1B FGL - RJ45 - Banana
(8fc-8mc-2mc), 3 m
Ethernet PC Connection and Power Sup ply Cable, Lemo 1B FGL - RJ45 - Safety
Banana (8fc-8mc-2mc), 3 m
Ethernet PC Connection and Power Sup ply Cable, Power Feeder close to PC, Lemo
1B FGL - RJ45 - Banana (8fc-8mc-2mc),
5 m
Ethernet PC Connection and Power Sup ply Cable, Power Feeder close to PC, Lemo
1B FGL - RJ45 - Safety Banana (8fc-8mc-
2mc), 5 m
Ethernet Connection and Power Supply
Cable, Lemo 1B FGF - Lemo 1B FGL -
Banana (8mc-8fc-2mc), 3 m
Ethernet Connection and Power Supply
Cable, Lemo 1B FGF - Lemo 1B FGL -
Safety Banana (8mc-8fc-2mc), 3 m
Ethernet Connection and Power Supply
Cable, Power Feeder close to Interface
Module, Lemo 1B FGF - Lemo 1B FGL -
Banana (8mc-8fc-2mc), 3 m
Ethernet Connection and Power Supply
Cable, Power Feeder close to Interface
Module, Lemo 1B FGF - Lemo 1B FGL -
Safety Banana (8mc-8fc-2mc), 3 m
Ethernet Chain Connection and Power
Supply Cable, Lemo 1B FGL - Lemo 1B
FGA - Banana (8fc-8mc-2mc), 0m5
Ethernet Chain Connection and Power
Supply Cable, Lemo 1B FGL - Lemo 1B
FGA - Safety Banana (8fc-8mc-2mc), 0m5
Short name Order number
CBEP410.1-3 F 00K 104 927
CBEP4105.1-3 F 00K 110 026
CBEP415.1-5 F 00K 105 680
CBEP4155.1-5 F 00K 110 027
CBEP420.1-3 F 00K 105 292
CBEP4205.1-3 F 00K 110 041
CBEP425.1-3 F 00K 105 972
CBEP4255.1-3 F 00K 110 029
CBEP430.1-
0m5
CBEP4305.1-
0m5
F 00K 104 928
F 00K 110 030
Ethernet Bridge
Order name
Bridge to connect two assembled
ES4xx Modules
Short name
ES4xx_BRIDGE
Order number
F 00K 105 684
ES420.1 - User’s Guide 94
ETAS Ordering Information
9.2.1.2
Cables for the connector "Sensor"
Order name
Thermocouple Splitter Cable Type K,
Souriau 8ST12-35 - mini TC socket
(22mc-8x2fc), 0.3 m
Thermocouple Splitter Cable Type N,
Souriau 8ST12-35 - mini TC socket
(22mc-8x2fc), 0.3 m
Thermocouple Splitter Cable Type S,
Souriau 8ST12-35 - mini TC socket
(22mc-8x2fc), 0.3 m
Thermocouple Splitter Cable Type K,
Souriau 8ST12-35 - Lemo 0S PCA
(22mc-8x2fmc), 1 m
Thermocouple Splitter Cable Type K,
Souriau 8ST12-35 - open wire (22mc-
8c), 1 m
Short name
CBATK400.2-0m3
CBATN400.1-0m3
CBATS400.1-0m3
Order number
F 00K 104 409
F 00K 104 411
F 00K 104 413
AS_CBATK401.1-1 F 00K 105 135
AS_CBATK402.1-1 F 00K 105 136
9.2.2
9.2.3
9.2.4
Protective Caps
Order name
Cap to protect open Lemo 1B sockets against dirt
Cap to protect open Lemo 1B sockets against dirt, cost effective
Cap to protect unused Souriau sock ets against dirt and water
Short name
CAP_Lemo_1B
Order number
F 00K 105 298
CAP_Lemo_1B_LC F 00K 105 683
CAP_SOURIAU_8STA F 00K 105 303
Angle brackets
Order name
ES4xx Angle Bracket left
ES4xx Angle Bracket right
Device Calibration
Order name
Calibration Service for ES420.1
Short name
ES4xx_AB_L
ES4xx_AB_R
Short name
K_ES420
Order number
F 00K 107 175
F 00K 107 176
Order number
F 00K 105 297
ES420.1 - User’s Guide 95
ETAS
10
ETAS Contact Addresses
ETAS Contact Addresses
ETAS HQ
ETAS GmbH
Borsigstraße 24
70469 Stuttgart
Germany
Phone:
Fax:
WWW:
+49 711 3423-0
+49 711 3423-2106 www.etas.com
ETAS Subsidiaries and Technical Support
For details of your local sales office as well as your local technical support team and product hotlines, take a look at the ETAS website:
ETAS subsidiaries WWW:
ETAS technical support WWW: www.etas.com/en/ contact.php
www.etas.com/en/ hotlines.php
ES420.1 - User’s Guide 96
ETAS Figures
Figures
Fig. 4 4 Time-Multiplex Data Transfer Between an ES400 Module Chain and a PC . . .26
Fig. 4 5 Transfer Scheme for Example 1 (Simplified, Not True to Scale) . . . . . . . . . . . . .26
Fig. 4 6 Time-Multiplex Data Transfer Between an ES400 Module Chain and a PC . . .27
Fig. 4 7 Transfer Scheme for Example 2 (Simplified, Not True to Scale) . . . . . . . . . . . . .27
Fig. 5 5 Connecting Several ES400 Modules Using the Integrated Assembly Elements .
Fig. 5 14 ES420.1 with additional ETAS Modules for MC Applications . . . . . . . . . . . . . . .48
Fig. 5 16 ES400 Modules with additional ETAS Modules (Measurement and Calibration)
Fig. 5 19 ES400 Modules with ES910.3 and Drive Recorder (Rapid Prototyping) . . . . . .53
Fig. 5 20 ES400 Modules with ETAS RTPRO-PC (Rapid Prototyping) . . . . . . . . . . . . . . . .54
ES420.1 - User’s Guide 97
ETAS Figures
ES420.1 - User’s Guide 98
ETAS
Index
Symbols
“IN” connector
. . . . . . . . . . . . . . . . . . . . . .74
“OUT” connector
. . . . . . . . . . . . . . . . . . . .75
“Sensor” connector
. . . . . . . . . . . . . . . . . .75
“Sensor” port
. . . . . . . . . . . . . . . . . . . . . . . .17
A
Accessories
. . . . . . . . . . . . . . . . 77 ,
Accident prevention
. . . . . . . . . . . . . . . . . .9
Applications
. . . . . . . . . . . . . . . . . . . . 31 ,
Assembly elements, integrated
B
Binary counter
. . . . . . . . . . . . . . . . . . . . . .24
Block diagram
. . . . . . . . . . . . . . . . . . . . . .20
C
Cable
AS_CBATK401.1-1
. . . . . . . . . . . . . . .88
AS_CBATK402.1-1
. . . . . . . . . . . . . . .89
CBATx400.x-0m3
. . . . . . . . . . . . . . . .87
CBE400.2
. . . . . . . . . . . . . . . . . . . . . . .84
CBE401.1
. . . . . . . . . . . . . . . . . . . . . . .84
CBE430.1
. . . . . . . . . . . . . . . . . . . . . . .85
CBE431.1
. . . . . . . . . . . . . . . . . . . . . . .85
CBEP410.1
. . . . . . . . . . . . . . . . . . . . .79
CBEP4105.1
. . . . . . . . . . . . . . . . . . . .79
CBEP415.1
. . . . . . . . . . . . . . . . . . . . .80
CBEP4155.1
. . . . . . . . . . . . . . . . . . . .80
CBEP420.1
. . . . . . . . . . . . . . . . . . . . .81
CBEP4205.1
. . . . . . . . . . . . . . . . . . . .81
CBEP425.1
. . . . . . . . . . . . . . . . . . . . .82
CBEP4255.1
. . . . . . . . . . . . . . . . . . . .82
CBEP430.1
. . . . . . . . . . . . . . . . . . . . .83
CBEP4305.1
. . . . . . . . . . . . . . . . . . . .83
CBEX400.1
. . . . . . . . . . . . . . . . . . . . .85
Cable fasteners
. . . . . . . . . . . . . . . . . 34 ,
Cables
. . . . . . . . . . . . . . . . . . . . . . . . . 77 ,
Calibration
. . . . . . . . . . . . . . . . . . . . . . . . . .31
Cap CAP_Lemo_1B
. . . . . . . . . . . . . . . . . .90
Cap CAP_Lemo_1B_LC
. . . . . . . . . . . . . . .90
Cap CAP_SOURIAU_8STA
CE Declaration of Conformity
Cold junction compensation
Communication protocols
Configuration
. . . . . . . . . . . . . . . . . . . . . . .31
D
Daisy chain ports
. . . . . . . . . . . . . . . . 17 ,
Daisy chain topology
. . . . . . . . . . . . . . . .15
Data electrical
. . . . . . . . . . . . . . . . . . . . . . .71
mechanical
. . . . . . . . . . . . . . . . . . . . .68
Data transfer
. . . . . . . . . . . . . . . . . . . . . . .23
Decentral wiring concept
Device calibration
. . . . . . . . . . . . . . . . . . .95
ES420.1 - User’s Guide
Index
Documentation
. . . . . . . . . . . . . . . . . . . . . . 9
Drilling template
. . . . . . . . . . . . . . . . . . . .47
Duplex operation
. . . . . . . . . . . . . . . . . . . .23
E
Electrical data
. . . . . . . . . . . . . . . . . . . . . .71
Electrical safety
. . . . . . . . . . . . . . . . . . . . .10
ETAS Contact Addresses
Ethernet frame
. . . . . . . . . . . . . . . . . . . . . .24
F
Features
. . . . . . . . . . . . . . . . . . . . . . . . . . .19
Features defined by IP6
Firmware update
. . . . . . . . . . . . . . . . . . . .31
Functional state
. . . . . . . . . . . . . . . . . . . . .18
G
Generator
. . . . . . . . . . . . . . . . . . . . . . . . . .24
Getting Started
. . . . . . . . . . . . . . . . . 32 ,
H
Hardware system requirements
Host interface
. . . . . . . . . . . . . . . . . . . . . .72
Housing
. . . . . . . . . . . . . . . . . . . . . . . . . . . .16
HSP
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
I
Inaccuracy
. . . . . . . . . . . . . . . . . . . . . . . . .72
Input voltage maximum
. . . . . . . . . . . . . . . . . . . . . .73
L
LED
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Liquids
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Localizing the module
. . . . . . . . . . . . . . .15
M
MAC address
. . . . . . . . . . . . . . . . . . . . . . .24
Master function
. . . . . . . . . . . . . . . . . . . . .23
Measurement Accuracy
Measurement accuracy, adherence
Mechanical data
. . . . . . . . . . . . . . . . . . . .68
Module ID
. . . . . . . . . . . . . . . . . . . . . . . . . .23
Multiple feeding
. . . . . . . . . . . . . . . . . . . . .28
N
Norms
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
O
Openings for cable fasteners
Operation
Conventions
. . . . . . . . . . . . . . . . . . . . . 8
Use Case
. . . . . . . . . . . . . . . . . . . . . . . . 8
Operational state
. . . . . . . . . . . . . . . . . . . .18
Ordering
. . . . . . . . . . . . . . . . . . . . . . . . . . .93
Ordering information
. . . . . . . . . . . . . . . .93
P
Passenger cell
. . . . . . . . . . . . . . . . . . . . . .16
99
ETAS
PC Card
. . . . . . . . . . . . . . . . . . . . . . . . . . . .57
PC network adapter
. . . . . . . . . . . . . . . . .70
Pin assignment
. . . . . . . . . . . . . . . . . . . . .74
Ports
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Potential differences
. . . . . . . . . . . . . . . . .28
Power supply
. . . . . . . . . . . . . . . . . . . 28 ,
Power supply management
Presentation of information
Product
Exclusion of liability
. . . . . . . . . . . . . . .9
Product return
. . . . . . . . . . . . . . . . . . . . . .69
Protective caps
. . . . . . . . . . . . . . . . . . . . .90
Protocol, UDP/IP
. . . . . . . . . . . . . . . . . . . .23
Protocol, XCP
. . . . . . . . . . . . . . . . . . . . . . .23
Q
Qualification, required
. . . . . . . . . . . . . . . . .9
R
REACH regulation (EU)
. . . . . . . . . . . . . . .69
Recycling
. . . . . . . . . . . . . . . . . . . . . . . . . . .69
Resolution
. . . . . . . . . . . . . . . . . . . . . . . . . .72
Reverse feeding
. . . . . . . . . . . . . . . . . . . . .28
RoHS conformity
China
. . . . . . . . . . . . . . . . . . . . . . . . . .68
European Union
. . . . . . . . . . . . . . . . .68
S
Safety at work
. . . . . . . . . . . . . . . . . . . 9 ,
Safety notices basic
. . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Identification
. . . . . . . . . . . . . . . . . . . . .7
Safety precautions
. . . . . . . . . . . . . . . . . . .9
Scope of supply
. . . . . . . . . . . . . . . . . . . . . .8
Sensor cables
. . . . . . . . . . . . . . . . . . . . . . .87
Sensor channels
. . . . . . . . . . . . . . . . . . . .20
Service state
. . . . . . . . . . . . . . . . . . . . . . . .18
Standards
. . . . . . . . . . . . . . . . . . . . . . . . . .66
Supply voltage
. . . . . . . . . . . . . . . . . . . . . .71
Synchronization of the timebases
Synchronization, clock generator
T
Temperature drift
. . . . . . . . . . . . . . . . . . .72
Time slice procedure
. . . . . . . . . . . . . . . .24
Time stamp
. . . . . . . . . . . . . . . . . . . . . . . .23
Tool integration
. . . . . . . . . . . . . . . . . . . . .31
Troubleshooting
. . . . . . . . . . . . . . . . . . . .57
U
Use, intended
. . . . . . . . . . . . . . . . . . . . . . . .9
W
Waste Electrical and Electronic Equipment
- WEEE
. . . . . . . . . . . . . . . . . . . . .69
Water
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
WEEE return system
. . . . . . . . . . . . . . . . .69
Wiring
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
Wiring concepts
. . . . . . . . . . . . . . . . . . . . .14
Wiring, Daisy Chain
. . . . . . . . . . . . . . . . . .55
Index
Wiring, sensors
. . . . . . . . . . . . . . . . . . . . .55
X
XCP
. . . . . . . . . . . . . . . . . . . . . . . . . . . 15 ,
XCP protocol
. . . . . . . . . . . . . . . . . . . . . . .23
Y
Y boost cable
. . . . . . . . . . . . . . . . . . . . . . .28
ES420.1 - User’s Guide 100
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Table of contents
- 7 About this Manual
- 7 Identification of Safety Notices
- 8 Presentation of Information
- 8 Scope of Supply
- 8 Additional Information
- 9 Basic Safety Notices
- 9 General Safety Information
- 9 Requirements for Users and Duties for Operators
- 9 Intended Use
- 14 ES400 Product Family
- 14 Wiring Concepts in Test Vehicles
- 15 Features of the ES400 Line
- 15 Advantages of the Decentral Wiring Concept
- 15 Further Features
- 16 Housing
- 17 Ports
- 17 “Sensor” Port
- 17 Daisy Chain Ports (“IN”, “OUT”)
- 18 Operational State
- 18 Service State
- 18 Functional State
- 19 Hardware Description
- 19 Features of the ES
- 20 Block Diagram
- 20 Sensor Channels
- 21 Measurement Accuracy
- 23 Data Transfer
- 23 Communication Protocols
- 24 Realization
- 26 Examples
- 28 Power Supply
- 28 Supply Voltage
- 28 Supplying the ES400 Modules via the Connecting Line
- 28 Additional Supply of the ES400 Modules via a Y-Boost Cable
- 31 Configuration
- 31 Tool Integration
- 31 Firmware Update
- 31 Calibration
- 32 Getting Started
- 32 General Installation Recommendations
- 32 Assembly Environment and Components for Attaching the Module
- 32 Potential Equalization in the Vehicle and Mounting the Modules
- 33 Guarantee of Features as defined by IP
- 33 Assembly
- 33 How to Connect and Attach ES400 Modules
- 35 Connecting Several ES400 Modules Mechanically
- 37 sembly Elements
- 39 ments
- 41 Attaching ES400 Modules to Other Components with Screws
- 43 Attaching ES400 Modules on DIN Rails using Screws
- 47 Drilling Template
- 48 Applications
- 48 General
- 48 ES420.1 with additional ETAS Modules (MC Application)
- 50 Wiring Examples
- 50 bration)
- 51 surement and Calibration)
- 52 ES400 Modules with ES910.3 (Rapid Prototyping)
- 54 ES400 Modules with ETAS RTPRO-PC (Rapid Prototyping)
- 55 Wiring
- 55 “Sensor” Port
- 55 Daisy Chain Ports (“IN”, “OUT”)
- 57 Troubleshooting Problems
- 57 LED Displays
- 57 Troubleshooting ES420.1 Problems
- 59 Problems and Solutions
- 59 Network Adapter Cannot Be Selected via Network Manager
- 60 Search for Ethernet Hardware Fails
- 62 Personal Firewall Blocks Communication
- 65 Technical Data
- 65 General Data
- 65 Product labeling
- 66 Standards and Norms
- 67 Environmental Conditions
- 68 Maintenance the Product
- 68 Cleaning the product
- 68 Mechanical Data
- 68 Modules in one chain
- 68 RoHS conformity
- 68 European Union
- 68 China
- 68 CE marking
- 69 Product return and recycling
- 69 Declarable Substances
- 69 Use of Open Source software
- 70 System Requirements
- 70 Hardware
- 70 Software
- 71 Electrical Data
- 71 Power Supply
- 72 Host Interface
- 72 Sensor Inputs
- 74 Pin Assignment
- 74 “IN” Connector
- 75 “OUT” Connector
- 75 “Sensor” Connector
- 77 Cables and Accessories
- 78 Combined Ethernet and Power Supply Cable
- 78 Overview
- 79 CBEP410.1 Cable
- 79 CBEP4105.1 Cable
- 80 CBEP415.1 Cable
- 80 CBEP4155.1 Cable
- 81 CBEP420.1 Cable
- 81 CBEP4205.1 Cable
- 82 CBEP425.1 Cable
- 82 CBEP4255.1 Cable
- 83 CBEP430.1 Cable
- 83 CBEP4305.1 Cable
- 84 Ethernet Cable
- 84 CBE400.2 Cable
- 84 CBE401.1 Cable
- 85 CBE430.1 Cable
- 85 CBE431.1 Cable
- 85 CBEX400.1 Cable
- 86 ES4xx_BRIDGE
- 87 Cables for the connector "Sensor
- 87 CBATx400.x-0m3 Cable
- 88 AS_CBATK401.1-1 Cable
- 89 AS_CBATK402.1-1 Cable
- 90 Protective Caps
- 90 Protective Caps supplied
- 90 Cap CAP_LEMO_1B
- 90 Cap CAP_LEMO_1B_LC
- 91 Cap CAP_SOURIAU_8STA
- 92 Angle Brackets
- 92 Angle Bracket Left
- 92 Angle Bracket Right
- 93 Ordering Information
- 93 Accessories
- 93 Cables
- 95 Protective Caps
- 95 Angle brackets
- 95 Device Calibration
- 96 ETAS Contact Addresses
- 97 Figures
- 99 Index
- 93 Central and Decentral Sensor Cabling
- 96 Front
- 98 ES420.1 Housing
- 99 Block Diagram