ETAS ES411.1 User Manual

ES411.1

A/D Module

User’s Guide

2

Copyright

The data in this document may not be altered or amended without special notification from ETAS GmbH. ETAS GmbH undertakes no further obligation in relation to this document. The software described in it can only be used if the customer is in possession of a general license agreement or single license. Using and copying is only allowed in concurrence with the specifications stipulated in the contract.

Under no circumstances may any part of this document be copied, reproduced, transmitted, stored in a retrieval system or translated into another language without the express written permission of ETAS GmbH.

© Copyright 2016 ETAS GmbH, Stuttgart

The names and designations used in this document are trademarks or brands belonging to the respective owners.

ES411.1 - User’s Guide R06 EN - 10.2016

ETAS Contents

Contents

1 About this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1.1

Identification of Safety Notices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1.2

Presentation of Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

1.3

Scope of Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

1.4

Additional Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2 Basic Safety Notices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2.1

General Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2.2

Requirements for Users and Duties for Operators . . . . . . . . . . . . . . . . . . . . . 9

2.3

Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

3 ES400 Product Family . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

3.1

Wiring Concepts in Test Vehicles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

3.2

Features of the ES400 Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

3.2.1

Advantages of the Decentral Wiring Concept . . . . . . . . . . . . . . . . 16

3.2.2

Further Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

3.3

Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

3.4

Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

3.4.1

“Sensor” Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

3.4.2

Daisy Chain Ports (“IN”, “OUT”) . . . . . . . . . . . . . . . . . . . . . . . . . . 18

3.5

Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

3.5.1

3.5.2

3.5.3

Operational State . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Service State . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Functional State . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

4 Hardware Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

4.1

Features of the ES411.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

4.2

Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

4.3

Sensor Channels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

4.3.1

Signal Processing and Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

ES411.1 - User’s Guide 3

4

Contents ETAS

4.3.2

4.3.3

Galvanically Isolation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Maximum Input and Common-Mode Voltages . . . . . . . . . . . . . . . 26

4.3.4

Sensor Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

4.4

Data Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

4.4.1

4.4.2

Communication Protocols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Realization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

4.4.3

Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

4.5

Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

4.5.1

4.5.2

Supply Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Supplying the ES400 Modules via the Connecting Line . . . . . . . . . 35

4.5.3

Additional Supply of the ES400 Modules via a Y-Boost Cable . . . . 35

4.6

Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

4.7

Tool Integration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

4.8

Firmware update . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

4.9

Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

5 Getting Started . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

5.1

General Installation Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

5.1.1

Assembly Environment and Components for Attaching the Module 39

5.1.2

5.1.3

Potential equalization in the Vehicle and mounting the Modules . 39

Guarantee of Features as defined by IP67 . . . . . . . . . . . . . . . . . . . 40

5.2

Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

5.2.1

How to Connect and Attach ES400 Modules . . . . . . . . . . . . . . . . . 41

5.2.2

5.2.3

5.2.4

Connecting Several ES400 Modules Mechanically . . . . . . . . . . . . . 43

Attaching ES400 Modules to Other Components Using the Integrated

Assembly Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Attaching ES400 Modules on DIN Rails with the Integrated Assembly

5.2.5

5.2.6

5.2.7

Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Attaching ES400 Modules to Other Components with Screws . . . . 50

Attaching ES400 Modules on DIN Rails using Screws . . . . . . . . . . . 52

Attaching ES400 Modules to Other Components Using Cable Fasteners. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

5.3

Drilling Template . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

5.4

Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

5.4.1

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

5.4.2

5.4.3

ES411.1 with additional ETAS Modules (MC Application). . . . . . . . 57

ES411.1 with additional ETAS Modules (Rapid Prototyping Application)

58

5.5

Wiring Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

5.5.1

ES400 Modules with additional ETAS Modules (Measurement and Calibration) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

5.5.2

5.5.3

5.5.4

ES400 Modules with additional ETAS Modules and Drive Recorder

(Measurement and Calibration) . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

ES400 Modules with ES910.3 (Rapid Prototyping) . . . . . . . . . . . . . 61

ES400 Modules with ES910.3 and Drive Recorder (Rapid Prototyping)

5.5.5

62

ES400 Modules with ETAS RTPRO-PC (Rapid Prototyping) . . . . . . . 63

5.6

Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

5.6.1

“Sensor” Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

ES411.1 - User’s Guide

ETAS Contents

5.6.2

Daisy Chain Ports (“IN”, “OUT”) . . . . . . . . . . . . . . . . . . . . . . . . . . 66

6 Troubleshooting Problems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

6.1

LED Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

6.2

Troubleshooting ES411.1 Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

6.3

Problems and Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

6.3.1

Network Adapter cannot be selected via Network Manager. . . . . . 73

6.3.2

6.3.3

Search for Ethernet Hardware fails. . . . . . . . . . . . . . . . . . . . . . . . . 73

Personal Firewall blocks Communication . . . . . . . . . . . . . . . . . . . . 76

7 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

7.1

General Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

7.1.1

7.1.2

Product labeling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

Standards and Norms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

7.1.3

7.1.4

7.1.5

7.1.6

Environmental Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

Maintenance the Product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

Cleaning the product. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

Mechanical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

7.1.7

Modules in one chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

7.2

RoHS conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

7.2.1

7.2.2

European Union . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

China . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

7.3

CE marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

7.4

Product return and recycling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

7.5

Declarable Substances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

7.6

Use of Open Source software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

7.7

System Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

7.7.1

Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

7.7.2

Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

7.8

Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

7.8.1

7.8.2

7.8.3

7.8.4

Host Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

Sensor Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

Sensor Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

7.8.5

Signal Processing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

7.9

Pin Assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

7.9.1

7.9.2

7.9.3

“IN” Connector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

“OUT” Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

“Sensor” Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

8 Cables and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

8.1

Combined Ethernet and Power Supply Cable . . . . . . . . . . . . . . . . . . . . . . . 99

8.1.1

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

8.1.2

8.1.3

8.1.4

8.1.5

CBEP410.1 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

CBEP4105.1 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

CBEP415.1 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

CBEP4155.1 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

8.1.6

8.1.7

8.1.8

CBEP420.1 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

CBEP4205.1 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

CBEP425.1 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106


6

Contents ETAS

8.1.9

CBEP4255.1 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

8.1.10

CBEP430.1 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108

8.1.11

CBEP4305.1 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

8.2

Ethernet Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111

8.2.1

8.2.2

8.2.3

8.2.4

CBE400.2 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112

CBE401.1 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112

CBE430.1 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113

CBE431.1 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113

8.2.5

8.2.6

CBEX400.1 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114

ES4xx_BRIDGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114

8.3

Cable for the Connection "Sensor" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115

8.3.1

CBAV400.1 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115

8.3.2

8.3.3

CBAV411.1 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116

CBAV413.1 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117

8.4

Measurement Probes and Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119

8.4.1

CBN400.1 Isolating Measurement Probe . . . . . . . . . . . . . . . . . . . 119

8.4.2

8.4.3

8.4.4

8.4.5

CBN401.1 Isolating Measurement Probe . . . . . . . . . . . . . . . . . . . 119

CBN41x.1 Current Probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

CBN42x.1 Sensor Cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122

CBN43x.1 Temperature Sensor Connection Cable . . . . . . . . . . . . 124

8.5

Protective Caps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127

8.5.1

Protective Caps supplied . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127

8.5.2

8.5.3

Cap CAP_LEMO_1B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127

Cap CAP_LEMO_1B_LC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127

8.5.4

Cap CAP_SOURIAU_8STA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128

8.6

Angle brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129

8.6.1

8.6.2

Angle bracket left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129

Angle bracket right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129

9 Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131

9.1

ES411.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131

9.2

ES400 Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131

9.3

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132

9.3.1

9.3.2

9.3.3

9.3.4

Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132

Protective Caps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135

Angle brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135

Device Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135

10 ETAS Contact Addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137

Figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143


ETAS About this Manual

1

1.1

About this Manual

This chapter contains information about the following topics:

• "Identification of Safety Notices" on page 7

• "Presentation of Information" on page 8

• "Scope of Supply" on page 8

• "Additional Information" on page 8.

Identification of Safety Notices

The safety notices contained in this manual are identified with the danger symbol shown below:

The safety notices shown below are used for this purpose. They provide notes to extremely important information. Please read this information carefully.

DANGER!

indicates an immediate danger with a high risk of death or serious injury, if not avoided.

WARNING!

indicates a possible danger with moderate risk of death or (serious) injury, if not avoided.

CAUTION!

identifies a hazard with low risk that could result in minor or medium physical injuries or property damages if not avoided.


8

About this Manual ETAS

1.2

Presentation of Information

All activities to be performed by the user are presented in a "Use Case" format.

That is, the goal to be accomplished is briefly defined in the heading, and the respective steps required for reaching this goal are then presented in a list. The presentation looks as follows:

Goal definition: any advance information...

• Step 1

Any explanation for step 1...

• Step 2


• Step 3


Any concluding comments...

Typographical conventions

The following typographical conventions are used:

Bold

Italic

Labels of the device

Particularly important text passages

Important notes for the user are presented as follows:

Note

Important note for the user.

1.3

1.4

Scope of Supply

Prior to the initial commissioning of the module, please check whether the mod-

ule was delivered with all required components and cables (see chapter 9.1

on page 131).

Additional cables and adapters can be obtained separately from ETAS. A list of

available accessories and their order designation is located in chapter "Accessories" on page 132 of this manual or in the ETAS product catalog.

Additional Information

The configuration instructions for the module under INCA can be found in the corresponding software documentation.


ETAS Basic Safety Notices

2

2.1

2.2

2.3

Basic Safety Notices

This chapter contains information about the following topics:

• "General Safety Information" on page 9

• "Requirements for Users and Duties for Operators" on page 9

• "Intended Use" on page 9.

General Safety Information

Please observe the Product Safety Notices ("ETAS Safety Notice") and the following safety notices to avoid health issues or damage to the device.

Note

Carefully read the documentation (Product Safety Advice and this User's Guide) that belongs to the product prior to the startup.

ETAS GmbH does not assume any liability for damages resulting from improper handling, unintended use or non-observance of the safety precautions.

Requirements for Users and Duties for Operators

The product may be assembled, operated and maintained only if you have the necessary qualification and experience for this product. Incorrect operation or operation by users without sufficient qualification may lead to injuries or death or property damages.

The safety of systems that are using the product is the responsibility of the system integrator.

General safety at work

The existing regulations for safety at work and accident prevention must be followed. All applicable regulations and statutes regarding operation must be strictly followed when using this product.

Intended Use

Application area of the product

This product was developed and approved for applications in the automotive area. The module is suitable for use in interiors, in the passenger cell, in the trunk, in the engine compartment or in the exterior area of vehicles.

For use in other application areas, please contact your ETAS contact partner.

Requirements for the technical state of the product

The product is designed in accordance with state-of-the-art technology and recognized safety rules. The product may be operated only in a technically flawless condition and according to the intended purpose and with regard to safety and dangers as stated in the respective product documentation. If the product is not used according to its intended purpose, the protection of the product may be impaired.


10

Basic Safety Notices ETAS

Requirements for operation

• Use the product only according to the specifications in the corresponding

User's Guide. With any deviating operation, the product safety is no longer ensured.

• Observe the requirements on the ambient conditions.

• Do not use the product in potentially explosive atmospheres.

Electrical safety and power supply

• Observe the regulations applicable at the operating location concerning electrical safety as well as the laws and regulations concerning work safety!

• Connect only current circuits with safety extra-low voltage in accordance with EN 61140 (degree of protection III) to the connections of the module.

• Ensure the compliance with the connection and adjustment values (see the information in the chapter "Technical Data").

• Do not apply any voltages to the connections of the module that do not correspond to the specifications of the respective connection.

Power supply

• The power supply for the product must be safely disconnected from the supply voltage. For example, use a car battery or a suitable lab power supply.

• Use exclusively lab power supplies with double protection to the supply system (with double insulation / with reinforced insulation (DI/ RI)).

• The lab power supply must be approved for an operating altitude of

5,000 m and for an ambient temperature of up to 120 °C.

• For normal operation of the modules as well as for very long standby operation, it is possible that the vehicle battery will be drained.

Connection to the power supply

• The power cable may not be connected directly to the vehicle battery or the lab power supply, but only via a suitable fuse.

• Ensure that the connections of the lab power supply, the power supply at the module and the vehicle battery are easily accessible!

• Route the power cable in such a way that it is protected against abrasion, damages, deformation and kinking. Do not place any objects on the power cable!

DANGER!

Dangerous electrical voltage!

Connect the power cable only with a suitable vehicle battery or with a suitable lab power supply! The connection to power outlets is not allowed!

To prevent an inadvertent insertion in power outlets, ETAS recommends to equip the power cables with safety banana plugs in areas with power outlets.



De-energizing the module

The module does not have an operating voltage switch. The module can be deenergized as follows:

• Disconnecting the cables from the measurement inputs and

• Disconnecting the module from the power supply

– Switching off the lab power supply or

– Disconnecting the module from the lab power supply

Separating device is the lab plug of the power cable or the plug of the power cable at the connection of the module or

– Disconnecting the module from the vehicle battery

Separating device is the lab plug of the power cable or the plug of the power cable at the connection of the module or

– Disconnecting the vehicle battery.

Cabling

Approved cables:

• Use exclusively ETAS cables at the connections of the module!

• Adhere to the maximum permissible cable lengths !

• Do not use any damaged cables! Cables may be repaired only by ETAS!

CAUTION!

Never apply force to insert a plug into a socket.

Ensure that there is no contamination in and on the connection, that the plug fits the socket, and that you correctly aligned the plugs with the connection.

CAUTION!

Damage possible to connectors of the modules or the

ES4xx_BRIDGE!

Fasten the two modules with screws to the stop inside the module without canting them.

For detailed information about cabling, see the User's Guide of the module.

CAUTION!

Potential equalization in the vehicle is possible via the shield of the connecting cables of the modules!

Install the modules only at locations with the same electrical potential or isolate the modules from the installation location.


12


Requirements for the place of installation

• Place the module or the module block on a smooth, even and firm foundation.

• The module or module block must always be securely fastened.

Requirements on the ventilation

• Keep the module away from heat sources and protect it against direct exposure to the sun.

• The free space above and behind the module must be selected so that sufficient air circulation is ensured.

Fixing the module on a carrier system

When selecting the carrier system, observe the static and dynamic forces that could be created by the module or the module block at the carrier system.

CAUTION!

Damage or destruction of the module is possible.

The modules of series ES400 are approved only for installation and operation at components or locations that ensure compliance with the technical data of the modules, such as:

• the resistance to vibration of the modules (for example, install modules only on spring-loaded bodies, not on wheel suspensions or directly at the motor) and

• the temperature resistance of the modules (for example, do not install modules on the motor, turbocharger, exhaust manifold or their environments).

CAUTION!

During the installation of the modules, observe the permissible temperature range of the cable ties being used!

Damage of the module and loss of properties acc. to IP67

CAUTION!

Loss of Features as defined by IP67!

Water standing at the pressure balance element damages the membrane!

Please observe which way the module is pointing when installing vertically!

Transport

• Mount and connect the modules only at the location of their startup!

• Do not transport the modules at the cable of the module or any other cables.



Maintenance

The product is maintenance-free.

Repair

If a repair of an ETAS hardware product should become necessary, send the product to ETAS.

Cleaning the module housing

• Use a dry or lightly moistened, soft, lint-free cloth for cleaning the module housing.

• Do not user any sprays, solvents or abrasive cleaners which could damage the housing.

• Ensure that no moisture enters the housing. Never spray cleaning agents directly onto the module.



14 ES411.1 - User’s Guide

ETAS ES400 Product Family

3

3.1

ES400 Product Family

This chapter contains information on the following topics:

• "Wiring Concepts in Test Vehicles" on page 15

• "Features of the ES400 Line" on page 16

• "Housing" on page 17

• "Ports" on page 18

• "Indicator" on page 19.

Wiring Concepts in Test Vehicles

For the test phase, several hundred sensors must be installed in a test vehicle in various areas, e.g. in the engine compartment and in the floor area. The sensors, which are positioned all over the vehicle, then have to be connected to the measuring instruments of the test setup.

Today’s standard solutions with their central setup of measuring instruments inside the vehicle require complex cabling to connect the widely distributed sensors with the measuring instruments. Numerous, usually long connection cables between the sensors and the measuring instruments, bundled together to form several fat wiring harnesses, require a highly modified splash wall of the test vehicle. This involves long setting-up times as well as high costs.

Fig. 3-1 Central and Decentral Sensor Cabling

With the ES400 modules, ETAS provides a decentral solution which considerably simplifies the test setup of the sensors.

The basic idea of this concept is to install the modules of the ES400 family as close as possible to the sensors, to concatenate the modules with each other and to connect just the first module of this chain with the laptop in the vehicle.


16

ES400 Product Family ETAS

3.2

3.2.1

3.2.2

Features of the ES400 Line

Advantages of the Decentral Wiring Concept

• The compact ES400 modules can be mounted close to the sensors with short connection cables.

• The simple assembly and wiring principle (daisy chain topology) of the modules

– requires only one common cable between the modules for power supply and data transfer,

– considerably reduces the setting-up times for tests and

– simplifies the maintenance and the extension of the test setup.

• The only item in the vehicle is the laptop which is connected to the modules with just one cable.

• Test vehicles equipped with an ES400 measurement system can be used flexibly because the vehicles do not have to be modified for changed or new test tasks.

Further Features

This list provides an overview of the other features of the ES400 line in addition to decentral cabling:

• The ES400 modules have a very compact design.

• Each module has an LED for localizing the module.

• The A/D Modules of the ES400 family use a XCP-based protocol which is compatible to the existing ETAS Ethernet topology.

The concept fulfils the following requirements:

– High bandwidth to be able to realize lots of channels with high resolutions (typical in measuring and calibration applications) with fast sampling rates,

– Simple application based on the Ethernet integration in INCA, no complicated setting of bus parameters,

– Simple to integrate in measurement and calibration tools manufactured by third-party suppliers due to the use of XCP as application protocol and

– Support of all probes and pressure sensors used in the automotive industry.

• Innovative, battery-saving power supply management

– Automatic power-saving feature (“Standby”)

– “Wake Up” via the Ethernet interface

• Modules suitable for use in automotive applications; suitable for use in the development environment and in the vehicle on test drives:

– Housing, connectors and cables waterproof and dustproof in acc. with

IP67; designed for use in the engine compartment or the outside area of the vehicle,

– Rugged to acceleration or mechanical damage,



3.3

– Rugged to extreme environmental conditions (temperature, dampness, EMC) and

– Very low temperature coefficients contribute to the reduction in the number of measurement errors.

• Part of the ETAS Tool Suite

• ES4xx Configuration Tool (stand-alone operation)

For the complete technical data of the ES411.1, refer to the chapter "Technical

Data" on page 81.

Housing

A sturdy metal housing is used for the ES411.1; it has ports on the front of the device so it can fit into tight spaces. The ES411.1 is specifically designed to be installed in engine compartment, but also in the passenger cell.

The housings of the ES400 family can quickly and easily be connected to one

another to create a measurement system (see section 5.2 on page 41). The mod-

ules can easily be screwed directly to a carrier system or attached to it using cable fasteners both in the vehicle and in the lab.

These simple and uncomplicated ways of attaching the modules make them flexible in terms of assembly. These methods of attachment can also be used in harsh environmental conditions (salt fog, dirt).

CAUTION!


Do not open or change the module housing!

Works on the module housing may be executed only by qualified technical personnel.


18


3.4

Ports

All ports of the ES400 measuring modules are on the front of the device (see

Fig. 3-2 on page 18).

The LEMO and Souriau connectors used adhere to protection class IP67. All ports are reverse-polarity protected due to the exclusive use of coded LEMO or Souriau connectors.

IN

OUT

Sensor

3.4.1

3.4.2

Fig. 3-2 Front

“Sensor” Port

The front of the ES411.1 features a 22-pin Souriau port to which four sensors can be connected using a adapter cable. An individual sensor power supply port is available for each sensor.

The use of a “cable tail” or “whip” solution with just one connector makes it possible to change the modules quickly within complex test setups.

Daisy Chain Ports (“IN”, “OUT”)

The modules are connected using a daisy chain topology. This means each module has an explicit input socket and an explicit output socket. The Ethernet data line and the supply voltage are routed through the daisy chain ports of the module:

• “IN” (input) and

• “OUT” (output).

The PC, the ES59x module, the ES910.3 or the Drive Recorder ES720 are connected at the “IN” port (input). The “OUT” port (output) is connected to the following module of the ES400 line or remains free on the last module of the chain.



3.5

3.5.1

Indicator

Every module has an indicator (light diode). It indicates the following states of the module:

Operational State

Display Operational State

Flashing yellow, semi and fully bright alternately,

2 Hz

Initialization of the module not yet complete

Normal Green, semi bright

Yellow, semi bright

Green, pulse, fully bright

Standby

Note

Further modules in a chain not initialized yet

At least one sensor supply voltage is activated.

No Ethernet connection established

3.5.2

Service State

Note

Red, flashing, semi and fully bright alternately,

2 Hz

Module identification

Red, flashing, fully bright

100 ms on/

600 ms off

Update process

3.5.3

Functional State

Display

Yellow-red, flashing, semi bright,

1 Hz

Red, fully bright

Red, semi bright

Functional State

Warning

Error state

Update of the firmware /

HDC

Note

Overload on a sensor supply voltage channel

Error during self-test

Internal error




ETAS

4

4.1

Hardware Description


• "Features of the ES411.1" on page 21

• "Block Diagram" on page 22

• "Sensor Channels" on page 23

• "Data Transfer" on page 29

• "Power Supply" on page 35

• "Configuration" on page 37

• "Tool Integration" on page 37

• "Firmware update" on page 37

• "Calibration" on page 37.

Features of the ES411.1

Hardware Description

Fig. 4-1 ES411.1 Housing

The ES411.1 A/D Module with Sensor Supply is a member of the family of ES400-

Modules. The ES411.1 can acquire analog voltages at four input channels. There is a sensor supply for every channel.

For the complete technical data of the ES411.1, refer to the chapter "Technical

Data" on page 81.


22

Hardware Description ETAS

4.2

Block Diagram

The ES411.1 is a module with four identical sensor channels, two shared Ethernet interfaces and a power supply.

Synchronous Sampling

Channel 4

...

Channel 1

+/-0,1 V

+/-1 V

+/-10 V

+/-60 V

16-Bit A/D

Converter

Digital Filter

16-Bit D/A

Converter

Splitter

Cable

Connector

TEDS Interface

(sensors and transducer configuration)

Overload

Detection

TEDS Interface

(cable recognition)

OUT

(Next module)

Diagnostic

Unit

Et hernet

Phy

100 M Bit/s

Automatic

On

M easurement Controller

Protocol Engine

Time

Synchronization

Unit

Voltage

Regulator

Ethernet

Traffic

Detection

Et hernet

Phy

100 MBit/s

IN

(Host direction)

Fig. 4-2 Block Diagram


ETAS Hardware Description

4.3

4.3.1

Sensor Channels

All sensor channels of the ES411.1 are identical. Every sensor channel consists of the function groups Signal Processing and Filter as well as Sensor Power Supply.

Signal Processing and Filters

Analog Input +

Analog Input -

Cont rol

Volt age Range Adjust able Gain

Bypass

Low pass Filt er f

C,AAF

A/D Convert er

A

D f

S,AD

Digit al Filt er,

Decimat or Buf f er

Sample n Sample 3 Sample 2 Sample 1

CTRL

ADC f

C,FIR f

S,INCA

Fig. 4-3 Signal Processing and Filters of a Sensor Channel

The level of the input signal is limited in every sensor channel after the overvoltage protection by a capacitively compensated voltage divider. An amplifier adjusts the input signal to the following analog anti-aliasing filter according to the selection of the input voltage range. This 4th order analog filter with Butterworth characteristics and a cutoff frequency of 10 kHz can be bridged with a bypass switch.

An A/D converter digitizes the output signal of the analog filter. The individual A/

D converter available in every sensor channel guarantees synchronous sampling of the measure signals.

A digital filter then processes the digital signal. The digital filter can be configured in the application program. The data is written to a data buffer at the output of the digital filter. It can be queried there by the application program.

Compensating Group Delay

The group delay is the time it takes the input signal of an analog or digital filter to pass the filter. In the application program (e.g. INCA MDA), the signal must be delayed to compensate for the group delay.

A special feature of the ES411.1 is the compensation of the group delay within the module. The group delays of the analog anti-aliasing filter and the configurable digital filter are taken into consideration in this process. The signal in the application program (e.g. in MDA) no longer has to be delayed to compensate for the group delay.

Setting the Filter

For an overview of the possible settings and details of the technical data of the

digital filter, please refer to section 7.8.5 on page 92.



Digital Filter Configuration Recommendations

The -3 dB cutoff frequency of the digital filter system of the ES411.1 can be configured in the application program.

To avoid aliasing effects, be sure to observe recommendations for the configuration of the filter depending on the selected INCA sampling rate. The following table contains the relevant notes.

Symbol f

C,AAF f f f

S,AD

C,FIR

S,INCA

Meaning

-3 dB cutoff frequency HW anti-aliasing filter

Sampling rate of the A/D converter

-3 dB cutoff frequency FIR filter

(settable)

INCA sampling rate

Setting

10 kHz (fixed)

40 kHz

Recommendation: f

C,FIR



0.4 * f

S,INCA

Configuration in the application program

Examples

To represent the group delay with digital filters, a test signal was sent to two filters of the same type:

• Filter A without compensation of the group delay

• Filter B with compensation of the group delay

The configuration of both filters is identical. The test signal is sampled with the sampling rate f

S,INCA

= 2 kHz (0.5 ms). The filter channel was set to a cutoff frequency f

C,FIR

= 200 Hz.

24

Fig. 4-4 Filter A: f

C,FIR

= 200 Hz (without compensation of the group delay)



4.3.2

Fig. 4-5 ES411.1 Filter B: f

C,FIR

= 200 Hz (with compensation of the group delay)

Fig. 4-4 and Fig. 4-5 show the relevant signal trace - in the upper part of the

figure without a filter, in the lower part of the figures with a filter and without or with group delay compensation respectively.

Galvanically Isolation

The sensor channels are galvanically isolated from each other and from the power supply. The digitized transfer of the measurements on an Ethernet connection implicitly results in a separation of the sensor channels from the supply voltage.


26


4.3.3

Maximum Input and Common-Mode Voltages

The maximum input voltage between two inputs and the maximum voltage between an input and the case ground is 60 V DC/ 30 V AC. For an explanation

of the maximum input and common-mode voltages, see Fig. 4-6 on page 26 and

the example.

All capacitors between the inputs (U in+

and U in-

) and case ground have the same capacity. The maximum voltage between any input and case ground is also 60 V

DC/ 30 V AC.

U in+

U c

U inx

U in-

C

C

U

CMxy

+

-

C

U in+

U in-

U iny

U

CMyz

C

+

-

C

U in+

U in-

U c

U inz

C

+

-

Kanal x

Galvanische Trennung

Kanal y

Galvanische Trennung

Kanal z

Gehäusemasse

Fig. 4-6 Maximum Input and Common-Mode Voltages

Example

For the given input voltages U inx

, U iny

, U inz

and the common-mode voltage U

CMxy

, the maximum allowed common-mode voltage U

CMyz

is to be calculated.

U inx

= 10 V

U iny

= 5 V

U inz

= 10 V

U

CMxy

= 15 V max (U inx

+ U iny

+ U inz

+ U

CMxy

+ U

CMyz

) = 60 V

10 V + 5 V + 10 V + 15 V + max (U

CMyz

) = 60 V max (U

CMyz

) = 60 V - 40 V = 20 V



4.3.4

Sensor Supply

Every sensor that can be switched to the ES411.1 has an individual sensor supply voltage which can be set separately.

The cable connected to the sensor port of the ES411.1 transfers both the sensor supply voltage and the sensor output voltage for the sensor. Additional cables or an additional external power supply for the sensor supply voltage are not required.

Of f , 5 … +15 V

Sense-GND

Adjust able

Power

Supply

D/A

Convert er

/FUSECH1

3.3 V

DAC

Fuse Blown1

Fig. 4-7 Sensor Supply for a Sensor Channel

The sensor supply voltage is generated from the module operating voltage in every sensor channel. The sensor supply voltage can be modified in steps. The user can switch off the sensor supply voltage of each sensor channel in the application program, select one of the defined values between +5 V and +15 V or enter or define any value within the value range.

With a short-circuit of the sensor supply output against ground, the sensor power supply of this channel is automatically switched off. Every sensor supply output is protected against overvoltage. A fuse blows if the maximum value is exceeded. When a short-circuit occurs and a fuse blows, the application program receives channel-specific information which can be evaluated.

Note

The supply voltages of the sensors are not galvanically isolated from the operating voltage of the module.




ETAS

4.4

4.4.1

Data Transfer

For data transfer, the ES930.1 as well as the ES4xx and ES63x modules use a

100 Mbit/s Ethernet network connection in duplex operation. The data transfer can be adapted flexibly to suit the test setup and the measurement task.

Note

The complete Ethernet bandwidth is available for both measure data and control variables.

Calibration procedures can take place in a Rapid Prototyping application without delay with measure data being acquired at the same time.

Communication Protocols

The universal ASAM measure and calibration protocol XCP is used for serial communication. On the Ethernet transport and network layer, the UDP/IP protocol is

used (see Fig. 4-8 on page 29).

Within the XCP protocol, the modules transfer, among other things, module ID, time stamp and measure and/or stimulation data in an extremely precise and predictable time pattern. The communication protocol used for the modules avoids repeated transfer of protocol data, which takes place, for example, in handshake-based systems. This makes a high bandwidth available for reference data.

Pre

56

SoF

8

DA

48

SA

48

Type

16

IEEE802.3 (Ethernet)

DATA n* 8

CRC

32

IFG min. 96

Embedded UDP/IP

IP Header UDP Header XCP Message 1 ...

XCP Message n

Embedded XCP

XCP on Ethernet Message

XCP Package XCP Header

LEN CTR PID FILL DAQ TIME STAMP DATA

Fig. 4-8 Message Format “XCP on UDP” (Schematic)

Using the UDP/IP standard for data transfer makes it possible to connect the modules directly to a PC, a router or a switch. In XCP communication, the PC has the master function.


30

ETAS

4.4.2

No real-time requirements are made. Data acquisition on a PC, which generally does not have to fulfil high real-time requirements, can thus be connected directly to an ES400 chain. With a real-time-capable master, such as, for example, a Rapid Prototyping system, lots of different kinds of I/O signal can be accessed with extremely short cycle times.

Note

The communication protocol used by the ES400 family makes it possible for third-party suppliers to use the communication protocol for their own, non-

ETAS applications once the modules have been configured with the „ES4xx

Configuration Tool from ES4xx_DRV_SW“ .

Realization

Time Slice Procedure

The modules in the daisy chain transfer the data to the master using a 100 MBit/ s Ethernet connection time-controlled, i.e. without being prompted. The PC assumes the function of the master. In the network, the modules respond like a single Ethernet device with one MAC address.

All daisy chained modules have a generator which is only activated in the last module of each chain after the test setup has been connected to the PC. The frequency of the generator or the period duration of the time slices generated can be set in the application program. It corresponds to the measuring frequency of the measurement channel with the highest acquisition rate in the chain.

A binary counter linked to the generator periodically counts the time slices generated (value range: 2 16 = 65536). The last module in the chain sends the relevant number of time slices in the IP header. The Ethernet frames are transferred from module to module within the chain.

Each module in the chain receives bandwidth to transfer its measure data in freely selectable time slices assigned within the period of the binary counter. The module uses the number of the time slice to determine whether it can insert an

XCP message with its measure data into the current time slice.

The fastest module, which determines the period duration of the time slices generated, transfers data in every time slice. An Ethernet frame then contains at least one XCP-on-Ethernet data package. The length of the Ethernet frame transferred inside a time slice increases with the number of modules which can insert their data into this time slice.

The numbering of the time slices ensures, for example, that two modules which work with half the sampling rate of the generator never attach their data to the same Ethernet frame. One module uses only the odd frame numbers and the other only the even ones. This mechanism also ensures for certain that the assigned frames do not exceed the length of a time slice.

The measure data is automatically distributed to the frames so that the available bandwidth is used perfectly.

The time slice procedure makes both measurements of fast signals and the acquisition of a large number of channels with a low sampling rate possible.


ETAS

If a few fast signals and lots of slow ones are acquired in a chain, the slow signals can be transferred in time multiplex procedure.

Note

Due to data transfer by Ethernet, there are virtually no limitations in terms of the number of modules in a module chain even with fast sampling rates.

Clock Generator for Synchronizing Modules

The clock generator for the synchronization of the modules is either the first module in an module chain or the network module ES600. In both cases, the measure data is synchronized with a tolerance of one microsecond. Using an

ES600 network module, several ES4xx/ES63x/ES93x chains can be synchronized with each other or with the modules of the ES600 series. The ES4xx/ES63x/ES93x and ES600 modules add the relevant time stamp to the Ethernet data package for every measure value. The exact assignment in terms of time of the measure data of the ES4xx/ES63x/ES93x and ES600 modules used resulting from this makes precise analysis of the correlations of measure signals possible.

Synchronizing the Modules and INCA Signal Processing

Data transfer does not require synchronization of the local timebases of the

ES4xx/ES63x/ES93x modules. The time stamps are still synchronized by the system to be able to correlate measure data and sampling times of different modules in terms of time after data transfer. A precise time and drift synchronization takes place in the modules via a hardware connection.

No bandwidth is required for this, unlike time synchronization in acc. with

IEEE1588 (Precision Time Protocol). The modules add the time stamp to the

Ethernet data package for every measure date.

The combination of time stamp synchronization, full duplex and time slice procedure results in a very high reference data rate of the modules.


4.4.3

Examples

Example 1

Fig. 4-9 on page 32 shows an example of an application with three concatenated ES400 modules with the same acquisition rates. The transfer scheme for this configuration is shown in Fig. 4-10 on page 32.

PC

Et hernet

100 M bit /s

M ODULE 1

Cont rol variables

Signal ext ract ion

Signal inject ion

Measured values M 1

Rat e: 10 kHz

Frame

Generat or

(inakt iv)

M ODULE 2

Cont rol variables

Signal ext ract ion

Signal inject ion

Measured values M2

Rat e: 10 kHz

Frame

Generat or

(inakt iv)

M ODULE 3

Cont rol variables

Signal ext ract ion

Signal inject ion

Measured values M3

Rat e: 10 kHz

Frame

Generat or

(10 kHz)

Fig. 4-9 Time-Multiplex Data Transfer Between an ES400 Module Chain and a PC

Et hernet Frame 65536

H M3 M2 M1 R

0

H

Ethernet Frame 1

M3 M2 M1 R

Periode Frame Generat or

100

H

Et hernet Frame 2

M3 M2 M1 R

200

H

Ethernet Frame 3

M3 M2 M1 R

300

H

Et hernet Frame 4

M3 M2 M1 R

400

H

Et hernet Frame 5

M3 M2 M1

H

R

UDP/IP Header

Reserved for addit ional communication

Mn Measured values of module n

R

500 t [µs]

Fig. 4-10 Transfer Scheme for Example 1 (Simplified, Not True to Scale)

In this example, the third module periodically generates 2 16 (65536) time slices each 100 microseconds long. Modules 1, 2 and 3 acquire measurements with the same rate of 10 kHz each. Module 1, Module 2 and Module 3 link their measurements to each time slice (see

Fig. 4-10 on page 32).

Independently of this, control variables can be transferred at the same time from the PC to the modules.

Example 2

Fig. 4-11 on page 33 shows an example in which three modules with different acquisition rates are linked to each other. The transfer scheme for this configuration is shown in Fig. 4-12 on page 33.

PC

Et hernet

100 M bit /s

MODULE 1

Cont rol variables

Signal ext ract ion

Signal inject ion

M easured values M 1

Rat e: 10 kHz

Frame

Generat or

(inakt iv)

MODULE 2

Cont rol variables

Signal ext ract ion

Signal inject ion

M easured values M2

Rat e: 2 kHz

Frame

Generat or

(inakt iv)

MODULE 3

Cont rol variables

Signal ext ract ion

Signal inject ion

Measured values M3

Rat e: 5 kHz

Frame

Generat or

(10 kHz)

Fig. 4-11 Time-Multiplex Data Transfer Between an ES400 Module Chain and a PC

Fr. 65536

H M 1 R

0

H

Et hernet Frame 1

M3 M2 M 1 R

Periode Frame Generator

100

Frame 2

H M1 R

200

H

Frame 3

M 3 M 1 R

300

Frame 4

H M1 R

400

H

Et hernet Frame 5

M3 M 2 M 1

H

R

UDP/IP Header

Reserved f or additional communication

M n M easured values of module n

R

500 t [µs]

Fig. 4-12 Transfer Scheme for Example 2 (Simplified, Not True to Scale)

In this example, the third module periodically generates 2 16 (65536) time slices (Ethernet frames) each 100 microseconds long. The ES400 modules 1, 2 and 3 acquire measurements at a rate of 10 kHz, 2 kHz and 5 kHz. Module 1 links its measurements to each Ethernet frame, module 2 to every fifth Ethernet frame and module 3 to every second Ethernet frame (bottom figure).

Independently of this, control variables can be transferred at the same time from the PC to the modules.

ETAS


ETAS

4.5

4.5.1

4.5.2

4.5.3

Power Supply

Supply Voltage

DC/DC converters in every module guarantee both the operation as well as the launch of the ES400 modules with supply voltages between 5 V and 50 V DC over the entire temperature range.

With the power supply management of the ES411.1, you can use an automatic power-saving feature (“Standby”) as well as a “Wake Up” function via the Ethernet interface.

Supplying the ES400 Modules via the Connecting Line

In the simplest application case, the modules are directly linked to one another.

They are connected to the supply voltage via the previous module all the way.

Additional Supply of the ES400 Modules via a Y-Boost Cable

If the supply voltage at the input of a module is too low because of the current consumption of the previous modules, multiple feeding of the supply voltage can guarantee this and the following modules sufficient supply voltage in longer module chains.

In this application case, you have to split the module chain. Swap the existing connection cable between the two modules for a Y boost cable for additional, direct feeding of the supply voltage. The module chain is now closed again and the power supply of the following modules guaranteed.

The special design of the Y boost cable avoids reverse feeding into the front parts of the module chain and thus arising potential differences.

When is it necessary to use a Y boost cable?

An exact calculation of the current consumption of a module chain is only possible if numerous variables are known:

• supply voltage of the first module at the input

• minimum supply voltage at the last module of the chain

• number and type of the modules

• consumption of sensor power supply of the connected sensors

• cable length

• cable type

• ambient temperature

The necessary minimum voltage for supplying power to the system must be determined individually for each test set-up.

Note

Please contact our local experts to discuss your particular ES411.1 configurations.


ETAS

Example 1: For module chains which are equipped exclusively with ES411.1

modules, ETAS recommends the use of Y boost cables if the length of the module chain

• is longer than 16 modules (without sensor feeding) or

• is longer than 10 modules (with sensor feeding).

Example 2: With a minimum voltage of 6.5 V , no additional feeding is necessary with a Y cable if the module chain consists of the following modules:

• nine ES420 modules and

• four ES411.1 modules (without sensor feeding) and

• one ES441 module.

Example 3: With a minimum voltage of 7.6 V , no additional feeding is necessary with a Y cable if the module chain consists of the following modules:

• nine ES420 modules and

• four ES411.1 modules (with sensor feeding) and

• one ES441 module.

Note

All example applies at 85 °C ambient temperature.


ETAS

4.6

4.7

4.8

4.9

Configuration

The configuration of the ES411.1 is performed entirely via the GUI within INCA.

The configuration of the individual channels is saved either in INCA or in the individual ES400 modules. In the first case, you can prepare settings for specific measure tasks, e.g. in the lab. The second case is of interest to users who share a test carrier with a corresponding ES400 test setup. In this way, several users can call up the saved configuration directly from the modules.

Tool Integration

The ES400 modules can be selected and configured in INCA and support the open protocol XCP-on-Ethernet. This enables easy integration of the modules into other measure software.

The measure system can be connected directly to the PC’s Ethernet port. No additional devices or interface converters are necessary.

Firmware update

The firmware of the module can be updated by the user so that future versions of the module can also be used. The firmware update is done with the help of the service software "Hardware Service Pack" (HSP) from the connected PC.

Note

During a firmware update, neither the voltage supply nor the Ethernet connection may be interrupted!

Calibration

A calibration service for your ES411.1 is available. To ensure reliable accuracy of the measurements, you should calibrate the ES411.1 once a year.

Information on the last calibration is stored in the device.

Please contact your local ETAS representative for information on obtaining the

calibration service. You can find the contact information in the Chapter "ETAS

Contact Addresses" on page 137. For information on ordering the calibration

service, refer to the Chapter "Device Calibration" on page 135.


ETAS


ETAS Getting Started

5

5.1

5.1.1

5.1.2

Getting Started


• "General Installation Recommendations" on page 39

• "Assembly" on page 41

• "Drilling Template" on page 55

• "Applications" on page 57

• "Wiring Examples" on page 59

• "Wiring" on page 65.

General Installation Recommendations

Assembly Environment and Components for Attaching the Module

CAUTION!

The module can be damaged or destroyed.

The modules of the ES400 line are only admissible for assembly and operation on components or in locations which guarantee adherence

to the technical data of the modules during operation (see chapter 7 on page 81).

Adhere to the technical data of the modules for operation, such as

• the vibration resistance of the modules (only assemble modules on sprung masses, for example, and not on wheel suspensions or directly on the engine) and

• the temperature resistance of the modules (for example do not assemble modules on the engine, turbocharger, exhaust manifold or within their vicinity).

Potential equalization in the Vehicle and mounting the Modules

CAUTION!

Potential equalization in the vehicle over the shield of the

Ethernet connecting cables of modules may occur!

Mount the modules only to components with the same electrical potential or insulate the modules from the components.


Getting Started ETAS

5.1.3

Guarantee of Features as defined by IP67

CAUTION!


Water standing at the pressure balance element damages the membrane!

Please observe which way the module is pointing when installing vertically!

If installing the ES400 modules where water or other liquids could collect, install the modules so that the (black) pressure balance element on the back of the modules is not pointing upwards or that liquids can drain away.

a^b

Fig. 5-1 Position of the Pressure Balance Element

Standing liquids or liquids which do not flow away from the pressure balance element can permanently damage the membrane. The module then loses the features defined by IP67.


ETAS

5.2

5.2.1

Assembly

How to Connect and Attach ES400 Modules

Getting Started fåíÉÖêáÉêíÉ jçåí~ÖÉÉäÉãÉåíÉ aìêÅÜÄê Ω ÅÜÉ

Ñ Ω ê=h~ÄÉäÄáåÇÉê

Fig. 5-2 How to Attach ES400 Modules

Integrated Assembly Elements

Every ES400 module has two integrated assembly elements to enable different assembly possibilities. If several modules are required in one location, they can be connected quickly, without any additional parts, using the integrated assembly elements to form a measuring instrument block (cascading). The two integrated assembly elements also make it possible to screw the modules directly onto other components (parts of the vehicle body, units).

Fig. 5-3 Accessing the Integrated Assembly Elements

You can access and use the two integrated assembly elements of a module via

the holes indicated (see Fig. 5-3 on page 41) on the right-hand side of the mod-

ule.

Fig. 5-4 Unscrewed Integrated Assembly Elements

Openings for Cable Fasteners

Every module base has two openings each on the right and left-hand side for attaching the modules to other components using cable fasteners.



Examples for mounting

Examples for mounting using the different possibilities to connect and attach

ES400 modules are:

• Connect ES400 modules with the integrated assembly elements (cascading),

• Attaching ES400 modules with the integrated assembly elements:

– on DIN rails with ES4xx angle brackets (left) or

– on other components,

• Attaching ES400 modules with screws:

– on DIN rails with ES4xx angle brackets (right) or

– on other components,

• Attaching ES400 modules with cable fasteners:

– on DIN rails with ES4xx angle brackets (left) or

– on DIN rails with ES4xx angle brackets (right) or

– on other components.



5.2.2

Connecting Several ES400 Modules Mechanically

You can combine any ES400 modules with each other using the integrated assembly elements of the ES400 modules.

Here, you connect the ES400 modules using the integrated assembly elements.

Fig. 5-5 Connecting Several ES400 Modules Using the Integrated Assembly

Elements

Rules on Connecting the Modules

A few simple rules must be observed when connecting the modules as required:

Note

The two integrated assembly elements can only be accessed from the righthand side of the module and can only be turned using an Allen key.

When connecting the modules, you must therefore always screw the module on the right to the module on its left.

You can only successively screw additional modules, but not module blocks, onto the right-hand side of this module block.

When creating module blocks, observe the defined order.

Preparing the Modules

To position the modules:

• Position the modules to be connected in the required order.

Note

Both modules’ ports must point left.

Connecting the Modules

• Position the modules so that their fronts are in a line.

• Hold the two modules together firmly on their outer sides.

To connect several ES400 modules, you require a 2 mm Allen key (minimum length 20 mm).



To connect the modules:

• Insert the Allen key into a hexagon socket on the right-hand side of the right-hand module.

44

Fig. 5-6 Connected ES400 Modules

• Screw the two modules by turning the Allen key clockwise as far as it will go within the module.

Note

Screw the two modules together without getting them off-thread!

Both modules are now connected mechanically on one side.

• Insert the Allen key into the other hexagon socket of the right-hand module.

• Screw the two modules by turning the Allen key clockwise as far as it will go within the module.

Note

Screw the two modules together without getting them off-thread!

Both modules are now completely connected mechanically.

Connecting to Other Modules

Note

You can only successively screw additional modules, but not module blocks, onto the right-hand side of this module.

To connect the ES400 module to other modules, you require a 2 mm Allen key

(minimum length 20 mm).

To connect to other modules:

• Assemble other modules in accordance with the

procedure described in the section 5.2.2 on page 43

.



5.2.3

Attaching ES400 Modules to Other Components Using the Integrated Assembly

Elements

The integrated assembly elements of the ES400 modules can not only be used to connect modules to each other but also to connect them to other components.

Here, you connect the ES400 module to the component using the integrated assembly elements. Screwing the two together works in the same way as connecting several modules.

Fig. 5-7 Attaching a Module to Other Components with the Integrated

Assembly Elements

Rules on Attaching the Modules to Other Components

A few simple rules must be observed when connecting the modules as required to other components:

Note

The two integrated assembly elements can only be accessed from the righthand side of the module and can only be turned using an Allen key.

You therefore have to screw the module to the other component from the right.


Preparing the Component

To cut the thread in the component:

• Cut two M3 threads into the selected component.

The threads should be cut 8 mm deep.

Note

Use the drilling template.

Connecting the Module to the Component

To connect the ES400 module to the component, you require a 2 mm Allen key



46


To connect the module and the component:

• Position the module to the right of the other component.

• Align the integrated assembly elements of the module with the drill holes.

• Insert the Allen key into a hexagon socket on the right-hand side of the module.

• Screw the two parts together by turning the Allen key clockwise as far as it will go within the module.

Note

Screw the two parts together without getting them off-thread!

Both parts are now connected mechanically on one side.

• Insert the Allen key into the other hexagon socket of the module.

• Screw the two parts together by turning the Allen key clockwise as far as it will go within the module.

Note


Both parts are now completely connected mechanically.


Note


To connect the ES400 module to other modules, you require a 2 mm Allen key


To connect to other modules:

• Assemble other modules in accordance with the

procedure described in the section 5.2.2 on page 43

.


ETAS

Fig. 5-8 Connecting to other modules

Getting Started



5.2.4

Attaching ES400 Modules on DIN Rails with the Integrated Assembly Elements

With the integrated assembly elements of the ES400 modules, you can not only connect the modules with each other, but also with DIN rails.

For this fastening variant, you connect the ES400 module with the DIN rail using an ES4xx angle bracket (left). The screw connection follows the principle of connecting several modules.

Fasten the ES400 modules on DIN rails with the integrated assembly elements using the following steps:

• Connect the module with the ES4xx angle bracket (left)

• Connect the module with additional modules (as required)

• Connect the ES4xx angle bracket with the DIN rail

48

Fig. 5-9 Fastening to an ES4xx Angle Bracket (left) using the Integrated

Assembly Elements

Rules on Connecting the Modules on the DIN Rails using the ES4xx Angle Bracket

(left)

To be able to fasten the modules in the desired arrangement with the ES4xx angle bracket (left) on DIN rails, simple rules have to be observed:

Note

The two integrated assembly elements are accessible only from the right side of the module and can be rotated with a hex key.

For this reason, the module must always be screwed onto the ES4xx angle bracket (left) from the right side.

Additional modules can only be screwed onto the right side of this module, but not any module blocks.

Connect the Module with the ES4xx Angle Bracket (left)

Connecting the ES400 module with the ES4xx angle bracket (left) requires a

2 mm hex key (minimum length 20 mm).

Connecting the module and the ES4xx Angle Bracket (left):

• Position the module to the right of the ES4xx angle bracket (left).

• Align the integrated assembly elements of the module with the bores.



• Insert the hex key in a hexagon head on the right side of the module.

• Screw the parts together by turning the hex key clockwise to the stop within the module.

Note

Screw the two parts together without canting the threads!

Both parts are now mechanically connected on one side.

• Insert the hex key in the other hexagon head of the module.

• Screw the parts together by turning the hex key clockwise to the stop within the module.

Note



Connecting with Additional Modules

Note

Additional modules can only be screwed onto the right side of this module, but not any module blocks.

Connecting the ES400 module with additional modules requires a 2-mm hex key


Connecting with additional modules:

• Connect additional modules according to the pro-

cedure described in chapter 5.2.2 on page 43

.

Connecting the ES4xx Angle Bracket with the DIN Rail

Connecting the ES4xx Angle Bracket (left) with the DIN rail

• Place the ES4xx angle bracket onto the DIN rail.

• Insert the hooks of the ES4xx angle bracket into the upper part of the DIN rail.

• Engage the ES4xx angle bracket in the DIN rail by pressing on the ES4xx angle bracket or the module.

• The module connected with the ES4xx angle bracket is fastened to the DIN rail.



5.2.5

Attaching ES400 Modules to Other Components with Screws

Here, you connect the ES400 module to the component using two additional M3 screws which are screwed into the drill holes of the component. The integrated assembly elements of the module are not used.

50

Fig. 5-10 Attaching to Other Components Using Additional Screws

Rules on Attaching the Modules to Other Components

A few simple rules must be observed when connecting the modules as required to other components:

Note

The two integrated threaded holes in the module are only accessible from the right-hand side of the module.

You therefore have to screw the other component onto the module from the right.

Once the module is screwed to the other component, you cannot screw any further modules to this one.


Note

The pivot of the integrated assembly element can be screwed around 6 mm out of the module.

To drill the openings in the component:

• Drill two holes in the selected component.

Note

Use the drilling template to prepare the component

(see Fig. 5-13 on page 55).

Connecting the Module to the Component

To connect the ES400 module to the component, you need two screws M3 and a screwdriver.



To connect the module and the component:

• Position the module to the right of the other component.

• Align the threaded drill holes of the integrated assembly elements on the right-hand side of the module to the openings in the component.

• Insert one screw into a hole in the component.

• Screw the screw from the right-hand side of the component into the module.

Note


Both parts are now connected mechanically on one side.

• Insert the other screw into the other hole in the component.

• Screw the screw from the right-hand side of the component into the module.

Note




Note

If a module has been screwed to the other component, no other modules can be screwed to this module component connection.

You can attach several ES400 modules to the other component using the method described in this chapter if you first connect all modules to be installed

with each other step by step (see section 5.2.2 on page 43). The module on the

extreme right of the module block is connected to the other component like an individual module - using screws.



5.2.6

Attaching ES400 Modules on DIN Rails using Screws

With the integrated assembly elements of the ES400 modules, you can not only connect the modules with each other, but also with DIN rails.

For this fastening variant, you connect the ES400 module with the DIN rail using an ES4xx angle bracket (right) and two additional M3 screws inserted through their bores. The integrated assembly elements of the module are not used.

Fasten the ES400 modules on DIN rails with the integrated assembly elements using the following steps:

• Connect the module with additional modules (as required)

• Connect the module with the ES4xx angle bracket (right)

• Connect the ES4xx angle bracket with the DIN rail

52

Fig. 5-11 Fastening on DIN Rails with Additional Screws

Rules on Connecting the Modules on the DIN Rails using the ES4xx Angle Bracket

(right)

To be able to fasten the modules in the desired arrangement with the ES4xx angle bracket (right) on DIN rails, simple rules have to be observed:

Note

The two integrated thread bores in the module for accepting the screws can be accessed only from the right side of the module.

For this reason, the ES4xx angle bracket (right) must always be screwed onto the module from the right side.

If the module is screwed onto the ES4xx angle bracket (right), no additional modules can any longer be screwed onto this module.


Note

The pin of the integrated assembly element can be screwed out of the module by approximately 6 mm.

Connecting the Module with the ES4xx Angle Bracket (right)

To connect the ES400 module with the ES4xx angle bracket (right) requires two

M3 screws, two washers and a screwdriver.



Connecting the module and the ES4xx Angle Bracket (right):

• Position the module to the left of the ES4xx angle bracket (right).

• Align the thread bores of the integrated assembly elements on the right side of the module with the through bores of the ES4xx angle bracket (right).

• Insert one screw through the bore of the ES4xx angle bracket (right).

• Fasten the screw with the module from the right side of the ES4xx angle bracket.

Note


Both parts are now mechanically connected on one side.

• Insert the other screw through the other bore of the

ES4xx angle bracket (right).

• Fasten the screw with the module from the right side of the ES4xx angle bracket.

Note



Connecting with Additional Modules

Note

If a module is screwed onto the other component, no additional modules can be screwed onto this module-component connection.

Several ES400 modules can be fastened to the other component with the connection type described in this chapter if you connect all modules to be attached

first with each other step by step (see chapter 5.2.2 on page 43). The module

which is the furthest to the right of the module block is subsequently connected with the ES4xx angle bracket (right) as a single module and fastened to the DIN rail using screws.

Connecting the ES4xx Angle Bracket with the DIN Rail

Connecting the ES4xx Angle Bracket (right) with the DIN rail







5.2.7

Attaching ES400 Modules to Other Components Using Cable Fasteners

54

Fig. 5-12 Openings for Cable Fasteners in ES400 Modules

Every module base has openings for two cable fasteners each on the right- and

left-hand side (see Fig. 5-12 on page 54). Just use cable fasteners to quickly

attach the modules to other components in the test environment in the immediate proximity of the measuring points.

CAUTION!

When assembling the modules, observe the admissible temperature range of the cable fasteners used!

Attaching ES400 Modules to Other Components Using Cable Fasteners

With this method of attachment, you connect the ES400 module or ES400 module blocks to the component using additional cable fasteners inserted through the openings of the modules. The integrated assembly elements of the module are not used.

Fastening ES400 Modules on DIN Rails using Cable Fasteners

For this fastening variant, the ES400 module or ES400 module blocks are connected with an ES4xx angle bracket (right) or with an ES4xx angle bracket (left) using additional cable fasteners inserted through the breakouts of the module.

The integrated assembly elements of the module are not used.

The modules fastened to the ES4xx angle bracket are subsequently attached to the DIN rail.

Connecting the ES4xx Angle Bracket with the DIN rail






ETAS

5.3

Drilling Template

Getting Started

Fig. 5-13 Drilling Template




ETAS

5.4

5.4.1

5.4.2

Applications

General

The modules ES4xx/ES63x/ES93x can be used for the following applications, individually or as part of a daisy chain module chain:

• Measuring and calibrating with INCA

• Rapid Prototyping with INTECRIO (with ES910.3 Prototyping Module or with RTPRO-PC).

Additional ECU and bus interface modules as well as measuring modules are networked with each other via Ethernet and connected with the daisy chain module chain.

The measuring setup can be supplemented with a drive recorder to record all of the data acquired by the connected modules. The drive recorder ES720.1 supports the simultaneous recording of different measurements (multi-recording).

The data are stored in the ASAM standard format MDF (Measure Data Format).

They can be conveniently evaluated using the Measure Data Analyzer MDA from

ETAS and easily be compared with INCA reference measurements. The drive recorder ES720.1 can automatically transfer the recorded measure data encrypted and compressed via LAN, WLAN or wireless radio to customer-specific data servers.

ES411.1 with additional ETAS Modules (MC Application)

Experimental

Environment

INCA + EIP

Drive Recorder

ES720

MC:

Latency Output app. 300 ms

Interface Module

ES59x

Multi I/O-Module

ES930

Micro Measurement Modules

ES4xx

Lambda Module

ES63x

ECU

ETK CAN, LIN,

FlexRay

16

Inputs

14

Outputs

6

Halfbridges

Voltage,

Temperature,

Lambda,

Counter,

1 Type per Module

Lambda

Vehicle, Test Bench, Motor, ...

Fig. 5-14 ES411.1 with additional ETAS Modules for MC Applications

The ETAS Daisy Chain concept enables a simple network architecture since only the ES411.1 or the first module of the module chain is connected with the PC or with the "ETH" port of the ES59x.1.

Additional bus analysis functions on the CAN, LIN and FlexRay buses as well as

(X)ETK bypass applications with measuring and calibrating can be made accessible with ES59x modules.


58

ETAS

5.4.3

ES411.1 with additional ETAS Modules (Rapid Prototyping Application)

Code

ASCET,

Simulink or

C-Code

HW and SW

Integration and

Configuration

INTECRIO, ASCET-RP

Experimental

Environment

INCA + EIP

Drive Recorder

ES720

Rapid Prototyping System

ES910, ES920, ES921

RP: Latency

Input/ Output

Multi I/O-Module

ES930 app. 2 ms

Micro Measurement Modules

ES4xx

Lambda Module

ES63x

ECU

ETK CAN, LIN,

FlexRay

16

Inputs

14

Outputs

6

Halfbridges

Voltage,

Temperature,

Lambda,

Counter, ...

1 Type per Module

Lambda

Vehicle, Test Bench, Motor, ...

Fig. 5-15 ES411.1 with ES910.3 and additional ETAS Modules for Rapid Prototyping Applications

The concept of the ES4xx/ES63x/ES93x product family to install the modules as close as possible to the sensors, the chain the modules with each other, and to connect only the first module of this chain with the ES910.3 or the RTPRO-PC, enables a simple network architecture.

The combination of ES910.3 or PTPRO-PC with daisy chain modules can process information from sensors and control actuators in the Rapid Prototyping model.

From the Rapid Prototyping model, it is possible to access the connected modules whose signals are processed directly in the Rapid Prototyping model.

The ES910.3 or RTPRO-PC can access all customary ECU interfaces (ETK, XETK,

CAN, LIN, FlexRay) and calculate the new control functions in the bypass.

Parallel to the bypass RP functionality, all control and diagnostics parameters as well as all measure signals of the connected ECU can be accessed with INCA. In addition, INCA/INCA-EIP offers access to all bypass and model sizes created in the

ES910.3 Prototyping Module.


ETAS

5.5

5.5.1

Wiring Examples

ES400 Modules with additional ETAS Modules (Measurement and Calibration)

2

ES595

Power Supply

1

3

ETH

Power Supply

Daisy Chain Modules

ES411/

ES415

ETK

4

CAN FLX

5 6

Fig. 5-16 ES400 Modules with additional ETAS Modules (Measurement and

Calibration)

2

3

Cable in

Fig. 5-16

1

Function

4

5, 6

Order name

Power supply cable

Host connection cable

Stromversorgungs- und Ethernetkabel Daisy

Chain-Module

ETK connection cable

CAN/LIN/FLX connection cable (CAN/LIN/FLX combined)

CBP120,

CBP1205

CBE100

CBEP430,

CBEP4305

CBM150

CBCFI100


60

ETAS

5.5.2

ES400 Modules with additional ETAS Modules and Drive Recorder (Measurement and Calibration)

Vehicle

Drive Recorder

1

10/100 MBit/s

Ethernet

Power Supply


2

ES59x

Daisy Chain Measurement Modules

ES411/

ES415

ECU ECU

Lambda Ambient /

Exhaust

Pressure

Voltage Sensor

Voltage

Temperature

Frequency,

Counter Results,

Times

Fig. 5-17 ES400 Modules with additional ETAS Modules and Drive Recorder

(Measurement and Calibration)

Cable in

Fig. 5-17

1

Function

2

Order name

ES520-, ES59x-, ES6xx-, ES1120- or ES1135-

Ethernet cable

Power supply and Ethernet cable Daisy Chain modules

CBE130, CBE140

CBEP430,

CBEP4305


ETAS

5.5.3

ES400 Modules with ES910.3 (Rapid Prototyping)

2

Power Supply

1

3

Power Supply


4

ETK

CAN

5

CAN

6

Fig. 5-18 ES400 Modules with ES910.3 (Rapid Prototyping)

2

3

Cable in

Fig. 5-18

1

Function

4

5, 6

Order name

Power supply cable CBP120,

CBP1205

CBE200 PC connection cable


ETK connection cable

CBEP430,

CBEP4305

CAN/LIN/FLX connection cable (CAN/LIN/FLX combined) at ES910.3, at ES921.1

CBM150

CBCFI100

CAN connection cable (CAN only), at ES910.3, at ES921.1

CBAC130,

CBAC140,

CBAC150,

CBCX130


62

5.5.4

ES400 Modules with ES910.3 and Drive Recorder (Rapid Prototyping)

ETAS

Vehicle

Drive Recorder

1

10/100 MBit/s

Ethernet

Power Supply


2

1 GBit/s

Ethernet

3

Daisy Chain Measurement Modules

ES411/

ES415

ECU ECU

Lambda Ambient /

Exhaust

Pressure

Voltage Sensor

Voltage

Temperature

Frequency,

Counter Results,

Times

Fig. 5-19 ES400 Modules with ES910.3 and Drive Recorder (Rapid Prototyping)

Cable in

Fig. 5-19

1

Function

2

3

Order name

Ethernet adapter cable (100 Mbit/s)

Ethernet connection cable(1 Gbit/s)


CBAE330 (connected to cable 2)

CBE230 (connected to cable 1)

CBEP430,

CBEP4305


ETAS

5.5.5

ES400 Modules with ETAS RTPRO-PC (Rapid Prototyping)

ES581.3

USB2

Ethernet

Power Supply


1

ES411/

ES415 CAN

2

CAN

Fig. 5-20 ES400 Modules with ETAS RTPRO-PC (Rapid Prototyping)

Cable in

Fig. 5-20

1

Function

2

Order name

Power supply and Ethernet cable PC and Daisy

Chain modules

CBEP410,

CBEP4105,

CBEP415,

CBEP4155

CAN and FlexRay Y-interface cable CBCF100


ETAS


ETAS

5.6

5.6.1

Wiring

The ports may be wired in any order. Special connecting cables are available and

can be ordered separately. An overview is contained in the chapter "Cables and

Accessories" on page 97.

“Sensor” Port

You can use different cables to connect the sensors to the ES411.1:

• CBAV411.1 sensor cable

You can adapt the open connection of the CBAV411.1 sensor cable yourself to suit the specific connector system of your test set-up.


If you have swapped modules with BNC wiring for ES411.1 modules in your test set-up, this adapter cable allows you to continue to use the wiring you have used to date for your test set-up.


If you have swapped csm AD-Scan mini modules for ES411.1 modules in your test set-up, this adapter cable allows you to continue to use the wiring you have used to date for your test set-up.


If you have swapped ipetronik M-Sense modules for ES411.1 modules in your test set-up, this adapter cable allows you to continue to use the wiring you have used to date for your test set-up.

To wire the ES411.1 with the sensors

• If there is a protective cap at the "Sensor" port, remove it.

• Connect the sensor cable to the “Sensor” port of the ES411.1.

• Connect the sensors and transducers to the ports of the sensor cables of the ES411.1.

• For your application program, jot down the assignment of the sensors to the inputs of the ES411.1 in accordance with the wiring of the test set-up.


ETAS

5.6.2

Daisy Chain Ports (“IN”, “OUT”)

Wiring goes from the first module towards the end of the module chain.

To wire the first module with the following module

• Connect an Ethernet cable to the “OUT” port of the first module.

• Connect the Ethernet cable to the “IN” port of the next module. or

• If two modules are connected mechanically, connect their adjacent “IN” and “OUT” ports to the

ES4xx_BRIDGE.

66

CAUTION!

The ports of the modules or the ES4xx_BRIDGE can be damaged!

Screw the two modules together without getting them off-thread as far as it will go within the module.

• Continue to wire or connect further modules as described above.

To wire the first module with the PC and the power supply

• Connect the combined Ethernet and power supply cable to the “IN” port of the ES411.1.

• Connect the RJ-45 connector to the free Ethernet interface port of your PC.

• Connect the supply voltage connector of the combined Ethernet and power supply cable to the desired power supply.

Note the color coding of the connectors.


ETAS

To wire the module chain with additional current feeding

• End the module chain after the last module whose power supply is still guaranteed in the entire operational range.

• Connect the combined Ethernet and power supply cable to the “OUT” port of the ES411.1 of the last module of the chain towards the PC.

• Connect the combined Ethernet and power supply cable to the “IN” port of the ES411.1 of the next module towards the end of the chain.

• Connect the supply voltage connector of the combined Ethernet and power supply cable to the desired power supply.

Note the color coding of the connectors.


ETAS


ETAS Troubleshooting Problems

6

6.1

Troubleshooting Problems


• "LED Displays" on page 69

• "Troubleshooting ES411.1 Problems" on page 70

• "Problems and Solutions" on page 73.

LED Displays

Please observe the LEDs which provide information on the functions of the inter-

face and the ES411.1 (see the chapter "Indicator" on page 19) to be able to

judge the operational state of the ES411.1 as well as troubleshooting measures.


70

Troubleshooting Problems ETAS

6.2

Troubleshooting ES411.1 Problems

The following table lists some of the possible problems with a remedy.

If you have any further questions, please contact our Customer Support (see

chapter 10 on page 137).

Problem

The application program cannot find any ES400 modules.

Diagnostic Questions Possible Solutions

Are all modules’ LEDs flashing green?

Check that the function for automatic change to energy saving mode on your PC Card has been disabled

1)

. Disable this function.

Did you configure the network card correctly?

INCA, Config Tool and

HSP operation:

Check that your network card has been configured in accordance with sec-

tion 6.3 on page 73.

Stand-alone operation:

Check that the IP address used belongs to your IP subnetwork and has been entered in the A2L file.

Did you install the application software required?

Check that the application software installed on your PC corresponds to the requirements listed in

section 7.7.2 on page 87.

Power supply

Is the hardware connected to the PC?

Check that your power supply and test setup correspond to the require-

ments listed in section 4.5 on page 35.

Check that the wiring is undamaged.

Are the modules in the module chain connected correctly?

Check that the wiring is undamaged.


ETAS Troubleshooting Problems

Problem

Measurement does not start.

Data is lost during data transfer.

Diagnostic Questions Possible Solutions

Are you being prompted to carry out an update in the INCA-Monitorlog or in the Config-Tool?

Update the modules.

Is there no data from the module?

Check that your power supply and test setup correspond to the require-

ments listed in section 4.5 on page 35.

You are using the ES4xx

Configuration Tool and the module is supplying no data?

Check that the wiring of the hardware to the PC is correct/intact.

Check that the modules in the module chain are connected correctly.

Check whether the position of one or more modules in the chain has changed.

Check that you are not using an incorrect A2L file.

Check whether you have loaded the measure configuration to the module chain.

Check that you have not assigned the same IP address to two module chains.

Check that the sensor is connected correctly.

Is the module supplying usable data?

Are you using WLAN in your test setup?

WLAN is not permissible within this ETAS network.

Wire your test setup

(ETAS modules and their connection to the PC) with ETAS cables only.

Are you using the correct type of network card in your laptop?

Check whether you are using a PCMCIA network card in your laptop. PCM-

CIA cards with an 8- or

16-bit data bus are not suitable. Only use PCM-

CIA cards with a 32-bit data bus, mini-PCI or

ExpressCards.


Troubleshooting Problems ETAS

Problem Diagnostic Questions Possible Solutions

The LED is showing red.

Have you just carried out an update?

INCA users:

Power on the module and then power it off again.

Config-Tool users:

Power on the module and then power it off again.

Reload the measure configuration.

The firmware of one or more modules cannot be updated.

Is the module to be updated in a module chain?

If the LED continues to show red, send the module to ETAS for repair.

Update the firmware of these ES400 modules separately.

1) : The manufacturers of PC Cards have different names for this function.

Example: “Link down Power saving”


ETAS

6.3

6.3.1

6.3.2

Problems and Solutions

Network Adapter cannot be selected via Network Manager

Cause: APIPA is disabled

The alternative mechanism for IP addressing (APIPA) is usually enabled on all

Windows 2000 and XP systems. Network security policies, however, may request the APIPA mechanism to be disabled. In this case, you cannot use a network adapter which is configured for DHCP to access ETAS hardware. The ETAS Network Manager displays a warning message.

The APIPA mechanism can be enabled by editing the Windows registry. This is permitted only to users who have administrator privileges. It should be done only in coordination with your network administrator.

To enable the APIPA mechanism:

• Click Start and then click Run .

• Enter regedit and click OK

The registry editor is displayed.

• Open the folder HKEY_LOCAL_MACHINE\SYS-

TEM\

CurrentControlSet\Services\

Tcpic\Parameters\

• Click Edit



Find to search for the key IPAutoconfigurationEnabled .

• Set the value of this key to 1 to enable the APIPA mechanism.

You may find several instances of this key in the

Windows registry which either apply to the TCP/IP service in general or to a specific network adapter.

You only need to change the value for the corresponding network adapter.

• Close the registry editor.

• Restart your workstation in order to make your changes take effect.

If you cannot find any instances of the registry key mentioned, the APIPA mechanism has not been disabled on your system.

Search for Ethernet Hardware fails

Cause: Personal Firewall blocks Communication

Personal firewalls may interfere with access to ETAS Ethernet hardware.

The automatic search for hardware typically cannot find any Ethernet hardware at all, although the configuration parameters are correct.

If a firewall is blocking communication to ETAS hardware, you must either disable the firewall software while working with ETAS software, or the firewall must be configured to give the following permissions:


74

ETAS

• Outgoing limited IP broadcasts via UDP (destination address

255.255.255.255) for destination port 18001

• Incoming limited IP broadcasts via UDP (destination IP 255.255.255.255, originating from source IP 0.0.0.0) for destination port 18001

• Directed IP broadcasts via UDP to the network configured for the ETAS application, destination port 18001

• Outgoing IP unicasts via UDP to any IP in network configured for the ETAS application, destination ports 69, 18001, 18017 or 49152 to 50175

• Incoming IP unicasts via UDP originating from any IP in the network configured for the ETAS application, source ports 69, 18001, 18017 or 49152 to 50175

For details, please refer to the user documentation of your personal firewall software.

Cause: Client Software for Remote Access blocks Communication

PCs or notebooks which are used outside the ETAS hardware network sometimes use a client software for remote access which might block communication to the

ETAS hardware. This can have the following causes:

• A firewall which is blocking Ethernet messages is being used (see „Cause:

Personal Firewall blocks Communication“ on page73)

• By mistake, the VPN client software used for tunneling filters messages. As an example, Cisco VPN clients with versions before V4.0.x in some cases erroneously filtered certain UDP broadcasts.

If this might be the case, please update the software of your VPN client.

Cause: ETAS Hardware hangs

Occasionally the ETAS hardware might hang. In this case switch the hardware off, then switch it on again to re-initialize it.

Cause: Network Adapter temporarily has no IP Address

Whenever you switch from a DHCP company LAN to the ETAS hardware network, it takes at least 60 seconds until ETAS hardware can be found. This is caused by the operating system’s switching from the DHCP protocol to APIPA, which is being used by the ETAS hardware.

Cause: ETAS Hardware had been connected to another Logical Network

If you use more than one PC or notebook for accessing the same ETAS hardware, the network adapters used must be configured to use the same logical network.

If this is not possible, it is necessary to switch the ETAS hardware off and on again between different sessions (repowering).

Cause: Device driver for network card not in operation

It is possible that the device driver of a network card is not running. In this case you will have to deactivate and then reactivate the network card.


ETAS

Deactivating and reactivating the network card:

• To deactivate the network card first select in the

Windows start menu the following item:

– Windows 2000: Settings



Network and dial-up connections

– Windows XP: Control Panel



Network and

Internet Connections



Network Connections

• Right click on the used network adapter and select

Deactivate in the context menu.

• In order to reactivate the network adapter right click on it again and select Activate .

Cause: Laptop e nergy management deactivates the network card

The energy management of a laptop computer can deactivate the network card.

Therefore you should turn off energy monitoring on the laptop.

Switching off Energy Monitoring on Laptop

• From the Windows Start Menu, select

– Windows 2000: Settings



Control Panel



System

– Windows XP: Control Panel



Performance

& Maintenance



System .

• Select the Hardware tab and click on Device Manager .

• In the Device Manager open the tree structure of the entry Network Adapter .

• Right click on the used network adapter and select

Properties in the context menu.

• Switch off energy monitoring as follows:

– Windows 2000:

Select the Energy Management tab and deactivate the Allow computer to switch off device to save energy option.

– Windows XP:

Select the Energy Management tab and deactivate the Computer can switch off device to save energy option.

• Select the Extended Settings tab. If the property

Autosense is included, deactivate it also.

• Click OK to apply the settings.

Cause: Automatic disruption of network connection

It is possible after a certain period of time without data traffic that the network card automatically interrupts the Ethernet connection. This can be prevented by setting the registry key autodisconnect .


76

ETAS

6.3.3

Setting the Registry Key autodisconnect:

• Open the Registry Editor.

• Select under HKEY_LOCAL_MACHINE\SYSTEM\

ControlSet001\Services\lanmanserver\ parameters the Registry Key autodisconnect and change its value to 0xffffffff .

Personal Firewall blocks Communication

Reason: Missing releases in the firewall block the ETAS hardware

Personal firewalls may interfere with access to ETAS Ethernet hardware. The automatic search for hardware typically cannot find any Ethernet hardware at all, although the configuration parameters are correct.

Some actions in ETAS products can lead to problems if the firewall is not properly parameterized, e.g. when opening the experiment environment in ASCET or for the hardware search by INCA or HSP.

If a firewall is blocking communication to ETAS hardware, you must either disable the firewall software while working with ETAS software, or the firewall must be configured to give the following permissions:

• Outgoing limited IP broadcasts via UDP (destination IP 255.255.255.255) for the destination port 17099 or 18001

• Incoming limited IP broadcasts via UDP (destination IP 255.255.255.255, originating from source IP 0.0.0.0) for destination port 18001

• Directed IP broadcasts via UDP to the network configured for the ETAS application, destination ports 17099 or 18001

• Outgoing IP unicasts via UDP to every IP address in the network configured for the ETAS application, destination ports 17099 to 18020

• Incoming IP unicasts via UDP originating from any IP address in the network configured for the ETAS application, originating ports 17099 to

18020, destination ports 17099 to 18020

• Outgoing TCP/IP connections to the network configured for the ETAS application, destination ports 18001 to 18020

Note

The ports to be used in a specific case depend on the hardware used. For more detailed information about the port numbers to be used, see the respective hardware documentation.

In Windows XP and Vista, a Personal Firewall program is part of the scope of delivery and enabled by default. On many other systems, similar programs from independent providers can frequently be found, such as Symantec, McAfee or

BlackIce. The procedure for the configuration of ports may differ in the various programs. More detailed information can be found in the user documentation of your firewall program.

Below is a sample description about how to configure the Windows XP firewall if the hardware access under Windows XP with Service Pack 2 is being blocked.


ETAS

Solution for Windows XP Firewall, user with administrator rights

If you have administrator rights on your PC, the following dialog window opens if the firewall blocks an ETAS product.

Enabling a product:

• In the "Windows Security Warning" window, click on Do not block .

The firewall no longer blocks the ETAS product

(here: ASCET). The setting is retained after a restart of the product or the PC.

Instead of waiting for the "Windows Security Warning", you can enable ETAS products in advance.

Enabling ETAS products in the firewall control:

• In the Windows Start menu, select Settings



Control Panel .


ETAS

• In the Control Panel, double-click on the Windows

Firewall icon to open the "Windows Firewall" window.

• In the "Windows Firewall" window, open the

"Exceptions" tab.

78

This tab lists the exceptions that are not blocked by the firewall. Use the button Program or Edit to add new programs or to edit existing ones.

• Ensure that the ETAS products and services to be used are correctly configured exceptions.


ETAS

– Open the "Change Range" window.

– Ensure that at least the IP addresses

192.168.40.xxx

are enabled to ensure functional access to ETAS hardware.

– Close the "Change Range" window with OK .

• Close the "Windows Firewall" window with OK .

The firewall no longer blocks the ETAS product. The setting is retained after a restart of the PC.

Solution for Windows XP Firewall, user without administrator rights

This chapter is directed at users with restricted rights, e.g. no changes to the system, restricted write permissions, local login.

Working with an ETAS product requires the rights "Write" and "Modify" in the directories ETAS , ETASData and the temporary ETAS directories. Otherwise, an error message appears if the product is being started and a database is being opened. A correct operation of the product is not possible since the database file as well as various *.ini

files are modified during the work.

The ETAS software must be installed by an administrator in any case. It is recommended that the administrator ensure that the ETAS product or the processes are added to the list of selected exceptions of the Windows Firewall after the installation. If this is not done, the following occurs:

The "Windows Security Warning" window opens if one of the actions that is being prevented by a restrictive firewall configuration, is to be executed.


ETAS

Enable a Product (without Administrator Rights):

• Enable the option in the "Windows Security Warning" window.

• Close the window with OK .

An administrator must select the product on the

"Exceptions" tab of the "Windows Firewall" window to avoid future problems during the hardware access with the corresponding ETAS product.


ETAS Technical Data

7

7.1

7.1.1

Technical Data


• "General Data" on page 81

• "RoHS conformity" on page 85

• "CE marking" on page 85

• "Product return and recycling" on page 85

• "Declarable Substances" on page 86

• "Use of Open Source software" on page 86

• "System Requirements" on page 86

• "Electrical Data" on page 88

• "Pin Assignment" on page 93.

General Data

This section contains details of the admissible environmental conditions as well as the mechanical data.

Product labeling

The following symbols are used for product labeling:

Symbol Description

Prior to operating the product, be sure to read the user’s guide!

Labeling of the daisy chain port„IN“ (input; Ethernet connection to the upstream module or the PC, power supply of the module)

Labeling of the daisy chain port„OUT“ (output; Ethernet connection and power supply of the downstream module)

CH

SN: 1234567

Connection of sensor cable

Serial number (seven-digit)

Vx.y.z

Hardware version of the product

F 00K 123 456

Ordering number of the product, see chapter 9.1 on page 131

Operating voltage range (DC), Power consumption


Technical Data

Symbol Description

Labeling for WEEE, see chapter 7.4 on page 85

ETAS

Labeling for CE conformity, see chapter 7.3 on page 85

Labeling for RoHS (China), see chapter 7.2.2 on page 85

82

7.1.2

Standards and Norms

The module adheres to the following standards and norms

Norm

DIN EN 60068-2-1

DIN EN 60068-2-2

DIN EN 60068-2-13

DIN EN 60068-2-14 Na

DIN EN 60068-2-14 Nb

DIN EN 60068-2-56

DIN EN 60068-30, Variant 1

DIN EN 60068-2-64,

ISO 16750-3

ISO 16750-3, Sec. 4.2.2.2

ISO 16750-3, Sec. 4.3

Test

Premature fatigue cold test

Premature fatigue heat test

Negative pressure

Temperature shock

Temperature change:

Temperature: Tu –40 °C / To +120 °C,

Number of cycles: 10,

Unit under test: active

Humidity storage

Climate change

Vibration, noise:

3 space axis, test duration 4 h,


In addition, the combination was tested by cascaded modules.

Mech. shock

3 space axis, half sinus,

Acceleration: 500 m/s²,

Shock duration: 6 ms,

Shocks per direction and axis: 10,

Units under test: active

Drop test

Number of drops: 2,

Height: 1 m,

Surface: concrete, steel

Units under test: passive


ETAS

Norm

ISO 16750-4, Sec. 5.2

ISO 16750-4, Sec. 5.4.2

ISO 16750-4, Sec. 5.5.1.;

DIN EN 60068-2-52

ISO 16750-5

DIN 5596-1

IPX7

EN61000-4-2

EN61000-4-3

EN61000-4-4

EN61000-4-5

EN61000-4-6

DIN EN 55022 B

Technical Data

Test

Phased temperature test

Splash water

Air temperature: To +120 °C,

Cycle duration: 30 min,

Splash length: 3 s,

Splash quantity: ca. 3 l,

Splash water temperatur:

+2 °C ± 2 °C,

Medium: water, put in 3% Arizona dust fine,

Number of cycles: 100,


Salt fog:

Severity level: 5,

Test duration: 16 d,

Units under test: passive

Chemical resistance:

Identification A-W,

Prüflinge passiv

Stone impact

Protection class test:

Protection class IP67

Immunity ESD

Immunity radiated RF

Immunity EFT/B

Immunity surge

Immunity conducted RF

Emission radiation/ radio interference voltage


84

Technical Data ETAS

7.1.3

Environmental Conditions

Operating temperature range

Storage temperature range

(module without packaging)

Implementation altitude

Protection class

-40 °C to +120 °C

-40 °F to +248 °F

-40 °C to +125 °C

-40 °F to +257 °F max. 5000 m/ 16400 ft

IP67

CAUTION!


Do not open or change the module housing!

Works on the module housing may be executed only by qualified technical personnel.

7.1.4

7.1.5

Maintenance the Product

Do not open or change the module! Works on the module housing may be executed only by qualified technical personnel. Send defect modules to ETAS.

Cleaning the product

We recommend to clean the product with a dry cloth.

7.1.6

Mechanical Data

Dimensions (H x W x D)

Weight

51.5 mm x 40 mm x 139 mm /

37.5 mm x 40 mm x 124 mm

2.0 in x 1.57 in x 5.47 in

1.48 in x 1.57 in x 4.88 in

350 g / 0.77 lb

7.1.7

Modules in one chain

Modules in chain Max. 254 in one chain


ETAS Technical Data

7.2

7.2.1

7.2.2

7.3

7.4

RoHS conformity

European Union

The EU Directive 2011/65/EU limits the use of certain dangerous materials for electric and electronic devices (RoHS conformity).

ETAS confirms that the product meets this directive applicable in the European

Union.

China

ETAS confirms that the product meets the "China RoHS" (Management Methods for Controlling Pollution Caused by Electronic Information Products Regulation) guidelines applicable to the People's Republic of China with a China RoHS label attached to the product or its packaging.

CE marking

With the CE mark attached to the product or its packaging, ETAS confirms that the product corresponds to the product-specific, applicable European Directives.

The CE Declaration of Conformity for the product is available upon request.

Product return and recycling

The European Union (EU) has issued the guideline on waste electric and electronic equipment (Waste Electrical and Electronic Equipment - WEEE) in order to ensure the institution of systems for collection, handling, and disposal of all electronic scrap.

This ensures that the devices are recycled in a resource-friendly way that does not represent any risk to personal health and the environment.

Fig. 7-1 WEEE symbol

The WEEE symbol (see Fig. 7-1 on page 85) on the product or its packaging iden-

tifies that the product may not be disposed of together with the remaining trash.

The user is obligated to separate the waste equipment and to provide it to the

WEEE return system for reuse.

The WEEE Directive applies to all ETAS devices, but not to external cables or batteries.

Additional information about the recycling program of ETAS GmbH is available

from the ETAS sales and service locations (see chapter 10 on page 137).


86

Technical Data ETAS

7.5

7.6

7.7

7.7.1

Declarable Substances

European Union

Some products from ETAS GmbH (e.g. modules, boards, cables) use components with substances that are subject to declaration in accordance with the REACH regulation (EU) no.1907/2006.

Detailed information is located in the ETAS download center in the customer information "REACH Declaration" ( www.etas.com/Reach ). This information is continuously being updated.

Use of Open Source software

The product uses Open Source Software (OSS). This software is installed in the product at the time of delivery and does not have to be installed or updated by the user. Reference shall be made to the use of the software in order to fulfill OSS licensing terms. Additional information is available in the document "OSS Attributions List" at the ETAS website www.etas.com

.

System Requirements

This section tells you what hardware and software is needed to operate your

ES411.1 module.

Hardware

Power supply

Operation of the modules requires a power supply voltage of 5 V to 50 V/ 6 V to

50 V DC.

PC with one Ethernet interface

A PC with one open Ethernet interface (100 Mbit/s, full duplex) with RJ-45 connection is required.

Requirement to ensure successful initialization of the module

Note

It is imperative you disable the function which automatically switches to powersaving mode on your PC network adapter when there is no data traffic on the

Ethernet interface!

To deactivate the power saving mode:

Choose in System Control Center / Device Manager / Network Adapter the used network adapter by double-click. Deactivate the "Allow the computer to turn off this device to save power" option in the "Power Management" register. Confirm your configuration.

The manufacturers of network adapter have different names for this function.

Example:

• “Link down Power saving”

• "Allow the computer to turn off this device to save power".


ETAS Technical Data

7.7.2

Software

To configure the ES411.1 and for control and data acquisition, you need software in the following versions:

• INCA V6.0 and higher or

• ES4xx Configuration Tool V1.0.5 and higher from ES4xx_DRV_SW (standalone operation) or

• ES4xx driver LabVIEW Integration V1.0.0 and higher from ES4xx_DRV_SW or

• Integration into software not based on XCP-on-Ethernet via a C-based library.

Operating the ES411.1 with limited function scope is possible using the following INCA versions:

• INCA V5.3 with ES4xx Configuration Tool V1.0.2 from ES4xx_DRV_SW or

• INCA V5.4 with ES4xx Configuration Tool V1.0.2 from ES4xx_DRV_SW or

• INCA V5.4.1 and higher or

• ES4xx Configuration Tool V1.0.4 from ES4xx_DRV_SW (stand-alone operation).

Note

Operating the ES411.1 with older versions of software is not possible.


88

Technical Data ETAS

7.8

7.8.1

Electrical Data


• "Host Interface" on page 88

• "Power Supply" on page 89

• "Sensor Power Supply" on page 89

• "Sensor Inputs" on page 90

• "Signal Processing" on page 92..

Note

ETAS guarantees measurement accuracy of the ES411.1 for one year. Please

use our calibration service (see section 4.9 on page 37)!

Note

Unless otherwise specified, all data applies at 25 °C.

Host Interface

Connection

Protocol

IP address

100Base-T Ethernet; 100 Mbit/s,

Full Duplex

PC Card 32-bit

XCP on UDP/IP

Dynamic via INCA or via

ES4xx Configuration Tool from ES4xx-

_DRV_SW (stand-alone operation)

Note

For the successful initialization of the network card of your PC, observe chapter

7.7.1 on page 86.


ETAS Technical Data

7.8.2

Power Supply

Operating voltage

Power consumption (operation, sensors not connected)

Power consumption (operation; all channels loaded with 30 mA)

Power consumption (standby, sensors not connected, room temperature)

Polarity inversion protection, load dump protection

1)

Temperature range -40 °C to +85 °C:

5 V to 50 V DC

Temperature range -40 °C to +120 °C:

6 V to 50 V DC

Typ. 2 W at 12 V DC

Max. 4.6 W at 12 V DC

Typ. 25 mW at 12 V DC

With CBEP410, CBEP4105, CBEP415,

CBEP4155, CBEP420, CBEP4205,

CBEP425, CBEP4255, CBEP430,

CBEP4305 cable

1) : The module may be used only with central load dump protection.

7.8.3

Sensor Power Supply

Features

Sensor power supply channels

Output voltage

D/A converter

Protection

Diagnostics

4, separate per input channel

Each channel can be set separately:

“Off”, in steps (5 V, 8 V, 10 V, 12 V) or freely selectable as a value in the range

5 V to 15 V

16-bit (resolution 229



V)

Outputs (plus) short-circuit proof against ground and up to 26 V overvoltage.

Ground connected to operating voltage ground and protected by a fuse.

Short-circuit detection per channel; overload conditions reduce the output voltage


90

Technical Data ETAS

Characteristics

Parameter Min

Accuracy of the sensor supply voltage without load

-

Accuracy of the sensor supply voltage with

3 k



load

Resistance of analog outputs including

CBAV411.1-2 cable

Ripple voltage V pp

(measurement limited to

80 MHz)

-

-

Max. voltage drift (temperature)

Output current

-1

-

Max

±10

±5

1.6

20

+1.2

30

Unit mV mV

Ohm mV mV/K mA

7.8.4

Sensor Inputs

Features

Input channels

A/D converter

Hardware input filter

Sampling rate of application tool

Input voltage ranges

Maximum input voltage

4, with separate sensor power supply

One A/D converter per channel, 16-bit resolution

Low-pass 4th order, Butterworth, cutoff frequency 10 kHz, bridgeable

0.5 to 10000 samples/s, can be configured individually for each channel

-100 mV to +100 mV

-1 V to +1 V

-10 V to +10 V

-60 V to +60 V

Input-to-input:

60 V DC / 30 V AC

Input-to-ground of voltage supply or housing:

60 V DC / 30 V AC


ETAS Technical Data

Characteristics

Maximum input voltage resolution (16bit)

±100 mV measurement range:

3.6



V

±1 V measurement range:

37.2



V


366



V

Maximum measurement error

Max. voltage drift (temperature), temperature range -40 °C to +85 °C


2.16 mV


±(100



V + |U

IN

| * 0.1%)


±(500



V + |U

IN

| * 0.05%)


±(3 mV + |U

IN

| * 0.05%)


±(16 mV + |U

IN

| * 0.2%)


8



V/K


8



V/K


36



V/K


3.6 mV/K

Max. voltage drift (temperature), temperature range +85 °C to +120 °C


150



V/K

Input impedance


150



V/K


36



V/K


3.6 mV/K

Measurement ranges ±0.1 V, ±1V:

> 10 M



|| < 300 pF

Measurement ranges ±10 V, ±60 V:

> 2 M



|| < 400 pF

Module not powered:

> 2 M



|| < 400 pF


92

Technical Data ETAS

7.8.5

Signal Processing

Features

Resolution

Sampling rate

Hardware input filter

Digital low-pass filter

16 Bit, increased with slow sampling rates

0.5 to 10000 samples/s, can be configured individually for each channel

Low-pass 4th order,

Cutoff frequency 10 kHz, max. overshoot 3%, can be disabled

Butterworth low-pass filter 8th order with adjustable cutoff frequency, realized as FIR filter, can be disabled

Automatic:

0.4 * sampling rate

Manual: see table "Characteristics"

Characteristics

Sampling

Rate

10 kHz

5 kHz

2 kHz

1 kHz

500 Hz

200 Hz

100 Hz

50 Hz

20 Hz

10 Hz

5 Hz

2 Hz

1 Hz

0.5 Hz

Sampling

Time

200 ms f

C,FIR

Auto-

Filter

Filter 2 Filter 3

100

 s

200

 s

500

 s

1 ms

2 ms

5 ms

10 ms

20 ms

50 ms

4 kHz

2 kHz

2 kHz

800 Hz 400 Hz

800 Hz 400 Hz

400 Hz 200 Hz

200 Hz 80 Hz

80 Hz

40 Hz

20 Hz

8 Hz

100 ms 4 Hz

40 Hz

20 Hz

8 Hz

4 Hz

2 Hz

800 Hz

200 Hz

80 Hz

40 Hz

20 Hz

8 Hz

4 Hz

2 Hz

0.8 Hz

Filter 4

400 Hz

200 Hz

80 Hz

40 Hz

20 Hz

8 Hz

4 Hz

2 Hz

0.8 Hz

0.4 Hz

Filter 5

200 Hz

80 Hz

40 Hz

20 Hz

8 Hz

4 Hz

2 Hz

0.8 Hz

0.4 Hz

0.2 Hz

2 Hz

500 ms 0.8 Hz

0.8 Hz

0.4 Hz

0.4 Hz

0.2 Hz

0.2 Hz

1 s

2 s

0.4 Hz

0.2 Hz

0.2 Hz


ETAS

7.9

7.9.1

Pin Assignment


• "“IN” Connector" on page 93

• "“OUT” Connector" on page 94

• "“Sensor” Connector" on page 95

Note

All connectors are shown with a view of the front of the ES411.1.

All shields are at case potential.

“IN” Connector

T

N

U

Fig. 7-2 “IN” Connector

6

7

4

5

8

2

3

Pin

1

Signal

UBatt

Ground

RX-

TX-

RX+

Ground

UBatt

TX+

Meaning

Operating voltage

Ground

Received data, minus

Send data, minus

Received data, plus

Ground

Operating voltage

Send data, plus


7.9.2

“OUT” Connector

N

T

U

Fig. 7-3 “OUT” Connector

6

7

4

5

8

2

3

Pin

1

Signal

UBatt

UBatt

Ground

RX+

TX-

RX-

Ground

TX+

Meaning

Operating voltage

Operating voltage

Ground

Received data, plus

Send data, minus

Received data, minus

Ground

Send data, plus

ETAS


ETAS

7.9.3

“Sensor” Connector

5

8

9

6

7

10

11

12

13

18

19

20

14

15

16

17

3

4

Fig. 7-4 “Sensor” Connector

Pin

1

2

Signal

CH2 In+

CH2 SGND

CH2 S+

CH3 SGND

CH3 S+

CH3 In-

CH3 In+

CH4 In+

CH4 In-

CH4 S+

CH4 SGND

CH1 S+

CH1 SGND

CH1 In+

CH2 In-

CH2 TEDS+

CH3 TEDS+

TEDS+

CH4 TEDS+

CH1 TEDS+

Meaning

Sensor channel 2, input plus

Sensor channel 2,

Sensor supply voltage, GND

*)

Sensor channel 2,

Sensor supply voltage, plus

Sensor channel 3,


*)

Sensor channel 3,


Sensor channel 3, input minus




Sensor channel 4,


Sensor channel 4,


*)

Sensor channel 1,


Sensor channel 1,


*)



Sensor channel 2, TEDS+


Cable, TEDS+




Pin

21

22

Signal

CH1 In-

CH1 TEDS-

CH2 TEDS-

CH3 TEDS-

CH4 TEDS-

TEDS-

*): connected with operating voltage ground

Meaning

Sensor channel 1, input -

Sensor channel 1, TEDS-




Cable, TEDS-

ETAS


ETAS Cables and Accessories

8 Cables and Accessories


• "Combined Ethernet and Power Supply Cable" on page 99

• "Ethernet Cable" on page 111

• "Cable for the Connection "Sensor"" on page 115

• "Measurement Probes and Cables" on page 119

• "Protective Caps" on page 127

• "Angle brackets" on page 129.

Note

Only use ETAS cables at the interfaces of the module. Adhere to the maximum cable lengths!


Cables and Accessories ETAS


ETAS

8.1

8.1.1

Combined Ethernet and Power Supply Cable

This chapter contains information on the following cables:

• "CBEP410.1 Cable" on page 100









• "CBEP4305.1 Cable" on page 109.

Overview

DANGER!

Dangerous electrical voltage!

Connect the power cable only with a suitable vehicle battery or with a suitable lab power supply! The connection to power outlets is not allowed!

To prevent an inadvertent insertion in power outlets, ETAS recommends to equip the combined ethernet and power supply cables with safety banana plugs in areas with power outlets.

You can use combined ethernet and power supply cables with standard banana plugs or with safety banana plugs:

Cables with safety banana plugs Cables with standard banana plugs

CBEP410.1

CBEP415.1

CBEP420.1

CBEP425.1

CBEP430.1

CBEP4105.1

CBEP4155.1

CBEP4205.1

CBEP4255.1

CBEP4305.1


ETAS

8.1.2

CBEP410.1 Cable

Fig. 8-1 CBEP410.1 Cable

Connection of an ES4xx/ES63x/ES93x module to PC and power supply (standalone operation). Supply battery in the vicinity of the module.

Not compatible with ES610, ES611, ES620 and ES650. For connecting this modules use CBEP120 cable.

Cable includes reverse-polarity, load-dump protection and replaceable standard fuse (MINI flat automotive fuse, quick-response, 3 A, 58 V).

Robust, waterproof and dust-proof (IP67).

Temperature rated for: -40 °C to +125 °C/ -40 °F to +257 °F

Product

CBEP410.1-3

Length

3 m

Order number

F 00K 104 927


ETAS

8.1.3

CBEP4105.1 Cable


Connection of an ES4xx/ES63x/ES93x module to PC and power supply (standalone operation). Supply battery in the vicinity of the module.





Product

CBEP4105.1-3

Length

3 m

Order number

F 00K 110 026


ETAS

8.1.4

CBEP415.1 Cable


Connection of an ES4xx/ES63x/ES93x module to PC and power supply (standalone operation). Supply battery at the other end (i.e. in the trunk).





Product

CBEP415.1-5

Length

5 m

Order number

F 00K 105 680


ETAS

8.1.5

CBEP4155.1 Cable


Connection of an ES4xx/ES63x/ES93x module to PC and power supply (standalone operation). Supply battery at the other end (i.e. in the trunk).





Product

CBEP4155.1-5

Length

5 m

Order number

F 00K 110 027


ETAS

8.1.6

CBEP420.1 Cable


Ethernet and voltage supply connection of an ES4xx/ES63x/ES93x measurement module with an ES600 network module or ES592/ES593-D/ES595 interface module (if the current consumption of the connected ES4xx/ES63x chain exceeds

2.5 A), an ES1135 simulation/system controller card or an ES720 Drive Recorder.





Product

CBEP420.1-3

Length

3 m

Order number

F 00K 105 292


ETAS

8.1.7

CBEP4205.1 Cable


Ethernet and voltage supply connection of an ES4xx/ES63x/ES93x measurement module with an ES600 network module or ES592/ES593-D/ES595 interface module (if the current consumption of the connected ES4xx/ES63x chain exceeds

2.5 A), an ES1135 simulation/system controller card or an ES720 Drive Recorder.





Product

CBEP4205.1-3

Length

3 m

Order number

F 00K 110 041


ETAS

8.1.8

CBEP425.1 Cable


Ethernet and voltage supply connection of an ES4xx/ES63x/ES93x measurement module with an ES600 network module or ES592/ES593-D/ES595 interface module (if the current consumption of the connected ES4xx/ES63x/ES93x chain exceeds 2.5 A), an ES1135 simulation/system controller card or an ES720 Drive

Recorder.




Product

CBEP425.1-3

Length

3 m

Order number

F 00K 105 972


ETAS

8.1.9

CBEP4255.1 Cable


Ethernet and voltage supply connection of an ES4xx/ES63x/ES93x measurement module with an ES600 network module or ES592/ES593-D/ES595 interface module (if the current consumption of the connected ES4xx/ES63x/ES93x chain exceeds 2.5 A), an ES1135 simulation/system controller card or an ES720 Drive

Recorder.




Product

CBEP4255.1-3

Length

3 m

Order number

F 00K 110 029


ETAS

8.1.10

CBEP430.1 Cable


To chain ES4xx/ES63x/ES93x modules and connect an ES4xx/ES63x/ES93x chain to an ES910.3 Rapid Prototyping module. Additional connection to the power supply to compensate for voltage losses in long chains.

Not compatible with ES59x, ES6xx, ES11xx. For connecting this modules use

CBE130 or CBE140 cable.




Product

CBEP430.1-0m5

Length

0.5 m

Order number

F 00K 104 928


ETAS

8.1.11

CBEP4305.1 Cable


To chain ES4xx/ES63x/ES93x modules and connect an ES4xx/ES63x/ES93x chain to an ES910.3 Rapid Prototyping module. Additional connection to the power supply to compensate for voltage losses in long chains.






Product

CBEP4305.1-0m5

Length

0.5 m

Order number

F 00K 110 030


ETAS


ETAS

8.2

Ethernet Cable

This chapter contains information on the following cables:

• "CBE400.2 Cable" on page 112




• "CBEX400.1 Cable" on page 114

• "ES4xx_BRIDGE" on page 114.


112

ETAS

8.2.1

CBE400.2 Cable

Fig. 8-11 CBE400.2 Cable

Ethernet and voltage supply connection of an ES4xx/ES63x/ES93x measuring module at an ES600 network module or at an ES592/ES593-D/ES595 interface module.




Product

CBE400.2-3

Length

3 m

Order number

F 00K 104 920

8.2.2

CBE401.1 Cable


Highly flexible Ethernet and voltage supply connection of an ES4xx/ES63x/ES93x measuring module at an ES600 network module or at an ES592/ES593-D/ES595 interface module.




Product

CBE401.1-0m5

Length

0.5 m

Order number

F 00K 106 128


ETAS

8.2.3

CBE430.1 Cable


Cable for chaining ES4xx/ES63x/ES93x modules. Not compatible with ES59x,

ES6xx, ES11xx. For connecting this modules use CBE130 or CBE140 cable.



Product

CBE430.1-0m45

Length

0.45 m

Order number

F 00K 104 923

8.2.4

CBE431.1 Cable


Highly flexible cable for chaining successive ES4xx/ES63x/ES93x modules.





Product

CBE431.1-0m14

CBE431.1-0m30

Length

0.14 m

0.30 m

Order number

F 00K 105 676

F 00K 105 685


114

ETAS

8.2.5

CBEX400.1 Cable

Fig. 8-15 CBEX400.1 Cable

Ethernet extension cable to increase the length of ES4xx/ES63x/ES93x Ethernet cables. Can also be used to connect ES4xx via PC, ES600 or ES1135 alternatively while keeping cable installation through bulkhead.



Product

CBEX400.1-3

Length

3 m

Order number

F 00K 105 294

8.2.6

ES4xx_BRIDGE

Fig. 8-16 ES4xx Bridge

Ethernet bridge connecting blocked ES400 modules. Facilitates very compact measurement setups. IP67 compliant.

Product

ES4xx_BRIDGE

Order number

F 00K 105 684


ETAS

8.3

8.3.1

Cable for the Connection "Sensor"

CBAV400.1 Cable

Fig. 8-17 CBAV400.1 Cable

The CBAV400.1 cable consists of four identical cable sections, marked n=1 to n=4. Each cable section [n] is assigned to an ES4xx measurement channel [n] and wired according to the same scheme.

Note

The sensor supply voltage of the module cannot be used if the cable

CBAV400.1 is used.

Fig. 8-18 Connection „Sensor“ (one Cable Section)

The assignment of the connections of the BNC connector of a cable section to the signals of a measurement channel [n] is shown in the table.

Pin

1 (inside)

Outside

Signal

CH[n] In+

CH[n] In-

Meaning

Measurement channel [n], input (+)

Measurement channel [n], input (-)

Notes about the Application

If you replaced modules with BNC cabling with ES4xx modules in your measuring setup, the use of these adapter cables enables you to continue using the existing cabling of your measuring setup.

Temperature rated for: -40 °C to +125 °C

Product

CBAV400.1-0m3

Length

0.3 m

Order number

F 00K 104 916


116

ETAS

8.3.2

CBAV411.1 Cable


The CBAV411.1 cable consists of four identical cable sections, marked n=1 to n=4. Each cable section [n] is assigned to an ES4xx measurement channel [n] and wired according to the same scheme.

The assignment of the cable connections of a cable section to the signals of a measurement channel [n] is shown in the table.

Signal

CH[n] In+

CH[n] In-

CH[n] S+

CH[n] SGND

CH[n] TEDS+

CH[n] TEDS-

Meaning



Measurement channel [n], sensor supply

(+)

Measurement channel [n], sensor supply

(GND)

Measurement channel [n], interface TEDS

(+) *)

Measurement channel [n], interface TEDS

(-) *)

Color

Green

Yellow

Brown

Pink

Gray

White

*) TEDS acc. IEEE1451.4


With the universal cable CBAV411.1, sensors or measuring transducers can be connected to the ES4xx module.

You can customize the open connection of sensor cable CBAV411.1 and adapt it to the specific plug connector system of your measuring setup.

Temperature rated for: -40 °C to +125 °C

Product

CBAV411.1-2

Length

2 m

Order number

F 00K 104 918


ETAS

8.3.3

CBAV413.1 Cable


The CBAV413.1 cable consists of four identical cable sections with LEMO plugs, marked n=1 to n=4. Each cable section [n] is assigned to an ES4xx measurement channel [n] and wired according to the same scheme.

Fig. 8-21 Connection „Sensor“ (one Cable Section)

The assignment of the connections of the LEMO connector of a cable strand to the signals of a measurement channel [n] is represented in the table.

2

4

Pin

1

Signal

CH[n] In+

CH[n] In-

CH[n] S+

Meaning



Measurement channel [n], sensor supply (+)

5 CH[n] SGND Measurement channel [n], sensor supply

GND *)

*): connected with operating voltage Ground


If you replaced IPETRONIK M-SENS modules with ES4xx modules in your measuring setup, the use of these adapter cables enables you to continue using the existing cabling of your measuring setup.

Temperature rated for: -40 °C bis +125 °C

Product

CBAV413.1-0m3

Length

0.3 m

Order number

F 00K 105 682


ETAS


ETAS

8.4

8.4.1

Measurement Probes and Cables

CBN400.1 Isolating Measurement Probe

Fig. 8-22 CBN400.1 Isolating Measurement Probe

The CBN400.1 Isolating Measurement Probe for use with the ES411.1/ ES411.1

module offers four input channels for voltages up to +/-1000 V DC, a separate signal conditioning for each channel with voltage reduction and isolation (max.

+/-1000 V DC). The cable meets the safety standard EN 61010-1.

Temperature rated for: -40 to +85°C

Note

For additional information, see the user's guide of the product.

Product

CBN400.1-1

Length

1 m

Order number

F 00K 107 227

8.4.2

CBN401.1 Isolating Measurement Probe

Fig. 8-23 CBN401.1 Isolating Measurement Probe

The CBN401.1 Isolating Measurement Probe for use with the ES411.1/ ES411.1

module offers four input channels for voltages up to +/-10 V DC, a separate signal conditioning for each channel with voltage reduction and isolation (max.

+/-1000 V DC). The cable meets the safety standard EN 61010-1.


Note


Product

CBN401.1-1

Length

1 m

Order number

F 00K 107 228


ETAS

8.4.3

CBN41x.1 Current Probe

Fig. 8-24 CBN410.1 Current Probe


120


The CBN41x.1 Current Probe consists of four identical active current measuring channels that are integrated in a splitter cable and designed for the combined use with the ES411.1 / ES411.1 A/D module.

Application area: Measuring high currents


Product

CBN410.1

CBN411.1

CBN413.1

Measurement Range

Short-Term Operation Continuous Operation

±100 A

±5 A

±30 A

±60 A

±5 A

±25 A


ETAS

Note


Product

CBN410.1-0m5

CBN411.1-0m5

CBN413.1-0m5

Length

0.5 m

0.5 m

0.5 m

Order number

F 00K 107 722

F 00K 107 723

F 00K 107 724


ETAS

8.4.4

CBN42x.1 Sensor Cable

Fig. 8-27 CBN420.1 Sensor Cable


122


The CBN42x.1 Sensor Cable Providing Bipolar Sensor Supply consists of four identical active current measuring channels that are integrated in a splitter cable and designed for the combined use with the ES411.1 / ES411.1 A/D module.

Application area: potential-free measuring of high currents with current transformers from LEM (series HTR) or comparable current transformers and with other sensors with bipolar supply voltage.

Product

CBN420.1

CBN421.1

CBN422.1

Sensor connection

LEMO 1B PHG

Open wire

Molex 51191


ETAS

Note


Product

CBN420.1-2m

CBN421.1-2m

CBN422.1-2m

Length

2 m

2 m

2 m

Order number

F 00K 107 564

F 00K 107 565

F 00K 107 566


ETAS

8.4.5

CBN43x.1 Temperature Sensor Connection Cable

Fig. 8-30 CBN430.1/ CBN432.1/ CBN434.1 Temperature Sensor Connection

Cable

124

Fig. 8-31 CBN431.1/ CBN433.1 Temperature Sensor Connection Cable

Depending on the product variant, the CBN43x.1 Temperature Sensor Connection Cable consists of four identical active current measuring channels that are integrated in a splitter cable and designed for the combined use with the

ES411.1 / ES411.1 A/D module.

Application area: precise measuring of temperatures with platinum temperature sensors

Product variants / designs:

• 4 thermo channels (CBN430.1, CBN432.1, CBN434.1)

• 2 thermo channels plus two analog input channels directly on the

ES411.1/ ES411.1 (CBN431.1, CBN433.1)

Product

CBN410.1

CBN411.1

CBN413.1

CBN433.1

CBN434.1

Temperature sensor

Type Number

Pt100

Pt100

4

2

Pt200

Pt200

Pt1000

4

2

4

-

2

-

-

2

Input channels directly on the ES411.1/ ES411.1


Note



ETAS

Product

CBN430.1-2m

CBN431.1-2m

CBN432.1-2m

CBN433.1-2m

CBN434.1-2m

Length

2 m

2 m

2 m

2 m

2 m

Order number

F 00K 107 725

F 00K 107 726

F 00K 107 361

F 00K 107 727

F 00K 107 729


ETAS


ETAS

8.5

8.5.1

Protective Caps

The connections "IN" and "OUT" of the ES411.1 can be protected with different protective caps according to the operating conditions.

Protective Caps supplied

The "IN" and "OUT" ports of the ES4xx are covered with simple dust and transport caps on delivery. These caps are only suitable for the limited temperature range of -40 °C to +70 °C

Note

The protective caps supplied are in no way a replacement for or viable alternative to the caps CAP_LEMO_1 and CAP_LEMO_1B_LC.

8.5.2

Cap CAP_LEMO_1B

Fig. 8-32 Cap CAP_LEMO_1B

The cap CAP_LEMO_1B protects the connection "IN" or "OUT" against dirt according to IP67.

Product

CAP_LEMO_1B

Order number

F 00K 105 298

8.5.3

Cap CAP_LEMO_1B_LC

Fig. 8-33 Cap CAP_LEMO_1B_LC

The cap CAP_LEMO_1B_LC protects the connection "IN" or "OUT" in an inexpensive way against dirt.

Product

CAP_LEMO_1B_LC

Order number

F 00K 105 683


ETAS

8.5.4

Cap CAP_SOURIAU_8STA

Fig. 8-34 Cap CAP_SOURIAU_8STA

The cap CAP_SOURIAU_8STA protects the "Sensor" port against water and dirt.

Product

CAP_SOURIAU_8STA

Order number

F 00K 105 303


ETAS

8.6

8.6.1

Angle brackets

Angle bracket left

Fig. 8-35 Angle bracket left

Angle Bracket for mounting ES4xx modules to a DIN rail 35 x 7.5 (EN 60715

TH35). Stainless steel V2A. For mounting on left side of an ES4xx module.

Product

Angle bracket left

Order number

F 00K 107 175

8.6.2

Angle bracket right

Fig. 8-36 Angle bracket right

Angle Bracket for mounting ES4xx modules to a DIN rail 35 x 7.5 (EN 60715

TH35). Stainless steel V2A. For mounting on right side of an ES4xx module.

Product

Angle bracket right

Order number

F 00K 107 176


ETAS


ETAS Ordering Information

9

9.1

Ordering Information

ES411.1

Order name

ES411.1 A/D Module (4-CH)

Scope of supply

ES411.1 Micro A/D Measurement Module,

CDROM ES4xx_DRV_SW_CD (drivers for

ES4xx and documentation), List "Content of this Package“, ES4xx Safety Advice,

China-RoHS-leaflet_Compact_green_cn,

Calibration-Certification

Short name

ES411.1

Order number

F 00K 104 485

9.2

ES400 Set

Order name

ES400_SET2 bundle

Scope of supply

5 x ES420 Thermo Module (8-CH) and cable

(1 x CBEP410-3, 4 x CBE430.1-0m45,

5 x CBATK400.2-0m3 (Type K)),

CDROM ES4xx_DRV_SW_CD (drivers for

ES4xx and documentation), List "Content of this Package“, ES4xx Safety Advice,

China-RoHS-leaflet_Compact_green_cn,

Calibration-Certification

Short name

ES400_SET2

Order number

F 00K 105 141


132

Ordering Information ETAS

9.3

9.3.1

Accessories

Cables

Note

If you require customized cables, please contact your ETAS contact partner or [email protected].

Cables for the connectors "IN" and "OUT"

Ethernet cable:

Order name Short name

Ethernet Chain Connection Cable, Lemo 1B

FGF - Lemo 1B FGL (8mc-8fc), 3 m

CBE400.2-3

Order number

F 00K 104 920

Ethernet Chain Connection Cable, Highly

Flexible, Lemo 1B FGF - Lemo 1B FGL (8mc-

8fc), 0.5 m

CBE401.1-0m5 F 00K 106 128

Ethernet Chain Connection Cable, Lemo 1B

FGA - Lemo 1B FGL (8mc-8fc), 0m45

CBE430.1-0m45 F 00K 104 923


Flexible, Lemo 1B FGA - Lemo 1B FGL (8mc-

8fc, 0m14)

CBE431.1-0m14 F 00K 105 676


Flexible, Lemo 1B FGA - Lemo 1B FGL (8mc-

8fc, 0m30)

CBE431.1-0m30 F 00K 105 685

Ethernet Extension Cable, Lemo 1B PHL -

Lemo 1B FGL (8mc-8fc), 3 m



Combined Ethernet and power supply cable:


Ethernet PC Connection and Power Supply

Cable, Lemo 1B FGL - RJ45 - Banana (8fc-

8mc-2mc), 3 m

CBEP410.1-3

Order number

F 00K 104 927


Cable, Lemo 1B FGL - RJ45 - Safety Banana

(8fc-8mc-2mc), 3 m

CBEP4105.1-3 F 00K 110 026

F 00K 105 680 Ethernet PC Connection and Power Supply

Cable, Power Feeder close to PC, Lemo 1B

FGL - RJ45 - Banana (8fc-8mc-2mc), 5 m

CBEP415.1-5


Cable, Power Feeder close to PC, Lemo 1B

FGL - RJ45 - Safety Banana (8fc-8mc-2mc),

5 m

CBEP4155.1-5 F 00K 110 027

Ethernet Connection and Power Supply

Cable, Lemo 1B FGF - Lemo 1B FGL -

Banana (8mc-8fc-2mc), 3 m

CBEP420.1-3 F 00K 105 292


Cable, Lemo 1B FGF - Lemo 1B FGL - Safety


CBEP4205.1-3 F 00K 110 041

CBEP425.1-3 F 00K 105 972 Ethernet Connection and Power Supply

Cable, Power Feeder close to Interface

Module, Lemo 1B FGF - Lemo 1B FGL -



Cable, Power Feeder close to Interface

Module, Lemo 1B FGF - Lemo 1B FGL -

Safety Banana (8mc-8fc-2mc), 3 m

CBEP4255.1-3 F 00K 110 029

Ethernet Chain Connection and Power Supply Cable, Lemo 1B FGL - Lemo 1B FGA -

Banana (8fc-8mc-2mc), 0m5

CBEP430.1-0m5 F 00K 104 928

F 00K 110 030 Ethernet Chain Connection and Power Supply Cable, Lemo 1B FGL - Lemo 1B FGA -

Safety Banana (8fc-8mc-2mc), 0m5

CBEP4305.1-

0m5

Ethernet Bridge:

Order name

Bridge to connect two assembled ES4xx

Modules

Short name

ES4xx_BRIDGE

Order number

F 00K 105 684


134


Cables for the connector "Sensor"

Analog input cables:

Order name

Analog Input Splitter Cable with BNC

Plug, Souriau 8ST12-35 - BNC (22mc-

4x2fc), 0m3

Short name

CBAV400.1-0m3

Order number

F 00K 104 916

Analog Input Splitter Cable, Souriau

8ST12-35 - open wires (22mc-4c), 2 m

CBAV411.1-2 F 00K 104 918

CBAV412.1-0m3 F 00K 104 919 Analog Input Splitter Cable, Souriau

8ST12-35 - Lemo 0B PHG (22mc-

4x6fc), 0m3

Analog Input Splitter Cable, Souriau

8ST12-35 - Lemo 1B PHG (22mc-

4x6fc), 0m3

CBAV413.1-0m3 F 00K 105 682

Signal conditioning cables:

Order name

Voltage Probe, 1000V Isolation, 4 Channels, 1000V Range, Souriau 8ST12- 35

4xOpen Wires (22mc 4x2c), 4 x 1m

Short name

CBN400.1-1

Order number

F 00K 104 227

Voltage Probe, 1000V Isolation, 4 Channels, 10V Range, Souriau 8ST12- 35 4xOpen Wires (22mc 4x2c), 4 x 1m

CBN401.1-1 F 00K 104 228

CBN410.1 Current Probe, ±100 A range, 4

Channels, Souriau 8ST12-35 4xOpen Wire,

0.5 m

CBN410.1-0m5 F 00K 107 722



0.5 m

CBN411.1-0m5 F 00K 107 723



0.5 m

CBN413.1-0m5 F 00K 107 724

CBN420.1-2m F 00K 107 564 CBN420.1 Sensor supply conditioning cable providing bipolar sensor supply voltage, 4 Channel, Souriau 4xLemo

PHG.1B.304.CLLD, 2m

CBN421.1 Sensor supply conditioning cable providing bipolar sensor supply voltage, 4 Channel, Souriau 4xopen wire, 2m

CBN421.1-2m F 00K 107 565

CBN422.1 Sensor supply conditioning cable providing bipolar sensor supply voltage, 4 Channel, Souriau 4xMolex 51191-

004, 2m

CBN422.1-2m F 00K 107 566




CBN430.1 PT100 Sensor Connection

Cable, 4 Channels, Souriau 8ST12-35 4xOpen Wire, 2 m

CBN430.1-2m


Cable, 2 PT100 Channels + 2 Analog Input


2 m

CBN431.1-2m



CBN432.1-2m


Cable, 2 PT200 Channels + 2 Analog Input


2 m

CBN433.1-2m



CBN434.1-2m

Order number

F 00K 107 725

F 00K 107 726

F 00K 107 361

F 00K 107 727

F 00K 107 729

9.3.2

Protective Caps

Order name

Cap to protect open Lemo 1B sockets against dirt

Short name

CAP_Lemo_1B

Order number

F 00K 105 298

Cap to protect open Lemo 1B sockets against dirt, cost effective

CAP_Lemo_1B_LC F 00K 105 683

Cap to protect unused Souriau sockets against dirt and water

CAP_SOURI-

AU_8STA

F 00K 105 303

9.3.3

Angle brackets

Order name

ES4xx Angle Bracket left

ES4xx Angle Bracket right

9.3.4

Device Calibration

Order name

Calibration Service for ES411.1

Short name

ES4xx_AB_L

ES4xx_AB_R

Short name

K_ES411

Order number

F 00K 107 175

F 00K 107 176

Order number

F 00K 105 296




ETAS ETAS Contact Addresses

10 ETAS Contact Addresses

ETAS HQ

ETAS GmbH

Borsigstraße 14

70469 Stuttgart

Germany

Phone:

Fax:

WWW:

+49 711 3423-0

+49 711 3423-2106 www.etas.com

ETAS Subsidiaries and Technical Support

For details of your local sales office as well as your local technical support team and product hotlines, take a look at the ETAS website:

ETAS subsidiaries

ETAS technical support

WWW:

WWW: www.etas.com/en/contact.php

www.etas.com/en/hotlines.php


ETAS Contact Addresses ETAS


ETAS Figures

Figures

Fig. 3-1

Fig. 3-2

Fig. 4-1

Central and Decentral Sensor Cabling......................................................... 15

Front .......................................................................................................... 18

ES411.1 Housing ........................................................................................ 21

Fig. 4-2

Fig. 4-3

Fig. 4-4

Fig. 4-5

Fig. 4-6

Fig. 4-7

Fig. 4-8

Fig. 4-9

Block Diagram ............................................................................................ 22

Signal Processing and Filters of a Sensor Channel........................................ 23

Filter A: f

C,FIR

= 200 Hz (without compensation of the group delay)............. 24

ES411.1 Filter B: f

C,FIR

= 200 Hz (with compensation of the group delay)..... 25

Maximum Input and Common-Mode Voltages ........................................... 26

Sensor Supply for a Sensor Channel............................................................ 27

Message Format “XCP on UDP” (Schematic)............................................... 29

Time-Multiplex Data Transfer Between an ES400 Module Chain and a PC... 32

Fig. 4-10 Transfer Scheme for Example 1 (Simplified, Not True to Scale) .................... 32

Fig. 4-11 Time-Multiplex Data Transfer Between an ES400 Module Chain and a PC... 33

Fig. 4-12 Transfer Scheme for Example 2 (Simplified, Not True to Scale) .................... 33

Fig. 5-1 Position of the Pressure Balance Element .................................................... 40

Fig. 5-2

Fig. 5-3

How to Attach ES400 Modules ................................................................... 41

Accessing the Integrated Assembly Elements .............................................. 41

Fig. 5-4

Fig. 5-5

Unscrewed Integrated Assembly Elements .................................................. 41

Connecting Several ES400 Modules Using the Integrated Assembly Elements .

43

Connected ES400 Modules......................................................................... 44 Fig. 5-6

Fig. 5-7

Fig. 5-8

Fig. 5-9

Attaching a Module to Other Components with the Integrated Assembly Elements ......................................................................................................... 45

Connecting to other modules ..................................................................... 47

Fastening to an ES4xx Angle Bracket (left) using the Integrated Assembly Elements ......................................................................................................... 48

Fig. 5-10 Attaching to Other Components Using Additional Screws........................... 50

Fig. 5-11 Fastening on DIN Rails with Additional Screws ............................................ 52


Figures ETAS

140

Fig. 5-12 Openings for Cable Fasteners in ES400 Modules......................................... 54

Fig. 5-13 Drilling Template ........................................................................................ 55

Fig. 5-14 ES411.1 with additional ETAS Modules for MC Applications ....................... 57

Fig. 5-15 ES411.1 with ES910.3 and additional ETAS Modules for Rapid Prototyping

Applications................................................................................................ 58

Fig. 5-16 ES400 Modules with additional ETAS Modules (Measurement and Calibration)

59

Fig. 5-17 ES400 Modules with additional ETAS Modules and Drive Recorder (Measurement and Calibration)................................................................................. 60

Fig. 5-18 ES400 Modules with ES910.3 (Rapid Prototyping)....................................... 61

Fig. 5-19 ES400 Modules with ES910.3 and Drive Recorder (Rapid Prototyping)......... 62

Fig. 5-20 ES400 Modules with ETAS RTPRO-PC (Rapid Prototyping) ........................... 63

Fig. 7-1

Fig. 7-2

Fig. 7-3

Fig. 7-4

WEEE symbol.............................................................................................. 85

“IN” Connector .......................................................................................... 93

“OUT” Connector ...................................................................................... 94

“Sensor” Connector ................................................................................... 95

Fig. 8-1

Fig. 8-2

Fig. 8-3

Fig. 8-4

Fig. 8-5

Fig. 8-6

Fig. 8-7

Fig. 8-8

CBEP410.1 Cable...................................................................................... 100

CBEP4105.1 Cable.................................................................................... 101

CBEP415.1 Cable...................................................................................... 102

CBEP4155.1 Cable.................................................................................... 103

CBEP420.1 Cable...................................................................................... 104

CBEP4205.1 Cable.................................................................................... 105

CBEP425.1 Cable...................................................................................... 106

CBEP4255.1 Cable.................................................................................... 107

Fig. 8-9 CBEP430.1 Cable...................................................................................... 108

Fig. 8-10 CBEP4305.1 Cable.................................................................................... 109

Fig. 8-11 CBE400.2 Cable ....................................................................................... 112

Fig. 8-12 CBE401.1 Cable ....................................................................................... 112

Fig. 8-13 CBE430.1 Cable ....................................................................................... 113

Fig. 8-14 CBE431.1 Cable ....................................................................................... 113

Fig. 8-15 CBEX400.1 Cable ..................................................................................... 114

Fig. 8-16 ES4xx Bridge............................................................................................. 114

Fig. 8-17 CBAV400.1 Cable..................................................................................... 115

Fig. 8-18 Connection „Sensor“ (one Cable Section)................................................. 115

Fig. 8-19 CBAV411.1 Cable..................................................................................... 116

Fig. 8-20 CBAV413.1 Cable..................................................................................... 117

Fig. 8-21 Connection „Sensor“ (one Cable Section)................................................. 117

Fig. 8-22 CBN400.1 Isolating Measurement Probe................................................... 119

Fig. 8-23 CBN401.1 Isolating Measurement Probe................................................... 119

Fig. 8-24 CBN410.1 Current Probe .......................................................................... 120



Fig. 8-27 CBN420.1 Sensor Cable............................................................................ 122



Fig. 8-30 CBN430.1/ CBN432.1/ CBN434.1 Temperature Sensor Connection Cable. 124

Fig. 8-31 CBN431.1/ CBN433.1 Temperature Sensor Connection Cable .................. 124

Fig. 8-32 Cap CAP_LEMO_1B.................................................................................. 127


ETAS Figures

Fig. 8-33 Cap CAP_LEMO_1B_LC ............................................................................ 127

Fig. 8-34 Cap CAP_SOURIAU_8STA......................................................................... 128

Fig. 8-35 Angle bracket left ..................................................................................... 129

Fig. 8-36 Angle bracket right................................................................................... 129


Figures ETAS


ETAS Index

Index

Symbols

“IN” connector

93

“OUT” connector

94

“Sensor” connector

95

“Sensor” port

18

A

A/D converter

23 ,

90

Accessories

132

Accident prevention

9

Aliasing effects

24

Ambient temperature

82

Anti-aliasing filter

23

Applications

37 ,

57

Assembly elements, integrated

41

B

Binary counter

30

Block diagram

22

Bypass

23

C

Cable

CBAV400.1

115

CBAV411.1

116

CBAV413.1

117

CBE400.2

112

CBE401.1

112

CBE430.1

113

CBE431.1

113


CBEP410.1

100

CBEP4105.1

101

CBEP415.1

102

CBEP4155.1

103

CBEP420.1

104

CBEP4205.1

105

CBEP425.1

106

CBEP4255.1

107

CBEP430.1

108

CBEP4305.1

109

CBEX400.1

114

Cable fasteners

41

, 54

Calibration

37

Cap CAP_Lemo_1B

127

Cap CAP_Lemo_1B_LC

127

Cap CAP_SOURIAU_8STA

128

CE Declaration of Conformity

85

Communication protocols

29

Configuration

37

D

Daisy chain ports

18 ,

66

Daisy chain topology

16

Data electrical

88

mechanical

84

Data transfer

29

Decentral wiring concept

16

Device calibration

135

Documentation

9

143

Index ETAS

144

Drilling template

55

Duplex operation

29

E

Electrical data

88

Electrical safety

10

ETAS Contact Addresses

137

Ethernet frame

30

F

Features defined by IP6

40

Filter

90 ,

92

Filters

23

Firmware update

37

Functional state

19

G

Generator

30

Getting Started

39 ,

65

Group delay

23

H

Hardware system requirements

86

Host interface

88

Housing

17

HSP

37

I

Impedance

91

INCA sampling rate

24

Indicator

19

Input filter

90

, 92

Input impedance

91

Input voltage maximum

90

Input voltage ranges

90

Input voltage resolution

91

L

Liquids

40

Localizing the module

16

M

MAC address

30

Master function

29

Measurement accuracy, adherence

88

Measurement error

91

Mechanical data

84

Module ID

29

Multiple feeding

35

N

Norms

82

O

Openings for cable fasteners

41

Operation

Conventions

8

Use Case

8

Operational state

19

Ordering

131

Ordering information

131

Overvoltage protection

23

P

Passenger cell

17

PC Card

70

PC network adapter

86

Pin assignment

93

Ports

18

Potential differences

35

Power supply

35 ,

89

Power supply management

35

Presentation of information

8

Product

Exclusion of liability

9

Product return

85

Protective caps

127

Protocol, UDP/IP

29

Protocol, XCP

29

Q

Qualification, required

9

R

REACH regulation (EU)

86

Recycling

85

Resolution

90 ,

91

, 92

Reverse feeding

35

RoHS conformity

China

85

European Union

85

S

Safety at work

9 ,

10

Safety notices basic

9

Identification

7

Safety precautions

9

Sampling rate

90 ,

92

Scope of supply

8

Sensor channels

23

Sensor power supply

89


ETAS

Sensor supply

27

Service state

19

Signal Processing

92

Signal processing

23

Standards

82

Supply voltage

89

Synchronization of the timebases

31

Synchronization, clock generator

31

System requirements

86

T

Time slice procedure

30

Time stamp

29

Tool integration

37

Troubleshooting

70

U

Use, intended

9

V

Voltage drift

91

W

Waste Electrical and Electronic Equipment - WEEE

85

Water

40

WEEE return system

85

Wiring

65

Wiring concepts

15

Wiring, Daisy Chain

66

Wiring, sensors

65

X

XCP

16 ,

37

XCP protocol

29

Y

Y boost cable

35

Index


Index ETAS


No results