Graco 313526A - Supply Systems Owner's Manual

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Graco 313526A - Supply Systems Owner's Manual | Manualzz

Operation

Supply Systems

313526A

For use with non-heated bulk supply of medium to high viscosity sealants and adhesive materials. Not for use in hazardous locations.

L20c 2 inch single post elevator

20 liter (5 gallon) size

100 psi (0.7 MPa, 7 bar) Maximum Air Inlet Pressure

S20 3 inch single post

20 liter (5 gallon) size

125 psi (0.9 MPa, 9 bar) Maximum Air Inlet Pressure

D60 3 inch dual post

60 liter (16 gallon) size, 30 liter (8 gallon),

20 liter (5 gallon) sizes

150 psi (1.0 MPa, 10bar) Maximum Air Inlet Pressure

D200 3 inch dual post

200 liter (55 gallon), 115 liter (30 gallon),

60 liter (16 gallon) size, 30 liter (8 gallon),

20 liter (5 gallon) sizes

150 psi (1.0 MPa, 10 bar) Maximum Air Inlet Pressure

D200S 6.5 inch dual post

55 gallon (200 liter), 30 gallon (115 liter) sizes

125 psi (0.9 MPa, 9 bar) Maximum Air Inlet Pressure

Important Safety Instructions

Read all warnings and instructions in this manual.

Save these instructions.

See page 6 for model information and approvals.

U.S. Patent Pending

The Graco Control Architecture Electric Components are Listed in

Intertek’s Directory of Listed Products.

D200

Model CM14BA

ti10429a

2

Contents

Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Component Identification . . . . . . . . . . . . . . . . . . . 10

D200 3 in. and D200s 6.5 in. Dual Post . . . . . . 10

S20 3 in. Single Post and D60 3 in. Dual Post . 11

L20c 2in. Elevator . . . . . . . . . . . . . . . . . . . . . . . 13

L20c 2 in. Air Controls . . . . . . . . . . . . . . . . . . . . 14

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

General Information . . . . . . . . . . . . . . . . . . . . . 15

Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Mechanical Setup . . . . . . . . . . . . . . . . . . . . . . . 16

Connect Remote DataTrak to Power . . . . . . . . . 16

Attach and Adjust Drum Low/Empty Sensor . . . 17

Light Tower Accessory . . . . . . . . . . . . . . . . . . . 17

Attach Drum Stops . . . . . . . . . . . . . . . . . . . . . . 18

Supply System Operation . . . . . . . . . . . . . . . . . . . 19

Pressure Relief Procedure . . . . . . . . . . . . . . . . 19

Flush Before Using Equipment . . . . . . . . . . . . . 19

Start and Adjust Ram . . . . . . . . . . . . . . . . . . . . 19

Start and Adjust Pump . . . . . . . . . . . . . . . . . . . 21

Change Drums . . . . . . . . . . . . . . . . . . . . . . . . . 21

Shutdown and Care of the Pump . . . . . . . . . . . 22

Replace Throat Seals . . . . . . . . . . . . . . . . . . . . 22

Remote DataTrak Setup . . . . . . . . . . . . . . . . . . 23

Remote DataTrak Controls and Indicators . . . . . 24

Remote DataTrak Operation . . . . . . . . . . . . . . . . . 25

Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Run Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Prime Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Setup Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Diagnostic Mode . . . . . . . . . . . . . . . . . . . . . . . . 29

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Remote DataTrak, Light Tower, Drum Low/Empty

Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

D200S, D200, S20, and D60 Supply Systems . . . 37

Start and Adjust Ram . . . . . . . . . . . . . . . . . . . . 37

Start and Adjust Pump . . . . . . . . . . . . . . . . . . . 38

Change Drums . . . . . . . . . . . . . . . . . . . . . . . . . 38

Remote DataTrak Operation . . . . . . . . . . . . . . . 38

L20c Supply Systems . . . . . . . . . . . . . . . . . . . . . . 39

Start and Adjust Ram . . . . . . . . . . . . . . . . . . . . 39

Start and Adjust Pump . . . . . . . . . . . . . . . . . . . 40

Change Drums . . . . . . . . . . . . . . . . . . . . . . . . . 40

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 42

Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 42

Note: The D200s, D200, D60, S20, and L20c Operation

Quick Guides on page 37- 40 can be removed.

313526A

Related Manuals

Component Manuals in U.S. English

:

Manual

313527

313528

313529

312375

312376

311827

311825

311717

311828

311826

311833

311238

312796

308213

312374

312491

312492

312493

406681

Description

Supply Systems Repair-Parts Manual

Tandem Supply Systems Operation

Manual

Tandem Supply Systems Repair-Parts

Manual

Check-Mate

®

Displacement Pumps

Instructions-Parts Manual

Check-Mate Pump Packages Instruction-Parts Manual

Dura-Flo

Displacement Pumps

(145cc, 180cc, 220cc, 290cc) Instructions-Parts Manual

Dura-Flo Displacement Pumps (430cc,

580cc) Instructions-Parts Manual

Carbon Steel Displacement Pump

(1000cc) Instructions-Parts Manual

Dura-Flo Pump Packages (145cc,

180cc, 220cc, 290cc) Instructions-Parts Manual

Dura-Flo Pump Packages (430cc,

580cc) Instructions-Parts Manual

Two-Ball NXT

Pump Packages

(1000cc) Instructions-Parts Manual

NXT Air Motor (NXT2200-NXT6500)

Instructions-Parts Manual

NXT Air Motor (NXT200-NXT1800)

Instructions-Parts

Premier

Manual

®

Air Motor Instructions-Parts

Integrated Air Controls Instructions-Parts Manual

Pump Fluid Purge Kit Instruction-Parts

Manual

Drum Roller Kit Instruction Manual

Light Tower Kit Instruction Manual

Platen Cover Kits

313526A

Related Manuals

3

4

Warnings

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where applicable.

WARNING

SKIN INJECTION HAZARD

High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.

• Do not point gun at anyone or at any part of the body.

• Do not put your hand over the dispense outlet.

• Do not stop or deflect leaks with your hand, body, glove, or rag.

• Follow Pressure Relief Procedure in this manual, when you stop dispensing and before cleaning, checking, or servicing equipment.

MOVING PARTS HAZARD

Moving parts can pinch or amputate fingers and other body parts.

• Keep clear of moving parts.

• Do not operate equipment with protective guards or covers removed.

• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment, follow the Pressure Relief Procedure in this manual. Disconnect power or air supply.

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion:

• Use equipment only in well ventilated area.

• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop cloths (potential static arc).

• Keep work area free of debris, including solvent, rags and gasoline.

• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes are present.

• Ground all equipment in the work area. See Grounding instructions.

• Use only grounded hoses.

• Hold gun firmly to side of grounded pail when triggering into pail.

• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment until you identify and correct the problem.

• Keep a working fire extinguisher in the work area.

313526A

313526A

Warnings

WARNING

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See Technical Data in all equipment manuals.

• Do not leave the work area while equipment is energized or under pressure. Turn off all equipment and follow the Pressure Relief Procedure in this manual when equipment is not in use.

• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.

• Do not alter or modify equipment.

• Use equipment only for its intended purpose. Call your distributor for information.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

• Do not kink or over bend hoses or use hoses to pull equipment.

• Keep children and animals away from work area.

• Comply with all applicable safety regulations.

ELECTRIC SHOCK HAZARD

This equipment must be grounded. Improper grounding, setup, or usage of the system can cause electric shock.

• Turn off and disconnect power cord before servicing equipment.

• Use only grounded electrical outlets.

• Use only 3-wire extension cords.

• Ensure ground prongs are intact on power and extension cords.

• Do not expose to rain. Store indoors.

SPLATTER HAZARD

Hot or toxic fluid can cause serious injury if splashed in the eyes or on skin. During blow off of platen, splatter may occur.

• Use minimum air pressure when removing platen from drum.

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed.

• Read MSDS’s to know the specific hazards of the fluids you are using.

• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.

• Always wear impervious gloves when spraying or cleaning equipment.

• If this equipment is used with isocyanate material, see additional information on isocyanites in Isocyanate Conditions Section of this manual.

PERSONAL PROTECTIVE EQUIPMENT

You must wear appropriate protective equipment when operating, servicing, or when in the operating area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic fumes, burns, and hearing loss. This equipment includes but is not limited to:

• Protective eyewear

• Clothing and respirator as recommended by the fluid and solvent manufacturer

• Gloves

• Hearing protection

5

6

Models

Models

Check the identification plate (ID) for the 6-digit part number of the supply system. Use the following matrix to define the construction of the supply system, based on the six digits. For example, Part No. CM14BA represents a

Check-Mate supply system (CM), a carbon steel Check-Mate 100 MaxLife

® displacement pump with an NXT 2200 air motor with remote DataTrak (pump code 14), a 3 in. dual post ram with integrated air controls (B) and a 55-gallon, uncoated platen with a neoprene seal (A).

ID

Systems with the GD as the first and second digits are Dura-Flo supply systems.

Some configurations in the following matrix cannot be built. See the

Product Selection guide for available systems.

ti11157a

To order replacement parts, see Parts section in manual 313527. The digits in the matrix on the next page do not correspond to the Ref. Nos. in the Parts drawings and lists.

All supply systems with DataTrak and 24 Vdc or 100-240 Vac power supplies are ETL approved.

2ECOGNIZED#OMPONENT

#-

#ERTIFIEDTO#!.#3!#3!#.O

#ONFORMSTO5,

313526A

Models

CM

First and

Second Digit

CM

(Supply

System with

Check-Mate displacement pump)

GD

(Supply

System with

Dura-Flo displacement pump)

14

Third and

Fourth Digit

Pump Code

(See Table 1 for 2-digit

Check-Mate

Pump Code)

1

2 3 in.

S20c no volt

3

4

8 6.5 in. D200si no volt

9

A 3 in.

D200i 24 Vdc

B

C

F 6.5 in. D200s 24 Vdc

G 6.5 in. D200si 24 Vdc

H 6.5 in. D200s

J 6.5 in. D200si

L

M 3 in.

S20 24 Vdc

R

T

U

W

Y

Size Style

2 in.

3 in.

3 in.

3 in.

3 in.

3 in.

3 in.

3 in.

3 in.

3 in.

3 in.

3 in.

Ram Options

L20c

S20

D60

D200

D200

D200i

S20

D60

D60i

D60

D60i

D60i

B

Fifth Digit

DataTrak

Voltage Air Controls no volt no volt no volt

(See Table 2 for 2-digit

Dura-Flo

Pump Code)

5 3 in.

D200 no volt

6 3 in D200i no volt

7 6.5 in. D200s no volt

24 Vdc

100-240

Vac

100-240

Vac

100-240

Vac

100-240

Vac

100-240

Vac

100-240

Vac

100-240

Vac

24 Vdc

24 Vdc no volt

Air Control

Panel

INT

INT

INT

INT

2-Button

Interlock

INT

2-Button

Interlock

INT

2-Button

Interlock

INT

2-Button

Interlock

INT U

2-Button

Interlock W

INT

2-Button

Interlock

INT

INT

INT

2-Button

Interlock

INT

2-Button

Interlock

2-Button

Interlock

B

C

F

G

H

J

K

L

M

R

S

T

Y

7

8

9

A

A

Sixth Digit

Platen and Seal Options

Platen

Size

Platen

Style

Platen

Materi al

Seal

Material

20 L

(5 Gal)

20 L

(5 Gal)

20 L

(5 Gal)

20 L

(5 Gal)

20 L

(5 Gal)

30 L

(8 Gal)

30 L

(8 Gal)

F, SW

F, SW

F, SW

F, DW

F, DW

F, SW

F, SW

30 L

(8 Gal)

30 L

(8 Gal)

F, SW

F, DW

SST

CS

30 L

(8 Gal) F, DW

60 L

(16 Gal) F, SW

CS

CS

60 L

(16 Gal) F, SW CS

60 L

(16 Gal) F, SW SST

60 L

(16 Gal) F, DW

60 L

(16 Gal) F, DW

115 L

30 Gal D

CS

CS

SST

CS

CS

CS

CS

CS

CS

DR

CS

PTFE coated

AL

200 L

(55 Gal)

200 L

(55 Gal)

200 L

(55 Gal)

DR

DR

AL

AL

Nitrile

Polyurethane

PTFE coated

Nitrile

Polyurethane

Nitrile

Polyurethane

PTFE coated

Nitrile

Polyurethane

Nitrile

Polyurethane

PTFE coated

Nitrile

Polyurethane

EPDM

EPDM

EPDM

Neoprene

KEY:

S = Single post ram c = Cart mounted

D = Dual post ram i = 2-Button Interlock s = 6.5 inch

INT = Integrated air controls

F = Flat

D = D Style

DR = Dual o-ring

SW = Single wiper

DW = Double wiper

313526A 7

Models

Pump

Code

Pump Part No.

(see manual

312376)

8G

8H

8J

8K

8A

8B

8C

8F

6J

6K

61

62

6C

6F

6G

6H

NXT 200/CM 60

4A P05LCS

4B

4C

P05LCM

P05LSS

4F P05LSM

NXT 400/CM 60

6A

6B

P11LCS

P11LCM

P11LSS

P11LSM

P11RCS

P11RCM

P05RSS

P11RSM

P11SCS

P11SCM

63

64

P11SSS

P11SSM

NXT 700/CM 60

7A P20LCS

7B

7C

7F

7G

P20LCM

P20LSS

P20LSM

P20RCS

7H

7J

7K

71

P20RCM

P20RSS

P20RSM

P20SCS

72

73

P20SCM

P20SSS

74 P20SSM

NXT 1200/CM 60

P38LCS

P38LCM

P38LSS

P38LSM

P38RCS

P38RCM

P38RSS

P38RSM

Table 1: Check-Mate Pump Identification Code/Part No. Index

Pump

Code

Pump Part No.

(see manual

312376)

1W

1Y

1B

1C

1T

1U

17

18

9K

91

92

93

9F

9G

9H

9J

81

82

83

84

P38SCS

P38SCM

P38SSS

P38SSM

NXT 1800/CM 60

9A P61LCS

9B

9C

P61LCM

P61LSS

P61LSM

P61RCS

P61RCM

P61RSS

P61RSM

P61SCS

P61SCM

P61SSS

94 P61SSM

NXT 2200/CM 100

11

12

P40LCS

P40LCM

1F

1G

13

14

P40LSS

P40LSM

P40RCS

P40RCM

1H

1J

10

1A

P40RSS

P40RSM

P40SSS

P40SSM

19 P40SCS

NXT 3400/CM 100

15

16

P63LCS

P63LCM

P63LSS

P63LSM

P63RCS

P63RCM

P63RSS

P63RSM

P63SSS

P63SSM

Pump

Code

Pump Part No.

(see manual

312376)

NXT 2200/CM 200

21 P23LCS

22

23

P23LCM

P23RCS

24

25

26

27

P23RCM

P23LSS

P23LSM

P23RSS

28 P23RSM

NXT 3400/CM 200

29

2A

P36LCS

P36LCM

2B

2C

2F

2G

P36RCS

P36RCM

P36LSS

P36LSM

2H

2J

P36RSS

P36RSM

NXT 6500/CM 200

2L P68LCS

2M

2R

2S

2T

P68LCM

P68RCS

P68RCM

P68LSS

2U

2W

2Y

20

P68LSM

P68RSS

P68RSM

P68SCS

NXT 3400/CM 250

31 P29LCS

32

33

P29LCM

P29RCS

34

35

36

37

38

P29RCM

P29LSS

P29LSM

P29RSS

P29RSM

Pump

Code

Pump Part No.

(see manual

312376)

NXT 6500/CM 250

39 P55LCS

3A

3B

P55LCM

P55RCS

3C

3F

3G

3H

P55RCM

P55LSS

P55LSM

P55RSS

3J P55RSM

Premier/CM 250

3L

3M

P82LCS

P82LCM

3R

3S

P82LSS

P82LSM

NXT 3400/CM 500

51 P14LCS

5F

5G

5H

5J

59

5A

5B

5C

52

53

54

55

P14LCM

P14RCS

P14RCM

P14LSS

56

57

P14LSM

P14RSS

58 P14RSM

NXT 6500/CM 500

P26LCS

P26LCM

P26RCS

P26RCM

P26LSS

P26LSM

P26RSS

P26RSM

Premier/CM 500

5L P39LCS

5M

5R

P39LCM

P39LSS

P39LSM 5S

No Pump

NN

See manual 312376 or the ID plate on the pump to determine pump part number.

8 313526A

Models

Pump

Code

Pump Part No.

(see manual

311828)

NXT 2200/DF 145SS

A1 P31LSS

A2

A3

A4

P31LSM

P31HSS

P31HSM

NXT 3400/DF 145SS

B1 P46LSS

B2 P46LSM

B3

B4

P46HSS

P46HSM

NXT 3400/DF 180SS

B5

B6

B7

P41LSS

P41LSM

P41HSS

B8 P41HSM

NXT 3400/DF 220SS

C1

C2

C3

P30LSS

P30LSM

P30HSS

C4 P30HSM

NXT 6500/DF 220SS

CA P57LSS

CB

CC

CD

P57LSM

P57HSS

P57HSM

NXT 6500/DF 290SS

D1

D2

P45LSS

P45LSM

D3 P45HSS

D4 P45HSM

Premier/DF 290SS

DL

DM

DR

DS

P67LSS

P67LSM

P67HSS

P67HSM

Table 2: Dura-Flo Pump Identification Code/Part No. Index

Pump

Code

Pump Part No.

(see manual

311826)

NXT 3400/DF 430CS

E1 P15LCS

E2 P15LCM

E3

E4

P15HCS

P15HCM

NXT 3400/DF 430SS

E5

E6

E7

P15LSS

P15LSM

P15HSS

E8 P15HSM

NXT 6500/DF 430CS

E9 P32LCS

EA

EB

EC

P32LCM

P32HCS

P32HCM

NXT 6500/DF 430SS

EF P32LSS

EG

EH

EJ

P32LSM

P32HSS

P32HSM

Premier/DF 430

EL

EM

P44LSS

P44LSM

ER P44LCS

ES P44LCM

NXT 3400/DF 580CS

F1

F2

F3

P12LCS

P12LCM

P12HCS

F4 P12HCM

NXT 3400/DF 580SS

F5 P12LSS

F6

F7

F8

P12LSM

P12HSS

P12HSM

Pump

Code

Pump Part No.

(see manual

311826)

NXT 6500/DF 580CS

F9 P22LCS

FA P22LCM

FB

FC

P22HCS

P22HCM

NXT 6500/DF 580SS

FF

FG

FH

P22LSS

P22LSM

P22HSS

FJ P22HSM

Premier/DF 580CS

FL P34LSS

FM

FR

FS

P34LSM

P34LCS

P34LCM

NR = Not released

Pump

Code

Pump Part No.

(see manual

311833)

NXT 3400/DF 1000CS

G1 P06LCS

G2 P06LCM

G3

G4

P06HCS

P06HCM

NXT 3400/DF 1000SS

G5

G6

G7

P06LSS

P06LSM

P06HSS

G8 P06HSM

NXT 6500/DF 1000CS

G9 P10LCS

GA

GB

GC

P10LCM

P10HCS

P10HCM

NXT 6500/DF 1000SS

GF P10LSS

GG

GH

GJ

P10LSM

P10HSS

P10HSM

Premier/DF 1000

GL

GM

NR

NR

GR

GS

NR

NR

313526A 9

Component Identification

Component Identification

D200 3 in. and D200s 6.5 in. Dual Post

CM14BA Model

Shown

Lift Locations

N

H

(Note: Do not use motor lift ring to lift entire system.)

A

B

E

U

V

W

T

X

G

S

R

M

C

J

D

F IG . 1

Key:

A Ram Assembly

B Air Motor

C Displacement Pump

D Platen

E Remote DataTrak (single ram systems) or

Display Module (tandem systems)

G Integrated Air Controls (see F IG . 3)

H Air Motor Lift Ring

J Platen Bleed Port

K Power Supply Box

M Blowoff Air Supply Line

10

P

TI10430a

K

N Platen Lift Rod

P Pump Bleeder Valve

R Enclosed Wet Cup

S Fluid Line (not supplied)

T Main Air Line (not supplied)

U Air Line Drain Valve (not supplied)

V Air Filter (not supplied)

W Bleed Type Air Shutoff Valve (not supplied)

X Air Motor Solenoid

313526A

Component Identification

S20 3 in. Single Post and D60 3 in. Dual Post

Model CM9HLB Shown

B

X

Model CM2MRY Shown

Lift Location

H

B

G A

(Note: Do not use motor lift ring to lift entire system.)

Lift Location

X

G

F

Lift

Location

R

F

R

K

C

C

K

J

D

J

P

D

A r_255648_313527_5a

F IG . 2

Key:

A Ram Assembly

B Air Motor

C Displacement Pump

D Platen

F Remote DataTrak (single ram systems) or

Display Module (tandem systems)

G Integrated Air Controls (see F IG . 3)

H Lift Ring

J Platen Bleed Port r_255648_313527_6a

K Power Supply Box (under shrouding)

P Pump Bleed Valve

R Enclosed Wet Cup

S Fluid Line (not supplied, see F IG . 1)

T Air Line (not supplied, see F IG . 1)

U Air Line Drain Valve (not supplied, see F IG . 1)

V Air Filter (not supplied, see F IG . 1)

W Bleed Type Air Shutoff Valve (not supplied, see F IG . 1)

X Air Motor Solenoid

313526A 11

Component Identification

Integrated Air Controls

D200, D200s, D60, and S20 Models

The integrated air controls include:

Main air slider valve (BA): turns air on and off to the system. When closed, the valve relieves pressure downstream.

Ram air regulator (BB): controls ram up and down pressure and blowoff pressure.

Ram director valve (BC): controls ram direction.

• Exhaust port with muffler (BD)

Air motor regulator (BE): Controls air pressure to motor.

Air motor slider valve (BF): turns air on and off to the air motor. When closed, the valve relieves air trapped between it and the air motor. Push the valve in to shutoff. Remote DataTrak: The air solenoid

(X, F IG . 1), the air motor slider valve (BF), and the main air slider valve (BA) must be open for air to

flow. (See Remote DataTrak Setup, page 23.)

Blowoff button (BG): turns air on and off to push the platen out of an empty drum.

Air Line Accessories

See F IG . 1.

• Air line drain valve (U)

Air line filter (V): removes harmful dirt and moisture from compressed air supply.

Second bleed-type air valve (W): isolates air line accessories and supply system for servicing. Locate upstream from all other air line accessories.

Air relief valve (attached to ram air regulator, not visible): automatically relieves excessive pressure.

2-Button Interlock Air Controls

D60i, D200i, and D200si Models

Units that have 2-Button Interlock controls have the following additional components:

2-Button Module: See manual 312374 for information.

Roller switch (CA): shuts off air supply when it contacts the bracket actuator. Operator must push and hold the activation buttons simultaneously to resume ram movement.

BF

BG

BE

BD

BC

BB

Activation

Buttons ti10843a1

F

IG

. 4

Bracket actuator (CB): attaches to the platen lift rod. When platen is outside of drum, actuator makes contact with the roller switch.

CA

BA

F IG . 3. Integrated Air Controls ti10438a CB ti10846a

F IG . 5

12 313526A

L20c 2in. Elevator

CM7B1G Model Shown

CB

CF

CC

CD

F IG . 6

Key:

CA Elevator Cart

CB Air Motor

CC Displacement Pump

CD Platen

CE Enclosed Wet Cup (behind air controls)

CF Elevator and Pump Air Controls

J Platen Bleed Port

P Pump Bleed Valve

313526A

Component Identification

CA

CE

P

Lift Location

J r_257032_312376_1e

13

Component Identification

L20c 2 in. Air Controls

Air motor regulator (DA): Controls air pressure to motor.

Blowoff button (DB): turns air on and off to push the platen out of an empty drum.

Air motor shutoff valve (DC): turns air on and off to the air motor.

Elevator director valve (DD): controls elevator direction.

DB

DA

DC

DD r_257302_312376_2e

F IG . 7: Elevator Air Controls

Air and Fluid Hoses

Be sure all air hoses (T) and fluid hoses (S) are properly sized and pressure-rated for your system. Use only electrically conductive hoses. Fluid hoses must have spring guards on both ends. Use of a short whip hose and a swivel between the main fluid hose and the gun/valve allows freer gun/valve movement.

14 313526A

Installation

Installation

General Information

Reference numbers and letters in parentheses in the text refer to the callouts in the figures.

Pump: use a ground wire and clamp. Loosen grounding lug locknut and washer. Insert one end of supplied ground wire into slot in lug and tighten locknut securely .

Connect other end of wire to a true earth ground. See

F IG . 8.

Accessories are available from Graco. Make certain all accessories are adequately sized and pressure-rated to meet the system’s requirements.

F IG . 1, F IG

. 2, and F IG . 6 are only guides for selecting

and installing system components and accessories.

Contact your Graco distributor for assistance in designing a system to suit your particular needs.

F IG . 8

Location

NOTICE

Always lift supply system at proper lift locations (see

F IG . 1, F IG

. 2, and F IG . 6). Do not lift in any other way.

Attach a lifting sling at the proper lift spots. Lift off the pallet using a crane or a forklift.

Position the ram so the air controls are easily accessible. Ensure that there is enough space overhead for the

ram to raise fully. (See Dimensions, page 34.)

Using the holes in the ram base as a guide, drill holes for 1/2 in. (13 mm) anchors.

Ensure that the ram base is level in all directions. If necessary, level the base using metal shims. Secure the base to the floor using 1/2 in. (13 mm) anchors that are long enough to prevent the ram from tipping.

Grounding

ti8250a

Air and fluid hoses: use only electrically conductive hoses with a maximum of 500 ft. (150 m) combined hose length to ensure grounding continuity. Check electrical resistance of hoses. If total resistance to ground exceeds 29 megohms, replace hose immediately.

Air compressor: follow manufacturer’s recommendations.

Spray gun/dispense valve: ground through connection to a properly grounded fluid hose and pump.

Fluid supply container: follow local code.

Object being sprayed: follow local code.

Solvent pails used when flushing: follow local code.

Use only conductive metal pails, placed on a grounded surface. Do not place the pail on a nonconductive surface, such as paper or cardboard, which interrupts grounding continuity.

To maintain grounding continuity when flushing or

relieving pressure: hold metal part of the dispense valve firmly to the side of a grounded metal pail, then trigger the valve.

NOTICE

The equipment must be grounded. Grounding reduces the risk of static and electric shock by providing an escape wire for the electrical current due to static build up or in the event of a short circuit.

313526A 15

Installation

Mechanical Setup

1.

Fill displacement pump wet cup 2/3 full with Graco

Throat Seal Liquid (TSL).

2.

Back-off air regulators to their full counterclockwise position and close all shutoff valves.

3.

Connect air line from an air source to the system air inlet. See F IG . 1 or F IG . 2. Refer to the pump performance curves in manual 312376 to determine your air supply flow requirements. Use a supply hose capable of meeting the required flow.

24 Vdc

Attach 24V Class 2 power supply to terminals on the

24V assembly: +24 Vdc to terminal 2 (+) and -24 Vdc to terminal 5 (-). Attach protective earthing (PE) conductor to terminal marked .

5 (-)

2 (+)

Quick disconnects restrict flow for large air motors.

ti10985a

Connect Remote DataTrak to Power

100-240 Vac

The system has an IEC-C14 power input connection located on the back of the power supply box. The user must supply an appropriate adapter. The 100-240 Vac supply must be capable of sourcing at least 1.2 Amps and have supply current protection rated in accordance with the supply wire gauge provided.

Frequency Voltage

50-60 Hz 100-240 Vac

Max. Current

1.2 Amps

Phase

1

Have a trained electrician install and inspect power connection per local code. Plug power supply cord into the outlet on the back of the power supply box and into a properly grounded electrical outlet. Use a zip tie, if needed, to secure power cord in place.

PE ti10853a

The 24 Vdc supply must be capable of supplying at least

1.2 Amps and have supply current protection rated at no more than 2.5 Amps.

Voltage

24 Vdc

Max. Current

1.2 Amps

Have a trained electrician install and inspect power connection per local code.

ti10433a

16 313526A

Installation

Attach and Adjust Drum

Low/Empty Sensor

For supply systems with remote DataTrak, an optional kit can be purchased to indicate either when the drum is low or when it is empty. Order kit 255469 for a D60 or

D200 3 in. ram, 255689 for a D200s 6.5 in. ram, or

257634 for a S20 3 in. ram.

1.

Position ram at desired level (low or empty).

2.

Attach low/empty sensor bracket (EA) to mounting bracket (EB).

3.

To measure either drum low or drum empty, attach one sensor (EE) to the sensor bracket (EA).

4.

For D60, D200, and D200s supply systems: Attach the actuator (ED) to the ram piston rod, near the top, so it passes in front of the sensor (EE) at the correct

level for drum low or drum empty. See F IG . 9.

For D60 supply systems: Flip actuator bracket (ED) so that it points upwards instead of downwards to allow it to pass the sensor (EE).

EA

5.

For S20 supply systems: Attach the actuator (ED) to the ram cylinder endcap, so the sensor (EE) passes in front of the bracket (ED) at the correct level for

drum low or drum empty. See F

IG

. 10.

6.

Make precise adjustments by moving the sensor within the slot on the sensor bracket.

7.

Attach the sensor to the corresponding connector on the D-Sub harness of the remote DataTrak.

EE

F IG . 9: D200 and D200s supply systems

EB

EA

ED

ED

EB

Light Tower Accessory

Order the 255467 Light Tower Accessory as a diagnostic indicator for D200s, D200, D60, and S20 supply systems. See T ABLE 3 for a description of light tower signals.

Table 3: Light Tower Signals

Signal Description

Yellow flashing A low priority error exists.

Yellow on

Red flashing

Red on

A medium priority error exists.

A high priority error exists.

The system is shut down due to error conditions.

EE r_cm9hlb_313526_3a

F IG . 10: S20 supply systems

313526A 17

Installation

Attach Drum Stops

Only D200s, D200, and D60 Supply systems are shipped with drum stops in place to help position the drum on the ram. For replacement parts, order Kit

255477. The kit includes 2 each of capscrews (FA), lock washers (not shown), and drum stops (FB).

1.

Locate the correct set of mounting holes on the ram base.

2.

Using the capscrews (FA) and lock washers (not shown), attach the drum stops (FB) to the ram base.

FB FA ti10917a

F IG . 11

55 gal (200 L)

D200 and D200s Base

30 gal (115 L)

16 gal (60 L)

8 gal (30 L)

5 gal (20 L)

8 gal (30 L)

D60 Base

60 gal (16 L)

5 gal (20 L)

F IG . 12: Ram Base

18 313526A

Supply System Operation

Supply System Operation

Pressure Relief Procedure

1.

Lock the gun/valve trigger.

2.

For D200s, D200, S20, and D60 Air Controls: See

F IG . 3, page 12. a.

Close the air motor slider valve (BF) and the main air slider valve (BA).

b.

Set the ram director valve (BC) to DOWN. The ram will slowly drop.

c.

Jog the director valve up and down to bleed air from ram cylinders.

3.

For L20c Air Controls: See F IG . 7, page 14.

a.

Close the air motor valve (DC) and the elevator director valve (DD). The ram will slowly drop.

4.

Unlock the gun/valve trigger.

5.

Hold a metal part of the gun/valve firmly to the side of a grounded metal pail, and trigger the gun/valve to relieve pressure.

6.

Lock the gun/valve trigger.

7.

Open the fluid line drain valve and the pump bleeder valve (P). Have a container ready to catch the drainage.

8.

Leave the pump bleeder valve (P) open until ready to spray again.

If you suspect that the spray tip/nozzle or hose is completely clogged, or that pressure has not been fully

relieved after following the steps above, very slowly loosen the tip guard retaining nut or hose end coupling and relieve pressure gradually, then loosen completely.

Now clear the tip/nozzle or hose.

Flush Before Using Equipment

The pump was tested with lightweight oil, which is left in the fluid passages to protect parts. To avoid contaminating fluid with oil, flush the pump with a compatible solvent before use. See pump manual for flushing directions.

Start and Adjust Ram

D200 3 in. and D200s 6.5 in. Dual Post

Moving parts can pinch or amputate fingers. When the pump is operating and when raising or lowering the ram, keep fingers and hands away from the pump intake, platen, and lip of the drum.

1.

Refer to F IG . 1 and F IG . 3. Close all air regulators and air valves.

2.

Open main air slider valve (BA) and set ram air regulator (BB) to 40 psi (0.28 MPa, 2.8 bar). Set director valve handle (BC) to UP and let the ram rise to its full height. 2-Button Interlock: If the system has this feature, ram will stop as it nears the top. Press and hold both buttons to raise ram completely. See

F IG . 3 on page 12.

3.

Lubricate the platen seals (D) with grease or other lubricant compatible with the fluid you will pump.

4.

Remove the drum cover and smooth the surface of the fluid with a straightedge.

5.

Put a full drum of fluid on the ram base, slide it back against the drum stops, and center it under the platen (D). An optional drum roller kit is available for

D200 and D200s supply systems to make it easier to load the drum on the base. Order Kit 255627.

To avoid damage to the platen seals, do not use a drum that is dented or damaged.

313526A 19

Supply System Operation

6.

Remove bleed stick from platen bleed port (J).

7.

If drum has a plastic liner, pull it over edge of drum.

Secure liner with tape wrapped around circumference of drum.

D

F IG . 13

J ti10543a

2.

Lubricate the platen seals (D) with grease or other lubricant compatible with the fluid you will pump.

3.

Put a full drum on the ram base and center it under the platen (D).

4.

Remove the drum cover and smooth the surface of the fluid with a straightedge. To prevent air from being trapped under the platen, scoop fluid from the center of the pail to the sides, to make the surface concave.

5.

Adjust the pail to be sure it is aligned with the platen, and remove the bleed stick to open the platen bleed port (J).

6.

With hands away from the pail and the platen, push down on the director valve (BC) handle, and lower the ram until the platen rests on the lip of the pail.

For S20 and D60 only: Move the director valve handle to the horizontal position (neutral).

8.

Set the director valve (BC) to DOWN and lower the ram until fluid appears at the top of the platen bleed port (J). Adjust ram air regulator (BB) as needed.

Set the director valve (BC) to neutral and close the platen bleed port (J). 2-Button Interlock: If system has this feature, press and hold both buttons to start lowering the ram. See F IG . 3, page 12.

L20c 2 in. Elevator, S20 3 in. Single Post, and D60 3 in. Single Post

1.

Raise ram: a.

For S20 and D60: Open the main air slider valve (BA) and set the ram air regulator (BB) to

40 psi (0.28 MPa, 2.8 bar). Set director valve handle (BC) to UP and let the ram rise to its full height. 2-Button Interlock: If the system has this feature, ram will stop as it nears the top.

Press and hold both buttons to raise ram completely. See F IG . 3 on page 12.

b.

For L20c: Set elevator director valve (DD) to

UP and let the ram rise to its full height.

J

D r_255648_313527_7a

7.

Lower ram: a.

For S20 and D60: Set the director valve (BC) to

DOWN and continue to lower the ram until fluid appears at the platen bleed port (J) and close the platen bleed port. Set the director valve to neutral, reinstall the vent handle, and tighten securely.

b.

For L20c: Turn elevator director valve (DD) to

DOWN and continue to lower the ram until fluid appears at the platen bleed port (J). Close the platen bleed port (J).

20 313526A

Supply System Operation

Start and Adjust Pump

1.

Connect pump outlet fittings and hose (not supplied).

Be sure all components are adequately sized and pressure rated to meet the system’s requirements.

2.

Be sure the pump air valve is closed. Then set the ram air regulator (BB) to about 50 psi (0.35 MPa, 3.5 bar). Set the director valve (BC) or elevator director valve (DD) to DOWN. Remote DataTrak: If system has this feature, press the prime/flush key (see page

26).

3.

Start the pump as explained in the separate pump instruction manual.

4.

Keep the director valve (BC) or elevator director valve (DD) set to DOWN while pump is operating.

2.

Raise the platen out of the drum.

a.

For D200s, D200, S20, and D60: Set ram director valve (BC) to UP to raise the platen (D) and immediately press and hold the blowoff air button (BG) until the platen (D) is completely out of drum. Use minimum amount of air pressure necessary to push the platen out of the drum.

b.

For L20c: Set elevator director valve (DD) to

UP to raise the platen (D) and immediately press and hold the blowoff air button (DB) until the platen (D) is completely out of drum.

3.

Follow steps 4-8.

Increase air pressure to the ram if the pump does not prime properly with heavier fluids. Decrease air pressure if fluid is forced out around the top seal or platen.

Excessive air pressure in the material drum could cause the drum to rupture, causing serious injury.

The platen must be free to move out of the drum.

Never use drum blowoff air with a damaged drum.

Change Drums

1.

Stop the pump.

a.

For D200s, D200, S20, and D60: Push in the air motor slider valve (BF) to stop the pump.

b.

For L20c: Turn air motor valve (DC) off to stop the pump.

4.

Release the blowoff air button and allow the ram to rise to its full height. 2-Button Interlock: If system has this feature, the ram will stop as it nears the top.

Press and hold both buttons to raise ram com-

pletely. See F IG . 4, page 12.

5.

Remove empty drum.

6.

Inspect platen and, if necessary, remove any remaining material or material build–up.

7.

Place full drum on ram base.

8.

Lower the ram and adjust the position of the drum relative to the platen. See Start and Adjust Ram on

page 19.

313526A 21

Supply System Operation

Shutdown and Care of the Pump

1.

Set the ram director valve (BC) or elevator director valve (DD) to DOWN.

2.

Follow the Pressure Relief Procedure on page 19.

3.

Follow the pump shutdown instructions in separate pump manual.

Replace Throat Seals

Quick Coupler

Remove wet cup from displacement pump while attached to the ram to replace throat seals.

1.

Ensure displacement pump is at bottom of stroke.

2.

Follow the Pressure Relief Procedure on page 19.

3.

Remove Quick Coupler:

Remove clip (GC), and slide coupling cover (GB) up to remove coupling (GA).

GB

GC GA ti10508a

4.

Remove Threaded Coupler: (not shown)

Loosen and remove coupling nut as described in pump packages manual 312376.

5.

Lift air motor rod to bring rod to top of stroke.

6.

Remove wet cup and packing cartridge according to instructions in displacement pump manual(s).

22 313526A

Supply System Operation

Remote DataTrak Setup

The remote DataTrak display unit comes fully assembled. Use the following instructions and figure to connect remote DataTrak to the supply system.

The system requires either 100-240 Vac, 50/60 Hz input, or 24 Vdc to the power supply. Ensure that the main disconnect rocker switch is set to OFF (O). Connect power to the DataTrak unit as detailed in Connect Remote

DataTrak Units to Power, page 16.

1.

Feed CAN cable (HB) and D-Sub cable (HA) under the remote DataTrak bracket and attach to corresponding connectors on remote DataTrak display.

X

BF

The CAN cable (HB) can connect to either of the two CAN style connectors on the remote DataTrak.

HA connector

HB connector

F IG . 15: S20 supply systems r_cm9hlb_313526_6a

2.

Snap remote DataTrak unit to mount on ram supply system.

HA

BF

X

3.

Drum Low/Empty Sensor: If system has this feature, attach sensor cable to the corresponding connector on the D-Sub harness. See Drum

Low/Empty Sensor, page 15.

4.

Light Tower: If system has this feature, attach the connector on the light tower cable to the corresponding connector on the D-Sub harness. See manual 312493.

5.

Solenoid: Attach the connector on the D-Sub harness to the corresponding connector on the solenoid (X).

HB ti10431a

F IG . 14: D200, D200s, and D60 supply systems

313526A 23

Remote DataTrak Controls and Indicators

Remote DataTrak Controls and Indicators

Key for F IG . 16

SC Display Screen

LE LED (diagnostic indicator when lit)

FR Flow Rate Units, user settable to:

/min,

= cycles per minute gpm [US] = gallons per minute, United States gpm [UK] = gallons per minute, United Kingdom oz/min [US] = ounces per minute United States oz/min [UK] = ounces per minute United Kingdom l/min = liters per minute cc/min = cubic centimeters per minute

VU Volume Units

PF Prime/Flush Key

RK Reset/Cancel Key (also used to scroll)

CF Cycle/Flow Rate

JT Job Total Counter, resettable

MC Maintenance Counter

MS Maintenance Counter Setpoint

DV Drum Volume Remaining

DS Drum Size

DF Drum Fill Volume

RT Runaway Protection (enable/disable)

RS Runaway Cycle Rate

PV Displacement Pump Volume

Run Mode

DV

JT

MC

RK

PF

SC; See Details at right.

ti10249A

LE VU

RS

RK

CF

RT

Setup Mode

FR

VU

DS

PF

DF

PV

F IG . 16. Remote DataTrak Controls and Indicators

24 313526A

Remote DataTrak Operation

Remote DataTrak Operation

Startup

1.

Turn the air motor slider valve (BF) off before turning the remote DataTrak power on.

NOTICE

If the motor air valve is not turned off, the air supply to the motor will automatically turn on via activation of the air solenoid (X) when the display changes from the Splash screen to Run mode.

Run Mode

See F IG . 16 and F IG . 19.

The Run Mode screen displays the resettable job total counter (JT), maintenance counter (MC), cycle/flow rate

(CF), and the remaining volume in the drum (DV) in both numeric and icon versions.

All items are displayed using the defined volume units (VU).

2.

Turn on the remote DataTrak system using the rocker switch on the ram power supply.

DV

JT

MC ti10433a ti10433a

F

IG

. 17

3.

The Splash screen (F

IG

. 18) will flash on while the progress bar fills from left to right. It will then go directly to Run mode (F

IG

. 19).

4.

Follow the Start and Adjust Pump procedure in the pump manual.

CF

F IG . 19: Run Mode Screen

Key Functions When in Run Mode

1.

To enter Prime Mode, press and release .

2.

To enter Setup Mode (page 26), press and hold

for 3 seconds.

3.

To enter Diagnostic Mode (page 29), press and

release . The system will enter Diagnostic Mode only if there are active warnings/alarms.

4.

To reset the job total counter, press and hold from Run Mode for 3 seconds.

F IG . 18: Splash Screen

313526A 25

Remote DataTrak Operation

Prime Mode

See F IG . 20.

1.

Press to enter Prime Mode screen. The Prime symbol (PS) will appear in the display and the LED

(B, F IG . 16) will flash.

JT

MC

Password Screen

If a password has been assigned (not set to ‘0000’), the

Password screen will appear (F IG . 21). Enter the password to access the Setup screens.

F IG . 21: Password Screen

1.

To enter a password, press to enter edit mode.

PS

F IG . 20: Prime Mode Screen

2.

Once in edit mode, press to scroll through digits.

2.

While in Prime Mode, the job total counter (JT) is blank and will not count. However, the maintenance counter (MC) will continue to decrement.

3.

Press the next.

to select the correct digit and move on to

3.

When a new drum is installed, press and hold while in Prime Mode to reset the drum volume remaining (DV) to the drum fill volume (DF).

4.

To exit Prime Mode, press . The Prime symbol will disappear and the LED will stop flashing; the screen will return to Run Mode (F IG . 19).

4.

When password is correct, press most digit to submit the password.

on the right-

Setup Screen 1

Use Setup screen 1 to set runaway cycle rate (RS), enable/disable runaway protection (RT), select pump volume per cycle (PV), select flow rate units (FR), enter drum size (DS), and enter drum fill volume (DF). See

F IG . 22.

5.

To enter Setup Mode, press and hold onds.

for 3 sec-

Setup Mode

If a key is not pressed within one minute of entering a setup screen, the system will return to Run Mode

(F IG . 19).

1.

Press screen.

to toggle from field to field through the

If you go past a field you want to edit, toggle through the remaining fields, exit the Setup mode, and reenter Setup. It is impossible to back up in the

Setup screens.

See F IG . 16. Press and hold for 3 seconds.

• If a password has not been assigned (set to ‘0000’), the system will go directly to Setup screen 1.

2.

Press to scroll through available values for each field.

3.

Press again to set the value and move the cursor to the next data field.

26 313526A

Remote DataTrak Operation

Runaway Cycle Rate/Enable Runaway

Protection

Graco recommends setting runaway cycle rate (RS) to 60 or less. Choose a value that is just above the maximum cycle rate of the application.

RS RT

FR

When runaway protection is enabled (RT), a ✓ will appear on the setup screen. See F IG . 22.

Displacement Pump Volume

Press to scroll through the available displacement pump volumes (PV) in cc per cycle. set the values to the pump size installed. Refer to manual

312375 or the marking on the displacement pump cylinder.

Flow Rate Units

Press to scroll through the available flow rate

units. See Key on page 24. The selected units will

be used to display flow rate and volume on the main

Run screen and most of the setup values.

F IG . 22: Setup Screen 1

PV

Setup Screen 2

DF

DS

Use Setup screen 2 to set the maintenance counter setpoint (MC), reset the maintenance counter, enable/disable diagnostic codes (EC), and choose whether the E7 drum icon (DL) will indicate when the drum is low or when the drum is completely empty.

MC

Initially, choose units that will allow easy definition of the setup values (e.g. drum volume in gallons).

Then, return and select the flow rate unit to display on the Run screen. The defined setup values will convert automatically.

Drum Size

Use DS to enter the size of the container.

Drum Fill Volume

Use the Drum Fill Volume field (DF) to enter the exact volume of material in the drum. Contact supplier for exact volume. This value is used to determine the remaining volume in the drum.

4.

To move to Setup screen 2, move the cursor to the

Drum Fill Volume field (DF), then press more.

once

EC

{

F

IG

. 23: Setup Screen 2

1.

2.

3.

Press screen.

Press field.

Press

DL

to toggle from field to field through the

to scroll through available values for each

again to set the value and move the cursor to the next data field.

Maintenance Counter

Use the maintenance counter setpoint (MS) to set the maintenance schedule based on the units displayed. Press and hold for 3 seconds when the entire MS field is highlighted to reset the MC value.

313526A 27

Remote DataTrak Operation

4.

See page 30 for a description of E1, E2, and E4

diagnostic codes.

When E1, E2, and E4 diagnostic options are enabled, a ✓ will appear on the setup screen. See

F IG . 23.

2.

Press to scroll through available values for each field.

3.

Press again to set the value and move the cursor to the next data field.

Drum Low/Empty Diagnostic Code

The E7 drum icon can represent either a drum low or a drum empty.

Drum Low: A drum low setting will result in a warning condition. The icon will show as an almost empty drum. The light tower and diagnostic LED will signal a warning. The pump will continue to cycle.

Drum Empty: A drum empty setting will result in an alarm condition. The icon will show as a completely empty drum. The light tower and diagnostic LED will signal an alarm. The pump will stop cycling.

The screensaver turns off the backlight of the LCD after the specified time has elapsed. A setting of 0

minutes is not recommended because it turns off the screensaver, leaving the backlight on constantly.

When in the contrast setting field press to adjust the contrast + (up) or - (down) respectively.

4.

To return to the Run screen, move the cursor to the contrast setting, then press once more. If you entered Setup Mode from Prime Mode, you will be returned to that screen.

Press while E7 is selected to toggle between these options.

5.

To enter Setup screen 3, move the cursor to the E7 drum setting, then press once more.

Setup Screen 3

Setup screen 3 displays a non-resettable grand total counter (GT) at the top. Use Setup screen 3 to set the password (PW), assign a time limit for the screensaver

(SS), and adjust the LCD contrast (CS).

GT

F IG . 24

PW

CS

SS

1.

Press screen.

to toggle from field to field through the

28 313526A

Remote DataTrak Operation

Diagnostic Mode

Diagnostics

Remote DataTrak can diagnose several problems with the supply system. When the monitor detects a problem, the LED (B, F IG . 16) will flash and a diagnostic code will

appear on the display. See Table 4, page 33.

If the accessory light tower kit is installed a light will illu-

minate or flash on the tower. See T ABLE 4.

3.

To clear the Runaway diagnostic code: a.

Press and release to enter Diagnostic Mode from Run Mode (F IG . 19).

b.

Press and release to scroll to the Runaway

Diagnostic screen, or return to the previous Run screen if no other Diagnostic screens are active.

Diagnostic screens will become the active screen as soon as the diagnostic code condition is

detected. See T ABLE 4.

To acknowledge the diagnosis and return to the normal operating screen, press once. To clear a diagnostic code, see the section specific to the code.

c.

Press and hold for 3 seconds while on the runaway Diagnostic screen to clear the diagnostic code and scroll to the next available Diagnostic screen, or return to the previous Run screen if no other Diagnostic screens are active.

NOTICE

Clearing this diagnostic code will immediately cause the air solenoid to activate, applying air to the motor.

See F

IG

. 16. Press and release to access the Diagnostic screens. The system will enter Diagnostic Mode only if active warnings/alarms are present.

Runaway Diagnostic Code Screen

See F IG . 25. If pump runaway occurs, the Runaway screen becomes active, stopping the pump.

To disable runaway monitoring, go to setup mode and set runaway value to 0 (zero) or toggle (RT) off.

See F IG . 22.

RS

F IG . 25: Runaway Diagnostic Code Screen

1.

Correct the condition causing the diagnostic code.

See T ABLE 4, page 33.

2.

Press and release to acknowledge the diagnostic code and return to the previous screen.

313526A 29

Remote DataTrak Operation

Diving Up Diagnostic Code Screen

See F IG . 26. If the pump shows diving up symptoms and

the E1 Diagnostic Code is enabled, the Diving Up screen becomes active.

Diving Down Diagnostic Code Screen

See F IG . 27. If the pump shows diving down symptoms and the E2 Diagnostic Code is enabled, the Diving

Down screen becomes active.

F IG . 26: Diving Up Diagnostic Code Screen

F IG . 27: Diving Down Diagnostic Code Screen

1.

Press and release to exit the Diving Up screen.

This will set the diagnostic code as a standing diagnostic code. A standing diagnostic code has not been cleared, simply acknowledged.

2.

Correct the condition causing the diagnostic code.

See T ABLE 4, page 33.

3.

To clear the diagnostic code, navigate to the Diving

Up diagnostic screen.

1.

Press and release to exit the Diving Down screen.

2.

Correct the condition causing the diagnostic code.

See T ABLE 4, page 33.

3.

To clear the diagnostic code, navigate to the Diving

Down diagnostic screen.

a.

Press and release to enter Diagnostic Mode from Run Mode.

a.

Press and release to enter Diagnostic Mode from Run Mode.

b.

Press and release to scroll to the Diving Up

Diagnostic screen, or return to the previous Run screen if no other Diagnostic screens are active. b.

Press and release to scroll to the Diving

Down Diagnostic screen, or return to the previous Run screen if no other Diagnostic screens are active. c.

Press and hold for 3 seconds while on the

Diving Up Diagnostic screen to clear the diagnostic code and scroll to the next available Diagnostic screen, or return to the previous Run screen if no other Diagnostic screens are active. c.

Press and hold for 3 seconds while on the

Diving Down Diagnostic Screen to clear the diagnostic code and scroll to the next available

Diagnostic screen, or return to the previous Run screen if no other Diagnostic screens are active.

30 313526A

Remote DataTrak Operation

Disconnected Solenoid Diagnostic Code

Screen

See F IG . 28. If the system detects a disconnected air motor solenoid and the E4 Diagnostic Code is enabled, the Disconnected Solenoid screen becomes active.

Drum Low/Empty Diagnostic Code Screen

See F IG

. 29 and F IG . 30. If the drum low/empty sensor

trips, the Drum Low or Drum Empty screen becomes active, depending on which sensor setting is chosen, see page 28.

F IG . 29: Drum Empty Diagnostic Code Screen

F IG . 28: Disconnected Solenoid Diagnostic Code

Screen

1.

Press and release to exit the Disconnected

Solenoid screen.

2.

Correct the condition causing the diagnostic code;

see T

ABLE

4, page 33.

3.

This diagnostic code will automatically clear when the system detects that the solenoid is connected.

F IG . 30. Drum Low Diagnostic Code Screen

1.

Press and release to exit the Drum Low/Empty screen. This will set the diagnostic code as a standing diagnostic code. A standing diagnostic code has not been cleared, simply acknowledged.

2.

Replace the low or empty drum with a full drum.

When the sensor no longer detects a low or empty drum the diagnostic code will clear automatically.

313526A 31

Remote DataTrak Operation

Reed Switch Diagnostic Code Screen

See F IG . 31.

If the system detects an air motor reed switch error, the

Reed Switch Diagnostic screen becomes active.

Maintenance Counter Expired Screen

See F IG . 32.

If the system has counted down to 0 from the setpoint for number of cycles/gallons/liters, the Maintenance

Counter Expired Screen becomes active.

F IG . 32. Maintenance Counter Expired Screen

F IG . 31. Reed Switch Diagnostic Code Screen

1.

Press and release to exit the Reed Switch Diagnostic screen.

2.

Correct the condition causing the diagnostic code.

See T ABLE 4, page 33.

3.

To clear the diagnostic code, navigate to the Reed

Switch diagnostic screen.

1.

Press and release to exit the Maintenance

Counter Expired screen.

2.

Perform necessary maintenance.

3.

Reset the Maintenance Counter. See Setup Screen

2, page 27.

a.

Press and release to enter Diagnostic Mode from Run Mode.

b.

Press and release to scroll to the Reed

Switch Diagnostic screen, or return to the previous Run screen if no other Diagnostic screens are active.

c.

Press and hold for 3 seconds while on the

Reed Switch Diagnostic Screen to clear the diagnostic code and scroll to the next available

Diagnostic screen, or return to the previous Run screen if no other Diagnostic screens are active.

32 313526A

Remote DataTrak Operation

Symbol

Table 4: Diagnostic Codes

Code

No.

Code Name

Runaway

Diagnosis Cause

Pump running faster than set runaway limit.

• Increased air pressure.

• Increased fluid output.

• Exhausted fluid supply.

LED

Flash

Code*

2

Accessory

Light

Tower

Code

Red Solid

E1 Diving Up Leak during upstroke.

Worn piston valve or packings.

7 Yellow

Solid

E2 Diving Down Leak during downstroke.

Worn intake valve or priming rod seal.

6 Yellow

Solid

E4 Disconnected

Solenoid

Solenoid is disconnected.

• Solenoid unplugged.

• Damaged solenoid wires.

3 Red Solid

E7 Drum Empty Drum empty sensor has tripped.

Replace empty drum with full drum to clear.

4 Red Solid

E7 Drum Low Drum low sensor has tripped. Replace empty drum with full drum to clear.

4 Red

Flashing

E5 Reed Switch The air motor has seen multiple up strokes without a down stroke, or vice versa.

Damaged or disconnected reed switches.

8 Yellow

Solid

Maintenance

Counter

Expired

Maintenance Counter has counted down to 0 from setpoint.

Number of cycles/gallons/liters specified by setpoint have passed since last reset.

*LED (B, page 24) will flash a code, pause, then repeat.

5 Yellow

Flashing

313526A 33

Dimensions

Dimensions

D200

A

(ram up)

B

(ram down)

F

E

A

(ram up)

B

(ram down)

S20

A

(ram up)

B

(ram down) ti10429a

C

D

D60

D

C

L20c

A

(ram up)

B

(ram down)

E

F r_255648_313527_5a r_257032_312376_1e

D

F

E

C D r_255648_313527_6a

F

34 313526A

Dimensions

Dimensions

Ram Model

L20c

S20

S20c

D60

D200

D200s

A in. (mm)

69 (1752.6)

84 (2133.6)

90 (2286)

89 (2260.6)

102.3 (2599)

104.9 (2665)

B in. (mm)

44 (1117.6)

59 (1498.6)

65 (1651)

59 (1498.6)

64.8 (1646)

70.3 (1785)

C in. (mm)

16 (406.4)

Weight

Use the table below to identify the maximum weight for each available platen size.

Platen Size

Gallons (Liters)

55 (200)

30 (115)

16 (60)

8 (30)

5 (20)

Maximum Weight lbs (kg)

51 (23)

44 (20)

25 (11.3)

21 (9.5)

19 (8.7)

See the identification plate (ID) for the weight of your supply system.

14 (406.4)

21.0 (533)

23.0 (584)

ID

D in. (mm)

21 (533.4)

34 (863.6)

26.0 (661)

37 (939.8)

25.0 (635)

25.0 (635)

E in. (mm)

11 (279.4)

18 (457.2)

38.0 (965)

45.0 (1143)

F in. (mm)

22 (558.8)

17 (431.8)

22.1 (562)

24 (609.6)

42.0 (1067)

48.0 (1219) ti11157a

313526A 35

Schematic

Schematic

Remote DataTrak, Light Tower, Drum Low/Empty Sensor

36 313526A

D200S, D200, S20, and D60 Supply Systems

Point of Operation Instructions

For use with non-heated bulk supply of medium to high viscosity sealants and adhesive materials.

Not for use in hazardous locations.

Safety Practices: The instruction on this sheet are abbreviated and are provided only as a customer service. They are not meant to replace the Operation Manual. If you are unsure of the equipment’s safe and proper operation, request Graco Operation Manual 313526. It is important that you read and understand all instructions and hazards before operating this equipment.

Start and Adjust Ram

WARNINGS

SKIN INJECTION HAZARD

High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical treat- ment.

• Do not point gun at anyone or at any part of the body.

• Do not put your hand over the spray tip.

• Do not stop or deflect leaks with your hand, body, glove, or rag.

• Do not spray without tip guard and trigger guard installed.

• Engage trigger lock when not spraying.

• Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning, checking, or servicing equipment.

MOVING PARTS HAZARD

Moving parts can pinch or amputate fingers and other body parts.

• Keep clear of moving parts.

• Do not operate equipment with protective guards or covers removed.

SPLATTER HAZARD

During blowoff of platen splatter may occur.

• Use minimum drum removal air pressure.

PERSONAL PROTECTIVE EQUIPMENT

You must wear appropriate protective equipment when operating, servicing, or in the operating area of the equipment to help protect you from serious injury. This equipment includes but is not limited to:

• Protective eyewear

• Clothing and respirator as recommended by the fluid and solvent manufacturer

• Gloves

• Hearing protection

313526A

Moving parts can pinch or amputate fingers. When the pump is operating and when raising or lowering the ram, keep fingers and hands away from the pump intake, platen, and lip of the drum.

1.

Close all air regulators and air valves.

2.

Open main air slider valve and set ram air regulator to 40 psi (0.28 MPa, 2.8 bar). Set director valve handle to UP and let the ram rise to its full height.

2-Button Interlock: If the system has this feature, ram will stop as it nears the top. Press and hold both buttons to raise ram completely.

3.

Lubricate the platen seals with grease or other lubricant compatible with the fluid you will pump.

4.

Remove the drum cover and smooth the surface of the fluid with a straightedge.

5.

Put a full drum of fluid on the ram base, slide it back against the drum stops, and center it under the platen.

To avoid damage to the platen seals, do not use a drum that is dented or damaged.

6.

Remove bleed stick from platen bleed port.

7.

Set the director valve to DOWN and lower the ram until fluid appears at the top of the platen bleed port. Adjust ram air regulator as needed. Set the director valve to neutral and close the platen bleed port. 2-Button Interlock: If system has this feature, press and hold both buttons to start lowering the ram.

37

D200S, D200, S20, and D60 Supply Systems

Start and Adjust Pump Change Drums

Keep hands and fingers away from the priming piston during operation and whenever the pump is charged with air. Follow Pressure Relief Procedure before checking, clearing, or cleaning the priming piston.

1.

Supply fluid to the pump, per the requirements of your system.

2.

Close the air motor slider valve. Set the ram air regulator to about 50 psi (0.35 MPA, 3.5 bar). Set the director valve to DOWN.

3.

Reduce the air motor regulator pressure and open the air motor slider valve.

4.

Adjust air motor regulator until the pump starts.

5.

Cycle the pump slowly until all air is pushed out and the pump and hoses are fully primed.

6.

Release the gun/valve trigger and lock the trigger safety. The pump should stall against pressure.

To reduce the risk of fluid injection, do not use your hand or fingers to cover the bleed hole on the underside of the bleed valve body when priming the pump.

Use the handle or a crescent wrench to open and close the bleed plug.

7.

If the pump fails to prime properly, open the pump bleed valve slightly. Use the bleed hole, on the underside of the valve, as a priming valve until the fluid appears at the hole. Close the plug.

Always use lowest possible fluid pressure to bleed air out of pump.

8.

With the pump and lines primed, and with adequate air pressure and volume supplied, the pump will start and stop as you open and close the gun/valve.

In a circulating system, the pump will speed up or slow down on demand, until the air supply is shut off.

9.

Use the air motor regulator to control the pump speed and the fluid pressure. Always use the lowest air pressure necessary to get the desired results.

Higher pressures cause premature tip/nozzle and pump wear.

1.

Close the air motor slider valve to stop the pump.

2.

Set ram director valve to UP to raise the platen and immediately press and hold the blowoff air button until the platen is completely out of drum. Use minimum amount of air pressure necessary to push the platen out of the drum.

Excessive air pressure in the material drum could cause the drum to rupture, causing serious injury.

The platen must be free to move out of the drum.

Never use drum blowoff air with a damaged drum.

3.

Release the blowoff air button and allow the ram to rise to its full height. 2-Button Interlock: If system has this feature, the ram will stop as it nears the top.

Press and hold both buttons to raise ram completely.

4.

Remove empty drum.

5.

Inspect platen and, if necessary, remove any remaining material or material build–up.

6.

Go to Step 4 of Start and Adjust Ram.

Remote DataTrak Operation

Key Functions When in Run Mode

1.

To enter Prime Mode, press and release . a.

When a new drum is installed, press and hold

while in Prime Mode to reset the drum volume remaining to the drum fill volume.

b.

To exit Prime Mode, press . The Prime symbol will disappear and the LED will stop flashing; the screen will return to Run Mode.

2.

To reset the job total counter, press and hold from Run Mode for 3 seconds.

3.

To enter Setup Mode, press and hold for 3 seconds.

4.

To enter Diagnostic Mode, press and release .

The system will enter Diagnostic Mode only if there are active warnings/alarms.

38 313526A

L20c Supply Systems

Point of Operation Instructions

For use with non-heated bulk supply of medium to high viscosity sealants and adhesive materials.

Not for use in hazardous locations.

Safety Practices: The instruction on this sheet are abbreviated and are provided only as a customer service. They are not meant to replace the Operation Manual. If you are unsure of the equipment’s safe and proper operation, request Graco Operation Manual 313526. It is important that you read and understand all instructions and hazards before operating this equipment.

Start and Adjust Ram

WARNINGS

SKIN INJECTION HAZARD

High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical treat- ment.

• Do not point gun at anyone or at any part of the body.

• Do not put your hand over the spray tip.

• Do not stop or deflect leaks with your hand, body, glove, or rag.

• Do not spray without tip guard and trigger guard installed.

• Engage trigger lock when not spraying.

• Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning, checking, or servicing equipment.

MOVING PARTS HAZARD

Moving parts can pinch or amputate fingers and other body parts.

• Keep clear of moving parts.

• Do not operate equipment with protective guards or covers removed.

SPLATTER HAZARD

During blowoff of platen splatter may occur.

• Use minimum drum removal air pressure.

PERSONAL PROTECTIVE EQUIPMENT

You must wear appropriate protective equipment when operating, servicing, or in the operating area of the equipment to help protect you from serious injury. This equipment includes but is not limited to:

• Protective eyewear

• Clothing and respirator as recommended by the fluid and solvent manufacturer

• Gloves

• Hearing protection

313526A

Moving parts can pinch or amputate fingers. When the pump is operating and when raising or lowering the ram, keep fingers and hands away from the pump intake, platen, and lip of the drum.

1.

Close all air regulators and air valves.

2.

Set elevator director valve to UP and let the ram rise to its full height.

3.

Lubricate the platen seals with grease or other lubricant compatible with the fluid you will pump.

4.

Remove the drum cover and smooth the surface of the fluid with a straightedge.

5.

Put a full drum of fluid on the ram base, slide it back against the drum stops, and center it under the platen.

To avoid damage to the platen seals, do not use a drum that is dented or damaged.

6.

Remove bleed stick from platen bleed port.

7.

Turn elevator director valve to DOWN and continue to lower the ram until fluid appears at the platen bleed port. Close the platen bleed port.

39

L20c Supply Systems

Start and Adjust Pump Change Drums

Keep hands and fingers away from the priming piston during operation and whenever the pump is charged with air. Follow Pressure Relief Procedure before checking, clearing, or cleaning the priming piston.

1.

Supply fluid to the pump, per the requirements of your system.

2.

Close the air motor valve. Set the director valve to

DOWN.

3.

Reduce the air motor regulator pressure and open the air motor shutoff valve.

4.

Adjust air motor regulator until the pump starts.

5.

Cycle the pump slowly until all air is pushed out and the pump and hoses are fully primed.

6.

Release the gun/valve trigger and lock the trigger safety. The pump should stall against pressure.

1.

Turn the air motor valve off to stop the pump.

2.

Set elevator director valve to UP to raise the platen and immediately press and hold the blowoff air button until the platen is completely out of drum. Use minimum amount of air pressure necessary to push the platen out of the drum.

4.

Excessive air pressure in the material drum could cause the drum to rupture, causing serious injury.

The platen must be free to move out of the drum.

Never use drum blowoff air with a damaged drum.

3.

Release the blowoff air button and allow the ram to rise to its full height.

Remove empty drum.

5.

Inspect platen and, if necessary, remove any remaining material or material build–up.

6.

Go to Step 4 of Start and Adjust Ram.

To reduce the risk of fluid injection, do not use your hand or fingers to cover the bleed hole on the underside of the bleed valve body when priming the pump.

Use the handle or a crescent wrench to open and close the bleed plug.

7.

If the pump fails to prime properly, open the pump bleed valve slightly. Use the bleed hole, on the underside of the valve, as a priming valve until the fluid appears at the hole. Close the plug.

Always use lowest possible fluid pressure to bleed air out of pump.

8.

With the pump and lines primed, and with adequate air pressure and volume supplied, the pump will start and stop as you open and close the gun/valve.

In a circulating system, the pump will speed up or slow down on demand, until the air supply is shut off.

9.

Use the air motor regulator to control the pump speed and the fluid pressure. Always use the lowest air pressure necessary to get the desired results.

Higher pressures cause premature tip/nozzle and pump wear.

40 313526A

Technical Data

Technical Data

Max air input pressure (supply system)

L20c - 2 in. elevator, 5 gal. (20 L). . . . . . . . . . . . . . . .

100 psi (0.7 MPa, 7 bar)

S20 - 3 in. single post, 5 gal. (20 L) . . . . . . . . . . . . . .

125 psi (0.9 MPa, 9 bar)

D60 - 3 in. dual post, 16 gal. (60 L), 5 gal. (20 L), 30 gal.

(115 L) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

150 psi (1.0 MPa, 10 bar)

D200 - 3 in. dual post, 55 gal. (200 L), 30 gal. (115 L),

16 gal. (60 L), 8 gal. (30 L), 5 gal. (20 L) . . . . . . . . . .

150 psi (1.0 MPa, 10 bar)

D200s - 6.5 in. dual post, 55 gal. (200 L), 30 gal. (115 L) 125 psi (0.9 MPa, 9 bar)

Max fluid, air working pressure. and weight

(displacement pump) . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Pump Wetted parts

Platen Codes (see page 7) : Part number; Wetted parts

B : 257727, 5 gal. (20 L)

J : 257732, 8 gal. (30 L)

S : 257737, 16gal. (60 L) . . . . . . . . . . . . . . . . . . . . . .

C : 257728, 5 gal. (20 L)

K: 257733, 8 gal. (30 L)

T: 257740, 16gal. (60 L). . . . . . . . . . . . . . . . . . . . . . .

F : 257729, 5 gal. (20 L)

L : 257734, 8 gal. (30 L)

U : 257738, 16gal. (60 L) . . . . . . . . . . . . . . . . . . . . . .

G : 257730, 5 gal. (20 L)

M : 257735, 8 gal. (30 L)

W : 257739, 16gal. (60 L) . . . . . . . . . . . . . . . . . . . . .

For Check-Mate pump packages, see manual 312376.

For Dura-Flo pump packages, see manuals 311826,

311828, 311833.

For Check-Mate displacement pumps, see manual

312375.

For Dura-Flo displacement pumps, see manuals

311717, 311825, 311827.

Electroless nickel, polyurethane, nitrile, carbon steel, polyethylene, zinc plated carbon steel, buna, 316 sst,

17-4PH sst

Electroless nickel, polyurethane, carbon steel, polyethylene, nitrile, zinc plated carbon steel, buna, 316 sst

17-4PH sst

Stainless steel, polyurethane, PTFE coated nitrile, polyethylene, nitrile, PTFE, 303 sst, 304 sst, 316 sst,

17-4PH sst

Electroless nickel, aramind reinforced elastomer, rubber-based PSA, nitrile, polyethylene, zinc plated carbon steel, buna, 1018 carbon steel, 304 sst, 316 sst, 17-4PH sst

H : 257731, 5 gal. (20 L)

R : 257736, 8 gal. (30 L)

Y : 257741, 16gal. (60 L . . . . . . . . . . . . . . . . . . . . . .

Electroless nickel, aramind reinforced elastomer, rubber-based PSA, polyurethane, polyethylene, nitrile, zinc plated carbon steel, buna, 1018 carbon steel, 304 sst,

316 sst, 17-4PH sst

7 : 255661, 30 gal. (115 L). . . . . . . . . . . . . . . . . . . . .

zinc plated carbon steel, EPDM, sst, fluoroelastomer

8 : 255662, 55 gal. (200 L). . . . . . . . . . . . . . . . . . . . .

PTFE, EPDM, PTFE coated aluminum, zinc plated carbon steel, 316 sst

9 : 255663, 55 gal. (200 L). . . . . . . . . . . . . . . . . . . . .

EPDM, aluminum, zinc plated carbon steel, 316 sst

A : 255664, 55 gal. (200 L) . . . . . . . . . . . . . . . . . . . .

PTFE, neoprene, aluminum, zinc plated carbon steel,

316 sst

Ambient operating temperature range (supply system) 32-120 °F (0- 49°C)

Sound data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

See separate air motor manual.

External power supply requirements (DatraTrak)

AC power units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

100-240 Vac, 50/60 Hz, single phase, 1.2 amps max draw

DC power units . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

24 Vdc, 1.2 amps max draw

313526A 41

Graco Standard Warranty

Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by

Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED

TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy

(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.

GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A

PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT

MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERS

The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées.

Graco Information

For the latest information about Graco products, visit www.graco.com.

TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.

Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505

All written and visual data contained in this document reflects the latest product information available at the time of publication.

Graco reserves the right to make changes at any time without notice.

This manual contains English. MM 312371

Graco Headquarters: Minneapolis

International Offices: Belgium, China, Japan, Korea

GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440-1441 www.graco.com

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