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Kobold TMU Mass Flow Meter / Monitor Coriolis Installation and Operation Manual
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Coriolis Mass Flow Meter Installation and operation manual TMU 2nd Generation with UMC3 Please read the instructions carefully and store them in a safe place Heinrichs Messtechnik GmbH OPERATING MANUAL TMU / UMC3 May 2021 Heinrichs Messtechnik GmbH Contents INTRODUCTION ................................................................................................................................ 5 I. II. III. IV. V. VI. Shipping and storage; product inspection ................................................................................................ 5 Warranty ................................................................................................................................................. 5 Maintenance, Repair and Hazardous substances ..................................................................................... 5 Disposal ................................................................................................................................................... 5 Supplementary operating instructions ..................................................................................................... 5 Operating manual of explosion-proof flowmeters ................................................................................... 5 1. IDENTIFICATION ...................................................................................................................... 5 2. STEPS PRIOR TO OPERATION................................................................................................... 7 2.1 2.2 2.3 2.4 2.5 2.6 2.7 3. 3.1 3.2 3.3 3.4 3.5 Safety advisory for the user ..................................................................................................................... 8 Hazard warnings ...................................................................................................................................... 8 Proper use of the device .......................................................................................................................... 9 Installation and servicing ......................................................................................................................... 9 Returning your flowmeter for servicing or calibration ............................................................................10 Replacement of the transmitter electronics ............................................................................................10 Maintenance...........................................................................................................................................11 Transmitter .............................................................................................................................................. 11 Coriolis mass flow sensor ........................................................................................................................ 11 THE TMU SENSOR ................................................................................................................. 12 Application domain of the TMU sensor...................................................................................................12 Mode of operation..................................................................................................................................12 Measuring principle ................................................................................................................................ 12 System configuration .............................................................................................................................. 12 Acquisition ............................................................................................................................................... 12 Performance characteristics of the TMU sensor ......................................................................................13 Reference conditions .............................................................................................................................. 13 TMU flow ranges ..................................................................................................................................... 13 Density measurement ............................................................................................................................. 14 Accuracy .................................................................................................................................................. 15 Pressure loss TMU ................................................................................................................................... 16 Environmental Conditions ....................................................................................................................... 17 Operating conditions ..............................................................................................................................18 Installation............................................................................................................................................... 18 Installation Orientation ........................................................................................................................... 19 Pressure surges ....................................................................................................................................... 21 Using the device with hazardous fluids ................................................................................................... 21 Vibration stability .................................................................................................................................... 22 Process conditions................................................................................................................................... 22 Gas content ............................................................................................................................................. 22 Process pressure range ........................................................................................................................... 23 Outlet pressure ....................................................................................................................................... 23 Connection to the transmitter ................................................................................................................ 23 Construction details ................................................................................................................................24 Dimensions and weight ........................................................................................................................... 24 Dimensions of the sensor types TMU 006 to TMU 050 .......................................................................... 26 Dimensions of the sensor types TMU 080 to TMU 300 .......................................................................... 28 Dimension drawings for sensors with heating ........................................................................................ 31 Material ................................................................................................................................................... 32 Page 2 of 122 OPERATING MANUAL TMU / UMC3 Heinrichs Messtechnik GmbH 4. 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9 5. 5.1 6. 6.1 6.2 6.3 6.4 7. 7.1 UMC3 TRANSMITTER ............................................................................................................ 33 Application domain of the UMC3 transmitter .........................................................................................33 Mode of Operation .................................................................................................................................33 System configuration ..............................................................................................................................33 UMC3 performance characteristics .........................................................................................................33 Operating conditions ..............................................................................................................................34 Installation conditions and cable glands ................................................................................................. 34 NPT cable glands ..................................................................................................................................... 34 Environmental conditions ....................................................................................................................... 35 Process conditions................................................................................................................................... 36 DSB data memory module ......................................................................................................................36 Input measured variables .......................................................................................................................37 Measured Values ..................................................................................................................................... 37 Measuring range ..................................................................................................................................... 38 Outputs ..................................................................................................................................................38 Output circuits......................................................................................................................................... 38 Current outputs ....................................................................................................................................... 39 Construction details UMC3 .....................................................................................................................41 Mounting / Dimensions ........................................................................................................................... 41 Weight ..................................................................................................................................................... 42 Material ................................................................................................................................................... 42 ELECTRICAL CONNECTIONS UMC3 ........................................................................................ 43 Mains connections and their protection classes......................................................................................43 Wiring diagrams ...................................................................................................................................... 43 The output terminals ............................................................................................................................... 44 Sensor connection ................................................................................................................................... 46 CERTIFICATES AND APPROVALS ............................................................................................ 49 Conformity to CE Directives ....................................................................................................................49 Explosion protection ...............................................................................................................................49 Custody transfer applications .................................................................................................................49 Patents ...................................................................................................................................................49 OPERATION ........................................................................................................................... 50 Control unit BE4 ......................................................................................................................................50 Introduction ............................................................................................................................................ 50 Operating modes ..................................................................................................................................... 51 Operator interface .................................................................................................................................. 51 The keys and their functions ................................................................................................................... 52 Functional classes, functions and parameters ........................................................................................ 53 OPERATING MANUAL TMU / UMC3 Page 3 of 122 Heinrichs Messtechnik GmbH 7.2 7.3 8. 8.1 8.2 8.3 9. UMC3 transmitter functional classes ......................................................................................................55 MEASURED VALUES functional class ....................................................................................................... 56 PASSWORD functional class .................................................................................................................... 61 COUNTER functional class ....................................................................................................................... 63 MEASUREMENT PROCESSING functional class........................................................................................ 65 FLOW functional class ............................................................................................................................. 68 DENSITY functional class ......................................................................................................................... 73 TEMPERATURE functional class ............................................................................................................... 80 PULSE OUTPUT functional class .............................................................................................................. 83 STATUS functional class........................................................................................................................... 86 CURRENT OUTPUTS functional class ....................................................................................................... 90 SIMULATION functional class .................................................................................................................. 95 SELF-TEST functional class ....................................................................................................................... 99 UMC3 TRANSMITTER SETTINGS functional class .................................................................................. 102 SENSOR SETTINGS functional class ........................................................................................................ 107 Density calibration ................................................................................................................................110 Conditions ............................................................................................................................................. 110 Procedure .............................................................................................................................................. 110 TROUBLE SHOOTING ........................................................................................................... 112 Self-help Checklist.................................................................................................................................112 UMC3 transmitter error messages ........................................................................................................113 Standard operating mode ..................................................................................................................... 113 Custody transfer mode .......................................................................................................................... 113 List of error messages ........................................................................................................................... 113 Returning the Meter .............................................................................................................................117 Declaration of Decontamination ........................................................................................................... 118 DECLARATION OF CONFORMITY ......................................................................................... 119 Page 4 of 122 OPERATING MANUAL TMU / UMC3 Heinrichs Messtechnik GmbH Introduction I. Shipping and storage; product inspection Shipping and storage The device is to be safeguarded against dampness, contamination (especially the inside of the flow meter), impact and damage. Open the packaging with caution to prevent unintentional damage. Adhere to the temperature limits during storage. Product inspection Upon receipt of the product, check the contents of the box and the product particulars against the information on the delivery slip and order form so as to ensure that all ordered components have been supplied. Notify us of any shipping damage immediately upon receipt of the product. Any damage claim received at a later time will not be honoured. II. Warranty Your flowmeter was manufactured in accordance with the highest quality standards and was thoroughly tested prior to shipment. However, in the event any problem arises with your device, we will be happy to resolve the problem for you as quickly as possible under the terms of the warranty, which can be found in the terms and conditions of delivery. Your warranty will only be honoured if the device was installed and operated in accordance with the instructions for your device. Any mounting, commissioning and/or maintenance work is to be carried out by qualified and authorized technicians only. III. Maintenance, Repair and Hazardous substances When used in the intended manner no special maintenance is required. However, the flowmeter should be checked within the context of routine maintenance of the facility and the pipelines. Should a repair, calibration or maintenance become necessary, be sure to clean the device thoroughly and follow the steps in section 8.3, “Returning the Meter” before returning the device to Heinrichs Messtechnik. The operator is liable for any substance removal or personal damage costs arising from inadequate cleaning of a device sent for repair. IV. Disposal Observe the regulations applicable to disposal in the country of installation! V. Supplementary operating instructions Supplement operating manuals are available for special features, interfaces and operations relating to your device, request your copy from our service department. VI. Operating manual of explosion-proof flowmeters For installation of the flowmeter within hazardous areas read the operation manual of explosion-proof flowmeters. It contains all the EX-relevant information for your flowmeter. Warning! Only devices designated as EX-certified on their rating plates may be used in areas of potentially explosive atmospheres! The use of standard equipment in EX-hazardous areas is strictly prohibited. OPERATING MANUAL TMU / UMC3 Page 5 of 122 Heinrichs Messtechnik GmbH 1. Identification Manufacturer: Heinrichs Messtechnik GmbH Robert-Perthel-Strasse 9 D-50739 Cologne Germany Phone: +49 221 49708-0 Fax: +49 221 49708-178 Internet: www.heinrichs.eu Email: [email protected] Product type: Mass flow-rate meter for liquid and gaseous products Product name: Sensor type: TMU 2nd Generation Transmitter type: UMC3 File name: tmu_umc3_ba_21.02_en.docx Version:. 21.02, dated, 19 May 2021 Page 6 of 122 OPERATING MANUAL TMU / UMC3 Heinrichs Messtechnik GmbH 2. Steps prior to operation It is essential that you read these operating instructions before installing and operating the device. The device is to be installed and serviced by a qualified technician only. The UMC transmitter is to be used exclusively to measure mass and volume flow, as well as liquid and gas density and temperature, in conjunction with a Heinrichs Messtechnik TM, TME, TMR, TMU, TM-SH or HPC sensor. Downloading of the present document from our web site www.heinrichs.eu and printing out this document is allowed only for the purposes of using our mass flowmeters. All rights reserved. No instructions, wiring diagrams, and/or supplied software, or any portion thereof, may be produced, stored, in a retrieval system or transmitted by any means, electronic, mechanical, photocopying or otherwise, without the prior written permission of Heinrichs Messtechnik GmbH. Although the materials in the present document were prepared with extreme care, errors cannot be ruled out. Hence, neither the company, the programmer nor the author can be held legally or otherwise responsible for any erroneous information and/or any loss or damage arising from the use of the information enclosed. Heinrichs Messtechnik GmbH extends no express or implied warranty concerning the applicability of the present document for any purpose other than that described. We plan to optimize and improve the products described and in so doing will incorporate not only our own ideas but also, and in particular, any suggestions for improvement made by our customers. If you feel that there is any way in which our products could be improved, please send your suggestions to the following address: Company: Heinrichs Messtechnik GmbH HM-EE (R&D Department) Robert-Perthel-Strasse 9 D-50739 Cologne Germany or: via fax : +49 (221) 49708-178 via email: [email protected] Note: We reserve the right to change the technical data in this manual in the light of any technical progress that might be made. For updates regarding this product, visit our website at www.heinrichs.eu, where you will also find contact information for the Heinrichs Messtechnik distributor nearest you. For information regarding our own sales operations, contact us at [email protected]. OPERATING MANUAL TMU / UMC3 Page 7 of 122 Heinrichs Messtechnik GmbH Safety advisory for the user The present document contains the information that you need in order to operate the product described herein properly. This document is intended for use by qualified personnel. This means personnel who are qualified to operate the device described herein safely, including: electronics engineers, electrical engineers, or service technicians who are conversant with the safety regulations pertaining to the use of electrical and automated technical devices and with the applicable laws and regulations in their own country. Such personnel must be authorized by the facility operator to install, commission and service the product described herein, and must have read and understood the contents of this operating instructions before working with the device. Hazard warnings The purpose of the hazard warnings listed below is to ensure that device operators and maintenance personnel are not injured and that the flow meter and any devices connected to it are not damaged. The safety advisories and hazard warnings in the present document that aim to avoid placing operators and maintenance personnel at risk and to avoid material damage are prioritized using the terms listed below, which are defined as follows in regard to these instructions herein and the advisories pertaining to the device itself. Warning means that failure to take the prescribed precautions could result in injury, substantial material damage or even death. Always comply to these warnings and proceed with caution. Caution means that failure to take the prescribed precaution could result in material damage or destruction of the device. We advice always to abide to these instructions! Note means that the accompanying text contains important information about the product, handling the product or about a section of the documentation that is of particular importance. Page 8 of 122 OPERATING MANUAL TMU / UMC3 Heinrichs Messtechnik GmbH Proper use of the device The Coriolis Mass Flow Sensor is intended for the sole use of direct and continuous mass flow measurement of liquids and gases. To ensure safety for people and the environment adhere to the installation and operational instructions and warning in this manual. Warning The operator is responsible for ensuring that the material used in the sensor and housing are suitable and that such material meets the requirements for the process medium and the ambient site conditions. The manufacturer accepts no responsibility for the selection of unsuitably materials. Warning Only sensors marked as EX-certified on their rating plates may be used in EX hazardous locations. Standard equipment is not permitted for installation and use in EX hazardous locations. For installation within hazardous areas read the Ex-supplementary manual. It contains all EX-relevant parameters for the sensor and the UMC transmitter. Caution To ensure the device performs correctly and safely, it must be shipped, stored, set up, mounted, operated and maintained correctly. Installation and servicing The devices described in this manual are to be installed and serviced only by qualified technical personnel such as a qualified Heinrichs Messtechnik electronics engineer or service technician. Warning Before servicing, the device must be completely de-energised and disconnected from all peripheral devices. The technician must also ensure that the device is completely disconnected from any live circuits. Only original replacement parts are to be used. Heinrichs Messtechnik GmbH accepts no liability for any loss or damage of any kind arising from improper operation of any product, improper handling or use of any replacement part, or from external electrical or mechanical effects, overvoltage or lightning. Any such improper operation, use or handling shall automatically invalidate the warranty for the product concerned. In the event a problem arises with your device, or if you need assistance in diagnosing a problem with your device, please contact us at one of the following numbers to arrange to have your device repaired: +49 (0)221 49708-0 OPERATING MANUAL TMU / UMC3 +49 (0)221 49708-178 Page 9 of 122 Heinrichs Messtechnik GmbH Returning your flowmeter for servicing or calibration Before sending your flowmeter back to us, for servicing or calibration, make sure it is completely clean. Any residues of substances that could be hazardous to the environment or human health are to be removed from all crevices, recesses, gaskets, and cavities of the housing before the device is shipped. Warning The operator is liable for any loss or damage of any kind, including personal injury, decontamination measures, removal operations and the like that are attributable to inadequate cleaning of the device. Any device sent in for servicing is to be accompanied by a declaration of Decontamination, a template of which is provided in section 8.3.1! When returned, the device is to be accompanied by a document describing the problems encountered. Please include in this document the name of a contact person whom our technical service department can contact to enable us to repair your device as expeditiously as possible and minimize the repair costs. Replacement of the transmitter electronics Before replacing the transmitter electronics, read the safety instructions in Section 2.3, “Installation and servicing” on page 9. The data memory chip (DSB) with the calibrating data of the sensor is an integral component of the transmitter. Removal and installation of the DSB is described in chapter 4.6, “DSB data memory module” on page 36. Should an exchange of the transmitter electronics become necessary, it is essential that the whole electronic stack is replaced. This comprises of all circuit boards in the electronic compartment and in the terminal compartment. The overall accuracy of the measurement up to the analogous outputs can only be guaranteed when all circuit boards are replaced. Only the control unit with the integrated memory for the calibrating data of the sensor shall remain with the device. Caution The complete stack is to be replaced with all of its printed circuit boards (with the exception for the display unit containing the memory module). This is particularly important for the explosion-proof transmitter. The specified precision of the electronics is only guaranteed if the complete stack is replaced. Page 10 of 122 OPERATING MANUAL TMU / UMC3 Heinrichs Messtechnik GmbH Maintenance Transmitter The transmitter is maintenance-free. We recommend cleaning the viewing-glass of the transmitter at regular intervals; check the enclosure for corrosion damages and the solid seat of the cable glands. Warning! In the event an enclosure lid O-ring gasket is damaged, humidity may enter the enclosure and cause damage to the internal electronic circuits. Indications of such are: Visible discolouration’s or condensation on the viewing-glass of the transmitter, corrosion damages to the enclosure Coriolis mass flow sensor The sensor is largely maintenance-free. When handled correctly its functionality will only be impaired by corrosion or deposits inside of the measuring tubes. Therefore, both should be implicitly avoided. Remove deposits in the tubes and in or around the splitter on a regularly basis by means of a suitably washing method. Failure to do so may result in a loss of measurement precision. Warning! In the event of a tube rupture, e.g. due to corrosion or damage, medium will leak into and fill the enclosures body, which can lead to subsequent damage to the external housing, particularly at high process pressures! OPERATING MANUAL TMU / UMC3 Page 11 of 122 Heinrichs Messtechnik GmbH 3. The TMU sensor Application domain of the TMU sensor The TMU sensor is intended for use solely for direct and continuous mass flow measurement of liquids and gases, irrespective of their conductivity, density, temperature, pressure, or viscosity. The sensor can be utilised for the direct and continuous mass flow measurement of chemical fluids, suspensions, molasses, paint, varnish, lacquer, pastes and similar materials. Mode of operation Measuring principle The Coriolis mass flowmeter is based on the principle whereby in a rotating system a force (known as the Coriolis force) is exerted on a mass at a rotation point that is moving towards or away from this point. FC 2 m System configuration The flowmeter consists of a sensor that is mounted in a pipe, and a transmitter (see Section 4.1 Application domain of the UMC3 transmitter on page 33), that can be directly mounted on the sensor or installed separately (e.g. on a wall). The transmitter oscillates the flow tubes in the sensor over an excitation coil and picks up, via the sensor coil, the measuring signal, which is proportional to the mass flow. After being temperature compensated, the measuring signal is converted into an analog output signal that is consistent with the measuring range setting. Acquisition Measured variables: Mass flow, Density, Temperature Calculated variables: Page 12 of 122 Volume flow OPERATING MANUAL TMU / UMC3 Heinrichs Messtechnik GmbH Performance characteristics of the TMU sensor Reference conditions Established flow profile Inlet section has to correspond to mounting length Control valves always positioned downstream Measurement is to be performed with a liquid containing no gas bubbles Flow tubes are to be kept clean at all times Process temperature is to be regulated as specified in Section 3.4.6, “Process conditions” on page 22 Process pressure is to be regulated as specified in Section 3.4.8, “Process pressure range” on page 23 Ambient temperature is to range from + 10 °C to + 30 °C (50 °F to 86 °F) Warm-up period: 15 minutes Standard calibration is to be performed at 20 %, 50 % and 100 % (two times each) High-frequency interference is to be regulated according to the EMC standards stated in section 9, “Declaration of Conformity” on page 119 TMU flow ranges Model Min. measuring range Max. measuring range kg/h [lbs/min] kg/h [lbs/min] kg/h [lbs/min] kg/h [lbs/min] 600 [22,0] 330 [12,1] 0,03 [0,001] 0,125 [0,005] Nominal (Dp=1bar) Zero point stability (of range) TMU-x008 60 [2,2] TMU-x010 250 [9,2] 2500 [91,9] 1150 [42,3] TMU-x012 800 [29,4] 8.000 [293,9] 3.650 [134,1] 0,4 [0,015] TMU-x015 1200 [44,1] 12000 [440,9] 5250 [192,9] 0,6 [0,022] TMU-x020 2.500 [91,9] 25.000 [918,6] 14.250 [523,6] 1,25 [0,046] TMU-x025 3000 [110,2] 30000 [1102,3] 20000 [734,9] 1,5 [0,055] TMU-x040 6000 [220,5] 60000 [2204,6] 55000 [2.020,9]* 3 [0,110] TMU-x050 20000 [734,9] 80000 [2939,4] 74000 [2.719,0] 4 [0,147] TMU-x080 25000 [918,6] 120000 [4409,2] 118000 [4.335,7]** 12 [0,4] TMU-x100 30000 [1102,3] 200000 [7348,6] 200000 [7.348,6]*** 20 [0,7] TMU-x150 60000 [2204,6] 460000 [16901,8] 460000 [16.901,8]*** 46 [1,7] TMU-x200 150000 [5511,5] 700000 [25720,2] TMU-x250 300000 [11022,9] 1500000 [55114,6] 1350000 [49.603,2] 150 [5,5] TMU-x300 400000 [14697,2] 2200000 [80834,8] 1900000 [69.811,9] * (Dp=0,87bar) ** (Dp=0,95bar) *** (Dp=0,93bar) **** (Dp=0,66bar) 220 [8,1] 700000 [25.720,2]**** 70 [2,6] Table 1: Flow ranges Reference conditions: in conformity with IEC 770: Temperature: 20 °C, relative humidity: 65 %, air pressure: 101.3 kPa Fluid: water OPERATING MANUAL TMU / UMC3 Page 13 of 122 Heinrichs Messtechnik GmbH Density measurement The attainable accuracy depends on the type of performed density calibration, selected during the ordering process. Note: Without calibration no density measurement is possible and the empty pipe recognition is not available. Density accuracy Model 3-Point 5-Point TMU-x008 5 g/l 2 g/l TMU-x010 5 g/l 2 g/l TMU-x012 5 g/l 1 g/l TMU-x015 5 g/l 1 g/l TMU-x020 5 g/l 1 g/l 5 g/l 1 g/l 5 g/l 1 g/l 5 g/l 2 g/l 5 g/l 2 g/l TMU-x100 5 g/l 2 g/l TMU-x150 5 g/l 2 g/l TMU-x200 5 g/l 2 g/l TMU-x250 5 g/l 2 g/l TMU-x300 5 g/l 2 g/l TMU-x025 TMU-x040 TMU-x050 TMU-x080 without Calibration No Density measurement possible Table 2: Density accuracy Page 14 of 122 OPERATING MANUAL TMU / UMC3 Heinrichs Messtechnik GmbH Accuracy Mass flow Fluids Accuracy TMU-x008 bis TMU-x050 ± 0.1 % of actual flow ± zero point stability (1) Accuracy TMU-x080 bis TMU-x300 ± 0.15 % of actual flow ± zero point stability (1) Repeatability error ± 0.05 % of actual flow (sensor with transmitter) ± ½ zero point Mass flow Gases Accuracy TMU-x008 bis TMU-x050 ± 0.5 % of actual flow ± zero point stability (1) Accuracy TMU-x080 bis TMU-x300 ± 0.5 % of actual flow ± zero point stability (1) Repeatability error ± 0.25 % of actual flow (sensor with transmitter) ± ½ zero point stability (1) stability (1) Additional measured values Volume flow ± 0.2 % of actual value + zero point stability Temperature ± 0.5 °C Hysteresis Not applicable Settling time 1 to 15 seconds Startup drift 15 minutes Long-term drift ± 0.02 % of upper-range value per year Influence of ambient temperature ± 0.005 % per K Influence of fluid temperature Compensated Influence of fluid pressure For fluids: too small to be relevant (1) Refer to section 3.3.2, “TMU flow ranges” for detailed information on flow ranges. Table 3: Measurement Deviation OPERATING MANUAL TMU / UMC3 Page 15 of 122 Heinrichs Messtechnik GmbH Pressure loss TMU Model Min. measuring range Max. measuring range TMU-x008 60 kg/h 600 kg/h TMU-x010 250 kg/h 2500 kg/h TMU-x012 800 kg/h 8000 kg/h TMU-x015 1200 kg/h 12000 kg/h TMU-x020 2500 kg/h 25000 kg/h TMU-x025 3000 kg/h 30000 kg/h TMU-x040 6000 kg/h 60000 kg/h TMU-x050 20000 kg/h 80000 kg/h TMU-x080 25000 kg/h 120000 kg/h TMU-x100 30000 kg/h 200000 kg/h TMU-x150 60000 kg/h 460000 kg/h TMU-x200 150000 kg/h 700000 kg/h TMU-x250 300000 kg/h 1500000 kg/h TMU-x300 400000 kg/h 2200000 kg/h Min. measuring range Max. measuring range TMU-x008 2,2 lbs/min 22,0 lbs/min TMU-x010 9,2 lbs/min 91,9 lbs/min TMU-x012 29,4 lbs/min 293,9 lbs/min TMU-x015 44,1 lbs/min 440,9 lbs/min TMU-x020 91,9 lbs/min 918,6 lbs/min TMU-x025 110,2 lbs/min 1102,3 lbs/min TMU-x040 220,5 lbs/min 2204,6 lbs/min TMU-x050 734,9 lbs/min 2939,4 lbs/min TMU-x080 918,6 lbs/min 4409,2 lbs/min TMU-x100 1102,3 lbs/min 7348,6 lbs/min TMU-x150 2204,6 lbs/min 16901,8 lbs/min TMU-x200 5511,5 lbs/min 25720,2 lbs/min TMU-x250 11022,9 lbs/min 55114,6 lbs/min TMU-x300 14697,2 lbs/min 80834,8 lbs/min Model Pressure loss [water (20°C), 1 mPas] 60 kg/h 0,03 bar 250 kg/h 0,05 bar 800 kg/h 0,05 bar 1200 kg/h 0,05 bar 2500 kg/h 0,04 bar 3000 kg/h 0,03 bar 6000 kg/h 0,01 bar 20000 kg/h 0,09 bar 25000 kg/h 0,05 bar 30000 kg/h 0,02 bar 60000 kg/h 0,02 bar 150000 kg/h 0,03 bar 300000 kg/h 0,05 bar 400000 kg/h 0,05 bar 150 kg/h 0,15 bar 625 kg/h 0,28 bar 2000 kg/h 0,29 bar 3000 kg/h 0,29 bar 6250 kg/h 0,21 bar 7500 kg/h 0,16 bar 15000 kg/h 0,06 bar 35000 kg/h 0,22 bar 48750 kg/h 0,17 bar 72500 kg/h 0,13 bar 160000 kg/h 0,12 bar 287500 kg/h 0,11 bar 600000 kg/h 0,21 bar 850000 kg/h 0,20 bar 300 kg/h 0,55 bar 1250 kg/h 1,02 bar 4000 kg/h 1,06 bar 6000 kg/h 1,08 bar 12500 kg/h 0,84 bar 15000 kg/h 0,62 bar 30000 kg/h 0,23 bar 50000 kg/h 0,49 bar 72500 kg/h 0,36 bar 115000 kg/h 0,31 bar 260000 kg/h 0,30 bar 425000 kg/h 0,25 bar 900000 kg/h 0,47 bar 1300000 kg/h 0,47 bar 450 kg/h 1,18 bar 1875 kg/h 2,20 bar 6000 kg/h 2,32 bar 9000 kg/h 2,38 bar 18750 kg/h 1,78 bar 22500 kg/h 1,38 bar 45000 kg/h 0,50 bar 65000 kg/h 0,73 bar 96250 kg/h 0,62 bar 157500 kg/h 0,58 bar 360000 kg/h 0,58 bar 562500 kg/h 0,43 bar 1200000 kg/h 0,87 bar 1750000 kg/h 0,85 bar 600 kg/h 2,01 bar 2500 kg/h 3,78 bar 8000 kg/h 4,02 bar 12000 kg/h 4,16 bar 25000 kg/h 3,29 bar 30000 kg/h 2,43 bar 60000 kg/h 0,89 bar 80000 kg/h 1,09 bar 120000 kg/h 0,95 bar 200000 kg/h 0,93 bar 460000 kg/h 0,93 bar 700000 kg/h 0,66 bar 1500000 kg/h 1,30 bar 2200000 kg/h 1,34 bar Pressure loss [water (20°C), 1 mPas] 2,2 lbs/min 0,03 bar 9,2 lbs/min 0,05 bar 29,4 lbs/min 0,05 bar 44,1 lbs/min 0,05 bar 91,9 lbs/min 0,04 bar 110,2 lbs/min 0,03 bar 220,5 lbs/min 0,01 bar 734,9 lbs/min 0,09 bar 918,6 lbs/min 0,05 bar 1102,3 lbs/min 0,02 bar 2204,6 lbs/min 0,02 bar 5511,5 lbs/min 0,03 bar 11022,9 lbs/min 0,05 bar 14697,2 lbs/min 0,05 bar 5,5 lbs/min 0,15 bar 23,0 lbs/min 0,28 bar 73,5 lbs/min 0,29 bar 110,2 lbs/min 0,29 bar 229,6 lbs/min 0,21 bar 275,6 lbs/min 0,16 bar 551,1 lbs/min 0,06 bar 1286,0 lbs/min 0,22 bar 1791,2 lbs/min 0,17 bar 2663,9 lbs/min 0,13 bar 5878,9 lbs/min 0,12 bar 10563,6 lbs/min 0,11 bar 22045,9 lbs/min 0,21 bar 31231,6 lbs/min 0,20 bar 11,0 lbs/min 0,55 bar 45,9 lbs/min 1,02 bar 147,0 lbs/min 1,06 bar 220,5 lbs/min 1,08 bar 459,3 lbs/min 0,84 bar 551,1 lbs/min 0,62 bar 1102,3 lbs/min 0,23 bar 1837,2 lbs/min 0,49 bar 2663,9 lbs/min 0,36 bar 4225,5 lbs/min 0,31 bar 9553,2 lbs/min 0,30 bar 15615,8 lbs/min 0,25 bar 33068,8 lbs/min 0,47 bar 47766,0 lbs/min 0,47 bar 16,5 lbs/min 1,18 bar 68,9 lbs/min 2,20 bar 220,5 lbs/min 2,32 bar 330,7 lbs/min 2,38 bar 688,9 lbs/min 1,78 bar 826,7 lbs/min 1,38 bar 1653,4 lbs/min 0,50 bar 2388,3 lbs/min 0,73 bar 3536,5 lbs/min 0,62 bar 5787,0 lbs/min 0,58 bar 13227,5 lbs/min 0,58 bar 20668,0 lbs/min 0,43 bar 44091,7 lbs/min 0,87 bar 64300,4 lbs/min 0,85 bar 22,0 lbs/min 2,01 bar 91,9 lbs/min 3,78 bar 293,9 lbs/min 4,02 bar 440,9 lbs/min 4,16 bar 918,6 lbs/min 3,29 bar 1102,3 lbs/min 2,43 bar 2204,6 lbs/min 0,89 bar 2939,4 lbs/min 1,09 bar 4409,2 lbs/min 0,95 bar 7348,6 lbs/min 0,93 bar 16901,8 lbs/min 0,93 bar 25720,2 lbs/min 0,66 bar 55114,6 lbs/min 1,30 bar 80834,8 lbs/min 1,34 bar Table 4: Pressure losses Page 16 of 122 OPERATING MANUAL TMU / UMC3 Heinrichs Messtechnik GmbH Environmental Conditions Ambient temperature − 40 °C to + 60 °C (-40 °F to 140 °F), as special version up to 80 °C (176 °F). Special cables and cable glands are required for temperatures below − 20 °C (-4 °F) and above +70 °C (158 °F). Storage temperature − 25 °C to + 60 °C (-13 °F to 140 °F), − 40 °C (-40°F) available as special version. Climatic category In conformity with IEC 654-1. Unsheltered class D locations with direct open-air climate. Ingress protection Sensor: IP 67 (NEMA 6), Transmitter: IP68 / 1 m for 24 hours (NEMA 6P) acc. to DIN EN 60529 with mounted and sufficiently tightened approved cable glands. OPERATING MANUAL TMU / UMC3 Page 17 of 122 Heinrichs Messtechnik GmbH Operating conditions Installation The sensor is to be protected, wherever possible, against valves, manifolds and similar fittings that generate turbulence. The sensor is to be installed in accordance with the following instructions. Diagram showing flowmeter installation Flowmeter installation: A = sensor, B = valve, C = pipe clamps and supports. The sensor is not to be used to support a pipe or other pipe components. Do not install the sensor in suspended pipes. Do not adjust the position of a pipe by pulling or grasping the sensor. Page 18 of 122 OPERATING MANUAL TMU / UMC3 Heinrichs Messtechnik GmbH Installation Orientation Without compromising its accuracy, the TMU can be installed and operated in various orientations. The following representations show the most common installation positions and provide tips on how the operator can prevent installation-related influences on the measurement. Standard installation position Installation position A Installation position B Installation position C OPERATING MANUAL TMU / UMC3 Page 19 of 122 Heinrichs Messtechnik GmbH Type of fluid Position Assessment Pure liquids Standard installation Self-draining flow tubes position Position A or B OK Position C Liquid residue remains in pipe Liquids containing Standard installation Self-draining flow tubes, gas bubbles do not accumulate in homogeneously position flowmeter dispersed gas Position A Not recommended owing to gas bubble accumulation in flowmeter Position B Gas bubbles may accumulate in the presence of low flow Position C No gas bubble accumulation in flowmeter, liquid residues velocities may remain in device after discharge Liquids containing Standard installation Self-draining flow tubes, no deposit formation substances that could position form deposits Position A OK Position B Substances in the liquid could form deposits at low flow velocities Position C Not recommended owing to presence in flowmeter of substances that could form deposits Liquids containing Standard installation Self-draining flow tubes, no accumulation of gases or homogeneously position substances that could form deposits Position A Not recommended owing to gas bubble accumulation in dispersed gas, which may contain substances that could Position B form deposits Position C flowmeter Gas bubbles or substances that could form deposits at low flow velocities Not recommended owing to presence in flowmeter of substances that could form deposits Gases that do not Standard installation form a condensate position, Gas, condensate- Standard installation Flow direction should be from top to bottom so that any Position A OK Position B Condensate might form in flowmeter Position C Not recommended owing to condensate accumulation in forming gas/liquid, Any of these installations positions can be used Position A, B or C position condensate that forms can flow out efficiently moisture flowmeter Page 20 of 122 OPERATING MANUAL TMU / UMC3 Heinrichs Messtechnik GmbH Slurries Standard installation Optimal installation position position Position A High density substances could accumulate in the flowmeter Position B Gas bubbles could accumulate Position C Gas bubbles or high density substances could accumulate in the flowmeter Table 5: Sensor Installation Orientations Caution: When mounted in the horizontal orientation (B), it is to be ensured that moisture or rain cannot accumulate on the top surface of the device. Pressure surges Pressure surges in a pipe could be provoked by a sudden decrease in flow caused by rapid closing of a valve or similar factors. This change in pressure can lead to negative-pressure downstream from a valve that has been closed rapidly and to outgassing. If the valve is mounted directly on the inlet section of the flowmeter, a gas bubble can form in the flow tube that can cause a measuring signal disturbance that would shift the zero point of the output signal. In extreme cases, a pressure surge could cause mechanical damage to the sensors and/or flow tube. Whenever possible, quick-closing valves should be mounted downstream from the sensor. If this is not feasible, such valves are to be mounted a minimum of 10 x DIA (Φ ) from the nearest sensor. Alternatively, valve closing speed can be reduced. Using the device with hazardous fluids The sealing technology used for the standard TMU mass flowmeter renders the device unsuitable for use with hazardous fluids. Only sensors that meet the standards for safety instruments and which are declared as such are suitable for use with hazardous fluids. In such sensors, a pressure-tight duct in the pathway between the sensor and transmitter prevents fluid from leaking out of a sensor in the event a sensor develops a defect. In the case of welded containments, a coloured liquid penetration test can be performed on the welds, or the first seam of the weld can be x-rayed. Alternatively, an internal pressure-monitoring device can be used to detect ruptured pipes. OPERATING MANUAL TMU / UMC3 Page 21 of 122 Heinrichs Messtechnik GmbH Vibration stability The sensors are insensitive to vibration; vibration stability has been validated in accordance with DIN IEC 68-2-6, for up to 1 g at 10 to 150 Hz. If pipe vibration is greater than 1 g in the 5-2000 Hz range, additional supports shall be mounted such as depicted in the following images. Such supports will prevent vibration from affecting the device’s mechanical configuration and/or measurement readings. The following drawings depict a recommended means of installation for sensors up to a nominal size of approx. DN 040 (2”). Image 1: Wallmounted supports Image 2: Floor-mounted supports Process conditions Process temperature − 40 °C to 220 °C (260 °C for short periods of time) / - 40 °F to 428 °F (500 °F for short periods of time). Rating plate inscription applies. Physical state Liquid product Gaseous product (maximum density 2 kg/l) (minimum density 0.002 kg/l in operating state) Viscosity 0.3 up to 50,000 mPas (0.3 to 50,000 cP) Gas content The use of products containing gases is not permitted for custody transfer operations. In other applications, the presence of gas will increase false readings. For the readings of products containing gas to be valid, small gas bubbles must be homogeneously distributed in the fluid. Large gas bubbles will automatically provoke extremely false readings and will shift the zero point. Thus, the extent to which readings are false is determined by the process conditions. A rule of thumb in this regard is as follows: A 1 % gas component will increase false readings by 1 %. The gas component is not to exceed 5 %. Page 22 of 122 OPERATING MANUAL TMU / UMC3 Heinrichs Messtechnik GmbH Process pressure range According to PN16 (Class 150) and PN40 (Class 300) etc. pressure ratings. Outlet pressure Outlet pressure must be greater than the vapor pressure Ps of the measured product. Connection to the transmitter 3.4.10.1 Integral mount configuration When the transmitter is mounted directly on the sensor, no cable connection between the two components is needed. This connection is assembled at the factory. 3.4.10.2 Remote mount configuration If the transmitter is not mounted directly on the sensor, installation regulations and applicable legal standards are to be adhered to. The maximum cable length is 200 m (approx. 650 ft). See Section 5.1.3 on page 46 for information regarding the connection and cable specifications. OPERATING MANUAL TMU / UMC3 Page 23 of 122 Heinrichs Messtechnik GmbH Construction details Dimensions and weight Standard Installation length: A Model Process connection TMU-x008 mm [inch] SW10 -- Process connection SW12 mm [inch] -- Process connection DN10 300 [11,8] 410 [16,1] 410 500 [19,7] TMU-x010 SW12 -- DN10 390 [15,4] DN15 DN25 TMU-x012 - -- DN15 490 [19,3] DN25 TMU-x015 TMU-x020 TMU-x025 TMU-x040 TMU-x050 TMU-x080 TMU-x100 TMU-x150 TMU-x200 - -- - -- - -- DN40 800 [31,5] DN40 DN50 DN50 600 [23,6] 500 [19,7] ¼" NPT (f) 320 [12,6] ½" NPT (f) 380 [15,0] ½" NPT (f) 460 [18,1] ½" NPT (f) 460 [18,1] Process connection mm [inch] Process connection mm [inch] ½" 150lb 300 [11,8] ½" 600lb 330 [13,0] ½" NPT (f) 320 [12,6] ½" 150lb 380 [15,0] ¾" 150lb 380 [15,0] ½" 600lb 390 [15,4] ¾" 600lb 390 [15,4] ¾" 150lb 480 [18,9] 1" 150lb 490 [19,3] ¾" 300lb 490 [19,3] 1" 300lb 500 [19,7] ½" 150lb 460 [18,1] ¾" 150lb 480 [18,9] ½" 600lb 460 [18,1] ¾" 600lb 500 [19,7] DN40 -- ¾" 150lb -- 1" 150lb DN50 -- ¾" 600lb -- 1" 600lb 675 [26,6] 1½" 600lb DN40 600 [23,6] DN50 DN80 -- 1½" 150lb --- ¾" 150lb 600 [23,6] 1" 150lb 650 [25,6] 1½" 150lb 650 [25,6] 600 [23,6] ¾" 600lb 600 [23,6] 1" 600lb 675 [26,6] 1½" 600lb 675 [26,6] 850 [33,5] 1½" 150lb 900 [35,4] 2" 150lb 900 [35,4] DN100 850 [33,5] 1½" 600lb 900 [35,4] 2" 600lb 900 [35,4] 3" 150lb 900 [35,4] 900 [35,4] 800 [31,5] DN80 850 [33,5] 1½" 150lb 900 [35,4] 2" 150lb 900 [35,4] 3" 150lb 900 [35,4] 4" 150lb 800 [31,5] DN100 850 [33,5] 1½" 600lb 900 [35,4] 2" 300lb 900 [35,4] 3" 600lb 900 [35,4] 4" 300lb 900 [35,4] 2" 150lb 1207 [47,5] 3" 150lb 1218 [48,0] 4" 150lb 1230 [48,4] 2" 600lb 1226 [48,3] 3" 600lb 1243 [48,9] 4" 300lb 1250 [49,2] 3" 150lb 1388 [54,6] 4" 150lb 1400 [55,1] 6" 150lb 1154 [45,4] 3" 600lb 1413 [55,6] 4" 300lb 1420 [55,9] 6" 300lb 1173 [46,2] 4" 150lb 1770 [69,7] 6" 150lb 1796 [70,7] 8" 150lb 1525 [60,0] 4" 300lb 1790 [70,5] 6" 300lb 1815 [71,5] 8" 300lb 1545 [60,8] 6" 150lb 2250 [88,6] 8" 150lb 2270 [89,4] 10" 150lb 1925 [75,8] 6" 300lb 2270 [89,4] 8" 300lb 2287 [90,0] 10" 300lb 1957 [77,0] 8" 150lb 2348 [92,4] 10" 150lb 2348 [92,4] 12" 150lb 1945 [76,6] 8" 300lb 2363 [93,0] 10" 300lb 2375 [93,5] 12" 300lb 1977 [77,8] 10" 150lb 2976 [117,2] 12" 150lb 2995 [117,9] 14" 150lb 3020 [118,9] 10" 300lb 3008 [118,4] 12" 300lb 3030 [119,3] 14" 300lb 3050 [120,1] 1726 [68,0] DN150 DN25 -- DN25 mm [inch] 800 [31,5] 1370 [53,9] DN100 DN25 500 [19,7] [16,1] Process connection DN50 1176 [46,3] DN80 DN15 mm [inch] 2184 [86,0] DN80 DN100 DN150 DN200 1196 [47,1] 1358 [53,5] 1732 [68,2] 2198 [86,5] DN100 DN150 DN200 DN300 1184 [46,6] 1090 [42,9] 1448 [57,0] 1864 [73,4] TMU-x250 DN200 2268 [89,3] DN250 2284 [89,9] DN300 1900 [74,8] TMU-x300 DN250 2913 [114,7] DN300 2925 [115,2] DN350 2933 [115,5] Other flanges on request Table 6: Standard Dimensions Meter dimensions: B Integrated mounted transmitter -40°C - 100°C -40°C - 150°C (-40°F to 212°F) (-40°F to 302°F) mm [inch] mm [inch] Remote mount transmitter -40°C - 100°C -40°C - 180°C -40°C - 260°C (-40°F to 212°F) (-40°F to 356°F) (-40°F to 500°F) mm [inch] mm [inch] mm [inch] C G mm [inch] mm [inch] TMU-x008 354 [13,9] 456 [18,0] 223 [8,8] 325 [12,8] 425 [16,7] 82 [3,2] 35 [1,4] TMU-x010 374 [14,7] 476 [18,7] 243 [9,6] 345 [13,6] 445 [17,5] 100 [3,9] 40 [1,6] TMU-x012 444 [17,5] 546 [21,5] 313 [12,3] 415 [16,3] 515 [20,3] 160 [6,3] 60 [2,4] TMU-x015 444 [17,5] 546 [21,5] 313 [12,3] 415 [16,3] 515 [20,3] 160 [6,3] 60 [2,4] TMU-x020 505 [19,9] 607 [23,9] 374 [14,7] 476 [18,7] 576 [22,7] 211 [8,3] 80 [3,1] TMU-x025 505 [19,9] 607 [23,9] 374 [14,7] 476 [18,7] 576 [22,7] 211 [8,3] 80 [3,1] TMU-x040 664 [26,1] 766 [30,2] 533 [21,0] 635 [25,0] 735 [28,9] 312 [12,3] 136 [5,4] TMU-x050 664 [26,1] 766 [30,2] 533 [21,0] 635 [25,0] 735 [28,9] 312 [12,3] 230 [9,1] TMU-x080 1241 [48,9] 1343 [52,9] 1138 [44,8] 1240 [48,8] 1340 [52,8] 800 [31,5] 250 [9,8] TMU-x100 1261 [49,6] 1363 [53,7] 1158 [45,6] 1260 [49,6] 1360 [53,5] 815 [32,1] 270 [10,6] TMU-x150 1591 [62,6] 1693 [66,7] 1488 [58,6] 1590 [62,6] 1690 [66,5] 1070 [42,1] 380 [15,0] TMU-x200 1751 [68,9] 1853 [73,0] 1648 [64,9] 1750 [68,9] 1850 [72,8] 1210 [47,6] 400 [15,7] TMU-x250 1891 [74,4] 1993 [78,5] 1788 [70,4] 1890 [74,4] 1990 [78,3] 1300 [51,2] 550 [21,7] TMU-x300 1896 [74,6] 1998 [78,7] 1793 [70,6] 1895 [74,6] 1995 [78,5] 1400 [55,1] 510 [20,1] Model Table 7: Process temperature dependant dimensions Page 24 of 122 OPERATING MANUAL TMU / UMC3 Heinrichs Messtechnik GmbH For further sensor dimensions, refer to the dimensions drawings in the following pages. Dimensions of heated versions: K mm [inch] L mm [inch] TMU-x008 80 [3,1] 48 [1,9] 62,5 [2,5] TMU-x010 120 [4,7] 58,6 [2,3] 65 [2,6] TMU-x012 160 [6,3] 95,8 [3,8] 75 [3,0] TMU-x015 160 [6,3] 95,8 [3,8] 75 [3,0] TMU-x020 210 [8,3] 124,3 [4,9] 85 [3,3] TMU-x025 210 [8,3] 124,3 [4,9] 85 [3,3] TMU-x040 300 [11,8] 181,8 [7,2] 113 [4,4] TMU-x050 300 [11,8] 181,8 [7,2] 113 [4,4] TMU-x080 800 [31,5] 875 [34,4] 250 [9,8] TMU-x100 600 [23,6] 785 [30,9] 270 [10,6] TMU-x150 1080 [42,5] 1190 [46,9] 325 [12,8] TMU-x200 1200 [47,2] 1330 [52,4] Model M mm [inch] 335 [13,2] Table 8: Dimensions of heated sensors Weight: Sensor Transmitter UMC4 kg [lbs] Model TMU-x008 approx. 2,8 [6,2] TMU-x010 approx. 3,6 [7,9] TMU-x012 approx. 5,4 [11,9] TMU-x015 approx. 5,5 [12,1] TMU-x020 approx. 12,7 [28,0] TMU-x025 approx. 13,0 [28,7] TMU-x040 approx. 46,0 [101,4] TMU-x050 approx. 48,0 [105,8] TMU-x080 approx. 200,0 [440,9] TMU-x100 approx. 250,0 [551,2] TMU-x150 approx. 470,0 [1036,2] TMU-x200 approx. 750 [1653,5] TMU-x250 approx. 850 [1873,9] TMU-x300 approx. 900 [1984,1] UMC4-RM kg [lbs] kg [lbs] 4,5 [9,9] 1,1 [2,4] Table 9: Sensor Weights In the sensor weights stated in Table 9, the flanges are not considered. The overall weight can only be stated once the sensor has been conclusively configured. OPERATING MANUAL TMU / UMC3 Page 25 of 122 Heinrichs Messtechnik GmbH Dimensions of the sensor types TMU 006 to TMU 050 Dimension drawings of the Standard version Integral mount configuration that is suitable for process temperatures up to 100 °C (212°F): For all the dimensions and weight, see Section 3.5.1 Dimensions and weight on page 24. Integral mount version up to 150 °C (302 °F) Integral mount configuration that is suitable for process temperatures up to 150 °C (302°F): For all the dimensions and weights, see Section 3.5.1 Dimensions and weight on page 24. Page 26 of 122 OPERATING MANUAL TMU / UMC3 Heinrichs Messtechnik GmbH Remote mount version dimension drawing Remote mount configuration with junction box that is suitable for process temperatures up to 100 °C (212 °F): For all the dimensions and weights, see Section 3.5.1 Dimensions and weight on page 24. Remote mount version dimension drawing up to 180 °C (356 °F) Remote mount configuration with junction box that is suitable for process temperatures up to 180 °C (356 °F): For all the dimensions and weights, see Section 3.5.1 Dimensions and weight on page 24. OPERATING MANUAL TMU / UMC3 Page 27 of 122 Heinrichs Messtechnik GmbH Remote mount version dimension drawing up to 260 °C (500 °F) Remote mount configuration with junction box that is suitable for process temperatures up to 260 °C (500 °F): For all the dimensions and weights, see Section 3.5.1 Dimensions and weight on page 24. Dimensions of the sensor types TMU 080 to TMU 300 Dimension drawings of the Standard version Integral mount configuration that is suitable for process temperatures up to 100 °C (212 °C): For all the dimensions and weights, see Section 3.5.1 Dimensions and weight on page 24. Page 28 of 122 OPERATING MANUAL TMU / UMC3 Heinrichs Messtechnik GmbH Integral mount configuration up to 180 °C (356°F) Integral mount configuration that is suitable for process temperatures up to 180 °C (356 °F): For all the dimensions and weights, see Section 3.5.1 Dimensions and weight on page 24. Remote mount version dimension drawing Remote mount configuration (with junction box) that is suitable for process temperature up to 100 °C (212 °F): For all the dimensions and weights, see Section 3.5.1 Dimensions and weight on page 24. Remote mount version dimension drawing up to 180 °C (356°F) OPERATING MANUAL TMU / UMC3 Page 29 of 122 Heinrichs Messtechnik GmbH Remote mount configuration (with junction box) that is suitable for process temperatures up to 180 °C (356°F): For all the dimensions and weights, see Section 3.5.1 Dimensions and weight on page 24. Remote mount version up to 260 °C (500°F) Remote mount configuration (with junction box) that is suitable for process temperatures up 260 °C (500 °F): For all the dimensions and weights, see Section 3.5.1 Dimensions and weight on page 24. Page 30 of 122 OPERATING MANUAL TMU / UMC3 Heinrichs Messtechnik GmbH Dimension drawings for sensors with heating Sensor types TMU 008 to TMU 050 Additional heater dimensions: For all the dimensions and weights, see Section 3.5.1 Dimensions and weight on page 24. Sensor types TMU 080 to TMU 300 Additional heater dimensions: For all the dimensions and weights, see Section 3.5.1 Dimensions and weight on page 24. OPERATING MANUAL TMU / UMC3 Page 31 of 122 Heinrichs Messtechnik GmbH Material Sensor housing: 1.4301 (304L) Flow tubes: 1.4404 (316Ti), Hastelloy or Tantalum Splitter: 1.4571 (316Ti) or Hastelloy Flange Connectors: 1.4571 (316Ti) or Hastelloy (with Tantalum sealing surface by Tantalum flow tubes) Other materials on request Page 32 of 122 OPERATING MANUAL TMU / UMC3 Heinrichs Messtechnik GmbH 4. UMC3 transmitter Application domain of the UMC3 transmitter The UMC3 transmitter (hereinafter referred to as UMC3) for use with TM, TME TMR, TMU, TM-SH and HPC Coriolis mass-flow sensors, is a programmable transmitter designed to captured and processes measurement data from its associated sensor for displaying on its built in display or for the transmission of measurement results via various interfaces. Via its BE2 control unit, the UMC3 can be customised for use to fit a variety of applications. Although basic configuration settings such as transmitter calibration are factory performed, other parameters such as those for measurement data processing, analysis, display and output are user definable. Mode of Operation The Coriolis mass flow meter works on the principle that in a rotating system a force (known as Coriolis force) is exerted on a mass at a rotation point that is moving towards or away from this point. Utilising a suitable sensor construction, this force can be exploited for the direct measurement of the mass flow. The UMC3 measures and evaluates signals received from sensors positioned on the flow tubes (see Section 3.2.1, “Measuring principle” on page 12). System configuration Transmitter: The UMC3 regulates the excitation of the sensor vibration system and processes the sensor signals. The standard model is equipped with two analogue, passive 4 to 20 mA outputs, an impulse or frequency output and a status output, and is enabled for digital data transfer via the HART ® protocol. Sensor: Coriolis sensors measure mass-flow, density and temperature of fluids or gases. They can be used to perform measurements with any liquid or gaseous product providing that the sensor material is suitable for the product to be measured. UMC3 performance characteristics Reference conditions In conformity with IEC 770. Temperature: 20 °C (68 °F), relative humidity: 65 %, air pressure: 101.3 kPa (14.7 psi). Measured error For measurement errors and zero point stability refer to the sensor data sheet in section 3.3.2, “TMU flow ranges” on page 13. Repeatability error 0.05 % of the actual value (Sensor with transmitter). For more details refer to the sensor data sheet or section 3.3.2, “TMU flow ranges” on page 13. Influence of ambient temperature Max. 0.05 % per 10 °C OPERATING MANUAL TMU / UMC3 Page 33 of 122 Heinrichs Messtechnik GmbH Operating conditions Installation conditions and cable glands The integral mount version of the UMC3 shall be installed in accordance with the sensor installation requirements stated in section 3.4.1, “Installation” on page 18. When selecting the position of installation, especially for the remote-mounted UMC3, ensure a vibrationfree mounting. Warning: Cable glands are not contained in the basic scope of supply. The operator is responsible for ensuring that cable glands or plugs according to the enclosures type of EX-protection and the provided threads are used. The enclosures thread type is stated on the transmitters rating plate. Caution: Where applicable, metalized cable gland must be used for the sensor / transmitter cable to ensure a sufficient conductive connection for the cable shield. (See section 5.1.3, “Sensor connection” on page 46). NPT cable glands The transmitter housing is available with either M20x1.5 or NPT ½“ threaded cable gland entries. For other threaded entries cable glands the manufacturer adds certified adapters. These adapters are mechanically fixed to the thread of the transmitter housing. Warning: Adapters mounted by the manufacturer may never be removed by the customer! In the event of a removal of these adapters, the protection class Ex-d can no longer be guaranteed. Page 34 of 122 OPERATING MANUAL TMU / UMC3 Heinrichs Messtechnik GmbH Environmental conditions Ambient temperature − 20 °C to + 60 °C (-4 °F to 140 °F), below 0 °C (32 °F) readability of the LC display may diminish. Storage temperature −25 °C to + 60 °C (-13 °F to 140 °F) Climatic category In conformity with IEC 654-1. Unsheltered class D locations with direct open-air climate. Vibration immunity The UMC3 is insensitive to moderate vibration; vibration stability has been validated in accordance with DIN IEC 68-2-6, for up to 1 g at 10 to 150 Hz. Ingress protection and separation Standard UMC3 enclosure, IP 65 (NEMA 5) Selectable Explosion-proof an Ex-db one- or a two-compartment enclosure, Ex-db and Ex-eb Terminals: The process terminals are situated at the back-end of the enclosure., behind the BE-2 control unit. Caution: Ingress protection IP 65 can only be guaranteed if suitable and sufficiently tightened cable glands or conduits are used. If the cable glands are not tightened sufficiently, water may leak into the terminal compartment of the enclosure and cause damage to the electronics. Caution: Particular care must be taken if the enclosures viewing window becomes fogged or discoloured, which may be an indication of moisture, water or product seeping through the wire sheath into the transmitter’s housing. Caution: Electromagnetic compatibility can be guaranteed only if the lids of the enclosure are securely tightened. Leaving the enclosure open may lead to electromagnetic disturbances. Warning In Ex hazardous areas, only sensors and transmitters marked as such on their rating plates may be used! OPERATING MANUAL TMU / UMC3 Page 35 of 122 Heinrichs Messtechnik GmbH Process conditions For detailed information on the process conditions and specifications, please refer to section 3.5, “Construction details”. When compact mounted, the process conditions can influence the operation of the transmitter if the manufactures installation and operational conditions are not abided to. Remote mounted transmitters are not affected by the prevailing process conditions of the sensor. Note: Compact-mounted transmitters are not available for all versions of sensors. DSB data memory module The replaceable plug and play memory module is mounted on a printed board and stores all sensor data such as sensor constants, model numbers, serial numbers, and so on. Consequently, the memory module is linked to the sensor and is attached to the transmitter housing with a nylon cord. If the transmitter is replaced, the memory module should be transferred to the new transmitter. When the flowmeter is started up, the device continues using the values stored in the memory module. Thus, the DSB memory module provides maximum safety and comfort when device components are replaced. Warning: When replacing the transmitter electronics, ensure that the applicable standards and regulations pertaining to electrical devices, device installation and process technology are abided to. The highly integrated electronic components may be damaged when exposed to ESD hazards. Only when installed in the transmitters enclosure are the electronics compliant to EMC standards. Page 36 of 122 OPERATING MANUAL TMU / UMC3 Heinrichs Messtechnik GmbH Exchange of the DSB Memory Module View in the electronic compartment, CPU-PCB; UMC3-30 Socket for DSB When the flow meter is powered up, the device continues using the values stored in the memory device. Thus, the DSB memory device provides maximum safety and comfort when device components are replaced. Due to the device specific parameters saved within, the memory devices are not arbitrarily interchangeable between identically constructed transmitters. Input measured variables Measured Values The UMC measures via the connected sensor the following variables: mass flow rate, temperature, density Note: Density and volume variables are not available for all sensor types. OPERATING MANUAL TMU / UMC3 Page 37 of 122 Heinrichs Messtechnik GmbH A fourth variable, the volume flow, is derived from the measured variables; mass flow rate and density. Measuring range The measuring range, which varies according to the used sensor, can be found in the relevant data sheet and in sections 3.3.2, “TMU flow ranges” and 3.3.3, “Density measurement” on page 14. The specified measuring range of the delivered sensor is also printed on the devices rating plate. Outputs Output circuits The signal output circuits of the UMC3 are configurable partly as passive and partly as active outputs. Passive outputs require an auxiliary power input for operation. The output circuits are segregated from the rest of the UMC3 circuitry. They are also galvanically isolated from each other as well as to ground. Analogue outputs: Current output 1: 2x 4 to 20 mA active current outputs Mass flow, volume flow, density, temperature (Output 1 superimposed with HART® protocol ) Current output 2: Mass flow, volume flow, density, temperature Refer to section 4.8.2, “Current outputs” on page 39 for connection advice and section 7.2.10, “CURRENT OUTPUTS functional class” on page 90 for programming of the current outputs. Page 38 of 122 OPERATING MANUAL TMU / UMC3 Heinrichs Messtechnik GmbH Binary outputs: 2x Binary outputs (NPN) Pulse output: Pulse duration: default value 50 ms adjustable range is 0.1 to 2000 ms Pulse-pause ratio is 1:1 as long as the set pulse duration is not exceeded. As a frequency output max. 1 kHz The UMC3 binary output 1 can be wired as a passive or an active output by inserting the JP10 plug-in jumpers on the UMC3-10 PCB according to the adjacent image. Additionally, for the active output the jumpers BR11 and BR12 must be closed. Pulse value: 1 Pulse/Unit The pulse value is settable in decade increments by a factor between 0.001 and 100.0 of the selected pulse unit, e.g. kg or m³. Status output: For: forward and reverse flow, MIN flow rate, MAX flow rate, MIN density, MAX density, MIN temp., MAX temp., Alarm Second pulse output (phase-shifted to Pulse1 by 90°). Refer to section 7.2.8, “PULSE OUTPUT functional class” on page 83 and 7.2.9, “STATUS functional class” on page 86 for programming of the binary outputs. Warning: For connection to, as well as the maximum electrical output parameters of the transmitter for use in potentially Explosive Atmospheres refer to the relevant type examination certificate or the applicable Ex-supplementary operating manual. Current outputs 4.8.2.1 Accuracy Maximal error of the current outputs is ±0.1 % of the actual reading + 0.05 % full scale flow. 4.8.2.2 Load Standard version: 500 ohms Explosion-proof version: 500 ohms HART minimum load: OPERATING MANUAL TMU / UMC3 250 ohms Page 39 of 122 Heinrichs Messtechnik GmbH 4.8.2.3 HART® A number of connection possibilities are available for HART® communication, with the condition that the loop resistance is less than the maximum load specified in Section 4.8.2, “Current outputs” on page 39. The HART® interface is connected via terminal 11 and 12 or 41 and 42 respectively. The minimum load impedance of 250 Ω must be adhered to. For information regarding operation of the transmitter using the HART hand-held terminal, see refer to the supplementary manual; ”UMC-HART_BA_20.01_en“. Communication via Siemens PDM® PDM® is the configuration software of Siemens that is used to operate HART ® or Profibus PA compatible devices. To connect a desktop or laptop computer to the UMC3, a HART® interface is required in addition to communication software such as PDM. The HART® interface, which has two connections, converts the levels of the RS 232 interface or USB interface into an FSK signal (frequency-shift keying). For further details see section 3.4.10, “Connection to the transmitter” on page 23 4.8.2.4 Damping The damping of the output signals is programmable from 1 to 60 seconds. The standard factory setting is 3 seconds. 4.8.2.5 Error indication An error in, or failure of the meter can be indicated via the current outputs or the status output. The current outputs can be set to a failure signal (alarm) of I < 3.8 mA or I > 22 mA. The status output can be configured as a make or break contact. 4.8.2.6 Low flow cut-off The low flow cut-off can be set to values between 0 and 20% via the menu. The set value is a percentual value of the upper-range setting. If the measured value is lower than the set cut-off, the flow rate will be set to 0.0 (kg/h). This results in the analogue output being set to 0/4 mA, and the pulse output will cease generating pulses. Page 40 of 122 OPERATING MANUAL TMU / UMC3 Heinrichs Messtechnik GmbH Construction details UMC3 The UMC3 with the SG1 field enclosure possesses a variety of mounting options, making it adaptable to available local circumstances. Mounting / Dimensions Horizontal pipe mounting Vertical pipe mounting OPERATING MANUAL TMU / UMC3 Page 41 of 122 Heinrichs Messtechnik GmbH Wall mounting 1. Mount pipe underlay to carrier. 3. Mount transmitter onto carrier. 2. Tighten U-bolt clamp around pipe and carrier. Weight Approx without mountings: 4.5 kg (9.9 lbs) (remote UMC3 transmitter) Material Enclosure: GK Al Si 12 MG wa, vor der Lackierung chromatisiert Mounting bracket: 2 mm thick sheet stainless steel / (6 mm with ships approval) Page 42 of 122 Chemically resistant paint. OPERATING MANUAL TMU / UMC3 Heinrichs Messtechnik GmbH 5. Electrical Connections UMC3 Mains connections and their protection classes Auxiliary power (1) 19 V to 36 V DC (nominal 24 V DC) 24 V AC + 5 %, − 20 % 50/60 Hz 90 V - 265 V AC Power input 7.5 VA Main fuse: 5x20 mm IEC 60127-2 50/60 Hz The mains fuse of the UMC3 can be found in the Ex-d electronic compartment on the middle PCB behind the power input connector. Main voltage rated Current rated voltage 90V ... 265V AC 400mAT 250V AC 24V AC 800 mAT 250V AC 19V ... 36V DC 800 mAT 250V AC breaking capacity 1500A / 250V AC 1500A / 250V AC 1500A / 250V AC Table 10: Fuse properties UMC3 Electronic stack Fuse Type: Little Fuse Series 0215.250 HXP Wiring diagrams Terminal Designation of the Power connections Transmitter Type UMC3 Pin designation L, N and PE Ex Type of protection Standard Ex ia Ex eb (Non Ex) - x x Table 11: Power Terminals Designation On DC Voltage devices, L represents the “+” and N the “-“ of the supply lines. Netzanschlussklemmen UMC3 OPERATING MANUAL TMU / UMC3 Page 43 of 122 Heinrichs Messtechnik GmbH The output terminals For connection in explosive environments, the output signals of the UMC3 are available in various-protection classes. The designations of the terminals varies depending on the ordered protection class and can be taken from the following table: Terminal Designation of the Signal Outputs Designation Current 1, 4 to 20mA with HART ® Current 1, 4 to 20mA (See Table 13Fehler! Verweisquelle konnte nicht Terminal designation and (Polarity) 11(-) and 12(+) Type of protection Ex-device Ex ia x 41(-) and 42(+) 13(-) and 14(+) Ex-eb Standard device (Non-Ex) x x x 43(-) and 44(+) x x gefunden werden. for Alternatives) Binary output 1 16(-) and 17(+) (passive pulse) 46(-) and 47(+) Binary output 1 15(-) and 18(+) (aktive pulse) 45(-) and 48(+) Binary output 2 (Status or 19(-) and 20(+) 2. Passive pulse outputs) Option: Binary output 3 (Status for Custody transfer) Option Profibus PA Control unit BE (connector) x x x x x 49(-) and 50(+) 33(-) and 34(+) x x x x 53(-) and 54(+) x x 39 (A) and 40 (B) x Shield, -, + x x Table 12: Signal Output Terminals Designation Page 44 of 122 OPERATING MANUAL TMU / UMC3 Heinrichs Messtechnik GmbH Alternative configurations for Current Output 2 Terminal designation Designation and (Polarity) Type of protection Ex-device Ex ia Standard device Ex-eb x (Non-Ex) Binary output 1 21(-) and 22(+) x (passive pulse) 51(-) and 52(+) Modbus RTU with RS 485 - IS 35(A) and 36(B) x x Modbus RTU 37(A) and 38(+) x x Profibus DP with RS 485 - IS 35(A-) and 36(B) X x Table 13: Alternative current output configuration Note: Field bus devices (Profibus PA or FF) are not outfitted with analog or impulse outputs. Control unit connector and communication interface terminals Signal output terminals Output Signals shown in Ex-ia type of protection OPERATING MANUAL TMU / UMC3 Page 45 of 122 Heinrichs Messtechnik GmbH Sensor connection The UMC3 is connected to the sensor via a special 10-cored cable, which in turn is connected to the terminals 1 to 10 of the enclosures terminal compartment. Wire designation of the sensor cable Type of protection Designation Terminal / Pin designation Non-Ex Ex ia (Standard) Sensor lines SENSOR1 + 1 x x SENSOR1 - 2 x x SENSOR2 + 3 x x SENSOR2 - 4 x x TIk- 5 x x Temperature sensor - 6 x x Temperature sensor + 7 x x TIk+ 8 x x EXCITER1 9 x x EXCITER2 10 x x Shield x x Shield Table 14: Wire designation of the sensor cable For the connection between the sensor and transmitter, one of the following cables are to be used: Non-explosion proof applications SLI2Y(ST)CY 5 x 2 x 0.5 mm² grey (max. 300 m) Explosion-proof applications SLI2Y(ST)CY 5 x 2 x 0.5 mm² blue (max. 300 m) (blue for explosion-proof applications, grey for non-explosion proof applications). Customer specific cable lengths can be ordered during the ordering process. Attention: Cables not certified by the manufacturer may impair the accuracy of the measurement as well as EMC compliance. Suitable alternative cables: SLI2Y (ST) C11YÖ 5 x 2 x 0.5 mm or SG [5(2 LiY 0.50)St]FStC11Y Page 46 of 122 OPERATING MANUAL TMU / UMC3 Heinrichs Messtechnik GmbH 5.1.3.1 Connection cable variant 1 When both sensor and transmitter are fitted with terminal boxes, the connection cable is prepared at both ends for the connection to the terminals and cable gland of the terminal box. Schirm / shield 10 rs / pink 9 gr / grey 8 sw / black 5 vio / violett 7 bl / blue 6 rt / red 4 ge / yellow 3 gn / green 2 ws / white 1 br / brown Outer shield Schirm / shield rs / pink - 10 gr / grey - 9 sw / black - 8 vio / violett - 5 bl / blue - 7 rt / red - 6 ge / yellow - 4 gn / green - 3 ws / white - 2 br / brown - 1 The outer shield is connected to the terminal box cable glands at both ends, The inner shields of the wire-pairs are connected to each other (drilled together) and connected to the “Schirm / Shield” terminal in the terminal box. 5.1.3.2 Connection cable variant 2 When the associated sensor is fitted with a connector, the connection cable is prepared with a pre-confectioned connector plug at one end, and wires for the connection to the terminals and cable gland of the of the UMC3 at the other end. Outer shield The outer cable shield is connected to the terminal box cable gland at one end, and the connector’s outer-case at the other end. The inner shields of the wire-pairs are twisted and crimped together and are to be connected to the “Schirm / Shield” terminal of the transmitter. Caution: The colours of the sensor’s wires in the terminal box may differ to the colours of the connection cable wires! Decisive for the connection is the numbers of the terminal in the terminal box and transmitter. OPERATING MANUAL TMU / UMC3 Page 47 of 122 Heinrichs Messtechnik GmbH UMC3 connection to the sensor For terminal assignment refer to section 5.1.3 “Sensor connection“ For advice on cable glands: See also 4.5.1, “Installation conditions and cable glands” on page 34. Page 48 of 122 OPERATING MANUAL TMU / UMC3 Heinrichs Messtechnik GmbH 6. Certificates and Approvals Conformity to CE Directives The measuring system complies with the legal requirements of the following directives: 2014/30/EU: Electromagnetic Compatibility Directive 2014/34/EU: ATEX Directive 2014/35/EU: Low Voltage Directive 2014/68/EU: Pressure Equipment Directive The attachment of the CE mark indicates that the device complies with the aforementioned directives. Refer to section 9 “Declaration of Conformity” on page 119 for detailed information. Explosion protection The transmitter and sensors are separately certified for use in explosive atmospheres. When designated for use in such atmospheres, it is essential that the Ex-supplement manual of the relevant device is obtained to supplement this manual. The Ex-supplement manual contains additional important information regarding installation in potentially explosive atmospheres. Certificate numbers EX Certification Type UMC3 TM/TMU/TME/TM-SH HPC ATEX (Europe) BVS 05 ATEX E021 X DMT 01 ATEX E149 X CML19 ATEX2096X IECEx (Int.) IECEx BVS 11.0094X IECEx BVS 11.0084X IECEx CML 19,0025X KCS (S. Korea) 12-KB4BO-0118X 12 KB4BO-0116X 19-KB4BO-0509X/-10X/-11X NEPSI (China) GYJ17-1167(8)X GYJ17-1166X N/A Table 15: Certifications Explosion Protection Type Approval certificates are available on our website www.heinrichs.eu, or upon request. Custody transfer applications The Combination UMC3/TMU possess an EU-Type certification according to the OIML Scheme for conformance to the following recommendations: Certificate numbers OIML Certification Type UMC3 TMU 015 to TMU200 Acc. to OIML R117 <------------------------GB-1659----------------------> Table 16: Certifications OIML The declaration of conformity certifying the Heinrichs Messtechnik UMC3 transmitter for custody transfer operations can be downloaded from our website at www.heinrichs.eu, or is available upon request. For further documentation, please contact Heinrichs Messtechnik sales or service department. Patents Device Patent Number HPC D863088, D862262 TMU Pending Table 17: Patents OPERATING MANUAL TMU / UMC3 Page 49 of 122 Heinrichs Messtechnik GmbH 7. Operation Control unit BE4 Introduction The UMC3 transmitter can be operated using control unit BE2, a desktop or laptop computer in conjunction with SensorPort software, or via HART® Communicator. In the following, transmitter operation and parameterization using control unit BE2 (normally integrated into the terminal compartment) are described. The control unit can also be connected to the transmitter using an intrinsically safe cable that is up to 200 m in length. This allows a point-of-use display to be installed in a control room so that readings, counter status and settings can be accessed ergonomically. Control Unit BE2 The BE2 Control unit of the UMC3 has an integrated alphanumeric display with two 16-character lines (format 16 x 60 mm). Measurement data and settings can be read directly from this display. The LCD display is designed for operation at temperatures ranging from − 20 °C to + 60 °C (-4° F to 140 °F) without incurring any damage. However, at freezing or near-freezing temperatures, the display becomes slow and readability of the measured values is reduced. At temperatures below − 10 C° (14 °F), only static values (parameter settings) can be displayed. At temperatures exceeding 60 C° (140 °F), contrast decreases substantially on the LCD and the liquid crystals can dry out. Page 50 of 122 OPERATING MANUAL TMU / UMC3 Heinrichs Messtechnik GmbH Operating modes The UMC3 can be operated in the following modes: 1. Display mode: In display mode, measured values can be displayed in various combinations and UMC3settings can also be displayed. Parameter settings cannot be changed in this mode. Display mode is the standard (default) operating mode when the device is powered up. 2. Programming mode: In programming mode, UMC3 parameters can be redefined. After entering the correct password, changes that are permissible for the customer (customer password) or all functions (service password for technicians) can be realized. Operator interface Functional classes are Legend displayed as headings beneath which displays and Headline parameters are shown in Main menu logical groups. Beneath this is the menu level, which lists all measured Functional class Functional class Functionial class Functionial class value displays or the headings for their underlying parameters (parameter level). Function with Function with numerical Input numerical Input Numerical Input 153.40 Parameter level All functional classes are interlinked horizontally, while Display Display Menu level subpoint all sub-menus that are assigned to a functional class are displayed beneath the relevant class. OPERATING MANUAL TMU / UMC3 Function valueFunction selected value from selected list from list Selection [no] ___________ no yes Page 51 of 122 Heinrichs Messtechnik GmbH The keys and their functions There are six keys available for navigating through the menus and amending settings. Caution: Using sharp or sharp-edged objects such as pencils or screwdrivers to press the keys may cause irreparable damage! Cursor keys: Using the cursor keys, the operator can change numerical values, give YES/NO answers and select parameters. Each key is assigned a symbol as stated in the following table: Descriptor Symbol Cursor key, arrow to the right Cursor key, arrow to the left Cursor key, arrow to the top Cursor key, arrow to the bottom Table 18: Key Assignment Control Unit Esc key: The “Esc” key allows you to cancel the current action. Pressing “Esc“ moves you to the next higher level. Pressing “Esc” twice moves you directly to the MEASURED VALUES functional class. ENTER key: Pressing the ““-key moves you from the menu level to the selected Sub-menu parameter level. All entries are acknowledged with the - key. Image 3: BE2 Control unit Push-button description Page 52 of 122 OPERATING MANUAL TMU / UMC3 Heinrichs Messtechnik GmbH Functional classes, functions and parameters Functional classes are written in all upper case letters (headings). The functions beneath each functional class are written in upper and lower case. The various functional classes and functions are describes in Section 7.2, “UMC3 transmitter function” starting on page 55. The lower line contains the following elements: - Informational texts - Alternative values - Numerical values (with dimensions, if applicable) - Error messages - YES/NO answers If the user attempts to modify values for any of these parameters without entering the required password, the message “Access denied” will be displayed (see also 7.1.2, “Operating modes” on page 51 and 7.1.5.3, “Passwords” on page 54). 7.1.5.1 Selection window/make a selection In the selection window, the first line of the LCD always contains the heading, while the second line displays the current setting. This setting is shown in square brackets if the system is in Programming mode. Function name [Selection] In Programming mode (see 7.1.2, “Operating modes” on page 51), i.e. after a password has been entered (see 7.1.5.3, “Passwords” on page 54), the operator can navigate to the desired setting by using the key or the key and the operator can then confirm your selection by pressing “ “. To retain the current setting, press “Esc”. OPERATING MANUAL TMU / UMC3 Page 53 of 122 Heinrichs Messtechnik GmbH 7.1.5.2 Input window/modify a value In the input window, the first line of the LCD always shows the heading, while the second line shows the current setting. Example: Function name -4,567 Unit These modifications can only be made in Programming mode (refer to 7.1.2, “Operating modes” on page 51), which means that a correct password (see 7.1.5.3, “Passwords” on page 54) must be entered. To move the cursor from one decimal place to the next, use the orkeys. To increase the value of the decimal place just under the cursor by “1,” use thekey, and use key to lower the number by 1. To change the minus and plus sign, place the cursor in front of the first digit. To confirm and apply the change, press “ “. To retain the current value, press “Esc”. 7.1.5.3 Passwords Programming mode is password protected. The customer password allows all changes to be made that are permissible for customers. This password can be changed when the device is first put into operation. Should the password be changed, retain the new password in a safe place. The UMC3 customer password in the device when delivered is 0002. The service password allows for modification of all UMC3 functions. This password is not given to customers. For further information on customer passwords, see Section 7.2.2, “PASSWORD functional class” on page 61. Page 54 of 122 OPERATING MANUAL TMU / UMC3 Heinrichs Messtechnik GmbH UMC3 transmitter functional classes The software functions of the UMC3 transmitter are divided into functional classes, are arrayed in a circle and can be navigated by using the orcursor keys. To go back to your starting point (the MEASURED VALUES functional class) press “Esc”. Function Overview (Main Menue UMC3) MEASURED VALUES SENSOR SETTINGS PASSWORD TRANSMITTER SETTINGS UMC3 COUNTER MEASUREMENT PROCESSING SELF-TEST SIMULATION FLOW CURRENT OUTPUT DENSITY STATUS TEMPERATURE PULSE OUTPUT In the following, all software functions that can be accessed using the customer password are described. Functions that are only accessible to the vendor (service functions) are not described in the present document. OPERATING MANUAL TMU / UMC3 Page 55 of 122 Heinrichs Messtechnik GmbH MEASURED VALUES functional class The MEASURED VALUES functional class contains all functions for displaying the measured values. MEASURED VALUES functional class MEASURED VALUES Mass flow (QM) Mass flow Counter (F) Volume flow (QV) Mass flow Density Counter forward (F) Mass flow Temperature Counter reverse (R) QV Counter (F) Density QV Density Temperature Tranmitter temperture 37.6 °C Elapsed time d h min Display mode start -up Raw values Page 56 of 122 Display mode [QM] _______________ QM QV Counter F Counter R Density Temperature QM + Counter F QM + Density QM + temperature QV + Counter F QV + Density Raw values OPERATING MANUAL TMU / UMC3 Heinrichs Messtechnik GmbH 7.2.1.1 Mass flow After selecting the Mass flow function, the following will be displayed: Mass flow XXX.X kg/h The LCD shows the current mass flow. The operator can define the display unit in the FLOW functional class using the Mass flow QM unit function. 7.2.1.2 Volume flow After selecting the Volume flow function, the following will be displayed: Volume flow XXX.X m³/h Volume flow can only be displayed if density measurement has been calibrated and activated. Otherwise, an error message is displayed. The operator can define the display unit in the FLOW functional class using the Volume flow QV unit function. 7.2.1.3 Counter forward After selecting the Counter forward function, the current reading of the forward flow counter will be displayed: Counter forward XXXXXXXX.XX kg The operator can define the display unit in the COUNTERS functional class using the Unit of counters function. 7.2.1.4 Counter reverse After selecting the Counter reverse function, the current reading of the reverse flow counter will be displayed: Counter reverse XXXXXXXX.XX kg The operator can define the display unit in the COUNTERS functional class using the Unit of counters function. OPERATING MANUAL TMU / UMC3 Page 57 of 122 Heinrichs Messtechnik GmbH 7.2.1.5 Density Depending on the settings in the DENSITY functional class, the process or reference density will be displayed. Density can only be displayed if the sensor is suitable for density measurement and has been calibrated accordingly. Density XXX.X g/l The operator can define the display unit in the DENSITY functional class using the Density unit function. 7.2.1.6 Temperature After selecting the Temperature function, the following will be displayed: Temperature XXX,XX °C The LCD shows the current temperature of the measured fluid in degrees Celsius, Fahrenheit or Kelvin. 7.2.1.7 Elapsed time The LCD shows the operating time that has elapsed in d(ays), h(ours) and min(utes) since the system was initialized and commissioned by the vendor: Elapsed time 256 d 18 h 06 min 7.2.1.8 Mass flow + Counter forward After selecting the Mass flow + Counter forward function, the current mass flow will be displayed in the first line of the LCD: XXX.X kg/h XXXXXXXX.XX kg The second line shows the value of the counter forward. The operator can define the display unit in the FLOW functional class using the Mass flow QM unit function and the counter unit using the Unit of counters function in the COUNTERS functional class. Page 58 of 122 OPERATING MANUAL TMU / UMC3 Heinrichs Messtechnik GmbH 7.2.1.9 Mass flow + Density After selecting the Mass flow + Density function, the following will be displayed: XXX.X kg/h XXX.X g/cm³ The first line of the LCD shows the current mass flow and the second the density of the measured fluid. You define the display unit in the FLOW functional class using the Mass flow QM unit function and the density unit using the Density unit function in the DENSITY functional class. 7.2.1.10 Mass flow + Temperature After selecting the Mass flow + Temperature function, the following will be displayed: XXX.X kg/h XXX °C The first line of the LCD shows the current mass flow and the second line the temperature of the measured fluid. You define the display unit in the FLOW functional class using the Mass flow QM unit function. 7.2.1.11 Volume flow + Counter forward After selecting the Volume flow + Counter forward function, the current mass flow will be displayed in the first line of the LCD: XXX.X m³/h XXXXXXXX.XX m³ The second line shows the value of the counter forward. The operator can define the display unit in the FLOW functional class using the Volume flow QV unit function and the counter unit using the Unit of counters function in the COUNTERS functional class. 7.2.1.12 Volume flow + Density After selecting the Volume flow + Density function, the following will be displayed: XXX.X m³/h XXX.X g/cm³ The first line of the LCD shows the current volume flow and the second line the density of the measured fluid. The operator can define the display unit in the FLOW functional class using the Volume flow QM unit function and the unit for density measurement in the DENSITY functional class using the Density unit function. OPERATING MANUAL TMU / UMC3 Page 59 of 122 Heinrichs Messtechnik GmbH 7.2.1.13 Display transmitter’s temperature Shows actual measured temperature inside transmitter housing. Transmitter’s temperature 32.4 °C³ Temperature unit is always °C. 7.2.1.14 Display mode during startup By choosing the Display mode during startup function the operator can define the default display. After the operator switched the device on and did not touch any keys for a longer period of time, the defined default display will be shown: Display mode [QM] The current set display mode will be displayed and can be changed by toggling the arrow keys. One of the following default displays can be selected: QM (Mass flow) QV (Volume flow) Counter f(orward) Counter r(everse) Density Temperature QM + Counter f QM + Density QM + Temperature QV + Counter f QV + Density and Raw values Pressing the “” key confirms the entry 7.2.1.15 Raw values The “Raw values display” supports fault diagnosis and trouble shooting. Please inform our service department about the clear text error messages and the contents of this “Raw values display.” xxx.xxx fff.ffff ttt.tttt eee.aaa The displayed values have the following meaning: xxx.xxx: Measure for the phase displacement between the sensor signals. ttt.ttt: fff.ffff: Indicates the measured sensor temperature. Indicates the current oscillation frequency of the system. eee.aaa: Indicates the value of the excitation current (eee) and the sensor voltage (aaa). Page 60 of 122 OPERATING MANUAL TMU / UMC3 Heinrichs Messtechnik GmbH PASSWORD functional class The PASSWORD functional class is comprised of the functions for entering and changing the customer password and entering the service password. To cancel the current action, press “Esc“. PASSWORD functional class PASSWORD 7.2.2.1 Customer password Password ? 0000 Change customer password Enter New password 0000 Service password Password ? 0000 Customer password After selecting the Customer password function and pressing “ “, the following will be displayed: Password? 0000 The numbers 0000 are displayed and can be changed by toggling the arrow keys as description in section 7.1.5.2, “Input window/modify a value”. Pressing the ““- key verifies the password. OPERATING MANUAL TMU / UMC3 Page 61 of 122 Heinrichs Messtechnik GmbH If the entered password is correct, the following message will be displayed: Password valid If the entered password is incorrect, the following message will be displayed: Password invalid The customer default password upon delivered is 0002. A valid customer password allows all software parameter changes to be made that are permissible for customers. After the operator switched the device off or did not touch any keys for about 15 minutes, the authorization to change settings related to password entry will automatically be cancelled. If the operator does not enter a valid password, all settings can be displayed but not changed. Parameter changes via HART or Profibus PA may be carried out any time without entering password. 7.2.2.2 Change customer password After entering a valid customer password, you may change the existing password and enter a new one. After selecting the Change customer password function and pressing “ “, the following will be displayed. Enter New password 0000 The numbers 0000 are displayed and can be changed by toggling the arrow keys as description in section 7.1.5.2, “Input window/modify a value”. Pressing the “” key confirms the new password. Note: Press “ “ to confirm and save the new password. Ensure that you entered the desired password. A copy of the password should be kept in a safe place. Reactivation of a transmitter at the vendor’s site due to a lost password is not part of our warranty. 7.2.2.3 Service password You do not need the service password for setting the functions necessary for operation. The service password is reserved for service technicians and not provided to customers. Correct settings are essential for proper operation of the device (e.g. parameterization and calibration values). Page 62 of 122 OPERATING MANUAL TMU / UMC3 Heinrichs Messtechnik GmbH COUNTER functional class The COUNTERS functional class is comprised of the following functions: COUNTERS functional class COUNTERS Unit of counters Accumulation of: [kg] _________________ g kg t m³ cm³ l USG UKG USB lbs shton lton ft³ acft oz floz xxQM xxQV Reset counters Reset counters ? [no] ________________ no yes To change the current settings, enter the customer password. Otherwise, the settings can only be displayed but not changed. To cancel the current action, press “Esc”. OPERATING MANUAL TMU / UMC3 Page 63 of 122 Heinrichs Messtechnik GmbH 7.2.3.1 Unit of counters After choosing the Unit of counters function and pressing “”, the current forward and reverse counter unit will be displayed: Accumulation of: [kg] By toggling the arrow keys one of the following units can be selected. Mass units: g, kg, t, lbs, shton, lton and oz Volume units: Programmable mass unit: m³, cm³, l, USG, UKG, USB, ft³, acf and floz Programmable volume unit: xxQV. xxQM, Pressing the “” key confirms the entered unit. The valence of the programmable units are defined by the settings of the flow units described in sections 7.2.5.2, “Factor mass flow QM programmable unit” on page 69 and 7.2.5.8, “Factor volume flow QV programmable unit” on page 72. When the unit is changed, the counters will automatically be reset to 0.00. The volume unit only makes sense if the sensor has been calibrated for density measurement. Press “” to confirm and save the selection. Forward and reverse counters will now show the selected unit. 7.2.3.2 Reset counters To reset the totalizing counters, you need to toggle to [yes]. Forward and reverse counters will be reset at the same time (0.00). Reset counters [no] By pressing “Esc” or toggling to [no] the operator can cancel the current action without changing the counter readings. Pressing the “” key confirms the selection. Page 64 of 122 OPERATING MANUAL TMU / UMC3 Heinrichs Messtechnik GmbH MEASUREMENT PROCESSING functional class The MEASUREMENT PROCESSING functional class is comprised of all functions that affect the processing of the measured values. To change the current settings, enter the customer password. Otherwise, the settings can only be displayed but not changed. To cancel the current action, press “Esc”. MEASUREMENT PROCESSING functional class MEASUREMENT PROCESSING OPERATING MANUAL TMU / UMC3 Damping Damping 03 s Low flow cut-off Low flow cut-off 01 % Low flow cut -off hysteresis Low flow cut -off Hysteresis 01 % Zeropoint calibration x.xxx kg/h cal. ? [no] _________________ no yes Page 65 of 122 Heinrichs Messtechnik GmbH 7.2.4.1 Damping The damping value is intended to dampen abrupt flow rate changes or disturbances. It affects the measured value display and the current and pulse outputs. It can be set in intervals of 1 second from 1 to 60 seconds. After choosing the Damping value function and pressing “ “, the following selection field will be displayed: Damping 03 s The current damping value will be displayed and can be changed by toggling the arrow keys. Pressing the “” key confirms the entry. 7.2.4.2 Low flow cut-off The value for low flow cut-off (low flow volume) is a limiting value stated as a percentage that relates to the upper-range value of the flow rate. If the volume drops below this value (e.g. leakage), the displayed value and the current outputs will be set to “ZERO.” The value for low flow cut-off can be set from 0 to 20 % in 1-percent increments. After choosing the Low flow cut-off function and pressing “ “, the following selection field will be displayed: Low flow cut-off 00 % The low flow volume will be displayed and can be changed by toggling the arrow keys . After setting the new low flow volume, Pressing the “” key confirms the entry. For devices used in custody transfer operations, you need to deactivate the low flow cut-off function, i.e. to set this value to 0 %. 7.2.4.3 Low flow cut-off hysteresis The hysteresis of the low flow volume is the flow rate expressed as a percentage of the upper range value by which the volume must fall below or surpass the set low flow volume in order to activate or deactivate the function. The hysteresis of the low flow volume can be set in 1-percent increments from 0 to 10 %. After selecting the Low flow cut-off hysteresis function and pressing “ “, the following selection field will be displayed: Low flow cut-off Hysteresis 00 % The current hysteresis will be displayed and can be changed by toggling the arrow keys. Pressing the “” key confirms the entry. Page 66 of 122 OPERATING MANUAL TMU / UMC3 Heinrichs Messtechnik GmbH 7.2.4.4 Zero point calibration Using the Zero point calibration function the operator can recalibrate the zero point of your meter in the measuring system. Zero point calibration is to be realized after any installation procedure or after any type of work has been performed on in the pipes near the sensor. Caution: It is important that this function is only performed when certain that the medium in the sensor is not moving (flowing). Otherwise, the subsequently measured flow rates will provide an incorrect zero-point. The sensor may be completely empty or filled with medium. A partially filled sensor or a fluid containing air bubbles will lead to an incorrect zero point calibration. Note: Calibrating a sensor filled with a fluid is preferable than calibrating with empty tubes! After choosing the Zero point calibration function and pressing “ “, the current remaining flow will be displayed: QM = 0,00 kg/h cal. ? [no] The operator can toggle between [yes] and [no]. Entering [yes] initiates a new zero point calibration. After setting the new value, press “ “ to confirm your entry. OPERATING MANUAL TMU / UMC3 Page 67 of 122 Heinrichs Messtechnik GmbH FLOW functional class The FLOW functional class is comprised of functions that affect lower- and upper-range values and the processing of the measured flow rates. In Programming mode (see 7.1.2, “Operating modes”), i.e. after a password has been entered (see 7.1.5.3, “Passwords” and 7.2.2, “PASSWORD functional class”), the operator can change the settings regarding flow. To cancel the current action, press “Esc”. FLOW functional class FLOW Mass flow QM unit Page 68 of 122 Mass flow in [kg/h] _________________ kg / s kg / min kg / h t/h g / min lbs / s lbs /min lbs / h shton / h lton / h kd/d t/s t/min t/d g/s g/h g/d lbs/d st/min ston/d lt/min lton/d oz/s oz/min oz/h oz/d xx/s xx/min xx/h xx/d Mass flow limit hysteresis Mass flow limit hysteresis 01 % Volume flow in [l / h] ________________ Volume flow unit QV m³ / h l/ h l / min l/s USG / h USG / min USG / s UKG / h UKG / min UKG / s USB / d MG / d m³ / s cm³/min ft³ / min acft / s cm³/min cm³/s cm³/h m³/min m³/d ft³/s ft³/d USB/s USB/min USB/h floz/s floz/min floz/h xx/s xx/min xx/h xx/d Factor QM prog. unit F = 001.00 kg mass flow QM range QM Range = 100% 00120.00 kg/h Mass flow QM limit MIN Mass flow limit MIN = 10 % Factor QV prog. unit F = 001.00 l Mass flow QM limit MAX Mass flow limit MAX = 90 % Volume flow QV range QV Range = 100 % 0120.00 l/h OPERATING MANUAL TMU / UMC3 Heinrichs Messtechnik GmbH A valid password is required to allow the change of settings in this menu. Without a valid password, the setting may be viewed but not amended. All initiated actions can be terminated by pressing the “Esc” key. 7.2.5.1 Mass flow QM unit Using this function, the operator can define the physical unit for all display functions, limit values and the upper-range value of mass flow. After choosing the Mass flow QM unit function and pressing “”, the following selection field will be displayed: Mass flow QM unit [kg/h] By toggling the arrow keys one of the following units can be selected: kg/s, kg/min, kg/h, kg/d, t/s, t/min, t/h,t/d, g/s, g/min, g/h, g/d, lbs/s, lbs/min, lbs/h,lbs/d, shton/min, shton/h, shton/d, lton/h, lton/min, lton/d, oz(s, oz/min, oz/h, oz/d, xx/s, xx/min, xx/h, xx/d (programmable mass flow unit) Press “” to confirm and save the selection. A conversion factor can be entered as a substitute for a not available mass flow unit as described in the afterfollowing chapter 7.2.5.2, “Factor mass flow QM programmable unit” on page 69. In this case the unity xx is selected into combination with the desired time unit. 7.2.5.2 Factor mass flow QM programmable unit To display another mass flow unity than one of the predefined standard units a factor can be entered for the conversion of the reading. F = 001.0 kg The factor always refers to the unity of kg. A new factor can be entered by toggling the arrow keys. Pressing the “” key confirms the entry. OPERATING MANUAL TMU / UMC3 Page 69 of 122 Heinrichs Messtechnik GmbH 7.2.5.3 Mass flow QM range This function allows the operator to set the upper-range value for mass flow. The upper-range value takes on the unit defined using the Mass flow unit function. The upper-range value will scale the current and frequency outputs assigned to mass flow. After choosing the Mass flow QM range function and pressing “”, the following selection field will be displayed: QM range=100% XXXXX.XX kg/h The current QM-range value for mass flow is displayed and can be changed by toggling the arrow keys. Pressing the “” key confirms the entry. 7.2.5.4 Mass flow QM limit MIN The MIN limiting value for mass flow can be evaluated via the status output. You enter the value as a percentage of the set upper-range value. If the mass flow is lower than that limit value, the status output will be set in case the corresponding assignment has been made. If the alarm function has also been activated for the assigned current output, the applied current will change to < 3.2 mA or > 20.5 mA / 22 mA. After choosing the Mass flow QM limit MIN function and pressing “”, the following selection field will be displayed: Mass flow limit MIN = 10 % The current MIN flow limit value for mass flow will be displayed and can be changed by toggling the arrow keys. Pressing the “” key confirms the entry. 7.2.5.5 Mass flow QM limit MAX The MAX limiting value for mass flow can be evaluated via the status output. You enter the value as a percentage of the set upper-range value. If the mass flow surpasses this limit value, the status output will be set in case the corresponding assignment has been made. If the alarm function has also been activated for the assigned current output, the applied current will change to < 3.2 mA or > 20.5 mA / 22 mA. After choosing the Mass flow QM limit MAX function and pressing “”, the following selection field will be displayed: Mass flow limit MAX = 90 % The current MAX flow limit value for mass flow will be displayed and can be changed by toggling the arrow keys. Pressing the “” key confirms the entry. Page 70 of 122 OPERATING MANUAL TMU / UMC3 Heinrichs Messtechnik GmbH 7.2.5.6 Mass flow QM limit hysteresis The hysteresis of the QM limiting values is the flow rate in percent based on the upper-range value and indicates the value which must fall below or surpass the set limiting values in order to activate or deactivate the function. The hysteresis of the QM limiting values can be set in 1-percent increments from 0 to 10 %. After choosing the Mass flow QM limit hysteresis function and pressing “”, the following selection field will be displayed: Mass flow limit Hysteresis 00 % The current hysteresis value will be displayed and can be changed by toggling the arrow keys. Confirm the entry with “”. 7.2.5.7 Volume flow QV unit This function allows the operator to define the physical unit for all display functions and the upper-range value for volume flow. After choosing the “Volume flow QV unit” function and pressing “”, the following selection field will be displayed: Volume flow QV unit in [m³/h] One of the following units can be selected: m³/d, m³/h, m³/min, m³/s, cm³/h, cm³/min,cm³/s l/h, l/min, l/s, USG/h, USG/min, USG/s, UKG/h, UKG/min, UKG/s USB/d, USB/h, USB/min, USB/s, MG/d ft³/d, ft³/min, ft³/s acft/s floz/h, floz/min, floz/s xx/h, xx/min, xx/h. Press “” to confirm and save the selection. A conversion factor can be entered as a substitute for a not available mass flow unit as described in the afterfollowing chapter 7.2.5.8, “Factor volume flow QV programmable unit” on page 72. In this case the unity xx is selected into combination with the desired time unit. OPERATING MANUAL TMU / UMC3 Page 71 of 122 Heinrichs Messtechnik GmbH 7.2.5.8 Factor volume flow QV programmable unit To display another volume flow unit than one of the predefined standard units a factor can be entered for the conversion of the reading. F = 001.0 l The factor always refers to the unit of l. The Factor value for volume flow will be displayed and can be changed by toggling the arrow keys. Pressing the “” key confirms the entry. 7.2.5.9 Volume flow QV range This function allows the operator to set the upper-range value for volume flow. The upper-range value takes on the unit defined using the Volume flow QV unit function. After choosing the Volume flow QV range function and pressing “”, the following selection field will be displayed: QV range=100 % XXXXX.XX m³/h The current upper-range value for volume flow will be displayed and can be changed by toggling the arrow keys. Pressing the “” key confirms the entry. Output and display of the measured value is only possible for mass flowmeters for which received a density calibration. Page 72 of 122 OPERATING MANUAL TMU / UMC3 Heinrichs Messtechnik GmbH DENSITY functional class The functional class DENSITY is comprised of the functions that affect the lower- and the upper-range value and the processing of the measured density values. The additional service functions regarding density calibration will not be described in these instructions. DENSITY functional class DENSITY Density measurement on/off Measurement [on] ________________ on off fixed Density unit Density in [g / l] _______________ kg / l g/l g / cm³ lbs / ft³ lbs / USG kg/m³ lb/USB xxx Density limit for empty pipe Pipe emty below 0500 g/l Fixed density setting Fixed density 0998.1 g/l Display ref./ Process dens. Display of [Process density] ________________ Reference density Process density Factor density progr. unit F =0998 g/l Ref.-density Temp. coeff. Temp.coeff. +00.000 E-5/K Density lower range val Density 0 % = 0600 g/l Ref.-density Ref. temperature Ref. temperature 015.00 °C Density upper range val Density 100 % = 1100 g/l Ref.-density operat. pressure operat. pressure 001.000 bar Density limit MIN Density MIN = 0979.0 g/l Calibr. density hot medium Frequency / temp. measure [no] _________________ yes no Density limit MAX Density MAX = 1200.0 g/l Measured. Values hot medium 060.50°C 166.409 Hz Rho= 0994.1 g/l Density limit Hyst.= 000.5 g/l Finish calibration of density Calculate? [no] ______________ yes no Density limit hysteresis OPERATING MANUAL TMU / UMC3 Page 73 of 122 Heinrichs Messtechnik GmbH 7.2.6.1 Density measurement on/off This function allows the operator to activate density measurement. After selecting the Density measurement on/off function, press “” to display the following selection field: Measurement [on] The operator can choose between the following settings: on density measurement is switched on off density measurement is switched off fixed density measurement is switched off; a fixed replacement value will be displayed and used for calculating the volume flow To confirm and apply the selection, press “”. If density measurement is switched on and the message “Density not calibrated” is displayed, no density calibration was carried out by the vendor! Note: Density measurement can only be activated if density calibration has been performed. If no density calibration has been performed, the density and volume flow values will be set to “0.0” in the MEASURED VALUES functional class and the message “Density unknown” will be displayed. 7.2.6.2 Density unit This function allows the operator to define the physical unit for all display functions and the density lower- and upper-range value. After selecting the Density unit function, press “” to display the following selection field: Density unit [g/l] The operator can choose between the following units: g/l, kg/m³ kg/l g/cm³ lbs/ft³ lbs/USG, lbs/USB xxx Press “” to confirm and apply the selection. A conversion factor can be entered as a substitute for a not available density as described in the after-following section 7.2.6.3, “Factor programmable density unit” on page 75. Page 74 of 122 OPERATING MANUAL TMU / UMC3 Heinrichs Messtechnik GmbH 7.2.6.3 Factor programmable density unit To display another density unity than one of the predefined standard units a factor can be entered for the conversion of the reading. F = 0998.0 g/l The factor always refers to the unity of g/l. The factor value for density will be displayed and can be changed by toggling the arrow keys. Pressing the “” key confirms the entry. 7.2.6.4 Density lower-range value This function allows the operator to define the lower-range value for density measurement in the selected unit. If density is equal or below this value, the assigned current output will be set to its initial value of 0/4 mA. After selecting the Density lower-range value function, press “” to display the following selection field: Density 0 % = XXXXX g/l The current lower-range value will be displayed and can be changed by toggling the arrow keys. Confirm the entry with “”. 7.2.6.5 Density upper-range value This function allows the operator to define the upper-range value for density measurement in the selected unit. For this density, the assigned current output will be set 20 mA. The applied current of the current output assigned to the density value is linearly interpolated based on the ratio between the measured value and the difference between lower- and upper-range value. After selecting the Density upper-range value function, press “” to display the following selection field: Density 100 % = XXXXX g/l The current upper-range value will be displayed and can be changed by toggling the arrow keys. Pressing the “” key confirms the entry. OPERATING MANUAL TMU / UMC3 Page 75 of 122 Heinrichs Messtechnik GmbH 7.2.6.6 Density limit MIN The MIN limiting value for density can be evaluated via the status output and thus triggers an external alarm. This value is entered as an absolute value in the unit defined using the Density unit function. After selecting the Density limit MIN function, press “” to display the following selection field: Density limit MIN = 0000.0 g/l The current MIN limiting value will be displayed and can be changed by toggling the arrow keys. Pressing the “” key confirms the entry. 7.2.6.7 Density limit MAX The MAX limiting value for density can be evaluated via the status output. This value is entered as an absolute value in the unit defined using the Density unit function. After selecting the Density limit MAX function, press “” to display the following selection field: Density limit MAX = 0000.0 g/l The current MAX limiting value will be displayed and can be changed by toggling the arrow keys. Pressing the “” key confirms the entry. 7.2.6.8 Density limit hysteresis The hysteresis of the density limiting values indicates the absolute density value in the unit defined using Density unit function. The measured density must fall below or surpass the set limiting values by the set hysteresis value in order to activate or deactivate the function. After selecting the Density limit hysteresis function, press “” to display the following selection field: Density limit Hysteresis 000.0 g/l The current limit hysteresis value will be displayed and can be changed by toggling the arrow keys. Pressing the “” key confirms the entry. Page 76 of 122 OPERATING MANUAL TMU / UMC3 Heinrichs Messtechnik GmbH 7.2.6.9 Density limit for empty pipe If the measured density or the fixed value falls below this limiting value, the message “Empty pipe” will be displayed, and an alarm will be triggered. Press “” to display the following selection field: Pipe empty below 0500.0 g/l The current limiting value will be displayed and can be changed by toggling the arrow keys. Pressing the “” key confirms the entry. 7.2.6.10 Fixed density If the operator selected the fixed option described in Section 7.2.6.1, “Density measurement on/off” on page 74, density measurement will be switched off. The replacement value defined in the following selection field will be displayed. Press “” to display the following selection field: Fixed density 0998.1 g/l The current fixed density will be displayed and can be changed by toggling the arrow keys. Pressing the “” key confirms the entry. The density unit can be defined for all settings and displays as described in Section 7.2.6.2, “Density unit” on page 74. 7.2.6.11 Reference/process density display When measuring density in a mass flowmeter, usually process density is displayed. Process density is the density of the fluid at the measured temperature. Reference density can also be displayed as an option. In this case the measured process density will be converted based on a reference temperature. To do so, the reference temperature, the volume temperature coefficient of the fluid and the pressure at reference density (for gases) must be known and have been programmed. Volume measurement also depends on this setting. If “Process density” is set, the measured volume flow will be displayed. If “Reference density” is set, a volume standardized to the reference density will be displayed. Display of [Process density] The current operating mode for density measurement will be displayed and can be changed between the two modes by toggling the arrow keys. Pressing the “” key confirms the entry. OPERATING MANUAL TMU / UMC3 Page 77 of 122 Heinrichs Messtechnik GmbH 7.2.6.12 Temperature coefficient In order to calculate the reference density using the process density, the temperature coefficient of the fluid density must be known. In order to improve the resolution and facilitate data entry, the unit of the temperature coefficient is set to 10 -5 1/K. Temp. coeffic. 00.00 E-5/K The current density temperature coefficient value in 10 -5 1/K will be displayed and can be changed between the two modes by toggling the arrow keys. Pressing the “” key confirms the entry. 7.2.6.13 Reference temperature In order to calculate the reference density, the temperature to which the density relates is needed. The temperature for fuel oil usually is 15 °C. Ref. temperature 015.00 °C The reference temperature will be displayed in °C and can be changed by toggling the arrow keys. Pressing the “” key confirms the entry. 7.2.6.14 Operating pressure This function has been prepared for the consideration of gas equations for the measurement of reference density and volume for gases. In this software version, it will not be used for calculations. operat. pressure 001.00 bar The current value process pressure will be displayed in bar and can be changed by toggling the arrow keys. Pressing the “” key confirms the entry. Page 78 of 122 OPERATING MANUAL TMU / UMC3 Heinrichs Messtechnik GmbH 7.2.6.15 Density calibration hot medium A single point density calibration can be made with a suitable mass flow sensor by the operator. The procedure is described in detail in chapter 7.3, “Density calibration” at page 110. With this function the necessary measurement of the resonant frequency and the medium temperature is made. The sensor must be filled with a liquid medium. At a temperature of e.g. 60 °C hot water can be used as harmless medium or for optimal results the process medium under normal operating conditions. Frequency/temp. measure? [no] After selecting [yes] with the arrow keys, press “” to execute the measurement. 7.2.6.16 Measured values hot medium The values of the function “Density calibration hot medium” above are displayed in the upper line. Pressing 2 times the green “” confirms them without any change. Afterwards the density of the measured medium has to be entered as reference in the lower line. 60.50°C 166.409 Hz Rho = 0994,1 g/l The density is always entered in the unit g/l (equivalently too kg/m³) and if required can be amended by toggling the arrow keys. Pressing the “” key confirms the entry. 7.2.6.17 Finish density calibration In order to finalise and store the density calibration by both preceding functions it is necessary to complete some internal calculations. Calculate? [no] by toggling the arrow keys switch the displayed option to “yes” and press “”. The reference values for the density measurement are then calculated and saved. Furthermore, to activate density measurement the density measurement must be activated as described in section 7.2.6.1, “Density measurement on/off” on page 74. OPERATING MANUAL TMU / UMC3 Page 79 of 122 Heinrichs Messtechnik GmbH TEMPERATURE functional class The TEMPERATURE functional class is comprised of the functions that affect the lower- and the upper-range value and the processing of the measured temperature. The additional service functions shall not be described in this manual. Modifications can only be made in Programming mode (see 7.1.2 Operating modes), which means that a correct password (see 7.1.5.3, “Passwords” and 7.2.2, “PASSWORD functional class”) must be entered. TEMPERATURE functional class TEMPERATURE Page 80 of 122 Temperature unit Temperature in [°C] _____________ °C °F K Temperature lower range val. Temperature 0% = - 010 °C Temperature upper range val. Temperature 100% = + 100 °C Temperature limit MIN MIN. temperature - 050 °C Temperature limit MAX MAX. temperature +250 °C Max. measured temperature permissible +250 °C measured +197°C OPERATING MANUAL TMU / UMC3 Heinrichs Messtechnik GmbH 7.2.7.1 Temperature unit This function allows the operator to set the unit for temperature measurement. Press “” to display the following selection field: Temperature in [°C] The set unit will be displayed and can be changed by toggling the arrow keys. Pressing the “” key confirms the entry. All display windows, measuring ranges and limiting values refer to the selected unit. 7.2.7.2 Temperature lower-range value This function allows the operator to define the lower-range value for temperature measurement. Lower temperatures will set the assigned current output to the minimum value of 0/4 mA. The temperature is entered in the set temperature unit. After selecting the Temperature lower-range value function, press “” to display the following selection field: Temperature 0% = + 005 °C The current lower-range value for temperature measurement will be displayed and can be changed by toggling the arrow keys. Pressing the “” key confirms the entry. 7.2.7.3 Temperature upper-range value This function allows the operator to define the upper-range value for temperature measurement. For this temperature, the assigned current output will be set to the upper-range value of 20 mA. The applied current of the current output assigned to the temperature value is linearly interpolated based on the ratio of the measured value to the difference between lower- and upper-range value. The temperature is entered in the set temperature unit. After selecting the Temperature upper-range value function, press “” to display the following selection field: Temperature 100 % = +090 °C The current upper-range value for temperature measurement will be displayed and can be changed by toggling the arrow keys. Pressing the “” key confirms the entry. OPERATING MANUAL TMU / UMC3 Page 81 of 122 Heinrichs Messtechnik GmbH 7.2.7.4 Temperature limit MIN The MIN limiting value for temperature can be evaluated via the status output. This value is entered in the set temperature unit. After selecting the Temperature limit MIN function, press “” to display the following selection field: MIN temperature -010 °C The current MIN limiting value will be displayed and can be changed by toggling the arrow keys. If the measured value falls below the limiting value, the “Alarm” status message will be displayed. Pressing the “” key confirms the entry. 7.2.7.5 Temperature limit MAX The MAX limiting value for temperature can be evaluated via the status output. This value is entered in the set temperature unit. After selecting the Temperature limit MAX function, press “” to display the following selection field MAX temperature + 250 °C The current MAX limiting value will be displayed and can be changed by toggling the arrow keys. If the measured value falls below the limiting value, the “Alarm” status message will be displayed. Pressing the “” key confirms the entry. 7.2.7.6 Max. measured temperature After selecting this display, the largest measured temperature will be displayed. For comparison, the set maximum limiting value will be displayed in the first line. permissible +250 °C measured +197 °C This value cannot be reset since it stores the maximum measured process temperature. Page 82 of 122 OPERATING MANUAL TMU / UMC3 Heinrichs Messtechnik GmbH PULSE OUTPUT functional class The PULSE OUTPUT functional class is comprised of the functions regarding the pulse output. PULSE OUTPUT functional class PULSE OUTPUT OPERATING MANUAL TMU / UMC3 Pulse or frequency output Output of [Pulses] _______________ Pulses Frequncy Pulse output unit Accumulation of 1.0 kg ______________ g kg t m³ cm³ l USG UKG USB lbs ston lton ft³ acft oz flox xxQM xxQV Pulse value 1 pulse per [1.0] unit ________________ 0.001 0.01 0.1 1.0 10.0 100.0 Pulse width Pulse width 0050.0 ms Page 83 of 122 Heinrichs Messtechnik GmbH 7.2.8.1 Pulse or frequency output The Pulse or frequency output function allows the operator to define whether pulses per represent a unit of flow or a frequency between 0 and 1 kHz that represents an analogue output over the measuring range. After selecting the frequency setting, the maximum frequency of 1 kHz will be generated when the upperrange value for mass or volume flow is reached (depending on the selected pulse unit). If the flow rate falls below the low flow volume, the actual frequency is 0 Hz. After selecting the pulse setting, pulse value and unit the transmitter will determine the number of pulses per flow volume. When choosing a combination of these settings that cannot be fulfilled in real time for the upperrange value (e.g. the number of pulses per time unit cannot be generated due to the pulse width which is too large), the error message “Pulse width too large” or “Inconsistent parameter” will be displayed. Press “” to display the current setting: Output of [Pulses] The current setting will be displayed and can be changed by toggling the arrow keys. Pressing the “” key confirms the entry. 7.2.8.2 Pulse output unit This function allows the operator to define the unit to be counted. After selecting the Pulse output unit function, press “” to display the following selection field: Accumulation of 1.0 kg The current output unit will be displayed and can be changed by toggling the arrow keys. the operator can choose between the following units: Mass units: o Volume units o m³, cm³, l, USG, UKG, USB, ft³, acft, floz progr. mass unit: o g, kg, t, lbs, ston, lton, oz xxQM prog. volume unit o xxQV Pressing the “” key confirms the entry. The valency of the programmable units are defined by the settings of the flow units described in sections 7.2.5.2, “Factor mass flow QM programmable unit” on page 69 and 7.2.5.8, “Factor volume flow QV programmable unit” on page 72. Page 84 of 122 OPERATING MANUAL TMU / UMC3 Heinrichs Messtechnik GmbH 7.2.8.3 Pulse value This function allows the operator to define how many pulses will be output per unit counted. After selecting the Pulse value function, press “” to display the current unit: 1 pulse per [1.0] unit The current Pulse value will be displayed and can be changed by toggling the arrow keys. The operator can choose between the pulse values: 0.001, 0.01, 0.1, 1.0, 10.0, 100.0 Pressing the “” key confirms the entry. 7.2.8.4 Pulse width This function allows the operator to change the width of the output pulse to be output. If the pulse width is too large for the actual pulse number, it will be reduced automatically. In this case the warning “Pulse output saturated” will be displayed. After selecting the Pulse width function, press “” to display the following selection field: Pulse width 0050.0 ms The current pulse width will be displayed and can be changed by toggling the arrow keys. Pressing the “” key confirms the entry. The maximum output frequency can be calculated using the following formula: f 1 _ 1000 Hz 2 * pulse width[ms ] If connecting to electrical counter relays, we recommend pulse widths greater than 4 ms; for electromechanical counter relays the preset value should be 50 ms. OPERATING MANUAL TMU / UMC3 Page 85 of 122 Heinrichs Messtechnik GmbH STATUS functional class The functional class STATUS is comprised of the functions for setting the status output. STATUS functional class STATUS Status output active state Output active [closed] _________________ closed open Status output 1 assignment Output 1 assigned to [Alarm] ________________ Forw. flow Rev. flow MIN QM MAX QM MIN density MAX density Alarm IMP2 90° Status output 2 assignment Output 2 assigned to [not avail.] ________________ Forw. flow Rev. flow MIN QM MAX QM MIN density MAX density Alarm not avail. Binary input assignment Page 86 of 122 Input assig. to [not avail.] ________________ counter = 0! set zero! clr. errors not avail. only custody transfer no standard only custody transfer no standard OPERATING MANUAL TMU / UMC3 Heinrichs Messtechnik GmbH 7.2.9.1 Status output active state The status output can be compared to an electrical relay that can function as make or break contact. For safetyrelevant applications, the operator will choose the break contact setting so that a power failure or failure of the electronics can be detected like an alarm. In standard applications, the output is used as make contact. The Status output state active state function allows the operator to define the behaviour of the status output. Status output active [closed] The current active state will be displayed and can be changed by toggling the arrow keys. The operator can choose between the following settings: closed open Pressing the “” key confirms the entry. 7.2.9.2 Status output 1 assignment This function allows the operator to define to which event the status output is to be assigned. The most general assignment is the alarm assignment because all set limiting values and the self-test function are then monitored via the status output. After selecting the Status output assignment function, press “” to display the current assignment. Output 1 assigned to [Alarm] The current assignment will be displayed and can be changed by toggling the arrow keys. The operator can choose between the following settings: Flow direction recognition o Forward flow o Reverse flow Limiting values: o o MAX QM o MIN density o MAX density All limiting values and error detection o MIN QM Alarm Pulse output 2 for custody transfer operations o IMP2 90°, Pressing the “” key confirms the entry. When selecting the IMP2 90° setting, a second pulse output will be realised via the status output that can be used for custody transfer operations. OPERATING MANUAL TMU / UMC3 Page 87 of 122 Heinrichs Messtechnik GmbH 7.2.9.3 Status output 2 assignment Instead of current output 2 a second status output may be selected for custody transfer operations. It has the same assignment possibilities as status output 1. However, it cannot be used as a pulse output. After selecting the Status output assignment function, press “” to display the current assignment. Output 2 assigned to [not available] The current assignment will be displayed and can be changed by toggling the arrow keys. The operator can choose between the following settings: Standard setting o Flow direction recognition: o o Not available Forward flow Reverse flow Limiting values o MIN QM o MAX QM o MIN density o MAX density All limiting values and error detection o Alarm Pressing the “” key confirms the entry. 7.2.9.4 Binary input assignment For the custody transfer operations version, instead of current output 2 there is an additional input available for connecting an external push-button. This push-button is assigned the following functions: o Pressing the button for a short moment: display test o Pressing the button for more than 5 seconds: error reset Input assigned to: [[Reset error] The push-button may be assigned other functions for non-custody transfer operations. Page 88 of 122 OPERATING MANUAL TMU / UMC3 Heinrichs Messtechnik GmbH After selecting the Input is released function, press to display the current assignment. Input assigned to [Not available] According to the description in Section 13.4.3.1 Selection window/make a selection, one of the following assignments can be selected: Standard setting: o Not available Others: o Counters = 0, i.e. reset counters to zero. o Zero point, i.e. carry out zero point calibration o Reset error, i.e. acknowledge error messages OPERATING MANUAL TMU / UMC3 Page 89 of 122 Heinrichs Messtechnik GmbH CURRENT OUTPUTS functional class The CURRENT OUTPUT functional class allows the operator to perform the settings for the current outputs of the transmitter. CURRENT OUTPUTS functional class CURRENT OUTPUTS Page 90 of 122 Curr. output I1 0/4 - 20 mA Curr. output I1 [4 - 21,6mA] _______________ 0 - 21,6 mA 4 - 21,6 mA 4 - 20,5 mA Curr. output I1 alarm I1: alarm [>22mA] _______________ <3.8mA >22 mA not used Curr. output I1 assignment I1 assigned to [Mass flow.] ______________ Mass flow. Volume flow. Density Temperature Curr. output I2 0/4 - 20 mA Curr. output I2 [4 - 21,6mA] _______________ 0 - 21,6 mA 4 - 21,6 mA 4 - 20,5 mA Curr. output I2 alarm I2: alarm [not used] _______________ <3.8mA >22 mA not used Curr. output I2 assignment I2 assigned to [Temperature] ______________ not used Mass flow Volume flow Density Temperature using HART: I1 always 4 - 20,5mA or 4 - 21,6mA using HART: standard I1: mass flow OPERATING MANUAL TMU / UMC3 Heinrichs Messtechnik GmbH 7.2.10.1 Current output I1 4 to 20 mA The “Current output I1 4 to 20 mA” function allows the operator to define the range in which the current output is to be operated. Press “” to display the current setting. Current output I1 [4] – 21.6 mA The current assignment will be displayed and can be changed by toggling the arrow keys. The operator can choose between the settings: 0 – 21.6 mA largest resolution / No HART® communication possible 4 – 20.5 mA follows the NAMUR recommendation 4 – 21.6 mA standard settings Pressing the “” key confirms the entry. The following diagram displays the impacts of the selected setting: Current output 25,000 mA Output current 20,000 mA 15,000 mA 10,000 mA 5,000 mA ,000 mA 0% 20% 40% 60% 80% 100% 120% Measured value 0 - 20 (21,6) mA 4 - 20,5 mA NAMUR 4 - 21,6 mA Standard Figure 1: Current Output as NAMUR or Standard OPERATING MANUAL TMU / UMC3 Page 91 of 122 Heinrichs Messtechnik GmbH 7.2.10.2 Current output I1 alarm This function allows the operator to define the state taken on by the current output when a state of alarm is detected. This information can be analysed in the control system. Press “” to display the current setting: I1 : alarm [>22mA] The current assignment will be displayed and can be changed by toggling the arrow keys. The operator can choose between the following settings: not used no alarm function > 22 mA current rise in the case of an alarm < 3.8 mA current reduction in the case of an alarm Pressing the “” key confirms the entry 7.2.10.3 Current output I1 assignment This function allows the operator to define the measured value to be output as an analogue signal via current output I1. When devices with HART® communication capabilities are used, current output I1 is usually assigned to mass flow. Press “” to display the current setting. I1 assigned to [Mass flow] The current assignment will be displayed and can be changed by toggling the arrow keys. The operator can choose between the following settings: Mass flow Volume flow Density Temperature Pressing the “” key confirms the entry Page 92 of 122 OPERATING MANUAL TMU / UMC3 Heinrichs Messtechnik GmbH 7.2.10.4 Current output I2 0/4 to 20 mA The “Current output I2 0/4 to 20 mA” function allows the operator to define the range in which the current output is to be operated. Press “” to display the current setting. Current output I2 [4] – 21.6 mA The current assignment will be displayed and can be changed by toggling the arrow keys. The operator can choose between the following settings: 0 – 21.6 mA largest resolution 4 – 21.6 mA standard settings 4 – 20.5 mA follows the NAMUR recommendation Pressing the “” key confirms the entry 7.2.10.5 Current output I2 alarm This function allows the operator to define the state taken on by the current output when a state of alarm is detected. This information can be analysed in the control system. Press “” to display the current setting. I2 : alarm [not used] The current assignment will be displayed and can be changed by toggling the arrow keys. The operator can choose between the following settings: not used > 22 mA < 3.8 mA no alarm function current rise in the case of an alarm current reduction in the case of an alarm Pressing the “” key confirms the entry. OPERATING MANUAL TMU / UMC3 Page 93 of 122 Heinrichs Messtechnik GmbH 7.2.10.6 Current output I2 assignment This function allows the operator to define the measured value to be output as an analogue signal via current output I2. Press “” to display the current setting. I2 assigned to [Temperature] The current assignment will be displayed and can be changed by toggling the arrow keys. The operator can choose between the following settings: Mass flow Volume flow Density Temperature not available (in this case the vendor setting must not be changed) Pressing the “” key confirms the entry. Page 94 of 122 OPERATING MANUAL TMU / UMC3 Heinrichs Messtechnik GmbH SIMULATION functional class The functional class SIMULATION is comprised of the functions for simulating the outputs. If simulation is activated, all output signals will be generated based on the selected type of simulation. The peripherals connected to the device can be tested without a flowing product. Simulation will be deactivated automatically if the operator switched the device off or did not touch any control unit keys for about 10 minutes. Simulation can also be activated and controlled via HART ® commands. SIMULATION functional class SIMULATION Simulation on / off Simulation [off] _________________ on off Simulation direct / QMabs Simulation [direct] _______________ direct QM, D, T Simulation QMabs Set QMabs +0900.000 kg/h Simulation density Set density 0500.000 g/l Simulation temperature OPERATING MANUAL TMU / UMC3 Simulation status output Status output [on] _________________ on off Simulation pulse output Set frequency 0009.0 Hz Simulation curr. output I1 Set I1 I1 = 12.00 mA Simulation curr. output I2 Set I2 I2 = 12.00 mA Set temperature +090 °C Page 95 of 122 Heinrichs Messtechnik GmbH 7.2.11.1 Simulation on/off The Simulation on/off function allows the operator to activate or deactivate simulation. If simulation is activated, all output signals will be generated based on the selected type of simulation. The peripherals connected to the device can be tested without a flowing product. Press “ ” to display the current status. Simulation [off] The current setting will be displayed and can be changed by toggling the arrow keys. The operator can toggle between “on” and “off.” Pressing the “” key confirms the entry. Note: Simulation will be deactivated automatically if the operator switches the device off or does not touch any control unit keys for approximately 10 minutes. 7.2.11.2 Direct simulation This function allows the operator to define whether simulation is comprised of the measurement of the three physical values mass flow, density and temperature or whether the outputs will be set directly. Press “” to display the selected type of simulation. Simulation [direct] The current setting will be displayed and can be changed by toggling the arrow keys. The operator can choose between the following settings: Direct pulse and current outputs are programmed directly QM, D, T a measurement is simulated Pressing the “” key confirms the entry. If “direct” simulation is activated, any output will perform based on the settings described in Section 7.2.11.4, “Direct simulation of outputs”. It is therefore recommended that the settings be defined before starting simulation. They can then be purposefully changed during simulation. The status of the outputs during measured value simulation based on the setting “QM, D, T” depends on the selected simulation values of these three variables, the measuring range settings and the assignment of the outputs. If, for example, the pulse output is assigned to volume measurement, it will be affected by all three simulation values at the same time [V ≈ QM (T) / D (T)]. Page 96 of 122 OPERATING MANUAL TMU / UMC3 Heinrichs Messtechnik GmbH 7.2.11.3 Measured value simulation If the operator selected the setting “QM, D, T” described in Section 7.2.11.2 on page 96, the following three possible settings will affect the output behaviour during measured value simulation, where all measured values are simulated at the same time. 7.2.11.3.1 Simulation mass flow QM abs In order to simulate mass flow, the operator can define a “measured value.” The flow rates will be simulated in both directions. All outputs will perform based on the simulated measured value. Set QM abs ±0900.0 kg/h The current value will be displayed and can be changed by toggling the arrow keys. Pressing the “” key confirms the entry. 7.2.11.3.2 Density simulation In order to simulate density/volume measurement, the operator can define a “density measured value.” If volume measurement is assigned to an output, it will change depending on mass flow and density simulation. All outputs will perform based on the simulated measured value. Set density 0500.0 g/l The current value will be displayed and can be changed by toggling the arrow keys. Pressing the “” key confirms the entry. 7.2.11.3.3 Temperature measurement simulation In order to simulate a temperature, the operator can define a “measured value.” All outputs will perform based on the simulated measured value. Set temperature +090 °C The current value will be displayed and can be changed by toggling the arrow keys. Pressing the “” key confirms the entry. OPERATING MANUAL TMU / UMC3 Page 97 of 122 Heinrichs Messtechnik GmbH 7.2.11.4 Direct simulation of outputs If the operator selected the setting “Direct simulation” described in Section 7.2.11.2, “Direct simulation” on page 96, the following four possible settings will affect the output behaviour during measured value simulation, where all measured values are simulated at the same time. 7.2.11.4.1 Status output simulation The Status output simulation function allows the operator to purposefully activate the status output. Press “” to display the current state. Status output [off] The current setting will be displayed and can be changed by toggling the arrow keys The operator can toggle between “on” and “off”. Pressing the “” key confirms the entry. 7.2.11.4.2 Pulse output simulation The Pulse output simulation function allows the operator to define a frequency to be assigned to the pulse output. After selecting this function and pressing “”, the following selection field will be displayed: Set frequency 0210.0 Hz The current value will be displayed and can be changed by toggling the arrow keys The frequency range of the pulse output can be set from 6 Hz to 1100 Hz. Pressing the “” key confirms the entry. 7.2.11.4.3 Simulation current output I1 This function allows the operator to define a current for current interface 1. Press “” to display the set current. Set I1 I1 = 10.50 mA The current value will be displayed and can be changed by toggling the arrow keys. Values in the range from 3.8 mA to 22.6 mA are permitted. Pressing the “” key confirms the entry. 7.2.11.4.4 Simulation current output I2 Current output 2 can also be configured as described in Section 7.2.11.4.3. Page 98 of 122 OPERATING MANUAL TMU / UMC3 Heinrichs Messtechnik GmbH SELF-TEST functional class The SELF-TEST function class is comprised of the functions relating to the self-test of the sensor. The diagnostic functions of the transmitter, which monitor the proper functioning of the electronics and the software, are always active and cannot be switched off. The excitation current can be monitored in addition. SELF-TEST functional class SELF-TEST OPERATING MANUAL TMU / UMC3 Sensor test on / off Sensor test [off] _______________ off on Max. deviation of excitation Max. deviation 020 % Self-test calibration Calibration [no] _______________ no yes Monitoring sensor S1 7749 S2 7812 E 1280 Display of sensoramplitudes S1 090 S2 090 mV 112.8 Hz 12.8 mA Page 99 of 122 Heinrichs Messtechnik GmbH The excitation current of each sensor in the system individually depends on the sensor itself, the fluid and the installation conditions. If the excitation currents changes while the fluid remains the same, conclusions may be drawn for e.g. potential wear and tear, viscosity changes or air bubbles. The operator has the possibility of defining a “normal state” (“Self-test calibration”) and setting the limit for a permissible deviation. This function is deactivated in the device when delivered. 7.2.12.1 Sensor test on/off The Sensor test on/off function allows the operator to activate or deactivate the monitoring function of the excitation current. Sensor test [off] The current setting is displayed and can be changed by toggling the arrow keys. The operator can toggle between “on” and “off.” The standard factory setting is “off.” Pressing the “” key confirms the entry. 7.2.12.2 Max. deviation of excitation This function allows the operator to define a limiting value in the form of a percentage deviation from the normal value. The excitation current is electronically limited to 50 mA (display value 500) and may take on larger values for only a limited period of time (transient reactions). Max. deviation 020 % The current value will be displayed and can be changed by toggling the arrow keys. When changing the max. deviation value, permissible fluctuations shall be considered. Pressing the “” key confirms the entry. 7.2.12.3 Self-test calibration The magnitude of the excitation current not only depend on the sensor itself but also on the installation conditions and the viscosity and density of the fluid. Therefore, the “normal” value can only be determined at the installation site during operation using the Self-test calibration function. Calibration [no] The current setting is displayed and can be changed by toggling the arrow keys. When set to [yes], the “normal” value is automatically calculated. No additional information is required for this function. Pressing the “” key confirms the entry. Page 100 of 122 OPERATING MANUAL TMU / UMC3 Heinrichs Messtechnik GmbH 7.2.12.4 Monitoring of sensor amplitude and excitation current The first line of this window contains the amplitudes of the sensor signals S1 and S2 in 10 µV. Both values should be close to each other or identical (ideal case). The second line shows the excitation current in 10 µA units. S1 7749 S2 7812 E 1280 Example: The sensors have amplitudes of 77.49 mV and 78.12 mV. The excitation current is 12.8 mA. These values are used as reference values for the self-test function. They are measured by using the function 7.2.12.3, “Self-test calibration” on page 100. Afterwards they can be displayed or edited by this function. 7.2.12.5 Display of sensor amplitudes The first line of this window contains the actual measured amplitudes of the sensor signals S1 and S2. Both values should be close to each other or identical (ideal case). The second line shows the excitation frequency and current. S1 090 S2 089 mV 112.8 Hz 12.8 mA Example: The sensors have amplitudes of 90 mV and 89 mV. The excitation current is 12.8 mA and the actual resonance frequency is 112.8 Hz. The combination with the raw value display (see chapter 7.2.1.15, “Raw values” on page 60) supports the analysis of all electrical signals between mass flow sensor and transmitter. OPERATING MANUAL TMU / UMC3 Page 101 of 122 Heinrichs Messtechnik GmbH UMC3 TRANSMITTER SETTINGS functional class This functional class is comprised of the general settings (e.g. language) affecting the behaviour of the transmitter. Transmitter SETTINGS UMC3 functional class SETTINGS UMC Language Serial number Serial number 123456 Software version UMC BE 2.x UMC-Rev. 1.78 EECS 78E3 CS 78E3 Reset system error Reset error [no] _______________ yes no Factory reset Page 102 of 122 Language [German] ________________ German English Reset [no] _______________ yes no Device address Profibus / Modbus Device address 126 MODBUS Baudrate Baudrate [9600] _______________ 1200 2400 4800 9600 19200 38400 MODBUS Parity Parity [none] ___________ none even odd MODBUS Swap Swap [yes] _________________ yes no MINMAX Transmitter temperature MIN -12.03 °C MAX 48.26 °C HART-ID [BoppReuther] _____________ BoppReuther Heinrichs OPERATING MANUAL TMU / UMC3 Heinrichs Messtechnik GmbH 7.2.13.1 Language Two languages are presently available in the control unit BE4: German and English. Language [English] The current language will be displayed and can be changed by toggling the arrow keys. Other languages such as Russian, French, Italian or Spanish will be available in a special version of the BE4 control unit Pressing the “” key confirms the entry. 7.2.13.2 Serial number With the help of the Serial number function, the transmitter is assigned to an order. This number provides access to internal vendor data if the device needs servicing. The serial number is printed on the rating plate of the transmitter. After selecting this function, press “” to display the following information field: Serial number: 123456 To ensure that the sensor, the transmitter and the documents created within quality management are assigned correctly, this entry may not be changed. 7.2.13.3 Software version When the function Software version is displayed, the software version of the control unit BE will be shown. Example: Version 2.11: UMC3 Software Version BE 2.11 After selecting this function, the version of the transmitter software will be shown (example: 3.22). UMC3 Rev.: 3.22 EECS 0282 CS 0282 The second line contains the hexadecimal checksum that was calculated via the program storage created during program development and the microcontroller checksum of the same storage. Both checksums must be identical, when the program storage has not been damaged. OPERATING MANUAL TMU / UMC3 Page 103 of 122 Heinrichs Messtechnik GmbH 7.2.13.4 Reset system error The integrated diagnostic system of the UMC3 transmitter distinguishes between two types of errors (see also Section 8.2, “UMC3 transmitter error messages”). Self-test errors such as problems with a sensor line or inconsistent parameter inputs are displayed as textual error messages. Once the error has been eliminated, the message automatically disappears from the display. For further information, see Section 8.2.3.1, “Display of self-test errors”. Errors that are attributable to system memory or software, division by zero, or a fault in the electronics unit are designated as system errors. These error messages are not reset automatically after the error (usually of very brief duration) is eliminated. Before resetting a system error manually, we advise you to contact our technical service department. For further information, see Section 8.2.3.1, “Display of self-test errors”. Reset error [no] The setting “no” will be displayed and can be changed by toggling the arrow keys. If the operator toggles to [yes] and confirms the action by pressing “”, the error messages disappear from the display. If the message reappears shortly after, contact our technical service department for help. 7.2.13.5 Factory Reset With this function, all settings which can be changed by entering the customer password are reset to the delivery status by the manufacturer. Simultaneously, all parameters are also reset. Exceptions: A changed customer password is not reset. Likewise, the selected language will remain unchanged The counter contents are retained only if the counter unit has remained unchanged. Otherwise, the counter is cleared and reset to the original unit. Reset [no] By toggling to [yes] and confirming the selection by pressing the “” key, all settings are reset. After selection of [yes], the transmitter reboots. The communication between the BE2 control unit and the transmitters electronics will be interrupted for approx. 5 seconds und hereafter synchronized again. Page 104 of 122 OPERATING MANUAL TMU / UMC3 Heinrichs Messtechnik GmbH 7.2.13.6 Profibus/Modbus device address Fieldbus devices (Profibus PA, Modbus RTU) only: Before connecting fieldbus devices to a bus system, the operator must define a device address. This address is a unique assignment to a participant device in a bus system (similar to a street number). Upon delivery of each unit with Modbus or Profibus interface has the default address “001” A non-assigned address (< 248) must be set before commissioning of the plant for each newly added device. After selecting the Profibus/Modbus device address, press “” to display the set address: Device address 126 The actual set address will be displayed and can be changed by toggling the arrow keys After setting the new device address, press “” to confirm and apply the change. Caution The address change takes effect immediately, so that the device cannot be addressed under the old address (communication failure). The device can, however, be immediately obtained at his new address. 7.2.13.7 Baud rate Fieldbus devices with Modbus RTU Interface only Setting the baud rate. Default setting is 9600 baud. Adjustable in the range from 300 baud to 38400 baud. You can change between the available baud rates, The setting takes effect immediately for data traffic on the Modbus interface. 7.2.13.8 Parity Fieldbus devices with Modbus RTU Interface only Parity can be set only by using the control unit BE2. Selectable are: No parity Even parity Odd parity. The selection affects the transmission’s data format. The current setting is displayed and can be changed by toggling the arrow keys. The setting takes effect immediately for data traffic on the Modbus interface. OPERATING MANUAL TMU / UMC3 Page 105 of 122 Heinrichs Messtechnik GmbH 7.2.13.9 Swap Fieldbus devices with Modbus RTU Interface only It is possible to exchange the sequence of high and low integer for the representation of the data types float, double and long integer. This parameter can be set also via Modbus. Example: Swap switched on (default setting): Representation in the standard IEEE754 format („big endian“, most significant byte first) 123.456 = hexadecimal 42 F6 E9 79 transmitted Swap switched off: 123.456 = hexadecimal E9 79 42 F6 transmitted (e. g. used by Modbus master „Modscan32“) The setting takes effect immediately for data traffic on the Modbus interface. 7.2.13.10 MINMAX Transmitter temperature Shows the minimum measured temperature and the maximum measured temperature since commissioning transmitter. The self-heating of the transmitter is measured is contained. MIN -12.03 °CMAX +48,26 °C 7.2.13.11 HART-ID Valid only for Transmitters with HART®-Interface: As HART-Identifier are 2 identification of Heinrichs Messtechnik available both at the HART Foundation registered. As standard for many handheld devices Heinrichs Messtechnik "Bopp & Reuther" has to be used and the new entry as "Henrichs Messtechnik". Press “” to enter the menu. HART-ID [BoppReuther] The current setting is displayed and can be changed by toggling the arrow keys. After selection, press “” to confirm and apply the change. Page 106 of 122 OPERATING MANUAL TMU / UMC3 Heinrichs Messtechnik GmbH SENSOR SETTINGS functional class The SENSOR SETTINGS functional class is comprised of the settings regarding the mass flow sensor. SENSOR SETTINGS functional class SENSOR SETTINGS set by manufacturer change only after re-calibration (custody transfer) Sensor constant C Sensor constant +0150.00 Flow tube material Flow tube of [1.4571] _______________ 1.4571 1.4301 HC 4 HB 2 Tantal Titan Nickel Special Flow direction Flow direction [forward] _______________ forward reverse forw. & revers OPERATING MANUAL TMU / UMC3 set by manufacturer Page 107 of 122 Heinrichs Messtechnik GmbH 1.1.1.1 Sensor constant C Sensor constant C is the sensor calibration value for mass flow. This constant is defined when the flowmeter is calibrated at the factory and can be found on the rating plate. Sensor constant +0150.00 kg/h Caution: Changing the sensor constant C to a value that differs from the value on the rating plate of the sensor will result in incorrect mass-flow measurements! Normally, the sensor constant is changed only when the device is calibrated, e.g. for a validation measurement for a custody transfer operation. Note: The sensor constant must always be preceded by a plus or minus sign. The delivery default setting is a plus sign. If inlet and outlet section are interchanged when the device is installed (the flow direction is indicated by an arrow on the sensor), the transmitter will display a “forward flow” negative measurement value. If the (plus or minus) sign of the sensor constant is then changed without changing the actual value, a plus sign will again be displayed. No changes need be made in the disposition of the electrical connections (wires). 1.1.1.2 Sensor material The Sensor material function allows the flow tube material code to be entered. This material code can be found on the sensor rating plate. This setting is defined by the vendor when the device is first put into operation at the factory. Flow tube material [1.4571] The information in this field is purely of informative nature. Page 108 of 122 OPERATING MANUAL TMU / UMC3 Heinrichs Messtechnik GmbH 1.1.1.3 Flow direction This function allows the operator to define the flow direction that the transmitter will evaluate. Only “forward” should be selected so as to prevent reverse flow from being measured. The standard factory setting is “forward & reverse.” After selecting the Flow direction function, press “” to display the current setting. Flow direction [forward] The current direction will be displayed and can be changed by toggling the arrow keys. the operator can choose between: forward reverse forward & reverse Pressing the “” key confirms the entry. Flow direction Output (current, pulse, frequency) 120% 100% 80% 60% 40% 20% 0% measured flow rate forward flow reverse flow forward & reverse Figure 2: Influence of the Flow Direction Setting OPERATING MANUAL TMU / UMC3 Page 109 of 122 Heinrichs Messtechnik GmbH Density calibration For continuous processes, where only small variations of temperature are experienced and where only liquid medias of similar density are used, the user can perform a density calibration locally by at the place of installation. Note: Density measurement is not available for all sensor types. Before proceeding with the density calibration described in this chapter ensure that, your sensor is capable of density measurement. Conditions For a local density calibration the following conditions must be fulfilled: The sensor must be suitable for a density measurement. Contact our service department to check the suitability of your sensor for a density calibration. For all suitable sensors, the Heinrichs offers a 3-point calibration with an accuracy of at least 5 g/l. Sensors, for which the manufacturer calibration is not available, are not suitable for local single point calibrations. For the local calibration the medium’s density must be known or be determined by a suitable procedure using exactly the same process temperature present in the sensor during measurement. The medium must be liquid. For gaseous media the density calibration is not suitable. Procedure The density calibration procedure is as follows: The transmitter is powered up and the sensor is filled with the medium under operating conditions. A waiting period of at least 15 minutes is to be given, to allow the sensor including its enclosure and flanges can adopt the operating temperature. After the input of the customer’s password select functional class DENSITY and “density calibration hot medium” (See chapter 7.2.6.15, on page 79). Independent of the type of liquid medium and its temperature the beginning of the calibration is confirmed by selecting “yes”. Thereupon the transmitter captures the medium temperature and current resonant frequency of the sensor. Subsequently the function “measured values hot medium“ must be selected, the displayed measured values of temperature and frequency are confirmed by pressing the Enter-key two times. In the next field the density of the medium must be entered in unit of g/l or kg/m³. (See also chapter 7.2.6.16 on page 79). Subsequently, the function “finish density calibration” is used to finish density calibration. (See also chapter 7.2.6.17 on page 79). Finally the function “density measurement on/off” activates the density measurement. (See also chapter 7.2.6.1 on page 74). Now the measured density and also volume flows can be indicated or assigned to one of the outputs e.g. current output 2. Page 110 of 122 OPERATING MANUAL TMU / UMC3 Heinrichs Messtechnik GmbH Single Point Density Calibration Density calibration Single point density calibration without manufacturer calibration Warm up of sensor and medium to operation temperature 15 minutes minimum waiting and operationg time Determination of medium's density Determination of medium density by external measurement (Quality of medium's density determination should be 1g/l) Enter customer's password DENSITY Switch over to functional class density Measurement hot Medium Go to subitem measuremnt hot medium Select "yes" to measure actual frequency and temperature Measured values hot medium confirm the measured temperature and frequency Enter te density of your medium Finish density calibration Density on Switch on density measurment (herewith volume flow meeasuremnt is also possible) End OPERATING MANUAL TMU / UMC3 Page 111 of 122 Heinrichs Messtechnik GmbH 8. Trouble shooting Should you experience problems with your flow meter after the meter has been installed and commissioned, go through the following checklist of regularly encountered errors before contacting our service department. Self-help Checklist Observation Possible causes and remedy The display is blank and there The supply voltage cables are not properly connected. Check! are no output signals The transmitters fuse has blown. - For position and approved replacement types refer to section 5.1 on page 43. The display is blank but the Measuring electronics are defect. Contact HM service. The BE2 display unit connector has not been plugged or was output signals are delivering incorrectly seated. signals - Control the seating of the connector. The BE4 Unit is defect. - Contact service. The display contains undefinable characters A foreign language is set. - Refer to section 7.2.13.1 on page 103 to change the language The communication to the display has been disrupted. - Restart the transmitter by removing its power. - If the problem persists, contact our service department. A measured value is displayed but is not being updated on a The Ambient temperature is below -25 °C - The function of the LCD display cannot be guaranteed below -25 regular basis °C, but will return to full function once the ambient temperature rises. An error message is displayed Delete the error as described in section 7.2.13.4 and restart the transmitter. - If the error persists, note the error code and refer to section 8.2.3 for an error description. If the error could not be rectified in this way, contact our service department for further assistance. Table 19: Self-help Checklist Page 112 of 122 OPERATING MANUAL TMU / UMC3 Heinrichs Messtechnik GmbH UMC3 transmitter error messages The integrated diagnostic system of the UMC3 distinguishes between two types of errors. Self-test errors such as problems with a sensor line or inconsistent parameter inputs are displayed as text error messages. Once the error has been eliminated, the message automatically disappears from the display. For further information, see Section 8.2.3.1, “Display of self-test errors”. Errors that are attributable to system memory or software, division by zero, or a fault in the electronics unit are designated as system errors. These error messages are not reset automatically after the error (usually of very brief duration) is eliminated. Before resetting a system error manually, we advise that you contact our technical service department. For further information, see Section 8.2.3.2, “Display of system error”. If the cause of any of the error messages described below cannot be eliminated, contact the device vendor. Standard operating mode The transmitter operates as described above. After the cause of the error message has been eliminated, the message automatically disappears. The self-test for monitoring the excitation current can be activated or deactivated via the “Sensor test” function. Custody transfer mode When the device is placed in Custody transfer mode, any errors will remain on the display until the error is acknowledged via the “Reset” button. List of error messages 8.2.3.1 Display of self-test errors Self-test errors are displayed as plain text in the set language (German or English) on the second line of the LCD. Display Description Possible cause of error and remedy empty pipe Empty-pipe detection has been Product contains air bubbles/pipe is empty. Bubble- activated. free filling must be ensured. The density of the medium is less than the set limit for the empty pipe detec-tion, pipe is empty. Partially filled? The exciter cannot stimulate the pipes sufficiently to achieve the This error can be caused through air / gas bubbles in the pipes or through a partial filling. necessary vibration amplitude Power fail? Detects a power disruption in Check power supply custody transfer applications during a mass-flow of Q > 0.5 % from the measurement range end-value. malfunction T Wire breakage / short circuit in the Check the lines between temperature sensor and temperature measurement circuit transmitter. Measure resistance of PT1000 OPERATING MANUAL TMU / UMC3 Page 113 of 122 Heinrichs Messtechnik GmbH Display Description Possible cause of error and remedy malfunction S1 Wire breakage / short circuit of the Check the lines between sensor coil and transmitter. sensor coil 1 connection. Measure coil resistance. Wire breakage / short circuit of the Check the lines between sensor coil and transmitter. sensor coil 2 connection. Measure coil resistance. malfunction S2 Does not vibrate The measuring tubes are not exc. too large Possible causes: vibrating Non-symmetrical filling of the flow tubes. A excitation current exceeding the Air bubbles inside the flow tubes limit will be detected. Foam arising through air contents or decompression effects. Residues from media on the tube walls e.g. wax from hydrocarbons, crystallized media, condensate when measuring gas. Possible electrical reasons: Check the wires and terminals between exciter coil and transmitter. Check exciter wires for short circuit with sensor housing. Remedy: Fill or empty the flow tubes completely – disconnect transmitter from power for min. 30 sec. – reconnect to power. exc. too small Detects a too small exciter current / Check the lines between excitation coil and exciter voltage transmitter. Obligatory in Custody Transfer Mode QM > 110 % The mass-flow is 10 % larger than Reduce the flow rate and adjust the measuring range the set measurement range end- if necessary. value. OVERFLOW ! Forward or Revers flow totaliser Reset totaliser; possibly change to a bigger totaliser overflow unit curr. 1 saturated The output of current interface 1 is overdriven. Based on the selected Check the upper-range value and the flow rate settings. settings and the currently assigned measured variable, the current to be output is > 21.6 mA. curr. 2 saturated The output of current interface 2 is overdriven. Based on the selected Check the upper-range value and the flow rate settings. settings and the currently assigned measured variable, the current to be output is > 21.6 mA. Page 114 of 122 OPERATING MANUAL TMU / UMC3 Heinrichs Messtechnik GmbH Display Description Possible cause of error and remedy pulse out satur. The pulse output is overdriven. The Check pulse duration, pulse value, and measuring current measured value requires a range. pulse rate, which cannot be Check the flow rate. generated based on the set values for pulse duration. Temperature > MAX The measured temperature exceeds the set upper-range value for Product temperature is too high; adjust the temperature range and the limit values if necessary. temperature. Temperature < The measured temperature is below Product temperature is too low; adjust the MIN the set lower-range value for temperature range and the limit values if necessary. temperature. params inconsist Set parameters are inconsistent. Check the parameter settings. The set parameters are conflicting. Example: Upper-range value, pulse value and pulse duration must be matched in such a way that the combination fits for all possible measured values. ext. EEPROM The Data Memory Chip (DSB) with The BE4 control unit is not correctly seated in its missing the sensor calibration data and the connector socket. customer settings is not accessible. Check socket seating. Table 20: Self-Test Error List Note: Error message: “Parameter is inconsistent” (system error 0x0400)? To generate a list of the inconsistencies, first enter a valid password and then an invalid password. The control unit will show a list of current errors (only once). The operator can then correct the inconsistent settings after again entering a valid password. OPERATING MANUAL TMU / UMC3 Page 115 of 122 Heinrichs Messtechnik GmbH 8.2.3.2 Display of system error System errors consist of the message text “system error” and a 4-digit number in hexadecimal code. The meaning of the individual error codes is described in the following table. If several errors occur at the same time, the hexadecimal sum of the individual errors will be displayed. The errors are coded in such a way that the individual errors can be easily identified. The sums are unique. Descriptor label Constant/ SystemfehlerDiv0 0x0001 Computing fault / Division through Null SystemfehlerIntEEProm 0x0002 Check sum transmitter data incorrect, New initialisation (never displayed) display Description required SystemfehlerPruefsumme 0x0004 Check sum Sensor data incorrect. Systemfehlerleeres EEPROM 0x0008 Ext. EEPROM present but blank / unwritten SystemfehlerEEPROM 0x0010 Save / Read Memory value failed SystemfehlerZeitkonstante 0x0800 Initialisation of the time constants failed SystemfehlerMesswert 0x0200 Error in the calculation of the measured values SystemfehlerFrequenz 0x0040 Error in the frequency / density measurement SystemfehlerParameter 0x0400 Settings inconsistent Systemfeh- 0x0800 Check sum in the parameter of the Custody transfer lerRAM_pruefsumme Systemfeh- measured value 0x1000 lerFLASH_pruefsumme Check sum error in the program memory (Flash-PROM: sector 0xD0000 – 0xDFFFF) Systemfeh- 0x0800 Check sum error during communication between DSP SystemfehlerZaehler 0x0800 Totalisators are two-fold saved. Fault after inconsistency lerDSP_pruefsumme and M16 during power up. SystemfehlerWDG 0x0800 Internal Watchdog: Time limit exceeded SytemfehlerSchreibfehler 0x0800 Memory cell in working memory (RAM) defect. Systemfehler DSP Version 0x0080 The firmware of the DSP is not the current issue (not SystemfehlerDSPKommu 0x2000 aligned with that of the transmitters operating system) Communication between the DSP and microcontroller is disrupted, processing of the measured values does not take place. Table 21: System Errors Page 116 of 122 OPERATING MANUAL TMU / UMC3 Heinrichs Messtechnik GmbH Returning the Meter If all attempts to return the device to an operational condition have failed, contact our service department to arrange the return of your device for repair. Before sending the device back for repair or servicing, please ensure the following steps have been performed: Always enclose a fully completed declaration of decontamination. You will find a template in section 8.3.1 Ensure all medium residues have been removed, be sure to clean the seal grooves and recesses thoroughly. Provide a description of the encountered problem, providing as much information as possible as well as a contact person for following correspondence. Inform us of any special handling requirements you or your processes may have. OPERATING MANUAL TMU / UMC3 Page 117 of 122 Heinrichs Messtechnik GmbH Declaration of Decontamination Company name: .............................................................. Address: .......................................................................................... Department: ................................................................... Contact person: ............................................................................ Phone: ............................................................................. The enclosed Coriolis flow meter Model: ............................................................................................................................... was operated using the following fluid: ................................................................................................................................. In as much as this fluid is water-hazardous / toxic / corrosive / combustible / a health hazard / environmentally hazardous we have performed the following steps: Checked all cavities in the device to ensure that they are free of fluid residues* Washed and neutralized all cavities in the device* Cleaned all seals/gaskets and other components that came into contact with the measured medium* Cleaned the housings and all surfaces* *tick applicable items We hereby warrant that no health or environmental hazard will arise from any fluid residues on or in the enclosed device. Date: ............................................................. Signature: ................................................................................... (Name printed) Company Stamp Page 118 of 122 OPERATING MANUAL TMU / UMC3 Heinrichs Messtechnik GmbH 9. Declaration of Conformity OPERATING MANUAL TMU / UMC3 Page 119 of 122 Heinrichs Messtechnik GmbH Page 120 of 122 OPERATING MANUAL TMU / UMC3 Heinrichs Messtechnik GmbH OPERATING MANUAL TMU / UMC3 Page 121 of 122 Version / Printed: 19.05.2021 / 19.05.2021 Heinrichs Messtechnik GmbH We reserve the right to make Robert-Perthel-Straße 9 amendments to the technical D 50739 Cologne specifications without notice File Name: TMU_UMC3_BA_21.02_EN.DOCX Germany Telephone: +49 (221) 4 97 08 - 0 Telefax: +49 (221) 4 97 08 - 178 Internet: http://www.heinrichs.eu Email : [email protected] Page 122 of 122 Printed in Germany Number of Pages 122 OPERATING MANUAL TMU / UMC3
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