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Ink-Dot Controller
Customer Product Manual
Document Number 106605-03
Issued 7/22
For parts and technical support, call the Industrial Coating
Systems Customer Support Center at (800) 433-9319 or contact your local Nordson representative.
This document is subject to change without notice.
Check http://emanuals.nordson.com
for the latest version.
NORDSON CORPORATION • AMHERST, OHIO • USA
Table of Contents
Safety ............................................................................................
1
Qualified Personnel ......................................................................
1
Intended Use ................................................................................
1
Regulations and Approvals...........................................................
1
Personal Safety ............................................................................
1
High-Pressure Fluids ....................................................................
2
Fire Safety ....................................................................................
2
Halogenated Hydrocarbon Solvent Hazards ................................
3
Action in the Event of a Malfunction .............................................
3
Disposal........................................................................................
3
Safety Labels................................................................................
3
Description ...................................................................................
5
Controller Component ..................................................................
5
Controller Components (contd) ...................................................
6
Theory of Operation .....................................................................
7
Installation ....................................................................................
8
Guidelines ....................................................................................
8
Mounting.......................................................................................
8
Electrical .......................................................................................
8
Operation ....................................................................................
10
Troubleshooting ..........................................................................
10
One–Two Gun Wiring Diagram ..................................................
11
Three–Four Gun Wiring Diagram ...............................................
12
Five–Six Gun Wiring Diagram ....................................................
14
Repair .........................................................................................
16
Driver Module Replacement .......................................................
16
Fuse Replacement .....................................................................
17
Parts............................................................................................
17
Controller Parts ..........................................................................
17
Spare Parts ................................................................................
18
Specifications ............................................................................
19
Dimensions.................................................................................
20
Contact Us
Nordson Corporation welcomes requests for information, comments, and inquiries about its products. General information about Nordson can be found on the Internet using the following address: http://www.nordson.com
.
Address all correspondence to:
Nordson Corporation
Attn: Customer Service
555 Jackson Street
Amherst, OH 44001
106605-03
Notice
This is a Nordson Corporation publication which is protected by copyright.
Original copyright date 1997. No part of this document may be photocopied, reproduced, or translated to another language without the prior written consent of
Nordson Corporation. The information contained in this publication is subject to change without notice.
Trademarks
Nordson and the Nordson logo are registered trademarks of Nordson
Corporation. All other trademarks are the property of their respective owners.
© 2022 Nordson Corporation
Revision
01
02
03
Change Record i
Date
1/97
9/03
7/22
Initial Release.
Added Declaration of Conformity.
Added UKCA certification.
Change
Change Record
© 2022 Nordson Corporation
106605-03
ii Change Record
106605-03
© 2022 Nordson Corporation
Ink-Dot Controller 1
Safety
Read and follow these safety instructions. Task- and equipment-specific warnings, cautions, and instructions are included in equipment documentation where appropriate.
Make sure all equipment documentation, including these instructions, is accessible to persons operating or servicing equipment.
Qualified Personnel
Equipment owners are responsible for making sure that
Nordson equipment is installed, operated, and serviced by qualified personnel. Qualified personnel are those employees or contractors who are trained to safely perform their assigned tasks. They are familiar with all relevant safety rules and regulations and are physically capable of performing their assigned tasks.
Intended Use
Use of Nordson equipment in ways other than those described in the documentation supplied with the equipment may result in injury to persons or damage to property.
Some examples of unintended use of equipment include
• using incompatible materials
• making unauthorized modifications
• removing or bypassing safety guards or interlocks
• using incompatible or damaged parts
• using unapproved auxiliary equipment
• operating equipment in excess of maximum ratings
Regulations and Approvals
Make sure all equipment is rated and approved for the environment in which it is used. Any approvals obtained for Nordson equipment will be voided if instructions for installation, operation, and service are not followed.
Personal Safety
To prevent injury follow these instructions.
• Do not operate or service equipment unless you are qualified.
• Do not operate equipment unless safety guards, doors, or covers are intact and automatic interlocks are operating properly. Do not bypass or disarm any safety devices.
• Keep clear of moving equipment. Before adjusting or servicing moving equipment, shut off the power supply and wait until the equipment comes to a complete stop.
Lock out power and secure the equipment to prevent unexpected movement.
• Relieve (bleed off) hydraulic and pneumatic pressure before adjusting or servicing pressurized systems or components. Disconnect, lock out, and tag switches before servicing electrical equipment.
• While operating manual spray guns, make sure you are grounded. Wear electrically conductive gloves or a grounding strap connected to the gun handle or other true earth ground. Do not wear or carry metallic objects such as jewelry or tools.
• If you receive even a slight electrical shock, shut down all electrical or electrostatic equipment immediately. Do not restart the equipment until the problem has been identified and corrected.
• Obtain and read Material Safety Data Sheets (MSDS) for all materials used. Follow the manufacturer’s instructions for safe handling and use of materials, and use recommended personal protection devices.
• Make sure the spray area is adequately ventilated.
• To prevent injury, be aware of less-obvious dangers in the workplace that often cannot be completely eliminated, such as hot surfaces, sharp edges, energized electrical circuits, and moving parts that cannot be enclosed or otherwise guarded for practical reasons.
106605-03
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2 Ink-Dot Controller
High-Pressure Fluids
High-pressure fluids, unless they are safely contained, are extremely hazardous. Always relieve fluid pressure before adjusting or servicing high pressure equipment. A jet of high-pressure fluid can cut like a knife and cause serious bodily injury, amputation, or death. Fluids penetrating the skin can also cause toxic poisoning.
If you suffer a fluid injection injury, seek medical care immediately. If possible, provide a copy of the MSDS for the injected fluid to the health care provider.
The National Spray Equipment Manufacturers Association has created a wallet card that you should carry when you are operating high-pressure spray equipment. These cards are supplied with your equipment. The following is the text of this card:
WARNING: Any injury caused by high pressure liquid can be serious. If you are injured or even suspect an injury:
• Go to an emergency room immediately.
• Tell the doctor that you suspect an injection injury
• Show them this card
• Tell them what kind of material you were spraying
MEDICAL ALERT—AIRLESS SPRAY WOUNDS: NOTE
TO PHYSICIAN
Injection in the skin is a serious traumatic injury. It is important to treat the injury surgically as soon as possible.
Do not delay treatment to research toxicity. Toxicity is a concern with some exotic coatings injected directly into the bloodstream.
Consultation with a plastic surgeon or a reconstructive hand surgeon may be advisable.
The seriousness of the wound depends on where the injury is on the body, whether the substance hit something on its way in and deflected causing more damage, and many other variables including skin microflora residing in the paint or gun which are blasted into the wound. If the injected paint contains acrylic latex and titanium dioxide that damage the tissue’s resistance to infection, bacterial growth will flourish. The treatment that doctors recommend for an injection injury to the hand includes immediate decompression of the closed vascular compartments of the hand to release the underlying tissue distended by the injected paint, judicious wound debridement, and immediate antibiotic treatment.
Fire Safety
To avoid a fire or explosion, follow these instructions.
• Ground all conductive equipment. Use only grounded air and fluid hoses. Check equipment and workpiece grounding devices regularly. Resistance to ground must not exceed one megohm.
• Shut down all equipment immediately if you notice static sparking or arcing. Do not restart the equipment until the cause has been identified and corrected.
• Do not smoke, weld, grind, or use open flames where flammable materials are being used or stored.
• Do not heat materials to temperatures above those recommended by the manufacturer. Make sure heat monitoring and limiting devices are working properly.
• Provide adequate ventilation to prevent dangerous concentrations of volatile particles or vapors. Refer to local codes or your material MSDS for guidance.
• Do not disconnect live electrical circuits when working with flammable materials. Shut off power at a disconnect switch first to prevent sparking.
• Know where emergency stop buttons, shutoff valves, and fire extinguishers are located. If a fire starts in a spray booth, immediately shut off the spray system and exhaust fans.
• Shut off electrostatic power and ground the charging system before adjusting, cleaning, or repairing electrostatic equipment.
• Clean, maintain, test, and repair equipment according to the instructions in your equipment documentation.
• Use only replacement parts that are designed for use with original equipment. Contact your Nordson representative for parts information and advice.
106605-03
© 2022 Nordson Corporation
Halogenated Hydrocarbon Solvent
Hazards
Do not use halogenated hydrocarbon solvents in a pressurized system that contains aluminum components.
Under pressure, these solvents can react with aluminum and explode, causing injury, death, or property damage.
Halogenated hydrocarbon solvents contain one or more of the following elements:
Element Symbol Prefix
Fluorine F “Fluoro-”
Disposal
Ink-Dot Controller
Dispose of equipment and materials used in operation and servicing according to local codes.
Safety Labels
Table 1 contains the text of the safety labels on this equipment. The safety labels are provided to help you operate and maintain your equipment safely.
See Figure 1 for the location of the safety labels.
3
Check your material MSDS or contact your material supplier for more information. If you must use halogenated hydrocarbon solvents, contact your Nordson representative for information about compatible Nordson components.
Action in the Event of a Malfunction
If a system or any equipment in a system malfunctions, shut off the system immediately and perform the following steps:
• Disconnect and lock out system electrical power. Close hydraulic and pneumatic shutoff valves and relieve pressures.
• Identify the reason for the malfunction and correct it before restarting the system.
© 2022 Nordson Corporation
106605-03
4 Ink-Dot Controller
Item
1
2
3
Part
242867
230172
248316
Table 1 Safety Labels
Warning
Symbol
Description
WARNING: Risk of electrical shock. Failure to observe may result in personal injury, death, or equipment damage.
WARNING: This enclosure is not certified for hazardous environments. 140 °F (80
°C) MAX AMBIENT TEMP.
WARNING: Disconnect main power supply before removing this panel.
1
2
3
1
3
2
Figure 1 Safety Label Locations
106605-03
© 2022 Nordson Corporation
Description
See Figure 2. The Nordson Ink-Dot controller is a timing device that controls operation of the guns in an Ink-Dot system. The controller is available in the three versions illustrated.
1
Figure 2 Ink-Dot Controllers
3
2
Ink-Dot Controller
10
11
12
13
14
15
8
9
6
7
Controller Component
See Figure 3 and refer to Table 2 for an illustration and description of the major components of the Ink-Dot controller. Figure 3 illustrates the Series I and Series II controllers.
Item
1
2
3
4
5
Table 2 Controller Components
Description
Enclosure
Controller power switch
OUT light — Amber, pulses when you press the TEST switch or when gun fires in the
RUN mode
IN light — Green, lights when a trigger signal is present
RUN/OFF/TEST switch
RUN — Enables the channel to respond to the driver’s inputs
OFF — Disables the channel
TEST — Checks the quality of the ink dot
Input connector (gun 1)
Input connector (gun 2)
Power connector
Fuses
Output connector (gun 2)
Gun head dip switch
Output connector (gun 1)
Series II dip switch settings
Driver power switch
Power indicator
5
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© 2022 Nordson Corporation
6 Ink-Dot Controller
Controller Components
(contd)
1
15
14
Front Panel of Series I Driver
15
14
13
2
Front and back panels of Series II Driver
5 4 3
5 4 3
12
11
10
6
7
8
Figure 3 Controller Components
1. Enclosure
2. Controller power switch
3. OUT light
4. IN light
5. RUN/OFF/TEST switch
6. Input connector (gun 1)
7. Input connector (gun 2)
8. Power connector
9. Fuses
10. Output connector (gun 2)
9
11. Gun head dip switch
12. Output connector (gun 1)
13. Series II dip switch settings
14. Power switch
15. Power indicator
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© 2022 Nordson Corporation
Ink-Dot Controller 7
Theory of Operation
See Figure 4. Ink from the reservoir (8) flows through the gun manifold (6) and into the
Ink-Dot spray gun (7). The driver (2) responds to input signals from the proximity sensor
(5). When a can (4) is in line with the proximity sensor, the driver signals the Ink-Dot spray gun to apply a dot onto the can.
The driver’s signal duration is factory set for 1 msec (±0.1 msec), depending on the spray gun adjustment; this corresponds to a spray duration of about 1−4 msec. Toggling the driver RUN/OFF/TEST switch to TEST, enables the spray gun to spray test dots.
2
1
9
3
7
5
4
8
6
Figure 4 System Operation
1. Ink-Dot controller
2. Driver
3. Input voltage cable
4. Can
5. Proximity sensor
6. Gun manifold
© 2022 Nordson Corporation
7. Ink-Dot gun
8. Reservoir
9. Controller power switch
106605-03
8 Ink-Dot Controller
Installation
WARNING: Allow only qualified personnel to perform the following tasks. Follow the safety instructions in this document and all other related documentation.
Guidelines
Install the Ink-Dot controller away from electrical noises.
Some examples of electrical noises are
• transformers
• motors
• high-voltage lines
• large power switches
• welders
You must connect the enclosure, conduit, and cable shields to an earth ground.
Use shielded cable for each signal line.
Keep the signal and power wiring as short as possible.
Wire lengths can be up to 30.5 m (100 ft).
Route the power wires through grounded conduit. Avoid routing the signal wiring in the same conduit with the power wires.
Power wires from the controller to the spray gun must be
• twisted-pair
• rated for at least 600 volts
• at least 18 or 20 AWG
Mounting
Mount the controller in an area
• free from excessive vibration and moisture
• close to the Ink-Dot spray gun
Refer to Specifications for dimensions.
Electrical
NOTE: Controllers are factory wired and fused for the
230–240 Vac operation
See Figure 5 for input wire connections and the
AC INPUT HOOKUP label. See Figure 6, 7, 8, 9, and 10 for wiring diagrams of each controller.
1. See Figure 11. Remove the screws (7), washers (8), and cover panel (9) from the enclosure (1).
2. To select the desired input voltage, change the position of the jumpers at PS1-PS5 on the terminal block. See
Figure 5 or refer to the AC INPUT HOOKUP label on the inside of the enclosure door for voltage selections.
3. Refer to Table 3. Make sure that fuse holder F3 has the correct fuse for the desired operating voltage. Fuses are supplied with the controller.
Table 3 Fuses
Operating Voltage
100 V and 120 V
Fuse
0.800 amp, T, 250 V, 5 x 20 mm
0.400 amp, SLO-BLO,
200 V, 215 V, 230 V, and 240 V
250 V,
5 x 20 mm
NOTE: This enclosure complies with NEMA 12 (IP54) standards. To maintain the enclosure’s NEMA 12 (IP54) integrity, use a sealed strain relief for the wires.
4. Select a location to route the electrical wires into the enclosure. Drill a hole through the enclosure.
5. Install a sealed strain relief in the hole. Route the power, spray gun, and proximity sensor wires through the sealed strain relief.
6. Connect the input power wires:
• L1 to fuse block F1
• L2 to fuse block F2
7. Use the wiring diagram for your controller to connect the gun output and proximity sensor wires to the terminal strip.
8. Connect the input ground wire to PE.
See Figure 11. Use the screws (7) and washers (8) to secure the cover panel (9) to the enclosure (1).
106605-03
© 2022 Nordson Corporation
Ink-Dot Controller 9
230/240 VOLT
JUMPER
JUMPER
PROX #1 *
PROX #2 *
GROUND
GUN #1
GUN #2
230/240 VOLT
JUMPER
JUMPER
PROX #1 *
PROX #2 *
PROX #3 *
GROUND
PROX #4 *
PROX #5 *
PROX #6 *
GUN #1
GUN #2
GUN #3
GUN #4
GUN #5
GUN #6
RED
WHT
RED
WHT
PS5
PS1
PS3
PS2
PS4
FU3
112
–24V
109
208
–24V
205
G
113
116
217
220
RED
RED
RED
RED
RED
RED
+
–
SINKING
+
–
SINKING
GREEN
RED
RED
RED
RED
TERMINAL STRIP
1–2 GUN
PS5
PS1
PS3
PS2
PS4
FU3
RED
RED
RED
RED
RED
RED
WHT
RED
BLK
WHT
RED
BLK
WHT
RED
BLK
WHT
RED
BLK
WHT
RED
WHT
316
417
420
513
516
617
620
608
–24V
605
113
116
217
220
313
309
G
408
–24V
405
512
–24V
509
112
–24V
109
208
–24V
205
312
–24V
3–4 GUN and 5–6 GUN
+
–
SINKING
+
–
SINKING
+
–
SINKING
GREEN
+
–
SINKING
+
–
SINKING
+
–
SINKING
RED
RED
RED
RED
RED
RED
RED
RED
RED
RED
TERMINAL STRIP
INPUT
100V
120V
215V
230V
240V
1.
JUMPER
1–3, 2–4
1–3, 2–4
2–3
2–3
2–3
SW1
WIRE
SW2
FU3–5
FU3–4
FU3–5
FU3–4
FU3–4
1
1
1
1
1
FUSE FU3
3/4 amp
3/4 amp
3/4 amp
3/4 amp
3/4 amp
AC INPUT HOOKUP DIAGRAM
THE ABOVE TABLE IS FOR A POWER-ONE
POWER SUPPLY, MODEL: HB24–1.2A+.
* COLORS SHOWN FOR PROXIMITY SENSOR
LEADS ARE FOR A SENCON SENSOR. COLORS
MAY VARY IF ANOTHER SENSOR IS USED
Figure 5 Wire Connections and AC Input Hookup
NOTE: Refer to Parts for an additional sensor part number
© 2022 Nordson Corporation
106605-03
10 Ink-Dot Controller
Operation
Refer to the Ink-Dot System Operator’s Card for operating procedures.
Troubleshooting
WARNING: Allow only qualified personnel to perform the following tasks. Follow the safety instructions in this document and all other related documentation.
WARNING: Thiscontroller produces a high-voltage signal that could cause fatal injury to personnel. Be alert when performing electrical checks.
See Figure 6, 7, 8, 9, and 10. These wiring diagrams are provided to aid in troubleshooting.
Problem
1. Controller power indicator does not light when ON/OFF switch is ON
2. Driver power indicator does not light when switch is ON
3. No input signal light
4. No output indicator light
5. No output to solenoid
6. Power to gun is present but ink does not spray
Blown fuse
Bad bulb
Defective power switch
Faulty driver
Possible Cause
Trigger signal polarity
Bad driver
Bad solenoid
Refer to Problem 5
Corrective Action
Replace fuses F1, F2, or F3.
Replace the bulb.
Replace the power switch.
Check for 110−240 Vac between terminals
L1 and L2. If voltage is present, replace the driver.
Check the trigger signal polarity. The voltage must be between 12−18 Vdc.
Replace the driver.
NOTE: The signal light shows the trigger state. The driver does not have to be on.
Perform the following procedure:
1. Turn the controller power switch to ON.
2. Place the RUN/OFF/TEST switch to
RUN.
3. Make sure the IN light is on.
4. If OUT light does not come on, replace the driver.
If the OUT light is on but there is no output to the solenoid, check the wiring and solenoid. Replace the solenoid, if necessary.
Refer to Problem 5.
106605-03
© 2022 Nordson Corporation
Ink-Dot Controller 11
One–Two Gun Wiring Diagram
N.C.
N.C.
112
109
208
205
L1
L2
9
8
7
6
5
4
3
2
1
12
11
10
POWER
SERIES II
CHANNEL 1
RUN TESTIN OUT
OFF
CHANNEL 2
OFF
13
14
15
16
18
19
20
113
116
217
220
GND3
SEE DETAIL “D”
GND1
GND3
GND GND
24V
53 1 2 4
L1 SW
WIRED FOR
230V/240V PRIMARY
SEE DETAIL “B”
FOR CLARITY
13 2
G
FU1 FU2
PP
S S
5 1
P
S
3
P
S
2
P
S
4
F
U
3
PE
G
SCALE = 2/1
FOR CLARITY
GND3
DETAIL “D”
GND1
DETAIL “B”
(REAR VIEW)
Figure 6 One-Two Gun Wiring Diagram
.125
© 2022 Nordson Corporation
106605-03
12 Ink-Dot Controller
Three–Four Gun Wiring Diagram
N.C.
N.C.
112
109
208
205
L1
L12
L2
L22
9
7
GND3
SERIES II
POWER
CHANNEL 1
RUN TESTIN OUT
OFF
CHANNEL 2
RUN TESTIN OUT
OFF
13 113
116
217
220
24V
51 3 2 4 LINE
LOAD
N.C.
N.C.
312
309
408
405
L12
9
7
GND3
SERIES II
POWER
CHANNEL 1
RUN TEST IN OUT
OFF
CHANNEL 2
RUN TEST IN OUT
OFF
16
313
316
417
420
E
F
G
H
C
D
A
B
SEE DETAIL “D”
GND1
GND3
I
J
K
L
M
G
FU1F U2
P
S
5
P
S
1
PP
SS
32
S
P
4
F
U
3
PE
WIRED FOR
230V/240V PRIMARY SEE DETAIL “B”
FOR CLARITY
Figure 7 Three-Four Gun Wiring Diagram (Sheet 1 of 2)
106605-03
© 2022 Nordson Corporation
N.C.
N.C.
512
509
608
605
L13
L23
10
9
3
1
E
F
G
H
C
D
A
B
I
J
K
L
M
GNDG ND GND GND GND GND
309 G
13
14
15
16
513
516
17
19
617
620
12 3
Ink-Dot Controller 13
DETAIL “B”
(REAR VIEW)
GUN#6
GND3
GND3
DETAIL “D”
GND1
.125
SCALE = 2/1
FOR CLARITY
Figure 8 Three-Four Gun Wiring Diagram (Sheet 2 of 2)
© 2022 Nordson Corporation
106605-03
14 Ink-Dot Controller
Five–Six Gun Wiring Diagram
24V
N.C.
N.C.
112
109
208
205
L1
9
7
GND3
SERIES II
POWER
CHANNEL 1
RUN TESTIN OUT
OFF
CHANNEL 2
RUN TESTIN OUT
OFF
15
16
113
116
217
220
51 3 2 4
LINE
LOAD
N.C.
N.C.
312
309
408
405
L12
L13
9
7
GND3
SERIES II
POWER
CHANNEL 1
RUN TESTIN OUT
OFF
CHANNEL 2
RUN TESTIN OUT
OFF
16
313
316
417
420
H
I
F
G
C
D
A
B
E
SEE DETAIL “D”
GND1
GND3
J
K
L
M
N
G
FU1 FU2
P
S
5
P
S
1
PP
SS
32
S
P
4
F
U
3
PE
WIRED FOR
230V/240V PRIMARY
SEE DETAIL “B”
FOR CLARITY
Figure 9 Five-Six Gun Wiring Diagram (Sheet 1 of 2)
106605-03
© 2022 Nordson Corporation
H
I
F
G
C
D
A
B
E
J
K
L
M
N
GNDG ND GND GND GND GND
Ink-Dot Controller 15
N.C.
N.C.
512
509
608
605
L13
L23
12
10
5
SERIES II
POWER
CHANNEL 1
RUN TEST IN OUT
OFF
CHANNEL 2
RUN TEST IN OUT
OFF
15
16
513
516
19
20
617
620
GND3
12 3
DETAIL “B”
(REAR VIEW)
GND3
GND3
DETAIL “D”
GND1
309 G
.125
GUN#6
SCALE = 2/1
FOR CLARITY
Figure 10 Five-Six Gun Wiring Diagram (Sheet 2 of 2)
© 2022 Nordson Corporation
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16 Ink-Dot Controller
Repair
WARNING: Allow only qualified personnel to perform the following tasks. Follow the safety instructions in this document and all other related documentation.
Driver Module Replacement
1. See Figure 11. Remove the screws (5) and washers (4) securing the driver module (3) to the enclosure (1).
2. Disconnect the connectors (2) from the driver module.
3. Disconnect the L1 and L2 wires (6) from the driver module.
4. Connect the L1 and L2 wires to the new driver module.
5. Connect the connectors to the new driver module.
6. Use the washers and screws to secure the new driver module to the enclosure. Tighten the screws securely.
1
9
7
8
6
Figure 11 Typical Ink-Dot Controller Repair
1. Enclosure 4. Washers
2. Connectors
3. Driver module
5. Screws
6. L1 and L2 wires
5
4
3
2
7. Screws
8. Washers
9. Cover panel
106605-03
© 2022 Nordson Corporation
Ink-Dot Controller 17
Fuse Replacement
1. See Figure 11. Remove the cover panel (9) to access the fuses.
2. See Figure 12. Carefully pull back on the fuse holder door (2). Replace the fuse (1).
3. Push on the fuse holder door (2) to close it.
1
1
2
2
Fuse 1 and 2 Fuse 3
Figure 12 Fuse Replacement
1. Fuse
2
3
4
—
1
Item
—
—
—
Part
159925
159909
159910
- - - - - -
167402
939320
245321
159914
CONTROL UNIT, 1−2 gun
CONTROL UNIT, 3−4 gun
CONTROL UNIT, 5−6 gun
Description
• CONTROL UNIT, subassembly
• • SWITCH, DPST, panel mount, with 24-volt light
• • CONNECTOR ASSEMBLY, plastic, 3-station
• DRIVER MODULE, Series II, Ink-Dot gun
• POWER SUPPLY, 24 V
6
7
5
5
159922
159923
939948
- - - - - -
• PANEL COVER, 1−2 gun controller
• PANEL COVER, 3−4, 5−6 gun controller
• FUSE, 4 amp, gI, 500 V, 10 x 38 mm
• SCREW, round, 8-32 x 0.375 in., zinc
8
NS
NS
NS
983123
939949
939925
333932
• WASHER, flat, 0.219 x 0.50 x 0.049 in., zinc
• FUSE, 0.800 amp, T, 250 V, 5 x 20 mm
• FUSE, 0.400 amp, slo-blo, 250 V, 5 x 20 mm
• • FILTER, assembly, 120/250 V, 3a
NOTE: A. Fuse F3 for 100 V and 120 V operation.
B. Fuse F3 for 200 V, 215 V, 230 V, and 240 V operation.
AR: As Required
NS: Not Shown
2. Fuse holder door
Parts
To order parts, call the Industrial Coatings Customer Service Center at (800) 433-9319 or contact your local
Nordson representative.
Controller Parts
See Figure 13.
Quantity
1
1
1
1
1
2
AR
1
AR
1
1
1
1
AR
2
AR
Note
A
B
106605-03
© 2022 Nordson Corporation
18 Ink-Dot Controller
Spare Parts
Part
159917 SENSOR, proximity, ind, Ink-Dot
333932 FILTER assembly
Description Note
5
1
Figure 13 Controller Parts
7
8
Part of 1
5
4
6
3
7
8
2
106605-03
© 2022 Nordson Corporation
Specifications
Dimensions
Input Voltage
Output Voltage
Current Limit
Input Trigger
Internal Power Supply Output
Weight
Ink-Dot Controller 19
See Figure 14.
100−240 Vac
Controlled dc signal to gun coil(s) at 1.4 x input voltage
9.4 amps with jumper
4.7 amps without jumper
12−24 Vdc signal
24 Vdc, 1.2 amps
Controller
One-two gun
Three-four gun
Five-six gun
16.8
20.6
21.1
Metric (kg)
37
45.5
46.5
US (lb)
© 2022 Nordson Corporation
106605-03
20 Ink-Dot Controller
Dimensions
16.00 in.
(40.64 cm)
10.00 in.
(25.40 cm)
Figure 14 Controller Dimensions
106605-03
20.00 in.
(50.80 cm)
14.00 in.
(35.56 cm)
16.00 in.
(40.64 cm)
17.25 in.
(43.82 cm)
6.00 in.
(15.24 cm)
16.00 in.
(40.64 cm)
17.25 in.
(43.82 cm)
6.00 in.
(15.24 cm)
© 2022 Nordson Corporation
EU DECLARATION of Conformity
Product: Ink-Dot Can Marking System
Models: Ink-Dot
Description: This system consists of a controller, ink reservoir and a non-atomizing applicator. The system is used in the container industry for can line identification. Different colors of ink are used on each line in a manufacturing facility and a dot of ink is applied to the bottom of a can. This process allows the manufacture to identify which line a can was manufactured on.
Applicable Directives:
2006/42/EC - Machinery Directive
2014/30/EU - EMC Directive
2014/35/EU - Low Voltage Directive
Standards Used for Compliance:
EN/ISO12100 EN61000-6-3
EN61000-6-2
EN55011
EN60204
Principles:
This product has been manufactured according to good engineering practice.
The product specified conforms to the directive and standards described above.
Quality System DNV – ISO9001 Certified
___________________
Jeremy Krone
Supervisor Product Development Engineering
Industrial Coating Systems
Amherst, Ohio, USA
Nordson Authorized Representative in the EU
Date:
Person authorized to compile the relevant technical documentation.
Contact: Operations Manager
Industrial Coating Systems
Nordson Deutschland GmbH
Heinrich-Hertz-StraBe 42-44
D-40699 Erkrath
09DEC21
Nordson Corporation • Westlake, Ohio
DOC12015-03
UK DECLARATION of Conformity
Product: Ink-Dot Can Marking System
Models: Ink-Dot
Description: This system consists of a controller, ink reservoir and a non-atomizing applicator. The system is used in the container industry for can line identification. Different colors of ink are used on each line in a manufacturing facility and a dot of ink is applied to the bottom of a can. This process allows the manufacture to identify which line a can was manufactured on.
Applicable UK Regulations
Supply Machinery Safety 2008
Electrical Equipment Safety 2016
Electromagnetic Compatibility Regulation 2016
Standards Used for Compliance:
EN/ISO12100
EN60204
EN61000-6-3
EN61000-6-2
EN55011
Principles:
This product has been manufactured according to good engineering practice.
The product specified conforms to the directive and standards described above.
Quality System DNV – ISO9001 Certified
___________________
Jeremy Krone
Supervisor Product Development Engineering
Industrial Coating Systems
Amherst, Ohio, USA
Nordson Authorized Representative in the UK
Contact: Technical Support Engineer
Nordson UK Ltd.; Unit 10 Longstone Road
Heald Green; Manchester, M22 5LB.
England
Date: 09DEC21
Nordson Corporation • Westlake, Ohio
DOC1203 8 -01
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