Schneider Electric Lexium 62, Hardware User Guide
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Lexium 62
EIO0000001349 04/2018
Lexium 62
Hardware Guide
(Original Document)
04/2018 www.schneider-electric.com
2
The information provided in this documentation contains general descriptions and/or technical characteristics of the performance of the products contained herein. This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specific user applications. It is the duty of any such user or integrator to perform the appropriate and complete risk analysis, evaluation and testing of the products with respect to the relevant specific application or use thereof. Neither Schneider Electric nor any of its affiliates or subsidiaries shall be responsible or liable for misuse of the information contained herein. If you have any suggestions for improvements or amendments or have found errors in this publication, please notify us.
You agree not to reproduce, other than for your own personal, noncommercial use, all or part of this document on any medium whatsoever without permission of Schneider Electric, given in writing. You also agree not to establish any hypertext links to this document or its content.
Schneider Electric does not grant any right or license for the personal and noncommercial use of the document or its content, except for a non-exclusive license to consult it on an "as is" basis, at your own risk. All other rights are reserved.
All pertinent state, regional, and local safety regulations must be observed when installing and using this product. For reasons of safety and to help ensure compliance with documented system data, only the manufacturer should perform repairs to components.
When devices are used for applications with technical safety requirements, the relevant instructions must be followed.
Failure to use Schneider Electric software or approved software with our hardware products may result in injury, harm, or improper operating results.
Failure to observe this information can result in injury or equipment damage.
© 2018 Schneider Electric. All Rights Reserved.
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Table of Contents
Safety Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
About the Book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 1 Specific Safety Information . . . . . . . . . . . . . . . . . . . . . . .
Product Related Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Proper Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Qualification of Personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 2 System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
System Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Logic Motion Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lexium 62 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lexium SH3 Servo Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lexium MH3 Servo Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Components for Wiring with Lexium 62 DC Link Terminal . . . . . . . . .
Type Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nameplate Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 3 Planning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1 Electromagnetic Compatibility, EMC . . . . . . . . . . . . . . . . . . . . . . . . . .
Electromagnetic Compatibility, EMC . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 Control Cabinet Planning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Degree of Protection (IP). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mechanical and Climatic Environmental Conditions in the Control
Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Using Cooling Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3 Information about Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Information about Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cable Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Configuring and Coding the Cables. . . . . . . . . . . . . . . . . . . . . . . . . . .
ESD Protection Measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Conditions for UL / CSA Compliant Use . . . . . . . . . . . . . . . . . . . . . . .
Fusing the Mains Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mains Contactor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mains Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mains Line Reactor (Choke) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connection of the Lexium 62 Power Supply . . . . . . . . . . . . . . . . . . . .
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47
49
50
41
42
44
45
52
53
53
54
55
29
30
33
35
25
26
27
28
36
36
40
41
20
22
23
24
13
14
7
9
3
4
Parallel Connection of Several Lexium 62 Power Supplies
(LXM62PD84A11000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring with Lexium 62 DC Link Terminal . . . . . . . . . . . . . . . . . . . . . . .
56
59
Cable Selection Guidelines for Wiring With Lexium 62 DC Link
Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Leakage (Touch) Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Residual Current Operated Protective Device . . . . . . . . . . . . . . . . . . .
3.4 Functional Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Process Minimizing Risks Associated with the Machine . . . . . . . . . . .
Inverter Enable Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Setup, Installation and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . .
Setup, Installation, and Maintenance - Wiring Verification. . . . . . . . . .
Application Proposals for Hardware Based Safety-Related Functions
Application Proposal – Variants A/B Single-Channel . . . . . . . . . . . . . .
Application Proposal – Variants C/D Single-Channel Jumpered . . . . .
Application Proposal – Variants C/D Two-Channel with Protected
Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Application Proposal – Variants C/D Two-Channel with Test Pulses. .
97
100
Application Proposal – Variants C/D Two-Channel with External, Non-
Safety-Related Diagnostic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Application Proposals for Software Based Safety-Related Function . .
Commissioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Best Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Physical Environment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5 Special Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Prerequisites for Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Preparing Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Preparing the Control Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mechanical Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
101
102
105
106
108
109
110
113
Increased Ambient Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Low Air Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
114
115
Chapter 4 Installation and Maintenance . . . . . . . . . . . . . . . . . . . . . .
117
4.1 Commissioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
118
119
120
122
129
130
75
77
84
86
68
72
73
74
91
93
96
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External Shield Connection on the Drive Module (Excluding
LXM62DC13C21000/LXM62DC13E21000) - Revision 2 . . . . . . . . . .
External Shield Connection on the Drive Module (Excluding
LXM62DC13C21000/LXM62DC13E21000) - Revision 1 . . . . . . . . . .
External Shield Connection on the Drive Module
LXM62DC13C21000/LXM62DC13E21000 . . . . . . . . . . . . . . . . . . . . .
Strain Relief for Lexium 62 DC Link Terminal Connections . . . . . . . .
4.2 Maintenance, Repair, Cleaning, Replacement Equipment Inventory .
Prerequisites for Maintenance, Repair, and Cleaning . . . . . . . . . . . . .
Machine Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacement Equipment Inventory . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3 Replacing Components and Cables . . . . . . . . . . . . . . . . . . . . . . . . . .
Prerequisites for Replacing Components and Cables. . . . . . . . . . . . .
Component Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cable Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 5 Indicators and Control Elements. . . . . . . . . . . . . . . . . . .
Indicators of the Lexium 62 Power Supply . . . . . . . . . . . . . . . . . . . . .
Indicators of the Lexium 62 Cabinet Drive. . . . . . . . . . . . . . . . . . . . . .
Bus Bar Module LED Indicators on the Lexium 62 Power Supply,
Lexium 62 Cabinet Drive and Lexium 62 DC Link Support Module . .
Chapter 6 Integrated Communication Ports . . . . . . . . . . . . . . . . . .
Electrical Connections - Lexium 62 Power Supply . . . . . . . . . . . . . . .
Connection Details - Lexium 62 Power Supply . . . . . . . . . . . . . . . . . .
Electrical Connections - Lexium 62 Cabinet Drive . . . . . . . . . . . . . . .
Connection Details - Lexium 62 Cabinet Drive . . . . . . . . . . . . . . . . . .
Electrical Connections - Single Drive
LXM62DC13C21000/LXM62DC13E21000 . . . . . . . . . . . . . . . . . . . . .
Specific Connection Details - Single Drive
LXM62DC13C21000/LXM62DC13E21000 . . . . . . . . . . . . . . . . . . . . .
Electrical Connections - Lexium 62 DC Link Support Module . . . . . . .
Connection Details - Lexium 62 DC Link Support Module . . . . . . . . .
Electrical Connections - Lexium 62 DC Link Terminal . . . . . . . . . . . .
Chapter 7 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ambient Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Standards and Regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mechanical and Electrical Data for the Lexium 62 Power Supply . . . .
Mechanical and Electrical Data - Single Drive. . . . . . . . . . . . . . . . . . .
172
175
176
178
182
184
192
194
196
197
198
199
200
202
203
205
139
141
156
159
162
165
166
169
143
145
148
149
151
153
154
155
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6
Mechanical and Electrical Data - Double Drive . . . . . . . . . . . . . . . . . .
Mechanical and Electrical Data - Lexium 62 DC Link Terminal . . . . . .
Mechanical and Electrical Data - Lexium 62 DC Link Support Module
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
211
216
217
218
Appendices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
223
Appendix A Further Information on the Manufacturer . . . . . . . . . . . . .
225
Contact Addresses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Training Courses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
226
226
Appendix B Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
227
Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C.1 5V Encoder Adapter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
227
Appendix C Optional Accessory . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
229
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
230
231
232
233
Electrical Connections and Dimensions. . . . . . . . . . . . . . . . . . . . . . . .
Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
236
Appendix D Units and Conversion Tables . . . . . . . . . . . . . . . . . . . . . .
237
Units and Conversion Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
237
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
241
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Safety Information
Important Information
NOTICE
Read these instructions carefully, and look at the equipment to become familiar with the device before trying to install, operate, service, or maintain it. The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure.
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PLEASE NOTE
Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material.
A qualified person is one who has skills and knowledge related to the construction and operation of electrical equipment and its installation, and has received safety training to recognize and avoid the hazards involved.
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About the Book
At a Glance
Document Scope
Read and understand the material contained in this manual before you work on the
Lexium 62 Drive System for the first time. Take particular note of the chapter Specific Safety
Information
Personnel
see page 13
see page 22
. Only those persons who meet the criteria described in Qualification of
are allowed to work with the Lexium 62 Drive System.
A copy of this manual must be available for personnel who work with the Lexium 62 Drive System.
This manual is to help you use the capabilities of the Lexium 62 Drive System safely and properly.
Follow the instructions within this manual to help:
Reduce risks
Reduce repair costs and downtime of the Lexium 62 Drive System
Increase the service life of the Lexium 62 Drive System
Increase reliability of the Lexium 62 Drive System
Validity Note
This document has been updated with the release of SoMachine Motion V4.4 SP1.
The technical characteristics of the devices described in the present document also appear online.
To access the information online:
Step
1
2
3
4
5
6
Action
Go to the Schneider Electric home page www.schneider-electric.com
.
In the Search box type the reference of a product or the name of a product range.
Do not include blank spaces in the reference or product range.
To get information on grouping similar modules, use asterisks ( * ).
If you entered a reference, go to the Product Datasheets search results and click on the reference that interests you.
If you entered the name of a product range, go to the Product Ranges search results and click on the product range that interests you.
If more than one reference appears in the Products search results, click on the reference that interests you.
Depending on the size of your screen, you may need to scroll down to see the data sheet.
To save or print a data sheet as a .pdf file, click Download XXX product datasheet.
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The characteristics that are presented in the present document should be the same as those characteristics that appear online. In line with our policy of constant improvement, we may revise content over time to improve clarity and accuracy. If you see a difference between the document and online information, use the online information as your reference.
Terminology Derived from Standards
The technical terms, terminology, symbols and the corresponding descriptions in this manual, or that appear in or on the products themselves, are generally derived from the terms or definitions of international standards.
In the area of functional safety systems, drives and general automation, this may include, but is not limited to, terms such as safety , safety function error , error message , dangerous , etc.
, safe state , fault , fault reset , malfunction , failure ,
Among others, these standards include:
Standard
EN 61131-2:2007
ISO 13849-1:2008
EN 61496-1:2013
ISO 12100:2010
EN 60204-1:2006
EN 1088:2008
ISO 14119:2013
ISO 13850:2006
EN/IEC 62061:2005
IEC 61508-1:2010
IEC 61508-2:2010
IEC 61508-3:2010
IEC 61784-3:2008
2006/42/EC
2014/30/EU
2014/35/EU
Description
Programmable controllers, part 2: Equipment requirements and tests.
Safety of machinery: Safety related parts of control systems.
General principles for design.
Safety of machinery: Electro-sensitive protective equipment.
Part 1: General requirements and tests.
Safety of machinery - General principles for design - Risk assessment and risk reduction
Safety of machinery - Electrical equipment of machines - Part 1: General requirements
Safety of machinery - Interlocking devices associated with guards - Principles for design and selection
Safety of machinery - Emergency stop - Principles for design
Safety of machinery - Functional safety of safety-related electrical, electronic, and electronic programmable control systems
Functional safety of electrical/electronic/programmable electronic safetyrelated systems: General requirements.
Functional safety of electrical/electronic/programmable electronic safetyrelated systems: Requirements for electrical/electronic/programmable electronic safety-related systems.
Functional safety of electrical/electronic/programmable electronic safetyrelated systems: Software requirements.
Digital data communication for measurement and control: Functional safety field buses.
Machinery Directive
Electromagnetic Compatibility Directive
Low Voltage Directive
10
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In addition, terms used in the present document may tangentially be used as they are derived from other standards such as:
Standard
IEC 60034 series
IEC 61800 series
IEC 61158 series
Description
Rotating electrical machines
Adjustable speed electrical power drive systems
Digital data communications for measurement and control – Fieldbus for use in industrial control systems
(
Finally, the term hazards, and is defined as it is for a
2006/42/EC zone of operation
) and ISO 12100:2010
may be used in conjunction with the description of specific
.
hazard zone or danger zone in the Machinery Directive
NOTE: The aforementioned standards may or may not apply to the specific products cited in the present documentation. For more information concerning the individual standards applicable to the products described herein, see the characteristics tables for those product references.
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12
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Lexium 62
Specific Safety Information
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Specific Safety Information
Chapter 1
Specific Safety Information
Overview
This chapter contains important safety information regarding working with the
Lexium 62 Drive System. The Lexium 62 system conforms to recognized technical safety regulations.
What Is in This Chapter?
This chapter contains the following topics:
Topic
Product Related Information
Proper Use
Qualification of Personnel
Page
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Specific Safety Information
Product Related Information
Overview
Health and safety risks arising from the Lexium 62 Drive System have been reduced. However a residual risk remains, since the Lexium 62 Drive System works with electrical voltage and electrical currents.
If activities involve residual risks, a safety message is made at the appropriate points. This includes potential hazard(s) that may arise, their possible consequences, and describes preventive measures to avoid the hazard(s).
Electrical Parts
DANGER
ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Disconnect all power from all equipment including connected devices prior to removing any covers or doors, or installing or removing any accessories, hardware, cables, or wires.
Place a "Do Not Turn On" or equivalent hazard label on all power switches and lock them in the non-energized position.
Wait 15 minutes to allow the residual energy of the DC bus capacitors to discharge.
Measure the voltage on the DC bus with a properly rated voltage sensing device and verify that the voltage is less than 42.4 Vdc.
Do not assume that the DC bus is voltage-free when the DC bus LED is off.
Block the motor shaft to prevent rotation prior to performing any type of work on the drive system.
Do not create a short-circuit across the DC bus terminals or the DC bus capacitors.
Replace and secure all covers, accessories, hardware, cables, and wires and confirm that a proper ground connection exists before applying power to the unit.
Use only the specified voltage when operating this equipment and any associated products.
Failure to follow these instructions will result in death or serious injury.
14
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Specific Safety Information
DANGER
ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Operate electrical components only with a connected protective ground (earth) cable.
After the installation, verify the secure connection of the protective ground (earth) cable to all electrical devices to ensure that connection complies with the connection diagram.
Before enabling the device, safely cover the live components to prevent contact.
Do not touch the electrical connection points of the components when the module is energized.
Provide protection against indirect contact (EN 50178).
Connect and disconnect cables and terminals only after you have verified that the power has been removed from the system.
Insulate the unused conductors on both ends of the motor cable.
Failure to follow these instructions will result in death or serious injury.
DANGER
ELECTRIC SHOCK CAUSED BY HIGH LEAKAGE (TOUCH) VOLTAGE
Attach the shock protector covers on the extremities of the Bus Bar Module combination
see page 129
.
Apply power to the device only if the shock protector covers have been attached to the extremities of the Bus Bar Module combination.
Failure to follow these instructions will result in death or serious injury.
DANGER
ELECTRIC SHOCK CAUSED BY HIGH LEAKAGE (TOUCH) VOLTAGE
Before working on the product, make sure that it is de-energized.
After disconnection, do not touch connector CN6 mains connection on the Lexium 62 Power
Supply module as it still carries hazardous voltages for approximately one second.
Only operate the Lexium 62 components in a control cabinet that cannot be opened without the help of tools.
Failure to follow these instructions will result in death or serious injury.
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Specific Safety Information
Assembly and Handling
This product has a leakage (touch) current greater than 3.5 mA. If the protective ground connection is interrupted, a hazardous leakage (touch) current may flow if the housing is touched.
DANGER
INSUFFICIENT GROUNDING
Use a protective ground conductor with at least 10 mm 2 (AWG 6) or two protective ground conductors with the same or larger cross section of the conductors supplying the power terminals.
Verify compliance with all local and national electrical code requirements as well as all other applicable regulations with respect to grounding of all equipment.
Failure to follow these instructions will result in death or serious injury.
WARNING
CRUSHING, SHEARING, CUTTING AND HITTING DURING HANDLING
Observe the general construction and safety regulations for handling and assembly.
Use appropriate mounting and transport equipment and use appropriate tools.
Prevent clamping and crushing by taking appropriate precautions.
Cover edges and angles to protect against cutting damage.
Wear appropriate protective clothing (for example, protective goggles, protective boots, protective gloves).
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Hot Surfaces
The metal surfaces of the product may exceed 65 °C (149 °F) (for bare metal) during operation.
WARNING
HOT SURFACES
Avoid unprotected contact with hot surfaces.
Do not allow flammable or heat-sensitive parts in the immediate vicinity of hot surfaces.
Verify that the heat dissipation is sufficient by performing a test run under maximum load conditions.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
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Specific Safety Information
Magnetic and Electromagnetic Fields
Conductors and motors can generate strong local electrical and magnetic fields. This can cause interference in sensitive devices.
WARNING
ELECTROMAGNETIC FIELDS
Keep persons with electronic medical implants, such as pacemakers, away from the motor and the conductors.
Do not place electromagnetically sensitive devices in the vicinity of the motor or of the conductors.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Hazardous Movements
There can be different sources of hazardous movements:
No, or incorrect, homing of the drive
Wiring or cabling errors
Errors in the application program
Component errors
Error in the measured value and signal transmitter
NOTE: Provide for personal safety by primary equipment monitoring or measures. Do not rely only on the internal monitoring of the drive components. Adapt the monitoring or other arrangements and measures to the specific conditions of the installation in accordance with a risk and error analysis.
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17
Specific Safety Information
DANGER
UNAVAILABLE OR INADEQUATE PROTECTION DEVICE(S)
Prevent entry to a zone of operation with, for example, protective fencing, mesh guards, protective coverings, or light barriers.
Dimension the protective devices properly and do not remove them.
Do not make any modifications that can degrade, incapacitate, or in any way invalidate protection devices.
Before accessing the drives or entering the zone of operation, bring the drives and the motors they control to a stop.
Protect existing workstations and operating terminals against unauthorized operation.
Position EMERGENCY STOP switches so that they are easily accessible and can be reached quickly.
Validate the functionality of EMERGENCY STOP equipment before start-up and during maintenance periods.
Prevent unintentional start-up by disconnecting the power connection of the drive using the
EMERGENCY STOP circuit or using an appropriate lock-out tag-out sequence.
Validate the system and installation before the initial start-up.
Avoid operating high-frequency, remote control, and radio devices close to the system electronics and their feed lines, and perform, if necessary, an EMC validation of the system.
Failure to follow these instructions will result in death or serious injury.
Drive systems may perform unanticipated movements because of incorrect wiring, incorrect settings, incorrect data or other errors.
WARNING
UNINTENDED MOVEMENT OR MACHINE OPERATION
Carefully install the wiring in accordance with the EMC requirements.
Do not operate the product with undetermined settings and data.
Perform comprehensive commissioning tests that include verification of configuration settings and data that determine position and movement.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
18
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Specific Safety Information
PELV Circuits
All signal and control voltages must be designed as PELV (Protective Extra Low Voltage) circuits.
In particular, this implies protective measures against direct and indirect contact with hazardous voltage by:
Ensuring that the voltage with respect to PE remains below 30 Vdc.
An implemented separation in the system/machine of the low and high voltage side.
Connect GND / 0V to PE (Protective Earth/ground) at least at one point in the control cabinet.
Separate high and low voltage wiring and respect the standard IEC 61800-5-1, Adjustable speed electrical power drive systems - safety requirements.
DANGER
ELECTRIC SHOCK BY INADEQUATE PROTECTIVE SEPARATION
Only connect devices, electrical components, or lines to the signal voltage connectors of these products that feature a sufficient, protective separation from the connected circuits in accordance with the standards (IEC 61800-5-1: Adjustable speed electrical power drive systems - safety requirements).
Failure to follow these instructions will result in death or serious injury.
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Specific Safety Information
Proper Use
Installation
Install and operate this equipment in an enclosure appropriately rated for its intended environment and secured by a keyed or tooled locking mechanism.
Provide for Protective Measures
Before installing the device, provide for appropriate protective devices in compliance with local and national standards. Do not commission components without appropriate protective devices. After installation, commissioning, or repair, test the protective devices used.
Perform a risk evaluation concerning the specific use before operating the product and take appropriate security measures.
WARNING
UNINTENDED EQUIPMENT OPERATION
Ensure that a risk assessment is conducted and respected according to EN/ISO 12100 during the design of your machine.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
If circumstances occur that affect the safety or cause changes to the operating behavior of the
Lexium 62 components, then immediately shut down the Lexium 62 components and contact your
Schneider Electric representative.
Use Original Equipment Only
Use only the accessories and mounting parts specified in the documentation and no third-party devices or components that have not been expressly approved by Schneider Electric.
There are no user-serviceable parts in the Lexium 62 Drive System. Do not attempt to modify the
Lexium 62 Drive System in any way. Refer to Schneider Electric for all repairs and replacements.
WARNING
UNINTENDED EQUIPMENT OPERATION
Only use software and hardware components approved by Schneider Electric for use with this equipment.
Do not attempt to service this equipment outside of authorized Schneider Electric service centers.
Update your application program every time you change the physical hardware configuration.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
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Specific Safety Information
Environment Restrictions
The components must not be used in the following environments:
In hazardous (explosive) atmospheres
In mobile, movable, or floating systems
In life support systems
In domestic appliances
Underground
This equipment has been designed to operate outside of any hazardous location. Only install this equipment in zones known to be free of a hazardous atmosphere.
DANGER
POTENTIAL FOR EXPLOSION
Install and use this equipment in non-hazardous locations only.
Failure to follow these instructions will result in death or serious injury.
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Specific Safety Information
Qualification of Personnel
Target Audience for This Manual
Electrical equipment must be installed, operated, serviced, and maintained only by qualified personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material.
Qualified Person
A qualified person is one who has skills and knowledge related to the construction and operation of electrical equipment and the installation, and has received safety training to recognize and avoid the hazards involved.
The qualified personnel must be able to detect possible hazards that may arise from parameter ization, changing parameter values and generally from mechanical, electrical, or electronic equipment. The qualified personnel must be familiar with the standards, provisions, and regulations for the prevention of industrial accidents, which they must observe when working on the drive system.
Designated Safety Functions
Qualified personnel that work with designated safety functions must be trained according to the complexity of the machines and the requirements of the EN ISO 13849-1:2008. The training has to include the production process and the relation between the designated safety function and the machine.
Qualification guidelines are available in the following publication: Safety, Competency and
Commitment: Competency Guidelines for Safety-Related System Practitioners .
IEEE Publications, ISBN 0 85296 787 X, 1999.
22
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Lexium 62
System Overview
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System Overview
Chapter 2
System Overview
What Is in This Chapter?
This chapter contains the following topics:
Topic
System Overview
Logic Motion Controller
Lexium 62
Lexium SH3 Servo Motor
Lexium MH3 Servo Motor
Components for Wiring with Lexium 62 DC Link Terminal
Type Code
Nameplate Descriptions
Page
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23
System Overview
System Overview
System Overview
The control system consists of several components, depending on its application.
PacDrive 3 system overview
* Safety Logic Controller according to IEC 61508:2010 and EN ISO 13849:2008
24
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System Overview
Logic Motion Controller
Overview
Product Description
The PacDrive LMC (Logic Motion Controller), with a VxWorks real-time operating system, centrally implements the Logic Controller and motion functions. A PacDrive LMC synchronizes, coordinates, and creates the motion functions of a machine for a maximum of:
0 Sercos servo drives for the controller PacDrive LMC100
4 Sercos servo drives for the controller PacDrive LMC101
6 Sercos servo drives for the controller PacDrive LMC106
8 Sercos servo drives for the controller PacDrive LMC201
12 Sercos servo drives for the controller PacDrive LMC212
16 Sercos servo drives for the controller PacDrive LMC216
8 Sercos servo drives for the controller PacDrive LMC300
16 Sercos servo drives for the controller PacDrive LMC400
16 Sercos servo drives for the controller PacDrive LMC402
99 Sercos servo drives for the controller PacDrive LMC600
130 Sercos servo drives for the controller PacDrive LMC802
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System Overview
Lexium 62
Overview
The modular servo drive system Lexium 62 is designed for the operation of servo drives in a multiaxis group.
The power electronic components of the Lexium 62 are fitted inside the control cabinet.
Product Description
The central Lexium 62 Power Supply, using a common DC bus, supplies the connected Lexium 62 Cabinet Drives with the power required.
The servo converters, Lexium 62 Cabinet Drives, provide the necessary phase currents for the position control of the connected servo motors. In addition, Lexium 62 Cabinet Drives are suitable for applications involving asynchronous motors.
According to the different requirements in relation to the individual servo axes of the application, the Lexium 62 Cabinet Drives are available in different current classes.
The Lexium 62 helps simplify the wiring of the devices. This also applies to the cable connection of the enclosed devices to the field. All the connectors that can be connected from the outside (power input, DC bus, 24 Vdc supply,
Sercos, motor, encoder, I/Os, I/O supply, Ready and Inverter Enable) are designed so that a fast, simple configuration on the device can be realized.
26
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System Overview
Lexium SH3 Servo Motor
Overview
Product Description
The servo motors meet rigorous requirements of dynamics and precision.
Five flange sizes with different torque outputs offer the correct drive solution for your application.
High Dynamic AC Servo Motors
Because of the low inertia and a high overload capability, the motor Lexium SH3 fulfills the requirements concerning the accuracy, dynamics, and efficiency.
The Lexium SH3 motors are available in five different flange sizes:
SH3-055
SH3-070
SH3-100
SH3-140
SH3-205
The highlights:
Developed for high dynamics and precision
Single tooth winding
Compact size
High-power density
Low internal moment of inertia
High overload capability
Low detent torque
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System Overview
Lexium MH3 Servo Motor
Overview
Product Description
Lexium MH3 servo motors provide excellent power density values to meet the requirements of compact machines.
Dynamic AC Servo Motors
With four flange sizes and three different lengths for each flange size, they are suitable for many applications, covering a continuous stall range from 1.4 to 65 Nm (1.0 to 47.9 lbf ft) for speeds up to 6000 rpm. The Lexium MH3 servo motors have a medium motor inertia, which means they are particularly suitable for high-load applications.
The Lexium MH3 servo motors are available in four flange sizes:
MH3-070
MH3-100
MH3-140
MH3-190
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System Overview
Components for Wiring with Lexium 62 DC Link Terminal
Overview
The wiring with Lexium 62 DC Link Terminal allows the connection of two or more rows of
Lexium 62 devices.
The rows of devices may have different locations:
Location within the same control cabinet, for example one row above the other row, or
Location in separate control cabinets.
Wiring with Lexium 62 DC Link Terminal requires the following components:
Product Description
The Lexium 62 DC Link Terminal LXM62LT00A01000 is used to connect a cable to the bus bar module of the Lexium 62 devices.
The Lexium 62 DC Link Terminal can be mounted on the right-hand and on the left-hand side of the bus bar module of the Lexium 62 devices.
The connectors are attached to Lexium 62 devices during manufacturing of your machine, during the installation at the end use facility, or during maintenance. Usually, direct, uninterrupted wiring between the Lexium 62 devices is applied. If you intend to use interconnectors, for example, between control cabinets, they should be of a design such that they cannot be disconnected during operation.
A strain relief for cable support is enclosed to the Lexium 62 DC Link
Terminal.
The Lexium 62 DC Link Support Module LXM62LS18A01000 can be integrated into Lexium 62 Drive System.
The Lexium 62 DC Link Support Module is a passive module with capacitors.
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System Overview
Type Code
Overview
The graphic shows the type code of the Lexium 62 Power Supply module:
30
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The graphic shows the type code of the Lexium 62 Cabinet Drive module:
System Overview
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31
System Overview
The figure shows the type code of the Lexium 62 DC Link Terminal and Lexium 62 DC Link
Support Module:
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Nameplate Descriptions
Overview
The technical nameplates are located laterally on the housing:
System Overview
Explanation of the technical nameplate entries:
Label
LXM62xxxxxxxxxx
Input a.c./d.c.
Output a.c./d.c.
IP20
Capacity
Description
Device type and Unicode
Input voltage and/or input current (rated and/or peak value per input)
Output voltage and output current (rated and/or peak value per output)
Degree of protection
Integrated capacity of DC bus link (for Lexium 62 DC Link Support Module.)
The logistic nameplates of the devices are located at the top of the housing:
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33
System Overview
34
Explanation of the nameplate entries:
Label
LXM62xxxxxxxxxx
2528128802
10.11.2015
RS:01
Description
Device type and Unicode
Serial number
Date of manufacture
Hardware revision
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Lexium 62
Planning
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Planning
Chapter 3
Planning
What Is in This Chapter?
This chapter contains the following sections:
Section
3.1
3.2
3.3
3.4
3.5
Electromagnetic Compatibility, EMC
Topic
Control Cabinet Planning
Information about Wiring
Functional Safety
Special Conditions
Page
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35
Planning
Electromagnetic Compatibility, EMC
Section 3.1
Electromagnetic Compatibility, EMC
Electromagnetic Compatibility, EMC
Electromagnetic Disturbances of Signals and Devices
This product meets the EMC requirements in accordance with the standard IEC 61800-3:2004, provided that the EMC measures described in this manual are complied with during installation.
WARNING
ELECTROMAGNETIC DISTURBANCES OF SIGNALS AND DEVICES
Use proper EMC shielding techniques to help prevent unintended device operation in accordance with the standard IEC 61800-3.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
These types of devices are not intended to be used on a low-voltage public network which supplies domestic premises. Radio frequency interference is expected if used in such a network.
WARNING
RADIO INTERFERENCE
Do not use these products in domestic electrical networks.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
The values are based on a reference application:
6 x Lexium 62 double drives (LXM62DU60B, LXM62DD15B and LXM62DD27B)
1 x mains line reactor (choke)
12 x SH3100 motors
Motor connector with an external, grounded shield connection shielded motor cables (3 x 4 m, 3 x 6 m, 3 x 10 m, 3 x 30 m (3 x 13 ft, 3 x 19 ft, 3 x 32 ft,
3 x 98 ft)). The sum of all the motor cable lengths: 150 m / 492 ft.
NOTE: For applications whose sum of all the motor cable lengths exceeds 150 m, an external mains filter is required to maintain the normative limit values.
For further information, refer to Mechanical and Electrical Data for the Lexium 62 Power Supply
see page 203
, Mechanical and Electrical Data - Single Drive (
see page 205
, and Mechanical
and Electrical Data - Double Drive (
see page 211
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Planning
Enclosure Layout
The prerequisite for compliance with the specified limit values is an EMC compatible layout.
Depending on the application, the following measures can improve the EMC-dependent values:
EMC measures
Use galvanized or chromium-plated sub plates, bond metallic parts across large surface areas, remove paint layer from contact surfaces.
Ground enclosure, door, and sub plates by using grounding strips or grounding cables with a crosssection of 10 mm 2 (AWG 6).
Supplement switch devices such as contactors, relays, or magnetic valves with interference suppression combinations or spark suppressor elements (for example, diodes, varistors, RC elements).
Fit power and control components separately.
Objective
Good conductivity by surface area contact.
Reduce emission.
Reduces mutual interference.
Reduces mutual interference.
Shielded Cables
EMC measures
Place cable shields on the surface, use cable clamps and grounding strips.
Ground shields of digital signal cables on both sides across large surface areas or through conducting connector housings.
Ground shield of analog signal cables directly on the device (signal input), insulate the shield at the other cable end or ground the same through a capacitor, such as 10 nF.
Objective
Reduce emission.
Reduce interference action on signal cables, reduce emissions.
Reduce grounding loops by low frequency interferences.
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Planning
Cable Routing
EMC measures
Do not route fieldbus cables and signal cables together with cabling for direct and alternating voltages above 60 V in the same cable duct (fieldbus cables can be routed together with signal cables and analog cables in the same duct). Electromagnetic immunity will improve by routing cables in separated cable ducts with a distance of at least 20 cm (7.84 in).
Keep the cables as short as possible. Do not install any unnecessary cable loops, short cable routing from a central grounding point in the control cabinet to the external grounding connection.
Insert a potential equalization for:
Large surface installation
Different voltage infeeds
Networking across buildings
Use fine wire potential equalization conductor.
If motor and machine are not connected in a conducting fashion, for example, due to an insulated flange or a connection not across a full surface, the motor must be grounded via a grounding cable with a minimum 10 mm
2
(AWG 6) cross-section or a grounding strip with a length as short as possible.
Use twisted pair for 24 Vdc signals.
Objective
Reduces mutual interference.
Reduce capacitive and inductive interference couplings.
Reduce current on cable shield, reduce emissions.
Discharging of high frequency interference currents.
Reduce emissions, increase interference resistance.
Reduce interference action on signal cables, reduce emissions.
Voltage Supply
EMC measures Objective
Operate product on mains with a grounded neutral.
Enable the effect of the integrated mains filter.
Protection circuit if there is a risk of overvoltage.
Reduce risk of damage due to overvoltages.
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Planning
Motor and Encoder Cables
From an EMC perspective, motor supply cables and encoder cables are particularly important.
Only use pre-configured cables, or cables with the prescribed properties, and comply with the following EMC measures.
EMC measures
Do not install switching elements in motor cables or encoder cables.
Route motor cable with a distance of at least 20 cm
(7.84 in) to the signal cables or insert shield plates between the motor supply cable and the signal cable.
For cabling that approaches the maximum cable distance specification (75 m/ 246.06 ft.), use potential equalization cables.
Objective
Reduces interference.
Reduces mutual interference.
Reduce current on cable shield.
Route motor supply cables and encoder cables without any separation point (1) .
Reduces emission.
(1) If a cable must be cut through for installation purposes, the cables must be connected at the point of separation by using screen connections and metal housing.
Additional Measures for Improving the EMC
Depending on the respective application, the following measures may lead to an EMC compatible layout:
EMC measures
Upstream connection of mains line reactor (choke)
Upstream connection of external mains filters
Special EMC-appropriate layout, for example, within an enclosed control cabinet complete with 15 dB attenuation of the interferences emitted
Objective
Reduction of the harmonic network oscillations, extension of the service life of the product.
Improvement of the EMC limit values.
Improvement of the EMC limit values.
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Planning
Control Cabinet Planning
Section 3.2
Control Cabinet Planning
What Is in This Section?
This section contains the following topics:
Topic
Degree of Protection (IP)
Mechanical and Climatic Environmental Conditions in the Control Cabinet
Using Cooling Units
Page
40
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Planning
Degree of Protection (IP)
Overview
Install components such that a degree of protection corresponding to the actual operational environment is set up.
For more information on the degree of protection of the component, refer to Ambient Conditions
see page 200
The following ambient conditions may damage the components:
Oil
Moisture
Electromagnetic interference
Ambient temperature
Metal dust deposits
WARNING
UNINTENDED EQUIPMENT OPERATION
Observe and conform to ambient temperatures, storage temperatures and transport temperatures of the individual components as specified in the operating manuals of the components.
Prevent the formation of moisture during the operation, storage and transport of individual components.
Conform to the vibration and shock requirements specified in the operating manuals for the components when operating, storing and transporting system components.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Mechanical and Climatic Environmental Conditions in the Control Cabinet
Overview
Step
1
2
Action
Observe the climatic and mechanical ambient conditions.
For more information on the general climatic and mechanical environmental conditions
according to IEC/EN 60721, refer to Ambient Conditions ( see page 200 )
.
Verify the technical data of the device whether the permitted deviations (for example, higher shock load or higher temperature) are specified.
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41
Planning
Using Cooling Units
Installing a Cooling Unit
How to proceed when installing a cooling unit:
Step
1
7
8
2
3
4
5
6
Action
Position the cooling units so that no condensate drips out of the cooling unit onto electronic components or is sprayed by the cooling air flow.
Provide specially designed control cabinets for cooling units on the top of the control cabinet.
Design the control cabinet so that the cooling unit fan cannot spray any accumulated condensate onto the electronic components when it restarts after a pause.
When using cooling units, use only well-sealed control cabinets so that warm, humid outside air, which causes condensation, does not enter the cabinet.
When operating control cabinets with open doors during commissioning or maintenance, ensure that the electronic components are at no time cooler than the air in the control cabinet after the doors are shut, in order to avoid any condensation.
Continue to operate the cooling unit even when the system is switched off, so that the temperature of the air in the control cabinet and the air in the electronic components remains the same.
Set cooling unit to a fixed temperature of 40 °C (104 °F).
For cooling units with temperature monitoring, set the temperature limit to 40 °C (104 °F) so that the internal temperature of the control cabinet does not fall below the external air temperature.
WARNING
UNINTENDED EQUIPMENT OPERATION
Follow the installation instructions such that the condensation from the cooling unit can not enter electronic components.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
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Installing a cooling unit
Planning
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43
Planning
Information about Wiring
Section 3.3
Information about Wiring
What Is in This Section?
This section contains the following topics:
Topic
General Information about Wiring
Cable Characteristics
Configuring and Coding the Cables
ESD Protection Measures
Conditions for UL / CSA Compliant Use
Fusing the Mains Connection
Mains Contactor
Mains Filter
Mains Line Reactor (Choke)
Connection of the Lexium 62 Power Supply
Parallel Connection of Several Lexium 62 Power Supplies (LXM62PD84A11000)
Wiring with Lexium 62 DC Link Terminal
Cable Selection Guidelines for Wiring With Lexium 62 DC Link Terminal
Leakage (Touch) Current
Residual Current Operated Protective Device
Page
44
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Planning
General Information about Wiring
Overview
Use only Schneider Electric approved devices in your application, and especially Schneider
Electric pre-fabricated cables wherever and whenever possible.
For further information, refer to Cable Characteristics
see page 46
.
Use an appropriate torque indication or screwdriver for tightening connections.
For information on the tightening torques and cable cross-sections, refer to Integrated
see page 175
.
Observe the following points when wiring:
1. Observe the minimum cross-sections of the cables necessary for the load carrying capacity of the equipment being connected.
2. Verify the integrity of cable shields to ensure continuity to ground.
3. Ensure that there is a proper connection to ground for all interconnected equipment.
4. Ensure connection of the motors to the machine ground.
5. Eliminate any ground loops.
6. Do not disconnect cable connections terminals when under power.
7. Ensure that all ground connections have sufficient surface area continuity.
8. Do not interchange motor phases.
9. Do not interchange encoder connections.
10.Do not interchange the EMERGENCY STOP circuits. This has to be observed especially when two different safety-related circuits are used for axis A and axis B of the Lexium 62 Double Drive.
Example
If, for example, two parallel conductors are shown as coming from one point, you may not run just one conductor and then branch it off at a later point. If it is wired this way, induction loops
(interference emitters and antennas) as well as interfering potential shifts may occur.
DANGER
INCORRECT OR UNAVAILABLE GROUNDING
Remove paint across a large surface at the installation points before installing the devices (bare metal connection).
Failure to follow these instructions will result in death or serious injury.
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Planning
Cable Characteristics
Characteristics
The following specifications apply to the motor and encoder cables:
Cable
Motor cables
Encoder cables
Motor supply cables voltage isolation
Property
AWM Style 20234
AWM Style 20963
Conducting wire: 1000 (UL and CSA)
Signal wire brake: 600 (UL)
According to DIN VDE 0298 Part 4
300 (UL and CSA)
Current carrying capacity
Encoder cable isolation voltage
Temperature range
Bending radius
-40...+90 / -40...+194 (fixed routing)
-20...+80 / -4...+176 (mobile)
5 x diameter (fixed routing)
12 x diameter (mobile)
Corrosion resistance of the cable insulation Oil resistant PUR, hydrogen peroxide
Sheath halogen-free
Shield
Covering of the braided shield
Braided shield
≥85
Unit
–
–
[Vac]
–
[Vac]
[°C] / [°F]
–
–
–
–
[%]
Motor and encoder cables are drag chain capable.
Cable characteristics of the Sercos cable (see the Schneider Electric catalog for the various cables available):
Property
Voltage isolation (jacket)
Temperature range
Cable diameter
Bending radius
Sheath
Cable type and shielding
Value
300 Vdc
-20... +60 °C / -4...+140 °F
5.8 ± 0.2 mm (0.23 ± 0.008 in.)
8 x diameter (fixed routing)
PVC, flame-retardant
CAT6 with S/FTP (Sercos III)
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Planning
Configuring and Coding the Cables
Overview
For configuring and coding the cables, use the appropriate connector kit supplied with the device.
Accessory Kit Power Supply
Accessory part
Connector ready
Connector 24 V-In
Connector AC-In
Connector DC bus
Sercos cable 130 mm (5.11 in)
1
1
1
1
Number
1
Connection designation
CN4
CN5
CN6
CN7
–
Accessory Kit Single Drive
Accessory part
Connector digital I/Os
Connector 24 V I/O supply
Connector Inverter Enable
Connector Inverter Enable 2-channel
1
1
Number
1
1
Connection designation
CN4
CN5
CN6
Coding tab PC5 for coding the motor connector
Coding tab FMC for coding the motor connector
Sercos cable 90 mm (3.54 in)
(2)
Sercos cable 115 mm (4.52 in)
(3)
Sercos cable 130 mm (5.11 in) (3)
1
1
1
1
1
CN11 (1)
–
–
–
–
–
Sercos cable 150 mm (5.90 in) (3)
Shield plate
Motor connector (excluding LXM62DC13C)
1
1
1
–
–
CN8
Motor connector (only LXM62DC13C) consisting of the two separate motor connectors:
Motor temperature and holding brake
Motor phases
1
1
CN8_1
CN8_2
(1) The CN11 connector is optional for variants C/D and E/F, for Lexium 62 Single Drive and Lexium 62 Double Drive
(2) Not supplied with LXM62DC13C / LXM62DC13E.
(3) Only supplied with LXM62DC13C / LXM62DC13E
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Planning
Accessory Kit Double Drive
Accessory part
Connector digital I/Os
Connector 24 V I/O supply
Connector Inverter Enable
Connector Inverter Enable 2-channel
Number
2
1
1
1
Connection designation
CN4
CN5
CN6
CN11 (1)
Motor connectors
Coding tab PC5 for coding the motor connector
Coding tab FMC for coding the motor connector
Sercos cable 90 mm (11.43 in)
2
2
2
1
CN8 / CN10
–
–
–
Shield plate 1 –
(1) The CN11 connector is available only for variants C/D and E/F, of Lexium 62 Single Drive and Lexium 62 Double
Drive
48
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ESD Protection Measures
General
Observe the following instructions to help avoid damages due to electrostatic discharge:
NOTICE
ELECTROSTATIC DISCHARGE
Do not touch any of the electrical connections or components.
Prevent electrostatic charges, for example, by wearing appropriate clothing.
If you must touch circuit boards, do so only on the edges.
Move the circuit boards as little as possible.
Remove existing static charge by touching a grounded, metallic surface.
Failure to follow these instructions can result in equipment damage.
Planning
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Planning
Conditions for UL / CSA Compliant Use
General
If you use the Lexium 62 Drive System in accordance with UL or CSA standards, you must additionally, aside from the installation requirements stated in the present document, meet the following conditions:
Connect the Lexium 62 Drive System only to a solidly grounded wye source (maximum
480Y/277V).
Install the Lexium 62 Drive System only in a Pollution Degree 2 environment.
According to UL 508C / UL 61800-5-1 rules, direct measurement of motor over-temperature is required. Therefore, connect the temperature sensor of the motor to connection CN8 or CN10, depending on the drive reference (whether it be a Single Drive whereas the connection is on
CN8, or a Double Drive whereas the connections are on CN8 and CN10; one sensor respectively on each connector. For more details, refer to Electrical Connection - Lexium 62
Cabinet Drive
see page 182
.
To protect the Lexium 62 Power Supply, use a Class J fuse according to UL 248 with a maximum fuse rating of 60 A / 600 Vac.
Short-Circuit Current Rating (SCCR)
Only connect the Lexium 62 Drive System to a mains supply network not exceeding the worst case of SCCR (Short Circuit Current Rating) from table below, or take appropriate measures according to UL 508A SB4 in the supply (feeder) circuit of the control cabinet to limit the short circuit current to a value below the least SCCR of those devices you are using from the following table:
Lexium 62 Drive System
Lexium 62 Power Supply
Lexium 62 Cabinet Drive (excluding
LXM62DC13C21000/LXM62DC13E21000
Lexium 62 Single Drive (only
LXM62DC13C21000/LXM62DC13E21000)
Lexium 62 DC Link Support Module
SCCR
22 kA
22 kA
18 kA
50 kA
According to CSA 22.2 No.14 only a short circuit current rating of 5 kA is permissible.
Line reactors according to UL 508 A (SB 4.2.1 Exception No. 1) are not required to have a shortcircuit current rating (SCCR).
Notes on Wiring
For the wiring of the Lexium 62 Power Supply and Lexium 62 Cabinet Drive (except for
LXM62DC13), use at least 60 °C (140 °F) / 75 °C (167 °F) copper conductors. For LXM62DC13, use at least 75 °C (167 °F) copper conductors. Choose the cross-section according to the load of the system and selected overload protection in your application.
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Consider the applicable cross section for the terminal blocks according to following table:
Connection Torque [Nm] / [lbf in] Connection cross section [mm²] / [AWG] (1)
Lexium 62 Power Supply
CN1
CN5
CN6
CN7
CN4
Lexium 62 Cabinet Drive
CN1
CN8 / CN10 (excluding
LXM62DC13C21000/LXM62D
C13E21000)
CN8_1 (only
LXM62DC13C21000/LXM62D
C13E21000)
2.5 / 22
N/A
N/A
N/A
N/A
2.5 / 22
N/A
N/A
N/A
0.5...16 / 20...6
0.75...16 / 18...6
0.2...6 / 24...10
0.5...1.5 / 20...16
N/A
0.2...6 / 24...10
0.2...1.5 / 24...16
CN8_2 (only
LXM62DC13C21000/LXM62D
C13E21000)
CN5
CN4
N/A
N/A
N/A
4...6 / 12...10
0.2...1.5 / 24...16
0.2...1.5 / 24...16
CN6 N/A 0.2...1.5 / 24...16
(1) To protect the Lexium 62 Power Supply, use a Class J fuse according to UL 248 with a maximum fuse rating of 60 A / 600 Vac.
Verify whether the screws of the wiring bus (CN1) have been tightened with 2.5 Nm (22 lbf in).
Only use motor cables approved by Schneider Electric and comply with the requirements of
NFPA 79.
Before using wiring with Lexium 62 DC Link Terminal, observe the Cable selection guidelines
for wiring with Lexium 62 DC link terminal (
see page 68
.
NOTE: The drive integrates an overload protection between the drive module and the motor.
DC Bus Coupling
When using the DC bus connection on CN7 of the Lexium 62 Power Supply, ensure that the current is limited to 35 A via this connection with an appropriate fuse or circuit breaker.
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Planning
Fusing the Mains Connection
General
This data is only valid for fusing the mains connection of each Lexium 62 Power Supply module:
Protect the power supply against any short-circuit and overload using appropriate measures.
Set the overload protection depending on the permanent current of the device:
Lexium 62 Power Supply (LXM62PD84A11000) maximum of 40 A (3-phase),
Lexium 62 Power Supply (LXM62PD20A11000) maximum of 10 A (3-phase).
NOTE: The opening of the branch-circuit protective device (fuses in the case of UL conformance, or any circuit breaker) may be an indication that an abnormal condition has been interrupted. To reduce the risk of fire or electric shock, current-carrying parts and other components of the motor controller should be examined and replaced if damaged. If burnout of the current element of an overload relay occurs, the complete overload relay must be replaced.
DANGER
FIRE, ELECTRIC SHOCK OR ARC FLASH
Examine and replace if necessary any current-carrying parts or other motor control components in the case of mains- or branch-circuit protection activation.
Failure to follow these instructions will result in death or serious injury.
Allowable Combinations
Combine mains contactor and motor protection switch for protection of a Lexium 62 Power Supply as follows:
Connection type Mains current DC bus current
(with mains lines reactor)
16 A ≤ 8 A
20 A
9.5 A
12 A
18 A
32 A
≤10 A
≤ 10 A
≤ 12.5 A
≤19 A
≤ 33.5 A
1-phase
1-phase
3-phase
3-phase
3-phase
3-phase
Protection Lexium 62
Power Supply
(LXM62PD20A11000)
Circuit breaker iC60N, characteristic C, 16 A
Circuit breaker iC60N, characteristic C, 20 A
TeSys Model U LUB12 with
LUCA12BL
–
–
–
Protection Lexium 62 Power
Supply
(LXM62PD84A11000)
–
–
–
TeSys Model U LUB12 with
LUCA12BL
TeSys Model U LUB32 with
LUCA18BL
TeSys Model U LUB32 with
LUCA32BL
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Mains current DC bus current
(with mains lines reactor)
40 A ≤ 42 A
Connection type
3-phase
Protection Lexium 62
Power Supply
(LXM62PD20A11000)
–
Protection Lexium 62 Power
Supply
(LXM62PD84A11000)
Mains contactor
LC1D40ABD motor protection switch GV3P40
Limit the external 24 Vdc supply to the Lexium 62 Power Supply module with adequate means to
50 A.
Mains Contactor
General
The Lexium 62 Power Supply requires a mains contactor in order to be able to remove power to the Lexium 62 components. This mains contactor is controlled by the Ready relay output. Here, the mains contactor may operate only if the Ready relay output contact is closed. The Ready chain may comprise additional switches which prevent the mains contactor from responding or cause the contactor to release although the Ready relay output contact is closed, such as may be the case in your functional safety architecture.
The selection of the mains contactor must be in accordance with the protection requirements of the mains line.
For further information, refer to Fusing the Mains Connection
see page 52
.
Mains Filter
General
The internal mains filtering system is effective when the sum of all the motor cable lengths is 150 m or less. For applications whose sum of all the motor cable lengths exceeds 150 m, an external mains filter is required to maintain the normative limit values.
EMC filter
Length of the motor cables
< 15 m (49 ft)
15...150 m (49...492 ft)
> 150 m (492 ft)
IEC 61800 class
C2
C3
C3
Notes
–
– external EMC filter required
NOTE: For additional information on mains filtering, contact your Schneider Electric representative.
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Planning
Mains Line Reactor (Choke)
Overview
A mains line reactor (choke) is required for application architectures with more than 16 A mains current. Up to 16 A, a mains line reactor is necessary to reduce the harmonics of the mains current.
Without UL /CSA Certification
Mains line reactor without UL /CSA certification:
Schneider Electric: VW3SKLN016H003E for architectures up to 16 A single phase
With UL/CSA Certification
Mains line reactor with UL / CSA certification:
Schneider Electric: VPM05D100000 for architectures up to 10 A
Schneider Electric: VPM05D250000 for architectures up to 25 A
Schneider Electric: VPM05D500000 for architectures up to 50 A
Schneider Electric: VW3 A4 551 for architectures up to 4 A
Schneider Electric: VW3 A4 552 for architectures up to 10 A
Schneider Electric: VW3 A4 553 for architectures up to 16 A
Schneider Electric: VW3 A4 554 for architectures up to 30 A
Schneider Electric: VW3 A4 555 for architectures up to 60 A
A shielded version of the connection cables is not required.
NOTE: Verify that the rated current of the mains line reactor is above preset overload protection of the protective device.
Correlation Between Mains Current and DC Bus Current (3-Phase Operation)
The mains current is approximately the same as the DC bus current and corresponds to the current of the mains line reactor. For the design of the mains line reactor, use a dimensioning of the mains current of 100% to 110% of the DC bus current.
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Connection of the Lexium 62 Power Supply
Overview
Connection of a Lexium 62 Power Supply
Planning
NOTE: The 24 Vdc supply input current must be limited to 50 A, which can be realized by a 50 A fuse as shown above. In particular, a 50 A fuse is mandatory if a passive 24 Vdc power supply is used.
For further information, refer to Fusing the Mains Connection
see page 52
.
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Planning
Parallel Connection of Several Lexium 62 Power Supplies (LXM62PD84A11000)
Overview
If DC bus currents are required that go beyond the rating of one Lexium 62 Power Supply, up to 3
Lexium 62 Power Supply modules of type LXM62PD84A11000 can be connected in parallel.
By using a parallel connection of several Lexium 62 Power Supplies (LXM62PD84A11000), the available DC bus current and thus the power can be increased.
The maximum DC Bus capacity which can be connected can also be increased by a parallel connection of Lexium 62 Power Supply devices. The overall DC Bus capacity which can be driven by a single Lexium 62 Power Supply (including the internal DC Bus capacity of the Lexium 62
Power Supply) is 12.5 mF. The additional capacity for a second and each further parallel connected Lexium 62 Power Supply (LXM62PD20A11000) amounts to 9.4 mF each.
Parallel connection of up to 3 Lexium 62 Power Supplies (LXM62PD84A11000)
56
No fuses are required for the 24 Vdc supply inputs, if appropriate 24 Vdc power supply units are used which ensure that the output current remains below 50 A.
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Power data for parallel connection:
Number of Lexium 62
Power Supply
LXM62PD84
DC bus current
Continuous current
42.0 A
Peak current
Continuous output power at 400 Vac mains input
Permissible DC bus capacity
1 84.0 A 22.1 kW 12.5 mF (1)
2 73.9 A 147.0 A 38.9 kW 21.9 mF (1)
3 110.9 A 189.0 A 58.4 kW 31.3 mF (1)
(1) Overall sum of DC bus capacities of the devices connected to Lexium 62 Power Supply modules including the DC bus capacity of the Lexium 62 Power Supply modules themselves.
NOTE: A maximum of up to three Lexium 62 Power Supply modules of type LXM62PD20A11000 may be connected in parallel, in order not to overload the Bus Bar Module.
DANGER
FIRE, ELECTRIC SHOCK OR ARC FLASH
Do not install more than three Lexium 62 Power Supply modules on the same DC Bus.
The maximum continuous current at any point of the DC link and 24V/0V connection must not exceed 120 A.
Failure to follow these instructions will result in death or serious injury.
NOTE: To calculate the maximum DC Bus current of your particular Lexium 62 Drive System, refer
to Calculation of Worst-Case Continuous Current
see page 71
.
see page 68
. If you exceed 120 A in your calculation, you need to add current-limiting fuses to the DC Bus. For details, refer to External Fuse
The parallel connection of several Lexium 62 Power Supplies of type LXM62PD20A11000 is not permitted.
Also, a mixed parallel operation of the Lexium 62 Power Supply of type LXM62PD20A11000 and
Lexium 62 Power Supply of type LXM62PD84A11000 is not allowed.
Application - Mains Lines Reactor
Each Lexium 62 Power Supply (LXM62PD84A11000) must be supplied via an independent mains lines reactor. Among other reasons, the mains lines reactor provides a more uniform distribution of the load among the individual Lexium 62 Power Supply (LXM62PD84A11000).
The line reactors must be of the same type to ensure that the load is distributed equally on the individual Lexium 62 Power Supply modules.
The mains lines reactor must be protected against overload.
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Planning
Application - Mains Contactor / Ready
If a Lexium 62 Power Supply (LXM62PD84A11000) shows an error, it must be ensured that all
Lexium 62 Power Supplies (LXM62PD84A11000) connected in parallel are simultaneously disconnected from the mains.
Therefore, the Ready signals of the Lexium 62 Power Supply (LXM62PD84A11000) must be connected in series and led to a common mains contactor.
In addition, it is necessary to apply line voltage to all power supplies simultaneously. The mains contactor helps ensure that all Lexium 62 Power Supply modules involved are simultaneously supplied with energy.
If you do not apply and remove line voltage to the power supplies together, you may overload the power supply system.
WARNING
OVERLOADED POWER SUPPLY
Ensure that all power supplies are simultaneously supplied with line voltage in a multi-power supply installation.
Ensure that all power supplies are de-energized simultaneously.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Application - 24 V Power Supply
For machines with a 24 V supply up to 50 A, it is sufficient to use one power supply unit that is connected to any Lexium 62 Power Supply (LXM62PD84A11000).
The 24 V input is limited to 50 A per Lexium 62 Power Supply (LXM62PD84A11000).
The current per Lexium 62 Power Supply (LXM62PD84A11000) must be limited to 50 A. This can be performed, for instance, by using appropriate power supply units, which reduce the output voltage upon reaching the power limit.
A parallel connection must be approved by the power supply unit manufacturer. The overall current must not exceed 120 A.
Do not use passive power supply units with fuses for a parallel connection. They are not appropriate for a current limitation to less than 50 A since these switch off the current instead of reducing the voltage. Thus, a uniform distribution of the load is not possible with these types of power supply units.
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Wiring with Lexium 62 DC Link Terminal
Overview
Wiring with Lexium 62 DC Link Terminal allows the connection of the bus bar modules of two or more rows of:
Lexium 62 devices that are not directly adjacent within the same control cabinet, or
Lexium 62 devices that are located in separate control cabinets.
When wiring with Lexium 62 DC Link Terminal, rows without power supply unit are supplied by rows with power supply units.
A row or device island is a combination of the following Lexium 62 devices which are directly connected via the bus bar module:
Lexium 62 Power Supply
Lexium 62 Cabinet Drive
Lexium 62 DC Link Support Module
Lexium 62 Connection Module
NOTE: Wiring with Lexium 62 DC Link Terminal is subject to electrical restrictions. Refer to the admissible topologies and to the electrical restrictions
see page 66
Topologies Allowed for Wiring with Lexium 62 DC Link Terminal
The seven topologies presented hereafter include Lexium 62 DC Link Support Modules. However,
a Lexium 62 DC Link Support Module is only mandatory for longer cable lengths (
see page 66
if a Single Drive LXM62DC13 is present in a row without Lexium 62 Power Supply.
NOTE: Each device island without its own Lexium 62 Power Supply requires the 24 V supply from the Lexium 62 DC Link Terminal.
NOTE:
Wiring with Lexium 62 DC Link Terminal does not support ring topologies.
Wiring with Lexium 62 DC Link Terminal supports a maximum of six rows or device islands.
The 24 V and 0 V can be distributed via the Lexium 62 DC Link Terminal over two or more device islands.
Instead of distributing the 24 V over several rows, an external 24 V supply can also be connected directly to the Lexium 62 DC Link Terminal for rows without Lexium 62 Power Supply modules.
DANGER
FIRE, ELECTRIC SHOCK OR ARC FLASH
Use the Lexium 62 DC Link Terminal to link Lexium 62 devices only.
Failure to follow these instructions will result in death or serious injury.
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Planning
Topology 1: Coupling of Two (or More) Rows in Control Cabinet with a Separate 24 V Supply
60
LXM62DCLT: Lexium 62 DC Link Terminal
The 24 V and 0 V terminals always have to be mounted to the Bus Bar Module, even if no wire is connected to the terminals.
DANGER
ELECTRIC SHOCK
Always install the full complement of the five connectors and the retaining bracket of the
Lexium 62 DC Link Terminal.
Always wire at least the PE, DC- and DC+ terminals out of the 5 installed connectors.
Failure to follow these instructions will result in death or serious injury.
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Topology 2: Coupling of Two (or More) Rows in a Control Cabinet Without a Separate 24 V Supply
LXM62DCLT: Lexium 62 DC Link Terminal
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Planning
Topology 3: Coupling of Two Power Supplies
62
LXM62DCLT: Lexium 62 DC Link Terminal
NOTE:
The Lexium 62 Power Supply modules are connected in parallel
see page 56
.
The Lexium 62 Power Supply modules must be located in the same control cabinet.
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Topology 4: Coupling of Two Control Cabinets
LXM62DCLT: Lexium 62 DC Link Terminal
Topology 5: Coupling of More Than Two Control Cabinets in Line Topology
Planning
LXM62DCLT: Lexium 62 DC Link Terminal
NOTE:
The Lexium 62 Power Supply modules must be located in the same control cabinet.
Up to 6 Lexium 62 device islands are allowed in this topology.
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Planning
Topology 6: Coupling of More Than Two Control Cabinets in Star Topology
64
LXM62DCLT: Lexium 62 DC Link Terminal
NOTE:
The Lexium 62 Power Supply modules must be located in the same control cabinet.
Up to 6 Lexium 62 device islands are allowed in this topology.
External terminals (for example, for cap rail) are necessary to realize star connections.
The maximum cable length of one single connection between any Lexium 62 device island and the nearest Lexium 62 device island is 15 m (49.2 ft).
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Topology 7: Coupling of More Than Two Control Cabinets in Mixed Line and Star Topology
Planning
LXM62DCLT: Lexium 62 DC Link Terminal
NOTE:
The Lexium 62 Power Supply modules must be located in the same control cabinet.
Up to 6 Lexium 62 device islands are allowed in this topology.
External terminals (for example, for cap rail) are necessary to realize star connections.
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Planning
Electrical Restrictions for Wiring with Lexium 62 Terminal Link
Criteria
Absolute cable length limits
Lexium 62 DC Link
Support Module
Power supply
Single Drive
LXM62DC13
Cable/wire cross section
Description
The maximum cable length of one single connection between any Lexium 62 device island and the nearest Lexium 62 device island is 15 m (49.2 ft).
The maximum overall cable length between one Lexium 62 device and any other Lexium 62 device connected using the wiring via Lexium 62 DC Link Terminal is 50 meters (164 ft).
One Lexium 62 DC Link Support Module must be installed per row without Lexium 62 Power
Supply if:
the overall cable length between the row and the next row with a Lexium 62 Power Supply or
Lexium 62 DC Link Support Module is longer than 3 m (9.84 ft.) a Lexium 62 drive of type LXM62DC13 is present in the row.
NOTE: More than one Lexium 62 DC Link Support Module may be necessary in this case.
NOTE: The overall cable length means the sum of single wiring connections with Lexium 62 DC
Link Terminal.
The Lexium 62 Power Supply modules which are connected via Lexium 62 DC Link Terminal must be located within one control cabinet.
The mains supply of the Lexium 62 Power Supply modules which are connected via
Lexium 62 DC Link Terminal must be operated using the same mains contactor.
The drives of type Single Drive LXM62DC13 have to be used in combination with a Lexium 62
Power Supply or a Lexium 62 DC Link Support Module in the same row.
In a row without Lexium 62 Power Supply, one Lexium 62 DC Link Support Module has to be installed per Single Drive LXM62DC13.
The ampacity of the Lexium 62 DC Link Terminal depends on the usage of suitable cables/wires and on the installation method of the cables/wires.
When using smaller cable/wire cross-sections, and if the system is able to drive permanently a larger current than permitted for cable/wire cross-sections
( see page 198 ) , external fuses
for current limiting must be integrated into the connection via Lexium 62 DC Link Terminal.
DANGER
FIRE HAZARD
Do not exceed an overall cable length of 3 m (9.84 ft) between any row without Lexium 62 DC
Link Support Module or Lexium 62 Power Supply module and the next row with a Lexium 62
Power Supply module or Lexium 62 DC Link Support Module.
Install a Lexium 62 DC Link Support Module for each drive of type LXM62DC13 in rows without Lexium 62 Power Supply module.
Install all Lexium 62 Power Supply modules with linked DC Bus in the same control cabinet sharing the same mains contactor.
Failure to follow these instructions will result in death or serious injury.
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DANGER
FIRE, ELECTRIC SHOCK OR ARC FLASH
Do not install more than three Lexium 62 Power Supply modules on the same DC Bus.
The maximum continuous current at any point of the DC link and 24V/0V connection must not exceed 120 A.
Failure to follow these instructions will result in death or serious injury.
DANGER
IMPROPER WIRING BETWEEN CONTROL CABINETS CAUSES ELECTRIC SHOCK
Only use appropriate and certified cables according to the applicable standards.
Only use the cables with the appropriate cross-sections.
Only use cables outside the control cabinet.
Observe the bending radius of the cable/wire specification of the manufacturer.
Thoroughly verify the cables/wires for defects and/or damages after the installation.
Use cable ducts and other appropriate measures outside of the control cabinet protecting the cables/wires from damage and mechanical stress.
Remove insulation accurately according to the stripping length of the cable conductor.
Failure to follow these instructions will result in death or serious injury.
WARNING
HIGH ELECTROMAGNETIC RADIATION
Do not exceed a cable length of 15 m (49.2 ft) for single connections using Lexium 62 DC Link
Terminal.
Do not exceed an overall cable length of 50 meters (164 ft) between one Lexium 62 device and any other Lexium 62 device connected via a Lexium 62 DC Link Terminal.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
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Planning
Cable Selection Guidelines for Wiring With Lexium 62 DC Link Terminal
General Requirements
The cable selection for wiring with Lexium 62 DC Link Terminal mainly depends on the continuous current. The cables must either be rated according to the worst-case continuous current or an additional external fuse must be integrated. In addition, the cable must also be chosen according to the necessary voltage isolation.
The current rating of cables and thus the cable selection also depends on environmental parameters:
Allowed cable temperature.
Ambient temperature and the grouping factor.
Installation method.
Local and international regulations have to be applied.
DANGER
IMPROPER WIRING BETWEEN CONTROL CABINETS CAUSES ELECTRIC SHOCK
Only use appropriate and certified cables according to the applicable standards.
Only use the cables with the appropriate cross-sections.
Only use cables outside the control cabinet.
Observe the bending radius of the cable/wire specification of the manufacturer.
Thoroughly verify the cables/wires for defects and/or damages after the installation.
Use cable ducts and other appropriate measures outside of the control cabinet protecting the cables/wires from damage and mechanical stress.
Remove insulation accurately according to the stripping length of the cable conductor.
Failure to follow these instructions will result in death or serious injury.
Calculation of Worst-Case Continuous Current
Calculation of the worst-case 24 V/0 V continuous current
If no external fuses are installed within a 24 V/0 V wiring connection using Lexium 62 DC Link
Terminals, then the cable for each single 24 V/0 V connection must be rated for the worst-case continuous current. The latter is given by the sum of the rated currents of the connected 24 V power supply modules.
NOTE: If the worst-case continuous 24 V/0 V current is larger than 120 A, then it is mandatory to install external fuses within the 24 V/0 V wiring connection to limit the continuous current to 120 A or less.
Calculation of the worst-case DC+/DC- continuous current
If no external fuses are installed within a DC+/DC- wiring connection using Lexium 62 DC Link
Terminals, then the cable for each single DC+/DC- connection must be rated for the worst-case continuous current.
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NOTE: If the worst-case continuous DC+/DC- current is larger than 120 A, then it is mandatory to install external fuses within the DC+/DC- wiring connection to limit the continuous current to 120 A or less.
The maximum continuous DC circuit current over the wiring connection can be computed as follows:
Look up the nominal power for each motor-drive combination in the system (nominal power of a motor-drive combination is the minimum of the nominal power values of the drive and of the motor) and for the Lexium 62 Power Supply modules.
NOTE: Always use the values for 400 Vac nominal mains voltage, even if the machine is installed at 480 Vac.
Sum up the nominal power values of the motor-drive combinations and the Lexium 62 Power
Supply modules in the system which are installed to the left of the Lexium 62 DC Link Terminal wiring connection. (In case several Lexium 62 Power Supply modules are connected in parallel, consult the table Power data for parallel connection consult the table Power data for parallel connection
continuous output power rating of the parallel connected Lexium 62 Power Supply modules).
Sum up the nominal power values of the motor-drive combinations and the Lexium 62 Power
Supply modules in the system which are installed to the right of the Lexium 62 DC Link Terminal wiring connection. (In case several Lexium 62 Power Supply modules are connected in parallel,
see page 56 see page 56
continuous output power rating of the parallel connected Lexium 62 Power Supply modules).
Take the minimum value of these two nominal power sums (to obtain the maximum continuous power generated by motor-drive combinations and Lexium 62 Power Supply modules which could be transferred over the Lexium 62 DC Link Terminal wiring connection).
Divide this maximum continuous power by 540 V (equals the DC bus voltage at 400 Vac mains) to obtain the maximum continuous DC circuit current for the wiring connection.
NOTE: Even if the system is supplied with 480 Vac, the DC bus voltage 540 V corresponding to 400 Vac must be used for the calculation, provided that also the continuous power values corresponding to 400 Vac are applied.
Example for Continuous DC+/DC- Current Rating Calculation
Consider the Lexium 62 Drive System configuration outlined below.
Assume that:
The Lexium 62 Power Supply modules P1 and P2 are connected in parallel and they are
supplied with 400 Vac.
The Lexium 62 drives are operated at the PWM frequency 8 kHz.
The system is rated for a maximum ambient temperature of 40 °C (104 °F).
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Planning
1 Lexium 62 device islands to the left of Lexium 62 DC Link Terminal wiring connection
2 Lexium 62 device islands to the right of Lexium 62 DC Link Terminal wiring connection
3 Lexium 62 DC Link Terminal wiring connection for which continuous DC+/DC- current rating is calculated
LXM62DCLT Lexium 62 DC Link Terminal
Reference Device Continuous
Drive Power
P
N, LXM62D
or
P
N, LXM62P
N/A
Motor Continuous
Motor Power
P
N, Mot
Continuous power of drivemotor combination or parallel connected Lexium 62 Power
Supply modules
P1+P2 LXM62PD84 N/A N/A 38.9 kW (1)
D1 LXM62DD27E 3.4 kW (2) SH31003P 2.39 kW (3) 2.39 kW (4)
D2 LXM62DD27E 3.4 kW (2) SH31003P 2.39 kW (3) 2.39 kW (4)
D3
D4
D5
D6
LXM62DD27E
LXM62DD27E
LXM62DD27E
LXM62DD27E
3.4 kW (2)
3.4 kW
(2)
3.4 kW
(2)
3.4 kW (2)
SH31003P
SH31003P
SH31003P
SH31003P
2.39 kW (3)
2.39 kW
(3)
2.39 kW
(3)
2.39 kW (3)
2.39 kW (4)
2.39 kW
(4)
2.39 kW
(4)
2.39 kW (4)
(1) see Power data for parallel connection
(2) see Technical Data Single Drive
(3) see SH3 Motor Manual
(4) The continuous power of a motor-drive combination is the minimum of the continuous drive power and the continuous motor power.
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The continuous power sum to the left of the Lexium 62 DC Link Terminal wiring connection is:
The continuous power sum to the right of the Lexium 62 DC Link Terminal wiring connection is:
The maximum continuous power to the right side is lower than the power to the left side of the
Lexium 62 DC Link Terminal wiring connection. So, the DC+/DC- wires of the Lexium 62 DC Link
Terminal wiring connection can be rated for the maximum continuous power to the right side. The maximum continuous DC+/DC- current over the Lexium 62 DC Link Terminal wiring connection is then:
Thus, in this example, external fuses within the DC+/DC- connection of the Lexium 62 DC Link
Terminal wiring connection can be omitted if the corresponding DC+/DC- cable/wire installation is rated for at least 17.8 A.
NOTE: If the resulting continuous DC+/DC- current is greater than 120 A, an external fuse within the DC+/DC- connection is mandatory to limit the current to 120 A or less.
External Fuse
The cross section of the wires (DC+, DC-, 0 V, 24 V) of a Lexium 62 DC Link Terminal wiring connection can be reduced if they are protected by external fuses. The DC+/DC- fuses must be rated for 1000 Vdc and the 0 V/24 V fuses must be rated for 30 Vdc. The fuses must provide a protection against short circuits and overload (gR, gN, or gG). The DC rating is very important because a fuse which only has an AC rating is not able to protect the circuit.
Use one fuse per current carrying conductor (DC+, DC-, 0 V, 24 V). If the worst-case continuous current of any current carrying conductor (DC+, DC-, 0 V, 24 V) is greater than 120 A, install external fuses to limit the continuous current to 120 A or less. Do not install a fuse on the PE conductor.
Isolation Voltage Requirements
Required cable voltage isolation for wiring using Lexium 62 DC Link Terminal:
PE / DC- / DC+ / 24 V / 0 V wire: 1000 Vdc (>700 Vac)
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Leakage (Touch) Current
Overview
The following table contains leakage (touch) current per device:
Application typical (400 V, 50 Hz)
Per power supply
≤ 141 mA
For each drive module
≤ 9 mA
NOTE: If the leakage (touch) current is too high for the respective application, use an isolating transformer on the mains supply.
This product has a leakage (touch) current greater than 3.5 mA. If the protective ground connection is interrupted, a hazardous leakage (touch) current may flow if the housing is touched.
DANGER
INSUFFICIENT GROUNDING
Use a protective ground conductor with at least 10 mm 2 (AWG 6) or two protective ground conductors with the same or larger cross section of the conductors supplying the power terminals.
Verify compliance with all local and national electrical code requirements as well as all other applicable regulations with respect to grounding of all equipment.
Failure to follow these instructions will result in death or serious injury.
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Residual Current Operated Protective Device
Using Residual Current Protective Devices
When using a residual current protective device in combination with the Lexium 62 Drive System, certain conditions and restrictions must be considered. As a dc current component in the ground conductor may result from insulation damage or direct contact, residual current circuit-breakers of type A or AC may not be triggered and therefore must not be used. Moreover, during system power-up and also in normal operation the Lexium 62 Drive System can generate a significant leakage (touch) current protective device.
see page 72
which may lead to unintended triggering of a residual current
Consequently, observe the following when using residual current protective devices in combination with the Lexium 62 Drive System:
Only use universal current sensitive residual current circuit-breaker of type B.
Use residual current protective devices with a latent time to prevent unintended triggering at
system power-up.
Consider the leakage (touch) current of the Lexium 62 Drive System in normal operation when selecting the triggering threshold of the residual current protective device.
If no residual current protective device or only a device with a high current threshold can be installed, appropriate other measures must be applied to provide protection against electrical shock and fire hazard
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Functional Safety
Section 3.4
Functional Safety
What Is in This Section?
This section contains the following topics:
Topic
Process Minimizing Risks Associated with the Machine
Inverter Enable Function
Setup, Installation and Maintenance
Setup, Installation, and Maintenance - Wiring Verification
Application Proposals for Hardware Based Safety-Related Functions
Application Proposal – Variants A/B Single-Channel
Application Proposal – Variants C/D Single-Channel Jumpered
Application Proposal – Variants C/D Two-Channel with Protected Wiring
Application Proposal – Variants C/D Two-Channel with Test Pulses
Application Proposal – Variants C/D Two-Channel with External, Non-Safety-Related
Diagnostic
Application Proposals for Software Based Safety-Related Function
Commissioning
Best Practices
Maintenance
Physical Environment
Safety Standards
Page
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Process Minimizing Risks Associated with the Machine
General
The goal of designing machines safely is to protect people. The risk associated with machines with electrically controlled drives comes chiefly from moving machine parts and electricity itself.
Only you, the user, machine builder, or system integrator can be aware of all the conditions and factors realized in the design of your application for the machine. Therefore, only you can determine the automation equipment and the related safeties and interlocks which can be properly used, and validate such usage.
Hazard and Risk Analysis
Based on the system configuration and utilization, a hazard and risk analysis must be carried out for the system (for example, according to EN ISO 12100 or EN ISO 13849-1). The results of this analysis must be considered when designing the machine, and subsequently applying safetyrelated equipment and safety-related functions. The results of your analysis may deviate from any application examples contained in the present or related documentation. For example, additional safety components may be required. In principle, the results from the hazard and risk analysis have priority.
WARNING
NON-CONFORMANCE TO SAFETY FUNCTION REQUIREMENTS
Specify the requirements and/or measures to be implemented in the risk analysis you perform.
Verify that your safety-related application complies to applicable safety regulations and standards.
Make certain that appropriate procedures and measures (according to applicable sector standards) have been established to help avoid hazardous situations when operating the machine.
Use appropriate safety interlocks where personnel and/or equipment hazards exist.
Validate the overall safety-related function and thoroughly test the application.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
The EN ISO 13849-1 Safety of machinery - Safety-related parts of control systems - Part 1:
General principles for design describes an iterative process for the selection and design of safetyrelated parts of controllers to reduce the risk to the machine to a reasonable degree:
To perform risk assessment and risk minimization according to EN ISO 12100, proceed as follows:
1. Defining the boundary of the machine.
2. Identifying risks associated with the machine.
3. Assessing risks.
4. Evaluating risks.
5. Minimizing risks by:
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4
5
6
2
3
7
Intrinsically safe design
Protective devices
User information (see EN ISO 12100)
6. Designing safety-related controller parts (SRP/CS, Safety-Related Parts of the Control System) in an interactive process.
To design the safety-related controller parts in an interactive process, proceed as follows:
Step
1
Action
Identify necessary safety functions that are executed via SRP/CS (Safety-Related Parts of the
Control System).
Determine required properties for each safety function.
Determine the required performance level PL r
.
Identify safety-related parts executing the safety function.
Determine the performance level PL of the afore-mentioned safety-related parts.
Verify the performance level PL for the safety function (PL ≥ PL r
).
Verify if all requirements have been met (validation).
Additional information is available on
www.schneider-electric.com
.
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Inverter Enable Function
Functional Description
With the Inverter Enable function (IE), you can bring drives to a defined safe stop.
This Inverter Enable function relates to the components
Single Drive
Double Drive
In the sense of the relevant standards, the requirements of the stop category 0 (Safe Torque Off,
STO) and stop category 1 (Safe Stop 1, SS1) can be met. Both categories lead to a torque-free motor while SS1 takes this state after a predefined time. As a result of the hazard and risk analysis, it may be necessary to choose an additional brake as a safety-related option (for example, for hanging loads).
With the Lexium 62 variants E/F, it is also possible to realize extended safety functions such as
Safely Limited Speed (SLS) in connection with the Safety Logic Controller SLC100/200 FS and the associated SoSafe Programmable software.
Scope of Operation (Designated Safety Function)
The Lexium 62 Cabinet Drives are available in the Inverter Enable single-channel variants A/B and the Inverter Enable two-channel variants C/D. The newer variants C/D was developed to execute the Inverter Enable function according to PL e or SIL 3. For this purpose, there must be a twochannel connection. Thus, the device variants C/D have the additional connection CN11.
Reaching PL e / SIL 3 / category 4 is generally limited to 100 axes per safety function.
For compatibility reasons, the two-channel variants C/D are designed in a way that in case of use of machines with the variants A/B, they can be replaced with the variants C/D without changing the wires. This may lead for example, to a reduction of the variants in the storage.
As a result, the variants C/D may also be connected in a single-channel configuration. The second contact, in this case is jumpered. For this purpose, a separate application proposal is provided (For further information, refer to Application Proposal – Variants C/D Single-Channel Jumpered
see page 96
).
The two-channel variants C/D can be connected under different conditions in which certain potential errors can be ruled out. If a potential error cannot be ruled out, additional measurements are required (test pulses or diagnostic).
As a result, there are the following additional application proposals for a pure two-channel application:
Application proposal variants C/D two-channel with protected wiring
Application proposal variants C/D two-channel with test pulses
see page 97
see page 100
Application proposal variants C/D two-channel with external, non-safety-related diagnostic
see page 101
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Since the variants C/D can be connected in a single-channel or a two-channel configuration, it results in a combination of the applications. To verify this application for the correct connection, a test procedure is provided.
Operating Principle
After the emergency stop device is activated, a controlled ramp down takes place for the drive.
In the process, the DC bus voltage increases until the braking resistor is switched on.
In the braking resistor, the energy which is fed back from the motor is converted to heat.
The K1 power circuit breaker and/or the Inverter Enable signal must remain energized until the drive stops.
At the latest after the normal ramp down time, the Inverter Enable signal is switched off by the delayed contacts of K3.
After this, the drive is in a defined safe stop.
Inverter Enable block diagram
78
1 3 Phase (AC)
2 Mains Contactor K1
3 IP54 (control cabinet) or higher
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4 Part of the safety function
5 Power supply of the Lexium 62 Drive System (not part of the safety function)
6 Safety-related switching device K3
7 Emergency stop button
Defined Safe State
Inverter Enable is synonymous with "Safe Torque Off (STO)" according to IEC 61800-5-2:2007.
This torque-free state is automatically entered when errors are detected and is therefore the defined safe state of the drive.
Mode of Operation
The safety-related circuit with InverterEnable was developed to minimize wear on the mains contactor. When the stop or the emergency stop button is activated, the mains contactor is not switched off. The defined safe stop is achieved by removing the “InverterEnable” for the optocouple in the power stage. Thus, the PWM signals cannot control the power stage so that a startup of the drives is prevented (pulse pattern lock).
You can use the Inverter Enable function to implement the control function “Stopping in case of emergency” (EN 60204-1) for stop categories 0 and 1. Use an appropriate external safety-related circuit to prevent the unintended restart of the drive after a stop, as required in the machine directive.
Stop Category 0
In stop category 0 (Safe Torque Off, STO), the drive coasts to a stop (provided there are no external forces operating to the contrary). The STO safety-related function is intended to help prevent an unintended start-up, not stop a motor, and therefore corresponds to an unassisted stop in accordance with IEC 60204-1.
In circumstances where external influences are present, the coast down time depends on physical properties of the components used (such as weight, torque, friction, etc.), and additional measures such as mechanical brakes may be necessary to help prevent any hazard from materializing. That is to say, if this means a hazard to your personnel or equipment, you must take appropriate measures (refer to Hazard and Risk Analysis
see page 75
WARNING
UNINTENDED EQUIPMENT OPERATION
Make certain that no hazards can arise for persons or material during the coast down period of the axis/machine.
Do not enter the zone of operation during the coast down period.
Ensure that no other persons can access the zone of operation during the coast down period.
Use appropriate safety interlocks where personnel and/or equipment hazards exist.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
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Stop Category 1
For stops of category 1 (Safe Stop 1, SS1) you can request a controlled stop via the PacDrive LMC.
The controlled stop by the PacDrive LMC is not safety-relevant, nor monitored, and does not perform as defined in the case of a power outage or if an error is detected. The final switch off in the defined safe state is accomplished by switching off the "Inverter Enable" input. This has to be implemented by means of an external safety-related switching device with safety-related delay
(see application proposal
see page 93
Independent of the safety function, the detectable errors not affecting the safety function are recognized by the controller, thus avoiding the drive from starting by switching off the mains contactor. Contactor K2 prevents the mains contactor from being switched on.
Execute Muting
To execute muting, determine the muting reaction time for switching off, that is, without the
Inverter Enable function, within the application. Should a response time be required because of the risk assessment of the machine, the total response time of the machine has to be taken into account. That is to say, the components related to the safety functions from the sensor to the drive shaft or the driven mechanics have to be considered. The determined reaction time must correspond to the results of the hazard and risk analysis.
WARNING
UNINTENDED EQUIPMENT OPERATION
Verify that the maximum response time corresponds to your risk analysis.
Be sure that your risk analysis includes an evaluation for the maximum response time.
Validate the overall function with regard to the maximum response time and thoroughly test the application.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Proceed as follows to disable the Inverter Enable function:
Supply the IEA or IEB input constantly with 24 Vdc to deactivate the Inverter Enable function.
The axes without Inverter Enable function become torque-free via the mains contactor and come to a stop. For more information, refer to Stop Category 0
see page 79
Extended Safety-Related Functions - Operating Principle
The safety concept is based upon the general consideration that the required safety-related travel movement is performed by the controller and the drive. The safety system monitors the correct execution of the motion, and if it is not respected the safety system initiates the required fall-back level (for example the defined safe state).
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An example for Safe Limited Speed (SLS) is as follows:
A light curtain is connected to a safety-related digital input. As soon as a person enters the protected zone passing the light curtain, a corresponding information is transmitted to the
Safety Logic Controller (SLC) and the PacDrive LMC (Logic Motion Controller) via the Sercos bus. After that the PacDrive LMC initiates an adequate travel movement, for example by using decelerating and then moving slowly. After an adjustable delay time this slow movement is monitored by Lexium 62 variants E/F. Upon exceeding an adjustable threshold value (for example, high velocity), the required fall-back level is entered, for example, the defined safe state.
Application of safety-related function SLS:
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Extended Safety-Related Functions - Inverter Enable via Hardware Input
The Lexium 62 variants E/F have been primarily developed to realize the extended safety functions, however, they are still equipped with the usual hardware input for the Inverter Enable known from the variants C/D. If only this is to be used, the device still needs to be configured and parameterized by using the software. If it is hardwired, the Safe Torque Off (STO) function can be triggered via this input or the Sercos bus. The Safety option module for Lexium 62 ILM can be configured to ignore the hardware input. In this case, the Safe Torque Off (STO) function can only be activated upon a request over the Sercos bus. Otherwise, if the hardware input is not ignored then both requests (hardware input and Sercos bus) are verified and the Safe Torque Off (STO) function is triggered if one or both requests are active. The default configuration is not to ignore the hardware input.
Extended Safety-Related Functions - Defined Safe State
The defined safe state of the device is characterized by the following features:
The drive is torque-free, which is equivalent to Safe Torque Off (STO) according to IEC 61800-
5-2.
There is no safety-related communication from the drive via the Sercos bus.
This state is automatically entered when errors are detected.
Validity of the Safety Case
The safety case for the Inverter Enable function of the Lexium 62 Drive System is identified and
defined by the standards listed in Safety Standards (
see page 110
Lexium 62 Drive System Inverter Enable function applies to the following hardware codes, which can be found examining the appropriate software object in SoMachine Motion (see SoMachine
Motion, Programming Guide) :
Device
LXM 62DU60A
LXM 62DD15A
LXM 62DD27A
LXM 62DD45A
LXM 62DU60B
LXM 62DD15B
LXM 62DD27B
LXM 62DU60C
LXM 62DD15C
LXM 62DD27C
LXM 62DD45C
LXM 62DC13C
LXM 62DU60D
Hardware code xxxxxxxxxxx2xxx, xxxxxxxxxxx3xxx, xxxxxxxxxxx4xxx xxxxxxxxxxx2xxx, xxxxxxxxxxx3xxx, xxxxxxxxxxx4xxx xxxxxxxxxxx2xxx, xxxxxxxxxxx3xxx, xxxxxxxxxxx4xxx xxxxxxxxxxx3xxx, xxxxxxxxxxx4xxx xxxxxxxxxxx2xxx, xxxxxxxxxxx3xxx, xxxxxxxxxxx4xxx xxxxxxxxxxx2xxx, xxxxxxxxxxx3xxx, xxxxxxxxxxx4xxx xxxxxxxxxxx2xxx, xxxxxxxxxxx3xxx, xxxxxxxxxxx4xxx xxxxxxxxxxx1xxx, xxxxxxxxxxx2xxx, xxxxxxxxxxx3xxx xxxxxxxxxxx1xxx, xxxxxxxxxxx2xxx, xxxxxxxxxxx3xxx xxxxxxxxxxx1xxx, xxxxxxxxxxx2xxx, xxxxxxxxxxx3xxx xxxxxxxxxxx1xxx, xxxxxxxxxxx2xxx, xxxxxxxxxxx3xxx xxxxxxxxxxxxxxx1xxx, xxxxxxxxxxxxxxx2xxx, xxxxxxxxxxxxxxx3xxx xxxxxxxxxxx1xxx, xxxxxxxxxxx2xxx, xxxxxxxxxxx3xxx
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Device
LXM 62DD15D
LXM 62DD27D
Hardware code xxxxxxxxxxx1xxx, xxxxxxxxxxx2xxx, xxxxxxxxxxx3xxx xxxxxxxxxxx1xxx, xxxxxxxxxxx2xxx, xxxxxxxxxxx3xxx
Device
LXM62DU60E
LXM62DD15E
LXM62DD27E
LXM62DD45E
LXM62DC13E
LXM62DU60F
LXM62DD15F
LXM62DD27F
Hardware code
01xxxxxxxxx11xx
01xxxxxxxxx11xx
01xxxxxxxxx11xx
01xxxxxxxxx11xx
01xxxxxxxxxxxxx11xx
01xxxxxxxxx11xx
01xxxxxxxxx11xx
01xxxxxxxxx11xx
For questions on this, contact your Schneider Electric representative.
Interface and Control
The Inverter Enable function is operated via the switching thresholds of the Inverter Enable input
(IEA for axis A and IEB for axis B).
Maximum downtime: 500 µs at U
IEX
Maximum test pulse ratio: 1 Hz
STO active: -3 V ≤ U
IEX
≤ 5 V
Power stage active: 15 V ≤ U
IEX
> 20 V with dynamic control
≤ 30 V
For information on the technical data and electrical connections, refer to the chapter Technical
Data
see page 199
.
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Setup, Installation and Maintenance
Prevent Possible Unintended Operation and Avoid Overvoltage
The following measures avoid overvoltages and help prevent possible unintended equipment operation through conductive pollution or parts falling into the device:
DANGER
ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Install Lexium 62 in a control cabinet or housing with a minimum IP 54 rating.
Comply with the clearances and creepage distances according to EN 50178.
Lexium 62 must only be operated with 24 Vdc power supplies certified according to EN
60950 or EN 50178.
Failure to follow these instructions will result in death or serious injury.
NOTE: These power supply units do not deliver an overvoltage over 120 Vdc for more than 120 ms or no permanent overvoltage over 60 Vdc.
Only operate the drive system with approved, specified cables, accessories and replacement equipment by Schneider Electric.
DANGER
ELECTRIC SHOCK OR ARC FLASH
Do not use non-Schneider Electric approved cables, accessories or any type of replacement equipment.
Failure to follow these instructions will result in death or serious injury.
Avoid Unintentional Restart
The unintentional restart of the equipment must be avoided by appropriate means, depending on your particular application.
DANGER
UNINTENTIONAL RESTART OF THE MOTOR
Ensure that a restart of the motor is not possible after a return of power or the tripping of a functional safety device unless preceded by a deliberate enable signal from the system.
Ensure that the enable signal meets the specified safety criteria.
Failure to follow these instructions will result in death or serious injury.
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Encoder Connection When Using Extended Safety-Related Functions
Lexium 62 variants E/F enable the use of extended, position-dependent and/or velocity-dependent safety-related functions. Among other things, these safety-related functions require encoder signals. The use of third-party encoders may present a degradation or loss of the safety functions.
DANGER
INOPERABLE SAFETY FUNCTION
Use synchronous motors only.
Use the encoder signals that are also used for the drive control of the synchronous motors.
Only use SinCos encoders according to the requirements and assumptions of IEC 61800-5-2.
Failure to follow these instructions will result in death or serious injury.
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Setup, Installation, and Maintenance - Wiring Verification
Overview
For the Lexium 62 variants A/B with a single-channel Inverter Enable connection, no verification of the wiring is required.
For mixed applications for the Lexium 62 variants C/D and Lexium 62 variants E/F with a twochannel Inverter Enable connection (application proposal variants C/D single-channel jumpered
see page 96
and application proposal variants C/D two-channel with protected wiring
see page 97
) for the Lexium 62 variants C/D with a two-channel Inverter Enable connection, a verification of the wiring has to be performed as follows.
Determine Status of Inverter Enable in SoMachine Motion Logic Builder
The state of the Inverter Enable input is displayed in the SoMachine Motion Logic Builder. This can be used to determine if the drives are correctly wired 1-channel or 2-channel.
86
1 24 V power supply unit
2 Safety-related switching device
3 24 V external power supply unit
4 Lexium 62 Power Supply
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Measuring Procedure
Step
1
2
3
4
Action
Wire Inverter Enable channels and connect the connectors to the drives.
Disconnect the IE_p connection (24 V) for the drives on the safety-related switching device (see step 1 in the following graphic).
Connect the disconnected IE_p connection (24 V) to an external 24 V power supply unit (see step
2 in the following graphic).
Thereby the negative pole of the Lexium 62 Power Supply has to be connected to the 0 V of the drives (Connector CN5 PIN 1 of the Lexium 62 Power Supply (see step 3 in the following graphic)).
Verifying the 1-channel wiring
1 24 V power supply unit
2 Safety-related switching device
3 24 V external power supply unit
4 Lexium 62 Power Supply
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Step
5
6
Action
Verify the IE (Inverter Enable) state of every individual drive in SoMachine Motion Logic Builder.
Result: In this case, only the 1-channel drives may be active.
Record the status values in a table. If necessary, screenshots can also be created in SoMachine
Motion Logic Builder.
Example: 1-channel variant
Drive
1.1
1.2
2
Connection
2-channel
2-channel
1-channel
Expected status off / 0 off / 0 on / 1
Displayed status
3 2-channel off / 0
This table is used as an example for the documentation and it is mandatory for it to be filled out.
In the column "Displayed status" the result, readable in SoMachine Motion Logic Builder, has to be entered.
8
9
Step
7
Action
Remove the 0 V connection between the Lexium 62 Power Supply and the external power supply unit (see step 4 in the following graphic).
Disconnect the IE_n connection (0 V) for the 2-channel drives on the safety-related switching device
(see step 5 in the following graphic).
Connect the disconnected IE_n connection (0 V) to the external 24 V power supply unit (see step 6 in the following graphic).
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Verifying the 2-channel wiring
Planning
1 24 V power supply unit
2 Safety-related switching device
3 24 V external power supply unit
4 Lexium 62 Power Supply
Step
1
2
Action
Verify the IE (Inverter Enable) status of every individual drive in SoMachine Motion Logic Builder.
Result: In this case, only the 2-channel drives may be active.
Record the status values in a table. If necessary, screenshots can also be created in SoMachine
Motion Logic Builder.
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Example: 2-channel variant
Drive
1.1
1.2
2
Connection
2-channel
2-channel
1-channel
Expected status on / 1 on / 1 off / 0
Displayed status
3 2-channel on / 1
This table is used as an example for the documentation and it is mandatory for it to be filled out.
In the column "Displayed status" the result, readable in SoMachine Motion Logic Builder, has to be entered.
Step
3
4
Action
Connect the IE_n connection to the protective switching device again.
Connect the IE_p connection (24 V) to the protective switching device.
NOTE: The machine manufacturer must keep the tables with the documents on the machine for documentation purposes.
NOTE: Verify the wiring every time a safety-related component is replaced.
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Application Proposals for Hardware Based Safety-Related Functions
Lexium 62 Variants A/B and C/D
The following table provides an overview of the possible application proposals for both Lexium 62 variants A/B and C/D:
Variants A/B
Application proposal A/B single-channel
(Refer to chapter Application Proposal Variants
A/B Single-Channel ( see page 93 ) .)
–
–
–
Variants C/D
Application proposal variants C/D single-channel jumpered
(Refer to chapter Application Proposal Variants
C/D Single-Channel Jumpered
.)
Proceed as follows to connect the variants C/D with single-channel Inverter Enable:
1. Connect 9-pin connector at the CN11 connection.
2. Connect the 24 V of the protective switching device to IEA_p1 or IEA_p2 or IEB_p1 or IEB_p2.
Result: The drive is identical to the variants A/B.
3. Connect the 24 V to the connections CN6 or
CN11.
Application proposal variants C/D two-channel with protected wiring
(Refer to chapter Application Proposal Variants
C/D Two-Channel With Protected Wiring
.)
If the lines are routed with protection, an error may be ruled out for example, control cabinet, armored conduit. Also see IEC 61800 and IEC 60204-1.
Application proposal variants C/D two-channel with test pulses
(Refer to chapter Application Proposal Variants
C/D Two-Channel With Test Pulses
If the safety-related relay output has outputs generating, back-reading and verifying test pulses, then an error detection is given. A protected wiring is not required.
Application proposal variants C/D two-channel with external, non-safety-related diagnostic
(Refer to chapter Application Proposal Variants
C/D Two-Channel With External, Non-Safety-
Related Diagnostic
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Quantity of Channels and PL/SIL
The following table provides an overview of the same application proposals but from the aspect of the properties "quantity of channels" and "PL/SIL":
Single-channel Inverter Enable connection
PL e / SIL 3 Not possible
PL d / SIL 2
Application proposal variants A/B singlechannel
(Refer to chapter Application Proposal
Variants A/B Single-Channel
.)
Application proposal variants C/D singlechannel jumpered
(Refer to chapter Application Proposal
Variants C/D Single-Channel Jumpered
.)
Two-channel Inverter Enable connection
Application proposal variants C/D twochannel with protected wiring
(Refer to chapter Application Proposal
Variants C/D Two-Channel With Protected
Wiring
.)
Application proposal variants C/D twochannel with test pulses
(Refer to chapter Application Proposal
Variants C/D Two-Channel With Test
Pulses
Application proposal variants C/D twochannel with external, non-safety-related diagnostic
(Refer to chapter Application Proposal
Variants C/D Two-Channel With External,
.)
A maximum of 100 axes per safety function.
Application proposal variants C/D twochannel with protected wiring
(Refer to chapter Application Proposal
Variants C/D Two-Channel With Protected
Wiring
.)
Application proposal variants C/D twochannel with test pulses
(Refer to chapter Application Proposal
Variants C/D Two-Channel With Test
Pulses
Application proposal variants C/D twochannel with external, non-safety-related diagnostic
(Refer to chapter Application Proposal
Variants C/D Two-Channel With External,
.)
With more than 100 axes per safety function.
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Application Proposal – Variants A/B Single-Channel
Overview
Application proposal Lexium 62 variants A/B single-channel
Planning
1 Safety-related switching device
2 Control cabinet
Safe Stop of Category 1 (SS1)
There is one application proposal to implement the defined safe stop of category 1 (SS1):
EL-1089-05-02b: Inverter Enable circuit for PacDrive 3 Safe Stop 1 (SS1) with a protection circuit
Notes Concerning the Application Proposal - General
The application proposal provides for a protected IEA/IEB wiring (control cabinet IP54) from the safety-related switching device to the Lexium 62, in order to help exclude potential wiring issues.
Protection against automatic restart is provided by the external safety-related switching device.
Notes Concerning the Application Proposal - Notes on EL-1089
The mains contactor K1 in this circuit proposal is not necessary for functional safety purposes.
However, it is used in the application proposal for the device protection of power supplies or
Lexium 62 Cabinet Drives.
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Application proposal for the control circuit (drawing number EL-1089-05-02b)
94
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Application proposal for the load cycle (drawing number EL-1089-05-02b)
Planning
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Planning
Application Proposal – Variants C/D Single-Channel Jumpered
Overview
Application Lexium 62 variants C/D single-channel jumpered
1 Safety-related switching device
2 Control cabinet
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Application Proposal – Variants C/D Two-Channel with Protected Wiring
Overview
Planning
1 Safety-related switching device
2 Control cabinet
Safe Stop of Category 1 (SS1)
There is one application proposal to implement the defined safe stop of category 1 (SS1):
APP-111011-001: Inverter Enable circuit for PacDrive 3 Safe Stop 1 (SS1) with a protection circuit and two-channel interruption
Notes Concerning the Application Proposal - General
The application proposal provides for a protected IEA/IEB wiring (control cabinet IP54) from the safety-related switching device to the Lexium 62, in order to help exclude potential wiring issues.
Protection against automatic restart is provided by the external safety-related switching device.
If potential errors cannot be ruled out, a diagnostic can optionally be provided for the twochannel variants. This must be realized externally and is not shown in the application proposal.
Notes Concerning the Application Proposal - Notes on APP-111011-001
The mains contactor K1 in this circuit proposal is not necessary for functional safety purposes.
However, it is used in the application proposal for the device protection of power supplies or
Lexium 62 Cabinet Drives.
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Planning
Application proposal for the control circuit (drawing number APP-111011-001)
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Application proposal for the load cycle (drawing number APP-111011-001)
Planning
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Planning
Application Proposal – Variants C/D Two-Channel with Test Pulses
Overview
Application proposal Lexium 62 variants C/D two-channel with test pulses
1 Safety-related switching device with pulses
2 Control cabinet 1
3 Control cabinet 2
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Application Proposal – Variants C/D Two-Channel with External, Non-Safety-Related
Diagnostic
Overview
Application proposal Lexium 62 variants C/D two-channel with external, non-safety-related diagnostic (back-reading)
1 Safety-related switching device
2 Control cabinet 1
3 Control cabinet 2
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Planning
Application Proposals for Software Based Safety-Related Function
Overview
Lexium 62 variants E/F are necessary to use software-based safety-related functions. Like
Lexium 62 variants C/D, they also offer a dedicated two-channel input for a hardwired STO (Safe
Torque Off) function.
In case the hardwired STO is not used, there is no need to connect it. In this case, the softwarebased safety-related functions use Sercos and OpenSAFETY
see page 80
Therefore, two application proposals are provided here for using or not using a hardwired STO function. When using the hardwired STO, the other software-based safety-related functions can be used, including the STO realized by software.
Application Proposal - Variants E/F Using Hardwired STO
Proceed as follows to use Inverter Enable function via hardware when using Lexium 62 variants
E/F:
Step
1
2
3
4
Action
Connect the Lexium 62 variants E/F like the variants C/D ( see page 91 )
.
Configure the safety-related network.
Adjust the parameters, in particular the prioritization of Inverter Enable via hardware and STO
(Safe Torque Off) via the bus.
Program the SoSafe Programmable application.
NOTE: Observe the information on the parameters in the SoSafe Programmable online help.
Application Proposal - Variants E/F Not Using Hardwired STO
Proceed as follows when not using Inverter Enable function via hardware but only using extended safety functions with the Lexium 62 variants E/F:
Step
1
2
3
4
Action
Connect the Lexium 62 variants E/F as shown in the application proposals ( see page 91 )
.
Configure the safety-related network.
Adjust the parameters, in particular the prioritization of Inverter Enable via hardware and STO
(Safe Torque Off) via the bus.
Program the SoSafe Programmable application.
NOTE: Observe the information on the parameters in the SoSafe Programmable online help.
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Application proposal for the control circuit (drawing number APP-111011-001):
Planning
There is no wiring required, as hardwired STO is not used. In this case, the software-based safetyrelated functions use Sercos and OpenSAFETY
see page 80
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Application proposal for the load cycle (drawing number APP-111011-001):
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Commissioning
General
Step
1
2
3
Action
Carry out a functional test of the STO function for all drives that need the safety function.
Especially verify the correct application of the axes without Inverter Enable function.
Complete installation in accordance with the EMC regulations and further specifications in the device operating manuals.
Afterwards, commission the drive systems.
4
NOTE: When using the extended safety functions, the Lexium 62 variants E/F must be configured, parameterized, and programmed according to the SoMachine Motion online help and the
SoSafe Programmable online help.
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Planning
Best Practices
General
At machine start-up, the connected drives are usually hidden from sight of the machine operator and cannot be monitored directly.
WARNING
UNSUPERVISED MACHINE START-UP
Only start the machine if there are no persons within the zone of operation of moving machine components.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Verify Connections
Step
1
2
3
4
5
6
Action
Verify all terminals, connectors, and other connections on all system components for correct and firm fit.
Only use robust connectors and secure fixings.
Verify the protective ground (earth) 24 Vdc PELV (Protective Extra Low Voltage) supply.
Verify the wiring of the safety function to the axes to avoid an interchange of the IEA and IEB inputs as well as the 24 V supply.
Use coded connectors (refer to chapter Information about Wiring
commissioning test (refer to chapter Commissioning
) and perform a
Use only appropriate transport packaging to forward or return individual devices.
DANGER
ELECTRIC SHOCK BY INADEQUATE PROTECTIVE SEPARATION
Only connect devices, electrical components, or lines to the signal voltage connectors of these products that feature a sufficient, protective separation from the connected circuits in accordance with the standards (IEC 61800-5-1: Adjustable speed electrical power drive systems - safety requirements).
Failure to follow these instructions will result in death or serious injury.
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External Forces
The defined safe state of the motor is the torque-free output shaft. If external forces act upon the output shaft, it will not necessarily maintain its position. In any case, the motor will coast to an unassisted stop. This coast down time depends on physical properties of the components used
(such as weight, torque, friction, etc.), and additional measures such as mechanical brakes may be necessary to help prevent any hazard from materializing. If the torque-free defined safe state is inappropriate for your application where external forces may move the output shaft as determined by your risk assessment, implement other external safety-related measures.
WARNING
UNINTENDED EQUIPMENT OPERATION
Make certain that no hazards can arise for persons or material during the coast down period of the axis/machine.
Do not enter the zone of operation during the coast down period.
Ensure that no other persons can access the zone of operation during the coast down period.
Use appropriate safety interlocks where personnel and/or equipment hazards exist.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Hanging and Pulling Loads
WARNING
UNINTENDED AXIS MOVEMENT
Do not use the internal holding brake as a safety-related measure.
Only use certified external brakes as safety-related measures.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
If the suspension of hanging / pulling loads is a safety objective for the machine, then you can only achieve this objective by using an appropriate external brake as a safety-related measure.
You can achieve this, for example, by using the Lexium 62 variants E/F.
NOTE: The drive does not provide its own safety-related output to connect an external brake to use as a safety-related measure.
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Planning
Maintenance
General
The Inverter Enable function has been designed for a defined lifetime that does not require to verify the safety-related function, nor any specific maintenance requirements. After this lifetime
see page 110
) has elapsed, a statement about the Inverter Enable function cannot be made due
to the aging of the component. If you want to ensure the functional safety after this period, you need to replace the device that includes the safety function.
NOTE: Subject the product to a complete function test after replacement.
The following applies only to the Lexium 62 variants E/F:
In addition to the LED state, data of the Safety Logger is also available in the SoMachine Motion
Logic Builder. These are provided for information only and must not be used for safety-related diagnostics.
For information about initial start-up and maintenance, refer to the chapter Installation and
see page 117
) of this operating instruction chapter.
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Physical Environment
General
The system is not protected against physical or chemical sources of damage by any design features, such as:
toxic, explosive,
corrosive, highly reactive, or inflammable types.
This equipment has been designed to operate outside of any hazardous location. Only install this equipment in zones known to be free of a hazardous atmosphere.
DANGER
POTENTIAL FOR EXPLOSION
Install and use this equipment in non-hazardous locations only.
Failure to follow these instructions will result in death or serious injury.
WARNING
UNINTENDED EQUIPMENT OPERATION
Observe and conform to ambient temperatures, storage temperatures and transport temperatures of the individual components as specified in the operating manuals of the components.
Prevent the formation of moisture during the operation, storage and transport of individual components.
Conform to the vibration and shock requirements specified in the operating manuals for the components when operating, storing and transporting system components.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
The Lexium 62 Drive System must only be installed in an electrical equipment enclosure (for example, in a control cabinet).
The electrical equipment enclosure must be lockable by using a key or tool.
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Safety Standards
General
The designated safety functions have been designed and tested for functional safety according to the following standards:
IEC 61508:2010
IEC 61800-5-2:2007
EN ISO 13849-1:2008
IEC 62061:2005
An independent assessment was performed by TÜV NORD.
According to the above listed standards, the figures for the Lexium 62 for using the Inverter Enable are as follows:
Standard characteristics Variants A/B
(maximum 200 axes)
Variants C/D (twochannel connected, maximum 100 axes)
99%
Variants C/D
(single-channel connected, maximum 200 axes)
99%
Variants E/F (twochannel connected, maximum 100 axes)
99% SFF (IEC 61508)
Safe Failure Fraction
HFT (IEC 61508)
Hardware Fault Tolerance
Type (IEC 61508)
SIL (IEC 61508)
Safety Integrity Level
SILCL (IEC 62061)
Safety Integrity Level claim limit
PFH (IEC 61508)
Probability of Dangerous
Failures per Hour
PL (cat) (EN ISO 13849-1)
Performance Level (Category)
MTTFd (EN ISO 13849-1)
Mean Time to Dangerous
Failure
DC (EN ISO 13849-1)
Diagnostic Coverage
Lifetime
Maximum reaction time between the request and execution of the designated safety function
99%
1
A
2
1*10 -9 /h d (3)
3000 years
90%
15 years
5 ms
1
A
3
0.5*10 -9 /h e (4)
6000 years
99%
20 years
5 ms
1
A
2
0.5*10 -9 /h d (3)
6000 years
99%
20 years
5 ms
1
B
3
0.95*10 -9 /h e (4)
380 years
99%
20 years
10 ms
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Standard characteristics Variants A/B
(maximum 200 axes)
Variants C/D (twochannel connected, maximum 100 axes)
Variants C/D
(single-channel connected, maximum 200 axes)
5 ms
Variants E/F (twochannel connected, maximum 100 axes)
Maximum reaction time before the detection of safety-related errors
5 ms 5 ms 10 ms
Maximum reaction time between exceeding the threshold values of extended safety functions and the initiation of substitute reactions
– – – 10 ms
NOTE: The values specified are rounded individually and are therefore not a result of a conversion by for example,
PFH in MTTFd or the comparative tables from EN ISO13849-1:2008.
In the case of the extended safety functions that can be used with the Lexium 62 variants E/F, the threshold values to be monitored can be adjusted, for example, the limit for safe velocity for the function Safe Limited Speed (SLS). If this value is exceeded, an adjustable substitute reaction is initiated, which is the reason why the previous table includes an additional reaction time.
Additionally, for the Lexium 62 variants E/F, it must be observed that the reliability values depend on the safety functions used since for all position-dependent and velocity-dependent safety functions, the encoder has to be taken into consideration. In turn, the value depends on the encoder type used (see following table). These values are also available as SISTEMA library.
The table shows the standard characteristics for the Lexium 62 variants E/F:
Standard characteristics
Use of SLS, etc
... with Sick Stegmann encoder SKM36
... with Sick Stegmann encoder SKS36
... with Sick Stegmann encoder SRM50
... with Sick Stegmann encoder SRS50
... with Sick Stegmann encoder SEK34
... with Sick Stegmann encoder SEL34
... with Sick Stegmann encoder SEK37
250
190
200
210
Lexium 62 Variant E:
MTTFd (EN ISO 13849-1) Mean
Time to Dangerous Failure [years]
–
250
200
245
Lexium 62 Variant F:
MTTFd (EN ISO 13849-1) Mean
Time to Dangerous Failure [years]
–
180
180
125
135
145
130
175
... with Sick Stegmann encoder SEL37
... with Sick Stegmann encoder TTK70
245
95
180
50
For the sake of clarity, it was assumed for Lexium 62 variant F that both axes use the same encoder type. Contact your Schneider Electric representative for any other calculations.
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Planning
Standard characteristics
... with Sick Stegmann encoder TTK50
... with Heidenhain encoder ECN113
Lexium 62 Variant E:
MTTFd (EN ISO 13849-1) Mean
Time to Dangerous Failure [years]
80
165
Lexium 62 Variant F:
MTTFd (EN ISO 13849-1) Mean
Time to Dangerous Failure [years]
45
100
... but with a separately applied encoder 320 270
For the sake of clarity, it was assumed for Lexium 62 variant F that both axes use the same encoder type. Contact your Schneider Electric representative for any other calculations.
For Lexium 62 variant F, the specified MTTFd values apply if both axes are being used within one safety function. Thus, there is an arithmetical advantage when using a double drive in a safety function compared to two single drives. If only one axis of a double drive is used in a safety function, the value specified above also has to be used.
Proceed as follows to use an encoder that is not listed in the above table:
Step
1
2
3
Action
Mount the encoder in accordance with the instructions on encoder assembly. Refer to Setup,
Installation and Maintenance
.
Request the MTBF value of the encoder from the encoder manufacturer.
In the calculation tool, enter:
for the series connection consisting of encoder and drive,
for the drive the values specified in the table row but with a separately applied encoder, and for the encoder the MTBF value, a two-channel architecture and 99% DC.
The simplified procedure described above generally leads to conservative results. If the result does not fulfill the requirements from the risk assessment, contact your Schneider Electric representative.
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Special Conditions
Section 3.5
Special Conditions
What Is in This Section?
This section contains the following topics:
Topic
Increased Ambient Temperature
Low Air Pressure
Planning
Page
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Planning
Increased Ambient Temperature
Lexium 62 Cabinet Drive
If the ambient temperature exceeds 40 °C (104 °F), then the output power of the system is reduced.
Power reduction upon a change in the ambient temperature (Lexium 62 Cabinet Drive)
For a detailed list of the rated and peak currents at variable ambient temperatures, refer to
Mechanical and Electrical Data - Single Drive
see page 211
see page 205
) and Mechanical and Electrical Data
Lexium 62 Power Supply
Power reduction at a change of the ambient temperature (Power Supply)
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Low Air Pressure
General
If the installation altitude exceeds the specified rated installation altitude, the performance of the entire system is reduced.
Power reduction by increasing installation altitude:
NOTE: Multiply the values with the nominal current at 40 °C (104 °F) in order to calculate the maximum continous current value, depending on the required installation altitude.
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Planning
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Lexium 62
Installation and Maintenance
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Installation and Maintenance
Chapter 4
Installation and Maintenance
General Information
Proceed with care during the following steps in order to help to avoid the following points:
Injuries and material damage
Incorrect installation and programming of components incorrect operation of components use of non-authorized cables or modified components
What Is in This Chapter?
This chapter contains the following sections:
Section
4.1
4.2
4.3
Topic
Commissioning
Maintenance, Repair, Cleaning, Replacement Equipment Inventory
Replacing Components and Cables
Page
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Installation and Maintenance
Commissioning
Section 4.1
Commissioning
What Is in This Section?
This section contains the following topics:
Topic
Prerequisites for Commissioning
Preparing Commissioning
Preparing the Control Cabinet
Mechanical Mounting
Wiring
External Shield Connection on the Drive Module (Excluding
LXM62DC13C21000/LXM62DC13E21000) - Revision 2
External Shield Connection on the Drive Module (Excluding
LXM62DC13C21000/LXM62DC13E21000) - Revision 1
External Shield Connection on the Drive Module LXM62DC13C21000/LXM62DC13E21000
Strain Relief for Lexium 62 DC Link Terminal Connections
Page
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Installation and Maintenance
Prerequisites for Commissioning
Prerequisites
DANGER
ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Disconnect all power from all equipment including connected devices prior to removing any covers or doors, or installing or removing any accessories, hardware, cables, or wires.
Place a "Do Not Turn On" or equivalent hazard label on all power switches and lock them in the non-energized position.
Wait 15 minutes to allow the residual energy of the DC bus capacitors to discharge.
Measure the voltage on the DC bus with a properly rated voltage sensing device and verify that the voltage is less than 42.4 Vdc.
Do not assume that the DC bus is voltage-free when the DC bus LED is off.
Block the motor shaft to prevent rotation prior to performing any type of work on the drive system.
Do not create a short-circuit across the DC bus terminals or the DC bus capacitors.
Replace and secure all covers, accessories, hardware, cables, and wires and confirm that a proper ground connection exists before applying power to the unit.
Use only the specified voltage when operating this equipment and any associated products.
Failure to follow these instructions will result in death or serious injury.
DANGER
ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Operate electrical components only with a connected protective ground (earth) cable.
After the installation, verify the secure connection of the protective ground (earth) cable to all electrical devices to ensure that connection complies with the connection diagram.
Before enabling the device, safely cover the live components to prevent contact.
Do not touch the electrical connection points of the components when the module is energized.
Provide protection against indirect contact (EN 50178).
Connect and disconnect cables and terminals only after you have verified that the power has been removed from the system.
Insulate the unused conductors on both ends of the motor cable.
Failure to follow these instructions will result in death or serious injury.
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Installation and Maintenance
Preparing Commissioning
Prerequisite
Verify safety-related circuits for proper function, if applicable.
ESD Protection
Observe the following instructions to help avoid damages due to electrostatic discharge:
NOTICE
ELECTROSTATIC DISCHARGE
Do not touch any of the electrical connections or components.
Prevent electrostatic charges, for example, by wearing appropriate clothing.
If you must touch circuit boards, do so only on the edges.
Move the circuit boards as little as possible.
Remove existing static charge by touching a grounded, metallic surface.
Failure to follow these instructions can result in equipment damage.
Unpacking
How to unpack the device:
Step
1
2
Action
Remove packaging
Dispose of the packaging material in accordance with the relevant local regulations.
Verifying
How to verify the device:
Step
1
2
3
4
5
Action
Verify that the delivery is complete on the basis of the delivery slip.
Closely inspect the device for any signs of damage.
Verify the data with the help of the nameplates.
Observe requirements for the installation location.
In addition to the following instructions, also note the information in the chapter Planning
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Installation and Maintenance
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not mount or commission damaged drive systems.
Do not modify the drive systems.
Send back inoperative devices.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
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Installation and Maintenance
Preparing the Control Cabinet
Overview
DANGER
INCORRECT OR UNAVAILABLE GROUNDING
Remove paint across a large surface at the installation points before installing the devices (bare metal connection).
Failure to follow these instructions will result in death or serious injury.
Step
1
2
3
4
Action
If necessary to maintain and respect the maximum ambient operating temperature, install additional fan in the control cabinet.
Do not block the fan air inlet of the product.
Drill mounting holes in the control cabinet in the 45 mm (1.77 in) mounting-grid pattern
(±0.2 mm / ±0.01 in).
Observe tolerances as well as distances to the cable channels and adjacent Lexium 62 cabinet drives or other heat producing equipment.
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Required Distances
Required distances in the control cabinet for the PacDrive LMC Pro/Pro2, Lexium 62 Power
Supply, Lexium 62 Cabinet Drive:
–
(1)
(2)
(3)
(4)
(5)
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100 (± 0.2)
296 (+ 0.5 / -0)
35 (± 0.2)
90 (± 0.2)
45 (± 0.2) in
3.94 (± 0.01)
11.65 (± 0.02 / -0)
1.38 (± 0.01)
3.54 (± 0.01)
1.77 (± 0.01)
Thread
M6
M6
M6
M6
M6
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Installation and Maintenance
NOTE: For the shield plates (external shield connections), additional holes are required.
Required Distances
Required distances in the control cabinet for the PacDrive LMC Eco, Lexium 62 Power Supply,
Lexium 62 Cabinet Drive:
(4)
(5)
(6)
–
(1)
(2)
(3)
124 mm
100 (± 0.2)
258 (+ 0.5 / -0)
22 (± 0.2)
55 (± 0.2)
45 (± 0.2)
296 (+ 0.5 / -0) in
3.94 (± 0.01)
10.16 (± 0.02 / -0)
0.87 (± 0.01)
2.17 (± 0.01)
1.77 (± 0.01)
11.65 (± 0.02 / -0)
M6
M6
M6
Thread
M6
M6
M5
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Installation and Maintenance
NOTE: For the shield plates (external shield connections), additional holes are required.
Required Distances in the Control Cabinet for the Power Supply
Keep a distance of at least 100 mm (3.94 in) above and below the devices.
Required distances in the control cabinet for the Lexium 62 Power Supply:
Do not lay any cables or cable channels over the servo amplifiers or braking resistor modules.
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Installation and Maintenance
Required Distances in the Control Cabinet for Lexium Cabinet Drive (Excluding
LXM62DC13C21000/LXM62DC13E21000)
Type A: cable routing in cabinet on cable tray or cable channel:
126
X Additional distance between the lower edge of strain relief and upper edge of cable tray or cabinet wall, depending on the diameter and number of cables
Y Minimum distance in mm (in), between device and lower edge of strain relief
Z Free area of 100 mm (3.94 in) required above device
W Minimum distance in mm (in) for cable installation (X+Y)
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Type B: cable routing in cabinet behind mounting-backplane:
Installation and Maintenance
X Additional distance between the lower edge of strain relief and lower edge of cutout on backplane or cabinet wall, depending on the diameter and number of cables
Y Minimum distance in mm (in), between device and lower edge of strain relief
Z Free area of 100 mm (3.94 in) required above device
W Minimum distance in mm (in) for cable installation (X+Y)
Required Distances in the Control Cabinet for the Single Drive LXM62DC13C21000/LXM62DC13E21000
Step
1
2
Action
Keep a distance of at least 100 mm (3.94 in) above the devices.
Keep a distance of at least 450 mm (17.71 in) below the devices.
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Installation and Maintenance
Required distances in the control cabinet for the single drive
LXM62DC13C21000/LXM62DC13E21000:
128
Do not lay any cables or cable channels over the servo amplifiers or braking resistor modules.
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Installation and Maintenance
Mechanical Mounting
Procedure
Step
1
2
Action
Remove the shock protector covers on the module sides (Power Supply, Lexium 62 Cabinet
Drive and Lexium 62 DC Link Support Module) on which the modules are connected with each other.
For this purpose, press the screwdriver in the opening (1) (blade width: 5.5...8 mm
(0.22...0.31 in)) on the top side of the module to loosen the shock protector cover.
5
6
3
4
7
8
Then remove the shock protector covers toward the outside.
Screw the pan-head screws M6 (socket head cap screws) into the prepared mounting holes.
Keep a distance of 10 mm (0.39 in) between the screw head and the mounting plate.
Hook in device and verify the vertical mounting arrangement.
If using Lexium 62 DC Link Support Module, then place them on the left or the right end of the row of Lexium 62 devices.
Place the Power Supply and Drive modules in the following order from left to right according to the current carrying capacity:
1. Power Supply
2. Drive modules according to their power, starting with the greatest.
NOTE: By doing this, the load on the DC bus- and 24 V-supply at the wiring bus is reduced.
Tighten the mounting screws (torque: 4.6 Nm (41 lbf in)).
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Installation and Maintenance
Wiring
How to Assemble the Modules
To assemble the modules, proceed as follows:
Step
1
2
3
4
Action
Verify whether the slide on the Bus Bar Module can be moved easily. If not, loosen the screws securing the slide to the Bus Bar Module.
Connect devices via the slide of the Bus Bar Module.
Tighten the screws of the Bus Bar Module (torque: 2.5 Nm / 22 lbf in).
Mount the shock protector covers LEFT TOP (1) and RIGHT TOP (2) on the outside of the Bus
Bar Module combination. For important safety information, follow the instructions in the first safety message after this table.
Shock protector covers
Shock protector covers on the outside of the Bus Bar Module combination
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Step
5
Action
6
Connect the additional protective conductor with the ring cable lug and the M5 screw to the heat sink of the power supply (tightening torque: 3.5 Nm (31 lbf in)).
Follow the assembly based on the heat sink:
lock washer
ring cable lug lock washer washer screw
Step Action
7 Connect the plug-in connector CN5 ”24 V supply” to the power supply. For important safety information, follow the instructions in the second safety message after this table.
8 Connect the plug-in connector CN6 "AC supply" to the power supply.
9 Connect the Sercos cable CN2 (CN3) to the power supply
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Step Action
10 Insert the other end of the Sercos cable CN2 (CN3) into the drive module.
NOTE: Depending on the device combination choose the appropriate Sercos cable length
NOTE: If possible, establish a Sercos connection via the ring topology (2).
NOTE:
If Sercos devices are assigned via the topological addresses (IdentificationMode = TopologyAddress) to the
PacDrive LMC, then consider the following:
Connect your Sercos device to the PacDrive LMC either completely via Sercos port 1 (PacDrive LMC Eco:
CN5, PacDrive LMC Pro/Pro2: CN12) in line topology or in ring topology using Sercos port 1 and 2
(PacDrive LMC Eco: CN5/CN6, PacDrive LMC Pro/Pro2: CN12/CN13).
Do not connect the Sercos devices to the PacDrive LMC via double line topology (PacDrive LMC Eco:
CN5/CN6, PacDrive LMC Pro/Pro2: CN12/CN13).
Do not connect the Sercos devices to the PacDrive LMC only via Sercos port 2 (PacDrive LMC Eco: CN6,
PacDrive LMC Pro/Pro2: CN13).
Line topology and ring topology
132
1 Line topology
2 Ring topology
11 Connect the plug-in connector CN4 "Ready relay output" to the power supply.
12 Connect the plug-in connector CN6 / CN11 "Inverter Enable" to the drive module (Lexium 62 Cabinet Drive).
13 Optionally, connect the plug-in connector CN4 "IO" to the drive module.
14 Optionally, connect the plug-in connector CN5 "IO voltage supply" to the drive module.
15 Connect the "Motor connector axis A" CN8 to the drive module.
16 Connect the "Motor connector Axis B" CN10 to the double drive, if available.
17 Connect the "Encoder plug-in Axis A" CN7 to the drive module.
18 Connect the "Encoder plug-in Axis B" CN9 to the double drive, if available.
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DANGER
ELECTRIC SHOCK CAUSED BY HIGH LEAKAGE (TOUCH) VOLTAGE
Attach the shock protector covers on the extremities of the Bus Bar Module combination
see page 129
.
Apply power to the device only if the shock protector covers have been attached to the extremities of the Bus Bar Module combination.
Failure to follow these instructions will result in death or serious injury.
DANGER
INSUFFICIENT GROUNDING
Use a protective ground conductor with at least 10 mm 2 (AWG 6) or two protective ground conductors with the same or larger cross section of the conductors supplying the power terminals.
Verify compliance with all local and national electrical code requirements as well as all other applicable regulations with respect to grounding of all equipment.
Failure to follow these instructions will result in death or serious injury.
How to Assemble the Lexium 62 DC Link Terminal
To assemble the optional Lexium 62 DC Link Terminal, proceed as follows:
Step Action
1 Mount the strain relief
( see page 146 ) (1) to the control cabinet wall using two M5 screws.
2
Remove insulation of wires and apply cable end (without insulating sleeve) to flexible wires
.
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Step Action
3 Insert the PE wire into the green/yellow terminal (2) and tighten the clamping screw (3) (torque:
4.5 Nm / 39.8 lbf in).
4 Insert the other 4 wires (DC- and DC+ wires to the black terminals, 24 V and 0 V wires to the blue terminals) and tighten the clamping screws (torque: 4.5 Nm / 39.8 lbf in).
NOTE: The terminals are not connected to the Bus Bar Module yet.
For important safety information, follow the instructions in the safety messages after this table.
5 Plug in the terminals with the wires to the Bus Bar Module connectors in the correct order (top to bottom). (4).
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6 Clip on the retaining bracket (5) to the Bus Bar Module.
Installation and Maintenance
NOTE: The retaining bracket is not securely seated until you hear an audible click.
Result: The terminals are secured against twisting.
7 Tighten the screws of the terminals (6 in the graphic presented in step 6) on the Bus Bar Module
(torque: 2.5 Nm / 22 lbf in).
8 Secure the five wires on the strain relief by using cable ties (7 in the graphic presented in step 6).
NOTE: If using single-core wires within one cabinet, you must conform to the following wiring rules:
The solid-core DC- and DC+ wires must be installed side-by-side and must be attached to each other (for example, by cable ties).
The solid-core 24 V and 0 V wires must be installed side-by-side.
9 Optionally: If you couple two control cabinets, ground the cable shield by using the strain relief in combination with a shield connection terminal block (8) (Icotec SKS 20-35 or Phoenix Contact
SK35).
NOTE: A shield connection terminal block can be used for cables with diameters between 20 mm
(0.79 in) and 35 mm (1.37 in).
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DANGER
FIRE, ELECTRIC SHOCK, OR ARC FLASH WHEN USING LEXIUM 62 DC LINK TERMINAL
Thoroughly verify the proper isolation of DC-/DC+ to PE (Protective Earth/ground) with an appropriate measuring instrument before first power on.
Verify that the terminals are fully inserted on the Bus Bar Module.
Do not connect DC+ to PE, 24 Vdc, 0 V or to DC-.
Do not connect DC- to PE, 24 Vdc, 0 V or to DC+.
Install the bus terminal connectors in the correct order 1 to 5 as follows:
PE (1, green/yellow)
DC- (2, black)
DC+ (3, black)
+24 V (4, blue)
0 V (5, blue)
Always install the full complement of the five connectors and the retaining bracket of the
Lexium 62 DC Link Terminal.
Always wire at least the PE, DC- and DC+ terminals out of the 5 installed connectors.
Verify that the PE (Protective Earth/ground) terminal (1, green/yellow) is always connected to protective ground (earth) using a conductor of at least 10 mm 2 (AWG 6).
Verify compliance with all local and national electrical code requirements as well as all other applicable regulations with respect to grounding of all equipment.
Do not insert more than one wire per terminal.
Tighten clamping screws of the terminals in conformance with the torque specifications.
Only use the cable conductors with the appropriate cross-sections and current carrying capacities.
Only use wires of appropriate cross-section as indicated
see page 198
.
Failure to follow these instructions will result in death or serious injury.
DANGER
ELECTRIC SHOCK
Only use stranded wires with appropriate cable ends or rigid wire.
Use only cable ends without an insulating sleeve.
Thoroughly verify that the cable ends (
see page 198
secure and no wire strands are exposed.
Mark the wires to prevent incorrect connections.
) are fitted correctly such that the wire is
Failure to follow these instructions will result in death or serious injury.
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DANGER
ELECTRIC SHOCK
Mount the retaining bracket as instructed in the product documentation.
Ensure that the retaining bracket is fixed securely to the bus bar module.
Do not remove the retaining bracket or the terminals while the product is energized.
Failure to follow these instructions will result in death or serious injury.
DANGER
ELECTRIC SHOCK
Ensure that the cable ties are securely holding the wires/cables on the strain relief component.
Ensure that all forces acting on the terminals and connected wires/cables are minimized.
Failure to follow these instructions will result in death or serious injury.
DANGER
IMPROPER WIRING BETWEEN CONTROL CABINETS CAUSES ELECTRIC SHOCK
Only use appropriate and certified cables according to the applicable standards.
Only use the cables with the appropriate cross-sections.
Only use cables outside the control cabinet.
Observe the bending radius of the cable/wire specification of the manufacturer.
Thoroughly verify the cables/wires for defects and/or damages after the installation.
Use cable ducts and other appropriate measures outside of the control cabinet protecting the cables/wires from damage and mechanical stress.
Remove insulation accurately according to the stripping length of the cable conductor.
Failure to follow these instructions will result in death or serious injury.
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DANGER
FIRE HAZARD
Do not exceed an overall cable length of 3 m (9.84 ft) between any row without Lexium 62 DC
Link Support Module or Lexium 62 Power Supply module and the next row with a Lexium 62
Power Supply module or Lexium 62 DC Link Support Module.
Install a Lexium 62 DC Link Support Module for each drive of type LXM62DC13 in rows without Lexium 62 Power Supply module.
Install all Lexium 62 Power Supply modules with linked DC Bus in the same control cabinet sharing the same mains contactor.
Failure to follow these instructions will result in death or serious injury.
WARNING
HIGH ELECTROMAGNETIC RADIATION
Do not exceed a cable length of 15 m (49.2 ft) for single connections using Lexium 62 DC Link
Terminal.
Do not exceed an overall cable length of 50 meters (164 ft) between one Lexium 62 device and any other Lexium 62 device connected via a Lexium 62 DC Link Terminal.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Device Combination and Sercos Cable Length
The table shows the Sercos cable length to wire of the Sercos communication for each device combination:
Connection Device left side
CN2 / CN3
CN2 / CN3
Lexium 62 Power Supply
Lexium 62 Power Supply
CN2 / CN3 Lexium 62 Power Supply
CN2 / CN3 LXM62DC13C / LXM62DC13E
CN2 / CN3 LXM62DC13C / LXM62DC13E
CN2 / CN3 LXM62DC13C / LXM62DC13E
Device right side
Lexium 62 Power Supply
Lexium 62 Cabinet Drive (1)
LXM62DC13C / LXM62DC13E
LXM62DC13C / LXM62DC13E
Lexium 62 Power Supply
Lexium 62 Cabinet Drive (1)
CN2 / CN3
CN2 / CN3
Lexium 62 Cabinet Drive (1)
Lexium 62 Cabinet Drive (1)
Lexium 62 Cabinet Drive (1)
Lexium 62 Power Supply
CN2 / CN3 Lexium 62 Cabinet Drive (1) LXM62DC13C / LXM62DC13E
(1) Excluding LXM62DC13C21000 / LMX62DC13E21000
Sercos cable length
130 mm (5.11 in)
130 mm (5.11 in)
150 mm (5.90 in)
130 mm (5.11 in)
115 mm (4.52 in)
115 mm (4.52 in)
90 mm (3.54 in)
90 mm (3.54 in)
115 mm (4.52 in)
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LXM62DC13C21000/LXM62DC13E21000) - Revision 2
Presentation
Installation and Maintenance
1 Drive module (Lexium 62 Cabinet Drive)
2 Mounting holes of the drive module
3 Cap rail
4 Position of the lower hole for mounting the shield plate
5 Motor connectors
6 Braided shield of the cable in spring clip
7 Strain relief by using cable ties
8 Mounting points on the drive module
With Cap Rail
Option 1 (with cap rail):
Step Action
1 Drill holes for mounting the cap rail (3) 29.5 mm (1.16 in.) below the lower mounting hole (2) (M6) of the drive module (1).
2 Mount the cap rail.
3 Clamp the shield plate below the cap rail. Then screw down the shield plate into the hole (2) and on the drive (8).
4 When mounting the shield plate by using the cap rail, an additional hole (4) is not required.
5 Afterwards, establish the shield connection of the motor cable. For this, press the braided shield of the prefabricated cable into the spring clip (6).
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Step Action
6 Provide for strain relief (7) by using cable ties.
Without Cap Rail
Option 2 (without cap rail):
Step
1
2
3
4
Action
Starting from the lower mounting hole (M6) of the drive module, move 52.5 mm (2.07 in.) down and 8.5 mm (0.33 in.) to the left and drill an M6 threaded hole (4).
Screw the shield plate into the three mounting points (2), (4) and (8).
Afterwards, establish the shield connection of the motor cable. For this, press the braided shield of the prefabricated cable into the spring clip (6).
Provide for strain relief (7) by using cable ties.
NOTE: The external shield plate complete with cable ties is included in the accessory kit CSD-1.
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LXM62DC13C21000/LXM62DC13E21000) - Revision 1
Presentation
Installation and Maintenance
1 Drive module (Lexium 62 Cabinet Drive)
2 Mounting holes of the drive module
3 Cap rail
4 Position of the lower hole for mounting the shield plate
5 Motor connectors
6 Braided shield of the cable in spring clip
7 Strain relief by using cable ties
8 Mounting points on the drive module
With Cap Rail
Option 1 (with cap rail):
Step
1
4
5
2
3
Action
Drill holes for mounting the cap rail (3) 29.5 mm (1.16 in.) below the lower mounting hole (2) (M6) of the drive module (1).
Mount the cap rail.
Clamp the shield plate below the cap rail. Then screw down the shield plate into the hole (2) and on the drive (8).
When mounting the shield plate by using the cap rail, an additional hole (4) is not required.
Afterwards, establish the shield connection of the motor cable. For this, press the braided shield of the prefabricated cable into the spring clip (6).
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Step
6
Action
Provide for strain relief (7) by using cable ties.
Without Cap Rail
Option 2 (without cap rail):
Step
1
2
3
4
Action
Starting from the lower mounting hole (M6) of the drive module, move 52.5 mm (2.07 in.) down and 8.5 mm (0.33 in.) to the left and drill an M6 threaded hole (4).
Screw the shield plate into the three mounting points (2), (4) and (8).
Afterwards, establish the shield connection of the motor cable. For this, press the braided shield of the prefabricated cable into the spring clip (6).
Provide for strain relief (7) by using cable ties.
NOTE: The external shield plate complete with cable ties is included in the accessory kit CSD-1.
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External Shield Connection on the Drive Module
LXM62DC13C21000/LXM62DC13E21000
Presentation
Installation and Maintenance
1 Encoder cables
2 Ground clamp
3 Ground clamp
4 Motor cables
5, 6 Bolt on the shield plate
7 Strain relief via cable ties
8, 9, 10 Bolt on drive module LXM62DC13C21000/LXM62DC13E21000
11 Braided shield of the cable
F Braided shield protrusion (at least 5 mm/0.2 in)
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Procedure
To mount the shield plate and to attach the motor/encoder cable, proceed as follows:
Step
1
2
3
4
5
6
7
8
9
Action
Release and remove the screw-nuts M5 on the bolts (8), (9) and (10).
Fix the shield plate on the bottom side of the drive module, so that the bolts (8), (9) and (10) are in the corresponding holes of the shielding.
Tighten the bolts (8), (9) and (10) on the shield plate with the screw nuts M5 (tightening torque:
1.2 Nm /10.62 lbf in).
Connect the motor supply cable (4) to the shield plate so that the end of the cable sheathing is located in the range of the bolt (6).
Place both ground clamps (2) and (3) over the cable sheathing so that the bolts (6) and (5) are located in the holes of the ground clamps.
Use the larger ground clamps ESE23 for motor supply cables with a cable cross section of
10 mm 2 .
Use the smaller ground clamps ESE19 for motor supply cables with a cable cross section of
4 mm 2 .
Loosely fix the motor supply cable with both screw-nuts M8 above the two ground clamps (2) and
(3).
Result: The motor supply cable can still be moved underneath the ground clamps.
Finally position the motor supply cable, so that the cable sheathing has a protrusion F to the ground clamp (2) of at least 5 mm (0.2 in.) and the braided shield of the cable (11) is positioned below the first ground clamp (2).
Tighten the motor supply cable with both screw nuts M8 above the two ground clamps (2) and
(3) (tightening torque: 6 Nm / 53.10 lbf in).
Connect the encoder cable (1) to the shield plate and relief the strain by using cable ties (7).
NOTE: The external shield plate including the ground clamps, M5/M8 screw-nuts and the cable ties are included in the accessory kit "CSD-Kit-LXM62DC13SD".
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Strain Relief for Lexium 62 DC Link Terminal Connections
Overview
When using heavy gauge wires, a strain relief is necessary in order to help reduce the mechanical forces resulting from heavy cables acting on the Lexium 62 DC Link Terminal. The strain relief is supplied with the Lexium 62 DC Link Terminal.
Strain relief to be mounted to the control cabinet wall, which is supplied with Lexium 62
DC Link Terminal.
Strain relief without optional shield connection terminal block.
Strain relief with optional shield connection for cables with diameters between 20 mm
(0.79 in.) and 35 mm (1.37 in.).
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Mounting the Strain Relief in the Control Cabinet
Two holes are necessary to mount the strain relief in the control cabinet:
To mount the strain relief for the Lexium 62 DC Link Terminal, proceed as follows:
Step
1
Action
Mount the strain relief (1) to the control cabinet wall using two M5 screws.
146
2
Optionally you can mount it on a cap rail.
Secure the wires/cables by using cable ties.
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DANGER
ELECTRIC SHOCK
Ensure that the cable ties are securely holding the wires/cables on the strain relief component.
Ensure that all forces acting on the terminals and connected wires/cables are minimized.
Failure to follow these instructions will result in death or serious injury.
Grounding the Optional Shield Connection Terminal Block
The shield connection terminal block allows you to connect the cable shield electrically conducting to PE (Protective Earth/ground) by using the strain relief screwed on the rear wall of the control cabinet.
NOTE: Use a shielded cable for the connection of Lexium 62 device islands which are located in separate control cabinets.
Step
1
2
Action
Mount the strain relief to a grounded metal surface.
If you use shielded cable with a cable diameter between 20 mm (0.79 in.) and 35 mm (1.37 in.), ground the cable shield by applying the strain relief with a shield connection terminal block (3).
To this end, the cable sheath must be stripped for at least 40 mm (1.57 in.) to clamp the cable shield.
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Maintenance, Repair, Cleaning, Replacement Equipment Inventory
Section 4.2
Maintenance, Repair, Cleaning, Replacement Equipment
Inventory
What Is in This Section?
This section contains the following topics:
Topic
Prerequisites for Maintenance, Repair, and Cleaning
Machine Repair
Cleaning
Replacement Equipment Inventory
Page
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Prerequisites for Maintenance, Repair, and Cleaning
Introduction
Observe the following instructions before carrying out maintenance on the Lexium 62 Drive
System.
De-Energize the System
DANGER
ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Disconnect all power from all equipment including connected devices prior to removing any covers or doors, or installing or removing any accessories, hardware, cables, or wires.
Place a "Do Not Turn On" or equivalent hazard label on all power switches and lock them in the non-energized position.
Wait 15 minutes to allow the residual energy of the DC bus capacitors to discharge.
Measure the voltage on the DC bus with a properly rated voltage sensing device and verify that the voltage is less than 42.4 Vdc.
Do not assume that the DC bus is voltage-free when the DC bus LED is off.
Block the motor shaft to prevent rotation prior to performing any type of work on the drive system.
Do not create a short-circuit across the DC bus terminals or the DC bus capacitors.
Replace and secure all covers, accessories, hardware, cables, and wires and confirm that a proper ground connection exists before applying power to the unit.
Use only the specified voltage when operating this equipment and any associated products.
Failure to follow these instructions will result in death or serious injury.
How to de-energize the system:
Step
1
2
3
4
5
Action
Set main switch to OFF position, or otherwise disconnect all power to the system.
Prevent main switch from being switched back on.
In the case of any drives, servos or other equipment with high capacity capacitors, wait at least
15 minutes after removing power (switching off) to allow the DC bus capacitors to discharge.
Verify whether the DC-BUS LED indicator has turned off on all components located in the axis group.
Verify with an appropriate measuring instrument that the voltages between DC+ to PE
(Protective Earth/ground), DC- to PE and DC+ to DC- are all less than 42.4 Vdc.
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DANGER
ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Verify with a correctly calibrated measuring instrument that the DC bus is de-energized (less than
42.4 Vdc) before replacing, maintaining or cleaning machine components.
Failure to follow these instructions will result in death or serious injury.
For more information on the DC Bus LED indicator, refer to Bus Bar Module LED Indicators on the
Lexium 62 Power Supply and Lexium 62 Cabinet Drive
see page 172
.
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Machine Repair
Presentation
When replacing Lexium 62 components, be sure to observe the important safety information in the sections of the present document concerning mounting and dismounting components.
DANGER
ELECTRIC SHOCK CAUSED BY HIGH LEAKAGE (TOUCH) VOLTAGE
Before working on the product, make sure that it is de-energized.
After disconnection, do not touch connector CN6 mains connection on the Lexium 62 Power
Supply module as it still carries hazardous voltages for approximately one second.
Only operate the Lexium 62 components in a control cabinet that cannot be opened without the help of tools.
Failure to follow these instructions will result in death or serious injury.
With exception of internal fuses in the Lexium 62 Connection Module (refer to the Lexium 62 ILM
Hardware Guide), there are no other user-serviceable parts within the Lexium 62 components.
Either replace the entire drive or contact Schneider Electric
see page 226
WARNING
UNINTENDED EQUIPMENT OPERATION
Only use software and hardware components approved by Schneider Electric for use with this equipment.
Do not attempt to service this equipment outside of authorized Schneider Electric service centers.
Update your application program every time you change the physical hardware configuration.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Use only the accessories and mounting parts specified in the documentation and no third-party devices or components that have not been expressly approved by Schneider Electric. Do not modify the equipment.
In case machine repair includes the replacement of the drive components, observe the following instructions for ESD protection in order to avoid any damage due to electrostatic discharge:
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NOTICE
ELECTROSTATIC DISCHARGE
Do not touch any of the electrical connections or components.
Prevent electrostatic charges, for example, by wearing appropriate clothing.
If you must touch circuit boards, do so only on the edges.
Move the circuit boards as little as possible.
Remove existing static charge by touching a grounded, metallic surface.
Failure to follow these instructions can result in equipment damage.
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Cleaning
To Clean the Lexium 62 Drive
Care must be taken with cleaning products as some active agents may have deleterious effects on plastics and stainless steel welds.
NOTICE
CORROSION CAUSED BY CLEANING AGENTS
Before using a cleaning agent, carry out a compatibility test in relation to the cleaning agent and the component affected.
Do not use alkaline detergent.
Do not use any chlorid-containing cleaning agents.
Do not use any sulphuric acid containing detergent.
Failure to follow these instructions can result in equipment damage.
For more information on the material properties of your component, refer to Mechanical and
see page 203
.
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Replacement Equipment Inventory
Presentation
Keep a stock of the most important components to make certain your machine is functioning and ready for operation.
Replace devices with the same hardware configuration to help ensure compatibility.
Indicate the following information on the replacement equipment order:
Unicode: for example, LXM62DU60A21000
Hardware revision: for example, RS:02
NOTICE
INCREASED PULSE ENERGY ABSORPTION CAPACITY OF THE LEXIUM 62 POWER
SUPPLY MODULE
Only replace Lexium 62 power supply module with the same or greater version.
Failure to follow these instructions can result in equipment damage.
NOTE: Lexium 62 variants A/B (for example, LXM62DU60A) can respectively be replaced by
Lexium 62 variants C/D (for example, LXM62DU60C).
This information can be found on the logistic nameplate
see page 33
For more information concerning the replacement of components, refer to Replacing Components
see page 155
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Replacing Components and Cables
Section 4.3
Replacing Components and Cables
What Is in This Section?
This section contains the following topics:
Topic
Prerequisites for Replacing Components and Cables
Component Replacement
Cable Replacement
Installation and Maintenance
Page
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Prerequisites for Replacing Components and Cables
De-Energize the System
DANGER
ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Disconnect all power from all equipment including connected devices prior to removing any covers or doors, or installing or removing any accessories, hardware, cables, or wires.
Place a "Do Not Turn On" or equivalent hazard label on all power switches and lock them in the non-energized position.
Wait 15 minutes to allow the residual energy of the DC bus capacitors to discharge.
Measure the voltage on the DC bus with a properly rated voltage sensing device and verify that the voltage is less than 42.4 Vdc.
Do not assume that the DC bus is voltage-free when the DC bus LED is off.
Block the motor shaft to prevent rotation prior to performing any type of work on the drive system.
Do not create a short-circuit across the DC bus terminals or the DC bus capacitors.
Replace and secure all covers, accessories, hardware, cables, and wires and confirm that a proper ground connection exists before applying power to the unit.
Use only the specified voltage when operating this equipment and any associated products.
Failure to follow these instructions will result in death or serious injury.
How to de-energize the system:
Step
1
2
3
4
5
Action
Set main switch to OFF position, or otherwise disconnect all power to the system.
Prevent main switch from being switched back on.
In the case of any drives, servos or other equipment with high capacity capacitors, wait at least
15 minutes after removing power (switching off) to allow the DC bus capacitors to discharge.
Verify whether the DC-BUS LED indicator has turned off on all components located in the axis group.
Verify with an appropriate measuring instrument that the voltages between DC+ to PE
(Protective Earth/ground), DC- to PE and DC+ to DC- are all less than 42.4 Vdc.
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DANGER
ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Verify with a correctly calibrated measuring instrument that the DC bus is de-energized (less than
42.4 Vdc) before replacing, maintaining or cleaning machine components.
Failure to follow these instructions will result in death or serious injury.
For more information on the DC Bus LED indicator, refer to Bus Bar Module LED Indicators on the
Lexium 62 Power Supply and Lexium 62 Cabinet Drive
see page 172
.
Other Prerequisites
DANGER
ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Operate electrical components only with a connected protective ground (earth) cable.
After the installation, verify the secure connection of the protective ground (earth) cable to all electrical devices to ensure that connection complies with the connection diagram.
Before enabling the device, safely cover the live components to prevent contact.
Do not touch the electrical connection points of the components when the module is energized.
Provide protection against indirect contact (EN 50178).
Connect and disconnect cables and terminals only after you have verified that the power has been removed from the system.
Insulate the unused conductors on both ends of the motor cable.
Failure to follow these instructions will result in death or serious injury.
With exception of internal fuses in the Lexium 62 Connection Module (refer to the Lexium 62 ILM
Hardware Guide), there are no other user-serviceable parts within the Lexium 62 components.
Either replace the entire device or contact Schneider Electric (
see page 226
WARNING
UNINTENDED EQUIPMENT OPERATION
Only use software and hardware components approved by Schneider Electric for use with this equipment.
Do not attempt to service this equipment outside of authorized Schneider Electric service centers.
Update your application program every time you change the physical hardware configuration.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
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WARNING
IMPROPER REPLACEMENT OR OPENING OF THE COMPONENT HOUSING
Do not open the housing of the components for commissioning, replacement, or any other reason whatsoever unless otherwise instructed in the specific product documentation of the component.
Observe and respect the instructions and specifications contained in the product documentation and that of the machine manufacturer when replacing components.
Replace inoperable components as a whole.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
The metal surfaces of the product may exceed 65 °C (149 °F) (for bare metal) during operation.
WARNING
HOT SURFACES
Avoid unprotected contact with hot surfaces.
Do not allow flammable or heat-sensitive parts in the immediate vicinity of hot surfaces.
Verify that the heat dissipation is sufficient by performing a test run under maximum load conditions.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
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Component Replacement
How to Replace a Lexium 62 Drive System Component
Before beginning the replacement of specific components, read thoroughly the Prerequisites for
Replacing Components and Cables (
see page 156
) for important safety information.
DANGER
ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Disconnect all power from all equipment including connected devices prior to removing any covers or doors, or installing or removing any accessories, hardware, cables, or wires.
Place a "Do Not Turn On" or equivalent hazard label on all power switches and lock them in the non-energized position.
Wait 15 minutes to allow the residual energy of the DC bus capacitors to discharge.
Measure the voltage on the DC bus with a properly rated voltage sensing device and verify that the voltage is less than 42.4 Vdc.
Do not assume that the DC bus is voltage-free when the DC bus LED is off.
Block the motor shaft to prevent rotation prior to performing any type of work on the drive system.
Do not create a short-circuit across the DC bus terminals or the DC bus capacitors.
Replace and secure all covers, accessories, hardware, cables, and wires and confirm that a proper ground connection exists before applying power to the unit.
Use only the specified voltage when operating this equipment and any associated products.
Failure to follow these instructions will result in death or serious injury.
DANGER
INOPERABLE SAFETY FUNCTION
Test the proper functioning of the safety functions after every device replacement and every change of the wiring.
Failure to follow these instructions will result in death or serious injury.
Step
1
2
3
4
Action
Disconnect all connection cables on the device that shall be replaced.
Loosen the screwed connections on the wiring bus (CN1) of the component that shall be replaced.
If present, loosen the screwed connections of the adjacent device on the right-hand side.
Push both slides (CN1) to the right.
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Step
5
9
10
6
7
8
11
12
Action
Respectively undo screwed connections to the device mounting on the device rear wall (heat sink) at the top end and bottom end. For important safety information, follow the instructions in the safety messages after this table.
If a Lexium 62 DC Link Terminal is present, loosen the screwed connections of the component.
Remove the Lexium 62 component and replace it.
Install the new Lexium 62 component and tighten the screwed connections on the top and bottom side.
Verify whether a shock protector cover is attached to the wiring bus (CN1) at the end of a row.
For important safety information, follow the instructions in the safety messages after this table.
If present, connect the Lexium 62 DC Link Terminal to the Lexium 62 component. For important safety information and the detailed procedure, refer to How to Assemble the Lexium 62 DC Link
.
Connect the Lexium 62 component according to the circuit diagram of the machine. For important safety information, follow the instructions in the safety messages after this table.
After replacing a Lexium 62 component, proceed as by the first commissioning.
For further information, refer to the section Commissioning
.
DANGER
ELECTRIC SHOCK CAUSED BY HIGH LEAKAGE (TOUCH) VOLTAGE
Attach the shock protector covers on the extremities of the Bus Bar Module combination
see page 129
.
Apply power to the device only if the shock protector covers have been attached to the extremities of the Bus Bar Module combination.
Failure to follow these instructions will result in death or serious injury.
DANGER
INCORRECT ASSIGNMENT OF CABLES
Verify that the assignment of the cables conforms to their previous connector assignments.
Failure to follow these instructions will result in death or serious injury.
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DANGER
FIRE, ELECTRIC SHOCK, OR ARC FLASH WHEN USING LEXIUM 62 DC LINK TERMINAL
Thoroughly verify the proper isolation of DC-/DC+ to PE (Protective Earth/ground) with an appropriate measuring instrument before first power on.
Verify that the terminals are fully inserted on the Bus Bar Module.
Do not connect DC+ to PE, 24 Vdc, 0 V or to DC-.
Do not connect DC- to PE, 24 Vdc, 0 V or to DC+.
Install the bus terminal connectors in the correct order 1 to 5 as follows:
PE (1, green/yellow)
DC- (2, black)
DC+ (3, black)
+24 V (4, blue)
0 V (5, blue)
Always install the full complement of the five connectors and the retaining bracket of the
Lexium 62 DC Link Terminal.
Always wire at least the PE, DC- and DC+ terminals out of the 5 installed connectors.
Verify that the PE (Protective Earth/ground) terminal (1, green/yellow) is always connected to protective ground (earth) using a conductor of at least 10 mm 2 (AWG 6).
Verify compliance with all local and national electrical code requirements as well as all other applicable regulations with respect to grounding of all equipment.
Do not insert more than one wire per terminal.
Tighten clamping screws of the terminals in conformance with the torque specifications.
Only use the cable conductors with the appropriate cross-sections and current carrying capacities.
Only use wires of appropriate cross-section as indicated
see page 198
.
Failure to follow these instructions will result in death or serious injury.
CAUTION
FALLING HEAVY OBJECT
Do not fully remove the screw connections of the device mounting suspension and prevent the device from falling out and down.
Failure to follow these instructions can result in injury or equipment damage.
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Installation and Maintenance
Cable Replacement
Introduction
NOTE: In addition to the following instructions, you must observe the specifications of the machine manufacturer when replacing the cables.
De-Energize the System
DANGER
ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Disconnect all power from all equipment including connected devices prior to removing any covers or doors, or installing or removing any accessories, hardware, cables, or wires.
Place a "Do Not Turn On" or equivalent hazard label on all power switches and lock them in the non-energized position.
Wait 15 minutes to allow the residual energy of the DC bus capacitors to discharge.
Measure the voltage on the DC bus with a properly rated voltage sensing device and verify that the voltage is less than 42.4 Vdc.
Do not assume that the DC bus is voltage-free when the DC bus LED is off.
Block the motor shaft to prevent rotation prior to performing any type of work on the drive system.
Do not create a short-circuit across the DC bus terminals or the DC bus capacitors.
Replace and secure all covers, accessories, hardware, cables, and wires and confirm that a proper ground connection exists before applying power to the unit.
Use only the specified voltage when operating this equipment and any associated products.
Failure to follow these instructions will result in death or serious injury.
How to de-energize the system:
Step
1
2
3
4
5
Action
Set main switch to OFF position, or otherwise disconnect all power to the system.
Prevent main switch from being switched back on.
In the case of any drives, servos or other equipment with high capacity capacitors, wait at least
15 minutes after removing power (switching off) to allow the DC bus capacitors to discharge.
Verify whether the DC-BUS LED indicator has turned off on all components located in the axis group.
Verify with an appropriate measuring instrument that the voltages between DC+ to PE
(Protective Earth/ground), DC- to PE and DC+ to DC- are all less than 42.4 Vdc.
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DANGER
ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Verify with a correctly calibrated measuring instrument that the DC bus is de-energized (less than
42.4 Vdc) before replacing, maintaining or cleaning machine components.
Failure to follow these instructions will result in death or serious injury.
For more information on the DC Bus LED indicator, refer to Bus Bar Module LED Indicators on the
Lexium 62 Power Supply and Lexium 62 Cabinet Drive
see page 172
.
Procedure
Proceed as follows for cable replacement:
Be sure that the cables clearly indicate their connections before disconnecting.
Replace cables with an identical type and length.
Refer to any documentation from the original machine manufacturer before replacing cables.
Disconnect/Attach the cable from the equipment components involved.
For cable replacement of Lexium 62 DC Link Terminal, observe the wiring instructions
see page 59
.
DANGER
INOPERABLE INVERTER ENABLE FUNCTION
Test the proper functioning of the Inverter Enable after every device replacement and every change of the wiring.
Failure to follow these instructions will result in death or serious injury.
DANGER
INCORRECT ASSIGNMENT OF CABLES
Verify that the assignment of the cables conforms to their previous connector assignments.
Failure to follow these instructions will result in death or serious injury.
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Indicators and Control Elements
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Chapter 5
Indicators and Control Elements
What Is in This Chapter?
This chapter contains the following topics:
Topic
Indicators of the Lexium 62 Power Supply
Indicators of the Lexium 62 Cabinet Drive
Bus Bar Module LED Indicators on the Lexium 62 Power Supply, Lexium 62 Cabinet Drive and
Lexium 62 DC Link Support Module
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Indicators and Control Elements
Indicators of the Lexium 62 Power Supply
Overview
The display of the Lexium 62 Power Supply consists of four LED indicators that are used to display status information.
1 Reset button
H1 State LED indicator
H2 S3 P1 LED indicator for the status of port 1 of the Sercos III communication
H3 S3 LED indicator for the Sercos III communication
H4 S3 P2 LED indicator for the status of port 2 of the Sercos III communication
Reset Button
Press the reset button to reset and reboot the Lexium 62 Power Supply.
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State LED Indicator
Description LED indicator color / status
Off
Flashing green
(4 Hz, 125 ms)
Device is not energized or is otherwise inoperable.
Initialization of the device (firmware boot process, compatibility verification of the hardware, updating the firmware)
Identification of the device Flashing slowly green (2 Hz,
250 ms)
Steady green
Steady red
Flashing slowly red (2 Hz,
250 ms)
Instructions / information for the user
Verify the power supply.
Replace device.
Waiting until initialization is complete.
If necessary, identify the device via SoMachine
Motion as defined by the controller configuration.
Device has been initialized and waits for the configuration.
A non-recoverable error has been detected requiring user intervention:
Watchdog
Firmware
Checksum
Internal error detected
A general error has been detected.
Configure device as active.
Configure device as inactive.
Configure device for the execution of motions.
Power off / on (power reset)
If this condition persists, replace the device.
The configuration shows the detected error
Reset error detected in the SoMachine Motion
Logic Builder menu Online → Reset diagnostic messages of controller.
Otherwise restart device.
Port LED Indicators
LED indicator color / status
Off
Steady orange
Steady green
Description
No cable connected
Cable connected, no Sercos communication
Cable connected, active Sercos communication
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S3 LED Indicator
LED indicator color / status
Off
Steady green
Flashing green
(4 Hz, 125 ms)
Steady red
Flashing red / green (4 Hz,
125 ms)
Steady orange
Flashing orange
(4 Hz, 125 ms)
Description Instructions / information for the user
The device is not energized or is otherwise inoperable, or there is no communication due to an interrupted or separated connection.
Active Sercos connection without an error detected in the CP4.
The device is in loopback mode.
Loopback describes the situation in which the
Sercos telegrams have to be sent back on the same port on which they were received.
Possible causes:
Line topology or
Sercos loop break
Sercos diagnostic class 1 (DC1) error has been detected on port 1 and/or port 2.
Communication error has been detected.
Possible causes:
Improper functioning of the telegram
CRC error detected
Sercos boot-up or hot swap
–
Workaround:
Close ring.
Reset condition:
Acknowledge the detected error in the
SoMachine Motion Logic Builder menu Online
→ Reset diagnostic messages of controller.
Switch from CP0 to CP1 alternatively.
NOTE: If during phase CP1 a line topology or ring break was detected (device in loopback mode), the LED indicator condition does not change.
Reset condition:
Acknowledge the detected error in the
SoMachine Motion Logic Builder menu Online
→ Reset diagnostic messages of controller.
Reset condition:
The configuration shows which error has been
detected.
Acknowledge the detected error in the
SoMachine Motion Logic Builder menu Online
→ Reset diagnostic messages of controller.
– The device is in a communications phase CP0 up to and including CP3 or HP0 up to and including HP2. Sercos telegrams are received.
Device identification NOTE: The identified device is also displayed by the axis state LED indicator on the drive.
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Indicators of the Lexium 62 Cabinet Drive
Overview
The display of the Lexium 62 Cabinet Drives consists of multi-color LED indicators that are used to display status information.
1 Reset button
H1 State A LED indicator for axis A
H2 State B LED indicator for axis B (only for double drives)
H3 S3 P1 LED indicator for the status of port 1 of the Sercos III communication
H4 S3 LED indicator for the Sercos III communication
H5 S3 P2 LED indicator for the status of port 2 of the Sercos III communication
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Reset Button
Press the reset button to reset and reboot the Lexium 62 Cabinet Drive.
State LED Indicators
Description LED indicator color / status
Off
Flashing green
(4 Hz, 125 ms)
Device is not energized or is otherwise inoperable.
Initialization of the device (firmware boot process, compatibility verification of the hardware, updating the firmware)
Identification of the device Flashing slowly green (2 Hz,
250 ms)
Steady green
Steady red
Flashing slowly red (2 Hz,
250 ms)
Instructions / information for the user
Verify the power supply.
Replace device.
Waiting until initialization is complete.
If necessary, identify the device via SoMachine
Motion as defined by the controller configuration.
Device has been initialized and waits for the configuration.
A non-recoverable error has been detected requiring user intervention:
Watchdog
Firmware
Checksum
Internal error detected
A general error has been detected.
Configure device as active.
Configure device as inactive.
Configure device for the execution of motions.
Power off / on (power reset)
If this condition persists, replace the device.
The configuration shows the detected error
Reset error detected in the SoMachine Motion
Logic Builder menu Online → Reset diagnostic messages of controller.
Otherwise restart device.
Port LED Indicators
LED indicator color / status
Off
Steady orange
Steady green
Description
No cable connected
Cable connected, no Sercos communication
Cable connected, active Sercos communication
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S3 LED Indicator
LED indicator color / status
Off
Steady green
Flashing green
(4 Hz, 125 ms)
Steady red
Flashing red / green (4 Hz,
125 ms)
Steady orange
Flashing orange
(4 Hz, 125 ms)
Description Instructions / information for the user
The device is not energized or is otherwise inoperable, or there is no communication due to an interrupted or separated connection.
Active Sercos connection without an error detected in the CP4.
The device is in loopback mode.
Loopback describes the situation in which the
Sercos telegrams have to be sent back on the same port on which they were received.
Possible causes:
Line topology or
Sercos loop break
Sercos diagnostic class 1 (DC1) error has been detected on port 1 and/or port 2.
Communication error has been detected.
Possible causes:
Improper functioning of the telegram
CRC error detected
Sercos boot-up or hot swap
–
Workaround:
Close ring.
Reset condition:
Acknowledge the detected error in the
SoMachine Motion Logic Builder menu Online
→ Reset diagnostic messages of controller.
Switch from CP0 to CP1 alternatively.
NOTE: If during phase CP1 a line topology or ring break was detected (device in loopback mode), the LED indicator condition does not change.
Reset condition:
Acknowledge the detected error in the
SoMachine Motion Logic Builder menu Online
→ Reset diagnostic messages of controller.
Reset condition:
The configuration shows which error has been
detected.
Acknowledge the detected error in the
SoMachine Motion Logic Builder menu Online
→ Reset diagnostic messages of controller.
– The device is in a communications phase CP0 up to and including CP3 or HP0 up to and including HP2. Sercos telegrams are received.
Device identification NOTE: The identified device is also displayed by the axis state LED indicator on the drive.
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Indicators and Control Elements
Bus Bar Module LED Indicators on the Lexium 62 Power Supply, Lexium 62 Cabinet
Drive and Lexium 62 DC Link Support Module
Overview
LED indicators on the Bus Bar Module
H1 DC Bus LED indicator
H2 24V LED indicator
DC Bus LED Indicator
LED indicator color / status
Off
Steady red
Description
DC bus supply inactive
DC bus supply active
Information
–
DC bus voltage ≥ 42.4 Vdc
The DC Bus LED indicator is not an indicator for the absence of DC bus voltage.
NOTE: If the DC-bus LED remains off, although the DC-bus is loaded, then the device must be replaced immediately and sent in to Schneider Electric for repair.
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24V LED Indicator
LED indicator color / status
Off
Steady green
Description
24 Vdc logic supply inactive
24 Vdc logic supply active
Indicators and Control Elements
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Integrated Communication Ports
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Chapter 6
Integrated Communication Ports
What Is in This Chapter?
This chapter contains the following topics:
Topic
Electrical Connections - Lexium 62 Power Supply
Connection Details - Lexium 62 Power Supply
Electrical Connections - Lexium 62 Cabinet Drive
Connection Details - Lexium 62 Cabinet Drive
Electrical Connections - Single Drive LXM62DC13C21000/LXM62DC13E21000
Specific Connection Details - Single Drive LXM62DC13C21000/LXM62DC13E21000
Electrical Connections - Lexium 62 DC Link Support Module
Connection Details - Lexium 62 DC Link Support Module
Electrical Connections - Lexium 62 DC Link Terminal
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Integrated Communication Ports
Electrical Connections - Lexium 62 Power Supply
Overview
Connection overview Lexium 62 Power Supply
176
Connector
CN1
CN2/CN3
CN4
CN5
CN6
CN7
Description
Bus Bar Module
Sercos communication
Ready relay output
24 Vdc
Mains connection
DC bus output
Protective ground (earth)
–
–
Connection cross-section
[mm 2 ] / [AWG]
0.2...1.5 / 24...16
(1)
0.5…16 / 20...6
(1)
0.75…16 / 18...6
(1)
0.2…6 / 24...10
(1)
10 / 6
Tightening torque [Nm] /
[lbf in]
2.5 / 22.14
–
–
–
–
–
3.5 / 30.98
(1) Gauge required for UL conformance. For further information on this, refer to Conditions for UL Compliant
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Removable Spring-Clamping Terminal Block Wiring
The details in the following table apply for the wiring on the removable spring-clamping terminal block of the CN4 connection.
Overview of the connection cross-sections for the removable spring-camping terminal block CN4
Ready Relay output
Rigid wire Flexible wire Flexible wire with a wire end sleeve without a plastic sleeve
Flexible wire with a wire end sleeve and plastic sleeve mm 2
AWG
0.2...1.5
24...16
0.2...1.5
24...16
0.25...1.5
23...16
0.25...0.75
23...16
The details in the following table apply for the wiring on the removable spring-clamping terminal block of the CN6 connection.
Overview of the connection cross-sections for the removable spring-clamping terminal block CN6
Mains connection
Rigid wire Flexible wire Flexible wire with a wire end sleeve (1) without a plastic sleeve
Flexible wire with a wire end sleeve (1) and plastic sleeve mm 2
AWG
0.75...16
18...6
0.75...16
18...6
0.75...16
18...6
0.75...10
18...8
(1) Use crimping tools CRIMPFOX 10 S (for wire cross sections 0.75..10 mm², AWG 18..8) and CRIMPFOX
16 S (for wire cross-sections 10..16 mm², AWG 8..6) from Phoenix Contact.
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Connection Details - Lexium 62 Power Supply
CN1 - Bus Bar Module
The DC bus voltage and the 24 Vdc control voltage are distributed and the protective conductor is connected via the Bus Bar Module.
Electrical connection - Bus Bar Module
Pin
1
Designation Description
Protective ground (earth)
4
5
2
3
DC-
DC+
24 V
0 V
DC bus voltage -
DC bus voltage +
Supply voltage +
Supply voltage -
CN2/3 - Sercos
The Sercos connection is used for the communication between the controller and the Lexium 62
Power Supply.
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Electrical connection - Sercos
2.4
2.5
2.6
2.7
2.8
1.8
2.1
2.2
2.3
1.4
1.5
1.6
1.7
Pin
1.1
1.2
1.3
Designation
Eth0_Tx+
Eth0_Tx-
Eth0_Rx+
N.C.
N.C.
Eth0_Rx-
N.C.
N.C.
Eth1_Tx+
Eth1_Tx-
Eth1_Rx+
N.C.
N.C.
Eth1_Rx-
N.C.
N.C.
Description
Positive transmission signal
Negative transmission signal
Positive receiver signal
Reserved
Reserved
Negative receiver signal
Reserved
Reserved
Positive transmission signal
Negative transmission signal
Positive receiver signal
Reserved
Reserved
Negative receiver signal
Reserved
Reserved
CN4 - Ready Relay Output
Following initialization of the Lexium 62 Power Supply, the Ready output is activated.
Electrical connection - Ready Relay output
Pin
1
2
Designation
RDY1
RDY2
Description
Indicates that the power supply is operational.
Note
Potential-free contact
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CN5 - 24 V
The 24 V input supplies the internal logic assemblies as well as the holding brakes of the axis group, connected to the axis modules.
Electrical connection - 24 V input
Pin
1
2
Designation
0 V
24 V
Description
Internal supply voltage
The insulation-stripped length of the wires of the 24 V input connector is 18 mm (0.71 in.).
CN6 - Mains Connection
The Power Supply is supplied with voltage via the power connection.
180
Electrical connection - Mains connection
Pin
1
Designation Description
Protective ground (earth)
2
3
4
L3
L2/N
L1
External conductor L3
External conductor L2/N
External conductor L1
The insulation-stripped length of the wires of the AC infeed connectors is 18 mm (0.71 in.).
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CN7 - DC Bus Output
The DC bus output can be used for an external braking resistor module or a recuperation module.
Electrical connection - DC bus output
2
3
Pin
1
Designation
DC+
N.C.
DC-
Description
DC bus voltage +
Reserved
DC bus voltage -
The insulation-stripped length of the wires of the DC bus connector is 15 mm (0.59 in.).
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Integrated Communication Ports
Electrical Connections - Lexium 62 Cabinet Drive
Overview
182
Connector
CN1
CN2/CN3
CN4
CN5
CN6
CN7/CN9
CN8/CN10
CN11
Description
Bus Bar Module
Sercos
Connection cross-section
[mm 2 ] / [AWG]
–
–
Digital inputs/outputs
24 V supply for digital inputs/outputs
Inverter Enable
0.25...1.5 / 24...16
0.25...1.5 / 24...16
Encoder connector
CN7 - axis A
CN9 - axis B (only for double drives)
Motor phases
CN8 - axis A
CN10 - axis B (only for double drives)
0.2...1.5 / 24...16
–
0.2...6 / 24...10
Inverter Enable 2-channel 0.2 - 1.5 / 24 - 16
(1) Refer to External Shield Connection on the Drive Module (Excluding
LXM62DC13C21000/LXM62DC13E21000)
–
–
–
–
Tightening torque [Nm] /
[lbf in]
–
–
2.5 / 22.13
–
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Connector Description
Protective ground (earth)
Connection cross-section
[mm 2 ] / [AWG]
Mounting point for the shield (1)
Tightening torque [Nm] /
[lbf in]
3.5 / 30.98
(1) Refer to External Shield Connection on the Drive Module (Excluding
LXM62DC13C21000/LXM62DC13E21000) ( see page 141 )
Removable Spring-Clamping Terminal Block Wiring
The details in the following table apply for the wiring on the removable spring-clamping terminal block of the CN4, CN5, CN6, CN8 / CN10 (holding brake, temperature) and CN11 connections.
Overview of the connection cross-sections for the removable spring-clamping terminal blocks CN4,
CN5, CN6, CN8 / CN10 (holding brake, temperature) and CN11:
Rigid wire Flexible wire Flexible wire with a wire end sleeve without a plastic sleeve
Flexible wire with a wire end sleeve and plastic sleeve mm 2
AWG
0.2...1.5
24...16
0.2...1.5
24...16
0.25...1.5
23...16
0.25...0.75
23...19
The details in the following table apply for the wiring on the removable spring-clamping terminal blocks of the connections CN8 / CN10 (PE, U, V, W).
Overview of the connection cross-sections for the removable spring-clamping terminal blocks CN8
/ CN10 motor phases (PE, U, V, W):
Rigid wire Flexible wire Flexible wire with a wire end sleeve without a plastic sleeve
Flexible wire with a wire end sleeve and plastic sleeve mm 2 0.2...10
0.2...6
0.2...10
(1)
AWG 24...8
24...10
24...8
(1)
(1) Flexible conductors with an outside diameter of ≤ 4 mm
0.25...6
23...10
0.25...4
23...12
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Connection Details - Lexium 62 Cabinet Drive
CN1 - Bus Bar Module
The DC bus voltage and the 24 Vdc control voltage are distributed and the protective conductor is connected via the Bus Bar Module.
Electrical connection - Bus Bar Module
Pin
1
Designation Description
Protective ground (earth)
4
5
2
3
DC-
DC+
24 V
0 V
DC bus voltage -
DC bus voltage +
Supply voltage +
Supply voltage -
CN2/3 - Sercos
The Sercos connection is used for the communication between the controller and the drive.
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Electrical connection - Sercos
2.4
2.5
2.6
2.7
2.8
1.8
2.1
2.2
2.3
1.4
1.5
1.6
1.7
Pin
1.1
1.2
1.3
Designation
Eth0_Tx+
Eth0_Tx-
Eth0_Rx+
N.C.
N.C.
Eth0_Rx-
N.C.
N.C.
Eth1_Tx+
Eth1_Tx-
Eth1_Rx+
N.C.
N.C.
Eth1_Rx-
N.C.
N.C.
Description
Positive transmission signal
Negative transmission signal
Positive receiver signal
Reserved
Reserved
Negative receiver signal
Reserved
Reserved
Positive transmission signal
Negative transmission signal
Positive receiver signal
Reserved
Reserved
Negative receiver signal
Reserved
Reserved
CN4 - Digital Inputs / Outputs
The connection CN4 provides several digital inputs and outputs on the drive:
The digital inputs A_DI1 / A_DI2 (Single Drive) or A_DI1, A_DI2 / B_DI1, B_DI2 (Double Drive)
can be configured as digital inputs or as Touchprobe inputs via the SoMachine Motion Logic
Builder.
The digital inputs A_DI5 /A_DI6 (Single Drive) or A_DI5, A_DI6 / B_DI5, B_DI6 can be configured as digital inputs or as digital outputs via the SoMachine Motion Logic Builder.
The filter time constant of the digital inputs can be set to 1 ms or 5 ms.
The filter time constant of the Touchprobe inputs is fixed at 100 µs.
Single Drive
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Double Drive
Electrical connection - digital inputs / outputs
6
7
4
5
2
3
Pin
1
8
9
10
11
12
Designation
A_DI0
A_DI1
A_DI2
A_DI3
A_DI4
A_DI5
B_DI0
B_DI1
B_DI2
B_DI3
B_DI4
B_DI5
Description
Axis A – Digital input 0 - Touchprobe
Axis A – Digital input 1 - Touchprobe
Axis A – Digital input 2
Axis A – Digital input 3
Axis A – Digital input / output 4
Axis A – Digital input / output 5
Axis B – Digital input 0 - Touchprobe (only Double Drive)
Axis B – Digital input 1 - Touchprobe (only Double Drive)
Axis B – Digital input 2 (only Double Drive)
Axis B – Digital input 3 (only Double Drive)
Axis B – Digital input/output 4 (only Double Drive)
Axis B – Digital input/output 5 (only Double Drive)
CN5 - 24 V
The 24 V DIO supply connector supplies the digital inputs/outputs of the drives with the required energy. The connection 0V1 is internally connected to 0V2 and the connection 24V1 is internally connected to 24V2 electrically.
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Electrical connection - 24 V input
2
3
Pin
1
4
Designation
24V1
0V1
24V2
0V2
Description
Digital I/O supply voltage
NOTE:
For the digital inputs/outputs, if the 24 V supply is interconnected to any additional devices via the connection CN5, the maximum current carrying capacity must be respected:
Continuous current carrying capacity of the plug-in connectors: 3 A
Maximum current carrying capacity of the plug-in connectors: 4 A, 1 s
The number of the devices that can be connected depends on the application.
CN6 - Inverter Enable
The Inverter Enable signal supplies the gate driver with voltage. In this way, the STO (Safe Torque
Off) requirements according to EN 61508:2001 and EN ISO 13849-1:2008 are met. IEA1 is internally connected with IEA2 electrically, and IEB1 is internally connected with IEB2 electrically.
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Integrated Communication Ports
CN6 - Inverter Enable (CN6/CN11 - Inverter Enable)
188
— Internal connections between CN6 and CN11
- - - Possible connection to use the two-channel Inverter Enable as a single-channel Inverter Enable
Electrical connection - Inverter Enable
Pin
1
Designation
IEA1
2
3
4
IEA2
IEB1
IEB2
Description
Inverter Enable signal for axis A (with CN11 PIN 1, CN11 PIN 2 and
CN6 PIN 2 jumpered)
Inverter Enable signal for axis A (with CN11 PIN 2, CN11 PIN 1 and
CN6 PIN 2 jumpered)
Inverter Enable signal for axis B (with CN11 PIN 5, CN11 PIN 6 and
CN6 PIN 4 jumpered)
Inverter Enable signal for axis B (with CN11 PIN 6, CN11 PIN 5 and
CN6 PIN 3 jumpered)
NOTE:
For the gate drivers connected via the connection CN6, the maximum current carrying capacity must be respected:
Continuous current carrying capacity of the plug-in connectors: 3 A
Maximum current carrying capacity of the plug-in connectors: 4 A, 1 s
Maximum consumption per drive: 30 mA
The number of the devices that can be connected depends on the application.
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Integrated Communication Ports
CN7 / CN9 - Encoder Connector
The Hiperface connection consists of a standard, differential, digital connection (RS-485 = 2 wires), a differential, analog connection (sine- and cosine signal = 4 wires), and a mains connection to supply the encoder (+10 V, GND = 2 wires).
CN7 / CN9 - encoder connector
6
7
4
5
2
3
Pin
1
8
A
B
Designation
Cos
RefCos
Sin
RS485+
RS485-
RefSin
N.C.
N.C.
P10V
GND
Description
Cosine track axis A/B
Reference signal cosine axis A/B
Sine track axis A/B
Positive RS-485 signal axis A/B
Negative RS-485 signal axis A/B
Reference signal Sine axis A/B
Reserved
Reserved
Supply voltage encoder A/B
0 V A/B return
NOTE: With the 5 V encoder adapter, it is also possible to connect encoders with 5 V supply voltage to the Lexium 62 Cabinet Drive.
CN8 / CN10 - Motor Connection
The motor signals U, V, and W supply the motor with the required energy. The temperature signals are connected to a temperature sensor to measure the temperature of the motor. The holding brake output supplies the holding brake in the motor with the required energy.
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Integrated Communication Ports
Electrical connection - motor connector
2
3
–
Motor cable (1) Motor connectors
Label of cable core Color of cable core Label
1 Black U
Black
Black
Green/Yellow
V
W
Description
Motor phase U - Axis A/B
Motor phase V - Axis A/B
Motor phase W - Axis A/B
Protective ground (earth) - Axis A/B
5
6
Black
Black
1
ϑ−
ϑ+
Temperature negative signal - Axis A/B
Temperature positive signal - Axis A/B
7 Black BRHolding brake negative signal - Axis A/B
8 Black BR+ Holding brake positive signal - Axis A/B
(1) Order numbers: VW3E1143Rxxx, VW3E1144Rxxx, VW3E1145Rxxx
The insulation-stripped length of the wires of the motor connector is 15 mm (0.59 in.). The maximum length of the motor supply cable is 75 m (246.06 ft).
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CN11 - Inverter Enable 2-Channel
CN11 - Inverter Enable 2-Channel (CN6/CN11 - Inverter Enable)
Integrated Communication Ports
— Internal connections between CN6 and CN11
- - - Possible connection to use the two-channel Inverter Enable as a single-channel Inverter Enable
2
3
4
5
6
7
8
9
CN11 - Inverter Enable 2-channel
Pin
1
Designation
IEA_p1
IEA_p2
IEA_n1
IEA_n2
IEB_p1
IEB_p2
IEB_n1
IEB_n2
0V_int
Description
Inverter Enable signal for drive A 24 V (with CN6 PIN 1, CN6 PIN 2 and CN11 PIN 2 jumpered)
Inverter Enable signal for drive A 24 V (with CN6 PIN 1, CN6 PIN 2 and CN11 PIN 1 jumpered)
Inverter Enable signal for drive A 0 V external
Inverter Enable signal for drive A 0 V external
Inverter Enable signal for drive B 24 V (with CN6 PIN 3, C6 PIN 4 and CN11 PIN 6 jumpered)
Inverter Enable signal for drive B 24 V (with CN6 PIN 4, C6 PIN 3 and CN11 PIN 5 jumpered)
Inverter Enable signal for drive B 0 V external
Inverter Enable signal for drive B 0 V external
Inverter Enable signal 0 V internal
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Integrated Communication Ports
Electrical Connections - Single Drive LXM62DC13C21000/LXM62DC13E21000
Overview
192
Connector
CN1
CN2/CN3
CN4
CN5
Description
Bus Bar Module
Sercos
Digital inputs/outputs
24 V supply for digital inputs/outputs
Inverter Enable
Connection cross-section
[mm
2
] / [AWG]
–
–
0.25...1.5 / 24...16
0.25...1.5 / 24...16
Tightening torque [Nm] /
[lbf in]
2.5 / 22.13
–
–
–
CN6 0.2...1.5 / 24...16
–
CN7
CN8_1
CN8_2
CN11
Encoder connector
Motor temperature / holding brake
Motor phases
–
0.2...1.5 / 24...16
4...6 / 12...10
Inverter Enable 2-channel 0.2 - 1.5 / 24 - 16
–
–
–
–
(1) Refer to External Shield Connection on the Drive Module LXM62DC13C21000/LXM62DC13E21000
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Integrated Communication Ports
Connector Description
Protective ground (earth)
Connection cross-section
[mm 2 ] / [AWG]
Mounting point for the shield (1)
Tightening torque [Nm] /
[lbf in]
3.5 / 30.98
(1) Refer to External Shield Connection on the Drive Module LXM62DC13C21000/LXM62DC13E21000
( see page 143 ) .
Removable Spring-Clamping Terminal Block Wiring
The details in the following table apply for the wiring on the removable spring-clamping terminal blocks of the CN4, CN5, CN6, CN8_1 and CN11 connections.
Overview of the connection cross-sections for the removable spring-clamping terminal blocks CN4,
CN5, CN6, CN8_1 and CN11:
Rigid wire Flexible wire Flexible wire with a wire end sleeve without a plastic sleeve
Flexible wire with a wire end sleeve and plastic sleeve mm 2
AWG
0.2...1.5
24...16
0.2...1.5
24...16
0.25...1.5
23...16
0.25...0.75
23...19
The details in the following table apply for the wiring on the removable spring-clamping terminal blocks of the connections CN8_2 (PE, U, V, W).
Overview of the connection cross-sections for the removable spring-clamping terminal blocks
CN8_2 motor phases connection (PE, U, V, W):
Rigid wire Flexible wire Flexible wire with a wire end sleeve without a plastic sleeve
Flexible wire with a wire end sleeve and plastic sleeve mm 2
AWG
0.75...16
18...6
0.75...16
18...6
0.75...16
18...6
0.75...10
18...8
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Integrated Communication Ports
Specific Connection Details - Single Drive LXM62DC13C21000/LXM62DC13E21000
Connections CN1 - CN7, CN11
The connections CN1 to CN7 and CN11 are identical to the preceding, corresponding connections on the Lexium 62 Cabinet Drives.
For further information, refer to Connection Details - Lexium 62 Cabinet Drive (
see page 184
CN8_1/2 - Motor Connector
The CN8_1/2 motor connector consists of both separate motor connectors CN8_1 and CN8_2.
The temperature signals are connected to a temperature sensor to measure the motor temperature. The holding brake output supplies the holding brake in the motor with the required energy.
The motor signals U, V and W supply the motor with the required energy.
CN8_1 - motor connector / motor temperature and holding brake
CN8_2 - motor connector / motor phases
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Integrated Communication Ports
Electrical connection - motor connector
2
3
–
Motor cable (1) Motor connectors
Label of cable core Color of cable core Label
1 Black U
Black
Black
Green/Yellow
V
W
Description
Motor phase U
Motor phase V
Motor phase W
Protective ground (earth)
5 Black ϑ− Temperature negative signal
6
7
8
Black
Black
Black
ϑ+
BR-
BR+
Temperature positive signal
Holding brake negative signal
Holding brake positive signal
(1) Order numbers: VW3E1143Rxxx, VW3E1144Rxxx, VW3E1145Rxxx
The insulation-stripped length of the wires of the motor connector is 15 mm (0.59 in). The maximum length of the motor supply cable is 75 m (246.06 ft).
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Integrated Communication Ports
Electrical Connections - Lexium 62 DC Link Support Module
Overview
Connection overview Lexium 62 DC Link Support Module LXM62LS:
196
Connector
CN1
Description
Bus Bar Module
Protective ground (earth)
Tightening torque [Nm] / [lbf in]
2.5 / 22
3.5 / 30.98
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Integrated Communication Ports
Connection Details - Lexium 62 DC Link Support Module
CN1 - Bus Bar Module
The DC bus voltage and the 24 Vdc control voltage are distributed and the protective conductor is connected via the Bus Bar Module.
Electrical connection - Bus Bar Module
Pin
1
Designation Description
Protective ground (earth)
4
5
2
3
DC-
DC+
24 V
0 V
DC bus voltage -
DC bus voltage +
Supply voltage +
Supply voltage -
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Integrated Communication Ports
Electrical Connections - Lexium 62 DC Link Terminal
Overview
Port / Order Connector
1 PE (Protective Earth / ground)
Color
Green/Yellow
Label
4
5
2
3
DC bus connector
24 V connector
Black
Blue
DC-
DC+
24 V
0 V
Overview of the Connection Cross-Sections
Rigid wire Flexible wire with a cable end (without insulating sleeve) mm 2
AWG
10...50
8...1
10...35
8...2
NOTE: Use copper conductors only.
Tightening Torque
Terminal
Clamping screw for fixing the terminal to the Bus Bar Module
Clamping screw for fixing the wire to the terminal
198
Tightening torque [Nm] / [lbf in]
2.5 / 22
4.5 / 39.8
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Lexium 62
Technical Data
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Technical Data
Chapter 7
Technical Data
What Is in This Chapter?
This chapter contains the following topics:
Topic
Ambient Conditions
Standards and Regulations
Mechanical and Electrical Data for the Lexium 62 Power Supply
Mechanical and Electrical Data - Single Drive
Mechanical and Electrical Data - Double Drive
Mechanical and Electrical Data - Lexium 62 DC Link Terminal
Mechanical and Electrical Data - Lexium 62 DC Link Support Module
Dimensions
Page
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Technical Data
Ambient Conditions
Overview
Ambient conditions for control cabinet devices:
Procedure
Operation
Parameter
Class 3K3
Degree of protection housing
Transport
Value
Supplemental degree of protection of installed product
Pollution degree
Ambient temperature
Power derating above 40 °C
(104 °F)
Relative humidity
Condensation
Formation of ice
Other water
Class 3M4
Shock
Vibration
Class 2K3
Ambient temperature
Relative humidity
Condensation
Formation of ice
Other water
Class 2M2
Shock
Vibration
IP20 with installed connectors, and, for
LXM62LT, with installed wires.
IP54
2
+5...+55 °C (+41...131 °F)
+40...+55 °C
(+104...+131 °F) (starting
+40 °C (+104 °F): -2% per K by I
NC
and I
SC
)
5...85%
No
No
No
100 m/s
10 m/s
-25...+70 °C (-13...+158 °F)
5...95%
No
No
No
2
300 m/s
10 m/s
2
2
2
Basis
IEC/EN 60721-3-3
IEC/EN 60721-3-2
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Technical Data
Procedure
Long-term storage in transport packaging
Parameter
Class 1K3
Ambient temperature
Relative humidity
Condensation
Formation of ice
Other water
Value
-25...+55 °C (-13...+131 °F)
5...95%
No
No
No
Basis
IEC/EN 60721-3-1
Installation Altitude
The installation altitude is defined as height above sea level.
Characteristic
Installation altitude without power reduction
Installation altitude while complying with the following conditions:
55 °C (131 °F) maximum ambient temperature
Reduction of the continuous power by 1% per 100 m (328 ft.) above 1000 m
(3281 ft.)
Installation altitude above sea level when complying with the following conditions:
40 °C (104 °F) maximum ambient temperature
Reduction of the continuous power by 1% per 100 m (328 ft.) above 1000 m
(3281 ft.)
Overvoltages of the supplying grid limited to an overvoltage category II according to IEC 60664-1/IEC 61800-5-1
Value
<1000 m (<3281 ft)
1000...2000 m (3281...6562 ft.)
2000...3000 m (6562...9843 ft.)
Degree of Protection When Using the Safety Function
Ensure that no conductive pollution can deposit in the product (pollution degree 2). Conductive pollution can cause the safety function to be ineffective.
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Technical Data
Standards and Regulations
Overview
Standards and regulations
CE
UL
CSA
Low Voltage Directive 2014/35/EU
EN 61800-5:2007
EMC Directive 2014/30/EU
EN 61800-3:2004 + A1:2012
UL 508C Power Conversion Equipment
Industrial Control Equipment
CSA-C22.2 No. 14
Standards and regulations - Lexium 62 DC Link Terminal
CE
UL
Low Voltage Directive 2014/35/EU
EN 60947-1
EN 60947-7-1
EN 60947-7-2
UL 1059 Terminal Blocks
CSA-C22.2 No. 158: Terminal Blocks
Standards and regulations - Lexium 62 DC Link Support Module
CE
UL
Low Voltage Directive 2014/35/EU
EN 61800-5-1
EMC Directive 2014/30/EU
EN 61800-3
UL 61800-5-1
CSA-C22.2 No. 274
Standards and regulations - functional safety
Functional safety Lexium 62 variants A/B (for example, LXM62DU60A):
EN ISO 13849-1, PL d
EN 62061, SIL 2
EN 61508, SIL 2
Lexium 62 variants C/D and E/F (for example, LXM62DU60C):
EN ISO 13849-1, PL e
EN 62061, SIL 3
EN 61508, SIL 3
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Technical Data
Mechanical and Electrical Data for the Lexium 62 Power Supply
Technical Data for the Lexium 62 Power Supply
Designation
Product configuration
Power supply
Parameter
Item name
Logic supply
DC circuit
Value
LXM62PD84A11000 LXM62PD20A11000
Rated supply voltage 3
Adjust the parameter
MainsVoltageMode
of the power supply according to the nominal supply voltage.
Rated supply voltage 1
AC
Rated supply current
Supply frequency
Minimum 208 Vac (-10%) / Nominal 230 Vac / Maximum
270 Vac (+10%)
Maximum 40 A
48...63 Hz
Maximum 10 A
Control voltage
Control current maximum current entry maximum current consumption
DC bus voltage
DC bus capacitance
AC
Minimum 380 Vac (-10%) / Nominal 400 Vac / Maximum
480 Vac (+10%)
Minimum 208 Vac (-10%) / Nominal 230 Vac / Maximum
360 Vac (+10%)
24 Vdc (-20%...+25%)
-
50 A (no overload permissible)
1.2 A
270...700 Vdc
1.36 mF
Overvoltage
Rated current (I
Nc
)
Peak current 1 s (I
SC
)
860 Vdc
21 A with 1
AC
infeed
42 A with 3
AC
infeed
42 A with 1
AC
infeed
10 A with 1
10 A with 3
20 A with 1
AC
AC
AC
infeed
infeed
infeed
20 A with 3
AC
infeed
Rated power
Peak power
84 A with 3
AC
infeed
22.1 kW at 3 ~ 400 Vac
26.6 kW at 3 ~ 480 Vac
44.2 kW at 3 ~ 400 Vac
53.2 kW at 3 ~ 480 Vac
830 Vdc U
Bleeder
ON
U
Bleeder
OFF
DC bus unloading time
810 Vdc
Maximum 15 min
5.2 kW at 3 ~ 400 Vac
6.2 kW at 3 ~ 480 Vac
10.4 kW at 3 ~ 400 Vac
12.5 kW at 3 ~ 480 Vac
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Technical Data
Designation
Product configuration
Internal braking resistor
Interface
Power loss
Outputs
Parameter
Item name
Resistance
Continuous power
Peak power
Pulse energy
(periodic duty, 120 s)
Sercos
Electronics power supply
Power stage
Braking resistor (internal)
Relay outputs
Value
LXM62PD84A11000 LXM62PD20A11000
15 Ω
400 W
46 kW
4000 Ws (HW Rev. 01)
20000 Ws (HW Rev. 02)
Integrated
15 W
3 W/A (maximum 126 W at 42 A)
400 W
Ready relay, up to 6 A (maximum) for 1 s at 150 Vac and 1.5 A (cont.)
Ready relay, up to 6 A (maximum) for 1 s at 48 Vdc and
1.5 A (cont.)
270 x 89.5 x 310 mm (10.63 x 3.52 x 12.20 in)
6.3 kg / 7.3 kg (13.9 lbs / 16.1 lbs)
C3 (C2 with additional filter measures)
Dimensions
Weight
Radio interference level
Protective class
Overvoltage category
Pollution degree
Housing D x W x H
Weight (with packaging)
–
Class
–
–
1 (IEC 61800-5-1)
III (IEC 61800-5-1:2007)
II starting at an installation altitude of 2000 m
2 (IEC 61800-5-1:2007)
NOTE: Due to the higher pulse energy of the braking resistor in hardware revision RS:02, the precharge of the system may be delayed up to 50 seconds, depending on the load state or the estimated worst case load state of the braking resistor. In particular, this longer delay time can be noticed in situations where the load of the braking resistor is unknown to the system (for example after turning on the 24 V supply of the device or after a forced discharge of the DC Bus).
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Technical Data
Mechanical and Electrical Data - Single Drive
Technical Data Single Drive
Designation
Product configuration
Parameter
Item name
Power supply Control voltage
(without holding brake) maximum current consumption
Motor connection
Value
LXM62DU60A
LXM62DU60C
LXM62DU60E
0.6 A
LXM62DD15A
LXM62DD15C
LXM62DD15E
24 Vdc (-20...+25%)
1.1 A
Control voltage
(with holding brake) maximum current consumption
24 Vdc (-10...+6%)
2.0 A
DC bus voltage 250...700 Vdc
2.5 A
110 µF DC bus capacitance
Overvoltage
110 µF
900 Vdc
Rated current (4 kHz)
at 40 °C
(104 °F)
2.0 A eff
5.0 A eff
LXM62DD27A
LXM62DD27C
LXM62DD27E
1.1 A
2.5 A
110 µF
9.0 A eff
LXM62DD45A
LXM62DD45C
LXM62DD45E
1.1 A
3.5 A
220 µF
20.0 A eff
LXM62DC13C
LXM62DC13E
1.1 A
3.5 A
250 µF
50.0 A eff
at 55 °C
(140 °F)
Peak current
(4 kHz) at 55 °C
(140 °F)
1.4 A
6.0 A eff eff
3.5 A eff
15.0 A eff
6.3 A eff
27.0 A
Continuous output power (4 kHz, 400 V mains voltage) eff
13.7 A eff
45.0 A eff
35.0 A eff
130.0 A eff
(HW Rev. 02)
at 40 °C
(104 °F)
0.95 kW 2.4 kW 4.3 kW 9.6 kW 24.7 kW
NOTE:
Lexium 62 Cabinet Drive includes Lexium 62 Single Drive and Lexium 62 Double Drive.
Lexium 62 Single Drive includes the variants A and C: LXM62DU60A/C, LXM62DD15A/C, LXM62DD27A/C,
LXM62DD45A/C, LXM62DC13C
Lexium 62 Single Drive embedded safety includes the variant E: LXM62DU60E, LXM62DD15E, LXM62DD27E,
LXM62DD45E, LXM62DC13E
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Technical Data
Designation
Product configuration
Motor connection
Motor connection
Power loss
Parameter
Item name
Value
LXM62DU60A
LXM62DU60C
LXM62DU60E
Rated current (8 kHz)
at 40 °C
(104 °F)
2.0 A eff
1.4 A eff at 55 °C
(140 °F)
Peak current
(8 kHz) at 55 °C
(140 °F)
6.0 A eff
LXM62DD15A
LXM62DD15C
LXM62DD15E
5.0 A
3.5 A eff eff
15.0 A eff
LXM62DD27A
LXM62DD27C
LXM62DD27E
7.0 A
5.0 A eff eff
27.0 A eff
Continuous output power (8 kHz, 400 V mains voltage)
at 40 °C
(104 °F)
0.95 kW 2.4 kW 3.4 kW
Rated current (16 kHz)
at 40 °C
(104 °F)
1.2 A eff
0.8 A eff
3.5 A
2.6 A eff eff
4.0 A
2.9 A eff eff at 55 °C
(140 °F)
Peak current
(16 kHz) at
55 °C (140 °F)
6.0 A eff
15.0 A eff
27.0 A eff
Maximum length of the motor cable
75 m (246.06 ft)
Continuous output power (16 kHz, 400 V mains voltage)
at 40 °C
(104 °F)
0.6 kW 1.7 kW 2.0 kW
Electronics power supply
8 W 18 W
LXM62DD45A
LXM62DD45C
LXM62DD45E
15.0 A eff
8.9 A eff
45.0 A eff
7.2 kW
8.0 A eff
4.9 A eff
45.0 A eff
3.8 kW
LXM62DC13C
LXM62DC13E
50.0 A eff
30.0 A eff
100.0 A eff
(HW Rev. 02)
24.7 kW
30.0 A eff
20.0 A eff
60.0 A eff
(HW Rev. 02)
16.8 kW
NOTE:
Lexium 62 Cabinet Drive includes Lexium 62 Single Drive and Lexium 62 Double Drive.
Lexium 62 Single Drive includes the variants A and C: LXM62DU60A/C, LXM62DD15A/C, LXM62DD27A/C,
LXM62DD45A/C, LXM62DC13C
Lexium 62 Single Drive embedded safety includes the variant E: LXM62DU60E, LXM62DD15E, LXM62DD27E,
LXM62DD45E, LXM62DC13E
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Technical Data
Designation
Product configuration
Currentdependent power loss
Interface
Encoder
Parameter
Item name
Value
LXM62DU60A
LXM62DU60C
LXM62DU60E
6.6 W/A
LXM62DD15A
LXM62DD15C
LXM62DD15E
LXM62DD27A
LXM62DD27C
LXM62DD27E
LXM62DD45A
LXM62DD45C
LXM62DD45E
Power stage
(4 kHz)
Power stage
(8 kHz)
8.5 W/A
Power stage
(16 kHz)
Sercos
Power supply
Differential analog input
(sine and cosine signal)
14.9 W/A
Integrated
10 Vdc (-5...+5%), maximum 125 mA, short-circuit protection
Input voltage: 0.8...1.1 V
PP
Offset: 2.5 Vdc (-10...+10%)
Terminating resistor: 130 Ω
Cutoff-frequency: 100 MHz
Communication RS-485 interface
LXM62DC13C
LXM62DC13E
NOTE:
Lexium 62 Cabinet Drive includes Lexium 62 Single Drive and Lexium 62 Double Drive.
Lexium 62 Single Drive includes the variants A and C: LXM62DU60A/C, LXM62DD15A/C, LXM62DD27A/C,
LXM62DD45A/C, LXM62DC13C
Lexium 62 Single Drive embedded safety includes the variant E: LXM62DU60E, LXM62DD15E, LXM62DD27E,
LXM62DD45E, LXM62DC13E
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Technical Data
Designation
Product configuration
Digital inputs/outputs
Parameter
Item name
DIO supply
Digital inputs
A_DI3, A_DI4
Digital inputs or
Touchprobe inputs A_DI1,
A_DI2
Digital inputs or digital outputs
A_DI5, A_DI6
Value
LXM62DU60A
LXM62DU60C
LXM62DU60E
LXM62DD15A
LXM62DD15C
LXM62DD15E
Voltage U
DIO
: 24 Vdc (-20...+25%)
LXM62DD27A
LXM62DD27C
LXM62DD27E
LXM62DD45A
LXM62DD45C
LXM62DD45E
Maximum current consumption: 1.2 A
Inputs with switching level type 1 according to EN 61131-2
Low level: -3 ... 5 Vdc
High level: 15...30 Vdc
LXM62DC13C
LXM62DC13E
Filter time constant normal inputs: 1 ms/5 ms (configurable)
Inputs with switching level type 1 according to EN 61131-2
Low level: -3...5 Vdc
High level: 15...30 Vdc
Filter time constant normal inputs: 1 ms/5 ms (configurable)
Filter time constant for Touchprobe inputs: 100 µs
Inputs/outputs (bidirectional) with switching level type 1 according to EN 61131-2
Inputs:
Low level: -3...5 Vdc
High level: 15...30 Vdc
Filter time constant normal inputs: 1 ms/5 ms (configurable)
Outputs:
High level: (U
DIO
- 3 V) < U out
< U
DIO
Maximum output current per output: 500 mA
30 mA – InverterEnable
Variant A
Maximum current consumption
Inputs Number: 1
STO active: -3 V ≤ U
IE
≤ 5 V
Power stage active: 18 V ≤ U
IE
≤ 30 V –
Maximum downtime 500 µs at U
IE
> 20 V and dynamic activation –
Maximum switching frequency of input signal: maximum 1 Hz –
–
–
NOTE:
Lexium 62 Cabinet Drive includes Lexium 62 Single Drive and Lexium 62 Double Drive.
Lexium 62 Single Drive includes the variants A and C: LXM62DU60A/C, LXM62DD15A/C, LXM62DD27A/C,
LXM62DD45A/C, LXM62DC13C
Lexium 62 Single Drive embedded safety includes the variant E: LXM62DU60E, LXM62DD15E, LXM62DD27E,
LXM62DD45E, LXM62DC13E
208
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Technical Data
Designation
Product configuration
Parameter
Item name
Value
LXM62DU60A
LXM62DU60C
LXM62DU60E
30 mA
LXM62DD15A
LXM62DD15C
LXM62DD15E
LXM62DD27A
LXM62DD27C
LXM62DD27E
LXM62DD45A
LXM62DD45C
LXM62DD45E
LXM62DC13C
LXM62DC13E
InverterEnable
Variant C
Maximum current consumption
Inputs Number: 1
STO active: -3 V ≤ U
IE
≤ 5 V
Power stage active: 18 V ≤ U
IE
≤ 30 V
Maximum downtime 500 µs at U
IE
> 20 V and dynamic activation
Maximum switching frequency of input signal: maximum 1 Hz
15 V
InverterEnable
Variant E
Maximum potential difference between IE- and PE
Maximum current consumption
Inputs
30 mA
Number: 1
STO active: -3 V ≤ U
IE
≤ 5 V
Power stage active: 18 V ≤ U
IE
≤ 30 V
Maximum downtime 500 µs at U
IE
> 20 V and dynamic activation
Maximum switching frequency of input signal: maximum 1 Hz
15 V Maximum potential difference between IE- and PE
Housing D x W x H
Dimensions 270 x 44.5 x 310 mm (10.63 x 1.75 x 12.20 in) 270 x 89.5 x
310 mm
(10.63 x 3.52 x
12.20 in.)
NOTE:
Lexium 62 Cabinet Drive includes Lexium 62 Single Drive and Lexium 62 Double Drive.
Lexium 62 Single Drive includes the variants A and C: LXM62DU60A/C, LXM62DD15A/C, LXM62DD27A/C,
LXM62DD45A/C, LXM62DC13C
Lexium 62 Single Drive embedded safety includes the variant E: LXM62DU60E, LXM62DD15E, LXM62DD27E,
LXM62DD45E, LXM62DC13E
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Technical Data
Designation
Product configuration
Parameter
Item name
Value
LXM62DU60A
LXM62DU60C
LXM62DU60E
3 kg (6.6 lbs)
LXM62DD15A
LXM62DD15C
LXM62DD15E
LXM62DD27A
LXM62DD27C
LXM62DD27E
LXM62DD45A
LXM62DD45C
LXM62DD45E
LXM62DC13C
LXM62DC13E
Weight
-
-
Weight
(without packaging)
Weight
(with packaging)
4 kg (8.8 lbs)
6.8 kg
(14.9 lbs)
7.8 kg
(17.2 lbs)
Ventilation
Radio interference level
Protective class
Overvoltage category
Pollution degree
Motor brake
-
-
Class
Internal fan
C3 (C2 with additional filter measures)
I (IEC 61800-5-1)
III (IEC 61800-5-1:2007)
2 (IEC 61800-5-1:2007)
Output voltage Control voltage minus 0.8 Vdc
Output current 1.3 A (maximum)
Inductance 1.0 H (maximum)
2.2 A (maximum)
1.5 H (maximum)
Energy inductive load
Overload protection
Short-circuit protection
1.2 J (maximum)
Yes
Yes
4.5 J (maximum)
NOTE:
Lexium 62 Cabinet Drive includes Lexium 62 Single Drive and Lexium 62 Double Drive.
Lexium 62 Single Drive includes the variants A and C: LXM62DU60A/C, LXM62DD15A/C, LXM62DD27A/C,
LXM62DD45A/C, LXM62DC13C
Lexium 62 Single Drive embedded safety includes the variant E: LXM62DU60E, LXM62DD15E, LXM62DD27E,
LXM62DD45E, LXM62DC13E
NOTE: Due to the increased control current of the brake (approximately 2 A), the motor series
SH3205xxxxFxx00 with holding brake can only be operated at the servo converters of type
Lexium 62 single drive (LXM62DD45C or LXM62DD45E) and
LXM62DC13C21000/LXM62DC13E21000.
210
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Technical Data
Mechanical and Electrical Data - Double Drive
Technical Data Double Drive
Designation
Product configuration
Power supply
Parameter
Item name
Control voltage (without holding brakes) maximum current consumption
Control voltage / control current
(with holding brakes) maximum current consumption
DC bus voltage
Value
LXM62DU60B
LXM62DU60D
LXM62DU60F
LXM62DD15B
LXM62DD15D
LXM62DD15F
24 Vdc (-20...+25%)
0.8 A 1.3 A
24 Vdc (-10...+6%)
3.5 A 4.1 A
LXM62DD27B
LXM62DD27D
LXM62DD27F
1.3 A
4.1 A
250...700 Vdc
DC bus capacitance 110 µF
Overvoltage 900 Vdc
NOTE:
Lexium 62 Cabinet Drive includes Lexium 62 Single Drive and Lexium 62 Double Drive.
Lexium 62 Double Drive includes the variants B and D: LXM62DU60B/D, LXM62DD15B/D, LXM62DD27B/D
Lexium 62 Double Drive embedded safety includes the variant F: LXM62DU60F, LXM62DD15F, LXM62DD27F
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Technical Data
Designation
Product configuration
Motor connection
Parameter
Item name
Value
LXM62DU60B
LXM62DU60D
LXM62DU60F
LXM62DD15B
LXM62DD15D
LXM62DD15F
Rated current (4 kHz)
at 40 °C (104 °F) at 55 °C (140 °F)
2.0 A eff
1.4 A eff
5.0 A eff
3.5 A eff
Peak current (4 kHz) at 55 °C
(114 °F)
6.0 A eff
15.0 A eff
Continuous output power per axis (4 kHz, 400 V mains voltage)
at 40 °C (104 °F) 0.95 kW 2.4 kW
Rated current (8 kHz)
at 40 °C (104 °F) at 55 °C (140 °F)
2.0 A eff
1.4 A eff
5.0 A eff
3.5 A eff
Peak current (8 kHz) at 55 °C
(140 °F)
6.0 A eff
15.0 A eff
Continuous output power per axis (8 kHz, 400 V mains voltage)
at 40 °C (104 °F) 0.95 kW 2.4 kW
Rated current (16 kHz)
at 40 °C (104 °F) at 55 °C (140 °F)
1.2 A eff
0.8 A eff
6.0 A eff
3.5 A eff
2.6 A eff
15.0 A eff
Peak current (16 kHz) at 55 °C
(140 °F)
Maximum length of the motor cable
75 m (246.06 ft)
Continuous output power per axis (16 kHz, 400 V mains voltage)
at 40 °C (104 °F) 0.6 kW 1.7 kW
LXM62DD27B
LXM62DD27D
LXM62DD27F
9.0 A eff
6.3 A eff
27.0 A eff
4.3 kW
7.0 A eff
5.0 A eff
27.0 A eff
3.4 kW
4.0 A eff
2.9 A eff
27.0 A eff
2.0 kW
Power loss Electronics power supply
(8 kHz)
Power stage (8 kHz)
11 W
8.5 W/A (per axis)
22 W
Interface Sercos Integrated
NOTE:
Lexium 62 Cabinet Drive includes Lexium 62 Single Drive and Lexium 62 Double Drive.
Lexium 62 Double Drive includes the variants B and D: LXM62DU60B/D, LXM62DD15B/D, LXM62DD27B/D
Lexium 62 Double Drive embedded safety includes the variant F: LXM62DU60F, LXM62DD15F, LXM62DD27F
212
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Technical Data
Designation
Product configuration
Encoder
Parameter
Item name
Power supply
Differential analog input (sine and cosine signal)
Communication
Digital inputs/ outputs DIO supply
Digital inputs
A_DI3, A_DI4
B_DI1, B_DI4
Digital inputs or Touchprobe inputs
A_DI1, A_DI2
B_DI1, B_DI2
Value
LXM62DU60B
LXM62DU60D
LXM62DU60F
LXM62DD15B
LXM62DD15D
LXM62DD15F
LXM62DD27B
LXM62DD27D
LXM62DD27F
10 Vdc (-5...+5%), maximum 125 mA, short-circuit protection
Input voltage: 0.8...1.1 V
PP
Offset: 2.5 Vdc (-10...+10%)
Terminating resistor: 130 Ω
Cutoff-frequency: 100 MHz
RS-485 interface
Voltage U
DIO
: 24 Vdc (-20...+25%)
Maximum current consumption: 2.2 A
Inputs with switching level type 1 according to EN 61131-2
Low level: -3...5 Vdc
High level: 15...30 Vdc
Filter time constant normal inputs: 1 ms/5 ms
(configurable)
Inputs with switching level type 1 according to EN 61131-2
Low level: -3...5 Vdc
High level: 15...30 Vdc
Filter time constant normal inputs: 1 ms/5 ms
(configurable)
Digital inputs or digital outputs
A_DI5, A_DI6
B_DI5, B_DI6
Filter time constant for Touchprobe inputs: 100 µs
Inputs/outputs (bidirectional) with switching level type 1 according to EN 61131-2
Inputs:
Low level: -3...5 Vdc
High level: 15...30 Vdc
Filter time constant normal inputs: 1 ms/5 ms
(configurable)
Outputs:
High level: (U
DIO
- 3 V) < U out
< U
DIO
Maximum output current per output: 500 mA
NOTE:
Lexium 62 Cabinet Drive includes Lexium 62 Single Drive and Lexium 62 Double Drive.
Lexium 62 Double Drive includes the variants B and D: LXM62DU60B/D, LXM62DD15B/D, LXM62DD27B/D
Lexium 62 Double Drive embedded safety includes the variant F: LXM62DU60F, LXM62DD15F, LXM62DD27F
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Technical Data
Designation
Product configuration
InverterEnable
Variant B
InverterEnable
Variant D
InverterEnable
Variant F
Parameter
Item name
Value
LXM62DU60B
LXM62DU60D
LXM62DU60F
LXM62DD15B
LXM62DD15D
LXM62DD15F
Maximum current consumption 30 mA
Inputs Number: 2
STO active: -3 V ≤ U
IE
≤ 5 V
LXM62DD27B
LXM62DD27D
LXM62DD27F
Power stage active: 18 V ≤ U
IE
≤ 30 V
Maximum downtime 500 µs at U
IE activation
> 20 V and dynamic
Maximum switching frequency of input signal: maximum
1 Hz
Maximum current consumption 30 mA
Inputs Number: 2
STO active: -3 V ≤ U
IE
≤ 5 V
Power stage active: 18 V ≤ U
IE
≤ 30 V
Maximum downtime 500 µs at U
IE activation
> 20 V and dynamic
Maximum potential difference between IE- and PE
Maximum switching frequency of input signal: maximum
1 Hz
15 V
Maximum current consumption 30 mA
Inputs Number: 2
STO active: -3 V ≤ U
IE
≤ 5 V
Maximum potential difference between IE- and PE
Housing D x W x H
Power stage active: 18 V ≤ U
IE
≤ 30 V
Maximum downtime 500 µs at U
IE activation
> 20 V and dynamic
Maximum switching frequency of input signal: maximum
1 Hz
15 V
270 x 44.5 x 310 mm (10.63 x 1.75 x 12.20 in.) Dimensions
NOTE:
Lexium 62 Cabinet Drive includes Lexium 62 Single Drive and Lexium 62 Double Drive.
Lexium 62 Double Drive includes the variants B and D: LXM62DU60B/D, LXM62DD15B/D, LXM62DD27B/D
Lexium 62 Double Drive embedded safety includes the variant F: LXM62DU60F, LXM62DD15F, LXM62DD27F
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Technical Data
Designation
Product configuration
Parameter
Item name
Weight
Ventilation
Radio interference level -
-
Weight
(without packaging)
Weight
(with packaging)
Protective class
Overvoltage category
Pollution degree
Motor brake
-
-
Class
Output voltage
Output current
Inductance
Energy inductive load
Value
LXM62DU60B
LXM62DU60D
LXM62DU60F
3 kg (6.6 lbs)
4 kg (8.8 lbs)
LXM62DD15B
LXM62DD15D
LXM62DD15F
Internal fan
C3 (C2 with additional filter measures)
I (IEC 61800-5-1)
III (IEC 61800-5-1:2007)
2 (IEC 61800-5-1:2007)
Control voltage minus 0.8 Vdc
1.3 A (maximum)
1.0 H (maximum)
1.2 J (maximum)
LXM62DD27B
LXM62DD27D
LXM62DD27F
Overload protection
Short-circuit protection
Yes
Yes
NOTE:
Lexium 62 Cabinet Drive includes Lexium 62 Single Drive and Lexium 62 Double Drive.
Lexium 62 Double Drive includes the variants B and D: LXM62DU60B/D, LXM62DD15B/D, LXM62DD27B/D
Lexium 62 Double Drive embedded safety includes the variant F: LXM62DU60F, LXM62DD15F, LXM62DD27F
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Technical Data
Mechanical and Electrical Data - Lexium 62 DC Link Terminal
Technical Data Lexium 62 DC Link Terminal
Designation
Product configuration
Electrical specification
Pollution degree
Over voltage category
Lifetime of end product –
–
–
Parameter
Item name
Rated Voltage
Value
Lexium 62 DC Link Terminal
1000 Vdc on the Lexium 62 DC Link Terminal connectors for the upper three Bus Bar Module ports.
NOTE: The ports of the Bus Bar Module are numbered from top to bottom.
Rated continuous current
24 Vdc on the Lexium 62 DC Link Terminal connectors for the bottom two Bus Bar Module ports.
120 A with temperature rise of less than 60 K.
High voltage test level 2120 Vdc or 1500 Vac between ports 2 and 1 and between ports 3 and 1 of Bus Bar Modules.
System voltage
NOTE: The ports of the Bus Bar Module are numbered from top to bottom.
300 V
2 (IEC 60664-1)
III
≥60,000 hours
216
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Technical Data
Mechanical and Electrical Data - Lexium 62 DC Link Support Module
Technical Data Lexium 62 DC Link Support Module
Designation
Product configuration
Parameter
Item name
Power supply
Cooling
Degree of protection
Isolation class
Protective class
Overvoltage category
Radio interference level
Dimensions
Weight
Lifetime of end product
Control voltage
DC bus voltage
(nominal)
DC bus capacity
Discharge time
-
Overvoltage
-
Pollution degree
Class
Class
Class
Housing D x W x H
Weight (with packaging)
–
Value
Lexium 62 DC Link Support Module
(LXM62LS18A01000)
30 Vdc (maximum)
700 Vdc (maximum)
1.76 mF
5 min (maximum)
900 Vdc
Natural convection
IP20
2 (IEC 60664-1)
1 (IEC/EN 61800-5-1)
III (IEC/EN 61800-5-1)
C3 (IEC/EN 61800-3)
270 x 44 x 310 mm
(10.63 x 1.73 x 12.20 in.)
3.1 kg (3.8 kg) / 6.83 lbs (8.38 lbs)
≥60,000 hours
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Technical Data
Dimensions
Dimensions - Power Supply
Dimensions of the Lexium 62 Power Supply:
218
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Dimensions - Lexium 62 Cabinet Drive
Dimensions of the Lexium 62 Cabinet Drive (excluding
LXM62DC13C21000/LXM62DC13E21000):
Technical Data
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Technical Data
Dimensions of the Lexium 62 Cabinet Drive (only LXM62DC13C21000/LXM62DC13E21000):
220
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Dimensions - Lexium 62 DC Link Support Module
Dimensions of the Lexium 62 DC Link Support Module:
Technical Data
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221
Technical Data
Dimensions - Lexium 62 DC Link Terminal
Dimensions of the Lexium 62 DC Link Terminal:
222
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Lexium 62
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Appendices
What Is in This Appendix?
The appendix contains the following chapters:
Chapter
A
B
C
D
Chapter Name
Further Information on the Manufacturer
Disposal
Optional Accessory
Units and Conversion Tables
Page
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223
224
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Lexium 62
Further Information on the Manufacturer
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Further Information on the Manufacturer
Appendix A
Further Information on the Manufacturer
What Is in This Chapter?
This chapter contains the following topics:
Topic
Contact Addresses
Product Training Courses
Page
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225
Further Information on the Manufacturer
Contact Addresses
Schneider Electric Automation GmbH
Schneiderplatz 1
97828 Marktheidenfeld, Germany
Phone: +49 (0) 9391 / 606 - 0
Fax: +49 (0) 9391 / 606 - 4000
Email: [email protected]
Internet:
www.schneider-electric.com
Machine Solution Service
Schneiderplatz 1
97828 Marktheidenfeld, Germany
Phone: +49 (0) 9391 / 606 - 3265
Fax: +49 (0) 9391 / 606 - 3340
Email: [email protected]
Internet:
www.schneider-electric.com
Additional Contact Addresses
See the homepage for additional contact addresses:
www.schneider-electric.com
Product Training Courses
Product Training Courses
Schneider Electric offers a number of product training courses.
The Schneider Electric training instructors will help you take advantage of the extensive possibilities offered by the system.
See the website (
www.schneider-electric.com
) for further information and the seminar schedule.
226
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Lexium 62
Disposal
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Disposal
Appendix B
Disposal
Disposal
Information on the Disposal of Schneider Electric Products
NOTE: The components consist of different materials which can be recycled and must be disposed of separately.
Step
1
2
3
Action
Dispose of the packaging in accordance with the relevant national regulations.
Dispose of the packaging at the disposal sites provided for this purpose.
Dispose of Lexium 62 Devices in accordance with the applicable national regulations.
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Disposal
228
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Lexium 62
Optional Accessory
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Optional Accessory
Appendix C
Optional Accessory
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229
Optional Accessory
5V Encoder Adapter
Section C.1
5V Encoder Adapter
What Is in This Section?
This section contains the following topics:
Topic
Overview
Technical Data
Electrical Connections and Dimensions
Wiring
Page
230
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Optional Accessory
Overview
General Information
5V Encoder Adapter
1 RJ45 connector
2 Encoder cables
3 D-Sub 9-pin female connector
4 D-Sub 9-pin male connector at the encoder cable (user furnished)
Features
The 5V Encoder Adapter consists of an encoder cable (2) with an RJ45 connector (1) on one side that is connected to an Lexium 62 cabinet drive, as well as a D-Sub 9-pin female connector
(3) on the other side.
A DC/DC converter is assembled in the D-Sub 9-pin female connector (3). It converts the encoder power supply that is coming from the drive from 10 V to 5 V. The 5 V and the 10 V encoder supply voltage is available on the D-Sub 9-pin female connector (3). All the other signals, such as encoder- and RS485 signals are transferred directly from the drive to the encoder.
This is why it is possible to connect 5 V encoders also, which are not directly supported by the
Lexium 62 cabinet drive.
NOTICE
CURRENT TOO HIGH AT THE ENCODER CONNECTOR OF THE LEXIUM 62 CABINET
DRIVE BY USING BOTH 5 V AND 10 V VOLTAGE SUPPLY
Use exclusively one voltage supply for the encoder, either 5 V or 10 V.
Only use 5 V encoders with a maximum power consumption of 250 mA.
Failure to follow these instructions can result in equipment damage.
For further information on the 5V Encoder Adapter, see catalog Motion centric machine automation with PacDrive 3 .
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Optional Accessory
Technical Data
Technical Data
Parameter
Item name
Output voltage
Maximum output current
Output voltage
Maximum output current
Sin/Cos input voltage
Input resistance
Cutoff-frequency
Operation
Transport
Long-term storage in the transport packaging
Protection class housing
Ambient temperature
Relative humidity
Ambient temperature
Relative humidity
Ambient temperature
Relative humidity
Value
VW3E6027
DC 10 V (-5% / +5%)
125 mA
DC 5 V (-1% / +1%)
250 mA
1 V pp
/ 2.5 V offset
0.5 V pp
by 100 kHz
120 Ω
100 MHz (6000 min -1 x 1024)
IP20 with connected plug-in connectors
+5...+55 °C (+41...+131 °F)
5...85%
-25...+70 °C (-13...+158 °F)
5...95%
-25...+55 °C (-13...+131 °F)
10...95%
232
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Optional Accessory
Electrical Connections and Dimensions
RJ45 Connector - 5V Encoder Adapter Input
The RJ45 connector is connected to the connection CN7/CN9 of the drive. Pin assignment of the
RJ45 connector is identical to the pin assignment for the connection CN7/CN9 of the drive
see page 189
D-Sub 9-Pin Female Connector - 5V Encoder Adapter Output
The D-Sub 9-pin female connector is connected to the D-Sub 9-pin male connector of the encoder cable (user furnished).
Electrical connection D-Sub 9-pin female connector
2
3
Pin
1
4
5
6
7
8
9
Designation
SIN
Ref_Sin
COS
Ref_Cos
RS485+
P5V
P10V
RS485-
GND
Description
Positive sine signal
Negative sine signal
Positive cosine signal
Negative cosine signal
Positive RS-485 signal
5 V encoder supply voltage
10 V encoder supply voltage
Negative RS-485 signal
Encoder return
Range
1 V pp
±0.1 V
Offset 2.5 ±0.3 V
1 V pp
±0.1 V
Offset 2.5 ±0.3 V
–
5 V ±1% / I out_max
=250 mA
10 V ±5% / I out_max
=125 mA
–
0 V
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Optional Accessory
D-Sub 9-Pin Male Connector - Encoder Cable Pre-Assembled by the Customer
View mating side
View soldering side
Electrical connection D-Sub 9-pin male connector
4
5
6
2
3
7
8
9
Pin
1
Designation
SIN
Ref_Sin
COS
Ref_Cos
N.C.
P5V
P10V
N.C.
GND
Description
Positive sine signal
Negative sine signal
Positive cosine signal
Negative cosine signal
Reserved
5 V encoder supply voltage
10 V encoder supply voltage
Reserved
Encoder return
Range
1 V pp
±0.1 V
Offset 2.5 ±0.3 V
1 V pp
±0.1 V
Offset 2.5 ±0.3 V
–
5 V ±1% / I out_max
=250 mA
10 V ±5% / I out_max
=125 mA
–
0 V
234
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Dimensions
Dimensions 5V Encoder Adapter:
Optional Accessory
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235
Optional Accessory
Wiring
Encoder Cable
Connection of D-Sub 9-pin male connectors at the encoder cable (user furnished):
1 D-Sub 9-pin male connector at the encoder cable
2 Encoder connector
Cable configuration of encoder cable
236
1 Encoder connector
2 D-Sub 9-pin male connector at the encoder cable
3 Metal housing
Maximum encoder cable length
Connection cross section [mm
2
[AWG]
] /
0.5 / 20
Current consumption [A]
0.05
0.07
0.10
0.12
0.18
0.24
Maximum encoder cable length [m]
/ [ft]
58 / 190.3
41 / 134.5
29 / 95.1
24 / 78.7
16 / 52.5
12 / 39.4
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Lexium 62
Units and Conversion Tables
EIO0000001349 04/2018
Units and Conversion Tables
Appendix D
Units and Conversion Tables
Units and Conversion Tables
Length
– in ft yd m cm mm in
–
* 12
* 36
/ 0.0254
/ 2.54
/ 25.4
ft
/ 12
–
* 3
/ 0.30479
/ 30.479
/ 304.79
Mass
– lb oz slug
0.22 kg g lb
–
/ 16
/ 0.03108095
/ 0.45359237
/ 453.59237
yd
/ 36
/ 3
–
/ 0.9144
/ 91.44
/ 914.4
m
* 0.0254
* 0.30479
* 0.9144
–
/ 100
/ 1000 cm
* 2.54
* 30.479
* 91.44
*100
–
/ 10 oz
* 16
–
/ 1.942559*10 -3
/ 0.02834952
/ 28.34952
slug
* 0.03108095
* 1.942559*10 -3
–
/ 14.5939
/ 14593.9
0.22 kg
* 0.4535924
* 0.02834952
* 14.5939
–
/ 1000 mm
* 25.4
* 304.79
* 914.4
*1000
* 10
– g
* 453.5924
* 28.34952
* 14593.9
*1000
–
Force
– lb oz p dyne
N lb
–
/ 16
/ 453.55358
/ 444822.2
/ 4.448222
oz
* 16
–
/ 28.349524
/ 27801
/ 0.27801
p
* 453.55358
* 28.349524
–
/ 980.7
/ 9.807*10 -3 dyne
* 444822.2
* 27801
* 980.7
–
* 100*10 3
N
* 4.448222
* 0.27801
* 9.807*10 -3
/ 100*10 3
–
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Units and Conversion Tables
Power
–
HP
W
Rotation
– min -1 (rpm) rad/s deg./s min -1 (rpm)
–
* 30 / π
/ 6
HP
–
/ 746 rad/s
* π / 30
–
/ 57.295
W
* 746
– deg./s
* 6
* 57.295
–
Torque
– lb•in lb•ft oz•in lb•in
–
* 12
/ 16
Nm kp•m
/ 0.112985
/ 0.011521
kp•cm / 1.1521
dyne•cm / 1.129*10 6 lb•ft
/ 12
–
/ 192
/ 1.355822
/ 0.138255
/ 13.8255
/ 13.558*10 6 oz•in
* 16
* 192
–
/ 7.0616*10 -3
/ 720.07*10
-6
/ 72.007*10 -3
/ 70615.5
Nm
* 0.112985
* 1.355822
* 7.0616*10 -3
–
/ 0.101972
/ 10.1972
/ 10*10 6 kp•m
* 0.011521
* 0.138255
* 720.07*10 -6
* 0.101972
–
/ 100
/ 98.066*10 6 kp•cm
* 1.1521
* 13.8255
* 72.007*10 -3
* 10.1972
* 100
–
/ 0.9806*10 6 dyne•cm
* 1.129*10 6
* 13.558*10 6
* 70615.5
* 10*10 6
* 98.066*10
6
* 0.9806*10 6
–
Moment of Inertia
– lb•in
2 lb•ft
2 kg•m 2 kg•cm 2 kg•cm 2 •s 2 oz•in 2 lb•in 2
–
* 144
* 3417.16
* 0.341716
* 335.109
/ 16 lb•ft 2
/ 144
–
/ 0.04214
/ 421.4
/ 0.429711
/ 2304 kg•m 2
/ 3417.16
/ 3
–
/ 0.9144
/ 91.44
/ 54674 kg•cm 2
/ 0.341716
* 0.30479
* 0.9144
–
/ 100
/ 5.46
kg•cm 2 •s 2
/ 335.109
* 30.479
* 91.44
* 100
–
/ 5361.74
oz•in 2
* 16
* 304.79
* 914.4
* 1000
* 10
–
238
EIO0000001349 04/2018
Units and Conversion Tables
Temperature
–
°F max
K
°F
–
°C * 9/5 + 32
(K - 273.15) * 9/5 + 32 max
(°F - 32) * 5/9
–
K - 273.15
Conductor Cross-section
AWG 1 mm 2
2 3 4 5 6 7 8
42.4
33.6
26.7
21.2
16.8
13.3
10.5
8.4
K
(°F - 32) * 5/9 + 273.15
°C + 273.15
–
9
6.6
10
5.3
11
4.2
12
3.3
13
2.6
AWG 14 mm 2 2.1
15
1.7
16
1.3
17
1.0
18 19 20 21 22 23 24 25 26
0.82
0.65
0.52
0.41
0.33
0.26
0.20
0.16
0.13
EIO0000001349 04/2018
239
Units and Conversion Tables
240
EIO0000001349 04/2018
Lexium 62
Index
EIO0000001349 04/2018
Index
B
C
certifications, climatic,
condensate,
cooling units,
CSA 22.2,
D
defined safe stop,
degree of protection,
E
emergency stop,
F
floating systems,
H
hazardous, explosive atmospheres,
homepage,
I
installation,
IP,
InverterEnable,
EIO0000001349 04/2018
L
M
mechanical,
minimum bending radius, minimum cross sections, mobile systems,
O
opto-coupler,
P
portable systems,
product related information,
Q
qualification of personnel, qualified person,
S
standards,
stop category 0, stop category 1,
T
training,
training courses,
241
Index
U
W
242
EIO0000001349 04/2018
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