Schneider Electric TPCX 57, TSX DEY / DSY / DMY Processors, Discrete I/O Quick Reference Guide

Premium PLCs

TPCX 57

TSX DEY / DSY / DMY

Processors

Discrete I/O

Quick Reference Guide

General safety advice for users

General introduction to TPCX 57 203/353 processors

Presentation

Physical description

Catalog summary

Installation

Dimensions

Auxiliary functions

Diagnostics using the indicator lamps

Definition and number of application-specific channels

Characteristics

Installing/mounting TPCX 57 203/353 processors

Constituent elements

Installation precautions

Preliminary operations before installation on the PC

Installing the processor card on the PC

Precautions to be taken when replacing a processor

Behavior of the PCX 57 following an operation on the PC

Integrating a PCX 57 processor in a Bus X section

Installing the ISAWAY driver

General introduction to discrete I/O modules

Presentation

Physical description

Catalog summary

Installation / Mounting

Functions

Connection methods and wiring rules

Characteristics of input modules with terminal blocks

Characteristics of input modules with connector(s)

Characteristics of output modules with terminal blocks

Characteristics of output modules with connector(s)

Characteristics of mixed I/O modules with connectors

Maintenance / Diagnostics

Operating conditions

Contents

3

7

9

6

7

9

15

16

17

5

5

19

19

20

20

23

23

24

25

27

28

36

37

38

40

41

42

28

28

29

31

31

34

43

1

Discrete I/O module connections

Discrete input modules

Discrete output modules

Discrete mixed I/O module

Contents

44

44

48

54

2

General safety advice for users

1 General

This manual is intended for personnel technically qualified to install, operate and maintain the products which are described herein. For advanced use of these products please contact your nearest sales office for additional information.

The contents of this manual are not contractual and cannot under any circumstance extend or restrict contract warranty clauses.

2 Qualification of personnel

Only qualified personnel are authorized to install, operate or maintain the products. Any work performed by an unqualified person or non-observance of the safety instructions contained in this document or attached to the equipment may jeopardize the safety of personnel and/or cause irreparable damage to equipment.

3 Warnings

Warnings serve to prevent specific risks encountered by personnel and/or equipment. They are indicated in the documentation and on the products by different warning symbols :

Caution

Indicates that not following instructions or ignoring the warning may cause serious personal injury, death and/or serious damage to equipment.

Important or

!

Indicates that not following a specific instruction may lead to minor injury and/or damage to equipment.

Comment

Highlights important information relating to the product, its operation or its accompanying documentation.

4 Conformity of use

The products described in this manual conform to the European Directives (*) to which they are subject (CE marking). However, they can only be used correctly in the context of the applications for which they are intended (described in the various documents) and when connected to approved third party products.

(*) EMC and LV Directives, concerning Electromagnetic Compatibility and Low Voltage.

5 Installing and setting up equipment

It is important to observe the following rules when installing and starting up equipment. In addition, if the installation includes digital links, it is essential to follow the basic wiring rules, given in the manual "Electromagnetic Compatibility of Industrial Networks and Fieldbuses", reference TSX DG KBLE

• Safety instructions must be followed meticulously. These instructions are in the documentation or on the equipment being installed and set up.

• The type of equipment defines the way in which it should be installed :

- a flush-mountable device (for example, a process control terminal) must be flush-mounted,

- a device which is to be built in (for example, a PLC) must be placed in a cabinet or enclosure,

- the casing of a laptop or portable device (for example, a programming terminal or a notebook) must remain closed,

3

General safety advice for users

• If the device is permanently connected, its electrical installation must include a device to isolate it from the power supply and a circuit-breaker to protect it against overcurrents and isolation faults. If this is not the case, the power socket must be grounded and be easily accessed. The device must be connected to the protective ground.

• If the device is supplied with 24 or 48 VDC, the low voltage circuits must be protected.

Only use power supplies which conform to the standards currently in force.

• Check that the supply voltages remain within the tolerance ranges defined in the technical characteristics of the devices.

• All measures must be taken to ensure that any power return (immediate, warm or cold) does not lead to a dangerous state which may place personnel or the installation at risk.

• Emergency stop devices must remain effective in all the device's operating modes, even those which are abnormal (for example, when a wire becomes disconnected). Resetting these devices must not cause uncontrolled or improper restarts.

• Cables which carry signals must be located where they do not cause interference with the control system functions by capacitative, inductive or electromagnetic interference.

• Control system equipment and their control devices must be installed in such as way as to ensure that they are protected against unintentional operation.

• Appropriate safety measures must be taken for the inputs and outputs, to prevent improper states in the control system device, if no signal is received.

6 Equipment operation

The operational safety and availability of a device is its ability to avoid the appearance of faults and to minimize their effects if they occur.

A fault inside the control system is known as :

• passive, if it results in an open output circuit (no command is sent to the actuators).

• active, if it results in a closed output circuit (a command is sent to the actuators).

From the safety point of view, a given fault is dangerous or not depending on the type of command given during normal operation. A passive fault is dangerous if the normal command is the operation of an alarm. An active fault is dangerous if it maintains or activates an undesirable command.

The system designer must use devices external to the PLC to protect against active faults inside the PLC, whether they are indicated or not.

7 Electrical and thermal characteristics

Details of the electrical and thermal characteristics of devices are given in the associated technical documents (installation manuals, service instructions).

8 Maintenance

Troubleshooting procedure

• Control system equipment should only be repaired by qualified personnel (after sales service engineer, or technician approved by Schneider Automation SA). Only certified replacement parts or components should be used.

• Before performing any operation on equipment, always cut the power supply off and mechanically lock any moving parts.

Replacement and recycling of used batteries

Use batteries of the same type as the originals and dispose of defective batteries in the same way as toxic waste.

4

General introduction to TPCX 57 203/353 processors

At a Glance

Integrated in a host PC (1) which is running under

Windows 95/98/2000/NT and has a 16-bit ISA bus,

PCX 57 processors manage an entire PLC station comprising discrete I/O modules, analog modules and application-specific modules (counter, axis control, stepper control, communication, etc) which are distributed over one or more racks connected on Bus X.

The processor communicates with the PC on which it is installed via the 16 bit ISA bus. To do this, the communication driver (ISAWAY 95/98/2000/NT) provided must be installed.

Each processor includes :

• a protected internal RAM memory which can take the application program and can be extended by a PCMCIA memory extension card (RAM or FLASH

EPROM)

• a realtime clock

• a terminal port (TER ) for connecting a device

(programming terminal, man-machine interface terminal, etc)

PC

Rack TSX RKY••EX

FIPIO bus

PCX 57

Momentum

TBX

• a slot for a type 3 PCMCIA communication card

(Modbus+, FIPWAY, FIPIO Agent, UNI-TELWAY, serial links)

• an Bus X connection for linking to the extendable racks of the station

• a FIPIO master link on a type of processor

The application program is created using PL7 Junior or PL7 Pro software which offers :

ATV

• 4 programming languages

• a multi-task software structure (master and fast tasks, event processing)

CCX 17

• program modification during execution, etc

X Bus

Characteristics of the host PC

To take a PCX 57 processor, the host PC must :

• operate under Windows 95/98/2000/NT

• have a 16-bit 8 MHz ISA bus

• have two standard slots available on the ISA bus (consecutive and 20.32 mm

apart) with sufficient space in terms of height and width. The format of the processor card is identical to that of the 16-bit ISA PC card.

• comply with the ISA standards (signals, power supply, etc).

(1) In the remainder of the document, the term host PC will cover a Groupe Schneider industrial PC type device or any other commercially available PC which has the characteristics defined above.

5

General introduction to TPCX 57 203/353 processors

Physical description

1 1 RUN, TER, BAT, I/O, and

FIP indicator lamps (FIP lamp only on TPCX 57 353 processor.

2 Slot for a type 1 PCMCIA memory card.

2

3

3 Micro-switches for coding the virtual position of the processor in the rack.

4 Micro-switches for coding the rack address on Bus X.

5 Slot for a type 3 PCMCIA communication card.

4

6 9-pin female SUB D connector for remote connection of Bus X to an extendable rack.

7 Terminal port (TER connector) for connecting a peripheral which may or may not be self-powered

(programming terminal, manmachine interface terminal, printer, etc).

10

8 Pencil-point RESET button which is used to activate a PLC cold restart.

9 ERR indicator lamp.

1 0 9-pin male SUB D 9 connector for connection to the FIPIO bus (only on the TPCX 57 353 processor).

1 1 16-bit ISA connector for connection to the host PC.

1 2 Micro-switches for coding the address of the processor on Bus X.

11

12

13

14

7

8

9

5

6

1 3 Coding devices for selecting the IRQ interrupt, used by the processor on the ISA bus.

1 4 Location for a battery for backing up the processor internal RAM memory.

6

Catalog summary

General introduction to TPCX 57 203/353 processors

R e f e r e n c e s

TSX RKY 12EX racks

TSX RKY 8EX/6EX/4EX racks

Module slots (1)

In-rack discrete I/O (2)

In-rack analog I/O

Application-specific channels (3)

Network connection : FIPWAY,

ETHWAY/TCP_IP, Modbus +

Integrated FIPIO connection

Third party fieldbus connection

AS-i sensor/actuator fieldbus connection

Internal memory

Extension memory

(K16)

(K16)

-

1

4

TPCX 57 1012

8

[16]

[111] 87

1024

80

24

1

48

160

1

2

8

TPCX 57 3512

8

[16]

[111] 87

1024

128

32

3

80/96

384

(1) With standard format modules, except for processor and power supply modules. 87 slots with

TSX RKY 12EX racks, 111 slots with TSX RKY 4EX/6EX/8EX racks.

(2) The I/O on the FIPIO bus, the third party bus and AS-i fieldbus are to be counted additionally.

(3) Counter, axis control, stepper control, communication, etc. (see characteristics section entitled

“Number of different application-specific channels”).

Installation

• Physical installation in the PC

T h e P C X 5 7 p r o c e s s o r mechanically occupies 2 consecutive slots 1 and 2 on the ISA bus, but electrically only uses one of them 1 . The second slot 2 is used by the mechanical part of the PCMCIA communication card.

Note : It is possible to install 2

PCX 57 processors in one PC.

!

Installation restriction : the PC must comply with the following standard

Slot ISA 2

Slot ISA 1

7

8

General introduction to TPCX 57 203/353 processors

• Logical installation on Bus X

PC

Rack address : 0

Position address : 00 or 01

Rack TSX RKY ii EX address x

PS 00 01 02 03 04 05 06

PCX 57

The PCX 57 processor logically occupies the same slot as a TSX 57 processor

(rack address 0, position 00 or 01).

Rack address 0 must receive the power supply module and the position normally occupied by a TSX 57 processor will be empty (virtual slot of PCX 57 processor).

For Premium PLCs with 2 types of power supply

(standard format or double format), the empty position on rack address 0 will depend on the type of power supply used :

- single format power supply : empty position : 00

- double format power supply : empty position : 01

Note : The racks can be addressed in any order on Bus X.

Rack TSX RKY ii EX address y

PS 00 01 02 03 04 05 06

Rack TSX RKY ii EX address 0 with single format power supply

PS 00 01 02 03 04 05 06

Rack TSX RKY ii EX address 0 with double format power supply

PS 00 01 02 03 04 05 06

!

!

The slot corresponding to the address of the PCX 57 processor (physically free on the rack) must never be used by another module.

So that the PCX 57 processor can read its address on Bus X (00 or 01), the address must be configured using micro-switches on the processor

(see the section entitled "Mounting - preliminary operations").

Dimensions

General introduction to TPCX 57 203/353 processors

236,22

31,5

The dimensions are given in millimeters

42,1

12,5

Reminder : A PCX 57 processor uses 2 slots on the ISA bus. These 2 slots must be consecutive and 20.32 millimeters apart.

Auxiliary functions

• Terminal port

Each processor has a terminal port (non-isolated RS 485 link) comprising an 8-pin mini DIN connector for physically connecting a device to the processor. This device may be :

- an FTX terminal or PC compatible

- a man-machine interface terminal

- a printer

- ...

The terminal port is also used for :

- connecting the PLC to the UNI-TELWAY bus, via the TSX P

ACC 01 isolation box.

- supplying the 5 V power to the peripheral connected to it.

By default, the terminal ports offer UNI-TELWAY master communication mode at 19200 bauds and can be configured for

UNI-TELWAY slave mode or ASCII character mode.

9

General introduction to TPCX 57 203/353 processors

• Slot for PCMCIA communication card

This slot, on the front panel of the processor, can take a type

3 PCMCIA communication card :

- TSX SCP 111 : RS 232 D multiprotocol

- TSX SCP 112 : 20 mA current loop multiprotocol

- TSX SCP 114 : RS 485 multiprotocol, compatible with isolated

RS 422

- TSX MBP 100 : Modbus +,

- TSX FPP 10 / 20 : FIPIO Agent / FIPWAY,

- TSX FPP 200: FIPWAY,

- TSX MDM 10: Modem,

- FCS SCP 111: specific protocol on RS 232 support,

- FCS SCP 114: specific protocol on RS 485 support,

- TSX CPP 100: CAN OPEN.

PCX 57 processor

PCMCIA communication card

!

The PCX 57 processor must always be

POWERED DOWN prior to inserting or removing a communication card.

• Internal RAM memory

This memory takes the application (data, program and constants). Its capacity varies according to the type of processor :

- 48 Kwords on TPCX 57 203 processor,

- 80/96 Kwords on TPCX 57 353 processor,

If the size of the PLC application is greater than that of the RAM, it is possible to extend the memory using a PCMCIA memory extension card. In this case, the program and the constants are stored in the PCMCIA memory extension card and the data in the RAM memory.

The internal RAM memory can be protected by an optional battery (TSX PLP 01), located on the PCX 57 processor, (see duration of internal RAM protection).

• Slot for PCMCIA memory extension card

1 0

General introduction to TPCX 57 203/353 processors

PCX 57 processors have a slot for a type 1

PCMCIA memory extension card.

3 families of cards are offered :

- Standard memory cards :

Protected RAM used during the creation and debugging of the application program.

The protection is provided by a removable battery integrated in the card.

FLASH EPROM used when the application program is operational (debugging completed).

- BACKUP type memory card used for loading the program into the internal RAM, without using a terminal. The application program must first be loaded in the card, and its size must not exceed 32 Kwords.

PCMCIA memory card

- Application + file type memory cards

As well as the conventional application storage zone, these also have :

PCX 57 processor

- a file zone which can be used to store data by program

- a zone which can be used to store the application symbols database. This symbols database is compressed to ensure it remains within the allocated zone without restriction. This zone is only available on some cards.

Two types of card are available:

- Protected RAM.

- FLASH EPROM + protected RAM for data storage.

!

The PC must be POWERED DOWN before inserting / removing a memory card on a PCX 57 processor.

As the memory cards do not have a locating device, they must be inserted in the way shown in the drawing.

If the program contained in the PCMCIA memory card includes the RUN

AUTO option, the processor will start automatically in RUN after the card has been inserted and the PC powered up.

1 1

General introduction to TPCX 57 203/353 processors

References of standard and backup memory cards

R e f e r e n c e s T y p e

TSX MRP 032P

TSX MRP 064P

TSX MRP 0128P

TSX MRP 0256P

TSX MFP 032P

RAM

RAM

RAM

RAM

FLASH EPROM

TSX MFP 064P

TSX MFP 0128P

FLASH EPROM

FLASH EPROM

TSX MFP BAK032P RAM/Backup

Capacity TPCX processor compatibility

32 K16

57 203

Yes

64 K16

128 K16

256 K16

32 K16

Yes

Yes

Yes

Yes

64 K16

128 K16

32 K16

Yes

Yes

Yes

57 353

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Reference of application memory cards + files or symbols

R e f e r e n c e s Type / Capacity TPCX processor compatibility application zone

File zone

(RAM)

Symbol zone

(RAM)

57 203 P57 353

TSX MRP 232P

TSX MRP 264P

TSX MRP 2128P

RAM/32 K16

RAM/64 K16

RAM/128 K16

128 K16

128 K16

128 K16

-

-

Yes

Yes

128 K16 Yes

Yes

Yes

Yes

TSX MRP 3256P

TSX MRP 3384P

TSX MRP 0512P

TSX MFP 232P

TSX MFP 264P

TSX MFP 2128P

RAM/256 K16

RAM/384 K16

RAM/512 K16

Flash/Eprom

32 K16

Flash/Eprom

64 K16

Flash/Eprom

128 K16

640 K16

640 K16

-

128 K16

128 K16

128 K16

-

-

128 K16 Yes

Yes

256 K16 Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Note : The maximum size of the memory extension is decided by the characteristics of the processor.

1 2

General introduction to TPCX 57 203/353 processors

• RESET button

Pressing this pencil point pushbutton triggers a cold start of the application :

- processor operating normally : start in STOP or in RUN depending on the configuration

- processor faulty : forced start in STOP.

!

The RESET button should be pressed with an insulated object.

• RUN / STOP function

This is used to start or stop the application program from a programming terminal or a discrete input defined during configuration. A STOP command from this physical input takes priority over a RUN command from a terminal.

• Realtime clock

The realtime clock integrated in the processor manages the current date and time and the date and time of the last application stop. This continues even when the processor is powered down, as long as it is mounted on the rack with the power supply module, and fitted with a backup battery.

!

If the battery is removed, the date and time are lost after a certain length

of time (see duration of backup of internal RAM and realtime clock).

• Backup battery

This backs up the internal

RAM memory and the realtime clock in the event of a mains power break. It is supplied in the same packaging as the processor, and must be inserted by the user.

Inserting the battery

This operation must be performed before the processor is installed in the

PC.

1 Remove the cover 1 by pressing on the sides.

–

2 Position the battery 2 in its housing, taking care to observe the polarities.

3 Replace the cover 1 which holds the battery in position.

–

1 3

General introduction to TPCX 57 203/353 processors

Changing the battery

The battery should be changed as a preventive measure every year or when the BAT indicator lamp is on (see section on duration of backup of internal RAM and realtime clock). Since this indicator lamp cannot be seen when the PC is closed, a system bit %S68 could be used by the application program to create an alarm to indicate that the battery needs changing.

The battery should be changed with the processor outside the PC.

!

As the battery is changed with the processor powered down, the operation must not exceed a certain length of time, as the data in the

internal RAM could be lost (see below).

• Duration of backup of internal RAM and realtime clock

- Duration of battery backup

Ambient temperature when not operating

B a c k u p PLC powered off 12 hours/day p e r i o d PLC powered off 1 hour/day

≤

40°C 50°C 60°C

5 yrs 3 yrs yrs 1 yr

5 yrs 5 yrs 4.5 yrs 4 yrs

- Standby backup while the battery is being changed (processor powered off) or the processor is being removed. Intervention time is limited; after a certain length of time the data in the RAM memory may be lost.

20°C 30°C 40°C 50°C Ambient temperature when not operating

Backup period 2 h 45 mn 20 mn 8 mn

• FIPIO master link on the TPCX 57 353 processor

The processor has an integrated FIPIO master link which is used to manage a FIPIO bus on which 1 to

127 devices can be connected, such as :

- Momentum remote I/O modules (discrete and analog)

- TBX distributed I/O modules (discrete and analog)

- CCX 17 operator panels

- ATV16 variable speed drives

- devices which conform to standard profiles

- ...

A 9-pin SUB D connector on the front panel is used for connecting to the FIPIO bus via a TSX FP ACC12 connector.

Note: The complete installation of the FIPIO bus (type of architecture, type of cable to use, wiring accessories, etc) is described in the FIPIO bus reference manual.

1 4

General introduction to TPCX 57 203/353 processors

Diagnostics using the indicator lamps

Six indicator lamps (RUN, TER, BAT, I/O, FIP and ERR) located on the processor card are used for rapid diagnosis of the state of the PLC station. Only the ERR indicator lamp can be seen when the PC is closed. For the convenience of the user, the state of the RUN, I/O and ERR indicator lamps is displayed via a utility in the Windows 95/98/2000/NT system taskbar on the PC in which the processor is installed. This function is only available when the PC is operational (ISAWAY driver installed).

ERR

• BAT (red) : state of the backup battery (on : no battery or battery low, inserted the wrong way round, incorrect type; off : normal operation)

• RUN (green) : state of the application (on : normal operation; flashing : PLC stopped or has a blocking software fault; off : PLC not configured, application missing, not valid or incompatible with the type of processor, PLC fault or processor or system fault)

• TER (yellow) : this indicates activity on the terminal port (flashing : exchange in progress on the terminal port)

• I/O (red) : I/O faults (on : I/O fault, from a module or a channel or configuration fault, flashing :

Bus X fault (1); off : normal operation)

• FIP (yellow) : only on TPCX 57 353 processor. This indicates activity on the FIPIO bus (flashing: exchanges in progress on the FIPIO bus)

• ERR (red) : processor or memory card or PCMCIA communication card faults (on : PLC fault, processor fault or system fault; flashing : PLC not configured, application missing, not valid or incompatible with the type of processor, PLC blocking software fault, memory card battery fault,

Bus X fault (1); off : normal operation)

(1) A Bus X fault is indicated by simultaneous flashing of the ERR and I/O indicator lamps.

1 5

General introduction to TPCX 57 203/353 processors

Definition and number of application-specific channels

A p p l i c a t i o n

Counting

Control of movement

Axis

Module/card App-spec. Number

channel

TSX CTY 2A

TSX CTY 2C

TSX CTY 4A

Yes

Yes

Yes

2

2

4

TSX CCY 1128

TSX CAY 21/22

TSX CAY 41/42

TSX CAY 33

TSX CSY 84 motor TSX CFY 11

Yes

Yes

Yes

Yes

Yes

Yes

1

2

4

3

32 (1)

1 Stepper

Weighing

Communication Serial link motor TSX CFY 21

TSX ISPY 100

TSX SCP 11 ii (in processor)

TSX SCP 11 ii (in TSX SCY 21601)

TSX JNP 11 ii (in TSX SCY 21601)

TSX SCY 21601 (integrated channel)

FIPIO Agent TSX FPP10 (in processor)

FIPIO Master integrated in processor

Modem TSX MDM10

Yes

Yes

No

Yes

Yes

Yes

No

No

Yes

2

1

0 (2)

1

1

1

0 (2)

0 (2)

1

Note : Only the configured application-specific channels must be included.

(1)1 channel minimum.

(2)Channels not to be included when calculating the maximum number of application-specific channels supported by the processor.

1 6

General introduction to TPCX 57 203/353 processors

Characteristics

• General characteristics of PCX 57 processors

P r o c e s s o r s

Maximum characteristics for the station

Racks (TSX RKY 12EX)

TPCX v

Racks (TSX RKY 8EX/6EX/4EX)

Max. number of slots (1)

In-rack discrete I/O on Bus X

Analog I/O on Bus X

Application-specific channels on Bus X (2)

UNI-TELWAY connection (terminal port)

Network connection (FIPWAY, ETHWAY/TCP_IP, Modbus +)

Integrated FIPIO master connection

Third party fieldbus connection (3)

AS-i fieldbus connection

F u n c t i o n s

Realtime clock (can be backed up)

57 1012

8

16

87/111

1024

80

24

1

1

-

1

4

Yes

57 3512

8

16

87/111

1024

128

32

1

3

1

2

8

Yes

M e m o r y

Internal RAM (5)

Extension memory (maximum)

Maximum memory

Application structure

Master task

Fast task

Event processing (1 event has priority)

Execution time for 1K instructions

(6)

Programming software

L a n g u a g e s

Internal RAM

PCMCIA card

48K16

160K16

208K16

1

1

64

0.28 ms

0.40 ms

80/96K16

384K16

480K16

1

1

64

0.21 ms

0.32 ms

PL7 Junior/PL7 Pro

(under Windows 95/98/2000 or Windows NT)

Ladder, Grafcet, Structured Text, List

(1) For standard format modules, except for supply modules, 87 slots with 8

TSX RKY 12EX racks, 111 slots with 16 TSX RKY 8EX racks.

(2) Counter, axis control, stepper control, communication, etc, channels, see definition and numbers of application-specific channels.

(3) INTERBUS-S, PROFIBUS-DP .

(4) Fixed I/O profile : the no. of discrete and analog I/O and app-spec. channels is cumulative.

(5) Can be backed up by a battery located in the processor.

(6) 65% Boolean / 35% Numerical.

1 7

General introduction to TPCX 57 203/353 processors

• Electrical characteristics

PCX 57 processors have their own 5 VDC power supply, generated from the 12 VDC supply of the host PC. The 12 VDC power supply of the host PC must therefore have sufficient power to take a PCX 57 processor.

Host PC 12VDC consumption

TPCX 57 203

TPCX 57 353

Dissipated power

TPCX 57 203

TPCX 57 353

Host PC 12 VDC voltage limit

T y p i c a l

400 mA

550 mA

T y p i c a l

4.8 W

6.6 W

≥

11.4 V

M a x i m u m

560 mA

770 mA

M a x i m u m

6.72 W

9.24 W

≤

12.6 V

1 8

Installing/mounting TPCX 57 203/353 processors

Constituent elements

On delivery, the processor consists of several elements:

• A PCX 57 processor card with the following sub-units:

- mechanical sub-unit for housing a type 3 PCMCIA communication card,

- a daughter board which ensures the terminator function of line A/

X bus.

• A battery, for backing up the internal RAM memory of the processor, to be inserted in the appropriate position on the processor card (see

“Backup battery” section).

• A TSX TLYEX /B line terminator to be installed:

- either on the last extendable rack on the station,

- or on the Bus X connector on the processor, if this has not been connected to a TSX RKY ii

EX extendable rack

(see mounting and use in the “Racks/Power Supply” Quick

Reference Guide).

• A removable cover for the type 3 PCMCIA communication card, specific to the PCX 57 processor. This cover is necessary for mechanically fixing a communication card on the PCX 57 processor

(see Mounting and Quick Reference Guide supplied with each communication card).

Battery

Processor card

Daughter

Board line

A/ terminator

A

B

Line terminator

Removable cover

Cover

• A cover fitted with a 9-pin SUB D connector for connecting a TSX

CBY ••0K Bus X extension cable and a ribbon cable for connection to the PCX 57 processor. This accessory is used to integrate a PCX

57 processor in a Bus X section (see section entitled ”Integrating a PCX57 processor in a Bus X section”)

• A daughter board which provides the interface between the above cover and the PCX 57 processor card. It is mounted in place of line terminator A/, built into the base of the processor. (see section entitled “Integrating a PCX57 processor in a Bus X section”)

• A CD-ROM containing ISAWAY drivers Windows 95/98/2000/NT version.

• OFS data server software (software + documentation).

• This installation guide.

X Bus extension daughter board

CD-ROM driver

!

Daughter board terminator A/ and X bus extension installed on the PCX57 ii 3 card must be at the same level as the card.

They are marked with a label saying “TSX IBX 100/TPCX57 ii 3.

Be careful particularly when installing an IBX card.

1 9

Installing/mounting TPCX 57 203/353 processors

Installation precautions

It is advisable to limit the static electricity charges, which could cause significant damage to the electronic circuits. To do this, use the following procedure :

• Hold the card by the edges, and do not touch either the connectors or the visible circuits.

• Do not remove the card from its antistatic protective packaging until you are ready to install it in the PC.

• If possible, connect yourself to ground during these operations.

• Do not place the card on a metal surface.

• Avoid unnecessary movement as static electricity is produced by clothing, carpets and furniture.

Preliminary operations before installation on the PC

Before installing the processor card in the PC, certain operations must be performed :

• Insert the backup battery in the appropriate position.

• Insert the PCMCIA memory card, if required.

• Configure the address of the processor on Bus X (rack address, module position).

These addresses must be the same as those which will be configured in the configuration screen in PL7 Junior or PL7 Pro software. The addresses are configured using the micro-switches on the processor card.

Rack address (RACK ADD) : the virtual slot of the processor is always at rack address

0 (default coding).

Processor position (PCX ADD) : the virtual position of the processor will depend on the type of power supply installed on the rack :

- single format power supply position 00 (default configuration)

- double format power supply:

Position 00 position 01.

Position 01 Address 0

Coding of processor position

Rack ADD

Coding of rack

address

2 0

Installing/mounting TPCX 57 203/353 processors

• Configuring the base I/O address of the processor on the ISA bus

The PCX 57 processor uses 8 consecutive addresses in the I/O space of the ISA bus and an IRQ interrupt. Before configuring the PCX 57 processor, it is advisable to define an I/O space and an interrupt in the PC using the standard utilities under Windows 95/98/2000 or

Windows NT. When the available resources have been determined, the processor is configured in the following way:

- Configuring the base address of the PCX 57 processor on the ISA bus

This is configured using 6 micro-switches which represent, from left to right, address bits SA9 to SA4 (see example and diagram below).

Note : This address should be the same as that which will be configured in the ISAWAY driver configuration screen.

Default value H'220'

H'100'

S w i t c h

H'000'

H'110'

H'220'

H'330'

Coding

∇ ∇ ∇ ∇ ∇ ∇ examples

9 8 7 6 5 4 3 2 1 0

0 0 0 0 0 0 0 0 0 0 0

7

8

5

6

9

A

B

C

D

E

F

1 0 1 0 0 0 1 0 0 0 0

2 1 0 0 0 1 0 0 0 0 0

3 1 1 0 0 1 1 0 0 0 0

4 0 1 0 0 0 0 0 0

0

0

0

1

1

1

1

1

1

1

1

1

1

1

0

0

0

0

1

1

1

1

0

1

1

0

0

1

1

0

0

1

1

1

0

1

0

1

0

1

0

1

0

1

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

9 8 7 6 5 4

H'200'

9 8 7 6 5 4

H'250'

9 8 7 6 5 4

H'3F0'

9 8 7 6 5 4

0

1

0

1

0

1

0

1

2 1

Installing/mounting TPCX 57 203/353 processors

- Configuring the interrupt used by the processor on the ISA bus (IRQ)

This is configured using a jumper which must be placed according to the interrupt to be selected.

The default selection is IRQ 10.

2 2

Installing/mounting TPCX 57 203/353 processors

Installing the processor card on the PC

!

The PC must be powered off during installation of the processor.

Procedure : when the preliminary operations described earlier have been completed, proceed as follows :

• With the electricity supply to the PC switched off, remove the cover of the PC and locate 2 consecutive ISA slots which are free and 20.32 mm apart.

• Remove the covers and fixing screws already in place which correspond to the available slots.

• Install the card in the empty slots.

• Fix the card firmly in position on the PC by replacing and tightening the screws.

• Close the computer and connect all the cables and accessories which must be powered off :

- Bus X cable and SX TLYEX/B line terminator

!

The processor changes to "blocking fault" if the TSX TLY EX/B line

terminator is not installed :

- On the PCX 57 processor if this has not been connected to a TSX RKY rack via a

TSX CBY•• Bus X cable. In this case, the /B line terminator must be installed on the processor Bus X output (see the "Racks/Power Supplies" Quick Reference Guide section on TSX TLYEX line terminator).

- On the available connector on the last rack of the station if the PCX 57 processor is connected to a TSX RKY rack via a TSX CBY•• Bus X cable (see the "Racks/Power

Supplies" Quick Reference Guide - section on TSX TLYEX line terminator).

This mechanism enables the user to see whether Bus X has been terminated.

- FIPIO bus cable and PCMCIA communication card if required

• Power up the PC and start installing the software :

- ISAWAY driver corresponding to the operating system installed : Windows 95/98/2000 or

Windows NT,

- EOLES data server if used (see EOLES software installation manual)

- PL7 Junior or PL7 Pro software (see operating modes manual)

Precautions to be taken when replacing a processor

!

If a PCX 57 processor is being replaced by another processor which has already been programmed and contains an application, the power must be cut to all the PLC station control devices.

Before restoring the power to the control devices, check that the processor contains the required application.

2 3

Installing/mounting TPCX 57 203/353 processors

Behavior of the PCX 57 following an operation on the PC

• Powering down/up of the PC in which the PCX 57 processor is installed :

Warm restart of the PCX 57 if the application context has not changed.

• Micro-cuts on the line supply to the PC :

Since the PCX 57 processor does not have a mechanism for filtering micro-cuts, any micro-cut which is not filtered by the internal power supply of the PC results in a warm restart of the PCX

57 if the application context has not changed.

• Pressing the PC RESET button

In general, and as long as the RESET button activates the RSTDRV signal on the ISA bus, pressing this button results in a warm restart of the PCX 57 processor if the application context has not changed.

• Software RESET of the PC (CTRL ALT DEL, etc) :

This has no effect on the current state of the PCX 57 processor (if the PCX is in RUN, it remains in RUN, etc) and causes neither a warm restart nor a cold restart of the PCX 57 processor.

Comment : Locking of the PC software has no effect on the current state of the PCX 57 processor

(identical to a software RESET)

• Software commands (Shutdown or Restart)

On some PCs (a minority), the Shutdown or Restart software commands trigger a warm restart of the PCX 57.

This PCX 57 behavior is seen on some PCs whose motherboard handles the RSTDRV signal in a specific way during the PC RESET phases. On most other PCs, these software commands have no effect on the behavior of them PCX 57.

2 4

Installing/mounting TPCX 57 203/353 processors

Integrating the PCX 57 processor in a Bus X section

As standard, the PCX 57 processor is designed to be integrated at the head of the Bus X line and as such integrated into the A/ line terminator.

Two accessories supplied with the module enable the PCX 57 processor to be integrated into a Bus X section :

• a pre-assembled cover comprising:

- a 9-pin SUB D connector for connection of a TSX CBY•

Bus X extension cable

- a ribbon cable for connection to the processor card.

• a daughter board which provides the interface function between the processor card and the 9-pin SUB D connector on the cover. This daughter board is mounted in place of the A/ line terminator, which is fitted as standard on the

PCX 57 controller.

Cover Daughter board

Installation procedure

!

The PCX 57 processor card and therefore the PC must be powered down when installing these accessories.

1 Remove the A/ line terminator from its slot on the processor

2 Insert the daughter board in place of the the A/ line terminator

2 5

Installing/mounting TPCX 57 203/353 processors

3 When the processor card is in place in the PC, place the cover in the available slot, situated immediately to the left of the processor card (external view)

4 Connect the ribbon cable to the connector of the daughter board installed in phase 2

2 6

Installing/mounting TPCX 57 203/353 processors

Example topology for a PCX 57 station with the processor integrated in a Bus

X section

TSX TLY EX

Rack address 0

A

B

TSX CBY ••0K

TSX CBY ••0K

Host PC

PCX 57

TSX CBY ••0K

TSX TLY EX

A

B

TSX CBY ••0K

Important

In this case, as the PCX processor is no longer integrated at the head of the line, the TSX TLY

EX A/ and /B line terminators must be installed on each of the racks located at the end of the line.

Installing the ISAWAY driver

See the documentation in the driver CD-ROM.

2 7

General introduction to discrete I/O modules

At a Glance

Modularity

Connection

HE 10 connectors

64 I or 64 O 32 I or 32 O 32 I or 28 I/O 16 I

Connection

Screw terminal blocks

(Terminal blocks not shown)

64 I or 64 O 32 I or 32 O 8/16 I or 8/16 O 8 or 16 O

Physical description

Modules with HE 10 connectors

1 Display block

2 HE10 connectors protected by a cover. They enable connection of the sensors and preactuators either directly via preformed cables, or via TELEFAST 2 connection sub-bases.

2 8

1

2

General introduction to discrete I/O modules

Modules with connection via screw terminal block

1 Display block.

2 Removable screw terminal block for direct connection of the sensors and preactuators.

3 Door providing access to screw terminals and also acting as a reference label holder.

4 Module locating device.

!

The terminal block is supplied separately, under the reference TSX BLY 01.

1

• Reference label

This removable label is supplied with the module, to be placed inside the door (3). Printed on both sides, it displays the following information :

- door closed : module reference and type of channel. In the space provided, the user enters the module address and channel symbols,

- door open : wiring of inputs and/or outputs, with channel numbers and connection terminal numbers.

3

4

Catalog summary

TSX DEY .. input modules

Reference Modularity Connect.

Voltage Isolation

DEY 08 D2

DEY 16 D2

8 (1)

16 (1)

Ter. block

Ter. block

24 VDC

24 VDC

Yes

Yes

DEY 16 D3

DEY 16 A2

16 (1) Ter. block 48 VDC

16 (2) Ter. block 24 VDC

24 VAC

16 (2) Ter. block 48 VAC

16 (2) Ter. block 115 VAC

Yes

Yes

Yes

Yes

Yes

DEY 16 A3

DEY 16 A4

DEY 16 A5

DEY 16 FK

DEY 32 D2K

DEY 32 D3K

DEY 64 D2K

16 (2)

16 (3)

32 (3)

32(1)

64 (3)

Ter. block 230 VAC

HE10

HE10

HE 10

HE10

24 VDC

24 VDC

48 VDC

24 VDC

Yes

Yes

Yes

Yes

Yes

(1) 2 and 3-wire proximity sensor compatibility IEC 947-5-2

(2) 2-wire proximity sensor compatibility IEC 947-5-2 AC

(3) Telemecanique 2 and 3-wire proximity sensor compatibility

Logic

Positive

Positive

Positive

Negative

–

–

–

Filtering

4 ms

4 ms

4 ms

10 ms

50/60 Hz

50/60 Hz

50/60 Hz

– 50/60 Hz

Positive 0.1..7.5 ms

Positive 4 ms

Positive

Positive

4 ms

4 ms

IEC 1131

Type 2

Type 2

Type 2

–

Type 2

Type 2

Type 2

Type 1

Type 1

Type 1

Type 2

Type 1

4

2

2 9

General introduction to discrete I/O modules

TSX DSY .. output modules

Reference

(5)

DSY 08 T2

DSY 08 T22

DSY 08 T31

DSY 16 T2

DSY 16 T3

DSY 08 R5

(3)

DSY 08 R4D

(3)

DSY 08 R5A

(3)

DSY 16 R5

(3)

DSY 08 S5

(3) (4)

DSY 16 S4

(3) (4)

DSY 16 S5

DSY 32 T2K

DSY 64 T2K

Modularity Connect.

Voltage

8 (T)

8 (T)

8 (T)

16 (T) Ter. block 24 VAC

16 (T) Ter. block 48 VAC

8 (R)

8 (R)

0.5 A

0.5 A

Ter. block 24 VDC

24…240 VAC

3 A

Ter. block 24…110 VDC 5 A

8 (R)

16 (R) Ter. block 24 VDC

24…240 VAC

8 (S) Ter. block 48…220 VAC

16 (S)

16 (S)

32 (T)

64 (T)

Ter. block

Ter. block 24 VDC

Ter. block 48 VDC

Ter. block 24…48 VDC

24…240 VAC

Ter. block 24…110 VAC

Ter. block 48…220 VAC

HE10

HE10

24 VDC

24 VDC

24 VDC

Current

0.5 A

2 A

1 A

5 A

3 A

2 A

1 A

1 A

0.1 A

0.1 A

Logic Protection Response time

Pos.

Pos.

Pos.

Pos.

Pos.

–

–

–

–

–

–

Yes (1)

Yes (1)

Yes (1)

Yes (1)

Yes (1)

No

Yes (2)

Yes (2)

No

Yes (2)

No

1.2 ms

0.2 ms

0.2 ms

1.2 ms

1.2 ms

0 v

1<8ms

1 v

0<10ms

0

1

0

1 v v v v

1<10ms

0<15ms

1<10ms

0<10ms

–

Pos.

Pos.

Yes (2)

Yes (1)

Yes (1)

1.2 ms

1.2 ms

(1) Outputs have an integrated device for protection against short-circuits and overloads.

Modules are protected against polarity inversions.

(2) Outputs are protected by interchangeable fuses, accessed via the module front panel.

(3) A device automatically cuts off the outputs when the terminal block is unlocked.

(4) The output fallback can be configured for all modules, with the exception of triac output modules.

(5) All outputs are isolated.

(T) Transistor outputs (R) Relay outputs (S) Triac outputs

TSX DMY 28FK/28RFK mixed I/O module

Modularity Connect. Voltage Current Logic Protection Filtering Response IEC time 1131

16 inputs HE 10 24 VDC

12 outputs (T) HE 10 24 VDC

-

0.5 A

Pos.

Pos.

-

Yes

0.1..7.5 ms

-

-

0.5 ms

Type 1

Yes

Note : Outputs have an integrated device for protection against short-circuits and overloads.

Modules are protected against polarity inversions.

All inputs and outputs are isolated.

(T) Transistor outputs

3 0

General introduction to discrete I/O modules

Installation / Mounting

Discrete I/O modules can be positioned anywhere on a TSX RKY ... rack.

For inserting modules in the rack, refer to the rack installation instructions.

!

Modules can be inserted in and removed from the rack when the rack is powered up; however, the sensor and preactuator supply must be off and the terminal block disconnected.

Functions

Current generator inputs

24 VDC and 48 VDC inputs are "current generator" type. Although the input voltage may be higher than 11 V (for 24 VDC inputs) or 20 V (for 48 VDC inputs), the input current is constant.

Protecting DC solid state outputs

All protected solid state outputs have a device which detects the appearance of an overload or a short-circuit when an output is active. Any such fault deactivates the output (tripping) and the fault is signalled (the indicator lamp of the faulty channel flashes and the processor I/O indicator lights up). To use an output after tripping, it must be reactivated.

Reactivating outputs

Reactivation of a tripped output can be automatic or controlled depending on the option selected during configuration. Reactivation is required for solid state DC outputs or for relay and triac outputs protected by interchangeable fuses. It is performed on groups of 8 channels, but has no effect on channels which have not been activated or are not faulty.

• If reactivation is automatic, it is executed every 10 s by the module, until the fault disappears, enabling it to be taken into account.

• If reactivation is controlled by the application program or via an operator terminal, it will be taken into account if the fault has disappeared. The minimum time between two reactivations is 10 s.

Output fallback

On a blocking fault, all module outputs are set to a state determined by the user during configuration : maintain state, fallback to 0 or fallback to 1.

Sharing I/O

Each module is split functionally into groups of 8 channels which may be assigned to the various application tasks (for example, for a module with 16 channels, channels 0 to 7 can be assigned to the MAST task and channels 8 to 15 to the FAST task).

Channels of the same group have common operating modes and function management (fallback and reactivation of outputs).

Programmable input filtering

TSX DEY 16FK and TSX DMY 28FK/28RFK modules configure the input filter time between 0 and

7.5 ms (4 ms by default).

!

To avoid taking account of bounce when mechanical contacts are closed, it is advisable to use a filter time greater than 3 ms.

3 1

General introduction to discrete I/O modules

Latching

By means of latching, TSX DEY 16FK and TSX DMY 28 FK modules can use very short pulses which have a shorter duration than the PLC scan time. The change in the input state is taken into account so that it can be processed in the next task scan.

!

The time between the arrival of 2 pulses on the same input must be at least equal to the time of 2 PLC scans.

The minimum duration of the pulse should be greater than the filter time configured.

Event management

TSX DEY 16FK and TSX DMY 28FK modules allow up to 16 inputs to be configured, enabling events to be taken into account and processed immediately by the processor (processing on an interrupt).

Monitoring the presence of the terminal block

All terminal block modules have a device which checks that the terminal block is on the module.

A fault is signalled if the terminal block is missing or if it is not properly attached to the module.

Monitoring short-circuits and overloads

Solid state output modules have a facility which monitor the state of the load. A short-circuit or overload at one or more outputs causes a fault to appear and the relevant outputs to trip.

Monitoring sensor voltage

All input modules include a facility for monitoring that the sensor and module supply voltage is sufficient to ensure correct operation of the input channels. If this voltage drops below a defined threshold, a fault is signalled.

!

The sensor supply must be protected by a 0.5 A fast blow fuse.

Monitoring preactuator voltage

All solid state output modules include a facility for monitoring that the preactuator and module supply voltage is sufficient to ensure correct operation of the output channels. If this voltage falls below a defined threshold, a fault is signalled.

Reflex and timer functions on the TSX DMY 28RFK module

This module can be used to implement applications which require a faster response time than the

FAST task or event processing (<500 ms) by means of automation functions executed at module level, independently of the PLC task, and use the following as input variables :

• the physical inputs of the module (%I),

• the output commands of the module (%Q),

• the channel or module fault data,

• the states of the module physical outputs.

These functions are programmed in configuration mode using PL7 Junior or PL7 Pro software V

≥

3.3. The configuration screen for each output comprises two main parts :

• one part representing a simplified Ladder rung layout comprising 4 lines of 4 contacts which can be used to execute a combinational logic function for the input variables ,

• one part representing the function used which can either be direct control of the output using the configured combinational logic, or a function block.

(see examples overleaf).

3 2

Examples

%I5.2

%I5.3

%I5.4

%Q5.20

ERR 2

%I5.8

ERR 3

%I5.7

General introduction to discrete I/O modules

%Q5.25

%I5.2

%I5.3

%I5.4

%Q5.20

Val

Monostable

%Q

5.25

ERR 2

%I5.8

ERR 3

Sel

%I5.7

List of the main function blocks:

• on-delay type timer function block,

• off-delay type timer function block,

• on-delay/off-delay type timer function block,

• 2-value timer function block,

• selectable on-delay/off-delay timer function block,

• retriggerable monostable function block,

• time-delayed non-retriggerable monostable function block,

• 2-value monostable function block,

• oscillator function block,

• Dual threshold counter function block,

• single threshold counter with monostable function block,

• interval counter function block used to measure time or length,

• Burst function block used to generate a defined number of oscillator periods,

• PWM function block used to generate a continuous oscillation with a fixed frequency but a variable cyclic ratio,

• slow speed detection function block,

• speed monitoring function block,

• command/control function blocks used to control an action and to check that it has been executed correctly after a certain period of time :

- type 1command/control function block : (1 command),

- type2command/control function block : (2 commands : FWD and REV),

• command function block for a number of counting points (simple position control),

• fault indication function block.

• D latch function block, memorization of edge,

• T latch function block, division by 2.

A more detailed description of the various function blocks and their installation using software can be found in the application-specific manual TLS DS 57 PL7 40E - Volume 1 - part II).

3 3

General introduction to discrete I/O modules

Connection methods and wiring rules

Wiring rules

• External power supplies for sensors and preactuators

These power supplies must be protected against shorts-circuits and overloads, by fast blow

fuses.

!

If the 24 VDC installation does not conform to SELV (Safety Extra Low Voltage) standards, the 0 V of the power supply must be connected to the protective ground, which should be taken to ground as near as possible to the power supply unit.

• Inputs

The use of a TSX DEY 16FK/DMY 28FK fast input module requires the input filter time to be adapted to the desired function : use of sensors with mechanical contact outputs requires a filter time of

≥ 3 ms. In order to achieve faster operation, use DC inputs and sensors which have a response time less than that of AC inputs.

• O u t p u t s

For high currents, it is advisable to segment the terminal connections by protecting each one with a fast blow fuse.

Use wire of a sufficient cross section to avoid voltage drops and temperature rises.

• Cable routing

In order to limit the AC coupling, separate the power cables (power supply, power contactors, etc) and input (sensors) and output (preactuators) cables.

Connection of modules with screw terminal block

Each terminal can accept bare wires or wires fitted with cable ends, or open lugs.

• minimum :

• maximum :

1 wire, 0.2 mm 2 (AWG 24) without cable end

1 wire, 2 mm 2 without cable end or

1 wire, 1.5 mm 2 with cable end

5.5 mm max.

Connection of modules with HE10 connectors

• 20-wire preformed cable, 22 gauge (0.34 mm 2 )

Used for wire-to-wire connection of I/O to sensors, preactuators or connection terminals.

There are 2 product references : TSX CDP 301 (3 meters) and TSX CDP 501 (5 meters).

Terminal / Wire Terminal / Wire

1

3

5

7

9

11

13

15

17

19 white green gray blue black gray-pink white-green white-yellow 16 white-gray 18 white-pink

2

4

6

8

10

12

14

20 brown yellow pink red purple red-blue brown-green yellow-brown gray-brown pink-brown

Module

Preformed cable

3 4

General introduction to discrete I/O modules

• Preformed stranded connection cable with sheath, 28 gauge (0.08 mm 2 )

Used to connect I/O to TELEFAST 2 rapid wiring connection and adaptation interfaces.

Module

Bearing in mind the small cross section of the wires, it is recommended that the connection cable is only used for low current inputs or outputs ( ≤ 100 mA).

There are 3 product references :

Preformed cable

TSX CDP 102 (1 meter), TSX CDP 202

(2 meters) and TSX CDP 302 (3 meters).

• Connection cable, 22 gauge (0.34 m m 2 )

Connection cable

Used to connect I/O to TELEFAST 2 rapid wiring connection and adaptation interfaces.

The wire cross section (0.34 mm 2 ) enables higher currents to be carried than when using the preformed connection cable (

≤

500 mA).

TELEFAST 2

ABE-7H iiiii

There are 5 product references : TSX CDP 053 (0.5 meters), TSX CDP 103 (1 meter), TSX

CDP 203 (2 meters), TSX CDP 303 (3 meters) and TSX CDP 503 (5 meters).

Maximum tightening torque:

• on screw for fixing the module on the rack: 2.0 N.m

• on screw for TSX BLY 01 connection terminal block: 0.8 N.m

• on screw for TSX CDP • cable connectors: 0.5 N.m

3 5

General introduction to discrete I/O modules

Characteristics of input modules with terminal blocks

DC inputs

TSX DEY module reference 0 8 D 2 / 1 6 D 2

Nominal input Voltage 24 VDC v a l u e s

I n p u t l i m i t v a l u e s

Current at state 1 Voltage

Current at state 0 Voltage

Current

Sensor supply

(ripple included)

Input impedance (at U nominal)

7 mA

≥

11 V

≥

6.5 mA

(U = 11 V)

≤

≤

5 V

2 mA

19…30 V

(1)

4 k

Ω

L o g i c

IEC 1131-2 conformity

Type of input

Paralleling of inputs positive

Type 2 current sink

Yes

Compatibility 2-wire/3-wire prox. sensor IEC 947-5-2

Sensor voltage OK > 18 V monitoring threshold Fault < 14 V

Dielectric strength (50/60 Hz, 1 min) 1500 V rms

C o n s u m p t i o n 5 V typical

(2) typ. sensor supply

55 / 80 mA

25 +(Nx 7) mA

Dissipated power(2) 1 +(Nx 0.15) W

1 6 D 3

48 VDC

7 mA

≥

30 V

≥

6.5 mA

(U = 30 V)

≤

≤

10 V

2 mA

38…60 V

7 k

Ω positive

Type 2 current sink

Yes

IEC 947-5-2

> 36 V

< 24 V

1500 V rms

80 mA

25 +(Nx 7) mA

1 +(Nx 0.3) W

1 6 A 2

24 VDC

16 mA

≤

Ual - 14 V

≥

6.5 mA

≥

Ual - 5 V

≤

2 mA

19…30 V

(1)

1.6 k

Ω negative

– resistive

Yes

IEC 947-5-2

> 18 V

< 14 V

1500 V rms

80 mA

15 +(Nx 15) mA

1 +(Nx 0.4) W

AC inputs

TSX DEY module reference

Nominal input Voltage v a l u e s

I n p u t l i m i t v a l u e s

Current at state 1 Voltage

Current

1 6 A 2

24 VAC

15 mA

10 V

6 mA

(U = 10 V) at state 0 Voltage/current 5 V/3 mA

1 6 A 3

48 VAC

1 6 A 4 1 6 A 5

100..120 VAC 200..240 VAC

16 mA

29 V

12 mA

74 V

6 mA 6 mA

(U = 29 V) (U = 74 V)

15 mA

159 V

6 mA

(U = 159 V)

10 V/4 mA 20 V/4 mA 40 V/4 mA

Frequency

Sensor supply

Input impedance

IEC 1131-2 conformity

Type of input

47…63 Hz

20…26 V

1.6 k

Ω

Type 2 resistive

47…63 Hz

40…52 V

3.2 k

Ω

Type 2

47…63 Hz

85…132 V

9.2 k

Ω

Type 2

47…63 Hz

170…264 V

20 k

Ω

Type 1 capacitive capacitive capacitive

Compatibility 2-wire/3-wire prox. sensor IEC 947-5-2

Sensor voltage OK > 18 V

IEC 947-5-2

> 36 V

IEC 947-5-2

> 82V

IEC 947-5-2

> 164V monitoring threshold Fault < 14 V < 24 V < 40 V < 80 V

Dielectric strength (50/60 Hz, 1 min) 1500 V rms 1500 V rms 1500 V rms 2000 V rms

Consumption 5 V typical 80 mA 80 mA 80 mA 80 mA

(2) typ. sensor supply (mA) 15 + (Nx15) 16 + (Nx16) 15 + (Nx15) 12 + (Nx12)

Power dissipated per channel (2) 1+(0.35xN)W 1+(0.35xN)W 1+(0.35xN)W 1+(0.4xN)W

(1) up to 34 V (1 h / 24 h) (2) N = number of channels at 1

3 6

General introduction to discrete I/O modules

Characteristics of input modules with connector(s)

TSX DEY module reference

Nominal input Voltage v a l u e s

Input limit v a l u e s Current at state 0 Voltage

Current

Sensor supply

(ripple included)

Input impedance (at U nominal)

Type of input

L o g i c

IEC 1131-2 conformity

Paralleling of inputs

Current at state 1 Voltage

1 6 F K

24 VDC

3.5 mA

≥

≥

11 V

≤

3 mA

5 V

≤

1.5 mA

19…30 V

(1)

6.3

κΩ current sink positive

Type 1

Yes

3 2 D 2 K

24 VDC

3.5 mA

≥

≥

11 V

≤

3 mA

5 V

≤

1.5 mA

19…30 V

(1)

6.3

κΩ current sink positive

Type 1

No

6 4 D 2 K

24 VDC

3.5 mA

≥

≥

11 V

≤

3 mA

5 V

≤

1.5 mA

19…30 V

(1)

6.3

κΩ current sink positive

Type 1

No

Compatibility 2-wire/3-wire prox. sensor Yes

Sensor voltage OK > 18 V

monitoring threshold Fault < 14 V

Dielectric strength (50/60 Hz, 1 min) 1500 V rms

C o n s u m p t i o n 5 V typical

(2) 24 V typ. sensor

Yes

> 18 V

< 14 V

1500 V rms

Yes

> 18 V

< 14 V

1500 V rms

250 mA 135 mA 155 mA

20 +(Nx3.4) mA 30 +(Nx3.5) mA 60 +(Nx3.5) mA

Dissipated power(2) 1.2 +(Nx0.1) W 1 +(Nx0.1) W 1.5 +(Nx0.1) W

(1) up to 34 V (1 h / 24 h) (2) N = number of channels at 1

TSX DEY module reference

Nominal input v a l u e s

Input limit v a l u e s

Voltage

Current at state 1 Voltage

Current at state 0 Voltage

Current

Sensor supply

(ripple included)

Input impedance (at U nominal)

Type of input

L o g i c

IEC 1131-2 conformity

Paralleling of inputs

Compatibility 2-wire/3-wire prox. sensor

Sensor voltage OK

monitoring threshold Fault

Dielectric strength (50/60 Hz, 1 min) .

C o n s u m p t i o n 5 V typical

(2) 24 V typ. sensor

Dissipated power(2)

(2) N = number of channels at 1

3 2 D 3 K

48 VDC

7 mA

≥

30 V

≥

6.5 mA (when U = 30V)

≤

≤

10 V

2 mA

38…60 V

6.3 k

Ω current sink positive

Type 2

Yes

Yes

> 36 V

< 24 V

1500 V rms

300 mA

50 +(7xN) mA

2.5 +(Nx0.34) W

3 7

Characteristics of output modules with terminal blocks

DC solid state outputs (positive logic)

TSX DSY module reference

Nominal values

0 8 T 2

1 6 T 2

24 VDC/0.5A 24 VDC

0.5 A

0 8 T 2 2

2 A

0 8 T 3 1

Limit values

(for U

≤

30 or 34 V, ripple included)

Voltage

Curr./module

Tungsten filament lamp

19…30 V (1) 19…30 V (1) 38…60 V

Curr. / chan.

0.625 A

4 A / 7 A

6 W

2.5 A

14 A

10 W

1.25 A

7 A

10 W p o w e r

Voltage

Current

48 VDC

1 A

Leakage current

Residual voltage

Min load impedance

Response time

Preactuator voltage at state 0 at state 1 monitoring threshold

< 0.5 mA

< 1.2 V

48

Ω

OK

1.2 ms

> 18 V

Fault < 14 V

< 1 mA

< 0.5 V

12

Ω

200

µ s

> 16 V

< 14 V

< 1 mA

< 1 V

48

Ω

300

µ s

> 36 V

< 24 V

1 6 T 3

48 VDC

0.25 A

38…60 V

0.31 A

4 A

6 W

0.5 mA

< 1.5 V

192

Ω

1.2 ms

> 36 V

< 24 V

Dielectric strength (50/60 Hz, 1 min) 1500 V rms 1500 V rms 1500 V rms 1500 V rms

C o n s u m p t i o n typically 5 V 55 / 80 mA 55 mA 55 mA 80 mA preactuator supply 30 / 40 mA 30 mA 30 mA 40 mA

Dissipated power (12) 1.1+(0.75xN)W 1.3+(0.2xN)W 2.2 +(0.55xN)W 2.4 +(0.85xN)W

Relay outputs, thermal current 3 A

TSX DSY module reference

Operating D C voltage

Thermal current

A C

AC load Resistive Voltage duty

AC12

Inductive Voltage duty

AC14

Power

Power

08R5 / 16R5

10...34 VDC

19...264 VAC

3 A

24 VAC

50 VA (5)

24 VAC

24 VA (4)

48 VAC

50 VA (6)

100..120 VAC 200..240 VAC

110 VA (6) 220 VA (6)

110 VA (4) 220 VA (4)

48 VAC 100..120 VAC 200..240 VAC

10 VA (10) 10 VA (11) 10 VA (11)

24 VA (8) 50 VA (7) 50 VA (9)

110 VA (2) 110 VA (6)

220 VA (1)

DC load and

AC15

Resistive Voltage duty Power

DC12

Inductive Voltage duty Power

DC13

Switch on

24 VDC

24 W (6)

40 W (3)

24 VDC

10 W (8)

24 W (6)

< 8 ms R e s p o n s e t i m e Switch off

Isolation (50/60 Hz, 1 min)

Consumption

(12)

5 V typical

Dissipated power (12)

< 10 ms

2000 V rms

55 / 80 mA

24 V typical relay (8.5 x N) mA

0.25 + (0.2 x N) W

3 8

General introduction to discrete I/O modules

General introduction to discrete I/O modules

DC relay outputs

TSX DSY module reference

Operating AC voltage limit D C

Thermal current

DC load Resistive Voltage duty

DC12

Power

R e s p o n s e t i m e

Inductive Voltage duty Power

DC13

Switch on

Switch off

Isolation (50/60 Hz, 1 min)

Consumption 5 V typical

(12) 24 V typical relay

Dissipated power (12)

0 8 R 4 D not allowed

19..143 VDC

5 A

24 VDC

50 W (6)

100 W (3)

24 VDC

20 W (8)

50 W (6)

< 10 ms

< 15 ms

(max 6 A per common)

48 VDC 100..130 VDC

100 W (6)

200 W (3)

220 W (6)

440 W (3)

48 VDC

50 W (8)

100 W (6)

2000 V rms

55 mA

(10 x N) mA

0.25 + (0.24 x N) W

110 VDC

110 W (8)

220 W (6)

Relay outputs, thermal current 5 A

TSX DSY module reference

O p e r a t i n g DC v o l t a g e

Thermal current

AC

AC load

DC load

Resistive Voltage duty Power

AC12

Inductive Voltage duty

AC14 and

AC15

Power

Resistive Voltage

0 8 R 5 A

19...60 VDC

19...264 VAC

5 A (max. 6 A per common)

24 VAC 48 VAC 100..120 VAC 200..240 VAC

100 VA (5) 100 VA (6) 220 VA (6) 440 VA (6)

24 VAC

200 VA (4) 440 VA (4)

48 VAC 100..120 VAC 200..240 VAC

50 VA (4)

24 VDC

20 VA (10) 20 VA (11) 20 VA (11)

50 VA (8) 110 VA (7) 110 VA (9)

220 VA (2) 220 VA (6)

440 VA (1)

48 VDC duty

DC12

Power 24 W (6)

50 W (3) 100 W (3)

Inductive Voltage duty Power

24 VDC

10 W (8)

DC13

Switch on

24 W (6)

< 10 ms

50 W (6)

48 VDC

24 W (8)

50 W (6)

R e s p o n s e t i m e Switch off

Isolation (50/60 Hz, 1 min)

Consumption

(12)

5 V typical

< 15 ms

2000 V rms

55 mA

24 V typical relay (10 x N) mA

Dissipated power (12) 0.25 + (0.24 x N) W

(1) 0.1 x 10 6 operations

(2) 0.15 x 10 6 operations

(3) 0.3 x 10 6 operations

(4) 0.5 x 10 6 operations

(5) 0.7 x 10 6 operations

(6) 1 x 10 6 operations

(7) 1.5 x 10 6 operations

(8) 2 x 10 6 operations

(9) 3 x 10 6 operations

(10) 5 x 10 6 operations

(11) 10 x 10 6 operations

(12) N = no. of channels at 1

3 9

General introduction to discrete I/O modules

Triac outputs

TSX DSY module reference

Operating voltage

Permissible current TSX DSY 08S5

TSX DSY 16S5

R e s p o n s e t i m e

Switch on

Switch off

Isolation (50/60 Hz, 1 min)

Consumption TSX DSY 08S5

5 V typical TSX DSY 16S5

Dissipated power TSX DSY 08S5

TSX DSY 16S5

08S5/16S5

41..264 VAC

2 A / channel - 12 A / module

1 A / channel - 12 A / module

≤

≤

10 ms

10 ms

2000 V rms

125 mA

1 6 S 4

20..132 VAC

1 A / channel - 12 A / module

≤

10 ms

≤

10 ms

2000 V rms

220 mA

220 mA

0.5 W + 1 W/A per output 0.85 W + 1 W/A per output

0.85 W + 1 W/A per output

Characteristics of output modules with connector(s)

DC solid state outputs (positive logic)

TSX DSY module reference

Nominal values Voltage

Limit values

(for U

≤

30 or 34 V,

Current

Voltage

3 2 T 2 K

24 VDC

0.1 A

19…30 V (1)

Current / channel 0.125 A ripple included)

Tungsten filament lamp power

Leakage current

Residual voltage

Current / module 3.2 A

1.2 W (maximum) at state 0 at state 1

< 0.1 mA when U = 30 V

< 1.5 V when I = 0.1 A

220

Ω

6 4 T 2 K

24 VDC

0.1 A

19…30 V (1)

0.125 A

5 A

1.2 W (maximum)

< 0.1 mA when U = 30 V

< 1.5 V when I = 0.1 A

220

Ω

Min load impedance

Paralleling of outputs

Response time

Preactuator voltage OK

monitoring threshold Fault

Yes : 3 max

1.2 ms

> 18 V

< 14 V

Yes : 3 max

1.2 ms

> 16 V

< 14 V

Dielectric strength (50/60 Hz, 1 min) 1500 V rms

C o n s u m p t i o n 5 V typical 135 mA

24 V typ. sensor 30 mA

1500 V rms

155 mA

60 mA

Dissipated power (2) 1.6 + (0.1 x N) W 2.4 + (0.1 x N) W

(1) up to 34 V (1 h / 24 h) (2) N = number of channels

4 0

General introduction to discrete I/O modules

Characteristics of mixed I/O module with connectors

Input characteristics

TSX DMY module reference

Nominal input Voltage v a l u e s Current

Input limit v a l u e s at state 1 Voltage

Current at state 0 Voltage

Current

Sensor supply

(ripple included)

Input impedance (at U nominal)

Type of input

Paralleling of inputs

Compatibility 2-wire/3-wire prox. sensor

Sensor voltage OK

monitoring threshold Fault

Dielectric strength (50/ 60 Hz, 1 min)

C o n s u m p t i o n 5 V typical

24 V typical sensor

Dissipated power (1)

(1) N = number of channels at 1

Output characteristics

TSX DMY module reference

Nominal output Voltage v a l u e s Current

Output limit v a l u e s

Voltage

Current / channel

Current / module

Tungsten filament lamp power

Leakage current

Residual voltage

Minimum load impedance

Response time

Preactuator voltage at state 0 at state 1 monitoring threshold

Dielectric strength (50/60 Hz, 1 min)

C o n s u m p t i o n

Dissipated power

24 V preactuator

OK

Fault

28FK / 28RFK

24 VDC

3.5 mA

≥

≥

11 V

3 mA

≤

5 V

≤

1.5 mA

19…30 V

(up to 34 V (1 h / 24 h))

6.3

κΩ current sink

Yes

Yes

> 18 V

< 14 V

1500 V rms

300 mA

20 +(3.5xN) mA

1.2 +(0.1xN) W

2 8 F K/ 28RFK

24 VDC

0.5 A

19…30 V (up to 34 V (1 h / 24 h))

0.5 A

4 A

6 W

< 1 mA

< 1.2 V

48

0.6 ms

> 18 V

< 14 V

1500 V rms

30/40 mA

1 W + 0.75 W per output at state 1

4 1

General introduction to discrete I/O modules

Maintenance / Diagnostics

The status lamps on the front panel of the module, enable fast diagnostics of the following :

• 3 module status lamps provide information on the module operating mode

- RUN (green) : module status (on : normal operation; off : faulty module)

- ERR (red) : internal faults (on : module failure; flashing : communication fault)

- I/O (red) : external faults (on : overload, short-circuit, sensor/ preactuator voltage fault; flashing : terminal block fault)

!

During the self-tests the RUN, ERR and I/O indicator lamps flash.

• 8, 16 or 32 channel status indicators give information on the status of every input or output

(on : channel at state 1; flashing : faulty channel, overload or short-circuit; off : channel at state 0).

In addition, the +32 indicator, found on 64channel modules, indicates the group of channels displayed (off : channels 0 to 31; on : channels

32 to 63). A pushbutton (only on 64-channel modules) is used to select the group of channels.

8-channel module

RUN ERR

I / O

2

3

0

1

4

5

6

7

For mixed I/O modules with 28 I/O (16I + 12O) :

- indicators 0 to 15 display the state of the inputs

- indicators 16 to 27 display the state of the outputs

16-channel module

RUN ERR

I / O

4

5

6

7

2

3

0

1

12

13

14

15

8

9

10

11

28/32/64-channel module

RUN

+ 32

ERR

I / O

4

5

6

7

2

3

0

1

12

13

14

15

8

9

10

11

20

21

22

23

16

17

18

19

28

29

30

31

24

25

26

27

Pushbutton

4 2

General introduction to discrete I/O modules

S t a t u s O n F l a s h i n g

Lamps

R U N Normal operation -

E R R Internal fault module failure

Communication fault if

RUN lamp on

Module not configured if

RUN lamp off (1)

Terminal block fault I / O External fault : overload, short-circuit, sensor/ preactuator voltage fault

0...i

Channel at state 1 Faulty channel, overload or short-circuit

(1) This state is only available on module versions

≥

V2.0.

O f f

Module faulty or switched off

No module fault

No external fault

Channel at state 0

Operating conditions

Operating temperature

Relative humidity

Operating altitude

Withstand to v i b r a t i o n s s h o c k s

0…60° C

10…95% (without condensation)

0…2000 m

IEC 68-2-6, Fc test, severity 2 g

IEC 68-2-27, Ea test

Withstand to electrostatic discharge IEC 1000-4-2, level 3

Immunity to electromagnetic fields rapid transients

IEC 1000-4-3, level 3

IEC 1000-4-4, level 3 shock waves IEC 1000-4-5

damped oscillating waves IEC 1000-4-12

Withstand to LF interference

Storage temperature

Mechanical safety

IEC 1131-2

-25…+70° C

IP 20 with TSX RKA 01 cover

4 3

Discrete I/O module connections

Discrete input modules

TSX DEY 08D2

Sensors

2

4

6

8

1

3

5

7

Inputs

I 0

1

2

3

4

5

6

7

9

10

11

12

13

14

15

16

17

18 FU1

+ –

0 V

20

19

+24 VDC

TSX DEY 16D2

Sensors

FU1

+ –

FU1 = 0.5 A fast blow fuse

0 V

+24 VDC

2

4

6

8

10

12

14

16

18

20

1

3

5

7

9

11

13

15

17

19

Inputs

I 0

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

TSX DEY 16D3

Sensors

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

FU1

+ –

18

0 V

+48 VDC

20

19

TSX DEY 16A2 / 16A3 / 16A4 / 16A5

Inputs

I 0

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

Sensors

2

4

6

8

10

12

14

16

24 / 48 / 115 / 230 V

FU1 UVAC 18

20

FU1 = 0.5 A fast blow fuse

19

1

3

5

7

9

11

13

15

Inputs

I 0

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

17

4 4

Discrete I/O module connections

TSX DEY 16FK

Sensors

12

13

14

15

16

17

8

9

10

11

18

19

20

5

6

3

4

7

1

2

+24 VDC

FU1

+

–

0 V

P i n

1

3

5

7

9

11

13

A

2

4

6

8

10

12

14

I 0

Inputs

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

TSX DEY 32D2K

Sensors

15 16

17

19

18

20

+24 VDC

FU1

+

–

0 V

FU1 = 0.5 A fast blow fuse

Sensors

Wire colors

CDP 01 cables)

White

Brown

Green

Yellow

Gray

Pink

Blue

Red

Black

Purple

Gray - pink

Red - blue

White - green

Brown - green

White - yellow

Yellow - brown

White - gray

Gray - brown

White - pink

Pink - brown

+24 VDC

FU1

+

–

0 V

1

3

5

7

9

11

13

15

A

2

4

6

8

10

12

14

16

Inputs

I 0

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

17

19

1

3

5

7

9

11

13

15

B

2

4

6

8

10

12

14

16

Inputs

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

17

19

18

20

18

20

4 5

Discrete I/O module connections

TSX DEY 32D3K

(when using a TSX CDP i 01 preformed cable, the correspondence between the HE10 connector pins and the wire colors is shown on page 60)

Sensors

+48 VDC

FU1

+

–

0 V

1

3

5

7

9

11

13

15

17

19

C

2

4

6

8

10

12

14

16

18

20

Inputs

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

Sensors

+48 VDC

FU1

+

–

0 V

FU1 = 0.5 A fast blow fuse

1

3

5

7

9

A

2

13 14

15 16

17 18

4

6

8

10

11 12

I 0

Inputs

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

19 20

4 6

Discrete I/O module connections

TSX DEY 64D2K (when using a TSX CDP i 01 preformed cable, the correspondence between the HE10 connector pins and the wire colors is shown on page 60)

Sensors Sensors

1

3

5

7

9

11

13

15

C

2

4

6

8

10

12

14

16

Inputs

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

1

3

5

7

9

11

13

15

A

2

4

6

8

10

12

14

16

Inputs

I 0

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

+24 VDC

FU1

+

–

0 V

17

19

18

20

+24 VDC

FU1

+

–

0 V

17 18

19 20

Sensors

+24 VDC

FU1

+

–

0 V

1

3

5

7

9

11

13

15

17

19

D

2

4

6

8

10

12

14

16

18

20

Inputs

48

49

50

51

52

53

54

55

56

57

58

59

60

61

62

63

Sensors

+24 VDC

FU1

+

–

0 V

FU1 = 0.5 A fast blow fuse

1

3

5

7

9

11

15

B

2

4

6

8

10

12

13 14

16

Inputs

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

17 18

19 20

4 7

Discrete I/O module connections

Discrete output modules

TSX DSY 08T2

Preactuators

0

1

2

3

4

5

6

7

2

4

6

8

1

3

5

7

Outputs

Q0

1

2

3

4

5

6

7

9

10

11

12

13

14

0 V 15

16

–

+

FU1

18

17

19

+24 VDC

20

TSX DSY 16T3

Preactuators

0

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

0 V

– +

FU1

FU1 = 6.3 A fast blow fuse

+48 VDC

2

4

6

8

10

12

14

16

18

20

1

3

5

7

9

11

13

15

17

19

Outputs

Q0

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

TSX DSY 16T2

Preactuators

0

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

2

4

6

8

10

12

14

16

1

3

5

7

9

11

13

15

Outputs

Q0

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

17

– +

FU2

0 V

18

+24 VDC

20

19

FU2 = 10 A fast blow fuse

4 8

TSX DSY 08T22

Preactuators

0 1

2

1 3

4

2 5

6

3 7

8

4 9

10

5 11

6

7

– +

FU2

18

0 V

+24 VDC

20

12

13

14

16

15

17

19

FU2 = 16 A fast blow fuse

Outputs

Q0

1

2

3

4

5

6

7

AC load

DC load

R

0

C

MOV

19...240 VAC

7

– 24 VDC +

Protection must be provided at the preactuator terminals

Discrete I/O module connections

TSX DSY 08T31

Preactuators

0 1

Outputs

Q0

2

1 3 1

4

2 5 2

6

3 7 3

8

4 9 4

10

5 11 5

12

6 13 6

14

7 15 7

16

17

– +

FU2

18

0 V

+48 VDC

20

19

FU2 = 10 A fast blow fuse

TSX DSY 08R5

Preactuators Outputs

19…240 VAC or 24 VDC

FU

FU

0

2

4

6

1

3

5

7

2

4

6

8

10

1

3

5

7

9

Q0

1

2

3

C0-3

4

5

6

7

C4-7

11

12

13

14

15

16

17

18

19

20

4 9

Discrete I/O module connections

AC load

DC load

R

0

7

C

MOV

19...240 VAC

– 24 VDC +

TSX DSY 16R5

Protection must be provided at the preactuator terminals

Preactuators

TSX DSY 08R5A

Preactuators

Outputs

T0

R0

T1

R1

R2

R3

T2

T3

4

5

6

7

19…240 VAC or 24 VDC

Outputs

1

Q0

T0

2 R0

4

6

8

10

12

14

16

18

20

*

3

Q1

C0-1

5

*

7

*(24 V strap)

C2-3

FU

FU

9

Q2

11

Q3

13

15

*

Q4

C4-5

Q5

17

19

*

Q6

C6-7

Q7

FU = 6.3 A fast blow fuse

FU

R1

R2

R3

T1

T2

T3

4

5

6

FU

7

24...130 VDC

* make connection if using 24 VAC or 24 VDC

0

1

2

3

FU

4

5

6

7

FU

8

9

10

FU

11

12

13

14

15

FU

19…240 VAC or 24 VDC

TSX DSY 08R4D

Preactuators

5 0

10

12

14

16

18

20

2

4

6

8

2

4

6

8

10

12

14

16

18

20

*

1

3

1

3

5

7

9

11

13

15

17

19

Outputs

2

3

Q0

1

5

6

C0-3

4

7

C4-7

8

9

10

11

C8-11

12

13

14

15

C12-15

Q0

Q1

5

*

7

C0-1

FU

*(24 V strap)

C2-3

FU

9

Q2

11

Q3

13

15

*

Q4

C4-5

Q5

17

19

*

Q6

C6-7

Q7

FU = 6.3 A fast blow fuse

FU

FU

Discrete I/O module connections

TSX DSY 08S5

Preactuators

0 1

Outputs

Q0

2

1

1 3

2

3

4

4

6

8

10

5

C0-1

2

7

3

9

11

C2-3

4

FU

FU

FU = interchangeable

5 A ultra fast blow fuse

12

5 13

5

6

7

14

16

18

15

C4-5

6

17

7

19

C6-7

FU

P N

220 VAC

TSX DSY 16S4

Preactuators

0

1

2

P N

220 VAC

5

7

9

11

13

15

3

4

6

8

10

12

14

FU1

FU1

FU1

FU1

20

2

4

6

8

10

12

14

16

18

20

FU1 = 5 A ultra fast blow fuse

FU

1

3

5

7

9

11

13

15

17

19

TSX DSY 16S5

Outputs

Q0

6

7

C4-7

8

9

10

11

1

2

3

C0-3

4

5

C8-11

12

13

14

15

C12-15

Preactuators Outputs

0

2

5

7

9

11

1

3

4

6

8

10

2

4

6

8

10

12

14

12 16

13

14 18

15

P N

48...240 VAC

FU = interchangeable

5 A ultra fast blow fuse

20

1

3

5

7

9

11

13

15

17

19

4

5

Q0

1

2

3

C0-3

6

7

C4-7

8

9

10

11

C8-11

12

13

14

15

C12-15

FU

FU

FU

FU

5 1

Discrete I/O module connections

TSX DSY 32T2K (when using a TSX CDP i 01 preformed cable, the correspondence between the HE10 connector pins and the wire colors is shown on page 60)

FU = 4 A

fast blow fuse

0 V

16

17

18

20

19

21

22

23

24

25

26

27

28

30

29

31

Preactuators

0

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

0 V

4A

+

24 VDC

1

3

5

7

9

11

13

15

A

2

4

6

8

10

12

14

16

Outputs

Q0

1

2

3

4

5

6

7

8

9

11

10

13

12

15

14

17 18

19 20

!

Connect :

• the +24VDC to terminals 17 and 19

• the 0V to terminals 18 and 20

B

1

3

5

7

9

2

4

6

8

10

11 12

13

15

14

16

25

24

27

26

29

28

31

30

17

Q16

19

18

21

20

23

22

17 18

19 20

5 2

Discrete I/O module connections

TSX DSY 64T2K (when using a TSX CDP i 01 preformed cable, the correspondence between the HE10 connector pins and the wire colors is shown on page 60)

Preactuators Preactuators

32

34

36

38

40

42

44

46

33

35

37

39

41

43

45

1

3

5

C Outputs

Q32

2 33

34

4 35

36

6 37

38

7 8 39

40

9 10 41

42

11 12 43

44

13 14 45

15 16 47

46

0

2

4

6

8

10

12

14

1

3

5

7

9

11

13

1

3

5

A Outputs

Q0

2 1

2

4 3

4

6 5

6

7 8 7

8

9 10 9

10

11 12 11

12

13 14 13

15 16 15

14

47 15

0 V

17 18

0 V

17 18

19 20 19 20

4A

+

4A

+

24 VDC 24 VDC

Preactuators

48

50

52

54

56

58

60

62

49

51

53

55

57

59

61

1

3

D Outputs

Q48

2 49

50

4 51

52

5 6 53

54

7 8 55

56

9 10 57

58

11 12 59

60

13 14 61

62

15 16 63

Preactuators

16

18

20

22

24

26

28

30

17

19

21

23

25

27

29

63 31

0 V

17

19

18

20

FU = 4 A fast blow fuse

0 V

‘

!

Connect : the + 24VDC to terminals 17 and 19 and the 0V to terminals18 and 20

17

19

1

3

5

7

B Outputs

Q16

2 17

18

4 19

20

6 21

22

8 23

24

9 10 25

26

11 12 27

28

13 14 29

30

15 16 31

18

20

5 3

Discrete I/O module connections

Discrete mixed I/O module

TSX DMY 28FK / 28RFK (when using a TSX CDP i 01 preformed cable, the correspondence between the HE10 connector pins and the wire colors is shown on page 60)

Preactuators

16

17

18

19

20

21

22

23

24

25

26

27

1

3

5

7

9

11

13

15

C

2

4

6

8

10

12

14

16

Outputs

Q16

17

19

18

21

20

23

22

25

24

27

26

Sensors

1

3

5

7

9

11

13

15

A

14

16

2

4

6

8

10

12

Inputs

I 0

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

0 V

–

+

FU2

+24 VDC

17

19

18

20

+24 VDC

FU1

+

–

0 V

17

19

18

20

FU2 = 2 A fast blow fuse FU1 = 0.5 A fast blow fuse

5 4

35002601-02

Schneider Automation Inc.

One High Street

North Andover, MA 01845

Tél.: (1) 978 794 0800

Fax : (1) 978 975 9010

Schneider Automation S.A.

245, route des Lucioles - BP 147

F-06903 Sophia Antipolis

Tél. : (33) (0)4 92 38 20 00

Fax : (33) (0)4 93 65 30 31

Schneider Automation GmbH

Steinheimer Straße 117

D-63500 Seligenstadt

Tél. : (49) 6182 81 2584

Fax : (49) 6182 81 2860

Printed in July 2005