Schneider Electric TSXCCM100 Rapid counting module User Guide

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Preface

The TSX CCM 100 module is a development of the TSX CTM 100 module.

In addition to the 5 functions available in the TSX CTM 100 module:

• Counter,

• Up/Down counter,

• Timer,

• Position Measurement,

• Tachometer, the TSX CCM 100 module proposes a sixth function:

• Electronic cam, which is equivalent to a cam mechanism with 4 cams and 16 thresholds.

The TSX CCM 100 module is wholly compatible with all the applications previously developed for a TSX CTM 100 module. That is to say that all applications that can be executed on a TSX CTM 100 module can also be executed, without any modification, on a TSX CCM 100 module.

The locating device code number (730) is common to both modules, which allows a

TSX CTM 100 module to be replaced in the PLC configuration by a TSX CCM 100 module without causing any problems.

Important Note

The parts of this manual that deal with the electronic cam function of the TSX CCM 100 module are identified by a ● .

Introduction

1.2 Physical Description ●

Operation

2.3 Counting Principle ●

2.4 Sub-functions ●

Configuration

3.2 Configuration Parameters ●

Functions

4.6 Electronic Cam Function ●

Programming

5.2 Programming Examples ●

Page

Installation and Wiring

Specifications

Appendix

Contents

Page

Xx _________________________________________________________

Introduction 1

Introduction Section 1

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1.1

General Description

1.1-1 General

1.1-2 Functions

1.2

Physical Description

Page

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1.1 General Description

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1.1-1 General

The TSX CCM 100 multifunction rapid counting module is an intelligent module that is capable of performing predefined data processing functions and making decisions according to the information received.

It is designed for use in all TSX Series 7 PLCs (except the TSX 47-10) for applications that require rapid counting functions (up to 40 KHz) such as the counting of parts or events, or the measurement of lengths, speeds, times, etc.

After the module has been initialized and received its parameters, it can operate completely independently of the user program in the PLC.

However, where necessary, the operation of the module can be synchronized with the execution of the user program by means of:

• The Register interface, which exchanges input words (IW) and output words (OW) with the CPU on each cycle of the task in which the module is configured,

• The generation of Interrupts (IT) to the CPU, which have the effect of jumping the scan to the Interrupt task, which has the highest priority.

The TSX CCM 100 incorporates the following functions:

• Counter function,

• Up/Down counter function,

• Timer function,

• Position measurement function,

• Tachometer function.

• Electronic cam function •.

Counting inputs

Validation

In0

In1

In2

Preset

Capture

In3

In4

➤ ▲

Selection by configuration

Counter Up/Down counter

Timer Pos.

meas.

Tachometer

Electr.

cam

▲

➤

Preset

▲

Current value

Capture

▲ ▲

Dialogue with the CPU

4 transistor outputs

O.0

O.1

0.2

O.3

➤

Comparison with thresholds

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Introduction 1

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1.1-2 Functions

Counter function

This function counts input pulses at a rate of up to 40 KHz and stores the count in single length (16 bit) or double length (32 bit) values.

For this function the module uses:

• 1 input channel (5/24 V),

• 3 inputs acting directly on the counting system:

- validation of counting,

- capture (24 V),

- preset (24 V).

Counting of pulses

These last three operations can also be triggered by the CPU.

• 4 transistor outputs (24VDC - 300 mA) whose states are determined by the position of the current or captured value in relation to the two thresholds defined by the user program.

This function can also be configured to include the modulo and hysteresis sub-functions.

Up/Down counter function

This function upcounts and downcounts input pulses at a rate of up to 40 KHz in 3 different modes and stores the result in single or double length values.

For this function the module uses:

• 2 input channels (5/24 V),

• 3 inputs (as for the counter),

• 4 transistor outputs (as for the counter).

Up/down counting of pulses

Timer function

This function counts units of time and stores the count in single length values. The time base (10ms, 100ms, 1s, 10s) is defined during the configuration.

For this function the module uses:

• 3 inputs (as for the counter),

• 4 transistor outputs (as for the counter).

Unit of time

Counting of units of time

This function can also be configured to include the modulo sub-function, but not the hysteresis sub-function.

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Position measurement function

This function counts the input pulses received from an encoder at up to 40 KHz and stores the count in single or double length values.

For this function the module uses:

• 2 input channels (5/24V).

Up/down counting of pulses

• 1 encoder zero mark input (5/24V) which, with the input below, establishes the reference point.

• 1 reference point validation input (24 V) wired to a cam detector.

Zero mark

• 1 capture input (as for the counter).

• 4 transistor outputs (as for the counter).

Ref. point validation

The operations of establishing the reference point, capture and validation of counting can also be triggered by the CPU.

Tachometer function

This function:

• Counts the number of pulses received at up to 40 KHz and stores the count in single or double length values.

• Counts the number of pulses per unit of time and stores the result in single length values; the time base is selected during configuration.

For this function the module uses:

• 2 input channels (5/24V).

• 2 inputs acting directly on the counting system:

- validation of counting (5/24V),

- preset (24V), on the counting of the number of pulses only,

The operations of validation of counting and preset can also be triggered by the CPU. The capture function is not available.

• 4 transistor outputs (as for the counter).

Unit of time

Up/down counting of pulses per unit of time

This function can also be configured to include the modulo and hysteresis sub-functions, the modulo being associated with the counting of pulses only.

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Introduction 1

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Electronic cam function ●

This function simulates the operation of a cam mechanism with 4 cams and 16 thresholds.

The module ensures:

• The counting of the number of pulses, the field of evolution of the measurement being circular.

• The comparison of the measurement with predefined threshold values.

For this function the module uses :

• 2 input channels (5/24V),

• 3 inputs acting directly of the counting system (as for the counter),

• 4 transistor outputs (as for the counter).

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1.2 Physical Description

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The TSX CCM 100 module can be installed in any TSX Series 7 PLC (except the TSX

47-10) equipped with the complete I/O bus.

On the front panel of the module are:

1 2 3 4

1 "F" (Fault) indicator light

(red = module fault)

2 "OK" indicator light

(green = normal operation)

3 Output O.0 status light

4 Output O.1 status light

5 Output O.2 status light

6 Input In0 status light

7 Input In1 status light

8 Input In2 status light

9 Input In3 status light

& Input In4 status light

é Connector for terminal block

TSX BLK 4.

In0

In1

In2

In3

In4

Note

Output O.3 does not have an indicator light.

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X ________________________________________________________

Operation 2

Section 2

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2.1

Dialogue with the PLC

2.2

Operating Modes of the Module

2.3

Counting Principle

2.4

Sub-functions

2.4-1 General

2.4-2 Comparison

2.4-3 Output Assignments

2.4-4 Preset

2.4-5 Capture

2.4-6 Validation

2.4-7 Operation with Hysteresis

2.4-8 Operation with Modulo

2.4-9 Generation of Interrupts

Page

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2.1 Dialogue with the PLC

General

The communication between the TSX CCM 100 and the user program in the PLC is established through:

• The Discrete interface (discrete I/O bits),

• The Register interface (input words IW and output words OW of 16 bits),

• The Message interface (tables of words of 16 bits),

• Interrupts (except for the TSX 47-20).

Discrete I/O bits I/Oxy,i

The TSX CCM 100 has a discrete interface similar to that of a discrete I/O module with

8 inputs and 8 outputs. The output bits are used by the CPU to initiate certain operations

(preset, capture, etc.). The input bits are used to control the states of the physical inputs and outputs of the module. These bits are updated on each scan cycle of the task in which the module is configured.

Register words IW/OWxy,i

The input register words are read-only words which give information concerning the operating status of the module. They contain, among other things, the image of the current count value and the captured count value.

The output register words are read/write words which permit the selection of the functional parameters of the module (selection of threshold values, preset values, etc.).

These words are exchanged with the CPU on each scan cycle of the task in which the module is configured (or on every second scan cycle in the case of the TSX 47-20).

Message interface

The message interface is used to exchange word tables between the user program and the module by means of Text function blocks. These Text blocks permit the writing of the configuration of the module by the user program and the execution of specific requests.

Interrupts

The module can be configured to generate interrupt commands to the CPU on the occurrence of certain preselected events. These interrupts have the effect of jumping the program scan to the Interrupt task (which has the highest priority), thus permitting a rapid, programmed response to the occurrence of an event.

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Operation 2

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Diagram of exchanges with the PLC

Zero mark or validation

Preset

Capture

Contactors

TSX CTM 100

In0

In1

In2

In3

In4

Selected preprogrammed function

O.0

O.1

O.2

O.3

Configuration

Ixy,8 to F Oxy,O to 7

CPU l T

Discrete interface

PLC program

8 output register words :

• OWxy,0 to

• OWxy,7

8 input register words :

• IWxy,0 to

• IWxy,7

Request interpreter

• • OWxy,z

IWxy,z • •

Message interface

TXT

CPL

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2.2 Operating Modes of the Module

The TSX CCM 100 module has 4 operating modes as follows:

• Self-test,

• Not configured

• Stop mode,

• Run mode.

Configuration saved

Conf request OK

Init

DE-ENERGIZED

SELF-TEST

Configuration not saved

NOT CONF

Conf request OK

STOP

Conf request NOK

Run module

RUN

Module stop or fault

Conf request NOK

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Self-test

The self-tests are executed each time the module is powered up; they monitor and indicate the internal faults of the module.

During the self-tests the outputs of the module are reset to 0.

If no faults have been detected at the end of the self-tests, the "OK" light comes on.

Not configured

If the module has not received the configuration information, operation of the module is impossible (the module does not have a configuration by default).

The "Not configured" state can also be caused by an incorrect configuration, an alteration of the contents of the module's memory, or by a failure of its back-up battery.

Stop mode

In the Stop mode, the module has been configured and assigned a function by the user, but certain functions are inactive; the operating status of the module is as follows:

• The pulses arriving on the input channels continue to be counted,

• The threshold comparison, preset and capture functions are inactive,

• The physical outputs are forced to 0,

• The interrupts are inhibited,

• The module can receive a new configuration.

Run mode

In the Run mode, the module has been configured and assigned a function and all its functions are active (counting of input pulses, threshold comparison, preset, activation of outputs, etc.).

The module can continue to operate in the Run mode even if there is a CPU failure or if the user program is stopped (see Section 5.3-2).

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Operation 2

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2.3 Counting Principle

The range within which the pulses are counted depends on the function selected.

Counter and Timer functions

➤

Lower

➤

- 32 768

- 2 147 483 648 or

Counting overflow

Range limits

➤ ➤

Intermediate

➤

Thresh. 0

➤

Higher

➤

Tresh. 1 + 32 767

+ 2 147 483 647 or

In the Timer function, the count is stored in single length values only.

Up/Down counter and Position measurement functions

Downcounting overflow

➤

Range limits

➤

Lower

➤ ➤

Intermediate

➤ ➤

Higher

➤

Upcounting overflow

➤

- 32 768

- 2 147 483 648 or Tresh. 0 Tresh. 1 + 32 767

+ 2 147 483 647 or

➤

Tachometer function

➤

Space not used

➤ ➤

➤

- 32 768 0

➤

Lower

Range limits

➤ ➤

Intermediate

Tresh. 0

➤ ➤

Tresh. 1

Higher

➤

Overflow of

No. of pulses per unit of time

+ 32 767

The Tachometer function counts the number of pulses and calculates the speed

(expressed as a single length value) according to the number of pulses counted during the unit of time, i.e. the time base defined during configuration.

Electronic cam function •

➤

0 Threshold 1 Threshold 3

Threshold 2 Threshold 4

Modulo-1

➤

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Associated bits

• IWxy,1,0 : Indicates the direction of the count:

State 1 : incrementing,

State 0 : decrementing.

• IWxy,1,3 : At state 1, indicates an overflow of the resources of the selected

function (see Section 5.3-2),

• Oxy,7 : Fault acknowledgement command (active on a rising edge).

The fault must be acknowledged after it has disappeared.

After acknowledgement of a counting overflow, the user must correct the current value by setting it to a value that is within the limits of the range. For example by effecting a preset to the value 0.

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2.4 Sub-functions

2.4-1 General

In each of its functions, the TSX CCM 100 module has the following sub-functions:

• Comparison of the current value, the captured value or the number of pulses per unit of time, with 2 dynamic thresholds (1),

• Assignment of the physical outputs,

• Preset,

• Capture,

• Validation of the counting pulses,

• Operation with hysteresis,

• Operation with modulo,

• Choice of the sources of interrupts (see Section 5.3-1).

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2.4-2 Comparison

This function permits:

• The definition of 2 thresholds (1) written by the user program and stored in two single or double length register words,

• The comparison of the threshold values with the current value, the captured value or the number of pulses per unit of time and, according to the result, the control of the physical outputs according to a predefined matrix (see below) and the generation of interrupts. These selections are made during the configuration of the module.

_________

(1) 16 fixed thresholds in the case of the electronic cam function.

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Operation 2

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2.4-3 Output assignments

The physical outputs are assigned according to a matrix written by the user program in the register word OWxy,7 (except in the electronic cam function).

This matrix must be updated by the program at the same time as the thresholds in order to ensure the coherence of the threshold values and the assignment of the outputs.

Output matrix

Count/Threshold Count < Th0 and comparison Count < Th1

(IWxy,1,4 = 1)

State of O.0

OWxy,7,8 = x

State of O.1

State of O.2

State of O.3

OWxy,7,9 = x

OWxy,7,A = x

OWxy,7,B = x

Count

≥

Th0 and < Th1 or

Count

≥

Th1 and < Th0

(IWxy,1,5 = 1)

OWxy, 7,4 = x

OWxy, 7,5 = x

OWxy, 7,6 = x

OWxy, 7,7 = x

Count

≥

Th1 and

Count

≥

Th0

(IWxy,1,6 = 1)

OWxy, 7,0 = x

OWxy, 7,1 = x

OWxy, 7,2 = x

OWxy, 7,3 = x

Bit x = 1 : output at state 1.

Bit x = 0 : output at state 0.

The following 3 bits of the register word give the user the result of the comparison:

• IWxy,1,4 = 1 : Count value less than both thresholds.

• IWxy,1,5 = 1 : Count value between the two thresholds.

• IWxy,1,6 = 1 : Count value more than both thresholds.

Case of the electronic cam function ●

An output matrix is associated with each of the 16 thresholds. These matrices are defined in the Configuration mode at the same time as the threshold values.

The nibble [IWxy,1,7 to IWxy,1,4] indicates the number of the threshold immediately below the count value.

To permit the outputs to adopt the states defined by the matrix, the following bits must be controlled by the user program:

• Oxy,3 - output validation command,

- State 0 : outputs frozen in their existing states,

- State 1 : output states determined by the matrix.

Note

This bit must be controlled only if validation of the physical output states has been requested in the configuration (VAL OUT bit = 1 - see Section 3.2).

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• Oxy,4 - output forcing command,

- State 0 : output states determined by the matrix,

- State 1 : outputs forced to the states defined by the nibble FORCING in the table of configuration parameters (see Section 3.2).

• OWxy,0,F - physical output reset command,

- State 1 : resets the physical outputs of the module to 0.

The module can also be configured so that it continues to operate even if there is a counting overflow or CPU failure. In this default mode of operation (DEFMOD), the states of the outputs are determined by the default code (DEFCOD) written in the table of configuration parameters (see Section 3.2).

Priority Oxy,3.VAL-OUT+VAL-OUT Default mode

Output matrix defined in OWxy,7

➤ ➤ ➤ ➤

Nibbles defined by configuration

➤

DEFCOD

Oxy,4

➤ ➤ ➤ ➤

FORCING

Oxy,0,F

O.0

O.1

O.2

O.3

➤ ➤ ➤ ➤

0000

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Operation 2

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2.4-4 Preset

This function transfers the values contained in the register words OWxy,1 (in single length) or OWxy,1/OWxy,2 (in double length) to the current value.

This transfer takes place when there is:

• A change of state of the physical input In3 (rising edge or falling edge),

• A rising edge on discrete output bit Oxy,1,

• A change of state of input In3 when bit Oxy,1 is at 1.

The choice of the above events, together with the type of edge that activates input In3 and the decision to effect a preset when a threshold is reached, is defined during the configuration.

Note

The preset value must be present in the register words OWxy,1/OWxy,2 at least one cycle before the preset command is given by setting bit Oxy,1 to 1.

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2.4-5 Capture

This function captures the current value and transfers it to register words IWxy,4 (SL), or IWxy,4/IWxy,5 (DL).

The transfer can be configured to occur on:

• A rising edge on physical input In4,

• A rising edge on output bit Oxy,2.

• A rising edge on input In4 when bit Oxy,2 is at 1.

This sub-function cannot be used in the Tachometer function.

If monitoring of the captured value in relation to the thresholds is requested, monitoring becomes active as soon as the module goes to the Run mode and before the first capture is made (the captured value being reset to 0 by the module).

To prevent the outputs from adopting undesired states, the user can:

• Effect a capture by the CPU (Oxy,2) to initialize the captured value.

• Or use the output validation bit Oxy,3 to prevent the outputs from being validated before the first capture is made.

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2.4-6 Validation

This function permits the acquisition of the input pulses in the selected mode of operation.

The validation function can be configured for either:

• Physical input In2 at state 1, or

• Discrete output bit Oxy,0 at state 1, or

• The combination of both these events.

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2.4-7 Operation with Hysteresis

This function allows a hysteresis value to be assigned to each of the thresholds to ensure stability. The value is defined during the configuration.

with Th0 = Real threshold

H = Hysteresis value/2

(common to both thresholds)

Th0 -H

Th0

This function is not available in the electronic cam mode.

Th0 +H

Measurement

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2.4-8 Operation with Modulo

This function, which can be selected during the configuration, defines the upper limit of the counting range, which becomes a "circular" range as shown below.

The modulo is always a positive number from 200 to 32600 or 2147483600 (in double length).

The current value is always between 0 and the modulo minus 1. If the user loads threshold values that are outside the modulo, the fault is not indicated.

On the other hand, if the preset value is outside the modulo, the overflow bit

IWxy,1,3 is set to 1, even if the preset input is absent.

Upper range

Th 1

Modulo -1

In the electronic cam mode, operation with the modulo is mandatory.

Lower range

Intermediate range

Th 0

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Operation 2

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2.4-9 Generation of Interrupts

During the configuration of the module, the user can select the events that will generate interrupts to the CPU. These events are listed below in descending order of priority:

• Crossing of a threshold,

• Input pulse on the physical capture input (In3),

Highest

• Input pulse on the physical preset input (In4),

• Input pulse on the physical validation input (In2),

Descending order of priority

• Sampling period of the tachometer.

Lowest

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3.1

Principle

3.1-1 General

3.1-2 Configuration Parameters

3.1-3 Coding and Entering the Parameters

3.1-4 Transferring the Configuration Table

3.2

Configuration Parameters

3.2-1 Common Part : Operating Mode

3.2-2 Specific Part : Electronic Cam Mode ●

Configuration 3

Section 3

Page

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23 x

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3.1 Principle

3.1-1 General

The configuration procedure enables the user to adapt the operation of the module to the requirements of the application.

The configuration procedure comprises 3 steps:

• Definition of the configuration parameters,

• Coding of the parameters, in hexadecimal codes or decimal values, in a word table,

• Transfer of the configuration table from the user program to the module.

Note

After reconfiguration of the module, the current value, the captured value and the number of pulses per unit of time are all set to 0.

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3.1-2 Configuration Parameters

The configuration parameters are divided into 2 parts.

A part common to all modes (configuration of the operating mode) defining:

• The operating mode of the module,

• The type of counting information,

• The assignment of the functional inputs,

• The assignment of the thresholds,

• Operation with hysteresis,

• Operation with modulo,

• The events generating interrupts.

A specific part, relating to the electronic cam mode, defining:

• The value of the thresholds,

• The states of the outputs associated with each threshold.

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Configuration 3

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3.1-3 Coding and Entering the Parameters

The configuration parameters must be coded in a word table that can be stored in either of the following user memory zones :

• Zone W (internal words) by program or by using the terminal in the Data mode,

• Zone CW (constant words) by using the terminal in the Constant mode, or in the

Program mode in the case of the TSX 47-20.

The parameters are expressed in:

• Hexadecimal for a Code,

• Decimal for numerical values.

The number of words in the configuration table is:

- For the common part

• 8 (16 bytes ) for a single length format,

• 9 (18 bytes ) for a double length format.

- For the specific part

• 3 to 46 (6 to 92 bytes) depending on the number of thresholds and the format (SL or DL).

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3.1-4 Transferring the Configuration Table

The configuration table is transferred from the user program to the module by means of a CPL type Text block.

Principal parameters of the CPL Text block:

• TXTi,M = H’••63'

→

Channel number (63 : coupler system),

→

Slot number of the module in the rack,

→

Rack number.

• TXTi,C = H’0040' : Configuration write request,

• TXTi,L = Length of the transmission table in number of bytes:

- Configuration of the operating mode, TXTi,L = 16 (or 18),

- Configuration of the thresholds/outputs, TXTi,L = 6 to 92,

- Configuration of the operating mode and the thresholds/outputs, TXTi,L = 22 to 110.

The report of the transfer, sent back by the module (TXTi,V or TXTi,R for TSX 47-20) is used to check that the configuration has been correctly transferred. It is equal to H'FE' if the transfer is correct and to H'FD' if it is not correct.

Note

With a TSX 47-20 PLC, if TYPE = 15 or NTS > 7, the configuration is refused and the module goes

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3.2 Configuration Parameters

3.2-1 Common Part - Operating Mode

The table of configuration parameters is composed of 8 or 9 words, depending on the format selected by the user (single or double length).

Wi or CWi

Wi or CWi + 1

Wi or CWi + 2

Wi or CWi + 3

Wi or CWi + 4

Wi or CWi + 5

Wi or CWi + 6

Wi or CWi + 7 or

DWi or CDWi + 7

SL DL

HYSTER

FILTER COUNT-IN FUNCTION

PRST-TH TH-DET LOGIC

MODULO VAL-OUT EDGE-IN3 FORCING

DEFCOD DEFCOM IT-EVENT

0 0

TACH-PER

0 PTEM

HYS-VAL

MOD-VAL (SL-DL)

MOD-VAL (DL)

Hexadecimal code

Decimal value

Word Wi or CWi

Nibble 0 FUNCTION - Selection of the main function of the module

• Code 0 : Counter,

• Code 1 : Up/Down counter,

• Code 2 : Timer,

• Code 3 : Position measurement,

• Code 4 : Tachometer,

• Code 5 : Electronic cam.

Nibble 1 COUNT-IN - Selection of the counting input mode

• Code 0 : With direction discriminator.

In0

▼

In1 ▼

90° ➤ ➤

▼

• Code 1 : With direction discriminator.

In0

In1

▼

▼ ▼

▼

Upcounting

Downcounting

• Code 2 : Without direction discriminator.

Note

The counting pulses are active on the falling edge.

In0

In1

▼ ▼ ▼

▼

Upcounting

Downcounting

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Configuration 3

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Nibble 2 FILTER - Selection of the filter of inputs In0, In1, In2

• Code 0 : F max = 2 kHz.

• Code 1 : F max = 40 kHz.

Nibble 3 SL-DL- Format (Single Length or Double Length)

• Code 0 : Single length, 15 bits + sign.

• Code 1 : Double length, 31 bits + sign.

Word Wi + 1 or CWi + 1

Nibble 0 LOGIC - Selection of the logic of the inputs and CPU commands

With : x = 0 : logical AND x = 1 : Logical OR

3 2 1 0

0 X X X

Validation

Preset

Capture

Reserved

Example : Nibble 0 = 5 i.e. L'0101

• The validation function is activated when bit Oxy,0 = 1 OR input In2 = 1.

• The preset function is activated when bit Oxy,1 = 1 AND an edge on input In3.

• The capture function is activated on a rising edge on bit Oxy,2 OR on input In4.

Nibble 1

Nibble 2

TH-DET - Selection of threshold detection

• Code 0 : Threshold detection on the current value,

• Code 1 : Threshold detection on the captured value

PRST-TH - Selection of preset on threshold detection

• Code 0 : No preset on threshold detection

• Code 1 : Preset on detection of threshold 0,

• Code 2 : Preset on detection of threshold 1.

(Not used in the electronic cam mode)

Nibble 3 HYSTER - Selection of the hysteresis function

• Code 0 : Without hysteresis,

• Code 1 : With hysteresis.

(Not used in the electronic cam mode)

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Word Wi + 2 or CWi + 2

Nibble 0 FORCING - Selection of forcing of the physical outputs

With: x = 0 : Output at 0 x = 1 : Output at 1

3 2 1 0

X X X X

Output O.0

Output O.1

Output O.2

Output O.3

Nibble 1

Nibble 2

Nibble 3

EDGE-In3 - Selection of the active edge of input In3

• Code 0 : Active on a rising edge,

• Code 1 : Active on a falling edge.

VAL-OUT - Validation of the physical outputs by the CPU

• Code 0 : Without validation by the CPU,

• Code 1 : With validation by the CPU by Oxy,3.

MODULO - Selection of the modulo function

• Code 0 : Counting without modulo,

• Code 1 : Counting with modulo (mandatory in the electronic cam mode).

Word Wi + 3 or CWi + 3

LSB IT-EVENT - Selection of events generating interrupts

With: x = 0 : Without IT x = 1 : With IT

7 6 5 4 3 2 1 0

X X X X X X

Crossing of threshold 0 (1)

Crossing of threshold 1

Capture input pulse

Preset input pulse

Validation input pulse

Tachometer period

(1) Or crossing of one of the thresholds in the electronic cam mode.

___________________________________________________________________________

Configuration 3

___________________________________________________________________________

Nibble 2 DEFMOD - Selection of default mode operation

• Code 0 : Without default mode,

• Code 1 : With default mode.

Nibble 3 DEFCOD - Default code

With: x = 0 : Output at 0 x = 1 : Output at 1

3 2 1 0

X X X X

Output O.0

Output O.1

Output O.2

Output O.3

Word Wi + 4 or CWi + 4

Nibble 0 TIME-PER:- Timer function period

• Code 0 : Period = 10 ms,

• Code 1 : Period = 100 ms,

• Code 2 : Period = 1s,

• Code 3 : Period = 10s.

Word Wi + 5 or CWi + 5

TACH-PER - Tachometer function period

• From 1 to 32 767 x 10 ms.

Word Wi + 6 or CWi + 6

HYS-VAL Hysteresis value

• From 0 to 32 767.

Word Wi + 7 or CWi = 7

MOD-VAL - Modulo value in single length

• From 200 to 32 600.

Word DWi + 7 or CDWi + 7

MOD-VAL - Modulo value in double length

• From 200 to 2 147 483 600 .

___________________________________________________________________________

3.2-2 Specific Part : Electronic Cam Mode ●

This part permits the definition of a table of 15 thresholds and associated outputs. The first word identifies the type of table and the number of thresholds to be coded. The single or double length format is defined in the common part (operating mode) by the nibble

SL/DL.

Table in single length

CWj / Wj

CWj / Wj + 1

CWj / Wj + 2

CWj / Wj + 3

CWj / Wj + 4

Nibble 3 Nibble 2 Nibble 1 Nibble 0

OSQ0 NTS 1 F

OSQ1 0

Th 1

0 0

Th 2

OSQ2 0 0 0

Hexadecimal code

Decimal value

Hexadecimal code

Decimal value

Hexadecimal code

CWj / Wj + (2 x NTS) OSQn 0

Th n

0 0

Decimal value

Hexadecimal code with n = NTS

Table in double length

Nibble 3 Nibble 2 Nibble 1 Nibble 0

CWj / Wj

CDWj / DWj +1

CWj / Wj + 3

CDWj / DWj + 4

CWj / Wj + 6

OSQ0 NTS 1

Th 1 (LSB)

OSQ1

OSQ2

(MSB)

Th 2 (LSB)

(MSB)

0 0

F Hexadecimal code

Decimal value

Hexadecimal code

Decimal value

Hexadecimal code

CWj / Wj + (3 x NTS) OSQn

Th n (LSB)

(MSB)

0 0 0

Decimal value

Hexadecimal code with n = NTS

The first nibble of the first word (value F) characterizes the configuration table of the thresholds and associated outputs.

___________________________________________________________________________

Configuration 3

___________________________________________________________________________

NTS : This nibble defines the number of thresholds in the table :

≤

NTS

≤

15. The threshold 0 (always null) is not counted in NTS.

OSQ0 to OSQn : These nibbles define the states of the outputs associated with the

corresponding thresholds (0 to n).

X X X X

Output O.0

Output O.1

Output O.2

Output O.3

x = 0 : Output OFF, x = 1 : Output ON.

OSCi: state of the outputs when threshold i

≤

COUNT < threshold i + 1

Th 1 to Th n :

These words define the values of thresholds 1 to n (with n = NTS) and:

0 (Th 0)

≤

Th 1

≤

Th 2

≤

Th 3 •••

≤

Th 15 < modulo.

Notes • The configuration of the thresholds/outputs is not accepted unless the module is config-

ured following a hot restart or after reception of a correct operating mode configuration.

It is not accepted unless FUNCTION = 5 (electronic cam function).

• On each configuration of the operating mode, the table of thresholds/outputs of the module is inhibited and reset to 0.

• If the configuration of the thresholds/outputs received by the module is incorrect, the module goes to the NCONF (Not configured state). In this case a new transfer of the whole of the configuration (operating mode + thresholds/outputs) is necessary.

• With the TSX 47-20 PLC, the length of the messages to be transmitted cannot exceed

30 bytes. For this reason, the number of useful thresholds that can be used is limited to

7 (i.e. a total of 8 including threshold 0).

• The number of active thresholds depends on the number of thresholds configured. On each reception of a threshold/output configuration request, the number of thresholds is reset and a test for the coherence of all the new threshold values declared is effected.

___________________________________________________________________________

X ________________________________________________________

Functions 4

Section 4

____________________________________________________________________

4.1

Counter Function

4.1-1 Principle

4.1-2 Configuration Table

4.1-3 Functional Diagram

4.2

Up/Down Counter Function

4.2-1 Principle

4.2-2 Configuration Table

4.2-3 Functional Diagram

4.3

Timer Function

4.3-1 Principle

4.3-2 Configuration Table

4.3-3 Functional Diagram

4.4

Position Measurement Function

4.4-1 Principle

4.4-2 Configuration Table

4.4-3 Functional Diagram

4.5

Tachometer Function

4.5-1 Principle

4.5-2 Configuration Table

4.5-3 Functional Diagram

4.6

Electronic Cam Function ●

4.6-1 Principle

4.6-2 Configuration Table

4.6-3 Functional Diagram

Page

___________________________________________________________________________

4.1 Counter Function

________________________________________________________________________________________

4.1-1 Principle

When configured for the Counter function, the TSX CCM 100 module counts the pulses on input In0 at a frequency of up to 40 KHz.

The range limits are:

• 0 to 32767 in single length format (SL),

• 0 to 2 147 483 647 in double length format (DL),

• 0 to modulo -1 if the modulo function is selected. The value of the modulo must be consistent with the selected format (SL or DL).

The Counting function can be activated by an external event or a command from the

CPU. The module also permits:

• Presetting of the current value to a value supplied by the CPU (see Section 2.4-4),

• Capture of the current value (see Section 2.4-5),

• Comparison of the current or captured value with 2 thresholds (with or without hysteresis), (see Section 2.4-2).

• Activation of the outputs according to the position of the current or captured value in relation to the thresholds (see Section 2.4-3).

• Generation of interrupts to the CPU on the occurrence of selected events (preset, capture, validation of counting, crossing a threshold), (see Section 2.4-9).

The user program can transmit the following commands to the module in order to synchronize its operation with the sequential processing of the application:

• Validation or inhibition of counting,

• Validation, inhibition or forcing of outputs,

• Modification of comparison thresholds,

• Modification of the preset value,

• Modification of the output matrix.

In return, the module supplies the following information:

• The current value,

• The captured value, together with binary information concerning the events detected by the module.

___________________________________________________________________________

Functions 4

___________________________________________________________________________

4.1-2 Configuration Table

Nibble 3 Nibble 2 Nibble 1 Nibble 0

Wi or CWi

Wi or CWi + 1

Wi or CWi + 2

Wi or CWi + 3

Wi or CWi + 4

Wi or CWi + 5

Wi or CWi + 6

Wi or CWi + 7 or

DWi or CDWi + 7

SL DL FILTER 0

HYSTER PRST-TH TH-DET

LOGIC

MODULO VAL-OUT EDGE-IN3 FORCING

DEFCOD DEFMOD IT

0 0 0 0

HYS-VAL

MOD-VAL (SL-DL)

MOD-VAL (DL)

Hexadecimal code

Decimal value

The parameters outlined with a thick line are specific to the Counting function, the others are described in Section 3.2.

___________________________________________________________________________

4.1-3 Functional Diagram

Sensors and actuators

TSX CCM 100 module

Complete

I/O bus

Counting input

In0

Filtre

LO/HI

❊

COUNTER

Validation of counting input

In2

LO/HI

❊ & or

❊

MODULO*

Preset input

(transfer of words

OWxy,1/OWxy,2 to current value)

In3

& or

❊ PRESET

VALUE

▲

CURRENT

VALUE

Oxy,0

IT CPU

❊

: Validation of

counting

❊

Oxy,1 : Preset of the

current value

OWxy,1 / (OWxy,2):

Preset value

Capture input

(transfer of the current value to words

IWxy,4/(IWxy,5))

In4

& or

❊

CAPTURED

VALUE

IWxy,6 / (IWxy,7)

IT CPU

Current value

❊

Oxy,2 : Capture of

the current

value

IWxy,4 / (IWxy,5)

Captured

value

4 outputs

24V - 300 mA

O.0

O.1

→

O.2

→

O.3

→

❊

OUTPUT

FORCING

CODE

▲

COMPARISON

▲

Thresholds 1 and 2

HYSTERESIS*

IT CPU

❊

OWxy,3 / (OWxy,4) and

OWxy,5 / (OWxy,6)

OWxy,7

Oxy,3

Oxy,4

: Output

matrix

: Validation

of outputs

: Forcing of

outputs

Note

• The register words shown between parentheses are used for double length values.

• *Selection defined during the configuration of the module.

___________________________________________________________________________

Functions 4

___________________________________________________________________________

4.2 Up/Down Counter Function

4.2-1 Principle

In this mode, the module counts the pulses on inputs In0 and In1 according to the counting mode defined in the configuration.

The maximum frequency is 40 KHz and the range limits are as follows:

• - 32768 to + 32767 in single length format (SL),

• - 2 147 483 648 to + 2 147 483 647 in double length format (DL).

• 0 to modulo - 1 if the modulo function is selected. The value of the modulo must be consistent with the selected format (SL or DL).

The Up/Down counting function can be activated by an external event or by a command from the CPU. The module also permits:

• Presetting of the current value to a value supplied by the CPU (see Section 2.4-4).

• Capture of the current value (see Section 2.4-5).

• Comparison of the current or captured value with 2 thresholds (with or without hysteresis), (see Section 2.4-2).

• Activation of the outputs according to the position of the current or captured value in relation to the thresholds (see Section 2.4-3).

• Generation of interrupts to the CPU on the occurrence of selected events (preset, capture, validation of counting, crossing a threshold), (see Section 2.4-9).

The user program can transmit the following commands to the module in order to synchronize its operation with the sequential processing of the application:

• Validation or inhibition of counting,

• Validation, inhibition or forcing of outputs,

• Modification of comparison thresholds,

• Modification of the preset value,

• Modification of the output matrix.

In return, the module supplies the following information:

• The current value,

• The captured value, together with binary information concerning the events detected by the module.

___________________________________________________________________________

4.2-2 Configuration Table

Nibble 3 Nibble 2 Nibble 1 Nibble 0

Wi or CWi

Wi or CWi + 1

Wi or CWi + 2

Wi or CWi + 3

Wi or CWi + 4

Wi or CWi + 5

Wi or CWi + 6

Wi or CWi + 7 or

DWi or CDWi + 7

SL-DL FILTER COUNT-IN

HYSTER PRST-TH TH-DET

LOGIC

MODULO VAL-OUT EDGE-IN3 FORCING

DEFCOD DEFMOD IT-EVENT

0 0 0 0

HYS-VAL

MOD-VAL (SL-DL)

MOD-VAL (DL)

Hexadecimal code

Decimal value

The parameters outlined with a thick line are specific to the Up/Down counting function, the others are described in Section 3.2.

___________________________________________________________________________

Functions 4

___________________________________________________________________________

4.2-3 Functional Diagram

Sensors and actuators

TSX CCM 100 module

Complete

I/O bus

Counting input

Validation of counting input

In0

FILTER

LO/HI

❊

In1

LO/HI

❊

In2

LO/HI

❊

COUNTER

Preset input

(transfer of words

OWxy,1/OWxy,2 to current value)

Entrée capture

(transfer of the current value to words

IWxy,4/(IWxy,5))

4 outputs

24V - 300 mA

In3

In4

O.0

O.1

→

O.2

→

O.3

→

❊

OUTPUT

FORCING

CODE

Modulo

❊

& or

❊

& or

❊

PRESET

VALUE

▲

CURRENT

VALUE

Oxy,0

IT CPU

❊

IT CPU

❊

: Validation of

counting

Oxy,1 : Preset of the

current value

OWxy,1 / (OWxy,2)

Preset value

& or

❊

CAPTURED

VALUE

IWxy,6 / (IWxy,7)

Current value

IT CPU

❊

Oxy,2 : Capture of

the current

value

IWxy,4 / (IWxy,5)

Captured

value

▲

COMPARISON

▲

Thresholds 1 and 2

HYSTERESIS*

IT CPU

❊

OWxy,3 / (OWxy,4) and

OWxy,5 / (OWxy,6)

Threshold values

OWxy,7 : Output matrix

Oxy,3

Oxy,4

: Validation

of outputs

: Forcing of

outputs

Note : The register words shown between parentheses are used for double length values.

* : Selection defined during the configuration of the module.

___________________________________________________________________________

4.3 Timer Function

4.3-1 Principle

In this mode, the module counts the pulses from an internal clock whose time base is selectable (10 ms, 100 ms, 1s, 10s).

The maximum counting capacity is 32767, or modulo -1 if the modulo function is selected.

The Timer function can be activated by an external event or by a command from the

CPU. The module also permits:

• Presetting of the current value to a value supplied by the CPU (see Section 2.4-4).

• Capture of the current value (see Section 2.4-5).

• Comparison of the current or captured value with 2 thresholds (with or without hysteresis), (see Section 2.4-2).

• Activation of the outputs according to the position of the current or captured value in relation to the thresholds (see Section 2.4-3).

• Generation of interrupts to the CPU on the occurrence of selected events (preset, capture, validation of counting, crossing a threshold), (see Section 2.4-9).

The user program can transmit the following commands to the module in order to synchronize its operation with the sequential processing of the application:

• Validation or inhibition of counting,

• Validation, inhibition or forcing of outputs,

• Modification of comparison thresholds,

• Modification of the preset value,

• Modification of the output matrix.

In return, the module supplies the following information:

• The current value,

• The captured value, together with binary information concerning the events detected by the module.

___________________________________________________________________________

Functions 4

___________________________________________________________________________

4.3-2 Configuration Table

Wi or CWi

Wi or CWi + 1

Wi or CWi + 2

Wi or CWi + 3

Wi or CWi + 4

Wi or CWi + 5

Wi or CWi + 6

Wi or CWi + 7

Nibble 3 Nibble 2 Nibble 1 Nibble 0

FILTER 0

PRST-TH TH-DET

LOGIC

MODULO VAL-OUT EDGE-IN3 FORCING

DEFCOD DEFMOD IT-EVENT

0 0 0 TIME-PER

MOD-VAL (SL)

Hexadecimal code

Decimal value

The parameters outlined with a thick line are specific to the Timer function, the others are described in Section 3.2.

___________________________________________________________________________

4.3-3 Functional Diagram

Sensors and actuators

TSX CCM 100 module

CLOCK*

10,100ms 1,10s

COUNTER

Complete

I/O bus

Validation of counting input

Preset input

(transfer of words

OWxy, 1 to current value)

Capture input

(transfer of the current value to words IWxy,4)

4 outputs

24V - 300 mA

In2

In3

In4

O.0

O.1

FILTER

LO/HI

❊

→

O.2

→

O.3

→

❊

OUTPUT

FORCING

CODE

& or

❊

MODULO

& or

❊ PRESET

VALUE

▲

CURRENT

VALUE

Oxy,0 : Validation of

counting

IT CPU

❊

IT CPU

❊

Oxy,1 : Preset of the

current value

OWxy,1 : Preset value

& or

❊

CAPTURED

VALUE

IWxy,6 : Current value

IT CPU

❊

Oxy,2 : Capture of

the current

value

IWxy,4 : Captured

value

▲

COMPARISON

▲

Thresholds 1 and 2

HYSTERESIS*

IT CPU

❊

OWxy,3 and OWxy,5

Threshold values

OWxy,7

Oxy,3

Oxy,4

: Output

matrix

: Validation of

outputs

: Forcing of

outputs

Nota

• *Selection defined during the configuration of the module.

___________________________________________________________________________

Functions 4

___________________________________________________________________________

4.4 Position Measurement Function

4.4-1 Principle

In this mode, the module counts the pulses on inputs In0 and In1 from a position measurement encoder at a frequency of up to 40 KHz.

The range limits are:

• - 32768 to + 32767 in single length format (SL).

• - 2 147 483 648 to + 2 147 483 647 in double length format (DL).

• 0 to modulo -1 if the modulo function is selected. The value of the modulo must be consistent with the selected format (SL or DL).

The Position measurement function can be activated by a command from the CPU. The module also permits:

• Presetting of the current value to a value supplied by the CPU:

- On command from the CPU,

- On an external event (reference point set-up - see below)

• Capture of the current value (see Section 2.4-5).

• Comparison of the current or captured value with 2 thresholds (with or without hysteresis), (see Section 2.4-2).

• Activation of the outputs according to the position of the current or captured value in relation to the thresholds (see Section 2.4-3).

• Generation of interrupts to the CPU on the occurrence of selected events (preset, capture, validation of counting, crossing a threshold), (see Section 2.4-9).

The user program can transmit the following commands to the module in order to synchronize its operation with the sequential processing of the application:

• Validation or inhibition of counting,

• Validation, inhibition or forcing of outputs,

• Modification of comparison thresholds,

• Modification of the preset value,

• Modification of the output matrix.

In return, the module supplies the following information:

• The current value,

• The captured value, together with binary information concerning the events detected by the module.

Reference point set-up

The reference point is set up by the coincidence of the encoder zero mark (In2) and the reference point cam (In3).

There must therefore be only one zero mark pulse within the limits of the reference point cam.

___________________________________________________________________________

4.4-2 Configuration Table

Nibble 3 Nibble 2 Nibble 1 Nibble 0

Wi or CWi

Wi or CWi + 1

Wi or CWi + 2

Wi or CWi + 3

Wi or CWi + 4

Wi or CWi + 5

Wi or CWi + 6

Wi or CWi + 7 or

DWi or CDWi + 7

SL DL FILTER COUNT-IN

HYSTER PRST-TH TH-DET

MODULO VAL-OUT

DEFCOD DEFMOD

0 0

LOGIC

FORCING

IT-EVENT

HYS-VAL

MOD-VAL (SL-DL)

MOD-VAL (DL)

Hexadecimal code

Decimal value

The parameters outlined with a thick line are specific to the Position measurement function, the others are described in Section 3.2.

___________________________________________________________________________

Functions 4

___________________________________________________________________________

4.4-3 Functional Diagram

Sensors and actuators

TSX CCM 100 module

Complete

I/O bus

In0

FILTER

LO/HI

❊

Counting input COUNTER

In1

LO/HI

❊

Encoder zero mark input active on a rising edge

(see Note 1)

In2

LO/HI

❊ & or

❊

MODULO*

Cam input

(transfer of words OWxy,1/

OWxy,2 to current value, see Note1)

In3

& or

❊

PRESET

VALUE

▲

CURRENT

VALUE

Oxy,0 : Validation of

IT CPU

❊

counting

Oxy,1 : Preset of the

current value

Preset value

Capture input

(transfer of the current value to words

IW xy,4(IWxy,5))

In4

& or

❊

CAPTURED

VALUE

IT CPU

❊

Current value

Oxy,2 : Capture of

current value

Current value

4 outputs

24V - 300 mA

O.0

O.1

→

O.2

→

O.3

→

❊

OUTPUT

FORCING

CODE

▲

COMPARISON

▲

Thresholds 1 and 2

HYSTERESIS*

IT CPU

❊

OWxy,3 / (OWxy,4) and

OWxy,5 / (OWxy,6) :

Threshold values

OWxy,7

Oxy,3

Oxy,4

: Outputs

matrix

: Validation

of outputs

: Forcing of

outputs

Note

• The register words shown between parentheses are used for double length values.

• *Selection defined during the configuration of the module.

___________________________________________________________________________

4.5 Tachometer Function

4.5-1 Principle

In this mode, the module counts the number of pulses arriving on inputs In0 and In1, according to the counting mode defined by the configuration, at a frequency of up to 40

KHz.

The range limits are:

• - 32768 to + 32767 in single length format (SL),

• - 2 147 483 648 to + 2 147 483 647 in double length format (DL).

• 0 to modulo -1 if the modulo function is selected. The value of the modulo must be consistent with the selected format (SL or DL).

At the end of each period of time, defined by the user between 1x10ms and 32767x10ms, the module calculates the number of pulses received during this period.

The result (NUMP/T), equivalent to a speed, is expressed as an absolute value in the range from 0 to 32767.

Apart from the counting and tachometer functions, which can be activated by an external event or by a command from the CPU, the module also permits:

• Comparison of the calculated value (NUMP/T) with 2 thresholds (with or without hysteresis), (see Section 2.4-2).

• Activation of the outputs according to the position of the calculated value (NUMP/T) in relation to the thresholds (see Section 2.4-3).

• Presetting of the current value to a value supplied by the CPU (see Section 2.4-4).

• Generation of interrupts to the CPU on the occurrence of selected events (preset, capture, validation of counting, crossing a threshold), (see Section 2.4-9).

The user program can transmit the following commands to the module in order to synchronize its operation with the sequential processing of the application:

• Validation or inhibition of counting,

• Validation, inhibition or forcing of outputs,

• Modification of comparison thresholds,

• Modification of the preset value,

• Modification of the output matrix.

In return, the module supplies the following information:

• The current value,

• The number of pulses per unit of time, together with binary information concerning the events detected by the module.

___________________________________________________________________________

Functions 4

___________________________________________________________________________

4.5-2 Configuration Table

Nibble 3 Nibble 2 Nibble 1 Nibble 0

Wi or CWi

Wi or CWi + 1

Wi or CWi + 2

Wi or CWi + 3

Wi or CWi + 4

Wi or CWi + 5

Wi or CWi + 6

Wi or CWi + 7 or

DWi or CDWi + 7

SL DL

HYSTER

FILTER COUNT-IN

0 0

LOGIC

MODULO VAL-OUT EDGE-IN FORCING

DEFCOD DEFMOD IT-EVENT

0 0 0 0

TAC-PER

HYS-VAL

MOD-VAL (SL-DL)

MOD-VAL (DL)

Hexadecimal code

Decimal value

The parameters outlined with a thick line are specific to the Tachometer function, the others are described in Section 3.2.

___________________________________________________________________________

4.5-3 Functional Diagram

Sensors and actuators

TSX CCM 100 module

Complete

I/O bus

In0

FILTER

LO/HI

❊

Counting input COUNTER

In1

LO/HI

❊

Validation of counting input

In2

LO/HI

❊ & or

❊

MODULO*

Preset input

(transfer of words

OWxy,1/OWxy,2 to current value)

In3

& or

❊ PRESET

VALUE

▲

Oxy,0 : Validation of

counting

IT CPU

❊

IT CPU

❊

Oxy,1 : Preset of the

current value

OWxy,1 / (OWxy,2) :

Preset value

Number of pulses per unit of time IWxy,6 / (IWxy,7) :

Current value

IT CPU

❊

TIME BASE

❊

CLOCK

▲

CAPTURED

VALUE

IWxy,3

O.0

O.1

→

▲

COMPARISON

▲

IT CPU

❊

4 outputs

24V - 300 mA

O.2

→

O.3

→

❊

OUTPUT

FORCING

CODE

Thresholds 1 and 2

HYSTERESYS*

OWxy,3

OWxy,5

OWxy,7

Oxy,3

Oxy,4

: Output

matrix

: Validation

of outputs

: Forcing of

outputs

Note

• The register words shown between parentheses are used for double length values.

• *Selection defined during the configuration of the module.

___________________________________________________________________________

Functions 4

___________________________________________________________________________

4.6 Electronic Cam Function

●

4.6-1 Principle

In this mode, the module counts the pulses arriving on inputs In0 and In1, according to the counting mode defined during configuration, at a frequency of up to 40 KHz.

The range limits are:

• 0 to modulo - 1. The value of the modulo must be consistent with the selected format

(SL or DL)..

Apart from the counting function, which can be activated by an external event or by a command from the CPU, the module also permits:

• Presetting of the current value to a value supplied by the CPU (see Section 2.4-4).

• Capture of the current value (see Section 2.4-5).

• Comparison of the current value with the threshold values defined in the configuration and activation of the corresponding outputs.

• Generation of interrupts to the CPU on the occurrence of selected events (preset, capture, validation of counting, crossing a threshold), (see Section 2.4-9).

The user program can transmit the following commands to the module in order to synchronize its operation with the sequential processing of the application:

• Validation or inhibition of counting,

• Validation, inhibition or forcing of outputs,

• Modification of the preset value,

• Modification of the output matrix.

In return, the module supplies the following information:

• The current value,

• The captured value,

• The number of the threshold immediately below the current value, together with binary information concerning the events detected by the module.

Illustration of the cam function :

0 ➤

Range limits

Threshold number

Outputs states

OSQ0

OSQ1

OSQ2

OSQ3

➤ Modulo-1

14 15

OSQ13 OSQ14 OSQ15

___________________________________________________________________________

4.6-2 Configuration Table

Wi or CWi

Wi or CWi + 1

Wi or CWi + 2

Wi or CWi + 3

Wi or CWi + 4

Wi or CWi + 5

Wi or CWi + 6

Wi or CWi + 7 or

DWi or CDWi + 7

Nibble 3 Nibble 2 Nibble 1 Nibble 0

SL DL

FILTER COUNT-IN

0 TH-DET

LOGIC

1 VAL-OUT EDGE-IN3 FORCING

DEFCOD DEFMOD IT-EVENT

0 0 0 0

MOD-VAL (SL-DL)

MOD-VAL (DL)

Hexadecimal code

Decimal value

The parameters outlined with a thick line are specific to the cam function, the others are described in Section 3.2.

___________________________________________________________________________

Functions 4

___________________________________________________________________________

4.6-3 Functional Diagram

Sensors and actuators

TSX CCM 100 module

Complete

I/O bus

In0

FILTER

L0/HI

❊

Counting input COUNTER

In1

L0/HI

❊

Validation of counting input

In2

L0/HI

❊ & or

❊

MODULO*

Preset input

(transfer of words OWxy,1/

OWxy,2 to current value)

In3

& or

❊

PRESET

VALUE

▲

CURRENT

VALUE

Oxy,0 : validation of

IT CPU

❊

counting

IT CPU

❊

Oxy,1 : Preset of the

current value

OWxy,1 / (OWxy,2) :

Preset value

Capture input

(transfer of the current value to words

IWxy,4/(IWxy,5))

In4

& or

❊

CAPTURED

VALUE

▲

COMPARISON

▲

Th 0 to

Th15

IWxy,6 / (IWxy,7) :

Current value

IT CPU

❊

Oxy,2 : Capture of

the current

value

IWxy,4 / (IWxy,5) :

Captured

value

4 outputs

24V - 300 mA

O.0

O.1

→

O.2

→

O.3

→

❊

OUTPUT

FORCING

CODE

OSQ 0 to

OSQ 15

IT CPU

❊

Oxy,3

Oxy,4

: Validation

of outputs

: Forcing of

outputs

Note

• The register words shown between parentheses are used for double length values.

• *Selection defined during the configuration of the module.

___________________________________________________________________________

X ________________________________________________________

Programming 5

Section 5

____________________________________________________________________

Sub-section Page

_______________________________________________________________________________________________

5.1

Principle 54

5.2

Programming Examples

5.2-1 Measurement of the Length of Parts for Sorting Purposes

5.2-2 Example of Using the Electronic Cam Function ●

5.3

Complementary Programming Information

5.3-1 Interrupt Processing

5.3-2 Fault Processing

5.3-3 Complementary Requests

___________________________________________________________________________

5.1 Principle

The TSX CCM100 module can be programmed by a TSX Series 7 terminal in either the

Local or Connected modes..

The programming of the module is done in two phases:

• A preparatory phase, which consists in defining and entering the configuration parameters,

• A programming phase.

Preparatory phase

Definition of configuration paramaters

From the data concerning the process to be controlled and the functions to be implemented by the module, define the values of the various configuration parameters

(see Section 3.1).

Then use the terminal to enter the contents of the configuration parameters, preferably in the CW zone (Local mode), or in the W zone (Connected mode only).

Entry of the configuration table in the W or CW zone

The contents of the table can also be initialized by program (in the W zone only).

Programming phase

This phase concerns the entry of the program that is necessary for the operation of the module (when the PLC is running).

It consists of 3 steps:

• Configuration of the module. Stop the module and transfer the configuration table from the memory of the

PLC (in the W or CW zone) to the module by using a

Text block and the request H'40'.

• Initialization of the module. This step is designed to put the module in the conditions necessary to implement the desired function:

- Set the module to RUN (bit OWxy,0,C),

- Initialize the threshold and preset values (0Wwy, 1 to

6),

- Initialize and validate the output matrix (OWxy,7 and

Oxy,3),

- Validate the interrupts, if required (OWxy, 0,4 plus

CPU commands),

- Validate the counting function (Oxy,0).

Transfer of the configuration

Module configured

Set module to RUN

Module running

Initializations

Counter function validation command

Operation of the module

- Normal operation,

- Fault processing.

Note

It is possible to delay the start of operation of the module, in order to synchronize its operation with the sequential operation of the PLC, by using the validation/inhibition commands of the outputs and the interrupts.

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Programming 5

___________________________________________________________________________

• Operation of the module. This step corresponds to the normal operation of the module. However, depending on the type of application to be controlled, the degree of integration of the counting function in the sequential processing of the PLC (user program) can vary considerably, as shown in the table below.

The detection and processing of faults must be ensured by the user program.

No integration

Module operation

User program

Passive integration

Module operation

⇒

User program

Active integration

User program

TSX CCM 100 module

The module operates completely independently of the user program.

Depending on the data present on its inputs, it actuates its outputs according to the output matrix.

User program

Detection and processing of faults only.

The module operates independently of the user program, but makes available to it the numerical or

Boolean information.

In addition to the detection and processing of faults, the user program recuperates the information transmitted by the module (current value, captured value) for processing or display.

The module and the user The user program is totally or program operate interactively.

partially synchronized with the events generated by the module (use or not of interrupts).

It can modify in real-time the commands and values used by the module (thresholds, preset value, output matrix).

___________________________________________________________________________

5.2 Programming Examples

5.2-1 Measurement of the Length of Parts for Sorting Purposes

Description of the application

➤

STOCK

Photocells

➤

J+

J-

REJECT

START

STOP

FORCE

The parts to be measured arrive on a continuous belt (without slippage) driven by a motor coupled to a rotary incremental encoder with a direction discriminator. The measurement is effected by counting the number of pulses between the moment when the ray from the photocell is cut by the part and the moment when the ray reappears. Jack J controls the lateral movement of belt B in order to position it opposite "Stock" belt B1 or "Reject" belt B2.

The number of pulses counted is compared with two limit values (representing the theoretical length

1%).

Photocell ray

Pulses

➤

1 part = 10,000 pulses

➤

If the number of pulses is between these 2 limit values, the part is directed to the ”Stock“ belt B1 (command J+ of jack J),

If the number of pulses is outside these 2 limit values, the part is directed to the ”Reject“ belt B2 (command J- of jack J).

The START and STOP push-buttons are used to start and stop the assembly, and a third push-button FORCE is used to force the part onto the "Reject" belt.

Processing the application

The TSX CCM 100 module ensures the counting of the number of pulses, the comparison with the 2 thresholds, and the command of the jack.

The user program controls the conveyor belt motors (through discrete outputs), processes the operator's push-button commands, and counts the number of good and bad parts.

Although this can be considered as a simple counting application (Function 0), it is the up/down counting function (Function 1) that must be selected since the motor is linked to a 2-channel encoder with a direction discriminator.

___________________________________________________________________________

Programming 5

___________________________________________________________________________

I/O assignment

Inputs

• In0 and In1 : counting inputs connected to the 2 channels of the encoder,

• In2 : validation input not connected,

• In3 : preset on a falling edge,

• In4 : capture on a rising edge.

connected to the photocell

Outputs :

• O.0 : command J+ of jack J,

• O.1 : command J- of jack J.

Functions assured by the module

The module continuously counts the pulses present on In0 and In1.

On detection of a falling edge on In3, it presets the current value to 0.

On detection of a rising edge on In4, it captures the current value, compares it with the

2 thresholds and controls one of the 2 outputs accordingly:

• O.0 : if the captured value is > Th0 and > Th1,

• O.1 :if the captured value is > Th1 or < Th0.

Definition of the configuration parameters

CW 0

CW 1

CW 2

CW 3

Nibbles

2 1 0

0 1 0 1

0 0 1

0 1 1

2 1 0

3. SL format

2. 40KHz

3. No hysteresis

2. No preset on TH-DET

3. No modulo

2. VAL-OUT by CPU

3. Forcing of 0.1 on CPUF

1 and 0. IT on capture

CW 4 0 0. Unused in up/down counting

0. Unused in up/down counting CW 5

CW 6

CW 7

0. No hysteresis

0. No modulo

1. With discrimination

0. Up/Down counter

1. TH-DET on captured value

0. CPU and logical OR

1. Preset on rising edge of In2

0. Forcing of O.0 by CPU

2. With default code

Entry of the configuration parameters

This is done by using the terminal in the Constant mode:

CW0 = H'0101'

CW1 = H'0017'

CW2 = H'0111'

CW3 = H'2104'

CW4 = 0

CW5 = 0

CW6 = 0

CW7 = 0

___________________________________________________________________________

Configuration of the application

This is done by using the terminal in the Configuration mode, only the parameters necessary for the understanding of the example are mentioned below:

• Configuration of the I/O : enter the code 730 at slot 05.

RACK 1

RACK 0

0 1 2 3 4

730

5 6 7

• Configuration of the Data: assign Text block TXT0 to the transfer of the configuration table,

TXT0 LOCAL CPL DIRECT CW0 0 parameters : TXT0,M = H'0563'

TXT0,C = H'0040'

TXT0,L = 16 (8 words)

Assignment of the variables used

W 101

W102

W120

W121

I0,0

I0,1

I0,2

O1,0

: minimum length (to be initialized at 10000 - 100 = 9900),

: maximum length (to be initialized at 10000 + 100 = 10100),

: good parts counter,

: bad parts counter,

: START push-button,

: STOP push-button,

: FORCE push-button.

: belt control.

Note

The way this example is programmed is just one of many possible solutions. It has the advantage of using the structured programming possibilities offered by the PL7-3 Grafcet language, but can only be used on a compatible PLC (TSX 47-30 / 67-20 / 87-30 and the model 40 range). However, it can easily be transcribed into PL7-2 language and used on the TSX 47-20.

• The configuration and initialization of the module are written in the Master task in Grafcet language

(CHART or macro-step).

•The operating routines are written in the Interrupt task for the counting of the parts, and in the Post-

processing module for the acquisition of the operator commands and for fault processing.

___________________________________________________________________________

Programming 5

___________________________________________________________________________

Programming of the Sequential module in the Master task

On power-up, INIT/RUN program

IW5,0,3

Not IW5,0,C

TXT0,D

. Not IW5,0,B

IW5,0,C

Module available (self-tests finished)

< RESETTING OF COMMANDS

0 → O5,0 [8]; 0 → OW5,0,0; 0 → W120 [2]

Module stopped and not configured

< CONFIGURATION

H'0563 → TXT0,M; H'0040' → TXT0,C;

→

TXT0,L; EXCHG TXT0

Exchange ended and not waiting for configuration

< RUN MODULE

SET OW5,0,C

Module running

< INITIALIZATION: Preset, Thresholds, Outputs

0 → OW5,1; 0 → OW5,2; W101 → OW5,3;

0 → OW5,4; W102 OW5,5 0 → OW5,6;

H'0212' → OW5,7

< VALIDATION OF COUNTER, FAULT ACKNOWLEDGMENT

SET 05,0; SET O5,7

< VALIDATION OF IT

SET OW5,0,4; DMASKINT (I5); START CRL1

___________________________________________________________________________

Programming of the Post-processing module in the Master task

Acquisition of operator commands and fault processing.

I0,0 I0,1 B0

B0 O1,0

I0,2

IW5,1,3

IW5,1,2

IW5,1,1

O5,3

O5,4

O5,7

Programming of the Interrupt task

Counting of the parts

< RECOGNITION OF THE MODULE AND THE ORIGIN OF THE IT

READINT (I5;B5)

IF B5 THEN READREG (I5;W0)

ELSE JUMP L10

IF NOT W1,C THEN JUMP L5

< COUNTING OF GOOD/BAD PARTS

IF W1,4 + W1,6 THEN INC W121

IF W1,5 THEN INC W120

! L5 ACKINT (I5)

! L10

___________________________________________________________________________

Programming 5

___________________________________________________________________________

5.2-2 Example of Using the Electronic Cam Function ●

Description of the application

The operation of a stamping press requires the control of various actuators (tool safety, greasing, evacuation, ejection, etc.) at precise moments in the cycle of the machine.

cam

0 cam 3 cam

1 ponds to that of a cam shaft; each cam being associated with an actuator.

The period of activation of a cam is defined by an angle of starting and an angle of ending.

This operation corres-

Operation of a stamping press requiring the activation of 12 actuators on each cycle, according to the following diagram: cam 6 cam 7 cam 8 cam 9 cam 10 cam 11 cam 12

Range limits cam 1 cam 2 cam 3 cam 4 cam 5

0 30 60 90 120 150 180 210 240 270 300 330 360

Choice of encoder

A suitable encoder would be one with 4096 points per turn, which corresponds to a resolution of 0.1 degree (assuming a reduction ratio of 1).

___________________________________________________________________________

Analysis

As there are 12 actuators, the function can be implemented either:

• By using 3 TSX CCM 100 modules connected in parallel to the encoder,

• Or by adopting an architecture in which the TSX CCM 100 module acquires the measurement, compares it to the different threshold values and directly controls the first four actuators; the other 8 actuators being controlled by the processor on receipt of a command from the module (it is this second solution that is adopted in the example).

In order to obtain a fast reaction time, the Interrupt task is used. This task is activated by the module each time that the measurement crosses a starting value or an ending value. The measurement is preset to 0 before the start of normal operation.

Functional diagram

IT task

TSX CCM 100

O.0

O.1

O.2

O.3

In0

In1

In3

➤

Incremental encoder

Preset cam

Actuator 1

Actuator

Out0

Out7

TSX DST 1682

➤

Actuator

Actuator 12

___________________________________________________________________________

Programming 5

___________________________________________________________________________

PLC configuration

I2,0 : Start press command

I2,1 : Speed reached

O7,0 to 07,7 : Control of actuators

O7,8 : Start press

Configuration of the module

• 1 st part : operating mode

H’0105'

H’0005'

SL format, frequency 40 KHz, electronic cam mode validation acquisition/capture by input In or CPU / preset by In and CPU

H’1100'

H’0001' modulo, outputs validated by CPU / In3 active on rising edge

H’0000'

IT if threshold crossed not used not used

4096 not used modulo (range of the measurement)

• 2 nd part : threshold values

H’0B1F’ state of outputs between 0 and 30 degrees, 12 thresholds

341

H’3000'

683

H’F000'

1024

H’A000'

1365

H’8000'

1707

H’8000'

2048

H’8000'

2389

H’8000'

2731

H'8000'

3072

H’8000'

3413

H’1000'

3756

H’0000' value of 1st threshold : 30 degrees state of outputs between 30 and 60 degrees value of 2nd threshold : 60 degrees state of outputs between 60 and 90 degrees value of 3rd threshold : 90 degrees state of outputs between 90 and 120 degrees value of 4th threshold : 120 degrees state of outputs between 120 and 150 degrees value of 5th threshold : 150 degrees state of outputs between 150 and 180 degrees value of 6th threshold : 180 degrees state of outputs between 180 and 210 degrees value of 7th threshold : 210 degrees state of outputs between 210 and 240 degrees value of 8th threshold : 240 degrees state of outputs between 240 and 270 degrees value of 9th threshold : 270 degrees state of outputs between 270 and 300 degrees value of 10th threshold : 300 degrees state of outputs between 300 and 330 degrees value of 11th threshold : 330 degrees state of outputs between 330 and 0 degrees

___________________________________________________________________________

Note : The threshold 0 is implicit.

Preparatory phase

• Configuration of the I/O of the application:

Rack 1

Rack 0

Module 0

730

2 3 4 5 6

• Configuration of the Text block assigned to exchanges with the module:

TXT0 CPL DIR BUF.ADR:W0 LENGTH:4

• Entry of the configuration of the module in the Constant mode:

CW100

CW101

CW102

CW103

CW104

CW105

CW106

CW107

CW108

CW109

CW110

CW111

CW112

CW113

CW114

CW115

: H’0105'

: H’0005'

: H'1100'

: 1

: 0

: 4096

: H’0B1F’

: 341

: H’3000'

: 683

: H’F000'

: 1024

: H’A000'

: 1365

CW116 : H’8000'

CW117 : 1707

CW118 : H’8000'

CW119 : 2048

CW120 : H’8000'

CW121 : 2389

CW122 : H’8000'

CW123 : 2731

CW124 : H’8000'

CW125 : 3072

CW126 : H’8000'

CW127 : 3413

CW128 : H’1000'

CW129 : 3756

CW130 : H’0000'

• Entry of the states of the outputs controlled by the CPU:

CW49:H’0080' state of outputs 5 to 12 between 0 and 30 degrees

CW50:H’0000' state of outputs 5 to 12 between 30 and 60 degrees

CW51:H’0000' state of outputs 5 to 12 between 60 and 90 degrees

CW52:H’0001' state of outputs 5 to 12 between 90 and 120 degrees

CW53:H’0001 ' state of outputs 5 to 12 between 120 and 150 degrees

CW54:H’0007' state of outputs 5 to 12 between 150 and 180 degrees

CW55:H’0004' state of outputs 5 to 12 between 180 and 210 degrees

CW56:H’001C ' state of outputs 5 to 12 between 210 and 240 degrees

CW57:H’0038' state of outputs 5 to 12 between 240 and 270 degrees

CW58:H’0030' state of outputs 5 to 12 between 270 and 300 degrees

CW59:H’0070' state of outputs 5 to 12 between 300 and 330 degrees

CW60:H’00C0' state of outputs 5 to 12 between 330 and 360 degrees

___________________________________________________________________________

Programming 5

___________________________________________________________________________

Coding used

Not used

State of actuator 12 ➤

State of actuator 6

State of actuator 5

➤

Programming of the CPU

• The initialization sequence of the module is programmed in the Master task.

• The configuration of the module is systematically reloaded after each power break

(irrespective of its length) and when the module is plugged in. The event that is common to both these situations is the setting to 1 of the module ready bit (IW1,0,3) at the end of the self-tests.

• The rest of the operations, corresponding to the normal operation phase, are programmed in the Interrupt task

Interrupt task (IT)

=========================== ORIGIN OF IT

READINT(I1;B40)

IF NOT B40 THEN JUMP L10

==========================

<---------------

MANAGEMENT OF IT ON THRESHOLDS

READREG(I1;W10)

—---------------

IF W11,D.X6 THEN SET B 41 ; RESET 01,1 ;

01,0[8]

→

B42[8] ; WRITEBIT (B42 ; I1) ; JUMP L5

IF NOT X7 THEN JUMP L5

SHR 4(W11) AND H’F’ -> W11

<-------------- CONTROL OF OUTPUTS MANAGED BY CPU --------

CW49(W11) -> B20[8]

B20[8] -> O7,0[8]

WRITEBIT(B20;I7)

---------------------------<---------------

! L5:

ACKOWLEDGMENT OF IT

ACKINT(I1)

! L10:

! EOP

Master task - Pre-processing module

================= INITIALIZATION OF GRAFCET; DEMASKING OF IT======

IW1,0,3 -> B8

IF SY1+RE(B8) THEN SET SY21; START CTRL1

------------------ DEMASKING OF IT DURING COLD RESTART ----------

IF NOT B0 THEN START CTRL1; SET B0

! EOP

___________________________________________________________________________

# 0 RTZ FAULTS; MASK IT

MODULE AVAILABLE

1 STOP MODULE

MODULE STOPPED

2 SEND MODULE CONF

CONF OK

3 RUN MODULE

MODULE RUNNING

4 VAL ACQUIRED; DMASK IT

6 MEASUREMENT PRESET

7 NORMAL OPERATION

Note :

RTZ = Reset to zero

ACK = Acknowledgement

5 ACK FAULTS

ABSENCE OF FAULTS

Master task - Chart module

========================================================================

TRANSITION : 1 from 0 to 1

===================================

IW1,0,3

TRANSITION : 2 from 1 to 2

===================================

NOT IW1,0,C

TRANSITION : 3 from 2 to 3

===================================

[TXT0,V=254].NOT IW1,0,B

TRANSITION : 4 from 3 to 4

===================================

IW1,0,C

TRANSITION : 6 from 5 to 6

===================================

NOT IW1,0,4.NOT IW1,1,1.NOT IW1,1,2.NOT IW1,1,3.I2,0

TRANSITION : 7 from 6 to 7

===================================

B41•RE(I2,1)

___________________________________________________________________________

Programming 5

___________________________________________________________________________

===================================================================

STEP 0 ACTION ON ACTIVATION

==========================================

----------------- MASKING OF IT -------------------------------------

SET OW1,0,0; RESET OW1,0,4

----------------- RESET I/O ----------------------------------------

0 -> O1,0[8]

! EOP

STEP 1 ACTION ON ACTIVATION

==========================================

-----------------STOP MODULE ---------------------------------------

! EOP

RESET OW1,0,C

STEP 2 ACTION ON ACTIVATION

==========================================

-----------------CONFIGURATION OF MODULE ---------------------------

CW100[31] -> W2[31]

H’40' -> TXT0,C; H’0163' -> TXT0,M; 62 -> TXT0,L;

EXCHG TXT0

! EOP

STEP 3 ACTION ON ACTIVATION

==========================================

----------------- RUN MODULE ---------------------------------------

! SET OW1,0,C

! EOP

STEP 4 ACTION ON ACTIVATION

==========================================

-----------------VALIDATION OF ACQUISITION

SET O1,0

---------------------

----------------- DEMASKING AND VALIDATION OF IT ------------------

RESET OW1,0,0; SET OW1,0,4; DMASKINT(I1)

! EOP

STEP 5 ACTION ON ACTIVATION

==========================================

----------------ACK OF MODULE FAULTS

-----------—----------------

H’47' -> TXT0,C; H’0163' -> TXT0,M; 0 -> TXT0,L;

EXCHG TXT0

-----------------ACK OF APPLI FAULTS

! SET O1,7

! EOP

-----------------------------

STEP 6 ACTION ON ACTIVATION

==========================================

-----------------MEASUREMENT PRESET



OW1,1 ; SET O1,1 ; RESET B41 ;

SET O7,8

---------------------

! EOP

STEP 7 ACTION ON ACTIVATION

===================================================================

------------------- ACTIVATION OF THE FUNCTION ------------

SET O1,3

___________________________________________________________________________

5.3 Complementary Programming Information

5.3-1 Interrupt Processing

Purpose

The use of interrupts enables the user program to receive information from the module immediately without waiting for the end of the scan cycle, so that the CPU can react immediately to events signalled by the module (see Section 2.4-9).

Principle

An interrupt generated by the module has the effect of interrupting the ongoing task of the CPU and of jumping the program scan to the interrupt task (on condition that it is validated and not masked).

IT task

➤

Master task

The interrupt task must then ensure: :

• The recognition of the module that generated the IT (READINT (Ixy ; Bi)),

• The processing associated with this IT,

• The acknowledgment of the IT (ACKINT (Ixy)).

The return to the task that was interrupted is effected automatically.

Note

Interrupts cannot be processed by the TSX 47-20.

Use of the interrupt bits

The user program has several ways of enabling or masking interrupts generated by the module and of receiving interrupt information.

At module level :

• OWxy,0,0 : at state 1, the interrupts are masked without being acknowledged, at state 0, the interrupts are transmitted on the I/O bus,

• OWxy,0,4 : at state 1, enables the interrupt system, at state 0, inhibits the interrupt system and acknowledges the ongoing IT requests (but does not memorize subsequent requests)

At CPU level :

• The instruction DMASKINT (Ixy) enables the processing of interrupts from the module with the address xy,

• The instruction MASKING (Ixy) prevents the processing of the interrupts, but which remain memorized

___________________________________________________________________________

Programming 5

___________________________________________________________________________

Remark

MASKINT and DMASKINT are selective instructions that can be addressed to only one module at a time.

• The instruction START CTRL1 activates the interrupt task.

• The instruction RESET CTRL1 deactivates the interrupt task. No interrupts from any module can be processed until the interrupt task has been activated.

Information available to the user program:

• IWxy,0,0 : at state 1 when an IT is generated by the module but not yet acknowledged by the CPU, goes to state 0 when the instruction ACKINT (Ixy) is executed.

• IWxy,1,9 : overflow of IT requests; at state 1 when a new IT request arrives before the previous one has been acknowledged.

___________________________________________________________________________

Functional diagram

MODULE CPU

Origin of IT

Th0

Th1

Capture

Preset

Valid.

Tachometer period

OWxy,0,4 Application

IT request

OWxy,0,0 Bus

IT request

DMASKINT

MASKINT

Start

Reset

CTLR1

CPU processing

Other modules

The IT is processed if :

- it is validated

- it is not masked

- the demasking command has been given

- the IT task is activated

Notes

If an IT request is received while the IT is masked, the request is maintained until is it acknowledged by the instruction ACKINT (Ixy) from the CPU.

Each interrupt must be processed and acknowledged by the CPU.

If an IT request occurs before the previous one has been acknowledged, it is memorized and then transmitted to the CPU after the previous IT has been acknowledged.

I/O exchanges in the IT task

The I/O image tables are updated on each scan cycle of the task in which the module is configured.

In order to operate in real-time, the exchanges between the module and the IT task must be executed by the following explicit exchange instructions:

• READBIT (Ixy;Bz)

• WRITEBIT (Bz;Ixy)

• READREG (Ixy;Wz)

• WRITEREG (Wz;Ixy)

: Reading of 8 discrete bits Ixy,i,

: Writing of 8 discrete bits Oxy,i,

: Reading of 8 register words IWxy,i,

: Writing of 8 register words OWxy,i.

These explicit exchanges do not update the I/O image tables of the periodic tasks.

There is therefore a risk of inconsistency between the values given to a bit or word in the

I/O image tables and the values given to them by the explicit exchanges. It is therefore essential to record the exchanges effected in the IT task in the I/O image tables.

Example of IT task

Refer to the example in Section 5.2.

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Programming 5

___________________________________________________________________________

5.3-2 Fault Processing

Diagnostic table

This table enables the operator to quickly determine the status of the module by reading the states of the following bits, bits extracted from words and indicator lights.

The bits can be accessed by a terminal in the Data or Debug modes, and on the TSX

T407 terminal in the Adjust mode.

I/O bits

Register words Lights (1)

IWxy,1,

Ixy,S bit 6 bit 8 bit A bit 9 bit 3 FAIL

0 / / / / / 0

1 /

/ 1

Diagnostic Action

Module OK /

Change the module

0 Module Read the fault fault bits

Module failed

Terminal block Close the open block

0 / 0 0 1 / 0 0

0 / 0 0 0 1 0 1

Too many

IT requests

Counting overrun

Acknowledge the fault

(1) 0 = indicator light out, 1 = indicator light on.

Reading the fault bits

In order to know the type of fault and acknowledge it, the fault bits must be read when

IWxy,0,6 = 1.

The "Read fault bits" request (see Section 5.3-3) is used to access the following reception table:

F E D C B A 9 8 7 6 5 4 3 2 1 0

Wi+1 1 1 1 1

Terminal block fault

Direction discriminator fault

Output fault(s)

Input fault(s)

The presence of any one of these faults forces the module into the STOP mode.

___________________________________________________________________________

Overrun fault

Iwxy,1,3 is set to 1 for an overrun fault of:

• The current value in the counter, up/down counter and position measurement functions,

• The elapsed time in the timer function,

• The number of pulses per unit of time in the tachometer function,

• The calculation of thresholds with hysteresis,

• The preset value if a modulo is used.

CPU fault and output safety system

The module can be set to operate in one of the following three modes of operation when the CPU stops or fails:

• Outputs of the module reset to 0 (default mode),

• Outputs of the module set to a predefined state (i.e. application of the default code defined in the configuration),

• Complete autonomy, i.e. the module continues to operate normally.

The required mode of operation is determined by the setting of bit OWxy,0,E during the configuration and the selection or not of the default mode (see Section 3.2).

OWxy,0,E

With default mode Without default mode

Outputs reset to zero

Application of the default code Normal operation

When bit OWxy,0,E is at 1, the output safety system is switched off.

If the CPU stops or fails, the status word bit IWxy,1,1 is set to 1 by the module and can be reset to zero by the acknowledgment command (rising edge on Oxy,7).

Power failure (PWF)

In the case of a power failure of more than 10ms but less than the autonomy of the power supply (~ 200ms):

The outputs of the module are reset to 0, the application context is saved and the PWF flag bit IWxy,1,2 is set to 1.

The registers are no longer updated, but the inputs remain active.

On power return, the module resumes normal operation. The PWF flag bit IWxy,1,2 must be reset by an acknowledgment command (rising edge on Oxy,7).

In the case of a power failure of more than the autonomy of the power supply:

The physical outputs of the module are reset to 0. On power return, the module is initialized as shown in the operating mode flowchart in Section 2.2.

___________________________________________________________________________

Programming 5

___________________________________________________________________________

5.3-3 Complementary Requests

Apart from loading the configuration, the processor of the PLC can also exchange various other types of information with the module by means of CPL type Text function blocks.

List of standard request codes

Request

Write configuration

Read configuration

Read fault bits

Write application name

Read application name

Read module version No.

TXTi,C TXTi,M TXTi,V No. of No. of

(hexa) (hexa) (hexa) bytes bytes written read

40 63 FE/FD 16/18 0

41 63 71/FD 0 16/18

77/FD

FE/FD

7A/FD

3F/FD

≤

Module status

STOP

RUN/

STOP

RUN

RUN/

STOP

RUN/

STOP

RUN/

STOP

Note

For TXTi,V the code FD = exchange error report.

List of specific request codes

Request TXTi,C TXTi,M TXTi,V No. of No. of

(hexa) (hexa) (hexa) bytes bytes written read

01 00 31/FD 0 6 or 10 Read the parameters

before PWF (power

failure)

This table can be composed of single or double length words.

• In single length format : 3 words

Module status

RUN/

STOP

Wi + 1

Wi + 2

SPACE / TIME

CAPTURED VALUE

CURRENT VALUE

___________________________________________________________________________

• In double length format : 5 words

DWi + 1

DWi + 3

SPACE / TIME

CAPTURED VALUE (pf)

CAPTURED VALUE (PF)

CURRENT VALUE (pf)

CURRENT VALUE (PF)

Request TXTi,C TXTi,M TXTi,V No. of No. of

(hexa) (hexa) (hexa) bytes bytes written read

F7 63 F8/FD 4 2 Read configuration

error code

This request identifies errors in the configuration parameters:

The transmission tables must consist of : H'8C99 in Wi + 1

H'0100' in Wi + 2

The reception table consists of :

Error code

Wi =

15 7 and must be reset to 0 before the transmission of the request..

Module status

RUN/STOP

___________________________________________________________________________

Programming 5

___________________________________________________________________________

List of error codes

Error codes

00H

01H

02H

03H

04H

05H

06H

07H

08H

09H

0AH

0BH

0CH

0DH

25H

0EH

0FH

10H

11H

12H

13H

14H

15H

16H

17H

18H

Parameters

No error

FUNCTION (type of function)

COUNT-IN (counting input mode)

FILTER (type of filter of inputs In0, In1, In2)

SL-DL

LOGIC

(single or double length format)

(Boolean logic of physical inputs and CPU)

TH-DET

PRST-TH

HYSTER

FORCING

EDGE-IN3

VAL-OUT

MODULO

IT-EVENT

(type of threshold detection)

(type of preset on threshold detection)

(operation with or without hysteresis)

(type of forcing of physical outputs)

(type of active edge of In3)

(validation of physical outputs)

(operation with or without modulo)

(selection of events generating interrupts)

DEFMODE (operation with or without default mode)

DEFCODE (definition of default code)

TIME-PER (definition of timer period)

TACH-PER (definition of tachometer period)

HYS-VAL

MOD-VAL

(definition of hysteresis value)

(definition of modulo value)

Reserved

Thresholds/Outputs configuration header

Number of thresholds

Threshold No. 1

Threshold No. 2

Threshold No. 15

___________________________________________________________________________

6.1

Installation

6.1-1 Possible Locations

6.1-2 General Rules

6.1-3 Module Locating Codes

6.2

Identification

6.3

Wiring

6.3-1 Type of Terminal Block

6.3-2 Wiring Precautions

6.3-3 Sensors Used

Installation and Wiring 6

Section 6

Page

___________________________________________________________________________

6.1 Installation

6.1-1 Possible Locations

As a general rule, the TSX CCM 100 module can be installed in any rack that is equipped with the complete bus.

Slots 0 to 3. Interrupt outputs not available

Slots 0 to 7.

Basic configuration TSX 47 20..

Basic configuration

(single rack)

V3 PLCs

Basic configuration

(double rack)

V3 PLCs

Basic configuration

(single rack)

TSX 47 300 .

TSX 67 200 .

TSX 87 300 .

TSX 47.40 (1)

TSX 67.40

TSX 87.40

TSX 107.40

Model 40 PLCs

Local extension racks

Remote extension racks

(1) Except processor TSX P47-400.

TSX RCE 860

Slots 0 to 7.

Any slot.

_________________________________________________________________________

6.1-2 General Rules

As the TSX CCM 100 has a high pass-band, it should be kept away from all sources of electromagnetic radiation.

It is therefore preferable to keep the module away from all components carrying or switching high voltages.

Caution

The TSX CCM 100 module must never be installed in the upper half of a double rack

(wiring impossible and risk of destruction).

___________________________________________________________________________

Installation and Wiring 6

___________________________________________________________________________

6.1-3 Module Locating Codes

The TSX CCM 100 module has two types of locating codes:

The hardware code, which is set at the factory by the positions of the 3 female locating devices on the back of the module.

The software code, which is entered on the terminal during the configuration of the module.

TSX 47-20

730

Others

730

_______________________________________________________________________

6.2 Identification

Plug-in characters and labels

1 Plug-in characters:

Used to identify the location of the module and the terminal block.

2 Technical label:

Used to identify,

. The type of module,

. The assignment of the indicator lights.

User's label:

Used to identify,

. The type of module,

. The I/O by means of mnemonics

4 Wiring label :

Stuck inside the cover of terminal block

TSX BLK 4 and used to identify the terminals.

In0

In1

In2

In3

In4

___________________________________________________________________________

6.3 Wiring

6.3-1 Type of Terminal Block

The TSX CCM 100 module uses the TSX BLK 4 terminal block which has 32 screw terminals. The terminal block is wired according to the user's requirements and the type of configuration adopted.

Signals

Input In4

Input In3

Input In2

Input In1

Input In0

Unused

Output O,0

Output O,1

Output O,2

Output O,3

24Vs

0Vs

Unused

Ground

24V

24V A3

Terminal block

TSX BLK 4

In4

In3

In2

In0

In1

The terminals marqued must not be used.

Signals

Input In4

Input In3

Input In2

Input In1

Input In0

Unused

Ground

_________________________________________________________________________

6.3-2 Wiring Precautions

In order to protect the signals from induced noise in the serial and common modes, the following precautions should be observed:

• Type of cables

Use shielded or twisted cables of at least 0,22 mm 2 (AWG 24).

• Shielding

Connect the shielding to the PLC ground through the TSX RAC 20 grounding strip, which must be installed on the rack of the PLC.

___________________________________________________________________________

Installation and Wiring 6

___________________________________________________________________________

• Sensors

Use floating sensors (without reference to ground).

• Cable routing

Keep the counting signal wires away from the discrete I/O wires (especially relay output wires) and power cables.

Avoid close parallel runs (the cables should be at least 8 inches apart) and make the crossings at right angles.

_______________________________________________________________________

6.3-3 Sensors Used

For inputs In0, In1, In2, :

• 24 VDC 2-wire or 3-wire proximity detectors to CENELEC standards,

• 5 or 24 VDC incremental encoder.

For inputs In3 and In4, :

• 24 VDC 2-wire or 3-wire proximity detectors to CENELEC standards.

Connection of encoders to In0, In1, In2

The encoders must have open collector outputs or totem-pole outputs.

In its range of rotary encoders, Telemecanique proposes a number of incremental encoders (with NPN or PNP outputs) that are compatible with the TSX CCM 100 module.

Note

Telemecanique does not guarantee the module if it used with encoders with differential outputs.

In+

+VDC

+ VDC

In-

V out

➤

NPN output

➤

V out

PNP output

In+

In-

___________________________________________________________________________

Connection No. 1 :Wiring with common shielding (case of a NPN encoder)

5V 0V InV

(5V or 24V)

TSX CCM 100 module

VCC

(5V)

Zero mark

0 V

R R R

In0 / In1 / In2

(5 or 24V)

In0 (-)

In1 (-)

In2 (-)

TSX RAC 20

Encoder XCC HD7R20 or similar

Connection No. 2 : Wiring with shielded pairs (case of a NPN encoder)

5V 0V InV

(5V or 24V)

TSX CCM 100 module

VDC

(5V)

R R R

In0 / In1 / In2

(5 or 24V)

In0 (-)

In1 (-)

In2 (-)

Zero mark

0 V

TSX RAC 20

Encoder XCC HD7R20 or similar

In both these types of connection, resistors can be inserted on the encoder side to increase the permissible input frequencies (see the graphs on the next page).

Resistor values : R = 1,5 Kohms for InV = 24 V,

R = 330 ohms for InV = 5 V.

___________________________________________________________________________

Installation and Wiring 6

___________________________________________________________________________

The graphs below show the maximum permissible length of cable between the module and the encoder (depending on the input supply voltage, the input frequency desired and the type of connection used), with a direction discriminator and for AWG 24 cable with a capacitance of 52 pF per meter.

Open collector encoders

Input voltage = 24V

Frequency (KHz)

Input voltage = 5V

Cable : AWG 24 C = 52 pf / m

With resistors

Without resistors

40 40 ➤

35 35

➤

20 20

10 ➤ ➤

10 20 30 50 100 200

Max. length for

Connection No.1

Max. length for

Connection No.2

➤

Lengths (m)

➤

30 50 100 200

Max. length for

Connection No.1

Max. length for

Connection No.2

Note

Encoders with totem-pole outputs can deliver input frequencies of 40 KHz up to a distance of 50 meters with either type of connection (1 or 2).

Connection of proximity detectors to In0 to In4

As these inputs are independent of each other, each sensor can be connected independently.

Connection of a 2-wire polarized or non-polarized detector to In0:

O V 24 VDC

+ BN (Brown)

TSX BLK4

In0

BL (Blue)

___________________________________________________________________________

Connection of a 3-wire PNP detector to In0

O V 24 VDC

+ BN (Brown)

TSX BLK4

In0

BK (Black)

BL (Blue)

___________________________________________________________________________

Specifications

7.1

Power Consumption

7.2

I/O Characteristics

7.3

Performance Characteristics

7.3-1 Internal Functions

7.3-2 Interrupt Function

Specifications 7

Page

___________________________________________________________________________

7.1 Power Consumption

The power for the TSX CCM 100 module is supplied by the PLC.

_____________________________________________________________________________________

Maximum consumption

400 mA

30 mA

150 mA

____________________________________________________________________________________________________

40 days at 25

C (20 days at 45

40 hours at 45

________________________________________________________________________________

7.2 I/O Characteristics

_____________________________________________________________________________________________

Counting inputs In0, In1, In2

These inputs are compatible with:

• 5 or 24 VDC incremental encoders with NPN open collector or totem pole outputs,

• Telemecanique 2- or 3-wire 24 VDC proximity detectors.

______________________________________________________________________________

5 VDC 24 VDC

12,5 mA 15 mA

Typical power dissipated

4,75 to 7 V

370 to 430 ohms

> 3,75 V

> 7mA

< 1,5 V

< 2 mA

< 30 ohms

> 30 kohms

62,5 mW

19,2 to 30 V

1,5 to 1,7 kohms

> 11 V

> 6 mA

< 5 V

< 2 mA

< 500 ohms

> 30 kohms

0,36 W

(1) For a voltage drop of 0.3 V at the encoder output.

___________________________________________________________________________

Specifications 7

___________________________________________________________________________

5 VDC

- 5 V

- 12 V

10 V

12 V

2 kHz filter

30 to 100

µ s

24 VDC

- 25 V

- 48 V

30 V

48 V

40 kHz filter

1 to 4

µ s

Auxiliary inputs In3, In4

Inputs compatible with proximity detectors to CENELEC standards.

_____________________________________________________________________________

24 VDC

Typical power dissipated

16,5 mA

19,2 to 30 V

1360 to 1560 ohms

> 11 V

> 6 mA

< 5 V

< 2 mA

< 500 ohms

> 30 kohms

50 to 250

µ s

0,43 W

Protection : The same as for the 24 V inputs In0, In1, In2.

Transistor outputs

___________________________________________________________________________________________________________

24 VDC

300 mA

19,2 to 30 V

100

µ s

350

µ s

The transistor outputs are protected against short-circuits.

General characteristics

_________________________________________________________________________________________________________

1500 Veff

500 Veff

___________________________________________________________________________

7.3 Performance Characteristics

7.3-1 Internal Functions

Event

↑

In2

↑ or

↓

In3

↑

In4

Crossing a threshold

Generation of IT

Associated operation

Counting validation

Preset

Capture

Positioning of outputs

Presence of IT on the bus

Processing time

≤

550

µ s

≤

700

µ s

≤

570

µ s

350 to 1500

µ s

≤

5 ms

___________________________________________________________________________

7.3-2 Interrupt Function

The time required to activate the Interrupt task in the TSX Series 7 PLCs is the sum of two times (tic + tip).

• tic :

Time between the change of state of the interrupt input and the presence of the IT signal on the I/O bus.

This time is equal to or less than 5 ms for the TSX CCM 100 module.

• tip :

Time between the presence of the IT signal on the I/O bus and the activation of the

Interrupt task. This time, which is the same whether the module is located in the basic or an extension rack, depends on whether or not remote extension racks are used, as shown in the table below.

Maximum time

Local I/O (TSX LES) Remote I/O (TSX LFS) tip

TSX 47-30

TSX 67-20

TSX 87-30

TSX 47-40

TSX 67-40

TSX 87-40

TSX 107-40

Basic configuration

1,5 ms

1,0 ms

1,3 ms

0,8 ms

0,5 ms

Extensions

1,5 ms

1,0 ms

1,3 ms

0,8 ms

0,5 ms

Basic configuration

2,2 ms

1,7 ms

2,0 ms

1,5 ms

1,0 ms

Extensions (1)

2,2 ms

1,7 ms

2,0 ms

1,5 ms

1,0 ms

(1) Reminder of maximum distances for remote intelligent modules:

• TSX 67-20 : 750 m maximum,

• TSX 87-30 : 1000 m maximum.

___________________________________________________________________________

Appendix 8

___________________________________________________________________________

8.1 Internal Operation of the Module

The information given in this section is not essential for the operation of the module, but can be useful in cases where the module is used to the maximum of its possibilities.

_________________________________________________________________________

8.1-1 Principle

The architecture of the module is built around an 8032 microprocessor (

P).

In0

In1

In2

In3

In4

µP 8032

EXT

Precounters

CPT 0

CPT 1

Working registers

Th 0

Th 1

Current value

Preset value

Captured value

The inputs In0 and In1 are connected to the counting inputs T0 and T1 of the

P, each one being associated with an 8-bit register (T0 upcount, T1 downcount).

The inputs In2, In3 and In4 are grouped on the IT EXT input of the

The module works on a current value register of 16/32 bits which is updated from the precounting registers every 833

µ s, or when a capture command is received, according to the following formula:

CURRENT VALUE (N) = CURRENT VALUE (N-1) + CPT0 (N) - CPT1 (N)

On a preset command, the current value register is loaded with the contents of the preset register and the precounters are reset to 0.

On a capture command, the captured value register is loaded with the contents of the current value register after it has been updated.

The comparison of the current value with the thresholds is also synchronized by the 833

µ s clock pulse, i.e. with the updating of the current value register.

___________________________________________________________________________

8.1-2 Processing Times

Since the validation, capture and preset commands generate the same IT, it is necessary to prioritize them as shown opposite.

Capture

Preset

Validation

+ order of priority

In addition, as all the operations are performed by software, they require a certain amount of processing time and are liable to be interrupted by an operation of higher priority.

The table below shows the maximum execution time for each operation, taking into account both these factors.

For operations triggered by external events, the processing time equals the time between the presence of the event on an input and the moment when the associated processing is ended, including the signal propagation time.

Operation

Validation

Preset

Capture

Crossing of a threshold

Activation of outputs

(In2)

(In3)

(In4)

Processing time

≤

550

µ s

≤

700

µ s

≤

570

µ s

≤

1150

µ s

350

µ s

From this table it can be seen that the time required to activiate the outputs when the current value crosses a threshold is betxween 350 and 1500

µ s.

Order of priority of the tasks,

• Precounting overflow,

• External event (In2, In3, In4),

• 833

µ s periodic task (updating of current value, comparison with thresholds, updating of outputs),

• K x 10 ms periodic task (for the tachometer function only, synchronized with the clock period of the tachometer function)

• 5 ms background task (activated when no other task is active) comprising:

- Acquisition of CPU commands via Oxy, i and OWxy,i,

- Updating of information for the CPU via Ixy,i and IWxy,i.

___________________________________________________________________________

Appendix 8

___________________________________________________________________________

Diagram of the different levels of information available

TSX CCM 100 module CPU

Hardware Software

Working register

Precounter

833 µs

▲

Current value

Captured value

I/O image table in shared memory

Period

5 ms

I and IW task

I/O image table in CPU memory

Master period

I and IW

Preset

Thresholds

O and OW O and OW

Master task

! IF IWxy,i,j

! W100 OW

Periodic task

833µs

IT task

! WRITE REG.

___________________________________________________________________________

8.2 Glossaire

Cam ........................................ A raised plate or boss on an axis which actuates a limit switch when a mobile passes over it.

Captured value ..................... Image of the current value at a given moment.

CPU ........................................ Central processing unit (of the PLC).

Current value ........................ The sum of the pulses being counted.

Default code A code (defined during configuration) that determines the states of the outputs.

Default mode ......................... A mode which enables the outputs to be reset according to the

Default code.

Direction discriminator ........ A microprogram which indicates the direction of movement.

Double length ....................... The counting capacity defined by 31 bits + sig, i.e. -2 147 483 648 to +2 147 483 647.

Event ...................................... A change of state of one of the inputs.

Hysteresis ............................. An adjustable delay in activating the outputs after a threshold is crossed.

Incremental encoder ............ A device for measuring movement that generates a pulse for each increment of linear or rotary movement. The direction is defined by two phase-shifted signals.

Interrupt ................................. A signal sent by the module to the CPU (on the detection of an internal or external event) which has the effect of jumping the program scan from the ongoing task to the Interrupt task

Modulo ................................... A positive number which defines the upper limit of the counting range, when this number is reached the count restarts at zero.

Position measurement ......... The counting of pulses. for the purposes of controlling the movement of a mobile.

Preset .................................... The presetting of the current value to a value selected by the user.

Reference point set-up ........ Loading the preset value into the current value on the occurrence of an event.

Safety system ....................... A system which when set to ON (OWxy,0,E=0) resets the outputs to 0 in case of a CPU failure, I/O reset or program stop; and when set to OFF (OWxy,0,E=1) maintains the outputs or resets them according to a Default code.

Single length ......................... The counting capacity defined by 15 bits + sign, i.e. -32768 to

+32767.

Tachometer function ............ The measurement of speed.

Threshold .............................. A preset value that is compared with the current or captured value or number of pulses per unit of time.

Timer function ...................... The counting of units of time.

Validation .............................. action d'autoriser le comptage et le décomptage des impulsions d'entrées.

Zero mark .............................. A pulse delivered by the encoder on each complete turn of the shaft.

___________________________________________________________________________

Appendix 8

___________________________________________________________________________

8.3 Index

C Cam ......................................................................................

Capture .................................................................................

Comparisons .........................................................................

Configuration .........................................................................

Counter function ....................................................................

Counting overrun ...................................................................

Counting range ......................................................................

Current value .........................................................................

D Default code ..........................................................................

Default mode .........................................................................

Discrete I/O bits .....................................................................

E Electronic cam ● ...................................................................

Exchanges with the PLC .......................................................

F Fault processing ....................................................................

I Interrupts ...............................................................................

Inputs/outputs ........................................................................

M Module locating codes ...........................................................

Modulo ..................................................................................

O Operating modes ...................................................................

Output matrix .........................................................................

Outputs .................................................................................

P Position measurement ...........................................................

Preset ....................................................................................

R Reference point set-up ..........................................................

Requests ...............................................................................

Run module ...........................................................................

S Safety system ........................................................................

Stop module ..........................................................................

T Tachometer function .............................................................

Thresholds ............................................................................

Timer function .......................................................................

U Up/Down counter function .....................................................

V Validation ..............................................................................

Z Zero mark ...............................................................................

___________________________________________________________________________

8.4 Discrete I/O Modules and Registers

Discrete I/O

Input : read by CPU

Output : written by CPU

I or Q x y,i

Addressing

Register words

IW or OW x y,i

Bit number

Slot number

Rack number

Input : read by CPU

Output : written by CPU

Bit number

Slot number

Rack number

Discrete I/O bits

F E D C B A 9 8 7 6 5 4 3 2 1 0

Ixy,8 1 = if voltage on input In2

Ixy,9 1 = if voltage on input In3

Ixy,A 1 = if voltage on input In4

Ixy,B Reserved

Ixy,C 1 = if voltage on input O.0

Ixy,D 1 = if voltage on input O.1

Ixy,E 1 = if voltage on input O.2

Ixy,F 1 = if voltage on input O.3

8 input word registers

(words read by CPU)

Standard status word IWxy,0

IWxy,1

IWxy,2

Complementary status word

Reserved

Number of pulses per period IWxy,3

IWxy,4

IWxy,5

Captured value (LSB)

Captured value (MSB) (*)

Oxy,0 1 = counting validation command

Oxy,1 1 = current value preset command (*)

Oxy,2 1 = capture of current value command (*)

Oxy,3 1 = physical output validation command

Oxy,4 1 = physical output forcing command

Oxy,5 Reserved

Oxy,6

Oxy,7

Reserved

↑

= fault acknowledgement command

(*) Bits activated by a state or an edge,

depending on the choice made during

configuration (LOGIC and EDGE-IN3

nibbles).

8 output word registers

(words written by CPU)

OWxy,0

OWxy,1

Standard command word

Preset (LSB)

OWxy,2 Preset (MSB) (**)

OWxy,3

OWxy,4

Threshold 0 (LSB)

Threshold 0 (MSB) (*)

OWxy,5 Threshold 1 (LSB)

IWxy,6 Current value (LSB) OWxy,6 Threshold 1 (MSB) (*)

IWxy,7 Current value (MSB) (*) OWxy,7

Complementary command word

(**) Not significant in single length

___________________________________________________________________________

Appendix 8

___________________________________________________________________________

IWxy,0 Standard status IWxy,1 Complementary status word

F E D C B A 9 8 7 6 5 4 3 2 1 0 F E D C B A 9 8 7 6 5 4 3 2 1 0

0 1 = IT CCM

→

CPU , reset to 0 on ACK

1 Reserved

2 1 = R.T.Z. of message system (text block)

3 1 = Module available

4 1 = General fault or memorization of fault

5 Reserved

6 1 = Specific non-blocking fault

7 Reserved

8 1 = Module inoperative

9 1 = Self-tests in progress

A 1 = Terminal block not locked

1 = Awaiting configuration

0 = Module configured

1 = Module running

0 = Module stopped

D Reserved

E 1 = Default mode

F 1 = Output states not validated

Note:

RTZ = Reset to zero

ACK = Acknowledgement

Counting direction 1 : Incrementing

0 : Decrementing

1 = CPU fault (RTZ by ACK or when

module stops)

1 = Power break (RTZ by ACK or when

module goes to NCONF)

3 1 = Internal counting overflow (RTZ by ACK)

4 1 = Current value < both thresholds

1 = Current value between the thresholds

1 = Current value

≥

Th1 and ≥ Th0

Reserved 7

Reserved

1 = IT waiting in the module

1 = IT generated by the crossing of Th0

(RTZ by ACK of IT)

1 = IT generated by the crossing of Th1

(RTZ by ACK of IT)

1 = IT generated by capture input

(RTZ by ACK of IT)

1 = IT generated by preset input

(RTZ by ACK of IT)

1 = IT generated by validation input

(RTZ by ACK of IT)

1 = IT generated by tachometer clock

(RTZ by ACK of IT)

IWxy,2 Complementary status word

F E D C B A 9 8 7 6 5 4 3 2 1 0

(*) In the electronic cam mode, the nibble

formed by these 4 bits gives the number

of the threshold immediately below the

current value.

(**) Or by crossing any threshold in the

electronic cam mode.

0000 : code 0 = counter mode

0001 : code 1 = up/down counter mode

0010 : code 2 = timer mode

0011 : code 3 = position measurement mode

0100 : code 4 = tachometer mode

0101 : code 5 = electronic cam mode (thresholds/outputs not configured)

1101 : code 13 = electronic cam mode (thresholds/outputs configured).

___________________________________________________________________________

0Wxy,0 Standard command word 0Wxy, 7 Complementary command word

OUTPUT MATRIX

F E D C B A 9 8 7 6 5 4 3 2 1 0 F E D C B A 9 8 7 6 5 4 3 2 1 0

1 = Masking of the interrupt

↑

= RTZ of message system (text block)

4 1 = Overall validation of the sources of

interrupts

C 1 = Module switched from to STOP to RUN

0 = Module switched from to RUN to STOP

E 1 = Module operating in the Default mode

F 1 = Forcing of the outputs to zero

State of the transistor outputs when : current value

≥

Th1 and

≥

Th0

3 2 1 0

Outputs

O.0

O.1

O.2

O.3

State of the transistor outputs when : current value is beetween the thresholds

7 6 5 4

Outputs

O.0

O.1

O.2

O.3

State of the transistor outputs when : current value < both thresholds

B A 9 8

Outputs

O.0

O.1

O.2

O.3

C Reserved

D Reserved

E Reserved

F Reserved

___________________________________________________________________________

TSX CCM 100 connections

Signals

Input In4

24V

Input In3

24V

Input In2

Input In1

Input In0

Unused

Output O0

24V

Output O1

Output O2

Output O3

24Vs

0Vs

Unused

Ground

TSX BLK 4

In4

In3

In2

In1

In0

Signals

Input In4

Input In3

Input In2

Input In1

Input In0

Unused

Ground

Indicator lights

TSX CCM 100

In0

In1

In2

In3

In4

Red = Module failed

Green = Module powered-up and operating correctly

Red = Outputs activated (4th output not displayed)

Red = Inputs supplied or at state 1.

General characteristics

• Installation : TSX 47-30/67/87 :in racks with the complete bus,

TSX 47-20 : in the first 4 slots of basic configration rack.

• Module hardware code : 730 • Module software code : 63 for TSX 47-20

730 for other types of processor

• Response to power break (PWF) :

- PWF > 10ms and < the autonomy of PLC power supply unit :

. The bit IWxy,1,2 is set to 1 (reset to 0 by a rising edge on Oxy,7),

. The physical outputs are reset to 0.

- PWF > the autonomy of PLC power supply unit :

. The bit IWxy,1,2 is set to 1,

. The physical outputs are reset to 0.

. On power return, the module is automatically initialized.

In all cases, the software configuration is saved by the internal battery of the module.

TSX CCM 100 module

Zero mark or validation

Preset

Capture

In 0

In 1

In 2

In 3

In 4

Contactors

O.0

O.1

O.2

O.3

➡ ➡

Selected preprogrammed function

Configuration

➡ ➡

Ixy,8 to F Ixy,0 to 7

8 output register words

OWxy,0 to OWxy,7

8 intput register words:

IWxy,0 to IWxy,7

Request interpreter

Interface

TOR

PLC processor

User program

→ OWxy,z

IWxy,z

→

Message interface

TXT

CPL

Message interface : Standard requests

Request

Write configuration

Read configuration

Read fault bits (BDEF)

Write application name

Read application name

Read module version

TXTi,C Ch. No. TXTi,V No. of

(hexa) (hexa) (hexa) bytes written

FE(FD)

71(FD)

16/18(*)

No. of bytes read

Module status

STOP

16/18(*) RUN/STOP

77(FD)

FE(FD)

7A(FD)

3F(FD)

≤

RUN

RUN/STOP

(*) 16 in single length. 18 in double length.

Message interface : Transfer characteristics

• CPL type text block in transmission/reception mode.

• TXTi,M = H’xy..’ with x = rack number, y = slot number, .. = channel number 00 ou 63.

• TXTi,C = request code.

• TXTi,V = Report sent back by the module, FD = transfer incorrect.

• TXTi,S = Number of bytes received (if transfer OK).

Wi or

CWi

Wi + 1 or

CWi + 1

Wi + 2 or

CWi + 2

Wi + 3 or

CWi + 3

Wi + 4 or

CWi + 4

Nibble 3

SL DL : Single or double length format

0 : single length format

1 : double length format

HYSTER : Hysteresis function

0 : without hysteresis

1 : with hysteresis

MODULO : Modulo function

0 : counting without modulo

1 : counting with modulo

DEFMOD : Default mode

X X X X output O.0

output O.1

output O.2

output O.3

X = 0 : OFF x = 1: ON

0 : Max. frequency = 2Khz

1 : Max. frequency = 40Khz

PRST-TH : Preset on threshold detection

0 : no preset on Th detection

1 : preset on Th0

2 : preset on Th1

VAL-OUT : Validation of physical outputs by CPU

0 : without validation by CPU

1 : with validation by CPU

0 : without default code

1 : with default code

Configuration

(Table of parameters)

Nibble 2

FILTER : Filtering of inputs

In0, In1 and In2

DEFCOD : Default code

Nibble 1

COUNT-IN : Counting input mode

0 : counting with direction

discriminator

1 : In0 : upcounting

In1 :downcounting

2 : In0 : up/downcounting

In1 : direction

TH-DET : threshold detection

Nibble 0

FUNCTION : Selection of the function

0 : counting

1 : up/downcounting

2 : timing

3 : position measurement

4 : tachometer

LOGIC : Logic of physical inputs and CPU commands

0 : on current value

1 : on captured value

X X X enable/disable preset capture

X = 0 : AND logic X = 1 : OR logic

EDGE IN3 : Active edge of

IN3

0 : active on a rising edge

1 : active on a falling edge

FORCING : Forcing of outputs

X X X X

Output O.0

Output O.1

Output O.2

Output O.3

X = 0 : OFF X = 1 : ON

IT EVENT : Selection of events generating interrupts

X X X X X X

Code

Hexa.

Code

Hexa.

Code

Hexa.

0 crossing of Th0 crossing of Th1 capture input pulse preset input pulse validation input pulse tachometer clock

X = 0 without IT

X = 1 with IT

TIM-PER : Timer function period

0 : 10ms

1 : 100ms

2 : 1s

3 : 10s

Code

Hexa.

Code

Hexa.

(*) Or of any threshold in the electronic cam mode.

Wi + 5 or

CWi + 5

Wi + 6 or

CWi + 6

Wi + 7 or

CWi + 7

DWi + 7 or

CDWi + 7

Configuration (Con’t)

(Table of parameters)

TACH-PER : Tachometer function period, from 1 x 10 ms to 32767 x 10 ms

HYS-VAL : Value of “H” (Hysteresis/2), from 0 to 32767 regardless of the counting format

MOD-VAL : Modulo value, from 200 to 32767 in single length; this value must be a multiple of 200

MOD-VAL : Modulo value, from 200 to 2 147 483 600 in double length, this value must be a multiple of 200

Decimal

Value

Decimal

Value

Decimal

Value

Decimal

Value

Parameters of the different functions

FUNCTION

Parameters ignored

COUNTING

COUNT-IN

TIME-PER

TACH-PER

UP/DOWN

COUNTING

TIME-PER

TACH-PER

TIMING

COUNT-IN

SL-DL

HYSTER

TACH-PER

HYS-VAL

POSITION

MEASUREMENT

EDGE-IN3

TIME-PER

TACH-PER

TACHOMETER

TH-DET

PRST-TH

TIME-PER

ELECTRONIC CAM

HYSTER

PRST-TH

HYS-VAL

Discrete I/O bits

Input : read by CPU

Output : written by CPU

I or Q x y,i

Addressing

Bit number

Slot number

Rack number

Register words

IW or OW x y,i

Input : read by CPU

Output : written by CPU

Bit number

Slot number

Rack number

Discrete I/O bits

F E D C B A 9 8 7 6 5 4 3 2 1 0

Ixy,8 1 = if voltage on input In2

Ixy,9 1 = if voltage on input In3

Ixy,A 1 = if voltage on input In4

Ixy,B Reserved

Ixy,C 1 = if voltage on input O.0

Ixy,D 1 = if voltage on input O.1

Ixy,E 1 = if voltage on input O.2

Ixy,F 1 = if voltage on input O.3

8 input word registers

(words read by CPU)

Standard status word IWxy,0

IWxy,1

IWxy,2

Complementary status word

Reserved

IWxy,3 Number of pulses per period

IWxy,4 Captured value (LSB)

Captured value (MSB) (*) IWxy,5

IWxy,6

IWxy,7

Current value (LSB)

Current value (MSB) (*)

Oxy,0 1 = counting validation command

Oxy,1 1 = current value preset command (*)

Oxy,2 1 = capture of current value command (*)

Oxy,3 1 = physical output validation command

Oxy,4 1 = physical output forcing command

Oxy,5 Reserved

Oxy,6

Oxy,7

Reserved

↑

= fault acknowledgement command

(*) Bits activated by a state or an edge,

depending on the choice made during

configuration (LOGIC and EDGE-IN3

nibbles).

8 output word registers

(words written by CPU)

Standard command word OWxy,0

OWxy,1

Preset (LSB)

OWxy,2 Preset (MSB) (**)

OWxy,3 Threshold 0 (LSB)

OWxy,4 Threshold 0 (MSB) (*)

OWxy,5 Threshold 1 (LSB)

OWxy,6 Threshold 1 (MSB) (*)

OWxy,7

Complementary command word

(**) Not significant in single length

IWxy,0 Standard status word

F E D C B A 9 8 7 6 5 4 3 2 1 0

IWxy,1 Complementary status word

F E D C B A 9 8 7 6 5 4 3 2 1 0

0 1 = IT CCM

→

CPU , reset to 0 on ACK

1 Reserved

2 1 = R.T.Z. of message system (text block)

3 1 = Module available

4 1 = General fault or memorization of fault

5 Reserved

6 1 = Specific non-blocking fault

7 Reserved

8 1 = Module inoperative

9 1 = Self-tests in progress

A 1 = Terminal block not locked

1 = Awaiting configuration

0 = Module configured

1 = Module running

0 = Module stopped

D Reserved

E 1 = Default mode

F 1 = Output states not validated

Note:

RTZ = Reset to zero

ACK = Acknowledgement

Counting direction 1 : Incrementing

0 : Decrementing

1 = CPU fault (RTZ by ACK or when

module stops)

1 = Power break (RTZ by ACK or when

module goes to NCONF)

3 1 = Internal counting overflow (RTZ by ACK)

4 1 = Current value < both thresholds

1 = Current value between the thresholds

1 = Current value

≥

Th1 and ≥ Th0

Reserved

8 Reserved

9 1 = IT waiting in the module

1 = IT generated by the crossing of Th0

(RTZ by ACK of IT)

1 = IT generated by the crossing of Th1

(RTZ by ACK of IT)

1 = IT generated by capture input

(RTZ by ACK of IT)

1 = IT generated by preset input

(RTZ by ACK of IT)

1 = IT generated by validation input

(RTZ by ACK of IT)

1 = IT generated by tachometer clock

(RTZ by ACK of IT)

IWxy,2 Complementary status word

F E D C B A 9 8 7 6 5 4 3 2 1 0

(*) In the electronic cam mode, the nibble

formed by these 4 bits gives the number

of the threshold immediately below the

current value.

(**) Or by crossing any threshold in the

0000 : code 0 = counter mode

0001 : code 1 = up/down counter mode

electronic cam mode.

0010 : code 2 = timer mode

0011 : code 3 = position measurement mode

0100 : code 4 = tachometer mode

0101 : code 5 = electronic cam mode (thresholds/outputs not configured)

1101 : code 13 = electronic cam mode (thresholds/outputs configured).

OWxy,0 Standard command word OWxy, 7 Complementary command

OUTPUT MATRIX

F E D C B A 9 8 7 6 5 4 3 2 1 0 F E D C B A 9 8 7 6 5 4 3 2 1 0

1 = Masking of the interrupt

↑

= RTZ of message system (text block)

4 1 = Overall validation of the sources of

interrupts

C 1 = Module switched from to STOP to RUN

0 = Module switched from to RUN to STOP

E 1 = Module operating in the Default mode

F 1 = Forcing of the outputs to zero

State of the transistor outputs when : current value

≥

Th1 and

≥

Th0

3 2 1 0

Outputs

O.0

O.1

O.2

O.3

State of the transistor outputs when : current value is beetween the thresholds

7 6 5 4

Outputs

O.0

O.1

O.2

O.3

State of the transistor outputs when : current value < both thresholds

B A 9 8

Outputs

O.0

O.1

O.2

O.3

C Reserved

D Reserved

E Reserved

F Reserved

Publicitate

Important Note

Page

Page

Page

1.1

General Description

1.2

Physical Description

Page

2.1

Dialogue with the PLC

2.2

Operating Modes of the Module

2.3

Counting Principle

2.4

Sub-functions

Page

3.1

Principle

3.2

Configuration Parameters

Page

4.1

Counter Function

4.2

Up/Down Counter Function

4.3

Timer Function

4.4

Position Measurement Function

4.5

Tachometer Function

4.6

Electronic Cam Function

Sub-section Page

5.1

Principle

⇒

5.2

Programming Examples

5.3

Complementary Programming Information

Page

6.1

Installation

6.2

Identification

6.3

Wiring

Page

7.1

Power Consumption

7.2

I/O Characteristics

7.3

Performance Characteristics

8.1

Internal Operation of the Module

8.2

Glossaire

8.3

Index

8.4

Discrete I/O Modules and Registers

Message interface : Standard requests

Message interface : Transfer characteristics

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