James Hardie Scyon Matrix cladding, Scyon cavity trim Installation Instructions
Scyon Matrix cladding is designed for both horizontal and vertical orientations and consists of Scyon cavity trim installed over HardieWrap weather barrier. The panels are pre-sealed and can be fixed with screws or nails, depending on the wind load classification. Use this cladding for residential facades over seasoned timber or light-gauge steel frames.
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Scyon
TM
cavity trim Made in Australia & New Zealand
Matrix
TM
panels Made in Australia
Installation Instructions
IMPORTANT NOTES
1. Failure to install, finish or maintain this product in accordance with applicable building codes, regulations, standards and James Hardie’s written application instructions may lead to personal injury, affect system performance, violate local building codes, and void James Hardie’s product warranty.
2. All warranties, conditions, liabilities (direct, indirect or consequential) and obligations whether arising in contract, tort or otherwise other than those specified in James Hardie’s product warranty are excluded to the fullest extent allowed by law. For James Hardie’s product warranty information and disclaimers about the information in this manual, see the section at the end of this manual.
3. The builder must ensure the product meets aesthetic requirements before installation. James Hardie will not be responsible for rectifying aesthetic surface variations following installation.
4. Make sure your information is up to date. When specifying or installing James Hardie ® products, ensure you have the current manual. If in doubt, or you need more information, visit www.jameshardie.com.au
or Ask James Hardie ™ on 13 11 03.
MATRIX ™ SHEET AND SCYON ™ CAVITY TRIM PRODUCT SIZE
PRODUCT
MATRIX TM PANEL
SCYON TM CAVITY TRIM
LENGTH (mm)
1190
2390
1790
2990
2450
WIDTH (mm)
1190
590
890
1190
70
8
8
8
THICKNESS (mm)
8
19
MASS (kg)
18
18
20
45
3.4
All dimensions and masses provided are approximate only and subject to manufacturing tolerances.
Masses are based on equilibrium moisture content of product.
ACCESSORIES / TOOLS SUPPLIED BY JAMES HARDIE
ACCESSORIES DESCRIPTION
James Hardie TM Backing Strip.
1190mm, 2390mm, 2990mm long
A weather seal at horizontal panel joints for use with Scyon
TM
Matrix
TM cladding.
10 per pack. 1190mm Part No. 305557.
2390mm Part No. 305558. 2990mm
Part No. 305559.
ACCESSORIES DESCRIPTION
James Hardie TM Facade Washers
Façade washers used for exposed fastener fixing with Scyon
TM
Matrix
TM cladding.
1000 per bag. Part No. 305565
James Hardie TM Base Coat.
4kg tub & 15kg bag
A water-resistant base coat compound used to flush over epoxy filled countersunk fasteners.
4kg tub 4 per box
Part No. 305535. 15kg bag 1 each
Part No. 304491
James Hardie TM
3,000mm Long
18mm PVC Cavity Vent Strip.
A perforated PVC extrusion used at the bottom of walls behind Scyon
TM
Matrix
TM cladding. 25 per pack. Part No. 305555
James Hardie TM Joint Sealant. 300ml cartridge
A general purpose, paintable, exterior grade polyurethane joint sealant. 20 per box.
Part No. 305534.
James Hardie TM 9mm Aluminium External Corner. 3,000mm long
A ready to paint aluminium extrusion, to be used with Scyon
TM
Matrix
TM cladding, Scyon Axon
TM cladding and
EasyLap
TM panel at external corner junctions to conceal the board edge. 5 per pack. Part No. 305521
HardieWrap TM weather barrier
A non-perforated, highly breathable and reflective safe-glare weather barrier designed to be used behind
Scyon™ external cladding products to help protect the building. For alternate products, please refer to
HardieWrap™ weather barrier section (p.2) Unit size 2750mm x 30000mm. 1 each. Part No. 305664.
TOOLS
HardieBlade TM Saw Blade. 185mm diameter
A 185mm diameter poly-diamond blade for fast and clean cutting of James Hardie fibre cement. 1 each. Part No. 300660
HardieDrive TM Screw 40mm Long
A class 3 finish self-tapping wing-tipped screw for fastening cavity trim to 0.8mm to 1.6mm
BMT steel frames. 500 per box. Part No. 305533
COMPONENTS NOT SUPPLIED BY JAMES HARDIE
James Hardie recommends the following products for use in conjunction with its Scyon on their warranties and further information on their products.
™ Matrix ™ cladding. James Hardie does not supply these products and does not provide a warranty for their use. Please contact the component manufacturer for information
ACCESSORIES ACCESSORIES DESCRIPTION DESCRIPTION
Gun Nail Trim To Frame
2.8mm x 65mm long ring shank nail or 75 x
2.8mm D or round head galvanised smooth shank nail used to fix Scyon cavity trim to timber stud. Min. Class 3
Epoxy flush sealing (2 part)
Countersunk head screws are flush sealed using megapoxy P1 or Hilti CA 125.
Where the temperature is below 15º use
Hilti CA 273.
Nails To Fix Panel To Scyon TM Cavity Trim
2.8 x 30mm galvanised nail, 2.6 x 32mm galvanised or stainless steel twist shank nail. Nail head must be a minimum round head diameter of 5.3mm, 25mm DA stainless steel Brad Nail for fixing Matrix panels to Scyon
TM cavity trim.
6mm masonry drill and countersunk head drill
Drill bit provides a 6.2mm to 6.3mm diameter hole. Used to pre-drill clearance holes for screw fasteners. The countersunk head drill is used to countersink fasteners.
Nail gun
Suitable for use with the C25 304 stainless steel brad nails.
Exposed head fasteners
No. 8-15 x 25mm wafer, hex or pan head needle point screw. Class 3 minimum coating.
Vacuum extraction with HEPA filter
Used with HEPA filter and paper bag for reduced dust exposure.
Countersunk screws
8-10 x 25 stainless steel countersunk chipboard screw square drive / needle point screw
3M HIPA 300 adhesive cleaner
For cleaning of surfaces prior to applying double sided tape to the JH backing strip.
Supplied by 3M Australia Pty Ltd.
Part no. AS010418940
Double sided tape
Alternate method to fix the lower part of the JH backing strip to the back of the Matrix panel at horizontal joints. Henkel C3 12mm or 3M
12.7mm wide 4905VHB double sided tape may be used.
Dust-reducing saw
Dust reducing saw with a HardieBlade TM saw blade. Makita 5057KB / Hitachi C7YA
C25 stainless steel brad nails
C25 16 gauge 304 stainless steel brad nails used with James Hardie
TM joint sealant for fixing
Matrix panels to the Scyon
TM cavity trim. Pack of 2000 includes fuel cell.
AUSTRALIA
APRIL 2014
WARNING
DO NOT BREATHE DUST AND CUT
ONLY IN WELL VENTILATED AREA
James Hardie products contain sand, a source of respirable crystalline silica which is considered by some international authorities to be a cause of cancer from some occupational sources. Breathing excessive amounts of respirable silica dust can also cause a disabling and potentially fatal lung disease called silicosis, and has been linked with other diseases. Some studies suggest smoking may increase these risks. During installation or handling:
(1) work in outdoor areas with ample ventilation;
(2) minimise dust when cutting by using either ‘score and snap’ knife, fibre cement shears or, where not feasible, use a HardieBlade TM saw blade and dust reducing circular saw attached to a HEPA vacuum;
(3) warn others in the immediate area to avoid breathing dust; (4) wear a properly-fitted, approved dust mask or respirator (e.g. P1 or P2) in accordance with applicable government regulations and manufacturer instructions to further limit respirable silica exposures. During clean-up, use HEPA vacuums or wet cleanup methods - never dry sweep. For further information, refer to our installation instructions and Material Safety Data Sheets available at www.jameshardie.com.au. FAILURE TO ADHERE
TO OUR WARNINGS, MATERIAL SAFETY DATA
SHEETS, AND INSTALLATION INSTRUCTIONS MAY
LEAD TO SERIOUS PERSONAL INJURY OR DEATH.
JAMES HARDIE RECOMMENDED SAFE
WORKING PRACTICES
CUTTING OUTDOORS
1. Position cutting station so wind will blow dust away from the user or others in working area.
2. Use one of the following methods based on the required cutting rate:
Better I Dust reducing circular saw equipped with
Saw blade and HEPA vacuum HardieBlade TM extraction.
Good I
Dust reducing circular saw equipped with
HardieBlade TM saw blade.
CUTTING INDOORS
I Cut only using score and snap, hand guillotine or
I fibreshears (manual, electric or pneumatic).
Position cutting station in a well-ventilated area.
DRILLING/OTHER MACHINING
When drilling or machining you should always wear a P1 or P2 dust mask and warn others in the immediate area.
IMPORTANT NOTES
1. For maximum protection (lowest respirable dust production),
James Hardie recommends always using “Best” - level cutting methods where feasible.
2. NEVER use a power saw indoors.
3. NEVER use a circular saw blade that does not carry the
HardieBlade TM logo.
4. NEVER dry sweep - Use wet suppression or HEPA vacuum.
5. NEVER use grinders.
6. ALWAYS follow tool manufacturers’ safety recommendations.
P1 or P2 respirators should be used in conjunction with above cutting practices to further reduce dust exposures. Additional exposure information is available at www.jameshardie.com.au
to help you determine the most appropriate cutting method for your job requirements. If concern still exists about exposure levels or you do not comply with the above practices, you should always consult a qualified industrial hygienist or contact
James Hardie for further information.
STORAGE AND HANDLING
To avoid damage, all James Hardie building products should be stored with edges and corners of the product protected from chipping. James
Hardie building products must be installed in a dry state and protected from weather during transport and storage. The product must be laid flat under cover on a smooth level surface clear of the ground to avoid exposure to water, moisture, etc.
SCYON ™ MATRIX ™ CLADDING
INSTALLATION INSTRUCTIONS PAGE 1 OF 8
INTRODUCTION AND SCOPE
General
Scyon ™ Matrix ™ cladding consists of Scyon ™ cavity trim installed over HardieWrap™ weather barrier to which the pre-sealed Scyon ™ Matrix ™ panels are fixed. Expressed vertical and horizontal joints are created to produce a panelised look.
This manual covers the use of the Scyon ™ Matrix ™ cladding in a residential facade application over a seasoned timber or a light-gauge steel frame.
Scyon ™ Matrix ™ cladding is not suitable for sloping walls or on a diagonal orientation.
DESIGN
General
All design and construction must comply with the appropriate requirements of the current Building
Code of Australia (BCA) and other applicable regulations and standards.
Responsibility
The specifier or other party responsible for the project must ensure that the details in this specification are appropriate for the intended application and that additional detailing is performed for specific design or any areas that fall outside the scope of this specification.
construction must, at a minimum, comply with the requirements of relevant standards and the BCA.
HardieWrap™ weather barrier
HardieWrap™ weather barrier must be installed under Scyon™ Matrix™ cladding in accordance with the AS/NZS 4200.2 ‘Pliable building membranes and underlays – Installation’ and HardieWrap™
Technical Data Sheet.
HardieWrap™ weather barrier delivers a tripleshield of protection to help against external weather penetration, internal condensation build-up and external heat penetration. Additionally, it enhances the wall thermal performance, please refer to www.jameshardie.com.au
or www.accel.com.au for more information.
If using an alternate product in lieu of HardieWrap™ weather barrier, the designer must ensure that the product is fit for purpose and it has the following properties in accordance with AS/NZS 4200.1:
I
Vapour barrier - low or medium
I Water barrier - high
In hot humid areas of Australia, HardieWrap™ weather barrier may not be suitable, refer to the building designer for a suitable membrane and Ask
James Hardie ® on 13 11 03.
Soft compressible insulation installed between the front of the wall studs and directly behind the external cladding can cause installation issues and is thus not recommended.
Slab and footings
The slab and footings on which the building is situated must comply with AS 2870 ‘Residential slabs and footings – Construction’ and the requirements of the Building Code of Australia (BCA).
Adjacent finished grade must slope away from the building in accordance with local building codes, typically a minimum slope of 50mm minimum over the first metre.
Do not install external cladding such that it may remain in contact with standing water.
Flashing
All wall openings, penetrations, intersections, connections, window sills, heads and jambs must be flashed prior to cladding installation.
Ground clearances
Install James Hardie external cladding with a minimum 150mm clearance to the earth on the exterior of the building or in accordance with local building codes if greater than 150mm is required.
Maintain a minimum 50mm clearance between
James Hardie external cladding and roofs, decks, paths, steps and driveways.
NOTE
Greater clearance may be required in order to comply with termite protection provisions, see below for more information.
FRAMING
General
Frame set-out and construction is an important aspect to consider when planning the installation of
Scyon ™ Matrix ™ cladding. The way you install the panels will affect the way you build the frame.
Scyon ™ Matrix ™ panels and Scyon ™ cavity trim are installed either on or off stud, refer to Figures 4 and 5.
When installing on stud, the vertical panel joints are located centrally over the Scyon ™ cavity trim. For this method of installation it is important that the stud set-out accurately matches the vertical joint locations.
Alternatively, for the off-stud installation method, noggings must be installed at 800mm maximum centres, see Figure 5. The noggings must be aligned with the exterior plane of the frame to ensure that a flush surface is provided to accommodate the installation of the Scyon ™ cavity trim. Off stud fixing is not suitable in high wind loads, see Table 1. This table specifies the maximum stud spacings for Scyon Matrix cladding for Australian wind load classifications of
AS 4055 ‘Wind Loads for Housing’.
Termite Protection
The BCA specifies the requirements for termite barriers. Where the exposed slab edge is used as part of the termite barrier system, a minimum of
75mm of the exposed slab edge must be visible to permit ready detection of termite entry.
MOISTURE MANAGEMENT
General
It is the responsibility of designer or specifier to identify moisture related risks associated with any particular building design. Wall construction design must effectively manage moisture, accounting for both the interior and exterior environments of the building, particularly in buildings that have a higher risk of wind driven rain penetration or that are artificially heated or cooled.
In addition all wall openings, penetrations, junctions, connections, window sills, heads and jambs must incorporate appropriate flashing and waterproofing.
Materials, components and their installation that are used to manage moisture in framed wall
PAGE 2 OF 8
SCYON ™ MATRIX ™ CLADDING INSTALLATION INSTRUCTIONS
Timber
Use of timber framing must be in accordance with
AS 1684 - ‘Residential timber-framed construction’ and the framing manufacturer’s specifications.
Use only seasoned timber. Unseasoned timber must not be used because it is prone to shrinkage and can cause sheets and frames to move.
‘Timber used for house construction must have the level of durability appropriate for the relevant climate and expected service life and conditions including exposure to insect attacks or to moisture, which could cause decay.’
Reference AS 1684.2’ Residential timber-framed construction’.
Stud framing members must be a minimum of
70x35mm,
Steel
Use of steel framing must be in accordance with NASH standard for Residential and Low-Rise Steel Framing
Part 1: Design Criteria and the framing manufacturer’s specifications. Framing members must have a base metal thickness (BMT) between 0.55 to
1.6mm. The steel framing must have the appropriate level of durability required to prevent corrosion.
Framing members must have a Base Metal
Thickness (BMT) between 0.55 to 1.6mm. The steel framing must have the appropriate level of durability required to prevent corrosion. Stud framing members must be a minimum of 64x35mm.
Tolerances
Ensure frame is square and work from a central datum line. Frames must be straight and true to provide a flush face to receive the panels.
A suggested maximum tolerance of between 3mm and 4mm in any 3000mm length of frame will give best results, see Figure 1. Scyon ™ Matrix ™ cladding will not straighten excessively warped or distorted frames and any warping may still be visible after the cladding is applied.
FIGURE 1 FRAME STRAIGHTNESS
FASTENERS
General
Suitable type of fasteners and spacings are provided on the following pages for both the
Scyon ™ cavity trim and Matrix ™ panels.
All fasteners specified should be driven flush as shown in Figure 2.
Drive screw flush
Unacceptable: over driven
FIGURE 2 NAIL FASTENER DEPTH
Screw fasteners should be screwed as close as possible to the stud corners to avoid deflection of the stud flange.
Fastener durability
Fasteners must have the appropriate level of durability required for the intended project. This is of particular importance in coastal areas, areas subject to salt spray and other corrosive environments.
Fasteners must be fully compatible with all other materials that they are in contact with to ensure the durability and integrity of the assembly.
Contact fastener manufacturers for more information.
PREPARATION
STEP 1
Construct frame and fitting of windows
STEP 2
Install
HardieWrap™ weather barrier
20mm
Scyon
™ cavity trim
Wall frame
Noggings
HardieWrap™ weather barrier
STEP 3
Install JH PVC cavity vent strip, using 2.8 x 30 mm fibre cement nail at
200mm maximum centres
Ensure required ground clearance provided
Refer to T able
1
FIGURE 3 PREPARATION
NOTE
Generally, external and internal corners have additional framing requirements. Refer to the external and internal corner details for more information.
SCYON
TM
CAVITY TRIM INSTALLATION
General
The Scyon™ cavity trim is installed vertically over the HardieWrap™ weather barrier to either timber or metal stud wall frames. The Scyon cavity trim may be installed either on or off stud, refer to framing section for more information and Figures 4 and 5.
FIGURE 5 OFF-STUD FIXING
Layout
Planning the layout of the Scyon™ cavity trim and the Scyon™ Matrix panels is an essential part of installation to ensure a professional finish.
Datum lines should be set-up and used to ensure the edges of the Scyon™ cavity trim and Scyon™
Matrix™ panels are square. Datum lines can include the edges of windows, doors and building corners, see Figure 6.
Datum line
FIGURE 8 FIXING SCYON CAVITY TRIM
Ensure the Scyon™ cavity trim butts up to the JH
PVC vent strip. Do not insert the Scyon™ cavity trim into the JH PVC vent strip.
HardieWrap™ weather barrier
OPTION 1:
On-stud fixing
For on-stud fixing the Scyon™ cavity trim is installed directly to stud over the HardieWrap™ weather barrier, see Figure 4. For fastener and stud spacings, refer to Table 1.
Window head flashing
Scyon ™ cavity trim fixed to stud
Wall frame
Scyon
™ cavity trim
HardieWrap™ weather barrier
FIGURE 9 SLAB EDGE DETAIL
Noggings
HardieWrap™ weather barrier
FIGURE 6 PANEL LAYOUT
HardieWrap™ weather barrier
Scyon ™ cavity trim
Refer to T able
1
50 mm
50 mm
45º weather cut sloping down and away from
HardieWrap™ weather barrier.
Seal cut edges together with James hardie joint sealant
FIGURE 4 ON-STUD FIXING
OPTION 2:
Off-stud fixing
The Scyon™ cavity trim can be installed off-stud over the HardieWrap™ weather barrier. It is important that horizontal supports (noggings) are installed at a maximum of 800mm vertical centres.
A specified fastener is fixed at the intersection of every support, see Figure 5. For Scyon cavity trim and stud spacings, refer to Table 1.
For off-stud jointing provide additional noggins to enable
nailing either side of the joint
FIGURE 10 SCYON
TM
CAVITY TRIM BUTT DETAIL
Scyon ™ cavity trim
Wall frame
STEP 4
Ensure all Scyon ™ cavity trim is plumb
FIGURE 7 PLUMB SCYON
TM
CAVITY TRIM
SCYON ™ MATRIX ™ CLADDING INSTALLATION INSTRUCTIONS PAGE 3 OF 8
Scyon
TM
Cavity trim fasteners
For timber frames, use a corrosion resistant 65 x
2.8mm ring shank nail or a 75 x 2.8mm D or round head galvanised smooth shank nail.
For steel frames 0.55 – 0.75mm BMT, use a Buildex
FibreZIPS ® 30mm long screw.
For steel frames 0.8 – 1.6mm BMT, use a 40mm long HardieDrive ® screw.
NOTE: Do not fasten within 30mm of the Scyon TM cavity trim ends and within 20mm of the edges.
TABLE 1
SCYON TM MATRIX TM CLADDING DESIGN TABLE
AS 4055 Wind classification
Noncyclonic
Cyclonic
Can Scyon Stud & cavity trim Scyon be fixed off-stud
Scyon* Matrix cavity trim panel cavity trim fastener fastener spacing
(mm) spacing
(mm) spacing
(mm)
ALL SPECIFIED FASTENERS EXCEPT BRAD NAILS
N1, N2 C1
N3
YES 600 300
N4
N5
N6
C2
C3
C4
NO
NO
NO
600
400
400
200
200
200
200
200
200
150
BRAD NAILS ONLY
N1, N2 YES
N3
N4
N5
N6
C1
C2
C3
C4
YES
NO
NO
NO
600
600
N/A
N/A
N/A
300
300
N/A
N/A
N/A
200
150**
N/A
N/A
N/A
* In the case of fixing the cavity trim off stud, the fastener spacing will be at each support i.e. a maximum of 800mm centres, see Figure 5.
**If the C25 SS Brad nail is used, the spacing may be increased to 200mm.
JH BACKING STRIP INSTALLATION
General
At horizontal panel joints, the JH backing strip is bonded to the back of the Scyon TM Matrix TM panels to form a socket to which the next course of panels are fixed over. The lower side of the JH backing strip can be bonded using either James Hardie TM joint sealant or double sided backing tape, see Figures 11 and 12.
Ensure all surfaces are free of dust and grime.
OPTION 2:
Double sided backing tape option
This method involves applying a continuous strip of
3M 12.7mm wide 4905VHB or Henkel C3 12mm double sided tape to the lower side of the JH backing strip, see Figure 12.
James Hardie recommends the surfaces are cleaned with the 3M HIPA clean 300 adhesive cleaner, in accordance with the manufacturer’s recommendations.
Protective seal
Fix JH backing strip to Matrix
™ panel
Apply double-sided tape to lower side of the JH backing strip and remove protective seal.
FIGURE 12 DOUBLE SIDED BACKING TAPE OPTION 2
When the panels are ready to be installed, apply
James Hardie TM joint sealant behind the JH backing strip and a continuous filler of James Hardie TM joint sealant along the top edges of the panel, see Figure
13. This detail is applicable for both the sealant and double sided backing tape options.
70mm
JH backing strip
Sealant fill the back of the rolled stop at each end 50mm long.
James Hardie joint sealant
OPTION 1:
Joint sealant option
This method involves applying a continuous bead of
James Hardie TM joint sealant to the lower flange of the JH backing strip, see Figure 11.
NOTE:
The sealant applied to the backing strip below the stop must be fully cured before the panel is installed.
Apply a continuous
6mm diameter bead of polyurethane sealant to the backing strip below the stop
Ensure backing strip is 5mm shorter than Matrix ™ panel width each side
50mm
Matrix ™ panel
When installing, apply 6mm diameter sealant bead between back of the backing strip and Scyon ™ cavity trim.
Continue bead onto back of panel. Install panel before sealant cures to ensure bond.
Apply a continuous filler of sealant along the top edges of the panel
FIGURE 13 SEALING JH BACKING STRIP END DETAIL
SCYON
TM
MATRIX
TM
PANEL INSTALLATION
Note: You must ensure the product is of acceptable quality prior to installation, see Important Note 3.
General
The Scyon TM Matrix TM panels must be fixed to the
Scyon TM cavity trim. The Scyon TM Matrix TM panels can be installed in a horizontal or vertical orientation.
The panels are installed with a 10mm expressed joint between adjacent panels, vertically and horizontally.
When installing the Scyon TM Matrix TM panels, the clear surface of the Scyon TM Matrix TM panel faces the frame.
In order to seal cut edges or sanded patches, two coats of an appropriate primer should be applied at the time of cutting or sanding compatible with finish coating eg. Wattyl’s Kill Rust Heavy Duty Primer,
Dulux AcraPrime 501/1 (water based) or equivalent.
The following installation steps outline the fixing of the Scyon TM Matrix TM panels to the Scyon TM cavity trim.
Also refer to Figures 19-22 for further information.
STEP 6
Apply a continuous 6mm diameter bead of James Hardie joint sealant to the Scyon
™ cavity trim at each panel edge
Scyon ™ cavity trim
50 mm
100 mm
For edge distances see Figures 19 to 22
100 mm
STEP 7
Using a spirit level ensure
Matrix
™ panels are plumb and aligned with your datum line
Datum line
FIGURE 14 INSTALL FIRST PANEL
Figure 15 outlines the fastener spacings into the
Scyon TM Matrix TM cladding.
Scyon
TM
Matrix TM panel
50 mm
Refer to Table 1 for Matrix TM panel fastener spacing
Horizontal express joint with JH backing strip behind
HardieWrap™ weather barrier
FIGURE 15 MATRIX PANEL FASTENERS
Sealant must be cured before installing Matrix ™ panel
FIGURE 11 JOINT SEALANT OPTION 1
PAGE 4 OF 8
SCYON ™ MATRIX ™ CLADDING NSTALLATION INSTRUCTIONS
Scyon
TM
Matrix
TM
panel fasteners
The following fixing options are used to fix the
Matrix panels to the Scyon TM cavity trim (also see
Figures 19-22):
1. C25mm 16 gauge or 25 DA 304 stainless steel brad nails.
2. 2.8x30mm corrosion resistant fibre cement nails.
2.6 x 32mm galvanised or stainless steel twist shank nail with a minimum round head diameter of 5.3mm.
3. 8-10 x 25 stainless steel countersunk chipboard screw square drive / needle point screw.
4. 25mm wafer, pan or hex head stainless steel needle point screws.
NOTE: When using brad nails ensure that brad nails are not used in high wind areas, see Table 1.
In all options, a continuous bead of James Hardie joint sealant is applied to the Scyon TM cavity trim to fix the back of the Matrix TM panel to the Scyon TM cavity trim, see Figure 16.
For screw fasteners, a clearance hole must be created using a 6mm masonry drill.
For countersunk screws, the fastener must also be countersunk 2.5 to 3mm below the Scyon TM Matrix TM panel’s surface, see Figure 21. The countersunk fastener is then flushed finished with epoxy and then with James Hardie base coat. Use only proven epoxies for this application, i.e. Megapoxy P1 or Hilti
CA 125. Where the temperature is below 15º, use
Hilti CA 273.
For exposed head screws a JH facade washer must to be inserted between the panel and the exposed head fastener, see Figure 22.
FIGURE 17 INSTALL NEXT COURSE OF PANELS
Scyon ™ cavity trim
HardieWrap™ weather barrier
JH backing strip
100 mm
100 mm
10mm packers
STEP 11
Apply a continuous bead of James Hardie joint sealant to the top of the
JH backing strip as shown
STEP 12
Install second row of panels
Matrix ™ panel
Continuous 6mm bead of James Hardie joint sealant
James Hardie joint sealant or double sided backing tape
STEP 8
Apply a continuous 6mm diameter bead of James Hardie joint sealant for each Matrix TM panel
STEP 9
Use temporary
10mm packers to create a vertical express joint
FIGURE 18 JOINT SEALANT PREPARATION
FASTENER FIXING OPTIONS
FIGURE 22 EXPOSED HEAD OPTION 4
HardieWrap™ weather barrier
FIGURE 21 COUNTERSUNK SCREW OPTION 3
HardieWrap™ weather barrier
HardieWrap™ weather barrier
HardieWrap™ weather barrier
10mm
STEP 10
Working to your datum line, install second panel
FIGURE 16 INSTALL ADJACENT PANEL
FIGURE 19 BRAD NAIL OPTION 1
HardieWrap™ weather barrier
FIGURE 23 SLAB/EAVES DETAIL
FIGURE 20 STANDARD NAIL OPTION 2
SCYON ™ MATRIX ™ CLADDING INSTALLATION INSTRUCTIONS PAGE 5 OF 8
WINDOWS/PARAPETS
HardieWrap™ weather barrier over flashing
Matrix ™ panel
Scyon
™ cavity trim
Window head flashing.
Min. 6mm gap between flashing and panel.
Pressed metal capping by others with sealed joints corresponding with joint in the facade
Metal hold down clips screw through clearance hole in 8mm Matrix panel
Capping overlap
50 min.
Matrix ™ panel
Scyon ™ cavity trim
HardieWrap™ weather barrier
30
FIGURE 27 PARAPET CAPPING DETAIL
EXTERNAL CORNER DETAIL
Hardwood support screw fixed to structural framing
JUNCTION DETAILS
When using solid floor joists, Scyon TM cavity trim must not run continuously from lower floor to upper floor level. There must be a vertical 15mm gap between the Scyon TM cavity trim at the floor level junction to allow for timber movement, refer to Figure 30.
HardieWrap™ weather barrier
1 º 2 º to assure hugging fit
Parapet lining
James Hardie joint sealant
Flexible sub-sill flashing
Matrix ™ panel
Scyon
™ cavity trim
HardieWrap™ weather barrier
FIGURE 24 WINDOW HEAD/SILL DETAIL
HardieWrap™ weather barrier
FIGURE 25 WINDOW JAMB DETAIL
10mm joint
FIGURE 28 EXTERNAL CORNER DETAIL
Matrix ™ panel
Suitable corrosion resistant flashing
Continuous sealant bead
Scyon
™ cavity trim
Scyon ™ cavity trim
INTERNAL CORNER DETAIL
FIGURE 30 FLOOR LEVEL JUNCTION
HardieWrap™ weather barrier
Bond breaker tape
James Hardie joint sealant over bond breaker tape
James Hardie joint sealant
2.8 x 65mm
Ringshank nails.
For fastener spacings refer to Table 1
Scyon ™ cavity trim
HardieWrap™ weather barrier
Matrix ™ panel
FIGURE 31 ABUTMENT DETAIL
NOTES
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To cover the 15mm gap in the Scyon TM cavity trim at the vertical expressed joint, use a section of JH
I backing strip over joint and adequately seal it in place to prevent moisture entry.
Where solid joists are not used, consideration should be given to allow for shrinkage movement across joint. One option is to leave a 5mm sealed gap between Scyon TM cavity trim.
HardieWrap™ weather barrier
FIGURE 29 INTERNAL CORNER DETAIL
FIGURE 26 SCYON MATRIX EXTERNAL BOX CORNER DETAIL
PAGE 6 OF 8
SCYON ™ MATRIX ™ CLADDING INSTALLATION INSTRUCTIONS
FIGURE 32 ANGLED CORNER
HardieWrap™ weather barrier
Coastal areas
In areas within 1km of a coastal area or corrosive environment, the Matrix TM panels must be painted immediately after fixing sheets, to minimise build up of contamination on the heads of the fasteners, as it may lead to fastener corrosion. Also refer to maintenance requirements and fastener section for more information.
Refer to the paint and fastener manufacturer for further information, suitable products and details of their warranty.
PRODUCT INFORMATION
Material
The basic composition of Matrix TM panels and
Scyon TM cavity trim is Portland cement, ground sand, cellulose fibre, water and proprietary additives.
James Hardie building products are manufactured to Australian/New Zealand Standard AS/NZS
2908.2 ‘Cellulose-Cement Products-Flat Sheet’.
Matrix TM panels and Scyon TM cavity trim are classified
Type A, Category 3 in accordance with
AS/NZS 2908.2
FIGURE 33 FACADE/SOFFIT JUNCTION
Sealants
Application and use of sealants must comply with manufacturer’s instructions. Sealants, if coated, must be compatible with the paint system. James
Hardie recommends the use of James Hardie TM joint sealant, which is a paintable polyurethane sealant.
FIRE RATED WALLS
Scyon TM Matrix TM clad walls can achieve fire ratings of 60/60/60 and 90/90/90 when constructed with additional fire rated linings as specified in the James
Hardie fire and acoustically rated walls design manual and construction of fire and acoustically rated walls technical specification.
Furthermore, as the Scyon TM Matrix TM cladding consists of Scyon TM cavity trim installed over the wall frame, the fire and water resistant plasterboard must be installed behind the HardieWrap™ weather barrier and Scyon TM cavity trim. It must not be directly installed behind the Scyon TM Matrix TM panels.
The length of the fasteners fixing the Scyon TM cavity trim to the wall frame will need to take into account the thickness of the fire and water resistant plasterboard.
STAINING
Stains containing linseed oil are specifically designed for wood and may not be suitable for James Hardie cladding products, primed or un-primed.
Semi-transparent stains can vary in uniformity of appearance depending on method of application and conditions and will require a high level of skill and craftsmanship to achieve a uniform appearance. Clear coats have not proven durable in exterior exposure and James Hardie considers them a maintenance item that may require application of a refurbishing sealer at regular intervals. James
Hardie does not warrant the appearance or durability of semi-transparent stains and clear coats.
FINISHES
General
Refer to the project specification for paint requirements. Scyon TM Matrix TM cladding and exposed Scyon TM cavity trim must be painted within
3 months of being fixed.
The rear of the Scyon TM Matrix TM panel must not be left permanently exposed to direct sunlight.
In order to seal cut edges or sanded patches, two coats of an appropriate primer should be applied at the time of cutting or sanding compatible with finish coating e.g. Wattyl Kill Rust Heavy Duty Primer,
Dulux AcraPrime 501/1 (water based) or equivalent.
James Hardie recommends the application of two coats minimum of a quality acrylic paint over the pre-primed Scyon TM Matrix TM panels and the exposed Scyon TM cavity trim in accordance with the paint manufacturer’s specifications. Painting selection and specifications is dependant on the paint chosen. Gloss paints are not recommended.
MAINTENANCE
The extent and nature of maintenance will depend on the geographical location and exposure of the building. As a guide, it is recommended that basic normal maintenance tasks shall include but not be limited to:
I
I
I
I
I
I
Washing down exterior surfaces every 6-12 months*
Periodic inspections should be made to ensure fasteners are adequately securing the panels to framing.
Re-applying of exterior protective finishes*
Maintaining the exterior envelope and connections including joints, penetrations, flashings and sealants that may provide a means of moisture entry beyond the exterior cladding.
Cleaning out gutters, blocked pipes and overflows as required.
Pruning back vegetation that is close to or touching the building.
*Refer to your paint manufacturer for washing down and recoating requirements related to paint performance.
Durability
Resistance to moisture/rotting
Matrix TM panels and Scyon TM cavity trim have demonstrated resistance to permanent moisture induced deterioration (rotting) by passing the following tests in accordance with AS/NZS 2908.2:
I
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I
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Water permeability (Clause 8.2.2)
Warm water (Clause 8.2.4)
Heat rain (Clause 6.5)
Soak dry (Clause 8.2.5)
Resistance to termite attack
Based on testing completed by CSIRO Division of
Forest Products and Ensis Australia James Hardie building products have demonstrated resistance to termite attack.
Resistance to Fire
Scyon TM Matrix TM cladding is suitable where noncombustible materials are required in accordance with C1.12 of the Building Code of Australia.
James Hardie building products have been tested by CSIRO in accordance with AS/NZS 3837 and are classified as conforming to Group 1 material
(highest and best result possible), with an average specific extinction area far lower than the permissible
250m2/kg, as referenced in Specification C1.10a
of the BCA.
Alpine regions
In regions subject to freeze/thaw conditions, all
James Hardie fibre cement external cladding must be installed and painted in the warmer months of the year where the temperature does not create freeze and thaw conditions or paint issues. The cladding must be painted immediately after installation. In addition, fibre cement cladding must not be in direct contact with snow and/or ice build up for extended periods, e.g. external walls in alpine regions subject to snow drifts over winter.
Furthermore, a reputable paint manufacturer must be consulted in regards to a suitable product, specifications and warranty. The paint application must not be carried out if the air temperature or the substrate temperature is outside the paint manufacturer’s recommendation including the specified drying temperature range.
James Hardie external cladding products are tested for resistance to frost in accordance with AS/NZS
2908.2 Clause 8.2.3.
Construction CAD details are available at
ACCEL TM www.accel.com.au
SCYON ™ MATRIX ™ CLADDING INSTALLATION INSTRUCTIONS PAGE 7 OF 8
Matrix ™ panel and Scyon ™ cavity trim
10 Year Warranty
January 2012
James Hardie Australia Pty Limited (“James Hardie”) warrants to the first purchaser of Matrix ™ panel and
Scyon ™ cavity trim [Product(s)] from James Hardie and the last purchaser of the Product prior to installation that, subject to compliance with the
Conditions of Warranty below:
- for a period of 10 years from the date of purchase, the Product will be free from defects due to defective factory workmanship or materials; and
- for a period of 10 years from the date of purchase, the Product will be resistant to damage from cracking, moisture, rotting, fire and termites to the extent set out in James
Hardie’s relevant published literature current at the time of installation; and
- for a period of 12 months from the date of purchase that the accessories supplied by
James Hardie will be free from defects due to defective factory workmanship or materials.
For the purposes of this warranty, a “defect” in respect of the Product means a non-compliance with AS/NZS
2908.2:2000 Cellulose-cement products - Flat sheet.
CONDITIONS OF WARRANTY
This warranty is strictly subject to the following conditions:
(a) James Hardie will not be liable for breach of this warranty unless the claimant provides proof of purchase of the Product and makes a written claim to James Hardie at the address set out below, either within 30 days after the defect would have become reasonably apparent or, if the defect was reasonably apparent prior to installation, then the claim must be made prior to installation.
(b) the Product is subject to natural variation in finish as part of the manufacturing process. The builder/installer must ensure the Product meets aesthetic requirements before installation. Subject to the terms of this warranty, after installation of the Product, James Hardie is not liable for claims arising from aesthetic surface variations if such variations were, or would upon reasonable inspection have been, apparent prior to installation;
(c) this warranty cannot be relied upon by any other person and is not transferable;
(d) the Product must be installed and maintained strictly in accordance with the relevant James
Hardie literature current at the time of installation and must be installed in conjunction with the components or products specified in the literature. To obtain copies of such literature go to or contact Ask James Hardie™ on 13 11 03.
Further, all other products, including coating and jointing systems, applied to or used in conjunction with the Product must be applied or installed and maintained strictly in accordance with the relevant manufacturer’s instructions and good trade practice;
(e) the project must be designed and constructed in strict compliance with all relevant provisions of the current Building Code of Australia, regulations and standards;
(f) if the claimant chooses to rely upon this warranty then the claimant’s sole remedy under this warranty for breach of this warranty is (at
James Hardie’s option) that James Hardie will either supply replacement Product, rectify the affected Product or pay for the cost of the replacement or rectification of the affected Product;
(g) In the circumstances where the Australian
Consumer Law does not apply in respect of the purchase of the Product, James Hardie will not be liable for any losses or damages (whether direct or indirect) including property damage or personal injury, consequential loss, economic loss or loss of profits, arising in contract or negligence or howsoever arising. Without limiting the foregoing, James Hardie will not be liable for any claims, damages or defects arising from or in any way attributable to poor workmanship, poor design or detailing, settlement or structural movement and/or movement of materials to which the Product is attached, incorrect design of the structure, acts of God including but not limited to earthquakes, cyclones, floods or other severe weather conditions or unusual climatic conditions, efflorescence or performance of paint/coatings applied to the
Product, normal wear and tear, growth of mould, mildew, fungi, bacteria, or any organism on any
Product surface or Product (whether on the exposed or unexposed surfaces);
(h) In the circumstances where the Australian
Consumer Law does not apply in respect of the purchase of the Product, all warranties, conditions, liabilities and obligations other than those specified in this warranty are excluded to the fullest extent allowed by law;
(i) If meeting a claim under this warranty involves re-coating of Product,there may be slight colour differences between the original and replacement
Product due to the effects of weathering and variations in materials over time and James
Hardie is not liable for any such colour differences;
(j) In the circumstances where the Australian
Consumer Law does not apply in respect of the purchase of the Product and therefore to this warranty, all expenses incurred as a result of claiming under this warranty are to be borne by the claimant.
(k) In the circumstances where the Australian
Consumer Law does apply in respect of the purchase of the Product and therefore to this warranty, if James Hardie accepts or it is determined by James Hardie that the claimant has a valid claim under this warranty, James
Hardie will bear the claimant’s reasonable costs of claiming under this warranty. The claimant is responsible for all other costs of claiming under this warranty. All claims for such costs are to be notified to James Hardie at the address outlined below within 21 days from when the claimant first makes a claim under this warranty.
DISCLAIMER
The recommendations in James Hardie’s literature are based on good building practice but are not an exhaustive statement of all relevant information and are subject to conditions (d), (e), (g) and (h) above.
Further, as the successful performance of the relevant system depends on numerous factors outside the control of James Hardie (e.g. quality of workmanship and design), James Hardie shall not be liable for the recommendations in that literature and the performance of the relevant system, including its suitability for any purpose or ability to satisfy the relevant provisions of the Building Code of
Australia, regulations and standards.
IMPORTANT NOTE
If you acquire goods manufactured by James Hardie as a consumer according to the Australian
Consumer Law, our goods come with guarantees that cannot be excluded under the Australian
Consumer Law. You are entitled to a replacement or refund for a major failure and compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure.
Any rights a consumer may have under this warranty are in addition to other rights and remedies of a consumer under a law in relation to the goods to which this warranty relates. Nothing in this document shall exclude or modify any legal rights a customer may have under the Australian Consumer
Law or otherwise which cannot be excluded or modified at law.
Contact details if you wish to make a claim under this warranty: For more information or to make a claim under this warranty please Ask James
Hardie™ on 13 11 03, visit www.jameshardie.com.au or www.accel.com.au, email James Hardie via our website or write to
James Hardie at:
James Hardie Australia Pty Ltd
10 Colquhoun Street Rosehill NSW 2142
PO Box 70 Parramatta NSW 2124
© Copyright 2013 James Hardie Australia Pty Ltd.
ABN 12 084 635 558. ™ and ® denotes a trademark or registered mark owned by James
Hardie Technology Limited
PAGE 8 OF 8
SCYON ™ MATRIX ™ CLADDING INSTALLATION INSTRUCTIONS
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Key features
Pre-sealed panels
Horizontal and vertical orientation
Express vertical and horizontal joints
Suitable for residential facades
Can be fixed with screws or nails
Resistant to cracking, moisture, rotting, fire and termites
Frequently asked questions
For high wind loads, the Scyon cavity trim must be fixed off-stud with noggins installed at a maximum of 800mm vertical centres. Refer to Table 1 for specific fastener spacing and stud spacing requirements based on the wind load classification.
For timber frames, use a corrosion resistant 65 x 2.8mm ring shank nail or a 75 x 2.8mm D or round head galvanised smooth shank nail.
Apply a continuous bead of James Hardie joint sealant to the Scyon cavity trim at each panel edge. For horizontal joints, use a JH backing strip bonded to the back of the panels to form a socket for the next course of panels.
Wash down exterior surfaces every 6-12 months. Periodically inspect fasteners to ensure adequate panel security. Re-apply exterior protective finishes as needed. Maintain the exterior envelope and connections, including joints, penetrations, flashings, and sealants. Clean gutters, blocked pipes, and overflows as required. Prune back vegetation near the building.
Semi-transparent stains are designed for wood and may not be suitable for James Hardie cladding products. They can vary in uniformity and require high skill and craftsmanship for a uniform appearance. James Hardie does not warrant the appearance or durability of semi-transparent stains.