Lippert EBL 216 Separate Display Board User Manual

Instruction Manual
R
Electrobloc EBL 216
Table of contents
1
1.1
1.2
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Meaning of safety symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2
2
2
2
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3
3
3.1
3.2
3.3
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Switching system on/off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
System Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Closing down the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3
3
4
5
4
4.1
4.2
Application and Functions in Detail . . . . . . . . . . . . . . . . . . . . . . . .
Battery functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Additional functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7
8
9
5
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9
Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
E Schaudt GmbH, Elektrotechnik und Apparatebau, Planckstraße 8, 88677 Markdorf, Germany, Tel. +49 7544 9577-0, Fax +49 7544 9577-29, www.schaudt--gmbh.de
811.575 BA / EN
Date: 26.09.2014
Instruction Manual Electrobloc EBL 216
1
1.1
Safety Information
Meaning of safety symbols
DANGER!
Failure to heed this warning may result in death or serious injury.
Y
WARNING!
Failure to heed this warning may result in personal injuries.
Y
ATTENTION!
Failure to heed this warning may result in damage to the device or connected consumers.
Y
1.2
General safety information
The device is state-of-the-art and complies with approved safety regulations.
Nonetheless, personal injuries or damage to the device may occur if the safety instructions contained herein are not followed.
Ensure that the device is in perfect working order before use.
Any technical faults which may have an adverse effect on personal safety or
device safety must be rectified immediately by qualified personnel.
DANGER!
230 V mains voltage carrying parts.
Danger of death due to electric shock or fire:
Y
F
F
F
Do not carry out maintenance or repair work on the device.
If cables or the device housing are damaged, no longer use the
device and isolate from the power supply.
Ensure that no liquids enter the device.
WARNING!
Hot components!
Burns:
Y
F
F
Only replace blown fuses once the cause of the fault has been identified and rectified.
F
Never bypass or repair fuses.
F
Only use original fuses rated as specified on the device.
F
Device parts can become hot during operation. Do not touch.
F
2
Only replace blown fuses when the device is completely de-energised.
Never store heat sensitive objects close to the device (e.g. temperature sensitive clothes if the device has been installed in a wardrobe).
Date: 26.09.2014
811.575 BA / EN
Instruction Manual Electrobloc EBL 216
2
Introduction
This instruction manual contains important information on the safe operation
of equipment supplied by Schaudt. Read and always follow the safety instructions.
The instruction manual should be kept in the vehicle at all times. Ensure that
other users are made aware of the safety regulations.
3
Operation
The electronic block is operated exclusively through the connected control
and switching board IT ... / LT ... .
Operation of the Electrobloc EBL 216 is not required for daily use.
3.1
Switching system on/off
ATTENTION!
Incorrect settings on the electronic block!
Connected devices may be damaged. Therefore, prior to initial start-up:
Y
F
F
12V main switch
(on DT/LT ... control and
switch panel)
Ensure the living area battery is connected.
Make sure the AES fuse (Fig. 2, Pos. 2) is only used when the AES
refrigerator is connected. Otherwise, the living area battery may be totally discharged. Damage to the battery is possible.
³ Disable battery isolator on the DT/LT ... control and switch panel (see
operating instructions of the relevant control and switch panel).
³ After enabling the battery cut-off switch or after changing batteries:
12-Briefly turn on the 12V main switch on the DT/LT ... control and switch
panel to start up the consumers.
Use the 12 V main switch (see instruction manual of relevant control and
switch panel) to switch on/off all the consumers and the control and switch
panel.
Excluded are:
F
Side marking lights
F
Heater
F
Step
F
Frost protection valve
F
AES/compressor refrigerator
F
Refrigerator control
F
Wastewater tank heating
F
Awning light
For further information, see the instruction manual of the DT/LT ... control
and switch panel .
811.575 BA / EN
Date: 26.09.2014
3
Instruction Manual Electrobloc EBL 216
Step switch
The supply to the step is protected by a self-resetting fuse. This is why the
step switch may only be activated briefly.
ATTENTION!
Activating the step switch too long results in too high a current!
Self-resetting fuse can activate:
Y
F
Only press the step switch briefly.
³ If the self-resetting fuse has triggered, it needs about one minute to reset
before the step switch can be pressed again.
Operation with solar
regulator
ATTENTION!
No battery buffer function!
Damage to connected devices:
Y
F
3.2
Flat vehicle fuses
Self-resetting
fuses
Do not operate solar regulator without battery connected.
System Faults
A fault in the power supply system is usually caused by a blown fuse.
The following is protected with a self-resetting fuse:
F
Exit step
If a fault has occurred here, the step switch must not be pressed for about
one minute. This fuse resets automatically during this period.
Please contact our customer service department if you are unable to rectify
the fault using the following table.
If this is not possible, e.g. if you are abroad, you can have the electronic bloc
repaired at a specialist workshop. Please note that the warranty will become
void if incorrect repair work is carried out. Schaudt GmbH shall not accept
liability for any damages resulting from such repairs.
Fault
Possible cause
Remedy
Living area battery is not
g during
g 230 V
charged
operation
ti (battery
(b tt
voltage
lt
constantly below 13.3
13 3 V)
No mains voltage
Switch on the automatic
fuse in the vehicle
Defective charger
Contact the customer
service department
Living area battery is
overcharged during 230 V
operation (battery voltage
constantly above 14.5 V)
Defective charger
Contact the customer
service department
Starter battery is not
charged during 230 V
operation (battery voltage
constantly below 13.0 V)
No mains voltage
Switch on the automatic
fuse in the vehicle
Living
g area batteryy is not
charged
h
d during
d i mobile
bil
operation (battery voltage
below 13.0 V)
4
Have the mains voltage
checked
Have the mains voltage
checked
Defective charger
Contact the customer
service department
Defective alternator
Check the alternator
No voltage on D+ input
Check fuses and wiring
Defective electronic block
Contact the customer
service department
Date: 26.09.2014
811.575 BA / EN
Instruction Manual Electrobloc EBL 216
Fault
Possible cause
Remedy
The living area battery is
overcharged during
mobile operation (battery
voltage constantly above
14.3 V)
Defective alternator
Check the alternator
The refrigerator does not
g mobile
work during
operation
ti
No power supply to the
refrigerator
Check fuse and wiring
Defective electronic block
Contact the customer
service department
Defective refrigerator
Check the refrigerator
Solar charger does not
work (power supply and
g
engine
are off))
12V supply does not work
in the living
g area
Operation of the
Electrobloc not possible
via DT/LT ... control and
switch panel
3.3
Solar panel in (partial)
Move solar panel out of
shade or covered (snow or shade or clean.
dirt)
Solar charge regulator not
plugged in
Plug in solar charge
regulator
Defective fuse or wiring
Check fuse and wiring
Solar charge regulator
defective
Check solar charge
regulator
12V main switch for the
living
g area batteryy is
switched off
12V main switch for the
living
g area batteryy must be
switched on
Enable battery isolator on
the DT/LT ... control and
switch panel
Disable battery isolator on
the DT/LT ... control and
switch panel
Defective fuse or wiring
Check fuse and wiring
Defective charger
Contact the customer
service department
Defective charger
Contact the customer
service department
Y
If the device becomes too hot due to excessive ambient temperature or
lack of ventilation, the charging current is automatically reduced. Nevertheless, always prevent the device from overheating.
Y
If the automatic shutdown mechanism of the battery monitor is triggered,
fully charge the living area battery.
Closing down the System
ATTENTION!
Total discharge.
Damage to the living area battery:
Y
F
811.575 BA / EN
Fully charge the living area battery before and after closing down the
system. (Connect a vehicle with an 80 Ah battery and a vehicle with a
160 Ah battery to the mains for at least 12 and 24 hours respectively).
Date: 26.09.2014
5
Instruction Manual Electrobloc EBL 216
ATTENTION!
Permitted input voltages exceeded.
Damage to connected consumers:
Y
F
F
Shutdown of system up
to 6 months
Disconnect the living
area battery from the
12 V power supply
Do not operate any connected Schaudt solar charge regulator without
battery.
If the battery is going to be changed or removed, first remove ”+ solar
cell” connector on the solar charge regulator.
³ Fully charge the living area battery before closing down the system.
The living area battery is then protected against total discharge. This only
applies if the battery is intact. Follow the instructions of the battery manufacturer. The shut down system requires approx. 4 Ah per month.
Disconnect the living area battery from the 12 V power supply if you are not
going to use the motorhome for a longer period (during the winter for example). For this, the system has a battery cut-off mechanism that isolates the
living area battery from the vehicle. The battery cut-off is enabled on the
DT/LT ... control and switch panel (see operating manual of DT/LT ... control
and switch panel).
³ Switch off the main switch on the DT/LT ... control and switch panel.
³ Enable the battery cut-off on the DT/LT ... control and switch panel (see
operating manual of DT/LT ... control and switch panel).
Shutdown period longer
than 6 months
³ Fully charge the living area battery before closing down the system.
³ Remove the ”+ solar cell” connector on the solar charge regulator.
³ Remove the clamps from the battery poles.
6
Y
The battery alarm is no longer active.
Y
The frost protection valve opens for certain heater systems when the living area battery is isolated from the Electroblock via the battery cut-off.
The boiler and water tank empty when the frost protection valve is open.
For more information, see the instruction manual of the heater system.
Date: 26.09.2014
811.575 BA / EN
Instruction Manual Electrobloc EBL 216
4
Application and Functions in Detail
Y
This device is intended solely for installation in a vehicle.
The EBL 216 Electroblock is the central energy supply device for all 12 V
consumers in the electrical system on board the motorhome/caravan. It is
normally located inside a cupboard or storage area and is accessible from
the front for fuse changes.
Solar regulator
LR ...
Side marking lights
Control and
display panel
DT/LT ...
(accessory)
Electrobloc
EBL 216
230 V AC
R
Additional charger
LAS ...
--
(accessory)
+
Lighting
Pump
Heater
etc.
Starter battery
--
+
Living area battery
Fig. 1
Modules
System devices
12V consumers
On-board power supply system
The EBL 216 Electroblock contains:
F
the complete 12 V distribution
F
the fuses for the 12 V circuits
F
A battery monitor module
F
Other control and monitoring functions
A DT or LT ... control and switch panel must be connected for operation.
These devices control the electrical functions in the vehicle’s living area, including accessories.
There are connections for an additional battery charger and a solar charge
regulator.
Flat vehicle fuses protect the various circuits. Exceptions here are the step
and the frost protection valve.
Mains connection
230 V AC ± 10 %, 47 to 63 Hz sinusoidal, protection class I
Current-carrying
capacity
12 V outputs may be loaded with max. 90% of the rated current of the respective fuse (see also assembly instructions or front panel).
811.575 BA / EN
Date: 26.09.2014
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Instruction Manual Electrobloc EBL 216
4.1
Suitable batteries
Battery functions
6-cell lead acid or lead gel batteries, 55 Ah and above
Battery charging
during mobile operation
Simultaneous charging of the starter battery and the living area battery via
the alternator, parallel connection of the batteries via a cut-off relay
Battery isolation
the battery cut-off (enabled on the DT/LT ... control and switch panel) isolates the following connections from the living area battery:
F
all 12 V consumers
F
the frost protection valve
This prevents slow discharge of the living area battery by the standby current during shutdown of the vehicle (discharge with approx. 4 Ah in month).
The batteries can still be charged using the Electrobloc, the alternator, an
auxiliary charging unit or the solar charge regulator, even when the battery
cut-off switch is switched off.
Battery monitor with
automatic disconnect
The battery monitor of the DT/LT ... control and switch panel constantly monitors the living area battery with dynamic voltage threshold. Lower discharge currents cut off ”earlier” than with larger currents. This provides improved total discharge protection. Monitoring is also performed in the
switched-off state. A warning message is displayed below 12.0 V (,depending on current drain).
If the voltage of the living area battery sinks further, falling below 10.5 V, the
battery monitor immediately switches off all 12 V consumers. The control
and switch panel also switches itself off. Only the frost protection valve continues to be powered (so it stays closed). Before switch-off, all switch states
are the value of the battery capacity are stored and restored after power-on.
If an overload or an insufficiently charged living area battery causes the voltage to fall so low that the automatic disconnector is triggered, any non-essential consumers should be switched off.
If need be, the 12 V supply can begin operation for a short time. To do this,
switch on the 12 V main switch on the DT/LT ... control and switch panel.
However, if the battery voltage remains below 11.0 V, the 12 V power supply
can not be turned back on.
Fully charge the living area battery as soon as possible. For further information, see ”Battery voltages” in the instruction manual of the relevant DT/LT ...
control and switch panel .
8
Date: 26.09.2014
811.575 BA / EN
Instruction Manual Electrobloc EBL 216
4.2
Automatic switch
function for
AES/compressor
refrigerator
Step fuse
Additional functions
This relay supplies the AES/compressor refrigerator with power from the
starter battery when the vehicle engine is running and the D+ connection is
live. An AES/compressor refrigerator is powered by the living area battery
when the vehicle engine is not running.
The step output is protected by a self-resetting 15A fuse.
If a fault occurs, such as overcurrent, the self-resetting fuse interrupts the
relevant circuit.
After rectification of the fault, the fuse automatically resets after approx. 1
minute.
Battery charging with
solar charging regulator
Maximum permitted charge current 14 A, protected with 15 A
Depending on the solar charge regulator used, either only the living area
battery is charged or the living area battery and the starter battery.
Awning light
The power supply to the awning light is automatically interrupted as soon as
the engine is started and the D+ connection is live. The awning light can still
be used even if the 12 V power supply is switched off.
Tank heater
The tank heater is enabled via the DT/LT ... control and switch panel. The
tank heater can still be used even if the 12 V power supply is switched off.
Side marking lights
The side marking lights are switch on via the integrated relay. They are powered from the start battery. The relay is activated via terminal 58.
5
Maintenance
The Electrobloc requires no maintenance.
811.575 BA / EN
Cleaning
Clean the electronic block with a soft, slightly damp cloth and mild detergent.
Never use spirit, thinners or similar substances. Do not allow liquids to enter
the electronic block.
E
No part of this manual may be reproduced, translated or copied without express written permission.
Date: 26.09.2014
9
Instruction Manual Electrobloc EBL 216
Appendix
A
EC Declaration of Conformity
Schaudt GmbH hereby confirms that the design of electronic block EBL 216
complies with the relevant regulations.
The original EC Declaration of Conformity is available for reference at any
time.
Manufacturer
Address
B
Switch panel
Schaudt GmbH, Elektrotechnik & Apparatebau
Planckstraße 8
88677 Markdorf
Germany
Special fittings/accessories
Schaudt DT .../LT ... switch panel (required for operation)
Additional charger
Schaudt battery charger LAS ... with max. 14 A charge currency, including
suitable connection cable (MNL).
Solar charge regulator
Schaudt Solar-charge regulator type LR ... for solar modules with an overall
currency of 14 A with 3-pole connection plug and connection cable
C
Customer service
address
Customer service
Schaudt GmbH, Elektrotechnik & Apparatebau
Planckstraße 8
D-88677 Markdorf
tel.: +49 7544 9577-16
e--mail: [email protected]
web: www.schaudt-gmbh.de
Send in the device
Returning a defective device:
³ Fill in and enclose the fault report, see Appendix D.
³ Send it to the addressee (free of charge).
10
Date: 26.09.2014
811.575 BA / EN
Instruction Manual Electrobloc EBL 216
D
Fault report
In the event of damage, please return the defective device together with the
completed fault report to the manufacturer.
Device type:
Article no.:
Vehicle:
_______________________
_______________________
Manufacturer: _______________________
Model:
_______________________
Own installation?
Yes - No Upgrade?
Yes - No -
Following fault has occurred (please tick):
- Electrical consumers do not work -- which?
(please specify below)
- Switching on and off not possible
- Persistent fault
- Intermittent fault/loose contact
Other remarks:
811.575 BA / EN
Date: 26.09.2014
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Instruction Manual Electrobloc EBL 216
E
Mains connection
Technical data
230 V AC ±10%, 47 to 63 Hz sinusoidal, protection class I
Current consumption
160 mA
Standby current from
Living area battery
Depending on the control and switch panel: approx. 5 -- 20 mA, plus consumption of controller electronics of refrigerator
Measurement approx. 10 minutes after disconnection from the mains:
F
F
F
F
F
D+ loading
Current-carrying
capacity
Battery charging via
solar charge regulator
Battery charging
during mobile operation
Battery monitor
12
not connected to mains
12.6 V battery voltage
Battery isolation not enabled
Control and switch panel lighting off
12V main switch off
Loading of the D+ output of the alternator by the Electroblock approx. 1 mA
without current consumption on D+ point
12V outputs
A maximum of 90% of the
nominal current of the relevant fuse
may be drawn.
Frost ventilation valve output
max. 0.1 A
D+ point
max 1 A
Maximum permitted charge current 14 A, protected with 15 A
Simultaneous loading of living area battery by alternator
Batteries connected in parallel via a cut-off relay
Cut-off voltage
approx. 10.5 V
Minimum battery voltage for
switch-on via the
12 V main switch on the
control and switch panel:
approx. 11.0 V
Date: 26.09.2014
811.575 BA / EN
Instruction Manual Electrobloc EBL 216
F
Design
2
3
4
6
5
7
8
R
1
16
Fig. 2
1
2
3
4
5
6
7
8
9
15
14
13
12
11
9
10
Design, Electroblock EBL 216 (front)
Assembly flaps
AES refrigerator fuse
Flat vehicle fuses
Self resetting step fuse (internal)
Connection block solar regulator (measurement
signal)
Connector, DT .../LT ... control and switch panel
Mains connector
Connector block, refrigerator supply D+,
Battery sensor/control lines
Connector, DT .../LT ... control and switch panel
10 Connector block, light, refrigerator control, D+,
TV, Side marking lights, tank heater
11 Connection block, awning light, pump, heater,
light
12 Connection block, solar regulator (supply)
13 Connection block, refrigerator, step
14 Connection block, additional charger
15 Connection block, refrigerator supply
16 Housing
Starter
Living area
Battery Negative
Battery
+
3
Fig. 3
1
2
--
+
2 1
Design, electronic block EBL 216 (rear)
Connection, living area battery
Connection, earth
811.575 BA / EN
3
Date: 26.09.2014
Connection, starter battery
13
Instruction Manual Electrobloc EBL 216
G
Block diagram/connection diagram
25A
Molex Minifit SR 2 x
Block 1
2
2 + Auxiliary charging unit
1 Negative auxiliary charging
1
A1
Charging relay B1
A7
Mains 230V~ 50Hz
socket
D
A3
R
Schaudt solar charger
regulator type LRS...
with connection cable
D+ Booster
3
2
3
2
Negat.
1
1
Negative LAB *
MNL--- --- Socket 4 x
Block 9
1
1
2A
4
4
60A
Shunt
A
+ SB
E20--- --- 3F --- --- screw terminal
60A
+ SB
60A
+ LAB
A21
MNL socket cap 3 x
+ LAB
The negative pole of the living area
battery must be connected externally
to the negative pole of the starter battery.
A2
230V AC
Block 6
Battery cutoff relay
3
3
2
2
15A
D+ * base
D+ input
+ LAB sensor
2A
Negative LAB sensor
* active ground
Lumberg MSFQ/0 12x
at block 10 control panel
B
8
8 Negative sensor LAB
11
11 + SB
7 Shunt battery
Signal LAB
1
1
7
Signal SB
2
2
6
6 Shunt consumer
3
3
10
10 + LAB sensor
4
4
5
2
5 Mains indicator
2 MS relay 1 On
1
1 MS relay 1 Off
4
4 MS relay 2 On
E MS relay 1
60A
Solar module
A
Lumberg MSFQ/0 4 x
Block 7
E MS relay 2
60A
Lumberg MSFQ/0 10 x
A
at block 8 control panel
Signal Solar SB 6
Signal Solar WB 7
A
Module
HS 100
3
1
4
Pump 2
nc 5
5
PolySwitch
R
B
8
nc 10
10
C
15A
9
Important!
The fuse is only used for the AES
refrigerator!
10A/max. 20A
LAB = living area battery
SB = starter battery
Switching stage
2A
15 x Part 2
+ Side marking lamps
2
2
13
+ Spare 3
--- --- Spare 10
3
10
Input
Side marking lamps
1
+ Refrigerator
1
1
Negative step
+ Step
7,5A
5A
3
+ SB
refrigerator
C
B
9 + Heater
7 --- --- Heater
6 + Pump
1 Negative pump (switched)
3
3 + Light1
2
2
--- --- Light1
1
4 Frost protection valve heater system
MNL--- Socket 15 x Part 1
Block 6
6 + Light2
6
2
11 --- --- Light2
11
4
15
15 + Refrigerator control
4
4
D+ base
9
9
+ Light 3
--- --- Tank heater
8
14
10A
20A
1
6
10A
1
1 nc
3
7
10A
D
1
9
10A
--- --- Side marking lamps 13
3
MNL--- --- Socket 9 x
Block 5
8 + Awning light
8
5 --- --- Awning light
5
Awning light
7,5A
Block 6
4
3
2 Negative refrigerator
Molex Minifit SR 3 x
Block 3
2
2 Negative SB refrigerator
Refrigerator
AES
15A
***
5A
4
2
5A
Switching stage
MNL--- Socket
12 + Lighting
9 Negative lighting
Molex Minifit SR 4 x
Block 2
Tank heater
2
nc 8
nc 9
3 MS relay 2 Off
12
9
6
7
Tank heater 3
D+ 1
Frost protection valve 4
3
3
8 --- --- Light 3
14 + Tank heater
7
7
12
12 + TV
5
5
--- --- T V
Circuit board KPL EBL 226
14
Date: 26.09.2014
811.575 BA / EN
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