EVBOLT APEX 10, EVB-AC-J10 User Manual
Below you will find brief information for APEX 10 EVB-AC-J10. This electric vehicle AC charger is designed for wall-mounted installation and features an SAE J1772 AC charging connector. It offers multiple output amperage options and comprehensive protection features against overcurrent, overvoltage, and ground faults. The charger supports both online and offline operating modes, controllable via a mobile application or RFID card. It complies with UL and CSA safety standards.
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Electric Vehicle AC Charger APEX 10 – User Manual EVB-AC-J10 Intellectual property of EVBOLT, Inc Contents 1. Important Safety Instructions .......................................................................................................................................... 1 2. Dimensions ..................................................................................................................................................................... 4 3. Design Standards............................................................................................................................................................. 5 4. Specifications .................................................................................................................................................................. 6 5. Status Description ........................................................................................................................................................... 7 6. Packing list ...................................................................................................................................................................... 8 7. Installation Instructions ................................................................................................................................................... 9 8. 9. 7.1 Safety Requirements ............................................................................................................................................... 9 7.2 Wiring ................................................................................................................................................................... 10 7.3 Tools and Materials Required ............................................................................................................................... 11 7.4 Wall-mounted Bracket Installation ....................................................................................................................... 12 Operation Instructions ................................................................................................................................................... 14 8.1 Operating Procedures ............................................................................................................................................ 14 8.2 Operating Steps (ONLINE MODE) ...................................................................................................................... 14 8.2.1 EVBOLT iOS/Android Application ............................................................................................................. 14 8.2.2 EVBOLT WebApp ....................................................................................................................................... 14 8.3 Operating Steps (OFFLINE MODE) .................................................................................................................... 15 8.4 Error and Warning Message ................................................................................................................................. 17 Maintenance and Repair................................................................................................................................................ 18 9.1 Daily Maintenance ................................................................................................................................................ 18 9.2 Maintenance Spares .............................................................................................................................................. 18 9.3 Warranty and Maintenance ................................................................................................................................... 19 Intellectual property of EVBOLT, Inc 1. Important Safety Instructions WARNING – This manual contains important instructions for Models: APEX 10 series that shall be followed during installation, operation, and maintenance of the unit. • Read all the instructions before using this product • This device should be supervised when used around children • Do not put fingers into the electric vehicle connector • Do not use this product if the flexible power cord or EV cable is frayed, has broken insulation, or has any other signs of damage • Do not use this product if the enclosure or the EV connector is broken, cracked, open, or shows any other indication of damage • To reduce the risk of fire, connect only to a circuit provided branch circuit overcurrent protection in accordance with the CSA C22.1–15 Canadian Electrical Code, Part 1 (Canada) or NOM-001- SEDE Electrical installations (utility) (Mexico) or ANSI /NFPA 70 National Electrical Code (USA) Circuit Breaker Options Table Output Amperage (A) 16 32 40 48 Circuit Breaker Options (A) 20 40 50 60 • To avoid a risk of fire or electric shock, do not use this device with an extension cord • THE SUITABILITY OF THE USE OF FLEXIBLE CORD IN ACCORDANCE WITH CE CODE, PART I, RULE 4-012, IS TO BE DETERMINED BY THE LOCAL INSPECTION AUTHORITY HAVING JURISDICTION • Risk of electric shock. Do not remove the cover or attempt to open the enclosure. No user-serviceable parts inside. Refer servicing to qualified service personnel Intellectual property of EVBOLT, Inc Page 1 of 19 This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: This device may not cause harmful interference, and this device must accept any interference received, including interference that may cause undesired operation Caution: Changes or modifications to this unit not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment. Note: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. Wi-Fi module: Contains FCC ID: 2AC7Z-ESPWROOM32D LTE module: Contains FCC ID: XMR202008EC25AFXD To satisfy FCC RF exposure requirements, a separation distance of 20cm or more should be maintained between the antenna of this device and persons during device operation. To ensure compliance, operations at closer than this distance is not recommended. Intellectual property of EVBOLT, Inc Page 2 of 19 LED Light Indication SAE J1772 AC Charging Connector Rear Notch Charging Cable Inlet AC Power Inlet LAN Cable Inlet Intellectual property of EVBOLT, Inc Page 3 of 19 2. Dimensions 9.8″ 5.1″ 13.8″ 2.83″ 4-Φ0.35″ 4.8″ Intellectual property of EVBOLT, Inc Page 4 of 19 3. Design Standards UL 2594: Electric Vehicle Supply Equipment UL 2231-1: Personnel Protection Systems for Electric Vehicle (EV) Supply Circuits: General Requirements UL 2231-2: Personnel Protection Systems for Electric Vehicle (EV) Supply Circuits: Particular Requirements for Protection Devices for Use in Charging Systems UL 2251: Plugs, Receptacles and Couplers for Electric Vehicles UL 62: Flexible Cords and Cables UL 991: Tests for Safety-Related Controls Employing Solid-State Devices UL 1998: Software in Programmable Components NFPA 70 Article 625: National Electrical Code, Electric Vehicle Charging System UL 840 (Clearance and Creepage) Intellectual property of EVBOLT, Inc Page 5 of 19 4. Specifications MODEL NAME APEX 10 (EVB-AC-J10) Rated Input Voltage 200-240 VAC / Single Phase Rated Output Current 16/32/40/48 Amperes AC Power Frequency 60 Hz Input Protection UVP, OVP, RCD, SPD, Ground Fault Protection Output Protection OCP, OTP, Control Pilot Fault Protection Output Interface SAE J1772 AC Charging Connector Storage Temperature -40°F to 158°F Operation Temperature -22°F to 122°F Relative Operation Humidity 95% RH Maximum Relative Storage Humidity 95% RH Maximum Version LAN + Wi-Fi Version / LAN + 4G Version RJ45 Cable Inlet 10M/100M Base-T Wi-Fi Function* 802.11 b/g/n 3G/4G Function** LTE, GSM/GPRS Cable Length 18ft Protection Level Type 3 Installation Type Wall-Mounted Altitude ≤ 6561ft Status Indication Red, Green, Blue LED * Wi-Fi Version ** 4G Version Intellectual property of EVBOLT, Inc Page 6 of 19 5. Status Description Standby - Blue Light The READY light stays steady in standby mode. Waiting for Charging - Green Light After the vehicle connector is connected to the vehicle inlet, the CHARGE light is constantly lit. Charging - Green Light Flashing Fault - Red Light The red light is lit while fault. Please refer to "9.3 Error and Warning Messages" for detailed information. Intellectual property of EVBOLT, Inc Page 7 of 19 6. Packing list Electric Vehicle AC Charger APEX 10 – User Manual EVB-AC-J10 1 3 2 D FI R 4 No. 1 5 Product Name AC Charger Quantity 6 Notes 1 (With Charging Cable) 2 User Manual 1 3 Wall-Mounted Bracket 1 4 M5 teeth screws 2 5 M6 Hexagonal Expansion Screws 4 6 RFID Card 2 (RFID Version Only) Intellectual property of EVBOLT, Inc Page 8 of 19 7. Installation Instructions 7.1 • Safety Requirements Be sure to prevent the user manual and ensure local building and electrical codes are reviewed before installing the AC charger • The AC charger should be installed by a qualified technician according to the user manual and local safety regulations • Use appropriate protection when connecting to the main power distribution cable • Type B, C or D breaker with the rating current for table should be installed in the upstream AC distribution box • Disconnect switch for each ungrounded conductor of AC input shall be provided by others in accordance with the National Electric Code, ANSI/NFPA 70 Intellectual property of EVBOLT, Inc Page 9 of 19 7.2 Wiring GROUNDING INSTRUCTIONS This product must be grounded. If it should malfunction or break down, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This product is equipped with a cord having an equipment grounding conductor and a grounding plug. The plug must be plugged into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances. WARNING – Improper connection of the equipment-grounding conductor is able to result in a risk of electric shock. Check with a qualified electrician or serviceman if you are in doubt as to whether the product is properly grounded. Do not modify the plug provided with the product – if it will not fit the outlet, have a proper outlet installed by a qualified electrician. For safe use of electricity, please add circuit breaker protection in the input part of charging pile . Connect the L1 wire to the grid L1, connect the L2 wire to the grid L2, connect the PE wire to the grid PE (for all Version). Circuit Breaker Options Output Amperage (A) 16A 32A 40A 48A Circuit Breaker Options (A) 20A 40A 50A 60A Intellectual property of EVBOLT, Inc Page 10 of 19 7.3 Tools and Materials Required Tools required to install the Wall-Mounted charger: • Wire stripper • Phillips screwdriver for M5 • Slotted screwdriver for 4~5.5 mm • Adjustable Wrench M6 • Head gasket screw 10-10.5 mm • Voltmeter or digital multi-meter (for measuring AC voltage at the installation site) • The inserting cable should meet the best waterproof performance. It is recommended to use 3 cores/7AWG cable (XLPE or equivalent cable) to pull the cable from the distribution box • Level ruler • Pencil or marker • Machine drill INSTALLATION INSTRUCTIONS “This device shall be mounted at a sufficient height from grade such that the height of the storage means for the coupling device is located between 600 mm (24 inches) and 1.2 m (4 feet) from grade.” Intellectual property of EVBOLT, Inc Page 11 of 19 7.4 Wall-mounted Bracket Installation • Set the positions of the 4 screw holes and drill them, with a diameter of 8mm and a depth of 52mm. • Use 4 sets expansion screw and M6 screw to fix the wall-mounted bracket on the wall. Step 2: Align the rear notch of charger into the wall-mounted bracket and fit the screw holes of the right and left side. Intellectual property of EVBOLT, Inc Page 12 of 19 Step 3: Fix two M5 screws to complete the installation. Overall outlook picture after installation Wall-mounted cable winding Optional cable management Intellectual property of EVBOLT, Inc Page 13 of 19 8. Operation Instructions 8.1 Operating Procedures i. User authorization ii. Connect to Vehicle Charging Inlet iii. Charging message iv. Charging completed 8.2 Operating Steps (ONLINE MODE) For commercial purposes, this product can be connected to internet via Wi-Fi or 4G LTE. This is the case for Public and Semi-Public chargers. The chargers can be accessed using EVBOLT Application or WebApp. 8.2.1 EVBOLT iOS/Android Application i. Download the EVBOLT App from AppStore or Play Store ii. Create an account on the app, or use an existing account iii. Add the payment method iv. Locate the charger on the app v. Start the transaction in the app vi. Plug-in the connector to the vehicle inlet vii. Stop the charging session at the end viii. Disconnect the connector from vehicle 8.2.2 EVBOLT WebApp i. Scan the QR Code located on the charger ii. Add the payment method iii. Start the transaction in the app iv. Plug-in the connector to the vehicle inlet v. Stop the charging session at the end vi. Disconnect the connector from vehicle Intellectual property of EVBOLT, Inc Page 14 of 19 8.3 Operating Steps (OFFLINE MODE) Step 1 / Standby Mode After power-on, blue light (READY), green light (CHARGE) and red light (FAULT) all lit. Enter standby mode and the blue light (READY) is steady on. Step 2 / Tap the RFID Card Please plug the charging connector into the vehicle charging inlet. When you tap the RFID card first, it needs to complete the insertion of the charging connector within 120 seconds, otherwise you need to tap the RFID card again. Intellectual property of EVBOLT, Inc Page 15 of 19 Step 3 / Tap the RFID Card Tap the RFID card to start the charging. Step 4 / Charging The green light (CHARGE) turns to flash automatically, charging is in process. • If the red light (FAULT) is lit, plug the vehicle connector again. • If red light is still lit, please refer to "Error and Warning Messages". CHARGE Step 5 / Charging Finished When the charging is finished, the green light (CHARGE) is constantly lit, please press the button on connector. Intellectual property of EVBOLT, Inc Page 16 of 19 8.4 Error and Warning Message STATUS RED REMARK Input OVP 1 flash followed by 3 sec pause Auto Recover Input UVP 2 flashes followed by 3 sec pause Auto Recover Output OCP 3 flashes followed by 3 sec pause Auto Recover OTP 4 flashes followed by 3 sec pause Auto Recover RCD Abnormal 5 flashes followed by 3 sec pause Auto Recover Ground Fault 6 flashes followed by 3 sec pause Auto Recover Control Pilot Fault Flicker Auto Recover MCU Self-Test Fail Constantly Bright Contact Customer Service RCD Self-Test Fail Constantly Bright Contact Customer Service Relay Self-Test Fail Constantly Bright Contact Customer Service RCD Abnormal Stop Charging Constantly Bright Contact Customer Service Output OCP Stop Charging Constantly Bright Contact Customer Service OTP Stop Charging Constantly Bright Contact Customer Service Intellectual property of EVBOLT, Inc Page 17 of 19 9. Maintenance and Repair 9.1 • Daily Maintenance Please keep the charger clean and keep the charge in a clean area with low humidity. Do not install it in an environment near the sea, with high oil, high humidity, or high dust • Avoid moisture or water in the charger. If there is water or moisture ingress into the charger, it is necessary to immediately power off to avoid immediate danger and notify the professional personnel to carry out maintenance before next use • If there is any damage or dirt on the vehicle connector, charging cable, or vehicle connector holder, please contact the maintenance personnel immediately • Please use the charger properly. Do not hit or press hard on the case. If the case is damaged, please contact a professional technician • Avoid placing the charger near hot objects and at high temperature locations and away from dangerous substances such as flammable gases and corrosive materials • Do not place external objects or heavy objects on the charger to avoid danger 9.2 • Maintenance Spares This charger is equipped with maintenance spares for maintenance use during and over the warranty period. All warranty services and repairs shall be and performed by certified service technicians authorized by EVBOLT, Inc. For details, please contact your local EVBOLT, Inc. service partner or direct to our Customer Service Intellectual property of EVBOLT, Inc Page 18 of 19 9.3 Warranty and Maintenance • The warranty period for this charger is three years • After the event of any repair or maintenance under the warranty period, if there is no purchase to extend the warranty service, EVBOLT shall provide a three-month warranty period for any subsequent paid repair work • During the warranty period for any malfunction caused by normal use according to the User Manual and Service Instruction (to be determined by certified maintenance technicians of EVBOLT), the product shall be repaired free of charge. Except for the following situations, the charger shall be subject to the above warranty terms: o The warranty certificate cannot be provided, or the contents of the warranty certificate are modified or inconsistent with the label indication of the repaired product o Those who are unable to provide valid proof of purchase o Those who exceed the manufacturer's specified warranty period o Those who damage the product due to not following the product service instruction for use, maintenance, and storage o Damage or malfunction caused by foreign object entering o Unauthorized repair, disassembly, or modification o Damage caused by force majeure (such as lightning, excessive voltage, earthquake, fire, flood, etc.) o Malfunction and damage caused by other unavoidable external factors. o Malfunction and damage caused by improper use of equipment, such as water or other solutions entering into the equipment o Malfunction and damage caused by the grid power supply and voltage which is not specified for use with the charger equipment • The above guarantees shall be made solely, and no other express or implied warranties shall be made (including the implied warranties of merchant ability, particular and applicable reasonableness, and adaptability, etc.) whether in the contract, civil negligence, or other aspects, the Company shall not be responsible for any special, incidental or consequential damages Intellectual property of EVBOLT, Inc Page 19 of 19 © 2023 EVBOLT INC. All Rights Reserved. ">
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Key features
SAE J1772 AC Charging Connector
Multiple Output Amperage Options (16/32/40/48A)
Comprehensive protection features (UVP, OVP, OCP, OTP, RCD, SPD, Ground Fault)
Online and Offline Operating Modes
Mobile App (iOS/Android) and WebApp Control
RFID Card Authorization
Wall-mounted Installation
LAN/Wi-Fi or LAN/4G Connectivity
Frequently asked questions
The rated input voltage is 200-240 VAC / Single Phase.
The APEX 10 uses an SAE J1772 AC Charging Connector.
The APEX 10 includes UVP, OVP, RCD, SPD, Ground Fault Protection for input, and OCP, OTP, Control Pilot Fault Protection for output.
Tap the RFID card to start the charging. Please plug the charging connector into the vehicle charging inlet. When you tap the RFID card first, it needs to complete the insertion of the charging connector within 120 seconds, otherwise you need to tap the RFID card again.
Plug the vehicle connector again. If red light is still lit, please refer to "Error and Warning Messages".