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D GB F I ® Model: 0558007 Original operating manual 0558039 ProSpray 3.34 Ausgabe 4 / 2011 Edition Edizione 0558 906C D 1 2 PE 3 0 bar ProSpray 3.34 D 1.1 2. 2.1 2.2 3. 3.1 3.2 3.3 3.4 3.5 3.6 3.7 4. 4.1 4.7 5. 6. 6.1 7. 8. 8.1 8.2 8.3 1. 4.2 4.3 4.4 4.5 4.6 ProSpray 3.34 9. 1 1. D i 0 bar PE ProSpray 3.34 D 1.1 PE 3 2. D 2.1 2.2 PS 3.39 3. 3.1 i PS 3.34 i PS 3.31 PS 3.29 PS 3.25 PS 3.23 Materialien PS 3.21 3.2 ProSpray 3.34 D 3.3 1 2 3 4 5 6 7 3.4 8 9 10 11 12 13 14 12 11 1 2 3 9 4 5 10 6 7 8 14 ProSpray 3.34 5 13 D 3.5 4. 4.1 1. 3 3.6 Transport 1 1 2 2 4. 2 3.7 6. 7. 6 ProSpray 3.34 D 4 a. b. c. 4.2 4.3 1 i 2 3 4.4 i 7 D 4.5 4.7 1. 5 Digital Electronic Spray Control (DESC) Display MPa SOLL MPa IST 23.0 22.5 i 3 4 1 2 4.6 1. i 8 ProSpray 3.34 D i i i ProSpray 3.34 i 9 D 5. 6. 6.1 i 7. i 25 - 30 cm 25 - 30 cm 25 - 30 cm ProSpray 3.34 D 8. 8.1 6. 7. 8. 9. 10. 11. 12. 8.2 5. 6. 7. 8. 9. 1 5 3 2 ProSpray 3.34 11 4 D 8.3 1. 2. 3. r 0 ba i 25 0 ps .360 max : ning War clear ep ke of tip 3 1 2 9. B. C. 1. 1. 2. 2. 3. 2. 2. 3. Filter verstopft. 3. 4. 4. 1. 1. 2. 2. 3. 3. 4. Filter verstopft. 4. 5. 6. 6. 7. 7. 8. 8. 12 ProSpray 3.34 1. 2. 2. E. 1. 1. F. 1. 1. 2. 2. 3. 3. 1. 1. 2. 2. 3. 3. 4. 4. G. 13 D Wartung 10. 10.1 Wartung 11.2 1. 10.2 2. 3. 4. 5. 11.1 11. Reparaturen am Gerät 6. 7. 8. Entlastungsventil 9. 1. 10. 11. 12. 13. 1 3 5 9 6 4 8 7 6 5 4 3 2 7 1 2 14 ProSpray 3.34 D 14. 15. 16. 17. 18. 19. 1 3 11 16 17 18 15 2 7 10 19 20 8 14 12 13 6 10 11.3 9 11 1. 7. 4 10. ProSpray 3.34 15 D 1 2 13. 14. 15. Braun LOAD Blau LINE 11.4 P/N 0522053 Kondensatoren Weiß Hall-Sensor Motor 16 ProSpray 3.34 D 12. Anhang 12.1 Anhang 12.2 12.3 Bohrung mm 15 20 28 41 0,13 - 0,46 0,18 - 0,48 0,28 - 0,66 0,43 - 0,88 5 - 35 cm 5 - 50 cm 8 - 55 cm 10 - 60 cm 49 0,53 - 1,37 10 - 40 cm 100cm 200cm 300cm ProSpray 3.34 0999 057 0999 053 0999 054 0999 055 0999056 0096 015 0096 016 0096 017 17 Anhang 12.4 D Airless Düsen-Tabelle WAGNER Trade Tip 2 bis 270 bar (27MPa) Naturlacke farblose Lacke Öle 407 507 209 309 409 509 609 111 211 311 411 511 611 113 213 313 413 513 613 813 115 215 315 415 515 615 715 815 217 317 417 517 617 717 219 319 419 519 619 719 819 221 421 521 621 821 223 423 523 623 723 823 225 425 525 625 825 227 427 527 627 827 629 231 431 531 631 433 235 435 535 635 839 243 543 552 18 ProSpray 3.34 D 12.5 TempSpray Anhang 2311660 2311853 2311661 2311854 TempSpray H 226 TempSpray H 326 TempSpray H 126 ProSpray 3.34 19 D Anhang 12.6 i Kolbenpumpen Finish 270/370 NesprayDeco Nespray31 PS 24 PS 26 PS 30 PS 34 PS 3.25 PS 3.29 PS 3.31 PS 3.34 20 ProSpray 3.34 ® Stuttgart Kundenzentrum Tel. 0 75 44 / 505-664 Telefax 0 75 44 / 505-155 email: [email protected] J. Wagner GmbH Otto-Lilienthal-Straße 18 88677 Markdorf Postfach 11 20 88669 Markdorf Tel. 0 75 44 / 505-0 Telefax 0 75 44 / 505-200 www.wagner-group.com Europa-Servicenetz A DK Wagner Spraytech Scandinavia A/S Helgeshøj Allé 28 DK-2630 Tåstrup Denmark Tel. 0045/43/271818 Fax: 0045/43/430528 [email protected] GB B E Wagner Spraytech Iberica, S.A. P.O. Box 132, Crta. N-340 KM 1.245,4 08750 Molins de Rei (Barcelona) Spain Tel. 0034/93/6800028 Fax: 0034/93/6800555 [email protected] I NL CH ProSpray 3.34 F 21 S Wagner Spraytech (UK) Ltd. The Coach House 2 Main Road Middleton Cheney OX17 2ND Great Britain Tel. 0844 335 0517 Fax: 0044/1295/269861 [email protected] Wagner Spraytech Scandinavia A/S Helgeshøj Allé 28 DK-2630 Tåstrup Denmark Tel. 0045/43/271818 Fax: 0045/43/430528 [email protected] GB Original Operating Manual Warning! Attention: Danger of injury by injection! Airless units develop extremely high spraying pressures. 1 Never put your fingers, hands or any other parts of the body into the spray jet! Never point the spray gun at yourself, other persons or animals. Never use the spray gun without safety guard. Do not treat a spraying injury as a harmless cut. In case of injury to the skin through coating materials or solvents, consult a doctor immediately for quick and expert treatment. Inform the doctor about the coating material or solvent used. 2 The operating instructions state that the following points must always be observed before starting up. 1. Faulty units must not be used. 2. Secure Wagner spray gun using the safety catch on the trigger. 3. Ensure that the unit is properly earthed. The connection must take place through a correctly earthed two-pole and earth socket outlet. PE 4. Check allowable operating pressure of high-pressure hose and spray gun. 5. Check all connections for leaks. 3 The instructions regarding regular cleaning and maintenance of the unit must be strictly observed. Before any work is done on the unit or for every break in work the following rules must be observed: 1. Release the pressure from spray gun and hose. 0 bar 2. Secure the Wagner spray gun using the safety catch on the trigger 3. Switch off unit. Be safety-conscious! 22 ProSpray 3.34 GB Contents Safety regulations for Airless spraying ..................... 24 Earthing instructions.......................................................25 2. 2.1 2.2 General view of application.........................................26 Application......................................................................26 Coating materials ...........................................................26 3. 3.1 3.2 3.3 Description of unit .......................................................26 Airless process ...............................................................26 Functioning of the unit ....................................................26 Legend for explanatory diagram ProSpray 3.34 ................................................................27 Explanatory diagram ProSpray 3.34 ..............................27 Technical data ................................................................28 Transportation ................................................................28 Transportation in vehicle ................................................28 4. 4.1 4.7 Starting operation ........................................................28 High-pressure hose, spray gun and separating oil ..................................................................28 Control panel indicators .................................................29 Pressure control knob settings .......................................29 Connection to the mains network ...................................29 Cleaning preserving agent when starting-up of operation initially ......................................30 Taking the unit into operation with coating material ......................................................30 Digital Electronic Spray Control (DESC) ........................ 30 5. 6. 6.1 Handling the high-pressure hose ...............................32 High-pressure hose ........................................................32 7. Interruption of work .....................................................32 8. 8.1 8.2 8.3 Cleaning the unit (shutting down) ..............................33 Cleaning unit from outside .............................................33 Cleaningthehigh-pressurefilter ....................................33 Cleaning Airless spray gun ............................................34 4.2 4.3 4.4 4.5 4.6 ProSpray 3.34 Page Page 1. 1.1 3.4 3.5 3.6 3.7 Contents 9. Remedy in case of faults .............................................34 10. Servicing .......................................................................36 10.1 General servicing ...........................................................36 10.2 High-pressure hose ........................................................36 11. 11.1 11.2 11.3 11.4 Repairs at the unit ........................................................36 Relief valve.....................................................................36 Inlet and outlet valve ......................................................36 Packings.........................................................................37 ProSpray 3.34 connection diagram ................................38 12. Appendix .......................................................................39 12.1 Selection of tip................................................................39 12.2 Servicing and cleaning of Airless hard-metal tips ...............................................................39 12.3 Spray gun accessories ...................................................39 12.4 Airless tip table ...............................................................40 12.5 TempSpray.....................................................................41 12.6 Pump-Runner .................................................................42 Sales and service companies................................................43 Accessories for ProSpray 3.34..............................................88 Spare parts list for main assembly .......................................90 Spare parts list for fluid section............................................92 Spare parts list for drive assembly .......................................94 Spare parts list of filter assembly .........................................95 Spare parts list for upright cart .............................................96 Important notes on product liability .....................................99 3+2 years guarantee for professional finishing................... 99 23 Safety Regulations 1. GB Safety regulations for Airless spraying This manual contains information that must be read and understood beforeusingtheequipment.Whenyoucometoanareathathasoneof the following symbols, pay particular attention and make certain to heed the safeguard. NOTE TO PHYSICIAN: Injection into the skin is a traumatic injury. It is important to treat the injury as soon as possible. DO NOT delay treatment to research toxicity. Toxicity is a concern with some coatings injected directly into the blood stream. Consultation with a plastic surgeon or reconstructive hand surgeon may be advisable. This symbol indicates a potential hazard that may cause serious injury or loss of life. Important safety information will follow. Attention i This symbol indicates a potential hazard to you or to the equipment. Important information that tells how to prevent damage to the equipment or how to avoid causes of minor injuries will follow. A hazard symbol such as this one refers to a specific, task-related risk. Be sure to heed the safeguard. HAZARD: EXPLOSION OR FIRE Solvent and paint fumes can explode or ignite. Severe injury and/or property damage can occur. Notes give important information which should be given special attention. PREVENTION: • Provideextensiveexhaustandfreshairintroduction to keep the air within the spray area free from accumulationofflammablevapors. • Avoidallignitionsourcessuchasstaticelectricity sparks,electricalappliances,flames,pilotlights,hot objects, and sparks from connecting and disconnecting power cords or working light switches. • Plasticcancausestaticsparks.Neverhangplastic to enclose spray area. Do not use plastic drop cloths whensprayingflammablematerials. • Alwaysflushunitintoseparatemetalcontainer,atlow pump pressure, with spray tip removed. Hold gun firmlyagainstsideofcontainertogroundcontainerand prevent static sparks. HAZARD: INJECTION INJURY A high pressure stream produced by this equipment can pierce the skin and underlying tissues, leading to serious injury and possible amputation. DO NOT TREAT AN INJECTION INJURY AS A SIMPLE CUT! Injection can lead to amputation. See a physician immediately. The maximum operating range of the unit is 221 bar (22.1 MPa, 3200 PSI) fluid pressure. PREVENTION: • NEVERaimthegunatanypartofthebody. • NEVERallowanypartofthebodytotouchthefluid stream.DONOTallowbodytotouchaleakinthefluid hose. • NEVERputyourhandinfrontofthegun.Gloveswill not provide protection against an injection injury. 0 bar • Donotsmokeinsprayarea. • Fireextinguishermustbepresentandingoodworking order. • Placesprayeratleast6.1m(20feet)fromthespray object in a well ventilated area (add more hose if necessary). Flammable vapors are often heavier than air. Floor area must be extremely well ventilated. The pump contains arcing parts that emit sparks and can ignite vapors. • ALWAYSlocktheguntrigger,shutthefluidpumpoff and release all pressure before servicing, cleaning the tip guard, changing tips, or leaving unattended. Pressure will not be released by turning off the engine. ThePRIME/SPRAYvalveorpressurebleedvalve must be turned to their appropriate positions to relieve system pressure. PE • ALWAYSkeeptipguardinplacewhilespraying.The tip guard provides some protection but is mainly a warning device. • NEVERuseaspraygunwithoutaworkingtriggerlock and trigger guard in place. • ALWAYSremovethespraytipbeforeflushingor cleaning the system. • Theequipmentandobjectsinandaroundthespray area must be properly grounded to prevent static sparks. • Useonlyconductiveorearthedhighpressurefluid hose. Gun must be earthed through hose connections. • Powercordmustbeconnectedtoagroundedcircuit (electric units only). • Theunitmustbeconnectedtoanearthedobject.Use the green earthing wire to connect the unit to a water pipe, steel beam, or other electrically earthed surface. • Followmaterialandsolventmanufacturer’swarnings andinstructions.Befamiliarwiththecoatingmaterial’s MSDSsheetandtechnicalinformationtoensuresafe use. • Thepainthosecandevelopleaksfromwear,kinking and abuse. A leak can inject material into the skin. Inspect the hose before each use. • Donotusematerialswithaflashpointbelow21°C (70°F).Flashpointisthetemperatureatwhichafluid can produce enough vapors to ignite. • Uselowestpossiblepressuretoflushequipment. • Allaccessoriesmustberatedatorabovethe maximum operating pressure range of the sprayer. This includes spray tips, guns, extensions, and hose. 24 ProSpray 3.34 GB Safety regulations HAZARD: HAZARDOUS VAPORS Paints, solvents, insecticides, and other materials can be harmful if inhaled or come in contact with body. Vapors can cause severe nausea, fainting, or poisoning. HAZARD: EXPLOSION HAZARD DUE TO INCOMPATIBLE MATERIALS Will cause severe injury or property damage. PREVENTION: • Donotusematerialscontainingbleachorchlorine. • Donotusehalogenatedhydrocarbonsolventssuch as methylene chloride and 1,1,1 - trichloroethane. They are not compatible with aluminum and may causeanexplosion.Ifyouareunsureofamaterial’s compatibilitywithaluminum,contactyourcoating’s supplier. PREVENTION: • Usearespiratorormaskifvaporscanbeinhaled. Read all instructions supplied with the mask to be sure it will provide the necessary protection. • Wearprotectiveeyewear. HAZARD: GENERAL This product can cause severe injury or property damage. • Wearprotectiveclothingasrequiredbycoating manufacturer. PREVENTION: • Readallinstructionsandsafetyprecautionsbefore operatingequipment. • Followallappropriatelocal,state,andnationalcodes governingventilation,fireprevention,andoperation. • Pullingthetriggercausesarecoilforcetothehand that is holding the spray gun. The recoil force of the spray gun is particularly powerful when the tip has been removed and a high pressure has been set on the airless pump. When cleaning without a spray tip, set the pressure control knob to the lowest pressure. • Useonlymanufacturerauthorizedparts.User assumes all risks and liabilities when using parts that donotmeettheminimumspecificationsandsafety devices of the pump manufacturer. • Beforeeachuse,checkallhosesforcuts,leaks, abrasion or bulging of cover. Check for damage or movement of couplings. Immediately replace the hose ifanyoftheseconditionsexist.Neverrepairapaint hose. Replace it with another earthed high-pressure hose. • Makesurepowercord,airhoseandsprayhosesare routed in such a manner to minimize slip, trip and fall hazard. • Cleanupallmaterialandsolventspillsimmediatelyto prevent slip hazard. 1.1 PE Electric models must be earthed. In the event of an electrical short circuit, earthing reduces the risk of electric shock by providing an escape wire for the electric current. Thisproductisequippedwithacordhavinganearthing wire with an appropriate earthing plug. The plug must be plugged into an outlet that is properly installed and earthed in accordance with all local codes and ordinances. DANGER — Improper installation of the earthing plug can result in a risk of electric shock. If repair or replacement of the cord or plug is necessary, do not connect the green earthing wire to either blade terminal. The wire with insulation having a green outer surface with or without yellow stripes is the earthing wire and must be connected to the earthing pin. Checkwithaqualifiedelectricianorservicemaniftheearthing instructions are not completely understood, or if you are in doubt as to whether the product is properly earthed. Do not modify the plug provided. Iftheplugwillnotfittheoutlet,havetheproperoutletinstalledbya qualifiedelectrician. • ALWAYSfollowthematerialmanufacturer’s instructions for safe handling of paint and solvents. Work or repairs at the electrical equipment: Thesemayonlybecarriedoutbyaskilledelectrician.Noliability is assumed for incorrect installation. Alistofthematerialsusedintheconstructionoftheequipment willbemadeavailableonrequesttovalidatecompatibilitywith the coating materials to be used. • Donotusethisunitinworkshopsthatarecovered under the explosion prevention regulations. • Alwaysunplugcordfromoutletbeforeworkingon equipment(electricunitsonly). • Alwayskeepthepowercordpluginsightduringusage to prevent any accidental shutdown or startup. • Ifthesupplycordisdamaged,itmustbereplacedby themanufacturer,itsserviceagentorsimilarlyqualified persons in order to avoid a hazard. • Wearearprotection.Thisunitcanproducenoise levels above 85 dB(A). • Thisequipmentisdesignedtooperateathigh pressures and recoil forces may occur. Under certain circumstances, such forces could result in repetitive strain injury. • Deviceweighsinexcessof36kg.Three-personliftis required. • Neverleavethisequipmentunattended.Keepaway from children or anyone not familiar with the operation ofairlessequipment. • Donotmoveunitwhileunitisrunning. • Donotsprayonwindydays. ProSpray 3.34 Earthing Instructions 25 General view of application 2. GB Description of unit General view of application 2.1 Application = Recommended =Not-recommended recommended nozzle size: FineFinish 0.008“ - 0.014“ Anti-corrosiveagents,flameretardants,fabric adhesive recommended nozzle size: 0.021“ - 0.031“ Airless-scrapers 2.2 PS 3.39 up to 200 m2 200 m2 - 800 m2 more than 800 m2 up to 200 m2 200 m2 - 800 m2 more than 800 m2 3. Coating materials 3.1 Description of unit Airless process The main areas of application are thick layers of highly viscous coating material for large areas and a high consumption of material. A piston pump takes in the coating material by suction and conveys it to the tip. Pressed through the tip at a pressure of uptoamaximumof221bar(22,1MPa),thecoatingmaterial isatomised.Thishighpressurehastheeffectofmicrofine atomisation of the coating material. As no air is used in this process, it is described as an AIRLESS process. Thismethodofsprayinghastheadvantagesoffinest atomisation, cloudless operation and a smooth, bubble-free surface. As well as these, the advantages of the speed of work and convenience must be mentioned. Pay attention to the Airless quality of the coating materials to be processed. Dilutablelacquersandpaintsorthosecontainingsolvents,twocomponent coating materials, dispersions, latex paints. Noothermaterialsshouldbeusedforsprayingwithout WAGNER’sapproval. Filtering Despitesuctionfilterandinsertionfilterinthespraygun,filtering of the coating material is generally advisable. Stir coating material before commencement of work. i PS 3.34 up to 200 m2 200 m2 - 800 m2 more than 800 m2 Processible coating materials i PS 3.31 up to 200 m2 200 m2 - 800 m2 more than 800 m2 PS 3.29 Releaseagents,oils,undercoats,primers,fillers, synthetic resin-based paints, acrylic paints PS 3.25 Object Size PS 3.23 Materials PS 3.21 Model Attention: Make sure, when stirring up with motor-driven agitators that no air bubbles are stirred in. Air bubbles disturb when spraying and can, in fact, lead to interruption of operation. 3.2 Functioning of the unit In the following there is a short description of the technical construction for better understanding of the function. WAGNERProSprayunitsareelectricallydrivenhigh-pressure spraying units. A gear unit transfers the driving force to a crankshaft. The crankshaft moves the pistons of the material feed pump up and down. The inlet valve is opened automatically by the upwards movement of the piston. The outlet valve is opened when the piston moves downward. Thecoatingmaterialflowsunderhighpressurethroughthehighpressure hose to the spray gun. When the coating material exits from the tip it atomizes. The pressure regulator controls the volume and the operating pressure of the coating material. Viscosity With this unit it is possible to process highly viscous coating materialsofuptoaround25.000MPa·s. If highly viscous coating materials cannot be taken in by suction, theymustbedilutedinaccordancewiththemanufacturer’s instructions. Two-component coating material The appropriate processing time must be adhered to exactly. Within this time rinse through and clean the unit meticulously with the appropriate cleaning materials. Coating materials with sharp-edged additional materials These have a strong wear and tear effect on valves, highpressure hose, spray gun and tip. The durability of these parts cane be reduced appreciably through this. 26 ProSpray 3.34 GB 3.3 Description of unit Legend for explanatory diagram ProSpray 3.34 1 Spray gun 2 High-pressure hose 3 OilcupforEasyGlide(EasyGlideprevents increased wear of the packings) 4 Oillevelgauge 5 Pail hook 6 Oilbutton 7 Suction tube 8 Return hose 3.4 9 10 11 12 13 14 Cart Relief valve Leverpositionvertical–PRIME(k circulation) Leverpositionhorizontal–SPRAY(p) Digital Electronic Spray Control (DESC) Control panel indicators Pressure control knob ON/OFFswitch Explanatory diagram ProSpray 3.34 12 11 1 2 3 9 4 5 10 6 7 8 14 ProSpray 3.34 27 13 GB Description of unit 3.5 * 3.6 4. Voltage: 220-240 Volt AC, 50/60 Hz Max. current consumption: 8.5 A @ 230VAC Power cord: 3 x 1.5 mm2 – 6 m Acceptance capacity: 1955 Watt Max. operating pressure: 221bar(22,1MPa) Volume flow at 12 MPa (120 bar) with water: 4,5 l/min Max tip size: 0.034 inch – 0.86 mm Max. temperature of the coating material: 43°C Max viscosity: 25.000MPa·s Weight: 47.6 kg Special high-pressure hose:DN6mm,15m,connection threadM16x1.5 Dimensions (L X W X H): 590 x 568 x 748 mm Max sound pressure level: 80 dB (A) * Starting operation 4.1 Starting operation High-pressure hose, spray gun and separating oil 1. Screw the high-pressure hose (2) to the coating material outlet (Fig. 3, Item 1). 2. Screw the spray gun (3) with the selected tip onto the high-pressure hose. 3. Tightentheunionnutsatthehigh-pressurehosesfirmly so that coating material does not leak. 3 Place of measuring: 1 m in distance from the unit and 1.6 mabovethefloor,12MPa(120bar)operatingpressure, reverberantfloor. Transportation Pushing or pulling the unit Pull out the handle (Fig. 2, Item 1) until it will come no further. Insert the handle – push the buttons (2) on the spars, and then push in the handle. 1 2 1 4. 5. 2 2 3.7 Remove the oil cup cap with a straight-slot screwdriver. Fill the oil cup with EasyGlide (Fig. 4) until the oil gauge (4) is showing that it is full. 6. 7. EasyGlide prevents increased wear and tear to the packings. Replace oil cup cap. Press oil button 2-5 times to prime the oiler. Press once foreveryeighthoursofusagetolubricatethefluidsection. Transportation in vehicle Secure the unit with a suitable fastening. 28 ProSpray 3.34 GB Solid Green When the pressure indicator is solid green, the sprayer is operatingbetween12MPa(120bar)and23MPa(230bar).A solid green pressure indicator means: • Thesprayerisattheproperpressuresettingforspraying oil-based and latex house paints • Thesprayerisoperatingatpeakperformanceatahigh pressure setting • Ifthepressureindicatorgoestosolidyellowwhenthe pressure is set so that it starts at solid green, it indicates one of the following: a. Tip Wear Indicator — when spraying with latex or at high pressure the solid yellow appears. This means the tip is worn and needs to be replaced. b. Tip Too Large — when a tip that is too large for the sprayer is put in the gun, the pressure indicator will turn from solid green to solid yellow. c. Fluid Section Wear — if a solid yellow pressure indicator appears when using a new tip and the pressureissetatmaximum,servicemayberequired (worn packings, worn piston, stuck valve, etc...). 4 4.2 Service Indicator The Service indicator is on when the motor is commanded to run. This indicator is used by service centers to troubleshoot motor problems. The following is a description of the control panel indicators. Service Indicator Starting operation 4.3 Pressure control knob settings (Fig. 6) 1. Minimumpressuresetting 2. Black zone – no pressure generation 3. Blue zone – pulsating pressure for cleaning The pressure indicator shows the current operating pressure of the sprayer. It has three different indications: blinking yellow, solid yellow, and solid green. 1 2 3 Blinking Yellow When the pressure indicator is blinking yellow, the sprayer is operatingbetween0and1.4MPa(14bar).Ablinkingyellow pressure indicator means: • Thesprayerispluggedinandturned“ON” • Thesprayerisatprimingpressure(littleornopressure) • Itissafetomovethereliefvalvebetweenpositions • Itissafetochangeorreplacethespraytip i 4.4 If the pressure indicator begins blinking yellow when the pressure control knob is set at a higher pressure and the relief valve is in the SPRAY position, either the spray tip is worn or the sprayer is in need of service/repair. Attention The unit must be connected to an appropriatelygrounded safety outlet. Before connecting the unit to the mains supply, ensure that the linevoltagematchesthatspecifiedontheunit’sratingplate. Theconnectionmustbeequippedwitharesidualcurrent protectivedevicewithINF≤30mA. Solid Yellow When the pressure indicator is solid yellow, the sprayer is operatingbetween1.4MPa(14bar)and12MPa(120bar).A solid yellow pressure indicator means: • Thesprayerisattheproperpressuresettingforspraying stain,lacquer,varnish,andmulti-colors ProSpray 3.34 Connection to the mains network i 29 Wagner‘s accessories program also includes a mobile operator protection device for the electronic supply, which can also be used with other electronical equipment. GB Starting operation 4.5 Cleaning preserving agent when startingup of operation initially 4.7 The Digital Electronic Spray Control (DESC) increases the functionality of the sprayer. It is installed directly below the pressure control knob on the control panel. It consists of a display and four function keys. The display shows various menu screens that allow the user to customize and monitor sprayer operation using the function keys. 1. Immerse the suction tube (Fig. 7, Item 1) and return hose (2) into a container with a suitable cleaning agent. 2. Turn the pressure control knob counterclockwise (3) to minimum pressure. 3. Openthereliefvalve(4),valvepositionPRIME (k circulation). 4. Switchtheunit(5)ON. 5. Wait until the cleaning agent exudes from the return hose. 6. Closethereliefvalve,valvepositionSPRAY(p spray). 7. Pull the trigger of the spray gun. 8. Spray the cleaning agent from the unit into an open collecting container. 5 Digital Electronic Spray Control (DESC) Display SET MPa ACTUAL MPa 23.0 22.5 Function Keys i 3 4 The pressure control knob overrides the Digital Electronic Spray Control (DESC) settings. Anytime the pressure control knob is turned, the sprayer pressure will change accordingly. Function Keys The function keys are numbered 1–4. Each key is labeled with an additional function as well. #1/Menu Key Pressingthe#1keyscrollsthroughtheavailablemenuscreens or performs a function described on the active menu screen. #2/g Key Pressingthe#2keyperformsafunctiondescribedontheactive menu screen or increases a value. #3/h Key Pressingthe#3keyperformsafunctiondescribedontheactive menu screen or decrease a value. #4/Select Key Pressingthe#4keyselectstheactivemenuscreenorperforms a function described on the active menu screen. 1 2 4.6 Taking the unit into operation with coating material Menu Screens Several menu screens are available for the user to customize andmonitorsprayeroperation.TheyincludeMainScreen, VolumePumped,JobVolume,UnitSerial#,Timers,JobTimers, Service Time, Security Code, Prime, and Rapid Clean. 1. Immerse the suction tube (Fig. 7, Item 1) and return hose (2) into the coating material container. 2. Turn the pressure control knob counterclockwise (3) to minimum pressure. 3. Openthereliefvalve(4),valvepositionPRIME (k circulation). 4. Switchtheunit(5)ON. 5. Wait until the coating material exudes from the return hose. 6. Closethereliefvalve,valvepositionSPRAY(p spray). 7. Trigger the spray gun several times and spray into a collecting container until the coating material exits the spray gun without interruption. 8. Increase the pressure by slowly turning up the pressure control knob. Check the spray pattern and increase the pressure until the atomization is correct. Always turn the pressure control knob to the lowest setting with good atomization. 9. The unit is ready to spray. Main Screen 23.0 TheMainScreenisthedefaultscreen SET MPa ACTUAL MPa 22.5 for the control system at sprayer startup. Pressing the #2 key switches between PSI, Bar, and MPa units of measure.Pressthe#1keytoscrollthroughthe remaining menu screens. i 30 For sprayers equipped with an nine-language Digital Electronic Spray Control (DESC): Pressing the #2 key at the Main Screen switches between PSI, Bar and MPa units of measure. Pressing the #3 key at the Main Screen changes the language of the text on the display. There are a total of nine languages available. Each time the #1 key is pressed, a different language will appear. The languages, in order of appearance, are: English, Spanish, Dutch, Danish, Swedish, German, French, Italian, and Portuguese. ProSpray 3.34 GB Security Code Screen SECURITY CODE The Security Code screen allows the MENU-1 CHANGE-2 user to set a four digit security code to prevent unauthorized use of the sprayer. If a security code has been set, the control system display will ask for the code at startup. If the correct code is entered, the display will show the MainScreenandthesprayerwilloperate.Ifthewrongcodeis entered, the display will continue to ask for the correct code and the sprayer will be disabled. To set or change the security code, pressthe#2key. Volume Pumped Screen VOLUME PUMPED The Volume Pumped screen shows the SELECT-4 total number of gallons or liters sprayed MENU-1 by the sprayer. GALLONS X To select the Volume Pumped screen, LITRES-2 MENU-1 pressthe#4key. LITRES MENU-1 X GALLONS-2 Job Volume Screen JOB VOLUME TheJobVolumescreenallowstheuser SELECT-4 to reset a liter counter to track usage on MENU-1 specificjobs. XXXX ToselecttheJobVolumescreen,press GALLONS MENU-1 RESET-3 the#4key. Unit Serial # Screen TheUnitSerial#screenshowsthe sprayers serial number. i UNIT SERIAL # MENU-1 SELECT-4 Timers Screen TIMERS The Timers screen shows the total time SELECT-4 the sprayer has been turned on as well MENU-1 as the total time the sprayer has been running (pumping). ON TIME RUN TIME XXXX XXXX i Job Timers Screen JOB TIMERS TheJobTimersscreenallowstheuser SELECT-4 toresetthe“ONTIME”and“RUNTIME” MENU-1 totracktimeonspecificjobs. ToselecttheJobTimersscreen,press the#4key.“JOBON”screenwill appear.Press#3toreset.Press#1to continueto“JOBRUN”screen.Press #3toreset.Press#1toscrollthrough the remaining menu screens. X RESET-3 X RESET-3 To inactivate the security function, enter “1111” at the “Enter New Code Number” screen (this is the default code that leaves the sprayer unlocked). As a result, the Main Screen will appear at sprayer startup. Prime Screen The Prime screen appears when the pressurecontrolknobissetatthe“MIN” setting. PRIME Rapid Clean Screen RAPID CLEAN The Rapid Clean screen appears when the pressure control knob is set at the RAPIDCLEANpositionandthePRIME/SPRAYvalveisinthe PRIMEposition. Service Time Screen SERVICE TIME The Service Time screen allows the user SELECT-4 to set a service time interval (in hours). MENU-1 Below the set time, the screens shows the current amount of hours on the sprayer since the last activation of the service timer. ToselecttheServiceTimerscreen,pressthe#4key. SERVICE @ XX Tosettheservicetime,pressthe#2 RUN HOURS XX (up)and/orthe#3(down)keystothe desired time (run hours will increase/decrease in increments of 25 for each time you press a key). When the service time interval is set and met by the run hours, thedisplaywillshowa“ServiceRequired”screen.Thepump willremainfunctional.ToreturntotheMainScreen,pressthe #1key.Doingsowillresetthe“Service@”and“RunHours” displayed on the Service Screen back to 0. ProSpray 3.34 If the sprayer is new, no security code is set and the Main Screen will appear at startup. When setting a security code for the first time, the “Enter Old Code Number” screen will appear, and you will need to enter “1111”. ENTER OLD CODE Enter the old security code number to NUMBER access the screen that allows the code change. If the wrong code is entered, the display will continue to ask for the correct code and the security code cannot be changed. Enterthenewsecuritycode.Oncethe ENTER NEW CODE NUMBER XXXX new code is entered, the display will automatically ask that the new code be RE-ENTER NEW XXXX re-enteredforverification.Ifthesame NUMBER new code is re-entered, the display will NEW CODE NUMBER confirmthatthenewcodehasbeen ACCEPTED acceptedandreturntotheMainScreen. If the new code is re-entered incorrectly, the display will return tothe“EnterNewCodeNumber”screenandtheprocesswill repeat. If you forget or misplace your security code, you can contact Wagner customer service for assistance. # XXXXXXXXXX ToselecttheUnitSerial#screen,press SER MENU-1 the#4key. To select the Timers screen, press the #4key. Starting operation i 31 If there is no action at any menu screen for 30 seconds, the display will go back to the Main Screen. GB Sprayingtechnique 5. Spraying technique Handlingthehigh-pressurehose 6. Handling the high-pressure hose Avoid sharp bending or kinking of the high-pressure hose. The smallest bending radius amounts to about 20 cm. Do not drive over the high-pressure hose. Protect against sharp objects and edges. Injection hazard. Do not spray without the tip guard in place. NEVER trigger the gun unless the tip is completely turned to either the spray or the unclog position. ALWAYS engage the gun trigger lock before removing, replacing or cleaning tip. Danger of injury through leaking high-pressure hose. Replace any damaged high-pressure hose immediately. Never repair defective high-pressure hoses yourself! The key to a good paint job is an even coating over the entire surface. Keep your arm moving at a constant speed and keep the spray gun at a constant distance from the surface. The best spraying distance is 25 to 30 cm between the spray tip and the surface. 6.1 High-pressure hose Theunitisequippedwithahigh-pressurehosespeciallysuited for piston pumps. 25 - 30 cm i 7. Keep the spray gun perpendicular to the surface, otherwise one end of the pattern will be thicker than the other. Trigger gun after starting the stroke. Release the trigger before ending the stroke. The spray gun should be moving when the triggerispulledandreleased.Overlapeachstrokebyabout 30%.Thiswillensureanevencoating. i Interruption of work 1. Openthereliefvalve,valvepositionPRIME (k circulation). 2. SwitchtheunitOFF. 3. Turn the pressure control knob counterclockwise to minimum pressure. 4. Pull the trigger of the spray gun in order to release the pressure from the high-pressure hose and spray gun. 5. Secure the spray gun, refer to the operating manual of the spray gun. 6. If a standard tip is to be cleaned, see Page 39, Section 12.2. If a non-standard tip is installed, proceed according to the relevant operating manual. 7. Depending on the model, leave the suction tube or the suction hose and return hose immersed in the coating material or swivel or immerse it into a corresponding cleaning agent. Keep the spray gun at right angles to the surface. This means movingyourentirearmbackandforthratherthanjustflexing your wrist. 25 - 30 cm Only use WAGNER original-high-pressure hoses in order to ensure functionality, safety and durability. If fast-drying or two-component coating material is used, ensure that the unit is rinsed with a suitable cleaning agent within the processing Attention time. 25 - 30 cm If very sharp edges result or if there are streaks in the spray jet – increase the operating pressure or dilute the coating material. 32 ProSpray 3.34 GB 8. Cleaning the unit (shutting down) 8.1 A clean state is the best method of ensuring operation without problems.Afteryouhavefinishedspraying,cleantheunit.Under no circumstances may any remaining coating material dry and harden in the unit. The cleaning agent used for cleaning (only with an ignition point above 21 °C) must be suitable for the coating material used. • Secure the spray gun, refer to the operating manual of the spray gun. Clean and remove tip. For a standard tip, refer to Page 39, Section 12.2. If a non-standard tip is installed, proceed according to the relevant operating manual. 1. Remove suction hose from the coating material. 2. Closethereliefvalve,valvepositionSPRAY(p spray). 3. SwitchtheunitON. 4. Pull the trigger of the spray gun in order to pump the remaining coating material from the suction hose, highpressure hose and the spray gun into an open container. Attention 6. 7. 8. 9. 10. 11. 12. Cleaning unit from outside First of all pull out mains plug from socket. Danger of short circult through panetrating water! Never spray down the unit with high-pressure or Attention high-pressure steam cleaners. Wipe down unit externally with a cloth which has been immersed in a suitable cleaning agent. 8.2 Cleaning the high-pressure filter Cleanthefiltercartridgeregularly. Asoiledorcloggedhigh-pressurefiltercancauseapoorspray pattern or a clogged tip. 1. Turn the pressure regulator knob into the black zone until it stops (no pressure). 2. Openthereliefvalve,valvepositionPRIME (k circulation). 3. SwitchtheunitOFF. The container must be earthed in case of coating materials which contain solvents. Caution! Do not pump or spray into a container with a small opening (bunghole)! Refer to the safety regulations. 5. Cleaning the unit (shutting down) Unplug the power plug from the outlet. 4. Unscrewthefilterhousing(Fig.9,Item1).withastrap wrench. 5. Pullthefiltercartridge(2)fromthebearingspring(3). 6. Clean all the parts with the corresponding cleaning agent. Ifnecessary,replacethefiltercartridge. 7. ChecktheO-ring(4),replaceitifnecessary. 8. Place the bearing ring (5) against the bearing spring (3). Slidethefiltercartridge(2)overthebearingspring. 9. Screwinfilterhousing(1)andtightenitasfaraspossible with the strap wrench. Immerse suction hose with return hose into a container with a suitable cleaning agent. Turn the pressure control knob into the blue zone pulsating pressure for unit cleaning. Openthereliefvalve,valvepositionPRIME (k circulation). Pump a suitable cleaning agent in the circuit for a few minutes. Closethereliefvalve,valvepositionSPRAY(p spray). Pull the trigger of the spray gun. Pump the remaining cleaning agent into an open container until the unit is empty. SwitchtheunitOFF. 1 5 3 2 ProSpray 3.34 33 4 GB Cleaning the unit (shutting down) 8.3 1. 2. 3. Cleaning Airless spray gun Remedy in case of faults Assembly 1. Placeintakefilter(3)withthelongconeintothegun housing. 2. Screw in grip (2) into the gun housing and tighten. 3. Slot in protective guard (1). Rinse Airless spray gun with an appropriate cleaning agent. Clean tip thoroughly with appropriate cleaning agent so that no coating material residue remains. Thoroughly clean the outside of the Airless spray gun. Intake filter in Airless spray gun Disassembly (Fig. 10) 1. Pull protective guard (1) forward vigorously. 2. Screwgrip(2)outofthegunhousing.Removeintakefilter (3). 3. Intakefiltercongestedordefective–replace. r 0 ba i 25 0 ps .360 max : ning War clear ep ke of tip 3 1 2 9. Remedy in case of faults Type of malfunction A. B. C. Unit does not start Unit does not draw in material Measures for eliminating the malfunction 1. Check voltage supply. 2. 2. Turn up pressure control knob. 3. Replace. Pressure setting too low. 3. ON/OFFswitchdefective. 1. ReliefvalveissettoSPRAY(p spray). 1. SetreliefvalvetoPRIME(k circulation). 2. Filterprojectsoverthefluidlevel and sucks air. 2. Refillthecoatingmaterial. 3. Filter clogged. 3. Cleanorreplacethefilter. 4. Suction hose/suction tube is loose, i.e. the unit is sucking in outside air. 4. Clean connecting points. Tighten suction tube. 1. Tip heavily worn. 1. Replace 2. Tip too large. 2. For selection of a smaller tip, see Tip table on Page 40. 3. Pressure setting too low. 3. Turn pressure control knob clockwise to increase. 4. Filter clogged. Unit draws in material, but the pressure does not build up 4. Cleanorreplacethefilter. 5. Coatingmaterialflowsthroughthe return hose when the relief valve is intheSPRAY(p spray) position. 5. Remove and clean or replace relief valve. 6. Packings sticky or worn. 6. Remove and clean or replace packings. 7. Valve balls worn. 7. Remove and replace valve balls. 8. Valve seats worn. 8. Remove and replace valve seats. 34 ProSpray 3.34 GB Type of malfunction D. E. F. G. Remedy in case of faults Measures for eliminating the malfunction Coating material exits at the top ofthefluidsection 1. Upper packing is worn. 1. Remove and replace packing. 2. Piston is worn. 2. Remove and replace piston. Increased pulsation at the spray gun 1. Incorrect high-pressure hose type. 2. Tip worn or too large. 2. Replace tip. 3. Pressure too high. 3. Turn pressure control knob to a lower number. 1. Tip is too large for the coating material which is to be sprayed. 1. Replace tip, see Tip table on Page 40. 2. Pressure setting incorrect. 2. Turn pressure control knob until a satisfactory spraying pattern is achieved. 3. Volume too low. 3. Cleanorreplaceallfilters. 4. Coating material viscosity too high. 4. Thinoutaccordingtothemanufacturer’sinstructions. 1. Pressure setting too low. Poor spray pattern Unit loses power Digital Electronic Spray Control (DESC) Error Messages 1. OnlyuseWAGNERoriginal-high-pressurehosesin order to ensure functionality, safety and durability. 1. Turn pressure control knob clockwise to increase. High Motor Temperature Screen HIGH MOTOR TheHighMotorTemperaturescreen TEMPERATURE appears when the temperature of the motor has risen too high. Take the sprayer to a Wagner authorized service center for repair. The following error message screens appear whenever the Digital Electronic Spray Control (DESC) detects a problem with thesprayer.Onceaproblemoccursandtheerrormessage appears, the sprayer will shut down. Before proceeding, relieve any pressure remaining in the system (valve position PRIME k). Additionally, follow all other warnings to reduce the risk of an injection injury, injury from moving parts or electric shock. Always unplug the sprayer before servicing! High Control Temperature Screen HIGH CONTROL The High Control Temperature screen TEMPERATURE appears when the temperature of the Digital Electronic Spray Control (DESC) has risen too high. Take the sprayer to a Wagner authorized service center for repair. High Mechanical Load HIGH MECHANICAL TheHighMechanicalLoadscreen LOAD appears when the sprayer shuts down because of high current or when the sprayer goes into current fold back mode. Take the sprayer to a Wagner authorized service center for repair. Check Transducer Screen CHECK The Check Transducer screen appears TRANSDUCER when the transducer has become disconnected or is defective. Take the sprayer to a Wagner authorized service center for repair. Check Motor Screen CHECK TheCheckMotorscreenappearswhen MOTOR the motor or motor sensor is defective. Take the sprayer to a Wagner authorized service center for repair. Low Voltage Screen LOW The Low Voltage screen appears when VOLTAGE the sprayer shuts down because of low input voltage. Check the power supply and correct the problem. Restart the sprayer. ProSpray 3.34 35 GB Servicing 10. 10.1 Servicing Repairs at the unit 11.2 1. General servicing Servicing of the unit should be carried out once annually by the WAGNERservice. 1. Check high-pressure hoses, device connecting line and plug for damage. 2. Checktheinletvalve,outletvalveandfilterforwear. 10.2 2. High-pressure hose 3. 4. Repairs at the unit 5. Switch the unit OFF. Before all repair work: Unplug the power plug from the outlet. 11.1 Remove the four screws in the front cover and then remove the front cover. Danger of crushing - do not reach with the fingers or tool between the moving parts. Inspect the high-pressure hose visually for any notches or bulges,inparticularatthetransitioninthefittings.Itmustbe possible to turn the union nuts freely. 11. Inlet and outlet valve 6. 7. 8. Relief valve 9. 1. Use a drift punch of 2 mm to remove the grooved pin (Fig. 11, Item 1) from the relief valve handle (2). 2. Remove the relief valve handle (2) and cam base (3). 3. Using a wrench, remove the valve housing (4). 4. Ensure that the seal (5) is seated correctly, then screw the newvalvehousing(4)completelyintothefilterblock(6). Tighten securely with a wrench. 5. Alignthecambase(3)withtheholeinthefilterblock(6). Lubricate the cam base with grease and slide on the cam base. 6. Bring the hole in the valve shaft (7) and in the relief valve handle (2) into alignment. 7. Insert the grooved pin (1) to secure the relief valve handle in position. 10. 11. 12. 13. Turn the pressure control knob to minimum pressure. The Digi-Trac™screenshouldsay“PRIME”. Pressthe#1keyontheDigi-Trac™controlpanel.The “CREEPMODE”screenwillnowappear. Slowly turn the pressure control knob clockwise to increase the pressure. The crankshaft/slider assembly will begin to move very slowly. When it reaches the bottom, dead-center of its stroke, turn the pressure control knob back to minimum pressure. The crankshaft/slider assembly should stop. Unplug the power plug from the outlet. Pull off clamp on suction tube and remove return hose. Unscrew the connection hose (Fig. 12, item 1) from the high-pressurefilter. Turn the knob on the side of the cart clockwise to unlock the cart. Tilt the cart backwards until it locks into place. Loosen and unscrew inlet valve housing (2) from the lower housing (3) with light blows from a hammer or unscrew with an adjusting wrench. Removebearingring(4),O-ring(5),O-ring(6),inletvalve seat (7), inlet valve ball (8) and upper ball guide (9). Clean all the parts with the corresponding cleaning agent. Check the inlet valve housing (2), inlet valve seat (7) and inlet valve ball (8) for wear and replace the parts if necessary. If the worn inlet valve seat (7) is unused on one side, install it the other way around. Carry out installation in the reverse order. LubricateO-ring(5)withmachinegreaseandensure proper seating in the inlet valve housing (2). 1 3 5 9 6 4 8 7 6 5 4 3 2 7 1 2 36 ProSpray 3.34 GB 14. Unscrew lower housing (Fig. 13, Item 10) with adjusting wrench while holding the upper housing (11) securely with a second adjusting wrench. 15. Removebearingring(13)andO-ring(12). 16. Screw out outlet valve housing (14) from the piston (15) with 3/8 inch hexagon socket head wrench. 17. Remove the upper seal (16), upper ball guide (17), outlet valve ball (18), washer (19) and outlet valve seating (20). 18. Clean all the parts with the corresponding cleaning agent. Check outlet valve housing (14), outlet valve seat (20), outlet valve ball (18) and upper ball guide (17) for wear and replace parts if necessary. If the worn outlet valve seat (20) is unused on one side, install it the other way around. 19. Carry out installation in the reverse order. LubricateO-ring(12)withmachinegreaseandensure proper seating in the lower housing (10). Repairs at the unit 9. Remove upper packing (8) and lower packing (9) from the upper housing (6). Do not damage inside of upper housing. Attention 1 3 11 16 17 18 2 7 15 10 19 20 8 14 12 13 6 10 11.3 9 11 Packings 1. Remove inlet valve housing in accordance with the steps in Chapter 11.2, Page 36. 2. It is not necessary to remove the outlet valve. 3. Pull the lever on the underside of the sprayer toward the frontofthesprayer.Thiswillun-clamptheentirefluid section. 4. Slidethefluidsectionforwardtoremoveitfromthegear housing. 5. Unscrew upper housing (6) counterclockwise from the gear unit housing. 6. Clamp upper housing (6) at the wrench surfaces vertically in a vice. Attention 7. 8. 4 10. Remove the transportation devices from the upper and lower packings. (The transportation device from the upper packingisrequiredforinstallationofthepiston.) 11. Lubricate upper packing (8) and lower packing (9) with machine grease. Do not tighten vice excessively to prevent crushing. Screw out threaded joint (7). Push piston (4) downward out of the upper housing (6). Check piston for wear and replace if necessary. ProSpray 3.34 37 GB Repairs at the unit 18. 12. Insertupperpacking(Fig.15)withO-ring(1)and protruding lip (2) downward into the upper housing (6). 19. 1 20. 21. 2 13. 14. 15. Place intermediate ring (Fig. 14, Item 10) on the upper packing (8). Screw threaded joint (Fig. 14, Item 7) into the upper housing(6)andtightento34–41Nm. Insert lower packing (Fig. 16) in such a way that the side withthesmallerdistancebetweentheO-ring(1)andthe protruding lip (2) faces upward. 22. 23. 24. 25. 2 1 26. 27. 28. 16. Movethelowerpackingtotheendpositionusingthe installation tool. 17. Push installation tool (included in scope of delivery of the upper packing as a transportation device) for the piston (Fig. 14, Item 4) onto the piston from above. ProSpray 3.34 connection diagram EMI Filter Brown LOAD Blue LINE 11.4 Lubricate installation tool and piston (4) with machine grease. Push piston (4) through the lower and upper packings until the upper end of the piston protrudes from the threaded joint (7). Remove installation tool from piston (4). Replacetheupperhousing(6)backintothefluidsection clamponthegearhousing.Makesuretoslidethetopof the piston rod (4) into the T-slot (2) on the slider assembly (3). Push the lever on the underside of the unit toward the rear ofthesprayertolockthefluidsectionbackintoplace. Insert guide ring (11) into the lower housing (Fig. 13, Item 10) and screw lower housing into upper housing and tighten. Screw on and tighten connection hose. Screw in inlet valve housing (Fig. 12, item 2), see Chapter 11.2, Item 13. Screw on and tighten suction tube. Fasten return hose with clamp at suction tube. Install front cover. Switch Brown P/N 0522053 Brown Ground Fuse Black Red Ground Black Capacitor Fuse block P/N 0522052 Blue Power Cord Black Red (+) Black (-) Ground Blue White L.E.D. White Red Surge suppressor P/N 0551758 Black Motor 38 Hall sensor Potentiometer Display wire assembly Pressure sensor ProSpray 3.34 GB 12. 12.1 Appendix Appendix Selection of tip To achieve faultless and rational working, the selection of the tip is of the greatest importance. In many cases the correct tip can only be determined by means of a spraying test. Some rules for this: The spray jet must be even. If streaks appear in the spray jet the spraying pressure is either too low or the viscosity of the coating material to high. Remedy:Increasepressureordilutecoatingmaterial.Eachpumpconveysacertainquantityinproportiontothesizeofthetip: The following principle is valid: large tip = low pressure small tip = high pressure There is a large range of tips with various spraying angles. 12.2 Servicing and cleaning of Airless hard-metal tips Standard tips Ifadifferenttiptypehasbeenfitted,thencleanitaccordingtomanufacturer’sinstructions. The tip has a bore processed with the greatest precision. Careful handling is necessary to achieve long durability. Do not forget the fact thatthehard-metalinsertisbrittle!Neverthrowthetiporhandlewithsharpmetalobjects. The following points must be observed to keep the tip clean and ready for use: 1. Turn the relief valve handle fully counterclockwise (k Circulation). 2. Switch off the gasoline engine. 3. Dismount the tip from the spray gun. 4. Place tip in an appropriate cleaning agent until all coating material residue is dissolved. 5. If there is pressure air, blow out tip. 6. Remove any residue by means of a sharp wooden rod (toothpick). 7. Check the tip with the help of a magnifying glass and, if necessary, repeat points 4 to 6. 12.3 Flat jet adjusting tip upto250bar(25MPa Tip marking Bore mm Spray width at about 30 cm removal of spray object Pressure 100 bar (10 MPa) 15 20 28 41 0.13 - 0.46 0.18 - 0.48 0.28 - 0.66 0.43 - 0.88 5 - 35 cm 5 - 50 cm 8 - 55 cm 10 - 60 cm 49 0.53 - 1.37 10 - 40 cm Tip extension with slewable knee joint (without tip) Length Length Length 100cm 200cm 300cm ProSpray 3.34 Use Paints Paints,fillers Paints, dispersions Rust protection paints - dispersions Large-area coats Flat jet adjusting tip Order No. Contact protection fortheflatjetadjustmenttip 0999 057 0999 053 0999 054 0999 055 0999 056 Tip extension Orderno. Orderno. Orderno. 0096 015 0096 016 0096 017 15cm,F-thread,Orderno.0556 051 30cm,F-thread,Orderno.0556 052 45cm,F-thread,Orderno.0556 053 60cm,F-thread,Orderno.0556 054 39 15cm,G-thread,Orderno.0556 074 30cm,G-thread,Orderno.0556 075 45cm,G-thread,Orderno.0556 076 60cm,G-thread,Orderno.0556 077 GB Appendix 12.4 Airless tip table WAGNER Trade Tip 2 up to 270 bar (27MPa) without tip Fthread(11/16-16UN) for Wagner spray guns Orderno.0556 042 Application Natural paints Clear paints Oils Tip marking Spray angle without tip Gthread(7/8-14UN) for Graco/Titan spray guns Orderno.0556 041 Bore inch / mm Spraying width mm 1) Order no. Spray gun filter “GREEN” Spray gun filter “WHITE” Spray gun filter “YELLOW” Spray gun filter “RED” 407 40° 0.007 / 0.18 160 0552 407 507 50° 0.007 / 0.18 190 ––––––– 209 20° 0.009 / 0.23 145 0552 209 309 30° 0.009 / 0.23 160 0552 309 409 40° 0.009 / 0.23 190 0552 409 509 50° 0.009 / 0.23 205 0552 509 609 60° 0.009 / 0.23 220 0552 609 Synthetic-resin paints 111 10° 0.011 / 0.28 85 0552 111 PVC paints 211 20° 0.011 / 0.28 95 0552 211 311 30° 0.011 / 0.28 125 0552 311 411 40° 0.011 / 0.28 195 0552 411 511 50° 0.011 / 0.28 215 0552 511 611 60° 0.011 / 0.28 265 0552 611 Paints, primers 113 10° 0.013 / 0.33 100 0552 113 Zinc chromate base 213 20° 0.013 / 0.33 110 0552 213 Fillers 313 30° 0.013 / 0.33 135 0552 313 413 40° 0.013 / 0.33 200 0552 413 513 50° 0.013 / 0.33 245 0552 513 613 60° 0.013 / 0.33 275 0552 613 813 80° 0.013 / 0.33 305 0552 813 Fillers 115 10° 0.015 / 0.38 90 0552 115 Spray plasters 215 20° 0.015 / 0.38 100 0552 215 Rust protection paints 315 30° 0.015 / 0.38 160 0552 315 415 40° 0.015 / 0.38 200 0552 415 515 50° 0.015 / 0.38 245 0552 515 615 60° 0.015 / 0.38 265 0552 615 715 70° 0.015 / 0.38 290 0552 715 815 80° 0.015 / 0.38 325 0552 815 Spray plasters 217 20° 0.017 / 0.43 110 0552 217 Rust protection paints 317 30° 0.017 / 0.43 150 0552 317 Red lead 417 40° 0.017 / 0.43 180 0552 417 Latex paints 517 50° 0.017 / 0.43 225 0552 517 617 60° 0.017 / 0.43 280 0552 617 717 70° 0.017 / 0.43 325 0552 717 219 20° 0.019 / 0.48 145 0552 219 319 30° 0.019 / 0.48 160 0552 319 419 40° 0.019 / 0.48 185 0552 419 519 50° 0.019 / 0.48 260 0552 519 619 60° 0.019 / 0.48 295 0552 619 719 70° 0.019 / 0.48 320 0552 719 819 80° 0.019 / 0.48 400 0552 819 Mica paints 221 20° 0.021 / 0.53 145 0552 221 Zinc dust paints 421 40° 0.021 / 0.53 190 0552 421 Dispersions 521 50° 0.021 / 0.53 245 0552 521 621 60° 0.021 / 0.53 290 0552 621 821 80° 0.021 / 0.53 375 0552 821 Rust protection paints 223 20° 0.023 / 0.58 155 0552 223 423 40° 0.023 / 0.58 180 0552 423 523 50° 0.023 / 0.58 245 0552 523 623 60° 0.023 / 0.58 275 0552 623 723 70° 0.023 / 0.58 325 0552 723 823 80° 0.023 / 0.58 345 0552 823 Dispersions 225 20° 0.025 / 0.64 130 0552 225 Binder, glue 425 40° 0.025 / 0.64 190 0552 425 and filler paints 525 50° 0.025 / 0.64 230 0552 525 625 60° 0.025 / 0.64 250 0552 625 825 80° 0.025 / 0.64 295 0552 825 227 20° 0.027 / 0.69 160 0552 227 427 40° 0.027 / 0.69 180 0552 427 527 50° 0.027 / 0.69 200 0552 527 627 60° 0.027 / 0.69 265 0552 627 827 80° 0.027 / 0.69 340 0552 827 629 60° 0.029 / 0.75 285 0552 629 231 20° 0.031 / 0.79 155 0552 231 431 40° 0.031 / 0.79 185 0552 431 531 50° 0.031 / 0.79 220 0552 531 631 60° 0.031 / 0.79 270 0552 631 433 40° 0.033 / 0.83 220 0552 433 235 20° 0.035 / 0.90 160 0552 235 435 40° 0.035 / 0.90 195 0552 435 535 50° 0.035 / 0.90 235 0552 535 635 60° 0.035 / 0.90 295 0552 635 839 80° 0.039 / 0.99 480 ––––––– 243 20° 0.043 / 1.10 185 0552 243 Large-area coatings 543 50° 0.043 / 1.10 340 0552 543 552 50° 0.052 / 1.30 350 0552 552 1)Spraywidthatabout30cmtotheobjectand100bar(10MPa)pressurewithsynthetic-resinpaint20DINseconds. 40 ProSpray 3.34 GB 12.5 Appendix TempSpray Thepaintmaterialisheatedtotherequiredtemperatureuniformlybyanelectricheatingelement,whichislocatedinsidethehose (regulated from 20°C to 60°C). Advantages: • Constantpainttemperatureevenatlowoutsidetemperatures • Considerablybetterworkingofhighviscositycoatingmaterials • Increasedapplicationefficiency • Savingsinsolventsduetoreductioninviscosity • Adaptabletoallairlessunits Order No. 2311659 2311852 2311660 2311853 2311661 2311854 TempSpray H 126 (ideal for lacquer jobs) Basicunit1/4“incl.stainlesssteelhose,DN6,1/4“,10m Spraypackconsistingof:basicunit(2311659),AirlessgunAG14NPS1/4“,incl.TradeTip2nozzlerholder (F-thread) and Trade Tip 2 Fine Finish 410 TempSpray H 226 (ideal for dispersions/materials with high viscosity) Basicunit1/4“incl.Hosereel,heatedhoseDN10,15m,hose1/4“DN4,1m Spraypackconsistingof:Basicunit(2311660),AirlessgunAG14NPS1/4“,incl.TradeTip2nozzlerholder (F-thread) and Trade Tip 2 nozzle 419 TempSpray H 326 (ideal for dispersions/materials with high viscosity) Basicunit1/4“incl.Hosereel,heatedhoseDN10,30m,hose1/4“DN4,1m Spraypackconsistingof:Basicunit(2311661),AirlessgunAG14NPS1/4“,incl.TradeTip2nozzlerholder (F-thread) and Trade Tip 2 nozzle 421 TempSpray H 226 TempSpray H 326 TempSpray H 126 ProSpray 3.34 41 GB Appendix 12.6 Pump-Runner (Order No. 2306987) Universal accessories for cleaning, clean transportation and preservation of the pump unit. Features: • Simplercleaning–thecleaningliquidcirculatesconstantlythroughthepumpmakingthoroughcleaningoftheinterior • Nocleaningnecessaryduringworkstoppageorchangeoflocationbecausethepaintinthepumpcannotdryoutorleak • Betterprotection • Simpleassembly Suitable for the following models: Diaphragm Pumps SF 21 SF 23 SF 27 SF 31 SF 7000 i Double-stroke piston pumps Finish 270/370 NesprayDeco Nespray31 PS 24 PS 26 PS 30 PS 34 PS 3.25 PS 3.29 PS 3.31 PS 3.34 Order this at the same time: EasyClean, cleaning and preservation agent (118ml) Order no. 0508 620. Example of use 42 ProSpray 3.34 ProSpray 3.34 J. Wagner GmbH • Otto-Lilienthal-Straße 18 • 88677 Markdorf Tel. 0043/07544/5050 • Fax: 0043/07544/505/200 • [email protected] J. Wagner Ges.m.b.H • Ottogasse 2/20 • 2333 Leopoldsdorf Japan Wagner Spraytech Japan/Ltd. • 2-35, Shinden-Nishimachi • Osaka/Japan Tel. 728/743562 • Fax: 728/744684 China Wagner Spraytech Shanghhai Co LTD • 4th Floor, No. 395 • Jianchang Xi Road Shibei Industrial Zone • Shanghai, 200436 China Tel. 0086/2166521858 • Fax: 0086/2166529819 • [email protected] Belgie Nederland USA Wagner Spraytech Corp. • P.O. Box 279 • Minneapolis, MN 55440 USA Tel. 001/763/553-7000 • Fax: 001/763/553-7288 • [email protected] Australia Wagner Spraytech Australia Pty. Ltd. • POB 286 • Braeside, Vic., 3195 Australia Tel. 03/95872000 • Fax: 03/95809120 • [email protected] Great Britain Wagner Spraytech (UK) Ltd. • The Coach House • 2 Main Road • Middleton Cheney • OX17 2ND • Great Britain 0844/335/0517 • Fax: 0044/1295/269861 • [email protected] España Wagner Spraytech Ibérica S.A. • P.O. Box 132, Crta. N-340 • KM 1.245,4 • 08750 Molins de Rey - Barcelona Spain Tel. 0034/93/6800028 • Fax: 0034/93/6800555 • [email protected] Danmark Wagner Spraytech Scandinavia A/S • Helgeshøj Allé 28 • DK2605 Taastrup • Denmark Tel. 0045/43/271818 • Fax: 0045/43/430528 • [email protected] Sverige Wagner Spraytech Scandinavia A/S • Helgeshøj Allé 28 • DK2605 Taastrup • Denmark Tel. 0046/42/150020 • Fax: 0046/42/150020 • [email protected] Tel. 0043/2235/44 158 • Fax: 0043/2235/44 163 • [email protected] 43 F 1 2 PE 3 0 bar ProSpray 3.34 F Page Page 9. 3. 3.1 3.2 3.3 3.4 3.5 3.6 3.7 4. 4.1 4.7 5. 6. 6.1 7. 8. 8.1 8.2 8.3 4.4 4.5 4.6 ProSpray 3.34 4.2 4.3 11. 11.1 11.2 11.3 11.4 45 1. F i 0 bar PE 46 ProSpray 3.34 F ProSpray 3.34 1.1 PE 47 2.2 3. i 3.1 i PS 3.39 PS 3.31 PS 3.25 2.1 PS 3.29 PS 3.23 2. F PS 3.21 3.2 ProSpray 3.34 F 3.3 1 2 3 4 5 6 7 8 3.4 9 10 11 12 13 14 Illustration ProSpray ProSpray 3.34 12 11 1 2 3 9 4 5 10 6 7 8 14 ProSpray 3.34 49 13 F 3.5 * 3.6 4. 4.1 221bar(22,1MPa) 4,5 l/min 0,034 pouces – 0,86 mm 43°C 25.000MPa·s 47,6 kg DN6mm,15mraccord M16x1,5 590 x 568 x 748 mm 80 dB (A) * 3 Transport 1 2 2 3.7 50 ProSpray 3.34 F 4 4.2 4.3 1. 2. 3. i 1 2 3 4.4 Attention ProSpray 3.34 i 51 F Miseenservice 4.5 4.7 5 Écran REG MPa MPa ACTUEL 23.0 22.5 i 3 4 1 2 4.6 Digital Electronic Spray Control (DESC) i 52 ProSpray 3.34 F i i # SER XXXXXXXXXX MENU-1 A HEURE TPS EXE XXXX XXXX i X ProSpray 3.34 i 53 F 5. 6. 6.1 i 25 - 30 cm 7. i 25 - 30 cm 25 - 30 cm ProSpray 3.34 F 8. 8.1 8.2 1 5 3 2 ProSpray 3.34 55 4 F 8.3 1. r 0 ba i 0 ps 25 .360 max : ning War clear ep ke of tip 3 1 2 9. B. Lapompen’aspirepas 1. 2. C. 3. Remplacer 4. Nettoyerlesraccords,serrerletubed’aspiration. 1. Remplacer 2. Orificedebusetropgrand. 2. 3. 3. 4. 5. 5. 6. 6. 7. 7. 8. 8. 56 ProSpray 3.34 F Défaut D. 1. 1. 2. Piston usé. 2. E. 1. Pression trop basse. 1. F. 1. 2. 2. Remplacer la buse. 3. 3. 1. 4. 57 F 10. 10.1 11.2 1. 10.2 11.1 11. 1 3 9 5 8 7 6 5 4 6 4 3 2 7 1 2 58 ProSpray 3.34 F 13. 14. 15. 16. 17. 18. 19. 1 3 11 16 17 18 2 7 15 10 8 19 20 14 12 13 6 10 9 11 11.3 4 7. 10. ProSpray 3.34 59 F Brun LOAD Bleu LINE 11.4 Fusible Brun P/N 0522053 Brun Terre Interrupteur Noir Rouge Blanc Blanc Bondir suppressor P/N 0551758 Rouge Noir 60 ProSpray 3.34 F 12. 12.1 12.2 12.3 Marquage Orifice mm 15 20 28 41 49 0,13 - 0,46 0,18 - 0,48 0,28 - 0,66 0,43 - 0,88 0,53 - 1,37 5 - 35 cm 5 - 50 cm 8 - 55 cm 10 - 60 cm 10 - 40 cm 100cm 200cm 300cm ProSpray 3.34 Utilisation 0999 057 0999 053 0999 054 0999 055 0999 056 Rallonge de buse Orderno. Orderno. Orderno. 0096 015 0096 016 0096 017 61 12.4 Marquage 407 507 209 309 409 509 609 111 211 311 411 511 611 113 213 313 413 513 613 813 115 215 315 415 515 615 715 815 217 317 417 517 617 717 219 319 419 519 619 719 819 221 421 521 621 821 223 423 523 623 723 823 225 425 525 625 825 227 427 527 627 827 629 231 431 531 631 433 235 435 535 635 839 243 543 552 Tamis de crosse „JAUNE“ Tamis de crosse „ROUGE“ Utilisation Tamis de crosse „VERT“ Tamis de crosse „BLANC“ Angle de Orifice projection inch / mm 40° 50° 20° 30° 40° 50° 60° 10° 20° 30° 40° 50° 60° 10° 20° 30° 40° 50° 60° 80° 10° 20° 30° 40° 50° 60° 70° 80° 20° 30° 40° 50° 60° 70° 20° 30° 40° 50° 60° 70° 80° 20° 40° 50° 60° 80° 20° 40° 50° 60° 70° 80° 20° 40° 50° 60° 80° 20° 40° 50° 60° 80° 60° 20° 40° 50° 60° 40° 20° 40° 50° 60° 80° 20° 50° 50° 0.007 / 0.18 0.007 / 0.18 0.009 / 0.23 0.009 / 0.23 0.009 / 0.23 0.009 / 0.23 0.009 / 0.23 0.011 / 0.28 0.011 / 0.28 0.011 / 0.28 0.011 / 0.28 0.011 / 0.28 0.011 / 0.28 0.013 / 0.33 0.013 / 0.33 0.013 / 0.33 0.013 / 0.33 0.013 / 0.33 0.013 / 0.33 0.013 / 0.33 0.015 / 0.38 0.015 / 0.38 0.015 / 0.38 0.015 / 0.38 0.015 / 0.38 0.015 / 0.38 0.015 / 0.38 0.015 / 0.38 0.017 / 0.43 0.017 / 0.43 0.017 / 0.43 0.017 / 0.43 0.017 / 0.43 0.017 / 0.43 0.019 / 0.48 0.019 / 0.48 0.019 / 0.48 0.019 / 0.48 0.019 / 0.48 0.019 / 0.48 0.019 / 0.48 0.021 / 0.53 0.021 / 0.53 0.021 / 0.53 0.021 / 0.53 0.021 / 0.53 0.023 / 0.58 0.023 / 0.58 0.023 / 0.58 0.023 / 0.58 0.023 / 0.58 0.023 / 0.58 0.025 / 0.64 0.025 / 0.64 0.025 / 0.64 0.025 / 0.64 0.025 / 0.64 0.027 / 0.69 0.027 / 0.69 0.027 / 0.69 0.027 / 0.69 0.027 / 0.69 0.029 / 0.75 0.031 / 0.79 0.031 / 0.79 0.031 / 0.79 0.031 / 0.79 0.033 / 0.83 0.035 / 0.90 0.035 / 0.90 0.035 / 0.90 0.035 / 0.90 0.039 / 0.99 0.043 / 1.10 0.043 / 1.10 0.052 / 1.30 0552 407 ––––––– 0552 209 0552 309 0552 409 0552 509 0552 609 0552 111 0552 211 0552 311 0552 411 0552 511 0552 611 0552 113 0552 213 0552 313 0552 413 0552 513 0552 613 0552 813 0552 115 0552 215 0552 315 0552 415 0552 515 0552 615 0552 715 0552 815 0552 217 0552 317 0552 417 0552 517 0552 617 0552 717 0552 219 0552 319 0552 419 0552 519 0552 619 0552 719 0552 819 0552 221 0552 421 0552 521 0552 621 0552 821 0552 223 0552 423 0552 523 0552 623 0552 723 0552 823 0552 225 0552 425 0552 525 0552 625 0552 825 0552 227 0552 427 0552 527 0552 627 0552 827 0552 629 0552 231 0552 431 0552 531 0552 631 0552 433 0552 235 0552 435 0552 535 0552 635 ––––––– 0552 243 0552 543 0552 552 62 ProSpray 3.34 F 12.5 TempSpray 2311660 2311853 2311661 2311854 TempSpray H 226 TempSpray H 326 TempSpray H 126 ProSpray 3.34 63 F 12.6 SF 21 SF 23 SF 27 SF 31 SF 7000 PS 24 PS 26 PS 30 PS 34 i Finish 270/370 NesprayDeco Nespray31 PS 3.25 PS 3.29 PS 3.31 PS 3.34 64 ProSpray 3.34 Suisse Japon Wagner Spraytech Japan / Ltd. 2-35, Shinden-Nishimachi Osaka / Japon Tél. 728/743562 Fax 728/744684 F ProSpray 3.34 Wagner Spraytech Corp. P.O. Box 279 Minneapolis, MN 55440 USA Tél. 001/763/553-7000 Fax 001/763/553-7288 [email protected] LE SERVICE CLIENTELE B USA 65 tél : 0033 (0)825 011 111 tél : 0033 (0)892 68 20 65 I 1 2 PE 3 0 bar ProSpray 3.34 I Indice Indice 1.1 2. 2.1 2.2 3. 3.1 3.2 3.3 1. 3.4 3.5 3.6 3.7 4. 4.1 4.7 5. 6. 6.1 7. 8. 4.2 4.3 4.4 4.5 4.6 8.1 8.2 8.3 ProSpray 3.34 9. 67 1. I i 0 bar PE 68 ProSpray 3.34 I 1.1 PE 69 I 2. 2.1 Stucchi Airless 2.2 PS 3.39 finoa200m2 da 200 m2 a 800 m2 oltre 800 m2 finoa200m2 da 200 m2 a 800 m2 oltre 800 m2 3. 3.1 i PS 3.34 finoa200m2 da 200 m2 a 800 m2 oltre 800 m2 i PS 3.31 finoa200m2 da 200 m2 a 800 m2 oltre 800 m2 PS 3.29 PS 3.25 PS 3.23 Materiali PS 3.21 3.2 ProSpray 3.34 I 3.3 1 2 3 4 5 6 7 8 3.4 12 11 1 2 3 9 4 5 10 6 7 8 14 ProSpray 3.34 71 13 I 3.5 4. 220-240 Volt AC, 50/60 Hz 8,5 A @ 230VAC 4.1 3 590 x 568 x 748 mm 80 dB (A) * 3.6 Trasporto 1 2 2 3.7 72 ProSpray 3.34 I 4 4.2 4.3 1. 2. 3. i 1 2 3 4.4 i 73 I 4.5 4.7 5 Digital Electronic Spray Control (DESC) Display SET MPa MPa REALI 23.0 22.5 i 3 4 1 2 4.6 Menu vari i 74 ProSpray 3.34 I i i XXXXXXXXXX T. ON T. FUNZ XXXX XXXX i INNESCO POMPA i 75 I Technicadispruzzatura 5. 6. 6.1 i 7. i 25 - 30 cm 25 - 30 cm 25 - 30 cm 76 ProSpray 3.34 I 8. 8.1 8.2 ProSpray 3.34 1 5 3 2 77 4 8.3 I r 0 ba i 0 ps 25 .360 max : ning War clear ep ke of tip 3 1 2 9. 1. 2. 2. 3. Sostituire. 4. 1. Sostituire. 2. 3. 4. 6. 6. 7. 7. 8. 8. 78 ProSpray 3.34 I 1. 2. 2. 1. 1. F. 1. 1. 2. 3. 1. 2. G. 79 I 10. 10.1 11.2 3. 11. 4. 5. 11.1 10.2 6. 7. 8. 9. 10. 11. 12. 13. 1 3 5 9 6 4 8 7 6 5 4 3 2 7 1 2 80 ProSpray 3.34 1 3 11 16 17 18 2 7 15 10 19 20 8 14 12 13 6 10 11.3 9 11 1. 4 10. ProSpray 3.34 81 I Marrone LOAD Blu LINE 11.4 P/N 0522053 Terra Fusibile Nero Rosso Terra Nero P/N 0522052 Blu Spina de rete Nero Terra Blu Blanco Nero 82 ProSpray 3.34 I 12. Appendice Appendice 12.1 12.2 12.3 Foro mm 15 20 28 41 0,13 - 0,46 0,18 - 0,48 0,28 - 0,66 0,43 - 0,88 5 - 35 cm 5 - 50 cm 8 - 55 cm 10 - 60 cm 49 0,53 - 1,37 10 - 40 cm 100cm 200cm 300cm N°ord. N°ord. N°ord. 0999 056 Prolunga per ugelli 0096 015 0096 016 0096 017 83 I Appendice 12.4 WAGNER Trade Tip 2 finoa270bar (27MPa) Vernici sintetiche Vernici PVC Impiego 407 507 209 309 409 509 609 111 211 311 411 511 611 113 213 313 413 513 613 813 115 215 315 415 515 615 715 815 217 317 417 517 617 717 219 319 419 519 619 719 819 221 421 521 621 821 223 423 523 623 723 823 225 425 525 625 825 227 427 527 627 827 629 231 431 531 631 433 235 435 535 635 839 243 543 552 40° 50° 20° 30° 40° 50° 60° 10° 20° 30° 40° 50° 60° 10° 20° 30° 40° 50° 60° 80° 10° 20° 30° 40° 50° 60° 70° 80° 20° 30° 40° 50° 60° 70° 20° 30° 40° 50° 60° 70° 80° 20° 40° 50° 60° 80° 20° 40° 50° 60° 70° 80° 20° 40° 50° 60° 80° 20° 40° 50° 60° 80° 60° 20° 40° 50° 60° 40° 20° 40° 50° 60° 80° 20° 50° 50° 0.007 / 0.18 0.007 / 0.18 0.009 / 0.23 0.009 / 0.23 0.009 / 0.23 0.009 / 0.23 0.009 / 0.23 0.011 / 0.28 0.011 / 0.28 0.011 / 0.28 0.011 / 0.28 0.011 / 0.28 0.011 / 0.28 0.013 / 0.33 0.013 / 0.33 0.013 / 0.33 0.013 / 0.33 0.013 / 0.33 0.013 / 0.33 0.013 / 0.33 0.015 / 0.38 0.015 / 0.38 0.015 / 0.38 0.015 / 0.38 0.015 / 0.38 0.015 / 0.38 0.015 / 0.38 0.015 / 0.38 0.017 / 0.43 0.017 / 0.43 0.017 / 0.43 0.017 / 0.43 0.017 / 0.43 0.017 / 0.43 0.019 / 0.48 0.019 / 0.48 0.019 / 0.48 0.019 / 0.48 0.019 / 0.48 0.019 / 0.48 0.019 / 0.48 0.021 / 0.53 0.021 / 0.53 0.021 / 0.53 0.021 / 0.53 0.021 / 0.53 0.023 / 0.58 0.023 / 0.58 0.023 / 0.58 0.023 / 0.58 0.023 / 0.58 0.023 / 0.58 0.025 / 0.64 0.025 / 0.64 0.025 / 0.64 0.025 / 0.64 0.025 / 0.64 0.027 / 0.69 0.027 / 0.69 0.027 / 0.69 0.027 / 0.69 0.027 / 0.69 0.029 / 0.75 0.031 / 0.79 0.031 / 0.79 0.031 / 0.79 0.031 / 0.79 0.033 / 0.83 0.035 / 0.90 0.035 / 0.90 0.035 / 0.90 0.035 / 0.90 0.039 / 0.99 0.043 / 1.10 0.043 / 1.10 0.052 / 1.30 N° ord. 0552 407 ––––––– 0552 209 0552 309 0552 409 0552 509 0552 609 0552 111 0552 211 0552 311 0552 411 0552 511 0552 611 0552 113 0552 213 0552 313 0552 413 0552 513 0552 613 0552 813 0552 115 0552 215 0552 315 0552 415 0552 515 0552 615 0552 715 0552 815 0552 217 0552 317 0552 417 0552 517 0552 617 0552 717 0552 219 0552 319 0552 419 0552 519 0552 619 0552 719 0552 819 0552 221 0552 421 0552 521 0552 621 0552 821 0552 223 0552 423 0552 523 0552 623 0552 723 0552 823 0552 225 0552 425 0552 525 0552 625 0552 825 0552 227 0552 427 0552 527 0552 627 0552 827 0552 629 0552 231 0552 431 0552 531 0552 631 0552 433 0552 235 0552 435 0552 535 0552 635 ––––––– 0552 243 0552 543 0552 552 84 ProSpray 3.34 I 12.5 Appendice TempSpray 2311660 2311853 2311661 2311854 TempSpray H 226 TempSpray H 326 TempSpray H 126 ProSpray 3.34 85 I Appendice 12.6 i Pompe a doppia corsa Finish 270/370 NesprayDeco Nespray31 PS 24 PS 26 PS 30 PS 34 PS 3.25 PS 3.29 PS 3.31 PS 3.34 Esempio d’uso 86 ProSpray 3.34 ® Svizzera USA Wagner Spraytech Japan/Ltd. 2-35,Shinden-Nishimachi Osaka/Giappone Wagner Spraytech Corporation Minneapolis,MN55440 USA Tel. 07544/5050 Fax 07544/505-200 [email protected] Tel. 0041/71/7572211 Fax 0041/71/7572222 [email protected] Tel. 001/763/553-7000 Fax 001/763/553-7288 [email protected] PUNTIVENDITAEDASSISTENZATECNICA ® IN ITALIA ProSpray 3.34 87 g Accessories illustration 2 1 5 3 4 6 8 7 9 88 ProSpray 3.34 Pos Item Pos. Pos. 1 d g f i 0296 388 Spray gun AG 08, F-thread PistoletAG08,filetF 0296 386 Spray gun AG 08, G-thread PistoletAG08,filetG 0502 166 Spray gun AG 14, F-thread PistoletAG14,filetF 0502 119 Spray gun AG 14, G-thread PistoletAG14,filetG 0296 441 Polegun120cm,G-thread7/8” 0296 443 Pole gun 120 cm, F-thread 11/16” 0296 442 Polegun200cm,G-thread7/8” 0296 444 Pole gun 200 cm, F-thread 11/16” 3 0345 010 Inline Roller IR-100 In-line roller IR-100 4 9984 573 High-pressurehoseDN4 mm, 7.5 m with stainless steel nipple,1/4” 9984 574 High-pressurehoseDN6mm, 15mfordispersion,1/4” 9984 575 High-pressurehoseDN6mm, 30mfordispersion,1/4” 5 0034 038 Double socket for coupling high-pressurehoses(1/4”x 1/4”) 6 0034 950 Metex-Reuse Reuseforpre-filteringof coating material in vessel. Place suction pipe in the reuse. 0034 952 Sieve package (5 pcs) for paint 0034 951 Sieve package (5 pcs) for dispersion 0034 383 Pistolenfilter,rot,1Stück;180 MAextrafein Gunfilter,red,1piece;180 meshextrafine 0097 022 Pistolenfilter,rot,10Stück;180 MAextrafein Gunfilter,red,10pieces;180 meshextrafine 0043 235 Gunfilter,yellow,1piece;100 meshfine 0097 023 Pistolenfilter,gelb,10Stück;100 Gunfilter,yellow,10pieces; MAfein 100meshfine 0034 377 Gunfilter,white,1piece;50 mesh medium 0097 024 Gunfilter,white,10pieces;50 mesh medium 0089 323 Gunfilter,green,1piece;30 mesh coarse 0097 025 Gunfilter,green,10pieces;30 mesh coarse 0097 108 TipClean Cleaning Set for easy cleaning and conservation of nozzles 0508 619 EasyGlide, Spezialöl (118ml) EasyGlide, special oil (118ml) EasyGlide, olio speciale (118 ml) 0508 620 EasyClean, cleaning and conservation agent (118 ml) 2312 909 Personel protection switch (PRCD) 230V / 16A (3 m) Salvavita 230 V / 16 A (3 m) 2 7 8 9 ProSpray 3.34 89 d f Main Assembly g i 60 1 61 62 14 15 16 17 2 3 18 4 20 19 5 21 6 22 23 24 7 8 CEE 7/7 25 26 9 34 27 0558 482 220V~240V 6m 28 10 35 11 2 29 36 30 12 31 13 32 33 37 48 49 51 38 50 39 54 40 41 42 43 44 55 45 46 47 53 52 56 59 57 90 58 ProSpray 3.34 Pos Item Pos. Pos. 1 2 d g f i 0290 270 Motorabdeckung Motorshroud 0508 559 Screw (2) Vis (2) Vite (2) 3 0290 298 Belly pan Cuvette Puntale 4 9802 266 Screw (2) Vis (2) Vite (2) 5 0290 228 Klappe Door Porte 6 0509 218 Screw (2) Vis (2) Vite (2) 7 0290 253 Stopfen Grommit Bouchon Spina 8 0551 778 Transducer assembly 9 0552 240A Filter assembly 10 0507 785 Return tube 11 0290 248 Hose Tuyau 12 0507 786 Washer (2) 13 9805 311 Screw (2) Vis (2) Vite (2) 14 9802 266 Screw (2) Vis (2) Vite (2) 15 0290 225 Elektronikabdeckung Electronic cover 16 9805 317 Screw (2) Vis (2) Vite (2) 17 0290 212 Handle cover, back 18 0290 213 Handle cover, front 19 ------- 20 0509 218 21 0558 321A 22 9852 345 Drive assembly Screw (4) Vis (4) Vite (4) Control panel assembly, complete (includes items 40-47) Fusibile, 10A 23 9804 916 Screw Vis Vite 24 0522 210 Mountingplate 25 0290 280 Face plate / oiler assembly 26 0509 218 Screw (4) Vis (4) Vite (4) 27 9812 310 Hex nut (2) Dado esagonale (2) 28 9894 274 Ressort (2) Molla(2) 29 0290 259 Bügel Retainer Fermo 30 9805 362 Bolzen (2) Bolt (2) 31 0290 260 Pail hook Crochet de seau 32 9821 503 Washer (2) 33 0290 271 Screw (2) Vis (2) Vite (2) 34 9805 348 Screw (4) Vis (4) Vite (4) 35 0290 246 Lever assembly 36 0290 247 Baugruppe Gabelkopf Clevis assembly 37 0290 242 Fluid section assembly 38 0507 783 Klammer Clip Agrafedefixation 39 0507 782 Ansaugrohr Suction tube Tubed’aspiration 40 0290 252 Control panel cover with label 41 0507 749 Nutwithseal 42 0290 202 Set screw 43 0290 218 Knob 44 9850 936 Switch 45 0508 579 Potentiometer Potentiometer 46 0522 007 LED assembly 47 0290 220 Bildschirm Digital Electronic Spray Control (DESC) Digital Electronic Spray Control (DESC) display AffichageDESC(DigitalElectronicSpray Control) 48 0522 036 Kondensator Capacitor assembly Condensatore 49 0551 543 Tie wrap Attachedecâble 50 0558 479 Kabel-Jumper Power cord jumper 51 0558 454 Bracket cover 52 0509 218 Screw (4) Vis (4) Vite (4) 53 9800 340 Screw (2) Vis (2) 54 0551 980 Lock nut (2) 55 0522 424 EMIfilter,20A EMIfilter,20A FiltreEMI,20A 56 9805 240 Screw (3) Vis (3) Vite (3) 57 0558 453 Bracket 58 0551 714 Cord grip (2) Bride de cordon (2) Presa cavo (2) 59 5006 536 Inlet screen Filtre 60 9805 403 Set screw 61 9810 103 Mutter(2) Nut(2) Écrou(2) Dado (2) 62 0524 353 Mutter Nut Écrou Dado ProSpray 3.34 0551 758 Surge protector (not shown) 0522 052 Wire assembly (not shown) 0522 053 Wire assembly (not shown) 91 d f g i Fluid section 1 2 3 4 5 6 7 8 9 10 11 12 24 13 14 15 16 17 18 19 20 21 22 9 10 23 92 ProSpray 3.34 Pos Item Pos. Pos. 1 2 3 ------- 4 5 d g f i 0290 266 Retainer Écroudeguidage Dado di guida 0290 265 Spacer Upper packing 0290 256 Upper housing 0290 267 Doppelstutzen Raccord double 6 9871 189 O-ring O-ring O-ring 7 ------- Lower packing 8 0508 712 Guide ring Bague de guidage 9 0507 730 O-ring(2) O-ring(2) O-ring(2) 10 0507 731 O-ring(2) O-ring(2) O-ring(2) 11 0508 713 Lower housing 12 0290 258 Piston rod Piston Pistone 13 0507 734 Outletseal 14 0507 452 Upper ball guide 15 9841 502 Auslassventilkugel Outletvalveball 16 0507 454 Washer 17 0294 516 Auslassventilsitz Outletvalveseat 18 0507 733 Auslassventilgehäuse Outletvalveretainer 19 0507 729 Lower ball guide 20 51519 Einlassventilkugel Inlet valve ball 21 00310 Inlet valve seat 22 0509 582 O-ring O-ring O-ring 23 0508 717 Inlet valve housing 24 0290 243 Piston assembly (includes items 12-18) 0508 221 Repacking kit - 1 (includes items 2-3, 7-10, 13, 15, 20 and 22) 0558 729 Repacking kit - 2 (includes items 2-3, and 7). 0552 150 Montagewerkzeuguntere Lower packing insertion Packung tool ProSpray 3.34 93 d f Drive Assembly g i 1 4 2 3 5 6 7 8 11 9 10 12 13 17 18 19 14 15 16 Pos Item Pos. Pos. 1 2 d g f i 0290 241 Slider assembly 0507 767 Screw (4) Vis (4) Vite (4) 3 0290 272 Slider housing 4 0558 342A Housing assembly Logement 5 0507 221 3rd stage gear 6 0507 222 2nd stage gear 7 0508 559 Screw (4) Vis (4) Vite (4) 8 0509 218 Screw (4) Vis (4) Vite (4) 9 0558 345A Baugruppe motor Motorassembly 10 0558 562 Baffle 11 0558 537 Electronic control assembly 12 0522 036 Kondensator Capacitor assembly Condensatore 13 0551 543 Tie wrap 14 9802 266 Screw (2) Vis (2) Vite (2) 15 9822 106 Washer 16 0522 040 Wire assembly Fil de montage 17 0558 559 Ground strap Cinturino a terra 18 9822 631 Washer 19 9800 340 Ground screw (2) Vis de terre (2) Description 94 ProSpray 3.34 Elenco dei ricambi ProSpray 3.34 d f Hochdrukfilter g Filter haute pression i Filter assembly 1 2 3 4 5 6 7 8 9 10 11 12 14 13 Pos Item Pos. Pos. 1 0524 918 2 14058 3 d g f i Filter housing Konusfeder Ressort 0508 748 Filter, 60 mesh (standard) 0508 451 Filter, 30 mesh 0508 452 Filter, 100 mesh 4 0508 603 Bearing ring 5 0508 749 Bearing spring Ressort 6 0551 951 O-ring O-ring O-ring 7 0507 739 Pipe plug Tappo tubo 8 0290 264 Housing Logement 9 0507 745 Gasket Joint 10 0558 727 Baugruppe Bypass-Ventil (beinhaltet Pos. 9) Bypass valve assembly (includes item 9) 11 0507 931 Nockengrund Cam base Support de came 12 0508 774 Relief valve knob 13 5006 543 Kerbstift Groove pin 14 0088 162 Doppelstutzen Raccord double 0507 254 Relief valve w/ handle (includes items 9 – 13) ProSpray 3.34 95 d f Upright cart assembly g Chariot haut i 1 8 9 19 20 10 2 11 3 12 13 4 14 5 6 15 16 7 15 17 18 96 ProSpray 3.34 Pos Item Pos. Pos. 1 d g f i 0290 296 Handle assembly Impugnatura 2 9805 352 Screw (2) Vis (2) Vite (2) 3 0290 257 Bushing Bague 4 0290 297 Cart weldment Châssisdebase Telaio di base 5 9894 275 Ressort Molla 6 0290 294 Sleeve 7 0290 285 Carriage assembly 8 0509 386 Washer (4) 9 0295 608 Screw (4) Vis (4) Vite (4) 10 0279 481 Screw Vis Vite 11 9820 305 Washer (2) 12 0555 319 Arretiermutter Jamnut Dado di arresto 13 0290 236 BaugruppeNocken Cam assembly Ensemble came 14 9805 353 Screw (2) Vis (2) Vite (2) 15 0294 534 Spacer (4) 16 0509 624 Rad (2) Wheel (2) Roue (2) Ruota (2) 17 0509 625 Radkappe (2) Axle cap (2) 18 0295 617 Plug (2) Bouchon (2) Tappo (2) 19 54458 Screw (2) Vis (2) Vite (2) 20 13538 Fuß (2) Pad (2) Pied (2) Piede (2) ProSpray 3.34 97 3+2 Jahre Garantie Professional Finishing WagnerProfi-Garantie (Stand 01.02.2009) ProSpray 3.34 GB Important notes on product liability AsaresultofanECregulationbeingeffectiveasfromJanuary1,1990,themanufacturershallonlybeliableforhisproductifallpartscomefromhimor are released by him, and if the devices are properly mounted and operated. Iftheuserappliesoutsideaccessoriesandspareparts,themanufacturer´sliabilitycanfullyorpartiallybeinapplicable;inextremecasesusageofthe entire device can be prohibited by the competent authorities (employer´s liability insurance association and factory inspectorate division). OnlytheusageoforiginalWAGNERaccessoriesandsparepartsguaranteesthatallsafetyregulationsareobserved. 3+2 years guarantee for professional finishing Wagner professional guarantee (Status 01.02.2009) 4. Exclusion of guarantee Guarantee claims cannot be considered - for parts that are subject to wear and tear due to use or other natural wear and tear, as well as defects in the product that are a result of natural wear and tear, or wear and tear due to use. This includes in particular cables, valves, packaging, jets, cylinders,pistons,means-carryinghousingcomponents,filters, pipes, seals, rotors, stators, etc. Damage due to wear and tear that is caused in particular by sanded coating materials, such as dispersions,plaster,putty,adhesives,glazes,quartzfoundation. - in the event of errors in devices that are due to non-compliance with the operating instructions, unsuitable or unprofessional use, incorrect assembly and/or commissioning by the buyer or by a third party, or utilisation other than is intended, abnormal ambient conditions, unsuitable coating materials, unsuitable operating conditions, operation with the incorrect mains voltage supply/ frequency,over-operationordefectiveservicingorcareand/or cleaning. - for errors in the device that have been caused by using accessory parts, additional components or spare parts that are not original Wagner parts. - forproductstowhichmodificationsoradditionshavebeen carried out. - for products where the serial number has been removed or is illegible - for products to which attempts at repairs have been carried out by unauthorised persons. - for products with slight deviations from the target properties, which are negligible with regard to the value and usability of the device. - for products that have been partially or fully taken apart. 1. Scope of guarantee All Wagner professional colour application devices (hereafter referred to as products) are carefully inspected, tested and are subject to strict checksunderWagnerqualityassurance.Wagnerexclusivelyissues extended guarantees to commercial or professional users (hereafter referredtoas“customer”)whohavepurchasedtheproductinan authorised specialist shop, and which relate to the products listed for that customerontheInternetunderwww.wagner-group.com/profi-guarantee. Thebuyer’sclaimforliabilityfordefectsfromthepurchaseagreement with the seller as well as statutory rights are not impaired by this guarantee. We provide a guarantee in that we decide whether to replace or repair the product or individual parts, or take the device back and reimburse the purchase price. The costs for materials and working hours are our responsibility. Replaced products or parts become our property. 2. Guarantee period and registration Theguaranteeperiodamountsto36months.Forindustrialuseorequal wear, such as shift operations in particular, or in the event of rentals it amounts to 12 months. Systems driven by petrol or air are also guaranteed for a 12 month period. The guarantee period begins with the day of delivery by the authorised specialist shop. The date on the original purchase document is authoritative. For all products bought in authorised specialist shops from 01.02.2009 the guarantee period is extended to 24 months providing the buyer of these devices registers in accordance with the following conditions within 4 weeks of the day of delivery by the authorised specialist shop. Registration can be completed on the Internet under www.wagner-group. com/profi-guarantee.Theguaranteecertificateisvalidasconfirmation, as is the original purchase document that carries the date of the purchase. Registration is only possible if the buyer is in agreement with having the data being stored that is entered during registration. When services are carried out under guarantee the guarantee period for the product is neither extended nor renewed. Oncetheguaranteeperiodhasexpired,claimsmadeagainstthe guarantee or from the guarantee can no longer be enforced. 5. Additional regulations. The above guarantees apply exclusively to products that have been bought by authorised specialist shops in the EU, CIS, Australia and are used within the reference country. If the check shows that the case is not a guarantee case, repairs are carried out at the expense of the buyer. The above regulations manage the legal relationship to us concludingly. Additional claims, in particular for damages and losses of any type, which occur as a result of the product or its use, are excluded from the product liability act except with regard to the area of application. Claims for liability for defects to the specialist trader remain unaffected. German law applies to this guarantee. The contractual language is German. In the event that the meaning of the German and a foreign text of this guarantee deviate from one another, the meaning of the German text has priority. 3. Handling If defects can be seen in the materials, processing or performance of the device during the guarantee period, guarantee claims must be made immediately, or at the latest within a period of 2 weeks. The authorised specialist shop that delivered the device is entitled to accept guarantee claims. Guarantee claims may also be made to the service centres named in our operating instructions. The product has to be sent without charge or presented together with the original purchase document that includes details of the purchase date and the name of the product. In order to claim for an extension to the guarantee, the guaranteecertificatemustbeincluded. The costs as well as the risk of loss or damage to the product in transit or by the centre that accepts the guarantee claims or who delivers the repaired product, are the responsibility of the customer. ProSpray 3.34 J. Wagner GmbH Division Professional Finishing Otto Lilienthal Strasse 18 88677 Markdorf Federal Republic of Germany 99 100 ProSpray 3.34 ProSpray 3.34 J. Wagner GmbH Division Professional Finishing Otto Lilienthal Strasse 18 88677 Markdorf Repubblica Federale Tedesca 101 Note on disposal: In observance of the European Directive 2002/96/ EC on waste electrical and electronic equipment and implementation in accordance with national law, this product is not to be disposed of together with household waste material but must be recycled in an environmentally friendly way! Wagner or one of our dealers will take back your used Wagner waste electrical or electronic equipment and will dispose of it for you in an environmentally friendly way. Please ask your local Wagner service centre or dealer for details or contact us direct. 102 ProSpray 3.34
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