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4400M Digital RO System
NOTE Flow adjustment should be made slowly.
NOTE The flow rates in steps 10-12 must be verified and adjusted until the system has stabilized. A +25/ -15% variation in product flow rate can occur within the first three months of operation.
13. Allow the system to drain for two hours (four hours for dialysis application). Record and verify that the system parameters are within the desired limits.
14. Once the time has elapsed and the system parameters are met set the controller to the STOP mode. Close the product CIP valve and disconnect the flexible line. Fully open the product valve connected to the process (for example, tank).
15. Place the system back into the RUN mode.
NOTE Once the system is in operation, daily checks, in each shift, must be logged in the Table of System Monitoring parameters in APPENDIX
pressure adjustments must be made to operate the system within parameters
specified in Section 3.5. Failure to operate the system within limits will void
the product warranty.
16. A complete sanitization using MINNCARE
®
disinfectant (refer to section 4.4) must be performed
to assure the water meets or exceeds the ISO13959, ISO 11663 and ISO 26722 requirements.
17. After the sanitization is performed, take the necessary water samples and have them analyzed
by an accredited lab. Refer to APPENDIX A6 for Water Sampling Procedures.
NOTE
NOTE
The water cannot be used for dialysis until the water quality is verified and signed off by the physician.
Upon successful start-up, the Site Acceptance Test (SAT) must be executed and
approved by the customer. Refer to the SAT document in APPENDIX A10 for
details of the quality requirements.
NOTE After initial installation and subsequent use, if any component of the water treatment system is changed or replaced, the user should conduct appropriate tests to ensure that the revised system meets the initial design criteria.
(Reference: ISO 26722. Element 6.3, Item # aa)
2.5.5 Checking the RO Pump Rotation
The procedure below provides the necessary steps to check the circulation pump rotation. The procedure is used on pumps that have been supplied with 3-phase feed voltage input requirements.
1. Make sure the controller is in the STOP mode.
2. Viewed from the top of the motor, the pump must be rotating counter-clockwise.
3. Cycle the controller from the STOP to the RUN mode and allow the pump to start. Verify the rotation. Cycle the pump a few times to make sure the rotation is correct.
MAN-4400MCOLD (rev.J) page 19 of 103
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Table of contents
- 2 INTENDED USE
- 7 SAFETY
- 7 DEFINITIONS
- 7 LABELS
- 8 SPECIFICATIONS
- 9 GENERAL PRECAUTIONS
- 11 GENERAL INFORMATION
- 11 WORK?
- 12 APPLICATIONS
- 14 INSTALLATION AND START-UP
- 14 SYSTEM
- 14 REQUIREMENTS
- 15 SYSTEM
- 16 START-UP
- 16 Electrical Hook-up Verification
- 16 Pre-Start-up Verification
- 17 Control Panel/Microprocessor Start-up
- 18 4400M System Start-up
- 19 Checking the RO Pump Rotation
- 20 Purging Air from the RO Pump
- 21 OPERATIONS AND MONITORING
- 21 OPERATIONS
- 22 CONTROLS
- 22 The Display Navigation
- 25 Set-Up Screen Descriptions
- 32 Set-Up Data Reference Table
- 32 Controller Options
- 33 PROCEDURES
- 34 System Start-up
- 34 Normal Operations
- 34 System Shut-down
- 35 PERFORMANCE
- 37 Effects of Pressure on Membrane Performance
- 38 Effects of Recovery on Membrane Performance
- 39 Effects of Temperature on Membrane Performance
- 41 MAINTENANCE
- 41 REQUIREMENTS
- 42 Scheduled Maintenance Log Sheet
- 44 PROCEDURES
- 44 Pre-filter Replacement Procedure
- 44 Solenoid Valve Seal Replacement Procedure
- 45 CLEANING
- 46 Dealing with a Hardness/Metal Oxide Fouling Problem
- 47 Dealing with a Colloids/Silica Fouling Problem
- 47 Dealing with an Aluminum/Polymer Fouling Problem
- 48 SANITIZATION
- 49 Clean-In-Place (CIP) Equipment Requirements
- 52 Cleaning/Sanitization Chemicals
- 53 Overview of Recommended Chemicals
- 57 Cleaning/Sanitization Procedure Using a CIP System Skid
- 60 Cleaning/Sanitization Procedure Using a Tank and RO Pump
- 62 Tank Decommissioning and Chemical Storage
- 62 Neutralizing Cleaning/Sanitization Solutions
- 63 Restarting RO System after Chemical Cleaning/Sanitization Procedures
- 64 Test Strips Overview
- 65 STORAGE
- 67 TROUBLESHOOTING
- 67 ALARMS/MESSAGES
- 68 DIAGNOSIS
- 69 System Test Matrix
- 70 WARRANTY
- 71 CONTACT INFORMATION
- 72 A1 4400M DIGITAL REVERSE OSMOSIS SYSTEM
- 73 COMPONENTS
- 78 A2 4400M CONTROL PANEL DISPLAY
- 79 A3 SET-UP MENU DISPLAY NAVIGATIONAL FLOW CHART
- 80 A4 ALARM LOG SHEET
- 81 A5 DEVICE MATERIALS OF CONSTRUCTION
- 82 A6 WATER SAMPLING PROCEDURE
- 83 A7 REQUIREMENTS FOR INSTALLATION OF EXTERNAL CONNECTIONS TO THE 4400M SYSTEM
- 83 REQUIREMENTS
- 86 A8 4400M RO TYPICAL FLOW RATES
- 88 A9 TABLE OF SYSTEM MONITORING PARAMETERS
- 90 A10 SITE ACCEPTANCE TEST (SAT) PROCEDURES
- 91 CHECKLIST
- 92 SETPOINTS
- 93 MATRIX
- 96 A11 SAMPLE PROCESS & INSTRUMENT DRAWING
- 97 A12 ELECTRICAL CONTROL INTERLOCKS FOR THE CONTROL PANEL
- 98 FEATURES
- 101 A13 SPARE PARTS LIST
- 103 CUSTOMER SYSTEM NOTES