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4400M Digital RO System
CONTACT INFORMATION
For further information regarding the operation or maintenance of the 4400M – Digital RO system and for ordering, please contact your local Mar Cor Office. When ordering replacement parts, please provide the Biolab Serial # found on the cover page of this Manual.
CANADA
Manufactured by: Biolab Equipment Ltd o/a Mar Cor Purification
3250 Harvester Rd - Unit 6
Burlington, ON L7N 3W9
Tel: (905) 639-7025
Toll Free: (800) 268-5035
Fax: (905) 639-0425
UNITED STATES OF AMERICA
Distributed By: Mar Cor Purification Inc.
4450 Township Line Rd
Skippack, PA 19474-1429
Tel: (484) 991-0220
Toll Free: (800) 346-0365
Fax: (484) 991-0230 [email protected]
WORLD WIDE WEB www.mcpur.com
MAN-4400MCOLD (rev.J) page 71 of 103
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Table of contents
- 2 INTENDED USE
- 7 SAFETY
- 7 DEFINITIONS
- 7 LABELS
- 8 SPECIFICATIONS
- 9 GENERAL PRECAUTIONS
- 11 GENERAL INFORMATION
- 11 WORK?
- 12 APPLICATIONS
- 14 INSTALLATION AND START-UP
- 14 SYSTEM
- 14 REQUIREMENTS
- 15 SYSTEM
- 16 START-UP
- 16 Electrical Hook-up Verification
- 16 Pre-Start-up Verification
- 17 Control Panel/Microprocessor Start-up
- 18 4400M System Start-up
- 19 Checking the RO Pump Rotation
- 20 Purging Air from the RO Pump
- 21 OPERATIONS AND MONITORING
- 21 OPERATIONS
- 22 CONTROLS
- 22 The Display Navigation
- 25 Set-Up Screen Descriptions
- 32 Set-Up Data Reference Table
- 32 Controller Options
- 33 PROCEDURES
- 34 System Start-up
- 34 Normal Operations
- 34 System Shut-down
- 35 PERFORMANCE
- 37 Effects of Pressure on Membrane Performance
- 38 Effects of Recovery on Membrane Performance
- 39 Effects of Temperature on Membrane Performance
- 41 MAINTENANCE
- 41 REQUIREMENTS
- 42 Scheduled Maintenance Log Sheet
- 44 PROCEDURES
- 44 Pre-filter Replacement Procedure
- 44 Solenoid Valve Seal Replacement Procedure
- 45 CLEANING
- 46 Dealing with a Hardness/Metal Oxide Fouling Problem
- 47 Dealing with a Colloids/Silica Fouling Problem
- 47 Dealing with an Aluminum/Polymer Fouling Problem
- 48 SANITIZATION
- 49 Clean-In-Place (CIP) Equipment Requirements
- 52 Cleaning/Sanitization Chemicals
- 53 Overview of Recommended Chemicals
- 57 Cleaning/Sanitization Procedure Using a CIP System Skid
- 60 Cleaning/Sanitization Procedure Using a Tank and RO Pump
- 62 Tank Decommissioning and Chemical Storage
- 62 Neutralizing Cleaning/Sanitization Solutions
- 63 Restarting RO System after Chemical Cleaning/Sanitization Procedures
- 64 Test Strips Overview
- 65 STORAGE
- 67 TROUBLESHOOTING
- 67 ALARMS/MESSAGES
- 68 DIAGNOSIS
- 69 System Test Matrix
- 70 WARRANTY
- 71 CONTACT INFORMATION
- 72 A1 4400M DIGITAL REVERSE OSMOSIS SYSTEM
- 73 COMPONENTS
- 78 A2 4400M CONTROL PANEL DISPLAY
- 79 A3 SET-UP MENU DISPLAY NAVIGATIONAL FLOW CHART
- 80 A4 ALARM LOG SHEET
- 81 A5 DEVICE MATERIALS OF CONSTRUCTION
- 82 A6 WATER SAMPLING PROCEDURE
- 83 A7 REQUIREMENTS FOR INSTALLATION OF EXTERNAL CONNECTIONS TO THE 4400M SYSTEM
- 83 REQUIREMENTS
- 86 A8 4400M RO TYPICAL FLOW RATES
- 88 A9 TABLE OF SYSTEM MONITORING PARAMETERS
- 90 A10 SITE ACCEPTANCE TEST (SAT) PROCEDURES
- 91 CHECKLIST
- 92 SETPOINTS
- 93 MATRIX
- 96 A11 SAMPLE PROCESS & INSTRUMENT DRAWING
- 97 A12 ELECTRICAL CONTROL INTERLOCKS FOR THE CONTROL PANEL
- 98 FEATURES
- 101 A13 SPARE PARTS LIST
- 103 CUSTOMER SYSTEM NOTES