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4400M Digital RO System
Feed Piping
COMPONENT
Reject Piping
Product Piping
High Pressure Piping
High Pressure Housings
Membrane
Permeate Carrier
Feed Spacer
Central Tube
Glue
Brine Seal
O-ring
External Wrap
ATD
Conductivity Sensors
Pump
Tubing
Filter Housing
Panel
Frame
Valves
Solenoid Valves
Flow Rotameters
Temperature Sensor
A5 DEVICE MATERIALS OF CONSTRUCTION
STANDARD MATERIAL
PVC
PVC
PVC
316L SS
304 SS
Polyester
PP
ABS
Urethane
Buna N
Buna N
FRP
Noryl
Noryl/SS
316L SS
Polyethylene
PP
NEMA 4/12 Steel Light Grey
Steel Epoxy Light Grey
PVC
BR
PVC
Noryl/SS
-
-
OPTIONAL MATERIAL
304/316L SS
304/316L SS
PP, PVDF, 304/316L SS
-
-
FRP, 316L SS
-
No Seal
EPDM
Durasan
-
SS, 316L SS TC
304 SS
PP, 304/316L
304/316L
304/316L
304/316L
PP,PVDF, 316SS
316 SS
PP/Polysulfone/Polyamide
316 SS
MAN-4400MCOLD (rev. J) page 81 of 103
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Table of contents
- 2 INTENDED USE
- 7 SAFETY
- 7 DEFINITIONS
- 7 LABELS
- 8 SPECIFICATIONS
- 9 GENERAL PRECAUTIONS
- 11 GENERAL INFORMATION
- 11 WORK?
- 12 APPLICATIONS
- 14 INSTALLATION AND START-UP
- 14 SYSTEM
- 14 REQUIREMENTS
- 15 SYSTEM
- 16 START-UP
- 16 Electrical Hook-up Verification
- 16 Pre-Start-up Verification
- 17 Control Panel/Microprocessor Start-up
- 18 4400M System Start-up
- 19 Checking the RO Pump Rotation
- 20 Purging Air from the RO Pump
- 21 OPERATIONS AND MONITORING
- 21 OPERATIONS
- 22 CONTROLS
- 22 The Display Navigation
- 25 Set-Up Screen Descriptions
- 32 Set-Up Data Reference Table
- 32 Controller Options
- 33 PROCEDURES
- 34 System Start-up
- 34 Normal Operations
- 34 System Shut-down
- 35 PERFORMANCE
- 37 Effects of Pressure on Membrane Performance
- 38 Effects of Recovery on Membrane Performance
- 39 Effects of Temperature on Membrane Performance
- 41 MAINTENANCE
- 41 REQUIREMENTS
- 42 Scheduled Maintenance Log Sheet
- 44 PROCEDURES
- 44 Pre-filter Replacement Procedure
- 44 Solenoid Valve Seal Replacement Procedure
- 45 CLEANING
- 46 Dealing with a Hardness/Metal Oxide Fouling Problem
- 47 Dealing with a Colloids/Silica Fouling Problem
- 47 Dealing with an Aluminum/Polymer Fouling Problem
- 48 SANITIZATION
- 49 Clean-In-Place (CIP) Equipment Requirements
- 52 Cleaning/Sanitization Chemicals
- 53 Overview of Recommended Chemicals
- 57 Cleaning/Sanitization Procedure Using a CIP System Skid
- 60 Cleaning/Sanitization Procedure Using a Tank and RO Pump
- 62 Tank Decommissioning and Chemical Storage
- 62 Neutralizing Cleaning/Sanitization Solutions
- 63 Restarting RO System after Chemical Cleaning/Sanitization Procedures
- 64 Test Strips Overview
- 65 STORAGE
- 67 TROUBLESHOOTING
- 67 ALARMS/MESSAGES
- 68 DIAGNOSIS
- 69 System Test Matrix
- 70 WARRANTY
- 71 CONTACT INFORMATION
- 72 A1 4400M DIGITAL REVERSE OSMOSIS SYSTEM
- 73 COMPONENTS
- 78 A2 4400M CONTROL PANEL DISPLAY
- 79 A3 SET-UP MENU DISPLAY NAVIGATIONAL FLOW CHART
- 80 A4 ALARM LOG SHEET
- 81 A5 DEVICE MATERIALS OF CONSTRUCTION
- 82 A6 WATER SAMPLING PROCEDURE
- 83 A7 REQUIREMENTS FOR INSTALLATION OF EXTERNAL CONNECTIONS TO THE 4400M SYSTEM
- 83 REQUIREMENTS
- 86 A8 4400M RO TYPICAL FLOW RATES
- 88 A9 TABLE OF SYSTEM MONITORING PARAMETERS
- 90 A10 SITE ACCEPTANCE TEST (SAT) PROCEDURES
- 91 CHECKLIST
- 92 SETPOINTS
- 93 MATRIX
- 96 A11 SAMPLE PROCESS & INSTRUMENT DRAWING
- 97 A12 ELECTRICAL CONTROL INTERLOCKS FOR THE CONTROL PANEL
- 98 FEATURES
- 101 A13 SPARE PARTS LIST
- 103 CUSTOMER SYSTEM NOTES