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Maintenance. Toro Commercial Walk-Behind Mower, Fixed Deck, T-Bar, Gear Drive
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44 Pages
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Maintenance
Note: Determine the left and right sides of the machine from the normal operating position.
Recommended Maintenance Schedule(s)
Maintenance Service
Interval
After the first 8 hours
After the first 25 hours
Before each use or daily
Every 25 hours
Every 50 hours
Every 100 hours
Every 200 hours
Every 250 hours
Every 400 hours
Before storage
Maintenance Procedure
• Change the engine oil.
• Check the mower belt tension.
• Check the mower belt tension.
• Check the safety system.
• Grease the caster wheels and caster pivot.
• Check the engine oil level.
• Clean the air intake screen.
• Check the brakes.
• Inspect the blades.
• Clean the mower deck.
• Clean foam air cleaner element.
• Grease the mower belt idler.
• Check the paper air cleaner element.
• Check the tire pressure
• Check the belts.
• Check the mower belt tension.
• Change the engine oil.
• Check the spark plugs.
• Check and clean engine cooling fins and shrouds.
• Replace the paper air cleaner element.
• Replace the oil filter.
• Replace the fuel filter.
• Grease the transmission couplers (more often in dirty or dusty conditions).
• Grease the wheel bearings (more often in dirty or dusty conditions).
• Lubricate cam lock with Never-Seez®.
• Paint chipped surfaces.
• Perform all maintenance procedures listed above before storage.
Important: Refer to your engine operator’s manual for additional maintenance procedures.
If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders.
Remove the key from the ignition and disconnect the spark plug wire from the spark plug(s) before you do any maintenance. Set the wire aside so that it does not accidentally contact the spark plug.
Lubrication
Grease with No. 2 general purpose lithium base or molybdenum base grease.
How to Grease
1. Disengage the PTO and set the parking brake.
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Table of contents
- 2 Introduction
- 3 Safety
- 3 Safe Operating Practices
- 4 Toro Mower Safety
- 6 Slope Chart
- 7 Safety and Instructional Decals
- 9 Product Overview
- 10 Controls
- 11 Specifications
- 11 Attachments/Accessories
- 12 Operation
- 12 Adding Fuel
- 13 Think Safety First
- 13 Operating the Parking Brake
- 13 Starting and Stopping the Engine
- 14 (PTO)
- 15 The Safety Interlock System
- 15 Driving Forward or Backward
- 15 Using the Lower Control Bar
- 16 Stopping the Machine
- 17 Transporting Machines
- 17 Side Discharging or Mulching the Grass
- 17 Adjusting the Height-of-Cut
- 18 Adjusting the Flow Baffle
- 19 Positioning the Flow Baffle
- 20 Adjusting the Handle Height
- 22 Height of Cut Chart
- 23 Maintenance
- 23 Recommended Maintenance Schedule(s)
- 23 Lubrication
- 23 How to Grease
- 24 Bearings
- 24 Greasing the Transmission Couplers
- 24 Greasing the Mower Belt Idler
- 25 Engine Maintenance
- 25 Servicing the Air Cleaner
- 26 Servicing the Engine Oil
- 27 Servicing the Spark Plugs
- 28 Fuel System Maintenance
- 28 Servicing the Fuel Tank
- 29 Servicing the Fuel Filter
- 30 Drive System Maintenance
- 30 Checking the Tire Pressure
- 30 Cooling System Maintenance
- 30 Cleaning the Air Intake Screen
- 30 Cleaning the Cooling System
- 31 Brake Maintenance
- 31 Servicing the Brakes
- 32 Belt Maintenance
- 32 Checking the Belts
- 32 Replacing the Traction Drive Belt
- 32 Replacing the Transmission Drive Belt
- 32 Replacing the Mower Belt
- 33 Adjusting the Mower Belt Tension
- 36 Mower Deck Maintenance
- 36 Servicing the Cutting Blades
- 37 Adjusting the Blade Brake
- 38 Replacing the Grass Deflector
- 39 Storage
- 40 Troubleshooting
- 42 Schematics