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- TRIANGLE TUBE
- PEA110
- User manual
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4.0
Boiler Piping
SECTION IV - BOILER PIPING
4.1
General Piping Requirements
- All plumbing must meet or exceed all local, state and national plumbing codes.
- Support all piping using hangers. DO NOT support piping by the unit or its components.
above any drain connection to allow clear visibility of the discharge.
- Should terminate with a plain end, not with a threaded end. The material of
- Install unions for easy removal of the
PRESTIGE Excellence from the system piping.
- Should not be subject to conditions where freezing could occur.
- Should not contain any shut-off valves or obstructions. No shut-off valve should be piped between the boiler and relief valve.
WARNING
Use a two wrench method when tightening piping onto the boiler connections.
piping from turning / twisting. Failure to support the boiler piping and connections in this manner could cause damage to the boiler and its components.
4.2
Pressure Relief Valve
with a 30 psi pressure relief valve and must be piped using the PRV connection as shown in Fig. 5 page 15.
2. To avoid potential water damage to the surrounding area or potential scalding hazard
- Must be connected to the discharge outlet of the relief valve and directed to a safe place of disposal.
- Length should be as short and direct as possible. The size of the discharge line
WARNING
Failure to comply with the guidelines on installing the pressure relief valve and discharge piping can result in personal damage.
4.3
Boiler Air Vent
NOTICE
This boiler is supplied with a special automatic air vent that will provide reliable operation in purging air from the boiler. The hygroscopic cap supplied with the automatic air vent MUST remain tight at all times on the air vent body. The hygroscopic cap has a membrane which expands upon contact with water and seals the air vent until the ing in the air vent.
- Should be directed downward towards terminate at least 6 inches [153 mm]
2. Never loosen the hygroscopic cap to allow the cap fully tightened in place.
3. If the hygroscopic cap is not fully tighttighten the cap securely.
14
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Table of contents
- 8 Qualified Installer
- 9 1.1 Code Compliance
- 9 1.2 Determining Product Location
- 9 1.3 Boiler Replacement
- 10 1.4 Recommended Clearances
- 10 1.5 Residential Garage Installations
- 10 1.6 Boiler Freeze Protection Feature
- 11 2.1 Combustion Air Contamination
- 12 2.2 Ventilation and Combustion Air Requirements - Direct Vent
- 12 2.3 Ventilation and Combustion Air Requirements - Category IV
- 13 2.4 Methods of Accessing Combustion Air Into A Space - Category IV
- 13 2.4.1 Indoor Combustion Air Opening Size and Location
- 13 2.4.2 Outdoor Combustion Air Opening Size and Location
- 13 2.4.2.1 One Permanent Opening Method
- 14 2.4.2.2 Two Permanent Openings Method
- 15 2.4.3 Combination of Indoor and Outdoor Combustion Air
- 15 2.5 Combustion Air and Vent Piping
- 16 2.6 Removal of an Existing Boiler from a Common Vent System
- 17 2.7 Commonwealth of Massachusetts Installations Only
- 18 3.1 Handling Instructions
- 18 3.2 Wall Mounting Installation
- 18 3.3 Wall Mounting Guidelines
- 19 3.4 Wall Bracket Installation - Stud Wall Installation
- 19 3.5 Wall Bracket Installation - Solid Walls
- 19 3.6 Boiler Mounting
- 20 4.1 General Piping Requirements
- 20 4.2 Pressure Relief Valve
- 20 4.3 Boiler Air Vent
- 21 4.4 Low Water Cutoff Device
- 21 4.5 Additional Limit Control
- 22 4.6 Backflow Preventer
- 22 4.7 Boiler System Piping Applications
- 22 4.8 Expansion Tank and Makeup Water
- 22 4.8.1 Diaphragm Expansion Tank
- 22 4.8.2 Closed-Type Expansion Tank
- 23 4.10 Sizing Primary Piping
- 23 4.11 Domestic Hot Water System Piping
- 23 4.12 System Piping - Zone Circulators
- 23 4.13 System Piping - Zone Valves
- 23 4.14 System Piping - Through Boiler
- 23 4.15 System Piping - Radiant Heating
- 24 4.16 System Piping - Special Application
- 28 5.1 Installing Vent and Combustion Air
- 28 5.2 Installing Condensate Drain Assembly
- 30 6.1 Gas Supply Piping Connection
- 31 6.2 Natural Gas
- 31 6.2.1 Pipe Sizing
- 31 6.2.2 Supply Pressure Requirements
- 32 6.3 Propane Gas
- 32 6.3.1 Pipe Sizing - Propane Gas
- 32 6.3.2 Propane Gas Supply Pressure Requirements
- 34 7.1 General Requirements
- 34 7.2 Fuse Locations
- 36 8.1 Installation Compliance
- 36 8.2 Line Voltage Connections
- 36 8.3 Circulator Wiring
- 37 8.4 Alarm Wiring
- 37 8.5 Low Voltage Connections
- 37 8.6 Thermostat Wiring
- 38 8.7 Outdoor Sensor Wiring
- 38 8.8 Domestic Hot Water Wiring
- 38 8.9 Additional Boiler Limits
- 38 8.10 External Modulation Control
- 38 8.11 System Sensor Wiring
- 38 8.12 Cascade Wiring
- 62 10.4 Check For Gas Leaks
- 62 10.5 Check Thermostat Circuit
- 62 10.6 Inspection of Condensate Drain Assembly
- 63 11.1 Final Checks Before Start-Up
- 63 11.2 PRESTIGE Solo Start-Up
- 63 11.3 Check the PRESTIGE Solo and System
- 68 12.1 Mounting the Outdoor Sensor
- 68 12.2 Wiring the Sensor
- 69 13.1 Wiring the Modulating Controller
- 69 13.2 ACVMax Adjustment
- 69 13.3 Programming of External Modulating Control
- 73 16.1 Service Technician
- 73 16.2 Owner Maintenance
- 74 17.1 Maintenance Procedures
- 74 17.2 Reported Problems
- 74 17.3 Check Surrounding Area
- 74 17.4 Inspect Burner Area
- 74 17.5 Check System Piping
- 75 17.6 Clean Condensate Drain Assembly
- 75 17.7 Check Ventilation Air Openings
- 75 17.8 Inspect Vent and Combustion Air Piping
- 75 17.9 Check Boiler System
- 76 17.10 Check Expansion Tank
- 76 17.11 Check Boiler Relief Valve
- 76 17.12 Inspection of Ignitor
- 76 17.13 Check Ignition Wiring and Ground Wiring
- 77 17.14 Check Control Wiring
- 77 17.15 Check Control Settings
- 77 17.16 Perform Start-up and Checkout Procedures
- 77 17.17 Check Burner Flame
- 78 17.18 Check Flame Signal
- 78 17.19 Check Combustion Levels
- 78 17.20 Check Flue Gas Temperature
- 78 17.21 Clean Heat Exchanger
- 79 17.22 Review With Owner
- 79 17.23 Handling Previously Fired Combustion Chamber Insulation
- 79 17.24 Torque Specifications Table
- 80 PRESTIGE Excellence Front View
- 81 PRESTIGE Excellence Right Side View
- 82 PRESTIGE Excellence Top View