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- TRIANGLE TUBE
- PEA110
- User manual
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4.0
Boiler Piping
- Consult heat exchanger for maximum set point of limit.
- For wiring of the limit, reference Fig. 15, page 29, using the external manual reset strip. This will provide a "hard" lockout requiring a manual reset of the control.
4.6
Backflow Preventer
- Use a backflow preventer valve in the make-up water supply to the unit as required by local codes.
4.7
Boiler System Piping Applications
CAUTION
Undersized expansion tanks will cause
Refer to the expansion tank manufacturer instructions for additional installation details.
Connect the expansion tank to an air separator only if the air separator is located on the suc-
Always locate and install the system fill connection at the same location as the expansion tank connection to the system.
BEST PRACTICE
It is recommended on all piping applications to utilize a primary/secondary piping arrangement as a means to provide freeze protection of the boiler, which is an integral function of the boiler control.
Maintain the minimum boiler flow rate shown in Graphs 1 through 6 on pages 94 through 96. For other piping arrangements, contact ACV-Triangle Tube
Technical Support or consult other approved/recognized design arrangements.
4.8.1 Diaphragm Expansion Tank of the air separator to remove residual air from the system.
4.8.2 Closed-Type Expansion Tank
BEST PRACTICE
On piping applications utilizing a single zone or other recognized piping design arrangements, it is recommended that the installer uses flow/check valves with weighted seats at or near the appliance to prevent gravity circulation.
4.8
Expansion Tank and Makeup
Water
the boiler volume (3 gallons [12 L]) and the system volume and temperature.
upwards toward the expansion tank 1 inch per 5 feet of piping. Use 3/4” piping for the expansion tank to allow air within the system to rise.
CAUTION closed-type expansion tank system. Air must remain in the system and be returned to the expansion tank to provide an air cushion. An automatic air vent would cause air to be vented from the system resulting in a water-logged expansion tank.
4.9
Circulator
The PRESTIGE Excellence requires an external circulator to provide circulation through the boiler.
16
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Table of contents
- 8 Qualified Installer
- 9 1.1 Code Compliance
- 9 1.2 Determining Product Location
- 9 1.3 Boiler Replacement
- 10 1.4 Recommended Clearances
- 10 1.5 Residential Garage Installations
- 10 1.6 Boiler Freeze Protection Feature
- 11 2.1 Combustion Air Contamination
- 12 2.2 Ventilation and Combustion Air Requirements - Direct Vent
- 12 2.3 Ventilation and Combustion Air Requirements - Category IV
- 13 2.4 Methods of Accessing Combustion Air Into A Space - Category IV
- 13 2.4.1 Indoor Combustion Air Opening Size and Location
- 13 2.4.2 Outdoor Combustion Air Opening Size and Location
- 13 2.4.2.1 One Permanent Opening Method
- 14 2.4.2.2 Two Permanent Openings Method
- 15 2.4.3 Combination of Indoor and Outdoor Combustion Air
- 15 2.5 Combustion Air and Vent Piping
- 16 2.6 Removal of an Existing Boiler from a Common Vent System
- 17 2.7 Commonwealth of Massachusetts Installations Only
- 18 3.1 Handling Instructions
- 18 3.2 Wall Mounting Installation
- 18 3.3 Wall Mounting Guidelines
- 19 3.4 Wall Bracket Installation - Stud Wall Installation
- 19 3.5 Wall Bracket Installation - Solid Walls
- 19 3.6 Boiler Mounting
- 20 4.1 General Piping Requirements
- 20 4.2 Pressure Relief Valve
- 20 4.3 Boiler Air Vent
- 21 4.4 Low Water Cutoff Device
- 21 4.5 Additional Limit Control
- 22 4.6 Backflow Preventer
- 22 4.7 Boiler System Piping Applications
- 22 4.8 Expansion Tank and Makeup Water
- 22 4.8.1 Diaphragm Expansion Tank
- 22 4.8.2 Closed-Type Expansion Tank
- 23 4.10 Sizing Primary Piping
- 23 4.11 Domestic Hot Water System Piping
- 23 4.12 System Piping - Zone Circulators
- 23 4.13 System Piping - Zone Valves
- 23 4.14 System Piping - Through Boiler
- 23 4.15 System Piping - Radiant Heating
- 24 4.16 System Piping - Special Application
- 28 5.1 Installing Vent and Combustion Air
- 28 5.2 Installing Condensate Drain Assembly
- 30 6.1 Gas Supply Piping Connection
- 31 6.2 Natural Gas
- 31 6.2.1 Pipe Sizing
- 31 6.2.2 Supply Pressure Requirements
- 32 6.3 Propane Gas
- 32 6.3.1 Pipe Sizing - Propane Gas
- 32 6.3.2 Propane Gas Supply Pressure Requirements
- 34 7.1 General Requirements
- 34 7.2 Fuse Locations
- 36 8.1 Installation Compliance
- 36 8.2 Line Voltage Connections
- 36 8.3 Circulator Wiring
- 37 8.4 Alarm Wiring
- 37 8.5 Low Voltage Connections
- 37 8.6 Thermostat Wiring
- 38 8.7 Outdoor Sensor Wiring
- 38 8.8 Domestic Hot Water Wiring
- 38 8.9 Additional Boiler Limits
- 38 8.10 External Modulation Control
- 38 8.11 System Sensor Wiring
- 38 8.12 Cascade Wiring
- 62 10.4 Check For Gas Leaks
- 62 10.5 Check Thermostat Circuit
- 62 10.6 Inspection of Condensate Drain Assembly
- 63 11.1 Final Checks Before Start-Up
- 63 11.2 PRESTIGE Solo Start-Up
- 63 11.3 Check the PRESTIGE Solo and System
- 68 12.1 Mounting the Outdoor Sensor
- 68 12.2 Wiring the Sensor
- 69 13.1 Wiring the Modulating Controller
- 69 13.2 ACVMax Adjustment
- 69 13.3 Programming of External Modulating Control
- 73 16.1 Service Technician
- 73 16.2 Owner Maintenance
- 74 17.1 Maintenance Procedures
- 74 17.2 Reported Problems
- 74 17.3 Check Surrounding Area
- 74 17.4 Inspect Burner Area
- 74 17.5 Check System Piping
- 75 17.6 Clean Condensate Drain Assembly
- 75 17.7 Check Ventilation Air Openings
- 75 17.8 Inspect Vent and Combustion Air Piping
- 75 17.9 Check Boiler System
- 76 17.10 Check Expansion Tank
- 76 17.11 Check Boiler Relief Valve
- 76 17.12 Inspection of Ignitor
- 76 17.13 Check Ignition Wiring and Ground Wiring
- 77 17.14 Check Control Wiring
- 77 17.15 Check Control Settings
- 77 17.16 Perform Start-up and Checkout Procedures
- 77 17.17 Check Burner Flame
- 78 17.18 Check Flame Signal
- 78 17.19 Check Combustion Levels
- 78 17.20 Check Flue Gas Temperature
- 78 17.21 Clean Heat Exchanger
- 79 17.22 Review With Owner
- 79 17.23 Handling Previously Fired Combustion Chamber Insulation
- 79 17.24 Torque Specifications Table
- 80 PRESTIGE Excellence Front View
- 81 PRESTIGE Excellence Right Side View
- 82 PRESTIGE Excellence Top View