Explanation of symbols on the maintenance label. Wacker Neuson 803
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Wacker Neuson 803, with an operating weight of 8.3 metric tons, provides you with more productivity and efficiency for your jobsites. Featuring an advanced hydraulic system, the 803 delivers maximum power to the attachment for optimal performance. Its spacious cab offers excellent visibility and comfort, enhancing your overall operating experience. Whether you're working on landscaping, construction, or demolition projects, the Wacker Neuson 803 is engineered to meet the demands of your toughest jobs.
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Maintenance
5.19 Maintenance label
Explanation of symbols on the maintenance label
Symbol Assembly
General
General
Fuel system
Fuel system
Radiator
Radiator
Engine
Explanation
Visual check
Grease instructions
Drain condensation water
Replace the fuel filter, clean the fuel prefilter
Check the coolant level
Drain and add new coolant
Check valve clearance. Adjust if necessary
Engine
Engine
Engine
Engine
Check the engine oil level
Change the engine oil
Replace the oil filter
Check V-belt tension
Hydraulic system Check oil level
Hydraulic system Change hydraulic oil
Hydraulic system Replacing the hydraulic oil filter
Travel gear
Radiator fins
Check track tension
Clean
5-44
OM803us – Edition 3.1 * *803b560.fm
Maintenance
OM803us – Edition 3.1 *803b560.fm
5-45
Maintenance
5-46
OM803us – Edition 3.1 * *803b560.fm
Specifications
6 Specifications
6.1
Chassis
Sturdy steel sheet chassis, rubber-mounted engineEngine
Engine
Product
Type
Design
Number of cylinders
Displacement
Nominal bore and stroke
Output
Max. torque
Max. engine speed without load
Idling speed
Fuel injection system
Starting aid
Max. inclined position (engine no longer supplied with oil):
Exhaust values according to
Model 803
Yanmar diesel engine
3TNV70-VNS
Water-cooled 4 stroke diesel engine
3
854 cm³ (52.1 in 3 )
70 x 74 mm (2.8 x 2.9 in)
9.6 kW at 2100 rpm
(12.9 hp/2100 rpm)
51.5 Nm at 1500 rpm
(38 ft.lbs/1500 rpm)
2270 +/- 25 rpm
1300 +/- 50 rpm
Indirect injection
Glow plug (preheating time 4 seconds)
25° permanent hill climbing ability in all directions
30° hill climbing ability no longer than 3 minutes. Danger of tipping over. Pay attention to this!
EPA – Tier 4
OM803us – Edition 3.1 *803b610.fm
6-1
Specifications
6.2
Hydraulic system
Hydraulics
Pump
Flow rate
Operating pressure for work and drive hydraulics
Swivel unit operating pressure
Hydraulic tank capacity
6.3
Undercarriage and swivel unit
Travel gear/swivel unit
Drive speed
Climbing ability
Track width
No. of track rollers on either side
Ground clearance
Ground pressure
Upper carriage swivel speed
6.4
Stabilizer blade
Stabilizer blade
Width with stabilizer blade folded in/out
Height
Max. lift over/under subgrade
6.5
Work hydraulics
Work hydraulics
Hydraulic pump displacement
Control valve
Max. operating pressure
Main pressure restriction for boom/bucket/stick
Main pressure restriction for stabilizer blade
Main pressure restriction for swivel drive
(hydraulic motor pressure restriction)
Filter
Hydraulic oil tank
Model 803
Twin gear pump 2 x 5 cm³
(2 x 0.3 in
3
)
2 x 11.35 l/min at 2270 rpm
(2 x 3 gal/min at 2270 rpm)
170 bar (2466 psi)
70 bar (1015 psi)
13.8 l (3.65 gal)
Model 803
1.82 kph (1.1 mph)
30°/58 %
180 mm (7 in)
2
132 mm (5 in)
0.24 kg/cm² (3.4 lbs/in²)
8 rpm
Model 803
700/860 mm
(27.6/34 in)
198 mm (7.8 in)
197/174 mm
(7.8/6.9 in)
Model 803
2 x 11.35 l/min at 2270 rpm
(2 x 3 gal/min at 2270 rpm)
9 sections
170
±3
bar (2466 psi)
170 ±3 bar (2466 psi)
170 ±3 bar (2466 psi)
70 bar (1015 psi)
Return filter
13.8 l (3.65 gal)
6-2
OM803us – Edition 3.1 * *803b610.fm
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Key Features
- 8.3-ton operating weight for enhanced stability and performance
- Advanced hydraulic system for maximum power and efficiency
- Spacious cab with excellent visibility and comfort
- Versatile attachment compatibility for a wide range of applications
- Easy-to-use controls for smooth and precise operation
- Durable construction for long-lasting performance and reliability
Related manuals
Frequently Answers and Questions
What is the operating weight of the Wacker Neuson 803?
What type of hydraulic system does the 803 have?
Does the 803 have a spacious cab?
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Table of contents
- 28 Abbreviations/symbols
- 32 Travelling drive
- 32 Operating hydraulics
- 32 Cooling system
- 32 TOPS rollbar (up to serial no. AF01416) (option)
- 32 ROPS rollbar
- 39 Overview of adhesive labels
- 43 Overview of safety labels
- 51 Conditions for use
- 51 User training and knowledge
- 51 Preparing for use
- 51 Information on visibility
- 52 Modifications and spare parts
- 52 User/Owner responsibility
- 52 Repair person qualifications
- 52 Preparing for use
- 53 Starting and stopping
- 53 Work area awareness
- 53 Danger area awareness
- 53 Operating the machine
- 54 Carrying passengers
- 54 Mechanical integrity
- 54 Traveling
- 55 TOPS rollbar (up to serial no. AF01416)
- 55 ROPS rollbar
- 55 Operation without TOPS rollbar (up to serial no. AF01416)
- 55 Operation without ROPS rollbar
- 56 Shatter protection (Option)
- 56 Work range and restricted visibility
- 57 General information
- 57 General information regarding attachments
- 57 Installation notes
- 58 Safety instructions
- 58 Working with a hammer
- 59 Towing
- 59 Transporting
- 59 General maintenance notes
- 60 Personal safety measures
- 60 Preparing for maintenance and repair work
- 61 Performing maintenance and repairs
- 61 Electrical energy
- 62 Underground electric lines
- 62 Overhead electric lines
- 63 Gas, dust, steam, smoke
- 63 Hydraulics
- 63 Noise
- 63 MSDS
- 63 Tracks
- 64 Battery
- 64 Running the engine
- 64 Fueling the engine
- 70 Safety instructions
- 70 .Putting the machine into operation for the first time
- 70 Running-in period
- 71 Check lists
- 71 Start-up checklist
- 72 Operation checklist
- 72 Parking checklist
- 73 Preheating start switch
- 73 Throttle
- 76 Procedure
- 79 Drive position
- 79 Moving off
- 79 Operating temperature range
- 80 Drive levers
- 86 Changing the width of the stabilizer blade
- 90 Parking the machine on slopes
- 92 Telescopically extended travel gear
- 93 Lowering the rollbar
- 94 Raising the rollbar
- 95 Lowering the rollbar
- 95 Raise the rollbar
- 96 Folding the rollbar back
- 96 Folding the rollbar forward
- 97 Lowering the rollbar
- 98 Raise the rollbar
- 105 Safety instructions
- 107 Safety instructions
- 111 General safety instructions
- 112 Left-hand control lever
- 112 Right-hand control lever
- 113 Boom swivel controls (up to serial no. AI00975)
- 114 Boom swivel controls (from serial no. AI00976)
- 115 Auxiliary hydraulics (up to serial no. AI00975)
- 116 Auxiliary hydraulics (from serial no. AI00976)
- 117 Auxiliary hydraulics (double-action option) (up to serial no. AI00975)
- 119 Auxiliary hydraulics (double-action option) (from serial no. AI00976)
- 120 Lowering the boom with the engine stopped
- 121 Rotating the upper carriage
- 121 Rotating upper carriage brake
- 122 Lock lever (up to serial no. AI00814)
- 122 Lock lever (from serial no. AI00815)
- 123 Releasing pressure
- 124 Specific safety instructions
- 125 Removing a bucket
- 125 Mounting a bucket
- 127 Auxiliary hydraulics connections (stick hose routing option)
- 127 Attachments
- 127 Maintenance of attachments
- 128 Working with the standard bucket
- 128 Prohibited work procedures
- 129 Excavator operating position
- 129 Bucket position when digging
- 130 Excavating trenches
- 130 Loading
- 130 Grading
- 130 Excavating trenches sideways
- 131 Working alongside trenches
- 131 Stabilizer blade at rear
- 132 Further practical hints for digging
- 132 Freeing the machine
- 132 Grading
- 136 Refuelling
- 137 Draining the fuel
- 137 Stationary fuel pumps
- 138 Bleeding the fuel system
- 139 Fuel prefilter with water separator
- 140 Checking the oil level
- 141 Adding engine oil
- 142 Specific safety instructions
- 143 Checking/adding coolant
- 145 Cleaning the radiator
- 147 Replacing air filter elements
- 149 Replacing air filter elements
- 151 Checking V-belt tension
- 152 Retightening the V-belt
- 153 Specific safety instructions
- 154 Checking the hydraulic oil level
- 155 Adding hydraulic oil
- 156 Important notices on the use of biodegradable oil
- 157 Checking hydraulic pressure lines
- 159 Parking the machine
- 159 Offset hydraulic cylinder lubrication points
- 160 Lubricating the ball bearing race of the live ring
- 161 Lubricating points of live ring teeth
- 161 Ball sockets (ISO/SAE changeover option)
- 162 Checking the track tension of the rubber tracks
- 163 Adjusting track tension
- 164 Service and maintenance work at regular intervals
- 164 Instructions concerning specific components
- 165 Alternator
- 165 Battery
- 167 Cleaning
- 167 General instructions for all areas of the machine
- 168 Control stand
- 168 Cleaning the seat belt:
- 168 Exterior of the machine
- 168 Engine compartment
- 169 Screw connections and attachments
- 169 Pivots and hinges
- 170 Putting into operation again
- 172 Oil grades for the diesel engine, depending on temperature
- 172 Additional oil change and filter replacement (hydraulic system)
- 173 Oil grades for the hydraulic system, depending on temperature
- 178 Explanation of symbols on the maintenance label
- 183 Fuses behind the right-hand trim
- 183 Relays behind the right-hand trim
- 188 Safety instructions – lift capacity table