SECTION 5 - OPERATION. Crossfire S 604T / S 604MT

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SECTION 5 - OPERATION. Crossfire S 604T / S 604MT | Manualzz

CAUTION

5-1. CONTROLS

SECTION 5 OPERATION

SEE SAFETY SIGNAL AT THE BEGINING

THIS M A NUA L

REMOTE VOLTAGE

ADJUSTMENT CONTROL

WIRE SPEED

CONTROL

PURGE BUTTON

JOG BUTTON

BURN BACK

TIME

1 2

GUN TRIGGER

RECEPTACLE

TRIGGER MODE

SELECTOR

FIGURE 5-1 CONTROLS

3

1- Insulating Gloves.

2- Safety Glasses With Side Shields.

3- Welding Helmet.

Wear dry insulating gloves, safety glasses with side shields, and a welding helmet with a correct shade of filter (see ANSI Z49.1).

FIGURE 5-2 SAFETY EQUIPMENT

1- Work Clamp.

Use wire brush or sandpaper to clean metal at weld joint area. Use chipping hammer to remove slag after welding.

Connect work clamp to a clean, paint-free location on workpiece, as close to weld area as possible.

FIGURE 5-3 WORK CLAMP

1 Tools needed:

7

Place the switch in ON position to turn on the unit.

Place the switch in OFF position to turn off the unit.

FIGURE 5-4 INPUT POWER SWITCH

ON

POWER

OFF

PM1326

1.- WIRE SPEED CONTROL.

Use this control to select wire feed speed in speed ranges.

Turn in clock wise to increase speed. The numbers is a percentage respect a maximun rated speed (900ipm)

30

20

10

40

50

60

0

100

70

80

90

FIGURE 5-5 WIRE SPEED CONTROL

BURNBACK

5

4

6

3

2

7

8

1

9

0

10

BURNBACK

Use control to adjust the time that the welding wire is energized after wire feeding stops.

By adjusting control properly, the welding wire will not freeze in weld puddle or in contact tip of gun. If welding wire freezes to work, increase burnback time. If welding wire burns back into contact tip, decrease burnback time.

FIGURE 5-6 BURNBACK CONTROL

1

JOG BUTTON

1.- JOG BUTTON

Push and hold button to momentarilly energize feed welding wire at speed set on wire speed control without energizing welding circuit of shielding gas valve.

FIGURE 5-7 JOG BUTTON

GAS PURGE BUTTON.

Push and hold button to momentarilly energize gas solenoid and purge air from gun shielding gas regulator without energizing the welding circuit.

TRIGGER

PURGE

BUTTON

FIGURE 5-8 PURGE BUTTON

TRIGGER MODE SELECTOR.Use this control to select the desired trigger mode.

Select always one trigger mode:

1.

2T Trigger mode : When trigger is depressed, weld starts. When trigger is released, weld stops.

2.

4T Trigger mode : When trigger is depressed, weld starts. When trigger is released, weld remains. After depressing and releasing the trigger for the second time, weld stops.

FIGURE 5-9 TRIGGER MODE SELECTOR.

Install & Connect

Wire Feeder

Install & Prepare

Gun And Power

Source

Put On Personal

Safety Equipment

Set All

Controls.

Turn On

Shielding Gas

(If Applicable)

Turn On

Wire Feeder &

Power Source

Beging

Welding

Readjust

Controls If Is

Necessary

FIGURE 5-10 GAS METAL ARC WELDING (GMAW) & FLUX CORED ARC WELDING (FCAW).

8

PM1326

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