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- 309457E - PRO Auto Xs Air Spray Gun, Electrostatic, for Waterborne Coatings
- Owner's manual
Maintenance. Graco 309457E - PRO Auto Xs Air Spray Gun, Electrostatic, for Waterborne Coatings
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Maintenance
Maintenance
Daily Care and Cleaning
CAUTION
• Clean all parts with a non-conductive, compatible solvent. Conductive solvents can cause the gun to malfunction.
Do not immerse the gun in fluid.
• Do not use methylene chloride as a flushing or cleaning solvent with this gun as it will damage nylon components.
• Fluid in the air passages could cause the gun to malfunction and could draw current and reduce the electrostatic effect. Fluid in the power supply cavity can reduce the alternator life. Whenever possible, point the gun down when cleaning it. Do not use any cleaning method which could allow fluid into the gun air passages.
Do not point the gun up while cleaning it.
TI1788A
Do not wipe the gun with a cloth that is heavily saturated; wring out the excess fluid.
02027A
TI1789A
30 309457E
Maintenance
Daily Care and Cleaning, continued
WARNING
Pressurized Equipment Hazard
To reduce the risk of an injury, follow the
Pressure Relief Procedure on page 24
before doing any maintenance on the gun or system.
• Clean the fluid and air line filters daily.
• Clean the outside of the gun daily with a soft cloth dampened in a compatible solvent.
• Clean the air cap and fluid nozzle daily, minimum.
Some applications require more frequent cleaning.
Replace the fluid nozzle and air cap if they are dam-
aged. See Clean the Air Cap and Fluid Nozzle, page 32.
• Check the electrode and replace if broken or dam-
aged. See Electrode Replacement on page 46.
• Check for fluid leakage from the gun and fluid
hoses. See Check for Fluid Leakage on page 33.
Tighten fittings or replace equipment as needed.
• Flush the gun before changing colors and whenever you are done operating the gun.
WARNING
Fire, Explosion, and Electric Shock Hazard
To reduce the risk of fire, explosion, or electric shock, turn off the turbine air (TA) before flushing the gun or any part of the system.
309457E 31
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Table of contents
- 3 Symbols
- 3 Warning Symbol
- 3 Caution Symbol
- 4 Warning
- 6 Warning
- 7 Introduction
- 7 How the Electrostatic Air Spray Gun Works
- 7 Spraying Waterborne Fluids Electrostatically
- 7 Gun Features and Options
- 8 Operating the Spray Function
- 8 Operating the Electrostatics
- 8 Changing the kV Setting
- 10 Installation
- 10 Install the System
- 11 Warning Signs
- 11 Ventilate the Spray Booth
- 13 Install the Air Line Accessories
- 13 Install the Gun and Mounting Bracket
- 14 Connect the Air Line
- 15 Manifold Connections
- 16 Connect the Waterborne Fluid Hose
- 19 Optional Fiber Optic Cable Connection
- 20 Grounding
- 21 Check Electrical Grounding
- 22 Install the Fabric Cover
- 23 Operation
- 23 Fluid Voltage Discharge and Grounding Procedure
- 24 Pressure Relief Procedure
- 24 Operating Checklist
- 25 Select a Fluid Nozzle and Air Cap
- 26 Adjust the Spray Pattern
- 28 Adjust the Electrostatics
- 29 Spraying
- 29 Triggering the Fluid Alone
- 29 Shutdown
- 30 Maintenance
- 30 Daily Care and Cleaning
- 32 Clean the Air Cap and Fluid Nozzle
- 33 Check for Fluid Leakage
- 34 Electrical Tests
- 34 Test Gun Resistance
- 35 Test Power Supply Resistance
- 36 Test Electrode Resistance
- 37 Troubleshooting
- 37 Voltage Loss Troubleshooting
- 40 Spray Pattern Troubleshooting
- 41 Gun Operation Troubleshooting
- 42 Electrical Troubleshooting
- 43 Repair
- 43 Prepare the Gun for Service
- 44 Remove the Gun from the Manifold
- 44 Install the Gun on the Manifold
- 45 Air Cap/Nozzle Replacement
- 46 Electrode Replacement
- 47 Fluid Packing Removal
- 48 Packing Rod Repair
- 49 Piston Repair
- 50 Adjust the Actuator Arm
- 51 Barrel Removal
- 52 Barrel Installation
- 53 Power Supply Removal and Replacement
- 54 Turbine Alternator Removal and Replacement
- 55 Parts
- 59 Accessories
- 59 Air Line Accessories
- 59 Fluid Line Accessories
- 60 Miscellaneous Accessories
- 61 Gun Accessories
- 62 Technical Data
- 64 Graco Standard Warranty
- 64 Graco Information