TRANSPORTATION, STORAGE AND PRE-SEASON PREPARATION.... Sea-doo GS / GSX Limited (All except model 5625), XP Limited, GTI/GTS/GTX Limited/GTX RFI, SPX
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TRANSPORTATION, STORAGE
AND PRE-SEASON PREPARATION
Transportation
◆
WARNING
Always turn the fuel valve to OFF position when transporting or docking the watercraft.
Tie the watercraft to both bow and stern (front/rear) eyelets so that it is firmly retained on the trailer. Use additional tie-downs if necessary.
-
CAUTION
Do not route ropes or tie-downs over the seat as they could produce permanent damage. Wrap ropes or tie-downs with rags or similar protectors where they can touch the watercraft body.
All Models Except XP Limited
Ensure seat and storage cover are properly latched.
XP Limited
Ensure engine cover is properly latched.
All Models
A SEA-DOO cover should protect the watercraft, particularly before driving on dirt roads, to prevent dirt entry through the air intake opening(s).
Observe trailering safety precautions.
Storage
It is recommended that the watercraft be serviced by an authorized dealer for storage but the following operations can be performed by you with a minimum of tools.
-
CAUTION
Do not run the engine during the storage period.
Engine Draining
Check engine drain hose (lowest hose of engine). Make sure there is no sand or other particles in it and that it is not obstructed so that water can leave the engine. Clean hose and fitting as necessary.
-
CAUTION
Water in engine drain hose must be free to flow out, otherwise water could be trapped in engine.
Should water freeze in engine, severe damage will occur. Check engine drain hose for obstructions.
F02E05Y
TYPICAL
1. Engine drain hose
1
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Watercraft Rinsing
Thoroughly rinse the watercraft hull, bilge, engine compartment, with fresh water .
Propulsion System
Lubricant in jet pump reservoir should be drained and reservoir cleaned. Refill with SEA-DOO synthetic polyolester oil (75W90 GL5 type C gear lube).
Refer to an authorized dealer for this operation.
-
CAUTION
Use only SEA-DOO jet pump oil or equivalent synthetic gear oil, otherwise component service life could be reduced. Do not mix oil brands or types.
Grease lubrification point(s) of propulsion system as explained in MAINTE-
NANCE section.
Fuel System
SEA-DOO fuel stabilizer (or equivalent), can be added in fuel tank to prevent fuel deterioration and carburetor gumming. Follow manufacturer’s instructions for proper use.
-
CAUTION
Fuel stabilizer should be added prior to engine lubrication to ens u r e c a r b u r e t o r p r o t e c t i o n against varnish deposits.
◆
WARNING
Fuel is flammable and explosive under certain conditions. Always work in a well ventilated area. Always wipe off any fuel spillage from the watercraft. Always turn the fuel valve to OFF position when storing the watercraft.
Cooling System Flushing and
Engine Internal Lubrication
Refer to procedure in POST-OPERATION
CARE.
Battery
Contact your authorized dealer or refer to the appropriate
Shop Manual
for proper storage procedure.
Anticorrosion Treatment
Wipe off any residual water in the engine compartment.
Spray BOMBARDIER LUBE lubricant over metallic components in engine compartment.
Additional Recommended
Protection
In cool regions (where freezing point may be encountered), cooling system should be filled with an equal part of water and antifreeze solution.
-
CAUTION
During winter storage in cold climates (where freezing may occur), always add antifreeze and water solution to cooling system.
Mix in equal parts.
-
CAUTION
Always use ethylene glycol antifreeze containing corrosion inhibitors specifically recommended for aluminum engines.
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SPX and GTS Models
Install a hose pincher to engine drain hose near the PTO flywheel guard.
All Models Except SPX and GTS
Install a hose pincher to engine drain hose.
F02E06Y
1
TYPICAL
1. Hose pincher installed on engine drain hose
Install coupler hose to fitting spigot.
Install a hose pincher to engine water outlet hose (beside fitting spigot).
1 3 2
F06E0DY
1
TYPICAL
1. Hose pincher installed on engine drain hose
Disconnect engine water outlet hose.
F01E1EY
1. Coupler hose
2. Hose pincher
3. Fitting spigot
Pour the antifreeze slowly mixed with water in coupler hose until the colored solution appears in the engine drain hose.
Remove hose pincher.
F06E0EY
1
717 AND 787 ENGINES
1. Disconnect engine water outlet hose
F06E05Y
1
947 ENGINE
1. Disconnect engine water outlet hose
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Install a hose pincher to engine water inlet hose (except the 947 engine).
F06E0FY
1
717 AND 787 ENGINES
1. Hose pincher installed on the engine water inlet hose
Temporarily install a short piece of hose to engine water outlet at cylinder head.
Insert a funnel into hose and pour antifreeze mixed with water in engine until the colored solution appears in the engine drain hose.
Remove temporary hose and reconnect engine water outlet hose.
Remove hose pinchers.
All Models
Most of the antifreeze will drain out when removing the hose pincher(s).
Use a container to recover it. DIS-
POSE OF ANTIFREEZE AS PER YOUR
LOCAL LAWS AND REGULATIONS.
NOTE: Although antifreeze will mainly drain out, the antifreeze has mixed with the water that was possibly trapped in the cylinder water jackets and thus preventing freezing problems.
At pre-season preparation, drain the remaining antifreeze from cooling system prior using the watercraft.
The following steps should be performed to provide the watercraft enhanced protection.
Lubricate the throttle cable with BOM-
BARDIER LUBE lubricant.
Clean the bilge with hot water and detergent or with bilge cleaner. Rinse thoroughly. Lift front end of watercraft to completely drain bilge. If any repairs are needed to body or to the hull contact your dealer. For paint touch up to mechanical parts use Bombardier spray paint. For small gelcoat repairs, a Bombardier repair kit is available.
See ACCESSORIES AND SERVICE
PRODUCTS section. Replace damaged labels/decals.
NOTE: Bilge cleaning should be done prior to anticorrosion treatment.
Wash the body with soap and water solution (only use mild detergent).
Rinse thoroughly with fresh water. Remove marine organisms from the hull.
Apply a good quality marine wax.
-
CAUTION
Never clean apparent fiberglass and plastic parts with strong detergent, degreasing agent, paint thinner, acetone, etc.
If the watercraft is to be stored outside, cover it with an opaque tarpaulin to prevent sun rays and grime from affecting the plastic components, watercraft finish as well as preventing dust accumulation.
-
CAUTION
The watercraft must never be left in water for storage. Never leave the watercraft stored in direct sunlight.
The seat should be partially left opened during storage (rear access cover for the
XP Limited). This will avoid engine compartment condensation and possible corrosion.
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Pre-Season Preparation
Use the following chart.
Since technical skills and special tools are required, some operations should be performed by an authorized dealer.
◆
WARNING
Ob serve all WARNINGS and
CAUTIONS mentioned throughout this guide which are pertinent to the item being checked. When component conditions seem less than satisfactory, replace with genuine BOMBARDIER parts or approved equivalents.
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Pre-Season Preparation Chart
NOTE: It is highly recommended that the dealer perform the annual safety inspection and factory campaigns in addition to the pre-season preparation all at the same time.
OPERATIONS
Lubrication/corrosion protection
Battery condition/charging and reinstallation
Battery, starter connections and routing ➁
Spark plug replacement ➀
Jet pump oil inspection
Propulsion system inspection
Oil filter replacement
Fuel tank straps
Oil tank straps
Oil injection tank filling
Flame arrester inspection ➁
Fuel filter replacement
Fuel line condition ➁
Filler neck, fuel tank and fuel cap condition ➁
Check valves, fasteners, fuel system pressurization ➁
Throttle ➁ and choke cable inspection/adjustment
Oil injection pump adjustment and bleeding
Engine ignition timing
Carburetor adjustment
Steering system adjustment/inspection ➁
Reverse cable adjustment (if applicable)
Inspection of bailer pick-ups
Inspection of cooling system hoses
Monitoring beeper
Digitally encoded security system
To be performed by
OPERATOR
DEALER
DEALER
OPERATOR
DEALER
DEALER
DEALER
OPERATOR
OPERATOR
OPERATOR
DEALER
DEALER
DEALER
DEALER
DEALER
DEALER
DEALER
DEALER
DEALER
DEALER
DEALER
DEALER
DEALER
DEALER
DEALER
➀ Before installing new spark plugs, it is suggested to burn the excess BOM-
BARDIER LUBE lubricant by starting the engine using the old spark plugs.
➁ Safety item covered in the annual safety inspection.
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Table of contents
- 4 TABLE OF CONTENTS
- 6 FOREWORD
- 7 SAFETY WARNING
- 10 LIST OF DISTRIBUTORS
- 11 BOMBARDIER LIMITED WARRANTY: 1998 SEA-DOO® WATERCR...
- 13 REGISTRATION NUMBER LOCATION
- 14 LOCATION OF THE IMPORTANT LABELS
- 21 WATERCRAFT IDENTIFICATION
- 23 COMPONENT FUNCTIONS
- 39 FUEL AND LUBRICATION
- 41 BREAK-IN PERIOD
- 43 PRE-OPERATION CHECKS
- 46 OPERATING INSTRUCTIONS
- 54 POST-OPERATION CARE
- 58 SPECIAL PROCEDURES
- 62 MAINTENANCE
- 72 TRANSPORTATION, STORAGE AND PRE-SEASON PREPARATION...
- 78 TROUBLESHOOTING
- 81 SPECIFICATIONS
- 91 SI METRIC INFORMATION
- 92 OTHER PUBLICATIONS AVAILABLE
- 94 CHANGE OF ADDRESS