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Maintenance with TOTAL
tOtAL & cItrOËn
Partners in performance and protecting the environment
Innovation in the search for performance
For over 40 year, the ToTaL Research and
Development departments have developed for CITROËN, lubricants to match the latest technical innovations on CITRoËn vehicles, both for competition and for everyday motoring.
For you, this is an assurance that you will obtain of the best performance for your engine.
Optimum protection for your engine
By having your CITRoËn vehicle serviced with ToTaL lubricants, you are contributing towards improving the life and performances of your engine, while also protecting the environment.
prefers
Berlingo_2_VP_en_Chap07_Verification_ed02-2014
7
Opening the bonnet
OPEnInG tHE BOnnEt
On the inside
Pull the lever below the dashboard towards you. The bonnet is released.
On the outside
Raise the bonnet slightly by reaching in a flat hand, palm down, to make access to the lever easier.
With this hand, push the safety catch to the left. Raise the bonnet.
Bonnet stay
Secure the stay in its location, identified by a sticker on the right-hand side of the vehicle, to hold the bonnet open.
Before closing the bonnet, put the stay back in its clip without using excessive force.
to close
Lower the bonnet and release it at the end of its travel. Check that the bonnet is secure.
avoid opening the bonnet in strong winds.
Berlingo_2_VP_en_Chap07_Verification_ed02-2014
Under the bonnet
PEtrOL EnGInE
Take care when working under the bonnet.
1.
Screenwash reservoir.
2.
Fusebox.
3.
Engine coolant header tank.
4.
Brake and clutch fluid reservoir.
5.
Air filter.
6.
Engine oil dipstick.
7.
Engine oil filler cap.
8.
Power steering fluid reservoir.
Battery connections:
+ Positive terminal.
- Negative point (earth).
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Berlingo_2_VP_en_Chap07_Verification_ed02-2014
Under the bonnet
dIESEL EnGInE
Take care when working under the bonnet.
1.
2.
3.
Screenwash reservoir.
Fusebox.
Engine coolant header tank.
4.
Brake and clutch fluid reservoir.
5.
Air filter.
6.
Engine oil dipstick.
7.
Engine oil filler cap.
8.
Power steering fluid reservoir.
9.
Priming pump.
Battery connections:
+ Positive terminal.
- Negative point (earth).
Berlingo_2_VP_en_Chap07_Verification_ed02-2014
Levels
LEVELS
These regular maintenance operations will keep your vehicle in good working order. Ask for advice from a CITROËN dealer or refer to the maintenance and warranty guide in the handbook pack.
If you have to remove / refit the engine style cover, handle it with care to avoid damaging the fixing clips.
Oil level
It is recommended that the oil level be checked every 3 000 miles (5 000 km) and topped up if necessary between oil changes.
Check the level with the vehicle level, engine cold, using the dipstick.
dipstick
Oil change
This must be carried out at the intervals specified in the manufacturer's servicing schedule.
Ask for advice from a CITROËN dealer.
Remove the dipstick before filling.
Check the level after filling (never exceed the max mark).
Refit the oil filler cap before closing the bonnet.
There are two marks on the dipstick:
A
= maximum
If you fill past this mark, contact a CITRoËn dealer or a qualified workshop.
B
= minimum never allow the level to fall below this mark.
To maintain the reliability of engines and emission control systems, the use of additives in engine oil is prohibited.
Viscosity selection
In all cases, the oil selected must meet the requirements specified in the manufacturer's service schedule.
changing the brake fluid
The brake fluid must be changed at the intervals stated, according to the manufacturer's servicing schedule.
Use fluids recommended by the manufacturer, which meet the DOT4 standard.
The level must be between the MIN and MAX marks on the reservoir.
If fluid has to be added frequently, this indicates a fault which must be checked by a CITROËN dealer or a qualified workshop as soon as possible.
Warning lamps
Checks using the warning lamps in the instrument panel is described in chapter 3,
"Instruments and controls" section.
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Berlingo_2_VP_en_Chap07_Verification_ed02-2014
Levels
cooling system
Only use the fluid recommended by the manufacturer.
Otherwise, you risk seriously damaging your engine.
When the engine is warm, the temperature of the coolant is controlled by the engine fan. As this fan can operate with the ignition key removed and because the cooling system is pressurised, wait for at least one hour after the engine has stopped before carrying out any work.
Slacken the cap by 1/4 of a turn to release the pressure to prevent any risk of scalding. When the pressure has dropped, remove the cap and top up the level with coolant.
If fluid has to be added frequently, this indicates a fault which must be checked by a CITROËN dealer as soon as possible.
Power steering fluid level
The vehicle must be parked on level ground with the engine cold. Unscrew the cap integrated with the gauge and check the level which must be between the MIN and MAX marks.
Screenwash and headlamp wash level
For best quality cleaning and for your safety, we would advise that you use products of the CITROËN range.
For optimum cleaning and to avoid freezing, this fluid must not be topped up or replaced with plain water.
Capacity of the screenwash reservoir: approximately 3 litres.
If your vehicle is fitted with headlamp washers, the capacity of the reservoir is 6 litres.
In order to regenerate the filter, you are advised to drive at a speed higher than 40 mph (60 km/h) for at least five minutes as soon as possible, when traffic conditions permit (until the message disappears and the service warning lamp goes off).
during regeneration of the particle emission filter, the noise of a relay operating may be heard under the dashboard.
If the message is still displayed and if the service warning lamp remains on, contact a CITRoËn dealer or a qualified workshop.
topping up
This additive must be topped up by a CITROËN dealer or a qualified workshop without delay.
topping up
The level must be between the MIN and MAX marks on the expansion bottle. If more than 1 litre of fluid is required to top up the level, have the system checked by a CITROËN dealer or a qualified workshop.
diesel additive level
(diesel with particle emission filter)
The minimum level of this additive is indicated by lighting of the service warning lamp, accompanied by an audible signal and a message in the screen.
When this occurs with the engine running it is due to the start of saturation of the particle emission filter
(exceptionally prolonged urban type driving conditions: low speed, long traffic jams, ...).
Waste products
avoid prolonged contact of used oil with the skin.
Brake fluid is harmful to health and very corrosive.
Do not dispose of used oil, brake fluid or coolant into drains or into the ground but into the containers dedicated to this use at a CITRoËn dealer (France) or an authorised waste disposal site.
Berlingo_2_VP_en_Chap07_Verification_ed02-2014
Checks
cHEcKS
Battery
At the start of summer or winter, have your battery checked by a CITROËN dealer or a qualified workshop.
Brake pads
Brake pad wear depends on the style of driving, in particular for vehicles which are used in town, over short distances. It may be necessary to check the thickness of the pads, even between services.
Unless there is a leak on the circuit, a drop in the brake fluid level indicates that the brake pads are worn.
Brake disc / drum wear
For information on checking the brake disc / drum wear, contact a CITROËN dealer.
Parking brake
Where the parking brake travel is too great or there is a reduction in the performance of the system, the parking brake should be adjusted, even between services.
Have the system checked by a CITROËN dealer or a qualified workshop.
carbon filter and passenger compartment filter
An access flap allows replacement of the filters.
The carbon filter permits continuous and effective filtering of dust.
If the passenger compartment filter becomes blocked, this may reduce the performance of the air conditioning system and generate unpleasant odours.
We recommend the use of a combined passenger compartment filter. By means of its second special active filter, it contributes to the purification of the air breathed by the occupants and the cleanness of the passenger compartment (reduction of allergic symptoms, unpleasant odours and greasy deposits).
Refer to theservicing and warranty booklet for the replacement interval for these components.
Depending on the environment (dusty atmosphere...) and the use of the vehicle (urban driving...), change them twice as often if necessary.
Oil filter
Change the filter regularly in accordance with the manufacturer's servicing schedule.
Particle filter (diesel)
Maintenance of the particle filter must be carried out by a CITROËN dealer.
on acceleration after the vehicle has been running for a prolonged period at very low speed or at idle, you may, in exceptional circumstances, notice the emission of water vapour at the exhaust. This water vapour does not have any adverse effect on vehicle handling or the environment.
7
Berlingo_2_VP_en_Chap07_Verification_ed02-2014
Checks
Bleeding water from the diesel filter
If this warning lamp comes on, bleed the filter. Otherwise bleed regularly each time the engine oil is changed.
To drain the water, unscrew the bleed screw located on the filter.
operate until all of the water no longer flows in the transparent pipe, then tighten the bleed screw.
Hdi engines use advanced technology. All work requires special training, which is assured by a CITROËN dealer.
Depending on country of sale.
Manual gearbox
Have the level checked in accordance with the manufacturer's servicing schedule.
Only use products recommended by CITRoËn or products of equivalent quality and specification.
In order to optimise the operation of units as important as the braking system, CITROËN selects and offers specific products.
In order to avoid damaging the electrical units, high pressure washing to clean the engine compartment is strictly prohibited.
After washing the vehicle dampness, or in winter, ice may form on the brake discs and pads: braking efficiency may be reduced. Make some light brake applications to dry and de-ice the brakes.
Berlingo_2_VP_en_Chap07_Verification_ed02-2014
FILLInG WItH FuEL
Low fuel level
When the minimum fuel tank level is reached, this warning lamp comes on.
You then have approximately 8 litres of fuel remaining. Fill up without delay to avoid running out of fuel.
Never risk driving until you run out of fuel as this may damage the emissions control and injection systems.
Filling
The fuel tank must be filled with the engine off
.
- Open the fuel filler flap.
- Insert the key, then turn it a quarter turn.
- Remove the cap and hook it onto the clip located on the inside of the flap.
A label affixed to the inside of the flap reminds you of the type of fuel to be used.
You must fill with at least 5 litres of fuel for it to be registered by the fuel gauge.
When the fuel filler cap is opened, there may be a slight air suction noise.
This vacuum is entirely normal and is due to the sealing of the fuel circuit.
When filling the fuel tank, do not continue after the 3 rd cut-off of the nozzle. This could cause malfunctions.
The capacity of the fuel tank is approximately 60 litres.
- After filling the fuel tank, lock the cap and close the flap.
When filling with fuel, a mechanical system prevents opening of the left-hand side door.
When the fuel filler flap is open, ensure that no one tries to slide this door.
Once the flap has been closed, the sliding side door may jam, push the door to close it then open it.
Fuel
Fuel used for petrol engines
The petrol engines are compatible with E10 bio-petrol (containing 10 % ethanol), conforming to European standards EN 228 and EN 15376.
E85 type fuels (containing up to 85 % ethanol) are reserved exclusively for vehicles marketed for the use of this type of fuel (BioFlex vehicles). The quality of the ethanol must comply with
European standard EN 15293.
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Berlingo_2_VP_en_Chap07_Verification_ed02-2014
Fuel
Fuel used for diesel engines
The Diesel engines are compatible with biofuels which conform to current and future European standards (diesel fuel which complies with standard EN 590 mixed with a biofuel which complies with standard En 14214) available at the pumps (containing up to 7 % Fatty
Acid Methyl Ester).
The B30 biofuel can be used in certain diesel engines; however, this use is subject to strict application of the special servicing conditions indicated in the maintenance and warranty guide. Contact a CITROËN dealer or a qualified workshop.
The use of any other type of (bio) fuel (vegetable or animal oils, pure or diluted, domestic fuel...) is strictly prohibited (risk of damage to the engine and fuel system).
FuEL cut-OFF
In a serious collision, a mechanism automatically prevents fuel from reaching the engine.
The flashing of this warning lamp is accompanied by a message in the screen.
Check that there is no odour or leakage of fuel outside the vehicle and re-establish the fuel supply:
- switch off the ignition (SToP position),
- remove the key,
- put the key back in the ignition,
- switch on the ignition and start.
dIESEL PrIMInG PuMP
If you should run out of fuel, it is necessary to prime the fuel circuit:
- fill the fuel tank with at least five litres of diesel,
- squeeze and release the manual priming pump, under the bonnet under the protective cover,
- operate the starter until the engine starts.
Refer to chapter 7: "Under the bonnet" section.
DIESEL
Berlingo_2_VP_en_Chap07_Verification_ed02-2014
AdBLuE
®
AddItIVE
And Scr SYStEM
FOr BLuEHdI dIESEL
EnGInES
To assure respect for the environment and conformity with the new Euro 6 emissions standard, without adversely affecting the performance or fuel consumption of Diesel engines,
CITROËN has taken the decision to equip its vehicles with an effective system that associates SCR (Selective
Catalytic Reduction) with a particle filter (FAP) for the treatment of exhaust gases.
Presentation of the Scr system
Using an additive called adBlue ® containing urea, a catalytic converter turns up to 85% of nitrous oxides
(nox) into nitrogen and water, which are harmless to health and the environment.
The adBlue ® additive is held in a special tank located under the boot at the rear of the vehicle. It has a capacity of 17 litres: this provides a driving range of about 12 500 miles
(20 000 km), after which an alert is triggered warning you when the reserve remaining is enough for just
1 500 miles (2 400 km).
AdBlue ® additive once the adBlue ®
tank is empty, a system required by regulations prevents starting of the engine.
If the SCR is faulty, the level of emissions from your vehicle will no longer meet the Euro 6 standard: you vehicle becomes polluting.
In the event of a confirmed fault with the SCR system, you must go to a CITROËN dealer or a qualified workshop as soon as possible: after a running distance of 650 miles
(1 100 km), a system will be triggered automatically to prevent engine starting.
during each scheduled service of your vehicle by a CITRoËn dealer or a qualified workshop, the AdBlue
® additive tank is refilled in order to allow normal operation of the SCR system.
If the estimated mileage between two services is greater than
12 500 miles (20 000 km), we recommend that you go to a CITROËN dealer or a qualified workshop to have the necessary top-up carried out.
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Berlingo_2_VP_en_Chap07_Verification_ed02-2014
AdBlue ® additive
range indicators
When switching on the ignition, an indicator gives an estimate of the distance that can be travelled with your vehicle before engine starting is automatically prevented, once the vehicle starts using the reserve of
® adBlue or after a fault is detected with the SCR system.
In the event of simultaneous system fault and low adBlue ® level, the shortest range is the one displayed.
range greater than 1 500 miles (2 400 km)
When the ignition is switched on, no information on range is displayed automatically in the instrument panel.
Pressing this button displays the driving range temporarily.
Above 3 000 miles
(5 000 km), the value is not specified.
In the event of the risk of non-starting related to a lack of AdBlue ®
The engine start prevention system required by regulations is activated automatically once the adBlue ®
tank is empty.
remaining range between 350 and
1500 miles (600 and 2 400 km)
When switching on the ignition, the
UREA warning lamp comes on, accompanied by an audible signal and the display of a message (e.g.: "Top up emissions additive: Starting prevented in 900 miles") indicating the remaining range expressed in miles or kilometres.
When driving, the message is displayed every 150 miles (300 km) until the additive tank has been topped-up.
Go to a CITROËN dealer or a qualified workshop to have the AdBlue
®
tank topped-up.
You can also top-up the tank yourself.
Refer to the "Topping-up" section.
Berlingo_2_VP_en_Chap07_Verification_ed02-2014
remaining range between 0 and
350 miles (0 and 600 km)
When switching on the ignition, the
SERVICE warning lamp comes on and the UREA warning lamp flashes, accompanied by an audible signal and the display of a message (e.g. "Top up emissions additive: Starting prevented in 350 miles") indicating the remaining range expressed in miles or kilometres.
When driving, the message is displayed every 30 seconds until the additive tank has been topped-up.
Go to a CITROËN dealer or a qualified workshop to have the AdBlue
®
tank topped-up.
You can also top-up the tank yourself.
Refer to the "Topping-up" section.
otherwise you will not be able to restart your engine.
Breakdown related to a lack of
AdBlue ® additive
AdBlue ® additive
To be able to start the engine, we recommend that you call on a CITROËN dealer or a qualified workshop for the top-up required. If you carry out the top-up yourself, it is essential to add at least 3.8 litres of adBlue ®
to the tank.
When switching on the ignition, the
SERVICE warning lamp comes on and the UREA warning lamp flashes, accompanied by an audible signal and the display of the message
"Top up emissions additive: Starting prevented".
The adBlue ®
tank is empty: the system required by regulations prevents engine starting.
Refer to the "Topping-up" section.
Berlingo_2_VP_en_Chap07_Verification_ed02-2014
7
AdBlue ® additive
In the event of a fault with the the Scr emissions control system
A system that prevents engine starting is activated automatically from 650 miles (1 100 km) after confirmation of a fault with the SCR emissions control system. Have the system checked by a CITROËN dealer or a qualified workshop as soon as possible.
In the event of the detection of a fault
When switching on the ignition, the
UREa, SERVICE and diagnostic warning lamps comes on, accompanied by an audible signal and the display of a message "Emissions fault" to signal a fault with the emissions control system.
If it is a temporary fault, the alert disappears once the exhaust gas emissions return to normal.
during an authorised driving phase (between
650 miles and 0 miles) (1 100 km and 0 km)
If a fault with the SCR system is confirmed (after 30 miles (50 km) covered with the permanent display of the message signalling a fault), when switching on the ignition, the SERVICE and engine diagnostic warning lamps come on and the UREA warning lamp flashes, accompanied by an audible signal and the display of a message
(e.g.: "Emissions fault: Starting prevented in 150 miles") indicating the remaining range express in miles or kilometres.
While driving, the message is displayed every 30 seconds while the fault with the SCR system persists.
You should go to a CITRoËn dealer or a qualified workshop as soon as possible.
otherwise, you will not be able to restart your engine.
Berlingo_2_VP_en_Chap07_Verification_ed02-2014
AdBlue ® additive
Starting prevented Freezing of the AdBlue ® additive
Every time the ignition is switched on, the SERVICE and engine diagnostic warning lamps come on and the UREA warning lamp flashes, accompanied by an audible signal and the display of the message "Emissions fault: Starting prevented".
The adBlue ® additive freezes at temperatures below around -11°C.
The SCR system includes a heater for the adBlue ®
tank.
In exceptional circumstances (vehicle kept for a long period at temperatures that are constantly below -15°C), an emissions control system fault alert may be related to freezing of the adBlue ®
in your vehicle.
Park your vehicle in a warmer area for a few hours until the additive becomes liquid again.
The emissions alert does not go off immediately, it will occur after several mile of running.
You have exceeded the authorised driving limit: the starting prevention system inhibits engine starting.
To be able to start the engine, you must call on a CITROËN dealer or a qualified workshop.
Berlingo_2_VP_en_Chap07_Verification_ed02-2014
7
AdBlue ® additive
topping-up the AdBlue
®
additive
Filling the adBlue ®
tank is an operation included in every routine service on your vehicle by a CITRoËn dealer or a qualified workshop.
nevertheless, given the capacity of the tank, it may be necessary to top-up the additive between services, more particularly if an alert (warning lamps and a message) signals the requirement.
You can got to a CITRoËn dealer or a qualified workshop.
If you envisage topping-up yourself, please read the following warnings carefully.
Precautions in use
The adBlue ® additive is an urea-based solution. This liquid is non-flammable, colourless and odourless (kept in a cool area).
In the event of contact with the skin, wash the affected area with soap and water. In the event of contact with the eyes, wash (irrigate) the eyes with large amounts of water or with an eye wash solution for at least 15 minutes.
If a burning sensation or irritation persists, get medical attention.
If swallowed, immediately wash out the mouth with clean water and then drink plenty of water.
In certain conditions (high ambient temperature, for example), the risk of release of ammonia cannot be excluded: do not inhale the product.
Ammonia vapour has en irritant effect on mucous membranes (eyes, nose and throat).
Use only adBlue ®
additive that meets the ISO 22241 standard.
never dilute the additive with water.
never pour the additive into the diesel fuel tank.
The supply in a non-drip bottle simplifies toping-up. You can obtain
1.89 litre (half a US gallon) bottles from a CITROËN dealer or a qualified workshop.
keep adBlue ® out of the reach of children, in its original bottle.
never transfer adBlue ® to another container: it would loose its purity.
Never top-up from an AdBlue
® dispenser reserved for heavy goods vehicles.
Berlingo_2_VP_en_Chap07_Verification_ed02-2014
AdBlue ® additive recommendations on storage adBlue ®
freezes at about -11°C and deteriorates above 25°C. It is recommended that bottles be stored in a cool area and protected from direct sunlight.
Under these conditions, the additive can be kept for at least a year.
If the additive has frozen, can be used once it has completely thawed out.
Procedure
Before topping-up, ensure that the vehicle is parked on a flat and level surface.
In wintry conditions, ensure that the temperature of the vehicle is above -11°C. Otherwise, by freezing, the adBlue ® cannot be poured into its tank. Park your vehicle in a warmer area for a few hours to allow the top-up to be carried out.
F Switch off the ignition and remove the key.
never store bottles of adBlue your vehicle.
® in
- For access to the adBlue ®
tank, open the filler flap; the AdBlue
®
filler cap is located to the left of the fuel filler cap
- Turn the blue cap a 6 th of a turn anti-clockwise.
- Lift off the blue cap.
Berlingo_2_VP_en_Chap07_Verification_ed02-2014
7
AdBlue ® additive
- obtain a bottle of adBlue ®
. After first checking the use-by date, read carefully the instructions on use on the label before pouring the contents of the bottle into your vehicle's adBlue ®
tank.
- After emptying the bottle, wipe away any spillage around the tank filler using a damp cloth.
If any additive is split or splashed, wash immediately with cold water or wipe with a damp cloth.
If the additive has crystallised, clean it off using a sponge and hot water.
Important: in the event of a topup after a breakdown because of a lack of additive , signalled by the message "Top up emissions additive: Starting prevented", you must wait around 5 minutes before switching on the ignition, without opening the driver's door, locking the vehicle or introducing the key into the ignition switch
.
Switch on the ignition, then, after
10 seconds, start the engine.
Important
: if your vehicle's adBlue ®
tank is completely empty - which is confirmed by the alert messages and the impossibility of starting the engine, you must add at least 3.8 litres (so two 1.89 litre bottles).
- Refit the blue cap to the tank and turn it a 6 th
of a turn clockwise, to its stop.
- Close the filler flap.
never dispose of adBlue ® additive bottles in the household waste.
Place them in a special container provided this purpose or take them to your dealer.
Berlingo_2_VP_en_Chap07_Verification_ed02-2014
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Table of contents
- 3 WELCOME
- 4 CONTENTS
- 6 OVERVIEW
- 7 Exterior
- 8 Interior
- 10 Instruments and controls
- 14 Technical data - Maintenance
- 15 Left hand drive
- 16 Right hand drive
- 17 Environment
- 18 Eco-driving
- 20 Key
- 22 Alarm
- 23 Doors
- 25 Tailgate
- 28 Rear roof flap
- 29 Central locking
- 30 Instrument panel
- 31 Adjusting the time
- 32 Warning lamps
- 40 Coolant
- 41 Under-inflation detection
- 43 Service indicator
- 44 Lighting dimmer
- 45 Manual gearbox
- 46 Gear shift indicator
- 47 6-speed electronic gearbox
- 49 Stop & Start
- 52 Starting and stopping
- 53 Hill start assist
- 54 Lighting control
- 57 wipers
- 59 Cruise control
- 62 Speed limiter
- 65 Heating / Air conditioning manual
- 67 digital
- 69 Demisting and defrosting
- 71 Front seats
- 73 Rear bench seat
- 76 Rear seats (5 seat version)
- 79 Rear seats (7 seat version)
- 86 Modularity
- 88 Front fittings
- 92 Modutop roof
- 97 Roof bars
- 98 Courtesy lamps
- 99 Load space cover (5 seat version)
- 103 Load space cover (7 seat version)
- 105 Mirrors
- 107 Electric windows
- 108 Parking brake
- 109 Parking sensors
- 111 Emergency braking assistance
- 112 ASR and DSC
- 113 Grip control
- 115 Seat belts
- 118 Airbags
- 122 Child seats
- 125 Deactivating the passenger's front airbag
- 128 Recommended seats
- 130 Installation
- 134 ISOFIX seats
- 136 Child lock
- 137 Towing a trailer
- 139 Other accessories
- 141 CHECKS
- 142 Opening the bonnet
- 143 Petrol engine
- 144 Diesel engine
- 145 Levels
- 147 Checks
- 149 Fuel
- 150 Diesel priming pump
- 151 AdBlue ® additive and SCR system (BlueHDi Diesel)
- 159 Battery
- 161 Puncture repair kit
- 162 Changing a wheel
- 168 Removable snow screen
- 169 Snow chains
- 170 Changing a bulb
- 175 a fuse
- 179 a wiper blade
- 180 Being towed
- 181 Precautions
- 182 Dimensions
- 186 Weights
- 190 Identification markings
- 191 Emergency or assistance
- 193 eMyWay
- 249 Audio system