CHECKS. CITROEN BERLINGO

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CHECKS. CITROEN BERLINGO | Manualzz

Maintenance with TOTAL

tOtAL & cItrOËn

Partners in performance and protecting the environment

Innovation in the search for performance

For over 40 year, the ToTaL Research and

Development departments have developed  for CITROËN, lubricants to match the latest  technical innovations on CITRoËn vehicles, both for competition and for everyday motoring.

For you, this is an assurance that you will obtain of the best performance for your engine.

Optimum protection for your engine

By having your CITRoËn vehicle serviced with ToTaL lubricants, you are contributing towards improving the life and  performances of your engine,  while also protecting the environment.

prefers

Berlingo_2_VP_en_Chap07_Verification_ed02-2014

7

Opening the bonnet

OPEnInG tHE BOnnEt

On the inside

Pull the lever below the dashboard towards you. The bonnet is released.

On the outside

Raise the bonnet slightly by reaching in a flat hand, palm down, to make  access to the lever easier.

With this hand, push the safety catch to the left. Raise the bonnet.

Bonnet stay

Secure the stay in its location, identified by a sticker on the right-hand  side of the vehicle, to hold the bonnet open.

Before closing the bonnet, put the stay back in its clip without using excessive  force.

to close

Lower the bonnet and release it at the end of its travel. Check that the bonnet  is secure.

avoid opening the bonnet in strong winds.

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Under the bonnet

PEtrOL EnGInE

Take care when working under the bonnet.

1.

  Screenwash reservoir.

2.

  Fusebox.

3.

  Engine coolant header tank.

4.

  Brake and clutch fluid reservoir.

5.

  Air filter.

6.

  Engine oil dipstick.

7.

  Engine oil filler cap.

8.

  Power steering fluid reservoir.

Battery connections:

+ Positive terminal.

- Negative point (earth).

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Under the bonnet

dIESEL EnGInE

Take care when working under the bonnet.

1.

2.

3.

  Screenwash reservoir.

  Fusebox.

  Engine coolant header tank.

4.

  Brake and clutch fluid reservoir.

5.

  Air filter.

6.

  Engine oil dipstick.

7.

  Engine oil filler cap.

8.

  Power steering fluid reservoir.

9.

  Priming pump.

Battery connections:

+ Positive terminal.

- Negative point (earth).

Berlingo_2_VP_en_Chap07_Verification_ed02-2014

Levels

LEVELS

These regular maintenance  operations will keep your vehicle  in good working order. Ask for  advice from a CITROËN dealer or refer  to the maintenance and warranty guide  in the handbook pack.

 If you have to remove / refit  the engine style cover, handle it with care to avoid damaging the  fixing clips.

Oil level

It is recommended that the oil level be  checked every 3 000 miles (5 000 km)  and topped up if necessary between oil changes.

Check the level with the vehicle level,  engine cold, using the dipstick.

dipstick

Oil change

This must be carried out at  the intervals specified in the  manufacturer's servicing schedule. 

Ask for advice from a CITROËN dealer.

Remove the dipstick before filling.

Check the level after filling (never  exceed the max mark).

Refit the oil filler cap before closing the  bonnet.

There are two marks on  the dipstick:

A

 = maximum

If you fill past this mark,  contact a CITRoËn dealer or a qualified  workshop.

B

 = minimum never allow the level to fall below this mark.

To maintain the reliability  of engines and emission  control systems, the use  of additives in engine oil is prohibited.

Viscosity selection

In all cases, the oil selected must  meet the requirements specified in the  manufacturer's service schedule.

changing the brake fluid

The brake fluid must be changed at  the intervals stated, according to the manufacturer's servicing schedule.

Use fluids recommended by the  manufacturer, which meet the DOT4  standard.

The level must be between the MIN  and MAX marks on the reservoir.

If fluid has to be added frequently,  this indicates a fault which must be  checked by a CITROËN dealer or  a qualified workshop as soon as  possible.

Warning lamps

Checks using the warning  lamps in the instrument panel  is described in chapter 3,

"Instruments and controls"  section.

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Levels

cooling system

Only use the fluid recommended by the  manufacturer.

Otherwise, you risk seriously damaging  your engine.

When the engine is warm, the  temperature of the coolant is controlled  by the engine fan. As this fan can  operate with the ignition key removed  and because the cooling system is  pressurised, wait for at least one hour after the engine has stopped before carrying out any work.

Slacken the cap by 1/4 of a turn to  release the pressure to prevent any risk of scalding. When the pressure  has dropped, remove the cap and top  up the level with coolant.

If fluid has to be added frequently,  this indicates a fault which must be  checked by a CITROËN dealer as  soon as possible.

Power steering fluid level

The vehicle must be parked on level  ground with the engine cold. Unscrew  the cap integrated with the gauge and check the level which must be between  the MIN and MAX marks.

Screenwash and headlamp wash level

For best quality cleaning and for your  safety, we would advise that you use products of the CITROËN range.

For optimum cleaning and to avoid  freezing, this fluid must not be topped  up or replaced with plain water.

Capacity of the screenwash reservoir:  approximately 3 litres.

If your vehicle is fitted with headlamp  washers, the capacity of the reservoir is 6 litres.

In order to regenerate the filter, you  are advised to drive at a speed higher than 40 mph (60 km/h) for at least five  minutes as soon as possible, when  traffic conditions permit (until the  message disappears and the service  warning lamp goes off).

during regeneration of the particle emission filter, the noise of a relay  operating may be heard under the  dashboard.

If the message is still displayed and  if the service warning lamp remains  on, contact a CITRoËn dealer or a qualified workshop.

topping up

This additive must be topped up by  a CITROËN dealer or a qualified  workshop without delay.

topping up

The level must be between the MIN  and MAX marks on the expansion  bottle. If more than 1 litre of fluid is  required to top up the level, have the  system checked by a CITROËN dealer  or a qualified workshop.

diesel additive level

(diesel with particle emission filter)

The minimum level of this additive  is indicated by lighting of the service warning lamp, accompanied by an  audible signal and a message in the  screen.

When this occurs with the engine running it is due to the start of saturation of the particle emission filter 

(exceptionally prolonged urban type driving conditions: low speed, long  traffic jams, ...).

Waste products

avoid prolonged contact of used oil with the skin.

Brake fluid is harmful to health and  very corrosive.

Do not dispose of used oil, brake fluid  or coolant into drains or into the ground but into the containers dedicated to this use at a CITRoËn dealer (France) or an authorised waste disposal site.

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Checks

cHEcKS

Battery

At the start of summer or winter, have  your battery checked by a CITROËN  dealer or a qualified workshop.

Brake pads

Brake pad wear depends on the style  of driving, in particular for vehicles which are used in town, over short distances. It may be necessary to  check the thickness of the pads, even  between services.

Unless there is a leak on the circuit, a  drop in the brake fluid level indicates  that the brake pads are worn.

Brake disc / drum wear

For information on checking the brake  disc / drum wear, contact a CITROËN  dealer.

Parking brake

Where the parking brake travel is too  great or there is a reduction in the performance of the system, the parking  brake should be adjusted, even between  services.

Have the system checked by a CITROËN  dealer or a qualified workshop.

carbon filter and passenger compartment filter

An access flap allows replacement of  the filters.

The carbon filter permits continuous  and effective filtering of dust.

If the passenger compartment filter  becomes blocked, this may reduce the  performance of the air conditioning  system and generate unpleasant  odours.

We recommend the use of a combined  passenger compartment filter. By  means of its second special active  filter, it contributes to the purification  of the air breathed by the occupants and the cleanness of the passenger compartment (reduction of allergic  symptoms, unpleasant odours and  greasy deposits).

Refer to theservicing and warranty booklet for the replacement interval for  these components.

Depending on the environment (dusty  atmosphere...) and the use of the  vehicle (urban driving...), change them  twice as often if necessary.

Oil filter

Change the filter regularly in  accordance with the manufacturer's  servicing schedule.

Particle filter (diesel)

Maintenance of the particle filter must  be carried out by a CITROËN dealer.

on acceleration after the vehicle has been running for a prolonged period at very low speed or at idle, you may,  in exceptional circumstances, notice  the emission of water vapour at the  exhaust. This water vapour does not  have any adverse effect on vehicle handling or the environment.

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Checks

Bleeding water from the diesel filter

If this warning lamp comes  on, bleed the filter. Otherwise  bleed regularly each time the  engine oil is changed.

To drain the water, unscrew the bleed screw located on the filter.

operate until all of the water no longer flows in the transparent pipe, then  tighten the bleed screw.

Hdi engines use advanced technology. All work requires  special training, which is assured by a CITROËN dealer.

Depending on country of sale.

Manual gearbox

Have the level checked in accordance with  the manufacturer's servicing schedule.

Only use products recommended  by CITRoËn or products of equivalent quality and  specification.

In order to optimise the operation  of units as important as the braking  system, CITROËN selects and offers  specific products.

In order to avoid damaging the  electrical units, high pressure washing to clean the engine compartment is  strictly prohibited.

After washing the vehicle dampness,  or in winter, ice may form on the brake  discs and pads: braking efficiency may  be reduced. Make some light brake  applications to dry and de-ice the brakes.

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FILLInG WItH FuEL

Low fuel level

When the minimum fuel tank  level is reached, this warning lamp comes on.

You then have approximately 8 litres of fuel remaining. Fill up without delay to  avoid running out of fuel.

Never risk driving until you run out of  fuel as this may damage the emissions  control and injection systems.

Filling

The fuel tank must be filled  with the engine off

.

-  Open the fuel filler flap.

-  Insert the key, then turn it a quarter  turn.

-  Remove the cap and hook it onto  the clip located on the inside of the flap.

A label affixed to the inside of the flap  reminds you of the type of fuel to be  used.

You must fill with at least 5 litres of fuel  for it to be registered by the fuel gauge.

When the fuel filler cap is opened,  there may be a slight air suction noise. 

This vacuum is entirely normal and is  due to the sealing of the fuel circuit.

When filling the fuel tank, do not  continue after the 3 rd cut-off of the nozzle. This could cause malfunctions.

The capacity of the fuel tank is  approximately 60 litres.

-  After filling the fuel tank, lock the  cap and close the flap.

When filling with fuel, a  mechanical system prevents  opening of the left-hand side door. 

When the fuel filler flap is open, ensure  that no one tries to slide this door.

Once the flap has been closed, the  sliding side door may jam, push the  door to close it then open it.

Fuel

Fuel used for petrol engines

The petrol engines are compatible  with E10 bio-petrol (containing 10 % ethanol), conforming to European  standards EN 228 and EN 15376.

E85 type fuels (containing up to 85 % ethanol) are reserved exclusively for vehicles marketed for the use of this  type of fuel (BioFlex vehicles). The  quality of the ethanol must comply with 

European standard EN 15293.

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Fuel

Fuel used for diesel engines

The Diesel engines are compatible with  biofuels which conform to current and  future European standards (diesel fuel which complies with standard EN 590  mixed with a biofuel which complies  with standard En 14214) available at the pumps (containing up to 7 % Fatty 

Acid Methyl Ester).

The B30 biofuel can be used in certain diesel engines; however, this use is subject to strict application of the  special servicing conditions indicated in the maintenance and warranty  guide. Contact a CITROËN dealer or a  qualified workshop.

The use of any other type of (bio) fuel (vegetable or animal oils, pure  or diluted, domestic fuel...) is strictly  prohibited (risk of damage to the  engine and fuel system).

FuEL cut-OFF

In a serious collision, a mechanism  automatically prevents fuel from  reaching the engine.

The flashing of this warning  lamp is accompanied by a  message in the screen.

Check that there is no odour or  leakage of fuel outside the vehicle and  re-establish the fuel supply:

- switch off the ignition (SToP position),

-  remove the key,

-  put the key back in the ignition,

-  switch on the ignition and start.

dIESEL PrIMInG PuMP

If you should run out of fuel, it is necessary to prime the fuel circuit:

-  fill the fuel tank with at least five  litres of diesel,

-  squeeze and release the manual  priming pump, under the bonnet  under the protective cover,

- operate the starter until the engine starts.

Refer to chapter 7: "Under the  bonnet" section.

DIESEL

Berlingo_2_VP_en_Chap07_Verification_ed02-2014

AdBLuE

®

AddItIVE

And Scr SYStEM

FOr BLuEHdI dIESEL

EnGInES

To assure respect for the environment  and conformity with the new Euro 6  emissions standard, without adversely  affecting the performance or fuel  consumption of Diesel engines, 

CITROËN has taken the decision to  equip its vehicles with an effective  system that associates SCR (Selective 

Catalytic Reduction) with a particle filter (FAP) for the treatment of exhaust  gases.

Presentation of the Scr system

Using an additive called adBlue ® containing urea, a catalytic converter turns up to 85% of nitrous oxides

(nox) into nitrogen and water, which are harmless to health and the  environment.

The adBlue ® additive is held in a special tank located under the boot  at the rear of the vehicle. It has a  capacity of 17 litres: this provides a  driving range of about 12 500 miles 

(20 000 km), after which an alert  is triggered warning you when the reserve remaining is enough for just 

1 500 miles (2 400 km).

AdBlue ® additive once the adBlue ®

 tank is empty,  a system required by regulations  prevents starting of the engine.

If the SCR is faulty, the level of emissions from your vehicle will no  longer meet the Euro 6 standard: you  vehicle becomes polluting.

In the event of a confirmed fault  with the SCR system, you must go  to a CITROËN dealer or a qualified  workshop as soon as possible: after  a running distance of 650 miles 

(1 100 km), a system will be triggered  automatically to prevent engine  starting.

during each scheduled service of your vehicle by a CITRoËn dealer or a qualified workshop, the AdBlue

® additive tank is refilled in order to allow  normal operation of the SCR system.

If the estimated mileage between  two services is greater than

12 500 miles (20 000 km), we  recommend that you go to a CITROËN  dealer or a qualified workshop to have  the necessary top-up carried out.

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AdBlue ® additive

range indicators

When switching on the ignition, an indicator gives an estimate of the  distance that can be travelled with your vehicle before engine starting is automatically prevented, once the  vehicle starts using the reserve of

® adBlue or after a fault is detected with the SCR system.

In the event of simultaneous system  fault and low adBlue ® level, the shortest range is the one displayed.

range greater than 1 500 miles (2 400 km)

When the ignition is switched on, no information on range is displayed  automatically in the instrument panel.

Pressing this button displays the driving range temporarily.

Above 3 000 miles 

(5 000 km), the value is  not specified.

In the event of the risk of non-starting related to a lack of AdBlue ®

The engine start prevention system required by regulations is  activated automatically once the  adBlue ®

 tank is empty.

remaining range between 350 and

1500 miles (600 and 2 400 km)

When switching on the ignition, the

UREA warning lamp comes on,  accompanied by an audible signal and  the display of a message (e.g.: "Top up  emissions additive: Starting prevented  in 900 miles") indicating the remaining  range expressed in miles or kilometres.

When driving, the message is  displayed every 150 miles (300 km)  until the additive tank has been  topped-up.

Go to a CITROËN dealer or a qualified  workshop to have the AdBlue

®

 tank  topped-up.

You can also top-up the tank yourself.

Refer to the "Topping-up" section.

Berlingo_2_VP_en_Chap07_Verification_ed02-2014

remaining range between 0 and

350 miles (0 and 600 km)

When switching on the ignition, the

SERVICE warning lamp comes on  and the UREA warning lamp flashes,  accompanied by an audible signal and  the display of a message (e.g. "Top up  emissions additive: Starting prevented  in 350 miles") indicating the remaining  range expressed in miles or kilometres.

When driving, the message is  displayed every 30 seconds until the additive tank has been topped-up.

Go to a CITROËN dealer or a qualified  workshop to have the AdBlue

®

 tank  topped-up.

You can also top-up the tank yourself.

Refer to the "Topping-up" section.

otherwise you will not be able to restart your engine.

Breakdown related to a lack of

AdBlue ® additive

AdBlue ® additive

To be able to start the engine, we recommend that you call on  a CITROËN dealer or a qualified  workshop for the top-up required. If  you carry out the top-up yourself, it is essential to add at least 3.8 litres of  adBlue ®

 to the tank.

When switching on the ignition, the

SERVICE warning lamp comes on  and the UREA warning lamp flashes,  accompanied by an audible signal  and the display of the message 

"Top up emissions additive: Starting  prevented".

The adBlue ®

 tank is empty: the system  required by regulations prevents  engine starting.

Refer to the "Topping-up" section.

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7

AdBlue ® additive

In the event of a fault with the the Scr emissions control system

A system that prevents engine  starting is activated automatically  from 650 miles (1 100 km) after  confirmation of a fault with the SCR  emissions control system. Have the  system checked by a CITROËN dealer  or a qualified workshop as soon as  possible.

In the event of the detection of a fault

When switching on the ignition, the

UREa, SERVICE and diagnostic warning lamps comes on, accompanied  by an audible signal and the display of a message "Emissions fault" to signal a  fault with the emissions control system.

If it is a temporary fault, the alert  disappears once the exhaust gas emissions return to normal.

during an authorised driving phase (between

650 miles and 0 miles) (1 100 km and 0 km)

If a fault with the SCR system is  confirmed (after 30 miles (50 km)  covered with the permanent display of  the message signalling a fault), when  switching on the ignition, the SERVICE and engine diagnostic warning lamps  come on and the UREA warning lamp  flashes, accompanied by an audible  signal and the display of a message 

(e.g.: "Emissions fault: Starting  prevented in 150 miles") indicating the  remaining range express in miles or  kilometres.

While driving, the message is  displayed every 30 seconds while the fault with the SCR system persists.

You should go to a CITRoËn dealer or a qualified workshop as soon as  possible.

otherwise, you will not be able to restart your engine.

Berlingo_2_VP_en_Chap07_Verification_ed02-2014

AdBlue ® additive

Starting prevented Freezing of the AdBlue ® additive

Every time the ignition is switched on,  the SERVICE and engine diagnostic warning lamps come on and the UREA  warning lamp flashes, accompanied  by an audible signal and the display of the message "Emissions fault: Starting  prevented".

The adBlue ® additive freezes at temperatures below around -11°C.

The SCR system includes a heater for  the adBlue ®

 tank.

In exceptional circumstances (vehicle  kept for a long period at temperatures  that are constantly below -15°C), an  emissions control system fault alert  may be related to freezing of the  adBlue ®

 in your vehicle.

Park your vehicle in a warmer area for  a few hours until the additive becomes  liquid again.

The emissions alert does not go off  immediately, it will occur after several  mile of running.

You have exceeded the authorised driving limit: the starting  prevention system inhibits engine  starting.

To be able to start the engine, you must call on a CITROËN dealer or a  qualified workshop.

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7

AdBlue ® additive

topping-up the AdBlue

®

additive

Filling the adBlue ®

 tank is an operation  included in every routine service on your vehicle by a CITRoËn dealer or a qualified workshop.

nevertheless, given the capacity of the tank, it may be necessary to  top-up the additive between services, more particularly if an alert (warning  lamps and a message) signals the  requirement.

You can got to a CITRoËn dealer or a qualified workshop.

If you envisage topping-up yourself, please read the following warnings carefully.

Precautions in use

The adBlue ® additive is an urea-based solution. This liquid is non-flammable,  colourless and odourless (kept in a  cool area).

In the event of contact with the skin,  wash the affected area with soap and water. In the event of contact with the  eyes, wash (irrigate) the eyes with large amounts of water or with an eye  wash solution for at least 15 minutes. 

If a burning sensation or irritation persists, get medical attention.

If swallowed, immediately wash out the  mouth with clean water and then drink  plenty of water.

In certain conditions (high ambient  temperature, for example), the risk  of release of ammonia cannot be  excluded: do not inhale the product. 

Ammonia vapour has en irritant effect  on mucous membranes (eyes, nose  and throat).

Use only adBlue ®

 additive that meets  the ISO 22241 standard.

never dilute the additive with water.

never pour the additive into the diesel fuel tank.

The supply in a non-drip bottle simplifies toping-up. You can obtain 

1.89 litre (half a US gallon) bottles  from a CITROËN dealer or a qualified  workshop.

keep adBlue ® out of the reach of children, in its original bottle.

never transfer adBlue ® to another container: it would loose its purity.

Never top-up from an AdBlue

® dispenser reserved for heavy goods vehicles.

Berlingo_2_VP_en_Chap07_Verification_ed02-2014

AdBlue ® additive recommendations on storage adBlue ®

 freezes at about -11°C  and deteriorates above 25°C. It is  recommended that bottles be stored in  a cool area and protected from direct  sunlight.

Under these conditions, the additive can be kept for at least a year.

If the additive has frozen, can be used once it has completely thawed out.

Procedure

Before topping-up, ensure that the vehicle is parked on a flat and level  surface.

In wintry conditions, ensure that the temperature of the vehicle is  above -11°C. Otherwise, by freezing,  the adBlue ® cannot be poured into its tank. Park your vehicle in a warmer  area for a few hours to allow the top-up to be carried out.

F   Switch off the ignition and remove  the key.

never store bottles of adBlue your vehicle.

® in

- For access to the adBlue ®

 tank,  open the filler flap; the AdBlue

®

 filler  cap is located to the left of the fuel filler cap

-  Turn the blue cap a 6 th of a turn anti-clockwise.

-  Lift off the blue cap.

Berlingo_2_VP_en_Chap07_Verification_ed02-2014

7

AdBlue ® additive

- obtain a bottle of adBlue ®

. After  first checking the use-by date,  read carefully the instructions on use on the label before pouring the contents of the bottle into your vehicle's adBlue ®

 tank.

-  After emptying the bottle, wipe  away any spillage around the tank  filler using a damp cloth.

If any additive is split or splashed, wash immediately with cold water  or wipe with a damp cloth.

If the additive has crystallised, clean it off using a sponge and hot water.

Important:  in the event of a topup after a breakdown because of a lack of additive , signalled by the message "Top up emissions  additive: Starting prevented", you must  wait around 5 minutes before switching  on the ignition, without opening the driver's door, locking the vehicle or introducing the key into the ignition switch

.

Switch on the ignition, then, after

10 seconds, start the engine.

Important

: if your vehicle's  adBlue ®

 tank is completely  empty - which is confirmed by the  alert messages and the impossibility  of starting the engine, you must add at  least 3.8 litres (so two 1.89 litre bottles).

-  Refit the blue cap to the tank and  turn it a 6 th

 of a turn clockwise, to its  stop.

-  Close the filler flap.

never dispose of adBlue ® additive bottles in the household waste. 

Place them in a special container  provided this purpose or take them to  your dealer.

Berlingo_2_VP_en_Chap07_Verification_ed02-2014

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