REFRIGERATOR SERVICE MANUAL

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REFRIGERATOR SERVICE MANUAL | Manualzz

8. DESCRIPTION OF FUNCTION & CIRCUIT OF MICOM

8-1 FUNCTION

8-1-1 Function

1. When the appliance is plugged in, it is set to 37°F for Refrigerator and 0°F for freezer.

You can adjust the Refrigerator and the Freezer control temperature by pressing the ADJUST button.

2. When the power is initially applied or restored after a power failure, it is set to Control temperature Previously.

8-1-2 How to Toggle the Display between °F & °C

1. The initial setting is °F and the display temperature mode can be changed from °F to °C or °C to °F by pressing and holding the FRZ TEMP and the REF TEMP keys at the same time for over 5 seconds.

8-1-3 Lock function (dispenser and display button lock)

1. When the refrigerator is first turned on, the buttons are not locked. The display panel shows the padlock unlocked icon.

2. To lock the display, the dispenser, and the control panel, press and hold the LOCK button for 3 seconds. The locked pad lock icon is displayed.

3. The LOCK button is the only control feature that remains active in the locked state. The buzzer sound, other control buttons, and the dispenser are deactivated.

4. To release from the locked state, press and hold the LOCK button again for 3 seconds.

Press & Hold

8-1-4 Filter condition display function

1. There is a replacement indicator cartridge on the dispenser.

for the filter

2. Water filter needs replacement once six months or of using water filter.

3. Water Filter icon turn on to tell you need to replace the filter soon.

4. After replacing the filter, press and hold the lock button more than 3 seconds.

Water Filter icon turn off with reset status.

Classification

Filter Status

Display

In initial Power On

/ Filter RESET

Press & Hold

Ex) In selecting

"LOCK"

Ex) In selecting

"LOCK" again

Replace indicator light on

- 28 -

8-1-5 Ice Plus selection

Please select this function for quick freezing.

• Function is repeat Ice Plus Icon whenever pressing Ice Plus button.

• Ice Plus function automatically turns off after a fixed time passes.

8-1-6 Dispenser use selection

You can select water or ice.

∗ Select water, crushed ice, or ice cubes by cycling through the selections when pressing the DISPENSER button,

∗ Hold your cup in the dispenser for a few seconds after dispensing ice or water to allow the last pieoes of ice or drops of water to fall into the cup.

∗ When after initially establ ishing the water comes out, the water tank inside fills and until at the time of quality the hour is caught.

8-1-7 DISPENSER LIGHT

-Whenever pressed the LIGHT button, DISPLAY is changed as belows.

Pressing

Switch

Auto Auto on

Normal status: When dispenser is operated, DISPENSER LIGHT is ON.

AUTO status: Detecting the lighting of room by LIGHT SENSOR, DISPENSER LIGHT is on and off automatically.

ON status: DISPENSER LIGHT is on continuously.

8-1-8 CONTROL OF FREEZER FAN MOTOR

1. Freezer fan motor has high and standard speeds.

2. High speed is used at power-up, for Ice Plus, and when refrigerator is overloaded.

Standard speeds is used for general purposes.

3. To improve cooling speed, the RPM of the freezer fan motor change from normal speed to high.

4. High speed (2700RPM) : Initial power on or load corresponding operation, Ice Plus

Normal speed (2400RPM) : General working conditions.

5. Fan motor stops when refrigerator or freezer door opens.

8-1-9 Cooling Fan Motor

1. The cooling fan is switched ON and OFF in conjunction with the compressor.

2. The cooling fan runs at a single speed.

3. The Failure sensing mathod is the same as in the fan motor of the freezing fan motor(refer to failure diagnosis function table for failure display).

8-1-10 Icing Fan

The Icing Fan is controlled by the the sensor on the top of the ice room.

The Failure sensing mathod is the same as in the fan motor of the freezer

(refer to failure diagnosis function table for failure display)

- 29 -

8-1-11 Ice Plus

1. The purpose of this function is to intensify the cooling speed of freezer and to increase the amount of ice.

2. Whenever selection switch is pressed, selection/release, the LED will turn ON or OFF.

3. If there is a power outage and the refrigerator is powered on again, Ice Plus will be canceled.

4. To activate this function, press the Ice Plus key and the LED will turn ON. This function will remain activated for 24 hrs.

The first three hours the compressor and Freezer Fan will be ON. The next 21 hours the freezer will be controlled at the lowest temperature. After 24 hours or if the Ice Plus key is pressed again, the freezer will return to its previous temperature.

5. During the first 3 hours:

(1) Compressor and freezer fan (HIGH RPM) run continuously.

(2) If a defrost cycle begins during the first 90 minutes of Ice Plus, the Ice Plus cycle will complete its cycle after defrosting has ended.

If the defrost cycle begins when Ice Plus has run for more than 90 minutes, Ice Plus will run for two hours after the defrost is completed.

(3) If Ice Plus is pressed during defrost, Ice Plus LED is on but this function will start seven minutes after defrost is completed and it shall operate for three hours.

(4) If Ice Plus is selected within seven minutes after compressor has stopped, the compressor (compressor delays seven minutes) shall start after the balance of the delay time.

(5) The fan motor in the freezer compartment runs at high speed during Ice Plus.

6. For the rest of the 21 hours, the freezer will be controlled at the lowest temperature.

8-1-12 FREEZER & REFRIGERATOR LAMP AUTO OFF

1. To avoid heat damage caused by the lamp, it is turned off automatically when the refrigerator door is open for more than 7 minutes.

8-1-13 Alarm for Open Door

1. This feature sounds a buzzer when the freezer or refrigerator door is not closed within 1 minute after it is opened.

2. One minute after the door is opened, the buzzer sounds three times each for 1/2 seconds. These tones repeat every 30 seconds.

3. The alarm is cancelled when the freezer or the refrigerator is closed while the buzzer sounds.

Freezer Door or Refrigerator

Door

Closed Open Closed Open

3 Times 3 Times 3 Times 3 Times

Closed

Buzzer

Within 1 min.

1 min.

30 sec 30 sec 30 sec

- 30 -

8-1-14 Defrosting (removing frost)

1. Defrosting starts each time the COMPRESSOR running time reaches 7 hours.

2. For initial power on or for restoring power, defrosting starts when the compressor running time reaches 4 hours.

3. Defrosting stops if the sensor temperature reaches 46.4°F(8°C) or more. If the sensor doesn’t reach 46.4°F(8°C) in

2 hours, the defrost mode is malfunctioning. (Refer to the defect diagnosis function, 8-1-15.)

4. Defrosting won’t function if its sensor is defective (wires are cut or short circuited)

8-1-15 Defect Diagnosis Function

1. Automatic diagnosis makes servicing the refrigerator easy.

2. When a defect occurs, the buttons will not operate; but the tones. such as ding. will sound.

3. When the defect CODE removes the sign, it returns to normal operation (RESET).

4. The defect CODE shows on the Refrigerator and Freezer Display.

✽ LED check function: If simultaneously pressing Ice Plus button and freezing temperature adjustment button for a second, display LED graphics on. If releasing the button, the LED graphic displays the previous status.

- 31 -

ERROR CODE on display panel

NO

Error Detection

Category

Normality

Error Display

Freezer

Temperature

Ref.

Temperature

1

2

3

4

5

6

7

8

9

Freezer Sensor

Error

Refrigerator

Sensor Error

Defrosting

Sensor Error

Icing Sensor

Error

Poor Defrosting

Abnormality of

BLDC FAN Motor for Ice Making

Abnormality of

BLDC FAN Motor for Freezer

Abnormality of

BLDC FAN Motor for Mechanic Room

Er

Er

Er

Er

Er

Er

Er

Er

FS rS dS

IS dH

IF

FF

CF

Error Generation Factors

None

Short or Disconnection of Freezer Sensor

Short or Disconnection of Refrigerator Sensor

Short or Disconnection of Defrosting Sensor

Short or Disconnection of Icing Sensor

Even though it is passed

1 hour since then

Defrosting , if Defrosting sensor is not over 8

°C

, it is caused

It is caused when F/B signal isn’t over 115 seconds during BLDC

FAN motor operating

It is caused when F/B signal isn’t over 115 seconds during BLDC

FAN motor operating

It is caused when F/B signal isn’t over 115 seconds during BLDC

FAN motor operating

Remark

Normal operation of

Display

Each Sensor have to check disconnection

Temperature Fuse

Disconnection,Heater disconnection, DRAIN Jam,

Poor Relay for Heater

Poor BLDC Motor connection, DRIVE IC, and

TR

Poor BLDC Motor connection, DRIVE IC, and

TR

Poor BLDC Motor connection, DRIVE IC, and

TR

10

Communication

Error

Er CO

Communication Error between Micom of Main

PCB and Display Micom

Poor Communication connection,Poor TR of

Transmitter and Receiver

- 32 -

8-1-16 TEST Mode

1. The Test mode allows checking the PCB and the function of the product as well as finding out the defective part in case of an error.

2. The test mode is operated by pressing two buttons at Display panel.

3. While in the test mode, the function control button is not recognized, but the recognition tone sounds.

4. After exiting the test mode, be sure to reset by unplugging and then plugging in the appliance.

5. If an error, such as a sensor failure, is detected while in the test mode, the test mode is cleared and the error code is displayed.

6. While an error code is displayed, the test mode will not be activated.

Table 1. Function Test

MODE REMARKS

TEST1

TEST2

TEST3

RESET

OPERATION

Push FREEZER KEY and

LOCK KEY at the same time over 5 deconds OR

Push Test Switch (in the main Board) once.(See page 39)

Push FREEZER KEY and

LOCK KEY at the same time over 5 seconds in

TEST MODE 1 OR Push

TEST Switch once in TEST

MODE1.(See page 39)

Push FREEZER KEY and

LOCK KEY at the same time over 5 seconds in

TEST MODE 2 OR Push

TEST Switch once in TEST

MODE2.(See page 39)

Push FREEZER KEY and

LOCK KEY at the same time over 5 seconds in

TEST MODE 3 OR Push

TEST Switch once in TEST

MODE3.(See page 39)

FUNCTION

1) Continuous operation of the

COMPRESSOR and the Freezer fan

2) Stepping DAMPER OPEN

3) Defrosting HEATER OFF

4) DISPLAY LED all ON

1) Continuous operation of the

COMPRESSOR and the Freezer fan

2) Stepping DAMPER CLOSE

3) Defrosting HEATER OFF

4) DISPLAY LED shows no. 2

1) COMPRESSOR and the Freezer fan

OFF

2) Stepping DAMPER CLOSE

3) Defrosting HEATER ON

4) DISPLAY LED shows no. 3

Reset to the previously setting

Before TEST MODE.

Reset if the

Temperature of the

Defrosting Sensor is

46˚F(8˚C)or more.

The compressor will

Start after a 7-minute

Delay.

- 33 -

8-2 PCB FUNCTION

8-2-1 Power Circuit

1. Power is supplied to the control board at pin1 and 3 of connector #1.

- 34 -

8-2-2 Load / Fan & Open Door Detection Circuit

1. Load Drive Condition Check

To measure outputs of the control board, check voltages between the pins for the following components:

Circuit

I/Maker Pilot Valve

Lamp-R

Barrier Heater

Lamp-F

Def Heater

Water Pilot Valve

Compressor

Out Plate, Front, R-Door, L-Door Heater

Pin Number

Con3 Pin3

Con3 Pin9

Con3 Pin8

Con3 Pin7

Con3 Pin10

Con3 Pin11

Con3 Pin12

Con3 Pin5

Pin Number

Con3 Pin2

Con3 Pin2

Con3 Pin2

Con3 Pin2

Con3 Pin2

Con3 Pin2

Con3 Pin2

Con3 Pin2

Output Voltage

115 VAC

115 VAC

115 VAC

115 VAC

115 VAC

115 VAC

115 VAC

115 VAC

NOTE: When the door of the freezer/refrigerator is left open for 7 minutes or longer, the lamp of the freezer’refrigerator turns.

2-1. Freezing compartment fan

MOTOR OFF

MOTOR ON

Pin1 & 2 of con4

2V or less

13V~15V

- 35 -

2-2. Machine compartment fan

MOTOR OFF

MOTOR ON

Pin7 & 8 of con4

2V or less

13V~15V

2-3. Icing compartment fan

MOTOR OFF

MOTOR ON

Pin4 & 5 of con4

2V or less

13V~15V

- 36 -

3. Open Door Detection Circuit Check

Freezer/

Measurement

Location

Refrigerator Door

Closed

Open

8-2-3 Temperature Sensor Circuit

Pin 4 & 5 of con4 Ref.Door

Pin 5 & 6 of con5 Fre.Door

0 V

5 V

TEMPERATURE

- 20 ˚C (-4 °F)

- 15 ˚C (5 °F)

- 10 ˚C (14 °F)

- 5 ˚C (23 °F)

0 ˚C (32 °F)

+ 5 ˚C (41 °F)

+ 10 ˚C (50 °F)

+ 15 ˚C (59 °F)

+ 20 ˚C (68 °F)

+ 25 ˚C (77 °F)

+ 30 ˚C (86 °F)

+ 40 ˚C (104 °F)

+ 50 ˚C (122 °F)

RESISTANCE OF FREEZER/Icing

SENSOR

22.3 K

16.9 K

13.0 K

10.1 K

7.8 K

6.2 K

4.9 K

3.9 K

3.1 K

2.5 K

2.0 K

1.4 K

0.8 K

RESISTANCE OF REFRIGERATOR &

DEFROST SENSOR & ROOM SENSOR

77 K

60 K

47.3 K

38.4 K

30 K

24.1 K

19.5 K

15.9 K

13 K

11 K

8.9 K

6.2 K

4.3 K

• The resistance of the SENSOR has a ±5% common difference.

• Measure the resistance of the SENSOR after leaving it for over 3 minutes in the measuring temperature.

This delay is necessary due to sensor response speed.

- 37 -

8-2-4 Refrigeration Compartment Stepping Motor Damper Circuit

A reversible DC motor is used to open and close the damper.

To open the damper, push test button once.

To close the damper, push test button twice.

8-2-5 Dispenser Drive Circuit

Circuit

Auger Motor

Solenoid Cube

Pilot/ Water Valve

Solenoid Dispenser

Dispenser Lamp

Heater

Pin Number

Con2 Pin5

Con2 Pin3

Con2 Pin1

Con3 Pin9

Con3 Pin7

Con3 Pin5

- 38 -

Pin Number

Con2 Pin7

Con2 Pin7

Con2 Pin7

Con3 Pin3

Con3 Pin3

Con3 Pin3

Output Voltage

115 VAC

115 VAC

115 VAC

115 VAC

115 VAC

115 VAC

8-3 TROUBLESHOOTING

PROBLEM INDICATED BY

POWER

SOURCE is poor.

1. The whole

COOLING is poor.

2. DISPLAY LED

NO COOLING.

CHECK

1. FREEZER/

REFRIGERATOR.

CHECKING METHOD

Check if

FREEZER/REFRIGERA

TOR DOOR IS OPEN and check display.

CAUSE

POWER SOURCE is poor.

Check visually.

Applied voltage error.

SOLUTION

Replace Main PWB

2. If LAMP is dim.

3. The connection of the

MAIN PWB

CONNECTOR.

Replace

Main PWB

Reconnect

CONNECTOR

1. If the COMPRESSOR operate.

USE TEST MODE1

(forced COOLING).

If less than 7 minutes pass after compressor shuts off, don’t press the

KEY and wait.

COMPRESSOR locked or blocked.

OLP, PTC is poor.

COMPRESSOR RELAY is poor.

Replace OLP, PTC.

Replace MAIN PWB.

THE CONNECTING

WIRE is poor.

Replace

Main PWB

2. If refrigerant is leaking.

Check connection of

CONNECTOR.

Measure the amount of frost sticking on

EVAPORATOR and the surface temperature of the condenser pipe.

CONNECTOR connection is poor.

TRANS FUSE is open.

Refrigerant leakage.

Check the connection of the black wire of the

MAIN PWB

CONNECTOR (CON3).

Replace the leaking part and replace any lost refrigerant.

FREEZER

TEMPERATURE is incorrect

1. If FAN MOTOR operates.

USE TEST MODE1

(forced COOLING).

FAN MOTOR is poor.

Replace the FAN

MOTOR.

CONNECTING WIRE is poor.

Certify the MOTOR and the connection of the black wire of the MAIN

PWB CONNECTOR

(CON4).

2. If DEFROSTING is normal.

3. If SENSOR is normal.

4. Door Line contact.

Check the amount of frost sticking on the

EVAPORATOR .

DEFROSTING is poor.

of the Refrigerator

SENSOR.

Check the seal when the door is closed.

Door liner damaged.

See DEFROSTING is poor.

SENSOR RESISTANCE is poor.

Replace SENSOR.

Replace door liner.

- 39 -

PROBLEM INDICATED BY

COOLING is poor.

If

REFRIGERATOR

TEMPERATURE is too low.

CHECK

1. If FREEZER

TEMPERATURE is normal.

2. If amount of cool air from FAN MOTOR is sufficient.

CHECKING METHOD

Check is FREEZER

TEMPERATURE is too low.

Make sure that the amount and speed of cool air are sufficient by touching the check supplied on the

REFRIGERATOR.

CAUSE

FAN MOTOR is poor.

Passage of cool air is blocked.

EVA frozen.

DEFROSTIN

G is poor.

NO

DEFROSTING.

SOLUTION

Make sure the DOOR isattached.

Replace FAN MOTOR.

Remove impurities.

See DEFROSTING is poor.

Replace Door liner.

3. Door Line contact.

Check door seal when door is closed.

Door liner damaged.

1. If HEATER emits heat.

USE TEST MODE3

(forced DEFROSTING).

HEATER disconnection.

Replace HEATER.

TEMPERATURE FUSE disconnection.

Replace

TEMPERATURE FUSE.

2. If DRAIN PIPE is blocked.

3. If ice remains after

DEFROSTING.

Connection is poor.

Check EVAPORATOR connection and wire of

MAIN PWB

CONNECTOR.

DEFROST-SENSOR is poor.

Replace DEFROST-

SENSOR.

Check DRAIN PIPE.

HEATER RELAY is poor.

Replace RY3 of MAIN

PWB.

DRAIN PIPE is blocked.

Remove ice and impurities.

Check HEATER PLATE resistance.

Reassemble the

DEFROST-SENSOR.

Make sure that

DEFROST SENSOR is connected.

Connection is poor.

Make sure that

FREEZER

/REFRIGERATOR

DOOR is closed.

DOOR does not close properly.

Reassemble DOOR.

Replace GASKET.

- 40 -

8-4 MAIN PWB ASSEMBLY AND PARTS LIST

8-4-1 Main PWB Assembly

Connector7 Connector6 Connector5 Connector4

Test Switch

Connector1 Connector2

- 41 -

Connector3

8-4-2 Dispenser Drive PWB Assembly

Connector1

Connector2

Connector3

Connector4

- 42 -

9. EXPLODED VIEW & REPLACEMENT PARTS LIST

316A

CASE PARTS

CAUTION: Use the part number to order part, not the position number.

S03

S01

207B

402A

B01

271B

S01

103B

271C

103A

S03

207A

207C

S02

B01

501F

271B

402A

271A

406D

503D

410G

S02

50

0A

610A

S10

145B

411A

S11

409B

410A

409D

120B

626A

624D

607A

624C

282F

S08

624A

145A

S12

313A

282G

S11

158A

262B

S14

301A

406B

B02

400A

105A

318A

317A

S18

304A

314A

300A

303C

323B

420A

S20

312A

310B

327A

319C

329C

S19

319A

262H

410 H

106A

S15

610A

S14

249D

B03

249C

106A

409B

315B

315C

B03

283B

158B

4

07B

S16

315A

103C

407A

283B

B03

408A

332A

316B

405F

404A

405C

405B

329A

135D

315C

315B

S17

B04

- 43 -

FREEZER PARTS

CAUTION: Use the part number to order part, not the position number.

145F

250C

250D

131A

250A

136B

250D

250C

145C

237C

136A

- 44 -

REFRIGERATOR PARTS

CAUTION: Use the part number to order part, not the position number.

141B

141A

141B

141A

141C

141B

141A

141C

141B

140A

141C

140C

140B

161F

*

161C

*

161A

*

154B

*

154A

*

161D

140D

160B

14 1 D

167B

161C

*

160B

151C

151A

161E

*

161A

*

161D

*

*

: on ly LFX21960**

- 45 -

DOOR PARTS

CAUTION: Use the part number to order part, not the position number.

241A

241C

230B

231B

233B 233C

23

4B

241B

233D

23

4A

230A

233A

231A

212G

147C

147B

147A

241

D

146A

241

E

262C

243A

243B

S25

24

4A

281C

281F

281E

S34

250A

200A

615A

281F

281D

241G

241

F

237A

249A

250B

249G

249E

S34

205C

205A

*

203A

201A

B06

24

4A

262C

S25

243A

243B

205B

250B

212D

B06

*

: on ly LFX25960**

▲ only for the service

249B

249F

249H

- 46 -

DISPENSER PARTS

CAUTION: Use the part number to order part, not the position number.

278B

278A

278C

402C

278F

278D

405A

275A

276A

279B

279E

279D

501A 276B

280B

280C

281A

279A

- 47 -

ICE & MAKER PARTS

CAUTION: Use the part number to order part, not the position number.

617A

616G

616G

623B

616H

623B

616H

603A

616 D

625A

616D

616F

627A

619A

603B

- 48 -

ICE BANK PARTS

CAUTION: Use the part number to order part, not the position number.

606A

630J

600A

61 1 A

630E

630D

630F

630B

630C

630A

630L

630K

630M

630N

630H

630G

- 49 -

P/No. 3828JL8795A APR., 2006 Printed in Korea

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