Removal and replacement procedures. HP Pavilion g6-1300 Notebook PC series, Pavilion dv6-6c00 Entertainment Notebook PC series


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Removal and replacement procedures. HP Pavilion g6-1300 Notebook PC series, Pavilion dv6-6c00 Entertainment Notebook PC series | Manualzz

4 Removal and replacement procedures

Preliminary replacement requirements

Tools required

The following tools are needed to complete the removal and replacement procedures:

Flat-bladed screwdriver

Magnetic screwdriver

Phillips P0 and P1 screwdrivers

Service considerations

Before disassembly or assembly procedures, review and adhere to all service considerations.

NOTE:

As you remove each subassembly from the computer, place the subassembly (and all accompanying screws) away from the work area to prevent damage.

Plastic parts

Using excessive force during disassembly and reassembly can damage plastic parts. Use care when handling the plastic parts. Apply pressure only at the points designated in the maintenance instructions.

Preliminary replacement requirements

39

Cables and connectors

CAUTION:

When servicing the computer, be sure that cables are placed in their proper locations during the reassembly process. Improper cable placement can damage the computer.

Cables must be handled with extreme care to avoid damage. Apply only the tension required to unseat or seat the cables during removal and insertion. Handle cables by the connector whenever possible. In all cases, avoid bending, twisting, or tearing cables. Be sure that cables are routed in such a way that they cannot be caught or snagged by parts being removed or replaced. Handle flex cables with extreme care; these cables tear easily.

Drive handling

CAUTION:

Drives are fragile components that must be handled with care. To prevent damage to the computer, damage to a drive, or loss of information, observe these precautions:

Before removing or inserting a hard drive, shut down the computer. If you are unsure whether the computer is off or in Hibernation, turn the computer on, and then shut it down through the operating system.

Before handling a drive, be sure that you are discharged of static electricity. While handling a drive, avoid touching the connector.

Before removing a diskette drive or optical drive, be sure that a diskette or disc is not in the drive and be sure that the optical drive tray is closed.

Handle drives on surfaces covered with at least one inch of shock-proof foam.

Avoid dropping drives from any height onto any surface.

After removing a hard drive, an optical drive, or a diskette drive, place it in a static-proof bag.

Avoid exposing a hard drive to products that have magnetic fields, such as monitors or speakers.

Avoid exposing a drive to temperature extremes or liquids.

If a drive must be mailed, place the drive in a bubble pack mailer or other suitable form of protective packaging and label the package “FRAGILE.”

40 Chapter 4 Removal and replacement procedures

Grounding guidelines

Electrostatic discharge damage

Electronic components are sensitive to electrostatic discharge (ESD). Circuitry design and structure determine the degree of sensitivity. Networks built into many integrated circuits provide some protection, but in many cases, ESD contains enough power to alter device parameters or melt silicon junctions.

A discharge of static electricity from a finger or other conductor can destroy static-sensitive devices or microcircuitry. Even if the spark is neither felt nor heard, damage might have occurred.

An electronic device exposed to ESD might not be affected at all and can work perfectly throughout a normal cycle. Or the device might function normally for a while, then degrade in the internal layers, reducing its life expectancy.

CAUTION:

To prevent damage to the computer when removing or installing internal components, observe these precautions:

Keep components in their electrostatic-safe containers until you are ready to install them.

Use nonmagnetic tools.

Before touching an electronic component, discharge static electricity by using the guidelines described in this section.

Avoid touching pins, leads, and circuitry. Handle electronic components as little as possible.

If you remove a component, place it in an electrostatic-safe container.

The following table shows how humidity affects the electrostatic voltage levels generated by different activities.

CAUTION:

A product can be degraded by as little as 700 V.

Event

Walking across carpet

Walking across vinyl floor

Motions of bench worker

Removing DIPS from plastic tube

Removing DIPS from vinyl tray

Removing DIPS from Styrofoam

Removing bubble pack from PCB

Packing PCBs in foam-lined box

Typical electrostatic voltage levels

Relative humidity

10% 40%

35,000 V 15,000 V

12,000 V

6,000 V

2,000 V

11,500 V

14,500 V

26,500 V

21,000 V

5,000 V

800 V

700 V

4,000 V

5,000 V

20,000 V

11,000 V

55%

7,500 V

3,000 V

400 V

400 V

2,000 V

3,500 V

7,000 V

5,000 V

Preliminary replacement requirements

41

Packaging and transporting guidelines

Follow these grounding guidelines when packaging and transporting equipment:

To avoid hand contact, transport products in static-safe tubes, bags, or boxes.

Protect ESD-sensitive parts and assemblies with conductive or approved containers or packaging.

● Keep ESD-sensitive parts in their containers until the parts arrive at static-free workstations.

Place items on a grounded surface before removing items from their containers.

● Always be properly grounded when touching a component or assembly.

● Store reusable ESD-sensitive parts from assemblies in protective packaging or nonconductive foam.

Use transporters and conveyors made of antistatic belts and roller bushings. Be sure that mechanized equipment used for moving materials is wired to ground and that proper materials are selected to avoid static charging. When grounding is not possible, use an ionizer to dissipate electric charges.

Workstation guidelines

Follow these grounding workstation guidelines:

Cover the workstation with approved static-shielding material.

● Use a wrist strap connected to a properly grounded work surface and use properly grounded tools and equipment.

Use conductive field service tools, such as cutters, screwdrivers, and vacuums.

When fixtures must directly contact dissipative surfaces, use fixtures made only of static-safe materials.

● Keep the work area free of nonconductive materials, such as ordinary plastic assembly aids and

Styrofoam.

Handle ESD-sensitive components, parts, and assemblies by the case or PCM laminate. Handle these items only at static-free workstations.

Avoid contact with pins, leads, or circuitry.

Turn off power and input signals before inserting or removing connectors or test equipment.

42 Chapter 4 Removal and replacement procedures

Equipment guidelines

Grounding equipment must include either a wrist strap or a foot strap at a grounded workstation.

When seated, wear a wrist strap connected to a grounded system. Wrist straps are flexible straps with a minimum of one megohm ±10% resistance in the ground cords. To provide proper ground, wear a strap snugly against the skin at all times. On grounded mats with banana-plug connectors, use alligator clips to connect a wrist strap.

When standing, use foot straps and a grounded floor mat. Foot straps (heel, toe, or boot straps) can be used at standing workstations and are compatible with most types of shoes or boots. On conductive floors or dissipative floor mats, use foot straps on both feet with a minimum of one megohm resistance between the operator and ground. To be effective, the conductive strips must be worn in contact with the skin.

The following grounding equipment is recommended to prevent electrostatic damage:

Antistatic tape

Antistatic smocks, aprons, and sleeve protectors

Conductive bins and other assembly or soldering aids

Nonconductive foam

Conductive tabletop workstations with ground cords of one megohm resistance

Static-dissipative tables or floor mats with hard ties to the ground

Field service kits

Static awareness labels

Material-handling packages

Nonconductive plastic bags, tubes, or boxes

Metal tote boxes

Electrostatic voltage levels and protective materials

The following table lists the shielding protection provided by antistatic bags and floor mats.

Material

Antistatic plastic

Carbon-loaded plastic

Metallized laminate

Use

Bags

Floor mats

Floor mats

Voltage protection level

1,500 V

7,500 V

5,000 V

Preliminary replacement requirements

43

Component replacement procedures

This chapter provides removal and replacement procedures.

There are as many as 78 screws, in 8 different sizes, that must be removed, replaced, or loosened when servicing the computer. Make special note of each screw size and location during removal and replacement.

Serial number

The serial number label, located in the battery bay of the computer, provides important information that you may need when contacting technical support.

(1) Product name

(2) Serial number

(3) Product number

(4) Warranty period

(5) Model description

44 Chapter 4 Removal and replacement procedures

Computer feet

Description

Rubber Feet Kit

Spare part number

639455-001

The computer feet are adhesive-backed rubber pads. The feet attach to the base enclosure in the locations illustrated below.

Component replacement procedures

45

Battery

Description

6 cell, 2.20 Ah, 47 Wh

6 cell, 2.55 Ah, 55 Wh

Spare part number

593553-001

593554-001

Before disassembling the computer:

1.

Shut down the computer. If you are unsure whether the computer is off or in Hibernation, turn on the computer, and then shut it down through the operating system.

2.

Disconnect all external devices connected to the computer.

3.

Disconnect the power from the computer by first disconnecting the power cord from the AC outlet and then disconnecting the AC adapter from the computer.

Remove the battery:

1.

Position the computer upside down on a flat surface.

2.

Slide the battery release latch (1) to release the battery.

3.

Pivot the battery (2) upward and lift it out of the computer (3).

To insert the battery, insert the rear edge of the battery into the battery bay and pivot the front edge downward until the battery is seated. The battery release latch automatically locks the battery into place.

46 Chapter 4 Removal and replacement procedures

Service door

Description

Plastics Kit (contains the service door)

Spare part number

637192-001

Before removing the service door, remove the battery (see Battery on page 46

)

1.

Position the computer upside down, with the front toward you.

2.

Loosen the two Phillips 4.0×2.0 captive screws (1) that secure the service door to the computer.

3.

Remove the service door (2).

Reverse this procedure to install the service door.

Component replacement procedures

47

Hard drive

NOTE:

The hard drive spare part kit includes a hard drive bracket and hard drive connector. The hard drive bracket and hard drive connector, as well as the hard drive bracket screws, are also available in the Hard Drive Hardware Kit.

Description

Supports the following 9.50 mm, 6.35 cm (2.50 in) SATA hard drives:

750 GB, 5400 rpm

640 GB, 5400 rpm

500 GB, 7200 rpm

320 GB, 5400 rpm

1 TB rpm

Supports the following 7.00 mm, 6.35 cm (2.50 in) SATA hard drives:

320 GB, 7200 rpm

Hard Drive Hardware Kit (not illustrated, includes bracket)

Spare part number

644351-001

637312-001

644685-001

645089–001

676521-001

645089-001

639444-001

Before removing the hard drive, remove the following components:

1.

Battery (see Battery on page 46 )

2.

Service door (see

Service door on page 47 )

48 Chapter 4 Removal and replacement procedures

Remove the hard drive:

1.

Disconnect the hard drive adapter cable from the system board (1) and then pull up on the tab

(2) to remove the drive from the hard drive bay.

NOTE:

If the rubber hard drive bracket is wedged into the hard drive bay snugly, you may need to gently pry up the hard drive using a thin nonconductive tool.

2.

Disconnect the hard drive adapter (1). Then remove the hard drive bumpers (2), and the cover

(3).

Reverse this procedure to install the hard drive.

Component replacement procedures

49

Optical drive

NOTE:

The optical drive spare part kit includes an optical drive bezel and optical drive bracket.

Description

DVD±RW and CD-RW SuperMulti Double-Layer Combo Drive

Blu-ray Disc ROM and DVD±R/RW SuperMulti Double-Layer Drive

Optical Drive protective insert

Spare part number

659997-001

659996-001

659621-001

Before removing the optical drive:

1.

Battery (see Battery on page 46 )

2.

Service door (see

Service door on page 47 )

Remove the optical drive:

1.

Remove the Phillips 3.0×2.5 screw (1) that secures the optical drive to the computer.

2.

Insert a thin tool, such as a paper clip (2), into the release access slot next to the hard drive bay.

3.

Grasp the bezel and slide the optical drive out of the computer (3).

4.

To replace the optical drive bracket, position the optical drive with the optical drive bracket toward you.

5.

Remove the two Phillips 3.0×2.0 screws (1) that secure the optical drive bracket to the optical drive.

50 Chapter 4 Removal and replacement procedures

6.

Remove the optical drive bracket (2).

7.

To replace the optical drive bezel, disconnect it from the optical drive.

Reverse this procedure to reassemble and install the optical drive.

Component replacement procedures

51

WLAN module

Description

Atheros 9285G 802.11b/g/n WiFi Adapter

Atheros 9285G 802.11b/g/n 1x1 WiFi Adapter

Broadcom 4313 802.11b/g/n 1x1 WiFi and 2070 Bluetooth 2.1+EDR Combo adapter (BT3.0+HS ready)

Broadcom 4313AGN 802.11a/b/g/draft-n WiFi Adapter

Intel Centrino Wireless-N 1030 + Bluetooth (802.11b/g/n)

Intel Centrino Wireless-N 1000 (802.11 b/g/n)

Ralink 5390GN 802.11b/g/n 1x1 WiFi Adapter

Ralink 5390BC8 802.11b/g/n 1x1 WiFi and Bluetooth 3.0+HS Combo Adapter

Realtek 8188GN 802.11b/g/n 1x1 WiFi Adapter

Realtek 8188BC8 802.11a/b/g/n 2x2 WiFi and Bluetooth 3.0+HS Combo Adapter

Atheros AR9002WB-1NGB 802.11b/g/n 1x1 WiFi and Bluetooth 2.1+EDR Combo Adapter

Atheros 9485GN 802.11b/g/n 1x1 WiFi and 3012 Bluetooth 4.0 Combo Adapter

Realtek RTL8188CE 802.11b/g/n 1x1 WiFi and Bluetooth 4.0 LE Combo Adapter

Ralink 5390GN 802.11b/g/n 1x1 WiFi Adapter

Ralink 5390BC8 802.11b/g/n 1x1 WiFi and Bluetooth 3.0+HS Combo Adapter

Realtek 8188GN 802.11b/g/n 1x1 WiFi Adapter

Broadcom 4313GN 802.11b/g/n 1x1 WiFi and 20702 Bluetooth 4.0 Combo Adapter

Broadcom 4313 802.11b/g/n 1x1 WiFi and 2070 Bluetooth 2.1+EDR Combo adapter (BT3.0+HS ready)

Broadcom 4313GN 802.11b/g/n 1x1 WiFi and 20702 Bluetooth 4.0 Combo Adapter

HP Integrated Module with Bluetooth 2.1 Wireless Technology

Spare part number

580101-001

605560-005

600370-001

593836-001

631956-001

593530-001

630703-001

630705-001

640926-001

602993-001

593127-001

655795-001

656119-001

630703-001

630705-001

640926-001

657325-001

600370-001

657325-001

537921-001

Before removing the WLAN module, remove the following components:

1.

Battery (see Battery on page 46 )

2.

Service door (see

Service door on page 47 )

Remove the WLAN module:

1.

Disconnect the main antenna cable (1) and the auxiliary antenna cable (2) from the wireless module.

2.

Remove the Phillips 3.0×2.0 screw (3) that secures the WLAN module to the computer. (The edge of the module opposite the slot rises away from the computer.)

52 Chapter 4 Removal and replacement procedures

3.

Remove the WLAN module (4) by pulling it away from the slot at an angle.

CAUTION:

To prevent an unresponsive system, replace the wireless module only with a wireless module authorized for use in the computer by the governmental agency that regulates wireless devices in your country or region. If you replace the module and then receive a warning message, remove the module to restore computer functionality, and then contact technical support through

Help and Support.

NOTE:

WLAN modules are designed with a notch (5) to prevent incorrect insertion into the

WLAN module slot.

Reverse this procedure to install a WLAN module.

Component replacement procedures

53

Memory module

Description

4 GB PC3 10600 1333 MHz shared

2 GB PC3 10600 1333 MHz shared

Spare part number

621569-001

621565–001

Before removing the memory module, remove the following components:

1.

Battery (see Battery on page 46 )

2.

Service door (see

Service door on page 47 )

Remove the memory module:

1.

Spread the retaining tabs (1) on each side of the memory module slot to release the memory module. (The edge of the module opposite the slot rises away from the computer.)

2.

Remove the module (2) by pulling it away from the slot at an angle.

NOTE:

Memory modules are designed with a notch (3) to prevent incorrect insertion into the memory module slot.

Reverse this procedure to install a memory module.

54 Chapter 4 Removal and replacement procedures

Keyboard

Description

See

Computer major components on page 18 for complete list of available

keyboards.

Spare part number

Before removing the keyboard, remove the following components:

1.

Battery (see

Battery on page 46 )

2.

Service door (see Service door on page 47 )

Remove the keyboard:

1.

Remove the Phillips 5.0×2.5 screw that secures the keyboard to the computer.

Component replacement procedures

55

2.

Open the display and stand the computer on its side. Insert a small screwdriver through the keyboard access hole in the bottom of the computer. (The keyboard access hole is the same hole from which the keyboard screw was removed.) Push firmly on the bottom of the keyboard until it is disengaged.

NOTE:

When the computer is standing on its side, the hard drive assembly may come out of its bay still cabled to the computer. After disengaging the keyboard, reseat the hard drive assembly as necessary prior to the next step.

3.

Position the computer display-side up, with the front toward you, and open the display as far as possible. Lift the rear edge of the keyboard and tilt the keyboard forward onto the palm rest.

56 Chapter 4 Removal and replacement procedures

4.

Release the zero insertion force (ZIF) connector (1) to which the keyboard cable is attached, and then disconnect the keyboard cable (2). Remove the keyboard (3).

Reverse this procedure to install the keyboard.

Component replacement procedures

57

Top cover

Description

For use in Ocean Drive computer models

For use in Luminous Rose computer models

For use in Sweet Purple computer models

For use in Butter Gold computer models

For use in Pewter computer models

For use in Charcoal Grey computer models

For use in Sonoma Red computer models

For use in Pacific Blue computer models

For use in Pearl Pink computer models

Spare part number

637196-001

641287-001

641297-001

641299-001

641291-001

641289-001

641285-001

641293-001

641295-001

Before removing the top cover, remove the following components:

1.

Battery (see Battery on page 46 )

2.

Service door (see

Service door on page 47 )

3.

Hard drive (see

Hard drive on page 48 ).

4.

Optical drive (see

Optical drive on page 50 ).

5.

WLAN module (see

WLAN module on page 52 ).

6.

Memory module (see

Memory module on page 54

).

7.

Keyboard (see

Keyboard on page 55

).

Remove the top cover:

1.

Position the computer display-side up, with the front toward you, and open the display as far as possible.

58 Chapter 4 Removal and replacement procedures

2.

Release the three ZIF connectors (1) to which the ZIF cables are attached. Then disconnect the power button cable (2), the TouchPad cable (3), the TouchPad button cable (4), and USB board cable (5) from the system board.

3.

Remove the two Phillips 5.0×2.5 screws that secure the top cover to the computer.

4.

Turn the computer upside down, with the front toward you.

Component replacement procedures

59

5.

Remove the three Phillips 5.0×2.5 screws in the battery bay, the two Phillips 5.0×2.5 screws near the hard drive connector, and the nine Phillips 6.0×2.5 screws along the edges of the base enclosure.

NOTE:

The four screws along the front edge also serve to secure the speakers inside the base enclosure.

6.

Lift the rear edge of the top cover (1) until the top cover disengages from the base enclosure.

Remove the top cover (2).

NOTE:

The TouchPad is glued to the top cover and is included with the top cover spare part.

Reverse this procedure to install the top cover.

60 Chapter 4 Removal and replacement procedures

Power button board

Description

Power button board (includes cable)

Spare part number

641144-001

Before removing the power button board, remove the following components:

1.

Battery (see

Battery on page 46 )

2.

Service door (see Service door on page 47 )

3.

Hard drive (see Hard drive on page 48 )

4.

Optical drive (see Optical drive on page 50

)

5.

WLAN module (see WLAN module on page 52 ).

6.

Memory module (see

Memory module on page 54

)

7.

Keyboard (see Keyboard on page 55

)

8.

Top cover (see Top cover on page 58 )

Remove the power button board:

1.

Position the top cover upside down, with the rear edge toward you.

2.

Remove the Phillips 3.0×2.0 screw (1) that secures the power button board to the top cover.

3.

Lift up and remove the power button board (2).

Reverse this procedure to install the power button board.

Component replacement procedures

61

TouchPad button board

Description

TouchPad button board (includes bracket and cable)

Spare part number

641143-001

Before removing the TouchPad button board, remove the following components:

1.

Battery (see Battery on page 46 )

2.

Service door (see

Service door on page 47 )

3.

Hard drive (see

Hard drive on page 48 )

4.

Optical drive (see

Optical drive on page 50 )

5.

Keyboard (see

Keyboard on page 55

)

6.

Top cover (see

Top cover on page 58 )

Remove the TouchPad button board:

1.

Position the top cover upside down, with the front toward you.

2.

Release the ZIF connector (1), and then disconnect the TouchPad LED ZIF cable (2) from the

TouchPad button.board.

3.

Remove the Phillips 2.0×3.0 screw (3) that secures the TouchPad bracket to the top cover.

4.

Lift up and remove the TouchPad button board bracket (4). The TouchPad button is fused onto the

TouchPad button board bracket.

Reverse the above procedure to reassemble and install the TouchPad button board.

62 Chapter 4 Removal and replacement procedures

TouchPad LED board

NOTE:

The security cable lock is included with the base enclosure, spare part number 637187-001.

TouchPad LED board 647622-001

Before removing the TouchPad LED board, remove the following components:

1.

Battery (see

Battery on page 46 )

2.

Service door (see Service door on page 47 )

3.

Hard drive (see Hard drive on page 48 )

4.

Optical drive (see Optical drive on page 50

)

5.

Keyboard (see Keyboard on page 55

)

6.

Top cover (see Top cover on page 58 )

Remove the TouchPad LED board:

1.

Position the computer right-side up.

2.

Release the ZIF connector (1), and disconnect the LED ZIF cable (2) from the system board.

3.

Remove the LED board (3).

Reverse this procedure to install the TouchPad LED board.

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63

Speaker assembly

Description

Speaker assembly (includes cable)

Spare part number

641396-001

Before removing the speaker assembly, remove the following components:

1.

Battery (see Battery on page 46 )

2.

Service door (see

Service door on page 47 )

3.

Hard drive (see

Hard drive on page 48 )

4.

Optical drive (see

Optical drive on page 50 )

5.

Keyboard (see

Keyboard on page 55

)

6.

TouchPad top cover (see

Top cover on page 58 )

7.

TouchPad LED board (see

TouchPad LED board on page 63

)

Remove the speaker assembly:

1.

Disconnect the speaker cable (1) from the system board.

2.

Gently pry back the tabs on the base enclosure (2) to release the speakers, and then lift up to remove the speakers (3).

Reverse this procedure to install the speaker assembly.

64 Chapter 4 Removal and replacement procedures

USB board

Description

USB board (includes cable)

Before removing the USB board, remove the following components:

1.

Battery (see

Battery on page 46 )

2.

Service door (see Service door on page 47 )

3.

Hard drive (see Hard drive on page 48 )

4.

Optical drive (see Optical drive on page 50

)

5.

Keyboard (see Keyboard on page 55

)

6.

Top cover (see Top cover on page 58 )

Remove the USB board:

1.

Position the computer right-side up.

2.

Release the clips (1) that secure the USB board to the base enclosure.

3.

Lift the USB board (2) straight up and remove it from the computer.

Spare part number

641145-001

Reverse this procedure to install the USB board.

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65

Power connector

Description

Power connector

Before removing the power connector cable, remove the following components:

1.

Battery (see Battery on page 46 )

2.

Service door (see

Service door on page 47 )

3.

Hard drive (see

Hard drive on page 48 )

4.

Optical drive (see

Optical drive on page 50 )

5.

Keyboard (see

Keyboard on page 55

)

6.

Top cover (see

Top cover on page 58 )

Remove the power connector:

1.

Position the computer right-side up.

2.

Disconnect the power connector cable (1) from the system board.

3.

Lift the power connector (2) away from the clips built into the base enclosure.

Spare part number

641137-001

Reverse this procedure to install the power connector.

66 Chapter 4 Removal and replacement procedures

Display assembly

Description

39.6-cm (15.6-in) High Definition (HD), light-emitting diode (LED) BrightView display assembly:

For use in Charcoal Grey computer models

For use in Ocean Drive computer models

● For use in Sonoma Red computer models

For use in Luminous Rose computer models

For use in Pewter computer models

For use in Pacific Blue computer models

● For use in Pearl Pink computer models

For use in Sweet Purple computer models

For use in Butter Gold computer models

Spare part number

645523-001

636378-001

645521-001

645522-001

645524-001

645525-001

645526-001

645527-001

645528-001

Before removing the display assembly, remove the following components:

1.

Battery (see

Battery on page 46 )

2.

Service door (see Service door on page 47 )

3.

Optical drive (see Optical drive on page 50

)

4.

WLAN module (see WLAN module on page 52 )

5.

Keyboard (see Keyboard on page 55

)

6.

Top cover (see Top cover on page 58 )

7.

USB board (see

USB board on page 65 )

8.

Power connector (see

Power connector on page 66 )

Remove the display assembly:

1.

Position the computer display-side up, with the front toward you.

2.

Open the display as far as possible.

3.

Disconnect the display panel cable (1) from the system board.

4.

Pull the antenna cables through the opening in the base enclosure (2), and then disengage the cables from the clip in the routing channel leading to the display hinge.

CAUTION:

Support the display assembly when removing the display screws in the following steps. Failure to support the display assembly can result in damage to the assembly and other components.

5.

Remove the two Phillips 6.0×2.5 screws (3) that secure the display assembly to the computer.

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67

6.

Lift the display panel (4) straight up to remove it.

NOTE:

The security bracket is part of the right hinge.

Reverse this procedure to install the display assembly.

7.

To replace any of the display assembly internal components, remove the following screw covers and screws:

(1) Two screw covers on the display bezel bottom edge

(2) Two Phillips 5.0×2.5 screws

68 Chapter 4 Removal and replacement procedures

8.

Flex the inside edge of the left side (1), the top and bottom sides (2), and the right side (3) of the display bezel until the bezel disengages from the display back cover.

9.

Remove the display bezel (4).

Reverse this procedure to install the display bezel.

10.

To replace the webcam module, lift the webcam module as far from the display enclosure as the webcam module cable allows.

Component replacement procedures

69

11.

Disconnect the webcam module cable (1) from the webcam module, and then remove the webcam module (2). The webcam module is available using spare part number 637197-001.

Reverse this procedure to install the webcam module.

12.

To replace the display hinge covers, remove the two Phillips 3.0×2.5 screws (1) that secure the covers to the display enclosure.

13.

Remove the display hinge covers (2). The display hinge covers are available using spare part number 641142-001.

Reverse this procedure to install the display hinge covers.

70 Chapter 4 Removal and replacement procedures

14.

To replace the display panel, remove four Phillips 4.0×2.5 screws that secure the display panel to the display enclosure.

15.

Tilt the display (1) up, release the tape (2) holding the display cable to the display panel, and then disconnect the cable (3).

16.

Remove the display panel (4) from the display enclosure. The display panel is available using spare part number 647623-001 .

Reverse this procedure to install the display panel.

Component replacement procedures

71

17.

To replace the display panel brackets, remove the two Phillips 3.0×2.0 screws (1) that secure each bracket to the display panel.

18.

Remove the display brackets (2) from the display panel. The display brackets are available using spare part number 637191-001.

Reverse this procedure to install the display hinges.

19.

To replace the wireless transceivers, lift up on the silver transceivers (1), and then release the adhesive material from the display cover.

20.

Lift up to remove the transceiver cable (2). The wireless antenna transceivers and cable are available using spare part number 637185-001.

Reverse this procedure to install the display wireless antenna transceivers.

72 Chapter 4 Removal and replacement procedures

21.

To remove the display cable from the display enclosure, lift the adhesive tabs (1) that hold the display cable to the display enclosure. Gently peel the display cable (2) away from the adhesive that holds the cable to the display panel.

Reverse this procedure to install the display panel.

Component replacement procedures

73

System board

NOTE:

The system board spare part kit includes UMA or discrete graphics subsystem memory and replacement thermal material.

Description

For use in Intel HM55 UMA computer models

For use in Intel HM65 UMA computer models

For use in Intel HM55 6470 discrete, 512 MB, computer models

For use in Intel HM55 6470 discrete, 1 GB, computer models

For use in Intel HM65 discrete, 512 MB computer models

For use in Intel HM65 6470 discrete, 1 GB, computer models

For use in AMD UMA computer models

For use in AMD 6470 discrete, 512 MB computer models

For use in AMD 6470 discrete, 1 GB computer models

For use in AMD E-350 UMA computer models

For use in AMD 880MD 6470 discrete, 512 MB, BACO computer models

For use in AMD 880MD 6470 discrete, 1 GB, BACO computer models

For use in AMD A60M UMA computer models

For use in AMD A60M HD6470 discrete, 512 MB computer models

For use in AMD A60M HD6470 discrete, 1 GB computer models

For use in Intel HM65 6470 discrete, 512 MB, BACO, computer models

For use in Intel HM65 6470 discrete, 1 GB BACO, computer models

Foruse in Intel HM55 i3–370M discrete, 512 MB/1 GB computer models

For use in Intel HM55 i3–370M UMA computer models

System board (includes replacement thermal material) for use in AMD 6470 discrete, 1 GB computer models

System board with integrated AMD E450 processor 659871-001

Spare part number

636370-001

636373-001

636371-001

636372-001

636374-001

636375-001

638856-001

638854-001

638855-001

645529-001

647626-001

647627-001

649948-001

649949-001

649950-001

650198-001

650199-001

654117-001

654118-001

638855-001

When replacing the system board, be sure that the following components are removed from the defective system board and installed on the replacement system board:

● Memory modules (see

Memory module on page 54

)

● WLAN module (see

WLAN module on page 52 )

Before removing the system board, remove the following components:

1.

Battery (see Battery on page 46 )

2.

Service door (see

Service door on page 47 )

74 Chapter 4 Removal and replacement procedures

3.

Hard drive (see Hard drive on page 48 )

4.

Optical drive (see Optical drive on page 50

)

5.

WLAN module (see WLAN module on page 52 )

6.

Memory module (see

Memory module on page 54

)

7.

Keyboard (see Keyboard on page 55

)

8.

Top cover (see Top cover on page 58 )

9.

USB board (see

USB board on page 65 )

10.

Display assembly (see Display assembly on page 67

)

11.

Power connector (see

Power connector on page 66 )

12.

TouchPad LED board (see

TouchPad LED board on page 63 )

Remove the system board:

1.

Disconnect the optical drive connector from the system board (1) .

2.

Remove the Phillips 5.0×2.0 screw (2) that secures the system board to the base enclosure.

Component replacement procedures

75

3.

Lift the system board (3) from the right edge and pull it away from the base enclosure at an angle.

For AMD computer models, see the following image.

For Intel computer models, see the following image.

When replacing the system board, be sure that the following components are removed from the defective system board and installed on the replacement system board:

Heat sink assembly (see

Heat sink assembly on page 79 )

Processor (see

Processor on page 83 )

76 Chapter 4 Removal and replacement procedures

Reverse this procedure to install the system board.

Component replacement procedures

77

RTC battery

Description

RTC battery (includes mounting adhesive)

Before removing the RTC battery, remove the following components:

1.

Battery (see Battery on page 46 )

2.

Service door (see

Service door on page 47 )

3.

Hard drive (see

Hard drive on page 48 )

4.

Optical drive (see

Optical drive on page 50 )

5.

WLAN module (see

WLAN module on page 52 )

6.

Memory module (see

Memory module on page 54

)

7.

Keyboard (see

Keyboard on page 55

)

8.

Top cover (see

Top cover on page 58 )

9.

TouchPad LED board (see

TouchPad LED board on page 63

)

10.

USB board (see

USB board on page 65

)

11.

Power connector (see

Power connector on page 66 )

12.

Display assembly (see

USB board on page 65 )

13.

System board (see

System board on page 74 )

Remove the RTC battery:

1.

Position the system board face up, with the front toward you.

2.

Disconnect the RTC battery connector from the system board (1).

3.

Remove the RTC battery (2).

Spare part number

637193-001

Reverse this procedure to install the RTC battery.

78 Chapter 4 Removal and replacement procedures

Heat sink assembly

NOTE:

The heat sink assembly includes replacement thermal material. The heat sink fan is available separately, using spare part number 639460-001.

Description

For use in AMD UMA computer models

For use in AMD discrete computer models

For use in AMD BGA UMA computer models

For use in AMD A60M discrete computer models

For use in AMD A60M UMA computer models

For use in Intel HM55 UMA computer models

For use in Intel HM55 discrete computer models

For use in Intel HM65 UMA computer models

For use in Intel HM65 discrete computer models

For use in Intel BGA discrete computer models

For use in Intel BGA UMA computer models

Spare part number

639463-001

639462-001

649952-001

649953-001

649954-001

637189-001

637190-001

641140-001

641141-001

654119-001

654120-001

Before removing the heat sink assembly, remove the following components:

1.

Battery (see

Battery on page 46 )

2.

Service door (see Service door on page 47 )

3.

Hard drive (see Hard drive on page 48 )

4.

Optical drive (see Optical drive on page 50

)

5.

WLAN module (see WLAN module on page 52 )

6.

Memory module (see

Memory module on page 54

)

7.

Keyboard (see Keyboard on page 55

)

8.

Top cover (see Top cover on page 58 )

9.

USB board (see

USB board on page 65 )

10.

Display assembly (see Display assembly on page 67

)

11.

Power connector (see

Power connector on page 66 )

12.

System board (see

System board on page 74 )

Remove the heat sink assembly (heat sink appearance may vary):

Component replacement procedures

79

NOTE:

Steps 1 through 5 apply only to computer models equipped with Intel processors.

1.

Position the system board right-side up, with the front toward you.

2.

Disconnect the fan cable from the system board (1).

3.

Follow the sequence embossed on heat sink to loosen the seven Phillips 10.0×2.0 captive screws

(2) that secure the heat sink assembly to the system board.

NOTE:

Due to the adhesive quality of the thermal material located between the heat sink assembly and system board components, it might be necessary to move the heat sink assembly from side to side to detach the assembly.

4.

Remove the heat sink assembly (3) by lifting it straight up.

NOTE:

Steps 6 through 10 apply only to computer models equipped with AMD processors.

5.

Position the system board right-side up, with the front toward you.

6.

Disconnect the fan cable from the system board (1).

7.

Remove the three Phillips 3.0×2.0 screws (2) that secure the heat sink assembly to the system board.

NOTE:

Due to the adhesive quality of the thermal material located between the heat sink assembly and system board components, it might be necessary to move the heat sink assembly from side to side to detach the assembly.

8.

Follow the sequence embossed on the heat sink to loosen the three Phillips 10.0×2.0 captive screws (3) that secure the heat sink assembly to the system board.

80 Chapter 4 Removal and replacement procedures

9.

Remove the heat sink assembly (4) by lifting straight up.

Each time the heat sink assembly is removed, the thermal material must be thoroughly cleaned from the system board at locations (1) and (2), from the heat sink assembly at locations (4) and (5), and from the processor (3). Thermal pads and thermal paste must be installed on all surfaces before the heat sink assembly is reinstalled.

NOTE:

Thermal pads and thermal paste are included with all heat sink assembly, system board, and processor spare part kits.

The following illustration shows the locations for thermal material on systems with Intel processors.

Each time the heat sink assembly is removed, the thermal material must be thoroughly cleaned from the system board at locations (1), (2), and (3), from the heat sink assembly at locations (5), (6), and (7), and from the processor (4). Thermal pads and thermal paste must be installed on all surfaces before the heat sink assembly is reinstalled.

Component replacement procedures

81

The following illustration shows the locations for thermal material on systems with AMD processors.

After applying fresh thermal paste to the components, reverse the above procedure to install the heat sink assembly.

82 Chapter 4 Removal and replacement procedures

Processor

NOTE:

All processor spare part kits include thermal material.

Description Spare part number

Intel Core i7-2620M processor (2.7 GHz, SC turbo up to 3.40 GHz, 4 MB L3 cache), Dual 35 W

Intel Core i5-2540M processor (2.6 GHz, SC turbo up to 3.3 GHz, 3 MB L3 cache), Dual 35 W

Intel Core i5-2520M processor (2.5 GHz, SC turbo up to 3.2 GHz, 3 MB L3 cache), Dual 35 W

Intel Core i5-2430M processor (2.4 GHz, SC turbo up to 3.0 GHz, 3 MB L3 cache), Dual 35 W

Intel Core i5-2410M processor (2.3 GHz, SC turbo up to 2.9 GHz, 3 MB L3 cache), Dual 35 W

Intel Core i3-2350M processor ( 2.3 GHz, 3 MB L3 cache) Dual 35 W

Intel Core i3-2330M processor ( 2.2 GHz, 3 MB L3 cache) Dual 35 W

Intel Core i3-2310M processor (2.1 GHz, 3 MB L3 cache) Dual 35 W

Intel Core i5-480M processor (2.66 GHz, SC turbo up to 2.93 GHz, 3 MB L3 cache), Dual 35 W

Intel Core i3-390M processor (2.66 GHz, 3 MB L3 cache), Dual 35 W

Intel Core i3-380M processor (2.53 GHz, 3 MB L3 cache), Dual 35 W

Intel Pentium B960 processor (2.2 GHz, 2 MB L3 cache) Dual 35 W

Intel Pentium B950 processor ( 2.1 GHz, 2 MB L3 cache) Dual 35 W

Intel Pentium P6300 processor (2.26 GHz, 3 MB L3 cache), Dual 35 W

Intel Pentium P6200 processor (2.13 GHz, 3 MB L3 cache), Dual 35 W

AMD A Series APU A8-3500M (2.4 GHz/1.5 GHz, 4 MB L2 cache), Quad 35 W

AMD A Series APU A6-3400M (2.3 GHz/1.4 GHz, 4 MB L2 cache), Quad 35 W

AMD A Series APU A4-3300M (2.5 GHz/1.9G Hz, 2 MB L2 cache), Dual 35 W

AMD A Series APU E2-3000M (2.4 GHz/1.8 GHz, 1 MB L2 cache), Dual 35 W

653350-001

653349-001

653348-001

653351-001

AMD Phenom II N970 processor (2.2 GHz, 2 MB L2 cache, 1333 MHz, 3.6 GT/s), Quad 35 W

AMD Phenom II P960 processor (1.8 GHz, 2 MB L2 cache, 1066 MHz, 3.6 GT/s), Quad 25 W

635496-001

634689-001

AMD Phenom II N870 processor (2.3 GHz, 1.5 MB L2 cache, 1333 MHz, 3.6 GT/s), Triple 35 W 635495-001

AMD Phenom II P860 processor (2.0 GHz, 1.5 MB L2 cache, 1066 MHz, 3.6 GT/s), Triple 25 W 634688-001

AMD Phenom II N850 processor (2.2 GHz, 1.5 MB L2 cache, 1333 MHz, 3.6 GT/s), Triple 35 W 616345-001

AMD Phenom II N660 processor (3.0 GHz, 2 MB L2 cache, 1333 MHz, 3.6 GT/s), Dual 35 W 635494-001

AMD Phenom II P650 processor (2.6 GHz, 2 MB L2 cache, 1066 MHz, 3.6 GT/s), Dual 25 W

Turion II P560 processor (2.5 GHz, 2 MB L2 cache, 1066 MHz, 3.6 GT/s), Dual 25 W

634687-001

634691-001

Athlon II P360 processor (2.3 GHz, 1 MB L2 cache, 1066 MHz, 3.6 GT/s), Dual 25 W

Athlon II P340 processor (2.2 GHz, 1 MB L2 cache, 1066 MHz, 3.2 GT/s), Dual 25 W

636635-001

616343-001

631252-001

631255-001

631253-001

653341-001

638039-001

653340-001

653339-001

638037-001

634693-001

634692-001

625823-001

664662-001

653338-001

635500-001

625831-001

Component replacement procedures

83

Description

V160 processor (2.4 GHz, 512 KB L2 cache, 1066 MHz, 3.2 GT/s), SC 25 W

V140 processor (2.3 GHz, 512 KB L2 cache, 1066 MHz, 3.2 GT/s), SC 25 W

Intel Core i5-2450M processor (2.5 GHz, SC turbo up to 3.1 GHz, 3 MB L3 cache), Dual 35 W

Intel Pentium B970 processor (2.3 GHz, 2 MB L3 cache) Dual 35 W

Intel Core i3-2370M processor (2.4 GHz, 3 MB L3 cache) Dual 35 W

AMD A4-3320M (2.0 GHz/12.6 MHz, 2 MB L2 cache), Dual 35 W

AMD A6-3420M (1.5 GHz/2.4 MHz, 4 MB L2 cache), Quad 35 W

AMD A8-3520M (1.6 GHz/2.5 MHz, 4 MB L2 cache), Quad 35 W

AMD A4-3305M (1.9 GHz/2.5 MHz, 2 MB L2 cache), Dual 35 W

AMD A Series APU E2-3000M (2.4 GHz/1.8 GHz, 1 MB L2 cache), Dual 35 W

Spare part number

636634-001

616333-001

676359-001

676785-001

677152-001

669686-001

669688-001

669690-001

672093-001

677628-001

Before removing the processor, remove the following components:

1.

Battery (see Battery on page 46 )

2.

Service door (see

Service door on page 47 )

3.

Hard drive (see

Hard drive on page 48 )

4.

Optical drive (see

Optical drive on page 50 )

5.

WLAN module (see

WLAN module on page 52 )

6.

Memory module (see

Memory module on page 54

)

7.

Keyboard (see

Keyboard on page 55

)

8.

Top cover (see

Top cover on page 58 )

9.

USB board (see

USB board on page 65

)

10.

Display assembly (see

Display assembly on page 67 )

11.

Power connector (see

Power connector on page 66 )

12.

System board (see

System board on page 74 )

13.

Heat sink assembly (see

Heat sink assembly on page 79 )

Remove the processor:

1.

Turn the processor locking screw (1) one half-turn counterclockwise until you hear a click.

84 Chapter 4 Removal and replacement procedures

2.

Lift the processor (2) straight up and remove it.

NOTE:

The gold triangle (3) on the processor must be aligned with the triangle icon (4) embossed on the processor socket when you install the processor.

Reverse this procedure to install the processor.

Component replacement procedures

85

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