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5.1.1 Calculation of safety distance
In close proximity of the batteries the dilution of explosive gases is not always given. Therefore a safety distance has to be realized by a clearance, in which there must not be any sparking or glowing equipments (max. surface temperature 300 °C). The diffusion of the oxyhydrogen depends on the gas release and the ventilation close to the battery. For the following calculation of the safety distance ‘d’ it can be assumed that the oxyhydrogen expands spherical. Figure 5–1 depicts a graphic approximation of the safety distance ‘d’ depending on the battery capacity. Subsequently a detailed calculation is shown.
Safety clearance:
Required safety clearance needs to be calculated according to formula stated in EN 50272–2.
Volumes of a hemisphere:
Air volume flow required to reduce the concentration of generated hydrogen H
2
in the air to 4% max.:
.
Required radius of the hemisphere:
.
Fig. 5–1: Safety distance based on battery capacity
Battery capacity C [Ah]
Installation, commissioning and operating instructions for vented stationary lead-acid batteries
7140203152 V1.2 (09.2015)
22
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Table of contents
- 3 Preface
- 4 Used Symbols
- 5 0 Safety notices
- 5 General information
- 7 Safety instructions for working with lead-acid batteries
- 11 1 General information
- 11 Safety precautions
- 11 Technical Data
- 11 1.2.1 Example for single cell
- 12 1.2.2 Identification plate battery
- 12 CE-Mark
- 12 Disposal and recycling
- 12 Service
- 13 2 Safety
- 13 General
- 14 Personal safety equipment, protective clothing, equipment
- 14 Safety precautions
- 14 2.3.1 Sulfuric acid
- 15 2.3.2 Explosive gases
- 15 2.3.3 Electrostatic discharge
- 16 2.3.4 Electric shock and burns
- 18 3 Transport
- 18 General
- 18 Delivery completeness and externally visible damage
- 18 Defects
- 19 4 Storage
- 19 General
- 19 Storage time
- 19 Preparing for a several-months storage period
- 20 5 Installation
- 20 Demands on the erection site
- 22 5.1.1 Calculation of safety distance
- 23 Filling the cells
- 23 5.2.1 Check
- 23 5.2.1.1 Ventilation – preventing explosions
- 24 5.2.1.2 Ventilation – calculation for ventilation requirements of battery rooms
- 25 5.2.2 Filling the cells
- 25 5.2.3 Idle Time
- 26 Conducting an open-circuit voltage measurement
- 26 Installation tools and equipment
- 27 Rack Installation
- 28 Cabinet installation
- 29 General information on connecting the batteries
- 29 Putting the cells/blocks into the racks
- 31 Connecting the batteries
- 31 5.10.1 Connection terminals
- 31 5.10.2 Type of connection cable
- 32 5.10.3 Clamping batteries using battery connectors
- 32 5.10.4 Installing the screwed connectors
- 33 5.10.5 Clamping connection plates onto the batteries
- 33 5.11 Connect the battery system to the DC power supply
- 34 5.12.1 Commissioning charge with constant voltage (IU characteristic curve)
- 35 (W characteristic curve)
- 35 5.12.3 Extended commissioning charge
- 35 5.13 Electrolyte level check
- 35 5.14 Electrolyte density adjustment
- 36 6 Battery operation
- 36 Discharging
- 36 Charging – general
- 38 6.2.1 Standby parallel operation
- 39 6.2.2 Floating operation
- 39 6.2.3 Switch mode operation (charge/discharge operation)
- 40 6.2.4 Float charging
- 40 6.2.5 Equalizing charge (correction charge)
- 41 7 Settings for charging HOPPECKE OPzS solar.power batteries
- 41 General charging characteristic
- 41 General hints for battery charging in solar or off-grid applications
- 42 Standard charge procedures
- 42 Equalizing charge
- 43 Charging procedure for cyclic applications
- 44 Charging currents
- 44 Alternating currents
- 44 Water consumption
- 45 Temperature influence on battery performance and lifetime
- 45 7.9.1 Temperature influence on battery capacity
- 45 7.9.2 Temperature influence on battery lifetime
- 46 7.10 Influence of cycling on battery behavior
- 46 7.10.1 Cycle life time depending on depth of discharge (DoD)
- 46 7.10.2 Cycle life time depending on ambient temperature
- 47 7.10.3 Electrolyte freezing point depending on depth of discharge (DoD)
- 48 7.11 Remarks to warranty management
- 48 7.12 Recharge-time diagrams
- 50 Work to be performed every six months
- 50 Work to be performed annually
- 50 Cleaning of batteries
- 51 9 Testing the battery system
- 51 Performing the capacity test (short form)
- 52 Performing the capacity test (extended version)
- 54 Capacity test of the battery
- 56 10 Troubleshooting
- 56 11 Required ventilation for hydrogen generated by batteries
- 58 Inspection protocol
- 59 Safety data sheet