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Operator's Manual: Model CB-140
Cleaning the Ash (continued)
k. Re-install the furnace components: Swing the clean-out door shut; install and tighten the lock-down nuts so that the door seals properly. Re-install the air and oil lines on the bottom of the connector block.
NOTE: You may need to bleed air from the oil line before starting the burner. See Section 5 for the pertinent instructions.
Annual Burner Tune-up
Your Clean Burn furnace requires annual periodic maintenance. The burner requires an annual tune-up
(similar to an automotive tune-up) to keep it running in peak condition. The burner tune-up should be
performed by a qualified Clean Burn service technician who has the necessary parts and expertise.
Contact your local Clean Burn dealer to schedule the annual periodic maintenance which is usually
(preferably) performed during warm weather to prepare the furnace for the next heating season. Various levels of service are provided to fit your particular need.
End of Season Maintenance
ATTENTION: Turn main power to your furnace OFF at the end of the heating season. EPA regulations allow your used oil to be burned only for "heat recovery." DO NOT operate your furnace during warm weather just to burn oil, or severe damage to the combustion chamber/heat exchanger may occur.
Contact your local Clean Burn dealer to schedule your annual burner tune-up. Allow only trained, authorized service personnel to service your burner.
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2.
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4.
Cleaning and Maintaining the Optional Draft Inducer
The Draft Inducer will require periodic maintenance to ensure that the fan blades do not accumulate excessive ash which can create vibration, noise, and motor wear.
Ensure that power has been turned OFF, and all "hot" components have been allowed to cool sufficiently.
Disconnect the wires from the draft inducer and remove it from the stack penetration.
Clean the fan blades with a scraper and wire brush.
Oil the draft inducer motor according to the manufacturer's recommendations.
9-7
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Table of contents
- 19 SECTION 1: INTRODUCTION
- 19 Guide to this Manual
- 19 For Your Safety
- 19 Guidelines for Furnace Usage
- 19 Guidelines for Used Oil Tanks
- 19 Safety Labels
- 20 SECTION 2: UNPACKING
- 20 Removing the Shipping Crate
- 20 Unpacking and Inspecting All Components
- 20 Furnace Component List
- 20 Warranty Registration
- 21 SECTION 3: FURNACE ASSEMBLY
- 21 Understanding Assembly
- 21 Required Tools and Materials
- 21 Overview of Furnace Assembly
- 21 Installing the Observation Port
- 21 Installing the Air Outlet Louvers
- 21 Installing the Combustion Sleeve
- 21 Installing the Burner
- 21 Checking the Burner Nozzle and Electrodes
- 21 Mounting the Burner on the Hinge Bracket
- 21 Installing the Connector Block, Oil Line Tubing, and Air Line Tubing
- 21 Installing the Connector Block on the Furnace Door
- 21 Installing the Oil Line Tubing
- 21 Installing the Air Line Tubing
- 21 Locking the Burner into Firing Position
- 22 SECTION 4: FURNACE INSTALLATION
- 22 Understanding Installation
- 22 Typical Installation Illustration
- 22 Selecting a Location
- 22 Guidelines for Selecting a Location
- 22 Clearances for Installation
- 22 Mounting the Furnace
- 22 Ceiling Mounting
- 22 Raised Platform Mounting
- 22 Floor Mounting
- 22 Oil Tank Installation Specifications
- 22 Installing the Tank Vent and Emergency Vent
- 22 Installing the Metering Pump
- 22 Preparing for Installation
- 22 Standard Mounting: Vertical Positioning
- 22 Alternate Mounting: Horizontal Positioning
- 56 Wiring the Furnace and Pump
- 56 Wiring to the Furnace
- 56 Wiring to the Metering Pump
- 56 Installing the Suction Oil Line Components
- 56 Installing the Pressure Relief Oil Line Back to the Tank
- 56 Installing the Pressure Oil Line Components
- 56 Installing the Compressed Air Line
- 56 Installing the Stack
- 56 Installing the Interior Stack
- 56 Installing the Barometric Damper
- 56 Installing the Stack Safety Switch For Canadian Installations
- 56 Resetting the Stack Safety Switch
- 56 Understanding the Function of the Stack Safety Switch
- 56 Installing the Stack Penetration
- 56 Installing the Exterior Stack
- 56 Installing the Stack Cap
- 56 Installing the Optional Draft Inducer
- 56 Installing the Wall Thermostat
- 56 Replacing the Wall Thermostat Batteries
- 56 Inspecting the Furnace Installation
- 57 SECTION 5: METERING PUMP PRIMING
- 57 Understanding Metering Pump Priming
- 57 Required Tools and Materials
- 57 Priming the Metering Pump
- 57 Vacuum Testing the Oil Pump
- 58 SECTION 6: STARTING AND ADJUSTING THE BURNER
- 58 Understanding Burner Startup and Adjustment
- 58 Preparing the Burner for Startup
- 58 Starting the Burner
- 58 Checking the Operation of the Fan/Blower Motor
- 59 SECTION 7: RESETTING THE OIL PRIMARY CONTROL
- 59 Understanding the Oil Primary Control
- 59 Using the Reset Button
- 59 The Blower/Fan Switch
- 59 The High Temp Limit Switches
- 59 Understanding the L-200 High Temp Limit Switches
- 59 Understanding the L-290 Auxiliary Auto Reset High Temp Limit Switch
- 82 SECTION 8: ADJUSTING THE DRAFT OVER FIRE
- 82 Understanding the Importance of Draft
- 82 Checking for Correct Draft Over Fire
- 82 Adjusting the Barometric Damper
- 82 Solving Draft Over Fire Problems
- 82 Understanding the Effect of Exhaust Fans on Draft
- 82 Checking Draft Over Fire to Determine Severity of Backdraft
- 82 Installing a Make-up Air Louver
- 83 SECTION 9: MAINTENANCE
- 83 Understanding Maintenance
- 83 Periodic Burner Inspection
- 83 Cleaning the Canister Filter
- 83 Servicing the Metering Pump
- 83 Cleaning the Check Valve / Screen
- 83 Cleaning the Tank
- 83 Cleaning Ash from the Furnace
- 83 Annual Burner Tune-Up
- 83 End of Season Maintenance
- 83 Cleaning and Maintaining the Optional Draft Inducer
- 84 SECTION 10: TROUBLESHOOTING
- 84 Flow Chart
- 84 Troubleshooting Tables