- No category
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Introduction and Safety
CAUTION:
You must observe the instructions contained in this manual. Failure to do so could result in physical injury, damage, or delays.
Safety terminology and symbols
About safety messages
It is extremely important that you read, understand, and follow the safety messages and regulations carefully before handling the product. They are published to help prevent these hazards:
• Personal accidents and health problems
• Damage to the product
• Product malfunction
Hazard levels
Hazard level
DANGER:
Indication
A hazardous situation which, if not avoided, will result in death or serious injury
WARNING:
A hazardous situation which, if not avoided, could result in death or serious injury
CAUTION:
A hazardous situation which, if not avoided, could result in minor or moderate injury
NOTICE:
• A potential situation which, if not avoided, could result in undesirable conditions
• A practice not related to personal injury
Hazard categories
Hazard categories can either fall under hazard levels or let specific symbols replace the ordinary hazard level symbols.
Electrical hazards are indicated by the following specific symbol:
Electrical Hazard:
The Ex symbol
These are examples of other categories that can occur. They fall under the ordinary hazard levels and may use complementing symbols:
• Crush hazard
• Cutting hazard
• Arc flash hazard
The Ex symbol indicates safety regulations for Ex-approved products when used in atmospheres that are potentially explosive or flammable.
4 Model 3408 Installation, Operation, and Maintenance Manual
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Table of contents
- 5 Introduction and Safety
- 5 Introduction
- 5 Safety
- 6 Safety terminology and symbols
- 7 Environmental safety
- 7 User safety
- 8 Safety regulations for Ex-approved products in potentially explosive atmospheres
- 9 Monitoring equipment
- 10 Product warranty
- 11 Transportation and Storage
- 11 Inspect the delivery
- 11 Inspect the package
- 11 Inspect the unit
- 11 Transportation guidelines
- 11 Lifting methods
- 13 Storage guidelines
- 13 Pump storage requirements
- 15 Product Description
- 15 General description
- 16 Nameplate information
- 19 Installation
- 19 Preinstallation
- 19 Pump location guidelines
- 20 Foundation requirements
- 21 Set the baseplate
- 21 Pump-to-driver alignment
- 22 Alignment checks
- 23 Align the pump using a straight edge
- 24 Align the pump using a dial indicator
- 25 Grout the baseplate
- 26 Piping checklists
- 26 General piping checklist
- 27 Suction piping checklist
- 29 Suction-piping valve considerations
- 30 Discharge piping considerations
- 30 Pressure gauges
- 31 Pump doweling
- 32 Commissioning, Startup, Operation, and Shutdown
- 32 Preparation for startup
- 33 Pump priming
- 33 Fill the system
- 34 Start the pump
- 34 Operational checklist
- 35 Shut down the pump
- 35 Freeze protection
- 36 Maintenance
- 36 Maintenance schedule
- 37 Flood-damaged pumps
- 37 Bearing maintenance
- 37 Regrease the grease-lubricated bearings
- 39 Lubricate the oil-lubricated bearings
- 41 Bearing temperatures
- 41 Coupling lubrication
- 41 Shaft-seal maintenance
- 41 Packed stuffing box maintenance
- 42 Mechanical seal maintenance
- 43 Disassembly
- 43 Disassembly precautions
- 43 Change the rotation
- 45 Remove the upper half of the casing
- 45 Remove the rotating element
- 45 Disassemble the pump with packing
- 48 Disassemble the pump with mechanical seals on the shaft
- 51 Disassemble the pump with mechanical seals on the shaft sleeve
- 53 Preassembly
- 53 Replace wear parts
- 53 Reassembly
- 53 Assemble the pump with packing
- 57 Assemble the pump with mechanical seals on the shaft
- 59 Assemble the pump with mechanical seals on the shaft sleeves
- 62 Install the bearings
- 63 Install the gaskets
- 64 Install the rotating element
- 65 Assemble the casing
- 65 Complete the assembly with packing
- 66 Install the packing (optional method)
- 66 Vertical units
- 66 Remove the upper half of the casing
- 69 Remove the rotating element
- 70 Assemble the rotating element
- 70 Assemble the casing
- 71 Remove the complete pump
- 71 Spare parts
- 73 Troubleshooting
- 73 Troubleshooting
- 76 Parts Listings and Cross-Sectionals
- 76 Exploded views
- 79 Parts list
- 80 Local ITT Contacts
- 80 Regional offices