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Notes for Fig. 50A-H:
1. Heat pump MUST have a high pressure switch for dual fuel applications.
2. Refer to outdoor equipment Installation Instructions for additional information and setup procedure.
3. Select the ″ZONE″ position on the two-speed heat pump control.
4. Outdoor Air Temperature Sensor must be attached in all dual fuel applications.
5. Dip switch No.1 on Thermidistat should be set in OFF position for air conditioner installations. This is factory default.
6. Dip switch No. 1 on Thermidistat should be set in ON position for heat pump installations.
7. Dip switch No. 2 on Thermidistat should be set in OFF position for single-speed compressor operation.
This is factory default.
8. Dip switch No. 2 on Thermidistat should be set in ON position for two-speed compressor operation.
9. Configuration Option No. 10 ″Dual Fuel Selection″ must be turned ON in all dual fuel applications.
10. NO connection should be made to the furnace HUM terminal when using a Thermidistat.
11. Optional connection. If wire is connected, dip switch No. 1 on furnace control should be set in ON position to allow Thermidistat/Thermostat to control furnace staging.
12. Optional connection. If wire is connected, ACRDJ jumper on furnace control should be removed to allow
Thermidistat/Thermostat to control outdoor unit staging.
13. Furnace must control its own high-stage heating operation via furnace control algorithm. This is factory default.
14. The RVS Sensing terminal ″L″ should not be connected. This is internally used to sense defrost operation.
15. DO NOT SELECT the ″FURNACE INTERFACE″ or ″BALANCE POINT″ option on the two-speed heat pump control board. This is controlled internally by the Thermidistat/Dual Fuel Thermostat.
16. Dip switch D on Dual Fuel Thermostat should be set in OFF position for single-speed compressor operation.
This is factory default.
17. Dip switch D on Dual Fuel Thermostat should be set in ON position for two-speed compressor operation.
BLWM at HI HEAT speed during the selected blower-OFF delay period before reverting to continuous-blower speed.
When the thermostat
″calls for low-cooling″, the blower motor
BLWM will switch to operate at low-cool speed (same speed as
LO HEAT). When the thermostat is satisfied, the blower motor
BLWM will operate an additional 90 seconds on low-cool speed before reverting back to continuous-blower speed.
When the thermostat ″calls for high-cooling″, the blower motor
BLWM will operate at COOL speed. When the thermostat is satisfied, the blower motor BLWM will operate an additional 90 seconds on COOL speed before reverting back to continuousblower speed.
When the R to G circuit is opened, the blower motor BLWM will continue operating for an additional 5 seconds, if no other function requires blower motor BLWM operation.
Continuous Blower Speed Selection from Thermostat -To select different continuous-blower speeds from the room thermostat, momentarily turn off the FAN switch or push-button on the room thermostat for 1-3 seconds after the blower motor BLWM is operating. The furnace control CPU will shift the continuousblower speed from the factory setting of LO HEAT to HI HEAT speed. Momentarily turning off the FAN switch again at the thermostat will shift the continuous-blower speed from HI HEAT to COOL. Repeating the procedure will shift the continuousblower speed from COOL to LO HEAT speed. The selection can be changed as many times as desired and is stored in the memory to be automatically used following a power interruption.
period, then shut off for 24 seconds then come back on at LO
HEAT speed. When the W/W1 input signal disappears, the furnace control begins a normal inducer post-purge period and the blower remains running at LO HEAT speed . If the R to W/W1-and-Y1and-G signals disappear at the same time, the blower motor
BLWM will remain on for the selected blower-OFF delay period.
If the R to W/W1-and-Y1 signals disappear, leaving the G signal, the blower motor BLWM will remain on for the selected blower-
OFF delay period then switch to continuous-blower speed.
When the R to W/W1-and-Y/Y2, R to W/W1-and-Y/Y2-and-G, R to W/W1-and-Y1-and-Y/Y2, or R to W-and-Y1-and-Y/Y2-and-G circuits are energized the furnace control CPU will switch to or turn on the blower motor BLWM at COOL speed, and begin a high-heat cycle. The blower motor BLWM will remain on until the end of the prepurge period, then shut off for 24 seconds then come back on at HI HEAT speed. When the W/W1 input signal disappears, the furnace control begins a normal inducer post-purge period and the blower switches to COOL speed after a 3 second delay. If the R to W/W1-and-Y/Y2-and-G or R to W/W1-and-Y1and-Y/Y2-and-G signals disappear at the same time, the blower motor BLWM will remain on for the selected blower-OFF delay period. If the R to W/W1-and-Y/Y2 or R to W/W1-and-Y1-and-
Y/Y2 signals disappear, leaving the G signal, the blower motor
BLWM will remain on for the selected blower-OFF delay period then switch to continuous-blower speed.
Step 3—Start-Up Procedures
PURGE GAS LINES
After all connections have been made, purge the gas lines and check for leaks.
HEAT PUMP
When installed with a heat pump, the furnace control automatically changes the timing sequence to avoid long blower off times during demand defrost cycles. When the R to W/W1-and-Y1 or R to
W/W1-and-Y1-and-G circuits are energized, the furnace control
CPU will switch to or turn on the blower motor BLWM at low cool speed (same speed as LO HEAT), and begin a low-heat cycle. The blower motor BLWM will remain on until the end of the prepurge
40
Table 10—Orifice Size and High/Low-Heat Manifold Pressure for Correct Input for Use With 060 Through 120 Size Furnaces Only
(Tabulated Data Based on 20,000/13,000 Btuh per Burner, Derated 2 Percent for Each 1000 ft Above Sea
Level)*
ALTITUDE
RANGE
(FT)
(FT)
(FT)
0 to
2000
0% derate
ALTITUDE
RANGE
Altitudes
2001 to
3000 or
Canada
Altitudes
2001 to
4500
5% derate
ALTITUDE
RANGE
3001 to
4000
7% derate
AVG GAS
HEAT VALUE
(BTU/CU FT)
850
875
900
925
950
975
1000
1025
1050
1075
1100
AVG GAS
HEAT VALUE
(BTU/CU FT)
775
800
825
850
875
900
925
950
975
1000
1025
AVG GAS
HEAT VALUE
(BTU/CU FT)
750
775
800
825
850
875
900
925
950
975
1000
Orifice no.
43
43
44
44
44
44
45
45
45
45
47
Orifice no.
43
43
44
44
44
44
45
45
45
47
47
Orifice no.
43
43
44
44
44
45
45
45
45
47
47
0.58
Manifold
Pressure
3.7/1.5
0.58
3.5/1.5
3.7/1.6
3.5/1.5
3.4/1.4
3.2/1.3
3.7/1.6
3.5/1.5
3.3/1.4
3.2/1.3
3.6/1.5
Manifold
Pressure
3.8/1.6
3.5/1.5
3.8/1.6
3.6/1.5
3.4/1.4
3.2/1.4
3.7/1.5
3.5/1.5
3.3/1.4
3.7/1.6
3.6/1.5
0.58
Manifold
Pressure
3.7/1.6
3.5/1.5
3.7/1.6
3.5/1.5
3.3/1.4
3.8/1.6
3.6/1.5
3.4/1.4
3.2/1.4
3.6/1.5
3.5/1.5
Orifice no.
43
43
43
44
44
44
45
45
45
45
47
44
44
44
45
45
Orifice no.
43
43
43
SPECIFIC GRAVITY OF NATURAL GAS
0.60
0.62
0.64
Manifold
Pressure
3.8/1.6
Orifice no.
42
Manifold
Pressure
3.2/1.4
Orifice no.
42
Manifold
Pressure
3.3/1.4
3.6/1.5
3.4/1.4
3.7/1.6
3.5/1.5
43
43
44
44
3.7/1.6
3.5/1.5
3.8/1.6
3.6/1.5
43
43
43
44
3.8/12.6
3.6/1.5
3.4/1.4
3.7/1.6
3.3/1.4
3.8/1.6
3.6/1.5
44
44
45
3.4/1.4
3.2/1.4
3.7/1.6
44
44
44
3.5/1.5
3.4/1.4
3.2/1.3
45
45
47
Orifice no.
42
43
43
44
44
44
45
45
45
3.4/1.5
3.3/1.4
45
45
3.7/1.6
45 3.2/1.4
45
SPECIFIC GRAVITY OF NATURAL GAS
0.60
Manifold
Pressure
3.2/1.4
3.7/1.5
3.4/1.5
Orifice no.
42
43
43
3.6/1.5
3.4/1.4
0.62
Manifold
Pressure
3.3/1.4
3.8/1.6
3.6/1.5
45
45
Orifice no.
42
42
43
3.7/1.6
3.5/1.5
3.4/1.4
0.64
Manifold
Pressure
3.4/1.4
3.2/1.4
3.7/1.5
3.7/1.6
3.5/1.5
3.3/1.4
3.8/1.6
3.6/1.5
3.4/1.4
44
44
44
44
45
45
3.8/1.6
3.6/1.5
3.4/1.4
3.2/1.4
3.7/1.6
3.5/1.5
43
44
44
44
45
45
3.5/1.5
3.7/1.6
3.5/1.5
3.3/1.4
3.8/1.6
3.6/1.5
45
47
3.2/1.4
3.7/1.6
45
45
3.4/1.4
3.2/1.3
45
45
SPECIFIC GRAVITY OF NATURAL GAS
0.60
0.62
0.64
Manifold
Pressure
Orifice no.
Manifold
Pressure
Orifice no.
3.5/1.5
3.3/1.4
Manifold
Pressure
3.8/1.6
3.6/1.5
3.4/1.4
3.6/1.5
42
43
43
44
3.3/1.4
3.7/1.6
3.5/1.5
3.8/1.6
42
43
43
43
3.4/1.4
3.8/1.6
3.6/1.5
3.4/1.4
3.4/1.4
3.2/1.4
3.7/1.6
3.5/1.5
3.3/1.4
3.2/1.3
3.6/1.5
44
44
45
45
45
45
45
3.5/1.5
3.3/1.4
3.8/1.6
3.6/1.5
3.4/1.5
3.3/1.4
3.7/1.6
44
44
44
45
45
45
45
3.7/1.5
3.5/1.5
3.3/1.4
3.7/1.6
3.5/1.5
3.4/1.4
3.2/1.4
* Orifice numbers shown in shading are factory installed.
NOTE: Percents of derate are based on midpoints of U.S. altitude ranges.
Orifice no.
42
42
43
43
44
44
44
44
45
45
45
0.66
Manifold
Pressure
3.4/1.4
3.2/1.4
3.7/1.6
3.5/1.5
3.8/1.6
3.6/1.5
3.5/1.5
3.3/1.4
3.8/1.6
3.6/1.5
3.5/1.5
44
44
44
45
45
45
Orifice no.
42
42
43
43
43
0.66
Manifold
Pressure
3.5/1.5
3.3/1.4
3.8/1.6
3.6/1.5
3.4/1.4
3.6/1.5
3.4/1.5
3.3/1.4
3.8/1.6
3.6/1.5
3.4/1.4
Orifice no.
42
42
43
43
44
44
44
44
45
45
45
0.66
Manifold
Pressure
3.5/1.5
3.2/1.4
3.7/1.6
3.5/1.5
3.8/1.6
3.6/1.5
3.4/1.4
3.2/1.3
3.7/1.5
3.5/1.5
3.3/1.4
41
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Table of contents
- 2 Safety Considerations
- 2 Introduction
- 5 Codes and Standards
- 5 Safety
- 5 General Installation
- 5 Combustion and Ventilation Air
- 5 Duct Systems
- 5 Acoustical Lining and Fibrous Glass Duct
- 5 Gas Piping and Gas Pipe Pressure Testing
- 5 Electrical Connections
- 5 Electrostatic Discharge (ESD) Precautions Procedure
- 6 Applications
- 6 General
- 6 Upflow Applications
- 6 Orientation)
- 8 Condensate Trap Field Drain Attachment
- 8 Pressure Switch Tubing
- 8 Drain Connections
- 8 Condensate Trap Freeze Protection
- 8 Downflow Applications
- 8 Condensate Trap Location
- 9 Condensate Trap Tubing
- 9 Condensate Trap Field Drain Attachment
- 9 Pressure Switch Tubing
- 10 Condensate Trap Freeze Protection
- 10 Applications
- 10 Condensate Trap Location
- 10 Condensate Trap Tubing
- 11 Condensate Trap Field Drain Attachments
- 11 Pressure Switch Tubing
- 11 Condensate Trap Freeze Protection
- 11 Construct a Working Platform
- 12 Horizontal Right (Supply-Air Discharge) Applications
- 12 Condensate Trap Location
- 12 Condensate Trap Tubing
- 13 Condensate Trap Field Drain Attachment
- 13 Pressure Switch Tubing
- 13 Condensate Trap Freeze Protection
- 13 Construct a Working Platform
- 13 Location
- 13 General
- 14 Equipment
- 14 Hazardous Locations
- 14 Installation
- 14 Leveling Legs (If Desired)
- 15 Applications
- 16 Installation in Horizontal Applications
- 16 Air Ducts
- 16 General Requirements
- 17 Ductwork Acoustical Treatment
- 17 Supply Air Connections
- 18 Return Air Connections
- 18 Filter Arrangement
- 18 Bottom Closure Panel
- 19 Gas Piping
- 20 Electrical Connections
- 20 115-V Wiring
- 21 24-V Wiring
- 22 Accessories
- 22 Direct Venting
- 25 Systems
- 25 Combustion-Air and Vent Piping
- 28 Kit Installation
- 32 Multiventing and Vent Terminations
- 32 Condensate Drain
- 32 General
- 33 Application
- 34 Condensation Drain Protection
- 34 Start-Up Adjustment and Safety Check
- 34 General
- 35 Sequence of Operation
- 36 (Adaptive Mode)
- 36 (Non-Adaptive Heating Mode)
- 37 Cooling Mode
- 39 Continuous Blower Mode
- 39 Thermidistat Mode
- 39 Continuous Blower Mode
- 40 Heat Pump
- 40 Start-Up Procedures
- 40 Purge Gas Lines
- 42 Component Self-Test
- 44 Prime Condensate Trap With Water
- 44 Operate Furnace
- 44 Furnace Restart
- 44 Adjustments
- 44 Set Gas Input Rate
- 47 Set Temperature Rise
- 47 Adjust Blower Off Delay (Heat Mode)
- 47 Set Thermostat Heat Anticipator
- 48 Check Safety Controls
- 48 Checklist