red lion CUB5TC Panel Meter Product manual


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red lion CUB5TC Panel Meter Product manual | Manualzz

Bulletin No. CUB5TC-J

Drawing No. LP0643

Released 04/16

Tel +1 (717) 767-6511

Fax +1 (717) 764-0839 www.redlion.net

MODEL CUB

®

5TC - MINIATURE ELECTRONIC 5-DIGIT

METER

 THERMOCOUPLE INPUTS

Thermocouple types T, E, J, K, R, S, B, N, or mV

 PROGRAMMABLE TEMPERATURE OFFSET

 SELECTABLE °F or °C WITH 1 or 0.1 DEGREE RESOLUTION

 °F OR °C DISPLAY ANNUNCIATORS

 CONFORMS TO ITS-90 TEMPERATURE STANDARD

 COLD JUNCTION COMPENSATION (Enable/Disable)

 MINIMUM AND MAXIMUM DISPLAY CAPTURE

 LCD, REFLECTIVE OR GREEN/RED LED BACKLIGHTING

 0.48" (12.2 mm) HIGH DIGITS

 OPTIONAL SETPOINT OUTPUT CARD

 OPTIONAL SERIAL COMMUNICATION CARD (RS232 or RS485)

 OPTIONAL USB PROGRAMMING CARD

 OPERATES FROM 9 TO 28 VDC POWER SOURCE

 FRONT PANEL OR CRIMSON PROGRAMMABLE

 DISPLAY COLOR CHANGE CAPABILITY AT SETPOINT OUTPUT

 NEMA 4X/IP65 SEALED FRONT BEZEL

C

R

UL

US LISTED

IND. CONT. EQ.

51EB

GENERAL DESCRIPTION

The CUB5 provides the user the ultimate in flexibility, from its complete user programming to the optional setpoint control and communication capability.

The CUB5TC accepts a thermocouple input and provides a temperature display in Celcius or Farenheit. The meter also features minimum and maximum display capture, display offset, °F or °C indicator, and programmable user input.

The display can be toggled either manually or automatically between the selected displays.

The CUB5 display has 0.48" (12.2 mm) high digits. The LCD is available in two versions, reflective and red/green backlight. The backlight version is user selectable for the desired color and also has variable display intensity.

The capability of the CUB5 can be easily expanded with the addition of option cards. Setpoint capability is field installable with the addition of the setpoint output cards. Serial communications capability for RS232 or RS485 is added with a serial option card.

The CUB5 can be powered from an optional Red Lion Micro-Line/Sensor

Power Supply (MLPS), which attaches directly to the back of a CUB5. The

MLPS is powered from 85 to 250 VAC and provides up to 400 mA to drive the unit and sensors.

SAFETY SUMMARY

All safety related regulations, local codes and instructions that appear in this literature or on equipment must be observed to ensure personal safety and to prevent damage to either the instrument or equipment connected to it. If equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.

Do not use this meter to directly command motors, valves, or other actuators not equipped with safeguards. To do so can be potentially harmful to persons or equipment in the event of a fault to the meter.

CAUTION: Risk of Danger.

Read complete instructions prior to installationand operation of the unit.

CAUTION: Risk of electric shock.

DIMENSIONS In inches (mm)

Note: Recommended minimum clearance (behind the panel) for mounting clip installation is 2.15" (54.6) H x 3.00" (76.2) W.

.13 (3.3)

1.54 (39.1) 1.29 (32.8)

1.30

+.024

-.000

(33 )

SEL RST

2.95 (74.9) .15 (3.8) 1.71

(43.4)

1

2.68

-.000

(68 )

o rderinG

i nforMation

TYPE

CUB5

Optional Plug-in Cards

Accessories

MODEL NO.

CUB5TC

CUB5RLY

CUB5SNK

CUB5COM

CUB5USB

MLPS

CBLPROG

CBPRO

SFCRD

CBLUSB

DESCRIPTION

Thermocouple Meter with Reflective Display

Thermocouple Meter with Backlight Display

Single Relay Option Card

Dual Sinking Open Collector Output card

RS485 Serial Communications Card

RS232 Serial Communications Card

USB Programming Card

+12 VDC Micro-Line Power Supply, 85 to 250 VAC source, 400 mA max out

+24 VDC Micro-Line Power Supply, 85 to 250 VAC source, 200 mA max out

Programming Cable RS232 (RJ11-DB9)

Communication Cable RS485 (RJ11-DB9)

Crimson PC Configuration Software, Free Download Available 1

USB Programming Cable

PART NUMBER

CUB5TCR0

CUB5TCB0

CUB5RLY0

CUB5SNK0

CUB5COM1

CUB5COM2

CUB5USB0

MLPS1000

MLPS2000

CBLPROG0

CBPRO007

SFCRD200

CBLUSB00

1 Crimson software is a free download from http://www.redlion.net. System requirements for the software are listed on the download page.

G eneral

M eter

S pecificationS

1. DISPLAY: 5 digit LCD 0.48" (12.2 mm) high digits

CUB5TCR0: Reflective LCD with full viewing angle

CUB5TCB0: Transmissive LCD with selectable red or green LED backlight, viewing angle optimized. Display color change capability with output state when using an output module.

2. POWER: Input voltage range is +9 to +28 VDC with short circuit and input polarity protection. Must use an RLC model MLPS or an NEC Class 2 or

Limited Power Source (LPS) rated power supply.

MODEL

NO.

DISPLAY COLOR

INPUT CURRENT

@ 9 VDC WITHOUT

CUB5RLY0

INPUT CURRENT

@ 9 VDC WITH

CUB5RLY0

CUB5TCR0

CUB5TCB0

CUB5TCB0

---

Red (max intensity)

Green (max intensity)

10 mA

85 mA

95 mA

40 mA

115 mA

125 mA

3. READOUT:

Resolution: 1 or 0.1 degrees

Scale: °F or °C

Offset Range: -999 to 9999 display units

4. THERMOCOUPLE INPUTS:

Isolation: TC+ and TC- terminals are not electrically isolated from the power supply or optional comms cards.

Open Sensor Display:



Overrange/Underrange Input:



Overrange/Underrange Display : “

/

.....

”/“-

.....

Maximum Input Voltage: 30 VDC, TC+ to TC-

Maximum Input Voltage TC-: 3 VDC max. with respect to common

TC TYPE

T

E

J

K

R

S

B

N mV

RANGE

-200 to 400°C

-328 to 752°F

-200 to 871°C

-328 to 1600°F

-200 to 760°C

-328 to 1400°F

-200 to 1372°C

-328 to 2502°F

-50 to 1768°C

-58 to 3214°F

-50 to 1768°C

-58 to 3214°F

200 to 1820°C

392 to 3308°F

-200 to 1300°C

-328 to 2372°F

-10.00 to 65.00

ACCURACY

@ 23°C

± °C

2.3

2.7

1.9

2.3

4.5

4.5

9.1<540 ° C

4.5>540 ° C

2.8

0.02 mV

ACCURACY

@ -35 to 75°C

± °C

5.8

4.9

4.3

5.8

15.0

15.0

42.6<540 ° C

15.0>540 ° C

8.1

0.08 mV

WIRE COLOR

ANSI

(+) blue

(-) red

(+) purple

(-) red

(+) white

(-) red

(+) yellow

(-) red no standard no standard no standard

(+) orange

(-) red no standard

BS 1843

(+) white

(-) blue

(+) brown

(-) blue

(+) yellow

(-) blue

(+) brown

(-) blue

(+) white

(-) blue

(+) white

(-) blue no standard

(+) orange

(-) blue no standard

*After 20 min. warm-up. Accuracy is specified in two ways: Accuracy at 23°C and 15 to 75% RH environment; and Accuracy over a -35 to 75°C and 0 to

85% RH (non condensing) environment. Accuracy specified over the -35 to

75°C operating range includes meter tempco and cold junction tracking effects. The specification includes the A/D conversion errors, linearization conformity, and thermocouple cold junction compensation. Total system accuracy is the sum of meter and probe errors. Accuracy may be improved by field calibrating the meter readout at the temperature of interest.

5. RESPONSE TIME:

Display: 500 msec min.

Output: 800 msec max (with input filter setting of 0)

6. USER INPUT (USR): Programmable input. Connect terminal to common

(USR COMM) to activate function. Internal 10KΩ pull-up resistor to +9 to

28 VDC.

Threshold Levels: V

IL

= 0.7 V max; V

IH

= 2.4 V min; V

7. CERTIFICATIONS AND COMPLIANCES:

CE Approved

MAX

= 28 VDC

Response Time: 5 msec typ.; 50 msec debounce (activation and release)

EN 61326-1 Immunity to Industrial Locations

Emission CISPR 11 Class A

Safety requirements for electrical equipment for measurement, control, and laboratory use:

EN 61010-1: General Requirements

EN 61010-2-030: Particular Requirements for Testing and Measuring

Circuits

RoHS Compliant

UL Recognized Component: File #E179259

UL Listed: File #E137808

Type 4X Indoor/Outdoor Enclosure rating (Face only)

IP65 Enclosure rating (Face only)

IP20 Enclosure rating (Rear of unit)

Refer to EMC Installation Guidelines for additional information.

8. MEMORY: Nonvolatile E 2 PROM memory retains all programming parameters and max/min values when power is removed.

9. CONNECTIONS: Wire clamping screw terminals

Wire Strip Length: 0.3" (7.5 mm)

Wire Gage: 30-14 AWG copper wire

Torque: 3.5 inch-lbs (0.395 N-m) max.

10. ENVIRONMENTAL CONDITIONS:

Operating Temperature Range for CUB5TCR0: -35 to 75°C

Operating Temperature Range for CUB5TCB0 depends on display color

and intensity level as per below:

Red Display

Green Display

INTENSITY LEVEL TEMPERATURE

1 & 2

3

4

5

1 & 2

3

4

5

-35 to 75°C

-35 to 70°C

-35 to 60°C

-35 to 50°C

-35 to 75°C

-35 to 65°C

-35 to 50°C

-35 to 35°C

Storage Temperature: -35 to 85°C

Operating and Storage Humidity: 0 to 85% max. relative humidity (noncondensing)

Vibration to IEC 68-2-6: Operational 5-500 Hz, 5 g

Shock to IEC 68-2-27: Operational 30 g

Altitude: Up to 2000 meters

11. CONSTRUCTION: This unit is rated for Type 4X/IP65 requirements for indoor/outdoor use. Installation Category I, Pollution Degree 2. High impact plastic case with clear viewing window. Panel gasket and mounting clip included.

12. WEIGHT: 3.2 oz (100 g)

2

o ptional

p luG

in

c ardS

ADDING OPTION CARDS

The CUB5 meters can be fitted with optional output cards and/or serial communications cards. The details for the plug-in cards can be reviewed in the specification section below. The plug-in cards, that are sold separately, can be installed initially or at a later date.

WARNING: Disconnect all power to the unit before installing Plug-in card.

RS485 SERIAL COMMUNICATIONS CARD

Type: RS485 multi-point balanced interface (non-isolated)

Note: Non-grounded (isolated) thermocouple probes must be used when multiple units are connected in an RS485 network, or measurement errors will occur.

Baud Rate: 300 to 38.4k

Data Format: 7/8 bits; odd, even, or no parity

Bus Address: 0 to 99; max 32 meters per line

Transmit Delay: Selectable (refer to CUB5COM bulletin)

SINGLE RELAY CARD

Type: Single FORM-C relay

Isolation To Sensor & User Input Commons: 1400 Vrms for 1 min.

Working Voltage: 150 Vrms

Contact Rating: 1 amp @ 30 VDC resistive; 0.3 amp @ 125 VAC resistive

Life Expectancy: 100,000 minimum operations

DUAL SINKING OUTPUT CARD

Type: Non-isolated switched DC, N Channel open drain MOSFET

Current Rating: 100 mA max.

V

V

DS ON

: 0.7 V @ 100 mA

DS MAX

: 30 VDC

Offstate Leakage Current: 0.5 mA max.

RS232 SERIAL COMMUNICATIONS CARD

Type: RS232 half duplex (non-isolated)

Baud Rate: 300 to 38.4k

Data Format: 7/8 bits; odd, even, or no parity

USB PROGRAMMING CARD

Type: USB virtual comms port

Connection: Type B

Baud Rate: 300 to 38.4k

Unit Address: 0 to 99

1.0 i nStallinG the

M eter

INSTALLATION

The meter meets NEMA 4X/IP65 requirements when properly installed. The unit is intended to be mounted into an enclosed panel. Prepare the panel cutout to the dimensions shown. Remove the panel latch from the unit. Slide the panel gasket over the rear of the unit to the back of the bezel.

The unit should be installed fully assembled. Insert the unit into the panel cutout.

While holding the unit in place, push the panel latch over the rear of the unit so that the tabs of the panel latch engage in the slots on the case. The panel latch should be engaged in the farthest forward slot possible. To achieve a proper seal, tighten the latch screws evenly until the unit is snug in the panel (Torque to approx. 28 to 36 in-oz [0.202 to 0.26 N-m]). Do not over-tighten the screws.

INSTALLATION ENVIRONMENT

The unit should be installed in a location that does not exceed the operating temperature and provides good air circulation. Placing the unit near devices that generate excessive heat should be avoided.

The bezel should only be cleaned with a soft cloth and neutral soap product.

Do NOT use solvents. Continuous exposure to direct sunlight may accelerate the aging process of the bezel.

Do not use tools of any kind (screwdrivers, pens, pencils, etc.) to operate the keypad of the unit.

NUT FASTENER

MOUNTING SCREW BEZEL

PANEL

2.68

+.025

-.000

+.8

1.30

+.024

-.000

MOUNTING CLIP

PANEL

GASKET

3

2.0 i nStallinG

p luG

-i n

c ardS

WARNING: Exposed line voltage exists on the circuit boards.

Remove all power to the meter and load circuits before accessing inside of the meter.

CAUTION: The Plug-in cards and main circuit board contain static sensitive components. Before handling the cards, discharge static charges from your body by touching a grounded bare metal object. Ideally, handle the cards at a static controlled clean workstation. Also, only handle the cards by the edges.

Dirt, oil or other contaminants that may contact the cards can adversely affect circuit operation.

REMOVE/REPLACE THE REAR COVER

To remove the rear cover, locate the cover locking tab below the 2nd and 3rd input terminals. To release the tab, insert a small, flat blade screwdriver between the tab and the plastic wall below the terminals. Inserting the screwdriver will provide enough pressure to release the tab locks. To replace the cover, align the cover with the input terminals and press down until the cover snaps into place.

The Plug-in cards are separately purchased option cards that perform specific functions. The cards plug into the main circuit board of the meter.

Setpoint Card

Comms or

Programming

Card

Locking Tab

3.0 W irinG the

M eter

WIRING OVERVIEW

Electrical connections are made via screw-clamp terminals located on the back of the meter. All conductors should conform to the meter’s voltage and current ratings. All cabling should conform to appropriate standards of good installation, local codes and regulations. It is recommended that the power supplied to the meter (DC or AC) be protected by a fuse or circuit breaker.

Strip the wire, leaving approximately 0.3" (7.5 mm) bare lead exposed

(stranded wires should be tinned with solder.) Insert the lead under the correct screw-clamp terminal and tighten until the wire is secure. (Pull wire to verify tightness.) Each terminal can accept up to one #14 AWG (2.55 mm) wire, two

#18 AWG (1.02 mm), or four #20 AWG (0.61 mm).

EMC INSTALLATION GUIDELINES

Although Red Lion Controls Products are designed with a high degree of immunity to Electromagnetic Interference (EMI), proper installation and wiring methods must be followed to ensure compatibility in each application. The type of the electrical noise, source or coupling method into a unit may be different for various installations. Cable length, routing, and shield termination are very important and can mean the difference between a successful or troublesome installation. Listed are some EMI guidelines for a successful installation in an industrial environment.

1. A unit should be mounted in a metal enclosure, which is properly connected to protective earth.

2. Use shielded cables for all Signal and Control inputs. The shield connection should be made as short as possible. The connection point for the shield depends somewhat upon the application. Listed below are the recommended methods of connecting the shield, in order of their effectiveness.

a. Connect the shield to earth ground (protective earth) at one end where the unit is mounted.

b. Connect the shield to earth ground at both ends of the cable, usually when the noise source frequency is over 1 MHz.

3. Never run Signal or Control cables in the same conduit or raceway with AC power lines, conductors, feeding motors, solenoids, SCR controls, and heaters, etc. The cables should be run through metal conduit that is properly grounded. This is especially useful in applications where cable runs are long and portable two-way radios are used in close proximity or if the installation is near a commercial radio transmitter. Also, Signal or Control cables within an enclosure should be routed as far away as possible from contactors, control relays, transformers, and other noisy components.

4. Long cable runs are more susceptible to EMI pickup than short cable runs.

5. In extremely high EMI environments, the use of external EMI suppression devices such as Ferrite Suppression Cores for signal and control cables is effective. The following EMI suppression devices (or equivalent) are recommended:

Fair-Rite part number 0443167251 (RLC part number FCOR0000)

Line Filters for input power cables:

Schaffner # FN2010-1/07 (Red Lion Controls # LFIL0000)

6. To protect relay contacts that control inductive loads and to minimize radiated and conducted noise (EMI), some type of contact protection network is normally installed across the load, the contacts or both. The most effective location is across the load.

a. Using a snubber, which is a resistor-capacitor (RC) network or metal oxide varistor (MOV) across an AC inductive load is very effective at reducing

EMI and increasing relay contact life.

b. If a DC inductive load (such as a DC relay coil) is controlled by a transistor switch, care must be taken not to exceed the breakdown voltage of the transistor when the load is switched. One of the most effective ways is to place a diode across the inductive load. Most RLC products with solid state outputs have internal zener diode protection. However external diode protection at the load is always a good design practice to limit EMI.

Although the use of a snubber or varistor could be used.

RLC part numbers: Snubber: SNUB0000

Varistor: ILS11500 or ILS23000

7. Care should be taken when connecting input and output devices to the instrument. When a separate input and output common is provided, they should not be mixed. Therefore a sensor common should NOT be connected to an output common. This would cause EMI on the sensitive input common, which could affect the instrument’s operation.

Visit RLC’s web site at http://www.redlion.net/emi for more information on

EMI guidelines, Safety and CE issues as they relate to Red Lion Controls products.

4

3.1 POWER WIRING

DC Power

+9 to +28 VDC: +VDC

Power Common: -VDC

3.2 USER INPUT WIRING

Sinking Logic

USR COMM

USR

}

Connect external switching device between the

User Input terminal and User Input Common.

The user input of the meter is internally pulled up to +9 to +28 V with 10 K resistance. The input is active when it is pulled low (<0 .7 V).

+

PWR COMMON +9-28 VDC

PWR COMMON

3.3 INPUT WIRING

Thermocouple

+

CAUTION: Power input common and sensor input common are NOT isolated from user input common. In order to preserve the safety of the meter application, the power input common and the sensor input common must be suitably isolated from hazardous live earth referenced voltages; or input common must be at protective earth ground potential. If not, hazardous live voltage may be present at the User Inputs and User Input Common terminals. Appropriate considerations must then be given to the potential of the user input common with respect to earth common; and the common of the isolated plug-in cards with respect to input common.

+9-28 VDC

3.4 SETPOINT (OUTPUT) WIRING

SINGLE SETPOINT RELAY PLUG-IN CARD

COM

N.O.

N.C.

ELECTRICAL CONNECTIONS

COM N.O.

N.C.

DUAL SETPOINT N-FET OPEN DRAIN PLUG-IN CARD

COM

OSNK1

OSNK2

ELECTRICAL CONNECTIONS

OSNK 1(2)

(30 V MAX.)

COM

Output Common is not isolated from DC Power Common. Load must be wired between OSNK terminal and V+ of the load supply.

3.5 SERIAL COMMUNICATION WIRING

SERIAL COMMUNICATIONS PLUG-IN CARD

3.6 USB PROGRAMMING

USB PROGRAMING PLUG-IN CARD

6 5 4 3 2 1 6 5 4 3 2 1

RS485 RS232

RJ11 CONNECTOR PIN OUTS

5

4.0 r evieWinG the

f ront

B uttonS and

d iSplay

SEL RST

BUTTON DISPLAY MODE OPERATION

SEL

RST

Index display through enabled values

Resets values (MIN / MAX) or outputs

ENTERING PROGRAM MODE PROGRAMMING MODE OPERATION

Press and hold for 2 seconds to activate Store selected parameter and index to next parameter

Advances through the program menu

Increments selected parameter value or selection

OPERATING MODE DISPLAY DESIGNATORS

MAX - Maximum display capture value

MIN - Minimum display capture value

“1” - To the right of the display indicates setpoint 1 output activated.

“2” - To the right of the display indicates setpoint 2 output activated.

Pressing the SEL button toggles the meter through the selected displays. If display scroll is enabled, the display will toggle automatically every four seconds between the enabled display values.

5.0 p roGraMMinG the

M eter

OVERVIEW

DISPLAY

MODE

SEL

PROGRAMMING MENU

NO

Secondary

Function

Parameters

Display and Front

Panel Key

Parameters

Pro

Signal Input

Parameters

RST

1-INP

SEL

2-SEC

SEL

3-dSP

SEL

Setpoint

Output

Parameters

4-SPt

SEL

Serial

Setup

Parameters

5-SEr

SEL

PROGRAMMING MODE ENTRY (SEL BUTTON)

It is recommended that all programming changes be made off line, or before installation. The meter normally operates in the Display Mode. No parameters can be programmed in this mode. The Programming Mode is entered by pressing and holding the SEL button. If it is not accessible then it is locked by either a security code, or a hardware lock.

MODULE ENTRY (SEL & RST BUTTONS)

The Programming Menu is organized into separate modules. These modules group together parameters that are related in function. The display will alternate between

Pro

and the present module. The RST button is used to select the desired module. The displayed module is entered by pressing the SEL button.

MODULE MENU (SEL BUTTON)

Each module has a separate module menu (which is shown at the start of each module discussion). The SEL button is pressed to advance to a particular parameter to be changed, without changing the programming of preceding parameters. After completing a module, the display will return to

Programming may continue by accessing additional modules.

Pro NO

.

SELECTION / VALUE ENTRY

For each parameter, the display alternates between the present parameter and the selections/value for that parameter. The RST button is used to move through the selections/values for that parameter. Pressing the SEL button, stores and activates the displayed selection/value. This also advances the meter to the next parameter.

For numeric values, press the RST button to access the value. The right hand most digit will begin to flash. Pressing the RST button again increments the digit by one or the user can hold the RST button and the digit will automatically scroll. The SEL button will advance to the next digit. Pressing and holding the

SEL button will enter the value and move to the next parameter.

PROGRAMMING MODE EXIT (SEL BUTTON)

The Programming Mode is exited by pressing the SEL button with

Pro NO

return the meter to the Display Mode. (If power loss occurs before returning to the Display Mode, verify recent parameter changes.) displayed. This will commit any stored parameter changes to memory and

PROGRAMMING TIPS

It is recommended to start with Module 1 and proceed through each module in sequence. When programming is complete, it is recommended to record the parameter programming and lock out parameter programming with the user input or programming security code.

FACTORY SETTINGS

Factory Settings may be completely restored in Module 2. This is useful when encountering programming problems.

Pressing both the SEL and the RST button on power-up will also load the factory settings and display

rESEt

memory failure or corrupted data.

. This allows operation in the event of a

ALTERNATING SELECTION DISPLAY

In the explanation of the modules, the following dual display with arrows will appear. This is used to illustrate the display alternating between the parameter on top and the parameter’s Factory Setting on the bottom. In most cases, selections and values for the parameter will be listed on the right.

Indicates Program Mode Alternating Display

Parameter

USrIN

N0

Selection/Value

Factory Settings are shown.

6

5.1 Module 1 - S

iGnal

i

nput

p

araMeterS

(

1-INP

)

PARAMETER MENU

1-INP

SEL

tYPE

Thermocouple

Type

CJC

Cold Junction

Compensation

SCALE

Temperature

Scale

dECPt

Display

Decimal Point

OFSEt

Display Offset

Value

FILtr

Filter Setting

bANd

Filter Band

USrIN

User Input

Function

U-ASN

User Input

Assignment

Pro tYPE

Select the thermocouple type used for the application. The appropriate curve will be automatically loaded for the selected type.

Selecting

VOLt

displays the millivolt input signal with 10 µV resolution.

CJC

COLD JUNCTION COMPENSATION yES NO

yES

This parameter enables or disables internal cold junction compensation. For most applications, cold junction compensation should be enabled ( parameter does not appear if

tYPE

=

VOLt

.

yES

). This

tc-J

SCALE

°F

THERMOCOUPLE TYPE

SELECTION

tc-t tc-E tc-j tc-K tc-r

TC TYPE

J

K

R

T

E

TEMPERATURE SCALE

°F

SELECTION

°C tc-S tc-b tc-n

VOLt

Select the temperature scale. This selection applies for the Input, MAX and

MIN displays. This parameter does not appear if

tYPE

=

VOLt

.

DISPLAY DECIMAL POINT

TC TYPE

S

B

N

dECPt

0

0 0.0

Select the decimal point location for the desired display resolution. This selection applies for the Input, MAX and MIN displays. This parameter does not appear if

tYPE

=

VOLt

fixed 1 degree resolution.

or for types R, S or B thermocouples which have a

Filter values represent no filtering (0), up to heavy filtering (3). A value of 1 for the filter uses 1/4 of the new input and 3/4 of the previous display to generate the new display. A filter value of 2 uses 1/8 new and 7/8 previous. A filter value of 3 uses 1/16 new and 15/16 previous.

bANd

10

FILTER BAND

00

to

199

display units

The filter will adapt to variations in the input signal. When the variation exceeds the input filter band value, the filter disengages. When the variation becomes less than the band value, the filter engages again. This allows for a stable readout, but permits the display to settle rapidly after a large process change. The value of the band is in display units, independent of the Display

Decimal Point position. A band setting of ‘0’ keeps the filter permanently engaged at the filter level selected above.

USrIN

NO

USER INPUT FUNCTION

DISPLAY

NO

MODE

No Function

P-Loc

Program Mode Lock-out

rESEt

Reset (Edge triggered)

d-HLd

Display Hold

d-SEL d-LEV

COLOr

Display Select

(Edge Triggered)

Display Intensity Level

(Edge Triggered)

Backlight Color

(Edge Triggered)

Print

Print Request

P-r5t

Print and Reset

rSt-1 rSt-2 rSt12

Setpoint 1 Reset

Setpoint 2 Reset

Setpoint 1 and 2 Reset

DESCRIPTION

User Input disabled.

See Programming Mode Access chart

(Module 3).

Resets the assigned value(s) to the current input value.

Holds the assigned display, but all other meter functions continue as long as activated (maintained action).

Advance once for each activation.

Increase intensity one level for each activation (backlight version only).

Change backlight color with each activation (backlight version only).

Serial transmit of the active parameters selected in the Print Options menu

(Module 5).

Same as Print Request followed by a momentary reset of the assigned value(s).

Resets setpoint 1 output.

Resets setpoint 2 output.

Reset both setpoint 1 and 2 outputs.

OFSEt

0

DISPLAY OFFSET VALUE

-999

to

9999

The temperature display can be corrected with an offset value. This can be used to compensate for probe errors, errors due to variances in probe placement or adjusting the readout to a reference thermometer.

FILtr

1

FILTER SETTING

0,1 2 3

If the displayed temperature is difficult to read due to small process variations or noise, increased levels of filtering will help to stabilize the display.

Software filtering effectively combines a fraction of the current input reading with a fraction of the previous displayed reading to generate the new display.

USER INPUT ASSIGNMENT

U-ASN

dSP

HI

LO

HI-LO dSP

Select the value(s) to which the User Input Function is assigned. The User

Input Assignment only applies if a selection of reset, display hold, or print and reset is selected in the User Input Function menu.

7

5.2 Module 2 - S

econdary

f

unction

p

araMeterS

(

2-SEC

)

HI-En

Enables the Maximum Display Capture capability.

LO-En

NO

NO YES

Enables the Minimum Display Capture capability.

FCS

NO

NO

2-SEC

SEL

HI-En

Max Display

Enable

MAX DISPLAY ENABLE

NO

MIN DISPLAY ENABLE

MIN CAPTURE DELAY TIME

FACTORY SERVICE OPERATIONS

NO

YES yES

HI-t

Max Capture

Delay Time

PARAMETER MENU

LO-En

Min Display

Enable

MAX CAPTURE DELAY TIME

HI-t

2.0

0.0

to

999.9

seconds

When the Input Display is above the present MAX value for the entered delay time, the meter will capture that display value as the new MAX reading.

A delay time helps to avoid false captures of sudden short spikes.

LO-t

2.0

0.0

to

999.9

seconds

When the Input Display is below the present MIN value for the entered delay time, the meter will capture that display value as the new MIN reading. A delay time helps to avoid false captures of sudden short spikes.

Select

YES

to perform either of the Factory Service Operations shown below.

RESTORE FACTORY DEFAULT SETTINGS

CodE

66

Entering Code 66 will overwrite all user settings with the factory settings. The meter will display return to

CodE 00

. Press

rESEt

and then

SEL button to exit the module.

Pressing both the SEL and the RST button on power-up will also load the factory settings and display

rESEt

the event of a memory failure or corruted data.

. This allows operation in

Pro

LO-t

Min Capture

Delay TIme

FCS

Factory

Service

Operations

CodE

Access Code

For Service

Operations

CALIBRATION

CodE

48

The CUB5TC uses stored voltage calibration and cold junction temperature values to provide accurate temperature and voltage measurements. Over time, the electrical characteristics of the components inside the meter could slowly change. The result is that the stored calibration values may no longer accurately define the input circuit. For most applications, recalibration every 1 to 2 years should be sufficient.

Calibration of the CUB5TC involves a voltage calibration and a cold junction calibration. It is recommended that both calibrations be performed.

The voltage calibration MUST precede the cold junction calibration. Allow 30 minute warm up before performing any calibration related procedure. The following procedures should be performed at an ambient temperature of 15 to

35 °C (59 to 95 °F).

Calibration should only be performed by individuals experienced in calibrating electronic equipment.

CAUTION: The accuracy of the calibration equipment will directly affect the accuracy of the CUB5TC.

Input Voltage Calibration

1. Connect a precision DC voltage source with an accuracy of 0.01% or better to the TC+ (positive) and the TC- (negative) terminals of the CUB5TC. Set the output of the voltage source to zero.

2. With the display at will display

CodE 48

3. Press the RST button to select

INP

.

4. Press the SEL button. Display reads eight seconds.

6. When display reads reads

7. When display reads the normal display mode.

8. Proceed to Cold Junction Calibration.

.

5. With the voltage source set to zero, press SEL . Display reads

CALC

CAL NO

.

60.0u

, press and hold the

0.0u

SEL button for 2 seconds. Unit

, apply 60.000 mV input signal. Press

for about eight seconds.

CAL NO

, press SEL

CALC

SEL

for about

. Display

twice to exit Module 2 and return to

Cold Junction Calibration

1. Install all option cards needed for your application and the rear cover, or invalid results will occur.

2. The ambient temperature must be within 20°C to 30°C.

3. Connect a thermocouple (types T, E, J, K, or N only) with an accuracy of 1°C or better to the meter.

4. Enter programming mode and verify the following settings in Module 1:

tYPE

CJC

= thermocouple type connected to the unit

=

YES

; unit displays

SCALE

5. Place the thermocouple in close thermal contact to a reference thermometer probe. (Use a reference thermometer with an accuracy of 0.25°C or better.)

The two probes should be shielded from air movement and allowed sufficient time to equalize in temperature. (A calibration bath of known temperature could be used in place of the thermometer.)

6. Compare the unit display with the reference temperature indicator (or calibration bath). If a difference of more than ±1.0 °C exists, note the difference (CJ error) and continue with cold junction calibration.

CJ Error = Reference Temperature - Unit Display.

7. Enter programming mode. Step through Module 2 to the Service Access

Code parameter and select

CAL NO

=

°C

;

8. Press SEL . Display reads

dECPt

=

CodE 48

. Press the RST

0.0

;

OFSEt

=

Calculate a new cold junction value as follows:

0

. Press and hold the

button to select

CJC

.

SEL button until the

New cold junction = Current cold junction + CJ Error (noted above)

9. Press RST and set the display to the new cold junction value. Press and hold

SEL . Display reads

CALC

CJC

followed by the current cold junction value.

for about four seconds and then returns to

CAL NO

.

10. Press SEL twice to exit calibration and return to the normal display mode.

Verify the input reading is correct. If not, repeat steps 6 through 10.

8

5.3 Module 3 - d

iSplay and

f

ront

p

anel

B

utton

p

araMeterS

(

3-dSP

)

PARAMETER MENU

3-dSP

Backlight Unit Only

SEL

dSP-t SEL rSt ScroL COLOr d-LEV CodE

Display

Update Time

Front Panel

Display

Select Enable

Front Panel

Reset Enable

Display

Scroll

Enable

Display

Color

Display

Intensity

Level

Programming

Security Code

Pro

DISPLAY UPDATE TIME

dSP-t

1

0.5

1 2

seconds

This parameter sets the display update time in seconds.

DISPLAY INTENSITY LEVEL (BACKLIGHT UNIT ONLY)

d-LEV

5

1

to

5

Enter the desired Display Intensity Level (1-5). The display will actively dim or brighten as levels are changed. This parameter is active for backlight units only.

SEL

FRONT PANEL DISPLAY SELECT ENABLE (SEL)

yES NO

yES

The displays.

yES

selection allows the SEL button to toggle through the enabled

rSt

FRONT PANEL RESET ENABLE (RST)

NO dSP

HI

LO

HI-LO

dSP

This selection allows the RST button to reset the selected value(s).

PROGRAMMING SECURITY CODE

CodE

000

000

to

999

The Security Code determines the programming mode and the accessibility of programming parameters. This code can be used along with the Program

Mode Lock-out (

Two programming modes are available. Full Programming mode allows all parameters to be viewed and modified. Quick Programming mode permits only the Setpoint values to be modified, but allows direct access to these values without having to enter Full Programming mode.

Programming a Security Code other than 0, requires this code to be entered at the

CodE

P-Loc

code value, Quick Programming may be accessible before the appears (see chart).

) in the User Input Function parameter (Module 1).

prompt in order to access Full Programming mode. Depending on the

CodE

prompt

DISPLAY SCROLL ENABLE

ScroL

NO

yES NO

The

yES

selection allows the display to automatically scroll through the enabled displays. The scroll rate is every 4 seconds.

DISPLAY COLOR (BACKLIGHT UNIT ONLY)

COLOr

rEd

rEd 6rn

Enter the desired display color, red or green. This parameter is active for backlight units only.

USER INPUT

FUNCTION

USER INPUT

STATE

SECURITY

CODE

MODE WHEN “SEL”

BUTTON IS PRESSED

0 Full Programming not

P-Loc

______

FULL PROGRAMMING

MODE ACCESS

Immediate Access

1-99 Quick Programming

100-999

CodE

prompt

After Quick

Programming with correct code entry at

CodE

prompt *

With correct code entry at

CodE

prompt *

0 Programming Lock No Access

P-Loc

Active

1-99 Quick Programming

100-999

CodE

prompt

No Access

With correct code entry at

CodE

prompt *

Not Active 0-999 Full Programming Immediate Access

* Entering Code 222 allows access regardless of security code.

9

5.4 Module 4 - S

etpoint

o

utput

p

araMeterS

(

4-SPt

)

PARAMETER MENU

4-SPt

SEL

SPSEL

Setpoint

Select

Act-n

Setpoint

Action

SPt-n

Setpoint

Value

HYS-n

Hysteresis

Value

tON-n

On Time

Delay

tOF-n

Off Time

Delay

rSt-n

Output Reset

Action

rEn-n

Output Reset

With Display

Reset Enable

Stb-n

Standby

Operation

brn-n

Probe

Burn-out

Backlight

Unit Only

ChC-n

Change Display

Color with

Output State

Pro

The Setpoint Output Parameters are only active when an optional output module is installed in the meter.

SPSEL

NO

SETPOINT SELECT

NO SP-1 SP-2

Enter the setpoint (output) to be programmed. The parameters will reflect the chosen setpoint number. After the chosen setpoint is completely programmed, the display will return to each setpoint to be programmed. Select

NO n

in the following

SPSEL

. Repeat steps for

to exit the module. The number of setpoints available is setpoint output card dependent.

SETPOINT 2 ENABLE

Enb-2

YES NO

NO

Select

YES

to enable Setpoint 2 and access the setup parameters. If selected, the unit returns to

SPSEL

NO

is

SPt-n

100

SETPOINT VALUE

-9999

to

99999

Enter the desired setpoint value. The decimal point position for the setpoint and hysteresis values follow the selection set in Module 1.

HYS-n

2

HYSTERESIS VALUE

1

to

59999

Enter desired hysteresis value. See Setpoint Output Figures for visual explanation of how setpoint output actions (balanced and unbalanced) are affected by the hysteresis. When the setpoint is a control output, usually balanced hysteresis is used. For alarm applications, usually unbalanced hysteresis is used. For unbalanced hysteresis modes, the hysteresis functions on the low side for high acting setpoints and functions on the high side for low acting setpoints.

Note: Hysteresis eliminates output chatter at the switch point, while time delay can be used to prevent false triggering during process transient events.

SETPOINT ACTION

Act-n

HI-bL LO-bL HI-Ub LO-Ub

HI-Ub

Enter the action for the selected setpoint (output). See Setpoint Output

Figures for a visual detail of each action.

HI-bL

=

LO-bL

=

HI-Ub

=

LO-Ub

=

High Acting, with balanced hysteresis

Low Acting, with balanced hysteresis

High Acting, with unbalanced hysteresis

Low Acting, with unbalanced hysteresis

tON-n

0.0

ON TIME DELAY

0.0

to

599.9

seconds

Enter the time value in seconds that the output is delayed from turning on after the trigger point is reached. A value of 0.0 allows the meter to update the output status per the response time listed in the Specifications.

OFF TIME DELAY

tOF-n

0.0

0.0

to

599.9

seconds

Enter the time value in seconds that the output is delayed from turning off after the trigger point is reached. A value of 0.0 allows the meter to update the output status per the response time listed in the Specifications.

SP + ½Hys

SP

SP - ½Hys

OUTPUT

STATE

OFF

ON

OFF

TRIGGER POINTS

High Acting (Balanced Hys) =

HI-bL

Hys

SP + ½Hys

SP

SP - ½Hys

OUTPUT

STATE

OFF

ON

OFF

TRIGGER POINTS

Low Acting (Balanced Hys) =

LO-bL

Hys

SP - Hys

SP

OUTPUT

STATE

OFF

ON

OFF

TRIGGER POINTS

High Acting (Unbalanced Hys) =

HI-Ub

Hys

SP + Hys

SP

OUTPUT

STATE

OFF

ON

OFF

TRIGGER POINTS

Low Acting (Unbalanced Hys) =

LO-Ub

Hys

10

OUTPUT RESET ACTION

rSt-n

Auto

Auto LAtCH L-dLY

Enter the reset action of the output. See figure for details.

Auto

= Automatic action; This action allows the output to automatically reset off at the trigger points per the Setpoint Action shown in Setpoint Output

Figures. The “on” output may be manually reset (off) immediately by the front panel RST button or user input.The output remains off until the trigger point is crossed again.

LAtCH

= Latch with immediate reset action; This action latches the output on at the trigger point per the Setpoint Action shown in Setpoint Output Figures.

Latch means that the output can only be turned off by the front panel RST button or user input manual reset, serial reset command or meter power cycle.

When the user input or RST button is activated (momentary action), the corresponding “on” output is reset immediately and remains off until the trigger point is crossed again. (Previously latched alarms will be off if power up Display Value is lower than setpoint value.)

L-dLY

= Latch with delay reset action; This action latches the output on at the trigger point per the Setpoint Action shown in Setpoint Output Figures. Latch means that the output can only be turned off by the front panel RST button or user input manual reset, serial reset command or meter power cycle. When the user input or RST button is activated (momentary action), the meter delays the event until the corresponding “on” output crosses the trigger off point. (Previously latched outputs are off if power up Display Value is lower than setpoint value. During a power cycle, the meter erases a previous reset if it is not activated at power up.)

L-dLY

MANUAL

RESET

SP - Hys

SP

Hys

OUTPUT

STATE

{

OFF

OFF

OFF

ON

ON

ON

OFF

OFF

OFF

ON

ON

ON

OFF

OFF

Setpoint Output Reset Actions

OFF

STANDBY OPERATION

Stb-n

NO

NO YES

When

YES

, the output is disabled (after a power up) until the trigger point is crossed. Once the output is on, the output operates normally per the Setpoint

Action and OutputReset Action.

PROBE BURN-OUT ACTION

brn-n

OFF

OFF ON

Enter the probe burn-out action. In the event of a temperature probe failure

(open), the output can be programmed to be on or off.

ChC-n

CHANGE DISPLAY COLOR w/OUTPUT STATE

NO YES

NO

This parameter enables the backlight CUB5 to switch the backlight color when the output state changes. This parameter is only active for the backlight version.

rEn-n

OUTPUT RESET WITH DISPLAY RESET

NO YES

YES

This parameter enables the RST button or user input to reset the output when the display is reset.

Note: For this parameter to operate, the RST button or User Input being used must be set to

dSP

and the Input value must be displayed. If these conditions are not met, the output will not reset.

5.5 Module 5 - S

erial

S

etup

p

araMeterS

(

5-SEr

)

5-SEr

SEL

bAUd

PARAMETER MENU

dAtA PAr Addr Abbr OPt

Baud Rate Data Bit Parity Bit Meter

Address

Abbreviated

Printing

Print

Options

The Serial Setup Parameters are only active when one of the optional serial communications/programming cards is installed in the meter.

Refer to the CUB5COM bulletin for details and setup for the CUB5 RS232 or RS485 serial communications.

Refer to the CUB5USB bulletin for details on the CUB5 USB programming and programming requirements.

Pro

LIMITED WARRANTY

(a) Red Lion Controls Inc., Sixnet Inc., N-Tron Corporation, or Blue Tree Wireless Data, Inc. (the “Company”) warrants that all Products shall be free from defects in material and workmanship under normal use for the period of time provided in “Statement of Warranty Periods” (available at www.redlion.net) current at the time of shipment of the Products (the “Warranty Period”). EXCEPT FOR THE ABOVE-STATED WARRANTY, COMPANY MAKES NO WARRANTY

WHATSOEVER WITH RESPECT TO THE PRODUCTS, INCLUDING ANY (A) WARRANTY OF MERCHANTABILITY; (B) WARRANTY OF

FITNESS FOR A PARTICULAR PURPOSE; OR (C) WARRANTY AGAINST INFRINGEMENT OF INTELLECTUAL PROPERTY RIGHTS OF A

THIRD PARTY; WHETHER EXPRESS OR IMPLIED BY LAW, COURSE OF DEALING, COURSE OF PERFORMANCE, USAGE OF TRADE OR

OTHERWISE. Customer shall be responsible for determining that a Product is suitable for Customer’s use and that such use complies with any applicable local, state or federal law.

(b) The Company shall not be liable for a breach of the warranty set forth in paragraph (a) if (i) the defect is a result of Customer’s failure to store, install, commission or maintain the Product according to specifications; (ii) Customer alters or repairs such Product without the prior written consent of Company.

(c) Subject to paragraph (b), with respect to any such Product during the Warranty Period, Company shall, in its sole discretion, either (i) repair or replace the

Product; or (ii) credit or refund the price of Product provided that, if Company so requests, Customer shall, at Company’s expense, return such Product to Company.

(d) THE REMEDIES SET FORTH IN PARAGRAPH (c) SHALL BE THE CUSTOMER’S SOLE AND EXCLUSIVE REMEDY AND COMPANY’S

ENTIRE LIABILITY FOR ANY BREACH OF THE LIMITED WARRANTY SET FORTH IN PARAGRAPH (a).

11

cuB5tc proGraMMinG QuicK overvieW

Backlight Unit Only

Color with Output Stat

Probe Burn-out Actio

User Input Assignment

User Input Function

Cold Junction Compensation

Factory Service Operations

Min Capture Delay TIme

Display Color

Display Scroll Enable

Programming Security Code

Display Intensity Level

Front Panel Reset Enable

Max Capture Delay Time

Print Option

Meter Address

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