Railtrac Orbital W

112101103105107109111102021110025108024042106023061104022041100020040060001

Bruksanvisning

Brugsanvisning

Bruksanvisning

Käyttöohjeet

Instruction manual

Betriebsanweisung

Manuel d’instructions

0460 521 001 2007--11--07

Gebruiksaanwijzing

Instrucciones de uso

Istruzioni per l’uso

Manual de instruções

Ïäçãßåò ÷ñÞóåùò

Instrukcja obs³ugi

Valid for serial no. 0605--xxx--xxxx

SVENSKA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5

DANSK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

23

NORSK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

41

SUOMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

59

ENGLISH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

77

DEUTSCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

95

FRANÇAIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

113

NEDERLANDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

131

ESPAÑOL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

149

ITALIANO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

167

PORTUGUÊS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

185

ÅËËÇÍÉÊÁ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

203

POLSKI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

222

Rätt till ändring av specifikationer utan avisering förbehålles.

Ret til ændring af specifikationer uden varsel forbeholdes.

Rett til å endre spesifikasjoner uten varsel forbeholdes.

Oikeudet muutoksiin pidätetään.

Rights reserved to alter specifications without notice.

Änderungen vorbehalten.

Sous réserve de modifications sans avis préalable.

Recht op wijzigingen zonder voorafgaande mededeling voorbehouden.

Reservado el derecho de cambiar las especificaciones sin previo aviso.

Ci riserviamo il diritto di variare le specifiche senza preavviso.

Reservamo--nos o direito de alterar as especificações sem aviso prévio.

Äéáôçñåßôáé ôï äéêáßùìá ôñïðïðïßçóçò ðñïäéáãñáöþí ×ùñßò ðñïåéäïðïßçóç.

Zastrzegamy sobie prawo do wprowadzenia zmian.

-- 2 --

FÖRSÄKRAN OM ÖVERENSSTÄMMELSE

ESAB AB, Welding Equipment, 695 81 Laxå, Sverige, försäkrar under eget ansvar att svetsautomat

Railtrac Orbital W från serienummer 0605 xxx xxxx (2006 v.05) är konstruerad och provad i överensstämmelse med publicerade standarder enligt villkoren i direktiven (98/37/EG) och (89/336/EG).

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OVERENSSTEMMELSEERKLÆRING

ESAB AB, Welding Equipment, 695 81 Laxå, Sverige, forsikrer hermed på eget ansvar, at svejseautomat Railtrac Orbital W fra serienummer 0605 xxx xxxx (2006 v.05) er konstrueret og afprøvet i overensstemmelse med kravene i direktiverne (98/37/EØF) og (89/336/EØF).

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FORSIKRING OM SAMSVAR

ESAB AB, Welding Equipment, 695 81 Laxå, Sverige, forsiker på eget ansvar at sveiseautomat

Railtrac Orbital W fra serienummer 0605 xxx xxxx (2006 v.05) er konstruert og kontrollert i samsvar med publiserte standarder ifølge vilkårene i direktivene (98/37/EF) og (89/336/EF).

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VAATIMUSTENMUKAISUUSVAKUUTUS

ESAB AB, Welding Equipment, SE--695 81 Laxå, Ruotsi, vakuuttaa omalla vastuullaan, että hitsausautomaatti Railtrac Orbital W sarjanumerosta 0605 xxx xxxx (2006 v.05) alkaen on konstruoitu ja testattu direktiivien 98/37/EY ja 89/336/EY ehtojen pohjalta julkaistujen standardien mukaisesti.

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DECLARATION OF CONFORMITY

ESAB AB, Welding Equipment, 695 81 Laxå, Sweden, declares under sole responsibility that the automatic welding machine Railtrac Orbital W from serial number 0605 xxx xxxx (2006 week 05) is designed and tested in conformity with the published standards in accordance with the conditions in the directives (98/37/EC) and (89/336/EC).

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ZULASSUNGSNACHWEIS

ESAB AB, Welding Equipment, 695 81 Laxå, Schweden, bestätigt auf eigene Verantwortung, dass der Schweißautomat Railtrac Orbital W ab Seriennummer 0605 xxx xxxx (2006 v.05) in Übereinstimmung mit veröffentlichten Standards gemäß den in den Richtlinien (98/37/EG) und (89/336/EG) festgelegten Bedingungen konstruiert und geprüft wurde.

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CERTIFICAT DE CONFORMITÉ

ESAB AB, Welding Equipment, 695 81 Laxå, Suède, garantit, sous sa propre responsabilité, que l’équipement automatique de soudure Railtrac Orbital W à partir du numéro de série 0605 xxx xxxx

(2006 v.05) a été conçu et testé selon les normes publiées répondant aux directives 98/37/CE et

89/336/CE.

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VERKLARING VAN OVEREENSTEMMING

ESAB AB, Welding Equipment, 695 81 Laxå, Zweden, verklaart onder eigen verantwoording dat de lasmachine Railtrac Orbital W vanaf serienummer 0605 xxx xxxx (5e week van 2006) geconstrueerd en getest is in overeenstemming met gepubliceerde normen conform de voorwaarden in de richtlijnen (98/37/EG) en (89/336/EG).

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DECLARACIÓN DE CONFORMIDAD

ESAB AB, Welding Equipment, 695 81 Laxå, Suecia, declara bajo su propia responsabilidad que la soldadora automática Railtrac Orbital W , con el número de serie 0605 xxx xxxx (2006 v.05), ha sido construida y probada de conformidad con los estándares publicados según las condiciones de las directivas (98/37/CE) y (89/336/CE).

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DICHIARAZIONE DI CONFORMITA

ESAB AB, Welding Equipment, 695 81 Laxå, Svezia, dichiara sotto la propria responsabilità che la saldatrice automatica Railtrac Orbital W con numero di serie a partire da 0605 xxx xxxx (2006 sett.

05) è progettata e collaudata in conformità alle norme armonizzate previste dalle direttive 98/37/CE e

89/336/CE.

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DECLARAÇÃO DE CONFORMIDADE

ESAB AB, Equipamentos de Soldadura, 695 81 Laxå, Suécia, assegura à sua responsabilidade que o autómato de soldadura Railtrac Orbital W do número de série 0605 xxx xxxx (2006 v.05) foi construído e testado de acordo com as condições das directivas (98/37/EG) e (89/336/EG).

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-- 3 --

ÄÇËÙÓÇ ÓÕÌÌÏÑÖÙÓÇÓ

H ESAB AB, Welding Equipment, 695 81 Laxå Óïõçäßá, âåâáéþíåé ìå äéêÞ ôçò åõèýíç üôé ï

áõôüìáôïò óõãêïëëçôéêüò åîïðëéóìüò

Railtrac Orbital W

áðü ôïí áñéèìü óåéñÜò

0605 xxx xxxx

(2006 v.05) åßíáé êáôáóêåõáóìÝíïò êáé äïêéìáóìÝíïò óýìöùíá ìå äçìïóéåõìÝíá ðñüôõðá ðïõ

áíôáðïêñßíïíôáé óôïõò üñïõò ôùí Ïäçãéþí (98/37/EK) êáé (89/336/EK).

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DEKLARACJA ZGODNO¦CI

ESAB AB, Welding Equipment, 695 81 Laxå , Szwecja, niniejszym za¶wiadcza pod rygorem odpowiedzialno¶ci, ¿e automat spawalniczy Railtrac Orbital W od numeru seryjnego 0605 xxx xxxx

(2006 t.05) zosta³ zaprojektowany i przetestowany zgodnie z opublikowanymi normami wed³ug wymogów zawartych w dyrektywie (98/37/EG) oraz (89/336/EG).

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Laxå 2006--01--31

Kent Eimbrodt

Global Director

Equipment and Automation

-- 4 --

Måttskiss Målskitse Målskisse Mittapiirustus Dimension drawing Massbild Cotes d’encombrement Maatschets Croquis acotado Dimensioni

Esboço com dimensões

Ó÷åäéÜãñáììá ìåãåèþí

Rysunek wymiarowany

Ó×ÅÄÉÁÑÁÌÌÁ ÌÅÃÅÈÙÍ dimdoc -- 240 --

Schema Skema Skjema Johdotuskaavio Diagram Schaltplan Schéma

Schema Esquema Schema Esquema

Ó÷Þì á óýíäåóçò

Schemat

Ó×ÇÌÁ ÓÕÍÄÅÓÇÓ

WIRING DIAGRAM CARRIAGE

DRIVE UNIT

2

+

M2

+

M3

encoder

+24V

WEAVER

+

M1

DRIVE UNIT

1

Red

Grey

Black

Red

Brown

White

10

20

0

10ohm

10ohm

1,1A

1,1A

Grey

Green

Yellow input

0V

+24V

0,1A

FILTER

Pink

Blue

Brown

White

Red

Grey

Green

Yellow

12--pin

A

B

G

E

F

L

D

H diagram -- 241 --

Reservdelsförteckning Reservedelsfortegnelse Reservedelsliste

Varaosaluettelo Spare parts list Ersatzteilliste Liste de pièces détachées

Reserveonderdelenlijst Lista de repuestos Elenco ricambi Lista de peças sobressalentes

Ðßíáêáò áíôáëëáêôéêþí ìåñþí

Spis czê¶ci zapasowych

ÐÉíáÊÁÓ áíôáëëáêôéêÙí ìåñÙí ÐÉíáÊÁÓ áíôáëëáêôéêÙí ìåñÙí

SPiS CZʦCI ZAPASOWYCH

Railtrac Orbital W

Edition 2007--11--07 spare -- 243 --

7

8

5

6

3

4

1

2

12

13

14

9

10

11

2

1

1

1

4

2

1

1

1

2

1

1

1

1

Spare parts Carriage

Item no.

Qty Ordering no. Denomination

0398 146 032 Railtrac Orbital W complete

0398 146 161 Carriage without weaving unit (not pos. 5+6)

0398146201 Angle bracket

0398146202 Locking knob

0398146203 Washer

0398146204 Fibre washer

0398146205 Bracket for weaving unit

0398145133 Weaving unit

0417855009 Lever

0398146208 Axle

0398146209 Axle for locking knob

0398146210 Support wheel adjustable

0398146211 Bracket support wheel

0398146212 Bracket rear

0398146213 Slide bearing

0398146214 Bracket front

Notes fta7carriage -- 244 --

Spare parts drive unit

Item no.

Qty

1

2a

6

7

4

5

2b

2c

3

11

12

13

8

9

10

14

15

1

1

1

2

1

1

1

1

1

1

1

1

1

2

1

1

1

Ordering no. Denomination

0398146221 Motor box

0398 145 604 Cable release PG9 EMC

0398 146 222 Cable release PG13 clamp

0398 145 505 Motor cable 5m

0398146223 Spring

0398146224 Locking bracket

0398146225 Support wheel w. axle

0398146226 Chassi

0398146227 Cover motor box

0398145516 Motor w. gear (low speed)

0398146229 Motor screw

0398146230 Nut

0398146231 Roller bearing

0398146232 Drive axle

0398146519 Drive wheel

0398146234 Disc

0398146235 Filter card orbital

Notes fta7drive -- 245 --

10

11

12

13

14

15

7

8

5

6

9

1

3

4

1

2

1

1

1

1

1

1

1

1

1

1

1

1

Spare parts weaving unit

Item no.

Qty Ordering no. Denomination

0398 145 133 Weaving unit complete

0398 145 601 Cover

0398 145 603 Cable release

0398 145 617 Motor cable weaver

0398 145 605 Backplate

0398 145 606 Time belt

0398 145 607 Motor with belt wheel

0398 145 608 Connection terminal

0398 145 609 Weaving guide

0398 145 610 Inductive sensor

0398 145 611 Front plate

0398 145 612 Bracket with screws

0398 145 613 Steering bars with screws

0398 145 614 Outer guide

0398 145 615 Bottom plate with screws

Notes fta7weaving -- 246 --

9

10

7

8

11

3

4

1

2

5

12

13

14a

14b

1

1

1

1

1

1

1

1

1

1

1

1

1

1

Spare parts Control box and remote control

Item no.

Qty Ordering no.

Denomination

0398 145 179

0398 145 942

0398 146 901

0398 145 903

0417 855 010

0398 145 909

0398 145 908

0398 145 907

0398 145 929

0398 145 925

0398 145 942

0398 145 943

0398 145 951

0398 145 944

0457 468 032

0457 468 040

Control box complete for low speed

Remote control box

Control box cabinet

Magnet plate with screws

Stop switch

19--pin Burndy plug female

12--pin Burndy plug w male

12--pin Burndy plug female

Control unit carriage

Control unit, weaving

Remote control complete

Front sheet, remote control

Cable with 19.pin Burndy

Cable release

Knob

Potentiometer

Notes

FWL

1 Kohm fta7remote -- 247 --

Spare parts Torch holder

Item no.

Qty Ordering no.

Denomination

6

7

4

5

9

1

2

3

10

11

12

13

1

1

1

1

1

1

1

7

1

1

1

1

0398 145 801

0398 145 802

0417 855 009

0398 145 803

0398 145 804

0417 855 001

0398 145 805

0398 145 806

0398 145 807

0398 145 808

0398 145 101

0398 145 100

Torch holder

Bracket

Slide

Lever

Bar

Height slide

Knob

Washer

Straight bracket

Bracket plate

Intermediate bracket

Torch holder

Torch holder

Notes

Height and tilting

« 20 mm without knob

ESAB PSF 400/500

Universal,

«

12--36 mm fta7torch -- 248 --

Spare parts ring

Item no.

Qty.

Ordering no.

7

8

5

6

9

3

4

1

2

1

1

1

1

1

4

1

4

1

Denomination

0449 900--101 Spring--loaded support

0449 900--102 Support holder

0449 900--103 Distance support

0449 900--104 Complete support

0449 900--105 Lock

0449 900--106 Brackets

0449 900--107 Hook for the lock

0449 900--108 Hinge

0449 900--7xx Complete track (xx = pipe diameter in inches )

0449 900--706 example: Track for 6 inch pipe

0449 900--710 example: Track for 10 inch pipe

Notes fta7ring -- 249 --

58”

60”

62”

64”

66”

68”

70”

44”

46”

48”

50”

52”

54”

56”

72”

74”

76”

78”

26”

28”

30”

32”

34”

36”

38”

40”

42”

12”

14”

16”

18”

20”

22”

24”

Complete travel track

Ø Pipe

(inch)

6”

8”

10” min--max Ø Pipe

(inch)

5 -- 7”

7 -- 9”

9 -- 11”

57 -- 59”

59 -- 61”

61 -- 63”

63 -- 65”

65 -- 67”

67 -- 69”

69 -- 71”

43 -- 45”

45 -- 47”

47 -- 49”

49 -- 51”

51 -- 53”

53 -- 55”

55 -- 57”

25 -- 27”

27 -- 29”

29 -- 31”

31 -- 33”

33 -- 35”

35 -- 37”

37 -- 39”

39 -- 41”

41 -- 43”

11 -- 13”

13 -- 15”

15 -- 17”

17 -- 19”

19 -- 21”

21 -- 23”

23 -- 25”

71 -- 73”

73 -- 75”

75 -- 77”

77 -- 79”

8

8

10

8

8

8

8

8

8

8

8

8

8

8

6

6

6

6

6

6

6

4

6

4

4

Support qty.

4

12

12

12

12

10

10

12

10

10

10

10

1590

1640

1690

1740

1790

1840

1890

1940

1990

2040

2090

1240

1290

1340

1390

1440

1490

1540

990

1040

1090

1140

1190

640

690

740

790

840

890

940

450

490

540

590

Ø Travel track

(mm)

300

350

400

Ordering no.

0449 900--734

0449 900--736

0449 900--738

0449 900--740

0449 900--742

0449 900--744

0449 900--746

0449 900--748

0449 900--750

0449 900--752

0449 900--754

0449 900--756

0449 900--706

0449 900--708

0449 900--710

0449 900--712

0449 900--714

0449 900--716

0449 900--718

0449 900--720

0449 900--722

0449 900--724

0449 900--726

0449 900--728

0449 900--730

0449 900--732

0449 900--758

0449 900--760

0449 900--762

0449 900--764

0449 900--766

0449 900--768

0449 900--770

0449 900--772

0449 900--774

0449 900--776

0449 900--778

Notes fta7travel track -- 250 --

The two halves are equipped with a quick--acting lock.

fta7travel track -- 251 --

ESAB subsidiaries and representative offices

Europe

AUSTRIA

ESAB Ges.m.b.H

Vienna--Liesing

Tel: +43 1 888 25 11

Fax: +43 1 888 25 11 85

BELGIUM

S.A. ESAB N.V.

Brussels

Tel: +32 2 745 11 00

Fax: +32 2 745 11 28

THE CZECH REPUBLIC

ESAB VAMBERK s.r.o.

Vamberk

Tel: +420 2 819 40 885

Fax: +420 2 819 40 120

DENMARK

Aktieselskabet ESAB

Herlev

Tel: +45 36 30 01 11

Fax: +45 36 30 40 03

FINLAND

ESAB Oy

Helsinki

Tel: +358 9 547 761

Fax: +358 9 547 77 71

FRANCE

ESAB France S.A.

Cergy Pontoise

Tel: +33 1 30 75 55 00

Fax: +33 1 30 75 55 24

GERMANY

ESAB GmbH

Solingen

Tel: +49 212 298 0

Fax: +49 212 298 218

GREAT BRITAIN

ESAB Group (UK) Ltd

Waltham Cross

Tel: +44 1992 76 85 15

Fax: +44 1992 71 58 03

ESAB Automation Ltd

Andover

Tel: +44 1264 33 22 33

Fax: +44 1264 33 20 74

HUNGARY

ESAB Kft

Budapest

Tel: +36 1 20 44 182

Fax: +36 1 20 44 186

ITALY

ESAB Saldatura S.p.A.

Mesero (Mi)

Tel: +39 02 97 96 81

Fax: +39 02 97 28 91 81

THE NETHERLANDS

ESAB Nederland B.V.

Amersfoort

Tel: +31 33 422 35 55

Fax: +31 33 422 35 44

NORWAY

AS ESAB

Larvik

Tel: +47 33 12 10 00

Fax: +47 33 11 52 03

POLAND

ESAB Sp.zo.o.

Katowice

Tel: +48 32 351 11 00

Fax: +48 32 351 11 20

PORTUGAL

ESAB Lda

Lisbon

Tel: +351 8 310 960

Fax: +351 1 859 1277

SLOVAKIA

ESAB Slovakia s.r.o.

Bratislava

Tel: +421 7 44 88 24 26

Fax: +421 7 44 88 87 41

SPAIN

ESAB Ibérica S.A.

Alcalá de Henares (MADRID)

Tel: +34 91 878 3600

Fax: +34 91 802 3461

SWEDEN

ESAB Sverige AB

Gothenburg

Tel: +46 31 50 95 00

Fax: +46 31 50 92 22

ESAB international AB

Gothenburg

Tel: +46 31 50 90 00

Fax: +46 31 50 93 60

SWITZERLAND

ESAB AG

Dietikon

Tel: +41 1 741 25 25

Fax: +41 1 740 30 55

North and South America

ARGENTINA

CONARCO

Buenos Aires

Tel: +54 11 4 753 4039

Fax: +54 11 4 753 6313

BRAZIL

ESAB S.A.

Contagem--MG

Tel: +55 31 2191 4333

Fax: +55 31 2191 4440

CANADA

ESAB Group Canada Inc.

Missisauga, Ontario

Tel: +1 905 670 02 20

Fax: +1 905 670 48 79

MEXICO

ESAB Mexico S.A.

Monterrey

Tel: +52 8 350 5959

Fax: +52 8 350 7554

USA

ESAB Welding & Cutting Products

Florence, SC

Tel: +1 843 669 44 11

Fax: +1 843 664 57 48

Asia/Pacific

CHINA

Shanghai ESAB A/P

Shanghai

Tel: +86 21 5308 9922

Fax: +86 21 6566 6622

INDIA

ESAB India Ltd

Calcutta

Tel: +91 33 478 45 17

Fax: +91 33 468 18 80

INDONESIA

P.T. ESABindo Pratama

Jakarta

Tel: +62 21 460 0188

Fax: +62 21 461 2929

JAPAN

ESAB Japan

Tokyo

Tel: +81 3 5296 7371

Fax: +81 3 5296 8080

MALAYSIA

ESAB (Malaysia) Snd Bhd

Selangor

Tel: +60 3 8027 9869

Fax: +60 3 8027 4754

SINGAPORE

ESAB Asia/Pacific Pte Ltd

Singapore

Tel: +65 6861 43 22

Fax: +65 6861 31 95

SOUTH KOREA

ESAB SeAH Corporation

Kyungnam

Tel: +82 55 269 8170

Fax: +82 55 289 8864

UNITED ARAB EMIRATES

ESAB Middle East FZE

Dubai

Tel: +971 4 887 21 11

Fax: +971 4 887 22 63

ESAB AB

SE--695 81 LAXÅ

SWEDEN

Phone +46 584 81 000 www.esab.com

Representative offices

BULGARIA

ESAB Representative Office

Sofia

Tel/Fax: +359 2 974 42 88

EGYPT

ESAB Egypt

Dokki--Cairo

Tel: +20 2 390 96 69

Fax: +20 2 393 32 13

ROMANIA

ESAB Representative Office

Bucharest

Tel/Fax: +40 1 322 36 74

RUSSIA

LLC ESAB

Moscow

Tel: +7 095 543 9281

Fax: +7 095 543 9280

LLC ESAB

St Petersburg

Tel: +7 812 336 7080

Fax: +7 812 336 7060

Distributors

For addresses and phone numbers to our distributors in other countries, please visit our home page www.esab.com

070514