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GR LAF 1600 DC Ïäçãßåò ÷ñÞóåùò 0449 017 401 GR 2007--02--05 Valid for serial no. 644 ÄÇËÙÓÇ ÓÕÌÌÏÑÖÙÓÇÓ Ç åôáéñåßá ESAB AB, Welding Equipment, 695 81 Laxå, Óïõçäßá, äçëþíåé üôé ïé ðçãÝò ñåýìáôïò óõãêüëëçóçò LAF 1600 áðü ôïí áñéèìü óåéñÜò 606 êáé Ýðåéôá, óõììïñöþíïíôáé ìå ôï ðñüôõðï EN 60974–1 óýìöùíá ìå ôéò áðáéôÞóåéò ôçò ïäçãßáò (73/23/EEG) êáé ôïõ ðáñáñôÞìáôïò (93/68/EEG) êáé ôï ðñüôõðï EN 60974--10 óýìöùíá ìå ôéò áðáéôÞóåéò ôçò ïäçãßáò (89/336/EEG) êáé ôïõ ðáñáñôÞìáôïò (93/68/EEG). -----------------------------------------------------------------------------------------------------------------------------------------------------------------Laxå 2006--04--19 Kent Eimbrodt Global Director ESAB AB, Welding Equipment SE--695 81 LAXÅ SWEDEN Tel: + 46 584 81000 2 Fax: + 46 584 411721 1 ÁÓÖÁËÅÉÁ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 ÅÉÓÁÃÙÃÇ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1 2.2 4 6 ÃåíéêÜ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ôå÷íéêÜ óôïé÷Ýéá . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 7 3 ÅÃÊÁÔÁÓÔÁÓÇ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 3.1 3.2 3.3 3.4 ÃåíéêÜ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Îåöüñôùìá êáé ôïðïèÝôçóç . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ÓõíäÝóåéò . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ÔõðùìÝíï êýêëùìá . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 8 8 9 4 ËÅÉÔÏÕÑÃÉÁ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 4.1 4.2 4.3 ÃåíéêÜ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ¼ñãáíá åëÝã÷ïõ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Åêêßíçóç . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 10 10 5 ÓÕÍÔÇÑÇÓÇ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 5.1 5.2 ÃåíéêÜ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Êáèáñéóìüò . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 11 6 ÐÁÑÁÃÃÅËÉÁ ÁÍÔÁËËÁÊÔÉÊÙÍ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ó×ÇÌÁ ÓÕÍÄÅÓÇÓ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ÅÎÁÑÔÇÌÁÔÙÍ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ÏÄÇÃÉÅÓ ÓÕÍÄÅÓÇÓ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ÐÉÍÁÊÁÓ ÁÍÔÁËËÁÊÔÉÊÙÍ ÌÅÑÙÍ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 13 14 15 17 Äéáôçñåßôáé ôï äéêáßùìá ôñïðïðïßçóçò ðñïäéáãñáöþí ×ùñßò ðñïåéäïðïßçóç. TOCy -- 3 -- 1 ÁÓÖÁËÅÉÁ Ïé ÷ñÞóôåò áõôüìáôïõ åîïðëéóìïý óõãêüëëçóçò ESAB Ý÷ïõí ôçí ôåëéêÞ åõèýíç íá åîáòöáëßóïõí üôé ïéïóäÞðïôå åñãÜæåôáé ìå Þ êïíôÜ óôïí åîïðëéóìü ëáìâÜíåé üëá ôá ó÷åôéêá ìÝôñá áóöáëåßáò. Ôá ìÝôñá áóöÜëåéáò ðñÝðåé íá ðëçñïýí ôéò áðáéôÞóåéò ðïõ ôßèåíôáé ãé’ áõôüí ôïí ôýðï åîïðëéóìïý óõãêïëëçôÞ. Ïé áêüëïõèåò óõóôÜóåùí ìðïñåß íá èåùñçèåß ùò óõìðëçñùìáôéêü ôùí êáíïíéêþí ðñïäéáãñáöþí ðïõ éó÷ýïõí ãéá ôïí ôüðï åñãáóßáò. ¼ëåò ïé åñãáóßåò ðñÝðåé íá äéåîÜãïíôáé áðü åêðáéäåõìÝíï ðñïóùðéêü, ðëÞñùò åîïéêåéùìÝíï ìå ôç ëåéôïõñãßá ôïõ åîïðëéóìïý óõãêïëëçóçò. ¸íáò ëáíèáóìÝíïò ÷åéñéóìüò åíäÝ÷åôáé íá ïäçãÞóåé óå åðéêßíäõíåò êáôáóôÜóåéò, ïé ïðïßåò ìðïñåß íá ðñïêáëÝóïõí ôñáõìáôéóìü ôïõ ÷åéñéóôÞ êáé æçìéÜ óôïí åîïðëéóìü. 1. 2. 3. 4. 5. SafY ÊÜèå ðñïóùðéêü, ðïõ ÷ñçóéìïðïéåß ôïí åîïðëéóìü óõãêïëëçôÞ, èá ðñÝðåé íá ãíùñßæåé êáëÜ: S ôï ÷åéñéóìü ôïõ S ðïý âñßóêåôáé ï äéáêüðôçò êéíäýíïõ S ôç ëåéôïõñãßá ôïõ äéáêüðôç S ôéò éó÷ýïõóåò ðñïäéáãñáöÝò áóöÜëåéáò S óõãêüëëçóç Ï ÷åéñéóôÞò ðñÝðåé íá åðéâåâáéþíåé üôé: S êáíÝíá ìç åîïõóéïäïôçìÝíï Üôïìï äåí âñßóêåôáé óôï ÷þñï åñãáóßáò üôáí ôßèåôáé óå ëåéôïõñãßá ï åîïðëéóìüò. S êáíÝíá Üôïìï äåí åßíáé áðñïöýëá÷ôï êáôÜ ôç óôéãìÞ ðïõ áíÜâåé ôï öùôåéíü ôüîï. Ï ôüðïò åñãáóßáò ðñÝðåé: S íá åßíáé êáôÜëëçëïò ãéá ôçí åñãáóßá áõôÞ S íá ìçí åßíáé åêôåèåéìÝíïò óå ñåýìáôá áÝñá. Ðñïóùðéêüò ðñïóôáôåõôéêüò åîïðëéóìüò. S ×ñçóéìïðïéåßôå ðÜíôïôå ôïí óõíéóôþìåíï áôïìéêü ðñïóôáôåõôéêü åîïðëéóìü, üðùò ð÷. ðñïóôáôåõôéêÜ ãõáëéÜ, ðõñßìá÷ï ñïõ÷éóìü, ðñïóôáôåõôéêÜ ãÜíôéá. S Ìç öïñÜôå ÷áëáñÜ áíôéêåßìåíá, üðùò ìáíôÞëéá, âñá÷éüëéá, äá÷ôõëßäéá ê.ëð., ôá ïðïßá ìðïñïýí íá óêáëþóïõí íá ðñïêáëÝóïõí åãêáýìáôá. ÃåíéêÝò ðñïöõëÜîåéò S Âåâáéùèåßôå üôé ôï êáëþäéï åðéóôñïöÞò åßíáé óõíäåìÝíåò êáëÜ. S ÅðåìâÜóåéò óå åîïðëéóìü õøçëÞò ôÜóò ðñÝðåé íá ãßíïíôáé ìüíï áðü åéäéêåõìÝíï çëåêôñïëüãï. S Ï êáôÜëëçëïò ðõñïóâåóôéêüò åîïðëéóìüò èá ðñÝðåé íá åßíáé óáöþò åðéóçìáóìÝíïò êáé åýêïëá ðñïóéôüò. S Ç ëßðáíóç êáé óõíôÞñçóç ôïõ åîïðëéóìïý äåí ðñÝðåé íá äéåîÜãïíôáé åíüóù âñßóêåôáé óå ëåéôïõñãßá. -- 4 -- ÐÑÏÅÉÄÏÐÏÉÇÓÇ ÓÕÃÊÏËËÇÓÇ ÊÁÉ ÊÏÐÇ ÌÅ ÇËÅÊÔÑÉÊÏ ÔÏÎÏ ÌÐÏÑÅÉ ÍÁ ÐÑÏÊÁËÅÓÏÕÍ ÔÑÁÕÌÁÔÉÓÌÏ ÓÅ ÁËËÁ ÁÔÏÌÁ. ÍÁ ÅÉÓÔÅ ÐÑÏÓÅ×ÔÉÊÏÉ ÏÔÁÍ ÅÊÔÅËÅÉÔÅ ÓÕÃÊÏËËÇÓÇ. ÆÇÔÇÓÔÅ ÁÐÏ ÔÏÍ ÅÑÃÏËÏÔÇ ÓÁÓ ÏÇÃÉÅÓ ÁÓÖÁËÏÕÓ ÅÑÃÁÓÉÁÓ, ÏÉ ÏðÏÉÅÓ ÈÁ ÐÑÅÐÅÉ ÍÁ ÂÁÓÉÆÏÍÔÁÉ ÓÔÏ ÅÃ×ÅÉÑÉÄÉÏ ÁÐÏÖÕÃÇÓ ÊÉÍÄÕÍÙÍ ÔÏÕ ÊÁÔÁÓÊÅÕÁÓÔÇ. ÇËÅÊÔÑÏÐËÇÎÉÁ - Ìðïñåß íá åßíáé Èáíáôçøüñá. S ÅãêáôáïôÞóôå êáé ãåéùïôå ôç óõóêåõÞ óõãêüëëçóçò óýìöùíá ìå ôá áíôßóôïé÷á õðïäåßãìáôá. S Ìçí áããßæåôå çëåêôñïöüñá ìÝñç Þ çëåêôñüäéá ìå óêÜëõðôç åðéäåñìßäá, õãñÜ ãÜíôéá Þ õãñü ñïõ÷éóìü. S Ìïíþóôå ôï óþìá óáò áðü ôç ãåßùóç êáé ôï ôåìÜ÷éï åñãáóßáò. S Âåâáéùèåßôå üôé ï ôüðïò åñãáóßáò óáò åßíáé áóöáëÞò. ÁÍÁÈÕÌÉÁÓÅÉÓ ÊÁÉ ÁÅÑÉÁ - Ìðïñåß íá åßíáé åðéêßíäõíá ãéá ôçí õãåßá óáò. S Å÷åôå ôï ðñüóùðü óáò ìáêñéÜ áðü ôéò áíáèõìéÜóåéò óõãêüëëçóçò. S Åîáóöáëßóôå êáëü åîáåñéóìü êáé áðïññüöçóç áíáèõìéÜóåùí óõãêüëëçóçò êáé áåñßùí, ôüóï óôïí ôüðï åñãáóßáò óáò üóï êáé ôùí Üëëùí. ÁÊÔÉÍÏÂÏËÉÁ ÔÏÎÏÕ - Ìðïñåß íá ôñáõìáôßóåé ôá ìÜôéá êáé íá ðñïêáëÝóåé äåñìáôéêÜ åãêáýìáôá. S ÐñïóôáôÝøôå ôá ìÜôéá êáé ôï óþìá óáò. ×ñçóéìïðïéåßôå êáôÜëëçëï êñÜíïò óõãêüëëçóçò êáé öáêïýò ìå ößëôñï, êáé öïñÜôå ðñïóôáôåõôßêü ñïõ÷óìü. S Ðñïóôáôåýåôå ôñßôá ðñüóùðá ìå êáôÜëëçëá äéáöñÜãìáôá Þ ðåôÜóìáôá. ÊÉÍÄÕÍÏÓ ÐÕÑÊÁÃÉÁÓ S Ïé óðßèåò óõãêüëëçóçò ìðïñåß íá ðñïêáëÝóïõí ðõñêáãéÜ. Óõíåþò âåâáùèåßôå üôé äåí õðÜ÷ïõí ðëçóßïí óáò åýöëåêôá õëéêÜ. ÈÏÑÕÂÏÓ - Õðåñâïëéêüò èüñõâïò ìðïñåß íá âëÜøåé ôçí áêïÞ S Ðñïóôáôåýåôå ôá áõôéÜ óáò. ×ñçóéìïðïéåßôå ùôáóðßäåò Þ Üëëï ìÝóï ðñïóôáóßáò ôçò áêïÞò. S Ðñïåéäïðïéåßóôå ôïõò ðáñåõñéóêüìåíïõò ãéá ôïõò êéíäýíïõò. ÄÕÓËÅÉÔÏÕÑÃÉÁ - Óå ðåñßðôùóç äõóëåéôïõñãßáò æçôÞóôå âïÞèåéá áðü åéäéêü. ÄÉÁÂÁÓÔÅ ÊÁÉ ÊÁÔÁÍÏÇÓÔÅ ÔÉÓ ÏÄÇÃÉÅÓ ÔÏÕ ÅÃ×ÅÉÑÉÄÉÏÕ ÐÑÉÍ ÁÐÏ ÔÇÍ ÅÃÊÁÔÁÓÔÁÓÇ ¹ ×ÑÇÓÉÌÏÐÏÉÇÓÇ. ÐÑÏÓÔÁÔÅÕÅÔÅ ÔÏÍ ÅÁÕÔÏ ÓÁÓ ÊÁÉ ÔÏÕÓ ÁËËÏÕÓ ! ÐÑÏÅÉÄÏÐÏÉÇÓÇ! Áõôü ôï ðñïúüí ðñïïñéæìÝíï ãéá âéïìç÷áíéêÞ ÷ñÞóç. Óå ïéêéáêü ðåñéâÜëëïí ôï ðñïúüí ìðïñåß íá ðñïêáëÝóåé ñáäéïðáñÜóéôá. Ï ÷ñÞóôçò Ý÷åé áðïêëåéóôéêÞ åíèýíç ãéá ôç ëÞøç åðáñêþí ðñïëçðôéêþí ìÝôñùí. ÐÑÏÅÉÄÏÐÏÉÇÓÇ! ÄéáâÜóôå êáé êáôáíïÞóôå ôéò ïäçãßåò ôïõ åã÷åéñéäßïõ ðñéí áðü ôçí åãêáôÜóôáóç Þ ÷ñçóéìïðïßçóç. Ìçí áðïññßðôåôå åßäç çëåêôñéêïý åîïðëéóìïý ìáæß ìå êïéíÜ áðïññßììáôá! Ôçñþíôáò ôçí ÅõñùðáÚêÞ ïäçãßá 2002/96/EK ó÷åôéêÜ ìå ôá áðüâëçôá åéäþí çëåêôñéêïý êáé çëåêôñïíéêïý åîïðëéóìïý êáé ôçí åöáñìïãÞ ôçò óýìöùíá ìå ôçí åèíéêÞ íïìïèåóßá, ôá åßäç çëåêôñéêïý åîïðëéóìïý ðïõ Ý÷ïõí ïëïêëçñþóåé ôïí êýêëï ôçò æùÞò ôïõò ðñÝðåé íá óõëëÝãïíôáé ÷ùñéóôÜ êáé íá åðéóôñÝöïíôáé óå ðåñéâáëëïíôéêÜ óõìâáôÞ åãêáôÜóôáóç áíáêýêëùóçò. Ùò éäéïêôÞôçò ôïõ åîïðëéóìïý, èá ðñÝðåé íá åíçìåñþíåóôå áðü ôïí ôïðéêü áíôéðñüóùðü ìáò ôó åãêåêñéìÝíá óõóôÞìáôá óõëëïãÞò. Ìå ôçí åöáñìïãÞ áõôÞò ôçò ÅõñùðáúêÞò ïäçãßáò âåëôþíåôáé ôï ðåñéâÜëëïí êáé ç õãåßá ôïõ áíèñþðïõ! SafY -- 5 -- 2 ÅÉÓÁÃÙÃÇ 2.1 ÃåíéêÜ Ôï LAF 1600 åßíáé ìéá ôçëå÷åéñéæüìåíç ðçãÞ ñåýìáôïò óõãêüëëçóçò ôñéþí öÜóåùí ðïõ ðñïïñßæåôáé ãéá ÷ñÞóç õðåñðáñáãùãéêïý ìç÷áíéêïý ôüîïõ áåñßïõ/ìåôÜëëïõ (ÌÉG/MAG), Þ óõãêüëëçóç ôüîïõ óéäçñüóêïíçò (UP). Èá ðñÝðåé ðÜíôïôå íá ÷ñçóéìïðïéåßôáé ìáæß ìå ôï êïõôß åëÝã÷ïõ ôçò ESAB A2-A6 Process Controller (ÑÅÇ). Ç ðçãÞ ñåýìáôïò óõãêüëëçóçò LAF åßíáé õäñüøõêôç êáé åëÝã÷åôáé áðü Ýíá åëåãêôÞ èåñìïêñáóßáò åíÜíôéá óôçí õðåñöüñôùóç. ¼ôáí ï åëåãêôÞò èåñìïêñáóßáò äéáêüðôåé ôï êýêëùìá, ôüôå áíÜâåé áõôüìáôá ç êßôñçíç åíäåéêôéêÞ ëõ÷íßá óôï êáíôñÜí. Ç åðáíáöïñÜ ãßíåôáé áõôüìáôá üôáí ç èåñìïêñáóßá Ý÷åé ðÝóåé óå áðïäåêôÜ åðßðåäá. Ç ðçãÞ ñåýìáôïò óõãêüëëçóçò êáé ôï êïõôß åëÝã÷ïõ åßíáé óõíäåäåìÝíïé ìå Ýíá äßáõëï äéðëïý êáëùäßïõ ðïõ êáèéóôÜ äõíáôü ôïí áêñéâÞ Ýëåã÷ï ôçò äéáäéêáóßáò óõãêüëëçóçò. Ç ñýèìéóç ôçò ðçãÞò ñåýìáôïò óõãêüëëçóçò ìðïñåß íá ãßíåé áðü ôç ðñüóøç ôïõ êïõôéïý åëÝã÷ïõ üðïõ üëåò ïé ðáñÜìåôñïé ìðïñïýí íá ñõèìéóôïýí áðü ôï ÷åéñéóôÞ. Ï ôñüðïò ëåéôïõñãßáò ôçò ðçãÞò ñåýìáôïò óõãêüëëçóçò åëÝã÷åôáé êáé åðéèåùñåßôáé åíôåëþò áðü ôï êïõôß åëÝã÷ïõ ìå ôç âïÞèåéá ôïõ ïðïßïõ ìðïñåßôå íá ñõèìßóåôå ôá ÷áñáêôçñéóôéêÜ åêêßíçóçò êáé óôÜóçò. Ïé åê ôùí ðñïôÝñùí ðáñÜìåôñïé ñåýìáôïò ìðïñïýí íá åðéèåùñçèïýí êáôÜ ôç äéÜñêåéá ôçò óõãêüëëçóçò. Ãéá ëåðôïìåñåßò ðëçñïöïñßåò üóïí áöïñÜ ôéò äõíáôüôçôåò ñýèìéóçò ôçò ðçãÞò ñåýìáôïò óõãêüëëçóçò êáé ôï ôñüðï ëåéôïõñãßáò ôçò ìåëåôÞóôå ôï åã÷åéñßäéï ïäçãéþí ãéá ôïí åëåãêôÞ Á2-Á6 Process Controller. fja3d1ya -- 6 -- 2.2 Ôå÷íéêÜ óôïé÷Ýéá LAF 1600 ÔÜóç 400/415/500 V, 3μ50 Hz 400/440/550 V, 3μ60 Hz Åðéôñåðüìåíç åðéâÜñõíóç óå: 100 % äéÜëåéøç 1600 A/ 44 V Ðåñéï÷Þ ñýèìéóçò UP 40 A/ 22 V --1600 A/ 46 V ÔÜóç áíïéêôïý êõêëþìáôïò 54 V Éó÷ýò ñåýìáôïò áíïéêôïý êõêëþìáôïò 220 W Áðïäïôéêüôçôá 0,86 ÓõíôåëåóôÞò éó÷ýïò 0,87 ÂÜñïò 585 kg ÄéáóôÜóåéò L x B x H 774 x 598 x 1430 Êáôçãïñßá ðåñéâëÞìáôïò IP 23 Êáôçãïñßá ÷ñÞóåùò ÊëÜóç ðåñéâëÞìáôïò ðñïóôáóßáò Ï êþäéêáò ÉÑ äåß÷íåé ôçí êëÜóç ðåñéâëÞìáôïò ðñïóôáóßáò, äçëáäÞ ôï âáèìü ðñïóôáóßáò áðü äéåßóäõóç óôåñåí õëéêþí Þ íåñý . Ìéá óõóêåõÞ ðïõ öÝñåé ôï óýìâïëï IP23 åßíáé ó÷åäéáóìÝíç ãéá ÷ñÞóç óå åóùôåñéêü êáé åîùôåñéêü ÷þñï. ÊëÜóç åöáñìïãÞò Ôï óýìâïëï óçìáßíåé üôé ç ðçãÞ ñåýìáôïò åßíáé êáôáóêåõáóìÝíç ãéá ÷ñÞóç óå ÷þñïõò ìå õøçëü ðïóïóôü çëåêôñéêïý êéíäýíïõ. fja3d1ya -- 7 -- 3 ÅÃÊÁÔÁÓÔÁÓÇ 3.1 ÃåíéêÜ Ç åãêáôÜóôáóç ðñÝðåé íá åêðåëåßôáé áðü åðáããåëìáôßá. 3.2 Îåöüñôùìá êáé ôïðïèÝôçóç ÐÑÏÅÉÄÏÐÏÉÇÓÇ - ÊÉÍÄÕÍÏÓ ÁÍÁÔÑÏÐÇÓ! Óôåñåþóôå ôïí åîïðëéóìü, åéäéêÜ åÜí ôï Ýäáöïò åßíáé áíþìáëï Þ Ý÷åé êëßóç. S S ÔïðïèåôÞóôå ôçí ðçãÞ ñåýìáôïò óå Ýíá ïñéæüíôéï åðßðåäï Ýäáöïò. Öñïíôßóôå þóôå íá ìçí åìðïäßæåôå ôçí øýîç ôïõ åñãáëåßïõ. ÏÄÇÃÉÅÓ ÁÍÕØÙÓÇÓ 3.3 S S S ÓõíäÝóåéò ÊáôÜ ôçí ðáñÜäïóç ç ðçãÞ ñåýìáôïò åßíáé óõíäåäåìÝíç Ýôóé þóôå íá ëåéôïõñãåß ìå 400 V. ¼ôáí ðñüêåéôáé íá ÷ñçóéìïðïéÞóåôå Üëëç ôÜóç êÜíåôå ôéò áëëáãÝò óýíäåóçò óôïí êõñßùò ìåôáó÷çìáôéóôÞ êáé óôïí ìåôáó÷çìáôéóôÞ åëÝã÷ïõ óýìöùíá ìå ôéò ïäçãßåò óýíäåóçò óôç óåëßäá 15. ÄéáëÝîôå êáëþäéï äéêôýïõ ìå ôï óùóôü åìâáäüí äéáôïìÞò êáé ôïðïèåôÞóôå ôç óùóôÞ áóöÜëåéá óôï êáëþäéï óýìöùíá ìå ôéò éó÷ýïõóåò ôïðéêÝò ðñïäéáãñáöÝò (ìåëåôÞóôå ôïí ðßíáêá óôç óåëßäá 9) ÓõíäÝóôå ôï êáëþäéï ôçò ãçò óôç âßäá ðïõ öÝñåé ôï óýìâïëï . S S Óößãîôå ôï óöéãêôÞñá ôïõ êáëùäßïõ (1). ÓõíäÝóôå ôï êáëþäéï ôïõ äéêôýïõ óôéò êüóóåò ìå áñéèìü L1, L2 êáé L3. S ÓõíäÝóôå ôï êáëþäéï åëÝã÷ïõ áíÜìåóá óôçí ðçãÞ ñåýìáôïò LAF êáé óôï êïõôß åëÝã÷ïõ óôï 28-ðïëéêü âýóìá (2) óôï åóùôåñéêü ôçò ðçãÞò ñåýìáôïò. S ÓõíäÝóôå 1-ðïëéêü Ýëåã÷ï ôñïöïäüôçóçò (4). S ÓõíäÝóôå ôï óùóôü êáëþäéï çëåêôñïóõãêüëëçóçò êáé êáëþäéï åðéóôñïöÞò óôá âýóìáôá (3) ðïõ åßíáé óçìåéùìÝíá ìå + êáé - óôçí ðñüóïøç ôçò ìïíÜäáò ðçãÞò ñåýìáôïò. fja3i1ya -- 8 -- Óýíäåóç ìå ôï äßêôõï LAF 1600 50 Hz 60 Hz ÔÜóç 400 V / 415 V 500 V 400 V / 440 V 550 V Ñåýìá: 100% 136 A 108 A 136 A 108 A Åìâáäüí äéáôïìÞò êáëùäßïõ 3 x 70+35 mm2 3 x 50+35 mm2 3x70+ 35 mm2 3x70+ 35 mm2 ÁóöÜëåéá âñáäåßá 160 A 125 A 160 A 125 A 3.4 ÔõðùìÝíï êýêëùìá Äéáêüðôåò ôýðïõ DIP Ôï ôõðùìÝíï êýêëùìá (ÁÑ1) åßíáé åîïðëéóìÝíï ìå 2 äéáêüðôåò ôýðïõ DIP (SW1 êáé SW2) ïé ïðïßïé åßíáé åê ôùí ðñïôÝñùí ñõèìéóìÝíïé êáé ç èÝóç ôïõò äåí åðéôñÝðåôáé íá áëëá÷ôåß. ÊáôÜ ôçí ðáñÜäïóç áíôáëëáêôéêþí ðñÝðåé íá åëÝã÷åôáé ç èÝóç ôùí äéáêïðôþí ôýðïõ DIP (êáé áí áõôü ÷ñåéÜæåôáé íá áëëá÷ôïýí åðßóçò) ðñßí íá ôïðïèåôçèåß ç êÜñôá óôçí ðçãÞ ôïõ ñåýìáôïò. S Äéáêüðôçò ôýðïõ DIP SW1 Ãéá íá ëåéôïõñãÞóåé ç åðéêïéíùíßá ðñïò ôï åëåãêôÞ äéáäéêáóßáò Á2-Á6 Process Controller (PEH) ðñÝðåé íá ñõèìßóåôå ôï äéáêüðôç ôýðïõ DIP (SW1). S Äéáêüðôçò ôýðïõ DIP SW2 O äéáêüðôçò DIP 2 (SW2) ðñÝðåé íá ñõèìéóôåß ãéá íá ðëçñïöïñåß ôïí åëåãêôÞ äéáäéêáóßáò Á2-A6 Process Controller (PEH) ó÷åôéêÜ ìå ôçí ïíïìáóôéêÞ ôéìÞ ôïõ ôñïöïäïôéêïý ðïõ Ý÷åé óõíäåèåß. Ñýèìéóç ôïõ äéáêüðôç ôýðïõ DIP SW1 S ÈÝóåôå ôïí ðüëï 6 óôç èÝóç ”ÏFF” êáé üëïõò ôïõò Üëëïõò ðüëïõò óôç èÝóç ”ÏN”. Ñýèìéóç ôïõ äéáêüðôç ôýðïõ DIP SW2 S ÈÝóåôå ôïí ðüëï 1 êáé 2 óôç èÝóç “OFF” êáé üëïõò ôïõò Üëëïõò ðüëïõò óôç èÝóç “ON”. Ðñüãñáììá ðçãÞò ñåýìáôïò Ôï ðñüãñáììá ôçò ðçãÞò ñåýìáôïò åßíáé áðïèçêåõìÝíï óôï ïëïêëçñùìÝíï êýêëùìá IC 6. Ôï ïëïêëçñùìÝíï êýêëùìá åßíáé ðñïóáñìïóìÝíï óå âÜóç êáé ìðïñåß íá áíôéêáôáóôáèåß. fja3i1ya -- 9 -- 4 ËÅÉÔÏÕÑÃÉÁ 4.1 ÃåíéêÜ ÃåíéêÝò ïäçãßåò áóöáëåßáò üóïí áöïñÜ ôï ÷åéñéóìü ôïõ åîïðëéóìïý õðÜñ÷ïõí óôç óåëßäá 4. ÄéáâÜóôå ôéò ðñéí áñ÷ßóåôå íá ÷ñçóéìïðïéÞóåôå ôïí åîïðëéóìü. ÐÑÏÓÏ×Ç! Áðáãïñåýåôáé ç ÷ñÞóç ôçò ðçãÞò ñåýìáôïò óõãêüëëçóçò ÷ùñßò ðëáúíÝò ëáìáñßíåò. 4.2 ¼ñãáíá åëÝã÷ïõ Ç ðñüóïøç ðåñéÝ÷åé: 1. Êõñßùò äéáêüðôçò ðïõ êüâåé ôçí åéóåñ÷üìåíç ôÜóç ôñïöïäïóßáò ðñïò ôçí ðçãÞ ñåýìáôïò. 2. ÅíäåéêôéêÞ ëõ÷íßá (ëåõêÞ) áíÜâåé êáôÜ ôï Üíïéãìá ôïõ êõñßùò äéáêüðôç. 3. ÅíäåéêôéêÞ ëõ÷íßá (êßôñéíç) áíÜâåé üôáí ï åëåãêôÞò èåñìïêñáóßáò äéáêüøåé ôï êýêëùìá ëüãù õðåñèÝñìáíóçò ôïõ ìåôáó÷çìáôéóôÞ. Ç åíäåéêôéêÞ ëõ÷íßá óâÞíåé üôáí ç èåñìïêñáóßá Ý÷åé ðÝóåé óå ëïãéêÜ åðßðåäá. 4. Äéáêüðôçò ôýðïõ ìðïõôüí ãéá åðáíáöïñÜ ôçò áõôüìáôçò áóöÜëåéáò FU2 42 V. 4.3 Åêêßíçóç S ÓõíäÝóôå ôï êáëþäéï åðéóôñïöÞò óôï áíôéêåßìåíï ðñïò óõãêüëëçóç. S ÈÝóåôå ôïí êõñßùò äéáêüðôç (1) óôç èÝóç ”É”. Ç ëåõêÞ åíäåéêôéêÞ ëõ÷íßá (2) áíÜâåé êáé ï áíåìéóôÞñáò åêêéíåßôáé. S Ñõèìßóôå ôéò ðáñáìÝôñïõò êáé åêêéíÞóôå ôïí çëåêôñïóõãêïëëçôÞ ìå ôç âïÞèåéá ôïõ êïõôéïý åëÝã÷ïõ (ìåëåôÞóôå ôï åã÷åéñßäéï ïäçãéþí ôïõ êïõôéïý åëÝã÷ïõ åëåãêôÞ äéáäéêáóßáò A2--A6 Process Controller 0443 745 xxx). fja3o1ya -- 10 -- 5 ÓÕÍÔÇÑÇÓÇ 5.1 ÃåíéêÜ Ðñïóï÷Þ! ¼ëåò ïé ìïñöÝò åããýçóçò ðïõ ðáñÝ÷åé ï ðñïìçèåõôÞò ðáýïõí íá éó÷ýïõí áí óôï ÷ñüíï ðïõ äéáñêåß ç åããýçóç ï ðåëÜôçò åðé÷åéñÞóåé íá äéïñèþóåé ôõ÷üí ëÜèç ôïõ ìç÷áíÞìôïò. 5.2 S Êáèáñéóìüò Êáèáñßóôå ôçí ðçãÞ çëåêôñïóõãêüëëçóçò üôáí áõôü ÷ñåéÜæåôáé. ×ñçóéìïðïéåßóôå îçñü ðåðéåóìÝíï áÝñá ãéá ôïí êáèáñéóìü. ÐÑÏÓÏXÇ! Áí ïé áåñïôïìÝò Ý÷ïõí âïõëþóåé, ôüôå õðÜñ÷åé êßíäõíïò õðåñèÝñìáíóçò. Óçìåßùóç: Ãéá íá åîáóöáëßóåôå áóöáëÞ ëåéôïõñãßá ôïõ åðáöÝá, êñáôÜôå êáèáñÜ ôá ìáãíçôéêÜ åîáñôÞìáôá. ÅÜí ï åðáöÝáò ÷ñåéÜæåôáé êáèáñéóìü ðñÝðåé íá áðïóõíáñìïëïãçèåß êáé íá êáèáñéóôïýí üëá ôïõ ôá ìÝñç. ÅíáëëáêôéêÜ, áíôéêáôáóôÞóôå ôïí åðáöÝá. ÐÑÏÓÏXÇ! ÐïôÝ ìÞ ÷ñçóéìïðïéÞóåôå ðåðéåóìÝíï áÝñá ãéá êáèáñéóìü ôïõ åðáöÝá áí äåí ôïí Ý÷åôå áðïóõíáñìïëïãÞóåé ôåëåßùò. 6 ÐÁÑÁÃÃÅËÉÁ ÁÍÔÁËËÁÊÔÉÊÙÍ Tá LAF 1600 DC åßíáé êáôáóêåõáóìÝíá êáé äéêìáóìÝíá óýìöùíá ìå ôá äéåèíÞ êáé åíñùðáÚêÜ óôÜíôáñ ÉÅC/ÅÍ 60974--1 êáé IEC/EN 60974--10. Aöïý ãßíåé óõíôÞñçóç Þ åðéóêåõÞ õðÜñ÷åé õðï÷ñÝùóç åê ìÝñïõò ôïõ óõíôçñçôÞ íá âåâáéùèåß üôé ôï ðñïúüí äåí ðáñåêëßíåé áðü ôéò ðáñáðÜíù áíáöåñüìåíåò óôáèåñÝò. Ôá áíôáëëáêôéêÜ ðáñáããÝëëïíôáé ìÝóù ôïõ ðëçóéÝóôåñïõ áíôéðñïóþðïõ ôçò ESAB, âëÝðåôå ôï ïðéóèüöõëëï. ¼ôáí ðáñáããÝëëåôå áíôáëëáêôéêÜ, ðáñáêáëïýìå áíáöÝñåôå ôïí ôýðï êáé ôïí áñéèìü óåéñÜò ôïõ ìç÷áíÞìáôïò, êáèþò êáé ïíïìáóßá êáé ôïv áñéèìü áíôáëëáêôéêïý üðùò áíáãñÜöïíôáé óôïí êáôÜëïãï áíôáëëáêôéêþí, óôç óåëßäá 17. ¸ôóé áðëïðïéåßôáé ç äéáäéêáóßá áðïóôïëÞò êáé åîáóöáëßæåôáé Þ ðáñÜäïóç ôïõ óùóôïý áíôáëëáêôéêïý. fja3m1ya -- 11 -- sida -- 12 -- Ó÷Þìá óýíäåóçò fja3e11a Ó×ÇÌÁ ÓÕÍÄÅÓÇÓ -- 13 -- Ðßíáêáò åîáñôçìÜôùí ÅÎÁÑÔÇÌÁÔÙÍ C = Component designation in the circuit diagram C Denomination V2 Silicon diode C4 Capacitor 400 V FU1 Fuse 16 A, 500 V FU2 Automatic fuse 20 A KM1 Contactor 42 V, 50 Hz AP1 Circuit board M1 Fan QF Main switch (black) HL1 Indicating lamp (white) HL2 Indicating lamp (yellow) V1 Thyristor 1500 A/ 500 V TC1 Control transformer 42 V, 900VA AP2 Circuit board, insulation AP3 Circuit board, EMC filter TC2 Transformer fja3e11b Remarks -- 14 -- Ïäçãßåò óýíäåóçò ÏÄÇÃÉÅÓ ÓÕÍÄÅÓÇÓ LAF 1600 fja3c12a -- 15 -- sida -- 16 -- Ðßíáêáò áíôáëëáêôéêþí ìåñþí ÐÉíáÊÁÓ áíôáëëáêôéêÙí ìåñÙí ÐÉíáÊÁÓ áíôáëëáêôéêÙí ìåñÙí Edition 2006--06--26 Ordering no. Denomination 0456 324 880 Welding power source Notes LAF 1600 Abbreviations used in the spare parts list: C = Component designation in the circuit diagram sparefram -- 17 -- Item no. Qty. 1 1 2 Ordering no. Denomination Remarks C 0456324880 Welding power source LAF 1600 0551203082 Shunt 2000 A RS1 0191085105 Capacitor 400 V C4 3 1 0490600606 Silicon diode V4 4 1 0320445883 Inductor L1 5 1 0320444883 Inductor coil 8 1 0460004880 Fan complete 8:1 1 0459983880 Fan 9 3 0321452880 Thyristor bridge 0041051606 Contact protection 10 M1 11 1 0321427001 Thyristor 1500 A/ 500 V V1 12 2 0567200610 Fuse 16 A, 500 V FU1 13 1 0320746002 Main switch (black) QF 14 1 0192576004 Indicating lamp (white) HL1 15 1 0192576303 Indicating lamp (yellow) 16 1 0193586104 Automatic fuse 18 2 0156388001 Handle 19 1 1 0486368880 0486525880 Circuit board Flash memory AP1 IC6 0805586131 Contactor KM2 KM1 20 21 1 0442849880 Contactor 22 3 0319828001 Transformer 0460092001 Contact transformer 0486224880 Circuit board, EMC filter 23 HL2 20 A FU2 TC2 42 V, 900 VA TC1 24 1 25 2 0158115880 Cable inlet 26 1 0469843880 Transformer coil 27 1 0469845881 Transformer TM1 0490600626 Silicon diode V2 0487068880 0368544006 Circuit board, insulation Sleeve socket 28--pole, Burndy AP2 XS24 0191093135 Resistor 680R R4 35 0523300201 Positive terminal 36 0319445001 Thermostat 28 33 34 f456324s 1 1 AP3 -- 18 -- f456324s -- 19 -- ESAB subsidiaries and representative offices Europe AUSTRIA ESAB Ges.m.b.H Vienna--Liesing Tel: +43 1 888 25 11 Fax: +43 1 888 25 11 85 BELGIUM S.A. ESAB N.V. Brussels Tel: +32 2 745 11 00 Fax: +32 2 745 11 28 THE CZECH REPUBLIC ESAB VAMBERK s.r.o. Vamberk Tel: +420 2 819 40 885 Fax: +420 2 819 40 120 DENMARK Aktieselskabet ESAB Herlev Tel: +45 36 30 01 11 Fax: +45 36 30 40 03 FINLAND ESAB Oy Helsinki Tel: +358 9 547 761 Fax: +358 9 547 77 71 FRANCE ESAB France S.A. Cergy Pontoise Tel: +33 1 30 75 55 00 Fax: +33 1 30 75 55 24 GERMANY ESAB GmbH Solingen Tel: +49 212 298 0 Fax: +49 212 298 218 GREAT BRITAIN ESAB Group (UK) Ltd Waltham Cross Tel: +44 1992 76 85 15 Fax: +44 1992 71 58 03 ESAB Automation Ltd Andover Tel: +44 1264 33 22 33 Fax: +44 1264 33 20 74 HUNGARY ESAB Kft Budapest Tel: +36 1 20 44 182 Fax: +36 1 20 44 186 ITALY ESAB Saldatura S.p.A. Mesero (Mi) Tel: +39 02 97 96 81 Fax: +39 02 97 28 91 81 THE NETHERLANDS ESAB Nederland B.V. Utrecht Tel: +31 30 2485 377 Fax: +31 30 2485 260 NORWAY AS ESAB Larvik Tel: +47 33 12 10 00 Fax: +47 33 11 52 03 POLAND ESAB Sp.zo.o. Katowice Tel: +48 32 351 11 00 Fax: +48 32 351 11 20 PORTUGAL ESAB Lda Lisbon Tel: +351 8 310 960 Fax: +351 1 859 1277 SLOVAKIA ESAB Slovakia s.r.o. Bratislava Tel: +421 7 44 88 24 26 Fax: +421 7 44 88 87 41 SPAIN ESAB Ibérica S.A. Alcalá de Henares (MADRID) Tel: +34 91 878 3600 Fax: +34 91 802 3461 SWEDEN ESAB Sverige AB Gothenburg Tel: +46 31 50 95 00 Fax: +46 31 50 92 22 ESAB international AB Gothenburg Tel: +46 31 50 90 00 Fax: +46 31 50 93 60 SWITZERLAND ESAB AG Dietikon Tel: +41 1 741 25 25 Fax: +41 1 740 30 55 North and South America ARGENTINA CONARCO Buenos Aires Tel: +54 11 4 753 4039 Fax: +54 11 4 753 6313 Asia/Pacific CHINA Shanghai ESAB A/P Shanghai Tel: +86 21 5308 9922 Fax: +86 21 6566 6622 INDIA ESAB India Ltd Calcutta Tel: +91 33 478 45 17 Fax: +91 33 468 18 80 INDONESIA P.T. ESABindo Pratama Jakarta Tel: +62 21 460 0188 Fax: +62 21 461 2929 JAPAN ESAB Japan Tokyo Tel: +81 3 5296 7371 Fax: +81 3 5296 8080 MALAYSIA ESAB (Malaysia) Snd Bhd Selangor Tel: +60 3 8027 9869 Fax: +60 3 8027 4754 SINGAPORE ESAB Asia/Pacific Pte Ltd Singapore Tel: +65 6861 43 22 Fax: +65 6861 31 95 Representative offices BULGARIA ESAB Representative Office Sofia Tel/Fax: +359 2 974 42 88 EGYPT ESAB Egypt Dokki--Cairo Tel: +20 2 390 96 69 Fax: +20 2 393 32 13 ROMANIA ESAB Representative Office Bucharest Tel/Fax: +40 1 322 36 74 RUSSIA LLC ESAB Moscow Tel: +7 095 543 9281 Fax: +7 095 543 9280 LLC ESAB St Petersburg Tel: +7 812 336 7080 Fax: +7 812 336 7060 Distributors For addresses and phone numbers to our distributors in other countries, please visit our home page www.esab.com SOUTH KOREA ESAB SeAH Corporation Kyungnam Tel: +82 55 269 8170 Fax: +82 55 289 8864 UNITED ARAB EMIRATES ESAB Middle East FZE Dubai Tel: +971 4 887 21 11 Fax: +971 4 887 22 63 BRAZIL ESAB S.A. Contagem--MG Tel: +55 31 2191 4333 Fax: +55 31 2191 4440 CANADA ESAB Group Canada Inc. Missisauga, Ontario Tel: +1 905 670 02 20 Fax: +1 905 670 48 79 MEXICO ESAB Mexico S.A. Monterrey Tel: +52 8 350 5959 Fax: +52 8 350 7554 USA ESAB Welding & Cutting Products Florence, SC Tel: +1 843 669 44 11 Fax: +1 843 664 57 48 ESAB AB SE-- 695 81 LAXÅ SWEDEN Phone +46 584 81 000 www.esab.com 061127
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