EMPIRE

Comfort Systems

INSTALLATION INSTRUCTIONS

AND

OWNER’S MANUAL

The Direct Vent Zero Clearance Gas

Fireplace Heater

DIRECT VENT

GAS FIREPLACE HEATER

MODEL SERIES

DVP36PP32EN-3

DVP36PP32EP-3

DVP36SP32EN-3

DVP36SP32EP-3

GAS-FIRED

Installer: Leave this manual with the appliance.

Consumer: Retain this manual for future reference.

UL FILE NO. MH30033

WARNING: If the information in these instructions

DUH QRW IROORZHG H[DFWO\ D ¿UH RU H[SORVLRQ PD\ result causing property damage, personal injury or loss of life.

² 'RQRWVWRUHRUXVHJDVROLQHRURWKHUÀDPPDEOH vapors and liquids in the vicinity of this or any other appliance.

— WHAT TO DO IF YOU SMELL GAS

‡ 'RQRWWU\WROLJKWDQ\DSSOLDQFH

‡ 'RQRWWRXFKDQ\HOHFWULFDOVZLWFKGRQRWXVH any phone in your building.

‡ ,PPHGLDWHO\ FDOO \RXU JDV VXSSOLHU IURP D neighbor’s phone. Follow the gas supplier’s instructions.

‡ ,I\RXFDQQRWUHDFK\RXUJDVVXSSOLHUFDOOWKH

¿UHGHSDUWPHQW

— Installation and service must be performed by a

TXDOL¿HGLQVWDOOHUVHUYLFHDJHQF\RUWKHJDVVXSplier.

WARNING

HOT GLASS

WILL

CAUSE BURNS.

DO NOT TOUCH

GLASS

UNTIL COOLED.

NEVER

ALLOW CHILDREN

TO TOUCH GLASS.

WARNING: If not installed, operated and maintained in accordance with the manufacturer’s instructions, this product could expose you to substances in fuel or from fuel combustion which can cause death or serious illness.

This appliance may be installed in an aftermarket, permanently located, manufactured home (USA only) or mobile home, where not prohibited by state or local codes.

This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not

FRQYHUWLEOHIRUXVHZLWKRWKHUJDVHVXQOHVVDFHUWL¿HG kit is used.

Page 1

TABLE OF CONTENTS

Section Page

Carton Contents ........................................................................................................................................... 3

Hardware Package ....................................................................................................................................... 3

Important Safety Information ........................................................................................................................ 4

Safety Information for Users of LP Gas........................................................................................................ 5

Requirements for Massachusetts ................................................................................................................. 6

Introduction................................................................................................................................................... 7

6SHFL¿FDWLRQV

............................................................................................................................................... 8

Fireplace Dimensions ................................................................................................................................... 9

Clearances ................................................................................................................................................. 10

Optional EMPT Series Mantel Installation - Peninsula Models Only .......................................................... 11

Locating Fireplace ...................................................................................................................................... 12

Gas Supply ................................................................................................................................................. 13

Rear Vent Conversion ................................................................................................................................ 14

Special Vent Systems................................................................................................................................. 14

Planning Installation ................................................................................................................................... 15

Fireplace Installation Instructions ..........................................................................................................15-16

Installation .............................................................................................................................................17-19

Venting Fireplace - Top .........................................................................................................................20-22

DVVK-4FV Direct Vent Termination Kit..................................................................................................23-29

Examples - Top Vent Run ........................................................................................................................... 30

Venting Fireplace - Rear ............................................................................................................................ 31

Examples - Rear Vent Run ......................................................................................................................... 32

Termination Clearances.............................................................................................................................. 33

Vent Clearances ......................................................................................................................................... 34

9HQW6\VWHP,GHQWL¿FDWLRQ

.......................................................................................................................... 35

Framing and Finishing ...........................................................................................................................36-37

Horizontal Termination................................................................................................................................ 38

DVVK-4RE Vent Kit Installation Instructions..........................................................................................39-41

DVVK-4F Flex Vent Instructions ................................................................................................................. 42

Vertical Termination ...............................................................................................................................43-44

Placement of Glowing Embers ................................................................................................................... 45

Operation Instructions / Flame Appearance ............................................................................................... 46

Operating Instructions ...........................................................................................................................47-48

Standing Pilot Wiring Diagram.................................................................................................................... 49

Standing Pilot Lighting Instructions ............................................................................................................ 50

Standing Pilot Troubleshooting................................................................................................................... 51

Maintenance and Service ........................................................................................................................... 52

Parts List..................................................................................................................................................... 53

DVP36SP Parts View ................................................................................................................................. 54

DVP36PP Parts View ................................................................................................................................. 55

Wiring Instructions for Installing a Dual Switch / Receptacle...................................................................... 56

Accent Lamp............................................................................................................................................... 57

Optional FBB5 Blower Installation Instructions......................................................................................58-60

Accessories ................................................................................................................................................ 61

Master Parts Distributor List ....................................................................................................................... 62

How To Order Repair Parts ........................................................................................................................ 62

Appliance Service History........................................................................................................................... 63

Page 2 30786-0-0712

CARTON CONTENTS

Fireplace Assembly

Installation Package

3/8" x 12" Flexline

Rockwool Packet

Installation Instructions

Serial Number Tag

Recepticle, 3-Prong

Screw

Warranty Card

Cover, Junction Box

Hardware Package (See Figure Below)

Romex Connector (2)

#10 x 1/2" Phillips Hex Head Screw

#8-18 x 1/2" Phillips Truss Head

Additional Parts for Peninsula Models Only:

Canopy, End*

Canopy, Right*

Canopy, Left*

End Shield*

Canopy Corner Tie*

*Note: Installation required when using EMPT series Peninsula Mantle

Canopy Hardware Package

Corner Tie - Canopy (2)

#10 x 1/2" Phillips Hex Head Screw (8)

#8-18 x 1/2" Phillips Truss Head Screw (4)

HARDWARE PACKAGE

ROMEX CONNECTOR (2)

CORNER TIE - CANOPY

(2 - PENINSULA MODELS)

(24 - PENINSULA MODELS)

(16 - SEE-THROUGH MODELS)

NAILING FLANGE (8)

Note: Hardware shown to scale where possible.

30786-0-0712

# ” PHILLIPS TRUSS HEAD SCREW

(4 - PENINSULA MODELS)

Page 3

IMPORTANT SAFETY INFORMATION

Before enclosing the vent pipe assembly, operate the appliance to ensure it is venting properly.

DO NOT OPERATE THIS APPLIANCE WITHOUT ALL GLASS DOOR PANELS INSTALLED

‡ ,IWKLVDSSOLDQFHLVLQVWDOOHGGLUHFWO\RQFDUSHWLQJ tile or other combustible material other than wood

ÀRRULQJWKHDSSOLDQFHVKDOOEHLQVWDOOHGRQDPHWDO or wood panel extending the full width and depth of the appliance.

The base referred to above does not mean the fireproof base as used on wood stoves. The protection is for rugs that are extremely thick and light colored tile.

‡ &KLOGUHQDQGDGXOWVVKRXOGEHDOHUWHGWRWKHKD]DUGV of high surface temperatures and should stay away to avoid burns or clothing ignition.

‡ <RXQJFKLOGUHQVKRXOGEHFDUHIXOO\VXSHUYLVHGZKHQ they are in the same room as the appliance.

‡ &ORWKLQJRURWKHUÀDPPDEOHPDWHULDOVKRXOGQRWEH placed on or near the appliance.

‡ $GHTXDWHDFFHVVLELOLW\FOHDUDQFHVIRUVHUYLFLQJDQG proper operation.

‡ 7KLV DSSOLDQFH PXVW QRW VKDUH RU EH FRQQHFWHG

WR D ÀXH VHUYLQJ D VHSDUDWH VROLGIXHO EXUQLQJ appliance.

‡ .HHS WKH DUHD DURXQG \RXU DSSOLDQFH FOHDU RI

FRPEXVWLEOHPDWHULDOVJDVROLQHDQGRWKHUÀDPPDEOH vapor and liquids.

‡ 8QGHU QR FLUFXPVWDQFHV VKRXOG DQ\ VROLG IXHOV

(wood, coal, paper or cardboard etc.) be used in this appliance.

‡ 7KHÀRZRIFRPEXVWLRQDQGYHQWLODWLRQDLUPXVWQRW be obstructed in any way.

‡ 'XHWRKLJKWHPSHUDWXUHVWKHDSSOLDQFHVKRXOGEH

ORFDWHGRXWRIWUDI¿FDQGDZD\IURPIXUQLWXUHDQG draperies.

‡ 7KHJODVVIURQWRUDQ\SDUWUHPRYHGIRUVHUYLFLQJ the appliance must be replaced prior to operating

WKHDSSOLDQFH:RUNVKRXOGEHGRQHE\DTXDOL¿HG service person.

‡ .HHSEXUQHUDQGFRQWUROFRPSDUWPHQWFOHDQ

‡ 9HQWFDSLVKRWZKLOH¿UHSODFHLVLQRSHUDWLRQ

‡ Installation and repair should be done by a

QUALIFIED SERVICE PERSON. The appliance should be inspected before use and at least annually by a qualified service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding materials, etc. It is imperative that control compartments, burners and circulating air passageways of the appliance be kept clean.

‡ '2127SXWDQ\WKLQJDURXQGWKH¿UHSODFHWKDWZLOO

REVWUXFWWKHÀRZRIYHQWLODWLRQDLU

‡ &OHDUDQFHLQDFFRUGDQFHZLWKORFDOLQVWDOODWLRQFRGHV and the requirements of the gas supplier.

‡ '2 keep the appliance area clear and free from

FRPEXVWLEOHPDWHULDOJDVROLQHDQGRWKHUÀDPPDEOH vapors and liquids.

‡ '2 examine venting system periodically and replace damaged parts.

‡ '2make a periodic visual check of pilot and burners.

Clean and replace damaged parts.

‡ &$87,21 7KH JODVV XVHG LQ \RXU ¿UHSODFH LV tempered glass. If the glass is cracked or damaged in any way, it should be replaced only with a complete glass frame assembly from Empire. See parts list on Pages 53 through 55 for ordering.

‡ '2127XVHWKLV¿UHSODFHLIDQ\SDUWKDVEHHQXQGHU

ZDWHU,PPHGLDWHO\FDOODTXDOL¿HGVHUYLFHWHFKQLFLDQ to inspect the heater and to replace any part of the control system and any gas control which has been under water.

‡ $Q\VDIHW\VFUHHQRUJXDUGUHPRYHGIRUVHUYLFLQJ an appliance must be replaced prior to operating the appliance.

Page 4 30786-0-0712

SAFETY INFORMATION FOR USERS OF LP GAS

3URSDQH/3*DVLVDÀDPPDEOHJDVZKLFKFDQFDXVH¿UHV and explosions. In its natural state, propane is odorless and colorless. You may not know all the following safety precautions which can protect both you and your family from an accident. Read them carefully now, then review them point by point with the members of your household. Someday when there may not be a minute to lose, everyone’s safety will depend on knowing exactly what to do. If, after reading the following information, you feel you still need more information, please contact your gas supplier.

LP-GAS WARNING ODOR

If a gas leak happens, you should be able to smell the gas because of the odorant put in the LP-Gas.

That’s your signal to go into immediate action!

‡ 'RQRWRSHUDWHHOHFWULFVZLWFKHVOLJKWPDWFKHVXVH\RXUSKRQH

Do not do anything that could ignite the gas.

‡ *HWHYHU\RQHRXWRIWKHEXLOGLQJYHKLFOHWUDLOHURUDUHD'R that IMMEDIATELY.

‡ &ORVHDOOJDVWDQNRUF\OLQGHUVXSSO\YDOYHV

‡ /3*DVLVKHDYLHUWKDQDLUDQGPD\VHWWOHLQORZDUHDVVXFKDV basements. When you have reason to suspect a gas leak, keep

RXWRIEDVHPHQWVDQGRWKHUORZDUHDV6WD\RXWXQWLO¿UH¿JKWHUV declare them to be safe.

‡ 8VH\RXUQHLJKERU¶VSKRQHDQGFDOODWUDLQHG/3*DVVHUYLFH

SHUVRQ DQG WKH ¿UH GHSDUWPHQW (YHQ WKRXJK \RX PD\ QRW continue to smell gas, do not turn on the gas again. Do not re-enter the building, vehicle, trailer, or area.

‡ Finally OHWWKHVHUYLFHPDQDQG¿UH¿JKWHUVFKHFNIRUHVFDSHG gas. Have them air out the area before you return. Properly trained LP-Gas service people should repair the leak, then check and relight the gas appliance for you.

NO ODOR DETECTED - ODOR FADE

Some people cannot smell well. Some people cannot smell the

RGRURIWKHFKHPLFDOSXWLQWRWKHJDV<RXPXVW¿QGRXWLI\RX can smell the odorant in propane.

Smoking can decrease your ability to smell. Being around an odor for a time can affect your sensitivity or ability to detect that odor. Sometimes other odors in the area mask the gas odor. People may not smell the gas odor or their minds are on something else. Thinking about smelling a gas odor can make it easier to smell.

The odorant in LP-Gas is colorless, and it can fade under some circumstances.

For example, if there is an underground leak, the

PRYHPHQWRIWKHJDVWKURXJKVRLOFDQ¿OWHUWKHRGRUDQW2GRUDQWV in LP-Gas also are subject to oxidation. This fading can occur if there is rust inside the storage tank or in iron gas pipes.

The odorant in escaped gas can adsorb or absorb onto or into walls, masonry and other materials and fabrics in a room. That will take some of the odorant out of the gas, reducing its odor intensity.

LP-Gas may stratify in a closed area, and the odor intensity could vary at different levels. Since it is heavier than air, there may be more odor at lower levels. Always be sensitive to the slightest gas odor. If you detect any odor, treat it as a serious leak. Immediately go into action as instructed earlier.

SOME POINTS TO REMEMBER

‡ /HDUQWRUHFRJQL]HWKHRGRURI/3*DV Your local LP-Gas

Dealer can give you a “Scratch and Sniff” pamphlet. Use it to

¿QGRXWZKDWWKHSURSDQHRGRUVPHOOVOLNH,I\RXVXVSHFWWKDW your LP-Gas has a weak or abnormal odor, call your LP-Gas

Dealer.

sniff test of the gas is advisable. If you have any question about the gas odor, call your LP-Gas dealer. A periodic sniff test of the LP-Gas is a good safety measure under any condition.

‡ ,I\RXDUHQRWTXDOL¿HGGRQRWOLJKWSLORWOLJKWVSHUIRUPVHUYLFH or make adjustments to appliances on the LP-Gas system. If

\RXDUHTXDOL¿HGFRQVFLRXVO\WKLQNDERXWWKHRGRURI/3*DV prior to and while lighting pilot lights or performing service or making adjustments.

‡ ,IDWDQ\WLPH\RXGRQRWVPHOOWKH/3*DVRGRUDQWDQG\RX think you should, assume you have a leak. Then take the same immediate action recommended above for the occasion when you do detect the odorized LP-Gas.

‡ 6RPHWLPHV D EDVHPHQW RU D FORVHGXS KRXVH KDV D PXVW\ smell that can cover up the LP-Gas odor. Do not try to light pilot lights, perform service, or make adjustments in an area where the conditions are such that you may not detect the odor if there has been a leak of LP-Gas.

‡ 2GRUIDGHGXHWRR[LGDWLRQE\UXVWRUDGVRUSWLRQRQZDOOVRI new cylinders and tanks, is possible. Therefore, people should be particularly alert and careful when new tanks or cylinders are placed in service. Odor fade can occur in new tanks, or

UHLQVWDOOHGROGWDQNVLIWKH\DUH¿OOHGDQGDOORZHGWRVHWWRR

ORQJEHIRUHUH¿OOLQJ&\OLQGHUVDQGWDQNVZKLFKKDYHEHHQRXW of service for a time may develop internal rust which will cause odor fade. If such conditions are suspected to exist, a periodic

‡ ,I\RXH[SHULHQFHDFRPSOHWH³JDVRXW´WKHFRQWDLQHULVXQGHU no vapor pressure), turn the tank valve off immediately. If the container valve is left on, the container may draw in some air

WKURXJKRSHQLQJVVXFKDVSLORWOLJKWRUL¿FHV,IWKLVRFFXUVVRPH new internal rusting could occur. If the valve is left open, then treat the container as a new tank. Always be sure your container is under vapor pressure by turning it off at the container

EHIRUHLWJRHVFRPSOHWHO\HPSW\RUKDYLQJLWUH¿OOHGEHIRUHLWLV completely empty.

30786-0-0712 Page 5

REQUIREMENTS FOR MASSACHUSETTS

For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the

Commonwealth and where the side wall exhaust vent termination

LV OHVV WKDQ VHYHQ IHHW DERYH ¿QLVKHG JUDGH LQ WKH DUHD RI the venting, including but not limited to decks and porches, the

IROORZLQJUHTXLUHPHQWVVKDOOEHVDWLV¿HG minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print size no less than one-half (1/2) inch in size,

“GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL

OBSTRUCTIONS”.

1.

INSTALLATION OF CARBON MONOXIDE

DETECTORS. 4.

INSPECTION. The state or local gas inspector of the side

At the time of installation of the side wall horizontal vented

JDVIXHOHGHTXLSPHQWWKHLQVWDOOLQJSOXPEHURUJDV¿WWHUVKDOO observe that a hard wired carbon monoxide detector with an

DODUPDQGEDWWHU\EDFNXSLVLQVWDOOHGRQWKHÀRRUOHYHOZKHUH the gas equipment is to be installed. In addition, the installing

SOXPEHU RU JDV¿WWHU VKDOO REVHUYH WKDW D EDWWHU\ RSHUDWHG or hard wired carbon monoxide detector with an alarm is wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a) 1 through 4.

(b) EXEMPTIONS: The following equipment is exempt from

248 CMR 5.08(2)(a)1 through 4:

2.

installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner

WRVHFXUHWKHVHUYLFHVRITXDOL¿HGOLFHQVHGSURIHVVLRQDOVIRU the installation of hard wired carbon monoxide detectors a.

In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent

ÀRRUOHYHO b.

In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.

APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/

8/OLVWHGDQG,$6FHUWL¿HG

6,*1$*( $ PHWDO RU SODVWLF LGHQWL¿FDWLRQ SODWH VKDOO EH permanently mounted to the exterior of the building at a

1.

2.

The equipment listed in Chapter 10 entitled

“Equipment Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the Board; and

Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes.

(d) MANUFACTURER REQUIREMENTS - GAS

EQUIPMENT VENTING SYSTEM NOT PROVIDED.

When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not

SURYLGHWKHSDUWVIRUYHQWLQJWKHÀXHJDVHVEXWLGHQWL¿HV

“special venting systems”, the following requirements

VKDOOEHVDWLV¿HGE\WKHPDQXIDFWXUHU

1.

The referenced “special venting system” instructions shall be included with the appliance or equipment installation instructions; and

2.

The “special venting systems” shall be Product

Approved by the Board, and the instructions for that system shall include a parts list and detailed installation instruction.

(e) A copy of all installation instructions for all Product

Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.

Page 6 30786-0-0712

INTRODUCTION

Instructions to Installer

1. Installer must leave instruction manual with owner after installation.

,QVWDOOHUPXVWKDYHRZQHU¿OORXWDQGPDLOZDUUDQW\FDUGVXSSOLHG

ZLWKWKH¿UHSODFH

3. Installer should show owner how to start and operate the

¿UHSODFH

7KLVGLUHFWYHQWJDV¿UHSODFHKHDWHULVGHVLJQHGWRRSHUDWHZLWK all combustion air being siphoned from the outside of the building and all exhaust gases expelled to the outside of the building. The information contained in this manual pertains to all models and gas control systems unless otherwise noted.

Warning: This unit is not for use with solid fuels.

$SSOLDQFH&HUWL¿FDWLRQ

7KLV ¿UHSODFH LV GHVLJQ FHUWL¿HG LQ DFFRUGDQFH ZLWK $PHULFDQ

National Standard/CSA Standard ANSI Z.21-88/CSA 2.33 and by

Underwriters Laboratories as a Direct Vent Gas Fireplace Heater and shall be installed according to these instructions.

Consult your local building code agency, prior to installation, to ensure compliance with local codes-including permits and inspections.

7KH ¿UHSODFH ZKHQ LQVWDOOHG PXVW EH HOHFWULFDOO\ JURXQGHG LQ accordance with local codes or, in absence of local codes, with the

National Electric Code ANSI/NFPA 70 or Canadian Electric code,

CSA C22.1, if an external electrical source is utilized.

These models may be installed in a bedroom or bed-sitting room in the U.S.A. and Canada.

4XDOL¿HG,QVWDOOLQJ$JHQF\

Installation and replacement of gas piping, gas utilization equipment or accessories and repair and servicing of equipment shall be

SHUIRUPHGRQO\E\DTXDOL¿HGDJHQF\7KHWHUP³TXDOL¿HGDJHQF\´

PHDQVDQ\LQGLYLGXDO¿UPFRUSRUDWLRQRUFRPSDQ\ZKLFKHLWKHULQ person or through a representative is engaged in and is responsible for

(a) the installation or replacement of gas piping or (b) the connection, installation, repair or servicing of equipment, who is experienced in such work, familiar with all precautions required and has complied with all the requirements of the authority having jurisdiction.

State of Massachusetts: The installation must be made by

DOLFHQVHGSOXPEHURUJDV¿WWHULQWKH&RPPRQZHDOWKRI

Massachusetts.

The installation must conform with local codes or, in the absence of local codes, with the National Fuel Gas Code ANSI Z223.1/NFPA

54* Natural Gas and Propane Installation Code, or CSA B149.1 in

Canada. *Available from the American National Standards Institute,

Inc. 11 West 42nd St., New York, N.Y. 10036.

Warning: ANY CHANGE TO THIS FIREPLACE OR ITS

CONTROLS CAN BE DANGEROUS.

,PSURSHULQVWDOODWLRQRUXVHRIWKH¿UHSODFHFDQFDXVH

VHULRXVLQMXU\RUGHDWKIURP¿UHEXUQVH[SORVLRQV or carbon monoxide poisoning.

Any alteration of the original design, installed other than as shown in these instructions or use with a type of gas not shown on the rating plate is the responsibility of the person and company making the change.

Important

All correspondence should refer to complete Model Number, Serial

Number and type of gas.

High Altitude

When installing this unit at an elevation above 2000 feet (in the

United States) it may be necessary to decrease the input rating by

FKDQJLQJ WKH H[LVWLQJ EXUQHU RUL¿FH WR D VPDOOHU VL]H *HQHUDOO\ input should be reduced 4 percent for each 1000 feet above sea level. However, if the heating value of the gas has been reduced, this general rule may not apply. Check with local gas utility for proper

RUL¿FHVL]HLGHQWL¿FDWLRQ

Canadian High Altitude

Altitude: 0-4500 feet (0-1370 m)

When installing this unit at an elevation above 4500 feet (in Canada), check with local authorities.

Consult your local gas utility for assistance in determining the proper

RUL¿FHIRUORFDWLRQ

Preparation

7KLVGLUHFWYHQWJDV¿UHSODFHDQGLWVFRPSRQHQWVDUHWHVWHGDQG safe when installed in accordance with this Installation Manual.

5HSRUWWR\RXUGHDOHUDQ\SDUWVGDPDJHGLQVKLSPHQWVSHFL¿FDOO\ check glass condition. Do not install unit with damaged, incomplete, or substitute parts. Read all instructions before starting installation and follow these instructions carefully during installation to insure

PD[LPXPEHQH¿WDQGVDIHW\)DLOXUHWRIROORZWKHPZLOOYRLG\RXU

ZDUUDQW\DQGPD\SUHVHQWD¿UHKD]DUG

The warranty will be voided by, and the warranter disclaims any responsibility for the following actions:

‡ ,QVWDOODWLRQ RI DQ\ GDPDJHG ILUHSODFH RU YHQW V\VWHP component.

‡ 0RGL¿FDWLRQRIWKH¿UHSODFHRUGLUHFWYHQWV\VWHP

‡ ,QVWDOODWLRQRWKHUWKDQDVLQVWUXFWHGE\(PSLUH&RPIRUW6\VWHPV

Inc.

‡ ,PSURSHUSRVLWLRQLQJRIWKHORJVJODVVGRRURUGHFRUDWLYHURFN

‡ ,QVWDOODWLRQDQGRUXVHRIDQ\FRPSRQHQWSDUWQRWPDQXIDFWXUHG or approved by manufacturer.

30786-0-0712 Page 7

SPECIFICATIONS

DVP36(SP,PP) Nat Models

Input Btu/hr Maximum 35,000

Btu/hr Minimum (millivolt only) 24,000

KWH (Maximum)

(Minimum)

2UL¿FH

Air Shutter Opening

DVP36(SP,PP) LP Models

10.15

6.96

#33

5/16"

Input Btu/hr Maximum 35,000

Btu/hr Minimum (millivolt only) 28,000

KWH (Maximum)

(Minimum)

2UL¿FH

Air Shutter Opening

10.15

8.12

1.75 mm

FULL OPEN

DVP36(SP,PP) Nat and LP Models

Height without standoff

Width, Face

Depth

Gas Inlet Shutoff Valve (pipe)

34 3/4" (883 mm)

39"

24"

1/2" NPT

NOTE: Air shutter settings are factory minimum settings.

6RPHYHQWLQJFRQ¿JXUDWLRQVPD\UHTXLUHPLQRUDLUVKXWWHU adjustments for optimum performance.

Remote Control

Options &

Accessories

FRBC

FRBTC

FRBTP

TRW

TMV

FWS-1

FREC

Description

Millivolt Battery Remote ON/OFF

Millivolt Battery Remote T-Stat

Millivolt Battery Remote with Thermostat

Millivolt Wireless Wall Thermostat

Millivolt Reed Switch Wall Thermostat

Millivolt Wall Switch

Electric Remote

Venting

Options

DVVK-4TSP

(DVVK-4TS)

DVVK-4TP

(DVVK-4T)

DVVK-4RP

(DVVK-4R)

Description

Top Vent Kit (Horz.) - 5" to 7" wall thickness

Top Vent Kit (Horz.) - 8" to 11" wall thickness

Rear Vent Kit (Horz.) - 5" to 7" wall thickness

DVVK-4VP

(DVVK-4V)

Vertical Vent Kit

DVVK-4F

DVVK-4RE

DV822

Horizontal Flex Vent Kit (4' Flex)

Horizontal Round Termination wall thickness -

5" to 13 3/4"

Vinyl Siding Kit for DVVK-4RE

DVVK-4FV Vertical Flex Vent Kit (6' Flex / 4' Rigid = 10' Total)

DVEK-10

DVEK-25

10' Vent Extension Kit

25' Vent Extension Kit

Page 8 30786-0-0712

FIREPLACE DIMENSIONS

HORIZONTAL

VENT CONNECTION

C

7 7

C

31 7/8

K

L L

K

SEE THRU PENINSULA

D

M

N

A

H

I

J

F

32 ½

E

B

31

32 ½

E

B

MODEL

A

B

C

D

E

F

G

J

K

H

I

L

M

N

MAX WEIGHT (LB)

Figure 1

DVP36SP32E

34 3/4”

39"

24”

22"

36”

29 1/4”

22”

41 1/8”

1 1/4”

5 3/8"

2 1/2”

6”

25"

33 1/2”

240

DVP36PP32E

34 3/4”

39"

24”

22"

36”

32 5/8”

22”

41 1/8”

1 1/4”

5 3/8"

2 1/2”

6”

25"

33 1/2”

230

D

M

N

A

H

G

I

J

17 ½

21

30786-0-0712 Page 9

SEE MANTLE CHART

FOR MINIMUM HEIGHT

OF MANTLE ABOVE UNIT

FINISHED WALL

(COMBUSTIBLE)

NON-COMBUSTIBLE

FIRST 6 3/8” (SEE

MAGNIFIED VIEW)

TOP FRAMING

LEDGE

GLASS FRONT

Clearance to Combustibles

Air Drop (End)

Side

1/2" (12.7 mm)

1/2" (12.7 mm)

Floor

Top Stand-off

0" (0 mm)

0" (0 mm)

Top Framing Edge 6 3/8" (161.7 mm)

CLEARANCES

SEE MANTLE CHART FOR

MAXIMUM MANTLE DEPTH

2” x 4” HEADER

STAND OFF

3” (76 mm) HEIGHT

ABOVE TOP OF

FIREPLACE

NAILING

FLANGES

6 3/8”

MIN.

1 3/4” MIN.

PERPENDICULAR

COMBUSTIBLE

SIDEWALL

MIN.

(CEILING TO

TOP OF DOOR)

Figure 4a - See Through Fireplace Clearances

Figure 2

Combustible Material

'RQRWDWWDFKFRPEXVWLEOHPDWHULDOWRWKHPDQWHORI\RXU¿UHSODFH

7KLVLVD¿UHKD]DUG1RJUHHWLQJFDUGVVWRFNLQJVRURUQDPHQWDWLRQ

RIDQ\W\SHVKRXOGEHSODFHGRQRUDWWDFKHGWRWKH¿UHSODFH7KLVLV

DKHDWLQJDSSOLDQFH7KHÀRZRIKHDWFDQLJQLWHFRPEXVWLEOHV

Mantel Chart (Figure 3)

12” (305mm)

10” (254mm)

MANTEL

COMBUSTIBLE TRIM AND MANTELS

ALLOWED IN SHADED AREA

8”

6”

4 1/2”

3 3/4”

3”

18 3/8”

17 1/8”

14 3/8”

12 3/8”

11 3/8”

10 3/8”

8 3/8”

9 3/8”

7 3/8”

6 3/8”

2 1/4”

1 1/2”

3/4”

TOP EDGE OF FIREPLACE

IN.

(CEILING TO

TOP OF DOOR)

Figure 4b - Peninsula Fireplace Clearances

Figure 3

Page 10 30786-0-0712

OPTIONAL EMPT SERIES MANTLE INSTALLATION - PENINSULA MODELS ONLY

7KH 3HQLQVXOD 'LUHFW 9HQW ¿UHSODFHV LQFOXGH D 3LHFH &DQRS\ and End Shield. These additional parts must be installed on the

¿UHSODFHLIWKH(037VHULHV0DQWHOWRSLVWREHXVHG

Note: The 3-piece canopy and End Shield is not required if the

¿UHSODFHLVWREH¿QLVKHGRIIXVLQJDQLQVWDOODWLRQPHWKRGDVVKRZQ in Figure 4b.

Attention: For installation of the EMPT Mantel base and/or Mantel top components, reference the assembly instructions included with the mantel.

Attention: 7KH¿UHSODFHYHQWLQJPXVWVWDUWRIIKRUL]RQWDOO\ZKHQ using the EMPT mantel. Once through the wall, the vent system may be run vertically or continue with a horizontal termination.

Reference the venting section for additional mantel information.

Installing the 3-Piece Canopy and End Shield

Prior to installing the Peninsula mantel, install the 3-piece canopy and End Shield in conjunction with the (4) Mantel Corner Brackets

(included with the Mantel Top) as shown in Figure 5a. Refer to the instructions included with the EMPT Mantel Top for additional installation details.

1.

Install (2) of the Mantel Corner Brackets at the vent end cor-

QHUV ¿UVW /RRVHO\ DWWDFK HDFK EUDFNHW ZLWK RQH [

+H[+HDGVFUHZWKURXJKWKHUHDUÀDQJHDQGLQWRWKHSLORWKROH

RQWRSRIWKH¿UHSODFH6HH)LJXUH

2.

Position the Rear Canopy with the mitered corner to the open

HQGRIWKH¿UHSODFH7KHFDQRS\ZLOOVOLGHXQGHUWKHÀDQJHRI the Rear Mantel Corner Bracket. Align the holes in the canopy with the corner bracket and loosely install a #10 x 1/2" Hex

Head screw to retain.

3.

Position the Front Canopy with the mitered corner to the open

HQGRIWKH¿UHSODFH7KHFDQRS\ZLOOVOLGHXQGHUWKH5HDU0DQ tel Corner Bracket. Align the holes in the Canopy and Corner

Bracket and loosely install a #10 x 1/2" Hex Head screw to retain.

4.

Place the other (2) Mantel Corner Brackets on top of the Front

DQG 5HDU &DQRSLHV QHDU WKH RSHQ HQG RI WKH ¿UHSODFH DQG loosely install a #10 x 1/2" screw through the corner bracket and canopy, then into the pilot holes provided. Do not tighten the screws.

5.

Install the End Canopy by sliding it under the Open End Man-

WHO &RUQHU %UDFNHW ÀDQJHV DQG DOLJQ PRXQWLQJ KROHV7KHQ place the End Shield above the End Canopy and Mantel Corner Brackets, align holes, then loosely secure all three parts

ZLWK[VFUHZVWRWKH¿UHSODFH

6.

Adjust the canopies left to right as needed so that the mitered corners meet, then tighten all previously installed screws to secure end shield, canopies, and mantel corner brackets.

7R¿QLVKFDQRS\LQVWDOODWLRQLQVWDOOWZRFDQRS\FRUQHUWLH brackets at the underside of the canopy corners as illustrated by Figure 5a. Use a Phillips screwdriver to install two (2) #8 x

1/2 black sheet metal screws to attach each corner bracket.

Before tightening screws, align the canopy mitered corners together then secure.

Figures 5 and 6 show placement of the corner brackets,

FDQRSLHVDQGWKHHQGVKLHOG)LJXUHVKRZVD¿QLVKHGYLHZRI

WKH¿UHSODFHPDQWHOWRSDQGEDVH

MANTEL SHELF

SUPPORT

REAR CANOPY

FRONT CANOPY

END SHIELD

CANOPY CORNER TIE

END CANOPY

Figure 6

Figure 5

END CANOPY

F

RON

T

CANOPY

30786-0-0712

Figure 5a

CANOPY CORNER

TI

E

(149 MM)

Figure 7

Page 11

LOCATING FIREPLACE

Note:** Island (C) and Room Divider (D) installation is possible as long as the horizontal portion of the vent system (H) does not exceed

20 feet with a minimum vertical run of 8 feet. See details in Venting Section.

*When you install your Direct Vent Fireplace, a minimum of 1 3/4 inches clearance must be maintained from the perpendicular wall and

WKHIURQWRSHQLQJRIWKHDSSOLDQFH+RZHYHURQWKHYHQWHQGRIWKH¿UHSODFHLISODFHGDJDLQVWDZDOOWKHSHUSHQGLFXODUVLGHZDOOFOHDUDQFH from the opening would be 2 1/2 inches.

(H)

(C) ISLAND

INSTALLATION

(SEE-THRU)

(D) ROOM DIVIDER

INSTALLATION

(PENINSULA)

(REF.)

(D) ROOM DIVIDER

INSTALLATION

(SEE-THRU)

(REF.)

Figure 8

Page 12 30786-0-0712

L.P.

Nat.

3/8"

9.5mm

1/2"

12.7mm

1/2"

12.7mm

1/2"

12.7mm

1/2"

12.7mm

5/8"

15.9mm

3/4"

19mm

7/8"

22.2mm

GAS SUPPLY

The gas pipeline can be brought in through the right or left side of the appliance. Consult the current National Fuel Gas Code, ANSI

Z223.1 CAN/CGA-B149 (.1 or .2) installation code.

Recommended Gas Pipe Diameter

Pipe Length Schedule 40 Pipe

Inside Diameter

Tubing, Type L

Outside Diameter

0-10ft

0-3m

11-40ft

4-12m

41-100ft

13-30m

101-150ft

31-46m

Nat.

1/2"

12.7mm

1/2"

12.7mm

1/2"

12.7mm

3/4"

19mm

L.P.

3/8"

9.5mm

1/2"

12.7mm

1/2"

12.7mm

3/4"

1.9 mm

Note: 1HYHUXVHSODVWLFSLSH&KHFNWRFRQ¿UPZKHWKHU\RXU local codes allow copper tubing or galvanized.

Note: Since some municipalities have additional local codes, it is always best to consult your local authority and installation code.

The use of the following gas connectors is recommended:

— ANS Z21.24 Appliance Connectors of Corrugated Metal Tubing and Fittings.

— ANS Z21.45 Assembled Flexible Appliance Connectors of Other

Than All-Metal Construction

The above connectors may be used if acceptable by the authority

KDYLQJMXULVGLFWLRQ7KHVWDWHRI0DVVDFKXVHWWVUHTXLUHVWKDWDÀH[LEOH appliance connector cannot exceed three feet in length.

Installing a New Main Gas Cock

Each appliance should have its own manual gas cock.

A manual main gas cock should be located in the vicinity of the unit.

Where none exists, or where its size or location is not adequate, contact your local authorized installer for installation or relocation.

Compounds used on threaded joints of gas piping shall be resistant

WRWKHDFWLRQRIOLTXH¿HGSHWUROHXPJDVHV7KHJDVOLQHVPXVWEH checked for leaks by the installer. This should be done with a soap solution watching for bubbles on all exposed connections, and if unexposed, a pressure test should be made.

1HYHUXVHDQH[SRVHGÀDPHWRFKHFNIRUOHDNV$SSOLDQFHPXVW be disconnected from piping at inlet of control valve and pipe capped or plugged for pressure test. Never pressure test with

DSSOLDQFHFRQQHFWHGFRQWUROYDOYHZLOOVXVWDLQGDPDJH

NOTE: The millivolt gas controls are equipped with a captured screw type pressure test point, therefore it is not necessary to provide a

1/8" test point up stream of the control.

:KHQXVLQJFRSSHURUÀH[FRQQHFWRUXVHRQO\DSSURYHG¿WWLQJV

7KHDSSOLDQFHDQGLW¶VLQGLYLGXDOVKXWRIIYDOYHPXVWEHGLVFRQQHFWHG from supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5kPa).

The appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5kPa).

Attention!

If one of the procedures results in pressures in excess of

SVLJZFN3DRQWKH¿UHSODFHJDVYDOYHLWZLOOUHVXOW in a hazardous condition.

Checking Manifold Pressures

Both Propane and Natural gas valves have a built-in pressure regulator in the gas valve. Natural gas models will have a manifold pressure of approximately 3.5" w.c. (.871kPa) at the valve outlet with the inlet pressure to the valve from a minimum of 4.5" w.c.

(1.120kPa) for the purpose of input adjustment to a maximum of

14.0" w.c. (3.484kPa). Propane gas models will have a manifold pressure approximately 10.0" w.c. (2.49kPa) at the valve outlet with the inlet pressure to the valve from a minimum of 10.8" w.c.

(2.68kPa) for the purpose of input adjustment to a maximum of

14.0" w.c. (3.484kPa).

Natural Gas

LP (Propane)

Natural Gas

LP (Propane)

Figure 9

Gas Supply Pressure (inches w.c.)

Minimum Normal Maximum

4.5"

10.8"

7.0"

11.0"

14.0"

14.0"

Manifold Pressure (inches w.c.)

Normal (HI)

3.5"

10.0" GAS L

I

NE ACCESS

ELEC T R I CAL ACCESS

4 1 / 8”

2 3 / 8”

5 1 / 2”

5 7 / 8”

Figure 10

30786-0-0712 Page 13

Note: It is recommended that the flue cover plate tab be pulled outward prior to removal.

REAR VENT CONVERSION

VERTICAL VENTING

INLET VENT COLLAR

HORIZONTAL VENTING

INLET VENT

COVER PLATE

FLUE COVER PLATE

This will ensure that the plate is not accidentally dropped inside the rear air chamber.

FLUE OUTLET COLLAR

FLUE COVER PLATE

(See note above.)

FLUE OUTLET COLLAR

INLET VENT

COVER PLATE

INLET VENT COLLAR

Figure 11

&RQYHUWLQJÀXHWDNHRIIWRUHDUYHQWLQJ

:KHQVZLWFKLQJRXWWKHÀXHDQGLQOHWYHQWFROODUVWRUXQKRUL]RQWDOO\ off the rear vent, the following steps must be taken.

5HPRYHWKHLQOHWYHQWFROODUVFUHZVDQGÀXHFROODUVFUHZV

IURPWKHWRSRIWKH¿UHSODFHDQGVHWWRWKHVLGH

5HPRYH WKH LQOHW FRYHU SODWH VFUHZV DQG ÀXH FRYHU SODWH

VFUHZVORFDWHGRQWKHEDFNRIWKH¿UHSODFH7KHVHZLOOEH

XVHGWRFORVHWKHWRSÀXHDQGLQOHWRSHQLQJV

,QVWDOOÀXHFRYHUSODWHRYHUWKHWRSÀXHRSHQLQJZLWKVFUHZV

4. Reinstall the inlet cover plate over the top inlet opening with 4 screws. See Figure 11.

,QVWDOOWKHÀXHFROODUDVVHPEO\WRWKHUHDUÀXHZLWKVFUHZV

,QVWDOO WKH LQOHW YHQW FROODU WR WKH UHDU RI WKH ¿UHSODFH ZLWK screws.

7. This completes the conversion for a rear vent application.

SPECIAL VENT SYSTEMS

7KHIROORZLQJYHQWV\VWHPVDUHDFFHSWDEOHIRUXVHZLWKWKH'936333VHULHV¿UHSODFHV

‡ 6LPSVRQ'XUDYHQWŠ3526HULHVǫ

‡ 6HONLUN'LUHFW7HPSŠǫ

‡ 0HWDO)DE6XUHVHDOŠ1RWH$GDSWHUSLSHVWDUWHUUHTXLUHG

‡ (PSLUH+RUL]RQWDO5RXQG7HUPLQDWLRQ.LW'99.5(UHIHUWRSDJH

‡ (PSLUH)OH[YHQW.LW'99.)UHIHUWRSDJH

‡ (PSLUH)OH[YHQW.LW'99.)99HUWLFDO)OH[9HQW.LWUHIHUWRSDJH

Page 14 30786-0-0712

PLANNING INSTALLATION

,Q SODQQLQJ WKH LQVWDOODWLRQ IRU WKH ¿UHSODFH LW LV QHFHVVDU\ WR determine where the unit is to be installed and whether optional accessories are desired. Gas supply piping should also be planned at this time. A gas shutoff must be installed in this line.

7KH¿UHSODFHFDQEHPRXQWHGRQDQ\RIWKHVHVXUIDFHV

$ÀDWKDUGFRPEXVWLEOHRUQRQFRPEXVWLEOHVXUIDFH

2. A raised platform of combustible or non-combustible material.

)RXUFRUQHUVRIWKH¿UHSODFHVRFRQWDFWLVPDGHRQDOOIRXU perimeter edges on the bottom of the unit.

(Example: Four (4) concrete masonry blocks.)

,IWKH¿UHSODFHLVLQVWDOOHGGLUHFWO\RQFDUSHWLQJWLOHRURWKHU

FRPEXVWLEOHPDWHULDORWKHUWKDQZRRGÀRRULQJLWVKRXOGEH installed on a metal or wood panel extending the full width and depth of the unit.

At this point, you should have decided what components to include

LQ\RXULQVWDOODWLRQDQGZKHUHWKH¿UHSODFHLVWREHORFDWHG,IWKLV has not been done, stop and consult your dealer for assistance with this planning.

Accessory kits such as the FBB5 Blower kit, Trim kits, Mantles, plus other Decorative Frame, Hood, and Door accessory kits may be

LQVWDOOHGDIWHUWKH¿UHSODFHLVVHFXUHGWRWKHIUDPLQJ

Refer to the instructions provided with each of the optional accessory kits for proper installation and operation.

FIREPLACE INSTALLATION INSTRUCTIONS

Fireplace Framing

)UDPLQJFDQEHEXLOWEHIRUHRUDIWHUWKH¿UHSODFHLVVHWLQSODFH

Framing should be constructed to accommodate wall covering and

¿UHSODFHIDFLQJPDWHULDO7KH¿UHSODFHIUDPLQJVKRXOGEHFRQVWUXFWHG of 2 x 4 lumber or heavier. The framing headers may rest on the top standoff spacers. Refer to Figure 12 for framing dimensions.

Note: On Peninsula models, a maximum weight of 250 lbs. must not be exceeded when construction materials are supported by the top standoff spacers.

A

C

B

Framing - Peninsula

Fireplace Framing Dimensions (in inches)

"A" "B" "C"*

Model Framing

Height

Framing

Width

Framing

Depth

DVP36SP

DVP36PP

41 1/2"

41 1/2"

40"

39"**

23"*

23"*

Attention: Add height of base to "A" Dimension when elevat-

LQJ¿UHSODFHLILQVWDOOLQJRQDQHOHYDWHGEDVH

Framing dimension A includes a three inch clearance for

VWDQGRIIVRQWRSRI¿UHSODFH

'LPHQVLRQ&DVVXPHVXVHRIZDOOERDUGÀXVKWRERWK front faces.

** Peninsula model framing width assumes use of 1/2" wall

ERDUGÀXVKWRWKHHQGIDFH

A

C

B

Framing - See-Through

Figure 12

30786-0-0712 Page 15

FIREPLACE INSTALLATION INSTRUCTIONS (continued)

Locating Fireplace

$WWDFK WKH IUDPLQJ EUDFNHWV WR WKH ¿UHSODFH SODFH ¿UHSODFH LQ framed opening and secure to framing. Different hole locations can

EHXVHGIRU¿QLVKLQJPDWHULDOVZLWKWKLFNQHVVHVRIDQG

3/4". Secure the brackets with screws provided using two (2) per framing bracket. See Figure 13.

)UDPLQJEUDFNHWVVKRXOG¿WGLUHFWO\DJDLQVWIUDPLQJPDWHULDO8VH at least one (1) nail or screw per bracket to secure in place.

IMPORTANT!

&KHFNVTXDUHQHVVRIDOORSHQLQJVRIWKH¿UHSODFH prior to securing to the framed openings. See Figure 14.

NOTICE: 7KHIUDPLQJEUDFNHWVDUHVKLSSHGDVÀDWEUDFNHWVWKDWFDQ

EHDWWDFKHGWRWKHHQGVRIWKH¿UHSODFHSULRUWRVOLGLQJ¿UHSODFHLQWR

IUDPHGRSHQLQJ2QFHWKH¿UHSODFHLVVOLGLQWRSRVLWLRQWKHIUDPLQJ brackets can be hand formed to overlap the framing, then secured to

WKHIUDPLQJRQFHWKH¿UHSODFHLVVTXDUHGXSDVVKRZQLQ)LJXUH

FIREPLACE OPENING

CHECK TO SEE

THAT BOX IS SQUARE

PRIOR TO ATTACHING TO

FRAMING

Figure 14

FRAMING BRACKETS

TO SID OF FIREPLACE

PRIOR TO INSTALLING

UNIT TO FRAMED OPENING

NOTE: On See-Through models, the framing brackets may be

LQVWDOOHGRQWKH¿UHSODFHLQWKHÀDWVWDWH2QFHWKH¿UHSODFHLVSODFHG into the framed opening, the brackets can be hand bent over the framing and secured.

Figure 13

Page 16 30786-0-0712

INSTALLATION

Flush Mount Mantel Installation - See-through Models Only

(Figure 15)

7KH¿UHSODFHPXVWH[WHQGEH\RQG¿QLVKHGZDOOVXUIDFHZKHQ

XVLQJDÀXVKPRXQWPDQWHORQVHHWKURXJKPRGHOV5HIHUWR)LJXUH

WRORFDWHQDLOLQJÀDQJHVRQ¿UHSODFHVLGHV8VHHLJKW hex-head screws supplied in hardware package to attach nailing

ÀDQJHVWR¿UHSODFHVLGHV

Attention: $GGWR³$´GLPHQVLRQVZKHQXVLQJDÀXVKPDQWHO base.

Attention: If a base or mantel is not used and the appliance is installed directly on carpeting, tile or other combustible material

RWKHUWKDQZRRGÀRRULQJLWVKDOOEHLQVWDOOHGRQDPHWDORUZRRG panel extending the full width and depth of the appliance. The vertical dimension must be adjusted when a metal or wood panel is placed beneath the appliance.

Finishing (Figures 16 and 17)

Finish the walls with the material of your choice. Figure 3 on page 10 shows the minimum vertical and corresponding maximum horizontal dimensions of mantels or other combustible projections above the

WRSIURQWHGJHRIWKH¿UHSODFH

Only non-combustible materials may be used to cover the black

¿UHSODFHIURQW

:DUQLQJ :KHQ ¿QLVKLQJ WKH ¿UHSODFH QHYHU REVWUXFW or modify the air inlet/outlet louvers in any manner.

Provide adequate clearances around air openings into the combustion chamber.

FRAMING

Caution: ,IWKHMRLQWVEHWZHHQWKH¿QLVKHGZDOODQGWKH¿UHSODFH surround (top and sides) are sealed, a 300°F minimum sealant material must be used. These joints are not required to be sealed.

Only non-combustible material (using 300°F minimum adhesive if

QHHGHGFDQEHDSSOLHGDVIDFLQJWRWKH¿UHSODFHVXUURXQG

Flush Wall Installation - See Through Models

NAIL OR OTHER

SUITABLE FASTENER

Figure 15

Framing (See Figure 12)

)LUHSODFHIUDPLQJFDQEHEXLOWEHIRUHRUDIWHUWKH¿UHSODFHLVVHWLQ place. Framing should be positioned to accommodate wall covering

DQG ¿UHSODFH IDFLQJ PDWHULDO 7KH ¿UHSODFH IUDPLQJ VKRXOG EH constructed of 2 x 4 lumber or heavier. The framing headers may

UHVWRQWKH¿UHSODFHVWDQGRIIV

CAUTION: MEASURE FIREPLACE DIMENSIONS AND VERIFY

FRAMING METHODS, AND WALL COVERING DETAILS BEFORE

FRAMING CONSTRUCTION BEGINS.

Framing dimension "A" (Figure 12) includes the clearance

IRU VWDQGRIIV RQ ¿UHSODFH $IWHU LQVWDOOLQJ ¿UHSODFH LQWR

IUDPLQJ WKH ¿QLVKHG QRQFRPEXVWLEOH ZDOO VXUIDFH PXVW

H[WHQGGRZQWRWKHWRSHGJHRIWKH¿UHSODFHIDFH

FINISHED WALL

6 3/8” (162 mm) OF NON-COMBUSTIBLE MATERIA

FRONT TRIM OR NON-

COMBUSTIBLE MA TERIAL

(INSTALLA TION IS OPTIONAL)

JOINT BETWEEN FINISHED

WALL AND UNIT SEALED

WITH 300° F, 149° C SEALANT

MATERIAL (SEALANT IS OPTIONAL)

Figure 16

30786-0-0712 Page 17

Combustible Surround Installation

2 X 4

HEADER

STAND OFF

MANTELSHELF

COMBUSTIBLE SURROUND

FINISHED WALL

6 3/8 F NON-COMBUSTIBLE

MATERIAL

FRONT TRIM OR

NON-COMBUSTIBLE

MATERIAL (INSTALLATION

IS OPTIONAL)

WALL AND UNIT SEALED WITH

300°F (14 SEALANT MATERIAL

(SEALANT IS OPTIONAL)

Vent Pipe Clearance

Note: Maintain one inch (1") of clearance around vertical vent pipe.

See Figure 18.

For horizontal vent, maintain a minimum 1" clearance to the bottom and sides of the vent, and 3" clearance to combustibles above the vent pipe. See Figure 19.

VENT PIPE

1” MINIMUM CLEARANCE

AROUND VENT PIPE

Figure 18

Figure 17

Attention: Cold climate installation recommendation: When installing this unit against a non-insulated exterior wall, it is recommended that the outer walls be insulated to conform to applicable insulation codes.

Vent Runs

,QSODQQLQJWKHLQVWDOODWLRQIRUWKH¿UHSODFHLWLVQHFHVVDU\WRLQVWDOO certain components before the appliance is completely positioned and installed. These include the direct vent system, gas piping for the appliance and the electrical wiring. (If the fan option is used.)

In addition to non-combustible surfaces, the appliance can be mounted on any of the following surface options:

$ÀDWKDUGFRPEXVWLEOHEXUQDEOHVXUIDFH

2. A raised wooden platform.

3. Four (4) corner supports. (Example: Four (4) concrete masonry blocks.) These supports must be positioned so they contact all four (4) perimeter edges on the bottom of the unit.

Page 18

Figure 19

30786-0-0712

INSTALLATION (continued)

HORIZONTAL ONLY, STRAIGHT OUT THE BACK

“A” PIPE LENGTH

VENT CAP

WALL FIRESTOP/

THIMBLE

“B”

"A" "B"

6" 5 1/8" to 6 1/2"

9" 8 1/8" to 9 1/2"

12" 11 1/8" to 12 1/2"

Figure 20

VERTICAL, 90° ELBOW TO

HORIZONTAL OUT THE WALL

90º ELBOW “A”

PIPE

LENGTH

9” (229 MM)

MINIMUM

NOTE:1 FOOT VERTICAL VENT (MIN.)

REQUIRED WHEN TOP VENTING

WITH HORIZONT AL TERMINATION

VENT CAP

WALL FIRESTOP/

THIMBLE

“B”

“C”

6"

"A"

9"

12"

"B"

11 1/4" to 12 3/4"

"C"

4 3/4" to 6 1/4"

14 1/4" to 15 3/4" 7 3/4" to 9 1/4"

17 1/4" to 18 3/4" 10 3/4" to 12 1/4"

Figure 21

30786-0-0712 Page 19

VENTING FIREPLACE - TOP

Venting Graph (Dimensions in Feet)

To Use the Vent Graph (Figure 22)

1. Determine the height of the center of the horizontal vent pipe. Using this dimension on the Sidewall Vent

Graph, locate the point it intersects with the slanted graph line.

2. From the point of this intersection, draw a vertical line to the bottom of the graph.

3. Select the indicated dimension, and position the unit in accordance with same.

EXAMPLE A: (Top Vent Connections with Vertical

Termination).

,IWKHYHUWLFDOGLPHQVLRQIURPWKHÀRRURIWKHXQLWLV

IHHWWKHKRUL]RQWDOUXQWRWKHRXWHUZDOOÀDQJHPXVWQRW exceed 6.5 feet.

EXAMPLE B: (Top Vent Connections with Vertical

Termination)

,IWKHYHUWLFDOGLPHQVLRQIURPWKHÀRRURIWKHXQLWLV

IHHWWKHKRUL]RQWDOUXQWRWKHRXWHUZDOOÀDQJHPXVWQRW exceed 14.5 feet.

SPECIAL NOTE: For each 45 degree elbow installed in the horizontal run, the length of the horizontal run MUST be reduced by 18" (45cm). This does not apply if the 45 degree elbows are installed on the vertical part of the vent system. Reduce 3' for every 90° elbow.

Example: According to the chart the maximum horizontal vent length is 20' and if two 45 degree elbows are required in the horizontal vent it must be reduced to 17'.

The maximum number of 45 degree elbows permitted per side wall installation is two (2). These elbows can be installed in either the vertical or horizontal run.

Note: On vertical venting the first elbow is not counted.

NOTE: FLEX VENT

MAXIMUM HEIGHT

IS 35 FEET

TOP EXIT - VERTICAL AND HORIZONTAL TERMINATION

(DIMENSIONS IN FEET)

TOP VENT CONNECTION

OF VENTING WITH

HORIZONTAL TERMINATION

TOP VENT

CONNECTION

HORIZONTAL RUN

Figure 22

Acceptable vertical and horizontal vent run.

Rigid Venting - 40' maximum vertical and 20' maximum horizontal

Flex Venting - 35' maximum vertical and 20' maximum horizontal

Unacceptable vertical and horizontal vent run.

Page 20 30786-0-0712

VENTING FIREPLACE - TOP (continued)

Below Grade Installation

When it is not possible to meet the required vent terminal clearances of 12" (305mm) above grade level, a snorkel kit is recommended.

See page 38. It allows installation depth down to 7" (178mm) below grade level. The 7" (178mm) is measured from the center of the horizontal vent pipe as it penetrates through the wall.

Ensure the sidewall venting clearances are observed. If venting system is installed below ground, we recommend a window well with adequate and proper drainage to be installed around the termination area.

FIRESTOP AT

CEILING LEVEL

COMBUSTIBLE

PROJECTION

18” (457mm)

MINIMUM

3” (76mm)

MINIMUM

PIPE STRAP

12” (305mm)

ABOVE GRADE

48”

(1219mm)

SEE GRAPH FOR PERMISSIBLE “H” AND “V” DIMENSIONS

Figure 24

Examples of possible venting systems using two (2) 90° elbows.

V is listed as minimum vertical dimensions and H1 + H2 is listed as total of maximum horizontal dimensions. The maximum vertical and horizontal distances for two (2) 90° elbows as shown in Figure

25 is 20 feet.

Attention: Refer to Figure 22 for additional venting requirements.

TYPICAL BASEMENT INSTALLATION

Figure 23

Examples of possible venting systems using one (1) 90° elbow.

Eight (8) feet is listed as minimum vertical vent run with 20 feet of maximum horizontal vent run. Vertical dimensions are based on centerline to centerline of pipe. Horizontal dimensions are based on centerline of pipe to end of termination.

1

FIRESTOP AT

CEILING LEVEL

30786-0-0712

SEE GRAPH FOR PERMISSIBLE “H” AND “V” DIMENSIONS

NOTE: H1 AND H2 MU SE CHART

Figure 25

Page 21

10”

(254mm)

SEE VENT CHART

FOR PERMISSIBLE

“H” AND “V”

DIMENSIONS

11”

(279mm)

H

1 FOOT VERTICAL

PIPE REQUIRED

(MINIMUM)

B

C

B

C

V

A

CENTER OF ELBOW

STRAIGHT OUT

(MINIMUM)

NOTE: 1 FOOT SECTION (MIN.)

OF VERTICAL VENT REQUIRED

WHEN USING HORIZONTAL

TERMINATION OFF TOP.

Figure 27

Figure 26

MINIMUM HOLE LOCATION DIMENSIONS FOR THROUGH

THE WALL HORIZONTAL INSTALLATIONS WITH 90 DEGREE

ELBOW AND 1' VERTICAL VENT OFF TOP OF FIREPLACE

FIREPLACE

SERIES

DVP36(SP,PP)

HARD ELBOW DIMENSIONS

"A"

53"

(1346.2mm)

"B"

4 1/2"

(114.3mm)

"C"

6 1/2"

(165.1mm)

Positioning the Fireplace

Determine the exact position of the appliance so the direct vent termination will be centered (if possible) between two (2) studs. This will avoid any extra framing. All vent kit pipes should be assembled

RQWKHXQLWDIWHUWKHXQLWLVPRYHGLQWRWKH¿QDOSRVLWLRQ

Cutting the Hole (Figures 26)

$IWHUWKH¿UHSODFHKDVEHHQSRVLWLRQHGLQLWVSHUPDQHQWORFDWLRQ the hole through the exterior wall of the house can be cut. This hole must be 11" (279.4 mm) high x 10" (254mm) wide with its center line determined by the amount of vertical rise and horizontal run of the termination. See Figure 26.

When locating the hole it must be noted that the bottom of the cap must be 12" (305mm) above the ground level, and top of the cap must be no less than 18" (457mm) below a combustible projection, and no closer than 9" (229mm) to any wall running parallel to vent termination.

See Figure 27.

MAX ONT AL

RUN WITH 1 FOOT VERTICAL

RISE AND 90° ELBOW

MAX ONT AL

RUN WITH MINIMUM

VERTICAL RISE AND

90° ELBOW

PIPE STRAPS

VENT CAP

9” (229 MM)

MINIMUM

TO BOTTOM

OF UNIT

Figure 28

Page 22 30786-0-0712

DVVK-4FV DIRECT VENT TERMINATION KIT

Installation Instructions

7KLVWHUPLQDWLRQNLWFDQRQO\EHXVHGZLWK(PSLUH&RPIRUW6\VWHPVGLUHFWYHQW¿UHSODFHVOLVWHGIRUXVHZLWK

'99.)99HUWLFDO)OH[9HQW.LW3OHDVHUHYLHZWKHLQVWUXFWLRQVSDFNDJHGZLWK\RXU¿UHSODFHDQGYHULI\WKH

¿UHSODFHPRGHOQXPEHU&KHFNWKDWWKLVÀH[YHQWV\VWHPLVOLVWHGIRUXVHZLWK\RXU¿UHSODFHPRGHOSULRUWR

starting the installation.

This vent kit may be installed as an OEM installation in a manufactured home (USA only) or mobile home and must be installed in accordance with the manufacturer’s instructions and the manufactured home construction and safety standard, Title 24 CFR, Part 3280 or Standard for Installation in Mobile

Homes, CAN/CSA Z240 MH.

CAUTION

All Fireplaces listed for use with the DVVK-4FV will operate safely when installed in accordance with this instruction manual. Read all

LQVWUXFWLRQVEHIRUHVWDUWLQJLQVWDOODWLRQWKHQIROORZWKHVHLQVWUXFWLRQVFDUHIXOO\WRPD[LPL]H¿UHSODFHSHUIRUPDQFHDQGVDIHW\5HSRUW damaged parts to your dealer.

WARNING

Any common venting of the gas appliance using the DV vent kit with other gas appliances is not allowed. Do not connect this appliance

WRDFKLPQH\ÀXHVHUYLFLQJDVHSDUDWHVROLGIXHOEXUQLQJDSSOLDQFH

WARNING

)DLOXUHWRIROORZWKHVHLQVWUXFWLRQVPD\FUHDWHDSRVVLEOH¿UHKD]DUGDQGZLOOYRLGWKHZDUUDQW\

WARNING

Always maintain minimum clearances around vent systems. The minimum clearance to combustibles for horizontal runs of vent pipe is

LQFKHVIURPWKHWRSDQGLQFKIURPWKHVLGHVDQGERWWRPRIWKHYHQWV\VWHP'RQRWSDFNWKHRSHQDLUVSDFHVDURXQGWKH¿UHSODFHRU

ÀXHZLWKLQVXODWLRQRURWKHUPDWHULDOV$Q\KRUL]RQWDOUXQPXVWKDYHD´ULVHIRUHYHU\RQHIRRWRIUXQWRZDUGVWKHYHQWWHUPLQDWLRQ

The vent above the roof must terminate vertically.

WARNING

&RQWDFW\RXU/RFDO%XLOGLQJDQG)LUH2I¿FLDOVDERXWUHVWULFWLRQVDQGLQVWDOODWLRQLQVSHFWLRQVLQ\RXUDUHD

IMPORTANT SAFETY INFORMATION

‡ 7KHYHUWLFDOWHUPLQDWLRQFDS0867EHYHQWHGGLUHFWO\WRWKH outside. The termination kit MUST NEVER be connected to a

FKLPQH\ÀXHVVHUYLFLQJDVHSDUDWHVROLGIXHOEXUQLQJDSSOL ance or any other appliances.

‡ 7HUPLQDWLRQFDS0867127EHPRXQWHGKRUL]RQWDOO\

‡ 7KHÀH[LEOHYHQWSLSHFDQQRWEHLQWHUPLQJOHGZLWKDQ\RIWKH rigid vent pipe section(s). DO NOT connect two sections of

ÀH[LEOHYHQWSLSHWRJHWKHUWRDFKLHYHDORQJHUOHQJWKZLWKRXW the use of approved connectors.

‡ 7KHLQVWDOODWLRQPXVWFRQIRUPZLWKORFDOFRGHVRULQWKHDE sence of local codes, with the National Fuel Gas Code, ANSI

Z223.1 (in the United States) or with the current installation code CAN/CGA B149 (in Canada).

‡ 2QO\ 'LUHFW 9HQW ¿UHSODFHV DSSURYHG IRU XVH ZLWK (PSLUH

Comfort Systems, Inc. DVVK-4FV termination kit shall be used. See PARTS LIST/ILLUSTRATIONS section for vent

FRPSRQHQWLGHQWL¿FDWLRQ

‡ +RUL]RQWDO YHQW UXQV PXVW EH VXSSRUWHG HYHU\ IHHW XVLQJ wall straps. Vertical runs must be supported every 3 feet using wall straps. Slip wall straps loosely on to pipe. Attach installer provided straps to framing members using nails or screws.

‡ 7KH¿UHSODFHDQGYHQWLQJV\VWHPVKRXOGEHLQVSHFWHGEHIRUH

LQLWLDOXVHDQGDWOHDVWDQQXDOO\E\DTXDOL¿HG¿HOGVHUYLFHSHU son. Inspect the external vent cap on a regular basis to make

VXUHWKDWQRGHEULVLVLQWHUIHULQJZLWKWKHDLUÀRZ,QVSHFWHQWLUH venting system to ensure proper function.

‡ 3OHDVH UHIHU WR WKH ¿UHSODFH LQVWUXFWLRQV IRU LQIRUPDWLRQ RQ

Termination Cap clearances.

30786-0-0712 Page 23

PRE-INSTALLATION INFORMATION:

Items Required For Installation:

Tools

Phillips Screwdriver

Hammer

Saw and/or saber saw

Level

Measuring Tape

Electric Drill and Bits

Pliers

Square

Tin Snips

Building Supplies

Framing Materials

Wall Finishing Materials

Caulking Material (Noncombustible)

Support Strap supplies

Before You Start:

3ODQ\RXULQVWDOODWLRQ5HDGWKHVHLQVWUXFWLRQVDQGWKH¿UHSODFHLQVWDOODWLRQPDQXDOEHIRUHLQVWDOOLQJXQLWDQGYHQWV\VWHP

6HWXQLWLQSODFHDQGVXUYH\KRZEHVWWRYHQWWKHXQLW$IWHUWKHYHQWFRQ¿JXUDWLRQKDVEHHQGHFLGHGVWUHWFKWKHÀH[SLSH components out, then trim off what will not be needed.

5HIHUWRWKH¿UHSODFHLQVWDOODWLRQPDQXDOIRULQIRUPDWLRQRQYHUWLFDOYHQWLQJUHTXLUHPHQWV7KHPD[LPXPOHQJWKRIYHQWZKHQ

XVLQJÀH[YHQWLQJLVIHHWWRWDO&RQWDFW\RXUGHDOHURUGLVWULEXWRUIRULQIRUPDWLRQRQÀH[YHQWH[WHQVLRQNLWVWKDWPD\EH

DGGHGWRWKH'99.)9NLWLQRUGHUWRWHUPLQDWHXSWRIHHW$YDLODEOHH[WHQVLRQNLWVLQFOXGHWKH'9(.¶)OH[RU

WKH'9(.¶)OH[H[WHQVLRQNLWV7KHH[WHQVLRQNLWVLQFOXGHFRQQHFWLRQKDUGZDUH

Installation of the Vertical Flex Termination Kit

WARNING

Ensure that the venting system exits the structure through the roof and does not terminate less than 12 inches (305mm) above the roof.

WARNING

5HIHUWR\RXU¿UHSODFHKRPHRZQHU¶VPDQXDOIRUWKHPLQLPXPDQGPD[LPXPYHQWLQJUHTXLUHPHQWRI\RXU¿UHSODFHSULRUWRLQVWDOODWLRQ

)DLOXUHWRGRVRPD\FDXVHD¿UHKD]DUG

WARNING

7KLVÀH[LEOHSLSHWHUPLQDWLRQNLWLV21/<IRUYHUWLFDOWHUPLQDWLRQV

WARNING

Any horizontal run section must have a 1/4” rise for every one (1) foot of run towards the vent termination. Never allow the vent pipe to

UXQGRZQZDUG7KLVFRXOGFDXVHKLJKWHPSHUDWXUHVDQGPD\SUHVHQWD¿UHKD]DUG7KLVYHUWLFDONLWPD\LQFRUSRUDWHWZRGHJUHH bends, but must terminate vertically.

CAUTION

7KLVÀH[YHQWNLWFDQEHLQVWDOOHGHLWKHUYHUWLFDOO\RUKRUL]RQWDOO\RIIRI'LUHFW9HQW6HULHV¿UHSODFHVEXWPXVWRQO\WHUPLQDWHYHUWLFDOO\

WARNING

%HFDXVHRIVKDUSHGJHVDOZD\VXVHJORYHVZKHQKDQGOLQJWKHÀH[YHQWFRPSRQHQWV

CAUTION

Vent connections should overlap a minimum of 1” for proper sealing.

CAUTION

$OZD\VVWUHWFKDQGVHFXUHYHQWLQJZLWKPHWDOVWUDSSLQJVHFXUHGZLWKQDLOVQDLOVDQGVWUDSSLQJQRWVXSSOLHGWRHQVXUHWKDWWKHÀH[YHQW runs remain true.

INSTALLATION NOTE:

,IVSDFHSHUPLWVLWLVJHQHUDOO\HDVLHUWRDWWDFKYHQWLQJLQWKHWRSYHQWFRQ¿JXUDWLRQ

Page 24 30786-0-0712

DVVK-4FV DIRECT VENT TERMINATION KIT (continued)

Step-By-Step Installation For Flex DV Kit

1.

Unpack vent components and check all items for shipping damage.

2.

For this venting system to operate as designed it is dependent on the use of all parts and procedures detailed in these instructions. Failure to follow these instructions may potentially affect the performance of this vent system and the attached appliance.

$VSHUWKH¿UHSODFHPDQXIDFWXUHU¶VLQVWUXFWLRQVUHSODFHWKH

H[LVWLQJ ´ GLDPHWHU ¿UHSODFH YHQW DGDSWHU ZLWK WKH ´

GLDPHWHU ÀH[ YHQW ¿UHSODFH DGDSWHU LQFOXGHG LQ WKH YHQW NLW

Install the adapter collar with the screws removed from the

VWDQGDUG¿UHSODFHFROODU5HIHUWRWKH¿UHSODFHPDQXDOIRUDG ditional information on the vent collar removal and installation.

2QFH WKH ¿UHSODFH ORFDWLRQ KDV EHHQ GHWHUPLQHG PDUN WKH

FHLOLQJZKHUHWKHÀH[YHQWZLOOSDVVWKURXJK&XWDQRSHQLQJ

IRULQVWDOODWLRQRIWKH¿UHVWRSWKLPEOHDVVHPEO\7KHRSHQLQJ must measure a minimum of 9-1/2” x 9-1/2” square. See Figure 29.

5.

Next, determine the location for the cutout in the roof opening.

This opening must be large enough to provide a minimum 1” air space clearance from the vertical vent pipe to any combustible framing.

6.

Install the Firestop/Thimble assembly to the framed opening in the ceiling using common nails or screws.

Note: The thimble assembly is adjustable up or down as

QHHGHGZLWKLQWKH¿UHVWRS,WLVDOVRGHVLJQHGZLWKDSLYRWLQJ

¿UHVWRSIRUXVHZLWKSLWFKFDWKHGUDOFHLOLQJV

7REHJLQYHQWV\VWHPDVVHPEO\¿UVWOD\RXWDOOWKHYHQWFRP -

SRQHQWVRQWKHÀRRULQWKHRUGHULQZKLFKWKH\ZLOOEHDVVHP bled.

6WUHWFKWKH´GLDPHWHULQQHUÀH[ÀXHDQG´GLDPHWHURXWHU

ÀH[YHQWWRWKHPD[LPXPOHQJWKRIIHHW

,QVWDOOWKHVSULQJVSDFHUVSURYLGHGDURXQGWKH´GLDPHWHUÀH[

ÀXHDWIRRWLQWHUYDOVWKHQVOLGHWKHÀXHSLSHZLWKVSDFHUVLQWR

WKH´GLDPHWHURXWHUÀH[YHQWSLSH0DNHVXUHWKHVSULQJVDUH

VSDFHGHYHQO\VWDUWLQJDWLQFKHVIURPWKH¿UHSODFHFROODU

See Figure 30.

30786-0-0712

Figure 29 Figure 30

Page 25

DVVK-4FV DIRECT VENT TERMINATION KIT (continued)

:LWKWKHÀH[YHQWDVVHPEO\DQGWKH´ORQJKDUGSLSHFRP -

SRQHQWVODLGRXWRQWKHÀRRUEHJLQVHFXULQJWKHVHSDUWVWR gether. First, apply a generous bead of silicone sealant to

WKH LQVLGH RI WKH ´ GLDPHWHU ÀH[ ÀXH QRW WKH HQG ZLWK WKH

SUHLQVWDOODHGFRQQHFWRUWKHQVOLGHWKHÀH[ÀXHRYHUWKH´

GLDPHWHUKDUGSLSHÀXH%HVXUHWRRYHUODSDWOHDVW´6H cure this connection with a 4” diameter band clamp provided.

%HFDUHIXOQRWWRGDPDJHRUWHDUWKHÀH[ÀXHZKHQWLJKWHQLQJ clamp.

5HSHDWWKHFRQQHFWLRQSURFHVVIRUWKHRXWHU´GLDPHWHUÀH[ vent to hard pipe connection. Use silicone sealant at this joint also, overlap at least 1-1/4”, then secure the joint with the 7” diameter band clamp provided. Be careful not to damage or

WHDUWKHÀH[YHQWSLSHZKHQWLJKWHQLQJWKHFODPS

:KLOHWKHYHQWLQJLVVWLOORQWKHÀRRUDVVHPEOHWKHURRIMDFN components as shown in Figure 31 and pre-install the roof jack assembly to the hard pipe approximately 18” from the top end of the hard pipe.

13. Now the pre-assembled vent system may be carried to the roof, then lowered through the roof cutout opening (see step

)HHGWKHÀH[YHQWHQGGRZQWKURXJKWKHURRIRSHQLQJDQG

¿UHVWRSWKLPEOHDVVHPEO\LQVWDOOHGLQVWHSVWKURXJK

14. Secure the roof support assembly to the roof sheathing with at least (4) nails/screws through each support bracket. Check that the combustible clearances through the roof framing will maintain at least a 1” clearance from the vent pipe.

15. Determine how high the vent terminal should be located above the roof line based on the roof pitch information shown in Figure 32. Adjust the vent system height by loosening the pre-installed roof support pipe clamp and sliding the vent pipe up or down as pre-determined, then re-tighten the pipe clamp.

Install a couple of sheet metal screws through the pipe clamp into the outer hard vent pipe to lock in place.

&KHFN WR PDNH VXUH WKDW WKH ERWWRP HQG RI WKH ÀH[ YHQW LV

ORQJHQRXJKWRUHDFKWKH¿UHSODFHDGDSWHUFROODUV,IWRRORQJ

WULPRIIWKHH[WUDÀH[YHQWQRWQHHGHG

Figure 31

PIPE CLAMP

VENT CAP

LOWEST

DISCHARGE

OPENING

GAS VENT

H

ROOF PITCH

Flat to 6/12

6/12 to 7/12

Over 7/12 to 8/12

Over 8/12 to 16/12

Over 16/12 to 21/12

X

12

ROOF PITCH IS X/12 f ro to lo

H (Min.)

12” (305mm)

15” (381mm)

18” (457mm)

24” (610mm)

36” (914mm)

Figure 32

Page 26 30786-0-0712

DVVK-4FV DIRECT VENT TERMINATION KIT (continued)

7RDWWDFKWKHYHQWFRQQHFWLRQVDWWKH¿UHSODFHEHVXUHWKH´ diameter adapter collar has been installed per step 3. Apply a

EHDGRIVLOLFRQHVHDODQWWRWKH´GLDPHWHUÀH[FRQQHFWRUWKHQ

VOLGHWKHÀH[SLSHDGDSWHUFROODULQWRWKH¿UHSODFHÀXHFROODU and secure by installing a minimum of two (2) screws through

WKHÀXHFROODUDQGLQWRWKHDGDSWHU See Figure 33.

18. Apply sealant to the 7” diameter adapter collar, slide outer

ÀH[YHQWRYHUWKHFROODUWKHQVHFXUHZLWKD´GLDPHWHUEDQG clamp.

See Figure 33.

2QFH WKH ORZHU FRQQHFWLRQV DUH PDGH DQG WKH ÀH[ SLSH LV secured with support bands as required (3 feet minimum be-

WZHHQVXSSRUWVWKHQWKHURRIÀDVKLQJFDQEHLQVWDOOHG See

Figure 34.

,QVWDOOWKHURRIÀDVKLQJDQGVHDOXVLQJFRPPRQFRQVWUXFWLRQV practices.

21. An additional storm collar band is provided in kit that may be used as an attic insulation shield. The collar can be installed

DURXQG WKH ÀH[ SLSH RU KDUG SLSH MXVW DERYH WKH ¿UHVWRS thimble. This collar will act as a shield to prevent blown insulation from entering the thimble.

22. To complete the vent installation, install the vent termination cap to the top of the hard vent pipe assembly. Mate up the

ÀXHDQGRXWHUWHOHVFRSHVZLWKWKHKDUGSLSHDVVHPEO\WKHQ secure by installing a minimum of two (2) sheet metal screws

LQWRWKHRYHUODSSHGÀDQJHVRIWKHFDSDQGSLSH

23. Figure 35 shows a completed installation with components

LGHQWL¿HG DQG RWKHU LQVWDOODWLRQ LQIRUPDWLRQ VXFK DV KHLJKWV and clearance to combustibles.

Figure 33

Ve p

Ro te

7"(178 rd Pip

Mu Ex ro

Fla o

Fla

Cle

Co

Min to

Figure 34

Ro p

30786-0-0712 Page 27

DVVK-4FV DIRECT VENT TERMINATION KIT (continued)

VERTICAL TERMINATION

STORM COLLAR

4’ LONG RIGID PIPE

ADJUSTABLE

ROOF JACK

ASSEMBLY

CLEARANCE TO

COMBUSTIBLES

REQUIRED FROM

VENT PIPE

ROOF FLASHING

ROOF EXTERIOR

ADJUSTABLE

FIRESTOP/THIMBLE

ASSEMBLY

CEILING

CLAMPS AT FLUE &

INLET VENT CONNECTIONS

STORM COLLAR (USE TO

KEEP INSULATION OUT OF

THIMBLE ASSEMBLY)

FIRESTOP/THIMBLE

35’ MAX

NOTE: DVVK-4FV KIT

MAXIMUM HEIGHT

(INCLUDING FIREPLACE) IS

13’. TO EXTEND VENT RUN,

AN ADDITIONAL VENT

EXTENSION KIT IS

NECESSARY

VENTING SUPPORT

STRAPS (AS REQ’D)

4” DIA. FLUE CONNECTOR

7” DIA. ADAPTER COLLAR

WITH GASKET & CLAMPS

SEE-THRU DIRECT VENT FIREPLACE

Figure 35

Page 28 30786-0-0712

DVVK-4FV DIRECT VENT TERMINATION KIT (continued)

Vertical Flex Termination Kit

30786-0-0712

9

10

N/S

N/S

N/S

N/S

N/S

Item

Number

1

4

5

2

3

6

7

8

Item Description

4”/7” Vertical Termination Cap

Roof Support Kit

2 Ply Alum Flex 4” Diameter by 6 ft.

2 Ply Alum Flex 7” Diameter by 6 ft.

4”/7” x 48” Rigid Pipe Assembly

Firestop Thimble Assembly

Roof Flashing (0/12 to 6/12)

7” Flex Adapter Collar with Gasket

7” Storm Collar

Spring Spacers

Clamp 4” Diameter

Clamp 7” Diameter

#8 x 1/2” Self Drilling Screws

HT Silicone

#8 x 5/8” Self Drilling Screws

Repair Part No.

MF100038

MF100503

MF04ALA2F006

MF07ALA2F006

MF100554

MF100124

MF100091

MF100524

MF100147

MF100548

MF100330

MF100534

N/A

N/A

N/A

2

2

2

5

20

1

10

Quantity

Supplied

1

1

1

1

1

1

1

1

Page 29

Page 30

H2 =2ft

2 - (90°+90°) =6ft

V1 =21ft

H =8ft V =15ft

Figure 36

EXAMPLES - TOP VENT RUN

24”

24” MINIMUM

CLEARANCE TO

COMBUSTIBLES

Example

H2 3ft, H3 1ft = 4ft

(90° + 90° + 90°) = 6ft

V1 = 21ft

H = 10ft V = 21ft

Figure 37

H1 =2ft

V1 =20ft

H =2ft

Figure 38

V =20ft

30786-0-0712

VENTING FIREPLACE - REAR

Venting Graph (Dimensions in Feet)

To Use the Vent Graph (Figure 39)

1. Determine the height of the center of the horizontal vent pipe. Using this dimension on the

Sidewall Vent Graph, locate the point it intersects with the slanted graph line.

2. From the point of this intersection, draw a vertical line to the bottom of the graph.

3. Select the indicated dimension, and position the unit in accordance with same.

NOTE: FLEX VENT

MAXIMUM HEIGHT

IS 35 FEET

EXAMPLE A:

,IWKHYHUWLFDOGLPHQVLRQIURPWKHÀRRURIWKHXQLWLV

12 feet, 4 inches the horizontal run to the outer wall

ÀDQJHPXVWQRWH[FHHGIHHWLQFKHV

EXAMPLE B:

,IWKHYHUWLFDOGLPHQVLRQIURPWKHÀRRURIWKHXQLWLV

6 feet, 9 inches, the horizontal run to the outer wall

ÀDQJHPXVWQRWH[FHHGIHHWLQFKHV

SPECIAL NOTE: For each 45 degree elbow installed in the horizontal run, the length of the horizontal run MUST be reduced by 18" (45cm). This does not apply if the 45 degree elbows are installed on the vertical part of the vent system. Reduce 3' for every 90° elbow.

Example: According to the chart the maximum horizontal vent length is 20' and if two 45 degree elbows are required in the horizontal vent it must be reduced to 17'.

The maximum number of 45 degree elbows permitted per side wall installation is two (2). These elbows can be installed in either the vertical or horizontal run.

34

33

32

31

30

29

28

27

39

38

37

36

35

26

40

REAR EXIT - VERTICAL AND HORIZONTAL TERMINATION

(DIMENSIONS IN FEET)

A

B

REAR HORIZONTAL

VENT CONNECTION

HORIZONTAL RUN

Figure 39

Acceptable vertical and horizontal vent run.

Unacceptable vertical and horizontal vent run.

30786-0-0712 Page 31

EXAMPLES - REAR VENT RUN

Model

DVP36(SP,PP)

Maximum Pipe

Length H1

18"

H1 = 18” MAX.

Figure 42

Figure 40

Page 32

Model

DVP36(SP,PP)

Maximum Pipe

Length H1

18"

Figure 41

Figure 43

30786-0-0712

TERMINATION CLEARANCES

Termination clearance for buildings with combustible and noncombustible exteriors.

Figure 44

Vertical Sidewall Installations

Important! Minimum clearance between vent pipes and combustible materials is three (3") (76mm) on top, and (1") (25mm) on bottom and sides.

Important!

When vent termination exits through foundation less than 20" below siding outcrop, the vent pipe must extend outward so that

WKHKRUL]RQWDOYHQWWHUPLQDOLVORFDWHGÀXVKWRRUEH\RQGWKHRXWFURSVLGLQJ

Information on Various Venting Routes and Components

Important: ,WLVDOZD\VEHVWWRORFDWHWKH¿UHSODFHLQVXFKDZD\WKDWPLQLPL]HVWKHQXPEHURIRIIVHWVDQGKRUL]RQWDOYHQWOHQJWK

6LQFHLWLVYHU\LPSRUWDQWWKDWWKHYHQWLQJV\VWHPPDLQWDLQLWVEDODQFHEHWZHHQWKHFRPEXVWLRQDLULQWDNHDQGWKHÀXHJDVH[KDXVWFHUWDLQ

OLPLWDWLRQVDVWRYHQWFRQ¿JXUDWLRQVDSSO\DQGPXVWEHVWULFWO\DGKHUHGWR

The graph showing the relationship between vertical and horizontal side wall venting will help to determine the various vent lengths allowable.

7KHKRUL]RQWDOYHQWUXQUHIHUVWRWKHWRWDOOHQJWKRIYHQWSLSHIURPWKHÀXHFROODURIWKH¿UHSODFHWRWKHIDFHRIWKHRXWHUZDOO

The maximum horizontal vent run is 20 feet (457 cm) when the vertical vent rise is 8 feet (244 cm). See Figure 22.

Venting terminals shall not be recessed into wall or siding.

30786-0-0712 Page 33

VENT CLEARANCES

Figure 45

A = *Clearance above grade, veranda, porch, deck or balcony

[*12 inches (30cm) minimum]

B = clearance to window or door that may be opened [*12 inches

(30cm) minimum for appliances < 100,000 Btuh (30kW)

C = clearance to permanently closed window [minimum 12 inches

(30cm) recommended to prevent condensation on window]

' YHUWLFDOFOHDUDQFHWRYHQWLODWHGVRI¿WORFDWHGDERYHWKHWHUPLQDO within a horizontal distance of 24 inches (60 cm) from the center of the terminal [18 Inches (46 cm) minimum

( FOHDUDQFHWRXQYHQWLODWHGVRI¿W>LQFKHVFPPLQLPXP@

F = clearance to outside corner. See Page 33.

G = clearance to inside corner. See Page 33.

H = *not to be installed above a meter/regulator assembly within 3 feet (90cm) horizontally from the center-line of the regulator

I = clearance to service regulator vent outlet [*6 feet (1.8m) minimum]

J = clearance to non-mechanical air supply inlet to building or the combustion air inlet to any other appliance [*12 inches

FPPLQLPXPIRUDSSOLDQFHV”%WXKN:

36 inches (90cm) minimum for appliances > 100,000 Btuh

(30kW)]

K = clearance to a mechanical air supply inlet [* 6 feet (1.8m) minimum]

L = †clearance above paved sidewalk or a paved driveway located on public property [*7 feet (2.1m) minimum]

M = clearance under veranda, porch, deck, or balcony [*12 inches

(30cm) minimum]

† a vent shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings*

¥ only permitted if veranda, porch, deck, or balcony, is fully

RSHQRQDPLQLPXPRIVLGHVEHQHDWKWKHÀRRU

DVVSHFL¿HGLQ&*$%,QVWDOODWLRQV&RGHVRU$16,=

Note: Local Codes or Regulations may require different clearances.

Page 34 30786-0-0712

VENT SYSTEM IDENTIFICATION

Installing Vent Components (Figure 46)

%HJLQWKHYHQWV\VWHPLQVWDOODWLRQE\LQVWDOOLQJWKH¿UVW6LPSVRQ'XUDYHQW component, 90° elbow to the starting collars or straight pipe on the top of the appliance, then the straight pipe length and then horizontal or vertical termination kit.

NOTE: All outer connection joints must be sealed with aluminum tape, screws or silicone sealant rated above 300°F/149°C. The inner

ÀXHMRLQWVGRQRWUHTXLUHDQ\VHDODQW

Simpson Duravent vent system components lock into place by sliding the concentric pipe section with four (4) equally spaced interior beads onto the appliance collar or previously installed component end with four (4) equally spaced indented sections. When the internal beads of each starting outer pipe line up, rotate pipe section clockwise 90°

(approximately 3 inches). The vent pipe is now locked together.

Continue adding components per the pre-planned vent system

FRQ¿JXUDWLRQ%HFHUWDLQWKDWHDFKVXFFHHGLQJYHQWFRPSRQHQWLVVHFXUHO\

¿WWHGDQGORFNHGLQWRWKHSUHFHGLQJFRPSRQHQWLQWKHYHQWV\VWHP

WALL THIMBLE

90° ELBOW

OR

45° ELBOW

HORIZONTAL

TERMINATION

(MAXIMUM OF

TWO 90° ELBOWS)

VERTICAL

TERMINATION

(MAXIMUM OF

THREE 90° ELBOWS)

STORM COLLAR

ROOF FLASHING

90° ELBOW

CEILING FIRESTOP

WALL STRAP

PIPE LENGTH

Figure 46

Special venting components (Simpson Duravent)

See Empire Comfort Systems Retail Price List for Simpson Duravent part numbers and pricing.

DVVK-4VP

(DVVK-4V)

Special DV Vent Kits

Available from Empire Comfort Systems, Inc. dealers.

Direct-Vent Fireplace Vent Kit - Vertical, Includes SD46DVAF6,

SD46DVASC, and SD46DVAVCH

DVVK-4TP

(DVVK-4T)

DVVK-4RP

(DVVK-4R)

Direct-Vent Fireplace Vent Kit for Top Vent, Thru-the-wall, 8 to

11 inch wall thickness, Includes SD46DVA08A, SD46DVA09,

SD46DVAE90, SD46DVAHC, and SD46DVAWT

Direct-Vent Fireplace Vent Kit for Rear Vent, 5 to 7 inch wall thickness, (standard thru-the-wall venting) includes SD46DVA06,

SD46DVAHC, and SD46DVAWT.

DVVK-4RE

DVVK-4TSP

(DVVK-4TS)

Direct-Vent Fireplace Vent Kit For Rear Vent, Thru-the-wall for

5 to 13 3/4 inch wall thickness.

Direct-Vent Fireplace Vent Kit for Top Vent, Thru-the-wall, 5 to

7 inch wall thickness, Includes SD46DVA06, SD46DVAE90,

SD46DVAHC, and SD46DVAWT.

DVVK-4FV Vertical Flex Vent Kit 4" x 7"

VIB6A

VIB7A

9HUWLFDO,QOHW%DIÀH.LW)RUGLDPHWHU

9HUWLFDO,QOHW%DIÀH.LW)RUGLDPHWHU

30786-0-0712 Page 35

FRAMING AND FINISHING

Installing Support Brackets (Figure 47)

A horizontal pipe support MUST BE used for each 3 feet of horizontal run. The pipe supports should be placed around the pipe and nailed in place to framing members. There MUST BE a 3 inch clearance to combustibles above 6 5/8 inch diameter pipe and elbows and

1 inch clearance on both sides and bottom of 6 5/8 inch pipe to combustibles on all horizontal pipe sections and elbows.

Vertical runs of this vent systems must be supported every 4 feet

DERYHWKHDSSOLDQFHÀXHRXWOHWE\ZDOOEUDFNHWVDWWDFKHGWRWKH

5/8 inch vent pipe and secured with nails or screws to structural framing members.

10”

PIPE STRAP

11”

STUD WALL

48”

(1219mm)

1” MIN.

(25.4mm)

FLUE OUTLET

Figure 47

Installing Firestops (Figures 48, 49, 50, and 51)

Firestops are required for safety whenever the vent system passes

WKURXJKDQLQWHULRUZDOODQH[WHULRUZDOORUDFHLOLQJ7KHVH¿UHVWRSV

DFWDVD¿UHEUHDNKHDWVKLHOGDQGDVDPHDQVWRLQVXUHWKDWPLQLPXP clearances are maintained to the vent system.

Horizontal runs in the vent system which pass through either interior

RUH[WHULRUZDOOVUHTXLUHWKHXVHRIZDOO¿UHVWRSVRQERWKVLGHVRI the wall through which the vent passes.

3RVLWLRQWKH¿UHVWRSVRQERWKVLGHVRIWKHLQFK[LQFKKROH previously cut. Secure with nails or screws. The heat shields of the

¿UHVWRSV0867%(SODFHGWRZDUGVWKHWRSRIWKHKROH&RQWLQXH

WKHYHQWUXQWKURXJKWKH¿UHVWRSV See Figure 48.

Figure 48

Vertical runs of this system which pass through ceilings require the

XVHRI21(FHLOLQJ¿UHVWRSDWWKHKROHLQHDFKFHLOLQJWKURXJK which the vent passes.

Position a plumb bob directly over the center of the vertical vent component and mark the ceiling to establish the center point of the vent. Drill a hole or drive a nail through this center point and check

WKH ÀRRU DERYH IRU DQ\ REVWUXFWLRQV VXFK DV ZLULQJ RU SOXPELQJ runs. Reposition the appliance and vent system, if necessary, to accommodate ceiling joists and/or obstructions.

Cut a 10 inch x 10 inch hole through the ceiling, using the center point previously marked. Frame the hole with framing lumber the same size as the ceiling joists. See Figure 49.

If the area above the ceiling is NOT an attic, position and secure the ceiling

¿UHVWRSRQWKHFHLOLQJVLGHRIWKHSUHYLRXVO\FXWDQGIUDPHGKROH

See Figure 50.

If the area above the ceiling is an attic, position

DQGVHFXUHWKH¿UHVWRSRQWRSRIWKHSUHYLRXVO\IUDPHGKROH See

Figure 51.

NOTE: Remove insulation from the framed area in the attic before

LQVWDOOLQJWKH¿UHVWRSDQGRUYHQWSLSHV

Page 36 30786-0-0712

30786-0-0712

FRAMING AND FINISHING (continued)

Figure 49

Figure 51

Figure 50

Page 37

HORIZONTAL TERMINATION

NOTE: 7HUPLQDWLRQFDSVKRXOGSDVVWKURXJKWKHZDOO¿UHVWRSIURP the exterior of the building. Adjust the termination cap to

LWV¿QDOH[WHULRUSRVLWLRQRQWKHEXLOGLQJ

WARNING: Termination cap must be positioned so that arrow is pointing up.

Attach the termination cap with the four wood screws provided.

Before attachment of the termination, run a bead of silicone sealant rated above 250°F on its outside edge too, so as to make a seal to the exterior wall.

NOTE: Wood screws can and should be replaced with appropriate fasteners for use on stucco, brick, concrete or other types of siding.

&$87,21,IH[WHULRUZDOOVDUH¿QLVKHGZLWKYLQ\OVLGLQJRUPDWHULDOV that could become discolored or warp), it is necessary to install a vinyl siding standoff.

The vinyl siding standoff will be installed between the vent termination and the exterior wall.

See Figure 52. This horizontal vent termination

EROWVRQWRWKHÀDWSRUWLRQRIWKHYLQ\OVLGLQJVWDQGRIIVRDQDLUVSDFH will exist between the wall and the termination cap.

Figure 53a

SNORKEL

12 INCHES

MINIMUM

SNORKEL

Figure 53b

D UA

D G

12 INCHES

MINIMUM

Figure 52

For installations requiring a vertical rise on the exterior of the building, 14-inch and 36-inch tall Snorkel Terminations, as shown in Figure 53a are available. Follow the same installation procedures as used for standard Horizontal

Terminations. If the Snorkel Termination must be installed below grade (i.e. basement applications, proper drainage must be provided to prevent water from entering the Snorkel

Termination. See Figure 53b.

Do not attempt to enclose the

Snorkel within the wall or any other type of enclosure.

Page 38 30786-0-0712

DVVK-4RE VENT KIT INSTALLATION INSTRUCTIONS

CAUTION: Sharp edges, use protective gloves when installing.

Tools Needed for Installation:

Sheet metal snips

5/16” nut driver

Phillips head screwdriver - #2

High temperature sealant or furnace cement rated for continuous use at 1,000 o F minimum

Measuring tape

NOTE: SPACING FLANGE

INSTALLED TO TOPSIDE

11”

3DUWV9HUL¿FDWLRQ

See parts list on page 41 to verify components included in this vent kit prior to installation.

EXTENSION

THIMBLE

INTERIOR WALL

NOTE: If installing onto wood, lap, or vinyl siding, the vinyl siding kit should be used (sold separately, part number DV-822).

The vinyl siding vent kit, DV-822, is available from Empire Comfort

Systems, Inc. The depth is 3” (76mm), which enables the vent cap to be extended away from vinyl siding or projections. The wall depth plus the additional 3” (76mm) depth of the vinyl siding vent cap extension should not exceed a total depth of 13 3/4” (349mm).

If wall depth exceeds 13 3/4” (349mm), extend system using

6 5/8” (168mm) x 4” (102mm) rigid venting (See Fireplace Instructions for approved lengths) See Figure 55.

Installing Wall Thimble/Firestop Assembly

)L[¿UHSODFHWRSHUPDQHQWORFDWLRQ,IXVLQJULJLGYHQWLQJV\VWHP install up to the location where it will exit the building.

&XWKROHLQZDOOIRUZDOOWKLPEOH¿UHVWRSDVVHPEO\ Figure 54 ) into your combustible wall. Note: On brick or block exterior wall a 7” (178mm) diameter hole needs to be cut.

Measure the total wall thickness to determine whether or not the extension thimble is to be used. If the combustible wall depth is over 5 3/8” (137mm), then the extension thimble should be used (Figure 54).

3. Install the wall thimble assembly through the framed opening so

WKH¿UHVWRSSODWHLVRQWKHLQWHULRUZDOO (Figure 54) . Telescope section should extend all the way through the exterior wall. Attach with (4) 10 x 1” screws.

4. When placing the vent cap on an exterior wall covered with combustibles such as wood, lap, or vinyl siding, install the vinyl siding kit to the exterior wall sheathing.

9”

Figure 54

Figure 55

Cutting Vent Tubes

This is the most important part of the installation.

With

WKH¿UHSODFHDQGWKHULJLGYHQWLQJV\VWHPLIXVHG¿[HGWRLWV permanent location, the 6 5/8” (168mm) diameter air inlet tube

DQGWKH´PPGLDPHWHUÀXHRXWOHWWXEHDUHWREHPDUNHG and cut using the following procedure. See Figure 55.

5. Attach the inlet tube to the outside mounting plate. Align tinnerman clips on the tabs of the air inlet tube to the holes on

RXWVLGHPRXQWLQJSODWHDQG¿[ZLWK[´VFUHZV

6. With the vinyl siding kit installed to wall (if necessary), insert the 6 5/8” (168mm) diameter tube with outside mounting plate

DWWDFKHGWKURXJKKROHLQZDOO&RQQHFWWRFROODURQ¿UHSODFHRU rigid vent system. Measure between wall or vent cap extension and outside mounting plate ( Figures 56 and 57 ).

30786-0-0712 Page 39

DVVK-4RE VENT KIT INSTALLATION INSTRUCTIONS (continued)

VINYL SIDING KIT DV822

OUTSIDE MOUNTING

PLATE

MEASURE

OUTSIDE WALL

Figure 56

7. Remove outside mounting plate with tube attached from wall.

Mark and cut the extra length of the 6 5/8” (168mm) diameter tube from the opposite end. Do not crimp or enlarge tube.

SURFAC OR

VINYL SIDING KIT

PIPE

$WWDFKWKH´PPGLDPHWHUÀXHRXWOHWWXEHRQWRWKHULJLG

YHQWLQJV\VWHPRUGLUHFWO\WR¿UHSODFH(QVXUHWKH´PP

GLDPHWHUÀXHRXWOHWWXEHLVSODFHGDVIDUDVSRVVLEOHRQWRWKH

ULJLGYHQWLQJV\VWHP0DUNWKH´PPGLDPHWHUÀXHRXWOHW tube 2 1/2” (64mm) beyond the vinyl siding kit or wall. S ee

Figure 57.

5HPRYHWKH´PPGLDPHWHUÀXHRXWOHWWXEH

IURPULJLGYHQWLQJV\VWHP:KHQLQVWDOOLQJGLUHFWO\WR¿UHSODFH tape gasket needs to be used.

9. Mark or wrap tape completely around the tubes at the marked points to help in making a true cut. Do not crimp or enlarge tubes.

10. From outside: Push the 6 5/8” (168mm) diameter inlet tube/ mounting plate onto end of rigid venting system to correct position. Fasten the outside mounting plate to the vinyl siding kit or wall with (4) 10 x 1 1/2” screws. (Ensure upward slope).

11. From inside: Attach the inlet tube to the collar on the back of

WKH¿UHSODFHRUWKHULJLGYHQWLQJV\VWHPXVLQJVHOIWDSSLQJ screws.

6HDOWKH´PPGLDPHWHUÀXHRXWOHWWXEH)ROORZLQVWUXF tions and diagram ( Figure 58 ).

)DVWHQ´PPGLDPHWHUÀXHRXWOHWWXEHLQSODFH'RQRW

³WZLVW´WKHÀXHRXWOHWWXEHLQWRWKH¿UHSODFHFROODURUULJLGYHQW ing system). Hold the tube by the seam and push in using a perpendicular “rocking” motion. This ensures the seam on the tube stay intact.

14. Fasten vent cap end using (3) 10 x 1/2” screws to mounting plate.

Sealing 4” (102mm) Diameter Flue Outlet Tube

2 ½”

B TERNAL

WALL SURFAC OR

VINYL SIDING KIT

DO NO T PLACE

OVERLAPPED

SEC TI ON OVER

TH

E SEAM

I

N

TH

E

T

UBE

Figure 57

VEN

T

CAP END

APPLY SEALAN T

ON

TH

E

I

NS

I

DE

1”

Figure 58

Note: 7DSHJDVNHWWREHDSSOLHGSULRUWRLQVWDOOLQJWR¿UHSODFHÀXHRXWOHWWXEH

RQO\7DSHJDVNHWVKRXOGQRWEHXVHGZKHQPDWLQJWKHÀXHRXWOHWWXEHWRDULJLG venting system.

Page 40 30786-0-0712

DVVK-4RE VENT KIT INSTALLATION INSTRUCTIONS (continued)

Follow correct option according to venting method.

Connecting Directly to Fireplace

,IWKHDLULQOHWDQGÀXHRXWOHWWXEHVDUHWREHFRQQHFWHGGLUHFWO\WR the unit (no rigid venting system is being used), then the gasket

SURYLGHG PXVW EH XVHG WR VHDO WKH ´ PP ÀXH RXWOHW WXEH

Peel the paper off the self-adhesive gasket and then wrap it around the end of the tube (if tube was cut, it is recommended to use cut end) as shown in Figure 58. Pull the gasket tight at all times while wrapping it around tube. The gasket ends should align, to form a complete seal. The overlapped section should NOT come in contact with the seam in the tube. Apply high temperature sealant to the opposite end of the tube (on the inside of the tube). The end with the gasket will attach to the back of the unit. Continue with

Step 13.

Connecting to Rigid Vent System

,IWKHDLULQOHWDQGÀXHRXWOHWWXEHVDUHWREHFRQQHFWHGWRDULJLG venting system (and not directly to the back of the unit), then do not use the gasket provided. High temperature sealant should be

DSSOLHGWRWKHRXWVLGHRIWKH´GLDPHWHUPPÀXHRXWOHWWXEH

(if tube was cut, it is recommended to use cut end) and to the inside of the tube on the end that connects to the vent cap. Continue with step 13.

INDEX

NUMBER

1

2

3

4

5

6

PART

NUMBER

PARTS LIST

DESCRIPTION

DV769

19193

19194

DV524

19196

20527

Vent Cap Assembly

Outside Mounting Plate

Air Inlet Tube

Flue Outlet Tube

Firestop/Thimble Assembly

Gasket

30786-0-0712 Page 41

DVVK-4F FLEX VENT INSTRUCTIONS

The DVVK-4F FLEX VENT KIT includes the following components:

‡+RUL]RQWDO7HUPLQDWLRQ&DS

‡IRRWVHFWLRQRI)OH[YHQWZLWKVSDFHUVÀXHRXWHU pipe)

‡GLDPHWHU2XWHU9HQWDGDSWHUFROODU

‡:DOO)LUHVWRS7KLPEOH$VVHPEO\

‡+DUGZDUHSDFNWKDWLQFOXGHVEDQGFODPSVDQGVFUHZV

‡GLDPHWHU)OXHDGDSWHUFROODU

)OH[YHQWLQJFDQEHLQVWDOOHGHLWKHUYHUWLFDOO\RUKRUL]RQWDOO\RIIRIWKH'936HULHV¿UHSODFHV:KHQLQVWDOOLQJDKRUL]RQWDOYHQWUXQ

IURPWRSFRQQHFWLRQVPDLQWDLQDWOHDVWòULVHIRUHYHU\RIYHQWUXQ:KHQYHQWLQJKRUL]RQWDORIIWKHUHDUYHQWFRQQHFWLRQVDOORZ a minimum rise of 2".

&$87,21$OZD\VVWUHWFKDQGVHFXUHYHQWLQJZLWKZLUHRUPHWDOVWUDSSLQJWRHQVXUHWKDWWKHKRUL]RQWDOUXQVGRQRWVDJ

,IVSDFHSHUPLWVLWLVJHQHUDOO\HDVLHUWRDWWDFKYHQWLQJLQWKHWRSYHQWFRQ¿JXUDWLRQ

%HFDXVHRIVKDUSHGJHVDOZD\VXVHJORYHVZKHQKDQGOLQJWKHÀH[YHQWFRPSRQHQWV

Vent connections should overlap a minimum of 1" for proper sealing.

Always follow the general venting requirements for vent terminal location, vent lengths, and clearance to combustible materials.

INSTALLATION

1.

Unpack vent components and check that all items are included.

2.

Check to see that the vent spacer springs are located around

WKH ÀXH YHQW DW DQG LQWHUYDOV DORQJ LWV OHQJWK See

Figure A.

If not, stretch the spacer springs to about 15" long

DQG ZUDS WKHP DURXQG WKH ÀXH WKHQ LQWHUORFN WKH HQGV RI each spring about 2". See Figure B.

Maintain equal distance between spring spacers.

FIGURE A

SPACER

SPRINGS

7.

If the venting is to long, trim off any excess vent before attaching the vent end connectors.

8.

Attach the Termination Cap to the outside of the house.

9.

Prior to making the vent connections, apply high temperature sealant (1000 degree F min.) to the vent connections before securing with the band clamps provided. Note: the flue pipe end without the adapter is to be installed to the Termination

Cap.

10. Apply sealant to the outside of the flue pipe adapter and connect to the flex flue pipe. Then insert the adapter into the fireplace flue. Secure flue adapter to the fireplace flue with a minimum of two screws provided. See Figure C.

11. Attach the Outer Vent pipe to the 7" diameter Collar on the fireplace with a large band clamp provided. Sealant may also be used on the outer vent connections.

12. Check all vent connections for tightness. Make sure horizontal venting has the proper rise and combustible clearances required. Refer to venting charts in fireplace instruction manual.

VENT PIPE

FIGURE C

FLEX OUTER VENT FLEX FLUE PIPE

FLUE PIPE

8

””

(203 mm)

8

”

(203 mm)

8

”

(203 mm)

ADAPTOR

COLLAR

BAND CLAMP

ADAPTOR COLLAR

(WITH GASKET)

APPLY HIGH

TEMPERATURE

SEALANT

FIGURE B

VENT PIPE SPACER

SPRING

5HPRYH WKH ǫ GLDPHWHU 9HQW FROODU IURP WKH ILUHSODFH

Replace this collar with the 7" diameter Flex Vent adapter collar provided with the vent kit.

4.

Slide the Flex Vent flue pipe into the Outer Flex Vent pipe.

5.

Install the Wall Firestop/Thimble assembly as required through the wall. Refer to the venting charts in the fireplace manual to determine the proper height and size of the vent opening.

The minimum opening should be 9" wide by 11" high. The minimum combustible clearance from the horizontal vent is

1" from sides and bottom, and 3" above the vent pipe. See

Figure D.

6.

In most cases, after determining the length of the vent that is needed, it may be easier to install the flue and outer vent pipes to the Termination Cap first, then from the outside, feed the venting through the wall to the fireplace.

Page 42

Top of Vent

3" (76 mm)

FIGURE D

Combustibles NOT allowed in shaded area

4” Diameter flue

1" (25 mm)

7” Diameter Flex intake vent

1"

(25 mm)

30786-0-0712

Locate and mark the center point of the venting pipe. Using a nail on the underside of the roof and drive this nail through this center point. Make the outline of the roof hole around this center point.

NOTE: Size of the roof hole dimensions depend on the pitch of the roof. There must be a 1 inch clearance (25mm) to the vertical pipe sections. This clearance is to all combustible material.

Cover the opening of the vent pipe and cut and frame the roof hole.

Use framing lumber the same size as the roof rafters and install the frame securely. Flashing anchored to frame must withstand high winds. The storm collar is placed over this joint to make a water-tight seal. Non-hardening sealant should be used to completely seal this

ÀDVKLQJLQVWDOODWLRQ

Determining Minimum Vent Height Above the Roof.

WARNING: Major U.S. building codes specify minimum chimney and/or vent height above the roof top. These minimum heights

DUHQHFHVVDU\LQWKHLQWHUHVWRIVDIHW\7KHVHVSHFL¿FDWLRQVDUH

VXPPDUL]HGLQ)LJXUH

VENT CAP

LOWEST

DISCHARGE

OPENING

GAS VENT

H

VERTICAL TERMINATION

ROOF PITCH IS X/12

H (Min.) - Minimum height from roof to lowest discharge opening

ROOF PITCH

Flat to 6/12

6/12 to 7/12

H (Min.)

12" (305 mm)

15" (381 mm)

Over 7/12 to 8/12 18" (457 mm)

Over 8/12 to 16/12 24" (610 mm)

Over 16/12 to 21/12 36" (914 mm)

When terminating the vent cap near an exterior wall or overhang, maintain minimum clearances as shown in Figure 60 .

General Maintenance

Conduct an inspection of the venting system semi-annually.

Recommended areas to inspect are as follows:

1. Check areas of the venting system which are exposed to the elements for corrosion. These will appear as rust spots or streaks and, in extreme cases, holes. These components should immediately be replaced.

5HPRYHWKHFDSDQGVKLQHDÀDVKOLJKWGRZQWKHYHQW5HPRYH any bird nests or other foreign material.

3. Check for evidence of excessive condensate, such as water droplets forming in the inner liner and subsequently dripping out at joints. Condensate can cause corrosion of caps, pipe and

¿WWLQJV,WPD\EHFDXVHGE\KDYLQJH[FHVVLYHODWHUDOUXQVWRR many elbows and exterior portions of the system being exposed to cold weather.

,QVSHFWMRLQWVWRYHULI\WKDWQRSLSHVHFWLRQVRU¿WWLQJVKDYHEHHQ disturbed and, consequently, loosened. Also, check mechanical

VXSSRUWVVXFKDVZDOOVWUDSVRUSOXPEHUV¶WDSHIRUULJLGLW\

Venting terminal shall not be recessed into a wall or siding.

A removable panel or other means must be provided in the enclosure

IRUYLVXDOLQVSHFWLRQRIWKHÀXHFRQQHFWLRQ

NOTE: This also pertains to vertical vent systems installed on the outside of the building.

Slide the vertical vent cap over the ends of the vent pipe and secure.

See Figure 61.

Installing the Vent System in a Chase

A chase is a vertical box-like structure built to enclose the gas

DSSOLDQFHDQGRULW¶VYHQWV\VWHP9HUWLFDOYHQWUXQVRQWKHRXWVLGH of a building may be, but are not required to be installed inside a chase.

Figure 59

Note that for steep roof pitches, the vent height must be increased.

In high wind conditions, nearby trees, adjoining roof lines, steep pitched roofs, and other similar factors can result in poor draft, or down-drafting. In these cases, increasing the vent height may solve this problem.

Figure 61

&$87,217UHDWPHQWRI¿UHVWRSVSDFHUVDQGFRQVWUXFWLRQRI the chase may vary with the type of building. These instructions are not substitutes for the requirements of local building codes. Therefore, your local building codes must be checked to determine the requirements for these steps.

Figure 60

30786-0-0712 Page 43

VERTICAL TERMINATION (continued)

NOTE: When installing this vent system in a chase, it is always good building practice to insulate the chase as you would the outside walls of your home. This is especially important for cold climate installations. Upon completion of building your chase framing, install the vent system by following the instructions in this manual.

Remember to build the chase large enough so that minimum clearance of combustible materials (including insulation) to the vent system are maintained.

,QVWDOODWLRQRI9HUWLFDO,QOHW%DIÀH

7KHYHUWLFDOLQOHWEDIÀHLVWREHXVHGRQO\LQDFRPSOHWHO\YHUWLFDOYHQW

LQVWDOODWLRQ7KHYHUWLFDOLQOHWEDIÀHFDQEHXVHGZKHQWKHYHUWLFDO vent rise is between 10 feet and 40 feet. To maintain the yellow

ÀDPHLQWKHPDLQEXUQHUSXUFKDVH9HUWLFDO,QOHWEDIÀH9,%$IRU use with 6 5/8" diameter vent systems, or the VIB7A for use with

7" diameter vent systems. These are available from your Empire

Comfort Systems, Inc. distributor or dealer.

,QDYHUWLFDOYHQWULVHWKHUHDU\HOORZÀDPHRQWKHPDLQEXUQHUFDQ

EHUHGXFHGGXHWRWKHGUDZLQJDFWLRQIURPWKHÀXHH[KDXVWSLSHDQG the air inlet pipe. A decrease in the height or the appearance of the

\HOORZÀDPHPD\RFFXUZKHQWKHYHUWLFDOYHQWULVHLVEHWZHHQ

IHHWDQGIHHW7RHQKDQFHWKH\HOORZÀDPHRQWKHPDLQEXUQHU

WKHYHUWLFDOLQOHWEDIÀHFDQEHDWWDFKHGWRWKHGLUHFWYHQWKLJKZLQG vertical top.

3OHDVHUHIHUWRWKHLQVWUXFWLRQVLQFOXGHGZLWKWKH$LU,QOHW%DIÀH.LW

for proper installation.

Reassembly and Resealing Vent Pipe System

$WWDFKYHQWSLSHWRLQOHWDQGRXWOHWYHQWDGDSWRURQ¿UHSODFHLQHLWKHU the vertical or horizontal position, replace horizontal and vertical pipe lengths, elbows and horizontal or vertical termination kit.

All rigid pipe vent system components lock into place by sliding the concentric pipe section with four (4) equally spaced interior beads onto the appliance collar or previously installed component end with four (4) equally spaced indented sections. When the internal beads of each starting outer pipe line up, rotate pipe section clockwise 90°

(approximately 3 inches). The vent pipe is now locked together.

&RQWLQXHUHSODFLQJFRPSRQHQWVSHUWKHYHQWV\VWHPFRQ¿JXUDWLRQ

%HFHUWDLQWKDWHDFKVXFFHHGLQJYHQWFRPSRQHQWLVVHFXUHO\¿WWHG and locked into the preceding component in the vent system.

Vertical Through the Roof Applications (Figure 62)

Your Gas Fireplace has been approved for: a) Vertical installations up to 40 feet in height.

b) Two sets of 45 degree elbow offsets within these vertical installations. From 0 to a maximum of 8 ft. a vent pipe can be used between elbows.

c) Wall straps must be used to support offset pipe every 4'.

7KLVDSSOLFDWLRQZLOOUHTXLUHWKDW\RX¿UVWGHWHUPLQHWKHURRISLWFK and use the appropriate venting components.

FLEX VENT

35’

(10.67M)

MAXIMUM

40’

(12.19M)

MAXIMUM

8’ (2.44M)

MAXIMUM

8’ (2.44M)

MAXIMUM

45°

45°

Figure 62

TYPICAL ROOF

SUPPORT

TYPICAL JOIST

SUPPORT

Page 44 30786-0-0712

PLACEMENT OF GLOWING EMBERS

Placement of the glowing embers (rockwool) is very individual and light coverage of the areas indicated will provide your best effects.

We recommend separation of the rockwool by hand and to make

\RXUFRYHUDJHDVOLJKWDQGÀXII\DVSRVVLEOH

Place just enough embers on the burner to obtain the glow and a

JROG\HOORZÀDPH

Do not place rockwool over large port areas.

Rockwool should not be placed in the area of the pilot assembly.

Over time, the rockwool will break down and new rockwool will need to be placed to recreate the original glowing embers effect.

Remove all old rockwool from the appliance and apply new rockwool as shown in Figure 63.

Note: Only the rockwool supplied with this unit or ordered in accordance with the Parts List on page 53 should be used on this burner. See the Parts List on page 53 to order replacement rockwool.

Optional Platinum Embers (PE-20-1) may also be used with this

¿UHSODFH&RQWDFW\RXUGHDOHUIRUDYDLODELOLW\

Do not cover any large ports with ember material (glowing embers)

30786-0-0712

Place ember material only over port areas as shown

TOP VIEW

Figure 63

Page 45

OPERATION INSTRUCTIONS/FLAME APPEARANCE

Before you begin: Do not handle the logs with your bare hands!

Always wear gloves to prevent skin irritation. After handling logs, wash your hands gently with soap and water.

All Logs

The positioning of the logs is critical to the safe and clean operation of this heater. Sooting and other problems may result if the

ORJVDUHQRWSURSHUO\DQG¿UPO\SRVLWLRQHGLQWKHDSSOLDQFH

,QVWUXFWLRQVIRUSODFHPHQWRIWKHORJVLQWKH¿UHSODFHDUHLQFOXG ed with the logset. Logset approved for use in the DVP36(S,P)P

¿UHSODFHVLQFOXGHPRGHO/6855DQGPXVWEHRUGHUHGVHSD rately.

Flames from the pilot (rear right back side of the pan burner) as

ZHOODVWKHPDLQÀDPHVKRXOGEHYLVXDOO\FKHFNHGDVWKHORJVHW is installed.

,QQRUPDORSHUDWLRQDWIXOOUDWHDIWHUWRPLQXWHVWKHÀDPH

DSSHDUDQFHVKRXOGEHVHWVRI\HOORZÀDPHV1DWXUDOJDVEXUQHUV

ZLOOWHQGWRKDYHEOXHÀDPHVZLWK\HOORZÀDPHWLSV

NOTE: $OOÀDPHVZLOOEHUDQGRPE\GHVLJQÀDPHKHLJKWZLOOJR up and down.

Glowing embers (rockwool) can cover the pan burner in areas as shown in Figure 63, but very little is necessary to cover these

DUHDV([FHVVHPEHUPDWHULDOFDXVHVWKH\HOORZÀDPHWREHFRPH orange and stringy. Apply just enough to obtain slow glow and a

JROGRU\HOORZÀDPH

During manufacturing, fabricating and shipping, various components

RIWKLVDSSOLDQFHDUHWUHDWHGZLWKFHUWDLQRLOV¿OPVRUERQGLQJDJHQWV

These chemicals are not harmful, but may produce annoying smoke and smells as they are burned off during the initial operation of the appliance, possibly causing headaches or eye or lung irritation. This is a normal and temporary occurrence.

The initial break-in operation should be 5 to 10 minutes on (at the highest setting) then let cool for 10 to 15 minutes. Repeat this On/

Off cycle two to three times to cure sealants. Provide additional ventilation by opening windows or doors to allow odors to dissipate.

Any odors remaining after this initial break-in will be slight and will disappear with continued use.

PERIODIC CLEANING – Refer to parts diagram for location of items discussed below.

‡ 'RQRWXVHFOHDQLQJÀXLGWRFOHDQORJVRUDQ\SDUWRIKHDWHU

‡ /RJV EUXVK ZLWK VRIW EULVWOH EUXVK RU YDFXXP ZLWK EUXVK attachment.

‡ 5HPRYH ORRVH SDUWLFOHV DQG GXVW IURP WKH EXUQHU DUHDV

FRQWUROVSLH]RFRYHUVDQGJUDWH'RQ¶WUHPRYHFHUDPLFPHGLD from inside burner box.

‡ ,QVSHFWDQGFOHDQEXUQHUDLULQWDNHKROH5HPRYHOLQWRUSDUWLFOHV with brush. Failure to keep air intake hole clean will result in sooting and poor combustion.

ANNUAL CLEANING/INSPECTION – Refer to parts diagram for location of items discussed below.

‡ ,QVSHFWDQGFOHDQEXUQHUDLULQWDNHKROH5HPRYHOLQWRUSDUWLFOHV with vacuum or brush. Failure to keep air intake hole clean will result in sooting and poor combustion.

‡ ,QVSHFWDQGFOHDQDOOEXUQHUSRUWV

‡ ,QVSHFWSLORWIRUSURSHURSHUDWLRQ

‡ 9HULI\ÀDPHSDWWHUQDQGORJSODFHPHQWIRUSURSHURSHUDWLRQ

‡ 9HULI\VPRRWKDQGUHVSRQVLYHLJQLWLRQRIPDLQEXUQHU

‡ &KHFNOHYHORIFHUDPLFPHGLDLQEXUQHU%XUQHUVKRXOGEHIXOO up to the level of openings in burner top.

Page 46 30786-0-0712

OPERATING INSTRUCTIONS

750 Millivolt System

The standing pilot (750 millivolt system) is a continuous burning pilot.

The pilot remains ON even when the main burner is OFF.

When you ignite the pilot, the thermopile produces millivolts (electrical current) which energizes the magnet in the gas valve. After 30 seconds to 1 minute time period you can release the gas control

NQREDQGWKHSLORWZLOOVWD\21$OORZ\RXUSLORWÀDPHWRRSHUDWHDQ additional one (1) to two (2) minutes before you turn the gas control knob from the PILOT position to the ON position. This time period

DOORZV WKH PLOOLYROWV HOHFWULFDO FXUUHQW WR EXLOGXS WR D VXI¿FLHQW level allowing the gas control to operate properly.

1. Follow the SAFETY and LIGHTING INSTRUCTIONS for standing pilot controls found in this manual and on labels found in control compartment behind the door assembly.

CAUTION: During the initial purging and subsequent lightings, never allow the gas valve control knob to remain depressed in

WKH³SLORW´SRVLWLRQZLWKRXWSXVKLQJWKHSLH]RLJQLWRUEXWWRQDW least once every second.

2. During the operating season, leave the control valve knob in the

³21´SRVLWLRQ7KLVZLOODOORZWKHSLORWÀDPHWRUHPDLQOLW7XUQ

WKHEXUQHUÀDPHRQRURIIZLWKWKH¿UHSODFH REMOTE/OFF/ON switch, wall switch or remote controls.

NOTE: The gas control valve allows you to increase or decrease the

KHLJKWRIWKHPDLQEXUQHUÀDPH7KHFRQWUROYDOYHKDVDSUHVVXUH regulator with a knob as shown in Figure 64. Rotate the knob

FORFNZLVHWR³+,´WRLQFUHDVHWKHÀDPHKHLJKWDQGFRXQWHUFORFNZLVH

WR³/2´WRGHFUHDVHWKHÀDPHKHLJKW

3. When the operating season is over, turn the REMOTE/OFF/ON switch to “OFF” and the control valve to “OFF”. The system, including the pilot light, will be shut down.

WKH¿UHSODFHZLOOOLJKWDQGRSHUDWHVDWLVIDFWRULO\

Subsequent lightings of the appliance will not require such purging if the gas valve is not turned to “OFF.”

Pilot Flame (Figure 65)

The thermopile/thermocouple (standing pilot) tips should be covered

ZLWKÀDPH

THERMOPILE

THERMOCOUPLE

PILOT ASSEMBLY

Figure 65

CON N

Figure 64

The OWNER should carefully read and follow these operating instructions at all times. Lower the door assembly to view the gas

FRQWUROVIRUWKH¿UHSODFH

Initial Lighting

Upon completing the gas line or turning the gas valve on after it has been in the “OFF” position, a small amount of air will be in the lines.

:KHQ¿UVWOLJKWLQJWKH¿UHSODFHLWZLOOWDNHDIHZPLQXWHVIRUWKH lines to purge themselves of this air. Once the purging is complete,

30786-0-0712 Page 47

OPERATING INSTRUCTIONS (continued)

STANDING PILOT OPERATING INSTRUCTIONS

REMOTE/OFF/ON Switch

7KH ¿UHSODFH LV HTXLSSHG ZLWK D REMOTE/OFF/ON switch. A wire harness is attached to the REMOTE/OFF/ON switch. The red, black and green (wires) female push-ons attach to the

REMOTE/OFF/ON switch. At the opposite end of the wire harness, the black and green (wires) female push-ons attach to the gas valve.

An additional green wire and the red wire, which are stripped and bare, will attach to one of the accessories that can be purchased

IRUXVHZLWK\RXU¿UHSODFH

Operation of REMOTE/OFF/ON Switch with no Accessories

To ignite main burner, turn the control knob on the gas valve from the PILOT position to the ON position. Turn the REMOTE/OFF/ON switch from the OFF position to the ON position. The additional green wire and red wire, which are stripped and bare are not used.

Wall Switch, FWS-1

Connect the green and red, stripped and bare, wires on the REMOTE/

OFF/ON switch wire harness to the wall switch. Turn the REMOTE/

OFF/ON switch to the REMOTE position. Pivot the rocker switch on the FWS-1 to the ON position.

Wall Thermostats (optional)

TRW - Wireless for Millivolt models

TMV - Reed switch for Millivolt models

Battery Operated Remote Controls, FRBC, FBRTC, FRBTP and TRW

Connect the green and red, stripped and bare, wires on the

REMOTE/OFF/ON switch wire harness to the remote receiver that is a component in the remote kit. Turn the REMOTE/OFF/ON switch to the REMOTE position. Follow instructions included with the remote to complete installation.

Note: If batteries fail in the remote, and immediate heat is desired, turn the REMOTE/OFF/ON switch from the REMOTE position to the ON position.

Electric (120 volt) Operated Remote Control, FREC

Connect the green and red, stripped and bare, wires on the REMOTE/

OFF/ON switch wire harness to the wires on remote receiver that is a component in the FREC. Turn the REMOTE/OFF/ON switch to the REMOTE position. Follow instructions in the FREC to complete installation.

NOTE: If electric (120 colt) fails in FREC, and immediate heat is desired, turn the REMOTE/OFF/ON switch from the REMOTE position to the ON position.

Reassembly and Resealing Gas Accumulation Relief System

Glass Frame Assembly and Combustion Chamber

Whenever the glass frame assembly is pivoted open by a delayed ignition in the main burner, the glass frame assembly gaskets and

FRPEXVWLRQFKDPEHUPXVWEHH[DPLQHGE\DTXDOL¿HGVHUYLFHSHUVRQ for damage. All damaged gaskets on the glass frame assembly and

FRPEXVWLRQFKDPEHUPXVWEHUHSODFHGE\DTXDOL¿HGVHUYLFHSHUVRQ

If damage occurs to the combustion chamber, it must be replaced

E\DTXDOL¿HGVHUYLFHSHUVRQ&RQWDFW(PSLUH&RPIRUW6\VWHPV

Inc. for replacement parts.

Installation of Remote Receiver

3ODFHUHPRWHUHFHLYHURQWKHÀRRURI¿UHSODFHEHKLQGWKHORXYHUDV far forward as possible.

Attention: The Velcro loop and hook are not necessary in this installation but can be used to secure remote receiver.

Refer to remote control installation and operating instructions for more details on remote control.

Millivolt Control

The valve regulator controls the burner pressure which should be checked at the pressure test point. Turn captured screw counter clockwise 2 or 3 turns and then place tubing to pressure gauge over test point (Use test point “A” closest to control knob). After taking

SUHVVXUHUHDGLQJEHVXUHDQGWXUQFDSWXUHGVFUHZFORFNZLVH¿UPO\ to re-seal. Do not over torque. Check for gas leaks.

Millivolt thermopile is self generating. Gas valve does not require

24 volts or 110 volts.

Check System Operation

Millivolt system and all individual components may be checked with a millivolt meter 0-1000 MV range.

It is important to use wire of a gauge proper for the length of the wire:

Recommended Wire Gauges

Maximum Length

1' to 10'

10' to 25'

25' to 35'

Wire Gauge

18

16

14

Page 48 30786-0-0712

STANDING PILOT WIRING DIAGRAM

(OPTIONAL) THERMOSTAT

(OPTIONAL) WALL SWITCH

30786-0-0712

Figure 66

Page 49

STANDING PILOT LIGHTING INSTRUCTIONS

FOR YOUR SAFETY READ BEFORE LIGHTING

WARNING: ,I\RXGRQRWIROORZWKHVHLQVWUXFWLRQVH[DFWO\D¿UHRUH[SORVLRQPD\UHVXOWFDXVLQJ property damage, personal injury or loss of life.

A. This appliance has a pilot which must be lighted by hand. When lighting the pilot, follow these instructions exactly.

B. Before lighting smell all around the appliance area for gas. Be

VXUHWRVPHOOQH[WWRWKHÀRRUEHFDXVHVRPHJDVLVKHDYLHU

WKDQDLUDQGZLOOVHWWOHRQWKHÀRRU

What To Do If You Smell Gas

‡ 'RQRWWU\WROLJKWDQ\DSSOLDQFH

‡ 'RQRWWRXFKDQ\HOHFWULFDOVZLWFK

‡ 'RQRWXVHDQ\SKRQHLQ\RXUEXLOGLQJ

‡ ,PPHGLDWHO\FDOO\RXUJDVVXSSOLHUIURPDQHLJKERUVSKRQH

Follow the gas supplier's instructions.

‡ ,I\RXFDQQRWUHDFK\RXUJDVVXSSOLHUFDOOWKH¿UHGHSDUW ment.

C. Use only your hand to push in or turn the gas control knob.

Never use tools. If the knob will not push in or turn by hand,

GRQWWU\WRUHSDLULWFDOODTXDOL¿HGVHUYLFHWHFKQLFLDQ)RUFH

RUDWWHPSWHGUHSDLUPD\UHVXOWLQD¿UHRUH[SORVLRQ

D. Do not use this appliance if any part has been under water.

,PPHGLDWHO\FDOODTXDOL¿HGVHUYLFHWHFKQLFLDQWRLQVSHFWWKH appliance and to replace any part of the control system and any gas control which has been under water.

LIGHTING INSTRUCTIONS

1. Stop! Read the safety information above.

2. Set REMOTE/OFF/ON switch to OFF.

3. Turn off all electric power to the appliance (if applicable).

4. Lower bottom louver assembly.

5. Push in gas control knob slightly and turn clockwise to "OFF."

REMOTE

OFF

ON

GAS CONTROL KNOB SHOWN

IN "OFF" POSITION

Note: Knob cannot be turned from "PILOT" to "OFF" unless knob is pushed in slightly. Do not force.

6. Wait ten (10) minutes to clear out any gas. Then smell for gas,

LQFOXGLQJQHDUWKHÀRRU,I\RXWKHQVPHOOJDV6723)ROORZ

"B" in the safety information above. If you do not smell gas, go to the next step.

7. Find pilot - Follow metal tube from gas control. The pilot is behind the burner on the right side.

8. Turn gas control knob counterclockwise

THERMOCOUPLE

ELECTRODE

PILOT

THERMOPILE

to "PILOT."

9. Push in control knob all the way and hold in. Repeatedly push the piezo ignitor button until the pilot is lit. Continue to hold the control knob in the for about one (1) minute after the pilot is lit.

Release knob, and it will pop back up. Pilot should remain lit.

If it goes out, repeat steps 5 through 9.

‡ ,I WKH FRQWURO NQRE GRHV QRW SRS XS ZKHQ UHOHDVHG

6723DQG,00(',$7(/<FDOODTXDOL¿HGVHUYLFHWHFKQLFLDQ or gas supplier.

‡ ,IWKHSLORWZLOOQRWVWD\OLWDIWHUVHYHUDOWULHVWXUQWKH gas control knob to "OFF" and call your service technician or gas supplier.

10. Turn gas control knob counterclockwise to "ON."

11. Close bottom louver assembly.

12. Turn on all electric power to the appliance (if applicable).

13. Set REMOTE/OFF/ON switch to desired setting.

TO TURN OFF GAS TO FIREPLACE

1.

Set REMOTE/OFF/ON switch to OFF.

2.

Turn off all electric power to the appliance if service is to be performed (if applicable).

3.

Lower bottom louver assembly.

4.

Push in gas control knob slightly and turn clockwise to "OFF." Do not force.

5.

Close bottom louver assembly.

Page 50 30786-0-0712

STANDING PILOT TROUBLESHOOTING

With proper installation and maintenance, your new Direct Vent Gas Fireplace will provide years of trouble-free

VHUYLFH,I\RXGRH[SHULHQFHDSUREOHPUHIHUWRWKH7URXEOH6KRRWLQJ*XLGHEHORZ7KLVJXLGHZLOODVVLVWDTXDOL¿HG service person in the diagnosis of problems and the corrective action to be taken.

1. Spark ignitor will not light pilot after repeated triggering of

SLH]RLJQLWRUEXWWRQ a. Defective ignitor (no spark electrode)

—Check for spark at electrode and pilot; if no spark and electrode wire is properly connected, replace ignitor.

b. No gas or low gas pressure.

²&KHFNUHPRWHVKXWRIIYDOYHVIURP¿UHSODFH8VXDOO\WKHUH is a valve near the main. There can be more than one (1)

YDOYHEHWZHHQWKH¿UHSODFHDQGPDLQ

—Low pressure can be caused by a variety of situations such as a bent line, too narrow diameter of pipe, or low line pressure. Consult with plumber or gas supplier.

c. No LP in tank.

²&KHFN/3SURSDQHWDQN5H¿OOWDQN

2. Pilot will not stay lit after carefully following lighting instructions.

a. Defective thermocouple.

²&KHFNWKDWSLORWÀDPHLPSLQJHVRQWKHUPRFRXSOH&OHDQ

DQGRUDGMXVWSLORWIRUPD[LPXPÀDPHLPSLQJHPHQW

—Ensure the thermocouple connection at the gas valve is fully inserted and tight (hand tight plus 1/4 turn). Faulty

WKHUPRFRXSOHLIUHDGLQJLVEHORZVSHFL¿HGPLQLPXPRI millivolts.

—Disconnect the thermocouple from the valve, place one millivolt meter lead wire on the end of the thermocouple and the other millivolt meter lead wire on the thermocouple copper wire. Start the pilot and hold the valve knob in. If the millivolt reading is less than 15 millivolt, replace the thermocouple.

b. Defective valve.

—If thermocouple is producing more than 15 millivolts, replace faulty valve.

3. Pilot burning, no gas to burner, valve knob “ON”, REMOTE/

OFF/ON switch “ON.” a. REMOTE/OFF/ON switch, wall switch, remote control or wires defective.

—Check REMOTE/OFF/ON switch and wires for proper connections. Place jumper wires across terminal at switch.

If burner comes on, replace defective switch. If OK, place jumper wires across switch wires at gas valve-if burner comes on, wires are faulty or connections are bad.

E 7KHUPRSLOHPD\QRWEHJHQHUDWLQJVXI¿FLHQWPLOOLYROWV

²,I WKH SLORW ÀDPH LV QRW FORVH HQRXJK SK\VLFDOO\ WR WKH

WKHUPRSLOHDGMXVWWKHSLORWÀDPH

—Be sure the wire connections from the thermopile at the gas valve terminals are tight and the thermopile is fully inserted into the pilot bracket.

—Check the thermopile with a millivolt meter. Take the reading at TH-TP & TP terminals of the gas valve. The meter should read 350 millivolts minimum, while holding the valve knob depressed in the PILOT position, with the pilot lit, and the REMOTE/OFF/ON switch in the OFF position. Replace

WKH IDXOW\ WKHUPRSLOH LI WKH UHDGLQJ LV EHORZ WKH VSHFL¿HG minimum.

—With the pilot in the ON position, disconnect the thermopile leads from the valve. Take a reading at the thermopile leads.

The reading should be 350 millivolts minimum. Replace the thermopile if the reading is below the minimum.

c. Defective valve.

—Turn valve knob to ON. Place REMOTE/OFF/ON switch to ON. Check with millivolt meter at thermopile terminals.

Millivolt meter should read greater than 200 millivolts. If the reading is okay and the main burner does not ignite, replace the gas valve.

G 3OXJJHGPDLQEXUQHURUL¿FH

²&KHFNPDLQEXUQHURUL¿FHIRUEORFNDJHDQGUHPRYH

4. Frequent pilot outage problem.

D 3LORW ÀDPH PD\ EH WRR KLJK RU WRR ORZ RU EORZLQJ KLJK causing pilot safety to drop out.

²&OHDQDQGDGMXVWÀDPHIRUPD[LPXPÀDPHLPSLQJHPHQW on the thermocouple. Follow lighting instructions carefully.

5. The pilot and main burner extinguish while in operation.

a. No LP (Propane) in tank.

&KHFN/33URSDQHWDQN5H¿OOIXHOWDQN b. Inner vent pipe leaking exhaust gases back into system

—Check for leaks.

c. Glass too loose, gasket leaks in corners after usage.

—Be certain glass assembly is installed correctly.

d. Horizontal vent improperly pitched.

—The horizontal vent cap should slope down only enough to prevent any water from entering the unit. The maximum downwards slope is 1/4 inch.

e. Bad thermopile or thermocouple.

—Replace if necessary.

f.

Improper vent cap installation.

—Check for proper installation and freedom from debris or blockage.

6. Glass soots.

a. Flame impingement on logs.

—Check and adjust log position. Contact your Dealer.

b. Debris around throat of main burner.

—Inspect the opening at the base of the main burner. It is imperative that NO material be placed in this opening.

7. Flame burns blue and lifts off main burner.

D ,QVXI¿FLHQWR[\JHQEHLQJVXSSOLHG

—Check to make sure vent cap is installed properly and free of debris. Make sure that vent system joints are tight and have no leaks.

—Check to make sure that no material has been placed at the main burner base.

30786-0-0712 Page 51

MAINTENANCE AND SERVICE

PLEASE NOTE

It is normal for appliances fabricated of steel to give off some expansion and/or contraction noise during the start up or cool down cycle. Similar noises are found with your furnace heat exchanger or car engine.

,WLVQRWXQXVXDOIRU\RXUJDV¿UHSODFHWRJLYHRIIVRPHRGRUWKH

¿UVWWLPHLWLVEXUQHG7KLVLVGXHWRWKHFXULQJRIWKHSDLQWDQGDQ\ undetected oil from the manufacturing process.

Please ensure that your room is well ventilated - open all windows.

,WLVUHFRPPHQGHGWKDW\RXEXUQ\RXU¿UHSODFHIRUDWOHDVWVL[

KRXUVWKH¿UVWWLPH\RXXVHLW,IRSWLRQDOIDQNLWKDVEHHQ installed, place fan in the “OFF” position during this time.

IMPORTANT: Turn off gas before servicing appliance. It is

UHFRPPHQGHGWKDWDTXDOL¿HGVHUYLFHSHUVRQSHUIRUPWKHVHFKHFN ups at the beginning of each heating season.

‡ &OHDQ%XUQHUDQG&RQWURO&RPSDUWPHQW

Keep the control compartment, logs, and burner areas surrounding the logs clean by vacuuming or brushing at least twice a year.

Cleaning Procedure

1. Turn off pilot light at gas valve.

2. Remove glass front. (See Glass Removal)

3. Vacuum burner compartment.

4. Reinstall glass front.

5. Ignite pilot. (See Lighting Instructions)

6. Operate the pilot burner. If it appears abnormal call a service person.

‡ &KHFN9HQW6\VWHP

The appliance and venting system should be inspected before

LQLWLDOXVHDQGDWOHDVWDQQXDOO\E\DTXDOL¿HGVHUYLFHSHUVRQ

Inspect the external vent cap on a regular basis to make sure

WKDWQRGHEULVLVLQWHUIHULQJZLWKWKHDLUÀRZ

Glass Cleaning

It will be necessary to clean the glass periodically. During start-up condensation, which is normal, forms on the inside of the glass and causes lint, dust and other airborne particles to cling to the glass

VXUIDFH$OVR LQLWLDO SDLQW FXULQJ PD\ GHSRVLW D VOLJKW ¿OP RQ WKH glass. It is therefore recommended that the glass be cleaned two or three times with a non-abrasive household cleaner and warm water

ZHUHFRPPHQGJDV¿UHSODFHJODVVFOHDQHU$IWHUWKDWWKHJODVV should be cleaned two or three times during each heating season depending on the circumstances present.

General Glass Information

WARNING: Do not operate appliance with the glass front removed, cracked or broken. Replacement of the glass

VKRXOGEHGRQHE\DOLFHQVHGRUTXDOL¿HGVHUYLFHSHUVRQ

2QO\JODVVDSSURYHGIRUXVHE\WKHPDQXIDFWXUHULQ¿UHSODFHPD\ be used for replacement. The glass replacement should be done

E\DOLFHQVHGRUTXDOL¿HGVHUYLFHSHUVRQ

WARNING:

1. The use of substitute glass will void all product warranties.

2. Care must be taken to avoid breakage of the glass.

3. Under no circumstances should this appliance be operated without the glass front or with a broken glass front. Replacement of the glass (with gasket) as supplied by the manufacturer should be

GRQHE\DTXDOL¿HGVHUYLFHSHUVRQ

4. Do not abuse the glass by striking or hitting the glass.

WARNING: Do not use abrasive cleaners on glass. Do not attempt to clean glass when glass is hot.

Glass Removal and Replacement (Figure 67)

1.

Remove top louver, grasp louver and pull forward.

2.

Lower bottom louver.

5HOHDVHWZRJODVVIUDPHFODPSVDWERWWRPRI¿UHER[

4.

Remove glass frame.

3ODFHJODVVIUDPHRQWR¿UHER[

$WWDFKWZRJODVVIUDPHFODPSVDWERWWRPRI¿UHER[

7.

Align clips on top louver with slots on front posts. Replace top

ORXYHULQWR¿UHSODFH

8.

Close bottom louver.

Figure 67

GLASS FRAME

ASSEMBLY

GLASS FRAME CLAMP

Louver Removal and Installation

1.

Remove top louver, grasp louver and pull forward.

2.

Lower bottom louver.

3.

Align clips on top louver with slots on front posts. Replace top

ORXYHULQWR¿UHSODFH

4.

Close bottom louver.

Page 52 30786-0-0712

INDEX

NO.

1

PART NO.

DVP36SP DVP36PP

24316 24316

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

24

25

26

27

28

21

22

23

18807

24307

18808

28688

R7574

17141

R7575

17142

M163

24503

R7573

17234

R9934

R9933

24420

17301

R10375

R10372

R10374

24022

26588

24710

24144

24282

24283

11269

24296

18807

24307

18808

10554

R7574

17141

R7575

17142

M163

24503

R7573

17234

R9934

R9933

24420

17301

R10375

R10370

R10369

24022

26588

24710

24144

24282

24283

11269

24296

DESCRIPTION

FIREPLACE ASSEMBLY

UPPER LOUVER

ASSEMBLY

GLASS FRAME

ASSEMBLY

LOWER LOUVER

ASSEMBLY

NAILING FLANGE

FLUE OUTLET GASKET

FLUE COVER PLATE

VENT COVER PLATE

GASKET

VENT COVER PLATE

FLUE OUTLET GASKET

FLUE OUTLET COLLAR

AIR INLET VENT GASKET

AIR INLET COLLAR

TOP INSULATION

2 3/8 X 8 7/8

TOP INSULATION - 19 X

27

TOP CAP - SEE THRU

TOP STANDOFF

BRICK LINER - END

(SIDE)

BRICK LINER - BOTTOM

REAR

BRICK LINER - BOTTOM

FRONT

BRICK LINER SUPPORT

BRICK LINER BRACKET

BURNER ASSEMBLY

GRATE ASSEMBLY

BURNER SUPPORT

BURNER BASE

GAS LINE BRACKET

TUBING ASSEMBLY

PARTS LIST

INDEX

NO.

PART NO.

DVP36SP DVP36PP

29 R2423 R2423

30

30

31

32

40

41

42

43

44

45

46

47

48

36

36

37

38

39

39

33

34

35

49

50

51

52

N/S

N/S

R7577

R7578

17161

R3436

24661

24664

24291

24663

24662

N/A

N/A

N/A

N/A

R9760

R5677

R5676

P244

P298

P253

24285

R7612

R7611

N/A

N/A

N/A

26589

N/A

R10947

N/S - Not Shown

R7577

R7578

17161

R3436

R9760

R5677

R5676

P244

P298

P253

24285

R7612

R7611

24661

24664

24291

24663

24662

24673

24674

24651

24672

24059

24328

24058

26589

15999

R10947

DESCRIPTION

MALE 5/16 X 3/8 NPT

CONNECTOR

VALVE - NAT

VALVE - LP

VALVE BRACKET

REMOTE/OFF/ON

SWITCH

PIEZO IGNITOR

VENTURI TUBE

AIR SHUTTER

ORIFICE #33 - NAT

ORIFICE 1.75mm - LP

ORIFICE FITTING

PILOT BRACKET

PILOT ASSEMBLY - NAT

PILOT ASSEMBLY - LP

LOG SUPPORT

LOG SUPPORT

LOG SPACER PLATE

LOG SUPPORT

LOG SUPPORT

FRONT CANOPY

REAR CANOPY

END SHIELD

END CANOPY

UPPER LOUVER

ASSEMBLY

GLASS DOOR FRAME

ASSEMBLY

LOWER LOUVER

ASSEMBLY

INLET AIR BOX

ROCKWOOL

WIRE ASSEMBLY

86(21/<0$18)$&785(5¶65(3/$&(0(173$57686(2)$1<27+(53$576&28/'&$86(,1-85<25'($7+

30786-0-0712 Page 53

DVP36SP PARTS VIEW

17 17

1

4

16

15

Page 54

9

12

13

11

10

2

3

8

18

7

6

5

5

5

5 52 5

5

2

3

4

22

1 4 0

37

39

22

20

18

38 36 35 3 4

25

2

4

26

27

5

4

1

4

2

4

44

4

23

2 4

25

0

4

3

19

21

28

29

33

30

31

32

30786-0-0712

DVP36PP PARTS VIEW

17 17

9

8

18

16

1

4

4 7

15

12

13

11

10

4 5

4

6

2

4

8

7

6

5

5 5

5

2

3 1

52

19

21

4

22

4

20

39

37

4

0

38 36 35 3 4

25

2

4

26

27

28

29

33

32

30

31

4

1

4

2

44

4

0

23

4 3

2 4

25

3

30786-0-0712

4 9

51

50

Page 55

WIRING INSTRUCTIONS FOR INSTALLING A DUAL SWITCH / RECEPTACLE

In order to install both the optional Blower and Accent Light accessories, it will be necessary to install the junction box so that the

Duplex Receptacle wiring is split. This will allow each side of the receptacle to operate independently off separate wall switches.

See diagram below.

CAUTION: ALL WIRING SHOULD BE DONE BY A QUALIFIED

ELECTRICIAN AND SHALL BE IN COMPLIANCE WITH ALL

LOCAL, CITY AND STATE BUILDING CODES. BEFORE MAK-

ING THE ELECTRICAL CONNECTION, MAKE SURE THAT

MAIN POWER SUPPLY IS DISCONNECTED. THE APPLIANCE,

WHEN INSTALLED, MUST BE ELECTRICALLY GROUNDED IN

ACCORDANCE WITH LOCAL CODES OR, IN THE ABSENCE

OF LOCAL CODES, WITH THE NATIONAL ELECTRICAL CODE

ANSI/NFPA 70 (LATEST EDITION).

TO 120V

CIRCUIT

BREAKER

BLACK

WHITE

GROUND

#1

ACCENT LIGHT

WALL SWITCH

#2

BLOWER

WALL

SWITCH

REMOVE TAB ON HOT SIDE

OF DUPLEX RECEPTACLE

TO SPLIT LUGS

RED

BLACK

WHITE

PLUG

FOR

CONTROLS

PLUG

FOR

BLOWER

DOUBLE SWITCH BOX

(INSTALLER PROVIDED)

3-WIRE, GROUNDED

CONDUCTOR

(BY OTHERS)

FIREPLACE

CONTROL

COMPARTMENT

DUAL SWITCH ELECTRICAL WIRING TO FIREPLACE RECEPTACLE

1.

To wire Junction Box Receptacle, remove the tab on the side of the receptacle (hot side) to split receptacle. This will be required to separate blower and Accent Light circuits.

2.

Power for switched and live sides of Duplex Receptacle must come from the same power source. (One circuit breaker on main panel must switch all power off.)

)URP WKH ZDOO ER[ WR WKH ¿UHSODFH D ZLUH FRQGXFWRU ZLWK ground is recommended, however (2) two-wire conductors with grounds may be used in place of a 3-wire conductor with a ground if the black wires from the Accent Light and blower

DFFHVVRULHVDUHLGHQWL¿HG

4.

Two wall switches may be used to activate the two receptacle plugs independently.

Note: Wiring to the Junction Box should be run through the 7/8"

GLDPHWHUDFFHVVKROHORFDWHGRQRQHRIWKHVLGHVRIWKH¿UHSODFH outer wall. A Romex type connector is provided and should be used to protect and restrain the wiring where it passes through

WKH¿UHSODFHRXWHUZDOO7KH-XQFWLRQ%R[VKRXOGEHSRVLWLRQHGLQ

WKHORZHUFRPSDUWPHQWRIWKH¿UHSODFH¿UHER[VRWKDWLWGRHVQRW interfere with moving parts of the blower assembly. The Junction

Box incorporates magnets on the bottom side to retain and reduce the chance of movement or vibration during blower operation.

Note: If only the blower option is to be installed, wiring may be performed as described and illustrated in the following Blower Installation section.

Page 56 30786-0-0712

ACCENT LAMP

Your Direct Vent Gas Fireplace comes equipped with an "Accent

Lamp." The light has been pre-wired and is controlled from the

Rheostat.

If in the event the lamp or lens needs to be replaced, follow the instructions below:

1.

Unplug the Accent Lamp from the junction box inside the

¿UHSODFH

2.

Remove the four screws that secure the lens frame. This frame retains the glass lens. The bulb can now be accessed.

Note: 'RQRWKDQGOHWKHODPSEXOEZLWKEDUH¿QJHUVSURWHFWZLWK clean dry cloth.

The lamp will pull straight out of the socket. Replace with 25W/120

Volt Halogen bulb.

When re-installing, ensure integrity of gasket seal.

THE FIREBOX MUST BE SEALED.

Over-tightening the screws could break the lens.

"Light Leakage" from the upper area may be observed. The holes in the lamp housing are necessary for ventilation and must not be covered.

Part Number

23116

R11117

R9658

R9341

R9342

Description

Cover

Lamp

Gasket

Glass

Bezel

Figure 69 - Accent Lamp Parts

COVER

LAMP

GLASS

30786-0-0712

Figure 68 - Accent Lamp Wiring

Page 57

OPTIONAL FBB5 BLOWER INSTALLATION INSTRUCTIONS

Attention: Install blower assembly before connecting gas inlet supply line.

Wiring

The appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70 , if an external electrical source is utilized. This appliance is equipped with a three-prong [grounding] plug for your protection against

VKRFNKD]DUGDQGVKRXOGEHSOXJJHGGLUHFWO\LQWRDSURSHUO\ grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug. For an ungrounded receptacle, an adapter, which has two prongs and a wire for grounding, can be purchased, plugged into the ungrounded receptacle and its wire connected to the receptacle mounting screw. With this wire completing the ground, the appliance cord plug can be plugged into the adapter and be electrically grounded.

Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.

To install the blower kit or access the junction box, remove lower

ORXYHUDVLOOXVWUDWHGE\¿JXUH

A factory included junction box is located in the lower compartment

RIWKH¿UHSODFH:LULQJPXVWEHIHGWKURXJKWKHGLDPHWHUKROH

SURYLGHG RQ WKH ORZHU VLGH RI WKH ¿UHSODFH DQG VHFXUHG WR WKH outer wrap with the clamp provided. Leave approximately 6” of wire in the junction box for connection.

Attach black wire to one side of the receptacle and white wire to opposite side of receptacle. The ground wire should be attached to the green (ground) screw. See Figure 74.

Install the receptacle into the junction box as illustrated.

Attach cover plate. Place Junction Box so that it is approximately 8 to 12" away from the outer wrap wall. Secure wiring at outer wrap

RI¿UHSODFHZLWKZLUHFODPSSURYLGHG

Attention: If installed, do not damage gas inlet supply line when

EORZHUDVVHPEO\LVLQVHUWHGLQWR¿UHSODFH,QVRPHFDVHVUHPRYDO of the gas inlet supply line may be necessary.

Note: Junction box is to be located in the lower compartment of

WKH¿UHSODFHDQGPXVWEHSUHZLUHGDWWLPHRI¿UHSODFHLQ stallation for use with blower assembly. A standard ON/OFF wall switch or SCV-1 variable speed control kit should be installed to activate power to the Junction Box and provide power for the operation of the blower assembly. It is recommended that installation of the wiring be performed by a

TXDOL¿HGHOHFWULFLDQ See Figure 70.

,ILQVWDOOHGWXUQ2))JDVVXSSO\WR¿UHSODFH

,IDSSOLFDEOHWXUQ2))HOHFWULFVXSSO\WR¿UHSODFH

5HPRYHERWWRPORXYHUIURP¿UHSODFH

CAUTION: ALL WIRING SHOULD BE DONE BY A QUALI-

FIED ELECTRICIAN AND SHALL BE IN COMPLIANCE WITH

ALL LOCAL, CITY AND STATE BUILDING CODES. BEFORE

MAKING THE ELECTRICAL CONNECTION, MAKE SURE

THAT MAIN POWER SUPPLY IS DISCONNECTED. THE

APPLIANCE, WHEN INSTALLED, MUST BE ELECTRICAL-

LY GROUNDED IN ACCORDANCE WITH LOCAL CODES,

WITH THE NATIONAL ELECTRICAL CODE ANSI/NFPA 70

(LATEST EDITION).

Figure 70

Page 58 30786-0-0712

OPTIONAL BLOWER INSTALLATION INSTRUCTIONS (continued)

,QVHUW EORZHU DVVHPEO\ LQWR LQWHULRU ERWWRP RI ¿UHSODFH

Note: On peninsula models, the blower must be installed at the end which has the brick panel installed. Position blower assembly so that you align the notch on back of blower assembly with the center screw on side/end panel, then push

WKHEORZHUDVVHPEO\DJDLQVW¿UHSODFHRXWHUSDQHO7KHEORZHU

ZKHHOPXVWEHFHQWHUHGZLWKWKHVLGHHQGZDOORIWKH¿UHSODFH

The magnets on the back and bottom of blower assembly will

VXI¿FLHQWO\KROGEORZHUDVVHPEO\LQSODFH See Figure 71.

5.

Once the blower assembly is in position, remove the upper louver as shown and locate the switch tab (end of support

FKDQQHO RQ WRS RI WKH ¿UHER[ ,QVWDOO WKH IDQ FRQWURO VZLWFK

E\¿UVWUHPRYLQJWKHWZRSUHLQVWDOOHGVFUHZVLQWKHWDEWKHQ secure the fan control switch to the tab. See Figure 72. Once the fan control has been secured, bend the tab forward so that the face of the fan control is pushed down so it contacts the

¿UHER[WRS

1H[W¿QGWKHIDQFRQWUROZLUHDVVHPEO\)HHGWKHZLUHVRYHU

WKHWRSRIWKH¿UHER[7KHIDQFRQWUROZLUHVZLOOVOLGHGRZQEH -

WZHHQWKH¿UHER[DQGRXWHUZUDSQHDUWKHEORZHUDVVHPEO\

See Figure 71. Attach the two 3/16" wire terminals to the fan control switch as shown in Figure 72. Attach the wire terminals at the blower as shown by letters "A" and "B" in Figure 75 on page 60.

10. Replace louver(s).

11. This completes the installation of the optional FBB5 Blower kit accessory.

Note: This blower is equipped with a heat activated fan control

VZLWFK %ORZHU ZLOO RSHUDWH ZKHQ WKH ¿UHSODFH ZDUPV XS

DQG ZLOO WXUQ RII DXWRPDWLFDOO\ ZKHQ WKH ¿UHSODFH FRROV down. The time will vary for the activation of the fan con-

WUROVZLWFKGHSHQGLQJRQVHYHUDOIDFWRUVLQFOXGLQJ¿UHSODFH type, BTU input variables, and log set style. Generally, it may take from 10 to 20 minutes to activate blower/fan control from a cold start.

FAN CONTROL

SWITCH

WIRE ASSEMBLY

FROM FAN

CONTROL SWITCH

FAN

CONTROL

SWITCH

Figure 72

USE OF A STANDARD

ON/OFF WALL SWITCH TO

OPERATE OPTIONAL BLOWER

Figure 71

7.

Route the wires away from moving parts of the blower assembly and retain wires together near the blower motor using the plastic purse clip provided.

8.

To complete the installation, plug the power cord into the junction box receptacle previously installed in the bottom of the

¿UHSODFH See Figures 70 and 71.

9.

Once all connections are made electrically, it is recommended that you test the blower fan control operation by turning on

SRZHUWRWKHEORZHU&DXWLRQ9ROW7XUQWKH¿UHSODFHRQ and let run until blower is activated. This should take approximately 10 to 20 minutes from a cold start. Once blower is activated, check for proper operation. Do not place hands near blower assembly or other wiring while power is on.

Figure 73

30786-0-0712 Page 59

OPTIONAL BLOWER INSTALLATION INSTRUCTIONS (continued)

Wiring

The appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70 , if an external electrical source is utilized. This appliance is equipped with a three-prong

>JURXQGLQJ@ SOXJ IRU \RXU SURWHFWLRQ DJDLQVW VKRFN KD]DUG and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug.

For an ungrounded receptacle, an adapter, which has two prongs and a wire for grounding, can be purchased, plugged into the ungrounded receptacle and its wire connected to the receptacle mounting screw. With this wire completing the ground, the appliance cord plug can be plugged into the adapter and be electrically grounded.

CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.

Blower Motor

The blower motor does not have oiling holes. Do not attempt to oil the blower motor.

Blower Wheels

The blower wheels will collect lint and could require periodic cleaning.

If the air output decreases or the noise level increases, it indicates a dirty blower wheel. Remove blower and clean blower wheels.

WARNING:

Unplugging of blower accessory will not stop the heater from cycling. To turn off gas to the unvented heater: Push in gas control knob slightly and turn clockwise to “OFF.”

Do not force.

110 VOLT AC

FAN/MOT OR

ASSEMBLY

BLACK

FAN

SWITCH

WHITE

Figure 74

2

1 A

B

1 FBB5

2 R9901

BLOWER ASSEMBLY COMPLETE

FAN CONTROL SWITCH

Figure 75

Page 60 30786-0-0712

ACCESSORIES

The following accessory parts can be obtained from your Empire Comfort Systems dealer. If you need additional information beyond what your dealer can furnish, contact Empire Comfort Systems Inc., Nine Eighteen Freeburg Ave., Belleville, Illinois 62220-2623.

Accessory

Fan Kit

1

2

Description Model Numbers

'HVLJQHGWRSURYLGHIRUFHGDLUÀRZ FBB5

Variable Speed Control Kit

Wall mounted variable speed control for use with

FBB5 blower

SCV-1

Decorative Louver Mission

DECORATIVE ACCESSORIES

Decorative Louver Arch Decorative Louver Leaf

Decorative Frame Rectangle

with hinges

Decorative Door Leaf Rectangle Decorative Door Mission Rectangle Decorative Door Plain Rectangle

Decorative Frame Arch with hinges

Decorative Door Leaf Arch Decorative Door Mission Arch Decorative Door Plain Arch

Decorative Frame Arch without hinges only Black

Window Trim

30786-0-0712

STD Louvers 45 Deg Outside Frame Kits

(See-through models only)

Page 61

MASTER PARTS DISTRIBUTOR LIST

To Order Parts Under Warranty, please contact your local Empire dealer. See the dealer locator at www.empirecomfort.

com. To provide warranty service, your dealer will need your name and address, purchase date and serial number, and the nature of the problem with the unit.

To Order Parts After the Warranty Period, please contact your dealer or one of the Master Parts Distributors listed below.

This list changes from time to time. For the current list, please click on the Master Parts button at www.empirecomfort.

com.

Please note: Master Parts Distributors are independent businesses that stock the most commonly ordered Original Equipment repair parts for Heaters, Grills, and Fireplaces manufactured by Empire Comfort Systems Inc.

Dey Distributing

1401 Willow Lake Boulevard

Vadnais Heights, MN 55101

Phone: 651-490-9191

Toll Free: 800-397-1339

Website: www.deydistributing.com

Parts: Heater & Hearth

Victor Division of F. W. Webb Company

200 Locust Street

Hartford, CT 06114

Phone: 860-722-2433

Toll Free: 800-243-9360

Fax: 860-293-0479

Toll Free Fax: 800-274-2004

Websites: www.fwwebb.com & www.victormfg.com

Parts: Heater & Hearth and Grills

East Coast Energy Products

10 East Route 36

West Long Branch, NJ 07764

Phone: 732-870-8809

Toll Free: 800-755-8809

Fax: 732-870-8811

Website: www.eastcoastenergy.com

Parts: Heater & Hearth and Grills

HOW TO ORDER REPAIR PARTS

Parts Not Under Warranty

Parts can be ordered through your Service Person, Dealer, or a Master Parts Distributor. See this page for the Master Parts Distributors list. For best results, the service person or dealer should order parts through the distributor. Parts can be shipped directly to the service person/dealer .

Warranty Parts

Warranty parts will need a proof of purchase and can be ordered by your Service Person or Dealer. Proof of purchase is required for warranty parts.

$OOSDUWVOLVWHGLQWKH3DUWV/LVWKDYHD3DUW1XPEHU:KHQRUGHULQJSDUWV¿UVWREWDLQWKH0RGHO1XPEHUDQG6HULDO1XPEHUIURPWKH name plate on your equipment. Then determine the Part Number ( not the Index Number) and the Description of each part from the following illustration and part list. Be sure to give all this information . . .

Appliance Model Number

Appliance Serial Number

Part Description

Part Number

Type of Gas (Propane or Natural)

Do not order bolts, screws, washers or nuts. They are standard hardware items and can be purchased at any local hardware store.

6KLSPHQWVFRQWLQJHQWXSRQVWULNHV¿UHVDQGDOOFDXVHVEH\RQGRXUFRQWURO

Page 62 30786-0-0712

Date Dealer Name

APPLIANCE SERVICE HISTORY

Service Technician Name Service Performed/Notes

30786-0-0712 Page 63

Page 64

EMPIRE

Comfort Systems

Empire Comfort Systems Inc.

918 Freeburg Ave. Belleville, IL 62220

If you have a general question about our products, please e-mail us at [email protected].

If you have a service or repair question, please contact your dealer.

www.empirecomfort.com

30786-0-0712