FMI LDV43NE, LDV43PE, VLDV43NE Operation And Installation Manual


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FMI LDV43NE, LDV43PE, VLDV43NE Operation And Installation Manual | Manualzz

C

PFS

®

US

DIRECT VENT

FIREPLACE

OWNER’S OPERATION AND

INSTALLATION MANUAL

MODELS (V)LDV43NE AND (V)LDV43PE

WARNING: If the information in this manual is not

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TABLE OF CONTENTS

Safety .................................................................. 2

Local Codes......................................................... 4

3URGXFW,GHQWL¿FDWLRQ ........................................... 5

Product Features ................................................. 5

Pre-installation..................................................... 6

Location of Termination Cap................................ 8

Requirements for the Commonwealth of

Massachusetts ................................................. 9

Venting Installation ............................................ 10

Fireplace Installation.......................................... 16

Operation........................................................... 24

Inspecting Burners............................................. 25

Gas Control Module System.............................. 26

Cleaning and Maintenance................................ 30

6SHFL¿FDWLRQV .................................................... 31

Replacement Parts ............................................ 31

Technical Service............................................... 31

Service Hints ..................................................... 31

Troubleshooting................................................. 32

Wiring Diagram.................................................. 35

Parts .................................................................. 36

Accessories ....................................................... 39

Warranty ..............................................Back Cover

SAFETY

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SAFETY

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FMI PRODUCTS, LLC vent pipe components and terminations.

7KLV¿UHSODFHFRPSOLHVZLWKWKH National Safety

Standards and is listed and tested by PFS Corporation to ANSI Z21.88/CSA 2.33

standard as

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FHUWL¿HGRUOLFHQVHGVHUYLFHSHUVRQ,WEULQJV in fresh air for combustion through the outer pipe and combustion gases are exhausted through the inner pipe. If the glass door assembly and venting pipe are not properly seated, connected and sealed, carbon monoxide leak-

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Have

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1DWXUDO DQG 3URSDQH/3 *DV Natural and propane/LP gas are odorless. An odor-making agent is added to the gas. The odor helps you detect a gas leak. However, the odor added to the gas can fade. Gas may be present even though no odor exists.

Make certain you read and understand all warnings. Keep this manual for reference. It is your guide to safe and proper operation of

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125898-01A www.fmiproducts.com

3

SAFETY

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2. If you smell gas

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4. Turn fireplace off and let cool before servicing, installing or repairing. Only a

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5. You must keep control compartments, burners and circulating air passages clean. More frequent cleaning may be needed due to excessive lint and dust from carpeting, bedding material, etc.

Turn off the gas valve and pilot light before

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6. Have venting system inspected annually

E\DTXDOL¿HGVHUYLFHSHUVRQ,IQHHGHG have venting system cleaned or repaired.

See Cleaning and Maintenance , page 30.

7. Do not use any solid fuels (wood, coal,

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place nameplate.

8. This appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code,

ANSI/NFPA 70 or Canadian Electrical

Code, CSA C22.1.

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11. Provide adequate clearances around air openings.

LOCAL CODES

,QVWDOODQGXVH¿UHSODFHZLWKFDUH)ROORZDOO local codes. In the absence to local codes, use the current National Fuel Gas Code ANSI

Z223.1/NFPA 54* 86$RUWKHFXUUHQW CSA-

B149.1 Installation Code &DQDGD

*Available from:

American National Standards Institute, Inc.

1430 Broadway

New York, NY 10018

National Fire Protection Association, Inc.

Batterymarch Park

Quincy, MA 02269

4 www.fmiproducts.com

125898-01A

Top

Spacers

PRODUCT IDENTIFICATION

Glass Door Flue Collar

Nailing

Flange

Pebble Pan

Access Door

Figure 1 - Direct Vent Linear Fireplace

PRODUCT FEATURES

These are a few facts that can help you under-

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may vent to an outside/exterior wall (hori-

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You must follow the venting instructions very carefully for either vertical or horizontal applications.

‡ 7KLV¿UHSODFHPD\EHLQVWDOOHGLQDQ\URRP of your house provided all local codes and these installation instructions are followed.

sealed gas operating unit. It requires approximately 10-20 minutes of operating

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125898-01A www.fmiproducts.com

5

REQUIREMENTS FOR THE COMMONWEALTH OF

MASSACHUSETTS

For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall ex-

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INSPECTION

The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR

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INSTALLATION OF CARBON

MONOXIDE DETECTORS

At the time of installation of the side wall horizontal vented gas fueled equipment, the installing

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EXEMPTIONS: The following equipment is ex-

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"Equipment Not Required To Be Vented" in the most current edition of NFPA 54 as

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‡ 3URGXFW$SSURYHG VLGH ZDOO KRUL]RQWDOO\ vented gas fueled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes.

MANUFACTURER REQUIREMENTS

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When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include:

In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next

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In the event that the requirements of this subdivision can not be met at the time of design or venting system.

*DV(TXLSPHQW9HQWLQJ6\VWHP1RW completion of installation, the owner shall

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Provided

When the manufacturer of a Product Approved side wall horizontally vented gas fuoperated carbon monoxide detector with an eled equipment does not provide the parts for

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Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034

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‡ The referenced "special venting system" instructions shall be included with the appliance

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SIGNAGE

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EXLOGLQJDWDPLQLPXPKHLJKWRIHLJKWIHHW and detailed installation instructions.

A copy of all installation instructions for all above grade directly in line with the exhaust vent terminal for the horizontally vented gas

Product Approved side wall horizontally vented gas fueled equipment, all venting infueled heating appliance or equipment. The sign shall read, in print size no less than 1/2" in structions, all parts lists for venting instructions, and/or all venting design instructions size, "GAS VENT DIRECTLY BELOW. KEEP

CLEAR OF ALL OBSTRUCTIONS".

6 shall remain with the appliance or equipment at the completion of the installation.

www.fmiproducts.com

125898-01A

PRE-INSTALLATION

LOCATION AND SPACE

REQUIREMENTS

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WLRQIRU\RXUGLUHFWYHQW¿UHSODFH0DNHVXUH that rafters and wall studs are not in the way of the venting system. Choose a location where the heat output is not affected by drafts, air conditioning ducts, windows or doors.

Be aware of all restrictions and precautions before deciding the exact location for your

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:KHQGHFLGLQJWKHORFDWLRQRI\RXU¿UHSODFH follow these rules:

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‡ 'XHWRKLJKWHPSHUDWXUHVGRQRWORFDWHWKLV

¿UHSODFHLQKLJKWUDI¿FDUHDVZLQG\RUGUDIW\ areas or near furniture or draperies.

‡ 3URSHUFOHDUDQFHVPXVWEHPDLQWDLQHG

‡ ,I\RXU¿UHSODFHLVWREHLQVWDOOHGGLUHFWO\RQ carpeting, vinyl tile or any combustible material other than wood, it must be installed on a metal or wood panel extending the full width

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‡ ,I VWDQGRII VSDFHUV DUH DWWDFKHG WR \RXU

¿UHSODFH WKHVH VSDFHUV FDQ EH SODFHG directly against wall or framing material.

See framing details, page 8.

‡ :KHQORFDWLQJWHUPLQDWLRQFDSLWLVLPSRU tant to observe the minimum clearances shown in Figure 7, page 10.

‡ 'RQRWUHFHVVWHUPLQDWLRQFDSLQWRDZDOO or siding.

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ž) ž & KHDWUHVLVWDQW SDLQW WR

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‡ 7KHUHPXVWQRWEH any obstruction such as bushes, garden sheds, fences, decks or utility buildings within 24" from the front of the termination cap and the front of outside air vent.

‡ 'RQRWORFDWHWHUPLQDWLRQFDSDQGRXWVLGH air vent where excessive snow or ice build up may occur. Be sure to clear vent termination area after snow falls to prevent accidental blockage of venting system.

When using snow blowers, do not direct snow towards vent termination area.

CLEARANCES

Minimum clearances to combustibles for the

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*Back and sides

Perpendicular walls

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1"

8"

63"

Top of Enclosure

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Top of Standoffs 0"

Vent 1"

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)RUEDFNDQGVLGHVRI¿UHSODFHGRQRWSDFN with insulation or other materials.

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FRAMING AND FINISHING

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place. Figure 3 shows framing for see-thru installation. All minimum clearances must be met. Vent pipe needs to maintain 1" clearance. Steel framing may be necessary or wood studs may be notched. Concrete board

LVSURYLGHGIRUIDFLQJDURXQGWKH¿UHSODFHDV shown in Figure 4, page 8.

If you are using a separate combustible mantel piece, refer to Figure 5 page 8 for proper installation height. You can install noncombus-

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Note: Noncombustible mantels may discolor!

125898-01A www.fmiproducts.com

7

17.50"

PRE-INSTALLATION

Continued

Concrete

Board

38"

53.25"

8

Figure 2 - Framing Clearances for One

Sided Application

15.25"

38"

53.25"

Figure 4 - Installing Concrete Board

Wall

A

B

C

D

E

1

2

3

4

5

5HI

Mantel

'HSWK 5HI

1 12" A

Mantel from

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24"

4

5

2

3

9"

6"

4"

2"

B

C

D

E

21"

18"

16"

14"

EW

C

B l a al a

Figure 3 - Framing Clearances for See-

Thru Application

4" to Face Opening

SAFE

ZONE

5"

33°

Perpendicular

Wall

Figure 5 - Clearances for Combustible

Mantels www.fmiproducts.com

125898-01A

PRE-INSTALLATION

Continued

125898-01A

Figure 6 - (V)LDV43 Series Dimensions www.fmiproducts.com

9

LOCATION OF TERMINATION CAP

N

N

D

H

E

V

B

L

C

Fixed

Closed

V

B

Openable Fixed

Closed

V

I

F V

Openable

B

G

B

V J X G

V

B

A M G

V K X

V

A

V TERMINATION CAP X AIR SUPPLY INLET G GAS METER RESTRICTED AREA

(TERMINATION PROHIBITED)

A = clearance above grade, veranda, porch, deck, or balcony [*12" (30.5 cm) minimum]

B = clearance to window or door that may be opened

[6" (15 cm) min. for 10,000 Btu or less; 9" (23 cm) in US if between 10,000 and 50,000, 12" (30 cm) in Canada if between 10,000 and 100,000; 12" (30 cm) in US if greater than 50,000, 36" (91 cm) in Canada if greater than 100,000]

C = clearance to permanently closed window

[minimum 12" (30.5 cm) recommended to prevent condensation on window]

D = vertical clearance to ventilated soffit located above the terminal within a horizontal distance of 24" (61 cm) from the center-line of the terminal [18" (45.7 cm) minimum]

E = clearance to unventilated soffit [12" (30.5 cm) minimum]

F = clearance to outside corner (see below)

G = clearance to inside corner (see below)

H = *not to be installed above a meter/regulator assembly within 36" (91.4 cm) horizontally from the center line of the regulator

I = clearance to service regulator vent outlet [*72" (182.9 cm) minimum]

J = clearance to non-mechanical air supply inlet to building or the combustion air inlet to any other fireplace

[6" (15 cm) min. for 10,000 Btu or less; 9" (23 cm) in US if between 10,000 and 50,000, 12" (30 cm) in Canada if between 10,000 and 100,000; 12" (30 cm) in US if greater than 50,000, 36" (91 cm) in Canada if greater than 100,000]

K = clearance to a mechanical air supply inlet [*In Canada,

6 ft. (1.83m) minimum; In US 3 ft. (91 cm) above if within

10 ft. (3 m) horizontally]

L = † clearance above paved side-walk or a paved driveway located on public property [*84" (213.3 cm) minimum]

M = clearance under veranda, porch, deck

[*12" (30.5 cm) minimum ‡]

N = clearance above a roof shall extend a minimum of

24" (61 cm) above the highest point when it passes through the roof surface and any other obstruction within a horizontal distance of 18" (45.7 cm)

† vent shall not terminate directly above a side-walk or paved driveway which is located between two single family dwellings and serves both dwellings*

‡ only permitted if veranda, porch, deck or balconey is fully open on a minimum of 2 sides beneath the floor*

* as specified in CAN/CSA B149 (.1 or .2) Installation Codes (1991) for Canada and U.S.A.

Note: Local codes or regulations may require different clearances

Termination Clearances for Buildings with Combustible and Noncombustible Exteriors

Inside Corner Outside Corner Recessed Location

D

C C

A A = 6" (15.2 cm)

E

V

V V

B = 6" (15.2 cm)

B

Balcony with No Side Wall Balcony with Perpendicular Side Wall

G

V

G = 12" (30.5 cm) minimum clearance

H

V

Combustible &

Noncombustible

H = 24" (61 cm)

J = 20" (50.8 cm)

J

10

C = Maximum depth of 48" (121.9 cm) for recessed location

D = Minimum width for back wall of

Combustible - 38" (965 mm)

Noncombustible - 24" (61 cm)

E = Clearance from corner in

Combustible - 6" (15.2 cm)

Noncombustible - 2" (5.1 cm)

Figure 7 - Minimum Clearances for Termination Cap www.fmiproducts.com

125898-01A

VENTING INSTALLATION

NOTICE: Read these instruc-

WLRQVFRPSOHWHO\EHIRUHDWWHPSW

LQJLQVWDOODWLRQ

-

These models are tested and approved for

XVHZLWK)0,352'8&76//&GLUHFWYHQW pipe components and terminations.

The venting system must terminate on the outside of the structure and can not be at-

WDFKHGWRDFKLPQH\RUÀXHV\VWHPVHUYLQJD separate solid fuel or gas burning appliance.

A direct vent appliance must have its own venting system. DO NOT common vent this appliance.

These models are approved to be vented either horizontally through an outside wall or vertically through a roof or chase enclosure using the following guidelines:

‡ :KHQYHQWLQJV\VWHPWHUPLQDWHVKRUL]RQ tally on an outside wall, you may install a standoff if the termination cap is to be

LQVWDOOHG GLUHFWO\ RQ D FRPEXVWLEOH ¿QLVK such as vinyl, wood, stucco, etc.

‡ 1HYHUUXQWKHYHQWGRZQZDUGDVWKLVPD\ cause excessive temperatures which could

FDXVHD¿UH

‡ 9HQW SLSH DLU VSDFH FOHDUDQFHV WR FRP bustibles are 1" on all sides except on the horizontal sections, which requires 2" clearance from the top of the pipe. Where the termination cap penetrates a combustible wall, 1" air space clearance is required.

‡ +DYH¿UHSODFHDQGVHOHFWHGYHQWFRPSR nents on hand to help determine the exact measurements when elbowing or offsetting.

$OZD\VXVHZDOO¿UHVWRSVZKHQSHQHWUDWLQJ

ZDOOVDQG¿UHVWRSVZKHQSHQHWUDWLQJFHLO ings or attic spaces.

‡ )RULQVWDOODWLRQRI¿UHSODFHDWHOHYDWLRQVRI

4000 feet or greater, pay special attention to venting requirement recommendations.

WARNING: Read all instruc-

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EHIRUH DWWHPSWLQJ LQVWDOODWLRQ

Failure to do so could result in

VHULRXVLQMXU\SURSHUW\GDPDJH

RUORVVRIOLIH

NOTICE: Do not seal termination

FDSWRYHQWSLSH&DSPXVWEH

UHPRYDEOH IRU YHQW LQVSHFWLRQ

DQGPDLQWHQDQFH

INSTALLATION PRECAUTIONS

‡ :HDU JORYHV DQG VDIHW\ JODVVHV IRU protection

‡ 8VHH[WUHPHFDXWLRQZKHQXVLQJODGGHUV or when on roof tops

‡ %H DZDUH RI HOHFWULFDO ZLULQJ ORFDWLRQV LQ walls and ceilings

The following actions will void the warranty on your venting system:

‡ ,QVWDOODWLRQ RI DQ\ GDPDJHG YHQWLQJ component

‡ 8QDXWKRUL]HGPRGL¿FDWLRQRIWKHYHQWLQJV\V -

WHP'RQRWFXWRUDOWHUYHQWFRPSRQHQWV

‡ ,QVWDOODWLRQ RI DQ\ FRPSRQHQW SDUW QRW manufactured or approved by FMI

PRODUCTS, LLC

‡ ,QVWDOODWLRQ RWKHU WKDQ DV LQVWUXFWHG E\ these instructions

:$51,1*7KLVJDV¿UHSODFH

DQG YHQW DVVHPEO\ PXVW EH

YHQWHG GLUHFWO\ WR WKH RXWVLGH

7KHYHQWLQJV\VWHPPXVW1(9(5

EHDWWDFKHGWRDFKLPQH\VHUY

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-

-

:$51,1* 9HQW SLSH DLU

VSDFH FOHDUDQFHV WR FRPEXV -

WLEOHVDUHRQDOOVLGHVH[FHSW on the horizontal sections,

ZKLFK UHTXLUH FOHDUDQFHV

IURPWKHWRSRIWKHSLSH:KHUH

WKHWHUPLQDWLRQFDSSHQHWUDWHV

DFRPEXVWLEOHZDOODLUVSDFH

FOHDUDQFHLVUHTXLUHG

NOTICE: Failure to follow these in-

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125898-01A www.fmiproducts.com

11

VENTING INSTALLATION

Continued

INSTALLATION PLANNING

There are two basic types of direct vent installation:

‡ +RUL]RQWDO7HUPLQDWLRQ

‡ 9HUWLFDO7HUPLQDWLRQ

Horizontal Termination Installation

IMPORTANT: Horizontal square terminations

UHTXLUHRQO\LQQHUSRUWLRQRIZDOO¿UHVWRS+RUL

zontal installations using round termination

UHTXLUHH[WHULRUSRUWLRQRIZDOO¿UHVWRS

6HW¿UHSODFHLQLWVGHVLUHGORFDWLRQDQGGH termine the route your horizontal venting

ZLOOWDNH'RQRWVHFXUH¿UHSODFHXQWLODOO venting has been installed. Some instal-

ODWLRQVUHTXLUHVOLGLQJ¿UHSODFHLQDQGRXW

RISRVLWLRQWRPDNH¿QDOYHQWLQJFRQQHF tions. Figures 11 and 12 on page 13 show

GLIIHUHQW FRQ¿JXUDWLRQV IRU YHQWLQJ ZLWK horizontal termination that will help you decide which application best suits your installation. Check to see if wall studs or roof rafters are in the path of your desired venting route. If they are, you may want

WRDGMXVWORFDWLRQRI¿UHSODFH

2. Direct vent pipe sections and components are designed with special twist-lock connections.

Twist-Lock Procedure: Female ends of

SLSHV KDYH ORFNLQJ OXJV LQGHQWDWLRQV

These lugs will slide straight into match-

LQJVORWVRQPDOHHQGVRIDGMDFHQWSLSHV

Push pipe sections together and twist one section clockwise approximately onequarter turn until sections are fully locked

VHH)LJXUH

Note: Horizontal runs of vent must be supported every three feet. Use wall straps for this purpose.

3. Assemble desired combination of pipe

DQGHOERZVWR¿UHSODFHÀXHFROODU,IWKHUH are long portions of venting run, pre-assembled pipe sections may be installed as subassemblies for convenience.

4. Carefully determine location where vent pipe assembly will penetrate outside wall.

Center of hole should line up with center line of horizontal vent pipe. Mark wall for an 11 1 /

2

" x 11 1 /

2

" square hole. Cut and frame square hole in exterior wall where vent will be terminated. If wall being penetrated is constructed of noncombustible material, such as masonry block or concrete, a 8 1 /

2

" hole with zero clearance is

DFFHSWDEOHVHH)LJXUH

WARNING: Do not recess

YHQWWHUPLQDWLRQLQWRDQ\ZDOO

7KLVZLOOFDXVHD¿UHKD]DUG

11 1 /

2

"

Vent Opening

Combustible Wall

11 1 /

2

"

8 1 /

2

"

Female

Locking Lugs

11 1 /

2

" Inside Framing

Vent Opening

Noncombustible Wall

(Framing

Detail)

Male

Slots

Figure 8 - Vent Pipe Connections

Center of Hole

Figure 9 - Vent Opening Requirements

12 www.fmiproducts.com

125898-01A

VENTING INSTALLATION

Continued

5.

1RQFRPEXVWLEOH([WHULRU:DOO Position horizontal vent cap in center of the 8 1 /

2

" round hole and attach to exterior wall with four wood screws provided. Before attaching vent cap to exterior wall, run a bead of non-hardening mastic (pliable

VHDODQWDURXQGRXWVLGHHGJHVWRPDNHD seal between it and outside wall.

Note: Four wood screws provided should be replaced with appropriate fasteners for stucco, brick, concrete or other types of sidings (see Figure 10).

&RPEXVWLEOH ([WHULRU :DOO For vinyl siding, stucco or wood exteriors, a siding standoff may be installed between vent cap and exterior wall. Siding standoff prevents excessive heat from damaging siding materials. Siding material must be cut to accommodate standoff. Bolt vent cap to standoff. Apply non-hardening mastic around outside edge of standoff.

Position standoff/cap assembly in the center of 11 1 /

2

" square hole and attach to exterior wall with provided wood screws

VHH)LJXUH6LGLQJVWDQGRIIPXVWVLW

ÀXVKDJDLQVWH[WHULRUIDVFLDPDWHULDO

6.

&RQQHFWLQJ9HQW&DSZLWK+RUL]RQWDO

9HQW3LSH 6OLGHZDOO¿UHVWRSRYHUYHQW pipe before connecting horizontal run to

YHQWFDSVHH)LJXUH

&DUHIXOO\ PRYH ¿UHSODFH ZLWK YHQW DV

sembly attached, toward wall and insert vent pipe into horizontal termination. Pipe overlap should be a minimum of 1

)LJXUHSDJH

1 /

4

" (see

6OLGH ZDOO ¿UHVWRS DJDLQVW LQWHULRU ZDOO surface and attach with screws provided.

See Figure 13, page 14, for horizontal termination details.

3ODFH¿UHSODFHLQWRSRVLWLRQDQGVKLPZLWK noncombustible material if needed. Nail or

VFUHZVLGHÀDQJHVWRIUDPLQJWRVHFXUH unit in place.

IMPORTANT: 0DNHVXUH¿UH -

SODFHLVOHYHOEHIRUHVHFXULQJ,I¿UHSODFH is not level it will not work properly.

Cut Siding Away to

Fit Standoff

Standoff

Wood

Screw

Vent

Cap

Apply

Mastic to All

Four Sides

Apply Mastic to All Four Sides Screws

Figure 11 - Installing Siding Standoff

(Combustible Exterior Wall)

Vent Cap

Interior Wall

Surface

Wood

Screw

Wall

Firestop

Figure 10 - Installing Horizontal Vent Cap

(Noncombustible Exterior)

Vent Cap

(Horizontal

7HUPLQDWLRQ

125898-01A

Screw

Horizontal

Vent Pipe

Figure 12 - Connecting Vent Cap with

Horizontal Vent Pipe www.fmiproducts.com

13

Direct

Vent

Pipe

Minimum

Pipe

Overlap

1 1 /

4

Wall

Firestop

VENTING INSTALLATION

Continued

Siding

Standoff

Screws

GROUND FLOOR INSTALLATION

Recommended Applications:

‡ 7KURXJK WKH ZDOO XVLQJ URXQG RU VTXDUH termination

1' Pipe Min On

Horizontal Run

Wall

Firestop

90° Elbow

V + 90· Elbow

Maintain 1"

Minimum Air

Space Around

Outer Pipe When

Penetrating a Wall

High Wind

Termination

11 1 /

2

" x 11 1 /

2

"

Framed Opening

Apply

Mastic to

Outside

Edge of

Standoff

Exterior Wall with Vinyl Siding

Figure 13 - Typical Horizontal

Termination Cap Mounting with

Additional Siding Standoff Installed

Horizontal High

Wind Square

Termination

53" Min.

Plus 1/4"

Rise per Foot

+RUL]RQWDO7HUPLQDWLRQ&RQ¿JXUDWLRQV

)LJXUHVKRZVDFRQ¿JXUDWLRQIRUYHQWLQJ with horizontal termination with a chart of critical minimum and maximum dimensions which MUST be met.

99HUWLFDO

Minimum

53"

65"

5HTXLUHG

9HUWLFDO3LSH

1 ft.

2 ft.

++RUL]RQWDO

Maximum

7 ft.

11 ft.

77" 3 ft.

20 ft.

NOTICE: Do not seal termination

FDSWRYHQWSLSH&DSPXVWEH

UHPRYDEOH IRU YHQW LQVSHFWLRQ

DQGPDLQWHQDQFH

V + H = 40 feet maximum

H = 20 feet maximum

Figure 14 - Horizontal Termination Using

One 90° Elbow

14

WARNING: Never run vent downward as this may cause

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LPSURSHUO\LQVWDOOHGDQGPDLQ -

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9HUWLFDO+LJK:LQG7HUPLQDWLRQ

Installation

Note: Vertical restrictor must be installed in all vertical installations.

1. Determine route your vertical venting will

WDNH,IFHLOLQJMRLVWVURRIUDIWHUVRURWKHU framing will obstruct venting system, con-

VLGHUDQRIIVHWVHH)LJXUHSDJHWR avoid cutting load bearing members. Note:

Pay special attention to these installation instructions for required clearances (air space) to combustibles when passing through ceilings, walls, roofs, enclosures, attic rafters, etc. Do not pack air spaces with insulation. Also note maximum vertical rise of venting system and any maximum horizontal offset limitations. www.fmiproducts.com

125898-01A

6HW¿UHSODFHLQGHVLUHGORFDWLRQ'URSD plumb line down from ceiling to position

RI ¿UHSODFH H[LW ÀXH 0DUN FHQWHU SRLQW where vent will penetrate ceiling. Drill a small locating hole at this point.

3. Drop a plumb line from inside of roof to locating hole in ceiling. Mark center point where vent will penetrate roof. Drill a small locating hole at this point.

Wall Strap

VENTING INSTALLATION

Continued

Roof Flashing

45° Elbow

3. Cut a hole in the roof using locating hole as a center point. (Cover any exposed open vent pipes before cutting hole in

URRI7KH 1 /

2

" x 11 1 /

2

" hole must be

PHDVXUHGRQWKHKRUL]RQWDODFWXDOOHQJWK may be larger depending on pitch of roof.

There must be a 1" clearance from vent pipe to combustible materials. Frame opening as shown in Figure 89 page 12.

4. Connect a section of pipe and extend up through hole.

Note: If an offset is needed to avoid obstructions, you must support vent pipe every 3 feet. Use wall straps for this purpose (see Figure 14). Whenever possible, use 45° elbows instead of 90° elbows. The

ƒHOERZRIIHUVOHVVUHVWULFWLRQWRWKHÀRZ

RIÀXHJDVHV

3ODFH ÀDVKLQJ RYHU SLSH VHFWLRQV H[ tending through roof. Secure base of

ÀDVKLQJWRURRIDQGIUDPLQJZLWKURR¿QJ

QDLOV %H VXUH URR¿QJ PDWHULDO RYHUODSV

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15. There must be a 1" clearance from vent pipe to combustible materials.

Ceiling Firestop

Figure 15 - Offset with Wall Strap and 45°

Elbows

)ODW&HLOLQJ,QVWDOODWLRQ

1. Cut a 11 1 /

2

" square hole in ceiling using locating hole as a center point. Opening should be framed to 11 1 /

2

" x 11 1 /

2

" inside dimensions, as shown in Figure 8 on page

9 using framing lumber the same size as

FHLOLQJ MRLVWV ,I DUHD DERYH FHLOLQJ LV DQ

LQVXODWHG FHLOLQJ RU DQ DWWLF QDLO ¿UHVWRS from top side. This prevents loose insulation from falling into required clearance space. If area above ceiling is a living

VSDFHLQVWDOO¿UHVWRSEHORZIUDPHGKROH

Firestop should be installed with no less

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2. Assemble desired lengths of pipe and

HOERZVQHFHVVDU\WRUHDFKIURP¿UHSODFH

ÀXHXSWKURXJK¿UHVWRS%HVXUHDOOSLSH and elbow connections are fully twist-

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9HQW7HUPLQDWLRQ&KDUW

0LQLPXP+HLJKW

Roof Pitch )HHW0LQ

Flat to 6/12

6/12 to 7/12

1

1.25

Over 7/12 to 8/12

Over 8/12 to 9/12

Over 9/12 to 10/12

Over 10/12 to 11/12

1.5

2

2.5

3.25

Over 11/12 to 12/12

Over 12/12 to 14/12

Over 14/12 to 16/12

Over 16/12 to 18/12

Over 18/12 to 20/12

Over 20/12 to 21/12

4

5

6

7

7.5

8.0

125898-01A www.fmiproducts.com

15

VENTING INSTALLATION

Continued

6. Continue to add pipe sections until height of vent cap meets the minimum building code requirements described in Figure 6 on page 10.

Note: You must increase vent height for steep roof pitches. Nearby trees, adjoining

URRÀLQHV VWHHS SLWFKHG URRIV DQG RWKHU similar factors may cause poor draft or down-drafting in high winds. Increasing vent height may solve this problem.

3$576/,67)259(17,1*.,76

AND COMPONENTS

)0,352'8&76//&3LSH 9HQW

.LWV

1XPEHU 'HVFULSWLRQ

P58-6 6" Section Double Wall Pipe,

Galvanized

P58-12 12" Section Double Wall Pipe,

Galvanized

P58-24 24" Section Double Wall Pipe,

Galvanized

P58-36 36" Section Double Wall Pipe,

Galvanized

P58-48 48" Section Double Wall Pipe,

Galvanized

3$ $GMXVWDEOH6HFWLRQ

Double Wall Pipe, Galvanized

E58-45 45° Elbow, Galvanized

E58-90 90° Elbow, Galvanized

7. Twist-lock vent cap onto last section of vent pipe.

Note: If vent pipe passes through any occupied ar-

HDVDERYH¿UVWÀRRULQFOXGLQJVWRUDJHVSDFHVDQG closets, you must enclose pipe. You may frame and sheetrock enclosure with standard construction material. Make sure and meet the minimum

DOORZDEOHFOHDUDQFHVWRFRPEXVWLEOHV'RQRW¿OO any required air spaces with insulation.

9HUWLFDO7HUPLQDWLRQ&RQ¿JXUDWLRQV

)LJXUHVKRZVWKHFRQ¿JXUDWLRQVIRUYHUWLFDO termination.

If area above is an attic or insulated area,

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If area above is a living space, install

¿UHVWRSEHORZIUDPHGKROH

Termination, Galvanized

HHT-58 High Wind Round

Termination, Galvanized

Galvanized

SC-58 Storm Collar, Galvanized

WF-58 Wall Firestop, Galvanized

RF-58-6 Roof Flashing - 0 to 6/12

Pitch, Galvanized

RF-58-12 Roof Flashing - 6/12 to 12/12

Pitch, Galvanized

VR-58 Vertical Restrictor, Galvanized

S-58 Vinyl Siding Standoff,

Galvanized

Figure 16 - Installing Firestop

9HUWLFDO

9HQWLQJ

V = 40' max.

CS-58 Cathedral Ceiling Support

SF-58 Stucco Flashing - For use with HTS-58

RF-58 Flat Roof Flashing

PF58-957 Flex Vent 9" - 27"

PF58-1236 Flex Vent 12" - 36"

PF58-1854 Flex Vent 18" - 54"

16

)LJXUH9HUWLFDO9HQWLQJ&RQ¿JXUDWLRQ www.fmiproducts.com

125898-01A

FIREPLACE INSTALLATION

&+(&.*$67<3(

8VHSURSHUJDVW\SHIRUWKH¿UHSODFHXQLW\RX

DUHLQVWDOOLQJ,I\RXKDYHFRQÀLFWLQJJDVW\SHV

GRQRWLQVWDOO¿UHSODFH6HHUHWDLOHUZKHUH\RX

SXUFKDVHGWKH¿UHSODFHIRUSURSHU¿UHSODFH according to your gas type.

you do not reduce incoming gas pressure,

¿UHSODFHUHJXODWRUGDPDJHFRXOGRFFXU,QVWDOO

INSTALLING GAS PIPING TO

For propane/LP connection only, the installer must supply an external regulator. The external regulator will reduce incoming gas pressure. You must reduce incoming gas pressure to between 11" and 14" of w.c. pressure. If

FIREPLACE LOCATION external regulator with the vent pointing down as shown in Figure 18. Pointing the vent down protects it from freezing rain or sleet.

:$51,1* $ TXDOLILHG

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XQLWVQHYHUFRQQHFW¿UHSODFHGL -

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UHJXODWRUQRWVXSSOLHG,QVWDOO

WKHH[WHUQDOUHJXODWRUEHWZHHQ

WKH ¿UHSODFH DQG SURSDQH/3

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CAUTION: Use only new,

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EHXVHGLQFHUWDLQDUHDV&KHFN

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RIYROXPHZLOORFFXU

Installation must include an equipment shutoff valve, union and plugged 1/8" NPT tap. Locate

NPT tap within reach for test gauge hook up.

137WDSPXVWEHXSVWUHDPIURP¿UHSODFHVHH

)LJXUHSDJH

WARNING: For natural

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SULYDWH QRQXWLOLW\ JDV ZHOOV

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IMPORTANT: Install main gas valve (equip-

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The main gas valve is for turning on or shutting off the gas to the appliance.

Propane/LP

Supply Tank

External Regulator with Vent Pointing

Down

Installation Items Needed

%HIRUH LQVWDOOLQJ ¿UHSODFH PDNH VXUH \RX have the items listed below.

‡ H[WHUQDOUHJXODWRUVXSSOLHGE\LQVWDOOHU

‡ SLSLQJFKHFNORFDOFRGHV

‡ VHDODQWUHVLVWDQWWRSURSDQH/3JDV

‡ HTXLSPHQWVKXWRIIYDOYH

‡ WHVWJDXJHFRQQHFWLRQ

‡ VHGLPHQWWUDS

‡ WHHMRLQW

‡ SLSHZUHQFK

‡ DSSURYHGÀH[LEOHJDVOLQHZLWKJDVFRQQHF -

WRULIDOORZHGE\ORFDOFRGHV

* An equipment shutoff valve with 1/8" NPT tap is an acceptable alternative to test gauge connection. Purchase the equipment shutoff valve from your retailer.

Figure 18 - External Regulator with Vent

Pointing Down (Propane/LP Only)

125898-01A www.fmiproducts.com

17

FIREPLACE INSTALLATION

Continued

Check your building codes for any special requirements for locating equipment shutoff

YDOYHWR¿UHSODFHV

$SSO\SLSHMRLQWVHDODQWOLJKWO\WRPDOH137 threads. This will prevent excess sealant from going into pipe. Excess sealant in pipe could

UHVXOWLQFORJJHG¿UHSODFHYDOYHV

:$51,1* 8VH SLSH MRLQW

VHDODQWWKDWLVUHVLVWDQWWROLTXLG

SHWUROHXP/3JDV

Equipment Shutoff Valve with 1/8" NPT Tap*

Natural - From

Approved

Flexible

Gas Line

Gas Meter (5.5"

W.C. to 10.5" W.C.

3UHVVXUH

3URSDQH/3 From

External Regulator

(11" W.C. to 14"

:&3UHVVXUH

We recommend that you install a sediment trap/drip leg in supply line as shown in Figure

19. Locate sediment trap/drip leg where it is within reach for cleaning. Install in piping sys-

WHPEHWZHHQIXHOVXSSO\DQG¿UHSODFH/RFDWH sediment trap/drip leg where trapped matter is not likely to freeze. A sediment trap traps moisture and contaminants. This keeps them

IURPJRLQJLQWR¿UHSODFHJDVFRQWUROV,IVHGL ment trap/drip leg is not installed or is installed

ZURQJ¿UHSODFHPD\QRWUXQSURSHUO\

CONNECTING FIREPLACE TO GAS

SUPPLY

3" Minimum

Cap Pipe Tee

Joint Nipple

Sediment Trap/

Drip Leg

Figure 19 - Gas Connection

* The equipment shutoff valve may be supplied with the appliance or you can purchase it from your retailer.

Installation Items Needed

‡ KH[VRFNHWZUHQFKRUQXWGULYHU

‡ VHDODQWUHVLVWDQWWRSURSDQH/3JDVQRW

SURYLGHG

5RXWH ÀH[LEOH JDV OLQH SURYLGHG E\ LQ -

VWDOOHU IURP HTXLSPHQW VKXWRII YDOYH WR

¿UHSODFH 5RXWH ÀH[LEOH JDV VXSSO\ OLQH through one of the access holes on side

RI¿UHSODFH

$WWDFKÀH[LEOHJDVOLQHIURPJDVVXSSO\WR

FRQWUROYDOYHVHH)LJXUH

3. Check all gas connections for leaks. See

Checking Gas Connections, page 19.

Gas Shutoff

Valve

Flexible

Gas Line

Do NOT

Kink

Inlet Pressure Tap

IN

3LORW$GMXVWPHQW

MAIN

PILOT ADJ PILOT

OUT

1/2" NPT

Incoming

Gas Line Note:

:LUHFRQQHFWLRQVQRW shown for clarity

1373OXJJHG

Tapping

Outlet Pressure Tap

Figure 20 - Connecting Incoming Gas Line to Flex Gas Line

Set Screw

18 www.fmiproducts.com

125898-01A

FIREPLACE INSTALLATION

Continued

&+(&.,1**$6&211(&7,216

:$51,1*7HVWDOOJDVSLSLQJ and connections, internal and external to unit, for leaks after

LQVWDOOLQJRUVHUYLFLQJ&RUUHFW

DOOOHDNVDWRQFH

&KHFNDOOMRLQWVIURPSURSDQH/3VXSSO\ tank or gas meter to equipment shutoff

YDOYHVHH)LJXUHRU)LJXUH$SSO\

QRQFRUURVLYH OHDN GHWHFWLRQ ÀXLG WR DOO

MRLQWV%XEEOHVIRUPLQJVKRZDOHDN

4. Correct all leaks at once.

Equipment

Shutoff Valve

Open

WARNING: Never use an

RSHQÀDPHWRFKHFNIRUDOHDN

$SSO\QRQFRUURVLYHOHDNGHWHF -

WLRQÀXLGWRDOOMRLQWV%XEEOHV

IRUPLQJVKRZDOHDN&RUUHFWDOO

OHDNVDWRQFH

Closed

Figure 21 - Equipment Shutoff Valve

Propane/LP

Supply Tank

Equipment

Shutoff Valve

PRESSURE TESTING GAS SUPPLY

PIPING SYSTEM

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N3D

'LVFRQQHFW ¿UHSODFH DQG LWV LQGLYLGXDO equipment shutoff valve from gas supply piping system. Pressures in excess of 1/2

SVLJN3DZLOOGDPDJH¿UHSODFHJDV regulator.

2. Cap off open end of gas pipe where equipment shutoff valve was connected.

Gas Valve

3. Pressurize supply piping system by either opening propane/LP supply tank valve

IRUSURSDQH/3JDV¿UHSODFHRURSHQLQJ main gas valve located on or near gas

PHWHUIRUQDWXUDOJDV¿UHSODFHRUXVLQJ compressed air.

&KHFNDOOMRLQWVRIJDVVXSSO\SLSLQJV\V tem. Apply noncorrosive leak detection

ÀXLGWRDOOMRLQWV%XEEOHVIRUPLQJVKRZD leak. Correct all leaks at once.

Figure 22 - Checking Gas Joints for

Propane/LP Gas Fireplace

Equipment

Shutoff Valve

Gas Meter

5. Reconnect fireplace and equipment shutoff valve to gas supply. Check recon-

QHFWHG¿WWLQJVIRUOHDNV Gas Valve

7HVW3UHVVXUHV(TXDO7RRU/HVV7KDQ

36,*N3D

1. Close equipment shutoff valve (see Fig-

XUH

Figure 23 - Checking Gas Joints for

Natural Gas Fireplace

2. Pressurize supply piping system by either

PRESSURE TESTING FIREPLACE GAS

CONNECTIONS opening propane/LP supply tank valve

IRUSURSDQH/3JDV¿UHSODFHRURSHQLQJ main gas valve located on or near gas

PHWHUIRUQDWXUDOJDV¿UHSODFHRUXVLQJ compressed air.

125898-01A

1. Open equipment shutoff valve (see Fig-

XUH

2. Open propane/LP supply tank valve for

SURSDQH/3 ¿UHSODFH RU PDLQ JDV YDOYH located on or near gas meter for natural

JDV¿UHSODFH www.fmiproducts.com

19

FIREPLACE INSTALLATION

Continued

0DNHVXUHFRQWURONQRERI¿UHSODFHLVLQ the OFF position.

&KHFN DOO MRLQWV IURP HTXLSPHQW VKXWRII valve to gas valve (see Figure 22 or

)LJXUHSDJH$SSO\QRQFRUURVLYH

OHDNGHWHFWLRQÀXLGWRDOOMRLQWV%XEEOHV forming show a leak. Correct all leaks at once.

/LJKW¿UHSODFHVHH Operation SDJH

&KHFNDOORWKHULQWHUQDOMRLQWVIRUOHDNV

7XUQRII¿UHSODFHVHH To Turn Off Gas to

Appliance

SDJH

FINISHING FIREPLACE FOR

INSTALLATION

9/'9VHULHV¿UHSODFHFRPHZLWKWKHUHDU panel semi-installed. If you will be using the

¿UHSODFHIRUDRQHVLGHGUHJXODUDSSOLFDWLRQ

\RXZLOOQHHGWR¿QLVKWKHLQVWDOODWLRQRIWKH

UHDUSDQHO,I\RXZLOOEHXSJUDGLQJWKH¿UH place to a see-thru, the rear panel will need to be removed (See Upgrading (V)LDV43 Series to See-Thru Application SDJH

1. Using self-tapping screws provided and holes on rear panel as a guide, screw

WKHUHDUSDQHOWRWKH¿UHSODFHDVVKRZQ in Figure 24.

5(029,1*5(3/$&,1**/$66

DOOR

&$87,21 'R QRW RSHUDWH

WKLV¿UHSODFHZLWKDEURNHQJODVV

GRRUSDQHORUZLWKRXWWKHJODVV

GRRUSDQHOVHFXUHO\LQSODFH)RU

UHSODFHPHQW SDUW LQIRUPDWLRQ see Parts SDJH

&$87,21:HDUJORYHVDQG

VDIHW\JODVVHVZKLOHKDQGOLQJ

RU UHPRYLQJ EURNHQ JODVV

'RQRWUHPRYHLIJODVVLVKRW

.HHS FKLOGUHQ DQG SHWV DZD\

IURPJODVV

:$51,1* ,I ¿UHSODFH KDV

EHHQUXQQLQJWXUQRII¿UHSODFH

/HWFRROEHIRUHUHPRYLQJJODVV

GRRUV

5HPRYLQJ*ODVV'RRU

If replacement of glass is necessary, the entire frame assembly must be replaced. Gloves must be worn when removing/replacing glass door. If glass is broken tape remaining glass onto frame before removing.

1. Remove bottom access panel.

8QORFNGRRUODWFKHVRQWRSRI¿UHER[

XVLQJ \RXU ¿QJHUV RU WKH ODWFK RSHQHU provided.

3. Hook opener over latch as shown in Figure 25. Swing the bottom of the opener down toward the door. You will not need to pull down.

4. Tilt open glass door 45° from the top of

¿UHER[ DQG OLIW XS WR UHOHDVH GRRU IURP

UHWDLQLQJFKDQQHOVHH)LJXUHSDJH

Figure 24 - Installing Rear Panel for

Regular Applications

20

Figure 25 - Latch Opener www.fmiproducts.com

125898-01A

FIREPLACE INSTALLATION

Continued

5HSODFLQJ*ODVV'RRU

3RVLWLRQ GRRU IUDPH LQ IURQW RI ¿UHER[ opening tilting top of door about 45 ° to-

ZDUG \RX ,QVHUW ERWWRP ÀDQJH RI JODVV door into the retaining channel at the

ERWWRPRI¿UHER[VHH)LJXUH0DNH

VXUHGRRULVFHQWHUZLWK¿UHER[RSHQLQJ

7LOWWRSRIGRRUXSWRZDUGWRSRI¿UHER[

3. Secure 3 top door latches.

Door

Latches slots by using too much ember material in one area. Do not block pilot ports with embers. It is not necessary to use all of the glowing ember material provided.

83*5$',1*9/'9726((7+58

APPLICATION

5HPRYLQJ5HDU3DQHO

,QWKHUHDURIWKH¿UHSODFHORFDWHVFUHZV at top of rear panel and remove as shown in Figure 27.Discard screws and rear panel.

2. Unscrew mount bracket from top face as shown in Figure 28. Discard mounting bracket and replace screws.

Glass

Door

Figure 26 - Removing/Replace Glass

Door

GLOWING EMBERS AND GLASS

PEBBLE INSTALLATION

:$51,1* 'R QRW FKDQJH

RU VXEVWLWXWH JODVV SHEEOHV

SURYLGHG ZLWK WKLV ¿UHSODFH ,I

UHSODFLQJXVHRQO\UHSODFHPHQW

JODVVSHEEOHV6HH Replacement

Parts SDJH

Figure 27 - Removing Rear Panel for

See-Thru Applications

Glowing embers and glass pebbles are in-

FOXGHGZLWK\RXU¿UHSODFH,QVWDOOWKHVHLWHPV while glass doors are open and/or removed.

1. Place glass pebbles in a single layer evenly on the pebble pan. Make sure not to place any on the burner in the center of the pebble pan or on the pilot.

2. Pull glowing ember material apart into pieces no larger than a dime. Place these pieces loosely and sparingly directly onto exposed burner ports. This will create

WKHJORZLQJHPEHUDSSHDUDQFHDVÀDPH touches ember material. Do not block air

125898-01A

Figure 28 - Removing for See-Thru

Applications www.fmiproducts.com

21

FIREPLACE INSTALLATION

Continued

5HPRYLQJ)DOVH'RRU

,QWKHUHDURIWKH¿UHSODFHUHPRYHIDOVH

GRRUMXVWDV\RXZRXOGUHPRYHWKHIURQW glass door. Refer to Removing/Replacing

Glass Door , page 20 of this manual for instruction. Discard false door.

5HPRYLQJ5HDU,QWHULRU:DOO

5HPRYHJODVVGRRUIURPIURQWRI¿UHSODFH

Refer to Removing/Replacing Glass Door , page 20 of this manual when removing glass door.

8QVFUHZFRUQHUEUDFNHWVIURPWKH¿UH

-

ER[WRS6HH)LJXUH

3. Remove 2 side walls and then the rear wall. Discard rear wall.

4. Replace 2 side walls and reinstall the corner brackets.

5. Reinstall front glass door.

,QVWDOOLQJ6HFRQG*ODVV'RRU

1. Install second glass door in the rear of the

¿UHSODFHUHIHULQJWR Removing/Replacing

Glass Door , page 20 of this manual.

,QVWDOOLQJ$FFHVV'RRU5HWDLQLQJ

Brackets

1. Screw access door retaining brackets into the inner side face using 2 screws on both the left and right side as shown in Figure

30.

,QVWDOOLQJ6LGH)DFH)LOOHU

6FUHZ VLGH IDFH ¿OOHU LQWR ¿UHER[ VLGH

EDIÀHXVLQJVFUHZVRQERWKWKHOHIWDQG right side as shown in Figure 31.

Retaining

Bracket

Figure 30 - Installing Access Door

Retaining Brackets for See-Thru

Applications

Rear

Panel

Bracket Figure 31 - Installing Side Face Filler for

See-Thru Applications

,QVWDOOLQJ$FFHVV'RRU

1. Place access door into retangular opening in front of the glass door with the slanted side facing forward. The slanted surface

ZLOO VOLGH XQGHUQHDWK WKH ÀDQJH RI WKH bottom face Insert tabs on side of access door into slots on retaining brackets (See

)LJXUHSDJH

Side

Panel

Figure 29 - Removing Rear Interior Wall for See-Thru Applications

22 www.fmiproducts.com

125898-01A

Side

Filler

FIREPLACE INSTALLATION

Continued

Access

Door

You may chose to drill pilot holes into the face using a 1/8" drill bit. Do not use self tapping screws, use any #10 x 1/2" screw.

3. In locations of extreme weather, it is recommended to apply a bead of high temperature sealant around the edge where

WKHH[WHULRUGRRUPHHWVWKH¿UHSODFHIDFH

NOTE: :KHQ¿QLVKLQJWKHIDFHRIWKHH[WHULRU

VLGHRIWKH¿UHSODFHXVHRQO\QRQFRPEXVWLEOH materials. You may extend up to the edge of the exterior door covering up the screws used for installation.

Retaining

Bracket

Flange on

Face Bottom

Figure 32- Access Door for See-Thru

Applications

83*5$',1*9/'972,1'225

OUTDOOR SEE-THRU APPLICATION

Fireplace

Face

:$51,1*/'67,PXVWEHLQ -

VWDOOHGEHIRUHLQVWDOOLQJ/'672

,QVWDOOLQJ([WHULRU'RRU

1. Center and level exterior door on rear

IDFH RI WKH VHHWKUX ¿UHSODFH ([DFW GL mensions for the location of the door are shown in Figure 33.

8VLQJ VHOI WDSSLQJ VFUHZV SURYLGHG secure exterior door to the face of the fireplace by drilling through holes on

GRRULQWRWKH¿UHSODFHIDFH)LJXUH

5 8" 5 8" 5 8"

Exterior Door

Figure 34 - Installing Exterior Door for

See-Thru In/Out Application

5 8"

1 3 1

"

3 "

"

3 "

125898-01A

Figure 33 - Installing Exterior Door for See-Thru In/Out Application www.fmiproducts.com

3 3 "

23

FIREPLACE INSTALLATION

Continued

5HPRYLQJ([WHULRU*ODVV'RRU

8VLQJ D ÀDW KHDG VFUHZ GULYHU SRS RXW the top and bottom trim pieces as shown in Figure 35.

2. Remove 8 screws at top and bottom of glass door and remove glass door.

Trim

Screws

Trim

Figure 35 - Removing Exterior Glass

Door for Cleaning

OPERATION

FOR YOUR SAFETY

READ BEFORE LIGHTING

LIGHTING

INSTRUCTIONS

WARNING: If you do not follow these instructions exactly,

D ¿UH RU H[SORVLRQ PD\ UHVXOW

FDXVLQJSURSHUW\GDPDJHSHU -

VRQDOLQMXU\RUORVVRIOLIH

127,&('XULQJLQLWLDORSHUDWLRQ

RI QHZ ¿UHSODFH EXUQLQJ ZLOO

JLYHRIIDSDSHUEXUQLQJVPHOO

2UDQJHÀDPHZLOODOVREHSUHV -

HQW2SHQZLQGRZWRYHQWVPHOO

7KLVZLOORQO\ODVWDIHZKRXUV

$ 7KLVDSSOLDQFHLVHTXLSSHGZLWKDQLJQL -

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WKHSLORW'RQRWOLJKWSLORWE\KDQG

% %()25( /,*+7,1* VPHOO DOO DURXQG

WKHDSSOLDQFHDUHDIRUJDV%HVXUHWR

VPHOOQH[WWRWKHÀRRUEHFDXVHVRPH

JDVLVKHDYLHUWKDQDLUDQGZLOOVHWWOH

RQWKHÀRRU

1. STOP! Read the safety information in column 1.

7XUQRIIDOOHOHFWULFSRZHUWR¿UHSODFH

3. Turn safety shutoff switch to the OFF position.

4. Remove center brick/control cover.

‡'RQRWWU\WROLJKWDQ\DSSOLDQFH

‡'RQRWWRXFKDQ\HOHFWULFVZLWFKGR

QRWXVHDQ\SKRQHLQ\RXUEXLOGLQJ

‡,PPHGLDWHO\ FDOO \RXU JDV VXSSOLHU

IURPDQHLJKERUVSKRQH)ROORZWKH

JDVVXSSOLHUVLQVWUXFWLRQV

& 'R QRW XVH WKLV DSSOLDQFH LI DQ\ SDUW

KDVEHHQXQGHUZDWHU,PPHGLDWHO\FDOO

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WKHDSSOLDQFHDQGWRUHSODFHDQ\SDUWRI

WKHFRQWUROV\VWHPDQGDQ\JDVFRQWURO

ZKLFKKDVEHHQXQGHUZDWHU

24

WHAT TO DO IF YOU SMELL GAS

5. Turn equipment shutoff valve clockwise

to the OFF position (see Figure

'RQRWIRUFH

:DLW¿YHPLQXWHVWRFOHDURXWDQ\JDV

Then smell for gas, including near the

ÀRRU,I\RXVPHOOJDV6723)ROORZ³%´ in the safety information. If you don't smell gas, go to the next step.

7. Turn equipment shutoff valve counterclockwise not force.

to the ON position. Do

8. Replace center brick/control cover.

9. Turn on all electric power to appliance.

www.fmiproducts.com

125898-01A

10. Turn safety shutoff switch to the ON position.

11. Visually locate pilot. Ignitor should begin to spark and main burner should ignite

RQFHÀDPHDSSHDUVDWSLORW

‡,IOLJKWLQJDSSOLDQFHIRUWKH¿UVWWLPHHDFK season, it may take several attempts before supply gas can reach pilot and main burners.

‡,IDSSOLDQFHZLOOQRWVWD\OLWDIWHUVHYHUDO attempts, follow instructions under To

Turn Off Gas To Appliance and call your service technician or gas supplier.

TO TURN OFF GAS

TO APPLIANCE

1. Turn off safety shutoff switch.

2. Turn off all electric power to appliance if service is to be performed.

3. Remove center brick/control cover.

4. Turn equipment shutoff valve clockwise

to OFF. Do not force.

5. Replace center brick/control cover.

MAIN

IN

Incoming

Gas Line

PILOT ADJ PILOT

OUT

Equipment

Shutoff Valve

Figure 36 - Turning Equipment Shutoff Valve to the OFF Position

PILOT ASSEMBLY

INSPECTING BURNERS

&KHFN SLORW ÀDPH SDWWHUQ DQG EXUQHU ÀDPH patterns often.

,I EXUQHU ÀDPH SDWWHUQ GLIIHUV IURP WKDW GH scribed:

‡ WXUQ¿UHSODFHRIIVHH To Turn Off Gas to

Appliance, SDJH

‡ VHH Troubleshooting , page 32

The pilot assembly is factory preset for the

SURSHUÀDPH$OWHUDWLRQVPD\KDYHRFFXUUHG during shipping and handling. The pilot is located on right hand side of burner.

7KHÀDPHPXVWHQYHORSHRIWRSRIWKH ignitor/sensor and grounding stem.

Pilot

Burner

If your pilot assembly does not meet these requirements:

‡ 7XUQWKHDGMXVWPHQWVFUHZPDUNHG3,/27 clockwise to decrease or counterclockwise

WRLQFUHDVHWKHÀDPHWRSURSHUVL]HVHH

)LJXUH'RQRWUHPRYHWKHDGMXVWPHQW screw.

‡ VHH Troubleshooting , page 32

Figure 37 - Correct Pilot Flame Pattern BURNER FLAME PATTERN

%XUQHUÀDPHVZLOOEHVWHDG\QRWOLIWLQJRUÀRDW

ing. Flame patterns will be different from unit to unit and will vary depending on installation type and weather conditions.

,IWKHYHQWFRQ¿JXUDWLRQLVLQVWDOOHGLQFRUUHFWO\

ÀDPHVZLOOOLIWRUJKRVW7KLVFDQEHGDQJHU -

RXV,QVSHFWÀDPHVDIWHULQVWDOODWLRQWRHQVXUH proper installation and performance.

125898-01A www.fmiproducts.com

25

GAS CONTROL MODULE SYSTEM

The module has 2 special features built into the system.

Continuous Pilot Feature

This allows the change from a spark to pilot system to a standing pilot system

1. There is a switch located on the right side of the module that reads CONTINUOUS

PILOT ON/OFF. This switch selects the

SLORWVPRGHRIRSHUDWLRQ)LJXUH

2. When the continuous pilot switch is in the OFF position and the appliance rocker switch is turned ON, the pilot will spark and light.

When the appliance rocker switch is turned

OFF, the pilot will shut OFF when the main burner shuts OFF.

3. When the continuous pilot switch is in the ON position and the appliance rocker switch is turned ON, the pilot will spark and light.

When the appliance rocker switch is turned

OFF, the pilot will stay ON when the main burner shuts OFF.

Continuous Pilot

Off/On Switch

Remote/Off Switch

ADJ.

3. When the remote/off is in the REMOTE position the burner will operate from the

Remote Control transmitter.

NOTE: The module must be programmed to the Remote Control transmitter.

‡ To program the module (make sure the sys-

WHPKDVSRZHUORFDWHWKHOHDUQEXWWRQ on left side as shown in Figure 39. Press and release the learn button. There will be a beep sound from the module. Then press any button on the remote transmitter. Once the module's internal receiver accepts the transmitter code, there will

EHDVHULHVRIFRQ¿UPLQJEHHSV

‡ The remote system is ready for use.

NOTE: Make sure the valve module and light module are plugged into the electric duct assembly.

%$77(5<%$&.83

7KLV¿UHSODFHLVHTXLSSHGZLWKDEDWWHU\EDFN

XS,IWKHSRZHUZDVWRJRRXWRQWKH¿UHSODFH

WKH EDWWHU\ EDFNXS DOORZV WKH ¿UHSODFH WR remain operational. Make sure to periodically check the condition of the four AA batteries used for the battery back-up.

“S” Pilot Connection

Figure 38 - Gas Module Right Side

Remote Control Feature

“I” Pilot Connection

The module has a built in remote control receiver that allows the user to program the remote transmitter at any time during or after the installation of the burner.

1. There is a switch located on the right side of the module that reads REMOTE/OFF

)LJXUH

2. When the remote/off switch is in the OFF position, the burner will operate from the rocker switch or wall switch connected to the two BROWN wires on the module.

26

REMOTE CONTOL OPERATION

The installation of the transmitter batteries,

2 AAA, will activate the initial set up of the system. Setup mode can also be activated at any time by pressing the FLAME REAR and PROG/TIME buttons simultaneously for

5 seconds. The control will automatically exit setup mode if no button is pressed within 20 seconds.

This system will allow the temperature unit conversion, gas type conversion, and clock set up while in Setup mode per the following setup procedure.

Setting of ° C/ ° F conversion:

° C/ ° F conversion: Use UP or DOWN key to choose Celsius or Fahrenheit, Press "SET"

Learn Button

AUX Connection button to continue to gas type setup.

Clock Setup:

- Use UP or DOWN key to set HOUR, then

SUHVV6(7WRHQWHU³0LQXWH´VHWWLQJ

8VH83RU'2:1NH\WRVHW³0LQXWH´DQG then press SET to enter AM/PM setting.

- Use UP or DOWN key to set AM/PM, the press SET to enter day of week setting.

Figure 39 - Gas Module Left Side

- Use UP of DOWN key to select the day of the week.

www.fmiproducts.com

125898-01A

GAS CONTROL MODULE SYSTEM

Continued

Manual Mode

Push MODE button for manual ON, the

ÀDPH ,&21 ZLOO FRPH RQ WKH /&' VFUHHQ

The second push of the MODE button will put the control into the THERMO mode. You can continue to push the MODE one more time to OFF.

Note: The MODE button will operate

ON - THERMO - OFF in a series that will cycle from ON to THERMO to OFF.

/LJKW0RGH

The control of the lighting output will be from a button on the handheld transmitter. When the LIGHT button is pressed, the LIGHT set-

WLQJOHYHOZLOOÀDVKRQWKH/&'GLVSOD\DQGWKH user can select desired setting from highest to lowest with 6 different levels to the lighting output via the UP and DOWN buttons. If no

DGMXVWPHQW LV PDGH ZLWKLQ VHFRQGV WKH control will exit the function setting mode and the LCD display will return to the normal view.

The lights are completely independent of

WKH PDLQ ÀDPH FRPLQJ 21 DQG 2)) 7KH user can turn the lighting output ON or OFF

UHJDUGOHVVRIWKHVWDWHRIWKHPDLQÀDPHDQG

FKDQJLQJWKHVWDWHRIWKHPDLQÀDPHZLOOKDYH no effect on the lighting output.

The lights will be controlled with a separate module that will plug into the main control module with AUX communication port. This

4-pin system should control all the 120VAC components. The 120VAC plug in module will have two wires that are for the lighting and they should be 18 AWG 105C wires with

1/4" insulated connectors two males that will be two wires, length 6 "to 8" coming from the

120VAC module. The AC Neutral wire will be white and the AC Hot wire will be red. This

9$&PRGXOHZLOODOVRFRQWUROWKHIDQWKLV is outlined within a separate section.

7KHYDOXHRIWKHYDXOWDJHDUHDVIROORZV

1XPEHURI3XVKHV 9ROWDJH9DOXHV

+LJK 100%

5

4

90%

80%

3

2

/RZ

Off

70%

60%

50%

0%

Continuous Pilot

Operation of this feature of having the pilot to run all the time will be activated with the pressing of two buttons, "PROG/TIME" &

"FLAME 1". This action will activate the Icon on the LCD screen. Pressing of the same two buttons will de-activate the feature.

This feature is the same as the standard AF-

4000 module, but activation of the system is different in that two buttons must be depressed to activate or de-activate the function.

This feature can also be activated via a 2-position switch on the side of the main module.

Main Flame Modulation

7KHPDLQÀDPHPRGXODWLRQZLOOXVHWKHVWHS motor on the main gas valve.

7KH FRQWURO RI WKH PDLQ ÀDPH OHYHO ZLOO EH from a button on the handheld transmitter.

When the FLAME MAIN button is pressed,

WKHPDLQÀDPHVHWWLQJOHYHOZLOOÀDVKRQWKH

LCD display and the user can select desired setting from highest to lowest with 6 different levels via the UP and DOWN buttons. If no

DGMXVWPHQW LV PDGH ZLWKLQ VHFRQGV WKH control will exit the function setting mode and the LCD display will return to the normal view.

To allow for proper burner ignition the main

ÀDPHZLOOFRPHRQWRWKHQXPEHUOHYHORU the highest. After 5 seconds that system will

WXUQWKHÀDPHOHYHOWRWKHODVWSRVLWLRQEHIRUH turning off. This will have to be in all modes of the operation, Manual, Thermo, and Program.

The 4-wire step motor lead should come from the main module using a 5-pin connector with a 24" wire and plug on the end to plug into the 4-wire from the step motor. This wire will be labeled with "MAIN FLAME MOD" as we will have a second 4-wire for the Rear Flame

Operation.

Countdown Timer

The timer function is like the 1001LCD in that you will have up to 3 hours of countdown time

IRUWKH¿UHSODFHWRUXQDQGFDQEHRSHUDWHGLQ both Manual and Thermal modes.

Once you have pressed the timer button the

7,0(5QDPHXQGHUWKHFORFNZLOOVWDUWWRÀDVK at 10 minutes as the start point. The user can change the time from 10 minutes to 180 minutes,

PLQXWHVVHJPHQWV,IQRDGMXVWPHQWLVPDGH within 7 seconds, the control will accept the 10 minute setting, exit the function setting mode, and the LCD display will return to the normal view.

125898-01A www.fmiproducts.com

27

GAS CONTROL MODULE SYSTEM

Continued

Pushing "TIMER" button, you can set the

ÀDVKLQJ FORFN ZLWK WKH 7,0(5 XQGHU WKH clock area.

You can press the "up" or the "down" to set your desired TIMER segment.

Once the timer is set to the desired number

RIPLQXWHVWKHQXPEHUZLOOÀDVKIRUDQRWKHU

7 seconds and then go into the timer setting and start to count down.

7KH ÀDPH PRGXODWLRQ ZLOO KDYH VL[ OHYHOV

IURPKLJKHVWWRORZHVWRQWKHPDLQ¿UHSODFH burner, that is controlled with a step motor on the gas valve.

127(7KHÀDPHFRQWUROZLOOREWDLQWKHIROORZ ing information from the handheld control. It is very important to remember that our factory setting of SWING TEMPERATURE is 2 degrees. Addition of this feature will not allow this

SWING to be change as with current designs.

The user can press the "SET" button and the system will immediately start the TIMER function.

If the "TIMER" button is pressed again while the timer is counting down the "TIMER" will be terminated.

If the OFF mode is activated the "TIMER" will be terminated. OFF is OFF in all cases.

Thermo Mode

Selection of the THERMO or Thermostat mode with the MODE button will light the

VPDOOHU 6(7 ZLQGRZ RI QXPEHUV 7KH ¿UVW

SET number will be 45F, and with UP or

DOWN keys you can SET the temperature that the user would like the room to maintain.

Once the SET temperature is correct, within

5 seconds of time, the appliance will operate to that Set Temperature.

7KHÀDPH,&21DQG21 7+(502ZLOOEH on the LCD screen. At this point the appliance will be burning. The user will not have to operate the "SET" button to set the temperature.

But if the SET button is pushed, it also completes the process for setting temperature.

SET TEMPERATURE

([DPSOH Flame Level

74 ° F OFF

73 ° F

72 ° F

71 ° F

70 ° F

69 ° F

68 ° F

67 ° F

1

2

3

4

5

6

7

3URJUDP0RGH

$ VKRUW SXVK RI 352* 7,0( EXWWRQ ZLOO select/operate or de-activate the PROGRAM mode. A long push (push & hold for more than

VHFRQGV RI WKLV EXWWRQ ZLOO HQWHU LQWR WKH

Setting of PROGRAM mode.

Following are the Factory setting for the

PROGRAM mode:

M T W T F

6HJPHQW3 21DP

You can use DOWN or UP buttons to obtain a new desired temperature. Simply use the UP and Down buttons to set the new temperature and the appliance, within 5 seconds, will turn

ON or OFF and will still show THERMO on the LCD screen

Another short push of this MODE button will cancel the THERMO function. In another words, a short push of MODE button will deactivate THERMO function, and the appliance will be OFF.

The control will have an additional feature to

WKHWKHUPRVWDWFRQWUROZLWKÀDPHPRGXODWLRQ as the set temperature is obtained.

6HJPHQW3

SS

6HJPHQW3

6HJPHQW3

OFF - 9:00am

21SP

OFF - 8:00pm

21DP

OFF - 10:00am

21SP

OFF - 9:00pm

The outline of the turn down will be based on the degrees under the setting temperature.

The coding will be like the following.

Set Temperature will be from 45F to 99F

28 www.fmiproducts.com

125898-01A

GAS CONTROL MODULE SYSTEM

Continued

Following is the set up for the Program Mode:

Push & hold button for more than 2 seconds to enter the setting for program mode:

66

RQ/&'ZLOOÀDVK7KHQXVH83RU'2:1WR

FKDQJHWKHVHWWLQJRI³32))7KHQSXVK

SET button to enter into next setting.

07:7)

&

RQ /&' ZLOO ÀDVK WKHQ \RX FDQ XVH 83 RU

'2:1 NH\V WR FKDQJH WKH VHWWLQJ RI ³3

ON". Then you push SET button to enter into next setting.

07:7)

RQ /&' ZLOO ÀDVK WKHQ \RX FDQ XVH 83 RU

'2:1 WR FKDQJH WKH VHWWLQJ RI ³3 2))

Then, push SET button to enter into next setting.

07:7)

RQ /&' ZLOO ÀDVK WKHQ \RX FDQ XVH 83 RU

'2:1 WR FKDQJH WKH VHWWLQJ RI ³3 21

Then, use SET button to enter into next setting.

127( 7KH ³ÀDVKLQJ´ VWDWHG DERYH IRU WKH

PROGRAM setting will only last for 2 Min-

XWHV ,I 6(7 RU DQ\ RWKHU EXWWRQV EXWWRQ is not pushed within this period, the system

ZLOODXWRPDWLFDOO\FRPSOHWHWKH³352*7,0(

VHWWLQJ´SURFHVVDQG/&'ZLOOJREDFNWRLWV normal readouts.

IMPORTANT NOTE TO UNDERSTAND:

The control of the appliance will be under the

SET TEMPERATURE of the thermostat. If the set temperature is at "45F" as it comes from the factory, the appliance will not turn ON if the room is not below that set temperature. If the set temperature is at "70F" the appliance will come on only if this temperature is the room is below "70F". The mode of this transmitter can be in OFF or THERMO and the PROGRAM will still operate.

07:7)

RQ/&'ZLOOÀDVK7KHQXVH83RU'2:1WR

FKDQJHWKHVHWWLQJRI³32))7KHQSXVK

SET button to enter into next setting.

66

&

RQ /&' ZLOO ÀDVK WKHQ \RX FDQ XVH 83 RU

'2:1 NH\V WR FKDQJH WKH VHWWLQJ RI ³3

ON". Then you push SET button to enter into next setting.

CHILD PROOF

This feature is to be activated/de-activated by pushing PROG/TIME & UP keys at the same time for more than 5 seconds..

When this feature is activated, the "CP" will appear in the Room Temperature Window for

DSSUR[LPDWHO\VHFRQGV³&3´ZLOOWKHQEH displayed in the Room Temperature Window whenever a transmitter button is pressed and no signal will be transmitted.

66

RQ /&' ZLOO ÀDVK WKHQ \RX FDQ XVH 83 RU

'2:1 WR FKDQJH WKH VHWWLQJ RI ³3 2))

Then, push SET button to enter into next setting.

66

RQ /&' ZLOO ÀDVK WKHQ \RX FDQ XVH 83 RU

'2:1 WR FKDQJH WKH VHWWLQJ RI ³3 21

Then, use SET button to enter into next setting.

125898-01A www.fmiproducts.com

29

CLEANING AND MAINTENANCE

:$51,1*7XUQRII¿UHSODFH

DQGOHWFRROEHIRUHFOHDQLQJ

&$87,21 <RX PXVW NHHS

FRQWURO DUHDV EXUQHUV DQG

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¿UHSODFH FOHDQ ,QVSHFW WKHVH

DUHDV RI ¿UHSODFH EHIRUH HDFK

XVH +DYH ¿UHSODFH LQVSHFWHG

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SHUVRQ )LUHSODFH PD\ QHHG

PRUHIUHTXHQWFOHDQLQJGXHWR

H[FHVVLYH OLQW IURP FDUSHWLQJ

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:$51,1*2QO\SDUWVVXS -

SOLHG E\ WKH PDQXIDFWXUHU

VKRXOGEHXVHGZKHQUHSODFLQJ

EURNHQRUGDPDJHGJODVVGRRU

SDQHOVVHH Replacement Parts,

SDJH*ODVVGRRUSDQHODUH

FRPSOHWH XQLWV 1R VXEVWLWXWH

PDWHULDOVPD\EHXVHG

&$87,21:HDUJORYHVDQG

VDIHW\JODVVHVZKLOHKDQGOLQJRU

UHPRYLQJEURNHQJODVV'RQRW

UHPRYHLIJODVVLVKRW.HHSFKLO

-

GUHQDQGSHWVDZD\IURPJODVV

GLASS DOORS

:$51,1* +DQGOH JODVV

GRRU SDQHOV ZLWK FDUH 'R QRW

VWULNHVODPRURWKHUZLVHDEXVH

JODVV'RQRWRSHUDWH¿UHSODFH

ZLWKWKHJODVVGRRUXQODWFKHG

UHPRYHGFUDFNHGRUEURNHQ

If glass has been broken, carefully remove glass door (see Removing/Replacing Glass

Door SDJH9DFXXPDOOJODVVSLHFHVZLWK a shop vac.

CAUTION: Do not vacuum if

SLHFHVDUHKRW

WARNING: Do not use

DEUDVLYH FOHDQHUV DV WKLV PD\

GDPDJHJODVV8VHDQRQDEUD -

VLYHKRXVHKROGJODVVFOHDQHUWR

FOHDQJODVV'RQRWFOHDQJODVV

ZKHQKRW

Use only glass door replacement intended for

WKLV¿UHSODFHVHH

Replacement Parts , page

IRU GHWDLO RQ RUGHULQJ 1R VXEVWLWXWLRQV may be made. See Removing/Replacing

Glass Door , page 21 for instructions for replacing glass doors.

:$51,1* 'R QRW RSHUDWH

¿UHSODFH ZLWK JODVV GRRU XQ latched, removed, cracked or

EURNHQ

Glass must be cleaned periodically. During start-up it is normal for condensation to form on the inside of the glass causing lint, dust and other airborne particles to cling to the glass

VXUIDFH'XULQJLQLWLDOVWDUWXSDVOLJKW¿OPPD\ form on the glass due to paint curing. The glass should be cleaned several times with a non-ammonia, nonabrasive household clean-

HUDQGZDUPZDWHUDIWHUWKH¿UVWWZRZHHNV of operation. Thereafter, clean the glass two or three times during each heating season, depending on the usage and circumstances present. Refer to Removing/Replacing Glass

Door , page 20 of this manual when removing glass door for cleaning.

PILOT AND BURNERS

‡ 5HPRYHPDWHULDOEHIRUHFOHDQLQJEXUQHUV and replace when cleaning is complete.

‡ %XUQHU DQG FRQWUROV VKRXOG EH FOHDQHG with compressed air to remove dust, dirt or lint.

‡ 8VHDYDFXXPFOHDQHURUVPDOOVRIWEULVWOHG brush to remove excess dust, dirt or lint.

30 www.fmiproducts.com

125898-01A

CLEANING AND MAINTENANCE

Continued

9(17,1*6<67(0

Conduct annual inspection of the venting system following these guidelines:

1. Check areas of venting system that are exposed to the weather for corrosion (rust spots or streaks and, in extreme cases,

KROHV +DYH WKHVH LWHPV UHSODFHG LP -

PHGLDWHO\E\DTXDOL¿HGVHUYLFHSHUVRQ

5HPRYHWKHYHQWFDSDQGVKLQHDÀDVK light into the vent. Remove any foreign material.

3. Check for evidence of excessive condensation. Continuous condensation can

FDXVHFRUURVLRQRIFDSVSLSHVDQG¿WWLQJV and can be caused by having excessive lateral runs, too many elbows or exterior portions of the system being exposed to cold weather.

,QVSHFWMRLQWVWRYHULI\WKDWQRSLSHVHFWLRQ

RU ¿WWLQJ KDV EHHQ GLVWXUEHG DQG ORRV ened. Check mechanical supports such as wall straps for rigidity.

SPECIFICATIONS

/'91(9/'91(

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‡ ,JQLWLRQ(OHFWURQLF

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‡ 2UL¿FH

/'93(9/'93(

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‡ 2UL¿FH

REPLACEMENT PARTS

Note: Use only original replacement parts.

This will protect your warranty coverage for parts replaced under warranty.

Contact authorized dealers of this product.

If they can’t supply original replacement

SDUWV FDOO )0, 352'8&76 //& DW

1-866-328-4537.

When calling, have ready:

‡ \RXUQDPH

‡ \RXUDGGUHVV

‡ PRGHODQGVHULDOQXPEHUVRI\RXUKHDWHU

‡ KRZKHDWHUZDVPDOIXQFWLRQLQJ

‡ SXUFKDVHGDWH

Usually, we will ask you to return the part to the factory.

TECHNICAL SERVICE

You may have further questions about installation, operation, or troubleshooting.

If so, contact FMI PRODUCTS, LLC at

1-866-328-4537. When calling please have your model and serial numbers of your heater ready.

You can also visit our web site at

ZZZIPLSURGXFWVFRP .

SERVICE HINTS

When Gas Pressure Is Too Low

‡ SLORWZLOOQRWVWD\OLW

‡ EXUQHUVZLOOKDYHGHOD\HGLJQLWLRQ

‡ ¿UHSODFHZLOOQRWSURGXFHVSHFL¿HGKHDW

‡ SURSDQH/3JDVVXSSO\PLJKWEHORZSUR -

SDQH/3XQLWVRQO\

You may feel your gas pressure is too low. If so, contact your local gas supplier.

125898-01A www.fmiproducts.com

31

TROUBLESHOOTING

:$51,1*7XUQRII¿UHSODFHDQGOHWFRROEHIRUHVHUYLFLQJ2QO\

DTXDOL¿HGVHUYLFHSHUVRQVKRXOGVHUYLFHDQGUHSDLU¿UHSODFH

&$87,211HYHUXVHDZLUHQHHGOHRUVLPLODUREMHFWWRFOHDQ

SLORW7KLVFDQGDPDJHSLORWXQLW

Note: All troubleshooting items are listed in order of operation.

2%6(59('352%/(0

Pilot will not light

POSSIBLE CAUSE REMEDY

1. No gas supply or shutoff valve is OFF

2. Air in gas line

3. Construction debris clog-

JLQJSLORWRUL¿FH

4. Low gas pressure

5. Kinked pilot line

6. Control valve is not opening

7. No power to unit or ignition module

1. Check to see if you have gas supply and that equipment shutoff valve is opened

2. Repeat lighting procedure several times to purge all air out of lines. If after repeated attempts appliance does not light, call for quali-

¿HGVHUYLFHDQGUHSDLU

3. Remove debris and dirt, inspect and clean any other possible obstructions

4. Contact your gas supplier to check pressure

+DYHDTXDOL¿HGWHFKQLFLDQ replace pilot line

6. Replace control valve (Refer to Replacement Parts ,

SDJH

7. Check that main power is on and that all wire connections are made correctly to ignition model (see Wiring

Diagram

SDJH

32 www.fmiproducts.com

125898-01A

2%6(59('352%/(0

Pilot will not stay lit

TROUBLESHOOTING

Continued

POSSIBLE CAUSE REMEDY

1. Loose wiring on ignitor wire to ignition module and/ or poor ground to ignition module

&RQ¿UP WKH 6 ZLUH DQG the "I" wire are properly connected to the module in the proper "S" and "I"

WHUPLQDOV&RQ¿UPWKDWWKH spark to the pilot burner is properly grounded to the gas control valve and to the module. Check the 110 volt power source or the 6 volt

2. Main burner does not come on when manual switch or remote control is turned on.

battery back-up connections and condition of batteries. Check the position of the CONTINUOUS PILOT switch on the module.

&RQ¿UP WKH SLORW LV VSDUN

ing and lights. Check the two plastic connectors that plug in the face of the gas

FRQWURO YDOYH &RQ¿UP WKH gas control valve is properly grounded to the module.

No gas to burner, although safety shutoff switch and valve

1. Safety shutoff switch wires defective or too long are set to the ON position

1. Check electrical connections

Frequent pilot outage 3LORWÀDPHPD\EHWRRORZ

FDXVLQJVDIHW\SLORWWR³GURS

RXW´

2. Improper venting or excessive blockage

&OHDQDQGDGMXVWSLORWÀDPH for maximum flame impingement on ignitor/sensor

2. Have vent system inspected, including termination cap. Remove any restriction or obstruction

Fireplace produces a clicking/

WLFNLQJQRLVHMXVWDIWHUEXUQHU is lit or shut off

1. Metal expanding while heating or contracting while cooling

1. This is normal with most

¿UHSODFHV ,I QRLVH LV H[ -

FHVVLYH FRQWDFW TXDOL¿HG service person

Slight smoke or odor during initial operation

1. Residues from manufacturing processes

1. Problem will stop after a few hours of operation

125898-01A www.fmiproducts.com

33

TROUBLESHOOTING

Continued

:$51,1*,I\RXVPHOOJDV

‡ 6KXWRIIJDVVXSSO\

‡ 'RQRWWU\WROLJKWDQ\DSSOLDQFH

‡ 'RQRWWRXFKDQ\HOHFWULFDOVZLWFKGRQRWXVHDQ\SKRQHLQ\RXU

EXLOGLQJ

‡ ,PPHGLDWHO\FDOO\RXUJDVVXSSOLHUIURPDQHLJKERU¶VSKRQH)RO -

ORZWKHJDVVXSSOLHU¶VLQVWUXFWLRQV

‡ ,I\RXFDQQRWUHDFK\RXUJDVVXSSOLHUFDOOWKH¿UHGHSDUWPHQW

2%6(59('352%/(0

POSSIBLE CAUSE REMEDY

Gas odor even when gas control valve is off

1. Gas leak.

6HH :DUQLQJ

VWDWHPHQWDWWRSRISDJH

2. Control valve defective

1. Locate and correct all leaks

(see Checking Gas Connections SDJH

2. Replace control valve

Gas odor during combustion 1. Foreign matter between control valve and burner

2. Gas leak. 6HH :DUQLQJ

VWDWHPHQWDWWRSRISDJH

1. Take apart gas tubing and remove foreign matter

2. Locate and correct all leaks

(see Checking Gas Connections SDJH

Glass soots 1. Debris around burner air mixer

,PSURSHUYHQWFRQ¿JXUDWLRQ

1. Inspect opening at base of burner to see that it is NOT packed with any type of material

2. Check vent configuration

VSHFL¿FDWLRQ VHH Venting

Installation SDJH

Dark residue on inside of

¿UHSODFH

1. Air holes at burner inlet blocked

%XUQHUÀDPHKROHVEORFNHG

3. Improper venting or excessive blockage

1. Clean out air holes at burner inlets. Periodically repeat as needed

2. Remove blockage

3. Have vent system inspected, including termination cap. Remove any restrictions or obstruction

34 www.fmiproducts.com

125898-01A

WIRING DIAGRAM

A

Orange ello n Bro

Blac ed

Blue ello ite W

125972-01

125898-01A www.fmiproducts.com

35

PARTS

02'(/69/'91( 9/'93(

1

2

4

7

5

3

6

4

11

18

36

13

15

16

17

14

19 www.fmiproducts.com

8

9

10

12

125898-01A

PARTS

7KLVOLVWFRQWDLQVUHSODFHDEOHSDUWVXVHGLQ\RXU¿UHSODFH:KHQRUGHULQJSDUWVIROORZWKH instructions listed under Replacement Parts on page 31 of this manual.

.(<

12

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

3$5712

14296

DESCRIPTION

125609-02 Pilot Bracket

125699-01 Pilot, NG

125699-02 Pilot, LP

125752-01 Burner Assembly

125961-01 Light Assembly w/ Wire Harness

25599

23106

2UL¿FH

2UL¿FH

Brass Elbow

114027-01 Grommet

116573-01 Flat Washer

11214

14399

111817-09 Flextube

125932-01 Burner Gasket

125064-02 Power Module

125068-01 Battery Backup

125072-02 Battery Backup Bracket

125760-01 Valve Bracket

125970-01 Valve, NG

125970-02 Valve, LP

125973-01 Light Module

14396

26839

Bulkhead Fitting

Brass Elbow

Connector 3/8 Tube x 3/8 MPT

‡

3$576$9$,/$%/(1276+2:1

Rockwool

9/'91( 9/'93( 47<

‡ ‡ 1

‡ 1

‡

‡

‡ ‡

‡

‡ 1

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‡

‡

‡

‡

‡

‡

‡

‡

‡

‡

‡

‡

‡

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‡

‡

‡

‡

1

1

1

7

1

1

1

2

1

1

1

1

1

‡

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‡

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‡

‡

1

1

1

1

125972-01 :LUH+DUQHVV6HH3DJH

125974-01 :LUH+DUQHVV6HH3DJH

125971-01 Remote Control

14253 30" Flex Line

125065-01 :LUH+DUQHVV6HH3DJH

125066-01 $&$GDSWHU3RZHU&RUG

&OHDU3HEEOHVOEV

125962-01 Latch Opener

‡

‡

‡

‡

‡

‡

‡

‡

‡

‡

‡

‡

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‡

‡

‡ 1

1

1

1

1

1

1

1

125898-01A www.fmiproducts.com

37

PARTS

02'(/69/'91( 9/'93(

2

1

3

4

8

9

7

6

38

13

19

12

18

17

14

15 www.fmiproducts.com

11

10

16

8

125898-01A

PARTS

BURNER ASSEMBLY

7KLVOLVWFRQWDLQVUHSODFHDEOHSDUWVXVHGLQ\RXU¿UHSODFH:KHQRUGHULQJSDUWVIROORZWKH instructions listed under Replacement Parts on page 31 of this manual.

.(<

12 3$5712

1

DESCRIPTION

111555-01 8" Outer Connector

2 106702-03 Gasket

3 125847-01 Top Spacer

4 125757-02 Top Nailing Flange

5 125805-01 Rear Panel

6 125741-02 False Door Assembly

7 125729-01 Side Plenum Assembly

8 125757-01 Side Nailing Flange

9 110037-01 Electric Duct Assembly

10 125766-01 Side Face Filler

11 125767-01 Access Cover Retaining Bracket

12 125741-01 Ceramic Door Assembly

13 125879-01 Access Door Assembly

14

15

17318 Knob

11110 Screw, #8-31 X 1/4 PPH

16 125763-01 Corner Bracket

17 125813-01 Side Walls

18 125753-01 Pebble Pan

19 125814-01 Rear Wall

‡

‡

‡

‡

‡

‡

‡

‡

‡

9/'91( 9/'93( 47<

‡ ‡ 1

‡

‡

‡

‡

‡

‡

‡

‡

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‡

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1

4

2

1

1

1

4

1

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1

1

2

2

4

2

1

1

ACCESSORIES

Purchase these accessories from your local

6((7+58'225.,7 dealer. If they can not supply these accessories

LDSTI call FMI PRODUCTS, LLC at 1-866-328-4537 for information. You can also write to the ad-

287'225'225.,7 dress listed on the back page of this manual.

LDSTO

60227+*/$663(%%/(6/%6

GP43SO - Speckled Orange

GP43A - Amber

GP43G - Green

GP43B - Blue

'(&25$7,9()$&(75,0

DFT43B - Black

DFT43AS - Aged Silver

DFT43AC - Aged Cooper

125898-01A www.fmiproducts.com

39

WARRANTY

KEEP THIS WARRANTY

Model ( ORFDWHGRQSURGXFWRULGHQWL¿FDWLRQWDJ _____________________________

Serial No. (

ORFDWHGRQSURGXFWRULGHQWL¿FDWLRQWDJ

__________________________

Date Purchased __________________________

.HHSUHFHLSWIRUZDUUDQW\YHUL¿FDWLRQ

FMI PRODUCTS, LLC LIMITED WARRANTIES

New Products

Standard Warranty: FMI PRODUCTS, LLC warrants this new product and any parts thereof to be free from defects

LQPDWHULDODQGZRUNPDQVKLSIRUDSHULRGRIIRXU\HDUVIURPWKHGDWHRI¿UVWSXUFKDVHIURPDQDXWKRUL]HGGHDOHU provided the product has been installed, maintained and operated in accordance with FMI PRODUCTS, LLC’s warnings and instructions.

For products purchased for commercial, industrial or rental usage, this warranty is limited to 90 days from the date

RI¿UVWSXUFKDVH

Factory Reconditioned Products

Limited Warranty: FMI PRODUCTS, LLC warrants factory reconditioned products and any parts thereof to be

IUHHIURPGHIHFWVLQPDWHULDODQGZRUNPDQVKLSIRUGD\VIURPWKHGDWHRI¿UVWSXUFKDVHIURPDQDXWKRUL]HGGHDOHU provided the product has been installed, maintained and operated in accordance with FMI PRODUCTS, LLC’s warnings and instructions.

Terms Common to All Warranties

The following terms apply to all of the above warranties:

Always specify model number and serial number when contacting the manufacturer. To make a claim under this warranty the bill of sale or other proof of purchase must be presented.

This warranty is extended only to the original retail purchaser when purchased from an authorized dealer, and only

ZKHQLQVWDOOHGE\DTXDOL¿HGLQVWDOOHULQDFFRUGDQFHZLWKDOOORFDOFRGHVDQGLQVWUXFWLRQVIXUQLVKHGZLWKWKLVSURGXFW

7KLVZDUUDQW\FRYHUVWKHFRVWRISDUWVUHTXLUHGWRUHVWRUHWKLVSURGXFWWRSURSHURSHUDWLQJFRQGLWLRQDQGDQDOORZ ance for labor when provided by a FMI PRODUCTS, LLC Authorized Service Center or a provider approved by

FMI PRODUCTS, LLC. Warranty parts must be obtained through authorized dealers of this product and/or FMI

PRODUCTS, LLC who will provide original factory replacement parts. Failure to use original factory replacement parts voids this warranty.

Travel, handling, transportation, diagnostic, material, labor and incidental costs associated with warranty repairs, unless expressly covered by this warranty, are not reimbursable under this warranty and are the responsibility of the owner.

Excluded from this warranty are products or parts that fail or become damaged due to misuse, accidents, improper

LQVWDOODWLRQODFNRISURSHUPDLQWHQDQFHWDPSHULQJRUDOWHUDWLRQV

7KLVLV)0,352'8&76//&¶VH[FOXVLYHZDUUDQW\DQGWRWKHIXOOH[WHQWDOORZHGE\ODZWKLVH[SUHVVZDUUDQW\ excludes any and all other warranties, express or implied, written or verbal and limits the duration of any and all

LPSOLHGZDUUDQWLHVLQFOXGLQJZDUUDQWLHVRIPHUFKDQWDELOLW\DQG¿WQHVVIRUDSDUWLFXODUSXUSRVHWRIRXU\HDUVRQ

QHZSURGXFWVDQGGD\VRQIDFWRU\UHFRQGLWLRQHGSURGXFWVIURPWKHGDWHRI¿UVWSXUFKDVH)0,352'8&76//& makes no other warranties regarding this product.

FMI PRODUCTS, LLC’s liability is limited to the purchase price of the product, and FMI PRODUCTS, LLC shall not be liable for any other damages whatsoever under any circumstances including indirect, incidental, or consequential damages.

Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.

7KLVZDUUDQW\JLYHV\RXVSHFL¿FOHJDOULJKWVDQG\RXPD\DOVRKDYHRWKHUULJKWVZKLFKYDU\IURPVWDWHWRVWDWH

For information about this warranty contact:

2701 S. Harbor Blvd.

Santa Ana, CA 92704

1-866-328-4537 www.fmiproducts.com

125898-01

Rev. A

07/11

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