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PFS
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DIRECT VENT
FIREPLACE
OWNER’S OPERATION AND
INSTALLATION MANUAL
MODELS (V)LDV43NE AND (V)LDV43PE
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TABLE OF CONTENTS
Safety .................................................................. 2
Local Codes......................................................... 4
3URGXFW,GHQWL¿FDWLRQ ........................................... 5
Product Features ................................................. 5
Pre-installation..................................................... 6
Location of Termination Cap................................ 8
Requirements for the Commonwealth of
Massachusetts ................................................. 9
Venting Installation ............................................ 10
Fireplace Installation.......................................... 16
Operation........................................................... 24
Inspecting Burners............................................. 25
Gas Control Module System.............................. 26
Cleaning and Maintenance................................ 30
6SHFL¿FDWLRQV .................................................... 31
Replacement Parts ............................................ 31
Technical Service............................................... 31
Service Hints ..................................................... 31
Troubleshooting................................................. 32
Wiring Diagram.................................................. 35
Parts .................................................................. 36
Accessories ....................................................... 39
Warranty ..............................................Back Cover
SAFETY
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SAFETY
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FMI PRODUCTS, LLC vent pipe components and terminations.
7KLV¿UHSODFHFRPSOLHVZLWKWKH National Safety
Standards and is listed and tested by PFS Corporation to ANSI Z21.88/CSA 2.33
standard as
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FHUWL¿HGRUOLFHQVHGVHUYLFHSHUVRQ,WEULQJV in fresh air for combustion through the outer pipe and combustion gases are exhausted through the inner pipe. If the glass door assembly and venting pipe are not properly seated, connected and sealed, carbon monoxide leak-
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¿UHSODFHVHUYLFHG6RPHSHRSOHDUHPRUHDI fected by carbon monoxide than others. These include pregnant women, people with heart or lung disease or anemia, those under the
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1DWXUDO DQG 3URSDQH/3 *DV Natural and propane/LP gas are odorless. An odor-making agent is added to the gas. The odor helps you detect a gas leak. However, the odor added to the gas can fade. Gas may be present even though no odor exists.
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3
SAFETY
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)RU SURSDQH/3 ¿UHSODFH GR QRW SODFH
SURSDQH/3 VXSSO\ WDQNV LQVLGH DQ\ structure. Locate propane/LP supply
WDQNVRXWGRRUV7RSUHYHQWSHUIRUPDQFH problems, do not use propane/LP fuel tank of less than 100 lb. capacity.
2. If you smell gas
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GRQRWWRXFKDQ\HOHFWULFDOVZLWFKGRQRW use any phone in your building
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4. Turn fireplace off and let cool before servicing, installing or repairing. Only a
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5. You must keep control compartments, burners and circulating air passages clean. More frequent cleaning may be needed due to excessive lint and dust from carpeting, bedding material, etc.
Turn off the gas valve and pilot light before
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6. Have venting system inspected annually
E\DTXDOL¿HGVHUYLFHSHUVRQ,IQHHGHG have venting system cleaned or repaired.
See Cleaning and Maintenance , page 30.
7. Do not use any solid fuels (wood, coal,
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place nameplate.
8. This appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code,
ANSI/NFPA 70 or Canadian Electrical
Code, CSA C22.1.
'RQRWXVH¿UHSODFHLIDQ\SDUWKDVEHHQ exposed to or under water. Immediately
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11. Provide adequate clearances around air openings.
LOCAL CODES
,QVWDOODQGXVH¿UHSODFHZLWKFDUH)ROORZDOO local codes. In the absence to local codes, use the current National Fuel Gas Code ANSI
Z223.1/NFPA 54* 86$RUWKHFXUUHQW CSA-
B149.1 Installation Code &DQDGD
*Available from:
American National Standards Institute, Inc.
1430 Broadway
New York, NY 10018
National Fire Protection Association, Inc.
Batterymarch Park
Quincy, MA 02269
4 www.fmiproducts.com
125898-01A
Top
Spacers
PRODUCT IDENTIFICATION
Glass Door Flue Collar
Nailing
Flange
Pebble Pan
Access Door
Figure 1 - Direct Vent Linear Fireplace
PRODUCT FEATURES
These are a few facts that can help you under-
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may vent to an outside/exterior wall (hori-
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You must follow the venting instructions very carefully for either vertical or horizontal applications.
7KLV¿UHSODFHPD\EHLQVWDOOHGLQDQ\URRP of your house provided all local codes and these installation instructions are followed.
sealed gas operating unit. It requires approximately 10-20 minutes of operating
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125898-01A www.fmiproducts.com
5
REQUIREMENTS FOR THE COMMONWEALTH OF
MASSACHUSETTS
For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall ex-
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INSPECTION
The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR
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INSTALLATION OF CARBON
MONOXIDE DETECTORS
At the time of installation of the side wall horizontal vented gas fueled equipment, the installing
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EXEMPTIONS: The following equipment is ex-
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"Equipment Not Required To Be Vented" in the most current edition of NFPA 54 as
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MANUFACTURER REQUIREMENTS
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When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include:
In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next
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In the event that the requirements of this subdivision can not be met at the time of design or venting system.
*DV(TXLSPHQW9HQWLQJ6\VWHP1RW completion of installation, the owner shall
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Provided
When the manufacturer of a Product Approved side wall horizontally vented gas fuoperated carbon monoxide detector with an eled equipment does not provide the parts for
YHQWLQJWKHÀXHJDVHVEXWLGHQWL¿HVVSHFLDO alarm shall be installed.
$SSURYHG&DUERQ0RQR[LGH'HWHFWRUV venting systems", the following requirements
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Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034
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The referenced "special venting system" instructions shall be included with the appliance
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SIGNAGE
$PHWDORUSODVWLFLGHQWL¿FDWLRQSODWHVKDOOEH uct Approved by the Board, and the instructions for that system shall include a parts list permanently mounted to the exterior of the
EXLOGLQJDWDPLQLPXPKHLJKWRIHLJKWIHHW and detailed installation instructions.
A copy of all installation instructions for all above grade directly in line with the exhaust vent terminal for the horizontally vented gas
Product Approved side wall horizontally vented gas fueled equipment, all venting infueled heating appliance or equipment. The sign shall read, in print size no less than 1/2" in structions, all parts lists for venting instructions, and/or all venting design instructions size, "GAS VENT DIRECTLY BELOW. KEEP
CLEAR OF ALL OBSTRUCTIONS".
6 shall remain with the appliance or equipment at the completion of the installation.
www.fmiproducts.com
125898-01A
PRE-INSTALLATION
LOCATION AND SPACE
REQUIREMENTS
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WLRQIRU\RXUGLUHFWYHQW¿UHSODFH0DNHVXUH that rafters and wall studs are not in the way of the venting system. Choose a location where the heat output is not affected by drafts, air conditioning ducts, windows or doors.
Be aware of all restrictions and precautions before deciding the exact location for your
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,I\RXU¿UHSODFHLVWREHLQVWDOOHGGLUHFWO\RQ carpeting, vinyl tile or any combustible material other than wood, it must be installed on a metal or wood panel extending the full width
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¿UHSODFH WKHVH VSDFHUV FDQ EH SODFHG directly against wall or framing material.
See framing details, page 8.
:KHQORFDWLQJWHUPLQDWLRQFDSLWLVLPSRU tant to observe the minimum clearances shown in Figure 7, page 10.
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7KHUHPXVWQRWEH any obstruction such as bushes, garden sheds, fences, decks or utility buildings within 24" from the front of the termination cap and the front of outside air vent.
'RQRWORFDWHWHUPLQDWLRQFDSDQGRXWVLGH air vent where excessive snow or ice build up may occur. Be sure to clear vent termination area after snow falls to prevent accidental blockage of venting system.
When using snow blowers, do not direct snow towards vent termination area.
CLEARANCES
Minimum clearances to combustibles for the
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*Back and sides
Perpendicular walls
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FRAMING AND FINISHING
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place. Figure 3 shows framing for see-thru installation. All minimum clearances must be met. Vent pipe needs to maintain 1" clearance. Steel framing may be necessary or wood studs may be notched. Concrete board
LVSURYLGHGIRUIDFLQJDURXQGWKH¿UHSODFHDV shown in Figure 4, page 8.
If you are using a separate combustible mantel piece, refer to Figure 5 page 8 for proper installation height. You can install noncombus-
WLEOHPDQWHOVDWDQ\KHLJKWDERYHWKH¿UHSODFH
Note: Noncombustible mantels may discolor!
125898-01A www.fmiproducts.com
7
17.50"
PRE-INSTALLATION
Continued
Concrete
Board
38"
53.25"
8
Figure 2 - Framing Clearances for One
Sided Application
15.25"
38"
53.25"
Figure 4 - Installing Concrete Board
Wall
A
B
C
D
E
1
2
3
4
5
5HI
Mantel
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1 12" A
Mantel from
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24"
4
5
2
3
9"
6"
4"
2"
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C
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E
21"
18"
16"
14"
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Figure 3 - Framing Clearances for See-
Thru Application
4" to Face Opening
SAFE
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5"
33°
Perpendicular
Wall
Figure 5 - Clearances for Combustible
Mantels www.fmiproducts.com
125898-01A
PRE-INSTALLATION
Continued
125898-01A
Figure 6 - (V)LDV43 Series Dimensions www.fmiproducts.com
9
LOCATION OF TERMINATION CAP
N
N
D
H
E
V
B
L
C
Fixed
Closed
V
B
Openable Fixed
Closed
V
I
F V
Openable
B
G
B
V J X G
V
B
A M G
V K X
V
A
V TERMINATION CAP X AIR SUPPLY INLET G GAS METER RESTRICTED AREA
(TERMINATION PROHIBITED)
A = clearance above grade, veranda, porch, deck, or balcony [*12" (30.5 cm) minimum]
B = clearance to window or door that may be opened
[6" (15 cm) min. for 10,000 Btu or less; 9" (23 cm) in US if between 10,000 and 50,000, 12" (30 cm) in Canada if between 10,000 and 100,000; 12" (30 cm) in US if greater than 50,000, 36" (91 cm) in Canada if greater than 100,000]
C = clearance to permanently closed window
[minimum 12" (30.5 cm) recommended to prevent condensation on window]
D = vertical clearance to ventilated soffit located above the terminal within a horizontal distance of 24" (61 cm) from the center-line of the terminal [18" (45.7 cm) minimum]
E = clearance to unventilated soffit [12" (30.5 cm) minimum]
F = clearance to outside corner (see below)
G = clearance to inside corner (see below)
H = *not to be installed above a meter/regulator assembly within 36" (91.4 cm) horizontally from the center line of the regulator
I = clearance to service regulator vent outlet [*72" (182.9 cm) minimum]
J = clearance to non-mechanical air supply inlet to building or the combustion air inlet to any other fireplace
[6" (15 cm) min. for 10,000 Btu or less; 9" (23 cm) in US if between 10,000 and 50,000, 12" (30 cm) in Canada if between 10,000 and 100,000; 12" (30 cm) in US if greater than 50,000, 36" (91 cm) in Canada if greater than 100,000]
K = clearance to a mechanical air supply inlet [*In Canada,
6 ft. (1.83m) minimum; In US 3 ft. (91 cm) above if within
10 ft. (3 m) horizontally]
L = † clearance above paved side-walk or a paved driveway located on public property [*84" (213.3 cm) minimum]
M = clearance under veranda, porch, deck
[*12" (30.5 cm) minimum ‡]
N = clearance above a roof shall extend a minimum of
24" (61 cm) above the highest point when it passes through the roof surface and any other obstruction within a horizontal distance of 18" (45.7 cm)
† vent shall not terminate directly above a side-walk or paved driveway which is located between two single family dwellings and serves both dwellings*
‡ only permitted if veranda, porch, deck or balconey is fully open on a minimum of 2 sides beneath the floor*
* as specified in CAN/CSA B149 (.1 or .2) Installation Codes (1991) for Canada and U.S.A.
Note: Local codes or regulations may require different clearances
Termination Clearances for Buildings with Combustible and Noncombustible Exteriors
Inside Corner Outside Corner Recessed Location
D
C C
A A = 6" (15.2 cm)
E
V
V V
B = 6" (15.2 cm)
B
Balcony with No Side Wall Balcony with Perpendicular Side Wall
G
V
G = 12" (30.5 cm) minimum clearance
H
V
Combustible &
Noncombustible
H = 24" (61 cm)
J = 20" (50.8 cm)
J
10
C = Maximum depth of 48" (121.9 cm) for recessed location
D = Minimum width for back wall of
Combustible - 38" (965 mm)
Noncombustible - 24" (61 cm)
E = Clearance from corner in
Combustible - 6" (15.2 cm)
Noncombustible - 2" (5.1 cm)
Figure 7 - Minimum Clearances for Termination Cap www.fmiproducts.com
125898-01A
VENTING INSTALLATION
NOTICE: Read these instruc-
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These models are tested and approved for
XVHZLWK)0,352'8&76//&GLUHFWYHQW pipe components and terminations.
The venting system must terminate on the outside of the structure and can not be at-
WDFKHGWRDFKLPQH\RUÀXHV\VWHPVHUYLQJD separate solid fuel or gas burning appliance.
A direct vent appliance must have its own venting system. DO NOT common vent this appliance.
These models are approved to be vented either horizontally through an outside wall or vertically through a roof or chase enclosure using the following guidelines:
:KHQYHQWLQJV\VWHPWHUPLQDWHVKRUL]RQ tally on an outside wall, you may install a standoff if the termination cap is to be
LQVWDOOHG GLUHFWO\ RQ D FRPEXVWLEOH ¿QLVK such as vinyl, wood, stucco, etc.
1HYHUUXQWKHYHQWGRZQZDUGDVWKLVPD\ cause excessive temperatures which could
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9HQW SLSH DLU VSDFH FOHDUDQFHV WR FRP bustibles are 1" on all sides except on the horizontal sections, which requires 2" clearance from the top of the pipe. Where the termination cap penetrates a combustible wall, 1" air space clearance is required.
+DYH¿UHSODFHDQGVHOHFWHGYHQWFRPSR nents on hand to help determine the exact measurements when elbowing or offsetting.
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4000 feet or greater, pay special attention to venting requirement recommendations.
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NOTICE: Do not seal termination
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INSTALLATION PRECAUTIONS
:HDU JORYHV DQG VDIHW\ JODVVHV IRU protection
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The following actions will void the warranty on your venting system:
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VENTING INSTALLATION
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INSTALLATION PLANNING
There are two basic types of direct vent installation:
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Horizontal Termination Installation
IMPORTANT: Horizontal square terminations
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zontal installations using round termination
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6HW¿UHSODFHLQLWVGHVLUHGORFDWLRQDQGGH termine the route your horizontal venting
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GLIIHUHQW FRQ¿JXUDWLRQV IRU YHQWLQJ ZLWK horizontal termination that will help you decide which application best suits your installation. Check to see if wall studs or roof rafters are in the path of your desired venting route. If they are, you may want
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2. Direct vent pipe sections and components are designed with special twist-lock connections.
Twist-Lock Procedure: Female ends of
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These lugs will slide straight into match-
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Push pipe sections together and twist one section clockwise approximately onequarter turn until sections are fully locked
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Note: Horizontal runs of vent must be supported every three feet. Use wall straps for this purpose.
3. Assemble desired combination of pipe
DQGHOERZVWR¿UHSODFHÀXHFROODU,IWKHUH are long portions of venting run, pre-assembled pipe sections may be installed as subassemblies for convenience.
4. Carefully determine location where vent pipe assembly will penetrate outside wall.
Center of hole should line up with center line of horizontal vent pipe. Mark wall for an 11 1 /
2
" x 11 1 /
2
" square hole. Cut and frame square hole in exterior wall where vent will be terminated. If wall being penetrated is constructed of noncombustible material, such as masonry block or concrete, a 8 1 /
2
" hole with zero clearance is
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WARNING: Do not recess
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11 1 /
2
"
Vent Opening
Combustible Wall
11 1 /
2
"
8 1 /
2
"
Female
Locking Lugs
11 1 /
2
" Inside Framing
Vent Opening
Noncombustible Wall
(Framing
Detail)
Male
Slots
Figure 8 - Vent Pipe Connections
Center of Hole
Figure 9 - Vent Opening Requirements
12 www.fmiproducts.com
125898-01A
VENTING INSTALLATION
Continued
5.
1RQFRPEXVWLEOH([WHULRU:DOO Position horizontal vent cap in center of the 8 1 /
2
" round hole and attach to exterior wall with four wood screws provided. Before attaching vent cap to exterior wall, run a bead of non-hardening mastic (pliable
VHDODQWDURXQGRXWVLGHHGJHVWRPDNHD seal between it and outside wall.
Note: Four wood screws provided should be replaced with appropriate fasteners for stucco, brick, concrete or other types of sidings (see Figure 10).
&RPEXVWLEOH ([WHULRU :DOO For vinyl siding, stucco or wood exteriors, a siding standoff may be installed between vent cap and exterior wall. Siding standoff prevents excessive heat from damaging siding materials. Siding material must be cut to accommodate standoff. Bolt vent cap to standoff. Apply non-hardening mastic around outside edge of standoff.
Position standoff/cap assembly in the center of 11 1 /
2
" square hole and attach to exterior wall with provided wood screws
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6.
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9HQW3LSH 6OLGHZDOO¿UHVWRSRYHUYHQW pipe before connecting horizontal run to
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sembly attached, toward wall and insert vent pipe into horizontal termination. Pipe overlap should be a minimum of 1
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See Figure 13, page 14, for horizontal termination details.
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VFUHZVLGHÀDQJHVWRIUDPLQJWRVHFXUH unit in place.
IMPORTANT: 0DNHVXUH¿UH -
SODFHLVOHYHOEHIRUHVHFXULQJ,I¿UHSODFH is not level it will not work properly.
Cut Siding Away to
Fit Standoff
Standoff
Wood
Screw
Vent
Cap
Apply
Mastic to All
Four Sides
Apply Mastic to All Four Sides Screws
Figure 11 - Installing Siding Standoff
(Combustible Exterior Wall)
Vent Cap
Interior Wall
Surface
Wood
Screw
Wall
Firestop
Figure 10 - Installing Horizontal Vent Cap
(Noncombustible Exterior)
Vent Cap
(Horizontal
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125898-01A
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Direct
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Minimum
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1 1 /
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Firestop
VENTING INSTALLATION
Continued
Siding
Standoff
Screws
GROUND FLOOR INSTALLATION
Recommended Applications:
7KURXJK WKH ZDOO XVLQJ URXQG RU VTXDUH termination
1' Pipe Min On
Horizontal Run
Wall
Firestop
90° Elbow
V + 90· Elbow
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Space Around
Outer Pipe When
Penetrating a Wall
High Wind
Termination
11 1 /
2
" x 11 1 /
2
"
Framed Opening
Apply
Mastic to
Outside
Edge of
Standoff
Exterior Wall with Vinyl Siding
Figure 13 - Typical Horizontal
Termination Cap Mounting with
Additional Siding Standoff Installed
Horizontal High
Wind Square
Termination
53" Min.
Plus 1/4"
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65"
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2 ft.
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11 ft.
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14
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Installation
Note: Vertical restrictor must be installed in all vertical installations.
1. Determine route your vertical venting will
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Pay special attention to these installation instructions for required clearances (air space) to combustibles when passing through ceilings, walls, roofs, enclosures, attic rafters, etc. Do not pack air spaces with insulation. Also note maximum vertical rise of venting system and any maximum horizontal offset limitations. www.fmiproducts.com
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6HW¿UHSODFHLQGHVLUHGORFDWLRQ'URSD plumb line down from ceiling to position
RI ¿UHSODFH H[LW ÀXH 0DUN FHQWHU SRLQW where vent will penetrate ceiling. Drill a small locating hole at this point.
3. Drop a plumb line from inside of roof to locating hole in ceiling. Mark center point where vent will penetrate roof. Drill a small locating hole at this point.
Wall Strap
VENTING INSTALLATION
Continued
Roof Flashing
45° Elbow
3. Cut a hole in the roof using locating hole as a center point. (Cover any exposed open vent pipes before cutting hole in
URRI7KH 1 /
2
" x 11 1 /
2
" hole must be
PHDVXUHGRQWKHKRUL]RQWDODFWXDOOHQJWK may be larger depending on pitch of roof.
There must be a 1" clearance from vent pipe to combustible materials. Frame opening as shown in Figure 89 page 12.
4. Connect a section of pipe and extend up through hole.
Note: If an offset is needed to avoid obstructions, you must support vent pipe every 3 feet. Use wall straps for this purpose (see Figure 14). Whenever possible, use 45° elbows instead of 90° elbows. The
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15. There must be a 1" clearance from vent pipe to combustible materials.
Ceiling Firestop
Figure 15 - Offset with Wall Strap and 45°
Elbows
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1. Cut a 11 1 /
2
" square hole in ceiling using locating hole as a center point. Opening should be framed to 11 1 /
2
" x 11 1 /
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" inside dimensions, as shown in Figure 8 on page
9 using framing lumber the same size as
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LQVXODWHG FHLOLQJ RU DQ DWWLF QDLO ¿UHVWRS from top side. This prevents loose insulation from falling into required clearance space. If area above ceiling is a living
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Firestop should be installed with no less
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2. Assemble desired lengths of pipe and
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5
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125898-01A www.fmiproducts.com
15
VENTING INSTALLATION
Continued
6. Continue to add pipe sections until height of vent cap meets the minimum building code requirements described in Figure 6 on page 10.
Note: You must increase vent height for steep roof pitches. Nearby trees, adjoining
URRÀLQHV VWHHS SLWFKHG URRIV DQG RWKHU similar factors may cause poor draft or down-drafting in high winds. Increasing vent height may solve this problem.
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P58-6 6" Section Double Wall Pipe,
Galvanized
P58-12 12" Section Double Wall Pipe,
Galvanized
P58-24 24" Section Double Wall Pipe,
Galvanized
P58-36 36" Section Double Wall Pipe,
Galvanized
P58-48 48" Section Double Wall Pipe,
Galvanized
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Double Wall Pipe, Galvanized
E58-45 45° Elbow, Galvanized
E58-90 90° Elbow, Galvanized
7. Twist-lock vent cap onto last section of vent pipe.
Note: If vent pipe passes through any occupied ar-
HDVDERYH¿UVWÀRRULQFOXGLQJVWRUDJHVSDFHVDQG closets, you must enclose pipe. You may frame and sheetrock enclosure with standard construction material. Make sure and meet the minimum
DOORZDEOHFOHDUDQFHVWRFRPEXVWLEOHV'RQRW¿OO any required air spaces with insulation.
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Termination, Galvanized
HHT-58 High Wind Round
Termination, Galvanized
Galvanized
SC-58 Storm Collar, Galvanized
WF-58 Wall Firestop, Galvanized
RF-58-6 Roof Flashing - 0 to 6/12
Pitch, Galvanized
RF-58-12 Roof Flashing - 6/12 to 12/12
Pitch, Galvanized
VR-58 Vertical Restrictor, Galvanized
S-58 Vinyl Siding Standoff,
Galvanized
Figure 16 - Installing Firestop
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9HQWLQJ
V = 40' max.
CS-58 Cathedral Ceiling Support
SF-58 Stucco Flashing - For use with HTS-58
RF-58 Flat Roof Flashing
PF58-957 Flex Vent 9" - 27"
PF58-1236 Flex Vent 12" - 36"
PF58-1854 Flex Vent 18" - 54"
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125898-01A
FIREPLACE INSTALLATION
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SXUFKDVHGWKH¿UHSODFHIRUSURSHU¿UHSODFH according to your gas type.
you do not reduce incoming gas pressure,
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INSTALLING GAS PIPING TO
For propane/LP connection only, the installer must supply an external regulator. The external regulator will reduce incoming gas pressure. You must reduce incoming gas pressure to between 11" and 14" of w.c. pressure. If
FIREPLACE LOCATION external regulator with the vent pointing down as shown in Figure 18. Pointing the vent down protects it from freezing rain or sleet.
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Installation must include an equipment shutoff valve, union and plugged 1/8" NPT tap. Locate
NPT tap within reach for test gauge hook up.
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Propane/LP
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External Regulator with Vent Pointing
Down
Installation Items Needed
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* An equipment shutoff valve with 1/8" NPT tap is an acceptable alternative to test gauge connection. Purchase the equipment shutoff valve from your retailer.
Figure 18 - External Regulator with Vent
Pointing Down (Propane/LP Only)
125898-01A www.fmiproducts.com
17
FIREPLACE INSTALLATION
Continued
Check your building codes for any special requirements for locating equipment shutoff
YDOYHWR¿UHSODFHV
$SSO\SLSHMRLQWVHDODQWOLJKWO\WRPDOH137 threads. This will prevent excess sealant from going into pipe. Excess sealant in pipe could
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Approved
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Gas Line
Gas Meter (5.5"
W.C. to 10.5" W.C.
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(11" W.C. to 14"
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We recommend that you install a sediment trap/drip leg in supply line as shown in Figure
19. Locate sediment trap/drip leg where it is within reach for cleaning. Install in piping sys-
WHPEHWZHHQIXHOVXSSO\DQG¿UHSODFH/RFDWH sediment trap/drip leg where trapped matter is not likely to freeze. A sediment trap traps moisture and contaminants. This keeps them
IURPJRLQJLQWR¿UHSODFHJDVFRQWUROV,IVHGL ment trap/drip leg is not installed or is installed
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CONNECTING FIREPLACE TO GAS
SUPPLY
3" Minimum
Cap Pipe Tee
Joint Nipple
Sediment Trap/
Drip Leg
Figure 19 - Gas Connection
* The equipment shutoff valve may be supplied with the appliance or you can purchase it from your retailer.
Installation Items Needed
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3. Check all gas connections for leaks. See
Checking Gas Connections, page 19.
Gas Shutoff
Valve
Flexible
Gas Line
Do NOT
Kink
Inlet Pressure Tap
IN
3LORW$GMXVWPHQW
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PILOT ADJ PILOT
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Figure 20 - Connecting Incoming Gas Line to Flex Gas Line
Set Screw
18 www.fmiproducts.com
125898-01A
FIREPLACE INSTALLATION
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LQVWDOOLQJRUVHUYLFLQJ&RUUHFW
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Open
WARNING: Never use an
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Figure 21 - Equipment Shutoff Valve
Propane/LP
Supply Tank
Equipment
Shutoff Valve
PRESSURE TESTING GAS SUPPLY
PIPING SYSTEM
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SVLJN3DZLOOGDPDJH¿UHSODFHJDV regulator.
2. Cap off open end of gas pipe where equipment shutoff valve was connected.
Gas Valve
3. Pressurize supply piping system by either opening propane/LP supply tank valve
IRUSURSDQH/3JDV¿UHSODFHRURSHQLQJ main gas valve located on or near gas
PHWHUIRUQDWXUDOJDV¿UHSODFHRUXVLQJ compressed air.
&KHFNDOOMRLQWVRIJDVVXSSO\SLSLQJV\V tem. Apply noncorrosive leak detection
ÀXLGWRDOOMRLQWV%XEEOHVIRUPLQJVKRZD leak. Correct all leaks at once.
Figure 22 - Checking Gas Joints for
Propane/LP Gas Fireplace
Equipment
Shutoff Valve
Gas Meter
5. Reconnect fireplace and equipment shutoff valve to gas supply. Check recon-
QHFWHG¿WWLQJVIRUOHDNV Gas Valve
7HVW3UHVVXUHV(TXDO7RRU/HVV7KDQ
36,*N3D
1. Close equipment shutoff valve (see Fig-
XUH
Figure 23 - Checking Gas Joints for
Natural Gas Fireplace
2. Pressurize supply piping system by either
PRESSURE TESTING FIREPLACE GAS
CONNECTIONS opening propane/LP supply tank valve
IRUSURSDQH/3JDV¿UHSODFHRURSHQLQJ main gas valve located on or near gas
PHWHUIRUQDWXUDOJDV¿UHSODFHRUXVLQJ compressed air.
125898-01A
1. Open equipment shutoff valve (see Fig-
XUH
2. Open propane/LP supply tank valve for
SURSDQH/3 ¿UHSODFH RU PDLQ JDV YDOYH located on or near gas meter for natural
JDV¿UHSODFH www.fmiproducts.com
19
FIREPLACE INSTALLATION
Continued
0DNHVXUHFRQWURONQRERI¿UHSODFHLVLQ the OFF position.
&KHFN DOO MRLQWV IURP HTXLSPHQW VKXWRII valve to gas valve (see Figure 22 or
)LJXUHSDJH$SSO\QRQFRUURVLYH
OHDNGHWHFWLRQÀXLGWRDOOMRLQWV%XEEOHV forming show a leak. Correct all leaks at once.
/LJKW¿UHSODFHVHH Operation SDJH
&KHFNDOORWKHULQWHUQDOMRLQWVIRUOHDNV
7XUQRII¿UHSODFHVHH To Turn Off Gas to
Appliance
SDJH
FINISHING FIREPLACE FOR
INSTALLATION
9/'9VHULHV¿UHSODFHFRPHZLWKWKHUHDU panel semi-installed. If you will be using the
¿UHSODFHIRUDRQHVLGHGUHJXODUDSSOLFDWLRQ
\RXZLOOQHHGWR¿QLVKWKHLQVWDOODWLRQRIWKH
UHDUSDQHO,I\RXZLOOEHXSJUDGLQJWKH¿UH place to a see-thru, the rear panel will need to be removed (See Upgrading (V)LDV43 Series to See-Thru Application SDJH
1. Using self-tapping screws provided and holes on rear panel as a guide, screw
WKHUHDUSDQHOWRWKH¿UHSODFHDVVKRZQ in Figure 24.
5(029,1*5(3/$&,1**/$66
DOOR
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If replacement of glass is necessary, the entire frame assembly must be replaced. Gloves must be worn when removing/replacing glass door. If glass is broken tape remaining glass onto frame before removing.
1. Remove bottom access panel.
8QORFNGRRUODWFKHVRQWRSRI¿UHER[
XVLQJ \RXU ¿QJHUV RU WKH ODWFK RSHQHU provided.
3. Hook opener over latch as shown in Figure 25. Swing the bottom of the opener down toward the door. You will not need to pull down.
4. Tilt open glass door 45° from the top of
¿UHER[ DQG OLIW XS WR UHOHDVH GRRU IURP
UHWDLQLQJFKDQQHOVHH)LJXUHSDJH
Figure 24 - Installing Rear Panel for
Regular Applications
20
Figure 25 - Latch Opener www.fmiproducts.com
125898-01A
FIREPLACE INSTALLATION
Continued
5HSODFLQJ*ODVV'RRU
3RVLWLRQ GRRU IUDPH LQ IURQW RI ¿UHER[ opening tilting top of door about 45 ° to-
ZDUG \RX ,QVHUW ERWWRP ÀDQJH RI JODVV door into the retaining channel at the
ERWWRPRI¿UHER[VHH)LJXUH0DNH
VXUHGRRULVFHQWHUZLWK¿UHER[RSHQLQJ
7LOWWRSRIGRRUXSWRZDUGWRSRI¿UHER[
3. Secure 3 top door latches.
Door
Latches slots by using too much ember material in one area. Do not block pilot ports with embers. It is not necessary to use all of the glowing ember material provided.
83*5$',1*9/'9726((7+58
APPLICATION
5HPRYLQJ5HDU3DQHO
,QWKHUHDURIWKH¿UHSODFHORFDWHVFUHZV at top of rear panel and remove as shown in Figure 27.Discard screws and rear panel.
2. Unscrew mount bracket from top face as shown in Figure 28. Discard mounting bracket and replace screws.
Glass
Door
Figure 26 - Removing/Replace Glass
Door
GLOWING EMBERS AND GLASS
PEBBLE INSTALLATION
:$51,1* 'R QRW FKDQJH
RU VXEVWLWXWH JODVV SHEEOHV
SURYLGHG ZLWK WKLV ¿UHSODFH ,I
UHSODFLQJXVHRQO\UHSODFHPHQW
JODVVSHEEOHV6HH Replacement
Parts SDJH
Figure 27 - Removing Rear Panel for
See-Thru Applications
Glowing embers and glass pebbles are in-
FOXGHGZLWK\RXU¿UHSODFH,QVWDOOWKHVHLWHPV while glass doors are open and/or removed.
1. Place glass pebbles in a single layer evenly on the pebble pan. Make sure not to place any on the burner in the center of the pebble pan or on the pilot.
2. Pull glowing ember material apart into pieces no larger than a dime. Place these pieces loosely and sparingly directly onto exposed burner ports. This will create
WKHJORZLQJHPEHUDSSHDUDQFHDVÀDPH touches ember material. Do not block air
125898-01A
Figure 28 - Removing for See-Thru
Applications www.fmiproducts.com
21
FIREPLACE INSTALLATION
Continued
5HPRYLQJ)DOVH'RRU
,QWKHUHDURIWKH¿UHSODFHUHPRYHIDOVH
GRRUMXVWDV\RXZRXOGUHPRYHWKHIURQW glass door. Refer to Removing/Replacing
Glass Door , page 20 of this manual for instruction. Discard false door.
5HPRYLQJ5HDU,QWHULRU:DOO
5HPRYHJODVVGRRUIURPIURQWRI¿UHSODFH
Refer to Removing/Replacing Glass Door , page 20 of this manual when removing glass door.
8QVFUHZFRUQHUEUDFNHWVIURPWKH¿UH
-
ER[WRS6HH)LJXUH
3. Remove 2 side walls and then the rear wall. Discard rear wall.
4. Replace 2 side walls and reinstall the corner brackets.
5. Reinstall front glass door.
,QVWDOOLQJ6HFRQG*ODVV'RRU
1. Install second glass door in the rear of the
¿UHSODFHUHIHULQJWR Removing/Replacing
Glass Door , page 20 of this manual.
,QVWDOOLQJ$FFHVV'RRU5HWDLQLQJ
Brackets
1. Screw access door retaining brackets into the inner side face using 2 screws on both the left and right side as shown in Figure
30.
,QVWDOOLQJ6LGH)DFH)LOOHU
6FUHZ VLGH IDFH ¿OOHU LQWR ¿UHER[ VLGH
EDIÀHXVLQJVFUHZVRQERWKWKHOHIWDQG right side as shown in Figure 31.
Retaining
Bracket
Figure 30 - Installing Access Door
Retaining Brackets for See-Thru
Applications
Rear
Panel
Bracket Figure 31 - Installing Side Face Filler for
See-Thru Applications
,QVWDOOLQJ$FFHVV'RRU
1. Place access door into retangular opening in front of the glass door with the slanted side facing forward. The slanted surface
ZLOO VOLGH XQGHUQHDWK WKH ÀDQJH RI WKH bottom face Insert tabs on side of access door into slots on retaining brackets (See
)LJXUHSDJH
Side
Panel
Figure 29 - Removing Rear Interior Wall for See-Thru Applications
22 www.fmiproducts.com
125898-01A
Side
Filler
FIREPLACE INSTALLATION
Continued
Access
Door
You may chose to drill pilot holes into the face using a 1/8" drill bit. Do not use self tapping screws, use any #10 x 1/2" screw.
3. In locations of extreme weather, it is recommended to apply a bead of high temperature sealant around the edge where
WKHH[WHULRUGRRUPHHWVWKH¿UHSODFHIDFH
NOTE: :KHQ¿QLVKLQJWKHIDFHRIWKHH[WHULRU
VLGHRIWKH¿UHSODFHXVHRQO\QRQFRPEXVWLEOH materials. You may extend up to the edge of the exterior door covering up the screws used for installation.
Retaining
Bracket
Flange on
Face Bottom
Figure 32- Access Door for See-Thru
Applications
83*5$',1*9/'972,1'225
OUTDOOR SEE-THRU APPLICATION
Fireplace
Face
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1. Center and level exterior door on rear
IDFH RI WKH VHHWKUX ¿UHSODFH ([DFW GL mensions for the location of the door are shown in Figure 33.
8VLQJ VHOI WDSSLQJ VFUHZV SURYLGHG secure exterior door to the face of the fireplace by drilling through holes on
GRRULQWRWKH¿UHSODFHIDFH)LJXUH
5 8" 5 8" 5 8"
Exterior Door
Figure 34 - Installing Exterior Door for
See-Thru In/Out Application
5 8"
1 3 1
"
3 "
"
3 "
125898-01A
Figure 33 - Installing Exterior Door for See-Thru In/Out Application www.fmiproducts.com
3 3 "
23
FIREPLACE INSTALLATION
Continued
5HPRYLQJ([WHULRU*ODVV'RRU
8VLQJ D ÀDW KHDG VFUHZ GULYHU SRS RXW the top and bottom trim pieces as shown in Figure 35.
2. Remove 8 screws at top and bottom of glass door and remove glass door.
Trim
Screws
Trim
Figure 35 - Removing Exterior Glass
Door for Cleaning
OPERATION
FOR YOUR SAFETY
READ BEFORE LIGHTING
LIGHTING
INSTRUCTIONS
WARNING: If you do not follow these instructions exactly,
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1. STOP! Read the safety information in column 1.
7XUQRIIDOOHOHFWULFSRZHUWR¿UHSODFH
3. Turn safety shutoff switch to the OFF position.
4. Remove center brick/control cover.
'RQRWWU\WROLJKWDQ\DSSOLDQFH
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24
WHAT TO DO IF YOU SMELL GAS
5. Turn equipment shutoff valve clockwise
to the OFF position (see Figure
'RQRWIRUFH
:DLW¿YHPLQXWHVWRFOHDURXWDQ\JDV
Then smell for gas, including near the
ÀRRU,I\RXVPHOOJDV6723)ROORZ³%´ in the safety information. If you don't smell gas, go to the next step.
7. Turn equipment shutoff valve counterclockwise not force.
to the ON position. Do
8. Replace center brick/control cover.
9. Turn on all electric power to appliance.
www.fmiproducts.com
125898-01A
10. Turn safety shutoff switch to the ON position.
11. Visually locate pilot. Ignitor should begin to spark and main burner should ignite
RQFHÀDPHDSSHDUVDWSLORW
,IOLJKWLQJDSSOLDQFHIRUWKH¿UVWWLPHHDFK season, it may take several attempts before supply gas can reach pilot and main burners.
,IDSSOLDQFHZLOOQRWVWD\OLWDIWHUVHYHUDO attempts, follow instructions under To
Turn Off Gas To Appliance and call your service technician or gas supplier.
TO TURN OFF GAS
TO APPLIANCE
1. Turn off safety shutoff switch.
2. Turn off all electric power to appliance if service is to be performed.
3. Remove center brick/control cover.
4. Turn equipment shutoff valve clockwise
to OFF. Do not force.
5. Replace center brick/control cover.
MAIN
IN
Incoming
Gas Line
PILOT ADJ PILOT
OUT
Equipment
Shutoff Valve
Figure 36 - Turning Equipment Shutoff Valve to the OFF Position
PILOT ASSEMBLY
INSPECTING BURNERS
&KHFN SLORW ÀDPH SDWWHUQ DQG EXUQHU ÀDPH patterns often.
,I EXUQHU ÀDPH SDWWHUQ GLIIHUV IURP WKDW GH scribed:
WXUQ¿UHSODFHRIIVHH To Turn Off Gas to
Appliance, SDJH
VHH Troubleshooting , page 32
The pilot assembly is factory preset for the
SURSHUÀDPH$OWHUDWLRQVPD\KDYHRFFXUUHG during shipping and handling. The pilot is located on right hand side of burner.
7KHÀDPHPXVWHQYHORSHRIWRSRIWKH ignitor/sensor and grounding stem.
Pilot
Burner
If your pilot assembly does not meet these requirements:
7XUQWKHDGMXVWPHQWVFUHZPDUNHG3,/27 clockwise to decrease or counterclockwise
WRLQFUHDVHWKHÀDPHWRSURSHUVL]HVHH
)LJXUH'RQRWUHPRYHWKHDGMXVWPHQW screw.
VHH Troubleshooting , page 32
Figure 37 - Correct Pilot Flame Pattern BURNER FLAME PATTERN
%XUQHUÀDPHVZLOOEHVWHDG\QRWOLIWLQJRUÀRDW
ing. Flame patterns will be different from unit to unit and will vary depending on installation type and weather conditions.
,IWKHYHQWFRQ¿JXUDWLRQLVLQVWDOOHGLQFRUUHFWO\
ÀDPHVZLOOOLIWRUJKRVW7KLVFDQEHGDQJHU -
RXV,QVSHFWÀDPHVDIWHULQVWDOODWLRQWRHQVXUH proper installation and performance.
125898-01A www.fmiproducts.com
25
GAS CONTROL MODULE SYSTEM
The module has 2 special features built into the system.
Continuous Pilot Feature
This allows the change from a spark to pilot system to a standing pilot system
1. There is a switch located on the right side of the module that reads CONTINUOUS
PILOT ON/OFF. This switch selects the
SLORWVPRGHRIRSHUDWLRQ)LJXUH
2. When the continuous pilot switch is in the OFF position and the appliance rocker switch is turned ON, the pilot will spark and light.
When the appliance rocker switch is turned
OFF, the pilot will shut OFF when the main burner shuts OFF.
3. When the continuous pilot switch is in the ON position and the appliance rocker switch is turned ON, the pilot will spark and light.
When the appliance rocker switch is turned
OFF, the pilot will stay ON when the main burner shuts OFF.
Continuous Pilot
Off/On Switch
Remote/Off Switch
ADJ.
3. When the remote/off is in the REMOTE position the burner will operate from the
Remote Control transmitter.
NOTE: The module must be programmed to the Remote Control transmitter.
To program the module (make sure the sys-
WHPKDVSRZHUORFDWHWKHOHDUQEXWWRQ on left side as shown in Figure 39. Press and release the learn button. There will be a beep sound from the module. Then press any button on the remote transmitter. Once the module's internal receiver accepts the transmitter code, there will
EHDVHULHVRIFRQ¿UPLQJEHHSV
The remote system is ready for use.
NOTE: Make sure the valve module and light module are plugged into the electric duct assembly.
%$77(5<%$&.83
7KLV¿UHSODFHLVHTXLSSHGZLWKDEDWWHU\EDFN
XS,IWKHSRZHUZDVWRJRRXWRQWKH¿UHSODFH
WKH EDWWHU\ EDFNXS DOORZV WKH ¿UHSODFH WR remain operational. Make sure to periodically check the condition of the four AA batteries used for the battery back-up.
“S” Pilot Connection
Figure 38 - Gas Module Right Side
Remote Control Feature
“I” Pilot Connection
The module has a built in remote control receiver that allows the user to program the remote transmitter at any time during or after the installation of the burner.
1. There is a switch located on the right side of the module that reads REMOTE/OFF
)LJXUH
2. When the remote/off switch is in the OFF position, the burner will operate from the rocker switch or wall switch connected to the two BROWN wires on the module.
26
REMOTE CONTOL OPERATION
The installation of the transmitter batteries,
2 AAA, will activate the initial set up of the system. Setup mode can also be activated at any time by pressing the FLAME REAR and PROG/TIME buttons simultaneously for
5 seconds. The control will automatically exit setup mode if no button is pressed within 20 seconds.
This system will allow the temperature unit conversion, gas type conversion, and clock set up while in Setup mode per the following setup procedure.
Setting of ° C/ ° F conversion:
° C/ ° F conversion: Use UP or DOWN key to choose Celsius or Fahrenheit, Press "SET"
Learn Button
AUX Connection button to continue to gas type setup.
Clock Setup:
- Use UP or DOWN key to set HOUR, then
SUHVV6(7WRHQWHU³0LQXWH´VHWWLQJ
8VH83RU'2:1NH\WRVHW³0LQXWH´DQG then press SET to enter AM/PM setting.
- Use UP or DOWN key to set AM/PM, the press SET to enter day of week setting.
Figure 39 - Gas Module Left Side
- Use UP of DOWN key to select the day of the week.
www.fmiproducts.com
125898-01A
GAS CONTROL MODULE SYSTEM
Continued
Manual Mode
Push MODE button for manual ON, the
ÀDPH ,&21 ZLOO FRPH RQ WKH /&' VFUHHQ
The second push of the MODE button will put the control into the THERMO mode. You can continue to push the MODE one more time to OFF.
Note: The MODE button will operate
ON - THERMO - OFF in a series that will cycle from ON to THERMO to OFF.
/LJKW0RGH
The control of the lighting output will be from a button on the handheld transmitter. When the LIGHT button is pressed, the LIGHT set-
WLQJOHYHOZLOOÀDVKRQWKH/&'GLVSOD\DQGWKH user can select desired setting from highest to lowest with 6 different levels to the lighting output via the UP and DOWN buttons. If no
DGMXVWPHQW LV PDGH ZLWKLQ VHFRQGV WKH control will exit the function setting mode and the LCD display will return to the normal view.
The lights are completely independent of
WKH PDLQ ÀDPH FRPLQJ 21 DQG 2)) 7KH user can turn the lighting output ON or OFF
UHJDUGOHVVRIWKHVWDWHRIWKHPDLQÀDPHDQG
FKDQJLQJWKHVWDWHRIWKHPDLQÀDPHZLOOKDYH no effect on the lighting output.
The lights will be controlled with a separate module that will plug into the main control module with AUX communication port. This
4-pin system should control all the 120VAC components. The 120VAC plug in module will have two wires that are for the lighting and they should be 18 AWG 105C wires with
1/4" insulated connectors two males that will be two wires, length 6 "to 8" coming from the
120VAC module. The AC Neutral wire will be white and the AC Hot wire will be red. This
9$&PRGXOHZLOODOVRFRQWUROWKHIDQWKLV is outlined within a separate section.
7KHYDOXHRIWKHYDXOWDJHDUHDVIROORZV
1XPEHURI3XVKHV 9ROWDJH9DOXHV
+LJK 100%
5
4
90%
80%
3
2
/RZ
Off
70%
60%
50%
0%
Continuous Pilot
Operation of this feature of having the pilot to run all the time will be activated with the pressing of two buttons, "PROG/TIME" &
"FLAME 1". This action will activate the Icon on the LCD screen. Pressing of the same two buttons will de-activate the feature.
This feature is the same as the standard AF-
4000 module, but activation of the system is different in that two buttons must be depressed to activate or de-activate the function.
This feature can also be activated via a 2-position switch on the side of the main module.
Main Flame Modulation
7KHPDLQÀDPHPRGXODWLRQZLOOXVHWKHVWHS motor on the main gas valve.
7KH FRQWURO RI WKH PDLQ ÀDPH OHYHO ZLOO EH from a button on the handheld transmitter.
When the FLAME MAIN button is pressed,
WKHPDLQÀDPHVHWWLQJOHYHOZLOOÀDVKRQWKH
LCD display and the user can select desired setting from highest to lowest with 6 different levels via the UP and DOWN buttons. If no
DGMXVWPHQW LV PDGH ZLWKLQ VHFRQGV WKH control will exit the function setting mode and the LCD display will return to the normal view.
To allow for proper burner ignition the main
ÀDPHZLOOFRPHRQWRWKHQXPEHUOHYHORU the highest. After 5 seconds that system will
WXUQWKHÀDPHOHYHOWRWKHODVWSRVLWLRQEHIRUH turning off. This will have to be in all modes of the operation, Manual, Thermo, and Program.
The 4-wire step motor lead should come from the main module using a 5-pin connector with a 24" wire and plug on the end to plug into the 4-wire from the step motor. This wire will be labeled with "MAIN FLAME MOD" as we will have a second 4-wire for the Rear Flame
Operation.
Countdown Timer
The timer function is like the 1001LCD in that you will have up to 3 hours of countdown time
IRUWKH¿UHSODFHWRUXQDQGFDQEHRSHUDWHGLQ both Manual and Thermal modes.
Once you have pressed the timer button the
7,0(5QDPHXQGHUWKHFORFNZLOOVWDUWWRÀDVK at 10 minutes as the start point. The user can change the time from 10 minutes to 180 minutes,
PLQXWHVVHJPHQWV,IQRDGMXVWPHQWLVPDGH within 7 seconds, the control will accept the 10 minute setting, exit the function setting mode, and the LCD display will return to the normal view.
125898-01A www.fmiproducts.com
27
GAS CONTROL MODULE SYSTEM
Continued
Pushing "TIMER" button, you can set the
ÀDVKLQJ FORFN ZLWK WKH 7,0(5 XQGHU WKH clock area.
You can press the "up" or the "down" to set your desired TIMER segment.
Once the timer is set to the desired number
RIPLQXWHVWKHQXPEHUZLOOÀDVKIRUDQRWKHU
7 seconds and then go into the timer setting and start to count down.
7KH ÀDPH PRGXODWLRQ ZLOO KDYH VL[ OHYHOV
IURPKLJKHVWWRORZHVWRQWKHPDLQ¿UHSODFH burner, that is controlled with a step motor on the gas valve.
127(7KHÀDPHFRQWUROZLOOREWDLQWKHIROORZ ing information from the handheld control. It is very important to remember that our factory setting of SWING TEMPERATURE is 2 degrees. Addition of this feature will not allow this
SWING to be change as with current designs.
The user can press the "SET" button and the system will immediately start the TIMER function.
If the "TIMER" button is pressed again while the timer is counting down the "TIMER" will be terminated.
If the OFF mode is activated the "TIMER" will be terminated. OFF is OFF in all cases.
Thermo Mode
Selection of the THERMO or Thermostat mode with the MODE button will light the
VPDOOHU 6(7 ZLQGRZ RI QXPEHUV 7KH ¿UVW
SET number will be 45F, and with UP or
DOWN keys you can SET the temperature that the user would like the room to maintain.
Once the SET temperature is correct, within
5 seconds of time, the appliance will operate to that Set Temperature.
7KHÀDPH,&21DQG21 7+(502ZLOOEH on the LCD screen. At this point the appliance will be burning. The user will not have to operate the "SET" button to set the temperature.
But if the SET button is pushed, it also completes the process for setting temperature.
SET TEMPERATURE
([DPSOH Flame Level
74 ° F OFF
73 ° F
72 ° F
71 ° F
70 ° F
69 ° F
68 ° F
67 ° F
1
2
3
4
5
6
7
3URJUDP0RGH
$ VKRUW SXVK RI 352* 7,0( EXWWRQ ZLOO select/operate or de-activate the PROGRAM mode. A long push (push & hold for more than
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Setting of PROGRAM mode.
Following are the Factory setting for the
PROGRAM mode:
M T W T F
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You can use DOWN or UP buttons to obtain a new desired temperature. Simply use the UP and Down buttons to set the new temperature and the appliance, within 5 seconds, will turn
ON or OFF and will still show THERMO on the LCD screen
Another short push of this MODE button will cancel the THERMO function. In another words, a short push of MODE button will deactivate THERMO function, and the appliance will be OFF.
The control will have an additional feature to
WKHWKHUPRVWDWFRQWUROZLWKÀDPHPRGXODWLRQ as the set temperature is obtained.
6HJPHQW3
SS
6HJPHQW3
6HJPHQW3
OFF - 9:00am
21SP
OFF - 8:00pm
21DP
OFF - 10:00am
21SP
OFF - 9:00pm
The outline of the turn down will be based on the degrees under the setting temperature.
The coding will be like the following.
Set Temperature will be from 45F to 99F
28 www.fmiproducts.com
125898-01A
GAS CONTROL MODULE SYSTEM
Continued
Following is the set up for the Program Mode:
Push & hold button for more than 2 seconds to enter the setting for program mode:
66
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FKDQJHWKHVHWWLQJRI³32))7KHQSXVK
SET button to enter into next setting.
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RQ /&' ZLOO ÀDVK WKHQ \RX FDQ XVH 83 RU
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ON". Then you push SET button to enter into next setting.
07:7)
RQ /&' ZLOO ÀDVK WKHQ \RX FDQ XVH 83 RU
'2:1 WR FKDQJH WKH VHWWLQJ RI ³3 2))
Then, push SET button to enter into next setting.
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Then, use SET button to enter into next setting.
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PROGRAM setting will only last for 2 Min-
XWHV ,I 6(7 RU DQ\ RWKHU EXWWRQV EXWWRQ is not pushed within this period, the system
ZLOODXWRPDWLFDOO\FRPSOHWHWKH³352*7,0(
VHWWLQJ´SURFHVVDQG/&'ZLOOJREDFNWRLWV normal readouts.
IMPORTANT NOTE TO UNDERSTAND:
The control of the appliance will be under the
SET TEMPERATURE of the thermostat. If the set temperature is at "45F" as it comes from the factory, the appliance will not turn ON if the room is not below that set temperature. If the set temperature is at "70F" the appliance will come on only if this temperature is the room is below "70F". The mode of this transmitter can be in OFF or THERMO and the PROGRAM will still operate.
07:7)
RQ/&'ZLOOÀDVK7KHQXVH83RU'2:1WR
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SET button to enter into next setting.
66
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ON". Then you push SET button to enter into next setting.
CHILD PROOF
This feature is to be activated/de-activated by pushing PROG/TIME & UP keys at the same time for more than 5 seconds..
When this feature is activated, the "CP" will appear in the Room Temperature Window for
DSSUR[LPDWHO\VHFRQGV³&3´ZLOOWKHQEH displayed in the Room Temperature Window whenever a transmitter button is pressed and no signal will be transmitted.
66
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Then, push SET button to enter into next setting.
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Then, use SET button to enter into next setting.
125898-01A www.fmiproducts.com
29
CLEANING AND MAINTENANCE
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CAUTION: Do not vacuum if
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Use only glass door replacement intended for
WKLV¿UHSODFHVHH
Replacement Parts , page
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Glass Door , page 21 for instructions for replacing glass doors.
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Glass must be cleaned periodically. During start-up it is normal for condensation to form on the inside of the glass causing lint, dust and other airborne particles to cling to the glass
VXUIDFH'XULQJLQLWLDOVWDUWXSDVOLJKW¿OPPD\ form on the glass due to paint curing. The glass should be cleaned several times with a non-ammonia, nonabrasive household clean-
HUDQGZDUPZDWHUDIWHUWKH¿UVWWZRZHHNV of operation. Thereafter, clean the glass two or three times during each heating season, depending on the usage and circumstances present. Refer to Removing/Replacing Glass
Door , page 20 of this manual when removing glass door for cleaning.
PILOT AND BURNERS
5HPRYHPDWHULDOEHIRUHFOHDQLQJEXUQHUV and replace when cleaning is complete.
%XUQHU DQG FRQWUROV VKRXOG EH FOHDQHG with compressed air to remove dust, dirt or lint.
8VHDYDFXXPFOHDQHURUVPDOOVRIWEULVWOHG brush to remove excess dust, dirt or lint.
30 www.fmiproducts.com
125898-01A
CLEANING AND MAINTENANCE
Continued
9(17,1*6<67(0
Conduct annual inspection of the venting system following these guidelines:
1. Check areas of venting system that are exposed to the weather for corrosion (rust spots or streaks and, in extreme cases,
KROHV +DYH WKHVH LWHPV UHSODFHG LP -
PHGLDWHO\E\DTXDOL¿HGVHUYLFHSHUVRQ
5HPRYHWKHYHQWFDSDQGVKLQHDÀDVK light into the vent. Remove any foreign material.
3. Check for evidence of excessive condensation. Continuous condensation can
FDXVHFRUURVLRQRIFDSVSLSHVDQG¿WWLQJV and can be caused by having excessive lateral runs, too many elbows or exterior portions of the system being exposed to cold weather.
,QVSHFWMRLQWVWRYHULI\WKDWQRSLSHVHFWLRQ
RU ¿WWLQJ KDV EHHQ GLVWXUEHG DQG ORRV ened. Check mechanical supports such as wall straps for rigidity.
SPECIFICATIONS
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REPLACEMENT PARTS
Note: Use only original replacement parts.
This will protect your warranty coverage for parts replaced under warranty.
Contact authorized dealers of this product.
If they can’t supply original replacement
SDUWV FDOO )0, 352'8&76 //& DW
1-866-328-4537.
When calling, have ready:
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Usually, we will ask you to return the part to the factory.
TECHNICAL SERVICE
You may have further questions about installation, operation, or troubleshooting.
If so, contact FMI PRODUCTS, LLC at
1-866-328-4537. When calling please have your model and serial numbers of your heater ready.
You can also visit our web site at
ZZZIPLSURGXFWVFRP .
SERVICE HINTS
When Gas Pressure Is Too Low
SLORWZLOOQRWVWD\OLW
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You may feel your gas pressure is too low. If so, contact your local gas supplier.
125898-01A www.fmiproducts.com
31
TROUBLESHOOTING
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Note: All troubleshooting items are listed in order of operation.
2%6(59('352%/(0
Pilot will not light
POSSIBLE CAUSE REMEDY
1. No gas supply or shutoff valve is OFF
2. Air in gas line
3. Construction debris clog-
JLQJSLORWRUL¿FH
4. Low gas pressure
5. Kinked pilot line
6. Control valve is not opening
7. No power to unit or ignition module
1. Check to see if you have gas supply and that equipment shutoff valve is opened
2. Repeat lighting procedure several times to purge all air out of lines. If after repeated attempts appliance does not light, call for quali-
¿HGVHUYLFHDQGUHSDLU
3. Remove debris and dirt, inspect and clean any other possible obstructions
4. Contact your gas supplier to check pressure
+DYHDTXDOL¿HGWHFKQLFLDQ replace pilot line
6. Replace control valve (Refer to Replacement Parts ,
SDJH
7. Check that main power is on and that all wire connections are made correctly to ignition model (see Wiring
Diagram
SDJH
32 www.fmiproducts.com
125898-01A
2%6(59('352%/(0
Pilot will not stay lit
TROUBLESHOOTING
Continued
POSSIBLE CAUSE REMEDY
1. Loose wiring on ignitor wire to ignition module and/ or poor ground to ignition module
&RQ¿UP WKH 6 ZLUH DQG the "I" wire are properly connected to the module in the proper "S" and "I"
WHUPLQDOV&RQ¿UPWKDWWKH spark to the pilot burner is properly grounded to the gas control valve and to the module. Check the 110 volt power source or the 6 volt
2. Main burner does not come on when manual switch or remote control is turned on.
battery back-up connections and condition of batteries. Check the position of the CONTINUOUS PILOT switch on the module.
&RQ¿UP WKH SLORW LV VSDUN
ing and lights. Check the two plastic connectors that plug in the face of the gas
FRQWURO YDOYH &RQ¿UP WKH gas control valve is properly grounded to the module.
No gas to burner, although safety shutoff switch and valve
1. Safety shutoff switch wires defective or too long are set to the ON position
1. Check electrical connections
Frequent pilot outage 3LORWÀDPHPD\EHWRRORZ
FDXVLQJVDIHW\SLORWWR³GURS
RXW´
2. Improper venting or excessive blockage
&OHDQDQGDGMXVWSLORWÀDPH for maximum flame impingement on ignitor/sensor
2. Have vent system inspected, including termination cap. Remove any restriction or obstruction
Fireplace produces a clicking/
WLFNLQJQRLVHMXVWDIWHUEXUQHU is lit or shut off
1. Metal expanding while heating or contracting while cooling
1. This is normal with most
¿UHSODFHV ,I QRLVH LV H[ -
FHVVLYH FRQWDFW TXDOL¿HG service person
Slight smoke or odor during initial operation
1. Residues from manufacturing processes
1. Problem will stop after a few hours of operation
125898-01A www.fmiproducts.com
33
TROUBLESHOOTING
Continued
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,I\RXFDQQRWUHDFK\RXUJDVVXSSOLHUFDOOWKH¿UHGHSDUWPHQW
2%6(59('352%/(0
POSSIBLE CAUSE REMEDY
Gas odor even when gas control valve is off
1. Gas leak.
6HH :DUQLQJ
VWDWHPHQWDWWRSRISDJH
2. Control valve defective
1. Locate and correct all leaks
(see Checking Gas Connections SDJH
2. Replace control valve
Gas odor during combustion 1. Foreign matter between control valve and burner
2. Gas leak. 6HH :DUQLQJ
VWDWHPHQWDWWRSRISDJH
1. Take apart gas tubing and remove foreign matter
2. Locate and correct all leaks
(see Checking Gas Connections SDJH
Glass soots 1. Debris around burner air mixer
,PSURSHUYHQWFRQ¿JXUDWLRQ
1. Inspect opening at base of burner to see that it is NOT packed with any type of material
2. Check vent configuration
VSHFL¿FDWLRQ VHH Venting
Installation SDJH
Dark residue on inside of
¿UHSODFH
1. Air holes at burner inlet blocked
%XUQHUÀDPHKROHVEORFNHG
3. Improper venting or excessive blockage
1. Clean out air holes at burner inlets. Periodically repeat as needed
2. Remove blockage
3. Have vent system inspected, including termination cap. Remove any restrictions or obstruction
34 www.fmiproducts.com
125898-01A
WIRING DIAGRAM
A
Orange ello n Bro
Blac ed
Blue ello ite W
125972-01
125898-01A www.fmiproducts.com
35
PARTS
02'(/69/'91( 9/'93(
1
2
4
7
5
3
6
4
11
18
36
13
15
16
17
14
19 www.fmiproducts.com
8
9
10
12
125898-01A
PARTS
7KLVOLVWFRQWDLQVUHSODFHDEOHSDUWVXVHGLQ\RXU¿UHSODFH:KHQRUGHULQJSDUWVIROORZWKH instructions listed under Replacement Parts on page 31 of this manual.
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12
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
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3$5712
14296
DESCRIPTION
125609-02 Pilot Bracket
125699-01 Pilot, NG
125699-02 Pilot, LP
125752-01 Burner Assembly
125961-01 Light Assembly w/ Wire Harness
25599
23106
2UL¿FH
2UL¿FH
Brass Elbow
114027-01 Grommet
116573-01 Flat Washer
11214
14399
111817-09 Flextube
125932-01 Burner Gasket
125064-02 Power Module
125068-01 Battery Backup
125072-02 Battery Backup Bracket
125760-01 Valve Bracket
125970-01 Valve, NG
125970-02 Valve, LP
125973-01 Light Module
14396
26839
Bulkhead Fitting
Brass Elbow
Connector 3/8 Tube x 3/8 MPT
3$576$9$,/$%/(1276+2:1
Rockwool
9/'91( 9/'93( 47<
1
1
1
1
1
1
1
1
1
7
1
1
1
2
1
1
1
1
1
1
1
1
1
125972-01 :LUH+DUQHVV6HH3DJH
125974-01 :LUH+DUQHVV6HH3DJH
125971-01 Remote Control
14253 30" Flex Line
125065-01 :LUH+DUQHVV6HH3DJH
125066-01 $&$GDSWHU3RZHU&RUG
&OHDU3HEEOHVOEV
125962-01 Latch Opener
1
1
1
1
1
1
1
1
125898-01A www.fmiproducts.com
37
PARTS
02'(/69/'91( 9/'93(
2
1
3
4
8
9
7
6
38
13
19
12
18
17
14
15 www.fmiproducts.com
11
10
16
8
125898-01A
PARTS
BURNER ASSEMBLY
7KLVOLVWFRQWDLQVUHSODFHDEOHSDUWVXVHGLQ\RXU¿UHSODFH:KHQRUGHULQJSDUWVIROORZWKH instructions listed under Replacement Parts on page 31 of this manual.
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DESCRIPTION
111555-01 8" Outer Connector
2 106702-03 Gasket
3 125847-01 Top Spacer
4 125757-02 Top Nailing Flange
5 125805-01 Rear Panel
6 125741-02 False Door Assembly
7 125729-01 Side Plenum Assembly
8 125757-01 Side Nailing Flange
9 110037-01 Electric Duct Assembly
10 125766-01 Side Face Filler
11 125767-01 Access Cover Retaining Bracket
12 125741-01 Ceramic Door Assembly
13 125879-01 Access Door Assembly
14
15
17318 Knob
11110 Screw, #8-31 X 1/4 PPH
16 125763-01 Corner Bracket
17 125813-01 Side Walls
18 125753-01 Pebble Pan
19 125814-01 Rear Wall
9/'91( 9/'93( 47<
1
1
4
2
1
1
1
4
1
2
2
1
1
2
2
4
2
1
1
ACCESSORIES
Purchase these accessories from your local
6((7+58'225.,7 dealer. If they can not supply these accessories
LDSTI call FMI PRODUCTS, LLC at 1-866-328-4537 for information. You can also write to the ad-
287'225'225.,7 dress listed on the back page of this manual.
LDSTO
60227+*/$663(%%/(6/%6
GP43SO - Speckled Orange
GP43A - Amber
GP43G - Green
GP43B - Blue
'(&25$7,9()$&(75,0
DFT43B - Black
DFT43AS - Aged Silver
DFT43AC - Aged Cooper
125898-01A www.fmiproducts.com
39
WARRANTY
KEEP THIS WARRANTY
Model ( ORFDWHGRQSURGXFWRULGHQWL¿FDWLRQWDJ _____________________________
Serial No. (
ORFDWHGRQSURGXFWRULGHQWL¿FDWLRQWDJ
__________________________
Date Purchased __________________________
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FMI PRODUCTS, LLC LIMITED WARRANTIES
New Products
Standard Warranty: FMI PRODUCTS, LLC warrants this new product and any parts thereof to be free from defects
LQPDWHULDODQGZRUNPDQVKLSIRUDSHULRGRIIRXU\HDUVIURPWKHGDWHRI¿UVWSXUFKDVHIURPDQDXWKRUL]HGGHDOHU provided the product has been installed, maintained and operated in accordance with FMI PRODUCTS, LLC’s warnings and instructions.
For products purchased for commercial, industrial or rental usage, this warranty is limited to 90 days from the date
RI¿UVWSXUFKDVH
Factory Reconditioned Products
Limited Warranty: FMI PRODUCTS, LLC warrants factory reconditioned products and any parts thereof to be
IUHHIURPGHIHFWVLQPDWHULDODQGZRUNPDQVKLSIRUGD\VIURPWKHGDWHRI¿UVWSXUFKDVHIURPDQDXWKRUL]HGGHDOHU provided the product has been installed, maintained and operated in accordance with FMI PRODUCTS, LLC’s warnings and instructions.
Terms Common to All Warranties
The following terms apply to all of the above warranties:
Always specify model number and serial number when contacting the manufacturer. To make a claim under this warranty the bill of sale or other proof of purchase must be presented.
This warranty is extended only to the original retail purchaser when purchased from an authorized dealer, and only
ZKHQLQVWDOOHGE\DTXDOL¿HGLQVWDOOHULQDFFRUGDQFHZLWKDOOORFDOFRGHVDQGLQVWUXFWLRQVIXUQLVKHGZLWKWKLVSURGXFW
7KLVZDUUDQW\FRYHUVWKHFRVWRISDUWVUHTXLUHGWRUHVWRUHWKLVSURGXFWWRSURSHURSHUDWLQJFRQGLWLRQDQGDQDOORZ ance for labor when provided by a FMI PRODUCTS, LLC Authorized Service Center or a provider approved by
FMI PRODUCTS, LLC. Warranty parts must be obtained through authorized dealers of this product and/or FMI
PRODUCTS, LLC who will provide original factory replacement parts. Failure to use original factory replacement parts voids this warranty.
Travel, handling, transportation, diagnostic, material, labor and incidental costs associated with warranty repairs, unless expressly covered by this warranty, are not reimbursable under this warranty and are the responsibility of the owner.
Excluded from this warranty are products or parts that fail or become damaged due to misuse, accidents, improper
LQVWDOODWLRQODFNRISURSHUPDLQWHQDQFHWDPSHULQJRUDOWHUDWLRQV
7KLVLV)0,352'8&76//&¶VH[FOXVLYHZDUUDQW\DQGWRWKHIXOOH[WHQWDOORZHGE\ODZWKLVH[SUHVVZDUUDQW\ excludes any and all other warranties, express or implied, written or verbal and limits the duration of any and all
LPSOLHGZDUUDQWLHVLQFOXGLQJZDUUDQWLHVRIPHUFKDQWDELOLW\DQG¿WQHVVIRUDSDUWLFXODUSXUSRVHWRIRXU\HDUVRQ
QHZSURGXFWVDQGGD\VRQIDFWRU\UHFRQGLWLRQHGSURGXFWVIURPWKHGDWHRI¿UVWSXUFKDVH)0,352'8&76//& makes no other warranties regarding this product.
FMI PRODUCTS, LLC’s liability is limited to the purchase price of the product, and FMI PRODUCTS, LLC shall not be liable for any other damages whatsoever under any circumstances including indirect, incidental, or consequential damages.
Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.
7KLVZDUUDQW\JLYHV\RXVSHFL¿FOHJDOULJKWVDQG\RXPD\DOVRKDYHRWKHUULJKWVZKLFKYDU\IURPVWDWHWRVWDWH
For information about this warranty contact:
2701 S. Harbor Blvd.
Santa Ana, CA 92704
1-866-328-4537 www.fmiproducts.com
125898-01
Rev. A
07/11
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Table of contents
- 2 Safety
- 4 Local Codes
- 5 Product Features
- 6 Pre-installation
- 8 Location of Termination Cap
- 9 Massachusetts
- 10 Venting Installation
- 16 Fireplace Installation
- 24 Operation
- 25 Inspecting Burners
- 26 Gas Control Module System
- 30 Cleaning and Maintenance
- 31 Replacement Parts
- 31 Technical Service
- 31 Service Hints
- 32 Troubleshooting
- 35 Wiring Diagram
- 36 Parts
- 39 Accessories