Empire Comfort Systems VFD20CC30FN-1 Owner's Manual

EMPIRE
Comfort Systems
INSTALLATION INSTRUCTIONS
AND
OWNER'S MANUAL
CAST IRON
UNVENTED ROOM HEATER
MODELS
SMALL
VFD(10,20)CC(30,70)(B,F,M)(N,P)-1
GAS-FIRED
MEDIUM
VFD30CC(30,70)(B,F,M,S,W)(N,P)-1
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indicated on the rating plate. This appliance is not
convertible for use with other gases.
WARNING: If the information in these instructions
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loss of life.
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other appliance.
— WHAT TO DO IF YOU SMELL GAS
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neighbor’s phone. Follow the gas supplier’s
instructions.
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Installer:
Leave this manual with the appliance.
Consumer: Retain this manual for future reference.
7KLVLVDQXQYHQWHGJDV¿UHGKHDWHU,WXVHVDLU R[\gen) from the room in which it is installed. Provisions
for adequate combustion and ventilation air must be
provided. Refer to page 7 .
WARNING: If not installed, operated and maintained
in accordance with the manufacturer's instructions,
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or from fuel combustion which can cause death or
serious illness.
WATER VAPOR: A BY-PRODUCT OF UNVENTED ROOM
HEATERS
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XQYHQWHGURRPKHDWHUSURGXFHVDSSUR[LPDWHO\RQH RXQFH PO RIZDWHUIRUHYHU\%78 V .: V of gas input per hour. Refer to page 6.
Page 1
TABLE OF CONTENTS
SECTION
PAGE
IMPORTANT SAFETY INFORMATION ............................................................................. 3
SAFETY INFORMATION FOR USERS OF LP-GAS ......................................................... 4
INTRODUCTION ............................................................................................................... 5
SPECIFICATIONS ............................................................................................................. 6
WATER VAPOR: A BY-PRODUCT OF UNVENTED ROOM HEATERS ............................ 6
PROVISIONS FOR ADEQUATE COMBUSTION & VENTILATION AIR............................ 7
GAS SUPPLY..................................................................................................................... 8
CLEARANCES................................................................................................................... 9
LOG PLACEMENT ..................................................................................................... 10-11
PLACEMENT OF GLOWING EMBERS (ROCK WOOL)................................................. 12
OPERATION INSTRUCTIONS/FLAME APPEARANCE.................................................. 12
OPERATING GUIDELINES ............................................................................................. 13
MILLIVOLT LIGHTING INSTRUCTIONS ......................................................................... 14
10,000 BTU MILLIVOLT LIGHTING INSTRUCTIONS..................................................... 15
PILOT FLAME CHARACTERISTICS..........................................................................16-17
MILLIVOLT WIRING....................................................................................................18-19
MILLIVOLT TROUBLESHOOTING.............................................................................20-21
IP OPERATING INSTRUCTIONS.................................................................................... 22
IP WIRING ....................................................................................................................... 23
IP LIGHTING INSTRUCTIONS........................................................................................ 24
IP SYSTEM TROUBLESHOOTING............................................................................25-27
MAIN BURNER FLAME CHARACTERISTICS................................................................ 28
MAINTENANCE............................................................................................................... 29
MASTER PARTS DISTRIBUTOR LIST............................................................................ 30
HOW TO ORDER REPAIR PARTS.................................................................................. 30
PARTS LIST................................................................................................................31-32
PARTS VIEW ................................................................................................................... 33
CASTING PARTS LIST.................................................................................................... 34
CASTING PARTS VIEW .................................................................................................. 35
ACCESSORY SIDE SHELVES INSTALLATION INSTRUCTIONS.................................. 36
OPTIONAL STONE INLAY INSTALLATION INSTRUCTIONS......................................... 36
OPTIONAL BLOWER INSTALLATION INSTRUCTIONS ...........................................37-38
WARRANTY..................................................................................................................... 39
APPLIANCE SERVICE HISTORY ..............................................................................40-41
QUICK REFERENCE GUIDE .....................................................................................42-43
Page 2
29560-0-0312
IMPORTANT SAFETY INFORMATION
THIS IS A HEATING APPLIANCE
DO NOT OPERATE THIS APPLIANCE WITHOUT FRONT PANEL INSTALLED.
DANGER: Indicates a hazardous situation which, if not
avoided, will result in death or serious injury.
WARNING: Indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION: Indicates a hazardous situation which, if not
avoided, could result in minor or moderate injury.
NOTICE: Addresses practices not related to personal injury.
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6,000 Btu per hour shall not be installed in a bathroom.
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than 10,000 Btu per hour shall not be installed in a bedroom
or bathroom.
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or clothing ignition.
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are in the same room with the appliance.
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near the appliance.
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‡ ,QVWDOODWLRQ DQG UHSDLU VKRXOG EH GRQH E\ D QUALIFIED
SERVICE PERSON. The appliance should be inspected
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is imperative that control compartments, burners and
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clean.
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‡
‡
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WARNING: ANY CHANGE TO THIS HEATER OR ITS
CONTROLS CAN BE DANGEROUS.
$Q\VDIHW\VFUHHQRUJXDUGUHPRYHGIRUVHUYLFLQJDQDSpliance must be replaced prior to operating the heater.
WARNING: DO NOT operate this appliance unless all
components including logs, burners, and controls are in
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Refer to the Log set placement instructions for correct log
and twig positioning.
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dealer as indicated in the How to Order Repair Parts section
of the appliance manual.
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and replace damaged parts.
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water.
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paper or cardboard etc.) be used in this appliance.
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WARNING:)DLOXUHWRNHHSWKHSULPDU\DLURSHQLQJ V RIWKHEXUQHU V FOHDQPD\UHVXOWLQVRRWLQJDQGSURSHUW\
damage.
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:$51,1*'RQRWXVHDEORZHULQVHUWKHDWH[FKDQJHU
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heater.
WARNING
When used without adequate combustion and ventilation
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poisonous gas.
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made for combustion and ventilation air. Consult the written instructions provided with the heater for information
concerning combustion and ventilation air. In the absence
of instructions, refer to the National Fuel Gas Code, ANSI
Z223.1/NFPA 54, Air for Combustion and Ventilation, or
applicable local codes.
This heater is equipped with a PILOT LIGHT SAFETY SYSTEM designed to turn off the heater if not enough fresh air
is available.
DO NOT TAMPER WITH PILOT LIGHT SAFETY SYSTEM!
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and control compartment clean.
29560-0-0312
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DEATH.
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VLJQVKHDWHUPD\QRWEHZRUNLQJSURSHUO\Get fresh air at
once! Have heater serviced.
Some people — pregnant women, persons with heart or lung
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than others.
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at its location. If this heater is installed in a structure havLQJDKLJKYHUWLFDOGLPHQVLRQWKHSRVVLELOLW\H[LVWVWKDWWKH
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structure air will minimize this effect. The use of this fan will
also improve the comfort level in the structure. When a fan is
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is not directed at the burner.
Page 3
SAFETY INFORMATION FOR USERS OF LP-GAS
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LP-GAS WARNING ODOR
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Do not do anything that could ignite the gas.
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IMMEDIATELY.
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GHFODUHWKHPWREHVDIH
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SHUVRQDQGWKH¿UHGHSDUWPHQW(YHQWKRXJK\RXPD\QRWFRQtinue to smell gas, do not turn on the gas again. Do not re-enter
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and relight the gas appliance for you.
NO ODOR DETECTED - ODOR FADE
Some people cannot smell well. Some people cannot smell the
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can smell the odorant in propane.6PRNLQJFDQGHFUHDVH\RXU
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The odorant in LP-gas is colorless, and it can fade under some
circumstances.)RUH[DPSOHLIWKHUHLVDQXQGHUJURXQGOHDNWKH
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some of the odorant out of the gas, reducing its odor intensity.
LP-Gas may stratify in a closed area, and the odor intensity could
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PRUHRGRUDWORZHUOHYHOV$OZD\VEHVHQVLWLYHWRWKHVOLJKWHVWJDV
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go into action as instructed earlier.
SOME POINTS TO REMEMBER
‡ Learn to recognize the odor of LP-gas. Your local LP-Gas
Dealer can give you a "Scratch and Sniff" pamphlet. Use it to
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\RXU/3*DVKDVDZHDNRUDEQRUPDORGRUFDOO\RXU/3*DV
Dealer.
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\RXDUHTXDOL¿HGFRQVFLRXVO\WKLQNDERXWWKHRGRURI/3*DV
prior to and while lighting pilot lights or performing service or
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smell that can cover up the LP-Gas odor. Do not try to light pilot
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the conditions are such that you may not detect the odor if there
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SODFHGLQVHUYLFH2GRUIDGHFDQRFFXULQQHZWDQNVRUUHLQVWDOOHG
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a time may develop internal rust which will cause odor fade. If
Page 4
such conditions are suspected to exist, a periodic sniff test of
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RGRU FDOO \RXU LP-gas dealer. A periodic sniff test of the
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you do detect the odorized LP-Gas.
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container valve is left on, the container may draw in some air
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new internal rusting could occur. If the valve is left open, then
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empty.
29560-0-0312
INTRODUCTION
Always consult your local Building Department regarding regulations,
codes or ordinances which apply to the installation of an unvented
room heater.
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ORFDWHG PDQXIDFWXUHG PRELOH KRPH ZKHUH QRW SURKLELWHG E\
state or local codes.
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the manufacturer.
This appliance is only for use with the type of gas indicated on the
rating plate.
Instructions to Installer
1. Installer must leave instruction manual with owner after
installation.
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card supplied with unvented room heater.
3. Installer should show owner how to start and operate unvented
room heater.
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6WDQGDUGV,QVWLWXWH=E\8QGHUZULWHUV/DERUDWRULHV 8/ DV
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these instructions.
Notice: 5HPRYHVFUHZLQYDOYHFRYHU6FUHZLVUHTXLUHGWRSUHYHQW
shipping damage.
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odor as the ceramic log is cured.
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VKRZQRQWKHUDWLQJSODWHLVWKHUHVSRQVLELOLW\RIWKHSHUVRQ
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unless all components including logs, burners, and controls
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LIDQ\ORJRUWZLJLVEURNHQRURXWRIWKHLULQWHQGHGSRVLWLRQ
Refer to Log Placement on page 10 for correct log and twig
positioning.
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indicated in the Parts Sections on pages 31 through 35.
WARNING
This appliance is equipped for (natural or propane) gas. Field
conversion is not permitted.
WARNING
This unit is not for use with solid fuels.
Important
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the room in which the unit is installed.
Installation in Residential Garages
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29560-0-0312
Preparation
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when installed in accordance with this Installation Manual. Report
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log placement. Do not install unit with damaged, incomplete, or
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and follow these instructions carefully during installation to insure
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State of Massachusetts: 7KH LQVWDOODWLRQ PXVW EH PDGH
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Massachusetts.
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room heaters shall provide to each purchaser a copy of 527 CMR
30 upon sale of the unit. In the State of Massachusetts, unvented
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of local codes, with the National Fuel Gas Code, ANSI Z223.1/
NFPA 54.*
*Available from the American National Standards Institute, Inc., 11
West 42nd St., New York, N.Y. 10036.
WARNING
ANY CHANGE TO THIS FIREPLACE OR ITS CONTROLS CAN
BE DANGEROUS.
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LQMXU\RUGHDWKIURP¿UHEXUQVH[SORVLRQVRUFDUERQPRQR[LGH
poisoning.
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LQWKHVHLQVWUXFWLRQVRUXVHZLWKDW\SHRIJDVQRWVKRZQRQ
WKHUDWLQJSODWHLVWKHUHVSRQVLELOLW\RIWKHSHUVRQDQGFRPSDQ\
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High Altitudes
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Page 5
SPECIFICATIONS
Model
VFD10CC
Accessories
Input BTU/HR (KW/H) Maximum
10,000
FRBC
Battery Operated Remote Control
Input BTU/HR (KW/H) Minimum
10,000
FRBTC
Battery Operated Remote Control w/Thermostat
Height
24 1/8" (612.8 mm)
FRBTP
'D\3URJUDPPDEOH5HPRWH
Width
21 1/2" (546.1 mm)
FREC
Electric Remote Control
Depth
15 3/8" (390.5 mm)
FWS
Wall Switch
Gas Inlet
3/8" (9.5 mm)
TMV
Millivolt Wall Thermostat - Reed Switch
Model
VFD20CC
TRW
Remote Wall Thermostat
Input BTU/HR (KW/H) Maximum (LP)
20,000
CIB3
Automatic Blower (VFD(10,20)CC Units)
Input BTU/HR (KW/H) Minimum (LP)
16,000
CIB4
Automatic Blower (VFD30CC Units)
Input BTU/HR (KW/H) Maximum (NAT)
20,000
Stone Inlay Replaces Standard Grill Top (Medium Units Only)
Input BTU/HR (KW/H) Minimum (NAT)
14,500
CSI-8V
Height
24 1/8" (612.8 mm)
CSI-9A
Stone Inlay
$GREH)URVW
Width
21 1/2" (546.1 mm)
CSI-10M
Stone Inlay
Patina Mocha
Depth
15 3/8" (390.5 mm)
CSI-11G
Stone Inlay
Temple Gray
Gas Inlet
3/8" (9.5 mm)
CSI-12A
Stone Inlay
American Beauty
Air Shutter Setting (NAT)
1/8"
Air Shutter Setting (LP)
3/8"
Model
VFD30CC
Input BTU/HR (KW/H) Maximum (LP)
25,000
Input BTU/HR (KW/H) Minimum (LP)
21,000
Input BTU/HR (KW/H) Maximum (NAT)
25,000
Input BTU/HR (KW/H) Minimum (NAT)
17,500
Height
27 3/4" (704.9 mm)
Width
28 1/16" (712.8 mm)
Depth
17 1/8" (435.0 mm)
Gas Inlet
3/8" (9.5 mm)
Air Shutter Setting (NAT)
1/16"
Air Shutter Setting (LP)
7/16"
Stone Inlay
Venetian Gold
Accessories
Model
Description
Available on Models
VFD(10,20)CC
VFD30CC
CSK-B
Side Shelf
3RUFHODLQ%ODFN
X
X
CSK-F
Side Shelf
0DWWH%ODFN
X
X
CSK-M
Side Shelf
Porcelain Mahogany
X
X
CSK-S
Side Shelf
Porcelain Sand
X
CSK-W
Side Shelf
Matte Pewter
X
WATER VAPOR: A BY-PRODUCT OF UNVENTED ROOM HEATERS
:DWHUYDSRULVDE\SURGXFWRIJDVFRPEXVWLRQ$QXQYHQWHGURRP
heater produces approximately one (1) ounce (30 ml) of water for
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8QYHQWHG URRP KHDWHUV PXVW EH XVHG DV VXSSOHPHQWDO KHDW
(a room) rather than a primary heat source (an entire house). In most
supplemental heat applications, the water vapor does not create a
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humidity atmosphere experienced during cold weather.
Page 6
The following Steps will help insure that water vapor does not
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1. Be sure the heater is sized properly for the application, including
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help lower the water vapor content of the air.
3. Do not use an unvented room heater as the primary heat source
(an entire house).
29560-0-0312
PROVISIONS FOR ADEQUATE COMBUSTION & VENTILATION AIR
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WLJKW FRQVWUXFWLRQ XQOHVV SURYLVLRQV DUH SURYLGHG IRU DGHTXDWH
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FRPEXVWLRQDLUIURPWKDWVSDFH6PDOODUHDVVXFKDVHTXLSPHQW
URRPVDUHFRQ¿QHGVSDFHV)XUQDFHVLQVWDOOHGLQDFRQ¿QHGVSDFH
which supply heated air to areas outside the space must draw return
air from outside the space through tightly sealed return air ducts. A
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RIWKHVHRSHQLQJVLVGHWHUPLQHGE\ZKHWKHULQVLGHRURXWVLGHDLULV
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of all appliances in the space.
The following example is for determining the volume of a typical
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The maximum input of the VFP30 is 25,000 Btu per hour. Based
RQWKHFXELFIHHWSHU%WXSHUKRXUIRUPXODWKHminimum
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FXELFIHHWFXELFIHHW[ FXELFIHHW7RGHWHUPLQH
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measure the length, width and height of the area. Example: The
area measures 16 feet in length, 10 feet in width and 8 feet in
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LQWKLVXQFRQ¿QHGVSDFHZLWKQRUHTXLUHPHQWWRSURYLGHDGGLWLRQDO
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29560-0-0312
WARNING
,IWKHDUHDLQZKLFKWKHKHDWHUPD\EHRSHUDWHGLVVPDOOHUWKDQWKDW
GH¿QHGDVDQXQFRQ¿QHGVSDFHRULIWKHEXLOGLQJLVRIXQXVXDOO\
WLJKWFRQVWUXFWLRQSURYLGHDGHTXDWHFRPEXVWLRQDQGYHQWLODWLRQDLU
E\RQHRIWKHPHWKRGVGHVFULEHGLQWKHRUDSSOLFDEOHORFDOFRGHV
8QXVXDOO\7LJKW&RQVWUXFWLRQ
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IUHVKDLUIRUFRPEXVWLRQDQGYHQWLODWLRQ+RZHYHULQEXLOGLQJVRI
unusually tight construction, you must provide additional fresh air.
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where:
a. Walls and ceilings exposed to the outside atmosphere have
a continuous water vapor retarder with a rating of one perm
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E :HDWKHUVWULSSLQJ KDV EHHQ DGGHG RQ RSHQDEOH ZLQGRZV
and doors, and
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DURXQGZLQGRZDQGGRRUIUDPHVEHWZHHQVROHSODWHVDQG
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other openings.
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FRQVWUXFWLRQDGHTXDWHDLUIRUFRPEXVWLRQYHQWLODWLRQDQGGLOXWLRQ
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Page 7
GAS SUPPLY
&KHFNDOOORFDOFRGHVIRUUHTXLUHPHQWVHVSHFLDOO\IRUWKHVL]HDQG
W\SHRIJDVVXSSO\OLQHUHTXLUHG
Recommended Gas Pipe Diameter
Pipe Length
Schedule 40 Pipe
Inside Diameter
7XELQJ7\SH/
Outside Diameter
Nat.
L.P.
Nat.
L.P.
0-10 feet
0-3 meters
1/2”
12.7 mm
3/8”
9.5 mm
1/2”
12.7 mm
3/8”
9.5 mm
10-40 feet
4-12 meters
1/2”
12.7 mm
1/2”
12.7 mm
5/8”
15.9 mm
1/2”
12.7 mm
40-100 feet
13-30 meters
1/2”
12.7 mm
1/2”
12.7 mm
3/4”
19 mm
1/2”
12.7 mm
100-150 feet
31-46 meters
3/4”
19 mm
1/2”
12.7 mm
7/8”
22.2 mm
3/4”
19 mm
NOTICE:1HYHUXVHSODVWLFSLSH&KHFNWRFRQ¿UPZKHWKHU\RXU
ORFDOFRGHVDOORZFRSSHUWXELQJRUJDOYDQL]HG
NOTICE: Since some municipalities have additional local codes, it is
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,QVWDOOLQJD1HZ0DLQ*DV&RFN
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:KHUHQRQHH[LVWVRUZKHUHLWVVL]HRUORFDWLRQLVQRWDGHTXDWH
contact your local authorized installer for installation or relocation.
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WRWKHDFWLRQRIOLTXH¿HGSHWUROHXPJDVHV7KHJDVOLQHVPXVWEH
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solution watchLQJIRUEXEEOHVRQDOOH[SRVHGFRQQHFWLRQVDQGLI
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be disconnected from piping at inlet of control valve and pipe
capped or plugged for pressure test. Never pressure test with
DSSOLDQFHFRQQHFWHGFRQWUROYDOYHZLll sustain damage!
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WKH1DWLRQDO)XHO*DV&RGHWKDWDGULSOLQHEHLQVWDOOHGQHDUWKHJDV
inlet. This should consist of a vertical length of pipe tee connected
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and foreign particles may collect.
The use of the following gas connectors is recommended:
² $16=$SSOLDQFH&RQQHFWRUVRI&RUUXJDWHG0HWDO7XELQJ
and Fittings
² $16=$VVHPEOHG)OH[LEOH$SSOLDQFH&RQQHFWRUVRI2WKHU
Than All-Metal Construction
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appliance connector cannot exceed three feet in length.
Figure 1
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7RFKHFNWKHLQOHWSUHVVXUHWRWKHJDVYDOYHD PP 137
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to the appliance.
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disconnected from the gas supply piping system during any
pressure testing of that system at test pressures in excess of
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V\VWHP E\ FORVLQJ LWV LQGLYLGXDO PDQXDO VKXWRII YDOYH GXULQJ
any pressure testing of the gas supply piping system at test
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H[FHVVRISVLJ ZF N3D RQWKHDSSOLDQFHJDVYDOYH
it will result in a hazardous condition.
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Natural gas will have a manifold pressure of approximately
ZF N3D IRUPD[LPXPLQSXWRUZF N3D IRU
minimum input at the pressure regulator outlet with the inlet pressure
WRWKHSUHVVXUHUHJXODWRUIURPDPLQLPXPRIZF N3D for the purpose of input adjustment to a maximum of 10.5" w.c.
N3D 3URSDQHJDVZLOOKDYHDPDQLIROGSUHVVXUHDSSUR[LPDWHO\
ZF N3D IRUPD[LPXPLQSXWRUZF N3D for minimum input at the pressure regulator outlet with the inlet
pressure to the pressure regulator from a minimum of 11.0" w.c.
N3D IRUWKHSXUSRVHRILQSXWDGMXVWPHQWWRDPD[LPXPRI
ZF N3D NOTICE: 7KHJDVFRQWUROLVHTXLSSHGZLWKDFDSWXUHGVFUHZW\SH
pressure test point, therefore it is not necessary to provide a 1/8"
test point up stream of the control.
A test gauge connection is located downstream of the gas appliance
pressure regulator for measuring gas pressure. The connection is
a 1/8 inch (3 mm) N.P.T. plugged tapping.
Page 8
29560-0-0312
CLEARANCES
Clearances (Figures 2, 3, and 4)
When facing the front of the appliance the following minimum
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Top of appliance (ceiling)
36 inches
Rear Wall
2 inches
Side Wall
6 inches
Heater Corners (45° angle) to Wall
4 inches
Floor
0 inches
4” (102mm) HEATER CORNERS
TO SIDE WALL
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$GHTXDWHDFFHVVLELOLW\FOHDUDQFHVIRUSXUSRVHVRIVHUYLFLQJDQG
SURSHURSHUDWLRQPXVWEHSURYLGHG
Installation on Rugs and Tile
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raised up on a platform to enhance its visual impact. The continuRXVVXUIDFHPD\EHFRYHUHGZLWKFDUSHWLQJYLQ\OZRRGÀRRULQJ
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NOTE: HEATER INSTALLED AT
45° ANGLE IN CORNER
4”
(102mm)
Figure 3
36” (91cm) TO CEILING OR
HORIZONTAL PROJECTION
ABOVE APPLIANCE
6” (153mm) TO SIDE WALL
OR COMBUSTIBLE
MATERIAL
Figure 2
2” (51mm) TO COMBUSTIBLE MATERIAL
Figure 4
29560-0-0312
Page 9
LOG PLACEMENT
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RQWKHUHDUORJVKHOIRUWKHWZR/RJ/RFDWLQJ7DEVRQWKH
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3ODFHWKH5HDU/RJ $ RQWRWKHWZR/RJ/RFDWLQJ7DEVRQ
the rear log shelf.
3ODFHWKH0LGGOH/RJ % EHKLQGWKHWZR/RJ/RFDWLQJ7DEV
RQWKHEXUQHUEDVH
3. Place the Front Log (C) onto the two Log Locating ExtenVLRQVRQWKHEXUQHUERG\
4. Place the Left Log (D) onto the Left Pin on the Rear Log (A).
The end of the Left Log (D) will rest on the Front Log (C).
5. Place the Right Log (E) on the Right Pin on the Rear Log (A).
7KHHQGRIWKH5LJKW/RJ ( ZLOOUHVWLQWKHULJKWÀDWDUHDRQ
Front Log (C).
6. This step is optional for 10,000 BTU units. Place the Middle
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OHIWÀDWDUHRQ)URQW/RJ & D
F
E
C
WARNING
Failure to position the parts in accordance with this diagram or
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may result in property damage or personal injury.
B
LOG LOCATING TABS
A
Figure 6 - Log Placement
LOG LOCATING TABS
Figure 5 - Burner
Figure 7 - Completed Log Placement
Page 10
29560-0-0312
LOG PLACEMENT
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Log Photo
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29546
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29554
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29547
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29555
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29548
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29556
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Left Log
29549
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Left Log
29558
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29551
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29557
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Middle Top
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29560-0-0312
Page 11
3/$&(0(172)*/2:,1*(0%(56 52&.:22/
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UHFRPPHQGVHSDUDWLRQRIWKHURFNZRROE\KDQGDQGPDNH\RXU
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$ WKLQ OD\HU RI URFN ZRRO VKRXOG EH SODFHG XQGHU RSHQ VSDFH
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5HSODFHPHQWRIORRVHPDWHULDO JORZLQJHPEHUV PXVWEHSXUFKDVHG
from Empire Comfort Systems, Inc. Application of excess loose
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the heater.
WARNING
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reapplication.
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3ODWLQXP%ULJKW(PEHUV DORQHRULQFRPELQDWLRQZLWKSURGXFWLRQ
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Replacement Loose Material
(glowing embers)
Part Number
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15998
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EMBER MATERIAL PLACEMENT
(SHADED AREA ONLY)
Figure 8
OPERATION INSTRUCTIONS/FLAME APPEARANCE
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WKHPDLQÀDPHVKRXOGEHYLVXDOO\FKHFNHGDVWKHORJVHWLVLQVWDOOHG
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up and down.
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WKHIURQWDQGPLGGOHORJVEXWYHU\OLWWOHLVQHFHVVDU\WRFRYHUWKLV
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RUDQJHDQGVWULQJ\$SSO\MXVWHQRXJKWRREWDLQVORZJORZDQGD
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RIWKLVDSSOLDQFHDUHWUHDWHGZLWKFHUWDLQRLOV¿OPVRUERQGLQJDJHQWV
7KHVHFKHPLFDOVDUHQRWKDUPIXOEXWPD\SURGXFHDQQR\LQJVPRNH
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is a normal and temporary occurrence.
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windows or doors to allow odors to dissipate. Any odors remaining
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continued use.
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Page 12
29560-0-0312
OPERATING GUIDELINES
Before operating this heater, please review the safety warnings
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1. Know what type of ignition system this model has (standing
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instructions.
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turn gas off to the heater and call a service person or your gas
utility.
CAUTION
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on or near the appliance.
CAUTION
During the initial purging and subsequent lightings, never
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"pilot" position without pushing the piezo ignitor button at
OHDVWRQFHHYHU\VHFRQG
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thermostat.
WARNING
Children and adults should be alerted to the hazard of
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burns or clothing ignition. Young children should be
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appliance.
3. Tampering is DANGEROUS and voids all warranties. Any
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approved component.
Initial Lighting (Figure 9)
Upon completing the gas line or turning the gas valve "ON" after it
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for the lines to purge themselves of this air. Once the purging is
complete, the appliance will light and operate satisfactorily.
6XEVHTXHQWOLJKWLQJVRIWKHDSSOLDQFHZLOOQRWUHTXLUHVXFKSXUJLQJ
if the gas valve is not turned to "OFF."
Standing Pilot Operation
1. Follow the SAFETY and LIGHTING INSTRUCTIONS for standing
SLORWFRQWUROVIRXQGLQWKLVPDQXDODQGRQODEHOVIRXQGDWWDFKHG
to the appliance.
29560-0-0312
Figure 9
NOTICE: The gas control valve allows you to increase or decrease
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3. When the heating season is over, turn the REMOTE/OFF/ON
switch to "OFF" and the control valve to "OFF". The system,
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a maximum input of 25,000 Btuh to a minimum input of 17,500
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the log set.
Page 13
MILLIVOLT LIGHTING INSTRUCTIONS
FOR YOUR SAFETY READ BEFORE LIGHTING
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UHVXOWFDXVLQJSURSHUW\GDPDJHSHUVRQDOLQMXU\RUORVVRIOLIH
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BEFORE LIGHTING, smell all around the appliance area
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WHAT TO DO IF YOU SMELL GAS
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SKRQHLQ\RXUEXLOGLQJ
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phone. Follow the gas supplier's instructions.
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department.
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NQRE 1HYHU XVH WRROV ,I WKH NQRE ZLOO QRW SXVK LQ RU
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,PPHGLDWHO\FDOODTXDOL¿HGVHUYLFHWHFKQLFLDQWRLQVSHFW
WKHDSSOLDQFHDQGWRUHSODFHDQ\SDUWRIWKHFRQWUROV\VWHP
DQGDQ\JDVFRQWUROZKLFKKDVEHHQXQGHUZDWHU
LIGHTING INSTRUCTIONS
67235HDGWKHVDIHW\LQIRUPDWLRQDERYHRQWKLVSDJH
2SHQERWWRPORXYHUDVVHPEO\ LIDSSOLFDEOH 7XUQ JDV FRQWURO NQRE FRXQWHUFORFNZLVH
to "PILOT".
3XVK LQ JDV FRQWURO NQRE VOLJKWO\
GAS CONTROL KNOB
DQG WXUQ FORFNZLVH
to
SHOWN IN "OFF" POSITION.
"OFF".
127(.QREFDQQRWEHWXUQHGIURP3,/27
REMOTE
WR 2)) XQOHVV NQRE LV SXVKHG LQ VOLJKWO\
OFF
ON
Do not force.
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the Piezo Ignitor Button until the pilot is lit. Continue to hold
WKHFRQWURONQRELQIRUDERXWRQH PLQXWHDIWHUWKHSLORWLV
OLW5HOHDVHNQREDQGLWZLOOSRSEDFNXS3LORWVKRXOGUHPDLQ
lit. If it goes out, repeat steps 5 through 9.
‡ ,INQREGRHVQRWSRSXSZKHQUHOHDVHG6723DQG,00(',$7(/< FDOO D TXDOL¿HG VHUYLFH WHFKQLFLDQ RU JDV
supplier.
‡ ,IWKHSLORWZLOOQRWVWD\OLWDIWHUVHYHUDOWULHVWXUQWKHJDV
FRQWURONQREWR2))DQGFDOO\RXUVHUYLFHWHFKQLFLDQRU
gas supplier.
6.
7XUQJDVFRQWURONQREFRXQWHUFORFNZLVH
3.
Set REMOTE/OFF/ON switch to
"OFF".
4.
Turn off all electric power to the
DSSOLDQFH LIDSSOLFDEOH Wait ten (10) minutes to clear out
any gas. Then smell for gas, includLQJQHDUWKHÀRRU,I\RXVPHOOJDV
STOP! Follow "B" in the safety
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smell gas, go to the next step.
PILOT
THERMOPILE
ELECTRODE
to "ON".
11. Set REMOTE/OFF/ON switch to desired setting.
7XUQRQDOOHOHFWULFSRZHUWRWKHDSSOLDQFH LIDSSOLFDEOH &ORVHERWWRPORXYHUDVVHPEO\ LIDSSOLFDEOH )LQGSLORW)ROORZPHWDOWXEHIURP THERMOCOUPLE
(LPG)
gas control. The pilot is located
THERMOCOUPLE
(NATURAL)
QH[W WR WKH EXUQHU QHDU WKH ULJKW
side.
TO TURN OFF GAS TO APPLIANCE
2SHQERWWRPORXYHUDVVHPEO\ LIDSSOLFDEOH 2.
Set REMOTE/OFF/ON switch to "OFF."
7XUQRIIDOOHOHFWULFSRZHUWRWKHDSSOLDQFHLIVHUYLFHLVWREH
SHUIRUPHG LIDSSOLFDEOH Page 14
3XVKLQJDVFRQWURONQREVOLJKWO\DQGWXUQFORFNZLVH
to "OFF". Do not force.
&ORVHERWWRPORXYHUDVVHPEO\ LIDSSOLFDEOH 29560-0-0312
10,000 BTU MILLIVOLT LIGHTING INSTRUCTIONS
FOR YOUR SAFETY READ BEFORE LIGHTING
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B.
BEFORE LIGHTING, smell all around the appliance area
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WHAT TO DO IF YOU SMELL GAS
‡ 'RQRWWU\WROLJKWDQ\DSSOLDQFH
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SKRQHLQ\RXUEXLOGLQJ
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phone. Follow the gas supplier's instructions.
‡ ,I \RX FDQQRW UHDFK \RXU JDV VXSSOLHU FDOO WKH ¿UH
department.
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NQRE 1HYHU XVH WRROV ,I WKH NQRE ZLOO QRW SXVK LQ RU
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DQGDQ\JDVFRQWUROZKLFKKDVEHHQXQGHUZDWHU
LIGHTING INSTRUCTIONS
67235HDGWKHVDIHW\LQIRUPDWLRQDERYHRQWKLVSDJH
2SHQERWWRPORXYHUDVVHPEO\ LIDSSOLFDEOH 3.
Set REMOTE/OFF/ON switch to
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4.
Turn off all electric power to the
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DQGWXUQFORFNZLVH
to "OFF".
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Do not force.
6.
Wait ten (10) minutes to clear out any gas.
Then smell for gas, including near
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Follow "B" in the safety information
DERYH,I\RXGRQRWVPHOOJDVJR
to the next step.
REMOTE
OFF
ON
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to "PILOT".
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the Piezo Ignitor Button until the pilot is lit. Continue to hold
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lit. If it goes out, repeat steps 5 through 9.
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supplier.
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gas supplier.
7XUQJDVFRQWURONQREFRXQWHUFORFNZLVH
PILOT
THERMOPILE
ELECTRODE
to "ON".
11. Set REMOTE/OFF/ON switch to desired setting.
7XUQRQDOOHOHFWULFSRZHUWRWKHDSSOLDQFH LIDSSOLFDEOH &ORVHERWWRPORXYHUDVVHPEO\ LIDSSOLFDEOH )LQGSLORW)ROORZPHWDOWXEHIURP
gas control. The pilot is located THERMOCOUPLE
(LPG)
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THERMOCOUPLE
(NATURAL)
side.
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Set REMOTE/OFF/ON switch to "OFF."
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3XVKLQJDVFRQWURONQREVOLJKWO\DQGWXUQFORFNZLVH
to "OFF". Do not force.
&ORVHERWWRPORXYHUDVVHPEO\ LIDSSOLFDEOH Page 15
PILOT FLAME CHARACTERISTICS
INTERMITTANT PILOT
Cleaning and Pilot Maintenance
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Depletion Sensor as follows:
Correct Pilot Flame Pattern
IG
IT
N
OR
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:KHQWKLVSURFHGXUHLVUHTXLUHGJUDVSQXW$ZLWKDQRSHQHQG
wrench.
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7KLVZLOOEORZRXWIRUHLJQPDWHULDOVVXFKDVGXVWOLQWDQGVSLGHU
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EN
S
OR
S
ILOT
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Millivolt Pilot
Figure 12
Figure 10
B
Incorrect Pilot Flame Pattern
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+\GUDXOLF7KHUPRVWDW3LORW
Figure 13
EN
S
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ILOT
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B
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Intermittant Pilot
Figure 14
Figure 11
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‡ 6HH7URXEOHVKRRWLQJSDJHVWR
Page 16
Warning:
1HYHUXVHQHHGOHVZLUHVRUVLPLODUF\OLQGULFDOREMHFWVWR
FOHDQWKHSLORWWRDYRLGGDPDJLQJWKHFDOLEUDWHGUXE\WKDW
FRQWUROVWKHJDVÀRZ
29560-0-0312
PILOT FLAME CHARACTERISTICS
)LJXUHVKRZVDFRUUHFWSLORWÀDPHSDWWHUQ7KHFRUUHFWÀDPHZLOO
EHEOXHDQGZLOOH[WHQGEH\RQGWKHWKHUPRFRXSOHDQGWKHUPRSLOH
7KHÀDPHZLOOVXUURXQGWKHWKHUPRFRXSOHDQGWKHUPRSLOHMXVWEHORZ
WKHWLS$VOLJKW\HOORZÀDPHPD\RFFXUZKHUHWKHSLORWÀDPHDQG
PDLQEXUQHUÀDPHPHHW)LJXUHVKRZVDQLQFRUUHFWSLORWÀDPH
SDWWHUQ7KHLQFRUUHFWSLORWÀDPHLVQRWWRXFKLQJWKHWKHUPRFRXSOH
or thermopile. This will cause the thermocouple or thermopile to
cool. When the thermocouple cools, the heater will shut down.
Cleaning and Maintenance/Pilot
2[\JHQ'HSOHWLRQ6HQVRU3LORW )LJXUH
:KHQWKHSLORWKDVDODUJH\HOORZWLSÀDPHFOHDQWKH2[\JHQ'HSOHtion Sensor as follows:
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wrench.
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Figure 17
Correct Pilot Flame Pattern
Figure 15
Incorrect Pilot Flame Pattern
Figure 16
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29560-0-0312
Page 17
MILLIVOLT WIRING
ON/OFF/REMOTE Switch
7KLVSURGXFWLVHTXLSSHGZLWKDQ212))REMOTE switch which
is located on the wire channel. A wire harness is attached to the
212))5(027(VZLWFK7KHUHGEODFNDQGJUHHQ ZLUHV IHPDOH
push-ons attach to the ON/OFF/REMOTE switch. At the opposite
HQGRIWKHZLUHKDUQHVVWKHEODFNDQGJUHHQ ZLUHV IHPDOHSXVK
ons attach to the gas valve. An additional green wire and the red
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thermostat accessory, or, to one of the other accessories that can
EHSXUFKDVHGIRUXVHZLWK\RXUORJVHW
Operation of ON/OFF/REMOTE Switch with no Accessories
7RLJQLWHPDLQEXUQHUWXUQWKHFRQWURONQRERQWKHJDVYDOYHIURP
the PILOT position to the ON position. Turn the ON/OFF/REMOTE
switch from the OFF position to the ON position. The additional green
ZLUHDQGUHGZLUHZKLFKDUHVWULSSHGDQGEDUHDUHQRWXVHG
Operation of ON/OFF/REMOTE Switch with Accessories
750 Millivolt Wall Thermostat
&RQQHFWWKHJUHHQDQGUHGVWULSSHGDQGEDUHZLUHVRQWKH212))
REMOTE switch wire harness to the wall thermostat. Turn the ON/
OFF/REMOTE switch on the wire channel to the REMOTE position.
Set the wall thermostat to the desired temperature.
It is important to use wire of a gauge proper for the length of the
wire:
RECOMMENDED WIRE GAUGES
Maximum
Length
WR WR WR Wire
Gauge
Wall Switch, FWS-1
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OFF/REMOTE switch wire harness to the wall switch. Turn the ON/
OFF/REMOTE switch on the wire channel to the REMOTE position.
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TRW, and FRBTC
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OFF/REMOTE switch wire harness to the remote receiver that is a
component in the FRBC and FRBTC. Turn the ON/OFF/REMOTE
switch on the wire channel to the REMOTE position. Follow instructions in the FRBC and FRBTC to complete installation.
NOTICE:,IEDWWHULHVIDLOLQ)5%&RU)5%7&DQGLPPHGLDWHKHDW
is desired, turn the ON/OFF/REMOTE switch on wire channel from
the REMOTE position to the ON position.
Wiring of ON/OFF/REMOTE Switch with 750 Millivolt Wall
7KHUPRVWDW$FFHVVRU\DQG$QRWKHU$FFHVVRU\
&RQQHFWWKHJUHHQDQGUHGVWULSSHGDQGEDUHZLUHVRQWKH212))
REMOTE switch wire harness to the 750 millivolt wall thermostat
AND to the remote receiver that is a component in the FRBC, FREC
OR to the FWS, wall switch.
1. Connect (1) wire from the 750 millivolt wall thermostat and (1)
wire from appropriate accessory to the GREEN, stripped and
EDUHZLUHIURPWKH212))5(027(ZLUHKDUQHVV
2. Connect (1) wire from the 750 millivolt wall thermostat and (1)
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wire from the ON/OFF/REMOTE wire harness.
NOTICE: When the appliance is in the MANUAL mode and the
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FREC, and immediate heat is desired, turn the ON/OFF/REMOTE
switch on wire channel from the REMOTE position to the ON
position.
Manual Operation
1. Turn ON/OFF/REMOTE switch on wire channel to REMOTE
position.
2. Turn wall thermostat OFF.
3. Turn accessory, FRBC, FREC, FRBTP, TRW or FWS, ON.
Appliance is now in the manual mode. You must turn the appliance
ON or OFF with appropriate accessory.
Wall Thermostat Operation
1. Turn the ON/OFF/REMOTE switch on wire channel to REMOTE
position.
2. Turn accessory, FRBC, FREC or FWS, OFF.
3. Turn wall thermostat ON and set appropriate temperature. Wall
thermostat will cycle the appliance ON and OFF.
Installation of Remote Receiver
(Figure 18)
1. Attach, from left to right, the slide-on cover plate onto the remote
receiver. ONZLOOEHWRWKHWRSDQGOFFZLOOEHWRWKHERWWRPRQ
the slide-on cover plate.
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3. Attach Velcro loop on the left side of the valve cover support.
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cover support.
$WWDFK9HOFURKRRNRQUHPRWHUHFHLYHURQWR9HOFURORRSRQYDOYH
cover support.
Refer to remote control installation and operating instructions
for more details on remote control.
Electric (120 volt) Operated Remote Control, FREC
&RQQHFWWKHJUHHQDQGUHGVWULSSHGDQGEDUHZLUHVRQWKH21
OFF/REMOTE switch wire harness to the wires on remote receiver
that is a component in the FREC. Turn the ON/OFF/REMOTE switch
on the wire channel to the REMOTE position. Follow instructions in
the FREC to complete installation.
NOTICE: If electric (120 volt) fails in FREC, and immediate heat is
desired, turn the ON/OFF/REMOTE switch on wire channel from
the REMOTE position to the ON position.
REMOTE
RECEIVER
ATTACH VELCRO TO
VALVE COVER BRACKET
Figure 18
Page 18
29560-0-0312
MILLIVOLT WIRING (continued)
Wiring Diagram
REMOTE CONTROL RECEIVER/
THERMOSTAT/ CONTROLE E
DISTANCE DU RECEPTEUR
WIRING DIAGRAM
H
N
(OPTIONAL) THERMOSTAT
(FACULATIVE) THERMOSTAT
GAS VALVE
VALVE DE GAZ
(OPTIONAL) WALL SWITCH
INTERRUPTEUR MURAL
(FACULTATIVE)
REMOTE/OFF/ON SWITCH
A DISTANCE/OUVERT/
FERME INTERRUPTEUR
(OPTIONAL) REMOTE CONTROL RECEIVER
(FACULTATIVE) CONTROLE E DISTANCE
DU RECEPTEUR
REMOTE/OFF/ON SWITCH
A DISTANCE/FERME/OUVERT
INTERRUPTEUR
REMOTE
OFF
ON
THERMOPILE
PILOT
IF ANY OF THE ORIGINAL WIRE
AS SUPPLIED WITH THIS UNIT
MUST BE REPLACED, IT MUST BE
REPLACED WITH NUMBER 18, 150°C
WIRE OR ITS EQUIVALENT.
VEILLEUSE
THERMOCOUPLE
(LPG)
GAS VALVE
THERMOCOUPLE
(NATURAL)
SI UN DES FILS ELECTRIQUES
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AVEC CETTE UNITE, DOIT ETRE
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REMPLACER AVEC UN FIL
ELECTRIQUE DE NUMERO 18,
150 ° C DU L'EQUIVALENT.
Figure 19
29560-0-0312
Page 19
MILLIVOLT TROUBLESHOOTING
SYMPTOMS - POSSIBLE CAUSES AND CORRECTIONS
IMPORTANT:2SHUDWLQJKHDWHUZKHUHLPSXULWLHVLQDLUH[LVWPD\FUHDWHRGRUV&OHDQLQJVXSSOLHVSDLQWSDLQWUHPRYHUFLJDUHWWHVPRNH
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pilot.
a. Ignitor electrode positioned wrong - Replace ignitor.
E ,JQLWRUHOHFWURGHEURNHQ5HSODFHLJQLWRU
F ,JQLWRUHOHFWURGHQRWFRQQHFWHGWRLJQLWRUFDEOH5HFRQQHFW
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f. Bad piezo ignitor - Replace piezo ignitor.
:KHQLJQLWRUEXWWRQLVSUHVVHGWKHUHLVVSDUNDW2'6SLORW
but no ignition.
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on gas supply or open manual shutoff valve.
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to PILOT position.
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d. Air in gas lines when installed - Continue holding down control
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e. Depleted gas supply - Contact local gas company.
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g. Gas regulator setting is not correct - Replace gas
regulator.
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released.
D &RQWURONQREQRWIXOO\SUHVVHGLQ3UHVVLQFRQWURONQRE
fully.
E &RQWURONQREQRWSUHVVHGLQORQJHQRXJK$IWHU2'6SLORW
OLJKWVNHHSFRQWURONQRESUHVVHGLQVHFRQGV
F 6DIHW\ LQWHUORFN V\VWHP KDV EHHQ WULJJHUHG WKHUPRVWDW
PRGHOVRQO\ :DLWRQHPLQXWHIRUVDIHW\LQWHUORFNV\VWHP
to reset. Repeat ignition operation.
d. Manual Shutoff valve not fully open - Fully open manual
shutoff valve.
e. Thermocouple connection loose at control valve - Hand
tighten until snug, then tighten 1/4 turn more.
I 3LORW ÀDPH QRW WRXFKLQJ WKHUPRFRXSOH ZKLFK DOORZV
WKHUPRFRXSOHWRFRROFDXVLQJSLORWÀDPHWRJRRXW7KLV
SUREOHPFRXOGEHFDXVHGE\HLWKHU1) low gas pressure
- Contact local gas company or GLUW\ RU SDUWLDOO\
clogged ODS/pilot - Clean ODS/pilot or replace ODS/pilot
DVVHPEO\
g. Thermocouple damaged - Replace thermocouple.
h. Control valve damaged - Replace control valve.
4. Main burner does not light after ODS/pilot is lit.
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PDLQEXUQHURUL¿FH
E 0DLQEXUQHURUL¿FHGLDPHWHULVWRRVPDOO5HSODFHPDLQ
EXUQHURUL¿FH
c. Inlet gas pressure is too low - Contact local gas company.
3LORWEXUQLQJQRJDVWREXUQHUYDOYHNQRE21RQRII
switch "ON."
a. "On/Off" switch, wall switch, remote control or wires defective
&KHFNRQRIIVZLWFKDQGZLUHVIRUSURSHUFRQQHFWLRQV
Page 20
3ODFH MXPSHU ZLUHV DFURVV WHUPLQDO DW VZLWFK LI EXUQHU
comes on, replace defective switch. If OK, place jumper
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ZLUHVDUHIDXOW\RUFRQQHFWLRQVDUHEDG
E 7KHUPRSLOHPD\QRWEHJHQHUDWLQJVXI¿FLHQWPLOOLYROWV,IWKH
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clean the ODS/pilot.
- Be sure the wire connections from the thermopile at the
gas valve terminals are tight and the thermopile is fully
LQVHUWHGLQWRWKHSLORWEUDFNHW
&KHFNWKHWKHUPRSLOHZLWKDPLOOLYROWPHWHU7DNHWKHUHDGLQJ
at TH-TP & TP terminals of the gas valve. The meter should
UHDGPLOOLYROWVPLQLPXPZKLOHKROGLQJWKHYDOYHNQRE
depressed in the PILOT position, with the pilot lit, and the
ON/OFF switch in the OFF position. Replace the faulty
WKHUPRSLOHLIWKHUHDGLQJLVEHORZWKHVSHFL¿HGPLQLPXP
- With the pilot in the ON position, disconnect the thermopile
OHDGVIURPWKHYDOYH7DNHDUHDGLQJDWWKHWKHUPRSLOHOHDGV
7KHUHDGLQJVKRXOGEHPLOOLYROWVPLQLPXP5HSODFHWKH
WKHUPRSLOHLIWKHUHDGLQJLVEHORZWKHPLQLPXP
F 'HIHFWLYHYDOYH7XUQYDOYHNQREWR213ODFH212))
VZLWFK WR 21 &KHFN ZLWK PLOOLYROW PHWHU DW WKHUPRSLOH
terminals. Millivolt meter should read greater than 200
PLOOLYROWV,IWKHUHDGLQJLVRND\DQGWKHPDLQEXUQHUGRHV
not ignite, replace the gas valve
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EORFNDJHDQGUHPRYH
'HOD\HGLJQLWLRQRIPDLQEXUQHU
a. Manifold pressure is too low - Contact local gas company.
E 0DLQEXUQHURUL¿FHFORJJHG&OHDQPDLQEXUQHUDQGPDLQ
EXUQHURUL¿FH
,IEXUQLQJDWPDLQEXUQHURUL¿FHRFFXUV DORXGURDULQJ
blow torch noise).
D <RXPXVWWXUQRIIEXUQHUDVVHPEO\DQGFRQWDFWDTXDOL¿HG
service person.
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EXUQHUDQGPDLQEXUQHURUL¿FHRUUHSODFHPDLQEXUQHURUL¿FH
F 'DPDJHGPDLQEXUQHU±5HSODFHGDPDJHGPDLQEXUQHU
G *DVUHJXODWRUGHIHFWLYH±5HSODFHJDVUHJXODWRU
<HOORZÀDPHLQIURQWVHFWLRQRIPDLQEXUQHUGXULQJPDLQ
burner combustion.
D 1RWHQRXJKDLU&KHFNPDLQEXUQHUIRUGLUWDQGGHEULV,I
IRXQGFOHDQPDLQEXUQHU
E *DVUHJXODWRUGHIHFWLYHUHSODFHJDVUHJXODWRU
29560-0-0312
MILLIVOLT TROUBLESHOOTING (continued)
6OLJKWVPRNHRURGRUGXULQJLQLWLDORSHUDWLRQ
a. Residues from manufacturing processes and logs curing 3UREOHPZLOOVWRSDIWHUDIHZKRXUVRIRSHUDWLRQ
10. Heater produces a whistling noise when main burner is
lit.
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FROG7XUQFRQWURONQREWR/2SRVLWLRQDQGOHWZDUPXSIRU
a minute.
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F $LU SDVVDJHZD\V RQ KHDWHU EORFNHG 2EVHUYH PLQLPXP
installation clearances (see page 9).
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EXUQHU DQG PDLQ EXUQHU RUL¿FH RU UHSODFH PDLQ EXUQHU
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burner is lit or shut off.
a. Metal expanding while heating or contracting while cooling
- This is common with most heaters. If noise is excessive,
contact service person.
29560-0-0312
12. Heater produces unwanted odor.
D +HDWHUEXUQLQJYDSRUVIURPSDLQWKDLUVSUD\JOXHVFOHDQHUV
chemicals, new carpet, etc. - Open window to ventilate
room. Stop using odor causing products while heater is
operating.
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F *DVOHDN/RFDWHDQGFRUUHFWDOOOHDNV
13. Heater shuts off in use (ODS operates).
D 1RWHQRXJKIUHVKDLULVDYDLODEOH2SHQZLQGRZDQGRUGRRU
for ventilation.
E /RZOLQHSUHVVXUH&RQWDFWORFDOJDVFRPSDQ\
c. ODS/pilot is partially clogged - Clean ODS/pilot.
*DVRGRUHYHQZKHQFRQWURONQRELVLQ2))SRVLWLRQ
D *DVOHDN/RFDWHDQGFRUUHFWDOOOHDNV
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15. Gas odor during combustion.
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foreign matter.
E *DVOHDN/RFDWHDQGFRUUHFWDOOOHDNV
16. Doors open on their own.
a. Casting not level.
/RRVHQIURQWOHYHOLQJEROWVWRHOHYDWHIURQWRIFDVWLQJVOLJKWO\
DERYHWKHUHDURIFDVWLQJ
Page 21
IP OPERATING INSTRUCTIONS
Attention: For shipping purposes, the Electronic Control
0RGXOH DQG 5HFHLYHU 3ODWH DVVHPEO\ LV ORRVHO\ SDFNDJHG
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the appliance at the time of installation. To secure, remove
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ÀDQJHDQGVHFXUHZLWKWKHWZRVFUHZVSUHYLRXVO\UHPRYHG
1.
2.
3.
5.25 VDC ELECTRONIC CONTROL VALVE
7KHHOHFWURQLFFRQWUROYDOYHV\VWHPLQFOXGHVWKHDELOLW\WRVZLWFK
the pilot from a standing pilot mode to an intermittent pilot mode.
‡ IPI Mode - In the Intermittent Pilot mode, when the unit is
WXUQHG21LWZLOOFDXVHVSDUNWRWKHSLORWOLJKWWKHSLORW
WKHQDOORZWKHEXUQHUWROLJKW:KHQWKHXQLWLVWXUQHGWR
2))ERWKWKHEXUQHUDQGSLORWZLOOEH2))
‡ CPI Mode - In the Continuous Pilot mode, the pilot rePDLQV21FRQWLQXRXVO\HYHQZKHQWKHEXUQHULVWXUQHG
OFF.
Note: A small toggle switch is located on the receiver plate (left
side of unit) that is used to switch from IPI (upward position) to the
CPI (downward position). See Figure 20.
When the unit is turned to ON, the electrical current will energize
DVSDUNWRWKHSLORWLJQLWHU2QFHWKHSLORWVHQVRUKHDWVXS DIWHUD
IHZVHFRQGV WKHYDOYHZLOOEHHQHUJL]HGDOORZLQJJDVWRÀRZWR
WKHEXUQHU
Follow the SAFETY and LIGHTING INSTRUCTIONS for InWHUPLWWHQW 3LORW FRQWUROV IRXQG LQ WKLV PDQXDO DQG RQ ODEHOV
found in the control compartment located in the lower cavity
of the appliance.
During the operating season (or in power outage periods), it is
recommended that the pilot remain in the CPI (standing pilot
PRGH WR UHGXFH FROG VWDUW LVVXHV DQGRU FRQVHUYH EDWWHU\
EDFNXSSRZHUGXULQJDSRZHURXWDJH
The gas valve has inlet and outlet pressure taps as shown in
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Note:
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NQRE UHJXODWRU WKDWDOORZV\RXWRLQFUHDVHRUGHFUHDVH
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ÀDPHKHLJKWDQGFORFNZLVHWR³/2´WRGHFUHDVHWKHÀDPH
height.
OPTIONAL REMOTE CONTROLS
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7KHUH LV DQ DUHD RQ WKH 5HFHLYHU 3ODWH EHWZHHQ WKH (OHFWURQLF
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the ON/OFF switch wires from the white and green wire connectors and connect the wires from the remote receiver to the green
and white wire connectors. See Figure 20.
Follow the instructions included with the remote control for programming and other operational information.
9 PIN CONNECTOR
IGNITOR
GROUND
DFC
ELECTRONIC
CONTROL
MODULE
SPARK ROD
PILOT
SENSOR
REMOTE
CONTROL
RECEIVER
SENSOR
PILOT SELECTOR SWITCH
IPI - INTERMITANT PILOT (UP)
CPI - CONTINUOUS PILOT (DOWN)
PILOT
ASSEMBLY
IPI
GAS VALVE
CPI
AA (4)
BATTERY
BACKUP
OUTLET
PRESSURE
TAP
INLET
PRESSURE
TAP
Figure 20
Page 22
29560-0-0312
IP WIRING
BLUE
REMOTE RECEIVER
OR
(OPTIONAL)
GREEN
(
CPI/IPI
SWITCH
BLUE
WHITE
WHITE
ORANGE
ON/OFF
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YELLOW
WHITE
+ ON
REMOTE
- OFF
ORANGE
BLACK
WHITE
GAS CONTROL
VALVE
(GND)
WHITE
BLACK
AC/DC
POWER ADAPTOR
(
(
GREEN
RED
BATTERY
BLACK
BACK-UP
RED
ELECTRONIC
CONTROL MODULE
BATTERY HOLDER
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rated wire.
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ORFDWHGPDQXIDFWXUHG PRELOH KRPHZKHUHQRWSURKLELWHGE\ORFDOFRGHV7KLVDSSOLDQFHLVQRWFRQYHUWLEOHIRUXVHZLWKRWKHUJDVHV
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WARNING: Improper installation, adjustment, alteration, service or maintenance can cause property damage, personal injury or loss
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29560-0-0312
Page 23
IP LIGHTING INSTRUCTIONS
FOR YOUR SAFETY READ BEFORE LIGHTING
WARNING:,I\RXGRQRWIROORZWKHVHLQVWUXFWLRQVH[DFWO\D¿UHRUH[SORVLRQPD\UHVXOW
causing property damage, personal injury or loss of life.
$7KLVDSSOLDQFHKDVDSLORWZKLFKPXVWEHOLJKWHGE\KDQG:KHQ
lighting the pilot, follow these instructions exactly.
B. Before lighting smell all around the appliance area for gas. Be
VXUHWRVPHOOQH[WWRWKHÀRRUEHFDXVHVRPHJDVLVKHDYLHU
WKDQDLUDQGZLOOVHWWOHRQWKHÀRRU
What To Do If You Smell Gas
‡ 'RQRWWU\WROLJKWDQ\DSSOLDQFH
‡ 'RQRWWRXFKDQ\HOHFWULFDOVZLWFK
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‡ ,I\RXFDQQRWUHDFK\RXUJDVVXSSOLHUFDOOWKH¿UHGHSDUWment.
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appliance and to replace any part of the control system and
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LIGHTING INSTRUCTIONS
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2. Turn OFF electric power to the appliance.
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included.
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WR³2Q´SRVLWLRQ
5. Wait ten (10) minutes to clear out any gas. Then smell for gas,
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gas, go to the next step.
6. Turn ON electric power to teh appliance.
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EHKLQGWKHEXUQHURQWKHULJKWVLGH
7XUQ PDLQ ÀDPH WR RQ ,I WKH SLORW GRHV QRW OLJKW ZLWKLQ seconds, stop and go to Step 5.
FL
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SENSOR
9.
Refer to remote control instructions for detailed information,
control features, and operation. Note: There is a CPI/IPI switch
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pilot mode or an intermittent pilot mode. See appliance manual
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lit (in the standing pilot mode), stop and immediately call a
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,IWKHEXUQHURUSLORWGRHVQRWRSHUDWHSURSHUO\DIWHUVHYHUDO
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WR³2))´DQGFDOO
your service technician or gas supplier.
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off switch or a hand held remote control. Refer to remote
instructions for detailed operation information.
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PIL
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EL
ECTRODE
OFF
ON
TO TURN OFF GAS TO FIREPLACE
1. Set REMOTE/OFF/ON switch to OFF.
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Page 24
3XVKLQJDVFRQWURONQREVOLJKWO\DQGWXUQFORFNZLVH
to "OFF." Do not force.
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29560-0-0312
IP TROUBLESHOOTING
Brief Description of the Components
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NLW
The Digital Fireplace Control (DFC) is an automatic gas ignition
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case of failure.
The DFC is set up as a stand alone (AC powered system with
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Diagram on page 23.
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system components are proper and positive.
Verify that the static inlet pressure meets the manufacturer’s recommended inlet pressure. If necessary adjust the line pressure
regulator.
,IWKHUHFRPPHQGHGDFWLRQVIRUWKHIROORZLQJWURXEOHVKRRWLQJFKDUW
GRQRWKHOSWRDGGUHVVWKHSUREOHPFRQVLGHUUHSODFLQJZLULQJKDUnesses.
WARNING:
$Q\DFWLRQVSHUIRUPHGRQWKHJDVYDOYHPXVWEHSHUIRUPHG
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must be done in accordance with the individual component
instructions.
Replacement of components must be performed in accordance with this instructions manual.
29560-0-0312
Page 25
IP TROUBLESHOOTING
1
If the DFC giving signal lock out:
The board should be unlocked to
reinitiate a pilot flame ignition (for
the correct unlock sequence refer
to the DFC Use and Installation
Instructions).
NO
Is the DFC board in
lock out?
NO
1.
Verify the electrical connections’ integrity and
make sure they are in accordance with the relevant
system wiring diagram. If necessary replace the
wire harness.
2.
Replace the DFC board.
YES
1. Check the spark electrode positioning - adjust
as necessary.
Was observed spark
at the Pilot Hood
before the DFC
board locked out?
2.
3. Verify the electrical connections’ integrity and
make sure they are in accordance with the
relevant system wiring diagram. If necessary
replace the wire harness.
4.
YES
YES
Replace the pilot assembly.
NO
Replace the DFC board.
1. Verify the electrical connections’ integrity and
make sure they are in accordance with the
relevant system wiring diagram. If necessary
replace the wire harness.
2. If pilot flow adjuster screw is not sealed:
Check if pilot flow adjust screw is set correctly in
accordance with the appliance manufacturer
instructions. If necessary correct it.
3. Replace pilot tube or complete pilot
assembly.
4. Replace the pilot orifice with a new orifice of
correct size, and type, or replace the pilot
assembly. Under all circumstances follow the
appliance manufacturer’s service instructions.
5. Remove the provided wiring harnesses from
Ev1 of gas valve (red base), and verify voltage at
ignition between the Ev1 terminal and the ground
connection on teh valve body. If the voltage is
greater than 0 then Replace Valve. Otherwise
Replace DFC.
Spark continues
while the pilot is ON.
YES
1.
Replace the pilot assembly.
2.
Replace the DFC board.
NO
2
Page 26
29560-0-0312
IP TROUBLESHOOTING
2
Main burner lights
when the pilot only
should light.
YES
1.
Replace DFC board.
2.
Replace the gas valve.
1.
Verify the pilot flame fully engulfs the tip of the sense electrode. If not replace the pilot
assembly.
NO
2.
Replace the pilot assembly.
3.
Carefully clean the electrical connections of the sense cable, and the DFC board sense
cable connection.
Pilot holds the flame?.
NO
4.
Replace the sense cable, or the cable-sense electrode assembly, or the pilot assembly.
5.
Verify the pilot is properly grounded.
6.
Replace the pilot orifice with a new orifice of correct size, and type, or replace the pilot
assembly.
7.
YES
If pilot flow adjuster screw is not sealed, correct it.
1.
Verify the electrical connections’ integrity and make sure they are in accordance with the
relevant system wiring diagram. If necessary replace the wire harness.
2.
Check if the optional remote transmitter is in “thermostat” or “on” mode and verifyt there is a
call for heat (f using a thermostat remote). Adjust the setting for heat.
3.
Verify that the pilot hood is properly fitted and a pilot flame is directed to properly ignite the
main appliance burner.
Main burner ignites?
NO
4.
Replace the main burner orifice with a new orifice of correct size and type, or replace the
pilot assembly. Under all circumstances follow the service instructions.
5.
Remove the provided wiring harnesses from EV2 of gas valve (red base), and verify voltage
at ignition between the EV1 terminal and the ground connection on the valve body.
5.1 If the voltage is greater than 0 then Replace Valve.
5.2 Or Replace DFC.
6.
Check the pressure at the outlet pressure test point out according to the manufacturer’s
instruction. If not in accordance, replace the gas valve.
YES
1.
Verify the electrical connections’ integrity and make sure they are in accordance with the
relevant system wiring diagram. If necessary replace the wire harness.
2.
Check the pressure at the outlet pressure test point out according the manufacturer’s
instruction. If not in accordance replace the gas valve.
Main burner remains
ON
NO
3.
With the system in the OFF position, connect the voltmeter between the EV2 terminal
(green base) on the valve, and the ground on the valve body.
Turn the system ON, let pilot light, and observe the following voltage sequence: once the pilot
flame is proved, the voltage on EV2 should spike to approx. 5 VdC for approx. 2 sec and then
drop to approx. 0.6 VdC continuously.
3.1 If the sequence is respected, replace the gas valve.
3.2 If the sequence is not respected, replace the DFC board.
1.
Replace the main burner orifice with a new orifice of correct size (partial blockage possible).
Verify that the main burner flame modulates. If it does not modulate replace the gas valve.
Main burner
modulates
properly?
2.
Verify that the gas valve outlet pressure limits are in accordance with the manufacturer
specifications. If not replace the gas valve.
FOR MANUAL HI/LO VERSION
3.
Verify the flame changes while rotating the HI/LO knob on the front of the gas valve. If there
is no change replace the gas valve.
29560-0-0312
Page 27
MAIN BURNER FLAME CHARACTERISTICS
)LJXUHVKRZVDFRUUHFWPDLQEXUQHUÀDPHSDWWHUQ)LJXUH
VKRZVDQLQFRUUHFWPDLQEXUQHUÀDPHSDWWHUQ
,IPDLQEXUQHUÀDPHSDWWHUQLVLQFRUUHFWDVVKRZQLQ)LJXUH
‡ 6HH7URXEOHVKRRWLQJSDJHVDQG
Cleaning and Maintenance / Main Burner
WARNING
7XUQRIIKHDWHUDQGOHWFRROEHIRUHFOHDQLQJ
$IWHUXVHFOHDQLQJRIWKHPDLQEXUQHUPD\EHUHTXLUHGIRUWKHSURSHU
ÀDPH7KHPDLQEXUQHUPD\EHFOHDQHGE\DSSO\LQJDLUSUHVVXUH
WRWKHSRUWVRQWKHPDLQEXUQHU
&OHDQLQJWKH/RJ6HWDQG)LUHER[
CAUTION
'RQRWKDQGOHWKHVHORJVZLWK\RXUEDUHKDQGV$OZD\VZHDU
JORYHVWRSUHYHQWVNLQLUULWDWLRQ
During the annual inspection and maintenance appointment, the
service person should clean dust, lint, and any light accumulation
IURPWKHORJVDQGWKH¿UHER[DUHD$QH[WUDVRIWEUXVKVKRXOGEH
XVHGRQWKHORJVDQGEXUQHUDVWKH\DUHH[WUHPHO\IUDJLOHDYDFXXP
FOHDQHUPD\EHXVHGRQWKH¿UHER[,IDWDQ\WLPHWKHORJVFDQQRW
EHUHPRYHGRULQVWDOOHGZLWKRXWIRUFLQJWKHFDXVHPXVWEHIRXQG
7KHORJVPXVWQHYHUEHIRUFHG
CAUTION
7KHFHUDPLFORJVDUHGXUDEOHZKHQKDQGOHGDQGLQVWDOOHGSURSHUO\
+RZHYHUWKH\DUHGHOLFDWHDQGPD\EHGDPDJHGHDVLO\LIQRW
handled with care. Handling damage to the ceramic logs is not
FRYHUHGE\ZDUUDQW\
Correct Main Burner Flame will be Yellow in Color
Figure 21
DO NOT HANDLE LOGS WHILE THEY ARE HOT. ALLOW PLENTY
OF TIME FOR THEAPPLIANCE TO COOL COMPLETELY BEFORE
HANDLING.
PLEASE NOTE
It is normal for appliances fabricated of steel to give off
VRPHH[SDQVLRQDQGRUFRQWUDFWLRQQRLVHVGXULQJWKHVWDUW
XSRUFRROGRZQF\FOH6LPLODUQRLVHVDUHIRXQGZLWK\RXU
IXUQDFHKHDWH[FKDQJHURUFDUHQJLQH
Incorrect Main Burner Flame will be Blue in Color
Figure 22
Page 28
29560-0-0312
MAINTENANCE
IMPORTANT: 7XUQ RII JDV EHIRUH VHUYLFLQJ DSSOLDQFH ,W LV
UHFRPPHQGHG WKDW D TXDOL¿HG VHUYLFH WHFKQLFLDQ SHUIRUP WKHVH
FKHFNXSVDWWKHEHJLQQLQJRIHDFKKHDWLQJVHDVRQ
‡ &OHDQ%XUQHUDQG&RQWURO&RPSDUWPHQW
.HHSWKHFRQWUROFRPSDUWPHQWORJVDQGEXUQHUDUHDVXUURXQGLQJ
WKHORJVFOHDQE\YDFXXPLQJRUEUXVKLQJDWOHDVWWZLFHD\HDU
Cleaning Procedure (Figure 23)
1. Turn off pilot light at gas valve.
2. Remove screen front. [(2) 10 x 1/2" screws]
9DFXXPEXUQHUFRPSDUWPHQWHVSHFLDOO\DURXQGRUL¿FHSULPDU\
air openings.
4. Replace screen front. [(2) 10 x 1/2" screws]
5. Ignite pilot. (See Lighting Instructions, pages 14 and 24)
2SHUDWHWKHPDLQEXUQHUDQGYLVXDOO\FKHFNWRPDNHVXUHWKH
ÀDPHSDWWHUQDSSHDUVVLPLODUWRWKHSLFWRULDOLOOXVWUDWLRQVKRZQ
IRUSURSHUPDLQEXUQHUÀDPHSDWWHUQ)LJXUH,ILWDSSHDUV
DEQRUPDOFDOODVHUYLFHSHUVRQ
Verify proper operation after servicing.
Figure 23
29560-0-0312
Page 29
MASTER PARTS DISTRIBUTOR LIST
To Order Parts Under Warranty, please contact your local Empire dealer. See the dealer locator at www.empirecomfort.
FRP7RSURYLGHZDUUDQW\VHUYLFH\RXUGHDOHUZLOOQHHG\RXUQDPHDQGDGGUHVVSXUFKDVHGDWHDQGVHULDOQXPEHUDQGWKH
QDWXUHRIWKHSUREOHPZLWKWKHXQLW
7R2UGHU3DUWV$IWHUWKH:DUUDQW\3HULRGSOHDVHFRQWDFW\RXUGHDOHURURQHRIWKH0DVWHU3DUWV'LVWULEXWRUVOLVWHGEHORZ
7KLVOLVWFKDQJHVIURPWLPHWRWLPH)RUWKHFXUUHQWOLVWSOHDVHFOLFNRQWKH0DVWHU3DUWVEXWWRQDWZZZHPSLUHFRPIRUWFRP
3OHDVHQRWH0DVWHU3DUWV'LVWULEXWRUVDUHLQGHSHQGHQWEXVLQHVVHVWKDWVWRFNWKHPRVWFRPPRQO\RUGHUHG2ULJLQDO(TXLSPHQWUHSDLUSDUWVIRU+HDWHUV*ULOOVDQG)LUHSODFHVPDQXIDFWXUHGE\(PSLUH&RPIRUW6\VWHPV,QF
'H\'LVWULEXWLQJ
:LOORZ/DNH%RXOHYDUG
Vadnais Heights, MN 55101
Phone: 651-490-9191
Toll Free: 800-397-1339
Website:ZZZGH\GLVWULEXWLQJFRP
Parts: Heater, Hearth and Grills
(DVW&RDVW(QHUJ\3URGXFWV
10 East Route 36
West Long Branch, NJ 07764
9LFWRU'LYLVLRQRI)::HEE&RPSDQ\
200 Locust Street
Hartford, CT 06114
Phone: 732-870-8809
Toll Free: 800-755-8809
)D[732-870-8811
Website: www.eastcoastenergy.com
Parts: Heater, Hearth and Grills
Phone: 860-722-2433
Toll Free: 800-243-9360
)D[860-293-0479
7ROO)UHH)D[ 800-274-2004
Websites: ZZZIZZHEEFRP ZZZYLFWRUPIJFRP
Parts: Heater, Hearth and Grills
HOW TO ORDER REPAIR PARTS
3DUWV1RW8QGHU:DUUDQW\
3DUWVFDQEHRUGHUHGWKURXJK\RXU6HUYLFH3HUVRQ'HDOHURUD0DVWHU3DUWV'LVWULEXWRU6HHWKLVSDJHIRUWKH0DVWHU3DUWV'LVWULEXWRUVOLVW)RUEHVWUHVXOWVWKHservice person or dealerVKRXOGRUGHUSDUWVWKURXJKWKHGLVWULEXWRU3DUWVFDQEHVKLSSHGGLUHFWO\WRWKH
service person/dealer.
:DUUDQW\3DUWV
:DUUDQW\SDUWVZLOOQHHGDSURRIRISXUFKDVHDQGFDQEHRUGHUHGE\\RXU6HUYLFH3HUVRQRU'HDOHU3URRIRISXUFKDVHLVrequired for
warranty parts.
$OOSDUWVOLVWHGLQWKH3DUWV/LVWKDYHD3DUW1XPEHU:KHQRUGHULQJSDUWV¿UVWREWDLQWKH0RGHO1XPEHUDQG6HULDO1XPEHUIURPWKH
QDPHSODWHRQ\RXUHTXLSPHQW7KHQGHWHUPLQHWKH3DUW1XPEHU notWKH,QGH[1XPEHU DQGWKH'HVFULSWLRQRIHDFKSDUWIURPWKHIROlowing illustration and part list. Be sure to give all this information . . .
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Part Description
3DUW1XPEHU
Type of Gas (Propane or Natural)
'RQRWRUGHUEROWVVFUHZVZDVKHUVRUQXWV7KH\DUHVWDQGDUGKDUGZDUHLWHPVDQGFDQEHSXUFKDVHGDWDQ\ORFDOKDUGZDUHVWRUH
6KLSPHQWVFRQWLQJHQWXSRQVWULNHV¿UHVDQGDOOFDXVHVEH\RQGRXUFRQWURO
Page 30
29560-0-0312
PARTS LIST
3/($6(127(:KHQRUGHULQJSDUWVLWLVYHU\LPSRUWDQWWKDWSDUWQXPEHUDQGGHVFULSWLRQRISDUWFRLQFLGH
,1'(;
NO.
PART
NO.
DESCRIPTION
2
24043
),5(%2;%5$&( 5(4 '
,1'(;
NO.
PART
NO.
DESCRIPTION
1
29531
OUTLET BAFFLE
COMMON PARTS
VFD20CC70(B,F,M)(N,P)
6
17235
BRACKET, LOG LOCATOR
3
29530
FIREBOX TOP
9
R7572
JAMB NUT
4
29528
FIREBOX WALLS
13
P212
FITTING, ORIFICE
5
29559
15
R2423
CONNECTOR, MALE 5/16
7
R11206
BURNER, TUBE
VFD20CC30(B,F,M)(N,P)
8a
P316
ORIFICE - NAT
1
29531
OUTLET BAFFLE
E
P289
ORIFICE - LPG
3
29530
FIREBOX TOP
10
29522
4
29528
FIREBOX WALLS
11a
R11328
PILOT ASSEMBLY - NAT
5
29559
SCREEN FRAME ASSEMBLY
E
R11327
PILOT ASSEMBLY - LPG
7
R11206
BURNER, TUBE
12
29535
PILOT BRACKET
8a
P316
ORIFICE - NAT
14
29770
VALVE BRACKET
16
29542
TUBING ASSEMBLY, PILOT - LPG
17
29544
TUBING ASSEMBLY, REGULATOR TO PILOT
- NAT
SCREEN FRAME ASSEMBLY
BURNER BASE
E
P289
ORIFICE - LPG
10
29522
BURNER BASE
11a
R3624
PILOT ASSEMBLY - NAT
E
R3623
PILOT ASSEMBLY - LPG
18
R7063
PILOT REGULATOR (NAT ONLY)
12
21590
PILOT BRACKET
19
29543
TUBING ASSEMBLY, VALVE TO REGULATOR
- NAT
14
29526
VALVE BRACKET
20
29541
TUBING ASSEMBLY, INLET
16
23496
TUBING ASSEMBLY, PILOT - LPG
21a
R11125
VALVE - NAT
17
23492
TUBING ASSEMBLY, REGULATOR TO PILOT
- NAT
E
R11126
VALVE - LPG
18
R7063
PILOT REGULATOR (NAT ONLY)
22
29523
FIREBOX BOTTOM
29769
VALVE COVER ASSEMBLY
19
23491
TUBING ASSEMBLY, VALVE TO REGULATOR
- NAT
23
24
R9760
PIEZO IGNITER
20
29524
TUBING ASSEMBLY, INLET
N/S
R7591
FLEX LINE WITH SHUT OFF
21a
R3626
VALVE - NAT
E
R3625
VALVE - LPG
22
29523
FIREBOX BOTTOM
23
29769
VALVE COVER ASSEMBLY
24
R9760
PIEZO IGNITER
86(21/<0$18)$&785(5 65(3/$&(0(173$57686(2)$1<27+(53$576&28/'&$86(,1-85<25'($7+
29560-0-0312
Page 31
PARTS LIST
,1'(;
NO.
PART
NO.
DESCRIPTION
,1'(;
NO.
PART
NO.
VFD30CC30(B,F,M,S,W)(N,P)
DESCRIPTION
VFD30CC70(B,F,M,S,W)(N,P)
1
15484
OUTLET BAFFLE
1
15484
OUTLET BAFFLE
3
23938
FIREBOX TOP
3
23938
FIREBOX TOP
4
29529
FIREBOX WALLS
4
29529
FIREBOX WALLS
5
15567
SCREEN FRAME ASSEMBLY
5
15567
SCREEN FRAME ASSEMBLY
7
R11209
BURNER, TUBE
7
R11209
BURNER, TUBE
8a
P286
ORIFICE - NAT
8a
P286
ORIFICE - NAT
E
P293
ORIFICE - LPG
E
P293
ORIFICE - LPG
10
29521
BURNER BASE
10
29521
BURNER BASE
11a
R3624
PILOT ASSEMBLY - NAT
11a
R11328
PILOT ASSEMBLY - NAT
E
R3623
PILOT ASSEMBLY - LPG
E
R11327
PILOT ASSEMBLY - LPG
12
21590
PILOT BRACKET
12
29535
PILOT BRACKET
14
29770
VALVE BRACKET
14
29526
VALVE BRACKET
16
29536
TUBING ASSEMBLY, PILOT - LPG
16
23496
TUBING ASSEMBLY, PILOT - LPG
17
29538
TUBING ASSEMBLY, REGULATOR TO PILOT
- NAT
17
23492
TUBING ASSEMBLY, REGULATOR TO PILOT
- NAT
18
R7063
PILOT REGULATOR (NAT ONLY)
18
R7063
PILOT REGULATOR (NAT ONLY)
19
29537
19
23491
TUBING ASSEMBLY, VALVE TO REGULATOR
- NAT
TUBING ASSEMBLY, VALVE TO REGULATOR
- NAT
20
29539
TUBING ASSEMBLY, INLET
20
29525
TUBING ASSEMBLY, INLET
21a
R11125
VALVE - NAT
21a
R3626
VALVE - NAT
E
R11126
VALVE - LPG
E
R3625
VALVE - LPG
22
29527
FIREBOX BOTTOM
VFD30CC30(B,F,M,S,W)(N,P) - continued
22
29527
FIREBOX BOTTOM
23
15516
VALVE COVER ASSEMBLY
23
15516
VALVE COVER ASSEMBLY
24
R9760
PIEZO IGNITER
24
R9760
PIEZO IGNITER
N/S
R7591
FLEX LINE WITH SHUT OFF
N/S - Not Shown
Page 32
29560-0-0312
PARTS VIEW
1
2
3
4
5
6
7
8
9
11
11
10
12
12
13
17
14
16
21
14
16
15
17
21
18
18
19
20
20
22
23
29560-0-0312
19
24
Page 33
CASTING PARTS LIST
3/($6(127(:KHQRUGHULQJSDUWVLWLVYHU\LPSRUWDQWWKDWSDUWQXPEHUDQGGHVFULSWLRQRISDUWFRLQFLGH
,1'(;
NO.
PART
NO.
DESCRIPTION
,1'(;
NO.
PART
NO.
DESCRIPTION
325&(/$,1%/$&.
COMMON PARTS
1
R-9571
VENT OPENING INSERT
11
R-9671
INSERT TAB (4 REQUIRED)
NS
R-9669
HINGE PIN (4 REQUIRED)
2
R-9570
TOP INSERT - RIGHT
NS
R-9670
BOLT, 1/4-20 X 1/2” (24 REQUIRED)
3
R-9569
TOP INSERT - LEFT
0$77(%/$&.
4
R-9568
CASTING TOP
R-9681
CASTING FRONT
1
R-9539
VENT OPENING INSERT
5
2
R-9538
TOP INSERT - RIGHT
6
R-9567
CASTING SIDE - RIGHT
3
R-9537
TOP INSERT - LEFT
7
R-9566
CASTING SIDE - LEFT
4
R-9536
CASTING TOP
8
R-9683
CASTING DOOR - RIGHT
5
R-9666
CASTING FRONT
9
R-9682
CASTING DOOR - LEFT
6
R-9535
CASTING SIDE - RIGHT
10
24191
7
R-9534
CASTING SIDE - LEFT
FIREBOX SUPPORT BRACKET
(2 REQUIRED)
8
R-9668
CASTING DOOR - RIGHT
12
R-9565
CASTING LEG B
9
R-9667
CASTING DOOR - LEFT
13
R-9564
CASTING LEG A
PORCELAIN SAND
10
24191
FIREBOX SUPPORT BRACKET
(2 REQUIRED)
12
R-9533
CASTING LEG B
2
R-9586
TOP INSERT - RIGHT
13
R-9532
CASTING LEG A
3
R-9585
TOP INSERT - LEFT
MATTE PEWTER
4
R-9584
CASTING TOP
R-9700
CASTING FRONT
1
R-9587
VENT OPENING INSERT
1
R-9555
VENT OPENING INSERT
5
2
R-9554
TOP INSERT - RIGHT
6
R-9583
CASTING SIDE - RIGHT
3
R-9553
TOP INSERT - LEFT
7
R-9582
CASTING SIDE - LEFT
4
R-9552
CASTING TOP
8
R-9702
CASTING DOOR - RIGHT
5
R-9693
CASTING FRONT
9
R-9701
CASTING DOOR - LEFT
6
R-9551
CASTING SIDE - RIGHT
10
24191
7
R-9550
CASTING SIDE - LEFT
FIREBOX SUPPORT BRACKET
(2 REQUIRED)
8
R-9695
CASTING DOOR - RIGHT
12
R-9581
CASTING LEG B
9
R-9694
CASTING DOOR - LEFT
13
R-9580
CASTING LEG A
PORCELAIN MAHOGANY
10
24191
FIREBOX SUPPORT BRACKET
(2 REQUIRED)
12
R-9549
CASTING LEG B
2
R-9602
TOP INSERT - RIGHT
13
R-9548
CASTING LEG A
3
R-9601
TOP INSERT - LEFT
4
R-9600
CASTING TOP
5
R-9707
CASTING FRONT
6
R-9599
CASTING SIDE - RIGHT
7
R-9598
CASTING SIDE - LEFT
8
R-9709
CASTING DOOR - RIGHT
9
R-9708
CASTING DOOR - LEFT
10
24191
FIREBOX SUPPORT BRACKET
(2 REQUIRED)
12
R-9597
CASTING LEG B
13
R-9596
CASTING LEG A
1
R-9603
VENT OPENING INSERT
USE ONLY MANUFACTURER'S REPLACEMENT PARTS. USE OF ANY OTHER PARTS COULD CAUSE INJURY OR DEATH.
Page 34
29560-0-0312
CASTING PARTS VIEW
1
2
3
4
11
6
11
5
10
7
11
10
11
12
9
8
13
12
13
29560-0-0312
Page 35
ACCESSORY SIDE SHELVES INSTALLATION INSTRUCTIONS
,QVWDOOLQJ$FFHVVRU\6LGH6KHOYHV
1. Remove cast iron or stone inlay inserts from casting top and
carefully set them aside.
2. Remove cast iron top from stove and place upside down on a
ÀDWVRIWVPRRWKVXUIDFHWRDYRLGGDPDJH
5HPRYH óKH[KHDGEROWVIURPWKHRXWHUHGJHVRIFDVW
iron top.
4. Place left and right side shelves in place shown in Figure 24.
5HSODFH óKH[KHDGEROWVWRDWWDFKVLGHVKHOYHVWRFDVW
LURQWRSEHVXUHVKHOILVWLJKWWRFDVWLQJWRSEHIRUHIXOO\WLJKWHQLQJEROWV
5HPRYH óKH[KHDGEROWVIURPVLGHVKHOYHV
7. Replace cast iron top on unit.
8.
9.
Attach side shelf supports one at a time, using (2) ¼-20 hex
KHDGEROWVSHUVXSSRUWVOLGLQJVXSSRUWÀXVKWRFDVWLQJEHIRUH
IXOO\WLJKWHQLQJEROWVDVVKRZQLQ)LJXUH
Replace cast iron or stone inlay inserts into casting top.
NOTICE: Be sure to remove side shelf supports prior to removing
cast iron top to eliminate potential scratching or chipping to the
cast iron sides.
NOTICE: Due to inherent properties of the casting process,
QRQFRPEXVWLEOH VKLPV PD\ EH UHTXLUHG WR OHYHO DFFHVVRU\ VLGH
shelves to the casting top. These shims are provided in the form
RIZDVKHUVWREHXVHGRQHLWKHUVLGHRIWKHEROWV6HH)LJXUH,I
DFFHVVRU\VKHOIDQJOHVGRZQZDUGWRZDUGWKHÀRRUZDVKHU V ZLOO
QHHGWREHDGGHGWRWKHFHQWHUVLGHRIWKHEROW&RQYHUVOH\LIWKH
accessory side shelf angles upward, toward the ceiling, washer(s)
ZLOOQHHGWREHDGGHGWRWKHRXWVLGHRIWKHWRSFDVWLQJVLGHRIWKH
EROW6HH)LJXUH
Figure 24
BOTTOM VIEW
Figure 26
WASHER PLACEMENT
(OUTSIDE OF TOP
CASTING SIDE BOLT)
WASHER PLACEMENT
(CENTER SIDE OF BOLT)
Figure 25
BOTTOM VIEW
Figure 27
OPTIONAL STONE INLAY INSTALLATION INSTRUCTIONS
,QVWDOODWLRQRI2SWLRQDO6WRQH,QOD\
1. Remove left cast iron insert and right cast iron insert from casting
top.
Page 36
2. Insert left stone inlay and right stone inlay into casting top.
3. Installation of stone inlay is completed.
29560-0-0312
OPTIONAL BLOWER INSTALLATION INSTRUCTIONS
Installing Optional CIB4 Blower
/RRVHQEXWGRQRWUHPRYHIRXU KH[KHDGVFUHZVORFDWHG
RQWKHH[WHULRUERWWRPRIWKHDSSOLDQFH
3RVLWLRQWKHEORZHUDVVHPEO\DWWKHUHDURIWKHDSSOLDQFH7KH
EORZHUDVVHPEO\KDVIRXU NH\KROHVIRUDWWDFKPHQWWRWKH
H[WHULRUERWWRPRIWKHDSSOLDQFH
3ODFHWKHODUJHGLDPHWHUKROHVLQWKHNH\KROHVRYHUDQGEHKLQG
the four (4) hex-head screws that were loosened in Step 1.
3XVKLQZDUGRQWKHEORZHUDVVHPEO\WRORFNWKHNH\KROHVLQWR
SRVLWLRQEHKLQGWKHVFUHZV7LJKWHQIRXU KH[KHDGVFUHZVWR
VHFXUHEORZHUDVVHPEO\WRH[WHULRUERWWRPRIWKHDSSOLDQFH
5HPRYH ZLUH FKDQQHOOHIW IURP DSSOLDQFH E\ UHPRYLQJ 10 x 1/2" screws on left side of the appliance. NOTICE: Some
XQLWVUHTXLUHDQHZZLUHFKDQQHO,I5KHRVWDWPRXQWLQJKROHV
are missing from part removed from unit, discard wire channel
removed from unit and continue installation with appropriate
ZLUHFKDQQHOVKLSSHGZLWKEORZHU6HH)LJXUH
5. Route fan control wires through rectangular notch on wire
channel - left.
$WWDFKSXVKRQWHUPLQDOIURPEOXHZLUHRQWKHIDQFRQWURO
WRWKH$872 WRS WDERQWKHVZLWFK
$WWDFKSXVKRQWHUPLQDOIURPEODFNZLUHWRWKH2)) PLGGOH WDERQWKHVZLWFK
8. Attach 1/4" push-on terminal from white wire on the fan control
WRWKH21 ERWWRP WDERQWKHVZLWFK
9. Insert AUTO/OFF/ON switch into rectangular notch on wire
channel - left.
10. Install rheostat through hole in wire channel and align small
WDEZLWKVPDOOKROH
11. Use an 11/16” wrench to tighten rheostat nut on stationary portion
RINQREVWHPRIWKHUKHRVWDWNOTICE: Nut is self-tapping and
FDQEHVWDUWHGDWDQDQJOH
3XVKUKHRVWDWNQRERQWRNQREVWHPXQWLOIXOO\VHDWHG
%HQGWKHIDQFRQWUROWDEORFDWHGRQWKHOHIWVLGHRIWKHEDFN
RIWKHXQLWLQZDUGWRZDUGWKHXQLW6HH)LJXUH%HVXUHWDE
LVEHQWDWOHDVWGHJUHHVWRDOORZIDQFRQWUROEUDFNHWWRVOLGH
into slot.
$WWDFK IDQ FRQWURO ZLWK EUDFNHW RQWR UHDU FRYHU ZLWK
WZR [VFUHZVSURYLGHGLQKDUGZDUHSDFNDJH
15. Route wires from fan control and ON/OFF/REMOTE switch
within wire channel.
16. Attach wire channel to channel divider with two (2) 10 x 1/2"
screws from Step 4.
,QVWDOODWLRQRIRSWLRQDO&,%EORZHULVFRPSOHWHG
Fan Control
7KHIDQFRQWUROLVDQRQDGMXVWDEOHDXWRPDWLFW\SH7KHIDQFRQWUROZLOO
UHTXLUHEHWZHHQDQGPLQXWHVRIPDLQEXUQHURSHUDWLRQEHIRUH
WKHIDQFRQWUROFORVHVDQGDFWLYDWHVWKHEORZHU7KHEORZHUZLOO
FRQWLQXHWRUXQEHWZHHQDQGPLQXWHVDIWHUWKHPDLQEXUQHUVKXWV
RIIEHIRUHWKHIDQFRQWURORSHQVDQGGHDFWLYDWHVWKHEORZHU
AUTO/OFF/ON SWITCH
FAN CONTROL
BLOWER ASSEMBLY
Figure 28
29560-0-0312
Page 37
OPTIONAL BLOWER INSTALLATION INSTRUCTIONS
Cleaning
7KHEORZHUZKHHOZLOOFROOHFWOLQWDQGFRXOGUHTXLUHFOHDQLQJRQFH
a year. If the air output decreases or the noise level increases, it
indicates a dirty wheel.
Blower Motor
7KHEORZHUPRWRUGRHVQRWKDYHRLOLQJKROHV'RQRWDWWHPSWWRRLO
EORZHUPRWRU
Wiring
7KH DSSOLDQFH ZKHQ LQVWDOOHG PXVW EH HOHFWULFDOO\ JURXQGHG LQ
DFFRUGDQFHZLWKORFDOFRGHVRULQWKHDEVHQFHRIORFDOFRGHVZLWK
the National Electrical Code, ANSI/NFPA 70 or Canadian Electrical
Code, CSA C22.1, if an external electrical source is utilized. This
appliance is equipped with a three-prong [grounding] plug for
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not cut or remove the grounding prong from this plug. For an
ungrounded receptacle, an adapter, which has two prongs and a
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receptacle and its wire connected to the receptacle mounting screws.
With this wire completing the ground, the appliance cord plug can
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CAUTION
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Wiring errors can cause improper and dangerous operation. Verify
proper operation after servicing.
WARNING
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Figure 29
Page 38
29560-0-0312
WARRANTY
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WKHLQVWUXFWLRQVLQWKHRZQHU¶VPDQXDO7KLVZDUUDQW\DSSOLHVWRWKHRULJLQDOSXUFKDVHURQO\DQGLVQRWWUDQVIHUDEOH$OOZDUUDQW\UHSDLUV
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Limited Lifetime Parts Warranty with a Five-Year Limited Labor Warranty – Combustion Chamber and Heat Exchanger
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or replace at Empire’s option.
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Empire’s option.
Limited Five-Year Parts & Labor Warranty – All Other Components
(Except Remote Controls, Thermostats, Accessories and Replacement Parts)
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repair or replace at Empire’s option.
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Limited One-Year Parts Warranty – Remote Controls, Thermostats, Accessories, and Parts
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the date of purchase, Empire will repair or replace at Empire’s option.
Duties Of The Owner
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Ready access to the appliance for service.
What Is Not Covered
Damages that might result from the use, misuse, or improper installation of this appliance.
Travel, diagnostic costs and freight charges on warranted parts to and from the factory.
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Unauthorized service or parts replacements.
Removal and reinstallation cost.
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How To Get Service
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ZLWKWKHPRGHOQXPEHUVHULDOQXPEHUW\SHRIJDVDQGSXUFKDVHYHUL¿FDWLRQ7KHLQVWDOOLQJGHDOHULVUHVSRQVLEOHIRUSURYLGLQJVHUYLFHDQG
ZLOOFRQWDFWWKHIDFWRU\WRLQLWLDWHDQ\ZDUUDQWHGSDUWVUHSODFHPHQWV(PSLUHZLOOPDNHUHSODFHPHQWSDUWVDYDLODEOHDWWKHIDFWRU\6KLSSLQJ
expenses are not covered.
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(PSLUH&RPIRUW6\VWHPV,QF32%R[%HOOHYLOOH,OOLQRLVRUVHQGDQHPDLOWRLQIR#HPSLUHFRPIRUWFRPZLWK³&RQVXPHU5HODWLRQV´LQWKHVXEMHFWOLQH
Your Rights Under State Law
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29560-0-0312
Page 39
APPLIANCE SERVICE HISTORY
Date
Page 40
Dealer Name
Service Technician Name
Service Performed/Notes
29560-0-0312
APPLIANCE SERVICE HISTORY
Date
Dealer Name
29560-0-0312
Service Technician Name
Service Performed/Notes
Page 41
EMPIRE
Empire Comfort Systems
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Belleville, Illinois 62220-2623
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Comfort Systems
The Heritage Cast Iron Stoves
Models:
VFD(10,20)CC(30,70)(B,F,M)N,P)-1 and
VFD30CC(30,70)B,F,M,S,W)(N,P)-1
GAS-FIRED
SMALL
Model
VFD10CC
Input BTU/HR (KW/H) Maximum
10,000
Input BTU/HR (KW/H) Minimum
10,000
Height
24 1/8" (612.8 mm)
Width
21 1/2" (546.1 mm)
Depth
15 3/8" (390.5 mm)
Gas Inlet
3/8" (9.5 mm)
Model
VFD20CC
Input BTU/HR (KW/H) Maximum (LP)
20,000
Input BTU/HR (KW/H) Minimum (LP)
16,000
Input BTU/HR (KW/H) Maximum (NAT)
20,000
Input BTU/HR (KW/H) Minimum (NAT)
14,500
Height
24 1/8" (612.8 mm)
Width
21 1/2" (546.1 mm)
Depth
15 3/8" (390.5 mm)
Gas Inlet
3/8" (9.5 mm)
MEDIUM
Page 42
Model
VFD30CC
Input BTU/HR (KW/H) Maximum (LP)
25,000
Input BTU/HR (KW/H) Minimum (LP)
21,000
Input BTU/HR (KW/H) Maximum (NAT)
25,000
Input BTU/HR (KW/H) Minimum (NAT)
17,500
Height
27 3/4" (704.9 mm)
Width
28 1/16" (712.8 mm)
Depth
17 1/8" (435.0 mm)
Gas Inlet
3/8" (9.5 mm)
29560-0-0312
EMPIRE
Empire Comfort Systems
)UHHEXUJ$YHQXH
Belleville, Illinois 62220-2623
:HE6LWHZZZHPSLUHFRPIRUWFRP
Comfort Systems
The Heritage Cast Iron Stoves
Models:
VFD(10,20)CC(30,70)(B,F,M)N,P)-1 and
VFD30CC(30,70)B,F,M,S,W)(N,P)-1
Clearances
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Locating the Vent Free Cast Iron Stove
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Top of appliance (ceiling) 36 inches
Heater Corners (45° angle) to Wall 4 inches
Rear Wall
2 inches
Floor
0 inches
Side Wall
6 inches
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Installation on Rugs and Tile
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FRPEXVWLEOHPDWHULDO
4” (102mm) HEATER CORNERS
TO SIDE WALL
36” (91cm) TO CEILING OR
HORIZONTAL PROJECTION
ABOVE APPLIANCE
6” (153mm) TO SIDE WALL
OR COMBUSTIBLE
MATERIAL
NOTE: HEATER INSTALLED AT
45° ANGLE IN CORNER
29560-0-0312
4”
(102mm)
2” (51mm) TO COMBUSTIBLE MATERIAL
Page 43
EMPIRE
Comfort Systems
Empire Comfort Systems Inc.
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[email protected].
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www.empirecomfort.com
Page 44
29560-0-0312