DSE DSE9130, DSE9150, DSE9155, DSE9255 Operator's Manual

DSE

DSE 9130, DSE 9150,

DSE 9155 & DSE 9255

COMPACT BATTERY CHARGERS

2 AMP, 3 AMP & 5 AMP OPTIONS

FEATURES

The 2 Amp, 3 Amp and 5 Amp

Battery Chargers have been designed to be permanently connected to a battery, keeping it charged to maximum capacity.

The chargers can be either mounted via DIN rail or to the chassis, using the fixing holes that are built into the case. The chargers stylish design includes an LED indicator on the front that shows when the charger is in a normal or overload condition.

The chargers will continue to operate during cranking and running. All chargers can accept multiple AC voltage connections.

The DSE battery chargers are expertly designed using high-grade components and capacitors allowing the units to function more efficiently, providing a longer and more reliable life-span than other chargers in their class. Their inbuilt robustness makes them ideal for the rigours of a wide variety of markets including heavy and light industrial environments.

FEATURE LIST TO SUIT A WIDE VARIETY

OF APPLICATIONS

CHARGE OUTPUT

DSE9000

COMPATIBLE WITH ALL DSE MODULES

CHARGE BOOST INPUT

(Not available for DSE9150 & DSE9155)

AC POWER SUPPLY

N/C VOLT FREE CHARGE FAIL OUTPUT

(Not available for DSE9150)

1ph

N

ENVIRONMENTAL TESTING STANDARDS

ELECTRO-MAGNETIC COMPATIBILITY

BS EN 61000-6-2

EMC Generic Immunity Standard for the Industrial Environment

BS EN 61000-6-4

EMC Generic Emission Standard for the Industrial Environment

TEMPERATURE

BS EN 60068-2-1

Ab/Ae Cold Test -30 o

BS EN 60068-2-2

C

Bb/Be Dry Heat +55 o C

VIBRATION

BS EN 60068-2-6

Ten sweeps in each of three major axes

5 Hz to 8 Hz @ +/-7.5 mm,

8 Hz to 500 Hz @ 2 gn

HUMIDITY

BS EN 60068-2-30

Db Damp Heat Cyclic 20/55 o C

@ 95% RH 48 Hours

BS EN 60068-2-78

Cab Damp Heat Static 40 o C

@ 93% RH 48 Hours

SHOCK

BS EN 60068-2-27

Three shocks in each of three major axes

15 gn in 11 mS

®

1 1

ISSUE 5

DSE

DSE

DSE

FEATURES

9130, DSE

9155 &


2 AMP, 3 AMP & 5 AMP OPTIONS

9150,

DSE 9255

ADVANCED FEATURES

• Constant current- maximum current available during charge recovery phase

• Constant voltage

• Chargers automatically return to float mode when charging is complete

• Makes the chargers ideal for all battery types

• Reverse polarity protection, short circuit protection and current limiting

• Automatic recovery after the removal of fault conditions

RELATED MATERIALS

TITLE

DSE9000 Series Installation Instructions

DSE9000 Series Operator Manual

• Boosts and equalises cell charge improving battery performance and life

• Simple boost connection using on-board terminals

• Once the battery is fully charged the chargers switch to

Eco-Power to save energy

DSE

DSE

DSE

9130

9155

9255

- 5 A 12 V

- 2 A 30 V

- 5 A 24 V

DSE 9150 - 3 A 12 V

KEY BENEFITS

• Suitable for a wide range of battery types

• No moving parts for longer battery charger life

• Switched mode design

• Charge fail output

• Minimum 80% efficiency throughout full operating range

• Multiple modules can be linked together to provide larger current output

SPECIFICATION

AC SUPPLY

FREQUENCY RANGE

48 Hz to 64 Hz

DSE9130 & DSE9255 VOLTAGE RANGE

90 V to 305 V (L-N)

DSE9150 VOLTAGE RANGE

90 V to 265 V (L-N)

DSE9155 VOLTAGE RANGE

85 V to 265 V (L-N)

DC OUTPUT

DSE9130 OUTPUT

5 A DC 12 V DC at 13.7 V DC

DSE9150 OUTPUT


DSE9155 OUTPUT


DSE9255 OUTPUT

5 A DC 24 V DC at 27.4 V DV

RIPPLE AND NOISE

<1%

EFFICIENCY

>80%

REGULATION

LINE

<0.001% Vo

LOAD

1% Vo

PROTECTIONS

Short Circuit

Over Voltage

Over Current

Reverse Polarity

DIMENSIONS

DSE9150 DIMENSIONS

108 mm x 101 mm x 49 mm

4.2” x 4” x 1.9”

WEIGHT

0.16 kg

DSE9130, DSE9155 & DSE9255

DIMENSIONS

136 mm x 140 mm x 63 mm

5.4” x 5.5” x 2.5”

WEIGHT

0.5 kg

OPERATING TEMPERATURE RANGE

-30 ° C to +55 ° C

-22 ° F to +122 ° F

STORAGE TEMPERATURE RANGE

-40 o C to +85 o C

-40 °F to +185 ° F

PART NO’S

053-049

057-085

DEEP SEA ELECTRONICS PLC UK

Highfield House, Hunmanby Industrial Estate, Hunmanby YO14 0PH

TELEPHONE +44 (0) 1723 890099 FACSIMILE +44 (0) 1723 893303

EMAIL [email protected] WEBSITE www.deepseaplc.com

Deep Sea Electronics Plc maintains a policy of continuous development and reserves the right to change the details shown on this data sheet without prior notice. The contents are intended for guidance only.

DEEP SEA ELECTRONICS INC USA

3230 Williams Avenue, Rockford, IL 61101-2668 USA

TELEPHONE +1 (815) 316 8706 FACSIMILE +1 (815) 316 8708

EMAIL [email protected] WEBSITE www.deepseausa.com

Registered in England & Wales No.01319649

VAT No.316923457

055-059/10/10 (7)

®

DEEP SEA ELECTRONICS PLC

DSE9000 SERIES BATTERY CHARGER

OPERATOR MANUAL

Document Number: 057-085

Author: Ashley Senior

DSE9000 Series Battery Charger Operator Manual ISSUE 13

DSE9000 Series Battery Charger Operator Manual

Deep Sea Electronics Plc

Highfield House

Hunmanby

North Yorkshire

YO14 0PH

ENGLAND

Sales Tel: +44 (0) 1723 890099

Sales Fax: +44 (0) 1723 893303

E-mail: [email protected]

Website: www.deepseaplc.com

DSE9000 Series Battery Charger Operator Manual

© Deep Sea Electronics Plc

All rights reserved. No part of this publication may be reproduced in any material form (including photocopying or storing in any medium by electronic means or other) without the written permission of the copyright holder except in accordance with the provisions of the Copyright, Designs and Patents

Act 1988.

Applications for the copyright holder’s written permission to reproduce any part of this publication should be addressed to Deep Sea Electronics Plc at the address above.

Any reference to trademarked product names used within this publication is owned by their respective companies.

Deep Sea Electronics Plc reserves the right to change the contents of this document without prior notice.

Amendments since last publication

Issue. No. Comments

1

2

3

7

8

8.1

8.2

9

Added Efficiency curve of 2A charger

Updated specs table of 3.7A charger

Added 5A DSE9255 charger and 9250-002 277V input charger

Added DSE9155 30V 2A charger

Added 10A charger

Added Indication (LED) for 10A chargers

Added detail regarding -002- chargers asnd cabinet/industrial chargers

Added 9400 series

9.1

10

11

12

Corrected specs for 9140

Removed all DSE9400 series chargers, added DSE9470

Added new DSE9400 series Chargers

Changes to add DSE9150 12V 3A

13

Updated DSE9470 and DSE9480 to -003 (MKII) and added DSE9472MKII and

DSE9481 MKII

Typeface : The typeface used in this document is Arial . Care should be taken not to mistake the upper case letter I with the numeral 1. The numeral 1 has a top serif to avoid this confusion.

2


1 BIBLIOGRAPHY .................................................................................................. 5

1.1

INSTALLATION INSTRUCTIONS ....................................................................................... 5

1.2

MANUALS .......................................................................................................................... 5

3 SPECIFICATIONS ............................................................................................... 7

3.1

PART NUMBERING ............................................................................................................ 7

3.1.1

DSE9100 CHASSIS MOUNT BATTERY CHARGERS .................................................. 7

3.1.2

DSE9200 CHASSIS MOUNT BATTERY CHARGERS .................................................. 8

3.1.3

DSE9400 MKII SERIES CHASSIS MOUNT BATTERY CHARGERS ............................ 9

3.1.4

DSE907 INDUSTRIAL / DSE908 CABINET MOUNTED BATTERY CHARGERS ........ 10

3.2

COMMON ELECTRICAL SPECIFICATIONS .................................................................... 11

3.3

COMMUNICATION PORT USAGE .................................................................................. 12

3.3.1

USB CONNECTION ................................................................................................... 12

3.3.2

RS485 ........................................................................................................................ 13

3.5

OUTPUT SPECIFICATIONS ............................................................................................. 15

3.5.1

DSE9130 12V 5A ....................................................................................................... 15

3.5.2

DSE9140 12V 10A ..................................................................................................... 16

3.5.3

DSE9150 12V 2A ....................................................................................................... 17

3.5.4

DSE9150 12V 3A ....................................................................................................... 18

3.5.5

DSE9155 30V 2A ....................................................................................................... 19

3.5.6

DSE9250 24V 3.7A .................................................................................................... 20

3.5.7

DSE9255 24V 5A ....................................................................................................... 21

3.5.8

DSE9260 24V 10A ..................................................................................................... 22

3.5.9

DSE9470 (MKII) 24V/12V 10A .................................................................................... 23

3.5.10

DSE9472 (MKII) 24V/12V 5A ...................................................................................... 25

3.5.11

DSE9480 (MKII) 12V 10A ........................................................................................... 26

3.5.12

DSE9481 (MKII) 12V 5A ............................................................................................. 28

3.6

DIMENSIONS AND MOUNTING ....................................................................................... 29

3.6.1

DSE907 12V 10A INDUSTRIAL BATTERY CHARGER .............................................. 29

3.6.2

DSE908 12V & 24V 10A CABINET MOUNTED BATTERY CHARGER ....................... 30

3.6.3

DSE9130 12V 5A ....................................................................................................... 31

3.6.4

DSE9150 12V 2A ....................................................................................................... 32

3.6.5

DSE9150 12V 3A ....................................................................................................... 33

3.6.6

DSE9140 12V 10A ..................................................................................................... 34

3.6.7

DSE9155 30V 2A ....................................................................................................... 35

3.6.8

DSE9250 24V 3.7A .................................................................................................... 36

3.6.9

DSE9255 24V 5A ....................................................................................................... 37

3.6.10

DSE9260 24V 10A ..................................................................................................... 38

3.6.11

DSE9470 (MKII) 24V/12V 10A .................................................................................... 39

3.6.12

DSE9472 (MKII) 24V/12V 5A ...................................................................................... 40

3.6.13

DSE9480 (MKII) 12V/24V 10A .................................................................................... 41

3.6.14

DSE9481 (MKII) 12V/24V 5A ...................................................................................... 42

3.7

APPLICABLE STANDARDS............................................................................................. 43

4 INSTALLATION ................................................................................................. 44

4.1

BATTERY SUITABILITY ................................................................................................... 44

4.2

USER CONNECTIONS ..................................................................................................... 44

4.2.1

DSE9130, DSE9140, DSE9250, DSE9255 & DSE9260 .............................................. 45

4.2.2

DSE9150 .................................................................................................................... 45

4.2.3

DSE9155 .................................................................................................................... 46

4.2.4

DSE9470 MKII, DSE9472 MKII, DSE9480 MKII, DSE9481 MKII .............................. 47

4.3

TYPICAL WIRING DIAGRAM ........................................................................................... 49

4.3.1

DSE9150 .................................................................................................................... 49

4.3.2

DSE9155 & DSE9200 SERIES ................................................................................... 50

4.3.3

DSE9470 MKII, DSE9472 MKII, DSE9480 MKII, DSE9481 MKII ............................... 51

5 INDICATIONS .................................................................................................... 52

5.1

DSE907............................................................................................................................. 52

5.2

DSE908............................................................................................................................. 52

5.3

DSE9130, DSE9150, DSE9155, DSE9250 & DSE9255 ..................................................... 53

5.4

DSE9140 & DSE9260 ....................................................................................................... 54

3


5.5

DSE9470 MKII, DSE9472 MKII, DSE9480 MKII, DSE9481 MKII ....................................... 55

5.5.1

STATUS ..................................................................................................................... 55

5.5.2

CHARGE MODE ........................................................................................................ 55

5.5.3

FAULT CONDITIONS ................................................................................................. 55

6 OPERATION ...................................................................................................... 56

6.1

OPERATION OF DSE9100 SERIES / DSE9200 SERIES .................................................. 56

6.1.1

PROTECTION ............................................................................................................ 56

6.1.2

PSU MODE ................................................................................................................ 56

6.1.3

CHARGE MODE ........................................................................................................ 56

6.1.4

BOOST MODE ........................................................................................................... 57

6.2

OPERATION OF DSE9400 MKII SERIES ......................................................................... 58

6.2.1

PROTECTION ............................................................................................................ 58

6.2.2

DIGITAL INPUT .......................................................................................................... 59

6.2.3

VOLTAGE ADJUSTMENT POTENTIOMETER ........................................................... 59

6.2.4

PSU MODE ................................................................................................................ 59

6.2.5

CHARGE MODE ........................................................................................................ 60

6.2.6

TEMPERATURE COMPENSATION ........................................................................... 61

7 FAULT DIAGNOSIS ........................................................................................... 62

8 MAINTENANCE, SPARES, REPAIR AND SERVICING ................................... 63

9 WARRANTY ...................................................................................................... 63

10 DISPOSAL ...................................................................................................... 63

10.1

WEEE (WASTE ELECTRICAL AND ELECTRONIC EQUIPMENT) ............................... 63

10.2

ROHS (RESTRICTION OF HAZARDOUS SUBSTANCES) ........................................... 63

4

Bibliography

1 BIBLIOGRAPHY

This document refers to and is referred to by the following DSE publications which can be obtained from the DSE website www.deepseaplc.com

1.1 INSTALLATION INSTRUCTIONS

Installation instructions are supplied with the product in the box and are intended as a ‘quick start’ guide only.

DSE PART DESCRIPTION

053-049

053-123

DSE9200 / DSE9400 Series Battery Charger Installation Instructions

DSE9150 Battery Charger Installation Instructions

1.2 MANUALS

DSE PART DESCRIPTION

057-159 DSE9400 Series Battery Charger Configuration Suite Manual

5

Introduction

2 INTRODUCTION

NOTE: This document DOES NOT contain details of the ‘obsolete’ DSE9210 and DSE9240 battery chargers. For further details of these units, please contact Deep Sea Electronics.

This document details the installation requirements of the DSE9000 series range of battery chargers.

The manual forms part of the product and should be kept for the entire life of the product. If the product is passed or supplied to another party, ensure that this document is passed to them for reference purposes.

This is not a controlled document.

You will not be automatically informed of updates. Any future updates of this document will be added to the DSE website at www.deepseaplc.com.

The DSE9000 series modules are intended for mounting within a customer enclosure or panel (DIN rail mounting or fastened by screws/bolts).

DSE also supply some of the battery chargers as completed units, factory mounted into enclosures for wall or floor mounting.

The DSE9000 series chargers fulfill the most common functions required of a charger in the generating set industry. Combining protected outputs, intelligent charging and power supply operation with a robust enclosure.

6

Specifications

3 SPECIFICATIONS

3.1 PART NUMBERING

3.1.1 DSE9100 CHASSIS MOUNT BATTERY CHARGERS

9130 - 001 - 00

Product type

DSE9130 12V 5A

DSE9140 12V 10A

DSE9150 12V 2A

DSE9150 12V 3A

DSE9155 30V 2A

9130

9140

9150

9150

9155

Variant

For lead acid batteries

12V charger set to 13.7V


For 9 or 18 cell NICAD batteries*






For other battery types*

Specify required float voltage on ordering**

00

01

02

03

Hardware revisions

First version hardware 001

NOTE: For descriptions of other Hardware Revisions, please contact [email protected]

NOTE: The DSE9150 12V 2A is now obsolete, replaced with DSE9150 12V 3A.

NOTE: The DSE9150 12V 3A only available in Variant -00 (13.7V for lead acid batteries)

NOTE: For variant 03 (For other battery types), the float voltage can be adjusted between

12.5V and 15V for DSE9130 12V 5A chargers (25V - 30V for DSE9250 24V 3.7A chargers). This change must be made at the DSE factory. Ensure the correct variant (and float voltage if applicable) is specified on ordering. Consult your battery manufacturer for further details of required float voltage.

7

Specifications

3.1.2 DSE9200 CHASSIS MOUNT BATTERY CHARGERS

9130 - 001 - 00

Product type

DSE9250 24V 3.7A

DSE9255 24V 5A

DSE9260 24V 10A

9250

9255

9260

Variant

For lead acid batteries









00

01

02

For other battery types*

Specify required float voltage on ordering**

03



NOTE: For descriptions of other Hardware Revisions, please contact [email protected] only.

NOTE: - The DSE9250 battery charger is now obsolete, details provided for information

NOTE: For variant 03 (For other battery types), the float voltage can be adjusted between

12.5V and 15V for DSE9130 12V 5A chargers (25V - 30V for DSE9250 24V 3.7A chargers). This change must be made at the DSE factory. Ensure the correct variant (and float voltage if applicable) is specified on ordering. Consult your battery manufacturer for further details of required float voltage.

8

Specifications

3.1.3 DSE9400 MKII SERIES CHASSIS MOUNT BATTERY CHARGERS

9470 - 001 - 00

Product type

DSE9470 12/24V 10A

DSE9472 24V/12V 5A

DSE9480 24V/12V 10A

DSE9481 24V/12V 5A

9470

9472

9480

9481

Variant

Standard

00



NOTE: For descriptions of other Hardware Revisions, please contact [email protected]

NOTE: For hardware versions 003 and above, voltage and current levels can be user configured via DSE Configuration Suite PC Software.

Part number 9470-001-00 is fixed at 24V 10A.


NOTE: DSE9400 series battery chargers are customer configurable via the DSE

Configuration Suite PC Software.

For further details, you are referred to DSE Publication: 057-159 DSE9400 Series Battery

Charger Configuration Suite Manual.

9

Specifications

3.1.4 DSE907 INDUSTRIAL / DSE908 CABINET MOUNTED BATTERY CHARGERS

NOTE: The DSE907 / DSE908 Industrial / Cabinet Mounted Battery Chargers are now obsolete, replaced by DSE9460 / DSE9461 Enclosed Battery Chargers.

See the preceeding page for details of part numbering of chassis mounted battery chargers.

Industrial / Cabinet mounted battery chargers are 9000 series battery chargers factory fitted into wall mounted enclosures. For details see the section entitled Dimensions and Mounting elsewhere in this document.

0907-002-02 INDUSTRIAL BATTERY CHARGER 12V 5A 220-250V

0908-001-11 CABINET MOUNTED BATTERY CHARGER 12V 10A

0908-001-21 CABINET MOUNTED BATTERY CHARGER 24V 10A

0907 - 001 - 00

Variant

Product type Hardware revisions

When ordering Industrial / Cabinet mounted battery chargers, ensure you specify the type of batteries that are to be charged. If you do not specify this, the chargers will be preset to charge Lead Acid type batteries.

10

Specifications

3.2 COMMON ELECTRICAL SPECIFICATIONS

Parameter

AC Input Voltage (V)

DSE9130 12V 5A

DSE9150 12V 2A

DSE9150 12V 3A

DSE9140 12V 10A

DSE9155 30V 2A

DSE9250 24V 3.7A (9250-001-xx)

DSE9250 24V 3.7A (9250-002-xx)

DSE9255 24V 5A

DSE9260 24V 10A

DSE9470 24V/12V 10A

DSE9472 24V 5A

DSE9480 12V/24V 10A

DSE9481 12V 5A

Operating

Temperature

DSE9100 Series

DSE9200 Series

DSE9400 Series

Min

90V

90V

90V

90V

85V

90V

90V

90V

90V

95V

95V

95V

95V

-30 ° C

-30 ° C

-30 ° C

48Hz

Nominal

110V-277V

110V-240V

110V-240V

110V-240V

110V-240V

110V-240V

110V-277V

110V-277V

110V-277V

110V-277V

110V-277V

110V-277V

110V-277V

Input Frequency (Hz)

Output Ripple and

Noise

DSE9100 Series

DSE9200 Series

DSE9400 Series

Load Regulation

DSE9100 Series

DSE9200 Series

DSE9400 Series

Line Regulation

Output Voltage Overshoot %

Transient Response Peak Deviation (mV)

(at 50% to 100% load step)

Warm Up Voltage (V)

DSE9100 Series

Output Voltage

Rise Time (ms)

DSE9200 Series

DSE9400 Series

Short Circuit Protection

Switching Frequency (kHz)

9130-001-xx (replaced with 9130-002-xx)

9250-001-xx (replaced with 9250-002-xx)

9130-002-xx

9250-002-xx

94xx-xxx-xx

All other chargers

DSE9100 Series

DSE9200 Series

Efficiency %

(See section entitled

‘ output specifications ’ elsewhere in this manual)

Temperature Sensor

Input

DSE9400 Series

DSE9400 Series

1% Vo

2% Vo

1% Vo

1% Vo

2% Vo

1% Vo

<0.01% Vo

<5%Vo

<4% Vo

>80%

> 85%

PT1000

<1% Vo

<100ms

<100ms

<200ms

Hiccup

100kHz

100kHz

67kHz

67kHz

67kHz

100kHz

Max

304V

250V

265V

277V

265V

265V

305V

305V

305V

305V

305V

305V

305V

55 ° C

55 ° C

85°C with de-ratings

64Hz

NOTE: Check the DSE9400 Series de-rating curves which can be found else where in this manual for more information.

11

Specifications

3.3 COMMUNICATION PORT USAGE

Communication Specification

USB Port

(DSE9400 series only)

USB2.0 Device for connection to PC running DSE Configuration Suite

Max distance 6m (20 feet)

RS485 Serial

Port

(DSE9400 series only)

Isolated

Data connection 2 wire + common

Half Duplex

Data direction control for Transmit (by s/w protocol)

Max Baud Rate 19200

External termination required (120 Ω )

Max common mode offset 70V (on board protection transorb)

Max distance 1.2km (¾ mile)

3.3.1 USB CONNECTION

The USB port is provided to give a simple means of connection between a PC and the DSE9400 series battery charger. Using the DSE Configuration Suite Software, the operator is then configure and monitor the state of the battery charger.

To connect a DSE9400 series battery charger to a PC by USB, the following items are required:

• DSE9400 series battery charger

• DSE Configuration Suite Software

(Supplied on configuration suite software CD or available from www.deepseaplc.com).

• USB cable Type A to Type B.

(This is the same cable as often used between a PC and a USB printer)

DSE can supply this cable if required :

PC Configuration interface lead (USB type A – type B) DSE Part

No 016-125

NOTE: - Refer to DSE9400 Series Battery Charger PC Software Configuration Manual for further details on configuring and monitoring.

12

Specifications

3.3.2 RS485

The RS485 port on the DSE9400 series battery chargers has two uses.

1) Supporting the DSE2541 remote battery charger display module (MKII only)

2) Support the Modbus RTU protocol for connection to a Modbus RTU Master device.

3.3.2.1 DSE2541 REMOTE BATTERY CHARGER DISPLAY MODULE

DSE2541 remote battery charger display modules connects to the DSE9400 MKII Series battery charger RS485 terminals.

This provides battery charger operating status, alarm indication, instrumentation and control over the

DSE9400 MKII Series battery charger.

For further information please contact [email protected].

3.3.2.2 MODBUS RTU

RS485 is used for point-to-point cable connection of more than one device (maximum 32 devices) and allows for connection to PCs, PLCs and Building Management Systems (to name just a few devices).

Using the DSE Configuration Suite PC Software, Configurable Gencomm is used to map instrumentation to modbus registers.

One advantage of the RS485 interface is the large distance specification (1.2km) when using Belden

9841 (or equivalent) cable. This allows for a large distance between the DSE9400 series battery charger and a PC running the DSE Configuration Suite software.

The operator is then able to view the various operating parameters.

NOTE: - For distances up to 6m (8yds) the USB connection method is more suitable and provides for a lower cost alternative to RS485 (which is more suited to longer distance connections).

13

Specifications

3.3.2.3 OPTIONS FOR CONNECTION TO PCS

• Brainboxes PM154 PCMCIA RS485 card (for laptops PCs)

Set to ‘Half Duplex, Autogating” with ‘CTS True’ set to ‘enabled’

• Brainboxes VX-023 ExpressCard 1 Port RS422/485 (for laptops and nettop PCs)

• Brainboxes UC320 PCI Velocity RS485 card (for desktop PCs)

Set to ‘Half Duplex, Autogating” with ‘CTS True’ set to ‘enabled’

• Brainboxes PX-324 PCI Express 1 Port RS422/485 (for desktop PCs)

Supplier:

Brainboxes

Tel: +44 (0)151 220 2500

Web: http://www.brainboxes.com

Email: Sales: [email protected]

14

Specifications

3.5 OUTPUT SPECIFICATIONS

3.5.1 DSE9130 12V 5A

Parameter

Output Voltage (12 V DC battery)

Output Charging Current (A)

Current limit threshold (A)

Recovery from current limit (A)

Full load AC input current (A)

AC Input Inrush (10ms) current (A)

Min Nominal Max Comments

12.5V 13.7V 15.0V Specify float voltage on ordering.

0A

5A

5A

5.3A

5.5A

5.5A

5A

1.5A

20A

With output at 13.7V DC

DSE9130 Efficiency Curve at 5A

0.92

0.9

0.88

0.86

0.84

0.82

0.8

85 110

Input Voltage (V)

230 260

15

Specifications

3.5.2 DSE9140 12V 10A

Parameter

Output Voltage (12 V DC Battery)








12V 13.7V 15V

10A 10A 11A

10A

10A

11A

11A

3.1A

1.3A

60A

At Vin=85V, Vo=13.7V, Io=10Amp

At Vin=230V, Vo=13.7V Io=10Amp


0.87

0.86

0.85

0.84

0.83

0.82

0.81

0.8

0.79

0.78

85 110


230 260

16

Specifications

3.5.3 DSE9150 12V 2A

NOTE: This device is no longer available, replaced by DSE9150 12V 3A. See overleaf for updated specifications.

Parameter







Min Nominal Max

12.5V 13.7V 13.7V Float voltage not adjustable

0A

2A

2A

2A

2.3A

0.7A

10A

2.5A

2.5A

Comments



90

88

86

84

82

80

78

76

74

85 110

Input Voltage (V )

230 250

17

Specifications

3.5.4 DSE9150 12V 3A

NOTE: This device has replaced DSE9150 12V 2A. See previous page for specifications of the earlier model.

Parameter







Min Nominal Max

12.5V 13.7V 13.7V Float voltage not adjustable

0A

3A

3A

3A

3.2A

0.7A

10A

3.5A

3.5A

Comments



0.87

0.86

0.85

0.84

0.83

0.82

0.81

0.80

0.79

110 230


265

18

Specifications

3.5.5 DSE9155 30V 2A

Parameter







Min

28.0V

0A

2A

2A

Nominal

34.3V

2.2A

2.2A

30A


0.94

0.92

0.9

0.88

0.86

0.84

0.82

0.8

0.78

85 110 230


Max

34.5

3A

3A

2A

Comments

260

19

Specifications

3.5.6 DSE9250 24V 3.7A

NOTE: - This battery charger is now obsolete, details provided for information only.

Parameter









0A 3.7A

3.6A 3.75A

3.6A

2A

30A

4A

4A


DSE9250 Efficiency Curve at 3.7A

0.92

0.9

0.88

0.86

0.84

0.82

0.8

85 110


230 260

20

Specifications

3.5.7 DSE9255 24V 5A

Parameter









0A 5A

5A

5A

5.3A

5.2A

6A

0.65A

30A

2.7A With output at 27.6V DC


0.94

0.92

0.9

0.88

0.86

0.84

0.82

0.8

85 110


230 260

21

Specifications

3.5.8 DSE9260 24V 10A

Parameter

Output Voltage (12V DC Battery)








26V 27.6V 29V

10A 11A

9.5A

10A

10A

11A

11A

60A

2.2A At Vin=230V, Vo=27.6V, Io=10Amp


For 10ms


0.94

0.92

0.9

0.88

0.86

0.84

0.82

0.8

0.78

85 110


230 265

22

Specifications

3.5.9 DSE9470 (MKII) 24V/12V 10A

NOTE: DSE9470 is factory configured to 24V 10A. If required, voltage and current levels can be user configured via DSE Configuration Suite PC Software.


Parameter








Min Nominal Max

26.7V 27V

2A 10A

10A

10A

60A

Comments

29V

11A

11A

11A


4A At Vin=110V, Vo=28.8V, Io=10Amp

For 10ms


0.925

0.92

0.915

0.91

0.905

0.9

0.895

0.89

0.885

110 230


277

DSE9470 Smart Charger De-rating Curve

110V < Vin < 305V

12

10

8

6

4

2

0

-30 -20 -10 0 10 20 30 40 50 55 60 65 70 75 80 85

Ambient Temperature ºC

23

Specifications


95V < Vin < 110V

6.0

5.0

4.0

3.0

2.0

1.0

0.0

-30 -20 -10 0 10 20 30 40 50

Ambient Temperature (ºC)

60 70 80 90 100

24

Specifications

3.5.10 DSE9472 (MKII) 24V/12V 5A

Parameter


Min Nominal Max

26.7V 27V 29V





2A

5A

5A

5A

5.5A

5.5A

5.5A

Comments



AC Input Inrush (10ms) current (A) 60A


For 10ms


93%

92%

92%

91%

91%

90%

90%

89%

110 230



90V < Vin < 305V

277

6

5

4

3

2

1

0

-30 -20 -10 0 10 20 30 40 50 55 60 65 70 75 80

Ambient Temperature ( °°°° C)

25

Specifications

3.5.11 DSE9480 (MKII) 12V 10A

92%

91%

91%

90%

90%

89%

89%

88%

88%

87%

87%

NOTE: DSE9480 is factory configured to 12V 10A. If required, voltage and currentl levels can be user configured via DSE Configuration Suite PC Software.


Parameter Min Nominal Max Comments

Output Voltage (24V DC Battery) 13.4V 13.5V 14.5V

Output Charging Current (A) 2A 10A 11A


Recovery from current limit (A) 10A

10A 11A

11A






For 10ms


110 230


277


110V < Vin < 305V

12

10

8

6

4

2

0

-30 -20 -10 0 10 20 30 40 50 55 60 65 70 75 80 85

Ambient Temperature ºC

26

Specifications


95V < Vin < 110V

6.0

5.0

4.0

3.0

2.0

1.0

0.0

-30 -20 -10 0 10 20 30 40 50

Ambient Temperature (ºC)

60 70 80 90 100

27

Specifications

3.5.12 DSE9481 (MKII) 12V 5A

Parameter Min Nominal Max

Output Voltage (24V DC Battery) 13.4V 13.5V 14.5V





2A 5A

5A

5A

5.5A

5.5A

Comments





For 10ms


93%

92%

92%

91%

91%

90%

90%

89%

89%

110 230


277


90V < Vin < 305V

6

5

4

3

2

1

0

-30 -20 -10 0 10 20 30 40 50 55 60 65 70 75 80

Ambient Temperature ( °°°° C)

28

Specifications

3.6 DIMENSIONS AND MOUNTING

3.6.1 DSE907 12V 10A INDUSTRIAL BATTERY CHARGER

Parameter

Cabinet type

Overall size

(see below for diagram)

Comment

Custom cabinet

200mm x 185mm x 170mm (7.9“ x 7.3“ x 6.7“)

Add 20mm (0.79”) to depth when using supplied mounting plate.

Material:

Surface finish:

Protection category:

Sheet steel enclosure of all-round solid construction

Powder-coated black

IP20

NEMA 1

Weight

Mounting type

5.6kg

Wall mounting using supplied wall bracket

Wall bracket add 20mm (0.79”) to the depth of the enclosure

Mounting holes

Diameter 5mm (0.2”)

130mm (5.1) centres

Input voltage (nominal) 110V-277V

Input voltage (absolute range) 90V-305V

Charge failure relay rating

Operating Temperature

Controls

Indication

AC Fuse

DC Fuse

3A DC resistive

30V maximum

-30 ° C to 55 ° C

(-22 ° F to 131 ° F)

AC Power on/off

0A-10A DC ammeter

Power on Red neon indicator

Fuse holder mounted onto front panel.

Accepts 2A anti-surge fuse (20mm x 5mm fuse)



165mm

185mm

130mm 170mm

130mm

Mounting Plate (supplied)

170mm add 20mm when fitting supplied wall bracket

Dimensions in mm

Enclosure

200mm

29

Specifications

3.6.2 DSE908 12V & 24V 10A CABINET MOUNTED BATTERY CHARGER

Parameter

Cabinet type

Comment

AE1031.500 by Rittal –

Rittal website www.rittal.de / www.rittal.co.uk

Overall size

380mm x 300mm x 210mm

(15.0.” x 11.8”x 8.3”)

Sheet steel enclosure of all-round solid construction

Single door, right hand hinge with one cam lock

Material:

Foamed-in door seal

1 foamed in gland plate in the enclosure base

(Gland plate supplied blank, ready for customer drilling as required).

Surface finish:

Protection category:

Weight

Mounting type

Dipcoat primed, powder-coated on the outside in textured RAL

7035

IP20

NEMA 1

15kg

Wall mounting. Can be mounted by customer drilled holes or by using Rittal mounting brackets, suitable for Rittal cabinet type

AE1030.500 – For example Rittal Part number 2508.010 (Pack of

4)

Input voltage (nominal)

Rittal website www.rittal.de / www.rittal.co.uk

110V-277V

Input voltage (absolute range) 90V-305V



Controls

Indication

AC Fuse

3A DC resistive

30V maximum

-30 ° C to 55 ° C

(-22 ° F to 131 ° F)

AC Power on/off

Boost charge on/off

0A-15A DC ammeter

Power on Red neon indicator



300mm

380mm

Dimensions in mm

210mm

30

Specifications

3.6.3 DSE9130 12V 5A

NOTE: This battery charger is designed to be mounted with the base to a vertical surface with the terminal strips at the bottom.

Parameter

Overall size

Weight

Mounting type

Din rail type

Mounting holes

Mounting hole centres

Comment

136.48mm x 140.41mm x 63.40mm

(5.37” x 5.53” x 2.5”)

0.5kg

DIN rail or chassis mounting

EN 50022 35mm type only

Suitable for M4

119.36mm x 128.36mm

(4.7” x 5.05”)

Dimensions in mm unless stated

31

Specifications

3.6.4 DSE9150 12V 2A

NOTE: This device is no longer available, replaced by DSE9150 12V 3A. See overleaf for updated specifications.


Parameter

Overall size

Weight

Mounting type

Din rail type

Mounting holes


Comment

108.03mm x 101.10mm x 48.6mm

(4.25” x 3.98” x 1.91”)

0.16kg



Suitable for M4

91mm x 89mm

(4.25” x 3.51”)


32

Specifications

3.6.5 DSE9150 12V 3A

NOTE: This device has replaced DSE9150 12V 2A. See previous page for specifications of the earlier model.


Parameter

Overall size

Weight

Mounting type

Din rail type

Mounting holes


Comment

108.03mm x 101.10mm x 48.6mm

(4.25” x 3.98” x 1.91”)

0.16kg



Suitable for M4

91mm x 89mm

(4.25” x 3.51”)


33

Specifications

3.6.6 DSE9140 12V 10A


Parameter

Overall size

Weight

Mounting type

Din rail type

Mounting holes



Input voltage (absolute range)



Comment

152mm x 188mm x 2.44mm

(6” x 7.4”x 2.44”)

0.75kg



Suitable for M4

142mm x 128mm

(5.59” x 5.0”)

30mm (1.18”) from top and bottom edges

5mm (1.97”) from left and right edges.

110V-277V

90V-305V

3A DC resistive

30V maximum

-30 ° C to 55 ° C

(-22 ° F to 131 ° F)

6 in

2.44 in


34

Specifications

3.6.7 DSE9155 30V 2A


Parameter

Overall size

Weight

Mounting type

Din rail type

Mounting holes


Comment

136.48mm x 140.41mm x 63.40mm

(5.37” x 5.53” x 2.5”)

0.5kg



Suitable for M4

119.36mm x 128.36mm

4.7” x 5.05”


35

Specifications

3.6.8 DSE9250 24V 3.7A

NOTE: - This battery charger is now obsolete, details provided for information only.


Parameter

Overall size

Weight

Mounting type

Din rail type

Mounting holes


Comment

136.48mm x 140.41mm x 63.40mm

(5.37” x 5.53” x 2.5”)

0.5kg



Suitable for M4

119.36mm x 128.36mm

(4.7” x 5.05”)


36

Specifications

3.6.9 DSE9255 24V 5A


Parameter

Overall size

Weight

Mounting type

Din rail type

Mounting holes


Comment

136.48mm x 140.41mm x 63.40mm

(5.37” x 5.53” x 2.5”)

0.5kg



Suitable for M4

119.36mm x 128.36mm

(4.7” x 5.05”)


37

Specifications

3.6.10 DSE9260 24V 10A


Parameter

Overall size

Weight

Mounting type

Din rail type

Mounting holes






Comment

152mm x 188mm x 2.44mm

(6.0” x 7.4”x 2.44”)

0.85kg



Suitable for M4

142mm x 128mm

(5.59” x 5.0”)

110V-277V

90V-305V

3A DC resistive

30V maximum

-30 ° C to 55 ° C

(-22 ° F to 131 ° F)

6 in

2.44 in


38

Specifications

3.6.11 DSE9470 (MKII) 24V/12V 10A


Parameter

Overall size(mm)

Weight

Mounting type

Din rail type

Mounting holes






Comment

205mm x 135mm x 80mm

(8.0” x 5.3” x 3.1”)

0.78kg



Suitable for M4

190mm x 120mm

(7.5” x 4.7”)

110V-277V

95V-305V

3A DC resistive

30V maximum

-30 ° C to 85 ° C with de rating

(-22 ° F to 185 ° F with de rating)

39

Specifications

3.6.12 DSE9472 (MKII) 24V/12V 5A


Parameter

Overall size(mm)

Weight

Mounting type

Din rail type

Mounting holes






Comment


(8.0” x 5.3” x 3.1”)

0.7kg



Suitable for M4

190mm x 120mm

(7.5” x 4.7”)

110V-277V

95V-305V

3A DC resistive

30V maximum



40

Specifications

3.6.13 DSE9480 (MKII) 12V/24V 10A


Parameter

Overall size(mm)

Weight

Mounting type

Din rail type

Mounting holes






Comment


(8.0” x 5.3” x 3.1”)

0.7kg



Suitable for M4

190mm x 120mm

(7.5” x 4.7”)

110V-277V

95V-305V

3A DC resistive

30V maximum



41

Specifications

3.6.14 DSE9481 (MKII) 12V/24V 5A


Parameter

Overall size(mm)

Weight

Mounting type

Din rail type

Mounting holes






Comment


(8.0” x 5.3” x 3.1”)

0.7kg



Suitable for M4

190mm x 120mm

(7.5” x 4.7”)

110V-277V

95V-305V

3A DC resistive

30V maximum



42

Specifications

3.7 APPLICABLE STANDARDS

BS 4884-1

This document conforms to BS4884-1 1992 Specification for presentation of essential information.

BS 4884-2 This document conforms to BS4884-2 1993 Guide to content.

BS 4884-3

BS EN 61000-6-2

This document conforms to BS4884-3 1993 Guide to presentation.

BS EN 60068-2-1

(Minimum temperature)

BS EN 60068-2-2

(Maximum temperature)

-30 ° C (-22 ° F)

+55 ° C (131 ° F)

BS EN 60950

Safety of information technology equipment, including electrical business equipment.

EMC Generic Immunity Standard (Industrial).

BS EN 61000-6-4 EMC Generic Emission Standard (Industrial).

BS EN 60529

UL508

NEMA rating

(Degrees of protection provided by enclosures)

IP20

Protected against penetration by solid objects with a diameter of more than 12 mm. Fingers or similar objects prevented from approach.

No protection against water

Enclosure type 1

Provides a degree of protection against contact with the enclosure equipment and against a limited amount of falling dirt

UK WEEE

REGULATIONS

Producer Registration Number WEE/BE0052TQ

In line with our policy of continual development, Deep Sea Electronics, reserve the right to change specification without notice.

43

Installation

4 INSTALLATION

NOTE: The DSE9000 series battery charger should only be used to charge one battery bank at a time. It is not recommended to parallel batteries as the tolerance of the batteries leads to imbalance in their charging.

The DSE9000 battery charger is designed to be mounted within a control panel, on the panel DIN rail utilising the integral mounts or on a chassis utilising the mounting holes. For dimension and mounting details, see the section entitled Specification, Dimensions elsewhere in this document.

The DSE9000 battery charger is fit-and-forget.

It can be permanently connected to the supply and the load, with no requirement to disable the charger during times of heavy load (such as engine cranking) or when the generator is running (even when a DC charging alternator is fitted).

4.1 BATTERY SUITABILITY

The standard charger is factory set by DSE to suit Lead Acid batteries but can be adjusted at the time of ordering to suit other battery types. Care should be taken to ensure the batteries connected to the charger are of the correct ‘technology’ to suit the setting of the charger.

For details of other supported battery types and float voltages see the section entitled Specifications,

Part Numbering elsewhere in this document.

4.2 USER CONNECTIONS

Parameter Comment

Connection type

Min cable size

Max cable size

Recommended AC fuse

DSE9130 12V 5A charger





DSE9250 24V 3.7A charger



DSE9470 24V/12V 10A charger

DSE9480 12V/24V 10A charger



Screw terminal, rising clamp, no internal spring

0.5mm² (AWG 20)

2.5mm² (AWG 14)

230V AC Input

1.0A anti-surge

2.0A anti-surge

1.0A anti-surge

1.5A anti-surge

1.0A anti-surge

1.0A anti-surge

3.5A anti-surge

2.0A anti-surge

3.5A anti-surge

2.0A anti-surge

1.0A antisurge

2.0A antisurge

110V AC Input

2.0A anti-surge

3.5A anti-surge

1.5A anti-surge

2.0A anti-surge

2.5A anti-surge

2.5A anti-surge

6.3A anti-surge

3.5A anti-surge

6.3A anti-surge

3.5A anti-surge

2.5A anti-surge

3.5A anti-surge

NOTE: Where DSE9470 / DSE9480 current rating has been user configured below 10A, an appropriate fuse size must be selected to match the lower maximum output current.

44

Installation

4.2.1 DSE9130, DSE9140, DSE9250, DSE9255 & DSE9260

Connector A

Terminal Function Recommended Size

-OP

+OP

BOOST

BOOST

Load negative

Load Positive

Boost mode

Boost mode

1mm² (AWG 16)

1mm² (AWG 16)

0.5 mm² (AWG 22)

0.5 mm² (AWG 22)

CF

CF

Connector B

Charge failure relay


Terminal

0.5 mm² (AWG 22)

0.5 mm² (AWG 22)

Function

Comments

Battery negative terminal

Battery positive terminal

Connect together for boost operation

Closes under charge fail conditions

Recommended Size

N

L

Earth

AC Neutral

AC Live

1mm² (AWG 16)

1mm² (AWG 16)

1mm² (AWG 16)

CAUTION: Ensure Earth Terminal is connected to Battery negative (for negative earth systems) or Battery positive (for positive earth systems)

Where no system earth exists, Earth Terminal must be connected to battery negative

4.2.2 DSE9150

Connector A

Terminal

NC

-OP

+OP

Connector B

Terminal

Function

Not Connected

Load negative

Load Positive

Function


1mm² (AWG 16)

1mm² (AWG 16)

Comments

Do not connect




N

L

Earth

AC Neutral

AC Live

1mm² (AWG 18)

1mm² (AWG 18)

1mm² (AWG 18)



45

Installation

4.2.3 DSE9155

Connector A

Terminal Function

-OP

+OP

BOOST

BOOST

CF

CF

Load negative

Load Positive

N/A

N/A



Connector B

Terminal

Recommended size

1mm² (AWG 16)

1mm² (AWG 16)

0.5 mm² (AWG 22)

0.5 mm² (AWG 22)

0.5 mm² (AWG 22)

0.5 mm² (AWG 22)

Function

N

L

Earth

AC Neutral

AC Live

Comments



Boost not avaialble on DSE9155

Closes under charge fail conditions


1mm² (AWG 16)

1mm² (AWG 16)

1mm² (AWG 16)

CAUTION: Ensure Earth Terminal is connected to Battery negative (for negative earth systems) or Battery positive (for positive earth systems).

Where no system earth exists, Earth Terminal must be connected to battery negative.

46

Installation

4.2.4 DSE9470 MKII, DSE9472 MKII, DSE9480 MKII, DSE9481 MKII

NOTE: For obsolete parts 9470-001-00 and 9480-001-00 contact DSE Technical Support for connection details.

Connector A

Terminal

-OP

+OP

Connector B

Terminal

Function

Load negative

Load Positive

Function


1mm² (AWG 16)

1mm² (AWG 16)


Comments



LK1

LK1

Configurable Input

Configurable Input (0V)

1mm² (AWG 16)

1mm² (AWG 16)

Comments

Connect the terminals together to activate the input.

The Factory Setting for the digital input provides a selection of 12V / 24V operation.

Customer configurable using

DSE Configuration Suite PC

Software.

NOTE: Digital Input Not

Fitted to 9470-001-00 and

9480-001-00.

NC

COM

NO

Normally Closed Contact of the Charge failure relay


Contact Common

Normally Open Contact of the Charge failure relay

0.5 mm² (AWG 22)

0.5 mm² (AWG 22)

0.5 mm² (AWG 22)

Changes State Under Charge

Fail Conditions

NOTE: For further details of PC Configuration, you are referred to DSE Publication: 057-

159 DSE9400 Series Battery Charger Configuration Suite Manual.

47

Installation

Connector B

Terminal

SCR

A

Function

RS485 screen

RS485 -ve

B

NTC

NTC

RS485 +ve

PT1000 connection terminals

Connector C

Terminal


Function

Comments

0.5mm² (AWG20) Use only 120 Ω RS485 approved cable



0.5mm² (AWG20)

0.5mm² (AWG20)

Use only PT1000


N

L

Earth

AC Neutral

AC Live

1mm² (AWG 16)

1mm² (AWG 16)

1mm² (AWG 16)



48

4.3 TYPICAL WIRING DIAGRAM

4.3.1 DSE9150

Installation

DSE9150


DSE9150 12V 2A charger (see Note below)


230V AC Input

1.0A anti-surge

1.5A anti-surge

110V AC Input

1.5A anti-surge

2.0A anti-surge

NOTE: DSE9150 12V 2A is no longer available and is included for legacy support only.

49

4.3.2 DSE9155 & DSE9200 SERIES

Installation








230V AC Input

1.0A anti-surge

2.0A anti-surge

1.0A anti-surge

1.0A anti-surge

3.5 A anti-surge

2.0A anti-surge

110V AC Input

2.0A anti-surge

3.5A anti-surge

2.5A anti-surge

2.5A anti-surge

6.3A anti-surge

3.5A anti-surge

50

Installation

4.3.3 DSE9470 MKII, DSE9472 MKII, DSE9480 MKII, DSE9481 MKII

NOTE: For obsolete parts 9470-001-00 and 9480-001-00 contact DSE Technical Support for connection details.


DSE9470 24V/12V 10A

DSE9480 12V/24V 10A

DSE9481 12V/24V 5A

DSE9472 24V/12V 5A

230V AC Input

3.5A antisurge

3.5A antisurge

1.0A antisurge

2.0A antisurge

110V AC Input

6.3A antisurge

6.3A antisurge

2.5A antisurge

3.5A antisurge

51

Operation

5 INDICATIONS

DANGER OF DEATH : LIVE PARTS exist within the DSE9000 enclosure. The enclosure cover must not be removed when connected to an AC supply.

5.1 DSE907

Charge Ammeter

Power Indication

Function Action

Power indication

Illuminated RED when AC power is connected and the POWER switch is in the

‘1’ position

Charge Ammeter Scaled 0A to 10A to show charge current (Max 5A charge)

5.2 DSE908

Power Indication

Charge Ammeter

Function Action

Illuminated RED when AC power is connected and the POWER switch is in the

Power indication

ON position

Charge Ammeter Scaled 0A to 15A to show charge current (Max 5A charge)

52

Operation

5.3 DSE9130, DSE9150, DSE9155, DSE9250 & DSE9255

DSE9130 12V 5A

DSE9155 30V 2A

DSE9250 24V 3.7A

DSE9255 24V 5A

DSE9150 12V 2A

DSE9150 12V 3A

Charger Status Charger Status

LED Indications

Function

Charger Status

Colour Action

Red

• Off when AC supply is not present or output volts are too low.

• Steady during normal operation with AC supply above minimum operating voltage.

• Flashing when connected to an operating charging alternator.

• Pulsing during overload conditions.

53

Operation

5.4 DSE9140 & DSE9260

DSE9140 12V 10A

DSE9260 24V 10A

Charger Status

Short Circuit

LED Indications

Function

Charger Status

LED

Red

Short circuit and reverse polarity indication

Green

Action

• Off when AC supply is not present or output voltage is too low

• Steady during normal operation with AC supply above minimum operating voltage

• Flashing when connected to an operating charging alternator

• Off when AC supply is not present or output voltage is too low

• Steady during normal operation with AC supply above minimum operating voltage

• Flashing during short circuit or reverse polarity conditions

54

Operation

5.5 DSE9470 MKII, DSE9472 MKII, DSE9480 MKII, DSE9481 MKII

NOTE: For obsolete parts 9470-001-00 and 9480-001-00 contact DSE Technical Support for

LED descriptions.

Boost Voltage potentiometer access hole

Charger Status

(OPE)

Fault LEDs

5.5.1 STATUS

Condition

Charger Off

Battery not Detected (Battery Detection Mode)

Battery Connected (Battery Detection Mode)

Not Charging

(Charger is operating correctly but the ouput has been disconnected from the battery)

5.5.2 CHARGE MODE

Mode

Bulk Charge in progress

Absorption Charge in progress

Float Charge in Progress

Storage Charge in Progress

5.5.3 FAULT CONDITIONS

Condition

High Output Voltage (DC)

High / Low Input Voltage (AC) or High Output Current (DC)

High Ambient / Charger Temperature, High Battery

Temperature (if enabled)

Short Circuit/ Reverse Polarity (DC Output Connection)

OPE

Off

Green

Constant

Green

Constant

LED DESIGNATION

FAULT 1

Off

Red

Constant

Red

Constant

Off

Red

Constant

FAULT 2

Off

Red

Flashing

Red

Constant

Red

Constant

LED DESIGNATION

OPE

Yellow Constant

Yellow Flashing

Green Constant

Green Flashing

LED DESIGNATION

FAULT 1 FAULT 2

Red

Constant

Red

Flashing

Off

Off

Off

Off

Red

Constant

Red

Flashing

55

Operation

6 OPERATION

6.1 OPERATION OF DSE9100 SERIES / DSE9200 SERIES

DSE9100 SERIES

DSE9130 12V 5A

DSE9140 12V 10A

DSE9200 SERIES

DSE9250 24V 3.7A

DSE9255 24V 5A

DSE9260 24V 10A DSE9150 12V 2A

DSE9150 12V 3A

DSE9155 30V 2A

The DSE9100 & DSE9200 series of battery chargers can be used as a battery charger, DC power supply, or both at the same time. For instance, the units can be used to power the generator control panels and charge the panel batteries or starter batteries at the same time.

With no AC input to the charger, the Charge fail relay will be closed. This can be used to provide indication of charger failure which operates upon mains supply AC supply failure or upon one of the protections being activated.

6.1.1 PROTECTION

• Current limit to charger specification (2A or 3A depending upon charger model)

• Short circuit protection. Charger automatically restarts operation after the fault is removed.

• Reverse battery polarity protection. Charger automatically restarts operation after the fault is removed.

6.1.2 PSU MODE

If no battery is connected to the output terminals, the DSE9100 & DSE9200 series battery charger will operate as a DC power supply only, current limit is factory set. See the section entitled Specification elsewhere in this manual for output specifications.


Constant Voltage

The DSE9100 & DSE9200 series battery charger operates in Constant voltage current limited mode.

The charger output voltage is maintained at a constant level to allow the battery to charge while the load does not exceed the maximum rating of the charger.

Once the battery is fully charged, the DSE9100 & DSE9200 series battery charger will switch to ECO-

POWER mode. This is a low power use standby mode.

Current Limit

If the load on the battery charger ( battery charge demand+standing load ) exceeds the maximum current rating of the charger, the charging current is limited to the maximum rating of the charger and the voltage is reduced.

The voltage will rise to the rated voltage again once the load drops below the maximum rating of the charger.

56

Operation

Charging time

Charge time is often of little consequence when the battery is used in a standby operation. An example of this is when the battery is used to supply the starting system of a diesel generator. During normal operation, the battery is at full capacity and the battery charger is used to maintain the float voltage of the battery. The battery is only drained when the generator is called to start. As the generator has a DC charging alternator fitted, the battery is quickly recharged when the generator is running. Should the generator stop before the battery is fully recharged, the DSE9100 & DSE9200 series will continue to recharge the battery until it is fully charged.

Typically a battery will charge from flat to 80% capacity in 16hrs when when charged at C/10.

For example charging a 50Ah battery for 16hrs at 5A will charge the battery to 80% of its full capacity.

Remember to take into account any other standing load such as control panel requirements when calculating how much power is ‘left’ to charge the battery.

6.1.4 BOOST MODE

(Not applicable to DSE9150 12V 2A, DSE9150 12V 3A or DSE9155 30V 2A)

CAUTION: Boost mode is intended for equalisation of the cells in lead acid batteries and should not be operated when the battery charger is connected to other battery types or when the charger is used as a power supply only. If in doubt, consult your battery manufacturer.

Boost mode is operated by connecting the BOOST terminals together (for instance with an external switch or timer circuit). This will raise the battery charger floating voltage by 0.8V DC.

57

Operation

6.2 OPERATION OF DSE9400 MKII SERIES

DSE9400 SERIES

DSE9470 MKII 24V/12V 10A




The DSE9400 MKII Series battery charger can be used as a battery charger, DC power supply, or both at the same time. For instance, the unit can be used to power the generator control panels and charge the panel batteries or starter batteries at the same time.

With no AC input to the charger, the Fault relay is in it’s inactive state. This volts-free change over relay can be used to provide indication of alarms as detailed in the Protection section below.

When a suitable AC supply is connected, operation of the unit will depend upon the load connected to the unit’s output terminals :

NOTE: For details of Battery Charger Configuration, you are referred to DSE Publication:

057-159 DSE9400 Series Battery Charger Configuration Suite Manual.

6.2.1 PROTECTION

Alarms fall into two categories :

• Factory Configured, non-ajustable alarms.

• User Configurable Alarms, adjustable by DSE Configuration Suite PC Software.

6.2.1.1 FACTORY CONFIGURED ALARMS

Under the following conditions, the Fault Relay de-energises and charging is stopped (DC output is disabled) :

• Mains voltage > 310V (rms)

• Mains voltage < 85V (rms)

• Battery temperature > 60 ºC (if temperature compensation is enabled)

• Battery Charger ambient temperature> 85 ºC

• DC output voltage > 110% of Boost Voltage

• Short circuit / reverse polarity of the DC output.

6.2.1.2 USER CONFIGURABLE ALARMS



The following alarms are user configurable using DSE Configuration Suite PC Software. In each case, the Fault relay de-energises.

• DC Overcurrent alarm

• DC Overvoltage alarm

• Battery Temperature alarm. Activation of this alarm places the charger into Float mode.

• Mains Over Voltage alarm. Activation of this alarm places the charger into Float mode.

• Mains Under Voltage alarm. Activation of this alarm places the charger into Float mode.

58

Operation

6.2.2 DIGITAL INPUT

The DSE9400 series is fitted with a configurable digital input. Configuration is made using the DSE

Configuration Suite PC Software.

The Factory Setting for the digital input provides a 12V / 24V selection function.

6.2.3 VOLTAGE ADJUSTMENT POTENTIOMETER

A manually operated potentiometer is provided to make small adjustments to the Boost Voltage without the requirement for the DSE Configuration Suite PC Software.

This is primarily intended to increase charger output to cater for voltage drop in long connection cables.

The potentiometer adjusts the boost voltage byup to ±1.7V. This is subject to an absolute maximum of 29.5V.

The table below shows the effect of the potentiometer on the boost voltage in the various charging modes.

Charge Mode

Bulk

Absorption

Float

Effect on boost voltage

100% of potentiometer setting

50% of potentiometer setting

Potentiometer has no effect on Float Voltage

Potentiometer has no effect on Storage Voltage Storage

6.2.4 PSU MODE

If no battery is connected to the output terminals, the battery charger will operate as a DC power supply only, current limit is factory set to 10A and is adjustable (2A – 10A) using the DSE

Configuration Suite PC Software. See the section entitled Specification elsewhere in this manual for further output specifications.

59

Operation




NOTE: Should a 2-Stage charging profile be required, select a 3-Stage profile and configure Boost Voltage and Float Voltage to the same value.

Using DSE Conifiguration Suite PC Software, the battery charger is configured to use either a 3-

Stage Charge or 4-Stage Charge profile as shown below. The description of each charge mode is given in the following sections.

Bulk Absorption Float Storage

Bulk Absorption Float

3-Stage Charge Profile Configuration

6.2.5.1 BULK CHARGE

4-Stage Charge Profile Configuration

The battery charger operates in Constant voltage current limited mode.

The charger output voltage is maintained at a constant level ( boost voltage) to allow the battery to charge while the load does not exceed the maximum rating of the charger.

If the load on the battery charger ( battery charge demand+standing load ) exceeds the maximum current rating of the charger, the charging current is limited to the maximum rating of the charger and the voltage is reduced.

The voltage will rise to the rated voltage again once the load drops below the maximum rating of the charger. This may occur naturally as the battery charges.

As the battery charges and the charge current drops below 75% of the current rating, Absorption mode is entered.

6.2.5.2 ABSORPTION

This mode is active for the duration of the Absorption Timer . This is adjustable using the DSE

Configuration Suite PC Software.

Absorption mode is used to complete the charging process, bringing the battery to 100% charged status.

After the Absorption timer , float charge mode is entered.

60

Operation

6.2.5.3 FLOAT CHARGE

The battery charger DC voltage is lowered to the configured f loat voltage .

Float Charge is used to provide a small amount of current to the battery, to overcome internal losses and keep the battery at it’s 100% charged state. The battery can be left in this mode indefinitely.

6.2.5.4 STORAGE

When configured to use a four stage charging profile, a time limited storage charge is periodically entered ( storage timer ) to maintain the battery charge at optimum levels. This occurs at the level of the storage voltage . This is adjustable using the DSE Configuration Suite PC Software.

When the storage timer expires, the charger re-enters the Absorption mode.

Additionally, this is used as an ‘Automatic Boost’ facility, to periodically attempt to remove sulfation from the battery plates.

6.2.5.5 CHARGING TIME

Charge time is often of little consequence when the battery is used in a standby operation. An example of this is when the battery is used to supply the starting system of a diesel generator. During normal operation, the battery is at full capacity and the battery charger is used to maintain the float voltage of the battery. The battery is only drained when the generator is called to start. As the generator has a DC charging alternator fitted, the battery is quickly recharged when the generator is running. Should the generator stop before the battery is fully recharged, the DSE9400 MKII Series battery charger will continue to recharge the battery until it is fully charged.




6.2.5.6 MANUAL BOOST

NOTE: The Digital Input must be configured to Manual Boost to provide this function.

For further details, you are referred to DSE Publication: 057-159 DSE9400 Series Battery

Charger Configuration Suite Manual.

Manual boost will place the charger into Bulk Charge mode, charging at the level of the boost voltage .

A typical use of manual boost is with Lead Acid type batteries. When the battery is fully charged, placing the charger into boost mode will raise the output voltage. This has the effect of gassing the battery, helping to remove sulfation from the battery plates and helping the cells to equalise in voltage.

6.2.6 TEMPERATURE COMPENSATION



If temperature compensation is enabled through configuration, and remote temperature sensor is connected, the output voltage automatically varies by a configureable voltage per cell for each 1°C deviation from 20°C, within the range of -20°C to 60°C. Increasing temperature gives decreasing output voltage and increasing temperatures gives increasing output voltage..

The battery temperature is measured by a 2 wire PT1000 sensor placed on the battery itself.

61

Fault Diagnosis

7 FAULT DIAGNOSIS

Nature of problem

The charger is not operating

Charge fail relay continuously operated

Batteries fail to charge

Charge time is too long

Suggestion

Check that the incoming AC supply is correctly connected and within limits and check the integrity of any external fuse that may be fitted.

Ensure the charger is not being operated above the maximum temperature specification.

Check the LED indications against the LED descriptions listed elsewhere in this document.

Check the connected load of the charger is not reverse connected or short circuit.

Check the batteries using the battery manufacturers recommendations.




62

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8 MAINTENANCE, SPARES, REPAIR AND SERVICING

The DSE battery chargers are designed to be Fit and Forget . As such, there are no user serviceable parts. In the case of malfunction you should contact your original equipment supplier (OEM).

9 WARRANTY

DSE provides limited warranty to the equipment purchaser at the point of sale. For full details of any applicable warranty, you are referred to your original equipment supplier (OEM).

10 DISPOSAL

10.1 WEEE (WASTE ELECTRICAL AND ELECTRONIC EQUIPMENT)

Directive 2002/96/EC

If you use electrical and electronic equipment you must store, collect, treat, recycle and dispose of WEEE separately from your other waste.

10.2 ROHS (RESTRICTION OF HAZARDOUS SUBSTANCES)

Directive 2002/95/EC:2006

To remove specified hazardous substances (Lead, Mercury, Hexavalent Chromium, Cadmium, PBB &

PBDE´s)

Exemption Note: Category 9. (Monitoring & Control Instruments) as defined in Annex 1B of the WEEE directive will be exempt from the RoHS legislation. This was confirmed in the August 2005 UK´s

Department of Trade and Industry RoHS REGULATIONS Guide (Para 11).

Despite this exemption DSE has been carefully removing all non RoHS compliant components from our supply chain and products.

When this is completed a Lead Free & RoHS compatible manufacturing process will be phased into

DSE production.

This is a process that is almost complete and is being phased through different product groups.

63

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DSE

Power

DSE 9130, 9150, 9155 & 9255


2 AMP & 5 AMP OPTIONS

AC POWER SUPPLY CHARGE OUTPUT

DSE9000

7

OTHER

CHARGE BOOST

INPUT

COMPATIBLE WITH ALL DSE MODULES

1

N/C VOLT FREE CHARGE

FAIL OUTPUT

1

1ph

N

®

ISSUE 5

Dimensions and Mounting

DSE9150 12V 3A

Overall size

Weight

Mounting type

Din rail type


(4.25” x 3.98” x 1.91”)

0.16kg



Mounting holes Suitable for M4

Mounting hole centres 91mm x 89mm

(4.25” x 3.51”)

Input voltage (nominal) 110V-240V

Input voltage (absolute 90V-250V range)


3A DC resistive, 30V maximum

Operating Temperature -30 ° C to 55 ° C

(-22 ° F to 131 ° F)


Connection type

Min cable size

Max cable size









DSE9470 MKII 24V 10A charger




053-049

ISSUE 13

DSE9xxx Battery Charger Installation Instructions

Screw terminal, rising clamp, no internal spring

0.5mm² (AWG 20)

2.5mm² (AWG 14)

230V AC Input 110V AC Input

1.0A anti-surge

2.0A anti-surge

1.0A anti-surge

1.0A anti-surge

1.0A anti-surge

2.0A anti-surge

3.5A anti-surge

3.5A anti-surge

2.0A antisurge

2.0A anti-surge

1.0A antisurge

2.0A anti-surge

3.5A anti-surge

1.5A anti-surge

2.5A anti-surge

2.5A anti-surge

3.5A anti-surge

6.3A anti-surge

6.3A anti-surge

3.5A anti-surge

3.5A anti-surge

2.5A anti-surge

CF not available on

DSE9150 12V 2A

Boost not available on

DSE9150 12V 3A

DSE9155 30V 2A

D E E P S E A E L E C T R O N I C S

DANGER OF DEATH : LIVE PARTS exist within the DSE9xxx enclosures. The enclosure cover must not be removed.

Installation

The DSE9xxx battery chargers are designed to be mounted within a control panel, on the panel DIN rail utilising the integral mounts or on a chassis utilising the mounting holes. For dimension and mounting details, see overleaf.

The DSE9xxx battery chargers are fit-and-forget.

It can be permanently connected to the supply and the load, with no requirement to disable the charger during times of heavy load (such as engine cranking) or when in parallel with a charging alternator.

Battery suitability

The charger is factory set by DSE to suit Lead Acid batteries. The DSE91xx & DSE92xx battery chargers can be adjusted at the time of ordering to suit other battery types. The DSE947x MKII & DSE948x MKII battery chargers are configured using the DSE

Configuraiton Suite to suit other battery types.

Care should be taken to ensure the batteries connected to the charger are of the correct ‘technology’ to suit the setting of the charger.

Indications

The DSE9xxx Battery Chargers feature an LED indicator(s) to show the battery charger Status.

(Refer to DSE publication: 057-085 DSE9xxx Series Operator Manual for further information)

Boost Mode

(Not applicable to DSE9150 12V 2A or DSE9155 30V 2A)

(DSE947x & DSE948x MKII Series Only. Boost feature is controlled automatically, no external connection needed.)

Boost mode is operated by connecting the BOOST terminals together (for instance with an external switch or timer circuit. This will raise the battery charger floating voltage by 0.8V DC.

Caution: Boost mode is intended for equalisation of cells in lead acid batteries.

Typical Wiring Diagrams

DSE 91xx & 92xx Series

Battery Chargers

DSE 947x & 948x MKII Battery Chargers


DSE9130 12V 5A DSE9250 24V 3.7A *

DSE9155 30V 2A DSE9255 24V 5A

* This model is no longer available

Overall size

Weight

Mounting type

Din rail type

Mounting holes


Input voltage

(nominal)

Input voltage

(absolute range)


Operating

Temperature


(5.37” x 5.53” x 2.5”)

0.5kg



Suitable for M4

119.36mm x 128.36mm

(4.7” x 5.05”)

DSE9250-001 24V 3.7A

DSE9250-002 24V 3.7A

DSE9130 12V 5A

DSE9255 24V 5A

110V-240V

110V-277V

110V-277V

110V-277V

DSE9250-001 24V 3.7A

DSE9250-002 24V 3.7A

DSE9130 12V 5A

DSE9255 24V 5A

90V-265V

90V-305V

90V-305V

90V-305V

3A DC resistive, 30V maximum

-30 ° C to 55 ° C

(-22 ° F to 131 ° F)


DSE9140 12V 10A

DSE9260 24V 10A

Overall size

Weight

DSE9140 12V 10A

DSE9260 24V 10A


(6” x 7.4”x 2.44”)

0.75kg

0.85kg

Mounting type

Din rail type

Mounting holes




Suitable for M4

142mm x 128mm


Input voltage

(5.59” x 5.0”)

110V-277V

90V-305V

(absolute range)

Charge failure relay rating 3A DC resistive 30V Maximum

Operating Temperature -30 ° C to 55 ° C

(-22 ° F to 131 ° F)

6in 2.44in


Intelligent Battery Chargers

DSE9481 MKII 12V 5A

DSE9472 MKII 24V 5A

DSE9480 MKII 12V 10A

DSE9470 MKII 24V 10A

Overall size

Weight

DSE9470 MKII

DSE9472/80/81 MKII


(8.1” x 5.3” x 3.1”)

0.78kg

0.7kg

Mounting type

Din rail type

Mounting holes




Suitable for M4

190mm x 120mm


Input voltage

(7.5” x 4.7”)

110V-277V

95V-305V

(absolute range)

Charge failure relay rating 3A DC resistive


30V maximum

-30 ° C to 85 ° C with de-rating

(-22 ° F to 185 ° F)

Optional Temperature

Sensor

Communications

PC connection (USB)

NTC connections for PT1000 sensor only

RS485

To enable PC Configuration


Deep Sea Electronics Plc.

Tel:+44 (0)1723 890099

Fax: +44 (0)1723 893303

Email: [email protected]

Web: www.deepseaplc.com

Deep Sea Electronics Inc.

Phone: +1 (815) 316-8706

Fax: +1 (815) 316- 8708

Email: [email protected]

Web: www.deepseausa.com



NOTE : DSE9000 series chargers are designed to be mounted with the base to a vertical surface with the terminal strips at the bottom.

NOTE : This document is intended as a ‘quick start’ guide only. For full operating instructions and specifications, refer to DSE publication: 057-085 DSE9xxx Series Operator Manual

DSE DSE9130, DSE9150, DSE9155, DSE9255 Operator's Manual

COMPACT BATTERY CHARGERS

2 AMP, 3 AMP & 5 AMP OPTIONS

FEATURE LIST TO SUIT A WIDE VARIETY

OF APPLICATIONS

COMPACT BATTERY CHARGERS

2 AMP, 3 AMP & 5 AMP OPTIONS

DEEP SEA ELECTRONICS PLC

DSE9000 SERIES BATTERY CHARGER

OPERATOR MANUAL

Document Number: 057-085

1 BIBLIOGRAPHY

2 INTRODUCTION

3 SPECIFICATIONS

3.1 PART NUMBERING

3.2 COMMON ELECTRICAL SPECIFICATIONS

3.3 COMMUNICATION PORT USAGE

3.5 OUTPUT SPECIFICATIONS

DSE9130 Efficiency Curve at 5A

DSE9140 Efficiency Curve at 10A

DSE9150 Efficiency Curve at 2A

DSE9153 Efficiency Curve at 3A

DSE9155 Efficiency Curve at 2A

DSE9250 Efficiency Curve at 3.7A

DSE9255 Efficiency Curve at 5A

DSE9260 Efficiency Curve at 10A

DSE9470 Efficiency Curve at 10A

DSE9470 Smart Charger De-rating Curve

110V < Vin < 305V

DSE9470 Smart Charger De-rating Curve

95V < Vin < 110V

DSE9472 Efficiency Curve at 5A

DSE9472 Smart Charger De-rating Curve

90V < Vin < 305V

DSE9480 Efficiency Curve at 10A

DSE9480 Smart Charger De-rating Curve

110V < Vin < 305V

DSE9470 Smart Charger De-rating Curve

95V < Vin < 110V

DSE9481 Efficiency Curve at 5A

DSE9481 Smart Charger De-rating Curve

90V < Vin < 305V

3.6 DIMENSIONS AND MOUNTING

3.7 APPLICABLE STANDARDS

4 INSTALLATION

4.1 BATTERY SUITABILITY

4.2 USER CONNECTIONS

4.3 TYPICAL WIRING DIAGRAM

5 INDICATIONS

6 OPERATION

6.2 OPERATION OF DSE9400 MKII SERIES

7 FAULT DIAGNOSIS

8 MAINTENANCE, SPARES, REPAIR AND SERVICING

9 WARRANTY

10 DISPOSAL

10.1 WEEE (WASTE ELECTRICAL AND ELECTRONIC EQUIPMENT)

10.2 ROHS (RESTRICTION OF HAZARDOUS SUBSTANCES)

Power

COMPACT BATTERY CHARGERS

2 AMP & 5 AMP OPTIONS

Dimensions and Mounting

DSE9xxx Battery Charger Installation Instructions

Installation

Battery suitability

Indications

Boost Mode

Typical Wiring Diagrams

Dimensions and Mounting

Dimensions and Mounting

Dimensions and Mounting

Key Features

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