Intec Controls PolyGard MGC2-04, PolyGard MGC2-20 User Manual


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Intec Controls PolyGard MGC2-04, PolyGard MGC2-20 User Manual | Manualzz

BUILDING SOLUTIONS

Analog Gas Controller

PolyGard

®

MGC2 - 04, 08, 12, 16, 20, 24

User Manual

June 2012

August 11, 2016 – Revision

PolyGard ® is a registered trademark of MSR-Electronic GmbH

12700 Stowe Drive, Suite 100, Poway, CA 92064 | Ph: (858) 578.7887 & (888) GO.IN

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MGC2 – UserManual

Specifications subject to change without notice. | USA 160811 | Page 2 of 34

1 Application .......................................................................................................................................................4

2 Description .......................................................................................................................................................4

2.1 Normal Mode ...............................................................................................................................................4

2.2 Alarm Mode .................................................................................................................................................4

2.3 Fault Mode ..................................................................................................................................................4

3 Operating Instruction ......................................................................................................................................5

3.1 Description Keypad User Interface ..............................................................................................................5

3.2 Setting / Change Parameters or Setpoints ..................................................................................................5

3.3 Code Levels ................................................................................................................................................6

4 Menu Overview.................................................................................................................................................7

4.1 Fault Management ......................................................................................................................................8

4.1.1 Acknowledge a Fault .............................................................................................................................8

4.1.2 Error Memory ........................................................................................................................................8

4.1.3 System Errors .......................................................................................................................................9

4.2 Status Alarm ..............................................................................................................................................10

4.3 Status Relay ..............................................................................................................................................10

4.3.1 Manual Operation of the Relays .........................................................................................................10

4.4 Menu Sensor Readings ............................................................................................................................. 11

4.5 Menu Relay Parameter .............................................................................................................................12

4.5.1 Relay Mode .........................................................................................................................................12

4.5.2 Relay Function Static / Flash ..............................................................................................................12

4.5.3 Latching Mode ....................................................................................................................................13

4.5.4 Horn Function .....................................................................................................................................13

4.5.5 External Operation of Alarm Relay .....................................................................................................14

4.5.6 Delay Mode of Alarm Relay ................................................................................................................14

4.6 Menu SP Parameter ..................................................................................................................................15

4.6.1 Activate – Deactivate SP ....................................................................................................................16

4.6.2 Lock or Unlock SP ..............................................................................................................................16

4.6.3 Selection Gas Type .............................................................................................................................17

4.6.4  Measuring Range Definition

...............................................................................................................18

4.6.5  SP Signal Definition

............................................................................................................................18

4.6.6 Threshold/Hysteresis ..........................................................................................................................18

4.6.7 Delay for Alarm ON and/or OFF .........................................................................................................18

4.6.8 Control Mode Current or Average Value .............................................................................................19

4.6.9 SP Fault Assigned to Alarm ................................................................................................................19

4.6.10 Alarm Assigned to Alarm Relay .........................................................................................................19

4.6.11 SP Signal Assigned to Analog Output ...............................................................................................19

4.7 Menu Data Logger .....................................................................................................................................20

4.7.1 Data Logger Switch On/Off .................................................................................................................20

4.7.2 Current Value ......................................................................................................................................21

4.7.3 CV Log Rate .......................................................................................................................................22

4.7.4 Alarm Status .......................................................................................................................................22

4.7.5 Error Status .........................................................................................................................................23

4.8 Menu System Parameter ...........................................................................................................................24

4.8.1 Service Mode ......................................................................................................................................26

4.8.2 Software Version .................................................................................................................................26

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4.8.3 SP Address Mode ...............................................................................................................................26

4.8.4 Language ............................................................................................................................................26

4.8.5 Maintenance Concept .........................................................................................................................26

4.8.6 Average Function ................................................................................................................................27

4.8.7 System Time, System Date ................................................................................................................27

4.8.8 Service Password (Maintenance) .......................................................................................................27

4.8.9 GC Address ........................................................................................................................................27

4.8.10  Define the Failure Relay

...................................................................................................................28

4.8.11 Acknowledge a Relay in Latching Mode by a DI ...............................................................................28

4.8.12 Power On Time .................................................................................................................................28

4.8.13 Registration of Expansions Modules ................................................................................................28

4.8.14 Error Indicator System Bus ...............................................................................................................29

4.8.15 Analog Output ...................................................................................................................................29

4.8.16 Relay Multiplication ...........................................................................................................................30

5 Programming Operation ................................................................................................................................31

5.1  Configuration & Parameter Card

...............................................................................................................31

5.1.1  System Setup Configuration

...............................................................................................................31

5.1.2 Analog Output Setup ...........................................................................................................................31

5.1.3 Relay Setup ........................................................................................................................................32

5.1.4 Sensor Setup ......................................................................................................................................33

6 Notes & General Information ........................................................................................................................34

6.1 Intended Product Application .....................................................................................................................34

6.2 Installer’s Responsibilities .........................................................................................................................34

6.3 Maintenance ..............................................................................................................................................34

6.4 Limited Warranty .......................................................................................................................................34

PolyGard ® is a registered trademark of MSR-Electronic GmbH

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MGC2 – UserManual

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MGC2 Analog Gas Controller

1 Application

The PolyGard ® MGC2 Gas Controller is used for monitoring and warning of toxic and combustible gases and vapors in the ambient air. The MGC2 Gas Controller fulfills the requirements according to VDI 2053 (January 04), ÖNORM  and NVN 2443 for the stationary monitoring of carbon monoxide (CO), nitrogen dioxide (NO

2

) and combustible gases in underground garages, tunnels, go-cart race courses etc. The MGC2 Gas Controller also fulfills the requirements  according to EN 378, VBG 20 and the guidelines “Safety requirements for ammonia refrigeration systems”. The Gas 

Controller can be used as well for monitoring lot of other gases.

The intended sites are all areas being directly connected to the public low voltage supply, e.g. residential, commercial and industrial ranges as well as small enterprises (according to EN55 02). The Gas Controller may only be used in ambient conditions as specified in the Technical Data.

The PolyGard ® Gas Controller MGC2 must not be used in potentially explosive atmospheres.

2 Description

The Gas Controller is a measuring and warning controller for the continuous monitoring of different toxic or combustible gases and vapors as well as freons. The MGC2 is suitable for the connection of up to 24 analog transmitters.

Up to five free programmable alarm thresholds are available for each transmitter. For transmitting the alarms there are  up to 30 relays with potential-free, change-over, dry contacts.

Comfortable and easy operation of the Gas Controller is done via the logical menu structure. A number of integrated parameters enables the realization of various requirements in the gas measuring technique. Configuration is menudriven via the user-friendly keypad.

Prior to commissioning please consider the guidelines for wiring and commissioning for hardware.

2.1 Normal Mode

In normal mode, the gas concentrations of the active transmitters are continuously polled and displayed at the LCD display in a scrolling way. The Controller also monitors the communication to all active transmitters and modules.

2.2 Alarm Mode

If the gas concentration reaches the programmed alarm threshold, the alarm is started, the assigned alarm relay activated and the alarm LED (orange for alarm1, red for alarm 2 + n) starts to flash. The alarming sensor number can  be read from the menu Alarm Status. When the gas concentration falls below the alarm threshold and hysteresis, the alarm is automatically reset. In latching mode, the alarm has to be reset manually in the menu Relay Status or via a digital input.

2.3 Fault Mode

If the Controller detects an incorrect communication at an active transmitter or module, or if a signal is outside the admissible range (< 3 mA - > 22 mA), the assigned fault relay will trip and cause the Fault LED to flash. The error is  displayed in the menu Error Status in clear text.

After removal of the cause, the error message must be acknowledged manually in the menu Error Status.

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3 Operating Instruction

The complete configuration, parameterization and service is made via keypad user interface in combination with the  display screen. Security is provided via two password levels.

Alarm 1 Alarm 2 - n

Power

INTEC

13.06.13 11:45am

Fault

3.1 Description Keypad User Interface

Exits programming, returns to the previous menu level.

Enters sub menus, and saves parameter settings.

Scrolls up & down within a menu, changes a value.

Moves the cursor position.

LED orange: Flashes when alarm one or more alarms are active.

Permanently on, when at least one relay is manually operated.

LED red:

LED yellow:

Flashes when alarm two or more alarms are active.

Permanently on, when at least one relay is manually operated.

Flashes at system or sensor failure or when maintenance needed.

LED green: Power LED

3.2 Setting / Change Parameters or Setpoints

Open desired menu window.

Code input field opens automatically, if no code is approved.

After input of valid code the cursor jumps onto the first position segment to be changed.

Push the cursor onto the position segment, which has to be changed.

Set the desired parameter / setpoint.

Save the changed value.

Finished

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3.3 Code Levels

According to the regulations of all national and international standards for gas warning systems, all inputs and changes are protected by a four-digit numeric code (= password) against unauthorized intervention. All menu windows are visible without entering a code.

The release of a code level is canceled if no button is pushed within 15 minutes.

The code levels are classified in order of priority: Priority 1 has top priority.

Priority 1 : Upper Level (password 9001 – not changeable)

Code level priority 1 is intended for the service technician of the installer to change parameters and setpoints. All settings can be treated with this password.

Priority 2 : Lower Level (password 1234 – not changeable)

Code level priority 2 allows the operator:

- to acknowledge faults

- to manually operate the alarm relays

- to set date and time

- to configure the data logger.

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4 Menu Overview

The Gas Controller MGC2 is operated via a simple and logical menu structure which is easy to learn. The operating menu contains the following levels:

●  Starting menu with date and time if no SP is registered, otherwise scrolling display of the gas

concentrations of all registered transmitters in 5-second intervals

●  Main menu

●  Submenu 1 and 2

Starting menu

Power On Time

Main menu

After 30 sec.

System Errors

Power On Time

INTEC

13.06.13 1:45am or

Display of gas concentration

Reading and reset of errors

See Section 4.1

Stage Status

Relay Status

Sensor Readings

Relay Setup

SP Setup

Data Logger

System Setup

Display of the status of actual alarms

See Section 4.2

Display of the relay status

Manual operation of the relays

Reset function of the relays

See Section 4.3

Display of the sensor values

See Section 4.4

Reading and change of the relay parameters

See Section 4.5

Reading and change of sensor point parameters

Activate or Deactivate SP

Assignment of the alarms to the alarm relay

See Section 4.6

Reading and change of the data logger parameters

See Section 4.8 (available from version 9.02)

Reading and change of the system parameters

See Section 4.7

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4.1 Fault Management

The integrated fault management records the first 20 faults with date and time stamps in the menu “System Errors”. 

Additionally a record of the faults occurs in the “Error memory”, which can only be read and cancelled by the service  technician.

An actual fault activates the fault indication relay which is defined in the system parameter “Fault relay” after an  internal fault delay time of 2 minutes. The yellow LED (Fault) starts to flash and the fault is displayed in plain text with  date and time in the starting menu.

In case of the fault of a connected transmitter the alarms defined in the menu “SP Parameter” are activated in addition.

4.1.1 Acknowledge a Fault

Attention:

Acknowledging of a fault is only possible after having removed the cause!

In order to recognize situations where errors and faults occur sporadically and temporarily, their error states - even after return to normal operations - are displayed until they are manually acknowledged.

System Errors

Select menu “System Errors”

SP01 Error

05.02 10.38

Example: Communication error SP01

SP01 Error

Reset?

Acknowledge the fault message?

Fault message acknowledged.

Error Still

Exists

SP01 Error

Erased or

Fault acknowledged Cause not eliminated

Reset not possible

4.1.2 Error Memory

The menu “Error Memory” in the main menu “System Error” can only be opened via the code level priority 1.

In the error memory, the 20 first faults already acknowledged in the menu “System Error” are listed for the service  technician.

The error memory is captive, even in case of power failure.

This memory should always be emptied during maintenance.

The deletion of each individual message is effected in the same way as the reset of a fault.

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4.1.3 System Errors

The following system error messages are recorded:

SPXX > 22 mA

SPXX < 3 mA

Cause:

Solution:

Sensor signal at transmitter out of the measuring range.

Transmitter not calibrated, defective.

Calibrate transmitter, replace transmitter.

SPXX > 22 mA

Cause:

Solution:

SPXX < 3 mA

Cause:

Solution:

Current signal at analog input SPXX > 22 mA.

Short-circuit at analog input, analog transmitter not calibrated, or defective.

Check cable to analog transmitter, make calibration, replace the analog transmitter.

Current signal to analog input SPXX < 3 mA.

Wire broken at analog input, analog transmitter not calibrated, or defective.

Check cable to analog transmitter, make calibration, replace the analog transmitter.

GC Error:

EP00 Error:

Cause:

Internal communication error I/O Board to LCD Board.

Solution:

EP 0X Error:

Cause:

Solution:

Maintenance:

Cause:

Solution:

SPXX Locked:

Cause:

Solution:

Internal error. RS-485 field bus at X10 pin 11 and 12 not correct

Check RS-485 field bus at X10 pin 11 and 12.

Disconnect RS-485 bus at X10 pin 11 and 12, check function again.

Replace the Gas Controller.

Communication error to expansion module EP 0X.

(Only active, if EP 0X is registered).

EP module address not correct. (See Commissioning.)

Bus line to EP 0X module interrupted.

No power supply at the EP 0X module.

EP module defective.

Check and correct the EP module address.

Check the bus cable and the power supply.

Replace the EP 0X module.

System maintenance is necessary.

Maintenance date exceeded.

Perform the maintenance.

This SP input is locked (SP is physically present, but cancelled by the operator)

Operator intervention.

Eliminate the cause of a possible fault and then unlock the SP.

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4.2 Status Alarm

Display of the actual alarms in plain text in the order of their arrival. Only those sensor points are displayed, where at least one alarm is active. Changes are not possible in this menu.

SP02

A1 A2

Symbol

SP02

Description

Sensor (SP) Point No.

Function

AX Status Alarm

A1 = Alarm 1 ON

A2 = Alarm 2 ON

A3 = Alarm 3 ON

A4 = Alarm 4 ON

A5 = Alarm 5 ON

4.3 Status Relay

Reading of the actual status of alarm relays, manual operation of the alarm relays.

R 01

OFF

Symbol

R 01

Description

Relay No. 01

Setting Status Function

OFF Status Relay OFF

OFF

ON

Manual ON

= Relay OFF (no gas alarm)

= Relay ON (gas alarm)

Manual OFF = Relay manual OFF

= Relay manual ON

Latching mode = Relay in latching mode

4.3.1 Manual Operation of the Relays

The manual operation of the alarm relays is managed in the menu “Status Relay” or externally via an assigned digital  input. In the manual ON or OFF status, the alarm LEDs at the Gas Controller are lit continuously.

The external operation of the alarm relay via an assigned digital input has priority to the manual operation in the menu

“Status Relay” and to gas alarm.

Relays manually operated in the menu “Status Relay” are canceled again by selection of the automatic function.

Acknowledging the relays in latching mode is also effected in this menu or by a digital input.

R 01

OFF

Select the relay

Manual ON

Manual OFF

R 01

Manual OFF

Select the function manual operation

Select the function:

Manual ON = Relay ON

Manual OFF = Relay OFF

Automatic

Reset?

= Cancel manual operation

= Reset of a latching mode

Take over the function

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4.4 Menu Sensor Readings

In this menu, the display shows the current value (CV), the gas type and the defined control mode (CV or AV mode) for  each active sensor point.

In the control mode Average Value (AV), both values (CV and AV) are displayed.

The SP address and the display depend on the system parameter settings for the SP addressing mode (see 4.8.3)

SP01 CO ppm

50 AV 33 CV

Symbol Description Setting

Status

Function

SPXX

CO ppm

CV

Measured value

Gas type

Gas unit

Current value

AV Average value

* Control mode

Not active Status SP

Error

Locked

Malfunction SP

SP locked

Measured value analog transmitter

See 4.6.2

See 4.6.2

Current value of gas concentration

Average value (10 measured values within the time unit)

Display of selected control mode (CV or AV evaluation)

SP not active

Communication error, or signal out of the measuring range

SP was temporarily locked by the operator.

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4.5 Menu Relay Parameter

Reading and changes of the parameter for each single alarm relay.

Relay Parameter

(Main menu)

R 01

(Selection relay No. – only registered modules possible)

Relay Mode

De-energized

Static / Flash

0 s

Latching Mode

No

Time Recurr. DI

0 s 0 0

Relay mode

See 4.5.1

Relay function

See 4.5.2

Activation of latching mode

See 4.5.3

Definition horn function

See 4.5.4

External Mode

DI: ON = 0: OFF = 0

Definition external operation

See 4.5.5

ON-Delay Time

0 s

Delay time for relay ON

See 4.5.6

OFF-Delay Time

0 s

Delay time for relay OFF

See 4.5.6

4.5.1 Relay Mode

Definition of the relay mode – in activation status it is only overridden by the flashing function:

Symbol

R 01

De-energized

Description Setting Status Function

Relay No.

Relay Mode De-energized

Selection relay

De-energized = Alarm OFF = Relay OFF Energized

= Alarm ON = Relay OFF

4.5.2 Relay Function Static / Flash

Definition of the relay function – acts directly on the relay output:

Symbol

R 01

0

Description Setting Status Function

Relay No.

Selection relay

0 = Relay function static

Function 0 > 0  =  Relay function flashing (= time interval in sec.)

Impulse / Break = 1:1

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4.5.3 Latching Mode

Definition of the latching function:

The combination of the latching function and the automatic reset of the horn function cancels the effect of each other and therefore should be avoided.

Symbol

R 01

No

Description

Relay No.

Latching

Mode

Setting Status

No

Function

Selection relay

No = Latching mode not active

Yes = Latching mode active

Acknowledging a latching relay in the menu “Status Relay” is only possible if the gas concentration is again lower than  the alarm threshold including hysteresis. In this case the status latching occurs in the display. The respective switch-off delay is without effect when the latching mode is active.

Example: Alarm relay R2 with latching mode

On

Alarm 2

Off

Gas concentration higher lower than threshold

Display in the Menu

Status Relay

R2 R2

Off On

R2

On

R2

On

R2

Latching

R2

Off

On

Relay 2

Reset in the Menu

Status Relay or Digital Input

Off

On

Off

4.5.4 Horn Function

The horn function is only activated if at least one of the two parameters (time or digital input) is set. This function has priority to the latching mode function.

The alarm relay is defined by the following parameters as horn relay with the following possibilities to reset.

• By pressing any of the 6 pushbuttons. (Only possible in the starting menu).

•  Automatic reset at the end of the fixed time (active if value >0).

• By an external pushbutton. (Assignment of the appropriate digital input DI: 1-4).

After acknowledge the horn remains reset until all assigned alarms for this relay function have become inactive. After that it can be triggered anew.

Special Function Recurrence

After acknowledging the relay (by pushbutton or externally) time starts. When this time has run out and the alarm is still acting, the relay is set again.

Symbol

R 04

Recurrence Reset Mode 0

Time

DI

Relay No.

120

0

Function

Selection relay

0 = Reset of the relay after time having run out, via DI (external) or by pushbuttons

1 = After reset of the relay, time starts. At the end of the set time, the relay is activated again (recurrence function).

Enter time for function automatic reset or recurrence function in sec.

0 = no reset function

Assignment, which digital input resets the relay.

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Acknowledge the horn relay

Alarm 4

On

Off

Gas concentration higher lower than threshold

Time

Relay 4

On

Off

Acknowledging signal

On

Off

Reset command by external push-button or one of the operating keys.

Special function Recurrence

On

Alarm 4

Off

Gas concentration higher lower than threshold

Time Time

On

Relay 4

Off

Acknowledging signal

On

Off

Reset command by external push-button or one of the operating keys.

4.5.5 External Operation of Alarm Relay

Assignment of a digital input (DI) for external switching of the alarm relay (ON and/or OFF).

This function has priority to a gas alarm and/or manual switching in the menu “Status Relay” and is subordinate to  the switching of static/flashing and energized/de-energized modes. If external ON and OFF are parameterized on the  same relay, and the both are active at the same time, then only the signal arrived first is performed in this situation.

Symbol

R 01

DI-ON

DI-OFF

Description

Relay No.

External ON 0

Setting

Status

External OFF 0

Function

Selection relay

As long as digital input closed, relay switches to ON

As long as digital input closed, relay switches to OFF

4.5.6 Delay Mode of Alarm Relay

Definition of the switch-on and switch-off delay of the relays

If the latching mode is set for this relay, the respective switch-off delay is without effect.

Symbol Description

Setting

Status

Function

R 01

0 s

0 s

Relay No.

Switch-ON

Delay Time

Switch-OFF

Delay Time

0

0

Selection relay

Relay is only activated at the end of the defined time (sec.)

0 sec. = No delay

Relay is only deactivated at the end of the defined time (sec.)

0 sec. = No delay

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4.6 Menu SP Parameter

For reading and changing sensor point parameters for each bus and analog transmitter including registration of SP and assignment of the alarm relays.

The presentation of the SP parameters depends on the system parameter settings for the GC mode (see 4.7.3).

SP Parameter

(Main menu)

SP01

Active

(Selection SP No. – Parameter analog transmitter)

SP Mode active

Activate or deactivate SP

See 4.6.1

Lock

No

Gas unit. AF

CO ppm 0

Measuring range

300 ppm

Lock or unlock SP

See 4.6.2

Definition of gas type, unit and number of alarms at falling concentrations (AF)

See 4.6.3

Definition measuring range

See 4.6.4

SP Signal

Linear

Threshold 1

80 ppm

Threshold 2

100 ppm

Threshold 3

120 ppm

Threshold 4

120 ppm

Threshold 5

120 ppm

Adjust signal form of the transmitter

See 4.6.5

Define threshold 1

See 4.6.6

Define threshold 2

See 4.6.6

Define threshold 3

See 4.6.6

Define threshold 4

See 4.6.6

Define threshold 5

See 4.6.6

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Hysteresis

15 ppm

Specifications subject to change without notice. | USA 160811 | Page 16 of 34

Hysteresis

See 4.6.6

ON-Delay Time

0 s

OFF-Delay Time

0 s

C/A Mode

CV

Set delay time for alarm ON

See 4.6.7

Set delay time for alarm OFF

See 4.6.7

Define control mode

See 4.6.8

Alarm - 1 2 3 4 5

Fault - 1 2 3 4 5

Assign SP fault to alarm

See 4.6.9

A1 A2 A3 A4 A5

1 2 3 4 0

Assign alarm to alarm relay

See 4.6.10

Analog Output

0

4.6.1 Activate – Deactivate SP

Symbol

SP01

Active

Description

Sensor point

SP Status

Setting

Status

Assign SP signal to analog output

See 4.6.11

Function

Selection SP No. / analog transmitter

= Sensor point activated at the controller

4.6.2 Lock or Unlock SP

This functionality is available from version 9.02

If a transmitter is damaged or completely destroyed, the consequence is that the ventilation works continuously. This  functionality can be used until the transmitter is repaired or replaced.

In the Lock Mode the function of the existing transmitter is put out of service, which means there is no alarm or fault message at this sensor point. If at least one transmitter is blocked in its functionality, the collective fault message is activated, the yellow fault LED is flashing and there is a message in the menu System Errors.

Symbol Description

Setting

Status

Function

SP01

No

Sensor point

No

Selection Lock Yes/No

No = SP free, normal operation

Yes = SP locked, SSM (collective error message) active

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4.6.3 Selection Gas Type

Assign gas type of the attached gas transmitter.

Symbol Description

Setting

Status

SP01 Sensor point

Gas type 3

Function Unit 1

CO Gas type CO

H

2

S

CL

2

ETC

VOC

R4XX

R5XX

R11

R123

CO

Ex

NO

NO

2

NH

3

O

2

CO

2

SO

2

R134

R22

TEM

RH

CO

2

TOX

TEM

Carbon monoxide

Combustible gases

Nitrogen oxide

Nitrogen dioxide

Ammonia

Oxygen 2

Carbon dioxide 4

Sulphur dioxide

Hydrogen sulphide

Chlorine

Ethylene oxides

Air quality

Refrigerant gas

Refrigerant gas

Refrigerant gas

Refrigerant gas

Refrigerant gas

Refrigerant gas

Temperature

Humidity

Carbon dioxide 3

Toxic gas

Temperature ppm ppm ppm

% ppm ppm ppm ppm ppm

% LEL ppm ppm ppm

Vol% ppm ppm ppm ppm

°F

%RH ppk ppm

°C

Symbol Description

Setting

Status ppm

AF

Unit ppm

Direction of the alarm release

0

Measuring range 1

0-300

0-100

0-50

0-25

0-300

0-25

0-2000

0-100

0-200

0-100

0-20

0-100

0-300 / 2000

0-300

0-300

0-300

0-300 / 2000

0-300

XXXX

0-100

0-50

0-XXX

0-100

Function ppm

%LEL

Vol%

°F

%RH

% ppk

°C

0 = Alarm release at increasing concentration

1 = Alarm 1 at falling, Alarm 2- 5 at increasing conc.

2 = Alarm 1 + 2 at falling, Alarm 3-5 at increasing c.

5 = Alarm 1-5 at falling concentration

1 Recommendation without obligation

2 Oxygen measurements: Alarm at falling concentration

3 Carbon dioxide measurements with unit ppk (1 vol% = 10 ppk)

4 Carbon dioxide measurements with unit ppm (1 vol% = 10.000 ppm)

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Direction of the alarm release

In the gas measuring technique, most of the gases are monitored for their increasing concentration. For example  oxygen, however, is monitored for its falling concentration. In this menu there is the definition how many of the 5 alarm  thresholds monitor a falling concentration.

4.6.4 Measuring Range Definition

The measuring range can be adjusted to the working range of the connected gas transmitter within 10 to 10000.

4.6.5 SP Signal Definition

Gas transmitter using electro-chemical or catalytic beat gas sensors normally produce a linear signal, proportional to the gas concentration.

Semiconductor gas sensors produce a non-linear (exponential) signal due to the measuring function. This signal leads again to a non-linear 4 to 20 mA signal of the gas transmitter.

The Gas Controller GC-05 is prepared for both types of gas transmitters. The classification of signals is defined in this  menu.

Symbol

SP01

Linear

Description

Sensor Point

SP Signal

Setting Status

Linear

Function

Selection SP No. / analog transmitter

Linear = Transmitter with linear output signal

Non-linear = Transmitter with non-linear output signal

(semiconductor)

4.6.6 Threshold/Hysteresis

For each sensor point five alarm thresholds are available for free definition. If the gas concentration is higher than the  set alarm threshold, the associated alarm is activated. If the gas concentration falls below the alarm threshold inclusive hysteresis the alarm is again reset. In the mode “Alarm at falling” the corresponding alarm is set in case of falling  below the set alarm threshold.

Unused alarm thresholds have to be defined at measuring range end point, in order to avoid false alarms.

Symbol Description Default

Status

Function

SP01

80 ppm

Sensor Point

Threshold

80

100

120

120

300

15

Threshold 1

Threshold 2

Threshold 3

Threshold 4

Threshold 5

Hysteresis

Selection SP No. / analog transmitter

Gas concentration > Threshold 1 = Alarm 1

Gas concentration > Threshold 2 = Alarm 2

Gas concentration > Threshold 3 = Alarm 3

Gas concentration > Threshold 4 = Alarm 4

Gas concentration > Threshold 5 = Alarm 5

Gas concentration < (Threshold X - Hysteresis)

= Alarm X OFF

4.6.7 Delay for Alarm ON and/or OFF

Definition of delay time for alarm ON and/or alarm OFF. The function applies to all alarms of an SP.

Symbol Description Default

Status

Function

SP01

0 s

0 s

Sensor Point

Delay Time

ON

Delay Time

OFF

0

0

Selection SP No. / analog transmitter

Gas concentration > Threshold: Alarm is only activated at the end of the fixed time (sec.). 0 sec. = No Delay

Gas concentration < Threshold: Alarm is only deactivated at the end of the fixed time (sec.). 0 sec. = No Delay

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4.6.8 Control Mode Current or Average Value

Definition of the alarm evaluation by current value CV) or average value (AV).

Symbol

SP01

Description Default Status

Sensor Point

CV Evaluation CV

Current / average value function see also 4.8.6

Function

Selection SP No. / analog transmitter

CV = Control by the current gas value

AV = Control by the average gas value

4.6.9 SP Fault Assigned to Alarm

In this menu you can define, which alarms are activated by a fault at the sensor point.

Symbol

SP01

Alarm - 1 2 3 4 5

Fault - 1 1 0 0 0

Description

Sensor Point

Failure SP

Default Status Function

Selection SP No. / analog transmitter

1 1 0 0 0

0 = Alarm not ON at SP failure

1 = Alarm ON at SP failure

4.6.10 Alarm Assigned to Alarm Relay

Each of the 5 alarms can be assigned to any alarm relay. Unused alarms are not assigned to any alarm relay.

Symbol

SP01

1

Description Default Status

Sensor Point

A1

A2

A3

A4

A5

01

02

03

04

00

Function

Selection SP No. / analog transmitter

01 = Alarm 1 activates alarm relay R 01

02 = Alarm 2 activates alarm relay R 02

03 = Alarm 3 activates alarm relay R 03

04 = Alarm 4 activates alarm relay R 04

00 = Alarm 5 doesn’t activate any alarm relay

4.6.11 SP Signal Assigned to Analog Output

The sensor point signal can be assigned to one of the max. twelve analog outputs. The signal defined in the control  mode (current or average value) is transmitted.

Analog output, see also 4.8.15

Symbol

SP01

0

Description Default Status

Sensor Point

A 0

Function

Selection SP No. / analog transmitter

0 = SP Signal not assigned to any analog output

1 = SP Signal assigned to analog ouput 1

X = SP Signal assigned to analog output X

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4.7 Menu Data Logger

This function is available from software version 9.02.

But only if the GC-05 controller is equipped with a mini USB interface incl. USB special cable at the bottom side of the  module. This option can’t be retrofit.

Connect an USB device at the USB cable to use the data logger function.

This USB device may be for example an USB flash drive.

In this menu, the parameters for the long-term recording of the USB device are set.

Data Logger

(Main menu)

Data Logger

Off

Current Value

Off

IW Log Rate

10s

Alarm Status

Off

See 4.7.1

See 4.7.2

See 4.7.3

See 4.7.4

Error Status

Off

See 4.7.5

4.7.1 Data Logger Switch On/Off

Starting the logger function.

Symbol Description Setting Status Function

Note:

OFF Turned off OFF

OFF = Data Logger function is turned off

ON = Data Logger function is turned on

If this function is active, the USB device must not be removed, otherwise data may be lost!! (Like with Windows – safe removal of USB devices)

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Column 1

Time

09_50_02

09_50_03

09_50_04

09_50_05

09_50_06

09_50_07

09_50_08

09_50_09

09_50_10

09_50_11

09_50_12

4.7.2 Current Value

Symbol

OFF

Description

Current value

Setting Status Function

OFF

OFF = Current values of all registered SP are not recorded.

ON = Current values of all registered SP are recorded.

Release of the current value recording of all active sensor points on the USB device in a CSV file. The file name is  generated by the system and can’t therefore be determined manually.

The name of the file is structured as follows:

CVMMTT.csv, where MM represents the current month and TT the current day.

Every day, a new file with the current date is created. This makes sure that the files won’t be too big to be still edited by  established PC programs.

Internal structure of the file

(The headlines and column numbers are only for easy explanation and aren’t written in the file!)

0

0

0

0

0

0

0

2

SP1

0

0

0

0

20

20

20

20

3

SP2

20

20

20

20

20

20

20

20

20

20

20

4

SP3

20

20

20

20

20

20

20

28

28

28

28

5

SP4

28

28

28

28

28

28

28

0

0

0

0

0

0

0

6

SP5

0

0

0

0

-

-

-

-

-

-

-

7

SP6

-

-

-

-

25

25

25

0

8

SP7

0

25

25

25

25

25

25

29

29

29

29

9

SP8

0

29

29

29

29

29

29

0

0

0

0

0

0

0

10

SP9

0

0

0

0 etc.

SP10

The first column gives the time, from the second column on, the current values of all registered sensor points at this  time are written. Inactive sensor points within active sensor points are marked by a dash -.

Values here less than 0 stand for an error status of the sensor point.

- 50 = Sensor point locked.

- 40 = Communication error at the sensor point.

- 10 = Analog sensor points with a measured value less than 3 mA.

In this way the file keeps a fixed structure and can be evaluated with Excel and graphed according to the chronological  sequence.

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4.7.3 CV Log Rate

Setting of the time interval in which the current values of all registered SP are stored (in seconds).

Symbol Description

10 s

Time in

Seconds

Setting Status Function

10 s

Time interval between two entries in the CSV file

(10-9999 sec are possible - approx.. every 2.7 h )

4.7.4 Alarm Status

Symbol

OFF

Description

Alarm Status

Setting Status Function

OFF

OFF = Alarms aren’t stored.

ON = Alarms are stored.

Release of the alarm recording for all active sensor points on the USB device into a separate CSV file for alarms and  faults.

The name of the file structured as follows:

AEMMTT.csv, with MM standing for the current month and TT standing for the current day.

Every day, a new file with the current date is created. This makes sure that the files won’t be too big to be still edited by  established PC programs.

Internal structure of the file

(The headlines are not written in the file!)

Time

09_49_47

09_49_47

09_50_02

09_50_02

SP

SP 02

SP 03

SP 02

SP 03

Gas CV/AV A1 A1R A2 A2R A3 A3R A4 A4R A5 A5R

CO 84 40 R01 80 R02

CO 194 40 R01 80 R02 100 R03 120 R04

CO

CO

20

20

The first column gives the time, the second the SP address and the third the gas type.

In the fourth column there is the measured value having caused the triggering of the alarm. The measured value is stored in dependence of the definition in the SP parameter menu as current or average value. In case of average  value overlay it is the current value that is stored.

The fifth column gives the threshold of the first alarm; in the sixth the assigned alarm relay. In this way you can track  which relay switches at what threshold. The next column is for the second alarm threshold with the associated alarm relays and so on up to the fifth alarm threshold.

If no relay is assigned to an alarm, the corresponding column remains empty.

At every change of an alarm, always all active alarms of the SP are written. The reset of an alarm is documented by an empty column. This shows how long the alarm has been active.

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4.7.5 Error Status

Symbol

OFF

Description

Error status

Setting Status Function

OFF

OFF = Faults are not stored

ON = Faults are stored

Release of the fault recording for all active sensor points on the USB device in the common CSV file for alarms and  faults.

Internal structure of the file

(The headlines are not written in the file!)

Current time Source

10_22_28 SP 24

13_48_28 SP 24

Error date + time Error type

03_30 10_20 + SP 24 error

03_30 13_46 - SP 24 error

The first column gives the current time, the second one the error source. The third column indicates the time and date  when the error has occurred.

In the fourth column there is the type of error.

+ = Error occurred.

- = Error acknowledged.

Every internal restart of the system (system reset) is also documented in the current day file.

Frequent reboots (several times per day) may point to a technical problem. Please consult the installer as soon as  possible.

Info

MGC2 Reset

Date

30_03_12

Time

13_38_19

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4.8 Menu System Parameter

Display and changes of the system parameter for the Gas Controller

System Parameter

(Main menu)

AV Overlay

120 s. 120 ppm

AV Time

1800 s

Time system

US

Time hh:mm:ss

Date

MM.DD.YY

Service Pass

Password****

Service Mode

OFF

See 4.8.1

Software Version

MGC2 XX

See 4.8.2

SP Addr. Mode

98 Addr. a 1 SP

Language

English

Next Maint. Date

MM.DD.YY.

Service Phone

888-464-6832

See 4.8.3

See 4.8.4

See 4.8.5

See 4.8.5

See 4.8.6

See 4.8.6

See 4.8.7

See 4.8.7

See 4.8.7

See 4.8.8

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GC Address

1

See 4.8.9

Fault Relay

04

Latching Reset

DI: 0

Power ON time

30 s

EP Module 0

Relay+SP active

EP Module 1

Inactive

EP Module X

Inactive

See 4.8.10

See 4.8.11

See 4.8.12

See 4.8.13

See 4.8.13

See 4.8.13

Correct - Error

0 0

See 4.8.14

Analog Outputs

See 4.8.15

Analog Output 1

Max.

R Multiplication

See 4.8.15

Calibration AO 1

4.0=4mA 20=20.0

See 4.8.15

Analog Output X

Max.

See 4.8.15

Calibration AO X

4.0=4mA   20=20.0

See 4.8.16

In Out

1: 0 0

See 4.8.15

See 4.8.16

In Out

X: 0 0

See 4.8.16

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4.8.1 Service Mode

For calibration and service work, the alarms are not transmitted to the alarm relays when the service mode is active

(ON). The service mode ON is reset automatically after 60 minutes or manually in the menu “Service Mode”.

Symbol

OFF

Description

Service Mode

Default Status Function

OFF

OFF = Alarms activate the associated alarm relays

ON = Alarms are not transmitted to the alarm relays

4.8.2 Software Version

Symbol

GC05-XX

Description

Software Version

Default Status Function

XX = Software Version

4.8.3 SP Address Mode

This configurable functionality is available from version 9.02.

Adaptation of the value and parameter display to the connected field bus transmitters.

Symbol

98 Addr. a

1 SP

Description Default Status Function

SP Addr. Mode 98 Addr. a 1 SP 98 Addr. a 1 SP = transmitters

4.8.4 Language

This configurable functionality is available from version 9.02.

Selection of the menu language

Symbol Description

USA English Language

Default Status Function

USA English

English

German

Dutch

USA English

French

Swedish

4.8.5 Maintenance Concept

A control of the maintenance intervals required by law or by the customer is integrated in the MGC2 system.

At commissioning or after maintenance the date for next maintenance is entered. When this date is reached, the failure signal is activated the next morning at 9 o’clock, and the phone no. of the service technician occurs in the display instead of the measured values. The text message “Maintenance” and the service phone no. can only be reset  after having accomplished the maintenance by entering the next maintenance date.

The service phone no. can be entered individually in the next menu.

Symbol Description

MM.DD.YY. Maintenance date

0853....

Phone No.

Default Status Function

MM.DD.YY. = Input of the date for next maintenance.

Input of the individual service phone no.

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4.8.6 Average Function

Not used in USA.

The each active sensor point the Gas Controller calculates the arithmetic average value out of 10 measurements got within the time unit defined in the menu „AV-time“. Depending on the definition of the operating  mode the alarm is evaluated with the current or the average value. In the average mode, the average value is indicated in the menu “Sensor Values” next to the current value. The control mode (current or average value) for the  evaluation of the alarm is defined for each sensor point.

The alarm evaluation of the control mode “Average Value” is overlaid by the current value, when the current value  exceeds the alarm threshold defined in the menu “AV-Overlay”. The overlay is delayed by the time factor defined in this  menu. The average overlay function is only active for the gas type CO.

Symbol

120 s

120 ppm

1800 s

AV Overlay

AV Time

120 s

120 ppm

1800 s

Function sec. = Delay time of average value overlay. 0 = No overlay function ppm = Threshold average overlay sec. = Time for calculating the average value

4.8.7 System Time, System Date

Input and correction of time and date. Selection of time and date format.

Symbol

US Time Format US hh.mm.ss

Time

MM.DD.YY. Date

Function

US = Display of time and date in US format

EU = Display of time and date in EU format hh.mm.ss pm = Input of the correct time (US format) hh.mm.ss = Input of the correct time (EU format)

MM.DD.YY = Input of the correct date (US format)

TT.MM.JJ = Input of the correct date (EU format)

4.8.8 Service Password (Maintenance)

Change of the system password for maintenance. With this password you can set the maintenance date anew and acknowledge the fault message.

Symbol

1

Service

Password

1

Function

**** =  Define the individual password with 4 characters

(maintenance)

4.8.9 GC Address

This configurable functionality is available from version 9.02.

The option of an additional serial interface allows data to be transmitted to the superior systems without feedback. This option cannot be retrofitted.

The description of the interface can be read from a separate document.

In this menu, the address of the gas controller can be set for this RS485 interface.

Symbol

1 GC Address 1

Function

0-255 = GC address

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4.8.10 Define the Failure Relay

In this menu you can define one of the relays as fault indication relay. See also fault management (4.1)

Symbol

5

Description

Fault Relay

Default Status Function

5 0-30 = Definition of the fault indication relay

4.8.11 Acknowledge a Relay in Latching Mode by a DI

This configurable functionality is available from version 9.02.

All relays in latching mode can be acknowledged via the set DI.

See also 4.5.3 latching function.

When operating the DI with these settings, all non-active error messages are deleted and moved to the service technicians menu.

Note:

This function is not suitable for all applications. Especially in connection with pellistors and higher gas concentrations, it is not allowed because the absence of gas has to be checked manually on site.

In such cases, this input should only be able to be actuated by a key switch.

Symbol

0

Description

DI

Default Status Function

0 0-4 digital inputs

4.8.12 Power On Time

Gas sensors need a running-in period, until the chemical process of the sensor reaches stable conditions. During this running-in period the current signal can lead to an unwanted releasing of a pseudo alarm. Therefore the Power ON time is started at the Gas Controller after switching on of the power supply. While this time is running out, the Gas

Controller does not activate alarms. The power on status occurs on the first line of the starting menu.

Symbol

30 s

Description Default Status Function

Power On Time 30 s XX = Define the power on time (sec.)

4.8.13 Registration of Expansions Modules

The MGC2 system can manage up to five EP-05 expansion modules, each consisting of 5 alarm relays, 4 analog  inputs and 2 analog outputs. The module’s addresses, 1 to 5, are assigned via the address selector on its printed circuit board. Connected EP-05 modules are registered in this menu with the desired function (only alarm relay or alarm relay + analog input). See table.

The Controller constantly checks registered EP-05 modules and will shows a fault signal in the event of a communication error.

Note:

EP Module 0 is the built-in GC-05 Controller Module and should not to be confused with other EP-05 Expansion

Modules . This unit is always active and cannot be disabled.

Active analog inputs at an EP module occupy the four SP addresses; therefore they aren’t available any longer for the  bus transmitters.

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The table shows the assignment of the relay numbers and of the analog in/outputs to the EP module addresses.

Symbol Description Default Function

Module

Address

Analog

Input

Relay

No.

Analog

Output Module

EP- Mod. 0 Relay + SP

EP- Mod. 1 Inactive

EP- Mod. 2 Inactive

EP- Mod. 3 Inactive

EP- Mod. 4 Inactive

EP- Mod. 5 Inactive

Relay + SP active =

Alarm relay + analog inputs active

Inactive = Module not active

Relay active =

Only alarm relay active

Relay + SP active =

Alarm relay + analog inputs active

1

2

3

4

5

01-04

05-08

09-12

21-24

01-05

06-10

11-15

13-16 16-20

17-20 21-25

26 -30

01-02

03-04

05-06

GC-05

EP-05

EP-05

07-08 EP-05

09-10 EP-05

11-12 EP-05

4.8.14 Error Indicator System Bus

All data packets received by the GC-05 are checked for completeness and compatibility. Faulty data packets are recorded by the error counter. Max. 1-2 faulty data packets are admissible a day.

A higher error rate mostly comes from incorrect wiring of the field bus line.

4.8.15 Analog Output

The Gas Controller Module as well as the EP-05 Modules 1 to 5 have two analog outputs (AO) with 4 to 20 mA signal each. The signal of one or more sensor points can be assigned to each of the analog outputs. The assignment is effected in the menu “SP Parameter” for each SP. The sensor point sends the signal, which is defined in the menu 

“C/A Mode”.

Out of the signals of all assigned sensor points the Gas Controller determines the minimum, the maximum or the average value and displays it at the analog output. The definition, which value is transmitted, is effected in the  menu “Analog Output X”.

The analog output can be calibrated at 4 and at 20 mA. Therefore an ampere meter (measuring range 25 mA) can be attached to the AO and the respective factor has to be changed until the analog output corresponds to 4 and/or 20 mA.

During calibration evaluation of the sensor point signals is not possible. This calibration is effected by the factory. The factors should not be changed.

Symbol

Max.

4.0

20.0

Description

Select

Output mode

Calibration

Default Status Function

Max.

Min. = Displays the minimum value of all assigned SP

Max. = Displays the maximum value of all assigned SP

Average = Displays the average value of all assigned SP

4.0

20.0

4.0 = Calibration factor at 4 mA

20.0 = Calibration factor at 20 mA

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4.8.16 Relay Multiplication

This function is available from version 9.02.

With the relay multiplication table, it is possible in the MGC2 system, to assign an alarm to multiple relays.

There is a maximum of 20 entries for In-relays and Out-relays. So it is possible to expand one relay to 20 others or to double max. 15 relays.

In the column IN, the relay assigned to an alarm in the menu SP Parameter is set.

In the column OUT, the additionally required relay is entered.

Note:

Manual intervention on IN or Out relays in the menu Relay Status or via external DI will only affect the single relay!

Symbol

0-30

0-30

Description

In-Relay

Out-Relay

Default Status Function

0

0 = Function off

X = Relay X should be multiplied (information source)

0

0 = Function off

X = Relay X should switch together with In-Relay.

Example 1:

3 relay contacts are needed with the same effect of relay 3.

(see assignment of the relays in chapter SP Parameter)

Entry: 1: IN 3 Out 7

Entry: 2: IN 3 Out 8

If relay 3 is activated via an alarm, relays 3, 7 and 8 switch at the same time.

Example 2:

2 relay contacts each are needed from 3 relays (for ex. 7, 8, 9).

Entry: 1: IN 7 Out 12 (Relay 12 switches at the same time as relay 7)

Entry: 2: IN 8 Out 13 (Relay 13 switches at the same time as relay 8)

Entry: 3: IN 9 Out 14 (Relay 14 switches at the same time as relay 9)

This means that relay 7 switches with 12; 8 with 13; 9 with 14.

The two examples can be mixed up, too.

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5 Programming Operation

Before beginning startup the wiring of the Controller including all field devices must be completely terminated! 

After switching the power supply “ON” and the end of the Power-On Time, then the Controller is ready for use. The  electrochemical sensor needs a warm up time of 1 hour to reach its highest accuracy.

The Controller is delivered with standard parameters and stages/set points. The assignment of the relays to the individual stages can occur at startup unless arrangements have been made with the factory for programming. All other parameters are to be examined and adapted to the local conditions.

5.1 Configuration & Parameter Card

Commission:

Project No.:

Customer:

Startup - Company:

Startup - Date:

Service Technician:

5.1.1 System Setup Configuration

Service Software

Version

Default 15

Maint.

Date

Service

Phone

AV- Overlay

PPM Time AV - Time

06.06.06 858-578-7887 120 120 1800

Time

System

US

Customers

Pass

1234

Power

ON Time

30 s

5.1.2 Analog Output Setup

Available Analog Outputs, max.:

MGC2-04 = 2 | MGC2-08 = 4 | MGC2-12 = 6 | MGC2-16 = 8 | MGC2-20 = 10 | MGC2-24 = 12

Failure

Relay

19

Analog Output 1

Mode

Max.

Calibration

= 4

4.0

= 20

20.0

Analog Output 2

Mode

Max.

Calibration

= 4

4.0

= 20

20.0

Analog Output 3

Mode

Max.

Calibration

= 4

4.0

= 20

20.0

Analog Output 4

Mode

Max.

Calibration

= 4

4.0

= 20

20.0

Analog Output 5

Mode

Max.

Calibration

= 4

4.0

= 20

20.0

Analog Output 6

Mode

Max.

Calibration

= 4

4.0

= 20

20.0

Analog Output 7

Mode

Max.

Calibration

= 4

4.0

= 20

20.0

Analog Output 8

Mode

Max.

Calibration

= 4

4.0

= 20

20.0

Analog Output 9

Mode

Max.

Calibration

= 4 = 20

4.0

20.0

Analog Output 10

Mode

Max.

Calibration

= 4 = 20

4.0

20.0

Analog Output 11

Mode

Max.

Calibration

= 4 = 20

4.0

20.0

Analog Output 12

Mode

Max.

Calibration

= 4 = 20

4.0

20.0

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5.1.3 Relay Setup

Available Relay Outputs, max.:

MGC2-04 = 5 | MGC2-08 = 10 | MGC2-12 = 15 | MGC2-16 = 20 | MGC2-20 = 20 | MGC2-24 = 20

Relay

No.

Mode Steady

Flash

0 s

Latching

Mode

No

Ti

Horn Function

Reset DI

0 0

ON

DI

External

OFF

DI

0

Delay Time

ON

Time

0

OFF

Time

0

R11

R12

R13

R14

R15

R07

R08

R09

R10

R16

R17

R18

R19

R20

Default Energize

R01

R02

R03

R04

R05

R06

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5.1.4 Sensor Setup

Available Analog Inputs, max.:

MGC2-04 = 4 | MGC2-08 = 8 | MGC2-12 = 12 | MGC2-16 = 16 | MGC2-20 = 20 | MGC2-24 = 24

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6 Notes & General Information

It is important to read this User Manual carefully in order to understand the information and instructions. The

PolyGard ® MGC2 gas monitoring, control and alarm system may only be used for applications in accordance to the intended use. The appropriate operating and maintenance instructions and recommendations must be followed.

Due to permanent product developments, MSR-Electronic GmbH and IN TEC Controls reserves the right to change specifications without notice. The information contained herein is based on data considered to be accurate. However,  no guarantee or warranty is expressed or implied concerning the accuracy of these data.

6.1 Intended Product Application

The PolyGard ®  MGC2 is designed and manufactured for controlling, for saving energy and keeping OSHA air quality in  commercial buildings and manufacturing plants.

6.2 Installer’s Responsibilities

It is the installer’s responsibility to ensure that all PolyGard ® MGC2 are installed in compliance with all national and local regulations and OSHA requirements. All installation shall be executed only by technicians familiar with proper  installation techniques and with codes, standards and proper safety procedures for control installations and the latest  edition of the National Electrical Code (ANSI/NFPA70). It is also essential to follow strictly all instructions as provided in the User Manual.

6.3 Maintenance

All monitoring and control systems such as the PolyGard ® MGC2 should be periodically recommissioned.

Recommissioning includes verifying that all field devices such as gas transmitters and fan controls are preforming to  their original specifications, that the system’s sequence of operation is fully functional, and that minimum ventilation  rates as required by local codes are being met. Common problems identified during recommissioning include sensors  that are out of calibration and fans that have been left in “hand” mode (manually off or manually on) either at the motor  control panel or in the gas controller’s configuration.

Recommissioning typically begins with verifying the measurement accuracy of a select number of gas transmitters by presenting them with calibration gas and viewing the transmitter’s digital response. If all of the tested transmitters are within their original specified accuracy, it is generally accepted that the remainder of the transmitters are also “in  calibration”. If any of the tested transmitters are “out of calibration”, those transmitters should be calibrated and the rest  of the transmitters in the system should be tested and calibrated as required.

The system’s sequence of operation is tested by presenting test gas to one or more transmitters in each fan control  zone and verifying that the fan is activated and de-activated according to the desired control parameters (start/stop delay and minimum on/off time) – “bump testing”. If the system incorporates variable speed fans, the technician must  be able to verify setup parameters in the variable speed drive as well as the MGC2.

The re-calibration interval for a gas transmitter is highly dependent on the amount of the target gas that the transmitter is exposed to over time. Refer to the transmitter manufacturer’s technical documentation for recommendations.

6.4 Limited Warranty

MSR-Electronic GmbH and IN TEC Controls warrants the PolyGard ® MGC2 for a period of two years from the date of shipment against defects in material or workmanship. Should any evidence of defects in material or workmanship occur during the warranty period, IN TEC Controls will repair or replace the product at their own discretion, without charge.

This warranty does not apply to units that have been altered, had attempted repair, or been subject to abuse, accidental or otherwise. The above warranty is in lieu of all other express warranties, obligations or liabilities.

This warranty applies only to the PolyGard ® MGC2. MSR-Electronic GmbH and/or IN TEC Controls shall not be liable for any incidental or consequential damages arising out of or related to the use of the PolyGard ® MGC2.

A return material authorization (RMA) must be obtained from IN TEC Controls prior to returning any product.

PolyGard ® is a registered trademark of MSR-Electronic GmbH

12700 Stowe Drive, Suite 100, Poway, CA 92064 | Ph: (858) 578.7887 & (888) GO.IN

TEC | relevantsolutions.com/inteccontrols

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