4200FA 15-50KVA Users Manual

Doc. Number: 53878-011

Date: May 2012

UNINTERRUPTIBLE POWER SYSTEM (UPS)

4200FA

INSTALLATION AND OPERATION MANUAL

Three-Phase 15/25/30/50 kVA UPS

4200FA Installation and Operation Manual

4200FA

THREE-PHASE 15/25/30/50 kVA

UNINTERRUPTIBLE POWER SYSTEM

USER’S MANUAL

FOR all 15 – 50 kVA MODELS:

TOSHIBA INTERNATIONAL CORPORATION

INDUSTRIAL DIVISION

13131 West Little York Road

Houston, TX 77041-9990

4200FA Installation and Operation Manual 3


IMPORTANT NOTICE

The Instructions contained in this manual are not intended to cover all of the details or variations in equipment or to provide for every possible contingency to be met in connection with installation, operation, or maintenance. Should further information be required or should particular problems arise which are not covered sufficiently the matter should be referred to the local TOSHIBA sales office.

The contents of this instruction manual shall not become a part of or modify any prior or existing equipment, commitment, or relationship. The sales contract contains the entire obligation of TOSHIBA INTERNATIONAL

CORPORATION. The warranty contained in the contract between the parties is the sole warranty of TOSHIBA, and any statements contained herein do not create new warranties or modify the existing warranty.

Any Electrical or mechanical modifications to this equipment without prior written consent of the TOSHIBA will void all warranties and may void UL/CUL listing. Unauthorized modifications may also result in equipment damage, personal injury, or loss of life.

UNINTERRUPTIBLE POWER SYSTEM

If additional information or technical assistance is required call TOSHIBA

Customer Support Center toll free at 1- 877-867-8773, or write to: Toshiba

International Corporation, 13131 West Little York Road, Houston, TX 77041-

9990 Attn: UPS Product Manager.

Please complete the following information for your records. Unless otherwise specified on the warranty card, the warranty period for the UPS or UPS part is

36 months from the shipment date (see bill of lading).

Unless otherwise specified on the warranty card, the warranty period for a

UPS battery is 24 months from the shipment date (see bill of lading).

Keep this manual with the UPS equipment.

Job Number:

Model Number:

Serial Number:

Application:

Shipping Date:

Date of Installation:

Inspected By:


Purpose and Scope of Manual

This manual provides information on how to safely install, operate, and maintain your TOSHIBA power electronics product. This manual includes a section on General Safety Instructions that describes the warning labels and symbols that are used throughout the manual. Read the manual completely before installing, operating, or performing maintenance on this equipment.

This manual and the accompanying drawings should be considered a permanent part of the equipment and should be readily available for reference and review. Dimensions shown in the manual are in metric and/or the English equivalent.

TOSHIBA reserves the right, without prior notice, to update information, make product changes, or to discontinue any product or service identified in this publication.

TOSHIBA is a registered trademark of TOSHIBA INTERNATIONAL CORPORATION. All other product or trade references appearing in this manual are registered trademarks of their respective owners.

TOSHIBA shall not be liable for technical or editorial omissions or mistakes in this manual. Nor shall it be liable for incidental or consequential damages resulting from the use of information contained in this manual.

This manual is copyrighted. No part of this manual may be photocopied or reproduced in any form without the prior written consent of TOSHIBA INTERNATIONAL CORPORATION.

© Copyright 2012 TOSHIBA INTERNATIONAL CORPORATION.

All rights reserved.

Printed in the U.S.A.

Contacting TOSHIBA Customer Support Center

The TOSHIBA Customer Support Center can be contacted to obtain help in resolving any Uninterruptible

Power System problem that you may experience or to provide application information.

The center is open from 8 a.m. to 5 p.m. (CST), Monday through Friday. The Support Center’s toll free number in USA is (877) 867-8773.

You may contact TOSHIBA by writing to:

TOSHIBA INTERNATIONAL CORPORATION.

INDUSTRIAL DIVISION

13131 West Little York Rd.

Houston, TX 77041-9990

Attn: UPS Product Manager


TABLE OF CONTENTS

TABLE OF CONTENTS ..................................................................................................... i

GENERAL SAFETY INSTRUCTIONS .............................................................................. 1

EQUIPMENT WARNING LABELS ................................................................................... 2

IMPORTANT SAFETY INSTRUCTIONS .......................................................................... 5

1.0

Product Description .............................................................................................. 9

1.1

Theory of Operation ........................................................................................................................ 9

1.2

Application and Use ........................................................................................................................ 9

1.3

Power Backup ................................................................................................................................. 9

1.4

Power Conditioning ......................................................................................................................... 9

2.0

Product Unpacking / Inspection / Storage / Disposal ....................................... 10

2.1

Unpack the Premium 15/25/30 kVA UPS (with Casters) .............................................................. 10

2.2

Unpack the Base and Seismic model 15/25/30 kVA UPS (without Casters) ................................ 11

2.3

Unpack the Premium 50 kVA UPS (with Casters) ........................................................................ 12

2.4

Unpack the Base and Seismic 50 kVA UPS (without Casters) ..................................................... 13

2.5

Inspect UPS equipment After Unpacking: ..................................................................................... 14

2.6

Permanent Anchoring for Premium 15/25/30/50 kVA UPS (with Casters) ................................... 14

2.7

Permanent Anchoring for Base and Seismic model 15/25/30/50 kVA UPS (without Casters) ..... 15

2.8

Storage of UPS equipment ........................................................................................................... 16

2.9

Disposal ......................................................................................................................................... 16

3.0

Installation Precautions ...................................................................................... 17

3.1

Equipment Placement ................................................................................................................... 17

3.2

System Preparation (Pre-Power) .................................................................................................. 18

3.3

Operating Precautions .................................................................................................................. 18

4.0

UPS Connections ................................................................................................ 19

4.1 Power Connections ....................................................................................................................... 19

4.1.1

Power Connections 15/25/30 kVA with Internal Batteries ........................................................ 19

4.1.2 Power Connections 15/25/30 kVA with Internal Transformer .................................................. 20

4.1.3

Recommended Wire Size and Torque Requirements for 15/25/30kVA ................................... 21

4.1.4

Power Connection Cable Routing and Conduit Placement 15/25/30 kVA ............................... 22

4.2

Control Circuit and External Battery Interface Connections 15/25/30 kVA ................................... 23

4.2.1

Recommended Wire Size and Torque Requirements .............................................................. 24

4.3

Power Connections 50 kVA .......................................................................................................... 25

4.3.1

Recommended Wire Size and Torque Requirements for 50kVA ............................................. 26

4.3.2

Power Connection Cable Routing and Conduit Placement 50 kVA ......................................... 27

4.4

Control Circuit and External Interface Connections 50 kVA ......................................................... 28

4.4.1 Recommended Wire Size and Torque Requirements .............................................................. 29

4.5

Communication Interface .............................................................................................................. 30

4.5.1

Remote Contact ........................................................................................................................ 30

4.5.2

RS-232C ................................................................................................................................... 31

4.5.3

UPS Shutdown (via RS-232C) ................................................................................................. 32

5.0

Specifications ...................................................................................................... 33

5.1

4200FA 15 / 25 kVA @ 208 VAC Input/ 208 VAC Output - No Internal Batteries or Transformer 33

5.2

4200FA 15 / 25 kVA @ 208 VAC Input/ 208 VAC Output w/Internal Batteries ............................ 34

5.3

4200FA 15/25 kVA w/Internal Transformer ................................................................................... 35

5.4

4200FA 30 kVA @ 208 VAC Input/ 208 VAC Output - No Internal Batteries, No Internal

Transformer ................................................................................................................................................ 36

5.5

4200FA 30 kVA @ 208 VAC Input/ 208 VAC Output w/Internal Batteries ................................... 37

5.6

4200FA 30 kVA w/Internal Transformer ........................................................................................ 38

5.7

4200FA 50kVA @ 208 VAC Input/ 208 VAC Output - No Internal Batteries, No Internal

Transformer ................................................................................................................................................ 39

5.8

4200FA 50kVA @ 208 VAC Input/ 208 VAC Output w/Internal Batteries .................................... 40

5.9

4200FA 50kVA w/Internal Transformer ......................................................................................... 41

5.10

4200FA Efficiencies and Thermal Losses at Various Loads ........................................................ 42

4200FA Installation and Operation Manual i

6.0

Operating the UPS ............................................................................................... 43

6.1

AC Input Mode (Normal Operation) .............................................................................................. 43

6.2

Bypass Mode ................................................................................................................................. 44

6.3

Bypass Mode for Optional Alternate Input Models ........................................................................ 44

6.4

Battery Backup Mode .................................................................................................................... 45

6.5

Battery Backup Time and Discharge Process .............................................................................. 46

6.6

Battery Low Voltage Tolerances ................................................................................................... 46

6.7

Battery Recharging........................................................................................................................ 47

6.8

Front Panel Layout (All Units) ....................................................................................................... 48

6.9

EPO (Emergency Power Off) Function ......................................................................................... 48

6.10

Audible Alarm Functions ............................................................................................................... 49

6.11

LED (Light Emitting Diode) Functions ........................................................................................... 49

6.11.1

LED (Light Emitting Diode) System Status ............................................................................... 50

6.12

LCD (Liquid Crystal Display) Functions ........................................................................................ 50

6.12.1

Line-1 System Messages ......................................................................................................... 50

6.12.2

Line-2 System Fault Messages ................................................................................................ 51

6.12.3


6.12.4


6.13

Menu Tree ..................................................................................................................................... 52

6.14

Initial Battery Charge ..................................................................................................................... 52

6.15

Start-up Procedure ........................................................................................................................ 53

6.16

Shutdown Procedure ..................................................................................................................... 54

6.17

Maintenance Bypass Procedure ................................................................................................... 55

6.17.1

Switch from UPS to Maintenance Bypass ................................................................................ 55

6.17.2

Switch from Maintenance Bypass to UPS ............................................................................... 55

6.18

Keypad Overview .......................................................................................................................... 57

6.19

Key Functions ................................................................................................................................ 58

6.19.1

MONI ........................................................................................................................................ 58

6.19.2

IN .............................................................................................................................................. 58

6.19.3

OUT .......................................................................................................................................... 58

6.19.4

BATT Key ................................................................................................................................. 59

6.19.5

MENU, F1, ENTER, UP, & DOWN Keys .................................................................................. 59

6.19.6

BATT TEST Key ....................................................................................................................... 59

6.19.7

BUZZ STOP Key ...................................................................................................................... 60

6.19.8

RESET Key ............................................................................................................................... 60

6.20

Menu Data Screens ...................................................................................................................... 61

6. 20.1

Settings for Calendar and Clock ............................................................................................... 61

6. 20.2

Adjusting the Buzzer Volume ................................................................................................... 61

6. 20.3

Settings for Display Duration .................................................................................................... 61

6.20.4

Run Switch Select ..................................................................................................................... 62

6.20.5

Serial Com Station Address ..................................................................................................... 62

6.20.6

Output Voltage Adjustment ....................................................................................................... 63

6.20.7

Equalize Charge Mode Select .................................................................................................. 63

6.20.8

Reset to Default Settings .......................................................................................................... 64

6.21

Overload Operation ....................................................................................................................... 64

6.22

Backup History and Fault History .................................................................................................. 65

7.0

UPS Protection System ...................................................................................... 67

7.1

System Protection Features .......................................................................................................... 67

7.2

System Protection Functions ........................................................................................................ 67

8.0

Start-up / Scheduled Maintenance / Part Replacement .................................... 68

8.1

Start-up .......................................................................................................................................... 68

8.2

Preventive Maintenance ................................................................................................................ 68

8.3

Parts Replacement ........................................................................................................................ 69

9.0

External Dimensions / Shipping Dimensions / Weights ................................... 70

9.1

External Dimensions – 15/25/30 kVA with Casters ....................................................................... 70

9.2

External Dimensions – 15/25/30 kVA without Casters.................................................................. 71

9.3

External Dimensions – 50kVA with casters .................................................................................. 72 ii 4200FA Installation and Operation Manual

9.4

External Dimensions – 50kVA without Casters ............................................................................. 73

9.5

Dimensions and Weights .............................................................................................................. 74

9.6

Cabinet Color ................................................................................................................................ 74

APPENDIX A – Seismic Anchorages ........................................................................... 75

APPENDIX B – Installation Planning Guides .............................................................. 79

4200FA Installation and Operation Manual iii

(This Page Intentionally Left Blank) iv 4200FA Installation and Operation Manual

GENERAL SAFETY INSTRUCTIONS

DO NOT attempt to install, operate, maintain or dispose of this equipment until you have read and understood all of the product safety information and directions that are contained in this manual.

Safety Alert Symbol

The Safety Alert Symbol indicates that a potential personal injury hazard exists. The symbol is comprised of an equilateral triangle enclosing an exclamation mark.

Signal Words

Listed below are the signal words that are used throughout this manual followed by their descriptions and associated symbols. When the words DANGER, WARNING and ATTENTION are used in this manual they will be followed by important safety information that must be carefully adhered to.

Warnings in this manual may appear in any of the following ways:

1)

Danger warning

─ The danger symbol is an exclamation mark enclosed in a triangle, which precedes the word “DANGER.” The Danger warning symbol is used to indicate situations, locations, and conditions that exist and will cause serious injury or death.

DANGER

2)

Caution warning

─ The caution symbol is an exclamation mark enclosed in a triangle, which precedes the word “CAUTION.” The Caution warning symbol is used to indicate situations and conditions that can cause operator injury and/or equipment damage.

CAUTION

3)

Attention warning

─ The attention warning symbol is an exclamation mark enclosed in a triangle which precedes the word “ATTENTION.” The Attention warning symbol is used to indicate situations and conditions that can cause operator injury and/or equipment damage.

ATTENTION

Other warning symbols may appear along with the Danger and Caution symbol and are used to specify special hazards. These warnings describe particular areas where special care and/or procedures are required in order to prevent serious injury and possible death.

1)

Electrical warning

─ The electrical warning symbol is a lighting bolt enclosed in a triangle. The

Electrical warning symbol is used to indicate high voltage locations and conditions that may cause serious injury or death if the proper precautions are not observed.

2)

Explosion warning

─ The explosion warning symbol is an explosion image enclosed in a triangle. The Explosion warning symbol is used to indicate locations and conditions where molten exploding parts that may cause serious injury or death if the proper precautions are not observed.


EQUIPMENT WARNING LABELS

DO NOT attempt to install, operate, maintain or dispose of this equipment until you have read and understood all of the product warnings and user directions that are contained in this instruction manual.

Shown below are examples of warning labels that may be found attached to the equipment. DO NOT remove or cover any of the labels. If the labels are damaged or if additional labels are required, contact your TOSHIBA representative for additional labels.

The following are examples of the warning labels that may be found on the equipment. The labels are there to provide useful information or to indicate an imminently hazardous situation that may result in serious injury, severe property and equipment damage, or death if the instructions are not followed.

2 4200FA Installation and Operation Manual

DANGER

RISK OF ELECTRIC SHOCK

Capacitors stay charged after power has been shut off.

Accidental contact with live parts can cause personal injury and death.

Turn off and lock out all power sources.

Wait at least five (5) minutes for power to dissipate then check voltage before servicing.

39561


DANGER

HAZARDOUS VOLTAGES

Hazardous voltages are used in the operation of this equipment and could cause severe personal injury or loss of life.

The following precautions should be observed to reduce the risk of injury or death.

Only qualified technicians familiar with this equipment and the information supplied with it should be permitted to install and operate this equipment.

Installation of electrical equipment must be done in accordance with National Electrical Code and any other state or local codes. Proper grounding and conductor sizing must be installed for safe operation.

During operation, keep all covers in place and cabinet doors shut.

When performing visual inspections and maintenance, if possible, be sure the UPS is turned off and the incoming

AC feed is turned off and locked out.

The UPS and Battery Cabinet will have hazardous voltages present even after the AC feed is turned off.

If it is necessary to make measurements with the power on, do not touch any electrical connection points. Remove all jewelry from wrists and fingers. Make sure test equipment is in good, safe operating condition.

While servicing, stand on some type of insulation, and be sure not to be grounded.

Follow the safety instructions given in the equipment manual carefully and observe all danger, warning and caution notices.

40308

3

NOTE: This Label for Battery Units Only


IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS

This manual contains important instructions that should be followed during the installation, maintenance, and operation of the UPS and its batteries to assure safe and proper operation

1. Turn off, lockout, and tagout all power sources before connecting the power wiring to the equipment or when performing maintenance.

2. Hardwire type UPS units are not equipped with an over-current protection device, nor do they have an output disconnect for the ac output. Therefore, a user-installed circuit breaker should be provided between the UPS output and the load input.

3. Battery servicing should be performed by a qualified TOSHIBA Representative only.

4. Unauthorized personnel should not service batteries.

5. Contact your nearest TOSHIBA authorized service center for battery replacement.

Qualified Personnel ONLY!

Qualified Personnel is one that has the skills and knowledge relating to the construction, installation, operation, and maintenance of the electrical equipment and has received safety training on the hazards involved (Refer to the latest edition of NFPA 70E for additional safety requirements).

Qualified Personnel shall:

1. Have read the entire operation manual.

2. Be trained and authorized to safely energize, de-energize, ground, lockout and tag circuits and equipment, and clear faults in accordance with established safety practices.

3. Be trained in the proper care and use of protective equipment such as safety shoes, rubber gloves, hard hats, safety glasses, face shields, flash clothing, etc., in accordance with established safety practices.

4. Be trained in rendering first aid.

5. Be knowledgeable of batteries and the required handling and maintenance precautions.

For further information on workplace safety visit www.osha.gov.

Refer to the Battery System Manual for details on operating and maintaining the battery units for each system.

A circuit breaker should be provided by the user between the UPS output and the critical load input because the UPS System’s output is not equipped with an over-current protection device, or an output disconnect for the AC output. The suggested current rating for the UPS output circuit breaker should be as follows:

15 kVA 25 kVA 30 kVA 50 kVA

Rated Output Rating Rating Rating Rating

208/120 VAC

220/127 VAC

240 VAC

240 V, 60 A

240 V, 50 A

240 V, 45 A

240 V, 90 A

240 V, 90 A

240 V, 80 A

240 V, 110 A

240 V, 100 A

240 V, 90 A

240 V, 175 A

240 V, 175 A

240 V, 150 A

380/220 VAC

480/277 VAC

600 VAC

480 V, 30 A

480 V, 25 A

600 V, 20 A

480 V, 50 A

480 V, 40 A

600 V, 30 A

480 V, 60 A

480 V, 45 A

600 V, 40 A

480 V, 100 A

480 V, 80 A

600 V, 60 A


The maximum ambient temperature in which the Uninterruptible Power System (UPS) should be operated is 104

°F (40 °C) without batteries and 89 °F (32 °C) if the battery cabinet is subject to the same ambient temperature as the UPS. The nominal battery voltage for all internal battery models is 288 VDC. The nominal battery voltage for all external battery models is 288 VDC.

An Authorized TOSHIBA Representative who is knowledgeable of batteries and the required precautions should perform service on the batteries. Keep unauthorized personnel away from batteries.

Refer to the Battery System Manual when scheduling battery maintenance or battery replacement.

DANGER

Misuse of this equipment could result in injury and equipment damage.

In no event will TOSHIBA be responsible or liable for direct, indirect, or consequential damage or injury that may result from the misuse of this equipment.

CAUTION

Do not dispose of the batteries in a fire. The batteries may explode.

CAUTION

CAUTION

Do not open or mutilate the batteries. Released electrolyte is toxic and harmful to the eyes and skin.

This unit contains sealed lead acid batteries. An annual preventative maintenance should be performed by an authorized technician.

Failure to do so could result in batteries exploding and emitting gasses. and or flame.

CAUTION

WARNING

Do not open or mutilate the batteries. Released electrolyte is toxic and harmful to the eyes and skin.

Failure to replace a battery before it becomes exhausted may cause the case to crack, possibly releasing electrolytes from inside the battery, and resulting in secondary faults such as odor, smoke, and fire.

WARNING

Only personnel knowledgeable of batteries and the required precautions should perform installation and servicing of batteries. Keep

Unauthorized personnel away from the batteries.

WARNING

A qualified service technician must do proper maintenance to the battery system of this unit. This is essential for the safety and reliability of your

UPS system. Refer to service manual.

DANGER

A battery can present a risk of electrical shock and high short circuit current.


7)

8)

9)

10)

11)

5)

6)

1)

2)

3)

4)

12)

The following precautions should be observed when working with batteries.

Verify that the “UPS” is off and that the Input Circuit Breaker is in the off position.

Remove watches, rings, jewelry, or other metal objects.

Use tools with insulated handles to prevent accidental shorts.

Wear rubber gloves and boots.

Do not lay tools or metal parts on top of batteries.

Determine if the battery is grounded. If grounded, remove source of the ground.

Contact with any part of a grounded battery can result in an electrical shock.

Electrical shock will be reduced if grounds are removed during installation and maintenance.

Verify circuit polarities prior to making connections.

Disconnect charging source and load prior to connecting or disconnecting terminals.

VRLA batteries contain an explosive mixture of hydrogen gas. Do not smoke; create a flame or a spark in the immediate area of the batteries. This includes static electricity.

Do not attempt to open the batteries in order to add water or sample the specific gravity of the electrolyte. The batteries are valve regulated lead acid type and such servicing is not possible without damaging the battery.

Use proper lifting means when moving batteries and wear all appropriate safety clothing and equipment.

Dispose of lead acid batteries through proper channels in accordance with Local, State and Federal EPA Regulations.

To be performed by Qualified Personnel only.

1) Verify that the UPS is off and that the power cord is disconnected from the power source.

2) Remove watches, ring, jewelry, or other metal objects.

3) Use tools with insulated handles to prevent inadvertent shorts.

4) Wear rubber gloves and boots.

5) Do not place tools or any metal parts on top of batteries.

6) Determine if the battery is inadvertently grounded. If inadvertently grounded, remove source of ground.

Contact with any part of a grounded battery can result in electrical shock.

The likelihood of shock will be reduced if such grounds are removed prior to installation or maintenance.


INSTRUCTIONS IMPORTANTES CONCERNANT

LA SÉCURITÉ

CONSERVER CES INSTRUCTIONS

ATTENTION

Cette notice contient des instructions importantes concernant la sécurté

Un battery puet présenter un risque de choc électrique, de brûlure par transfert d’ énergie.

ATTENTION

L’élimination des batteries est règlementèe. Consultar les codes locaux à cet effet


1.0 Product Description

This manual covers all current variants of the 4200FA Series 15-50 kVA UPS. All variants of each capacity supply the same rated power and performance. The differences are listed below:

1.3

1.2

1.4

• 4200FA Base Model – Basic version of 15-50kVA sizes, mounted on two C-channel skids, no integral maintenance bypass switch, no lockable On/Off switch, and no redundant dry contact terminal switch, and optional internal batteries.

• 4200FA Premium Model – Base model plus casters, integral maintenance bypass switch (MBS), lockable On/Off switch, and optional either internal batteries or transformer(s),.

• 4200FA Seismic Certified – Base model plus integral maintenance bypass switch (MBS), lockable

On/Off switch, and optional internal transformer(s) The 50kVA unit has three C-channel skids.

1.1 Theory of Operation

An Uninterruptible Power Supply (UPS) is a system that is installed between the commercial power and the critical load. The UPS provides steady AC output power during commercial power fluctuations and interruptions.

During “Normal Operation” the UPS utilizes commercial AC power and removes high voltage spikes, and transients caused by switching and faults on the utility. The result of this process is maximum power conditioning and regulation.

If the AC power supplied to the UPS drops below a specified voltage level, the unit's batteries automatically begin supplying power instead of receiving it. This insures that the loads connected to the UPS continue to receive power without interruption. This power is provided for a long enough time so that the load can be shut down in an orderly fashion.

This prevents loss of data and possible damage to both hardware and software.

When the AC input power becomes available again, the operation returns to normal and the batteries begin to recharge for the next power interruption.

Application and Use

The TOSHIBA 4200FA On-Line, Uninterruptible Power Systems (UPS) provide continuous computer grade isolated AC power in a compact, efficient, high performance unit. The UPS assures safe, reliable operation of critical office equipment, ranging from personal computers to mini-computers to local area networks (LAN). All units feature an audible alarm that sounds if the battery voltage drops below the standard during use. This is an additional aid to help in retaining valuable data and equipment. All units are capable of interfacing to a computer network.

Power Backup

During an electrical power failure the UPS batteries automatically supply DC power to the inverter that supports the load equipment, without interruption. For example, when used to support a computer, the UPS’s back up assures additional time to complete your activity, store data and initiate an orderly shutdown after a power failure occurs.

Power Conditioning

While commercial power is present, the UPS supplies conditioned power to the load while maintaining its batteries in a charged condition. The UPS protects the connected load against the normal, everyday problems associated with heavy use of raw commercial power, including power sags, surges, signal interference, and spikes. In addition, the models with transformers provide total isolation to reduce the common and normal mode noises. This adds further protection to keep power-line problems from reaching your load, where it can cause equipment to operate erratically, or damage hardware and software.


2.0 Product Unpacking / Inspection / Storage / Disposal

2.1 Unpack the Premium 15/25/30 kVA UPS (with Casters)

(EXCLUDING Seismic and Base versions – See 2.2)

Carefully inspect the UPS for shipping damage. Units shipped within North America and NAFTA are shrink wrapped.

1. Remove shrink wrap.

2. Unbolt the rails from both the unit and the shipping pallet.

Place the rails on the front of the pallet.

Use the four 1/2 x 3" bolts to secure the rails to the shipping pallet.

Attach the rails as shown to the front of the pallet.

3. Place the tie brackets in the slots at the lower end of the ramps.

SLOWLY roll the unit down the ramp.

4. Save the loading rails for seismic anchoring of the UPS. See pg. 14.

10

DANGER

TOP HEAVY EQUIPMENT. IMPROPER LIFTING CAN RESULT IN INJURY OR

DEATH. LIFT AND MOVE CAREFULLY AND ONLY WITH ADEQUATE

EQUIPMENT AND TRAINED PERSONNEL. THIS EQUIPMENT WILL TIP OVER

EASILY UNTIL FIXED IN PLACE.


2.2 Unpack the Base and Seismic model 15/25/30 kVA UPS (without Casters)

(4200FA Base, P/N C42F3FnnnXAXXN and C42F3FnnnXAXBN)

(4200FA Seismic, P/N C42F3F250XAMX0S)

Carefully inspect the UPS for shipping damage. Units shipped within North America and NAFTA are shrink-wrapped.

1. Remove the shrink wrap from the UPS and Pallet.

Side view of 15/25/30kVA UPS

2. Unbolt the UPS from the shipping pallet.

3. Use a forklift/pallet jack to lift the UPS off the pallet. Insert the lifting forks through the lifting fork access ports.

4. Use a forklift/floor jack to position the UPS on the pre-drilled mounting holes. See Section 2.7 for hole dimensions and configuration.

Lifting fork access

DANGER

TOP HEAVY EQUIPMENT – DO NOT tilt the UPS more than 10

° from the upright position.

Tilting the UPS more than 10

° may cause crushing, trapping, or other personal injuries and cause physical damage to internal components.

THIS EQUIPMENT WILL TIP OVER EASILY UNTIL FIXED IN

PLACE.


2.3 Unpack the Premium 50 kVA UPS (with Casters)

(EXCLUDING Seismic and Base models – See 2.4)

Carefully inspect the UPS for shipping damage. Units shipped within North America are shrinkwrapped; those outside North America are crated.

1. Remove shrink wrap material.

2. Unbolt the rails from both the unit and the shipping pallet.

Place the rails on the front of the pallet.

Use the four 1/2 x 3" bolts to secure the rails to the shipping pallet.

Attach the rails as shown in the front to the front of the pallet.

3. Place the tie brackets in the slots at the lower end of the ramps.

SLOWLY roll the unit down the ramp.

4. Save the loading rails for seismic anchoring of the UPS.

See pg. 15.

12

DANGER

TOP HEAVY EQUIPMENT. IMPROPER LIFTING CAN RESULT IN INJURY OR DEATH.

LIFT AND MOVE CAREFULLY AND ONLY WITH ADEQUATE EQUIPMENT AND TRAINED

PERSONNEL. THIS EQUIPMENT WILL TIP OVER EASILY UNTIL FIXED IN PLACE.


2.4 Unpack the Base and Seismic 50 kVA UPS (without Casters)

4200FA 50kVA Base (P/N T42F3F500XAXXN , T42F3F500XAXBN)

4200FA 50kVA Seismic (P/N T42F3F500XAMX0S)

Upon receipt of the UPS, a careful inspection for shipping damage should be made. Units shipped within

North America and NAFTA are shrink-wrapped; those outside North America are crated.

1. Remove the shrink wrap from the UPS and Pallet.

2. Unbolt the UPS from the shipping pallet.

3. Position the forks between the C-channel feet on the bottom of the 50kVA UPS cabinet. (front or back access)

4. Lift the UPS off the pallet.

5. Use the forklift/floor jack to position the UPS on the pre-drilled mounting holes. See Section 2.7

DANGER

50 kVA UPS (No Casters)

Center C-channel skid

(Seismic version only)

Seismic Version has two outer and a center C-channel skid

Base Version has two outer C-channel skids but NO center skid

TOP HEAVY EQUIPMENT – DO NOT tilt the UPS more than 10

° from the upright position.

Tilting the UPS more than 10

° may cause crushing, trapping, or other personal injuries and cause physical damage to internal components.

THIS EQUIPMENT WILL TIP OVER EASILY UNTIL FIXED IN PLACE.


14

2.5

Inspect UPS equipment After Unpacking:

1) Check the unit for loose, broken, bent or other damaged parts. If damage has occurred during shipment, keep all packing materials for return to the shipping agent. The equipment warranty will not apply to units that are damaged during shipment.

2) Check to see that the rated capacity and the model number specified on the nameplate conform to the order specifications.

2.6 Permanent Anchoring for Premium 15/25/30/50 kVA UPS (with Casters)

Use the shipping rails for permanent anchoring of the castor-equipped 4200FA.

20” 36.3”

59.7”

30”

24.2” 13.5”

Anchoring for 15-30 kVA 4200FA with Casters


35.5” 38.3”

59.3”

30”

40” 13.5”

Anchoring for 50 kVA 4200FA with Casters

2.7 Permanent Anchoring for Base and Seismic model 15/25/30/50 kVA UPS (without

Casters)

15/25/30 kVA Base/Seismic Anchoring Pattern 50 kVA Base/Seismic Anchoring Pattern

(Middle top/bottom holes N/A for Base 50kVA)

See Appendix A for fastener details.


2.8 Storage of UPS equipment

If the UPS equipment is to be subject to long or short-term storage, the following guidelines should be used.

Avoid:

1) Storage in sites subject to extreme changes in temperature or high humidity.

2) Storage in sites subject to exposure of high levels of dust or metal particles.

3) Storage on inclined floor surfaces or in sites subject to excessive vibration.

Before storing:

1) Charge the system's batteries.

2) Perform a complete system shutdown as described in section 6.15 of this manual.

Storing:

1) Store within a temperature range of - 4 – 104 °F (-20 – 40 °C).

2) For best results, store the UPS in the original shipping container and place on a wood or metal pallet.

3) The optimum storage temperature is 70 °F (21 °C). Higher ambient temperatures cause UPS batteries to need recharging more frequently.

4) If stored in an ambient temperature under 68 °F (20 °C), recharge the batteries every 9 months.

5) If stored in an ambient temperature of 68 – 86 °F (20 – 30 °C), recharge the batteries every 6 months.

6) If stored in an ambient temperature of 86 – 104 °F (30 – 40 °C), recharge the batteries every 3 months.

2.9 Disposal

Please contact your state environmental agency for details on proper disposal of electrical components and packaging in your particular area.

ATTENTION

It is ILLEGAL to dump lead-acid batteries in landfills or dispose of

improperly. Please help our Earth by contacting the environmental protection agencies in your area, the battery manufacturer, or call TOSHIBA toll-free at (877) 867-8773 for more information about recycling batteries.


3.0 Installation Precautions

Based on the 4200FA UPS external dimensions and the way the outer panels are removed; minimum amounts of unobstructed space around the unit are necessary for ventilation and maintenance access. The following section and Fig. 3.1 shows the minimum clearances required for proper UPS site installation.

3.1 Equipment Placement

1) Do not install the UPS on an inclined surface, or areas that are subject to frequent vibrations or jolting. This could damage UPS circuits.

REAR

15-30 kVA Premium – 6 in. (152 mm)

15-30 kVA Base – 12 in. (304 mm)

50 kVA Premium – 12 in. (304 mm)

25/50 kVA Seismic – 12 in. (304 mm)

2) Do not allow liquids or foreign objects to get inside the UPS.

3) Allow at least the following spacing for air ventilation and maintenance access.

Front: 20 in. (500 mm)

Sides: 6 in. (152 mm)

Back:

15/25/30kVA Premium - 6 in. (152 mm)

LEFT

6 in.

(152 mm)

RIGHT

6 in.

(152 mm)

15-30kVA Base - 12 in. (304 mm)

50kVA Premium - 12 in. (304 mm)

25/50kVA Seismic - 12 in. (304 mm)

4) Do not install the UPS in a location that is subject to high humidity. Also, do not install the unit in areas that are exposed to direct sunlight, or contaminated areas subject to high levels of airborne dust, metal particles, or flammable gasses.

5) Verify the ventilation and air conditioning system at the site is capable of removing the heat generated by the UPS.

Ambient temperature range for operating the

FRONT

20 in. (500 mm)

Fig 3.1

UPS is 32 – 104 °F (0 – 40 °C); 77 °F

(25 °C) is the recommended operating

temperature for maximum battery life.

6) Avoid installation near sources of electrical noise. Always make sure that the unit's ground is intact to prevent electrical shock and help prevent electrical noise.

7) This UPS generates and radiates radio-frequency energy during operation. Although RFI noise filters are installed inside the unit there is no guarantee that the UPS will not influence some sensitive devices, which are operating in near proximity. If such interference occurs, the UPS should either be installed farther away from the affected equipment and/or powered from a different source than the affected equipment.


3.2

3.3

System Preparation (Pre-Power)

Before connecting the UPS to a power source; move the Circuit Breakers (ON/OFF), on the front panel, to the OFF position and move the operation STOP/RUN key switch, on the front panel, to the STOP position.

Operating Precautions

1) The UPS should not be powered up until the entire User’s Manual has been reviewed, and understood.

2) The input power source voltage must be within +10% to -15% of the rated input voltage to initially start the UPS. The input frequency must be within the rated input frequency range.

Voltages and frequencies outside of the permissible range may cause internal protection devices to activate.

3) Ensure the three-phase input is connected in clockwise rotation (CW). The UPS internal circuitry is designed to disable further operation if the input phasing is installed in counterclockwise rotation (CCW).

4) The UPS should not be used with a load whose rated input is greater than the rated UPS output.

5) Do not use the UPS to provide power to motors that require high starting current or a long starting time such as vacuum cleaners and machine tools.

6) Do not insert metal objects or combustible materials in the unit's ventilation slots.

7) Do not place, hang, or paste any objects on the top or on the exterior surfaces of the UPS.

8) The capacitors of the UPS maintain a residual charge for a while after turning off the UPS.

The required discharge time for each UPS is provided via a cabinet label. Wait for at least the minimum time indicated on the label and ensure that the front panel LED’s have gone out before removing the front panel of the UPS after the UPS power has been turned off.

9) Do not attempt to disassemble, modify, or repair the UPS. Call TOSHIBA Service for repair information.

10) Turn the power on only after attaching ALL the covers and DO NOT remove any covers of the UPS when the power is on.

11) If the UPS should emit smoke or an unusual odor or sound, turn the power off immediately.

12) The heat sink and other components may become extremely hot to the touch. Allow the unit to cool before coming into contact with these items.

13) Warning signs should be placed on or near the load to let people know that the load is being powered by the UPS.


14) Additional warnings and notifications shall be posted at the equipment installation location as deemed required by Qualified Personnel.

CAUTION

When the UPS is in the Inverter mode, turning the breaker to the OFF position will cause the unit to go into the battery backup mode. The

UPS will continue to provide power to the load. The unit must be in Bypass mode and then the breaker turned to the OFF position for the UPS to shut down power to the load.

CAUTION

Do not EPO (Emergency Power OFF) the UPS and then reset the breaker until the UPS has been fully discharged. The UPS could be damaged if the unit is not fully powered down before the breaker is reset.

4.0 UPS Connections

4.1 Power Connections

4.1.1 Power Connections 15/25/30 kVA with Internal Batteries

The following illustrates the wiring connections from the power distribution panel (not part

of the UPS) to the terminal block of the 15/25/30 kVA UPS Models. (Maximum wire capacity for TB1 and TB4 is 1 AWG.)

Ensure the three-phase commercial power input is connected for clockwise rotation. The

UPS output function is disabled if the input power is not phased for clockwise rotation.

CUSTOMER-PROVIDED AC DISTRIBUTION PANEL

TB1

Input Terminals: 1 – 5

Output Terminals: 6 – 10

INPUT GROUND RESISTANCE

LESS THAN 10 OHMS

Optional Bypass Input:

3-phase, 3-Wire

*208 V requires 3-phase,

4-Wire Wye

TB4

* Customer-provided breaker for units with optional Bypass Input.


4.1.2 Power Connections 15/25/30 kVA with Internal Transformer

The following illustrates the wiring connections from the power distribution panel (not part of the UPS) to the terminal block of the 15/25/30 kVA UPS Models. (Maximum wire capacity for TB1 and TB4 is 1 AWG.)

Ensure the three-phase commercial power input is connected for clockwise rotation. The

UPS output function is disabled if the input power is not phased for clockwise rotation.

TO BATTERY SYSTEM GND

CUSTOMER-PROVIDED AC DISTRIBUTION PANEL

Input Terminals: 1 – 5

Output Terminals: 6 – 10

TB1

INPUT GROUND RESISTANCE

LESS THAN 10 OHMS

Optional Bypass Input:

3-Phase, 3-Wire

*208 V requires 3-Phase,

4-Wire Wye

TB4

* Customer-provided breaker for units with optional Bypass Input.


4.1.3 Recommended Wire Size and Torque Requirements for 15/25/30kVA

Minimum wire sizes are based on NEC Table 310.16. Neutral wire sized per NEC Article

310.15(B), Grounding wires sized per NEC Article 250.122. Maximum wire capacity of the terminal lugs is 1 AWG.

Input/

Bypass:

(L1) (L2)

AWG

(L1) –

(L3) (N) (L3)

120/208 V 6 – 1

208 V

220 V

240 V

6 – 1

6 – 1

8 – 1

380 V 10 – 1

400 V

415 V

480 V

600 V

10 – 1

10 – 1

10 – 1

10 – 1

Minimum / Maximum Wire Size and Torque requirements

UPS Input/Bypass Terminals TB1 15-30 kVA

(USE MINIMUM 75 °C INSULATED COPPER WIRING)

15 kVA

AWG

(N)

4 – 1

N/A

N/A

N/A

N/A

Torque

(inch-lbs.)

(L1)-(L3) (N)

51

51

51

51

35

51

N/A

N/A

N/A

N/A

AWG

(L1)-

(L3)

3 – 1

3 – 1 N/A

4 – 1

6 – 1 N/A

6 – 1

25 kVA

AWG

(N)

1

N/A

N/A

Torque

(inch-lbs.)

(L1)-(L3) (N)

51

51

51 N/A 2 – 1

51

87

N/A

N/A

AWG

(L1)-

(L3)

2 – 1

2 – 1

2 – 1

51

N/A

6 – 1

N/A

N/A

N/A

N/A

35

35

35

35

N/A

N/A

N/A

N/A

6 – 1

6 – 1

8 – 1

10 – 1

N/A

N/A

N/A

N/A

51

51

N/A

N/A

6 – 1

6 – 1

30 kVA

AWG

(N)

Torque

(inch-lbs.)

1

N/A

N/A

N/A

N/A

N/A

N/A

51 N/A 6 – 1 N/A

35 N/A 10 – 1 N/A

(L1)-(L3) (N)

87 87

87

51

N/A

87 N/A

87

51

N/A

51

51

35

N/A

N/A

N/A

N/A

N/A

Output:

(L1) (L2)

AWG

(L1) –

(L3) (N) (L3)

120/208 V 6 – 1

127/220 V 6 – 1

240 V 6 – 1

15 kVA

AWG

(N)

4 – 1

4 – 1

N/A

Torque

(inch-lbs.)

(L1)-(L3) (N)

51 51

51

51

51

N/A

AWG

(L1)-

(L3)

3 – 1

3 – 1

25 kVA

AWG

(N)

1

1

3 – 1 N/A

Torque

(inch-lbs.)

(L1)-(L3) (N)

51

51

87

87

AWG

(L1)-

(L3)

2 – 1

2 – 1

51 N/A 2 – 1

30 kVA

AWG

(N)

Torque

(inch-lbs.)

1

1

N/A

(L1)-(L3) (N)

87 87

87 87

87 N/A

220/380 V 10 – 1 8 – 1 35 51 8 – 1 4 – 1 51 51 6 – 1 2 – 1 51 87

230/400 V 10 – 1 8 – 1

240/415 V 10 – 1 8 – 1

277/480 V 10 – 1 8 – 1

600 V 10 – 1 N/A

35

35

51

51

8 – 1

8 – 1

Input/ Bypass/ Output

(GND)

(G)

AWG*

15 kVA

Torque

10 – 1

*Maximum Wire Size is 1 AWG.

35 in-lbs.

4 – 1

4 – 1

35 51 8 – 1 6 – 1 51

35 N/A 10 – 1 N/A 35

51

N/A

6 – 1

10 – 1

2 – 1

N/A

51

35

87

N/A

AWG*

8 – 1

51

51

25 kVA

51

51

Torque

51 in-lbs.

6 – 1 2 – 1 51

6 – 1 2 – 1 51

AWG*

6 – 1

30 kVA

Torque

87

87

51 in-lbs.

Minimum / Maximum Wire Size and Torque Requirements

UPS Optional Separate Bypass Input TB4 15 / 25kVA


Phase: (A) (B) (C)

Input: (H1) (H2) (H3)

15 kVA 25 kVA 30 kVA

AWG* Torque

AWG*

Torque

AWG*

Torque

208 V

220 V

240 V

380 V

8 – 1

8 – 1

8 – 1

10 – 1

51 in-lbs.

51 in-lbs.

51 in-lbs.

35 in-lbs.

4 – 1

4 – 1

4 – 1

8 – 1

51 in-lbs.

51 in-lbs.

51 in-lbs.

51 in-lbs.

2 – 1

2 – 1

2 – 1

6 – 1

87 in-lbs.

87 in-lbs.

87 in-lbs.

51 in-lbs.

400 V

415 V

480 V

600 V

10 – 1

10 – 1

10 – 1 35 in-lbs. 8 – 1 51 in-lbs. 6 – 1

51 in-lbs.

51 in-lbs.

51 in-lbs.

10 – 1 35 in-lbs. 10 – 1 35 in-lbs. 10 – 1 35 in-lbs.

*Maximum Wire Size is 1 AWG.

35 in-lbs.

35 in-lbs.

8 – 1

8 – 1

51 in-lbs.

51 in-lbs.

6 – 1

6 – 1


4.1.4 Power Connection Cable Routing and Conduit Placement 15/25/30 kVA

The following illustrates the proper cable routing that should be followed during the power connection process of the 15/25/30 kVA.

CONDUIT MOUNTING PANEL INPUT CONDUIT OUTPUT CONDUIT BATTERY CONDUIT

Note:

1) Input and Output conductors shall be installed in separate conduits, and installed in accordance with the latest edition of NEC and the Local Authority having jurisdiction.

2) Battery conductors shall be installed in a separate conduit and be of low resistance type.


4.2 Control Circuit and External Battery Interface Connections 15/25/30 kVA

The following illustrates the wiring connections of the Control Circuits, and Battery Interface

Circuits.

NOTE: Control circuit wiring should be routed in its own conduit. Do not route control circuit wiring through conduit containing UPS power cables.

(These terminals not available on Base units)

(These terminals on ALL units)

(1) Low Battery

(2) Battery Discharge

(3) Fault

(4) Not Used

(5) Inverter Supply

(6) Inverter Supply

(7) 24Vdc – 1A max. (P24A3)

(8) Remote Run (Switch UPS to Inverter Mode)*

(9) 24Vdc – 1 A max. (P24A3)

(10) Remote Stop (Switch UPS to Static Bypass)*

(11) Bypass

(12) COMMON

(13) EPO (24Vdc – 1A max.)

(14) EPO (24Vdc – 1A max.)

(15) – (24) Not Used

*Must be programmed in via the front panel

Battery Connection

(+) Positive

(-) Negative

(3) Battery Shunt Trip


(5) Battery Aux.

(6) Battery Aux.


No.

1

2

3

4

5

6

7

8

TERMINAL

Low Batt

FUNCTION

(Dry Contact) Closed when battery voltage drops below minimum.

Batt Discharge (Dry Contact) Closed when the Internal/external batteries are discharging into the DC Bus.

Fault (Dry Contact) Closed when fault occurs. Generic fault warning, could mean

N/C

Inverter

Supply

Inverter

Supply

P24A3 any of several things; DCOC (DC Over Current), DCUB (DC Unbalanced) etc.

(Not Connected)

(Dry Contact) Closed when inverter is operating normally.

(Dry Contact) Closed when inverter is operating normally. (Duplicate terminals)

24 Vdc 1 A max. source for Remote Run.

Remote Run* Apply 24V to switch UPS to Inverter Mode

NOTE: The connection to the remote run inputs on terminals 7 and 8 must be a discrete dry contact and must not be connected to other powered circuits.

9

10

11

12

13

14

Connection to other powered circuits may result in unpredictable circuit

operation or failure.

24 Vdc (P24A3) P24A3

Remote Stop* Apply 24Vdc to switch UPS to Static Bypass. The UPS will transfer to bypass as soon as the input and bypass power are in sync.

NOTE: The connection to the remote stop inputs on terminals 9 and 10 must

Bypass

Common

EPO

be a discrete dry contact and must not be connected to other powered circuits. Connection to other powered circuits may result in unpredictable circuit operation or failure.

(Dry Contact) Closed when UPS is in Bypass.

NOTE: Even though Remote Stop may be triggered, the UPS is not in Bypass until Terminal 11 closes.

EPO

(Dry Contact) Short across 13 and 14 will shut down all power in the UPS including bypass and battery backup, and will cause the Battery Shunt Trip to open the external battery breaker.

(Dry Contact) Short across 13 and 14 will shut down all power in the UPS including bypass and battery backup, and will cause the Battery Shunt Trip to

15 – 24 N/C open the external battery breaker.

(Not Connected)

*

Remote Run and Remote Stop must be enabled via the front panel. Once remote mode is enabled, the key switch on the front panel is rendered inoperable until remote mode is disabled via the front panel.

4.2.1 Recommended Wire Size and Torque Requirements

UPS Control and Battery Interface 15/25/30 kVA

Minimum Wire Size and Torque Requirements

UPS Control and Battery Interface Circuits

USE MINIMUM 75 °C COPPER WIRING

TERMINAL

(TERMINAL #)

Wire Size AWG*

15

kVA

25

kVA

30 kVA

TIGHTENING

TORQUE

UPS CONTROL CIRCUITS

(1-24)*

14-16 14-16 14-16 8 in-lbs.

BATTERY CONTROL

CIRCUITS (3-6)*

BATTERY

(+/-)

14-16

6 – 1

14-16

2 – 1

14-16

1

8 in-lbs.

45 in-lbs.

*Indicates Class 1 wiring methods are to be used. Maximum Wire Size for Control Circuits is 12

AWG. Maximum for Battery is 1 AWG.


4.3 Power Connections 50 kVA

The following illustrates the wiring connections from the power distribution panel (not part of the UPS) to the terminal block of the 50 kVA UPS Model

The Ground lugs are located to the left of TB4. See illustration, below.

Optional: Bypass Input: 3-phase, 3-wire

TB1

50kVA with Back

Panel Removed

(H1) (H2) (H3) (N) (L1) (L2) (L3) (N) (+) (-)

INPUT: 3-phase, 3-wire OUTPUT: 3-phase (4-wire) BATTERY

208 V requires 3-phase,

4-wire

Optional: Bypass Input:

3-phase, 3-wire

208 V requires 3-phase,

4-wire

TB4

(H1) (H2) (H3) (N)

Ground Lugs (2)

Wire Capacity:

#14 – 1/0 AWG


TB4

TB1

25

4.3.1 Recommended Wire Size and Torque Requirements for 50kVA

Minimum wire sizes are based on NEC Table 310.16. Neutral wire is sized per NEC Article

310.15(B), Grounding wires sized per NEC Article 250.122. Maximum wire capacity of the power terminal lugs is 250kcmil.

(H1) (H2)

(H3)

208 V

220 V

240 V

380 V

400 V

415 V

480 V

600 V

Minimum / Maximum Wire Size and Torque Requirements

UPS Input and Output Terminals TB1 50 kVA*


INPUT: OUTPUT:

AWG NEUTRAL

AWG

(L1)(L2)(L3

)

AWG NEUTRAL

AWG **

Tightening

Torque

2/0 – 250 kcmil 250 kcmil 208/120 V 2/0 – 250 kcmil 250 kcmil 200 in-lbs.

2/0 – 250 kcmil 4/0 – 250 kcmil 220/127 V 2/0 – 250 kcmil 4/0 – 250 kcmil 200 in-lbs.

2/0 – 250 kcmil N/A 240 V 1/0 – 250 kcmil N/A 200 in-lbs.

2 – 250 kcmil 1/0 – 250 kcmil 380/220 V 4 – 250 kcmil 1/0 – 250 kcmil 200 in-lbs.

3 – 250 kcmil 1/0 – 250 kcmil 400/230 V 4 – 250 kcmil 1/0 – 250 kcmil 200 in-lbs.

3 – 250 kcmil

4 – 250 kcmil

6 – 250 kcmil

1 – 250 kcmil

2 – 250 kcmil

N/A

415/240 V

480/277 V

600 V

4 – 250 kcmil

6 – 250 kcmil

6 – 250 kcmil

1 – 250 kcmil

1 – 250 kcmil

N/A

208/120 V

220 V

240 V

380 V


UPS Optional Bypass Input Terminals TB4 50 kVA


Phase: (A) (B) (C) (N)

Input: (H1) (H2) (H3) AWG*

1/0 – 250 kcmil

1/0 – 250 kcmil

1/0 – 250 kcmil

2 – 250 kcmil

50 kVA

NEUTRAL AWG*

250 kcmil

250 kcmil

N/A

2/0 – 250 kcmil

Tightening Torque

200 in-lbs.

200 in-lbs.

200 in-lbs.

200 in-lbs.

2/0 – 250 kcmil

400 V

415 V

480 V

600 V

3 – 250 kcmil

3 – 250 kcmil

4 – 250 kcmil

6 – 250 kcmil

1 – 250 kcmil

2 – 250 kcmil

N/A

200 in-lbs.

200 in-lbs.

200 in-lbs.

200 in-lbs.

200 in-lbs.

200 in-lbs.

200 in-lbs.


UPS Battery Input Terminals TB1 50 kVA


Battery (+) / (-)

(+) (-)

AWG*

4/0 – 250 kcmil

50 kVA


200 in-lbs.

Input/ Output (GND)

208-240 VAC

380-480 VAC

600 VAC


UPS Ground Lugs 50 kVA


50 kVA

AWG

6 – 250 kcmil

6 – 250 kcmil

8 – 250 kcmil


200 in-lbs.

200 in-lbs.

200 in-lbs.


4.3.2 Power Connection Cable Routing and Conduit Placement 50 kVA

The following illustrates the proper cable routing that should be followed during the power

connection process for the 50kVA.

Note: Cabinet show with batteries, cabling is the same for units with internal batteries, internal transformers, and neither internal batteries nor transformers.


4.4 Control Circuit and External Interface Connections 50 kVA

The following illustrates the wiring connections of the Control Circuits, and Battery Interface

Circuits for the 50kVA.

NOTE: Control circuit wiring should be routed in it’s own conduit. Do not route control circuit wiring through conduit containing UPS power cables.

(These terminals not available on Base units)

(1) Low Battery

(2) Battery Discharge

(3) Fault

(4) Not Used

(5) Inverter Supply

(6) Inverter Supply

(7) 24Vdc – 1A max. (P24A3)

(8) Remote Run (Switch UPS to Inverter Mode)*

(9) 24Vdc – 1 A max. (P24A3)

(10) Remote Stop (Switch UPS to Static Bypass)*

(11) Bypass

(12) COMMON

(13) EPO (24Vdc – 1A max.)

(14) EPO (24Vdc – 1A max.)

(15) – (18) Not Use

*Must be programmed in via the front panel

(These terminals on ALL units)



(5) Battery Aux.

(6) Battery Aux.


No.

1

2

3

4

5

6

7

8

9

10

11

TERMINAL FUNCTION

Low Batt (Dry Contact) Closed when battery voltage drops below minimum.

Batt

Discharge

Fault

(Dry Contact) Closed when the Internal/external batteries are discharging into the

DC Bus.

(Dry Contact) Closed when fault occurs. Generic fault warning, could mean any of

N/C

Inverter

Supply several things, DCOC (DC Over Current), DCUB (DC Unbalanced) etc.

(Not Connected)

(Dry Contact) Closed when inverter is operating normally.

Inverter

Supply

P24A3

(Dry Contact) Closed when inverter is operating normally. (Duplicate terminals)

24 Vdc 1 A max. source for Remote Run.

Remote Run* Apply 24V to switch UPS to Inverter Mode

NOTE: The connection to the remote run inputs on terminals 7 and 8 must be a discrete dry contact and must not be connected to other powered circuits.

Connection to other powered circuits may result in unpredictable circuit operation

or failure.

24 Vdc (P24A3) P24A3

Remote

Stop*

Bypass

Apply 24Vdc to switch UPS to Static Bypass. The UPS will transfer to bypass as soon as the input and bypass power are in sync.

NOTE: The connection to the remote stop inputs on terminals 9 and 10 must be a discrete dry contact and must not be connected to other powered circuits.

Connection to other powered circuits may result in unpredictable circuit operation or failure.

(Dry Contact) Closed when UPS is in Bypass.

NOTE: Even though Remote Stop may be triggered, the UPS is not in Bypass until

12

13

14

Common

EPO

EPO

Terminal 11 closes.

(Dry Contact) Short across 13 and 14 will start the shut down all power in the UPS including bypass and battery backup, and will cause the Battery Shunt Trip to open the external battery breaker.

(Dry Contact) Short across 13 and 14 will shut down all power in the UPS including bypass and battery backup, and will cause the Battery Shunt Trip to open

15 – 18 N/C the external battery breaker.

(Not Connected)

*

Remote Run and Remote Stop must be enabled via the front panel. Once remote mode is enabled, the key switch on the front panel is rendered inoperable until remote mode is disabled via the front panel.

4.4.1 Recommended Wire Size and Torque Requirements

UPS Control and Battery Interface 50 kVA

Minimum Wire Size and Torque Requirements

UPS Control and Battery Interface Circuits

USE MINIMUM 75 °C COPPER WIRING

TERMINAL

(TERMINAL #)

AWG*

50 kVA

TIGHTENING

TORQUE

UPS CONTROL CIRCUITS

(1-24)*

BATTERY CONTROL

CIRCUITS (3-6)*

14-16

14-16

8 in-lbs.

8 in-lbs.

*Indicates Class 1 wiring methods are to be used. Maximum Wire Size is 12 AWG.


4.5 Communication Interface

4.5.1 Remote Contact

This interface is a standard feature and is available as dry switch contacts through a DB9 male connector located on the front of the UPS. The following schematic shows the contact state and pin assignment for each signal and the associated DB9 connector pin- out.

9

4

5 System Common

6 Bypass Active

7 Battery Voltage Low

8 UPS On-line

Battery Discharge

DB9 Male Connector Outline

(facing connector)

1 2 3 4 5

6 7 8 9

1

Fault Signal Detect

2

WARNING

50kVA LT units: Only Authorized Personnel may access the remote contact DB-9.

Notes:

1) Pin “switches” are shown in their inactive states. Example: (if battery voltage is low, pin 7 will be connected to System Common).

2) Contacts are rated at 30 VDC, 0.1 amps; 125 VAC, 3 amps.

3) Pin number “3” is not used.


4.5.2 RS-232C

The RS-232C serial communication interface is available through a DB9 female connector located on the inside of the UPS.

RemotEye II

Module

RemotEye II Mounting Location – 15-30kVA RemotEye II Mounting Location – 50kVA

This interface allows control of the UPS from a computer network running TOSHIBA RemotEyeII

 software. The computer and the UPS are connected through a serial RS-232C communication port.

The available data from the UPS, via the RS-232C communication link, is shown below:

Operating Conditions

UPS Operating Status

(Described as “yes or “no”)

Fault Details

(Described as “occurred” or “not occurred”)

Input Voltage

Input Frequency

Output Voltage

Output Frequency

Battery Voltage Output Current

Utility Power OK

Low Battery Voltage Detected

UPS in BYPASS Mode

UPS in NORMAL Mode

Input and Output Frequency Synchronized

UPS FAULT Occurred

DC Bus Over-Current

DC Bus Over-Voltage

DC Bus Under-Voltage

Input Over-Current

Overheat

Overload Being Timed

Overload (allowable time exceeded)

Output Over-Voltage (during Normal Mode)

Output Under-Voltage (during Normal Mode)


4

5

6

7

Pin

1

2

3

8

9

I/O

Input

Output

Output

-

Input

Output

Input

The connector pin assignment and female connector outline are illustrated below.

Symbol

This pin is not used

Description

RXD

TXD

Receive Data

Transmit Data

DTR

SG

DSR

RTS

Data Terminal Ready

Signal Ground

Data Set Ready

Request To Send

CTS Clear To Send

This pin is not used

DB9 Female connector outline

(facing connector)

5 4 3 2 1

9 8 7 6

4.5.3 UPS Shutdown (via RS-232C)

When the UPS is operating from its internal batteries, a 'shutdown' order can be sent to the

UPS instructing it to turn OFF after a user-specified amount of time. This function can allow you to stop discharging the UPS batteries after an orderly system shutdown has been completed. The UPS can be programmed to turn OFF up to 8 minutes after the

'shutdown' command is given. This command can be cancelled before the specified time has elapsed by following the directions listed on the RS-232C screen.


Input

5.0 Specifications

5.1 4200FA 15 / 25 kVA @ 208 VAC Input/ 208 VAC Output - No Internal Batteries or

Transformer

Model Number

Rated Output Capacity

External Dimensions

W x D x H (cm)

Rated Voltage

Voltage Variation

4,5

C42F3F150XAXXN

C42F3F150XAMXN, -S

C42F3F150FAMXN, -S

15 kVA

C42F3F250XAXXN

C42F3F250XAMXN, -S

C42F3F250FAMXN, -S

25 kVA

w/ casters: 20.0” x 36.3” x 59.7”(50.8 cm x 92.2 cm x 151.6 cm) w/o casters: 20.0” x 36.3” x 60.0”(50.8 cm x 92.2 cm x 152.4 cm)

208 VAC

+10% to -15%; (-10% to -15%)

4

, (-15 to -30%)

5

Battery

Output

Rated Frequency

Input Cables required

Dual Input Option Cables required

Power Factor

1

Required Input kVA

Walk-in Function

Inrush Current

Current Limit

Harmonic Currents

1

DC Nominal (Voltage Range)

Float Charge (Regulation)

Ripple Voltage

Rated Back-up Time

3

Rated Charge Current

Rated Voltage

Rated Current

Rated Power Factor

Output Cables Required

Voltage Regulation (phase-phase)

Voltage Adjustment Range

Phase Displacement

Rated Frequency

Frequency Regulation

Frequency Synchronous

Frequency Slew Rate

Voltage Transients

(Recovery time: 50 ms)

Inverter Overload Capacity

Bypass Overload Capacity

Crest Factor

Neutral Line Conductor

Harmonic Voltage Distortion

50 / 60 Hz

3 phase ; 4 Wire + GND


Greater than 0.98 when in inverter mode

1

15 kVA 24 kVA

From 20% to 100% over 5 seconds

Less than 8 times the rated current under synchronous operation

115% maximum

Less than 8.5%

1

Less than 5.5%

1

288 VDC (216 to 332 VDC)

324.0 VDC (

± 2%)

0.5 V R.M.S.

Refer to Battery System Manual

10.0 Amps

208 / 120 VAC

42.0 Amps 69.5 Amps

0.8 lagging


± 2% (0 – 100% balanced load); ± 3% (0 – 100% unbalanced load)

± 5V Manually from the key pad

± 2° (0 – 100% balanced load); ± 4° (unbalanced load)

50 / 60 Hz

± 0.1% in free running mode

± 0.5/1.0/1.5 Hz (± 1.0 Hz. std.) switch selectable by qualified technician

1 Hz/s to 3Hz/s (in 0.5 Hz steps)

± 5% (100% load step change);

± 3% (loss or return of input voltage);

± 8% (transfer from bypass to inverter)

125% for 90 sec; 150% for 30 sec

1000% for 10 ms; 125% for 10 min.

2.5 – 3.0 within the kW range

1.73 times line rating

1.5% max (linear load)

Inrush Current protection

Environment

Efficiency (Typical)

Heat Loss to be removed

Audible Noise

Operating Temperature

Operating Humidity

Altitude

3

Automatic Transfer to bypass, then retransfer to inverter

AC/DC/AC – See Table 5.10,

DC/AC: 86%


DC/AC: 87%

See Table 5.10 See Table 5.10

60dB (A) at 1 meter from the front of the unit

32 –104

°F (0 – 40 °C); optimal temperature is 77 °F (25 °C)

30 – 90% RH (non condensing)

3

Less than 2000 meters

1 – Specified at rated conditions under balanced linear loads.

2 – Battery backup time may vary depending on the operating conditions and ambient temperature at the installation site. An initial

charge time of 24 hrs is necessary to obtain proper battery performance level before the unit is placed in operation.

3 – At 6600 ft. (2000 m) above sea level, output capacity should be derated by 3% (Consult factory for higher elevations).

4 – Prolonged operation at this level requires derating of the maximum Operating Temperature to 90

°F ( 32 °C).

5 – SHORT TERM operation only (e.g. Brownouts). Operation at this level requires derating the maximum Operating Temperature to 95

°F ( 35 °C).


5.2 4200FA 15 / 25 kVA @ 208 VAC Input/ 208 VAC Output w/Internal Batteries

Input

Battery

Output

Environment

Model Number


External Dimensions

W x D x H (cm)

Rated Voltage

Voltage Variation

4,5

Rated Frequency



Power Factor

1

Required Input kVA

Walk-in Function

Inrush Current

Current Limit

Harmonic Currents

1



Ripple Voltage

Rated Back-up Time

3


Rated Voltage

Rated Current

Rated Power Factor




Phase Displacement

Rated Frequency



Frequency Slew Rate

Voltage Transients




Crest Factor





Heat Loss to be removed

Audible Noise


Operating Humidity

Altitude

3

C42F3F150XAXBN

C42F3F150XAMBN

C42F3F150FAMBN

15 kVA

C42F3F250XAXBN

C42F3F250XAMBN

C42F3F250FAMBN

25 kVA


208 VAC

+10% to -15%; (-10% to -15%)

4

, (-15 to -30%)

5

50 / 60 Hz




1

15 kVA 24 kVA



115% maximum

Less than 8.5%

1

Less than 5.5%

1

288 VDC (216 to 332 VDC)

324.0 VDC (

± 2%)

0.5 V R.M.S.

9 min at full load 4 min at full load

4.0 Amps

208 / 120 VAC

42.0 Amps 69.5 Amps

0.8 lagging




± 2° (0 – 100% balanced load); ± 4° (unbalanced load)

50 / 60 Hz







125% for 90 sec; 150% for 30 sec

1000% for 10 ms; 125% for 10 min.






DC/AC: 86%

See Table 5.10


DC/AC: 87%

See Table 5.10


32 –104



3







°F ( 32 °C).


°F ( 35 °C).


5.3 4200FA 15/25 kVA w/Internal Transformer

Input

Battery

Output

Environment

Model Number


External Dimensions

W x D x H (cm)

Rated Voltage

Voltage Variation

4,5

Rated Frequency

Input Cables Required


Power Factor

1

Required Input kVA

Walk-in Function

Inrush Current

Current Limit

Harmonic Currents

1



Ripple Voltage

Rated Back-up Time

2


Input

C42#3*150#AMXN, -S C42#3*250#AMXN, -S

# =(B: 208; H: 220; C: 240; N: 380–415

∆-wye; P: 380–415 wye; D: 480;

M: 600) VAC

Output *=(F: 208; H: 220 wye; J: 240; P: 380–415 wye; K: 480 wye: M:600) VAC

15 kVA 25 kVA


208; 220; 240; 380; 400; 415; 480; 600 VAC

(Determined by Input Transformer internal to the unit)

+10% to -15%; (-10% to -15%)

4

, (-15 to -30%)

5

50/60 Hz




1

16 kVA 26 kVA



Rated Voltage

Rated Current

Rated Power Factor




Phase Displacement

Rated Frequency



Frequency Slew Rate

Voltage Transients




Crest Factor



115% maximum

Less than 8.5%

1

Less than 5.5%

1

288 VDC (216 – 332 VDC)

324.0 VDC (

± 2%)

0.5 V R.M.S.


2

10.0 Amps

(Determined by Output Transformer internal to the unit)

VA / Nominal Output Voltage / 1.73

0.8 lagging



± 5V Manually from key pad

± 2° (0 –100% balanced load); ± 4° (unbalanced load)

50 / 60 Hz







125% for 90 sec; 150% for 30 sec

1000% for 10ms; 125% for 10 min.




Inrush Current protection Automatic Transfer to bypass, then retransfer to inverter


Heat loss to be removed

Audible Noise


Operating Humidity

Altitude

3


DC/AC: 82%


DC/AC: 83%

See Table 5.10 See Table 5.10


32 – 104




3






°F ( 32 °C).


°F ( 35 °C).


5.4 4200FA 30 kVA @ 208 VAC Input/ 208 VAC Output - No Internal Batteries, No Internal

Transformer

Input

Battery

Output

Environment

Model Number


External Dimensions

W x D x H (cm)

Rated Voltage

Voltage Variation

4,5

Rated Frequency



Power Factor

1

Required Input kVA

Walk-in Function

Inrush Current

Current Limit

Harmonic Currents

1



Ripple Voltage

Rated Back-up Time

2


Rated Voltage

Rated Current

Rated Power Factor




Phase Displacement

Rated Frequency



Frequency Slew Rate

Voltage Transients




Crest Factor






Audible Noise


Operating Humidity

Altitude

3

T42F3F300XAXXN

T42F3F300XAMXN, -S

T42F3F300FAMXN, -S

30 kVA


208 VAC

+10% to -15%; (-10% to -15%)

4

, (-15 to -30%)

5

50 / 60 Hz




1

28.0 kVA



115% maximum

Less than 3% THD

1

288 VDC (216 to 332 VDC)

324.0 VDC (

± 2%)

0.5 V R.M.S.


10.0 Amps

208 / 120 VAC

83.4 Amps

0.8 lagging


± 2% (0 – 100% balanced load);

± 3% (0 – 100% unbalanced load)


± 2° (0 – 100% balanced load);

± 4° (unbalanced load)

50 / 60 Hz






± 8% (transfer of bypass to inverter)

125% for 90 sec; 150% for 30 sec

1000% for 10 ms; 125% for 10 min.





AC/DC/AC – See Table 5.10, DC/AC: 89%

See Table 5.10


32 – 104



Less than 6600 ft (2000 m)

3






°F ( 32 °C).


°F ( 35 °C).


5.5 4200FA 30 kVA @ 208 VAC Input/ 208 VAC Output w/Internal Batteries

Input

Battery

Output

Environment

Model Number


External Dimensions

W x D x H (cm)

Rated Voltage

Voltage Variation

4,5

Rated Frequency



Power Factor

1

Required Input kVA

Walk-in Function

Inrush Current

Current Limit

Harmonic Currents

1



Ripple Voltage

Rated Back-up Time

2

Phase Displacement

Rated Frequency



Frequency Slew Rate


Rated Voltage

Rated Current

Rated Power Factor




Voltage Transients




Crest Factor






Audible Noise


Operating Humidity

Altitude

3

T42F3F300XAXBN

T42F3F300XAMBN

T42F3F300FAMBN

30 kVA


208 VAC

+10% to -15%; (-10% to -15%)

4

, (-15 to -30%)

5

50 / 60 Hz




1

28.0 kVA



115% maximum

Less than 3% THD

1

288 VDC (216 to 332 VDC)

324.0 VDC (

± 2%)

0.5 V R.M.S.

3 min at full load

2

4.0 Amps

208 / 120 VAC

83.4 Amps

0.8 lagging







50 / 60 Hz






± 8% (transfer of bypass to inverter)

125% for 90 sec; 150% for 30 sec

1000% for 10 ms; 125% for 10 min.






See Table 5.10


32 – 104



Less than 6600 ft (2000 m)

3






°F ( 32 °C).


°F ( 35 °C).


5.6 4200FA 30 kVA w/Internal Transformer

Input

Battery

Output

Model Number


External Dimensions

W x D x H (cm)

Rated Voltage

Voltage Variation

4,5

Rated Frequency



Power Factor

1

Required Input kVA

Walk-in Function

Inrush Current

Current Limit

Harmonic Currents

1



Ripple Voltage

Rated Back-up Time

2


Rated Voltage

Rated Current

Rated Power Factor




Phase Displacement

Rated Frequency



Frequency Slew Rate

Voltage Transients




Crest Factor




Environment Efficiency (Typical)


Audible Noise


Operating Humidity

Altitude

3

Input

Output

T42#3*300#AMXN, -S

# =(B: 208; H: 220; C: 240; N: 380–415

∆-wye; P: 380–415 wye;

D: 480; M: 600) VAC

*=(F: 208; H: 220 wye; J: 240; P: 380–415 wye; K: 480 wye:

M:600) VAC

30 kVA


208; 220; 240; 380; 400; 415; 480; 600 VAC

(Determined by Input Transformer internal to the unit)

+10% to -15%; (-10% to -15%)

4

, (-15 to -30%)

5

50/60 Hz




1

30.5 kVA



115% maximum

Less than 3% THD

1

288 VDC (216 to 332 VDC)

324.0 VDC (

± 2%)

0.5 V R.M.S.


2

10.0 Amps



0.8 lagging







50 / 60 Hz







125% for 90 sec; 150% for 30 sec

1000% for 10ms; 125% for 10 min.






See Table 5.10


32 – 104




3






°F ( 32 °C).


°F ( 35 °C).


5.7 4200FA 50kVA @ 208 VAC Input/ 208 VAC Output - No Internal Batteries, No Internal

Transformer

Input

Battery

Output

Environment

Model Number


External Dimensions

W x D x H (cm)

Rated Voltage

Voltage Variation

4,5

Rated Frequency



Power Factor

1

Required Input kVA

Walk-in Function

Inrush Current

Current Limit

Harmonic Currents

1



Ripple Voltage

Rated Back-up Time

2


Rated Voltage

Rated Current

Rated Power Factor




Phase Displacement

Rated Frequency



Frequency Slew Rate

Voltage Transients




Crest Factor






Audible Noise


Operating Humidity

Altitude

3

T42F3F500XAXXN

T42F3F500XAMXN, -S

T42F3F500FAMXN, -S

50 kVA

w/ casters: 35.5” X 38.3” X 59.3” (90.1 cm x 97.2 cm x 150.6 cm) w/o casters: 35.5” X 38.3” X 59.7” (90.1 cm x 97.2 cm x 151.6 cm)

208 VAC

+10% to -15%; (-10% to -15%)

4

, (-15 to -30%)

5

50 / 60 Hz




1

46 kVA



115% maximum

Less than 3% THD

1

288 VDC (216 to 332 VDC)

324.0 VDC (

± 2%)

0.5 V R.M.S.


11.5 Amps

208 / 120 VAC

138.9 Amps

0.8 lagging







50 / 60 Hz



1 Hz/s to 3Hz/s(in 0.5 Hz steps)




125% for 90 sec; 150% for 30 sec

1000% for 10 ms; 125% for 10 min.






See Table 5.10

~65dB @ 1 meter from the front of the unit

32 – 104




3






°F ( 32 °C).


°F ( 35 °C).


5.8 4200FA 50kVA @ 208 VAC Input/ 208 VAC Output w/Internal Batteries

Input

Battery

Output

Environment

Model Number


External Dimensions

W x D x H (cm)

Rated Voltage

Voltage Variation

4,5

Rated Frequency



Power Factor

1

Required Input kVA

Walk-in Function

Inrush Current

Current Limit

Harmonic Currents

1



Ripple Voltage

Rated Back-up Time

2


Rated Voltage

Rated Current

Rated Power Factor




Phase Displacement

Rated Frequency



Frequency Slew Rate

Voltage Transients




Crest Factor






Audible Noise


Operating Humidity

Altitude

3

T42F3F500XAXBN

T42F3F500XAMBN

T42F3F500FAMBN

50 kVA


208 VAC

+10% to -15%; (-10% to -15%)

4

, (-15 to -30%)

5

50 / 60 Hz




1

46 kVA



115% maximum

Less than 3% THD

1

288 VDC (216 to 332 VDC)

324.0 VDC (

± 2%)

0.5 V R.M.S.

4.5 min. at full load

2

11.5 Amps

208 / 120 VAC

138.9 Amps

0.8 lagging







50 / 60 Hz







125% for 90 sec; 150% for 30 sec

1000% for 10 ms; 125% for 10 min.






See Table 5.10


32 – 104




3






°F ( 32 °C).


°F ( 35 °C).


5.9 4200FA 50kVA w/Internal Transformer

Input

Battery

Output

Environment

Model Number

Output


External Dimensions

W x D x H (cm)

Rated Voltage

Voltage Variation

4,5

Rated Frequency



Power Factor

1

Required Input kVA

Walk-in Function

Inrush Current

Current Limit

Harmonic Currents

1



Ripple Voltage

Rated Back-up Time

2


Rated Voltage

Rated Current

Rated Power Factor



Phase Displacement

Rated Frequency



Frequency Slew Rate

Voltage Transients




Crest Factor






Audible Noise


Operating Humidity

Altitude

3

Input


T42#3*500#AMXN, -S

# =(B: 208; H: 220; C: 240; N: 380–415

∆-wye; P: 380–415 wye;

D: 480; M: 600) VAC

*=(F: 208; H: 220 wye; J: 240; P: 380–415 wye; K: 480 wye;

M:600) VAC

50 kVA


208 VAC

+10% to -15%; (-10% to -15%)

4

, (-15 to -30%)

5

50 / 60 Hz




1

50 kVA



115% maximum

Less than 3% THD

1

288 VDC (216 to 332 VDC)

324.0 VDC (

± 2%)

0.5 V R.M.S.


2

11.5 Amps



0.8 lagging







50 / 60 Hz







125% for 90 sec; 150% for 30 sec

1000% for 10 ms; 125% for 10 min.






See Table 5.10


32 – 104




3






°F ( 32 °C).


°F ( 35 °C).


5.10 4200FA Efficiencies and Thermal Losses at Various Loads

100% Load *

5.10.1 Eff. Vs. Load Table – 4200FA , No Internal Transformers *

15 kVA int Batt 25 kVA int Batt 30 kVA int Batt

87.5% 89.2%

*Contact the factory for additional information on efficiency vs. load curves.

87.5%

50 kVA int Batt

88.3%

100% Load

75% Load

50% Load

25% Load

0% Load

5.10.2 Thermal Loss in BTU/Hr. - 4200FA , No Internal Transformers *

15 kVA int Batt 25 kVA int Batt 30 kVA int Batt

6,685

5,571

4,724

3,776

1,798

9,263

7,237

5,565

4,342

2,409

13,370

10,396

8,388

7,028

2,890

50 kVA int Batt

20,481

16,259

13,853

9,182

3,722

100% Load *

5.10.3 Eff. Vs. Load Table – 4200FA with Input Transformer *

15 kVA w/ 1 Xfmr

86.5%

25 kVA w/1 Xfmr

88.2%


3 kVA w/1 Xfmr

86.5%

100% Load

75% Load

50% Load

25% Load

0% Load

5.10.4 Thermal Loss in BTU/Hr. – 4200FA with Input Transformer *

15 kVA w/ 1 Xfmr 25 kVA w/1 Xfmr 30 kVA w/1 Xfmr

7,388

6,069

5,090

3,987

2,730

10,351

8,063

6,141

4,656

4,077

14,775

11,463

9,083

7,433

4,892

50 kVA w/ 1Xfmr

86.5%

50 kVA w/ 1Xfmr

24,625

19,425

16,044

10,360

6,403

5.10.5 Eff. Vs. Load Table – 4200FA with Input and Output Transformers *

30 kVA w/2 Xfmr 50 kVA w/ 2 Xfmr 15 kVA w/ 2 Xfmr 25 kVA w/2 Xfmr

100% Load * 85.1% 86.7%


85.1% 85.8%

5.10.6 Thermal Loss in BTU/Hr. – 4200FA with Input and Output Transformers *

15 kVA w/ 2 Xfmr 25 kVA w/2 Xfmr 30 kVA w/2 Xfmr 50 kVA w/ 2 Xfmr

100% Load

75% Load

50% Load

25% Load

0% Load

8,424

6,925

5,680

4,337

2,730

12,074

9,371

7,000

5,168

4,077

16,848

13,037

10,277

8,105

4,892

26,327

20,560

16,988

10,827

6,403

* The efficiencies and thermal loss are listed no-load, 25/50/75/100% loads for three sets of conditions:

•

UPS without input/output internal transformers

•

UPS with Internal input isolation transformer

•

UPS with internal input isolation transformer and autotransformer

(NOTE: The efficiencies and thermal values listed are representative only. Individual performance may be different due to variations in manufacture, transformer type, and transformer performance at different loads.)


6.0 Operating the UPS

6.1 AC Input Mode (Normal Operation)

The following illustration shows circuit power flow when the UPS is operating normally in the AC Input

Mode. The converter of the UPS, including a boost chopper circuit, converts the AC input power into

DC power. The boost chopper circuit maintains a constant voltage and provides current limiting for charging the batteries. It also supplies a DC voltage of the proper level to the inverter section. The inverter section generates a high quality sine wave output voltage. The batteries are maintained in a constantly charged state when the UPS is in the “Normal Operation Mode.”

MBS

(Not available for LT units)

Power Flow

Bypass

MCCB

Input

Power

Isolating

XFMR

Converter Inverter

Output

Power

Charger/

Chopper

External

Batteries

Power flow in AC Input Mode


6.2 Bypass Mode

If the UPS unit is severely overloaded or develops an internal fault, power flow is automatically switched from the main circuit to the Bypass circuit. Power flow through the bypass is shown in the following illustration. This changeover occurs automatically in less than 4 milliseconds in phase

(Make-Before-Break). If the power flow is transferred to the Bypass circuit because of an overload, and that overload condition ends within a specified period of time, then the power flow will "retransfer" to the AC Input Mode (Normal Operation) automatically. If the power flow is transferred to

the Bypass circuit due to a fault condition, then the power flow must be transferred manually

from the UPS's Bypass circuit back to the Inverter circuit after repairing the fault (see "Start-up

Procedure"). If the power flow is transferred to the Bypass circuit due to an overload condition,

then the power flow will automatically transfer from the UPS's Bypass circuit back to the

Inverter circuit after removing the overload (see "Overload Operation").

MBS


Power Flow

Bypass

MCCB

Input

Power

Isolating

XFMR

Converter Inverter

Output

Power

Charger/

Chopper

44

External

Batteries

Power flow in Bypass mode

6.3 Bypass Mode for Optional Alternate Input Models

Bypass

Power

Input

Power

Power Flow

Isolating

XFMR

MCCB

MBS


Bypass

Converter Inverter

Charger/

Chopper

External

Batteries

Power flow in Bypass mode for the Alternate Input Models


Output

Power

6.4 Battery Backup Mode

The following illustration shows power flow during the battery backup mode. When commercial AC power failures occur, the batteries instantly begin supplying DC voltage to the main inverter circuit. This circuit inverts (hence; Inverter) the DC power into AC power.

The AC power is available at the output. This back-up process will continue until the battery voltage drops below a specific minimum level. When this occurs, the batteries will stop supplying power to the load. This minimum level is the rated minimum voltage (V min).

MBS


Bypass

MCCB

Isolating

XFMR

Converter Inverter

Output

Power

Charger/

Chopper

External

Batteries

Power flow in battery backup mode


6.5 Battery Backup Time and Discharge Process

The UPS system, when used in conjunction with a TOSHIBA designed Battery System, is designed to provide several minutes of back-up time (Refer to the Battery System Manual for back-up times). These times are valid when the unit is operating under full load. When these models are operating at half load, the batteries can provide approximately 2 times the specified value. The exact length of these times will depend on the UPS model used, condition of the batteries, amount and type of load, temperature and other variables.

CAUTION

Contact TOSHIBA when using other than TOSHIBA designed Battery Systems to determine proper compliance. Using other systems could void Warranty and or Safety Certifications.

The following illustration graphically shows the battery discharge process at full load conditions.

6.6 Battery Low Voltage Tolerances

Excessive discharge will cause the UPS battery voltage to drop bellow tolerable levels. The chart shown below lists the voltage level at which each UPS unit's low-voltage alarm will sound, and also at what level the low-voltage condition will cause the unit to automatically shut down.

Models

Nominal Voltage

Alarm Voltage

Shutdown Voltage min.

15/25/30/50 kVA

288 VDC

252 VDC

216 VDC


6.7 Battery Recharging

The illustration below shows a graphical representation of the UPS battery recharge process after a full discharge.

The recharge process usually consists of three steps. During the first step, the charging current is maintained at approximately 4.0 amperes for the 15/25/30 kVA with internal batteries, 10.0 amperes for the 15/25/30 kVA with internal transformer and approximately

11.5 amperes for all 50 kVA models. This current is the maximum value that can be used to charge the batteries (for minimal recharge time) while assuring safety and long battery life. In the second step, constant-voltage control starts and current gradually decreases as the batteries charge to their normal fully charged state. In the third step, a slight "trickle" current continues to flow into the batteries to keep them fully charged and "floating" at the normal DC Voltage level. A full recharge usually requires approximately 24-72 hours (90% recharge in 10 X discharge time) after a complete discharge.

The following chart shows the rated maximum and minimum battery voltages, and the charge current for each of the sizes while the unit is maintained in a 75 °F (24

°C) ambient.

Model

Rated Battery Voltages

15/25/30 kVA

Internal

Battery

Internal

Transformer

Internal

Battery

50 kVA

Internal

Transformer

V float

V min

I charge

324.0 VDC

216 VDC

4.0 A

324 VDC

216 VDC

10.0 A

324 VDC

216 VDC

11.5 Amps


48

6.9

6.8 Front Panel Layout (All Units)

Refer to the following illustration for the entire UPS front panel operating procedures.

4-line liquid crystal display screen (see

Section 6.9) line-1 line-2 line-3 line-4

MONI

BATT F1

OUT

BATT

TEST

EPO

STOP

UPS

RUN

BUZZ

STOP

MENU ENTER

AC IN INV

BYP BATT

FAULT

RESET

4200 Series

ON-LINE

UNINTERRUPTIBLE POWER SYSTEM

Green light emitting diodes (LED)

Red light emitting diode (LED)

(see Section 6.11.1)

EPO (Emergency Power Off) Function

These units are equipped with terminals for receiving an EPO (Emergency Power Off)

"closed contact" switch command from two locations: (1) a remote location and (2) from a front panel mounted EPO switch. This safety feature enables quick shutdown of the UPS

AC output and battery circuits. Usually the EPO switch is installed in a central location that is easily accessible to personnel concerned with the operation of the UPS and the equipment connected to it. The EPO function is initiated by pressing the switch to the closed "shutdown" position. The effect of using the EPO switch is the same whether the

UPS is in the AC Input Mode, Battery Backup Mode, or the Bypass Mode. See

'EMERGENCY OFF' screen. The following figure shows the UPS condition after application of the EPO switch. Use the Start-up Procedure for restarting the unit.

MBS


Power Flow

Bypass

TRIPPED

MCCB

Input

Power

Isolating

XFMR

OFF

Converter

OFF

Inverter

Output

Power

OFF

Charger/

Chopper

External

Batteries


6.10 Audible Alarm Functions

Audible alarms will sound when the UPS is in the Battery Backup Mode, has a fault, is at the low battery voltage, or is in an overload condition. The following chart shows the audible alarm pattern duration for each condition. Time intervals are shown in seconds.

The audible alarm can be silenced, by pressing “BUZZ STOP” on the keypad.

Condition Audible pattern

UPS in Battery Backup Mode

(Battery Voltage 100-92%)

7 S 1 S

UPS Low Battery

(Battery Voltage < 92%)

1 S 1 S

Overload

.5 S .5 S

Fault

.5 S .5 S

6.11 LED (Light Emitting Diode) Functions

The following list describes the conditions necessary for each LED lamp to be "on."

On when the UPS has normal AC input power that is within tolerance. If there is an input power failure this LED is off. If there is no power failure and the input voltage is in an overvoltage condition, the AC IN LED will flicker on and off rapidly (0.4 sec on and 0.4 sec off). If there is no power failure and the input voltage is in an under-voltage condition the AC IN

LED will be off.

On when the UPS inverter is operating.

On when the UPS is in the static bypass mode.

On when the UPS is in the battery-discharge mode. If the battery is low during a battery discharge, the BATT lamp will flicker on and off slowly (1.2 second on and 1.2 second off).

The BATT LED will go off if the battery voltage reaches the shutdown level during the battery-discharge mode.

On when the UPS is experiencing a fault.


50

6.11.1 LED (Light Emitting Diode) System Status

The following chart shows the UPS system status that can be determined by decoding the

"on" and "off" condition of the LED lamps. It should be used in conjunction with the LCD display and the audible alarms for total system monitoring.

LED ON/OFF STATUS LED ON/OFF STATUS

Normal UPS Operation

(UPS On-Line, no abnormal conditions)

AC IN

INV

BYP

BATT

FAULT

ON

ON

OFF

OFF

OFF

Bypass Operation; UPS Fault

AC IN

INV

BYP

BATT

FAULT

ON

OFF

ON

OFF

ON

Battery Back-up; (Battery Voltage Low)

AC IN

INV

BYP

BATT

FAULT

OFF

ON

OFF

ON (Blinking)

OFF

Output Shutdown

(After EPO received (Emergency Power Off ))

AC IN

INV

BYP

BATT

FAULT

OFF

OFF

OFF

OFF

OFF

Fatal Communication Error

(Display to Control Interface)

AC IN

INV

BYP

BATT

FAULT

ALL ON OR FLICKERING

RAPIDLY

6.12 LCD (Liquid Crystal Display) Functions

The LCD screen is a 4-line by 20-character wide display. The LCD display contains information about the operation of the UPS. It should be used in conjunction with the LED display and the audible alarms for total system monitoring. The LCD displays certain information only on specific lines of the display. The UPS operating mode and conditions determines the information shown. These messages are shown in the following line message charts.

6.12.1 Line-1 System Messages

Line-1 messages are based on the operating mode. The following chart shows all allowable Line-1 messages, which occur while starting up and while in main monitor

(MONI) screen mode.

LINE-1 MESSAGES

Display Message

- UPS START UP -

- BYPASS OPERATION -

- UPS ON-LINE -

- BATTERY DISCHARGE -

- OUTPUT SHUTDOWN -

- BATTERY BACKUP -

Translation

Displayed when UPS is in the start-up condition or display board is resetting.

Displayed when the UPS is in Bypass

Operation.

Displayed when the inverter is running, and no abnormality exists.

Displayed during abnormal Utility occurrences; inverter is supplying power from batteries. (UPS shuts down after V (min.) is reached.

Displayed during power failure if V (min.) is reached, an EPO is received, or after completion of Shutdown Sequence of the

Inverter and Bypass is not available.

Displayed during input power failure.


6.12.2 Line-2 System Fault Messages

Line-2 fault messages are automatically displayed when a system fault is detected.

LINE-2 MESSAGES

Display Message Translation

DCOC

DCUB

DCOV

OH

OL

VOUV

VOOV

DC Over-current

DC Unbalanced

DC Over-voltage

Overheat (internal)

Output Overload

Inverter Under-voltage

Inverter Over-voltage


Line–3 messages show load current information, and user selected instructions.


Line-4 messages reflect the UPS operating conditions. Warning messages will be displayed when an abnormal operating condition occurs. The following chart shows the allowable Line-4 messages.

LINE-4 MESAGES

Displayed Message Translation

PHEI

I/O NOT SYNCHRONIZE

* AUTOTRANSFER *

* LOW BATTERY *

* UPS OL: REDUCE LOAD *

* DCOC *

* DCOV *

* DCUB *

* OL *

* FUSE *

* INOV *

* INUV *

* BATT. OH *OR MCCB-B OPEN

* MM/DD/YY (DAY) HH:MM *

* TRANSFER INHIBITED *

* ENTER FOR DETAILS *

Displayed when Input Phase rotation has been wired in a counter-clockwise rotation.

Displayed when input and output frequencies are not synchronized. (Abnormal)

Displayed when Auto-transfer to Bypass is active (i.e. current limit reached). (Abnormal)

Displayed when battery voltage is low (abnormal) or the UPS batteries have failed self-diagnostic test.

(Abnormal)

Displayed when UPS has tripped due to an overload condition. (Abnormal)

Displayed when the UPS has an internal failure.

(Abnormal)

Displayed when the UPS has an internal DC bus over-voltage. (Abnormal)

Displayed when the UPS has an internal DC bus unbalance referenced to Neutral. (Abnormal)

Displayed when UPS has tripped due to an overload condition. (Abnormal)

Displayed when an internal transistor fuse opens.

Displayed when inverter output over-voltage has occurred. (Abnormal)

Displayed when inverter output under-voltage has occurred. (Abnormal)

Displayed when the optional battery over-temp sensor has activated, or if the external battery disconnect is open. (Verify TB3-5, 6)

Displayed when none of the above abnormal conditions are present. (Normal)

Displayed when key switch position is changed and frequency is not synchronized. (Abnormal)

Displayed when a Fault or Faults have occurred.

(Abnormal)


Note:

1) Line-4 will be blank when the BATT key is pressed during Battery Backup Mode with normal battery voltage.

3) The # symbol signifies numerical values or other information supplied by the UPS.

6.13 Menu Tree

This is an overview of the menu tree for the LED display on the UPS detailed in the following pages. The first item is the opening screen, subsequent screens can be reached sequentially by successively pressing and holding the UP- DOWN arrow for approximately three seconds to progress to the next screen.

KEY:

MONI:

BATT:

INPUT:

OUTPUT:

LCD Display

(No additional screens)

(No additional screens)

INPUT VOLTAGE

BYPASS VOLTAGE

FREQ INPUT / BYPASS / SYNC OUTPUT

INPUT CURRENT

OUTPUT CURRENT

OUTPUT VOLTAGE LINE TO NEUTRAL / LINE TO LINE

FREQ INPUT / BYPASS / SYNC OUTPUT

INV OP POWER %/KW / INV OP PF

MENU: CALENDER/CLOCK

BUZZER VOLUME

DISPLAY DURATION

RUN SWITCH SELECT (Local/Remote)

SERIAL COM STATION ADDR

OUTPUT VOLT. ADJUST

MENU DATA RESET

NOTE: Page through the menu screens by pressing the UP or Down arrow key for approximately 2-3 sec.

The top screen is the opening screen but the following screens can be accessed in sequential order in the pattern 1-2-3-4-1-2 etc. or 1-4-3-2-1-4-3 etc.

6.14 Initial Battery Charge

The UPS Battery System must be charged before it is used for the first time or when the unit has not been used (AC power source removed) for more than 10 days. Use the following procedure to recharge the UPS Battery System:

1) Switch on power at the UPS input distribution panel, and battery disconnects.

2) Move the UPS MCCB (Circuit Breaker 1) power switch on the inner front panel to

"on." The UPS battery charging circuit is now activated. The AC IN lamp will be

"on." The LCD screen should display the following message:

- UPS START UP -

> PLEASE WAIT


3) With the key switch in the STOP position, the AC IN and the BYP lamp will be "on" and the LCD screen should display the following message:

- BYPASS OPERATION -

OUTPUT VOLTAGE=208 V

>CURRENT 100/100/100%

(DATE) DAY (TIME)

4) Turn the Key Switch to “RUN” and the UPS automatically performs a controlled system battery test. (Note: The Automatic Battery Test is performed only when the software is enabled for this function. The standard default is set to disable.)

(Allow 24-72 hours for the batteries to fully charge).

When automatic battery test fails and the “LOW BATTERY” message is displayed use the following procedure:

1) Turn the key switch to STOP.

2) Allow 24-72 hours for the batteries to charge and then move the Circuit Breaker to

"off."

6.15 Start-up Procedure

The UPS batteries must be charged before the UPS is used for the first time or if the unit has not been used (AC power source removed) for more than 10 days. If the batteries are charged then use the following start-up procedure:

3) Repeat Initial Battery Charge procedure. (A failure indicates battery replacement may be necessary).

1) Verify that all power switches are off, and that the "STOP/RUN” Switch on the UPS is in the “STOP” position.

2) Switch on the power at the Customer Provided UPS input distribution panel.

3) Move the UPS Circuit Breakers to "on." The AC IN lamp will be "on." The LCD screen should display the following message:

- UPS START UP -

> PLEASE WAIT

With the key switch in the “STOP” position, both the AC IN and the BYP lamp will be "on" and the LCD screen should display the following message:

- BYPASS OPERATION –


>CURRENT 100/80/90%

DATE (DAY) TIME


54

The UPS battery charging circuit is now activated. Move the “STOP/RUN” key switch to the

“RUN” position. The inverter will then start and the UPS will transfer to the Normal

Operating Mode. Both the AC IN and the INV lamp will be "on." The following system message is an example of the main MONI (monitor) screen for standard operation:

- UPS ON-LINE -


>CURRENT 100/80/90%

DATE (DAY) TIME

If a fault occurs during start-up, the red FAULT lamp will be "on" and the LCD screen will display a FAULT(s) DETECTED at start-up message such as the following:

UPS FAULT (BYPASS ON)

(DESCRIPTION)

PRESS DOWN TO DETAIL

> ENTER FOR DETAILS

Refer to the "Line-2 System Fault Messages" section for details.

6.16 Shutdown Procedure

When turning off the UPS, the following shutdown procedure should be used:

Move the “STOP/RUN” key switch, located on the front panel, to “STOP." Operation of the inverter halts. Output power is now provided to the load through the unit's Bypass circuit.

While in this state of operation; if a power failure occurs in the commercial power

source, the UPS will lose power. Power to the critical load device will be interrupted.

The battery charging circuit and chopper circuit remains active.

DANGER

Do not touch the UPS terminals even though the operation switch has been moved to the STOP position. The UPS may be supplying power through the Bypass circuit.

The green AC IN lamp is "on" and the green BYP lamp is "on." The LCD screen shows the following message:

- BYPASS OPERATION

OUTPUT VOLTAGE=208

V

>CURRENT 100/100/100%

DATE (DAY) TIME

Move the Circuit Breaker to the "off" position. Power is removed from the UPS and to

any attached loads. All lamps are "off" and the LCD screen shows the following message as long as sufficient power remains to display it:

- OUTPUT SHUT DOWN -

OUTPUT VOLTAGE= 0 V

CURRENT=LOW/LOW/LOW%

When the EPO (Emergency Power Off) switch, located on the front panel (or from a remote located EPO switch) is pushed, the Circuit Breaker is tripped and power is removed from


the UPS and to any attached loads. All LED lamps are "off" and the LCD screen will display the following message:

- OUTPUT SHUT DOWN -

OUTPUT VOLTAGE= 0 V

CURRENT=LOW/LOW/LOW%

6.17 Maintenance Bypass Procedure

NOTE: The 25-50kVA 4200 Base models do not come with an internal mechanical MBS.

Transferring to Maintenance Bypass will result in loss of power to the critical load unless an external MPS is installed.

To safely set the unit in Maintenance Bypass, the UPS is first electrically switched to bypass mode, and then mechanically switched to bypass mode. This prevents the UPS from being placed in parallel with commercial power.

Follow the instructions below when switching the UPS to and from Maintenance Bypass

Mode.

WARNING

Failure to adhere to the following instructions could result in damage to your equipment and/or you risk removal of power to any equipment attached to the UPS.

6.17.1 Switch from UPS to Maintenance Bypass

1) Turn the “STOP/RUN” key switch, located on the front panel, to “STOP." Operation of the UPS inverter stops and the BYP LED illuminates. Output power is now provided to the load through the Bypass circuit. While in this mode, if a power

failure occurs on the commercial power source, the UPS will lose power.

Power to the critical load device will be interrupted. The battery charging circuit and chopper circuit remains active.

2) Verify that step one above is followed, and that the BYP LED indicator on the front panel is illuminated.

3) Locate the maintenance bypass rotary cam switch (middle of inner front panel of the UPS); slowly rotate the cam switch clockwise to the “BYPASS MODE” position.

(For the 25/50kVA 4200FA Base models, see Section 6.17 Note)

4) Turn off MCCB breaker labeled “MAIN POWER SWITCH."

The unit is now in the Maintenance Bypass mode and may be serviced. For units with internal transformers, except the Base models, the transformers are still energized.

6.17.2 Switch from Maintenance Bypass to UPS

1) Verify that the “STOP/RUN” switch is in the “STOP” position. Turn on MCCB

“MAIN POWER SWITCH."

2) Wait until the output fans turn on (this indicates that the unit is in the Bypass mode), and that the BYP LED light on the front panel is lit.

3) For units with an external battery cabinet, turn on MCCB “BATTERY CABINET."


4) Locate the maintenance bypass switch (middle of inner front panel of the UPS,

EXCEPT for Base models). Slowly rotate the cam switch counter-clockwise to the

“UPS MODE” position.

5) Turn the “STOP/RUN” switch to the “RUN” position.

6) Verify that the Inverter indicator light on the front panel is lit.

The unit is now back On-Line and supplying conditioned power to the load.


6.18

Keypad Overview

The following illustrates the 12-key data entry pad with each key functionally labeled.

MONI BATT F1

INPUT

OUTPUT

BATT

TEST

BUZZ

STOP

MENU ENTER

RESET

MONI

BATT

F1

Monitor – Press to display system-monitoring screens.

Battery – Press to display UPS battery conditions.

Function – Press to change settings of various menus.

INPUT

Input – Press to display UPS input conditions.

OUTPUT

Output – Press to display UPS output conditions.

BATT

TEST

BUZZ

STOP

MENU

Battery Test – Press to execute On-Line Battery test.

Buzzer Stop – Press to stop the audible alert buzzer.

Menu – Press to display the main user-selection menu.

ENTER

RESET

Enter – Press to confirm user-selected command or action.

Reset – Press to reset UPS panel’s message-display area.

Up Arrow – Press to forward through display data values or to forward through menus.

Down Arrow – Press to reverse through display data values or to reverse through menus.


6.19 Key Functions

6.19.1 MONI

After the UPS has been successfully started, the system will be in the normal 'AC Input

Mode' of operation. The LCD screen will automatically display the main MONI (monitor) function. If the MONI key is pressed at this time the screen output will not change. The

MONI function automatically monitors the entire UPS system. The LCD screen will automatically switch "off" after a period of keypad inactivity and switch "on" if any key is pressed. It will switch "on" automatically during battery discharge or if an abnormality develops in the system (see "Settings for LCD Display Duration"). All system 'line' messages will be displayed from MONI mode when abnormal operating problems are detected. If AC input power is available and the UPS is operating normally, the following system message is displayed:

- UPS ON-LINE -

OUTPUT VOLTAGE= 208 V

CURRENT=100/100/99%

DATE (DAY) TIME

If an AC input power failure occurs, and no abnormal operating conditions are present, the

UPS switches to standard 'Battery Backup Mode'. The following system message is displayed:

- BATTERY BACKUP –

OUTPUT VOLTAGE = 208 V

CURRENT=100/100/99%

DATE (DAY) TIME

58

6.19.2 IN

When the IN key is pressed during normal 'AC Input Mode' of operation, the LCD screen displays details about the unit's input voltage. The following system message is displayed:

- UPS ON-LINE -

INPUT Vab = 96%

VOLTAGE Vbc = 96%

Vca = 96%

The Bypass Input Voltages, Frequencies / Sync Mode, and Converter Current can be monitored by pressing the "UP/DOWN" keys.

6.19.3 OUT

When the OUT key is pressed during normal ‘AC Input Mode’ of operation, the LCD screen displays details about the output voltage, current, and frequency. The following system message is displayed:

- UPS ON-LINE -

OUTPUT Ia = 100%

CURRENT Ib = 100%

Ic = 100%

The Output Line Voltages (phase-neutral, and phase to phase),

Frequencies / Sync Mode, Inverter Output Power, and Power factor can be monitored by pressing the "up/down" keys.


6.19.4 BATT Key

When the BATT key is pressed during normal 'AC Input Mode' of operation, the LCD screen displays details about the battery capacity. The following system message is displayed:

- UPS ON-LINE -

BATTERY VOLTAGE=324V

CHARGE CURR.=0%

If an AC input power failure occurs, and no abnormal operating conditions are present, the

UPS will switch to standard 'Battery Backup Mode'. The following system message is displayed when the BATT key is pressed:

- BATTERY BACKUP –


DISCHARGE CURR. =76%

6.19.5 MENU, F1, ENTER, UP, & DOWN Keys

When the MENU key is pressed during normal ‘AC Input Mode’ of operation, a menu of user adjustable data screens are available. Press 'up' arrow key to scroll up through the available data screens. Press 'down' arrow key to scroll down through the available data screens. Press the F1 key to change to the adjustment screen for that menu item. Press

'up' arrow to move display to previously available item. Press 'down' arrow to move display to next available item. From the adjustment screen, if the MENU key is pressed any changes are discarded and the display returns to the regular menu screen with the previous data values shown. If the “ENTER” key is pressed from the adjustment screen, the changes are saved. After pressing the “ENTER” key, the display screen will return to the regular menu screen with the new data values shown (see "Menu Data Screens").

6.19.6 BATT TEST Key

When the BATT TEST key is pressed during normal 'AC Input Mode' of operation, the LCD screen displays details about the battery back-up capacity. The following system message is displayed:

- BATTERY TEST –


> F1+ENTER TO BEGIN

Press the F1+ ENTER keys at the same time to begin the battery test and to display the following screen while batteries are tested:

- BATTERY TEST -


## MINS ## SECS

> PLEASE WAIT


When the battery test is completed, the previous operation will be resumed and the main system MONI screen will be displayed. If the battery test detects a low DC battery voltage, then the message screen will display:

- UPS ON-LINE -


CURRENT=38/55/48%

* LOW BATTERY *

If the battery test passes then the following screen message will be displayed:

- UPS ON-LINE -


CURRENT=38/55/48%

DATE (DAY) TIME

If the inverter is not operating when the BATT TEST key is press then the function will be inhibited and the following screen message will be displayed:

- BATTERY TEST -


BATT. TEST INHIBITED

NOTE:

After start-up, the battery test function is inhibited for 20-min. (only one battery test can be done approximately every 20-min.).

6.19.7 BUZZ STOP Key

The “BUZZ STOP” key has no effect on the LCD screen display. However if the UPS alarm buzzer is on, pressing this key will silence it. If the alarm buzzer is not on, pressing this key has no effect.

6.19.8 RESET Key

The RESET key function is used to 'Reset' the LCD display board software should a system lock-up occur. The reset does not reset the variables in the memory. Use of the

RESET function is very important when a fatal communication error has occurred. Press and hold the RESET key for a period of at least five seconds to reset the display software.

The 'display board' to 'main board' interface will begin a new communication sequence. If a communication response is not received by the 'display board' from the 'main board' within

15 seconds, a fatal time-out occurs and the following system message displays:

- DISPLAY ERROR -

MAIN COMM. ERROR

PRESS & HOLD RESET KEY

If the 'Reset' function is successful then the display will begin from the 'Start-up screen' and then change to the 'main monitor' screen.


6.20 Menu Data Screens

6. 20.1 Settings for Calendar and Clock

Press the MENU key to access the menu data screens and press the 'down' arrow key to scroll to the present date and time adjustment screen:

CALENDER / CLOCK

DATE (DAY) TIME

>*F1: DATA SET MODE

>

∆/∇ PRV/NEXT SCREEN

Press the F1 key to display the following active adjustment screen:

CALENDER / CLOCK

>

DATE (DAY) TIME

∆/∇ : UP/DOWN

>ENTER:NEXT DATA

Press the "up/down" arrows to increment or decrement the character(s) above the flashing cursor.

Press the ENTER key to advance the cursor.

6. 20.2 Adjusting the Buzzer Volume

Press the MENU key to access the menu data screens and press the 'down' arrow key to scroll to the present buzzer volume adjustment screen display:

BUZZER VOLUME ADJUST

<LOUD> MEDIUM SOFT

>*F1: DATA SET MODE

>

∆/∇:PRV/NEXT SCREEN


BUZZER VOLUME ADJUST

<LOUD> MEDIUM SOFT

>

∆/∇: CHANGE DATA

>ENTER:ACCEPT CHANGE

Press the 'up' or 'down' arrow key to move the marker between the three buzzer volume levels. Press the ENTER key to confirm the change or press MENU key to discard any changes and return to the menu data screen.

6. 20.3 Settings for Display Duration

The LCD display is designed to automatically switch off after a user-designated period of inactivity. When setting this feature, press the MENU key to access the menu data screens and press the 'down' arrow key to scroll to the LCD-Idle Mode Select screen display:

DISPLAY DURATION SET

<3 MIN> 30 MIN

>F1: DATA SET MODE

>



Press the F1 key to display the LCD-Idle mode setting adjustment screen:

DISPLAY DURATION SET

<3 MIN> 30 MIN

>



Press the 'up' or 'down' arrow key to move the marker between the two available idle mode times. Press the ENTER key to save the change or press the MENU key to exit to the main menu and discard the change.

Note: If any of the following conditions occur, the LCD-Idle Mode will be inhibited and the

LCD will remain on continuously:

1) The UPS has received an EPO command.

2) The UPS is in Battery-Discharge Mode.

3) A fault has been detected in the main unit.

4) The UPS is in an overload condition.

6.20.4 Run Switch Select

Press the MENU key to access the menu data screens and press the 'down' arrow key to scroll to the “Run Switch Select” setting screen display:

RUN SWITCH SELECT

<LOCAL> REMOTE

>*F1: DATA SET MODE

>

∆/∇: PRV/NEXT SCREEN


RUN SWITCH SELECT

<LOCAL> REMOTE

>



Press the 'up' or 'down' arrow key to move the marker between the two "RUN SWITCH" selections Press the ENTER key to save the change or press the MENU key to exit to the main menu and discard the change. (Must have Remote Control option.)

6.20.5 Serial Com Station Address

Press the MENU key to access the menu data screens and press the 'down' arrow key to scroll to the “Serial Comm Station Address” setting screen display:

SER COM STATION ADDR

STATION ADDRESS: 31H

>*F1: DATA SET MODE

>

∆/∇: PRV/NEXT SCREEN


SER COM STATION ADDR

STATION ADDRESS: 31H

>∆/∇: CHANGE DATA

>ENTER: ACCEPT CHANGE


6.20.6 Output Voltage Adjustment

When the MENU key is pressed and held 3-4 seconds during normal 'AC Input Mode' of operation, the LCD screen displays the output voltage on the present output voltage adjust screen:

OUTPUT VOLT. ADJUST

OUTPUT VOLTAGE.=###%

>F1:DATA SET MODE

>

∆/∇ :PREV/NEXT SCREEN


OUTPUT VOLT. ADJUST

REFERENCE ADJUST: ##

>

∆/∇ :CHANGE DATA


The locations marked ## will show the numerical value of the allowable voltage adjustment parameter values. Press the 'up' and 'down' arrow keys to adjust the setting from between

±5 volts. This will cause the unit's output voltage to adjust to within ±2% of its nominal value.

If the inverter is not running, and the output voltage cannot be adjusted; the following message will be displayed:

OUTPUT VOLT. ADJUST

ADJUST PROHIBITED

DATA CANNOT CHANGE

>


Pressing the F1 key will have no effect on this display screen

6.20.7 Equalize Charge Mode Select

Contact Toshiba Customer Support toll free at 1-877-867-8773 before using this option.

DAMAGE to the battery system may occur if this option is used improperly.


64

6.20.8 Reset to Default Settings

Press the MENU key to access the menu data screens and press the 'down' arrow key to scroll to the original factory 'default settings' adjustment screen display:

MENU DATA RESET

DATA INITIALIZATION

>F1: TO ACCESS RESET

>



MENU DATA RESET

DATA INITIALIZATION

> MENU: NO DATA RESET


When the ENTER key is pressed the following factory defaults are reset:

1) Resets the voltage-reference setting to +0

2) Resets the buzzer volume to 'loud'

3) Resets the serial station address to 31h

4) Resets the idle mode to 3 minutes

Press the MENU key to abandon the operation and return to the menu data screen.

6.21 Overload Operation

When the UPS is operating and an overload condition is first detected, the following

“Overload Warning” screen is displayed.

- UPS ON-LINE -

OUTPUT VOLTAGE= ###V

OUTPUT CURRENT= ###%

* UPS OL: REDUCE LOAD *

After a period of time, if the overload is still not reduced and the STOP/RUN key switch is in the RUN position, the UPS will automatically transfer to Bypass. If the overload condition is still present, the following screen will be displayed:


OUTPUT VOLTAGE=208

CURRENT= 114/116/114%


If the STOP/RUN key switch is in the STOP position; the UPS is in the Bypass Mode and, if the overload condition is still present, the following screen will be displayed:


OUTPUT VOLTAGE=208

CURRENT= 114/116/114%



After the load is reduced, if the STOP/RUN key switch is in the RUN position, the UPS will automatically return to 'Inverter Operation’ after a period of time. During this wait, the following screen will be displayed:



CURRENT= 100/100/100

>PLEASE WAIT

Or if the UPS is waiting and the STOP/RUN key switch is switched to the STOP position while the UPS is waiting, the following screen will be displayed:



CURRENT= 100/100/100

>PLEASE WAIT

If the STOP/RUN key switch remains in the STOP position when the UPS's 'wait' period is complete, then the following screen will be displayed:


OUTPUT VOLATAGE=###V

CURRENT=100\100\100%

DATE (DAY) TIME

If the STOP/RUN key switch remains in the RUN position when the UPS's 'wait' period is complete, then the following screen will be displayed:

- UPS ON-LINE -

OUTPUT VOLTAGE= 208 V

CURRENT=100/100/99%

DATE (DAY) TIME

6.22 Backup History and Fault History

Pressing the MONI and F1 keys simultaneously, for a few seconds will cause the Battery

Discharge Count screen to be displayed.

BATT DISCHARGE COUNT

# TIMES

> F1: FOR DETAILS

>

∆/∇: TO SCROLL

Press the F1 key to display the record relating to the first discharge event.

BACKUP HISTORY ( 1)

#MIN##SEC VB=324V

BT *PF OL

>

∆/∇: EXIT F1: NEXT


Press the F1 key again to display the record relating to each subsequent discharge event.

BACKUP HISTORY ( #)

#MIN##SEC VB=324V

BT *PF OL

>


Press the ‘up’ or ‘down’ arrow keys to return to the Battery Discharge Count screen.

BATT DISCHARGE COUNT

# TIMES

> F1: FOR DETAILS

>

∆/∇: TO SCROLL

Press the ‘up’ or ‘down’ arrow keys to display the Fault Count screen.

TOTAL FAULT COUNT

## TIMES

> F1: FOR DETAILS

>

∆/∇: TO SCROLL

Press the F1 key to display the record relating to the first fault.

FAULT HISTORY ( 1)

Date Time fault code

>


Press the F1 key again to display the record relating to each subsequent fault.

FAULT HISTORY ( #)

Date Time

> fault code


Press the ‘up’ or ‘down’ arrow keys to return to the Fault Count screen.

TOTAL FAULT COUNT

## TIMES

> F1: FOR DETAILS

>

∆/∇: TO SCROLL


7.0 UPS Protection System

7.1 System Protection Features

The preceding one-line schematic illustrates the electrical locations of the protection devices on all UPS models.

Input Abnormal

MBS


Overcurrent

Overload

Bypass

MCCB

Input

Power

Isolating

XFMR

Converter Inverter

Output

Power

Overcurrent

Low Battery

Charger/

Chopper

Overvoltage/

Undervoltage

External

Batteries

7.2

Protection Item

System Protection Functions

The following chart shows the built-in UPS fault protection functions on all models.

Built-in UPS Fault Protection Functions

Inverter Over-voltage

(IVOV)

Inverter Under-voltage

(IVUV)

UPS Overload

LCD Message

Cause

Operation Mode after Fault

Audible Alarm

Visible Alarm

Relay Contact

Alarm

Auto-Retransfer

INVERTER

OVERVOLTAGE

INVERTER

UNDERVOLTAGE

Control Malfunction; Feedback Error

OUTPUT OVERLOAD

Bypass Operation; Chopper and Inverter Stopped

Overload or short circuit at the load.

Inverter Overload: Transfer to bypass; Inverter stopped.

Bypass Overload: Inverter, Chopper, and Bypass stopped.

Red Fault Lamp “on”

Yes: See Audible Alarm Functions

Inverter OL: No Fault Lamp

Bypass OL: Fault Lamp “on”

Fault Relay closed; Bypass Relay closed

No

Inverter OL: Bypass Relay closed

Bypass OL: Bypass Relay open and Fault relay closed

Inverter OL: Yes, if bypass ok

Bypass OL: No

Protection Item

LCD Message

Cause


Audible Alarm

Visible Alarm

Relay Contact

Alarm

Auto-Retransfer

Low Battery Voltage

(Level-1)

Line-4 will read

“BATTERY LOW”

Battery Discharge

Battery Discharge

Battery Lamp Flickers

Low Battery Relay closed

No

Low Battery Voltage

(Level-2)

DC UNDERVOLTAGE

Inverter Output Current Limit

OUTPUT OVERLOAD

Battery Shutdown Level reached

Shutdown:

No Output

Load Inrush current

If Bypass ok, transfer to bypass; if not, current-limit mode

Yes: See Audible Alarm Functions

NO NO

Bypass Relay closed

Yes, if bypass ok


Protection Item

LCD Message

Cause


Audible Alarm

Visible Alarm

Relay Contact

Alarm

Auto-Retransfer

Memory error (EERR)

Internal overheat

(OH)

MAIN EEPROM ERROR OVERHEAT; INTERNAL

Control board chip error Fan failure; high ambient

Start is inhibited

DC circuit overvoltage (DCOV)

DC OVERVOLTAGE

Chopper malfunction

DC circuit overcurrent

(DCOC)

DC OVERCURRENT

Inverter / chopper fault

Bypass operation; chopper and inverter are stopped

Yes; continuous buzzer

RED fault lamp “ON”

Fault relay closed; bypass relay closed

NO

8.0 Start-up / Scheduled Maintenance / Part Replacement

8.1 Start-up

The startup of the UPS equipment is broken up into several steps. These steps are as follows:

1. Initial Condition: This is where the service technician checks the unit for physical damage and verifies the installation of the UPS (electrically).

2. Static Checks: This step verifies the proper settings within the UPS logic.

3. Wiring Check: The wiring to (power cables) and from (control wires) the battery cabinet.

4. Main Voltage Check: The input voltages are checked to verify they are within the range.

5. Energizing the UPS: This step begins the internal self-checks within the processor logic.

6. Output Voltage Check: The output voltages are checked to verify they are within range.

7. EPO (Emergency Power Off): The EPO is operated to verify its operation in case of an emergency.

8. Load Testing: Performed if load is available.

9. Generator Testing: Performed if Generator is available.

10. Internal/External Maintenance Bypass: This verifies the proper operation of the

Maintenance Bypass.

8.2 Preventive Maintenance

The 4200FA Uninterruptible Power Systems have been designed to provide years of trouble-free operation requiring a minimum of preventive maintenance.

The best preventive measure that the UPS user can take is to keep the area around the unit, particularly the air inlet vents, clean and free of moisture and dust accumulations.

Schedule authorized TOSHIBA service centers to perform an internal parts inspection semi-annually.

CAUTION

Before performing any maintenance the technician should be familiar with and follow the important safety instructions within this manual.

WARNING

Proper maintenance of the battery system of this unit by factory authorized personnel is essential to the safety and reliability of your UPS system.

Schedule authorized TOSHIBA service centers to perform internal parts inspections semi-annually

.


8.3 Parts Replacement

The following list shows intervals for periodic maintenance and replacement of certain UPS parts.

1) Batteries: VRLA (Valve Regulated Lead Acid) batteries do not require the adding of water or electrolyte. The charging voltage, temperature, performance and connection resistance must be monitored periodically. Necessary corrective maintenance must be made in order to assure the UPS supplies safe reliable power. These items affect the life of batteries, so replacement should be once every 3 to 5 years as a minimum. All of the batteries must be replaced at the same time to eliminate the possibility of multiple failures due to resistances of the batteries.

Recommended Quarterly Maintenance

A. Visual Checks

1) Leakage

2) Corrosion on positive terminal

B. Check battery temperature at the negative terminal

C. Measure and record the system float charging voltage.

D. Measure and record the individual unit’s float charging voltage.

Recommended Semi-Annual maintenance

A. Repeat the quarterly checks.

B. Perform impedance checks on the individual batteries.

C. Optionally test for the purpose of trending the battery over time.

D. Re-torque all inter-battery connecting hardware (if applicable).

2) Aluminum electrolytic capacitors: Replace once every 5 years.

3) Fuses: Replace once every 7 years.

4) Cooling fan: Replace once every 3 years.


9.0 External Dimensions / Shipping Dimensions / Weights

9.1 External Dimensions – 15/25/30 kVA with Casters

36.3 in.

(922 mm)


9.2 External Dimensions – 15/25/30 kVA without Casters

4.1 in. (104 mm)

Floor to Conduit knockout plate


9.3 External Dimensions – 50kVA with casters

35.5 in.

(901 mm)

59.3 in.

(1506 mm)

38.3 in.

(972 mm)

4.5 in. (114 mm)



9.4 External Dimensions – 50kVA without Casters

(LT version does not have the middle C-channel skid)

4.9 in. (125 mm)



9.5 Dimensions and Weights

All 15, 25 & 30 kVA models

Width

Depth

Height

Shipping Dimensions,

(Pallet/Shrink Wrap)

43.0 in. (1092 mm)

49.0 in. (1245 mm)

72.0 in. (1829 mm)

All 50 kVA models

Shipping Dimensions,

(Pallet/Shrink Wrap)

Width

Depth

55.0 in. (1397 mm)

48.0 in. (1219 mm)

Height 72.0 in. (1829 mm)

UPS

Xfmr

Approximate Weight: Premium and –Seismic units

No Internal Batt. Or w/ Internal Batt. w/ Internal

Input Iso. Xfmr w/ Internal Input Iso Xfmr,

Internal Output Auto-Xfmr

15 kVA

25 kVA

30 kVA

50 kVA

794 lb (360 kg)

804 lb (365 kg)

809 lb (415 kg)

1221 lb (554 kg)

900 lb (408 kg)

910 lb (413 kg)

915 lb (415 kg)

2548 lb (1156 kg)

783 lb (355 kg)

793 lb (360 kg)

798 lb (364 kg)

1581 lb (717 kg)

988 lb (448 kg)

998 lb (453 kg)

1003 lb (455 kg)

1941 lb (880 kg)

UPS

15 kVA

25 kVA

30 kVA

50 kVA

Approximate Weight: Base units

No Internal Batt. w/ Internal Batt.

618 lb (280 kg)

628 lb (285 kg)

633 lb (287 kg)

1221 lb (554 kg)

724 lb (328 kg)

734 lb (333 kg)

739 lb (335 kg)

2548 lb (1156 kg)

9.6 Cabinet Color

All UPS cabinets are colored “White-Gray” Trimite C09079PA80123 Beige, Eggshell Texture (or Sherwin

Williams HHT2-70055079 Beige Texture.)


APPENDIX A – Seismic Anchorages





APPENDIX B – Installation Planning Guides

Important Notes:

1. Maximum Current required at Primary AC Input based on full load output and maximum battery charging current.

2. Output load conductors are to be installed in separate conduit from input conductors.

3. Control wires and power wires are to be installed in separate conduits.

4. Recommended AC input and output overcurrent protection based on continuous full load current per

NEC.

5. Wiring shall comply with all applicable national and local electrical codes.

6. Grounding conductors to be sized per NEC Article 250-122. Neutral conductors to be sized per NEC

Article 310.15.

- Primary AC Input: 3

φ, 4-wire + ground.

- AC Output: 3

φ, 4-wire + ground.

- DC Input: 2-wire (Positive/Negative) + ground.

7. Power cable maximum size:

15/25/30kVA: #1 AWG

50kVA: 250 kcmil

80kVA: 500 kcmil, Battery Terminals – 600kcmil

8. Nominal battery voltage based on the use of VRLA type batteries (2.0 volts / cell nominal).

9. Maximum battery discharge current based on lowest permissible discharge voltage of 1.6 VPC.

10. DC wires should be sized to allow not more than a 2-volt drop at maximum discharge current.

11. Weights include internal batteries.

12. Sizing calculations based on the following assumptions:

- Not more than 3 current-carrying conductors installed in steel conduit in ambient temperature of 30 degrees C.

- Temperature rating of conductors and terminals: 75 deg. C.

- Feeder distance calculations based on NEC Tables 8 and 9 data, allowing for 2% AC voltage drop.

- Reference: 2002 NEC Handbook. Consult latest edition of applicable national and local codes for possible variations.

13. Ratings of wires and overcurrent devices are suggested minimums. Consult with a

registered Professional Engineer within your local area for proper size selections.

TOSHIBA INTERNATIONAL CORPORATION

13131 West Little York Road

Houston, TX 77041

Telephone: 800.231.1412; 713.466.0277

Fax: 713.896.5212

Corporate Web Site: www.tic.toshiba.com

Group Web Site: www.toshibaups.com


TOSHIBA

4200FA Base Model UPS

Installation Planning Guide for 15-50kVA UPS

208/120V Input, 208/120V Output

For Maximum cable sizes, see Note 6 & 7.

General Mechanical Information

Dimensions

(W x D x H)

Weight w/o Battery (w/ Battery)

UPS kVA/ kW Rating

Approximate Full-Load

Heat Loss

Inches Lbs. kBtu/Hr

15 kVA/12 kW

25 kVA/ 20 kW

30 kVA/ 24 kW

50 kVA/ 40 kW

20 x 36.3 x 60

20 x 36.3 x 60

20 x 36.3 x 60

35.6 x 37.9x 59.7

618 (724)

628 (734)

633 (739)

1221 (2,548)

5.8

8.3

11.7

18.1

Primary AC Input (208/120V 3-Phase / 4-Wire)

Maximum Input Power

Demand kVA PF Amps

15 >0.97

25 >0.97

42

67

30 >0.97 81

50 >0.97 138

Suggested External Feeder

Breaker

Amps

60 A

90 A

110 A

175 A

Suggested Minimum Feeder

Wire Size Per Phase / Neutral

AWG or kcmil at 75º C Temp. Rating

(1) x 6 / (1) x 4

(1) x 3 / (1) x 1

(1) x 2 / (1) x 1

(1) x 2/0 / (1) 250

Suggested Maximum Feeder Length

For Min. Wire Size in Steel Conduit

Feet

380

380

380

380

External Battery Input (288VDC Nominal)

Battery Capacity Required for Full Load Output

15

25

30

50 kWB

14

23

28

45

Maximum Discharge at Full Load Output

Amps DC

61

100

120

195

Suggested External

Feeder Breaker

Amps

70 A

100 A

125 A

200 A


Wire Size Per Phase




(1) x 4

(1) x 1

(1) x 1

(1) x 250

Feet

70

70

70

70

Rated Output Power kVA

15

25

30

50

PF

0.8

0.8

0.8

0.8

Amps

42

695

83

139

AC Output (208/120V 3-Phase / 4-Wire)


Breaker

Amps

60 A

90 A

110 A

175 A




(1) x 6 / (1) x 4

(1) x 3 / (1) x 1

(1) x 2 / (1) x 1

(1) x 2/0 / (1) 250



Feet

380

380

380

380



Standard System: 208v (Isolation Xfmr.) Input, 208/120V Output

For Maximum cable sizes, see Note 7.

UPS kVA/ kW Rating


Dimensions

(W x D x H)

Weight

Lbs.

Inches


Heat Loss kBTU’s / Hr

15 kVA/12 kW

25 kVA/ 20 kW

30 kVA/ 24 kW

50 kVA/ 40 kW

20 x 36.3 x 59.7

20 x 36.3 x 59.7

20 x 36.3 x 59.7

35.5 x 38.3 x 59.3

783

793

798

1,581

6.4

9.1

12.8

21.3

Primary AC Input (208V 3-Phase / 3-Wire)

Maximum Input Power

Demand kVA PF Amps

15 >0.97

25 >0.97

47

72

30 >0.97 87

50 >0.97 140


Breaker

Amps

60 A

90 A

110 A

175 A


Wire Size Per Phase


(1) x 6

(1) x 3

(1) x 1

(1) x 2/0



Feet

380

380

380

380 kVA

15

25

30

50

Optional Alternate AC Input (208/120V 3-Phase / 4-Wire)

Maximum Input Power

Demand


Breaker





Amps

42

67

81

138

Amps

60 A

90 A

110 A

175 A


(1) x 6 / (1) x 4

(1) x 3 / (1) x 1

(1) x 1/ (1) x 1

(1) x 3/0 / (1) x 250

Feet

380

380

380

380

Battery Input (288VDC Nominal)

Battery Capacity Required for Full Load Output kVA

15

25

30

50 kWB

15

24

29

47


Amps DC

64

105

126

204

Suggested External

Feeder Breaker

Amps

70 A

110 A

150 A

225 A


Wire Size Per Phase




(1) x 4

(1) x 1

(1) x 1

(1) x 250

Feet

70

70

70

70


15

25

30

50

PF

0.8

0.8

0.8

0.8

Amps

42

69

83

139



Breaker

Amps

60 A

90 A

110 A

175 A




(1) x 6 / (1) x 4

(1) x 3 / (1) x 1

(1) x 2 (1) x 3/0

(1) x 2/0 / (1) x 250



Feet

380

380

380

380



Standard System: 380V Input, 380/220 V Output


UPS kVA/ kW Rating


Dimensions

(W x D x H)

Weight

Lbs.

Inches



15 kVA/12 kW

25 kVA/ 20 kW

30 kVA/ 24 kW

50 kVA/ 40 kW

20 x 36.3 x 59.7

20 x 36.3 x 59.7

20 x 36.3 x 59.7

35.5 x 38.3 x 59.3

988

998

1003

1941

7.2

10.5

14.3

22.6


Maximum Input Power

Demand kVA PF

15 >0.97

25 >0.97

30 >0.97

50 >0.97

Amps

26

40

48

77


Breaker

Amps

35 A

60 A

70 A

100 A


Wire Size Per Phase


(1) x 8

(1) x 6

(1) x 6

(1) x 3



Feet

480

480

480

480



15

25

30

50 kWB

15

24

29

47


Amps DC

64

105

126

204

Suggested External

Feeder Breaker

Amps

70 A

110 A

150 A

225 A


Wire Size Per Phase




(1) x 4

(1) x 1

(1) x 1

(1) x 250

Feet

70

70

70

70


15

25

30

50

PF

0.8

0.8

0.8

0.8

Amps

23

38

46

76



Breaker

Amps

30 A

50 A

60 A

100 A




(1) x 8 / (1) x 8

(1) x 8 / (1) x 4

(1) x 6 / (1) x 3

(1) x 3 / (1) x 2/0



Feet

380

380

380

380



Standard System: Dual 480v Input, 208/120V Output: T42D3FnnnDAMXN


UPS kVA/ kW Rating


Dimensions

(W x D x H)

Weight

Lbs.

Inches



15 kVA/12 kW

25 kVA/ 20 kW

30 kVA/ 24 kW

50 kVA/ 40 kW

20 x 36.3 x 59.7

20 x 36.3 x 59.7

20 x 36.3 x 59.7

35.5 x 38.3 x 59.3

988

998

1,003

2,200

7.2

10.5

14.3

22.6


Maximum Input Power

Demand kVA PF

15 >0.97

25 >0.97

30 >0.97

50 >0.97

Amps

21

32

38

61


Breaker

Amps

30 A

50 A

60 A

80 A


Wire Size Per Phase


(1) x 10 / (1) x 12

(1) x 8 / (1) x 6

(1) x 6 / (1) x 4

(1) x 4 / (1) x 2



Feet

480

480

480

480 kVA

15

25

30

50

Maximum Input Power

Demand

Optional Alternate AC Input (480V 3-Phase / 3-Wire)


Breaker





Amps

21

32

38

61

Amps

30 A

50 A

60 A

80 A


(1) x 10 / (1) x 12

(1) x 8 / (1) x 6

(1) x 6 / (1) x 4

(1) x 4 / (1) x 2

Feet

480

480

480

480



15

25

30

50 kWB

15

24

29

47


Amps DC

64

105

126

204

Suggested External

Feeder Breaker

Amps

70 A

110 A

150 A

225 A


Wire Size Per Phase




(1) x 6 / (1) x 4

(1) x 2 / (1) x 1

(1) x 1

(1) x 4/0 / (1) x 250

Feet

70

70

70

70


15

25

30

50

PF

0.8

0.8

0.8

0.8

Amps

42

69

83

139



Breaker

Amps

60 A

90 A

110 A

175 A




(1) x 6 / (1) x 4

(1) x 3 / (1) x 1

(1) x 2 / (1) x 1

(1) x 2/0 / (1) x 250



Feet

380

380

380

380



Standard System: 480v Input, 480/277V Output


UPS kVA/ kW Rating


Dimensions

(W x D x H)

Weight

Lbs.

Inches

15 kVA/12 kW

25 kVA/ 20 kW

30 kVA/ 24 kW

50 kVA/ 40 kW

20 x 36.3 x 59.7

20 x 36.3 x 59.7

20 x 36.3 x 59.7

35.5 x 38.3 x 59.3

988

998

1003

1941


Maximum Input Power

Demand kVA PF

15 >0.97

25 >0.97

30 >0.97

50 >0.97

Amps

21

32

38

61


Breaker

Amps

30A

45 A

60 A

80 A


Wire Size Per Phase


(1) x 10

(1) x 8

(1) x 8

(1) x 4



7.2

10.5

14.3

22.6



Feet

480

480

480

480



15

25

30

50 kWB

15

24

29

47


Amps DC

64

105

126

204

Suggested External

Feeder Breaker

Amps

70 A

110 A

150 A

225 A


Wire Size Per Phase




(1) x 4

(1) x 1

(1) x 1

(1) x 250

Feet

70

70

70

70


15

25

30

50

PF

0.8

0.8

0.8

0.8

Amps

18

30

36

60



Breaker

Amps

25 A

40 A

45 A

75 A




(1) x 10 / (1) x 8

(1) x 8 / (1) x 6

(1) x 8 / (1) x 4

(1) x 4 / (1) x 2



Feet

380

380

380

380



Standard System: 600v Input, 208/120V Output


UPS kVA/ kW Rating


Dimensions

(W x D x H)

Weight

Lbs.

Inches



15 kVA/12 kW

25 kVA/ 20 kW

30 kVA/ 24 kW

50 kVA/ 40 kW

20 x 36.3 x 59.7

20 x 36.3 x 59.7

20 x 36.3 x 59.7

35.5 x 38.3 x 59.3

783

793

798

1581

6.4

9.1

12.8

21.3


Maximum Input Power

Demand kVA PF

15 >0.98

25 >0.98

30 >0.98

50 >0.98

Amps

16

25

30

49


Breaker

Amps

25 A

35 A

45 A

70 A


Wire Size Per Phase


(1) x 10

(1) x 10

(1) x 6

(1) x 6



Feet

480

480

480

480 kVA

15

25

30

50

Optional Alternate AC Input (208/120V 3-Phase / 4-Wire)

Maximum Input Power

Demand


Breaker





Amps

42

69

83

139

Amps

60 A

90 A

110 A

175 A


(1) x 6 / (1) x 4

(1) x 3 / (1) x 1

(1) x 2 / (1) x 1

(1) x 2/0 / (1) x 250

Feet

480

480

480

480



15

25

30

50 kWB

15

24

29

47


Amps DC

64

105

126

204

Suggested External

Feeder Breaker

Amps

70 A

110 A

150 A

225 A


Wire Size Per Phase




(1) x 4

(1) x 1

(1) x 1

(1) x 250

Feet

70

70

70

70


15

25

30

50

PF

0.8

0.8

0.8

0.8

Amps

42

69

83

139



Breaker

Amps

60 A

90 A

110 A

175 A




(1) x 6 / (1) x 4

(1) x 3 / (1) x 1

(1) x 2 / (1) x 1

(1) x 2/0 / (1) x 250



Feet

380

380

380

380


INDUSTRIAL DIVISION

13131 West Little York Rd., Houston, TX 77041

Tel: 713/466-0277 Fax 713/466-8773

US 877/867-8773 Canada 800/872-2192 Mexico 01/800/527-1204 www.toshiba.com/ind

Printed in the U.S.A.

4200FA 15-50KVA Users Manual

Three-Phase 15/25/30/50 kVA UPS

4200FA

THREE-PHASE 15/25/30/50 kVA

UNINTERRUPTIBLE POWER SYSTEM

USER’S MANUAL

FOR all 15 – 50 kVA MODELS:

TOSHIBA INTERNATIONAL CORPORATION

INDUSTRIAL DIVISION

13131 West Little York Road

Houston, TX 77041-9990

Any Electrical or mechanical modifications to this equipment without prior written consent of the TOSHIBA will void all warranties and may void UL/CUL listing. Unauthorized modifications may also result in equipment damage, personal injury, or loss of life.

TABLE OF CONTENTS

TABLE OF CONTENTS ..................................................................................................... i

GENERAL SAFETY INSTRUCTIONS .............................................................................. 1

EQUIPMENT WARNING LABELS ................................................................................... 2

IMPORTANT SAFETY INSTRUCTIONS .......................................................................... 5

1.0

Product Description .............................................................................................. 9

2.0

Product Unpacking / Inspection / Storage / Disposal ....................................... 10

3.0

Installation Precautions ...................................................................................... 17

4.0

UPS Connections ................................................................................................ 19

5.0

Specifications ...................................................................................................... 33

6.0

Operating the UPS ............................................................................................... 43

7.0

UPS Protection System ...................................................................................... 67

8.0

Start-up / Scheduled Maintenance / Part Replacement .................................... 68

9.0

External Dimensions / Shipping Dimensions / Weights ................................... 70

APPENDIX A – Seismic Anchorages ........................................................................... 75

APPENDIX B – Installation Planning Guides .............................................................. 79

Safety Alert Symbol

Signal Words

DANGER

DANGER

HAZARDOUS VOLTAGES

IMPORTANT SAFETY INSTRUCTIONS

Qualified Personnel ONLY!

Qualified Personnel shall:

For further information on workplace safety visit www.osha.gov.

WARNING

WARNING

WARNING

DANGER

A battery can present a risk of electrical shock and high short circuit current.

The following precautions should be observed when working with batteries.

Contact with any part of a grounded battery can result in electrical shock.

INSTRUCTIONS IMPORTANTES CONCERNANT

LA SÉCURITÉ

1.0 Product Description

2.0 Product Unpacking / Inspection / Storage / Disposal

3.0 Installation Precautions

4.0 UPS Connections

4.1 Power Connections

5.0 Specifications

6.0 Operating the UPS

MONI BATT F1

INPUT

BATT

TEST

BUZZ

STOP

MENU ENTER

RESET

MONI

BATT

F1

INPUT

OUTPUT

BATT

TEST

BUZZ

STOP

MENU