- Industrial & lab equipment
- Electrical equipment & supplies
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- Uninterruptible power supplies (UPSs)
- User manual
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7.0 UPS Protection System
7.1 System Protection Features
The preceding one-line schematic illustrates the electrical locations of the protection devices on all UPS models.
Input Abnormal
MBS
(Not available for LT units)
Overcurrent
Overload
Bypass
MCCB
Input
Power
Isolating
XFMR
Converter Inverter
Output
Power
Overcurrent
Low Battery
Charger/
Chopper
Overvoltage/
Undervoltage
External
Batteries
7.2
Protection Item
System Protection Functions
The following chart shows the built-in UPS fault protection functions on all models.
Built-in UPS Fault Protection Functions
Inverter Over-voltage
(IVOV)
Inverter Under-voltage
(IVUV)
UPS Overload
LCD Message
Cause
Operation Mode after Fault
Audible Alarm
Visible Alarm
Relay Contact
Alarm
Auto-Retransfer
INVERTER
OVERVOLTAGE
INVERTER
UNDERVOLTAGE
Control Malfunction; Feedback Error
OUTPUT OVERLOAD
Bypass Operation; Chopper and Inverter Stopped
Overload or short circuit at the load.
Inverter Overload: Transfer to bypass; Inverter stopped.
Bypass Overload: Inverter, Chopper, and Bypass stopped.
Red Fault Lamp “on”
Yes: See Audible Alarm Functions
Inverter OL: No Fault Lamp
Bypass OL: Fault Lamp “on”
Fault Relay closed; Bypass Relay closed
No
Inverter OL: Bypass Relay closed
Bypass OL: Bypass Relay open and Fault relay closed
Inverter OL: Yes, if bypass ok
Bypass OL: No
Protection Item
LCD Message
Cause
Operation Mode after Fault
Audible Alarm
Visible Alarm
Relay Contact
Alarm
Auto-Retransfer
Low Battery Voltage
(Level-1)
Line-4 will read
“BATTERY LOW”
Battery Discharge
Battery Discharge
Battery Lamp Flickers
Low Battery Relay closed
No
Low Battery Voltage
(Level-2)
DC UNDERVOLTAGE
Inverter Output Current Limit
OUTPUT OVERLOAD
Battery Shutdown Level reached
Shutdown:
No Output
Load Inrush current
If Bypass ok, transfer to bypass; if not, current-limit mode
Yes: See Audible Alarm Functions
NO NO
Bypass Relay closed
Yes, if bypass ok
4200FA Installation and Operation Manual 67
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Table of contents
- 11 GENERAL SAFETY INSTRUCTIONS
- 12 EQUIPMENT WARNING LABELS
- 15 IMPORTANT SAFETY INSTRUCTIONS
- 19 Product Description
- 19 Theory of Operation
- 19 Application and Use
- 19 Power Backup
- 19 Power Conditioning
- 20 Product Unpacking / Inspection / Storage / Disposal
- 20 Unpack the Premium 15/25/30 kVA UPS (with Casters)
- 21 Unpack the Base and Seismic model 15/25/30 kVA UPS (without Casters)
- 22 Unpack the Premium 50 kVA UPS (with Casters)
- 23 Unpack the Base and Seismic 50 kVA UPS (without Casters)
- 24 Inspect UPS equipment After Unpacking
- 24 Permanent Anchoring for Premium 15/25/30/50 kVA UPS (with Casters)
- 25 Permanent Anchoring for Base and Seismic model 15/25/30/50 kVA UPS (without Casters)
- 26 Storage of UPS equipment
- 26 Disposal
- 27 Installation Precautions
- 27 Equipment Placement
- 28 System Preparation (Pre-Power)
- 28 Operating Precautions
- 29 UPS Connections
- 29 Power Connections
- 29 Power Connections 15/25/30 kVA with Internal Batteries
- 30 Power Connections 15/25/30 kVA with Internal Transformer
- 31 Recommended Wire Size and Torque Requirements for 15/25/30kVA
- 32 Power Connection Cable Routing and Conduit Placement 15/25/30 kVA
- 33 Control Circuit and External Battery Interface Connections 15/25/30 kVA
- 34 Recommended Wire Size and Torque Requirements
- 35 Power Connections 50 kVA
- 36 Recommended Wire Size and Torque Requirements for 50kVA
- 37 Power Connection Cable Routing and Conduit Placement 50 kVA
- 38 Control Circuit and External Interface Connections 50 kVA
- 39 4.4.1 Recommended Wire Size and Torque Requirements
- 40 Communication Interface
- 40 Remote Contact
- 41 RS-232C
- 42 UPS Shutdown (via RS-232C)
- 43 Specifications
- 44 4200FA 15 / 25 kVA @ 208 VAC Input/ 208 VAC Output w/Internal Batteries
- 45 4200FA 15/25 kVA w/Internal Transformer
- 46 Transformer
- 47 4200FA 30 kVA @ 208 VAC Input/ 208 VAC Output w/Internal Batteries
- 48 4200FA 30 kVA w/Internal Transformer
- 49 Transformer
- 50 4200FA 50kVA @ 208 VAC Input/ 208 VAC Output w/Internal Batteries
- 51 4200FA 50kVA w/Internal Transformer
- 52 4200FA Efficiencies and Thermal Losses at Various Loads
- 53 Operating the UPS
- 53 AC Input Mode (Normal Operation)
- 54 Bypass Mode
- 54 Bypass Mode for Optional Alternate Input Models
- 55 Battery Backup Mode
- 56 Battery Backup Time and Discharge Process
- 56 Battery Low Voltage Tolerances
- 57 Battery Recharging
- 58 Front Panel Layout (All Units)
- 58 EPO (Emergency Power Off) Function
- 59 Audible Alarm Functions
- 59 LED (Light Emitting Diode) Functions
- 60 LED (Light Emitting Diode) System Status
- 60 LCD (Liquid Crystal Display) Functions
- 60 Line-1 System Messages
- 61 Line-2 System Fault Messages
- 61 Line-3 System Messages
- 61 Line-4 System Messages
- 62 Menu Tree
- 62 Initial Battery Charge
- 63 Start-up Procedure
- 64 Shutdown Procedure
- 65 Maintenance Bypass Procedure
- 65 Switch from UPS to Maintenance Bypass
- 65 Switch from Maintenance Bypass to UPS
- 67 Keypad Overview
- 68 Key Functions
- 69 BATT Key
- 69 MENU, F1, ENTER, UP, & DOWN Keys
- 69 BATT TEST Key
- 70 BUZZ STOP Key
- 70 RESET Key
- 71 Menu Data Screens
- 71 Settings for Calendar and Clock
- 71 Adjusting the Buzzer Volume
- 71 Settings for Display Duration
- 72 Run Switch Select
- 72 Serial Com Station Address
- 73 Output Voltage Adjustment
- 73 Equalize Charge Mode Select
- 74 Reset to Default Settings
- 74 Overload Operation
- 75 Backup History and Fault History
- 77 UPS Protection System
- 77 System Protection Features
- 77 System Protection Functions
- 78 Start-up / Scheduled Maintenance / Part Replacement
- 78 Start-up
- 78 Preventive Maintenance
- 79 Parts Replacement
- 80 External Dimensions / Shipping Dimensions / Weights
- 80 External Dimensions – 15/25/30 kVA with Casters
- 81 External Dimensions – 15/25/30 kVA without Casters
- 82 External Dimensions – 50kVA with casters
- 83 External Dimensions – 50kVA without Casters
- 84 Dimensions and Weights
- 84 Cabinet Color
- 85 APPENDIX A – Seismic Anchorages
- 89 APPENDIX B – Installation Planning Guides