Woodpeckers Coping Sled Instructions

Woodpeckers
IRON-GRIP
CLAMP UPGRADE
for the WOODPECKERS COPING SLED (COPESLED1)
OWNER S MANUAL
ompleted unit shown
installed on your
Coping Sled.
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DIAGRAM (QTY) PART NAME
NUMBER
(1) (1) Bridge
(1) Work Holding Block
Ball Shaft
Ball End Cage
Spring Clamp
Black Woodpecker Knob, 5/16
Hex Nut, 3/8-16
Button Head Screw, 8-32 x 5/16"
—
(2)
Work Holding Clamp
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(3) Spacer Tube
HARDWARE BAG A
(2) Hex Head Bolt, 1/4-20 x 2-1/2" Scan the OR code above
(6) Phillips Flat Head Machine Screw, 1/4-20 x 2-3/4" to watch the video
(2) Weldnut. 1/4-20 or visit woodpeck.com
under the video tab towards
the bottom of the product page.
If you think you're missing anything, email us at [email protected].
You can also call us at 800-752-0725 from 9:00 a.m. to 4:00 p.m. EST Monday - Friday.
|. DISASSEMBLING YOUR ORIGINAL COPING SLED
FIGURE A.
1. Loosen and remove the star knobs and acrylic guide. Set
this assembly to the side as it will be re-used. FIGURE A.
2. Loosen the handles from the bridge. Completely remove
just the handles and set them to the side to be re-used. The
bridge assembly and bolts that were used with the handles
may be discarded. FIGURE B.
3. Flip the coping sled upside-down and use a flat head
screwdriver to loosen the 4 corner screws. Flip the coping sled
upright and remove the top tracks by sliding them off of the
Spacer tubes and weldnuts.
4. Completely remove the 4 corner flat head screws, 4 spacer
tubes, and 4 weldnuts. The 4 weldnuts and the top track are
the only hardware that will be re-used. FIGURE C.
FIGURE C.
2 Woodpeckers®
“Weldnut
==> «=>»
Spacer Tube
*Top Tracks >.
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ee.
ll. ASSEMBLING YOUR NEW IRON-GRIP COPING SLED & Weldnut FIGURE D.
AT THIS POINT YOU WILL NEED:
e (4) Bridge
e (2) Work Holding Clamp
e (3) Spacer Tube (6)
e HARDWARE BAG C
Hex Head Bolt, 1/4-20 x 2-1/2" (2)
Phillips Flat Head Machine Screw, 1/4-20 x 2-3/4" (6)
Weldnut, 1/4-20 (2)
e RE-USED HARDWARE
*star Knob (2)
“Acrylic Guide Assembly
“Handle (2)
“Weldnut (2)
“Top Track (2)
*Top Track
(Single-track side down)
1. Insert the (6) Phillips Flat Head Machine Screws up through
the bottom of the base in the 4 corner holes and the 2 center
holes. From the top add Spacer Tubes @) and Weldnuts onto | |
each Phillips Flat Head Machine Screws. Do not tighten.
FIGURE D.
2. Slide the *top tracks onto the Spacer Tube assemblies with
the single-track side down, until all three Weldnuts are
captured in the slot of the top track.
3. Align the top tracks even with the edge of the base. Firmly
tighten the Phillips Flat Head Machine Screws in the Spacer
Tube Assemblies from underneath to secure the top track.
4, Slide the Hex Head Bolts into the outside slot of each top
track.
5. Slide the Work Holding Clamp @) onto the t-slot track on
the Bridge @). FIGURE E.
6. Place the Bridge with the Work Holding Clamp installed so
that the Hex Head Bolts pass through the pre-drilled holes in
the Bridge.
7. Thread on the 2 *handles to lock the Bridge in place.
8. Re-install the “star knobs and “acrylic guide to the front top
track using the “nylon washer and “hex head bolts as shown.
FIGURE F.
Phillips Flat Head
Machine Screw
FIGURE F
*Star Knobs
=
|
*Nylon Washer S
800-752-0725 - woodpeck.com E
Ш. SETTING THE ACRYLIC GUIDE
setting the Acrylic Guide only takes a
minute, but is vital for proper operation.
1. First loosen the two Knobs that secure
the Acrylic Guide to the Top Track.
2. Insert a straight 3/4" scrap wood spacer
between the Base and your router fence.
The scrap wood spacer may need to be
thicker for extremely deep routing cuts. Size
your spacer to prevent contact. FIGURE G.
3. While holding the Iron-Grip Coping Sled
against the scrap wood spacer and the
router fence, slide the Acrylic Guide up
against the router fence and tighten the two
Knobs.
NOTE: The Acrylic Guide should be the only
part of the Coping Sled that run against the
router fence during use. At no time should
the Base come in contact with the
router fence or the router bit. For large
cutters, it may be necessary to use a wider
spacer.
IV. INSTALLING YOUR WORKPIECE.
1. Install your work-piece by placing it on
the Base. Ensure the Acrylic Guide is
pressed tight against the fence, then slide
the workpiece forward against the fence.
FIGURE H.
FIGURE H.
2. To prevent tear out, install a sacrificial piece between the work piece and the fence.
3. Use the Top Plateto press the work piece firmly against the sacrificial fence and tighten the Knobs .
4. Position the Work Holding Clamp over the center of the board and turn the Knob to clamp the board in
place.
5. For a step-by-step on how to make rail and stile doors, scan this QR code. It will take you to our
YouTube channel where you can learn how to get the most out of your Iron-Grip Coping Sled.
REV102621
® | Woodpeckers, LLC Strongsville, Ohio
ИЛ oodpecker S woodpeck.com
© 2021Woodpeckers, LLC
Scan the QR code above
to watch the video
or visit woodpeck.com
under the video tab towards
the bottom of the product page.
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A
WARNING!
This product can expose you
to chemicals, including
chromium, which is known
to the State of Califomia to
cause cancer and birth
defects or other
reproductive ham.
For more information go to
www.P65Wamings.ca.gov