As the terminal port uses master UNI-TELWAY, slave UNI-TELWAY and character l l l string communication methods; the following documentation must be referred to for installing the hardware and software for these different methods of communication:

TSX DG UTW E: UNI-TELWAY Bus communication (user guide).

TSX DR NET E: X-WAY communication (reference manual).

TLX DS COM PL7 xx E: Micro/Premium PLC communication (software installation manual).

The terminal port on Premium processors is a non-insulated RS 485 link made up of two 8-pin mini-DIN connectors. These two connectors function identically and are found on the processor. They are marked with TER and AUX and are used to physically connect two pieces of equipment together at the same time, such as a programming/adjustment terminal and a man-machine interface console.

Illustration:

TSX DM 57 xx

The TER connector also allows power to be supplied to a device which does not have its own power supply (RS 485/RS 232 connecting cable converter, insulating device TSX P ACC 01 (See

TSX P ACC 01 device, p. 47), etc).

The terminal port functions by default in master UNI-TELWAY mode. Via configuration it is possible to switch to UNI-TELWAY slave or character mode.

Note: The communication mode (e.g. master UNI-TELWAY, UNI-TELWAY slave or character mode) is the same on both the TER and AUX connectors.

Terminal Port

Atrium PLCs

Atrium processors have one single TER terminal port which is identical in all respects to the TER terminal port on Premium PLCs. This is a non-insulated RS 485 link which is made up of a 8-pin mini DIN connector which is used to physically link up a device, such as a programming/adjustment terminal or a man-machine interface console.

Illustration:

This connector is used to supply power to a device which does not have its own power supply (connecting cable converter RS 485/RS 232, insulating device TSX P

ACC 01 (See

TSX P ACC 01 device, p. 47), etc).

The terminal port functions by default in master UNI-TELWAY mode. Via configuration it is possible to switch to UNI-TELWAY slave or character mode.

Note: Using a TSX P ACC 01 insulating device makes it possible to duplicate the terminal port in order to use two TER and AUX ports like on the Premium PLC processor

TSX DM 57 xx

Terminal Port

Communication with a programming/adjustment terminal

General

Configured in master UNI-TELWAY (default function), the terminal port is used to connect a programming/adjustment terminal.

Premium station:

Atrium station:

Programming/adjustment terminal

FT 2010/FTX 517 - PC

TSX DM 57 xx

PCX 57

Programming/ adjustment terminal

Host PC

Programming/ adjustment terminal

FT 2010/FTX 517 - PC

Note: When using an Atrium Station, the programming terminal is generally the PC which accepts the PCX 57 processor. However, as for a Premium station, the programming terminal can also be a PC type terminal connected to the processor port.

Terminal Port

Communicating with a man-machine interface console

General

Configured in master UNI-TELWAY mode (default function), the terminal port makes it possible to manage man-machine interface device.

The man-machine interface device uses UNI-TE protocol to communicate with the local PLC and the other stations on the network architecture.

When using a Premium PLC, the man-machine interface terminal should be connected to the AUX connector in order to free the TER connector for possible connection of a programming/adjustment terminal.

Premium station:

Master Premium

Atrium station:

CCX 17 slave

Host PC

Master Atrium

CCX 17 slave

TSX DM 57 xx

Terminal Port

UNI-TELWAY master/slave communication

General

The default communication mode for the terminal port is master UNI-TELWAY. It is mainly used to link up a programming terminal and a slave man-machine interface console.

Illustration:

Master Premium

Client

Slave

Client/Server

Slave

Client/Server

FT 2010/FTX 517

CCX 17

Note: When using an Atrium PLC or if the processor only has one terminal port, this type of connection can be made by using a TSX P ACC 01 device. (See

TSX

P ACC 01 device, p. 47)

TSX DM 57 xx

Terminal Port

Character string communication

General

This mode is used to connect up a printer or specialized console (screen control, table controller etc.) to the terminal port of a Premium or Atrium PLC.

Illustration

Premium

TSX RKY

Atrium or

Control screen or

Loop Controller

Printer

Control screen or

Loop Controller or

Printer

TSX DM 57 xx

Terminal Port

1.2 Connections

At a Glance

Aim of this

Section

What's in this

Section?

This Section deals with the different connections of the Terminal port.

This section contains the following topics:

Topic

Connections

Programming/Adjustment terminal

Man-machine interface console

Programming/adjustment terminal and man-machine interface console

Modem on terminal port

Master UNI-TELWAY

Slave UNI-TELWAY

Inter-PLC UNI-TELWAY

Inter-device UNI-TELWAY

Master PLC type TSX model 40

Character String

Summary table of terminal port connections

Page

TSX DM 57 xx

Terminal Port

Connections

General

The connector marked TER is used to connect any device which supports UNI-

TELWAY protocol, in particular devices which do not have their own power supply

(RS 485/RS 232 connector cable converters, TSX P ACC 01 (See TSX P ACC 01

device, p. 47) isolation device, etc).

The connector marked AUX (only on Premium PLCs) only enables devices which have a power supply to be connected (eg. man-machine interface console, thirdparty devices, etc).

The terminal port has three function modes: l l l

Master UNI-TELWAY (default configuration)

Slave UNI-TELWAY

Character string

Illustration:

Atrium

Premium

Methods of connection

Note: For Premium PLCs with two connectors (TER and AUX), the operating mode defined in configuration (master UNI-TELWAY, slave UNI-TELWAY, character mode) is the same for both connectors.

l l l l l l

According to the operating mode selected in configuration, the terminal port is used to connect:

Premium PLC programming and adjustment terminals

Man-machine interface devices

Another PLC, using the TSX P ACC 01 connection device

UNI-TELWAY devices (sensors/actuators, speed controller etc.)

A printer or a control screen (link in character string mode)

A modem

Note: Connecting a Premium/Atrium PLC slave to a UNI-TELWAY Bus requires the use of a TSX P ACC 01 device.

TSX DM 57 xx

Terminal Port

Programming/Adjustment terminal

General

Terminals with their own power supply (FTX 417, FTX 517) can be connected to both TER and AUX connectors on Premium processors.

If a terminal does not have its own power supply, it must be connected to the processor TER connector.

The programming terminal uses UNI-TE protocol to program, adjust or diagnose the local PLC and all the station devices.

If the PLC is connected to a network architecture, the transparency network enables the programming terminal to reach all the devices in the architecture.

The product reference for the different connection cables is given below.

TSX DM 57 xx

Terminal Port

Examples of connection:

Premium

TSX RKY

PC/FT2100

Host

Programming/adjustment

FTX 517

Atrium

PC/

FT2100

Programming/adjustment

FTX 517

Programming/adjustment

TSX DM 57 xx

Terminal Port

Man-machine interface console

General

XBT-Z968

The man-machine interface device uses UNI-TE protocol to communicate with the local PLC and the other stations in the network architecture.

A man-machine console with its own power supply on a Premium PLC must be connected to the AUX port in order to leave the TER port free for a terminal which needs a power supply (FTX 117 Adjust for example).

The product references for connector cables between the terminal port and a CCX

17 man-machine interface console are given below.

Examples of connection:

Premium TSX RKY

CCX 17: MMI console

T CCX CB10 002

(provided with the CCX 17)

Host PC

T CCX CB10 002

(provided with the CCX 17)

XBT-Z968

CCX 17: MMI console

TSX DM 57 xx

Terminal Port

Programming/adjustment terminal and man-machine interface console

General

The terminal port on a Premium processor can manage two devices in multidrop: the programming/adjustment terminal and an man-machine interface console.

Each of the two connectors on the processor can receive one of these devices.

Examples of connection:

T FTX CBF 020

XBT-Z 968

FTX 517:

Programming/ adjustment terminal

T CCX CB10 002

(provided with the CCX 17)

CCX 17:

MMI console

Note: Each connected terminal can be disconnected without disrupting the operation of the other. For an Atrium PLC or if the processor only has one terminal port, this type of connection can be made by using a TSX P ACC01 (See TSX P

ACC 01 device, p. 47) device.

TSX DM 57 xx

Terminal Port

Modem on terminal port

General

Modem characteristics

The terminal port on Premium PLCs is compatible with a modem connection in all protocols: Master UNI-TELWAY, Slave UNI-TELWAY and Character string.

The modem which is to be connected must have the following characteristics:

1. Support 10 or 11 bits per character if the terminal port is used in UNI-TELWAY mode: l l

1 bit for Start

8 bits of Data

1 bit for Stop l l

Odd parity or without parity

2. Operate without any data compression if the terminal port is used in UNI-

TELWAY.

3. Be able to be "forced DTR signal" configured for its RS 232 serial port (if the modem is used in response mode), as this signal is not connected by the cable.

4. Operate without flow control (neither hardware: RTS/CTS, or software: XON/

XOFF) for its RS 232 serial port, as the cable to be used for the terminal port can only carry TX, RX and GND signals.

5. Operate without data carrier check. Warning: this operating mode also uses RTS and CTS control signals.

6. Accept an incoming telephone call while characters arrive at its RS 232 serial port

(if a modem/telephone network is used in response mode on a terminal port configured in master UNI-TELWAY).

Note: It is strongly recommended that you check with your dealer that the abovementioned characteristics are offered by the intended modem.

TSX DM 57 xx

Terminal Port

Examples

Connecting to a Premium PLC:

Note: Connection on an

Atrium is identical.

TSX CTC 09 adapter if necessary

Modem

TSX PCX 1130 l l

In Master UNI-TELWAY mode with the terminal port connected to a modem/ telephone network in response mode, this modem must have all the above characteristics (1 to 6).

In character string mode with the terminal port connected to a modem via a specialized line, this modem must have the characteristics of 3 to 5 above.

Configuring the terminal port

l l

In UNI-TELWAY mode the following parameters must be observed and set in the configuration in PL7 software:

The wait timeout must be between 100 and 250 ms

In master mode the number of configured slaves must correspond to the actual l number of slaves present on the bus.

In slave mode the number of addresses must correspond to those used.

TSX DM 57 xx

Terminal Port

Master UNI-TELWAY

General

This is the terminal port default operating mode. It is principally used for: l Connecting a programming/adjustment terminal and a man-machine interface console if a Premium PLC is used.

l Connecting a programming/adjustment terminal or man-machine interface console in the case of an Atrium PLC with only one terminal port.

Examples of connection:

Premium master

T FTX CBF 020

XBT-Z 968

Client

Client/Server

FTX 517

slave

Client/Server

T CCX CB10 002

(provided with the

CCX 17) slave

CCX 17

Important information

TSX DM 57 xx

Note: In the case of an Atrium station where the processor only has one terminal port, this type of connection can be made by using a TSX P ACC 01

The master can scan up to eight link addresses: l l

Link addresses 1,2 and 3 are reserved for the programming terminal.

The five other addresses are available for connecting a device such as a manmachine interface, slave PLC, sensors/actuators or any other slave device which supports UNI-TE protocol. Addresses 4 and 5 are reserved for a man-machine interface console, it one is used (addresses are forced by using a XBT-Z 968 cable).

This functioning mode is immediately operational. Within the limits of the default configuration, no installation phase is required to connect a device to this type of link.

Terminal Port

Slave UNI-TELWAY

General

The UNI-TELWAY slave protocol of the terminal port is used to build a slave

Premium or Atrium PLC into a UNI-TELWAY bus managed by a Premium or Atrium

PLC (PCMCIA communication card or terminal port).

For this connection to be possible it is essential to use a TSX P ACC 01 connection device.

Examples of connection:

Premium master

Communication card

PCMCIA

TSX SCP 114

S1=ON

S2=ON

TSX P

ACC 01

TSX

SCA 50

TSX SCP CU 4030 cable

UNI-TELWAY bus

TSX

SCA 50

TSX

SCA 62

TSX CSC 015

S1=ON

S2=ON

TSX P

ACC 01

Premium

Slave

ATV 16

Slave

TSX 17-20

Slave l l l

A slave PLC manages up to three consecutive link addresses:

Ad0 (system address

Ad1 (client application address)

Ad2 (listen application address)

Atrium

Slave

TSX DM 57 xx

Terminal Port

Inter-PLC UNI-TELWAY

General

The terminal port on Premium processors allows two PLCs to be connected, one the master and the other the slave.

For this connection to be possible it is essential to use a TSX P ACC 01 (See TSX

P ACC 01 device, p. 47) connection device. The different options for connecting this

device are given later.

Example of connecting two

Premium PLCs

Illustration:

Premium master

Premium slave

TSX PCX 1031

FT 2100 slave

T FTX CB 1020/1050

TSX P ACC 01

S1=ON

S2=ON

TSX DM 57 xx

Terminal Port

Example of connecting a

Premium PLC and an Atrium

PLC

Illustration:

Premium master

TSX PCX 1031

TSX RKY

FT 2100 slave

Atrium slave

T FTX CB 1020/1050

TSX P ACC 01

S1=ON

S2=ON

TSX DM 57 xx

Terminal Port

Inter-device UNI-TELWAY

General

Example

The terminal port on Premium/Atrium PLCs enables them to be connected to a UNI-

TELWAY bus in order to communicate with devices such as speed controllers, sensor/actuators or with other PLCs

Connecting a Premium/Atrium (master or slave) PLC to a UNI-TELWAY bus requires the use of a TSX P ACC 01 (See

TSX P ACC 01 device, p. 47) device.

Examples of connection:

FTX 417 slave

Premium master

T FTX CBF 020

S1=ON

S2=ON

TSX P ACC 01

TSX SCA 50

UNI-TELWAY bus

TSX SCA 62

TSX DM 57 xx

CCX 17

ATV 16 slave

The connected devices communicate with the PLC using UNI-TE protocol.

Communication between the different components is allowed.

The programming terminal can directly access all these devices to carry out adjustments and diagnostics functions.

Note: To install TSX SCA 50 and TSX SCA 62 devices, consult the TSX DG UTW manual:

UNI-TELWAY Bus communication.

Terminal Port

Master PLC type TSX model 40

General

A TSX/PMX model 40 PLC can also be configured in master mode on a UNI-

TELWAY bus and can control slave Premium/Atrium PLCs

Example of connection

FT 2... slave

TSX 107-40 master

TSX PCX 1031

S1=ON

S2=ON

TSX P ACC 01

TSX CSB 015

S1=ON

S2=ON

TSX SCA 62

Premium slave

UNI-TELWAY bus

TSX P ACC 01

Premium slave

Note: To install TSX SCA 50 and TSX SCA 62 devices, consult the TSX DG UTW manual: UNI-TELWAY Bus communication

TSX DM 57 xx

Terminal Port

Character String

General

The terminal port, when configured in character mode, can be used to connect a device such as a printer, display screen or a specialized console (table controller for example).

Examples of connection:

Premium

TSX RKY

TSX DM 57 xx

RS485/RS 232 converter cable

TSX PCX 1031

Control screen does not manage the RTS signal

Loop

Controller

Host PC

Atrium

Converter cable RS485/

RS 232 TSX PCX 1031

Control screen does not manage the RTS signal

RS485/RS 232 converter cable

TSX PCX 1031

RS485/RS 232 converter cable

TSX PCX 1031

RS485/RS 232 converter cable

TSX PCX 1031

Printer

Loop

Controller

RS485/RS 232 converter cable

TSX PCX 1031

Printer

Terminal Port

Note: In order to ensure all types of connection TSX PCX 1031 and TSX PCX 1130 cables are delivered with adapters: l The TSX PCX 1031 cable is delivered with two adapters/converters: l

TSX CTC 07: male 9-pin to female 25-pin.

l l

TSX CTC 08: male 9-pin to male 25-pin.

The TSX PCX 1130 cable is delivered with one adapter/converter: l

TSX CTC 09: male 9-pin to male 25-pin.

Precautions of

Use

The TSX PCX 1031 cable ensures RS 485/RS 232 conversion and provides

’peripheral slave’ information for the printer. It does not function on the AUX port and

the connected device must manage the RTS signal.

To use the TSX PCX 1031 cord, one of the following TER port configurations must be used: l l l l

7 data bits + 1 or 2 stop bits + 1 parity bit,

7 data bits + 2 stop bits,

8 data bits + 1 stop bit or 1 parity bit,

8 data bits + 2 stop bits.

The TSX PCX 1031 and TSX PCX 1130 cables should only be connected to the

PLC's TER port in order to supply power to the RS 485/RS 232 conversion desktop.

To avoid signal conflicts, no devices should be attached to the PLC's AUX port.

TSX DM 57 xx

Terminal Port

Summary table of terminal port connections

General

The table below can be used to define the cable linking terminal port connectors of a Premium/Atrium PLC to peripheral devices.

Connection cable TER

Port

TSX CB 1020

TSX CB 1050

T FTX CBF 020

TSX PCX 1031

XBT-Z938

TSX P ACC 01

TSX PCX 1031

TSX PCX 1130

AUX

Port

Example of connected devices

TSX P ACC 01

FTX 517, FTX 417

FT 2100, RS 232 programming and adjustment terminals

Graphics terminals and printers managing RTS signal

CCX 17, XBT

Connection to UNI-TELWAY

Devices not managing RTS signal DTE<-->DTE type:

RS 232 programming terminals, printers

Devices not managing RTS signal DTE<-->DCE type:

Modem

TSX DM 57 xx

Terminal Port

Adjustment of cables

TSX PCX 1031 and

TSX PCX 1130

The two cables TSX PCX 1031 and TSX PCX 1130 convert RS 485 and RS 232 signals. They authorize the connection of the terminal port to RS 232 devices which do not manage RTS.

Both are equipped with a switch which enables the PLC to be positioned in either

Master of Slave mode. The switch is accessible internally by removing the metal cover containing the electronics.

The management of the switch is as follows:

Switch position M

Switch position S

PL7 Master UNI-

TELWAY configuration

UNI-TELWAY Master with PL7 configuration

UNI-TELWAY Slave with default configuration

PL7 Slave UNI-

TELWAY configuration

UNI-TELWAY Master with default configuration

UNI-TELWAY Slave with PL7 configuration

PL7 character mode configuration

UNI-TELWAY Master with default configuration

Character Mode with

PL7 configuration

Illustration:

Master mode M Slave mode S

TSX DM 57 xx

Terminal Port

1.3 Appendices

At a Glance

Aim of this

Section

What's in this

Section?

This Section contains the appendices relating to the Terminal port.

This section contains the following topics:

Topic

Characteristics of the terminal port

Terminal port connector pin configuration

Page

TSX DM 57 xx

Terminal Port

Characteristics of the terminal port

General

The following table describes the characteristics of the terminal port:

Structure

Physical interface

Transmission

Protocol

UNI-TELWAY mode (master or slave)

non-isolated RS 485

Master/slave multidrop

Binary rate

Character Mode

non-isolated RS 485

19,200 bits/s by default, modifiable from

1,200 to 19,200 bits/s (1 start bit; 8 data bits; even, odd or no parity; 1 stop bit).

No protocol

9,600 bits/s by default, modifiable from 1,200 to 19,200 bits/s (7 or 8 data bits; even, odd or no parity; with or without echo).

Configuration Number of devices Maximum eight (eight addresses managed by the master). In slave mode, addresses 4,

5, 6 are selected by default. In master mode, the reserved addresses are: l l

1, 2 and 3 for the programming terminal

4 and 5 if a CCX 17 is present

The other addresses are available.

Utilities

Length

UNI-TE

10 meters maximum

One (point to point) device

10 meters maximum

Point to point requests with maximum 128byte reports at the initiative of every connected device. There is no broadcast at the initiative of the master.

Maximum 120-byte character string. Messages must end with

$0D (carriage return).

Other functions Transparent communication between all devices within a network architecture via the master.

Safety

Monitoring

A control character on each frame, acknowledgement and possible repetition.

Table indicating bus state, device states and error counters accessible on slaves

No error reported.

No flow control.

Note: Using a TSX P ACC 01 (See

TSX P ACC 01 device, p. 47) connection

device means the RS 485 link can be used in isolated mode.

Note: We strongly recommend that, after use, you do not leave a TSX PCU 103• or TSX PCX 1031 cable connected to the Uni-telway bus at one end and unconnected at the other.

TSX DM 57 xx

Terminal Port

Terminal port connector pin configuration

General

The terminal port connectors marked TER and AUX are 8-pin mini-DIN which can be locked.

The signals are given below:

TSX DM 57 xx

1 D (B)

2 D (A)

3 not connected

4 /DE

5 /DTP (1 = master)

6 not connected

7 0 volt

8 5 volts

1 D (B)

2 D (A)

3 not connected

4 /DE

5 /DTP (1 = master)

6 not connected

7 0 volt

8 not connected l l

Note: The operation of the terminal port depends on two parameters:

Signal status/DTP (0 or 1), fixed by cabling accessory (TSX P ACC 01 cable).

Software configuration of the terminal port defined in PL7.

The table below defines the functioning mode of the terminal port according to these two parameters:

PL7 configuration Signal /DTP = 0

Master UNI-

TELWAY

Terminal port in UNI-TELWAY slave mode (default)

Slave UNI-

TELWAY

Character mode

Terminal port in UNI-TELWAY slave mode

Signal /DTP = 1

Terminal port in UNI-TELWAY master mode

Terminal port in UNI-TELWAY master mode (default)

Terminal port in character mode Terminal port in UNI-TELWAY master mode (default)

Terminal Port

TSX DM 57 xx

TSX P ACC 01 device

At a Glance

Aim of this

Chapter

What's in this

Chapter?

This Chapter introduces the functions of the TSX P ACC 01 connection device.

This chapter contains the following sections:

Section

2.1

2.2

2.3

Topic

At a Glance

Hardware installation

Example of topologies

Page

TSX DM 57 xx

TSX P ACC 01

2.1 At a Glance

Aim of this

Section

What's in this

Section?

This Section describes the general characteristics of the TSX P ACC 01 device.

This section contains the following topics:

Topic

Functionalities

External appearance

Page

TSX DM 57 xx

TSX P ACC 01

Functionalities

General

The TSX P ACC 01 unit is a cabling accessory that connects to the TER connector of the Premium/Atrium PLC processor via an integral cable fitted with a mini-DIN connector at one end.

This is used to: l

Connect several devices to the terminal port of Premium/Atrium PLCs. For this purpose, it is fitted with two mini-DIN connectors, marked TER and AUX, which are functionally identical to the TER and AUX connectors of the Premium PLC l l l processors.

Isolate Uni-Telway signals in order to extend Premium PLC terminal port links to over 10 meters for the purpose of connecting the PLC to a Uni-Telway bus.

l l

Adapt the bus when the unit is connected to one of the ends of the Uni-Telway bus.

Set the operating mode of the terminal port:

Uni-Telway master

Uni-Telway slave or Character Mode

Note: The TER and AUX ports of the TSX P ACC 01 unit are not isolated from one another, nor from the TER port of the supplying PLC.

Note: We strongly recommend that, after use, you do not leave a TSX PCU 103• or TSX PCX 1031 cable connected to the Uni-telway bus at one end and unconnected at the other.

TSX DM 57 xx

TSX P ACC 01

External appearance

General

This device is made from zamak and of the same type as Uni-Telway branching or connection devices (TSX SCA 50 and TSX SCA 62). It is designed to be mounted in a cabinet. Its protection index is IP20.

Illustration:

Terminal ports

Connection cable to TER port for Premium PLC (length 1 m)

TSX DM 57 xx

TSX P ACC 01

2.2 Hardware installation

At a Glance

Aim of this

Section

What's in this

Section?

This Section deals with installing hardware for connection devices TSX P ACC 01.

This section contains the following topics:

Topic

Dimensions and mounting

Internal view

Connection to Uni-Telway Buses

Connecting to Premium and Atrium PLCs

Switch configuration

TSX P ACC 01 connector pin configuration

Page

TSX DM 57 xx

TSX P ACC 01

Dimensions and mounting

General

The TSX P ACC 01 device is installed on a AM1-PA••• perforated board or on a DIN rail with a LA9 D09976 mounting plate.

Illustration:

AM1-PA...

AM1-DE/DP

2 x Ø 5.5

TSX DM 57 xx

Internal view

Illustration

S M

S1 Selects functioning mode (master or slave),

S2 Adapts the line end,

JA and JB Connection terminals on the Uni-Telway Bus.

TSX P ACC 01

TSX DM 57 xx

TSX P ACC 01

Connection to Uni-Telway Buses

General

The TSX P ACC 01 device is connected to the Uni-Telway Bus using connection terminals JA and JB as shown below:

Illustration:

Shielding

Insulating sleeve

(essential)

White

Red

White

Blue

TSX DM 57 xx

TSX P ACC 01

Connecting to Premium and Atrium PLCs

General

When the TSX P ACC 01 device has to be supplied, it must be connected by its built-in cable to the TER connector on the PLC processor.

The device can be connected and disconnected when the PLC is switched on.

Illustration:

Premium

TSX RKY

Host PC

Atrium

TSX P ACC 01

Note:

Only one TSX P ACC 01 device can be connected to a Premium/Atrium PLC.

TSX DM 57 xx

TSX P ACC 01

Switch configuration

General

Configuring line end adaptation

Line ends are adapted by the S2 switch as indicated below.

Configuring the operating mode

The operating mode is selected by switch S1 as indicated below.

Illustration:

End of line position

UNI-TELWAY

UNI-TELWAY slave or character mode

Other positions

UNI-TELWAY master

Note: The operating mode selected only concerns the connection cable leading to the TER connector on the PLC processor.

TSX DM 57 xx

TSX P ACC 01

TSX P ACC 01 connector pin configuration

General

The TSX P ACC 01 device has two parallel connectors, marked TER and AUX.

The signals are given below :

1 D(B)

2 D(A)

3 not connected

4 not connected

5 not connected

6 not connected

7 0 V

8 5 V

1 D(B)

2 D(A)

3 not connected

4 not connected

5 not connected

6 not connected

7 not connected

8 not connected

TSX DM 57 xx

TSX P ACC 01

2.3 Example of topologies

At a Glance

Aim of this

Section

What's in this

Section?

This Section introduces examples of how to use the TSX P ACC 01 device.

This section contains the following topics:

Topic

Connectable devices

UNI-TELWAY master mode

UNI-TELWAY slave mode

Connection between two PLCs

Page

TSX DM 57 xx

TSX P ACC 01

Connectable devices

General

The functionalities of the TER and AUX ports of the TSX P ACC 01 unit are identical to those of the TER and AUX connectors from the Premium/Atrium PLC processors.

l The unit's TER connector is used to connect any device supporting UNI-TELWAY protocol, in particular non-supplied devices (RS 485/RS 232 converter lead, l etc.).

The unit's AUX connector cannot be used to connect devices with a power supply

(operator dialog console, third party devices, etc.).

Note: The TSX P ACC 01 unit is supplied by the TER connector of the PLC to which it is connected. The unit's TER connector can therefore be used to supply self-powered devices (CCX 17, etc.) or non- powered devices (RS 485/RS 232 converter lead, etc.).

If you wish to connect the terminal port of a second PLC to one of the ports of the

TSX P ACC 01 unit, it is essential that you use the AUX connectors (from the unit and the PLC) in order not to put the supplies of the two PLCs into conflict.

Note: We strongly recommend that, after use, you do not leave a TSX PCU 103• or TSX PCX 1031 cable connected to the Uni-telway bus at one end and unconnected at the other.

Example 1:

Premium master Premium slave

T FTX CB 1020/1050

TSX P ACC 01

TSX DM 57 xx

TSX P ACC 01

Example 2:

Premium master

TSX RKY

T FTX CB 1020/1050

TSX P ACC 01

Atrium slave

TSX DM 57 xx

TSX P ACC 01

UNI-TELWAY master mode

Example

A TSX P ACC 01 device is connected to a UNI-TELWAY link master PLC as in the example below.

Switches S1 and S2 must be positioned on OFF (master mode).

Example on a Premium station:

FT 2100 slave

Premium master

Addresses 1, 2, 3

TSX PCX 1031

S1=OFF

S2=OFF

TSX SCA 50

Address 6

ATV 16

slave

UNI-TELWAY bus

TSX P ACC 01

TSX SCA 62

XBT-Z 968

TSX CSC 015

T CCX CB 10 002

CCX 17

slave

Addresses 4/5

TSX 17-20

slave

Addresses 7/8

1000 meters maximum

TSX DM 57 xx

TSX P ACC 01

Example on an Atrium station:

TSX RKY

FT 2100 slave host PC

Atrium master

Addresses 1, 2, 3

TSX PCX 1031

S1=OFF

S2=OFF

TSX SCA 50

UNI-TELWAY bus

TSX P ACC 01

XBT-Z 968

TSX SCA 62

Address 6

ATV 16

slave

TSX CSC 015

T CCX CB 10 002

CCX 17

slave

TSX 17-20

slave

Addresses 4/5

Addresses 7/8

1000 meters maximum

TSX DM 57 xx

TSX P ACC 01

UNI-TELWAY slave mode

Example

A TSX P ACC 01 device is connected to a UNI-TELWAY link slave PLC as in the example below.

Note: Important: For a PLC to be able to operate in slave mode it must be connected to a TSX P ACC 01 device by the cable built into it.

Illustration:

FT 2100

TSX 107-40 master

S1=ON

S2=ON

TSX P ACC 01

UNI-TELWAY bus

TSX CSB 015

S1=ON

S2=ON

TSX P ACC 01

TSX SCA 62

Premium

XBT-Z 968

TCCX CB10 002

CCX 17

1000 meters maximum

Atrium slave

TSX DM 57 xx

TSX P ACC 01

Connection between two PLCs

Reminders

If the user wants to connect the terminal port of a second PLC on one of the ports of the TSX P ACC 01 device, the AUX port must be used to avoid power supply conflicts in the two PLCs.

FT 2100

Note: Important: For a PLC to be able to work in slave mode it must be connected to a TSX P ACC 01 device by the device’s built-in cable.

In the example given below the TSX P ACC 01 device must therefore be connected to the UNI-TELWAY slave PLC by the device’s integrated cable. Its S1 switch must be positioned on ON

If the device if not placed on a UNI-TELWAY bus, the position of the S2 switch does not matter.

Illustration:

Premium master

Premium slave

T FTX CB1

020/050

S1=ON

S2=not significant

TSX PCX 1031

TSX P ACC 01

XBT-Z 968

T CCX CB10 002

CCX 17

TSX DM 57 xx

Processor-integrated master

FIPIO communication

At a Glance

Aim of this Part

What's in this

Part?

This Part deals with the master FIPIO communication function, which is integrated into Premium/Atrium processors.

This part contains the following chapters:

Chapter

Chapter Name

Processor-integrated master FIPIO communication

Page

TSX DM 57 xx

Integrated FIPIO

TSX DM 57 xx

Processor-integrated master

FIPIO communication

At a Glance

Aim of this

Chapter

What's in this

Chapter?

This Chapter deals with the FIPIO communication function integrated into Premium/

Atrium processors.

This chapter contains the following topics:

Topic

Review of the FIPIO bus

Integrated FIPIO link on Premium/Atrium processors

Examples of architecture

Page

TSX DM 57 xx

Integrated FIPIO

Review of the FIPIO bus

General

Main characteristics

FIPIO is a field bus which is used to centralize inputs/outputs of a PLC station and its industrial peripherals nearest to the section which is operating.

From a PLC station whose processor has a built-in FIPIO link, the FIPIO bus is used to connect 1 to 127 devices such as: l l l l l l l

Momentum remote input/output modules (discrete and analog)

TBX remote input/output modules (discrete and analog)

CCX 17 command consoles

ATV 16 variable speed controllers

Devices which conform to standard profiles

Agent PLCs, PC

...

The FIPIO field bus can be used in a single architecture (mono-station) or in a more complex architecture (multi-station) where several FIPIO segments can be brought together by a local network at a higher level such as FIPWAY or Ethernet TCP_IP for example.

Structure

Nature

Topology

Access method

Communication

Privileged exchanges

Open field bus, conforming to World FIP standards.

Links devices through chaining or branching.

Managed by a bus arbiter

By exchange of variables which can be accessed by the user in the form of PL7 objects and X-WAY datagrams.

Cyclical exchange of status variables and remote input/output commands

Transmission

Binary flow

Medium

1Mb/s.

Shielded twisted pair (150 Ohms of characteristic impedance).

Configuration

Number of connection points

Number of segments

PLC

128 logic connection points for whole architecture

15 maximum (in cascade format) using electrical or optical relays

(14 maximum in cascade format).

One PLC (address connection point 0)

TSX DM 57 xx

Integrated FIPIO

Configuration

Programming terminal One programming terminal (must be connected to connection point 63).

Length The length of a segment depends on its type of branches: l l

1000 meters maximum without relay.

15000 meters maximum between the devices which are the furthest apart.

TSX DM 57 xx

Integrated FIPIO

Integrated FIPIO link on Premium/Atrium processors

General

Some processors have as standard an integrated master FIPIO link which makes it possible to connect the PLC station to a FIPIO bus.

Illustration:

Link

FIPIO

Link

FIPIO

Premium processor

Link

FIPIO

Atrium processor

Connecting to the FIPIO bus

The processor has a SUB D 9-pin connector which is used to link it to the FIPIO bus using a TSX FP ACC12 connector.

Illustration:

TSX FP

ACC12

TSX FP

ACC12

The complete procedure for installing a FIPIO bus (architecture, type of cable to use, cabling accessories etc.) is discussed in the FIPIO Bus reference manual.

Note: The master FIPIO link integrated into processors should not be taken into account when counting the station channels.

TSX DM 57 xx

Examples of architecture

Premium station

Illustration:

Premium

X Bus

TSX RKY

Integrated FIPIO

TBX

Momentum

CCX 17

ATV

TSX DM 57 xx

Integrated FIPIO

Atrium station

Illustration:

PC Atrium

TBX

Momentum

CCX 17

ATV

TSX RKY

TSX DM 57 xx

AS-i bus interface: TSX SAY 100 module

III

At a Glance

Aim of this Part

What's in this

Part?

This Part deals with the AS-i bus interface module: TSX SAY 100.

This part contains the following chapters:

Chapter

Chapter Name

AS-i bus interface module: TSX SAY 100

Page

TSX DM 57 xx

TSX SAY 100

TSX DM 57 xx

AS-i bus interface module:

TSX SAY 100

At a Glance

Aim of this

Chapter

What's in this

Chapter?

This Chapter only deals with hardware installation of the TSX SAY 100 interface l l module, AS-i bus master on a Premium/Atrium PLC. For the complete installation of an AS-i bus you must refer to the following manuals:

AS-i bus reference manual

AS-i installation section in the Premium PLC Applications Manual - Applications,

Volume 1.

This chapter contains the following sections:

Section

4.1

4.2

4.3

4.4

4.5

4.6

Topic

Review of the AS-i bus

Description of the TSX SAY 100 module

Input/output object addressing

AS-i Bus diagnostics

Operating modes of the TSX SAY 100 module

Precautions of use

Page

105

107

TSX DM 57 xx

TSX SAY 100

4.1 Review of the AS-i bus

At a Glance

Aim of this

Section

What's in this

Section?

This Section introduces the main characteristics of the AS-i bus.

This section contains the following topics:

Topic

Review of the AS-i bus

Overview of AS-i products from the Schneider catalog

Introduction to the main constituent elements

Example of AS-i bus topology

Main characteristics of the AS-i bus

Page

TSX DM 57 xx

TSX SAY 100

Review of the AS-i bus

General

The AS-i bus is a field bus (level 0) and can be used to connect sensors/actuators.

This allows "Discrete" type information to be routed between a bus master and sensor/actuator slaves.

AS-i is made up of three major basic elements: l l l

A dedicated power supply providing 30 VDC voltage.

A bus master.

Slaves (sensors and actuators).

The main types of sensors/ actuators

1. Communication sensors/actuators:

With a built-in AS-i function they link up directly to the AS-i bus via a passive distributor or a T-piece connection.

2. The traditional IP65 sensors/actuators:

They connect to the bus via an AS-i interface (active distributor or Telefast IP20 discrete input-output bus interface). These interfaces connect the sensors and traditional actuators to the AS-i bus and provide them with dialog capacity on the bus.

Illustration:

Active distributor

Passive distributor

Connection T

AS-i Bus

AS-i function integrated

AS-i function via interface

Traditional product

124 products maximum

(124 input information and 124 output information)

Communicating product Communicating product

31 products (sensors or actuators)

TSX DM 57 xx

TSX SAY 100

Overview of AS-i products from the Schneider catalog

General

Actuators

AS-i

Non-exhaustive list of AS-i products from the Schneider catalog:

Man/machine dialog

Sensors

AS-i

Column lit

Start-up motor

Detector photoelectric

Inductive proximity detector

Button box

Keyboard

12 keys

Master Supply

Distributor active

2E/2S

For connection by M12 ports of sensors/actuators/units of dialog and signaling standards:

• inductive sensors.

• capacity switches.

• photoelectric barriers.

• end of run.

•

LEDs

• relays.

• solenoid valve.

Distributor passive

Bus interface

Telefast

4 channels for AS-i sensors/actuators connection equipped with

M12 sockets.

AS-i bus interface/discrete input-output.

•

4 I

•

4 O

•

8 I/O (4I + 4O)

For connection by screw or pull-out terminals of dialog sensors/ actuators/units of dialog and signaling standards:

•

2 or 3 wire inductive sensors.

• capacity switches.

• end of run.

•

LEDs

• relays.

• contactors.

• solenoid valve.

• resistance.

TSX DM 57 xx

Introduction to the main constituent elements

Cable

This transmits data and carries the power. It can be made up from: l l either an unshielded, polarized twin-wire AS-i ribbon cable.

Or a standard round, shielded or unshielded twin-wire cable.

Illustration:

TSX SAY 100

Active distributors

Guiding ribbon cable

Round cable

IP67 sealed interfaces for connecting sensors/actuators using M12 connectors.

These distributors are used to connect "traditional", non-communicating sensors/ actuators.

Illustration:

Active distributor for ribbon cable

Active distributor for round cable

TSX DM 57 xx

TSX SAY 100

Passive distributors

IP67 sealed interfaces for connecting sensors/actuators using M12 connectors.

These distributors do not have any electronics and can therefore be used to connect the "communicating" sensors/actuators.

Illustration:

Passive distributor for ribbon cable

Passive distributor for round cable

SB2 Telefast discrete inputsoutputs/bus interface

IP20 sealed interface with built-in ASi- function. It enables connection to all types of

"traditional" non-communicating sensors/actuators via screw terminal blocks.

Illustration:

AS-i actuators

The direct motor starters and toggle switches in sealed boxes (IP54 and IP65) ensure electrical motors are controlled and protected up to 4KW at 400 VAC.

Illustration:

TSX DM 57 xx

AS-i sensors

TSX SAY 100 l Photo-electric detectors:

They ensure that all kinds of objects (opaque, reflective etc) are detected with 5 basic systems: barrier, reflex, polarized reflex, proximity and proximity with background blanked out. They offer an IP67 protection level.

Inductive proximity detectors: l

They detect all metal objects and provide information for the check functions on whether an object is present or not. They offer an IP67 protection level.

Illustration:

Man-machine interface products

l Button boxes:

These are made up of dialog tools, which are perfectly adapted to exchanging information between the operator and machine.

Keyboards:

Man/machine dialog tools, these have 12 touch sensitive keys. The information delivered is coded in BCD on 4 bits. They offer an IP65 protection level.

Illustration:

Signaling elements

l Illuminated columns:

Optical or sound signaling elements.

TSX DM 57 xx

TSX SAY 100

Bus master

Built into a Premium/Altrium PLC station, the TSX SAY 100 module (AS-i bus master) manages all data exchanges on the AS-i bus.

Illustration:

AS-i power supply

Premium/Atrium station

AS-i dedicated power supply, designed to supply the components connected to the

AS-i bus.

The distribution of this power supply uses the same medium as that used for data exchange.

Illustration:

Connecting and branching accessories

T-piece connectors are used to make connections to the AS-i bus. These are designed for linking to AS-i ribbon cables or to ribbon/round cable branches.

Illustration:

T for ribbon cable

Branch ribbon/round cable

TSX DM 57 xx

TSX SAY 100

Example of AS-i bus topology

General

Illustration:

Premium

AS-i master

AS-i Bus

Supply

AS-i

Sensors/actuators communicating

Interfaces with traditional sensors/ actuators

TSX DM 57 xx

TSX SAY 100

Main characteristics of the AS-i bus

General

AS-i is a system in which exchange management is ensured by a single master who calls in succession, by scanning the bus, each detected slave and awaits a response.

The communication series frame carries: l

4 data bits (D0 to D3), which are the image of inputs or outputs according to the nature of the interface.

l 4 parametering bits (P0 to P3), which are used to set the operating modes of the interface.

P0 to P3 bits are used for "intelligent" devices, including AS-i ASIC (specific integrated circuit). Operation can be modified while it is running.

The address of the slave is coded on 5 bits.

At the request of the AS-i master, outputs are set and the inputs for AS-i devices are sent in the slave’s response.

Slave addressing

Each slave connected to the AS-i bus must have an address between 1 and 31

(coding on 5 bits).

The slaves delivered from the factory have the address 0 (the address of the slave is memorized in a non-volatile format).

Addresses are programmed using a terminal specifically for addressing, a XZMC11.

Note: When replacing a faulty slave whose address has been set, the address of the slave to be replaced can be updated automatically.

Identification of slaves

All slave devices connected to the AS-i bus are identified by: l l

An I/O Code (input/output distribution code).

An identification code, which completes the functional identification of the slave.

These identifications allow the AS-i master to recognize the configuration which is present on the bus

These different profiles have been developed by the AS-i Association. They are used to distinguish modules such as for inputs, outputs, mixed modules, "intelligent" device families, etc.

Maximum number of inputs/outputs

An AS-i bus can support a maximum of 31 slaves.

Each slave can have a maximum of 4 inputs and/or 4 outputs.

This makes it possible to manage a maximum of 124 inputs + 124 outputs, or 240 discrete inputs/outputs when all active devices have 4 inputs and outputs.

TSX DM 57 xx

TSX SAY 100

AS-i cable

Topology and maximum length of AS-i bus

The topology of the AS-I bus is flexible. It can be perfectly adapted to meet the user’s needs (point to point, on line, tree structure etc.).

In every case, the total length of all the branches of the bus must not exceed 100 meters without a relay.

AS-i bus cycle time

The AS-i cable is a twin-wire link on which communications and power supply for the connected devises are transmitted.

The link does not need to be twisted.

The cross-section of wires can be from 2 x 0.75 mm

, 2 x 1.5 mm

or 2 x 2.5 mm

, according to the current consumed by the devices.

Reliability, flexibility

This is the cycle time between slave(s) and the TSX SAY 100 module.

The AS-i system always transmits information which is the same length to each slave on the bus. The AS-i cycle time depends on the number of slaves connected to the bus.

In the presence of 31 functioning slaves, this time period will be a maximum of 5 ms.

Reliable operation is ensured by the transmission process used (Manchester current and coding modulation). The master monitors the line supply voltage and the data sent. It detects transmission errors as well as slave failures, and sends the information to the PLC.

Exchanging or connecting a new slave during operation does not disturb communications between the master and the other slaves.

TSX DM 57 xx

TSX SAY 100

4.2 Description of the TSX SAY 100 module

At a Glance

Aim of this

Section

What's in this

Section?

This Section deals with hardware installation and the characteristics of the TSX SAY

100 module.

This section contains the following topics:

Topic

Physical presentation

Mounting/installation

Connections

Displaying module states

Specific Display Panels on the TSX SAY 100 Module

Technical characteristics

Personnel safety

Page

TSX DM 57 xx

Physical presentation

General

The TSX SAY 100 module comes as a standard format module.

Illustration:

TSX SAY 100

Front panel

TSX DM 57 xx

TSX SAY 100

Description of

TSX SAY 100 module

The module is made up of the following elements:

1. A display panel consisting of 4 LEDs for displaying the operating modes of the module: l

RUN LED (green): lit indicates normal functioning mode of the module.

ERR LED (red): lit indicates a module error.

COM LED (green): lit indicates data exchanges on the AS-i network.

I/O LED (red): lit indicates an external input/output error on the AS-i bus.

2. Display panel consisting of 32 LEDs (0 to 31) which enable AS-i bus diagnostics, and display the state of each slave connected to the bus.

3. AS-i LED (red): lit indicates an AS-i power supply error.

4. Bus LED (green): lit indicates that display panel2 is in BUS display mode (slaves displayed on the bus).

5. I/O LED (green): lit indicates that display panel 2 is in Slave "SLV" display mode

(displays status of input/output bits for a selected slave).

6. Push button "

↑↓

" designed for local diagnostics of the AS-i bus. You can move between the different AS-i bus diagnostic modes by pressing this button (long or quick presses), combined with the "+/-" push button.

7. Push button "+/

−

" designed for local diagnostics of the AS-i bus. You can move between the different AS-i diagnostics modes by pressing this button (long or quick presses), combined with the "

↑↓

" push button.

8. CANNON SUB D connector for connection to AS-i bus.

TSX DM 57 xx

TSX SAY 100

Mounting/installation

General

The TSX SAY 100 module can be mounted in any position on the TSX RKY rack, except for those positions dedicated to processors and power supply.

Note: In the event where the module is mounted on a remote X Bus rack, the maximum allowed distance from the processor must be 175 meters minus the length of the X Bus (max. 100 m).

Inserting and extracting the module is the same as the general procedure for inserting and extracting modules on Premium PLCs (see the Premium PLC installation manual.)

Example of mounting a TSX SAY 100 module:

Number of modules per station

Note: The module can be mounted and removed with both PLC and AS-i bus power switched on.

The maximum number of modules per Premium/Atrium PLC station depends on the type of processor installed:

Processors

57-1xx

57-2xx

57-3xx/57-4xx

Maximum number of AS-i bus connections

Maximum number of TSX

SAY 100 modules

TSX DM 57 xx

TSX SAY 100

Connections

AS-i bus cables

AS-i bus cables carry the signals and supply the sensors and actuators connected to the bus with 30 VDC.

Types of AS-i cables:

Cable type Characteristics

Polarized AS-i ribbon cable Color: yellow. Wire crosssection: 1.5 mm

Illustration

Standard round cable

Wire cross-section: 1.5 mm

2.5 mm

(Blue) (Brown)

Cable routing

Link-up connector

(Blue)

(Brown)

Recommended cable: product reference H05VV-F2x1.5, conforms to the DIN VDE

0281standard. Wire cross-section: 1.5 mm

The AS-i cable and the power cables carrying higher power levels must be in separate ducts which are protected by a metal screen.

When using a shared route for control cables it is essential that the connections on these control links should conform to the technology rules (eg. the discharge diode or limiters on the terminals of self-inductive elements etc.).

A set (connector + cover) is delivered with the module, which is used to connect the module to the AS-i bus. This connector must be linked to the cable of the AS-i bus and assembled by the user according to the procedure described later.

Illustration:

Connector

Cover

TSX DM 57 xx

Connection of module to bus

TSX SAY 100

To connect a module to the bus, follow the procedure below:

1 Connect the 2 wires of the AS-i cable to the connector, taking the polarities into account:

In the special event that a shielded cable is used, this should be connected to the central terminal.

2 Mount the connector in its cover and fix the cable to it:

3 Click the cover shut:

4 Mount the unit on the module:

TSX DM 57 xx

TSX SAY 100

Displaying module states

General

This is carried out with 4 LEDs RUN, ERR, COM, I/O which are located on the module. Their state (LED off, flashing or on) provides information on the operating mode of the module.

LED state:

LEDs

RUN

(green)

ERR (red)

Module operating normally

Serious internal fault, module broken down

Flashing

Module self-testing (1)

Off

Faulty module, or module switched off

Module self-testing (1)

Fault: system OK but: l l application fault or

AS-i bus error

Module self-testing (1)

Communication on AS-i bus

No internal error

No communication on

AS-i bus

COM

(green)

I/O (red) Input/output error Module self-testing (1) Module operating normally

(1) the 4 LEDs flash simultaneously during self-testing mode when the module is switched on.

TSX DM 57 xx

TSX SAY 100

Specific Display Panels on the TSX SAY 100 Module

General

3 LEDs: AS-i, Bus and I/O display information specific to the TSX SAY 100 module.

View of the 3 LEDs:

AS-i LED

Bus LED

I/O LED

AS-i LED (red)

LED state

LED on

Flashing LED

LED off

Meaning

Module operating normally

Supply fault on the AS-i bus

Automatic addressing initialized

TSX DM 57 xx

TSX SAY 100

Bus and I/O LEDs

These two LEDs display the view mode selected: l l

Bus display mode or

Slave display mode.

Display module LED state

Bus LED on, I/O

LED off

Meaning

The 32 LED display panel located at the front of the module is in BUS display mode and displays all the slaves present on the bus.

Bus LED off, I/O

LED on

The 32 LED display panel located on the front of the module is in Slave display mode (SLV) with display of the input/ output status for a selected slave.

Bus LED off, I/O

LED off

The 32 LED display panel located on the front of the module is in Slave display mode (SLV) with display of the address of the slave selected.

TSX DM 57 xx

TSX SAY 100

Technical characteristics

AS-i Bus

Characteristics

AS-i bus maximum cycle time

Maximum number of slaves on the AS-i bus

Maximum length of AS-i bus (all branches mixed without relay)

Maximum number of inputs/outputs

Nominal supply voltage for AS-i bus

Value

5ms

100 meters

124 inputs + 124 outputs

30 VDC

TSX SAY 100 module

Characteristics

Programming the TSX SAY 100 module

PLC current consumed on 5V

AS-i current consumed on 30 V

Dissipated power

Protection from polarity inversion on AS-i bus inputs

Value

from PL7 Junior or PL7 Pro software

Response time with 31 slaves (1) for a PLC cycle time of 10 ms

Typically 27 ms, 37 ms maximum

Calculation of AS-i scanning time for n slaves

(normal operation)

156

µ s x (n+2) if n<31 156

µ s x (n+1) if n=31

Typically 110 mA / 150 mA maximum

Typically 50 mA / 60 mA maximum

2.5 W max.

Yes

Degree of protection

Operating temperature

AS-i master profile

Standards and service conditions

IP20

0 to 60 degrees Celsius

Conforms to those of Premium PLCs

(see Volume 1)

(1) Logical response time + time between an AS-i input activated on the bus, processed in the PLC application and applied to an AS-i output.

TSX DM 57 xx

TSX SAY 100

Personnel safety

General

To ensure personnel safety it is essential: l l l

To earth the ground terminal of the PLC.

To use an AS-i VLSV (very low safety voltage) supply, nominal voltage 30 VDC.

For PLCs which are connected to an alternating current network, a differentiel circuit breaker must be placed upstream of this network, and this will cut off the

PLC power supply source if ground leakage if detected.

l For PLCs which are connected to a direct current supply source you must ensure that the supply placed upstream of the PLC is VLVS.

l To use certified AS-i products on the bus.

Due to its type of technology and connection, the TSX SAY 100 module only receives 5 VDC and its 0V is linked to the PLC ground.

TSX DM 57 xx

TSX SAY 100

4.3 Input/output object addressing

Addressing input/output objects

General

Example

Acquisition of inputs and update of slave device outputs connected to the AS-i bus are carried out automatically. This occurs at the start and end of each cycle respectively of the task in which the TSX SAY 100 module is configured.

The program user has access to these inputs and outputs via the language objects whose syntax is as follows:

Symbol

I or Q

Type of object

I=input

Q=output

\ xy.0

Module/channel address of the TSX SAY 100

x=rack number

y=position number

0=channel 0 of the module

No. of slave

0 to 31

Rank of bit

0 to 3

Particular example of rack 0:

%I\2.0\1.3 indicates: input 3 of slave 1, channel 0 of the TSX SAY 100 module, positioned in rack slot 0.

%Q\2.0\31.0 indicates: output 0 of slave 31, channel 0 of the TSX SAY 100 module, positioned in slot 2 of rack 0.

Illustration:

TSX DM 57 xx

Addresses slaves

Slave

Addresses inputs/outputs of slaves

@1 @3

AS-i Bus

@31

2E & 2S

0 3 0 3 0 1 0 1

%I\2.0\1.0

%I\2.0\1.3

%Q\2.0\3.0

%Q\2.0\3.3

%Q\2.0\5.0

%I\2.0\31.0

%Q\2.0\31.0

%I\2.0\31.1

%Q\2.0\31.1

Note: The physical address of an AS-i slave is programmed by the portable console XZM C11

TSX SAY 100

4.4 AS-i Bus diagnostics

At a Glance

Aim of this

Section

What's in this

Section?

This Section deals with the diagnostics mode carried out by the TSX SAY 100 module.

This section contains the following topics:

Topic

Introduction to AS-i Bus diagnostics

Moving between the different display modes

Display of slaves on the AS-i bus

Viewing the state of input/output bits for each slave

Page

101

102

103

TSX DM 57 xx

TSX SAY 100

Introduction to AS-i Bus diagnostics

General

The module display panel is used for: l l

Displaying the presence of each slave on the AS-i bus (Bus mode).

Displaying the state of input/output bits of each slave present on the bus (Slave mode "SLV").

These modes can be accessed by a combination of actions on the push buttons (

↑↓ and +/-) on the TSX SAY 100 module.

Illustration:

TSX DM 57 xx

TSX SAY 100

Display modes

Table giving the 2 display modes of the module:

Bus mode Slave mode (SLV)

View of AS-i bus image. Each

LED 1 to 31 corresponds to a slave address on the bus.

l l

LED on: slave present flashing LED: slave expected and not detected, or not expected l and detected.

LED off: slave not expected and not detected.

View of selected slave address.

LED on: number of slave selected.

Illustration: Illustration:

View of input/output bit state l l for slave selected.

LEDs 0 to 3 display the state of the input bits.

LEDs 4 to 7 display the state of the output bits.

LED on: bit in state 1.

LED off: bit in state 0 or not significant

Illustration:

100

View mode is displayed with the Bus LED on and the I/O

LED off.

View mode is displayed by

Bus and I/O LEDs both off.

View mode is displayed by the Bus LED off and the I/O

LED on.

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Moving between the different display modes

Illustration

This illustration shows how to move between the different display modes:

Display of image of the AS-i bus

(default display)

Off

Presence slaves 1 to 31

Hold down on

↑↓

Status bits input

Status bits output

Display of bits of I/O of the slave selected

Hold down

+/−

Change direction:

Short press on

↑↓

Off

Number of slave

Hold down on

↑↓

Display of address of the selected slave

Change slave:

Short press on +/-

Off

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101

TSX SAY 100

Display of slaves on the AS-i bus

General

This mode is displayed by default when the module is switched on, and is used to display: l l l

The expected and detected slaves (LED permanently on).

The unexpected and undetected slaves (LEDs off).

The expected and undetected slaves (LEDs flashing).

Illustration:

↑↓

Display panels

Bus Display

LEDs showing the mode displayed

The image of the AS-i network is displayed on the entire display panel. Each LED represents an AS-i bus slave address.

You can move between the different modes by a combination of actions on the push buttons

↑↓

and +/- : see

Moving between the different display modes, p. 101.

Two LEDs "Bus" and "I/O" indicate the current display mode.

In the current example, the "BUS" LED is on and the LED "I/O" is off which indicates l l that the display is in Bus mode.

In the illustration above, the display panel indicates that:

Slaves 1, 4, 10 and 20 (LEDs on) are present.

Slave 11 (flashing LED) is present and not expected, or expected and missing.

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Viewing the state of input/output bits for each slave

General

In this mode (Slave "SLV"), the display panel is used to view the state of input/output bits for each slave present on the bus.

Procedure to be followed

To access the state of input/output bits for a slave from BUS mode, proceed as follows:

Order Action

5 Pressfor more than one secondon the button +/

−

Result

1 Press for more than one second on the button

↑↓

2 Press quickly on the +/- button

The display switches to Slave "SLV" mode.

The display of the slave address goes

up from 1 to 31.

3 Press quickly on the button

↑↓

The direction of the slave address scan is reversed.

4 Press quickly on the +/- button The display of the slave address goes

down from 31 to 1.

l l

LEDs 0 to 3 display the state of input bits for the slave selected (1).

LEDs 4 to 7 display the state of output bits for the slave selected (1).

6 Press quickly on the +/- button

Press quickly on the button

↑↓

Press quickly on the +/- button

Pressfor more than one second on the button +/

−

(1)

LED on = bit on state 1

LED off = bit on state 0 or no input or output

The state of inputs-outputs for the

following slave is displayed.

The direction of the slave address scan is reversed.

The state of input-outputs for the

previous slave is displayed.

The display shows again the number of slave selected.

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TSX SAY 100

Illustration

Slave Number

(example: 10)

State of bits (example:

%I\2.0\10.0 et %I\2.0\10.1=1)

↑↓

Change direction:

Short press on

↑↓

Change slave:

Short press on

+/−

Slave Display

Status of output bits

(example: %Q\2.0\10.2 and

%Q\2.0\10.3=1

Channel Display

104

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4.5

TSX SAY 100

Operating modes of the TSX SAY 100 module

General

Output fallback position

For more information, refer to the section on AS-i installation in the Premium PLCs

Applications Manual - Basic Applications, Volume 1.

The fallback mode is set in the configuration screen (see Premium PLCs

Applications Manual) and can be read in the word %KWxy.0.19:X0: l l

%Kwxy.0.19:X0 = 1: fallback to 0

%KWxy.0.19:X0 = 0: maintain state

(x = rack address, y = module address)

Operation:

When the AS-i channel changes to STOP: l

With fallback to 0 option: outputs are forced to 0, then communication stops on the medium.

With maintain state option: outputs are maintained, then communication stops on the medium.

Automatic slave addressing

When this function is enabled in the module configuration, it allows the replacement of a faulty slave with a slave of the same type without stopping the AS-i bus, and without the need for special action: l

If the replacement slave is programmed with the same address and has the same profile, it will be automatically inserted in the list of slaves detected, then l activated. If this is not the case, the ERR and AS-i LEDs will flash simultaneously.

If the new slave has never been used (address 0, new slave) and has the same profile, the slave automatically takes on the address of the replaced slave and is therefore in the list of detected slaves and the list of active slaves. If this is not the case, the ERR and AS-i LEDs will flash simultaneously.

These actions are only possible if one and only one slave is faulty in the configuration.

Processor error

If there is a communication break with the processor, the module switches to

SAFETY position.

Communication breaks are caused by the following: l Triggering of the processor watchdog if the TSX SAY 100 module is positioned in the rack supporting the processor.

l Disconnection of the X Bus cable if the TSX SAY 100 module is positioned in an extension rack.

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TSX SAY 100

Module fault

In the event of a serious fault on the TSX SAY 100 module (faulty component, etc.) the module stops communicating with the X Bus and with the AS-i Bus. The same type of behavior occurs when a module is removed with the power on.

Removing a module with power switched on

Should a module be removed with the power switched on, communication with the

X Bus stops and the processor indicates a module fault.

Communication with the AS-i bus is also interrupted without notice. In this case, the slaves with a watchdog set their outputs in the desired state, and the others remain in position and cannot be set to 0 since the module cannot guarantee communication.

Inserting a module with power switched on

After switching on the TSX SAY 100 module, it waits to receive configuration from the processor or for one of the push buttons

↑↓

or +/- to be pressed, otherwise it remains at a stop.

AS-i supply fault

When an AS-i supply module fault occurs, communication stops with: l Slaves with a watchdog positioning their outputs in the desired state, except if the slave takes its power from the AS-i.

Slave commands switch to 0 due to lack of power.

This fault is indicated by the AS-i LED.

Break in the AS-i medium

There are several ways in which a break in the medium can occur:

1. There is a break in the medium as it exits the module:

Behavior is the same as that for a power outage, with all slaves disappearing and a supply fault being indicated.

2. There is a break in the medium after the TSX SAY 100 module and the AS-i supply:

All slaves disappear and no indication of supply fault.

3. There is a break in the medium after the TSX SAY 100 module, the AS-i supply and some slaves:

Slaves located after the break disappear and no indication of supply fault.

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4.6 Precautions of use

At a Glance

Aim of this

Section

What's in this

Section?

This Section deals with the precautions to be taken when installing an AS-i bus.

This section contains the following topics:

Topic

24 V auxiliary supply

Multiple addressing

Page

108

109

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107

TSX SAY 100

24 V auxiliary supply

Recommendations

When slaves use a 24 V auxiliary supply, the disappearance of this supply is not managed by the TSX SAY 100 module.

Information on the disappearance of this supply can be accessed by using a 24 V input.

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Multiple addressing

Recommendations

When one or more slaves are connected, make sure that you do not assign an address which is already being used by a slave on the bus.

If slave address is doubled then two scenarios may occur:

1. The two slaves with identical addresses have the same profile and manage identical I/Os: the AS-i master bus does not detect any error.

2. The two slaves with identical addresses manage different I/Os: the AS-i master bus can detect transmission errors when accessing the I/O from one of the two slaves.

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109

TSX SAY 100

110

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AS-i V2 bus interface:

TSX SAY 1000 module

At a Glance

Aim of this Part

What's in this

Part?

This part deals with the AS-i V2 TSX SAY 1000 bus interface module.

This part contains the following chapters:

Chapter

Chapter Name

AS-i V2 Bus Interface Module: TSX SAY 1000

Page

113

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111

TSX SAY 1000

112

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AS-i V2 Bus Interface Module:

TSX SAY 1000

At a Glance

Aim of this

Chapter

What's in this

Chapter?

This chapter deals with hardware installation of the TSX SAY 1000 interface module,

AS-i V2 bus master on a Premium/Atrium PLC.

This chapter contains the following sections:

Section

5.1

5.2

5.3

5.4

5.5

5.6

5.7

Topic

Introduction to the AS-i Bus

Description of the TSX SAY 1000 Module

Input/Output Object Addressing

AS-i Bus Diagnostics

Operating Modes of the TSX SAY 1000 Module

Precautions of Use

AS-i V2 Certification

Page

113

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TSX SAY 1000

5.1 Introduction to the AS-i Bus

At a Glance

Aim of this

Section

What's in this

Section?

This section introduces the main characteristics of the AS-i bus.

This section contains the following topics:

Topic

Introduction to the AS-i Bus

Overview of AS-i Products from the Schneider Catalog

Introduction to the Main Constituent Elements

Main Characteristics of the AS-i V2 Bus

Page

114

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TSX SAY 1000

Introduction to the AS-i Bus

General

The main types of sensors/ actuators

The AS-i bus is a field bus (level 0) and can be used to connect sensors/actuators.

This allows "Discrete" or analog type information to be routed between a bus master and sensor/actuator slaves.

AS-i is made up of three major basic elements: l l l

A dedicated power supply providing voltage of about 30 VDC.

A bus master.

Slaves (sensors, actuators and others).

1. Communication sensors/actuators:

With a built-in AS-i function they link up directly to the AS-i bus via a passive distributor or a T-piece connection.

2. Traditional sensors/actuators:

These connect to the bus via an AS-i interface (active distributor or TOR Telefast input-output bus interface). These interfaces connect the sensors and traditional actuators to the AS-i bus and provide them with dialog capacity on the bus.

Illustration:

Active distributor

Passive distributor

Connection T

AS-i Bus

AS-i function integrated

AS-i function via interface

Traditional product

Maximum 434 I/O

248 input

186 output

Communicating Communicating

Maximum 62 slaves

(maximum 31 standard or 62 maximum)

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115

TSX SAY 1000

Overview of AS-i Products from the Schneider Catalog

General

Actuators

AS-i

Non-exhaustive list of AS-i products from the Schneider catalog:

Man/machine dialog

Sensors

AS-i

Column lit

Start-up motor

Inductive photoelectric

Inductive proximity detector

Button box

12 Key keyboard

Master Supply

Distributor active

2I/2O

For connection by M12 ports of sensors/actuators/units of dialog and signaling standards:

• inductive sensors.

• capacity switches.

• photoelectric barriers.

• end of run.

•

LEDs

• relays.

• solenoid valve.

Distributor passive

Bus interface

Telefast

4 channels for AS-i sensors/actuators connection equipped with

M12 sockets.

AS-i bus interface/discrete input-output.

•

4 I

•

4 O

•

8 I/O (4I + 4O)

For connection by screw or pull-out terminals of dialog sensors/ actuators/units of dialog and signaling standards:

•

2 or 3 wire inductive sensors.

• capacity switches.

• end of run.

•

LEDs

• relays.

• contactors.

• solenoid valve.

• resistance.

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TSX DM 57 xx

Introduction to the Main Constituent Elements

Cable

This transmits data and carries the power. It can be made up from: l l either an unshielded, polarized twin-wire AS-i ribbon cable.

Or a standard round, shielded or unshielded twin-wire cable.

Illustration:

TSX SAY 1000

Bus Master

Guiding ribbon cable

Round cable

Built into a Premium/Atrium PLC station, the TSX SAY 1000 module (AS-i bus master) manages all data exchanges on the AS-i bus.

Illustration:

AS-i Power

Supply

TSX SAY 1000 Premium/Atrium station

AS-i dedicated power supply, designed to supply the components connected to the

AS-i bus.

The distribution of this power supply uses the same medium as that used for data exchange.

Illustration:

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117

TSX SAY 1000

Main Characteristics of the AS-i V2 Bus

General

AS-i is a system in which exchange management is ensured by a single master which, by scanning the bus, calls each slave in succession and awaits a response.

Communication series frame for slaves with standard AS-i address settings: l 4 data bits (D0 to D3), which are the image of inputs or outputs according to the l type of interface,

4 parametering bits (P0 to P3), which are used to set the operating modes of the interface.

Communication series frame for slaves with extended address settings: l 3 or 4 data bits, which are the image of inputs (4 bits, D0 to D3) or outputs (3 bits,

D0 to D2) depending on the type of interface, l

3 parametering bits (P0 to P2), which are used to set the operating modes of the interface.

All slave devices connected to the AS-i bus are identified by at least one "I/O Code" and one "ID code" which completes the functional identification of the slave.

Some slaves have an ID1 code, which defines the internal functions of the slave: on analog slaves, for example, ID1 shows the slave's analog channel number.

Note: The frame base is the same for analog slaves as it is for TOR slaves.

There is ascending compatibility between AS-i and AS-i V2. This means that all slaves on the market are supported by SAY 1000.

Slave

Addressing

Each slave connected to the AS-i bus must have an address which lies between 1 and 31, either with "Bank" /A, or with "Bank" /B for extended address settings.

The slaves delivered from the factory have the address 0 (the address of the slave is memorized in a non-volatile format).

Addresses are programmed using a specialized addressing terminal.

Note: When replacing a faulty slave whose address has been set, the address of the slave to be replaced can be updated automatically.

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TSX SAY 1000

Identification of

Slaves

l l

All standard address setting slaves connected to the AS-i bus are identified by:

An I/O Code (input/output distribution code),

An identification code, which completes the functional identification of the slave.

All extended address setting slaves connected to the AS-i bus are identified by: l l l l

An I/O Code (input/output distribution code),

An identification code which completes the functional identification of the slave.

An ID1 code which defines the internal functions of the slave,

An identification code (ID2) which completes the functional identification of the slave.

These identifications allow the AS-i master to recognize the configuration, which is present on the bus.

These different profiles have been developed by the AS-i Association. They are used to distinguish between input, output and mixed modules, "intelligent" device families, etc.

Maximum

Number of

Inputs/Outputs

AS-i Cable

l l

On the same bus, an AS-i bus can support a maximum of:

31 4I and/or 4O standard address setting slaves, with addresses from 1 to 31

62 extended address setting slaves with 4I and/or 3O , using addresses from 1

A/B to 31 A/B.

This makes it possible to manage a maximum of 248 inputs +186 outputs (thus 434 inputs/outputs) when all extended slaves have 4 inputs and 3 outputs.

The AS-i cable is a twin-wire link on which communications and power supply for the connected devises are transmitted.

The link does not need to be twisted.

The cross-section of wires can be from 2 x 0.75 mm

, 2 x 1.5 mm

or 2 x 2.5 mm

, according to the current consumed by the devices.

Topology and

Maximum Length of AS-i Bus

The topology of the AS-i bus is flexible. It can be perfectly adapted to meet the user’s needs (point to point, on line, tree structure etc.).

In every case, the total length of all the branches of the bus must not exceed 100 meters without a relay.

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TSX SAY 1000

AS-i Bus Cycle

Time

Reliability,

Flexibility

This is the cycle time between slave(s) and the TSX SAY 1000 module.

The AS-i system always transmits information, which is the same length to each slave on the bus. The AS-i cycle time depends upon the number of slaves connected to the bus in the presence of functioning slaves.

The scan time t represents the exchange time between a master and n active slaves

(a maximum of 31 on /A or /B).

So, for: l l up to 19 active slaves, t = 3ms

20 to 31 active slaves t = (1+n) * 0.156ms

When two slaves A and B have the same address, each slave in the pair is scanned every two cycles.

This means that for 31 extended address setting slaves configured in /A, + 31 extended address setting slaves configured in /B. the scan time will be 10 ms.

l l

Maximum cycle time: maximum 5 ms for 31 standard or extended address setting slaves, maximum 10 ms for 62 extended address setting slaves.

Exchanging or connecting a new slave during operation does not disturb communications between the master and the other slaves.

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5.2 Description of the TSX SAY 1000 Module

TSX SAY 1000

At a Glance

Aim of this

Section

What's in this

Section?

This Section deals with hardware installation and the characteristics of the TSX SAY

1000 module.

This section contains the following topics:

Topic

Physical Introduction

Mounting/Installation

Connections

Displaying Module States

Specific Display Panels on the TSX SAY 1000 Module

Technical Characteristics of the AS-i V2 Bus

Personnel Safety

Page

TSX DM 57 xx

121

TSX SAY 1000

Physical Introduction

General

The TSX SAY 1000 module comes as a standard format module.

Illustration:

PWR OK

Description of

TSX SAY 1000 module

Front panel

The module is made up of the following elements:

1. A display panel consisting of 4 LEDs for displaying the operating modes of the module: l l

RUN LED (green): lit indicates normal functioning mode of the module.

ERR LED (red): when lit, this indicates a module error.

I/O LED (red): when lit, this indicates an AS-i bus error.

l l

/B LED (green): displays standard or /A address setting slaves.

2. Display panel consisting of 32 LEDs (0 to 31) which enable AS-i bus diagnostics, and display the state of each slave connected to the bus.

3. PWR OK LED (green): when lit, this indicates that power supply is consistent.

4. FAULT LED (red): when lit, this indicates faults associated with the AS-i bus.

5. A/B push button: this button informs the user of the status of devices on the bus by switching from bank A to bank B.

6. MODE push button: holding this button down causes initialization of slaves and a change to OFF-LINE. This then allows the user to programs the slaves through their infrared interface, or to connect the new diagnostic pocket to the bus. To return to normal mode, just press and hold this button again.

7. CANNON SUB D connector for connection to AS-i bus.

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TSX SAY 1000

Mounting/Installation

General

The TSX SAY 1000 module can be mounted in any position on the TSX RKY rack or extension rack, except for those positions dedicated to processors and power supply.

Note: Where the module is mounted on a remote X Bus rack, the maximum distance from the processor should be 175 meters minus the length of the X Bus

(100 meters max.).

The module should be inserted and extracted using a flat or cross tipped screwdriver. These operations can be carried out whether the power is on or off, with no adverse effects on the module or the rack holding it.

Example of mounting a TSX SAY 1000 module:

Number of

Modules per

Station

Note: The module can be mounted and removed with both PLC and AS-i bus power switched on.

The maximum number of modules per Premium/Atrium PLC station depends on the type of processor installed:

Processors

57-1xx

57-2xx

57-3xx/57-4xx

Maximum number of TSX SAY 100 or SAY 100 modules

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123

TSX SAY 1000

Connections

Connecting to the X Bus

Connection to the AS-i Bus

The module connects automatically to BUSX once it is inserted into its rack. If the module is inserted into the base rack, connection to the central unit and power supply module is implicit.

There is no particular order in which devices (Power Supply, Bus or Slave Master) must be connected to the AS-i network, but the unit as a whole is not guaranteed to be operational during this installation phase.

The AS-i network itself does not need to be grounded. Power supply and PLC devices must, however, adhere to standard installation requirements. You are advised not to place the AS-i network near cables carrying high currents.

The network's connection system is provided for connection to a trapezoid standard multiwire AS-icable (0.75mm to 2.5mm). Regardless of the topology carried over, the combined length of AS-inetwork cabling should not exceed 100m without relay.

AS-i Bus Cables

AS-i bus cables carry the signals and supply the sensors and actuators connected to the bus with 30 VDC.

Types of AS-i cables:

Cable type Characteristics

Polarized AS-i ribbon cable Color: yellow. Wire crosssection: 1.5 mm

Illustration

A²S-i A²S-i +

(Blue) (Brown)

Standard round cable

Wire cross-section: 1.5 mm

2.5 mm

A²S-i A²S-i +

(Blue)

(Brown)

Recommended cable: product reference H05VV-F2x1.5 (flat cable), conforms to the DIN VDE 0281standard. Wire cross-section: 1.5 mm

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TSX DM 57 xx

Cable Routing

Link-up

Connector

TSX SAY 1000

The AS-i cable and the power cables carrying higher power levels must be in separate ducts, which are protected by a metal screen.

Illustration:

Connector

Cover

Connection of

Module to Bus

To connect a module to the bus, follow the procedure below:

1 Connect the 2 wires of the AS-i cable to the connector, taking the polarities into account:

(Brown)

(Blue)

In the special event that a shielded cable is used, this should be connected to the central terminal.

TSX DM 57 xx

125

TSX SAY 1000

2 Mount the connector in its cover and fix the cable to it:

3 Click the cover shut:

4 Mount the unit on the module:

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TSX SAY 1000

Displaying Module States

General

This is carried out with 4 LEDs: RUN, ERR, A/B, I/O which are located on the module. Their state (LED off, flashing or on) provides information on the operating mode of the module.

LED state:

LEDs

On Flashing(**) Off

RUN (green) Module OK and configured

ERR (red) Serious non-rectifiable Module fault

Awaiting configuration

Rectifiable module fault (PL7 configuration, AS-i power supply)

/B (green) /A configured slaves display -

I/O (red)

0 to 31

(green)

AS-i bus Fault

Slave number OK (projected, present and active)

HS Module or autotest fault

Module OK

/B configured extended address settings slaves display

Fault or awaiting user configuration AS-i Bus OK

Slave Number /OK (*) Slave number not projected and absent

(**) all LEDS flash during module autotests.

(*) a slave is declared /OK when one of the conditions required for correct operation is not satisfied, regardless of the error level: l Error Level 1: l l

Slave declared but not detected,

Slave detected but not declared l l l l

Error Level 2:

Slave has different profile from declared slave,

Slave profile incompatible with address,

Slave with incorrect subprofile.

l l l l

Error Level 3: l

Slave refuses parameters, l

Slave has auxiliary power supply fault,

Analog data fault (channel fault),

Other faults linked to analog slave characteristics,

Input / Output or auxiliary power supply overload, l

External error:

- thermal relay,

- slave autotests NOK.

The user must connect his/her programming tool to access detailed information on the faulty slave. The local display can only show a malfunction in its related slave.

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TSX SAY 1000

Specific Display Panels on the TSX SAY 1000 Module

General

2 LEDs: PWR OK and FAULT give specific information on the TSX SAY 1000 module.

View of the 2 LEDs:

TSX SAY 1000

PWR OK LED

FAULT LED

PWR OK

FAULT

A/B

MODE

AS-i+

AS-i-

PWR OK LED

(green):

LED state

LED on

FAULT LED

(Red)

LED off

LED state

LED on

LED off

Meaning

Power Supply consistent

Power Supply inconsistent

Meaning

AS-i bus faults

No faults

128

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TSX SAY 1000

Technical Characteristics of the AS-i V2 Bus

AS-i V2 Bus

Technical Characteristics:

Characteristic

Maximum cycle time of bus: l l

- 1 to 19 slaves = 3ms,

- 20 to 62 slaves = (1+n)*156s

where n = number of active slaves.

Maximum number of slaves on the bus.

Maximum length of AS-i bus cables: all branches without relay with two relays

Maximum number of I/O managed by the bus

Nominal bus supply voltage

Value

maximum 5 ms for 31 standard or extended address setting slaves, maximum 10 ms for 62 extended address setting slaves.

31 standard address setting slaves, or,

62 extended address setting slaves.

100 meters

300 meters standard address setting slaves: 124 inputs + 124 outputs extended address setting slaves: 248 inputs + 186 outputs

30 VDC

TSX SAY 1000

Module

Technical Characteristics:

Characteristic

Programming the TSX SAY 1000 module

Value

from PL7 Junior, PL7 Pro V4.2, or P-Unit software

Response time with 31 slaves (1) for a PLC cycle time of 10 ms Typically 27 ms, 37 ms maximum

PLC current consumed on 5V Typically 100 mA / 150 mA maximum

Current consumed on 30 V AS-i/AS-i

Power dissipation

Protection against polarity inversion on bus inputs

Degree of protection

Typically 50 mA / 60 mA maximum

2.5 W max.

Yes

IP20

Isolated voltage

Operating temperature

500 VDC

0 to 60 degrees Celsius

AS-i master profile

Standards and service conditions

M2e

Conforms to those of Premium PLCs (see Volume

(1) Logical response time + time between an AS-i input activated on the bus, processed in the PLC application and applied to an AS-i output.

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TSX SAY 1000

Personnel Safety

General

To ensure personnel safety it is essential: l l l

To earth the ground terminal of the PLC.

To use an AS-i VLSV (very low safety voltage) supply, nominal voltage 30 VDC.

For PLCs which are connected to an alternating current network, a differentiel circuit breaker must be placed upstream of this network, and this will cut off the

PLC power supply source if ground leakage if detected.

l For PLCs which are connected to a direct current supply source you must ensure that the supply placed upstream of the PLC is VLVS.

l To use certified AS-i products on the bus.

Due to the type of technology and connection, the TSX SAY 1000 module only receives 5 VDC and its 0V is linked to the PLC ground.

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TSX SAY 1000

5.3 Input/Output Object Addressing

Addressing Input/Output Objects

General

Example

The user program has access to these inputs and outputs via language objects whose syntax for standard or extended address setting slot /A and /B slaves is as follows:

% I or Q

Symbol Type of object

I=input

Q=output

W=analog

\ xy.0

Module/channel address of the TSX SAY 1000

x=rack number

y=position number

0=channel 0 of the module

No. of slave:

1 to 31 for /A

101 to 131 for /B

Rank of bit

0 to 3

Particular example of rack 0:

%I\2.0\1.3 indicates: input 3 of slave TOR /A 1, channel 0 of the TSX SAY 1000 module, positioned in rack 0 slot 2.

%Q\2.0\103.0 indicates: input 0 of slave TOR /B 103, channel 0 of the TSX SAY

1000 module, positioned in rack 0 slot 2.

%IW\2.0\31.0 indicates: input 0 of slave ANA /A 31, channel 0 of the TSX SAY 1000 module, positioned in rack 0 slot 2.

Illustration:

TSX DM 57 xx

Addresses slaves

Slave

Addresses inputs/outputs of slaves

@103

AS-i Bus

@31

4I & 4O

0 3 0 3

%I\2.0\1.0

%I\2.0\1.3

%Q\2.0\103.0

%Q\2.0\103.3

%Q\2.0\5.0

0 1 0 1

%IW\2.0\31.0

%QW\2.0\31.0

%IW\2.0\31.1

%QW\2.0\31.1

131

TSX SAY 1000

Note: The physical address of an AS-i slave is programmed by the XZM C11 portable console.

An analog slave is configured only on slot /A.

The number of an extended TOR /B slave lies between 101 and 131.

The number of a standard TOR /A slave, or an ANA slave (which is always standard) lies between 1 and 31.

When a standard address setting slave is set at /A, an extended address setting slave at /B cannot have the same address. Only two extended address setting slaves can have the same address at /A and /B.

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5.4 AS-i Bus Diagnostics

Introduction to AS-i Bus Diagnostics

General

The module display panel displays the presence and operating status of each slave on the AS-i bus.

Illustration:

Diagnostics of the AS-i Bus

Table giving diagnostics of module's standard- and extended address setting slaves:

View of standard- or extended address setting slaves on bank A:

/B LED off

View of extended address setting slaves on bank B:

/B LED light

View of AS-i bus image. Each LED from 1 to

31 corresponds to a standard or extended slave address on the bus.

l l

LED on: slave active

LED off: slave not expected and not detected.

LED flashes rapidly: peripheral fault on slave.

LED flashing slowly: configuration fault on slave.

View of AS-i bus image. Each LED 1 to 31 corresponds to an extended address setting slave address on the bus.

l l

LED on: slave present

LED off: slave not expected and not detected.

LED flashes rapidly: peripheral fault on slave.

LED flashing slowly: configuration fault on slave.

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133

TSX SAY 1000

View of standard- or extended address setting slaves on bank A:

/B LED off

View of extended address setting slaves on bank B:

/B LED light

Diagnostics example with 5 slaves addressed at 1, 4, 10, 11, 20:

In brief : l l l

LEDs for slaves 1, 4, 10, 20 are lit, therefore these slaves are active, slave 11's LED is flashing, so it is faulty, the other LEDs are off because no slaves are expected or detected at these addresses.

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5.5

TSX SAY 1000

Operating Modes of the TSX SAY 1000 Module

General

For more information, refer to the section on AS-i installation in the Premium PLCs

Applications Manual - Basic Applications, Volume 1(Ref.: TLX DS 57 PL7 V4.2).

Output Fallback

Position

Since some AS-i V2 slaves have an internal watchdog based on a communication shutdown, when there is a fallback the module will function in the following way: l l l l fault detection (PLC stop, UC fault, module fault), bus automatically switched OFF LINE by bus master.

Consequences for slaves present on the bus:

"old generation" slaves: output maintenance,

"new generation" slaves: preprogrammed fallback positions are implemented in the slave.

Automatic Slave

Addressing

These actions are only possible if one and only one slave is faulty in the configuration.

Communication

Fault

If there is a break in communication with the CPU, following a CPU watchdog (where the SAY 1000 module is located in the main rack) or a retraction of the BUSx cable

(where the SAY 1000 module is located in the extension rack), the module switches to security mode and stops communication on the AS-i bus.

Module Fault

In the event of a serious fault on the TSX SAY 1000 module (faulty component, etc.) the module stops communicating with the X Bus and with the AS-i Bus. The same type of behavior occurs when a module is removed with the power on.

TSX DM 57 xx

135

TSX SAY 1000

Removing a

Module with

Power Switched

Should a module be removed with the power switched on, communication with the

X Bus stops and the processor indicates a module fault.

Inserting a module with power switched on

After voltage is applied to the TSX SAY 1000 module, it expects to receive a configuration via PL7. If this does not occur it remains in stop mode.

AS-i Supply Fault

When there is an AS-i power supply fault communication stops and the slaves behave differently.

l slaves with a watchdog positioning their outputs in the defined state, except if the slave takes its power from the AS-i.

l all slave commands switch to 0 due to lack of power.

From a language point of view, all slaves seem faulty, and the absence of AS-i power supply is indicated in the Channel Status.

Break in the AS-i

Medium

There are several ways in which a break in the medium can occur:

1. There is a break in the medium as it exits the module:

Behavior is the same as that for a power outage, with all slaves disappearing and a supply fault being indicated.

2. There is a break in the medium after the TSX SAY 1000 module and the AS-i supply:

All slaves disappear and no indication of supply fault.

3. There is a break in the medium after the TSX SAY 1000 module, the AS-i supply and some slaves:

Slaves located after the break disappear and no indication of supply fault.

136

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TSX SAY 1000

5.6 Precautions of Use

At a Glance

Aim of this

Section

What's in this

Section?

This Section deals with the precautions to be taken when installing an AS-i bus.

This section contains the following topics:

Topic

24 VDC Auxiliary Supply

Multiple Address Settings

Page

138

139

TSX DM 57 xx

137

TSX SAY 1000

24 VDC Auxiliary Supply

Recommendations

When slaves use a 24 VDC auxiliary supply, the disappearance of this supply is not managed by the TSX SAY 1000 module.

Information on the disappearance of this supply can be accessed by using a 24 VDC input.

138

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TSX SAY 1000

Multiple Address Settings

Recommendations

When one or more slaves are connected, make sure that you do not assign an address, which is already being used by a slave on the bus.

WARNING

Double slave addressing

The two slaves with identical addresses have the same profile and manage identical I/Os: the AS-i master bus does not detect any error.

The two slaves with identical addresses manage different I/Os: the ASi master bus can detect transmission errors when accessing the I/O from one of the two slaves.

Failure to follow this precaution can result in death, serious injury, or equipment damage.

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139

TSX SAY 1000

5.7 AS-i V2 Certification

Description

No.

Header:

Vendor:

Product name:

Order No. :

Release:

Master profile:

Date:

List of implemented functions:

List of implemented functions

16.0

16.1

16.2

Functions or calls at host interface

Image, Status = Read_IDI ()

Status = Write_OD (Image)

Status = Set_Permanent_Parameter (S_Addr, S_Param)

S_Param, Status = Get_Permanent_Parameter (S_Addr)

Status, RS_Param = Write_Parameter (S_Addr, S_Param)

Status, S_Param = Read_Parameter (S_Addr)

Status = Store_Actual_Parameters

Status = Set_Permanent_Configuration (S_Addr,S_ Config)

S_Param, Status = Get_Permanent_Parameter (S_Addr)

Status = Store_Actual_Configuration ()

Status, S_Config = Read_Actual_Configuration (S_Addr)

Status = Set_LPS (S_List)

Status, S_List = Get_LPS ()

Status, S_List = Get_LAS ()

Status, S_List = Get_LDS ()

Status, Flags = Get_Flags ()

Status, Flag = Get_Flag_Config_OK ()

Status, Flag = Get_Flag_LDS.0 ()

TSX SAY 1000

Mark/

Profile

140

Remark/ implemented by

TSX SAY 1000

TSX DM 57 xx

No.

List of implemented functions

21.1

21.2

22.1

22.2

22.3

16.3

16.4

16.5

16.6

16.7

16.8

16.9

22.4

22.5

22.6

22.7

Status, Flag = Get_Flag_Auto_Address_Assign ()

Status, Flag = Get_Flag_Auto_Prog_Available ()

Status, Flag = Get_Flag_Configuration_Active ()

Status, Flag = Get_Flag_Normal_Operation_Active ()

Status, Flag = Get_Flag_APF ()

Status, Flag = Get_Flag_Offline_Ready ()

Status, Flag = Get_Flag_Periphery_OK ()

Status = Set_Operation_Mode (Mode)

Status = Set_Offline_Mode (Mode)

Status = Activate_Data_Exchange (Mode)

Status = Change_Slave_Address (S_Addr1, S_Addr2)

Status = Set_Auto_Adress_Enable (Mode)

Mode = Get_Auto_Adress_Enable ()

Status, Resp = Cmd_Reset_AS-i_Slave (S_Addr, RESET)

Status, Resp = Cmd_Read_IO_Configuration (S_Addr, CONF)

Status, Resp = Cmd_Read_Identification_Code(S_Addr, IDCOD)

Status, Resp = Cmd_Read_Status (S_Addr, STAT)

* Status, Resp = Cmd_Read_Reset_Status (S_Addr,STATRES)

Status, Resp = Cmd_Read_Ext_ID-Code_1 (S_Addr, IDCOD1)

Status, Resp = Cmd_Read_Ext_ID-Code_2 (S_Addr, IDCOD2)

Status, S_List = Get_ List of Periphery Faults ()

Status = Write_Extended_ID-Code_1(S_Ext_ID-Code_1)

Integrated support of slave profiles

Analog slave profile S7.3 support integrated

Analog slave profile S7.4 support integrated

( - ) = not implemented functions

( * ) = implemented functions

Mark/

Profile

TSX SAY 1000

Remark/ implemented by

TSX SAY 1000

TSX DM 57 xx

141

TSX SAY 1000

142

TSX DM 57 xx

Communication:

TSX SCY 11601/21601 modules and PCMCIA cards

At a Glance

Aim of this Part

What's in this

Part?

This Part deals with installing hardware for TSX SCY 11601/21601 communication modules and PCMCIA communication cards.

This part contains the following chapters:

Chapter

Chapter Name

At a Glance

Installing TSX SCY 11601/21601 modules

Installing PCMCIA cards

TSX SCA 64 connection device

Page

143

TSX DM 57 xx

TSX SCY 11601/21601

144

TSX DM 57 xx

At a Glance

Subject of this

Chapter

What's in this

Chapter?

This chapter deals with the general features on TSX SCY11601/ 21601 modules and PCMCIA communication cards.

This chapter contains the following topics:

Topic

General communication architecture

Operating standards

Page

146

147

TSX DM 57 xx

145

At a Glance

General communication architecture

General

Illustration:

146

TSX DM 57 xx

At a Glance

Operating standards

General

TSX SCY 11601/21601 modules and PCMCIA communication cards comply with the following international norms and standards: l l l l l

US Standards: UL508, IEC 1131-2

CANADA Standards: CSA C22.2/1 42

Compliance with regulation: FCC-B

EC labeling

PCMCIA mechanical standard type III E l PCMCIA 2.01

The built-in link of the TSX SCY 11601 module complies with communication standards: l

Modbus/Jbus l XWAY

The built-in link of the TSX SCY 21601 module complies with communication standards: l l l

UNI-TELWAY

Modbus/Jbus

XWAY

The TSX FPP 20 PCMCIA FIPWAY card and TSX FFP 10 FIPIO agent comply with communication standards: l l l l l l

FIP protocol (link, network management)

PCMCIA

XWAY

TSX SCP 111, 112 and 114 PCMCIA cards comply with communication standards:

UNI-TELWAY, Modbus/Jbus protocols

PCMCIA

XWAY

TSX DM 57 xx

147

At a Glance

148

TSX DM 57 xx

Installing TSX SCY 11601/21601 modules

At a Glance

Subject of this

Chapter

What's in this

Chapter?

This chapter deals with the hardware installation of TSX SCY 11601/21601 modules.

This chapter contains the following sections:

Section

7.1

7.2

7.3

7.4

7.5

7.6

7.7

7.8

Topic

At a Glance

Description

Built-in Channel Specifications

TSX SCY 21601 module's host channel compatibility

Installation

Operation

Module Visual Diagnostics

Built-in Channel Connection

Page

TSX DM 57 xx

149

TSX SCY 11601/21601

7.1 At a Glance

TSX SCY 11601:

General

The TSX SCY11601 communication module is used to communicate via a JBUS/

MODBUS link.

It comprises a communication channel, channel 0, mono-protocol, isolated RS485 asynchronous serial link supporting the JBUS/MODBUS protocol.

TSX SCY 21601:

General

The TSX SCY 21601 communication module is used to host PCMCIA communication cards.

It comprises two communication channels: l A multi-protocol built-in channel (channel 0), isolated RS485 asynchronous serial link, supporting UNI-TELWAY, Jbus/Modbus or Character Mode protocols.

l A PCMCIA host channel (channel 1) which supports the following protocols: l

UNI-TELWAY, Jbus/Modbus and Character Mode on an RS 232-D, Current

Loop, or RS 485 link, corresponding to cards TSX SCP 111, 112 and 114.

FIPWAY cell network corresponding to the TSX FPP 20card.

Notes for the two modules

Note: Important: The built-in channel on TSX SCY 11601/21601 modules is only compatible with a two wire RS 485 link.

Note: The TSX SCY 11601/21601 communication modules are only compatible with SV software version

≥

3.0 Premium/Atrium processors (as indicated on the side label of the processor module).

150

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TSX SCY 11601/21601

7.2 Description

TSX SCY 11601 module: General

The TSX SCY 11601 module is a standard format module which can be inserted into one of the slots on a Premium/Atrium PLC station rack.

Note: The X bus remote is not authorized for this module.

The TSX SCY 11601 module is made up of the following components:

1. Three indicator LEDs on the front of the module: l RUN and ERR show the module's l status.

CH0 displays the status of the built-in serial link channel (channel 0) communication.

2. Built-in channel (Channel 0) equipped with a 25 pin SUB-D female connector, half duplex mode (channel 0) RS 485 base link: l Jbus/Modbus

Illustration:

TSX DM 57 xx

151

TSX SCY 11601/21601

TSX SCY 21601 module: General

The TSX SCY 21601 module is a standard format module which can be inserted into one of the slots on a Premium/Atrium PLC station rack.

Note: The X bus remote is not authorized for this module.

The TSX SCY 21601 module is made up of the following components:

1. Three indicator LEDs on the front of the module: l RUN and ERR show the module's status.

l CH0 displays the status of the built-in serial link channel (channel 0) communication.

2. Built-in channel equipped with a 25 pin

SUB-D female connector, half duplex mode (channel 0) RS 485 base link: l l

UNI-TELWAY

Jbus/Modbus l Character Mode

3. PCMCIA type III (channel 1) card host channel.

Illustration:

Channel 0: built-in channel

Channel 1: host channel

152

TSX DM 57 xx

TSX SCY 11601/21601

Insertable cards

(TSX SCY 21601)

Different types of communication cards which can be built into the TSX SCY 21601 module's host channel:

Type

TSX SCP 111

Description Illustration

Multiprotocol card (UNI-TELWAY, Modbus/Jbus,

Character Mode), RS 232 D, 9 non-isolated signals.

TSX SCP 112

Multiprotocol card (UNI-TELWAY, Modbus/Jbus,

Character Mode), current loop (BC 20 mA).

TSX SCP 114

Multiprotocol card (UNI-TELWAY, Modbus/Jbus,

Character Mode), RS 485, RS 422 compatible isolated.

TSX FPP 20

FIPWAY network cards

TSX DM 57 xx

153

TSX SCY 11601/21601

7.3 Built-in Channel Specifications

General

Specifications

The built-in channel of TSX SCY 11601/21601 modules includes: l l l l

An RS 485 Physical Interface.

A twisted double pair medium.

The TSX SCY 11601 includes: Modbus/Jbus protocol,

The TSX SCY 21601 includes: UNI-TELWAY, Modbus/Jbus and Character Mode protocols.

Specifications of the built-in link for the following 3 protocols:

Type

Flow

UNI-TELWAY

(21601)

Master-Slave

9600 bits/sec.

Parameters can be set from 1200 to

19200 bits/sec.

Number of devices

Number of slave addresses

Length of bus without branching

1000 m

Message Size

Utilities

240 bytes

UNI-TE Masterslave, Slave-slave,

Messaging Requests

Modbus/Jbus

Master-Slave

9600 bits/sec.

Parameters can be set from 1200 to

19200 bits/sec.

98 for the 21601,

247 for the 11601,

1,300 m

256 bytes

Word/bit Reading

Word/bit Writing

Diagnostics

Character Mode

(21601)

Half duplex

9600 bits/sec.

Parameters can be set from 1200 to

19200 bits/sec.

1,000 m

4 Kb

Character string

Send, Character string Receive

154

TSX DM 57 xx

7.4

TSX SCY 11601/21601

TSX SCY 21601 module's host channel compatibility

TSX SCY 21601 Host Channel Compatibility

General

The cards supported by the host channel are: l l

PCMCIA cards: TSX SCP 111, 112, 114 which communicate with Premium/

Atrium, 1000 Series and Modicon PLCs and other UNI-TELWAY, Jbus/Modbus and Character Mode compatible products. PCMCIA cards are also Jbus/Modbus l l l compatible with 1000 Series PLCs

The TSX FPP 20 card is compatible with the following FIPWAY devices:

Model 40 PLCs (TSX 47-455, TSX 67-455, etc) in versions later than 5.0.

TSX 17 PLCs

PC compatibles connected with TSX FPC10 and TSX FPC 20cards.

Note: The TSX FPP 10 card is not supported by the host channel.

TSX DM 57 xx

155

TSX SCY 11601/21601

7.5 Installation

General

Maximum number of modules

The TSX SCY 11601/21601 modules can be installed in a Premium/Atrium PLC station rack.

They are part of an X-WAY network architecture based on Series 7, Micro, Premium and Atrium PLCs.

The TSX SCY 11601 communication module brings the following to a PLC station: l A JBUS/MODBUS isolated mono-protocol RS 485 communication channel.

The TSX SCY 21601 communication module brings the following to a PLC station: l l

A multi-protocol isolated RS 485 communication channel.

A standard PCMCIA communication card slot.

The TSX SCY 11601/21601 modules can be installed in any available slot in a

Premium/Atrium PLC station rack.

A TSX SCY 11601 module supports up to a maximum of 1 application-specific communication channel, namely the RS 485 channel built into the module.

A TSX SCY 21601 module can support a maximum of 2 application-specific communication channels, a built-in RS 485 channel and a channel from the PCMCIA card which can be integrated into the module.

Since the maximum number of application-specific channels managed by a PLC station depends on the type of processor installed, the number of TSX SCY 11601 l l

or TSX SCY 21601 modules in a station will therefore rely on:

The type of processor installed.

The number of application-specific channels already used, other than communication channels.

Consequently, the user must perform an evaluation on his/her PLC station to find out how many application-specific channels are already in use, and thus determine the number of TSX SCY 11601 or TSX SCY 21601 modules which may be used.

Note: Application-specific channel recognition is defined in the Installation Manual for Premium TSX DM 57 PLCs_Volume 1.

156

TSX DM 57 xx

TSX SCY 11601/21601

A reminder of the number of application-specific channels managed by each type of processor:

Processors

TSX P57103/TSX P57153

TSX P57203 / TSX P57253 / TSX P572623 / TSX

P572823 - PCX 57203

TSX P57303/TSX P57353 - PCX 57353 / TSX P573623 32

TSX P57453 / TSX P574823 64

Number of applicationspecific channels

Connection/

Disconnection

TSX SCY 11601/21601 modules can be connected or disconnected whilst the

power is on. These devices do not have a memory save function.

When one of the two modules is disconnected from the rack, its internal memory is erased. The module goes through an initialization phase once it is reconnected.

A TSX SCY 21601 module which has a PCMCIA card installed may be disconnected when the power is on.

Note: However, PCMCIA cards, used in TSX SCY 21601 may not be

disconnected while the power is on.

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157

TSX SCY 11601/21601

7.6 Operation

TSX SCY 11601 module: General

The TSX SCY 11601 module manages a communication channel (channel 0): l channel 0: Jbus/Modbus protocol on an RS 485 half duplex isolated, standardized physical link, with a speed limited to 19200 bits per second.

TSX SCY 21601:

General

The TSX SCY 21601 module manages two independent communication channels which each have their own functions: l channel 0 processes UNI-TELWAY, Jbus/Modbus and Character Mode protocols on an RS 485 half duplex isolated, standardized physical link, with a speed limited to 19200 bits per second.

l channel 1 can take one of the following PCMCIA communication cards: l

Field Bus: TSX SCP 111 (RS232), TSX SCP 112 (current loop), TSX SCP 114 l

(RS 422/RS 485) UNI-TELWAY, Jbus/Modbus and Character mode cards.

Cell network: TSX FPP 20 FIPWAY card.

The choice of PCMCIA card and protocol is made when the TSX SCY 21601 module's communication channels are configured using PL7 Junior and PL7 Pro software.

158

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TSX SCY 11601/21601

7.7 Module Visual Diagnostics

General

Three LEDs are located on the front panel of TSX SCY 11601/21601 modules.

These LEDs provide information on the operating status of the module and on the

communication status of the built-in serial link channel.

Illustration:

RUN (green)

ERR (red)

CH0 (yellow)

The communication status of the host channel is determined using the ERR and

COM LEDs in the PCMCIA cards on the serial or FIPWAY link (See Visual

diagnostics of PCMCIA cards, p. 190)

TSX DM 57 xx

159

TSX SCY 11601/21601

Meaning of the LEDs:

RUN ERR

(1)

CH0

(1)

(2)

(1)

Comments

Module powered-down or module failure

No communication on the built-in channel

Communication on the built-in channel

Serious fault on the built-in channel

Configuration fault.

No device OK on the channel

Faulty device on the built-in channel (for TSX

SCY 21601 only)

Autotests in progress l l

Off On

(1) = Indifferent state,

(2) = Line activity.

Flashing

160

TSX DM 57 xx

TSX SCY 11601/21601

7.8 Built-in Channel Connection

At a Glance

Aim of this

Section

What's in this

Section?

This section describes the different ways to connect the built-in channel of TSX SCY

11601/21601modules.

This section contains the following topics:

Topic

At a Glance

Connection of TSX SCY 21601 to Uni-Telway field bus

Reminder on adapting RS 485 distributed line for the TSX SCY 21601

Example of Uni-Telway architecture

Connection of TSX SCY 11601/21601 modules to the Jbus/Modbus field bus

Reminder on single line polarization in RS 485

Example of Modbus architecture

Connecting the TSX SCA 50 unit

Character Mode connection for TSX SCY 21601

Consumption of TSX SCY 11601/21601 modules

Page

TSX DM 57 xx

161

TSX SCY 11601/21601

At a Glance

TSX SCY 11601 module: General

Cabling accessories designed to connect the TSX SCY 11601 module's RS 485 base link allow the following connection: l Connection to the Jbus/Modbus network via a TSX SCA 50 unit through the TSX

SCY CM 6030 cable or a TSX SCA 64 unit through the TSX SCY CM 6530 cable.

Illustration:

TSX SCY CM 6030 Cable

TSX SCY 11601 or

TSX SCY CM 6530 Cable

RS 485 Built-in Channel

TSX SCA 64

Bus

162

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TSX SCY 11601/21601

TSX SCY 21601 module: General

Cabling accessories designed to connect the TSX SCY 21601 module's RS 485 base link allow the following connections: l

Connection to the UNI-TELWAY network via a TSX SCA 50 unit through the TSX

SCY CU6030 cable or a TSX SCA 62 unit through the TSX SCY CU 6530cable.

l Connection to the Jbus/Modbus network via a TSX SCA 50 or TSX SCA 64 unit l through the TSX SCY CM 6530 cable.

Connection to standard RS 485 devices using a connector adapted to the link via the TSX SCY CU 6030 or TSX SCY CM 6030cable.

Illustration:

TSX SCY 21601

TSX SCY CU6030 cable for UNI-TELWAY

TSX SCY CM 6030 Cable for Jbus/Modbus

RS 485 Built-in

Channel

TSX SCY CU 6530 Cable for UNI-TELWAY

TSX DM 57 xx

163

TSX SCY 11601/21601

Connection of TSX SCY 21601 to Uni-Telway field bus

General

The module's built-in communication channel is connected to the Uni-Telway field bus by the TSX SCY CU 6030 connection cable, via the TSX SCA 50 connection device.

Illustration:

25 pin SUB-D connector

Uni-Telway lead: TSX SCY CU 6030

Uni-Telway lead: TSX SCY CU 6530

Description of leads

Lead TSX SCY CU 6030:

TSX SCA 50 Device Connection

Red

White

Blue

164

TSX DM 57 xx

Lead TSX SCY CU 6530:

5 V

4,7 k

Ω

0 V

4,7 k

Ω

0 V

D (A)

D (B)

TSX SCY 11601/21601

TSX SCA 62 connection unit

0 VL

15-pin SUB-D connector

D (A)

D (B)

TSX DM 57 xx

165

TSX SCY 11601/21601

Reminder on adapting RS 485 distributed line for the TSX SCY 21601

General

This adaptation is used for Uni-Telway networks.

Diagram of normal Uni-Telway network architecture:

Zc Zc

Connection of network units

The network is made up of one shielded twisted pair. The connection of the network's different units is carried out as follows:

Link all outputs labeled + (Tx+, Rx+) to the network wire labeled: L+.

Link all outputs labeled - (Tx-, Rx-) to the network wire labeled: L-

Adapt the network's impedance using two adaptation nodes (Zc) located on the two end stations of the network.

For of distributed polarization of the network, link the L+ 5 V wire to the L- 0 V wire via two polarization resistors (Pr = 4,7 K

Ω

). Do this for each station. This polarization will keep the network stable while not in use.

166

TSX DM 57 xx

Integral

Characteristics

Integral characteristics are: l l

Up to 32 stations

Maximum range: about 1300 m l l l Bus Topology l

≤

15 m Branching

2 wire half duplex l

Adapting the line end on end units

Adapting the Pr = 4.7 K

Ω

distributed line

TSX SCY 11601/21601

TSX DM 57 xx

167

TSX SCY 11601/21601

Example of Uni-Telway architecture

Example

168

TSX DM 57 xx

TSX SCY 11601/21601

Connection of TSX SCY 11601/21601 modules to the Jbus/Modbus field bus

General

The built-in channel is linked to the bus via the TSX SCA 50 device through the TSX

SCY CM 6030 connection cable.

Illustration of TSX SCY 21601:

Built-in channel with

25 pin SUB-D connector

Jbus/Modbus lead: TSX SCY CM 6030

Lead description

TSX SCY CM 6030 lead description

Ω

Green/White

White/Green

Orange/White

White/Orange

D(A)

D(B)

White/Blue

Blue/White

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169

TSX SCY 11601/21601

Reminder on single line polarization in RS 485

General

Single line polarization is the polarization used for Modbus type networks.

General architecture diagram of a RS 485 network:

The senders are symbolized by:

The receivers are symbolized by:

Connection of network stations

The network is made up of one shielded twisted pair. The different stations of the network are connected as follows:

Link all outputs labeled + (Tx+, Rx+) to the network wire labeled: L+.

Link all outputs labeled - (Tx-, Rx-) to the network wire labeled: L-

Adapt the impedance of the network to the average of the two adaptation elements (Rc) located on the two end stations of the network.

For distributed polarization of the network, connect the wire L+ to 5 V and the wire L- to 0 V via the two polarization resistors (Rp = 470

Ω

This polarization continuously circulates a current in the network.

The adaptation can be made anywhere in the network (in practice it is generally made at master level).

There must be single polarization for the entire network, whatever its range.

170

TSX DM 57 xx

Integral

Characteristics

Integral characteristics are: l l l

Up to 32 stations l l

Maximum range: about 1,300 m l Bus Topology l

≤

15 m Branching

2 wire half duplex

Line end adaptation at the end stations

Adaptation of distributed line Rp = 470

Ω

TSX SCY 11601/21601

TSX DM 57 xx

171

TSX SCY 11601/21601

Example of Modbus architecture

Example

172

TSX DM 57 xx

TSX SCY 11601/21601

Connecting the TSX SCA 50 unit

Modbus without line adaptation

Illustration:

0 V

5 V

470

Ω

470

Ω

24 nc nc

EMI - D (A)

EMI + D (B)

TSX SCY CM 6030 cable

TSX SCA 50

Orange/White

White/Orange

D(A)

D(B)

150

Ω

23 nc nc

Modbus with line adaptation and polarization

Illustration:

0 V

5 V

470

Ω

470

Ω

150

Ω

TSX SCY CM 6030 cable

EMI - D (A)

EMI + D (B)

Green/White

White/Green

Orange/White

White/Orange

TSX SCA 50

4 D(A)

5 D(B)

White/Blue

Blue/White

TSX DM 57 xx

173

TSX SCY 11601/21601

Character Mode connection for TSX SCY 21601

General

The TSX SCY CM 6030 cable should be used to connect the TSX SCY 21601 module with an RS 485 standard device.

Users should connect the Character Mode TSX SCY 21601 to a Half duplex RS 485 standard device using the TSX SCY CM 6030 connection cable, adding a connector adapted for the intended device to the end of the cable, and linking the necessary signals (see lead connection in

Connecting the TSX SCA 50 unit, p. 173).

Illustration:

TSX SCY CM 6030 Cable

Two wire

RS 485 device

174

TSX DM 57 xx

TSX SCY 11601/21601

Consumption of TSX SCY 11601/21601 modules

Values

This table shows the consumption of TSX SCY 11601 and TSX SCY 21601 modules without a PCMCIA card (for 21601) or connection to the built-in channel:

Voltage

5 Volts

Typical Current

350 mA

Maximum Current Power dissipation

420 mA 2.1 W max.

TSX DM 57 xx

175

TSX SCY 11601/21601

176

TSX DM 57 xx

Installing PCMCIA cards

At a Glance

Aim of this

Chapter

What's in this

Chapter?

This Chapter deals with the hardware installation of PCMCIA communication cards onto Premium/Atrium PLCs.

This chapter contains the following sections:

8.8

8.9

8.10

8.11

8.12

Section

8.1

8.2

8.3

8.4

8.5

8.6

8.7

Topic

At a Glance

Description

Connecting the PCMCIA card reception channel

Connection of TSX SCP 111 card

Connection of the TSX SCP 112 card

Connection of the TSX SCP 114 card

Connection of the TSX FPP 20 card

Connection of the TSX FPP 10 card

Connection of the TSX MBP 100 card

Summary of connection devices

Precautions when connecting PCMCIA cards

Consumption of PCMCIA cards

Page

177

TSX DM 57 xx

PCMCIA installation

8.1 At a Glance

General

Premium/Atrium PLC stations connect to communication networks, buses and links through PCMCIA communication cards.

The card to be connected is a metal device whose dimensions comply with PCMCIA extended type III.

PCMCIA cards are installed in the reception slot of the processor and/or

TSX SCY 21601 module in PLCs from the Premium family.

PCMCIA cards can also be used in devices which have type III reception, such as

CCX 17, FT 2100 terminals or PC-compatible third-party devices, for example.

Illustration:

Micro

Premium

178

Premium

Atrium

Note: It is prohibited to connect PCMCIA cards when the power is switched on.

PCMCIA cards are installed, operated and maintained using PL7 Junior/PL7 Pro programming and operation software for all PLCs in the Premium family.

TSX DM 57 xx

TSX SCP 11 cards.

PCMCIA installation

Series link PCMCIA cards.

Each TSX SCP 111, 112, 114 PCMCIA card supports a different physical layer. This family comprises three products:

Product reference

TSX SCP 111

Physical layer

RS 232-D link.

Illustration

TSX SCP 112

TSX SCP 114

Current loop link (20 mA).

RS 485 link (RS 422 compatible)

All three cards, TSX SCP 111, 112 and 114, support the following communication l l l protocols:

Modbus/Jbus protocol

UNI-TELWAY protocol

Character Mode asynchronous link

TSX FFP 20 card

FIPWAY network PCMCIA card:

Functions

The TSX FPP 20 PCMCIA card supports the FIP physical layer. It is used to connect a Premium/

Atrium station to a FIPWAY network, as well as to connect to devices of manufacturers who wish to connect their products to the FIPWAY network.

The card is fitted with four rotary switches (marked

"1" in the illustration) which make it possible to encode the network number and station.

Illustration

TSX DM 57 xx

179

PCMCIA installation

TSX MBP 100 card

Modbus + network PCMCIA card:

Functions

The TSX MBP 100 PCMCIA card is used to connect a Premium/Atrium PLC station to the

Modbus+ network.

Illustration

TSX FPP 10 card

FIPIO bus agent PCMCIA card:

Functions

The TSX FPP 10 PCMCIA card is used to connect a Premium/Atrium PLC station to a

FIPIO bus.

It ensures the link with TSX 47-107 PLCs and

April 5000

Illustration

180

TSX DM 57 xx

PCMCIA installation

8.2 Description

General

PCMCIA type III (extended) communication cards are built into a metal device with the following dimensions: l l l

Length: 85.5 mm

Width: 51 mm

Height: 10 mm

The front of the card is designed to display the functioning of communications as well as the physical connection to the network.

Mechanical configuration

The mechanical configuration of the card must be adapted by mounting a removable cover, depending on the type of installation desired:

Type of installation Configuration

Installation on a

Premium type processor or on a

TSX SCY 21601 communication module.

Removable cover with wings. Screws are provided to fix it to the reception module

(marked 3 on illustration)

Installation on an Atrium type processor.

Removable cover with wings. Screws are provided to fix it to the

Atrium processor

(marked 2 on illustration).

Installation onto a PC compatible device.

Removable cover

(marked 1 on illustration).

Illustration

TSX DM 57 xx

181

PCMCIA installation

Note: The covers with wings, mounted on PCMCIA cards, prevent any accidental removal when switched on and guarantee that the card remains in good working order.

The two covers (1) and (3) are provided with the PCMCIA card. Cover (2) is provided with the Atrium processor.

Connection to the network is achieved by connecting the linking cable to the front of the card. A guidance system is used to prevent anything being mounted incorrectly.

The product reference label informs the user of the type of physical layer supported by the card.

182

TSX DM 57 xx

8.3

PCMCIA installation

Connecting the PCMCIA card reception channel

At a Glance

Aim of this

Section

What's in this

Section?

This Section describes the installation of PCMCIA cards in the reception channel of the TSX SCY 21601 module.

This section contains the following topics:

Topic

Precautions when connecting PCMCIA

Connecting PCMCIA cards

Product references for PCMCIA cards and installation

Mounting cards and cables

PCMCIA card operation display

Visual diagnostics of PCMCIA cards

Page

TSX DM 57 xx

183

PCMCIA installation

Precautions when connecting PCMCIA

General

CAUTION

The PCMCIA card must be handled with the power switched off

Failure to follow this precaution can result in injury or equipment damage.

When removing or inserting the card, the unit is not guaranteed to be operational.

There is no procedure for a warm start between the PCMCIA card and the TSX SCY

21601 reception device.

In the event that the operating environment does not allow the application to be stopped by switching off the PLC processor, you are recommended to remove the

TSX SCY 21601 module with the PCMCIA card.

The PCMCIA card must be equipped with a PLC version cover and be screwed in the TSX SCY 21601 reception module before the unit is switched on (see

Mechanical configuration, p. 181).

184

TSX DM 57 xx

PCMCIA installation

Connecting PCMCIA cards

General

Connecting PCMCIA cards requires specific cables and connection devices, depending on the type of models.

Series link cards

Product references of cables and branch devices to be used with series link

PCMCIA cards according to the different protocols:

PCMCIA card

TSX SCP 111

(RS 232)

TSX SCP 112

(Current Loop)

TSX SCP 114

(RS 422/RS 485)

UNI-TELWAY

TSX SCP CD 1030/1100 in point to point mode

TSX SCP CC 1030 in multidrop mode via a modem

TSX SCP CX 2030

TSX SCP CU 4030 and TSX

SCA 50

Jbus/Modbus

TSX SCP CD 1030/1100 in point to point mode

Character Mode

TSX SCP CD 1030/1100

TSX SCP CC 1030 in multidrop mode via a modem

TSX SCP CX 2030 TSX SCP CX 2030

TSX SCP CM 4030 and TSX

SCA 50

TSX SCP CU 4030 and TSX

SCP CM 4030

FIPWAY network card

The TSX FPP 20 FIPWAY card is connected via the reception channel using a

TSX FPCG 10 or TSX FPCG 30 cable.

Modbus+ Card

The TSX MBP 100 Modbus+ card is connected via the reception channel using a

TSX MBP CE 030 (3 m) or TSX MBP CE 060 (6 m).

TSX DM 57 xx

185

PCMCIA installation

Product references for PCMCIA cards and installation

Installation

Table showing options for installing PCMCIA cards in processor reception channels and in the TSX SCY 21601 module:

Product references Processor reception channel TSX SCY 21601 reception channel

TSX SCP 111

TSX SCP 112

Yes

TSX SCP 114

TSX FPP 10

TSX FPP 20

TSX MBP 100

Yes

Applicationspecific channels and network connections

186

Table showing the number of application-specific channels or network connections used by PCMCIA cards:

Product references Number of application-specific channels

Card in the processor Card in the TSX SCY

21601 module

TSX SCP 111

TSX SCP 112

TSX SCP 114

TSX FPP 10

TSX FPP 20

TSX MBP 100

Number of

Network

Connection s

Reminder of the number of application-specific channels and network connections managed by the type of processor:

Processors

TSX P57103/TSX P57153

TSX P57203 / TSX P57253 / TSX P572623 / TSX

P572823 - PCX 57203

TSX P303 / TSX P57353/ TSX P573623 - PCX

57353

TSX P57453 / TSX P574823

Applicationspecific channels

Network connections

TSX DM 57 xx

PCMCIA installation

Mounting cards and cables

Details about

PCMCIA cards

Illustration:

TSX DM 57 xx

PCMCIA cards are made up of the following elements:

Number Designation

1 Equipped card

Body made of zamac

PCMCIA connector

Upper cover

Removable cover

Linking cable with ferule

Comments

Receives electronic components.

Connector with 20 connection points.

Houses the product reference label which shows the type of PCMCIA card

Ensures the card is displayed in its slot. The names of the two LEDs are printed on the front of the removable cover. This cover is also used to fix the PCMCIA card on the processor or on the

TSX SCY 21601 module.

The ferule placed on the end of the PCMCIA card cable side prevents the cable being pinched by the removable cover. This ferule also eliminates the risk of causing a bending radius which can damage the quality of the link.

187

PCMCIA installation

Assembly

To assemble the transmission support for the card first remove the cover which is screwed on the device then follow the instructions below:

Step

Instruction

Connect the cable

Place the appropriate cover on the device, taking care to insert the ferule in the slot provided in order to fix the cable to the card.

Illustration

Screw on the cover

Insert the card in the slot provided in the host device.

Screw in the card to stop it being moved when switched on, and to ensure it functions effectively.

Receptor

Processor or

TSX SCY 21601

188

TSX DM 57 xx

PCMCIA installation

PCMCIA card operation display

General

Illustration

Two diagnostics LEDs are located on the front of the card. They inform the user on how exchanges between the device supporting the PCMCIA card and the related device are functioning.

Number Description

1 Error "ERR" LED (normally off) displays errors.

This is red

2 The "COM" communication LED displays the line activity.

This LED is: l

Yellow on the TSX SCP 111-112-114,

TSX FPP 10 and TSX FPP 20 cards.

Green on the TSX MBP 100 card.

Diagram

TSX DM 57 xx

189

PCMCIA installation

Visual diagnostics of PCMCIA cards

General

Cards

TSX SCP 111/

112/114 and

TSX FPP 10/20

Depending on their state, LEDs of the PCMCIA card indicate the operating mode for communication, as well as the card diagnostics.

State of LEDs:

ERR COM Meaning

Device switched off No dialog

Operating normally

Corrective actions

Check supply, Card inoperational

(1) Serious error

Functional error

Change the card

Check the configuration and the connection to the communication bus

Check the configuration

Key: Off On Flashing (1) = Indifferent state

Note: The "ERR" LED of the card TSX FPP 20, when flashing, indicates that an l l l external error has appeared. These errors are:

Line error

Station already present on the network

Incorrect station-network address coding (rotary switch coding)

190

TSX DM 57 xx

TSX MBP 100 cards

PCMCIA installation

State of LEDs:

ERR COM Meaning

Device switched off No dialog

Operating normally

Corrective actions

Check supply, Card inoperational

(1)

(2) Serious error Change the card

Functional error: Card not configured, communication cannot start on the network.

Functional error

Configure the card using: PL7

Junior or PL7 Pro

Check the configuration and the connection to the Modbus+ network. The way the COM LED flashes indicates the type of problem (see below)

Off On Flashing

(1) = The way the COM LED flashes indicates the operating state of the network (see below) - (2) = Indifferent state

Meaning of COM LED flashing:

State of COM LED

6 flashes/second

1 flash/second

2 flashes, followed by a 2 second pause

Meaning

Node is functioning normally It receives and transmits the network token. All the nodes on a network which are functioning flash in this way.

The node is off-line just after power up or after leaving the 4 flashes/sec. mode. In this state, the node monitors the network and establishes a table of active nodes. After remaining in this state for 5 seconds, the node attempts to switch to a normal operating state, indicated by 6 flashes per second.

The node detects the token transmitted among the other nodes, but never receives the token. Check if there is an open circuit or a faulty terminator on the network.

TSX DM 57 xx

191

PCMCIA installation

State of COM LED Meaning

3 flashes, followed by a 1.7 second pause

The node does not detect any token transmitted among the other nodes. It regularly searches for the token but cannot find another node to pass the token to it. Check if there is an open circuit or a faulty terminator on the network.

4 flashes, followed by a 1.4 second pause

The node has detected a valid node message using a network address identical to its own address. The node remains in this state for as long as it continues to detect the duplicated address. If the duplicated address has not been detected within 5 seconds, the node changes mode and flashes once per second.

192

TSX DM 57 xx

PCMCIA installation

8.4 Connection of TSX SCP 111 card

At a Glance

Aim of this

Section

What's in this

Section?

This Section deals with installing hardware for TSX SCP 111 PCMCIA cards.

This section contains the following topics:

Topic

Point to point connection in Character Mode (DTE <==> DTE)

Uni-Telway, Modbus or Character Mode via Modem

Page

194

195

TSX DM 57 xx

193

PCMCIA installation

Point to point connection in Character Mode (DTE <==> DTE)

General

The TSX SCP 111 RS 232 D physical support card is inserted either in the processor or in the TSX SCY 21601 module. It is connected to the related device with the TSX

SCP CD 1030/1100 cable.

The devices to be connected are DTE to DTE (Data Terminal Equipment ). For example: terminal, printer, etc.

Illustration:

TSX SCP 111

Printer

TSX SCP CD 1030 (length 3 m) or TSX SCP CD 1100 (length 10 m)

Description of

TSX SCP CD

1030 cable

Illustration:

The PCMCIA 20-pin mini-connector supports the signals:

Blue/white rings

White/blue rings

White/orange rings

Orange/white rings

Green/white rings

White/green rings

194

TSX DM 57 xx

PCMCIA installation

Uni-Telway, Modbus or Character Mode via Modem

General

The PCMCIA card is connected to a Uni-Telway, Modbus or Character Mode bus, via a modem and a telephone link (DTE/DCE type), using a TSX SCP CC 1030 cable.

The connected devices are DCE type, for example a modem or a converter.

Illustration:

TSX SCP 111

Modem

TSX SCP CC 1030 (length 3 m)

Description of the

TSX SCP CC

1030 cable

Illustration:

The PCMCIA 20-pin mini-connector supports the signals:

White/blue rings

Blue/white rings

White/orange rings

Orange/white rings

White/green rings

Green/white rings

White/brown rings

Brown/white rings

White/gray rings

Gray/white rings

Connector

SUB-D 25M

TSX DM 57 xx

195

PCMCIA installation

8.5 Connection of the TSX SCP 112 card

At a Glance

Aim of this

Section

What's in this

Section?

This Section deals with the hardware installation for TSX SCP 112 PCMCIA cards.

This section contains the following topics:

Topic

Connection of the TSX SCP 112 card

Connecting in point to point mode

Multidrop connection

Dynamic performance

TSX SCP 112 connection with April 5000/7000 PLCs

Page

196

TSX DM 57 xx

PCMCIA installation

Connection of the TSX SCP 112 card

General

The PCMCIA TSX SCP 112 card is used to connect a Premium/Atrium PLC station to a loop link with a current of 20 mA in point to point or multidrop.

Note: In all cases the power supply is: 24 V

20%, external to the TSX SCP

112 card, and must provide the current required for the current loop supply .

The TSX SCP CX 2030 cable is used for this type of connection (length 3 m).

Description of the TSX SCP CX 2030 cable:

The PCMCIA 20-pin mini-connector supports the signals:

9 + Alim

13 EMI mlp

19 + REC

17 - REC

2 EMI pap

20 - Alim

White/Blue

Orange/White

White/Green

Green/White

White/Orange

Blue/White

Note: A screw terminal block needs to be installed to connect the TSX SCP 112 card.

TSX DM 57 xx

197

PCMCIA installation

Connecting in point to point mode

General

The diagram below describes the wiring principles for TSX SCP 112 loop current

PCMCIA cards in point to point. Point to point is only carried out according to 20 mA mode when idle.

Illustration:

Station 1

SCP 112

Station 2

SCP 112

24 V

Junction block 1

Junction block 2

Note: Important: the cable shielding must be connected at the shortest point in the junction blocks.

198

TSX DM 57 xx

PCMCIA installation

Multidrop connection

General

Multidrop is only carried out in 0 mA idle mode. The send cable and receive cable are set in parallel. The master is set by the software.

Example of connection of n TSX SCP 112 cards:

Station 1

TSX SCP 112

Station 2

TSX SCP 112

Station 3

TSX SCP 112

TSX DM 57 xx

Junction block 1

Junction block 2

Rc = resistance of optional load

Junction block n

Note: Important: the cable shielding must be connected at the shortest point in the junction blocks.

199

PCMCIA installation

Dynamic performance

General

The flow of a current loop link is limited by the cross-section and the length or the cable used.

The user should refer to the two charts below to evaluate the performance which can be obtained using this application.

Point to point

These curves are given for a shielded two pair cable (send through one pair, reception through the other) while observing all the precautions of use. speed in Kbps cable 1 mm

4500 m max.

cable 0.64 mm

2500 m max.

cable 0.34 mm

1300 m max.

Multidrop

The chart below is given for a shielded cable with a conductor cross-section of 0.34 mm

. The connection is made according to the parallel multidrop diagram below.

Using conductors with a larger cross-section improves the quality of the signals transmitted:

Number of connected stations

200

TSX DM 57 xx

PCMCIA installation

Multidrop link performance is optimized when there are more connected stations.

The line is busier, which improves the quality of the transmitted signal.

When the connection is made according to the diagram above (See General,

p. 199), the number of stations can be increased artificially (to a maximum of 16

stations) by loading the line at one of its ends.

This can be carried out by incorporating a load resistance.

This load resistance can be connected to any junction block providing it is between pins 17 and 19 of cards TSX SCP 112.

The value of Lr resistance simulating the load of "N" stations is determined by the formula:

Rc =

----------------

R in K

Ω

U = external supply voltage

N = station number to be simulated

Example:

An installation is physically made up of 6 stations connected in multidrop with an external 24 V supply.

The performance of the line is that of 10 stations, simulating the load of 4 additional stations by a resistance:

Rc =

---------------

= 0 3K

Ω

Note: The load resistance must not have an inductive effect or there is a risk that it will not operate.

Use a thick layer of resistance.

201

PCMCIA installation

TSX SCP 112 connection with April 5000/7000 PLCs

General

PCMCIA card TSX SCP 112 20 mA current loop is used to connect April communication modules JBU0220 and JBU0250. The multidrop connection of

PCMCIA card TSX SCP 112 to modules JBU0220 and JBU0250 is carried out in

series mode. To connect April modules refer to reference manual TEM60000E.

Note: Important: You must configure card TSX SCP 112 in point to point mode in the PL7 configuration screen, for both the point to point or the multidrop series.

Note: The current loop authorizes a current of 20 mA when idle, in point to point as well as in multidrop mode.

If a slave is switched off the sender of this slave become active and the line is available.

If the loop supply is offset on one of the slaves, switching this slave off will cause communication to be interrupted.

Point to point link: Module

JBU0220 or active JBU0250

Illustration

White/Blue

White/Green

Green/White

White/Orange

Passive master or slave:

Blue/White

202

Master or slave active

TSX DM 57 xx

PCMCIA installation

Point to point link: active

TSX SCP 112 card

Illustration:

White/Blue

White/Green

Green/White

White/Orange

Blue/White

Master or slave active

Mixed terminal links

Illustration:

White/Blue

White/Green

Green/White

Master or slave: passive receiving active sending

White/Orange

Blue/White

TSX DM 57 xx

Master or slave passive

Master or slave: passive receiving active sending

203

PCMCIA installation

Multidrop type link

The following examples describe the different wiring possibilities for card

TSX SCP 112 with modules JBU0220/0250.

Note: Important: The 24 V supply of each TSX SCP 112 present on the loop must be connected, whether passively or actively, otherwise the link will not function.

These supplies must not have any shared (potential) point between them. Do not connect the -24 V supply to the earth.

Example 1: Active master TSX SCP 112 multidrop

White/Blue

White/Green

Green/White

Master active

White/Orange

Blue/White

Slave 1 passive

204

Slave 2 passive

TSX DM 57 xx

Example 2: active send/receive JBU0220/0250 multidrop

PCMCIA installation

TSX DM 57 xx

Master active sending/receiving

White/Blue

White/Green

Slave 1 passive

Green/White

White/Orange

Blue/White

Slave 2 passive

205

PCMCIA installation

Example 3: Multidrop master JBU0220/0250 active send/receive - slaves

TSX SCP 112

White/Blue

White/Green

Green/White

Master active sending/receiving

White/Orange

Blue/White

White/Blue

White/Green

Slave 1 passive

Green/White

White/Orange

Blue/White

Slave 2 passive

206

TSX DM 57 xx

Example 4: Multidrop active master TSX SCP 112

White/Blue

White/Green

Green/White

White/Blue

White/Green

Green/White

PCMCIA installation

Master active sending/receiving

White/Orange

Blue/White Blue/White

Slave 1 passive

Slave 2 passive

207

PCMCIA installation

8.6 Connection of the TSX SCP 114 card

At a Glance

Aim of this

Section

What's in this

Section?

This Section deals with the hardware installation of TSX SCP 114 PCMCIA cards.

This section contains the following topics:

Topic

Connection to the UNI-TELWAY network

Connecting to the Modbus/Jbus bus

Multi-protocol asynchronous link connection RS 422

Page

209

212

214

208

TSX DM 57 xx

PCMCIA installation

Connection to the UNI-TELWAY network

General

Type of connection

Card TSX SCP 114, physical support RS 485, connects to the UNI-TELWAY network using cable TSX SCP CU 4030 via the connection device TSX SCA 50, or by cable TSX SCP CU 4530 (provided with SUB-D 15 pin connector) via device

TSX SCA 62. The card is inserted in the processor or in module TSX SCY 21601.

The TSX SCA 50 is passive and made up of a printed circuit board fitted with 3 sets of screw terminal blocks. It is used to connect a station by branching on the main section of a UNI-TELWAY bus.

It ensures continuing operation of electrical signals, shielding and end of line adaptation function.

The cable of the PCMCIA card has bare wires at its ends which the user must connect to the terminal located inside the device.

Illustration:

TSX SCP 114

TSX SCP CU 4030

Note: The branching device configures the wiring system of the card and a branching type of connection system.

TSX DM 57 xx

209

PCMCIA installation

Description of the

TSX SCP CU

4030 cable

Illustration:

The PCMCIA 20-pin mini-connector supports the signals:

TSX SCA 50 device

Red

White

Blue

Connection via a

TSX SCA 62 device

Illustration:

TSX SCP 114

TSX SCP CU 4530

210

TSX DM 57 xx

Description of the

TSX SCP CU

4530 cable

Illustration:

The PCMCIA 20-pin mini-connector supports the signals:

Ω

PCMCIA installation

TSX SCA 62 device

Red

White

Blue

15-pin SUB-D

TSX DM 57 xx

211

PCMCIA installation

Connecting to the Modbus/Jbus bus

General

Type of connection

The TSX SCP 114 PCMCIA card is connected to the Modbus bus using the linking cable TSX SCP CM 4030. This cable is connected to the branching device TSX SCA

50.

The cable of the PCMCIA card has bare wires at its ends which the user must connect to the terminal located inside the device.

Illustration:

TSX SCP 114

TSX SCP CM 4030

Note: The length of the cable used (3 m), makes it possible to link a device to a

TSX SCA 50 connection device located within a 3 meter radius of the card. This length ensures connection inside a standard cabinet

Description of the

TSX SCP CM

4030 cable

Illustration:

The PCMCIA 20-pin mini-connector supports the signals:

Green/White

White/Green

Orange/White

White/Orange

Brown/White

212

TSX DM 57 xx

PCMCIA installation

Connecting

Modbus to

TSX SCA 50 device

Note: Important: on a Modbus/Jbus bus you must: l l

Polarize the line, in general in only one spot (usually on the master device) with

470

Ω

resistance. Connect R pull-down

to EMI- (D(A)) and R pull-up

to EMI+ (D(B)).

Adapt the line on the two end devices with a resistance of 150

Ω

between EMI+ and EMI- (EMI+ is already connected internally by the card).

Important: to connect TSX SCP 114 card to a PLC Series 1000 (S1000), EMI+ must be connected to L-.

Connection with no line terminator:

TSX SCA 50

Green/White

White/Green

TSX DM 57 xx

Connection of a SCA 50 with line terminator:

Green/White

White/Green

Orange/White

White/Orange

Brown/White

TSX SCA 50

213

PCMCIA installation

Multi-protocol asynchronous link connection RS 422

General

Type of connection

Connecting the TSX SCP 114 card in Character Mode does not require any specific accessories.

The product reference for the RS 485/RS 422 PCMCIA card linking cable is

TSX SCP CX 4030. It is 3 meters in length.

The TSX SCP 114 PCMCIA card is connected in point to point to an RS 422A standard device VAX station type.

Illustration:

TSX SCP 114

Industrial computer

TSX SCP CX 4030

214

TSX DM 57 xx

PCMCIA installation

Description of the

TSX SCP CX

4030 cable

Illustration:

The PCMCIA 20-pin mini-connector supports the signals:

470

Ω

GND

VCC

470

Ω

EMI -

EMI +

REC -

REC +

ADP Rec

ADP 150r

0 V iso

Green/White

White/Green

White/Orange

Orange/White

Brown/White

8.7 Connection of the TSX FPP 20 card

Connecting the TSX FPP 20 card

General

The TSX FPP 20 PCMCIA card is connected to the Fipway network using a connector such as TSX FP ACC4 or TSX FP ACC 12.

To connect the PCMCIA card to the ACC4/ACC12 connector the user has the choice of: l l

Either a 1 m cable, product reference TSX FP CG 010.

Or a 3 m cable, product reference TSX FP CG 030.

The elements required for connecting a Premium/Atrium PLC to the Fipway network are:

TSX FP ACC 4

216

TSX FPP 20

Receptor

Processor or

TSX SCY 21601

Note: Important: TSX FP CG 010/030 cables connect and disconnect from the

PCMCIA card only when power is switched off.

TSX DM 57 xx

PCMCIA installation

8.8 Connection of the TSX FPP 10 card

Connecting the TSX FPP 10 card

General

The TSX FPP 10 PCMCIA card is connected to the FIPWAY bus using a connector such as TSX FP ACC 4 or TSX FP ACC 12.

To connect the PCMCIA card to the ACC4/ACC12 connector the user has the choice of: l l

Either a 1 m cable, product reference TSX FP CG 010.

Or a 3 m cable, product reference TSX FP CG 030.

Elements required for connecting a Premium/Atrium PLC to the remote inputs/ outputs FIPIO bus:

Receptor

Processor

TSX FPP 10

TSX DM 57 xx

Note: Important: cables (TSX FP CG 010/030) are connected and disconnected from the PCMCIA card only when power is switched off.

217

PCMCIA installation

8.9 Connection of the TSX MBP 100 card

At a Glance

Aim of this

Section

What's in this

Section?

This Section deals with the hardware installation of TSX MBP 100 PCMCIA Modbus

Plus cards.

This section contains the following topics:

Topic

Connecting the TSX MBP100 card

General principle for connecting the PCMCIA card

Grounding the TSX MBP CE 030/060 cable

Connecting the TSX MBP CE 030/060 cable to Modicon connection device

990 NAD 230 00

Page

218

TSX DM 57 xx

PCMCIA installation

Connecting the TSX MBP100 card

General

The TSX MBP 100 PCMCIA card is connected to the Modbus Plus network using the TSX MBP CE 030 branch cable, 3 m long, or the TSX MBP CE 060, 3 m long.

This cable is connected to Modicon branch device (local site tap) 990NA23000.

For information on how to install a Modbus Plus network, see the Modicon Manual

" Modbus Plus Network-Installation and Planning Manual" Product Reference 890

USE 100 01".

TSX DM 57 xx

219

PCMCIA installation

General principle for connecting the PCMCIA card

Principle

Illustration:

PCMCIA card

TSX MBP 100

TSX MBP CE 030/060 cable

Description of the TSX MBP CE 030/060 cable:

Branching device

Modicon 990 NAD 230 00

(Local Site Tap)

Screening braid

GND

White

Blue

GND

Loop clamp

External shielding

White

Orange

Note: Important: The cable’s main shielding is grounded using a metal clamp in contact with the screening braid, which itself is fixed to the frame supporting the rack.

This cable must be grounded, even if there is no PCMCIA card present.

220

TSX DM 57 xx

PCMCIA installation

Grounding the TSX MBP CE 030/060 cable

Procedure

The cable connecting the PCMCIA card to the Modicon branching device must be grounded as shown below:

1 Clip the loop clamp onto the cable.

This loop clamp is delivered with the

Modicon branching device (Local Site

Tap), product reference 990 NAD 230 00.

TSX MBP 100

Cable

TSX MBP CE 030 or

TSX MBP CE 060

Loop clamp

2 Fix the clamp + cable unit to the frame.

The frame itself is connected to the ground.

TSX DM 57 xx

221

PCMCIA installation

Connecting the TSX MBP CE 030/060 cable to Modicon connection device 990

NAD 230 00

General

Connection procedure

TSX MBP CE 030/060 cables are made up of two distinct sets of shielded twisted pair wires and one external shielded ground wire, which makes a total of seven wires.

To connect the cable to the Modicon device follow the procedure below:

Step

Action

Identify the wires: l

A first set of wires marked with the colors White and Orange, with one stripped shielded wire.

A second set of wires marked with the colors White and Blue, with one stripped shielded wire.

The external shielded wire

Note: It is important to correctly identify the two sets of twisted pairs since the two white wires are not interchangeable

Set up the cable according to the dimensions given in the following illustration.

Illustration:

Blue/White

White/Orange

3 Insert the cable in the Modicon device and keep it in place using a clip.

222

TSX DM 57 xx

Step

PCMCIA installation

Action

Connect the wires to the device, following the diagram below.

Diagram:

Branching device Modicon 990 NAD 230 00

Terminal

GND

BLU

Wire color

Orange

White

2 set shielding

White

Blue

Ground wire, external shielding

Cable clip

TSX MBP CE 030/060 cable

Remove the plastic hood from the terminal to connect each wire:

6 Place each wire in the corresponding terminal slot:

223

PCMCIA installation

Step

Action

Replace the hoods, and using a screwdriver press them to engage the wires in their slots:

8 Finally, fix an open terminal to the external shielding wire either by soldering or crimping, and connect it to the ground screw of the device as shown in stage 4 of the drawing.

224

TSX DM 57 xx

PCMCIA installation

8.10 Summary of connection devices

TSX SCP 111 card

Type of cable

Modem cable

Standard cable

Product reference Designation

TSX SCP CC 1030 Connection cable via Modem DTE/DCE

9 signals RS 232D, L=3 m.

TSX SCP CD 1030

TSX SCP CD 1100

Connection cable DTE/DTE RS 232D,

L=3 m or 10 m.

TSX SCP 112 card

TSX SCP 114 card

Type of cable

Current loop cable

Type of cable

Universal cable

UNI-TELWAY cable

Modbus cable

Connection device

Converter device

TSX FPP 10 and

TSX FPP 20 cards

Type of cable

FIPWAY/FIPIO cable

Connection device

Product reference Designation

TSX SCP CX 2030 Current loop cable 20 mA, L=3 m.

Product reference Designation

TSX SCP CX 4030 Universal cable type RS 485 and RS

422A, L=3 m.

TSX SCP CU 4030 Cable type RS 485, L=3 m.

TSX SCP CM 4030 Cable type RS 485, L=3 m.

TSX SCA 50 Connection device screwed to bus for

RS 485 series link.

TSX SCA 62

TSX SCA 72

Connection device via connector to bus for RS 485 series link.

RS 232D/RS 485 converter device.

Product reference Designation

TSX FP CG 010 Connection cable, L=1 m.

TSX FP CG 030

TSX FP ACC4

TSX FP ACC12

Connection cable, L=3 m.

FIPWAY/FIPIO connection device.

TSX DM 57 xx

225

PCMCIA installation

TSX MBP 100 card

Type of cable

Modbus+ cable

Product reference Designation

TSX MBP CE 030 Connection cable, L=3 m.

TSX MBP CE 060 Connection cable, L=6 m.

226

TSX DM 57 xx

8.11

PCMCIA installation

Precautions when connecting PCMCIA cards

Precautions for connecting PCMCIA cards

Important

Cards must be connected or disconnected in the host device (processor or

TSX SCY 21601) when the device is switched off.

The ferule, placed in direct contact with the PCMCIA card device, is used to handle electrical interference carried by the link cable braids.

TSX DM 57 xx

227

PCMCIA installation

8.12 Consumption of PCMCIA cards

TSX SCP 111

Table of consumption:

Voltage

5 volts

Typical current

140 mA

Maximum current

300 mA

Dissipated power

1.5 W max.

TSX SCP 112

TSX SCP 114

Table of consumption:

Voltage

5 volts

Typical current

120 mA

Maximum current

300 mA

Dissipated power

1.5 W max.

Table of consumption:

Voltage

5 volts

Typical current

150 mA

Maximum current

300 mA

Dissipated power

1.5 W max.

TSX FPP 10 and

TSX FPP 20

Table of consumption:

Voltage

5 volts

Typical current

280 mA

Maximum current

330 mA

Dissipated power

1.65 W max.

TSX MBP 100

Table of consumption:

Voltage

5 volts

Typical current

220 mA

Maximum current

310 mA

Dissipated power

1.55 W max.

228

TSX DM 57 xx

TSX SCA 64 connection device

At a Glance

Aim of this

Chapter

What's in this

Chapter?

This Chapter introduces the functions of the TSX SCA 64 connection device.

This chapter contains the following sections:

Section

9.1

9.2

9.3

9.4

9.5

9.6

9.7

9.8

Topic

General Introduction

Physical Description

Dimensions and Mounting

Installation

Wiring the TSX SCP CM 4530

Bus Cable Shield Cabling

Device Configuration and Transmission Pair Polarization

Adapting the Line End

Page

TSX DM 57 xx

229

TSX SCA 64

9.1 General Introduction

General

In 2-wire Mode

The TSX SCA 64 unit is a cabling accessory, which allows a 2 or 4 wire mode communication module to be connected to a Modbus, Jbus or Jnet.

In this mode, connectable communication interfaces are: l the built-in channel of the TSX SCY 11601/21601 modules, via a TSX CM 6530 cable, l the TSX SCP/JNP 114 PCMCIA card, via a TSX SCP CM 6530 cable.

Note: Connection can be made to either the JM or the JS connector, regardless of channel configuration (master or slave).

Illustration

This diagram shows the general principal for connecting in 2-wire mode for a TSX

SCY 21601.

Bus or

1 = JM connector

2 = JS connector

Bus Bus

230

TSX DM 57 xx

In 4-wire Mode

Illustration

TSX SCA 64

In this mode, the connectable communication interface is: l l l a PCMCIA TSX SCP/JNP 114 card, via a TSX SCP CM 4530 cable, through a

TSX SCP CM 6530 cable.

Connect the TSX SCP CM 6530 cable to the:

JM connector if the PCMCIA card channel is configured in master mode,

JS connector if the PCMCIA card channel is configured in slave mode.

This diagram shows the general principal for connecting in 4-wire mode.

(slave channel)

Bus or

(master

1 = JM connector

2 = JS connector

Bus Bus

TSX DM 57 xx

231

TSX SCA 64

9.2 Physical Description

Illustration

This diagram shows the assembly plan for the TSX SCA 64 connection device.

232

TSX DM 57 xx

Nodes

TSX DM 57 xx

TSX SCA 64

The following table describes the different nodes, which make up the connection device.

No. Description

1 Cover screws

Device Cover

Screws fixing restart ground clamps

Restart ground clamps

Metallic part guaranteeing ground link between the 2 cables

6 SUB D 15 pin female (JM) connector able to receive: l in 2-wire mode: the male connector of a TSX SCY CM 6530 or TSX SCP CM 4530 connection cable, whether the channel is master or slave, l in 4-wire mode: the male connector of a TSX SCP CM 4530 connection cable, if the channel is master, l or a TSX SCA 10 line terminator if the device is located at the beginning or end of the line, l or a male analyzer connection cable connector

1 micro-switch allowing configuration in 2-or 4-wire operation 7

SUB D 15 pin female (JS) connector able to receive: l in 2-wire mode: the male connector of a TSX SCY CM 6530 or TSX SCP CM 4530 connection cable, whether the channel is master or slave, l in 4-wire mode: the male connector of a TSX SCP CM 4530 connection cable, if the channel is slave, l or a TSX SCA 10 line terminator if the device is located at the beginning or end of the line, l or a male analyzer connection cable connector

3 micro-switches allowing polarization mode to be configured

10 Terminal to connect green/yellow ground wire

11 Connection terminals for the main connection cables assuring continuing operation of the bus

12 Device Connection Base

13 Screw holes (4 diameter) to fix the device to a board or panel (60mm apart)

14 Main 2 or 3 pair cable guaranteeing continuing operation of the bus (max. 10 diameter), for connection to JA

15 5VDC power supply cable (for external polarization if required) for connection to JC

16 Main 2 or 3 pair cable guaranteeing continuing operation of the bus (max. 10 diameter), for connection to JB

17 Green/yellow device grounding cable

18 Main cable with corresponding ground format connected to local ground via a surge suppressor

233

TSX SCA 64

No. Description

19 Power supply cable and green/yellow ground wire

20 Main cable with corresponding ground format connected to local ground

Note: Nodes 14 and 16 are not included with the TSX SCA 64 device.

234

TSX DM 57 xx

TSX SCA 64

9.3 Dimensions and Mounting

Dimensions

This diagram shows the dimensions of the RSX SCA 64 connection device.

Mounting/Fixing

The device can be mounted either: l l on a board or panel, secured with 2 M4 screws (min. length 20mm), on a DIN profile - Refs. AM1-DP 200 or AM1-DE 200 (Schneider catalog references).

TSX DM 57 xx

235

TSX SCA 64

Drilling Template

This diagram shows the plan for mounting on a board or panel.

(1) Screw hole diameter must be suitable for M4 screw

236

TSX DM 57 xx

TSX SCA 64

9.4

Installation

Required

Hardware

Procedure

Installation

Installing the TSX SCA 64 device requires: l l a 2.5mm wide flat tipped screwdriver, a cross tipped screwdriver (PZ01).

The labels in the text below correspond with those found in the description of the device.

Step

Action

Unscrew screw 1 with a PZ01 screwdriver, open cover 2.

Fix device connection base to its support: l l either a DIN AM1-DP200 or AM1-DE 200 profile, or a board or panel, and secure with 2 M4 screws (min. length 20mm).

Prepare main cables 14 and 16 according to the connection type selected, as indicated on the following pages.

Position the ground clamps 4 onto the cables.

Position the ground link 5, if necessary, according to the type of connection selected, as indicated on the following pages.

Connect the main cables (and the power supply cable if necessary) to terminal 11 according to the type of connection selected, as indicated on the following pages.

The cable wires should have DZ5-CE005 cable ends (for the main cables) and

DZ5-CE007 cable ends (for the power supply cable).

Use a 2.5mm wide flat tipped screwdriver.

Torque on terminal screw

≤

0.25 N.m.

Screw on the ground clamps and link with the screws 3, using a cross tipped

PZ01 screwdriver.

Connect the green/yellow ground wire 17 to connection terminal 10.

Secure the cables with nylon clips. (Attach the green/yellow wire to the power supply cable if it is present).

Set the micro-switches 7 et 9 to the desired configuration; see configurations on following pages.

Break the scored tabs on the cover 2 to make way for the cables.

Mount the cover 2 and secure it with the screw 1 using a cross tipped PZ01 screwdriver.

TSX DM 57 xx

237

TSX SCA 64

9.5 Wiring the TSX SCP CM 4530

Illustration

J1 connector

(PCMCIA side)

12 Tx-

11 Tx+

20 Pull down

18 Pull up

1 Rx-

2 Rx+

16 0 volt

Green/White

White/Green

White/Blue

Blue/White

White/Orange

Orange/White

Brown/White

15-way SUBD connector

238

TSX DM 57 xx

TSX SCA 64

9.6 Bus Cable Shield Cabling

At a Glance

Aim of this

Section

What's in this

Section?

This section describes the different local grounding principles for the bus.

This section contains the following topics:

Topic

Local Grounding the Bus: General

Connecting the shield to the local ground and to the two ends of the cable

(recommended cable type)

Connecting the shield to the local ground at one end of the cable and to the local ground via a surge suppressor at the other end

Connecting the shielding to the local ground at one end and isolating it from the ground at the other end.

Page

TSX DM 57 xx

239

TSX SCA 64

Local Grounding the Bus: General

Introduction

Principle

Illustration

The bus can be grounded in three different ways: l l connecting the shield to the local ground and to the two ends of the cable, connecting the shield to the local ground at one end and to the local ground via a surge suppressor at the other end, l connecting the shielding to the local ground at one end and isolating it from the ground at the other end.

l l

Opposite each main cable path, a copper pad grounds the cable shields:

The path shown 20 locally grounds the cable shielding.

The path shown 18 locally grounds the cable shielding via a surge suppressor.

This diagram shows the principle for locally grounding the device as a whole.

Local ground

Cable

Preparation

Template:

Introduction

Certain precautions must be taken in order to ensure correct placement of the bus l l cables: following the stripping template, using the following cable ends: l

DZ5-CE005 for the main cables, l

DZ5-CE007 for the power supply cable.

This diagram shows the local grounding principle for the device as a whole.

Shielding

240

TSX DM 57 xx

TSX SCA 64

Connecting the shield to the local ground and to the two ends of the cable

(recommended cable type)

Principle

The two grounding tracks should be linked via the ground link 5 shown. End devices differ in that they only have one cable. Where this is the case, the ground link 5 shown is not required as long as the cable is positioned in slot 20 shown in the diagram.

Illustration

This diagram shows the principle for locally grounding the cable.

TSX DM 57 xx

Connecting several devices together:

241

TSX SCA 64

Connecting the shield to the local ground at one end of the cable and to the local ground via a surge suppressor at the other end

Principle

Only cable 16 shown is connected to the local ground, cable 14 shown is connected to the local ground via a surge suppressor.

Note: Ground link5 shown is not used

Illustration

This diagram shows the principle for locally grounding the cable.

242

Connecting several devices together:

TSX DM 57 xx

TSX SCA 64

Connecting the shielding to the local ground at one end and isolating it from the ground at the other end.

Principle

Only cable 16 shown is connected to the local ground, cable shielding 14 shown is isolated from the ground by a thermo-retractable tube (not included).

Note: In this case, ground link5 shown is not used.

Illustration

This diagram shows the principle for locally grounding the cable.

Thermo-retractable isolating tube

TSX DM 57 xx

Connecting several devices together:

Shielding isolated by thermo-retractable tube

243

TSX SCA 64

9.7 Device Configuration and Transmission Pair

Polarization

At a Glance

Aim of this

Section

What's in this

Section?

This section contains the different configurations of the TSX SCA 64 device.

This section contains the following topics:

Topic

4-wire Configuration with 2-pair Polarization via External Power Supply

4-wire Configuration with Polarization of One Pair by the Master Station and the Other by a Slave Station

2-wire Configuration with M+, M- Pair Polarization by the Master Station or a

Slave Station

Page

245

247

250

244

TSX DM 57 xx

4-wire Configuration with 2-pair Polarization via External Power Supply

TSX SCA 64

Introduction

Main cables 14 and 16 are 3-pair cables: l l l one M+, M- pair, one S+, S- pair, one VL, 0VL pair.

Power supply cable 15 is linked to an external 5VDC power supply.

Green/yellow wire 17 is connected to the module's ground terminal.

Note: each pair is only polarized once on the whole bus.

Illustration

This diagram shows a configuration with shielding connection at one end only.

TSX DM 57 xx

245

TSX SCA 64

Positioning of

Micro-switches

This table shows micro-switch positions.

Micro-switches Position on device receiving power supply

OFF

Other devices

OFF

ON/OFF

246

TSX DM 57 xx

TSX SCA 64

4-wire Configuration with Polarization of One Pair by the Master Station and the

Other by a Slave Station

Introduction

Main cables 14 and 16 are 3-pair cables: l l l one M+, M- pair, one S+, S- pair, one 0VL, OVL pair.

Green/yellow wire 17 is connected to the module's ground terminal.

Note: each pair is only polarized once on the whole bus.

Illustration

This diagram shows a configuration with M+ M- pair polarization by the connected master station.

TSX DM 57 xx

247

TSX SCA 64

Positioning of

Micro-switches

This table shows micro-switch positions

Micro-switches Positions on master station device

OFF

Illustration

This diagram shows a configuration with S+ S- pair polarization by one of the connected slave stations.

248

TSX DM 57 xx

Positioning of

Micro-switches

This table shows micro-switch positions.

Micro-switches Positions on one of the slave stations

OFF

other slave stations

OFF

TSX SCA 64

TSX DM 57 xx

249

TSX SCA 64

2-wire Configuration with M+, M- Pair Polarization by the Master Station or a

Slave Station

Introduction

Main cables 14 and 16 are 2-pair cables: l one M+, M- pair, l one 0VL, 0VL pair.

Green/yellow wire 17 is connected to the module's ground terminal.

Note: This pair is only polarized once on the whole bus.

Illustration

This diagram shows a configuration with shielding connection at one end only.

250

TSX DM 57 xx

TSX SCA 64

Positioning of

Micro-switches

This table shows micro-switch positions.

Micro-switches Position on master station device

OFF

slave stations

OFF

Illustration

This diagram shows a configuration with shielding connection at one end only.

TSX DM 57 xx

251

TSX SCA 64

Positioning of

Micro-switches

This table shows micro-switch positions.

Micro-switches Position on one of the slave stations other stations (master/slaves)

OFF

252

TSX DM 57 xx

TSX SCA 64

9.8 Adapting the Line End

Line End Adaptation

At a Glance

Illustration

Each end of the bus cable must have a line end jack adaptor. This line end jack adapter can be plugged into free connectors on either JM (master) or JS (slave) on

TSX SCA 64 devices, located at the ends of the bus.

A TSX SCA 10 kit consisting of 2 SUB D 15 pin connectors plus accessories (cover, screws, wiring etc.) enables the user to configure and set up the line end jacks.

This view shows a line end jack.

SCA 64 mounting example

This example shows a communication bus with 4 TSXx SCA 64 connection devices.

To TSX SCY 21601 modules

Line end jack

TSX DM 57 xx

Bus Bus Bus

253

TSX SCA 64

Installing line end jacks: At a

Glance

Configurations are attained by plugging each SUB D 15 pin 2-wire connector

(supplied) into the sockets, enabling line adaptation. Two types of configuration are possible depending upon the type of stations present on the bus: l Configuration 1 l

All stations present on the bus are Modbus stations: if this is the case, the line end jacks should be configured as shown below (resistance-type adaptation).

This diagram shows configuration 1: Modbus stations on the bus.

Pair S+, S-

Cabling view

Resistance type adaptation

Mounting procedure

254

Pair M+, Ml

Configuration 2 l

Stations present on the bus are Modbus and Uni-Telway stations: if this is the case, the line end jacks should be configured as shown below (resistance-type and series capacity adaptation).

This diagram shows configuration 2: Modbus and Uni-Telway stations on the bus. :

Pair M+, M-

Cabling view

Resistance and series capacity type adaptation

Pair S+, S-

Installation

Status

Action

Plug the wires supplied into the SUB D 15 pin connectors in accordance with the desired configuration.

Put the connector into place in one of the half-covers (the connector can be either way up).

Attach the latch screw.

Put the sleeve into place.

Cover it all with the other half-cover, taking care not to damage the wires.

Screw in or clip on the two half-covers (depending upon the type included).

Use the blank labels provided to show utilization.

Note:Cable clamps and/or other accessories should not be used.

TSX DM 57 xx

TSX SCA 64

Connecting an

Analyzer

The JM or JS connectors on the TSX SCA 64 device can support a frame analyzer, which is connected by a SUB D 15 (male) pin connector. Signals relating to each pair are available on the device connectors as indicated in the diagram below.

This diagram shows the connections for different pairs of the analyzer cable.

TSX SCA 64 device

15 pin (female) SUB D connector

RxM

RxS

TSX DM 57 xx

255

TSX SCA 64

256

TSX DM 57 xx

Communication : modules

TSX ETY 110/4102/PORT/5102 et et TSW WMY 100

Présentation

Objet de cet intercalaire

What's in this

Part?

Cet intercalaire traite de la mise en oeuvre matérielle des coupleurs réseau

ETHERNET TSX ETY 110, TSX ETY 4102/PORT/5102 et TSX WMY 100, dans un automate Premium/Atrium.

This part contains the following chapters:

Chapter

Chapter Name

Communication: TSX ETY 110 module

Communication: Modules TSX ETY 4102/PORT/5102

Page

259

275

257

TSX DM 57 xx

TSX ETY 110/4102/PORT/5102 et TSX WMY 100

258

TSX DM 57 xx

Communication: TSX ETY 110 module

At a Glance

Aim of this

Chapter

What's in this

Chapter?

This Chapter deals with installing the Ethernet network module TSX ETY 110, in a

Premium/Atrium PLC.

This chapter contains the following sections:

Section

10.1

10.2

10.3

10.4

10.5

10.6

10.7

10.8

Topic

At a Glance

Description

Characteristics of the Ethernet channel

Installing the TSX ETY 110 module

Connection via the AUI interface

10baseT Interface

Display panel, diagnostics

Electrical features

Page

259

TSX DM 57 xx

TSX ETY 110

10.1 At a Glance

General

Communication module TSX ETY 110 is used to communicate in an Ethernet architecture. It is made up of a communication channel which offers two types of connections: l

Connection to an ETHWAY network supporting common words and X-WayUNI-

TE message-handling services on an ETHWAY profile.

Connection to a TCP-IP network supporting the X-WayUNI-TE messagehandling service.

This module also ensures transparent routing of X-WayUNI-TE messages from a

TCP-IP network to an X-Waynetwork, and vice versa.

Please refer to the Ethernet reference manual for wiring an ETHWAY architecture.

260

TSX DM 57 xx

TSX ETY 110

10.2 Description

General

Module TSX ETY 110 is a single (half size) module which is inserted in a rack slot of a Premium PLC station.

Description:

Illustration: 1. Display panel indicating state of module.

2. Standard connector for 10baseT

(RJ45) interface.

3. Standard connector for 10base5

(AUI) interface.

4. Thumbwheel to define station number and network number.

TSX DM 57 xx

261

TSX ETY 110

10.3 Characteristics of the Ethernet channel

Characteristics of Ethernet channel

General

The module is made up of two standard interfaces for connecting to a network: l

One 10baseT interface on front panel of the module, comprising an RJ45 l connector, which is used for a point to point link via a linking cable made up of two twisted pairs of impedance 100

Ω ±

Ω

A 10base5 or AUI interface on front panel of module comprising a SUB-D 15-pin connector, used to link to network by branching. This interface is also used to supply active connection devices (Taps). It complies with the IEC 802 3 standard and is used to connect any device which complies with this standard.

The type of connection is recognized automatically as soon as connection is made to the network.

Services and operations supported by the module:

TCP-IP services

Ethway services

Common services

UNI-TE

Common words

Application to application l l l l l l l l

Client/server mode.

Synchronous requests of 256 bytes.

Asynchronous requests of 1 Kbyte.

Client/server mode.

Synchronous requests of 256 bytes.

Asynchronous requests of 1 Kbyte.

Shared database of 256 words

Message exchange in point to point 256 bytes max.

l l l

X-Wayinter-network routing

X-WAY/UNI-TE routing

Module diagnostics

Note: The Ethernet driver supports the Ethernet II and (LCC+SNAP) 802.3 formats on TCP-IP and LCC 802.3 on Ethway.

262

TSX DM 57 xx

TSX ETY 110

10.4 Installing the TSX ETY 110 module

At a Glance

Aim of this

Section

What's in this

Section?

This Section deals with installing module TSX ETY 110 in a PLC.

This section contains the following topics:

Topic

At a Glance

Selecting the Type of Processor

Wiring/Unwiring with power switched on

Station address coding

Page

TSX DM 57 xx

263

TSX ETY 110

At a Glance

General

The communication module TSX ETY 110 is mounted in the rack slot of a Premium/

Atrium PLC station. It can be installed in any available slot (except in the offset X

Bus racks), on condition that the supply constraints of the rack are observed (see

Electrical characteristics, p. 274).

264

TSX DM 57 xx

TSX ETY 110

Selecting the Type of Processor

Selection Guide

Selecting the processor to control the PLC station will depend on the number of network connections required.

Processors Number of network connections

Number of ETY 110 modules per station (*)

TSX 57 P 1../2..

PCX 57 253

TSX P 57 3...

PCX 57 353

TSX P 57 4..

3 3

4 4

(*) on condition of a consumption report on the 5V, compatible with the supply selected.

TSX DM 57 xx

265

TSX ETY 110

Wiring/Unwiring with power switched on

The module

The link

Module TSX ETY 110 can be wired or unwired with power switched on without disrupting the operation of the station.

The module does not have a RAM internal backup memory function: this will be erased when power is switched off.

The module initializes itself when power is switched on. A communication break can be expected during this intervention.

The SUB-D 15-pin connectors of the AUI interface and the RJ45 connector of the

10baseT interface can be connected or disconnected when power is on. A communication break can therefore be expected in the application in progress.

266

TSX DM 57 xx

TSX ETY 110

Station address coding

General

Four thumbwheels, which can be accessed from the front panel, are used to encode the network number and the station number.

Illustration:

TSX DM 57 xx

MSB

LSB

MSB

LSB

Number of network

Number of station

LSB = least significant bit

MSB = most significant bit

Values of coding possible in hexadecimal:

Network number

0 to 7F

Station number

0 to 3F

Example of coding:

Network 3: 16#03

Station 27: 16#1B

The thumbwheels are to be adjusted as follows:

Note: Caution: in an Ethernet network, there must only be one MAC address for each station. Before modifying these addresses you must check that they comply with the addressing plan of the carrier.

267

TSX ETY 110

10.5 Connection via the AUI interface

Connection by AUI interface

General

This interface is used to connect all types of devices which comply with the physical layer defined in the OSI 802.3 standard (10base5, 10base2, FOIRL, etc.) through a transceiver.

Module TSX ETY 110 can provide a remote power supply for the transceiver through l l the Sub-D connector with the following characteristics:

Imax = 0.5 mA

12 V-6%<Usupply<15 V+15%

The module is connected to the main cable via a transceiver and by the following branch cables: l l l

TSX ETY CB 005 - Length 5 m

TSX ETY CB 010 - Length 10 m

TSX ETY CB 020 - Length 20 m

The maximum length of a branch may be 50 m. This length can be achieved by connecting several branch cables end to end.

Note: It is essential to use transceivers (TSX ETH ACC2) to connect two modules in point to point.

268

TSX DM 57 xx

Connector pinouts

Topology

Sub-D connector body

Sub-D 15 pins according to the OSI 802.3 standard:

Pin number Use Designation according to

ISO 802.3

CI-S (Control In Shield)

CI-A (Control In A)

DO-A (Data Out A)

DI-S (Data In Shield)

DI-A (Data in A)

VC (Voltage Common) not used not used

CI-B (Control In B)

DO-B (Data Out B)

DO-S (Data Out Shield)

DI-B (Date In B)

VP (Voltage Plus)

VS (Voltage Shield) not used

PG (Protective Ground)

GND

COLL+

TD+

GND

RD+

GND

COLL-

TD-

GND

RD-

12 V

GND

Protective ground

Illustration:

Sender/Receiver

TSX ACC2

TSX ETY 110

TSX ETY CBXXX

Station i

TSX DM 57 xx

Station j

269

TSX ETY 110

Locking

The Sub-D connector is equipped with a sliding lock system The connector is locked by sliding the tab to the bottom. To ensure the module works properly in a disturbed environment it is essential to carry out the locking procedure.

Illustration:

Locking tab

270

TSX DM 57 xx

TSX ETY 110

10.6 10baseT Interface

10baseT interface

General

Pinouts

This interface has a standard type RJ45 connector. These connection cables are widely used in business.

In an industrial environment, you must use a cable with the following characteristics: l l l l

Shielded twisted double pair

Impedance 100

Ω±

Ω

(from 1 to 16 MHz)

Maximum attenuation 11.5 dB/100 meters

Maximum length 100 meters

The 10baseT connection is a point to point connection to form a star-shaped network. The stations are connected to concentrators or switches.

Illustration:

TSX DM 57 xx

Reminder of pinouts:

Pin

Signal

TD+

TD-

RD+ not connected not connected

RDnot connected not connected

271

TSX ETY 110

Topology

This link is used to create a star-shaped network with connections in point to point.

The stations are connected to a concentrator (Hub). The concentrators can also be connected in cascade to increase network size.

Illustration:

Concentrator 1

Stations

Station 1 Station 2

Stations

Concentrator 2

272

TSX DM 57 xx

10.7 Display panel, diagnostics

General

The display panel complies with the Premium standard

RUN

COL

ERR

ADR

TSX ETY 110

Diagnostics

Meaning of the diagnostics LEDs:

RUN ERR COL ADR TX

O P ns ns ns

Meaning

Module not operational.

Module not configured or configuration error.

Module running self-test.

Ethernet communication sending.

Ethernet communication receiving.

Ethernet communication in sending/receiving.

Module has detected collision.

Duplicate MAC address.

Network address beyond limits.

P = Permanently on, F = flashing, O = Off, ns = not significant

TSX DM 57 xx

273

TSX ETY 110

10.8 Electrical features

Electrical characteristics

General

Module TSX ETY 110 can be inserted in any rack slot of a Premium/Atrium station

(except in an X Bus offset rack). The module consumption from the supply depends on the selection made from the transceiver remote power supply option.

Table of consumption:

Voltage

5 volts with remote power supply

(RJ45) with remote power supply

(AUI)

Current consumed

Typical Maximum

Dissipated power

Typical Maximum

0.8 A 1.2 A 4 W 6 W

1.2 A 2.5 A 6 W 12.5 W

Note: Caution: Modules TSX ETY 110 on 5 volts have high consumption when the

AUI connection is used. Special attention should therefore be given what sort of devices are in the rack before deciding which kind of supply to choose.

l l

Number of TSX ETY 110 modules which can be connected to a rack:

2 modules with AUI connection.

4 modules with RJ45 connection.

274

TSX DM 57 xx

Communication: Modules

TSX ETY 4102/PORT/5102

At a Glance

Aim of this

Chapter

What's in this

Chapter?

This Chapter deals with the hardware installation of ETHERNET network modules

TSX ETY 4102/PORT and TSX ETY 5102 in a Premium/Atrium PLC.

This chapter contains the following sections:

Section

11.1

11.2

11.3

11.4

11.5

11.6

11.7

11.8

11.9

Topic

At a Glance

Description

Ethernet Channel Characteristics

Installation of TSX ETY 4102/PORT/5102 Modules

10/100baseT interface

Display, Diagnostics

Electrical Characteristics

Standards

Operating Conditions

Page

275

TSX DM 57 xx

TSX ETY 4102/PORT TSX ETY 5102

11.1 At a Glance

General

Communication modules TSX ETY 4102/PORT/5102 are used to communicate in l l l l an Ethernet architecture. They are made up of a communication channel whose main features are as follows:

Connection to a TCP/IP network.

Communication in Half and Full Duplex mode by automatic recognition.

Transmission speed from 10 or 100 Mbits/s by automatic recognition.

Connection to network by copper cable via an RJ45 connector.

These modules are used to carry out the following functions: l l l l l

X-WAY UNI-TE and Modbus messaging service on TCP/IP.

I/O Scanner Utility.

SNMP Service.

Web server.

Global Data.

276

TSX DM 57 xx

TSX ETY 4102/PORT TSX ETY 5102

11.2 Description

General

TSX ETY 4102/PORT/5102 modules are standard format modules which are inserted in a slot on the main or extension rack of a Premium PLC station.

Description:

1. Display panel indicating module l l l status:

One green RUN LED.

Two red LEDs: ERR and COL.

Three yellow LEDs: STS, TX and

RX.

2. Standard connector for 10baseT

(RJ45) interface.

Illustration:

TSX DM 57 xx

277

TSX ETY 4102/PORT TSX ETY 5102

11.3 Ethernet Channel Characteristics

Characteristics of the Ethernet Channel

General

The modules have a standard interface for connecting to a 10/100baseT network and on the front panel there is a RJ45 connector for a pin-to-pin link via a link cable comprising two independent twisted pairs.

Utilities and functions supported by the modules:

Support

TCP-IP

Services

Utility

Messaging

Protocol

UNI-TE

Modbus

I/O Scanner Modbus

SNMP Network management

Web HTTP

Functions

l l l l l l

Client/server mode.

Synchronous requests of 256 bytes.

Asynchronous requests of 1 Kbyte.

Data exchange.

Access to inputs/outputs

Agent SNMP, MIB II, MIB Schneider.

l l

Preset, non-modifiable website on TSX ETY

4102/PORT.

Website which can be modified and increased by increments within the limit of 7.5Mb on TSX

ETY 5102.

Client and address server Management of IP addresses

BOOTP/

DHCP

Global Data.

UDP l

Exchange of data between stations

278

TSX DM 57 xx

11.4

TSX ETY 4102/PORT TSX ETY 5102

Installation of TSX ETY 4102/PORT/5102 Modules

At a Glance

Aim of this

Section

What's in this

Section?

This Section deals with the installation of TSX ETY 4102/PORT and TSX ETY 5102 modules in a PLC.

This section contains the following topics:

Topic

At a Glance

Selecting the Type of Processor

Wiring/Unwiring with Power Switched on

Page

280

281

282

TSX DM 57 xx

279

TSX ETY 4102/PORT TSX ETY 5102

At a Glance

General

TSX ETY 4102/PORT/5102 communication modules are mounted in the rack slot of a Premium/Atrium PLC station. They can be installed in any available slot (except in an offset X Bus rack), on condition that the supply constraints of the rack are observed (see

Electrical Characteristics, p. 287).

280

TSX DM 57 xx

TSX ETY 4102/PORT TSX ETY 5102

Selecting the Type of Processor

Selection Guide

Selecting the processor to control the PLC station will depend on the number of network connections required.

Processors Number of network connections

Number of ETY 4102/PORT/5102 per station (*)

TSX 57 P 1../2..

PCX 57 253

TSX P 57 3...

PCX 57 353

TSX P 57 4..

3 3

4 4

(*) on condition of a consumption report on the 5V, compatible with the supply selected.

Compatibility

Depending on the software version of the processor, all or some of the functions of the TSK-ETY 4102/PORT/5102 modules will be available. The table below gives the compatibility rules.

Software version of the processor

VL < 3.3

Supported functions

Does not accept the modules TSX

ETY4•••/5•••

Type to be configured in

PL7

3.3 £ VL < 5.1

TSX ETY 410 or 5101

VL 5.1

Functions limited to those of the

TSX ETY 410/5101 modules

Supports all the functions of the

TSX ETY 4102/PORT/5102 modules

TSX ETY 4102/PORT or

5102

TSX DM 57 xx

281

TSX ETY 4102/PORT TSX ETY 5102

Wiring/Unwiring with Power Switched on

The Module

The link

The TSX ETY 4102/PORT/5102 modules can be wired or unwired when switched on without disrupting the operation of the station.

The modules do not have an internal RAM backup memory function: this will be erased when power is switched off.

The modules reset when switched on. A communication break can be expected during these interventions.

The 10/100baseT interface RJ45 connector can be connected or disconnected when power is on. A communication break can therefore be expected in the application in progress.

282

TSX DM 57 xx

TSX ETY 4102/PORT TSX ETY 5102

11.5 10/100baseT interface

10/100base T Interface

General

This interface has a standard type RJ45 connector.

Refer to the ETHERNET reference manual for the connection accessories that comply with environmental circumstances the PLC requires in an industrial setting.

Pin Assignment

Illustration:

TSX DM 57 xx

Reminder of pin assignment:

Pin

Signal

TD+

TD-

RD+ not connected not connected

RDnot connected not connected

Note: If there is a connection via a shielded cable, the connector casing on the module is linked up to the ground connection.

283

TSX ETY 4102/PORT TSX ETY 5102

Speed Line

Speed

Adaptation

l l l

The choice of different speed lines for TSX ETY 4102/PORT/5102 modules are as follows:

100 Mb in Half Duplex

10 Mb in Half Duplex

The speed line cannot be configured by the user. The process of self adaptation is as follows:

Each unit diffuses its possibilities on the line.

The chosen speed is the fastest of the entity possibilities on the line.

In other words, speed is limited by the slowest entity on the line of which the speed possibility is the weakest.

284

TSX DM 57 xx

TSX ETY 4102/PORT TSX ETY 5102

11.6 Display, Diagnostics

Display panel, Diagnostics

General

The display panel conforms to the Premium standard

RUN

STS

ERR

ADR

l l l

The COL, RX and TX LEDs are managed by the line’s electronics; they indicate:

COL: a collision.

RX: a reception

TX: a transmission.

Diagnostics

Meaning of the diagnostics LEDs:

RUN ERR STS COL TX

P ns ns ns ns ns ns ns ns ns ns

ns ns ns ns ns

Meaning

No supply to module.

Module running self-test.

Module ready.

Module not operational.

Software operation error. Temporary state causing module reinitialization.

P, F ns

P ns ns ns ns ns

Module not configured or configuration in progress.

Module configured, operational.

ns ns F ns ns ns Module configured. Diagnostics according to how the LEDs are flashing: l l

2 flashes: module has no MAC address.

3 flashes: ETHERNET cable not connected on the module or Hub side l

4 flashes: the module IP address is duplicated by another IP address on the network. Conflicting remote device flashing in the same way.

5 flashes: module configured as a BOOTP client and is waiting for a BOOTP server response.

P = Permanently on, F = flashing, O = Off, ns = not significant

TSX DM 57 xx

285

TSX ETY 4102/PORT TSX ETY 5102

RUN ERR STS COL TX

Meaning

ETHERNET communication sending.

ETHERNET communication receiving.

ETHERNET communication sending/receiving.

Module has detected collision.

P = Permanently on, F = flashing, O = Off, ns = not significant

286

TSX DM 57 xx

TSX ETY 4102/PORT TSX ETY 5102

11.7 Electrical Characteristics

General

TSX ETY 4102/PORT/5102 modules can be inserted in any rack slot of a Premium/

Atrium station (except in the X Bus offset rack).

Table of consumption:

Voltage

5 volts

TSX ETY 4102/PORT/5102

Power consumption

Typical Maximum

Power dissipation

Typical Maximum

360 mA 400 mA 1.8 W 2.1 W

TSX DM 57 xx

287

TSX ETY 4102/PORT TSX ETY 5102

11.8 Standards

Norms and Standards

Compliance with

Standards

The TSX ETY 4102/PORT and TSX ETY 5102 modules comply with the following l l l l standards:

UL 508

CSA

IEC 1121-2

Marine classification

288

TSX DM 57 xx

TSX ETY 4102/PORT TSX ETY 5102

11.9 Operating Conditions

Applicable

Conditions

l l l

Configuration software:

l l l

PL7 version < 4.1: recognizes TSX ETY 4102/5102 modules as TSX ETY

410/510

PL7 version

≥

4.1: recognizes TSX ETY 4102/5102 modules,

PL7 version

≥

4.3: recognizes processors including the TSX ETY PORT module.

l l

Conditions of use:

l l

Temperature from 0 to +60

Relative humidity of 10% to 95% (without condensation) to 60

C l

Altitude of between 0 and 4500 meters l

Immunity to vibrations complies with the IEC 68-2-6 standard, Fc test

Immunity to shocks complies with the IEC 68-2-27 standard, Ea test

Immunity to free fall, hardware dealt with as per the IEC 68-2-32 standard, l method 1

IP 20 protection index

Storage conditions:

Temperature from -40

C to +85

C l

Relative humidity between 0% and 95% (without condensation) at 60

TSX DM 57 xx

289

TSX ETY 4102/PORT TSX ETY 5102

290

TSX DM 57 xx

Communication: PCMCIA Modem card

VII

At a Glance

Aim of this Part

What's in this

Part?

This part deals with the TSX MDM 10 PCMCIA modem card.

This part contains the following chapters:

Chapter

Chapter Name

Installing the TSX MDM 10 module

Page

293

TSX DM 57 xx

291

PCMCIA Modem

292

TSX DM 57 xx

Installing the TSX MDM 10 module

At a Glance

Aim of this

Chapter

What's in this

Chapter?

This Chapter describes the hardware installation of the PCMCIA Modem card TSX

MDM 10.

This chapter contains the following sections:

Section

12.1

12.2

12.3

12.4

12.5

12.6

Topic

At a Glance

Description

Installation

Connecting adapters

Electrical characteristics

Technical specifications

Page

293

TSX DM 57 xx

TSX MDM 10

12.1 At a Glance

General

The TSX MDM 10 card is used to connect to the switched telephone network (STN) for accessing remote stations following UNI-TELWAY or character mode protocols.

This type of communication is available using the Modem PCMCIA card. It is installed only in the PCMCIA reception slot on a Premium processor version V

≥

3.3.

294

TSX DM 57 xx

12.2 Description

General

The TSX MDM 10 is made up of the following elements:

TSX MDM 10

1. A PCMCIA Modem card

2. A cable for connecting to the dialed-up telephone network

3. An RJ 11 port for connecting to a telephone adapter (4) or directly to a telephone port.

4. A telephone adapter (in line with country of purchase) enabling a link to the telephone network.

TSX DM 57 xx

295

TSX MDM 10

12.3 Installation

At a Glance

Aim of this

Section

What's in this

Section?

This Section deals with installing a PCMCIA Modem card in a Premium PLCTSX

MDM 10.

This section contains the following topics:

Topic

Selecting the type of processor and slot

Wiring/Unwiring with power switched on

Connecting to the telephone network

Page

297

298

299

296

TSX DM 57 xx

TSX MDM 10

Selecting the type of processor and slot

General

The TSX MDM 10 card is to be installed onlyin the PCMCIA reception slot of the processor.

Illustration:

Reception slot for

Premium processor

Reception slot for

TSX SCY 21601

Reception slot for

Atrium processor

Note: Reminder: the TSX MDM 10 card is compatible with all Premium processors version V

≥

3.3.

Note: Reminder: Atrium processors and communication modules TSX SCY 21601 do not accept modem card TSX MDM 10.

TSX DM 57 xx

297

TSX MDM 10

Wiring/Unwiring with power switched on

Precautions

Inserting or removing the TSX MDM 10 communication card is forbidden when the reception module (processor) is switched on.

298

TSX DM 57 xx

Connecting to the telephone network

Procedure

Step

To connect the modem to the telephone network proceed as follows:

Action

Connect the RJ 11 port to the telephone adapter if necessary

Illustration

TSX MDM 10

2 Plug in the RJ 11 port or adapter of your telephone line.

If a device is already connected to this port, unplug it then plug in the telephone adapter instead.

Plug in the device to the port panel at the back of the adapter.

Insert the PCMCIA card in the processor slot provided for this purpose.

Caution: The processor must be switched off while inserting or removing the PCMCIA card

Screw the card into the processor to stop it shifting when power is on.

TSX DM 57 xx

299

TSX MDM 10

12.4 Connecting adapters

Different adapters

At a Glance

The telephone adapters, in line with the country of purchase, are used to ensure connection between an RJ 11 port of PCMCIA card TSX MDM 10 and the wall socket of the telephone network.

To use the TSX MDM 10 card in a different country all you need to do is change the telephone adapter.

List of adapter product references according to the country:

Country

Germany

Belgium

Spain

France

Italy

Product reference

TSX MDM EDT G

TSX MDM EDT B

TSX MDM EDT S

TSX MDM EDT F

TSX MDM EDT T

300

TSX DM 57 xx

12.5 Electrical characteristics

Consumption

This table indicates the consumption of a PCMCIA modem card:

Voltage

5 volts

Typical current

195 mA

TSX MDM 10

TSX DM 57 xx

301

TSX MDM 10

12.6 Technical specifications

At a Glance

Aim of this

Section

What's in this

Section?

This Section deals with the technical specifications for the PCMCIA Modem card

TSX MDM 10.

This section contains the following topics:

Topic

Communication protocols

Operating characteristics

Maximum operating temperature

EC labeling

Page

302

TSX DM 57 xx

TSX MDM 10

Communication protocols

General

The TSX MDM 10 card supports the various ITU-T V.32 communication protocols.

TSX DM 57 xx

303

TSX MDM 10

Operating characteristics

At a Glance

The TSX MDM 10 card has the following characteristics: l l l l

Sends AT commands

Half and Full Duplex communication

Automatic calls and replies

Calls by pulses or tones

304

TSX DM 57 xx

Maximum operating temperature

Values

l l

Without ventilation module TSX FAN... : 50

C max.

With ventilation module TSX FAN... : 60

C max.

TSX MDM 10

TSX DM 57 xx

305

TSX MDM 10

EC labeling

General

Card TSX MDM 10 conforms to the European Telecommunications Directive DTTC

98/13/EC.

Guaranteed level of immunity to electromagnetic fields: 3 V/m.

Communication faults may appear beyond this threshold (in compliance with

Directive CEM 89/336/EEC, applicable in residential and business areas, and areas of light industry.)

Card TSX MDM 10 also complies with the Low Voltage Directive 73/23 EEC, updated by 93/68/EEC.

306

TSX DM 57 xx

Index

A

AS-i Bus Diagnostics, 99, 133

C

Characteristics

characteristics

Communication

Man-machine interface console, 22

UNI-TELWAY master/slave, 23

Connection

connection

Connection to the TSX SCA 64 unit

2-wire mode, 230

TSX DM 57 xx

Connection to TSX SCA 64 unit

Consumption

consumption

TSX ETY 4102/PORT/5102, 287

I

Integrated FIPIO link

Premium/Atrium processors, 70

M

Mounting

PCMCIA, 187

P

pair transmission configuration and polarization

2 wires with polarization of M+, M- pair by the master station or a slave station, 250

4 wires with 2-pair polarization via

307

Index

external power supply, 245

4 wires with one pair polarization by the master station, the other by a slave station, 247

PCMCIA

Visual diagnostics, 190

physical description of TSX SCA 64 device,

232

T

Terminal port

Connector pin configuration, 45

on Premium and Atrium, 19

Terminal Port Connections

Summary table, 41

Terminal port connections, 26

character string, 39

Inter-device UNI-TELWAY, 37

Inter-PLC UNI-TELWAY, 35

Man-machine interface console, 29

Master UNI-TELWAY, 33

Model 40 PLCs, 38

Modem, 31

Programming terminal, 27

Slave UNI-TELWAY, 34

TSX ETY 110

10baseT interface, 271

Connection by AUI interface, 268

Diagnostics, 273

Ethernet channel characteristics, 262

Station address, 267

TSX ETY 4102/5102

diagnostics, 285

operating conditions, 289

TSX ETY 4102/PORT/5102

10/100baseT interface, 283

Ethernet channel characteristics, 278

TSX MDM 10

Telephone network connection, 299

308

TSX P ACC 01

Connectable devices, 59

Connecting to Premium/Atrium PLCs, 55

Connection between 2 PLCs, 64

Connector pin configuration, 57

Dimensions, 52

External appearance, 50

Functionalities, 49

Internal view, 53

Master UNI-TELWAY, 61

Slave UNI-TELWAY, 63

Switches, 56

Uni-Telway Bus connection, 54

TSX SAY 100

Display, 92

I/O addressing, 97

Operating modes, 105

Physical presentation, 87

TSX SAY 1000

display, 127

I/O addressing, 131

operating modes, 135

physical introduction, 122

TSX SCA 64

Cable Template, 240 cabling principles, 240

Dimensions, 235

installation, 237

line end adaptation, 253

Mounting / Fixing, 235

TSX SCA 64 connection device, 229

TSX SCY 11601

Built-in Channel Specifications, 154

Description, 151

Installation, 156

Operation, 158

Visual Diagnostics, 159

TSX SCY 21601

Built-in Channel Specifications, 154

Description, 151

Host Channel Compatibility, 155

Installation, 156

Operation, 158

Uni-Telway bus Connection, 164

Visual Diagnostics, 159

TSX DM 57 xx

Premium PLCs

TSX 57/PCX 57

Communication

Network and Bus Interfaces

Installation manual Volume 4

Document Set

Table of Contents

Chapter 1

Chapter 2

Chapter 3

Chapter 4

Chapter 5

Chapter 6

Chapter 7

Chapter 8

Chapter 9

Chapter 10

Chapter 11

Chapter 12

About the Book

At a Glance

Terminal Port Communication

At a Glance

Terminal Port

At a Glance

1.1

Introduction to the terminal port

At a Glance

Introduction to the terminal port

Communication with a programming/adjustment terminal

Communicating with a man-machine interface console

UNI-TELWAY master/slave communication

Character string communication

1.2

Connections

At a Glance

Connections

Programming/Adjustment terminal

Man-machine interface console

Programming/adjustment terminal and man-machine interface console

Modem on terminal port

Master UNI-TELWAY

Slave UNI-TELWAY

Inter-PLC UNI-TELWAY

Inter-device UNI-TELWAY

Master PLC type TSX model 40

Character String

Summary table of terminal port connections

1.3

Appendices

At a Glance

Characteristics of the terminal port

Terminal port connector pin configuration

TSX P ACC 01 device

At a Glance

2.1

At a Glance

At a Glance

Functionalities

External appearance

2.2

Hardware installation

At a Glance

Dimensions and mounting

Internal view

Connection to Uni-Telway Buses

Connecting to Premium and Atrium PLCs

Switch configuration

TSX P ACC 01 connector pin configuration

2.3

Example of topologies

At a Glance

Connectable devices

UNI-TELWAY master mode

UNI-TELWAY slave mode

Connection between two PLCs

Processor-integrated master

FIPIO communication

At a Glance

Processor-integrated master