ETAS ES322 User's guide

ES321.1 Thermo Module (8 CH)

ES322.1 Thermo Module (16 CH)

User’s Guide

2

Copyright

The data in this document may not be altered or amended without special notification from ETAS GmbH. ETAS GmbH undertakes no further obligation in relation to this document. The software described in it can only be used if the customer is in possession of a general license agreement or single license. Using and copying is only allowed in concurrence with the specifications stipulated in the contract.

Under no circumstances may any part of this document be copied, reproduced, transmitted, stored in a retrieval system or translated into another language without the express written permission of ETAS GmbH.

© Copyright 2018 ETAS GmbH, Stuttgart

The names and designations used in this document are trademarks or brands belonging to the respective owners.

ES32x.1 - User’s Guide R03 EN - 04.2018

ETAS Contents

Contents

1 About this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.1

Identification of Safety Notices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.2

Presentation of Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1.3

Scope of Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1.4

Additional Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2 Basic Safety Notices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.1

General Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.2

Requirements for Users and Duties for Operators . . . . . . . . . . . . . . . . . . . . . 8

2.3

Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3 ES300 Product Family . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3.1

CAN Bus Cabling Concept . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3.2

Properties of the ES300 series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3.2.1

Advantages of the Decentral Cabling Concept. . . . . . . . . . . . . . . . 13

3.2.2

Additional Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

4 Hardware description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

4.1

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

4.2

Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

4.3

Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

4.4

Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

4.4.1

4.4.2

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Daisy Chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

4.5

LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

4.5.1

Operating State . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

4.5.2

Measurement Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

5 Functional Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

5.1

Sensor connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

ES32x.1 - User’s Guide 3

4

Contents ETAS

5.1.1

5.1.2

Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Measuring Error. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

5.2

Data Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

5.2.1

Design. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

5.2.2

5.2.3

Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Transmission Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

5.2.4

Synchronous Data Acquisition . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

5.3

Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

5.3.1

5.3.2

Supply Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Supply of the ES300 Modules via Connecting Line. . . . . . . . . . . . . 23

5.3.3

Additional Supply of the ES300 Modules via a Y Boost Cable. . . . . 23

5.4

Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

5.5

Tool integration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

5.6

Firmware Update . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

5.7

Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

6 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

6.1

General Installation Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

6.1.1

Assembly Environment and Components for Fastening . . . . . . . . . 25

6.1.2

Potential Equalization in the Vehicle and Assembly of the Modules 25

6.2

Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

6.3

Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

6.4

Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

6.4.1

6.4.2

Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Daisy-Chain Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

7 Software Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

7.1

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

7.2

System Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

7.3

IPEaddon in INCA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

7.4

Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

7.4.1

CAN Bus Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

7.4.2

7.4.3

Initialization. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Setting Up Aliasing Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

7.4.4

7.4.5

7.4.6

7.4.7

Configuring ES300 Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Configuring a Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Import / Export Module Configuration . . . . . . . . . . . . . . . . . . . . . . 38

8 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

8.1

General data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

8.1.1

8.1.2

Identifications on the Product . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

8.1.3

8.1.4

8.1.5

8.1.6

Ambient Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Maintenance of the Product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Cleaning the Product. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Mechanical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

8.2

RoHS Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

8.2.1

European Union . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

8.2.2

China . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

ES32x.1 - User’s Guide

ETAS Contents

8.3

CE Marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

8.4

Product Return and Recycling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

8.5

Materials Subject to Declaration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

8.6

System Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

8.6.1

8.6.2

Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

8.7

Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

8.7.1

Voltage Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

8.7.2

8.7.3

Host Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Sensor Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

8.8

Terminal Assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

8.8.1

LEMO CAN Bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

8.8.2

Mini-TC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

9 Cables and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

9.1

Combined CAN Connection and Power Supply Cable . . . . . . . . . . . . . . . . . 47

9.1.1

CBCP300.1-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

9.1.2

9.1.3

CBCP3005.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

CBCP301.1-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

9.1.4

CBCP3015.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

9.2

CAN Chain Connection Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

9.3

CAN Termination Resistor Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

9.4

Mounting Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

10 Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

10.1 ES321.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

10.2 ES322.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

10.3 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

10.3.1

Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

10.3.2

Can Termination Resistor Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

10.3.3

Mounting Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

10.3.4

Calibration Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

11 ETAS Contact Addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55


6

About this Manual ETAS

1

1.1

About this Manual

This chapter contains information about the following topics:

• "Identification of Safety Notices" on page 6

• "Presentation of Information" on page 7

• "Scope of Supply" on page 7

• "Additional Information" on page 7.

Identification of Safety Notices

The safety notices contained in this manual are identified with the danger symbol shown below:

The safety notices shown below are used for this purpose. They provide notes to extremely important information. Please read this information carefully.

DANGER!

indicates an immediate danger with a high risk of death or serious injury, if not avoided.

WARNING!

indicates a possible danger with moderate risk of death or (serious) injury, if not avoided.

CAUTION!

identifies a hazard with low risk that could result in minor or medium physical injuries or property damages if not avoided.


ETAS About this Manual

1.2

Presentation of Information

All activities to be performed by the user are presented in a "Use Case" format.

That is, the goal to be accomplished is briefly defined in the heading, and the respective steps required for reaching this goal are then presented in a list. The presentation looks as follows:

Goal definition: any advance information...

1. Step 1

Any explanation for step 1...

2. Step 2


3. Step 3


Any concluding comments...

Typographical conventions

The following typographical conventions are used:

Bold

Italic

Labels of the device

Particularly important text passages

Other conventions

• Select Database



New means, "Select the ’New’ button menu item from the ’Database’ menu".

• Click on OK means, "Click on the ’OK’ button".

Important notes for the user are presented as follows:

Note

Important note for the user.

1.3

1.4

Scope of Supply

Prior to the initial commissioning of the module, please check whether the mod-

ule was delivered with all required components and cables (see chapter 10 on page 50).

Additional cables and adapters can be obtained separately from ETAS. A list of

available accessories and their order designation is located in chapter 10 on page 50 of this manual or in the ETAS product catalog.

Additional Information

The configuration instructions for the module under INCA can be found in the corresponding software documentation.


8

Basic Safety Notices ETAS

2

2.1

2.2

2.3

Basic Safety Notices


• "General Safety Information" on page 8

• "Requirements for Users and Duties for Operators" on page 8

• "Intended Use" on page 8.

General Safety Information

Please observe the Product Safety Notices ("ETAS Safety Notice") and the following safety notices to avoid health issues or damage to the device.

Note

Carefully read the documentation (Product Safety Advice and this User's Guide) that belongs to the product prior to the startup.

ETAS GmbH does not assume any liability for damages resulting from improper handling, unintended use or non-observance of the safety precautions.

Requirements for Users and Duties for Operators

The product may be assembled, operated and maintained only if you have the necessary qualification and experience for this product. Improper use or use by a user without sufficient qualification can lead to damages or injuries to one’s health or damage to property.

The system integrator is responsible for the safety of systems that use the product.

General safety at work

Existing specifications regarding health and safety and accident prevention must be observed. All applicable regulations and statutes regarding operation must be strictly followed when using this product.

Intended Use

Application area of the product

This product was developed and approved for applications in the automotive sector. The module is suitable for use in the engine compartment of vehicles.

For use in other application areas, please contact your ETAS contact partner.

Requirements for the technical state of the product

The product is designed in accordance with state-of-the-art technology and recognized safety rules. The product may be operated only in a technically flawless condition and according to the intended purpose and with regard to safety and dangers as stated in the respective product documentation. If the product is not used according to its intended purpose, the protection of the product may be impaired.


ETAS Basic Safety Notices

Requirements for operation

• Use the product only according with the specifications in the relevant

User's Guide. Any other usage could jeopardize product safety.

• Observe the requirements on the ambient conditions.

• Do not use the product in potentially explosive areas.

CAUTION!

Risk of burning on hot surfaces of the module!

Do not touch the surfaces of the module during operation at high ambient temperatures.

The surface temperature of the module can reach 90 °C when it is used in a vehicle and at an ambient temperature of 70 °C.

Electrical safety and power supply

• Please comply with all electrical safety regulations and all health and safety laws and specifications valid at the place of use!

• Connect only current circuits with safety extra-low voltage in accordance with EN 61140 (degree of protection III) to the connections of the module.

• Ensure the compliance with the connection and adjustment values (see

the information in the chapter 8 on page 40).

• Do not apply any voltages to the connections of the module that do not correspond to the specifications of the respective connection.

Power supply

• The power supply for the product must be safely disconnected from the supply voltage. For example, use a car battery or a suitable lab power supply.

• Use exclusively lab power supplies with double protection to the supply system (with double insulation / with reinforced insulation (DI / RI)).

• The lab power supply must be approved for an operating altitude of

3,000 m / 9,842 ft. and for an ambient temperature of up to 105 °C.

• The vehicle battery could be discharged when the modules are in operation.


10


Connection to the power supply

• The power supply cable must not be directly connected to the vehicle battery or lab power supply, but rather via a suitable protection mechanism.

• Make sure the connections to the lab power supply, the power supply on the module and on the vehicle battery are easily accessible!

• Route the power cord in such a way that it is protected against abrasion, damages, deformation and kinking!

• Do not place any objects on the power cord!

DANGER!

Dangerous electrical voltage!

Only connect the power supply cable to a suitable vehicle battery or a suitable lab power supply! Connecting to a mains socket is not allowed!

To prevent the connector from accidentally being plugged into a mains socket, ETAS recommends using power supply cables with safety banana plugs in areas with mains sockets..

De-energizing the module

The module does not have a power switch. The module can be de-energized as follows:

• Disconnecting the cables from the measurement inputs and

• Disconnecting the module from the power supply

– Switching off the lab power supply or

– Disconnecting the module from the lab power supply

Disconnect device is the lab connector on the power supply cable or the plug on the power supply cable at the module connection or

Disconnect device is the lab connector on the power supply cable or the plug on the power supply cable at the module connection or

– Disconnecting the vehicle battery.


ETAS Basic Safety Notices

Cabling

Approved cables:

• Use exclusively ETAS cables at the connections of the module!

• Adhere to the maximum permissible cable lengths !

• Do not use any damaged cables! Cables may be repaired only by ETAS!

CAUTION!

Never apply force to insert a plug into a socket.

Ensure that there is no contamination in and on the connection, that the plug fits the socket, and that you correctly aligned the plugs with the connection.

CAUTION!

Potential equalization in the vehicle is possible via the shield of the connecting cables of the modules!

Install the modules only at locations with the same electrical potential or isolate the modules from the installation location.

Requirements for the place of installation

• Place the module or the module block on a smooth, even and firm foundation.

• The module or module block must always be securely fixed.

Requirements on the ventilation

• Keep the module away from heat sources and protect it against direct exposure to the sun.

• The free space above and behind the module must be selected so that sufficient air circulation is ensured.

Fixing the module on a carrier system

When selecting the carrier system, note the static and dynamic forces which could occur as a result of the module or module block on the carrier system.

CAUTION!

Damage or destruction of the module is possible.

Risk of damage or destruction of the modules. Modules of the ES300 series are only approved for installation and operation on components or at places where compliance with the technical data of the module is guaranteed, e.g.:

• vibration resistance of modules (for example, modules only mounted on sprung masses, but not on wheel suspensions or directly on the engine) and

• temperature resistance of modules (for example, modules not mounted on the engine, turbocharger, exhaust manifold or their immediate surrounds).


12


CAUTION!

During the installation of the modules, note the permissible temperature range of the cable ties used!

Damage of the product and loss of properties in accordance with IP67

CAUTION!

Loss of properties in accordance with IP67!

Do not open or modify the product housing.

Work on the product housing may be performed only by qualified technical personnel.

Transport

• Do not block and connect the modules until they are at their commissioning location!

• Do not transport the modules at the cable of the module or any other cables.

Maintenance

The product is maintenance-free.

Repair

If an ETAS hardware product should require a repair, return the product to ETAS.

Cleaning the module housing

• Use a dry or lightly moistened, soft, lint-free cloth for cleaning the module housing.

• Do not use any sprays, solvents or abrasive cleaners which could damage the housing.

• Ensure that no moisture enters the housing. Never spray cleaning agents directly onto the module.


ETAS ES300 Product Family

3

3.1

3.2

3.2.1

ES300 Product Family


• "CAN Bus Cabling Concept" on page 13

• "Properties of the ES300 series" on page 13

CAN Bus Cabling Concept

In a test vehicle, several hundred sensors must be installed in many areas for the testing phase, e.g. in the engine compartment and in the ground area. The sensors distributed over the entire vehicle must then be connected with the measuring devices of the test setup.

Today's standard solutions with a central setup of the measuring devices in the passenger compartment require a complex cabling of the widely distributed sensors with the measuring devices. Numerous, mostly long connecting cables between sensors and measuring devices, combined into several thick cable harnesses, demand a heavily modified fire wall of the test vehicle. This causes long setup times and high costs.

With the ES300 modules, ETAS offers a decentral solution that significantly simplifies the measuring set-up of the sensors.

The basic idea of this concept is to install the modules of the ES300 series spatially as close as possible to the sensors, to chain the modules with each other and to connect only the first module of this chain with the laptop in the vehicle.

The ES300 modules from ETAS are independent measuring modules that pass the measuring signals over the CAN bus. They can be operated individually as well as in combination with other modules from ETAS.

Properties of the ES300 series

Advantages of the Decentral Cabling Concept

• The compact ES300 modules can be installed close to the sensors with short connecting cables.

• The simple assembly and cabling principle (daisy-chain topology) of the modules

– requires only on common cable between the modules for the power supply and the transmission of data,

– significantly reduces the setup times for the tests, and

– simplifies the maintenance and expansion of the measuring setup.

• Only the laptop has to be accommodated in the vehicle, which is connected with the modules using a single cable.

• Test vehicles equipped with a ES300 measuring system can be used in a flexible way since the vehicles do not have to be modified for changed or new test assignments.


ES300 Product Family ETAS

3.2.2

Additional Properties

In addition to the advantages of the decentral cabling, additional properties of the ES300 series are provided here at a glance:

• The design of the ES300 modules is very compact.

• Each of the modules features an LED for localizing the module.

• Automotive-qualified modules that are suitable for use in the lab and in the vehicle on test tracks:

– Housing, connections and cables water-proof and dust-proof to IP67, designed for use in the engine compartment of the vehicle.

– Robust to accelerations and mechanical damages

– Robust to ambient conditions (temperature, humidity, EMC)

– Very low temperature coefficients contribute to a reduction in measuring errors.

• All channels fully electrically isolated

• Dovetailing for tool-free module connection of the ES300 modules

• Different channel sampling rates

• Part of the ETAS Tool Suite

The complete technical data is located in chapter 8 on page 40.

14 ES32x.1 - User’s Guide

ETAS Hardware description

4

4.1

Hardware description


• "Overview" on page 15

• "Properties" on page 16

• "Housing" on page 16

• "Connections" on page 17

• "LEDs" on page 18

Overview

Fig. 4-1 ES321.1 Housing (above) and ES322.1 (below)

The Thermo Modules ES321.1 and ES322.1 are part of the series of ES300 modules. The ES32x can record temperatures at 8 respectively 16 input channels using thermocouples.


16

Hardware description ETAS

4.2

4.3

Properties

• 8 respectively 16 electrically isolated measuring channels (type K) for thermocouples

• Measuring range from -200 °C to +1372 °C

• Electrical isolation of measuring channels among each other and from the supply voltage

• Neutralization compensation for every channel

• Analog-digital converter per channel

• Status LED at every measurement input (sensor break display, configuration aid)

• Measuring data output to CAN

• Designed for direct installation in the engine compartment

• Tool-free connection technology

The complete technical data of the ES32x is located in chapter 8 on page 40.

Housing

The ES32x utilizes a robust metal housing with connections at the front of the unit. The ES32x is designed for installation in the engine compartment.

The housings of the ES300 series can be connected with each other quickly and

easily to form a measuring system (see chapter 6 on page 25). In the vehicle or in

the lab, the modules can be screwed directly onto a carrier system without much effort or fastened with cable ties.

These simple and uncomplicated fastening options allow for a flexible assembly of the modules. On top of that, a high degree of availability of the fastening options is also given under rough harsh ambient conditions (salt mist, dirt).

CAUTION!

Loss of Properties After IP67!

Do not open or change the module housing!

Work on the module housing may only be performed by ETAS.



4.4

4.4.1

Connections

Overview

All plug connections of the ES300 modules are located on the front (see Fig. 4-2).

Fig. 4-2 Connections ES321.1 (above) and ES322.1 (below)

No. in Fig. 4-2

Connection

1 Mini-TC type K

Meaning

Measurement input

2 LEMO CAN bus and power supply

4.4.2

The LEMO or Mini-TC plug connectors used are installed in accordance with degree of protection IP67.

Daisy Chain

The modules are connected using a daisy-chain topology. The input and output sockets are freely selectable. The CAN data line and the voltage supply are looped through the daisy-chain connections of the module.

One connection is connected to the bus interface module. The other connection is connected with the following module of the ES300 series or the CAN terminating resistor is connected to the connection at the last module of the chain.


18

Hardware description ETAS

4.5

4.5.1

LED code

LEDs

The ES32x features a status LED for the display of the operating state as well as one LED each at every measurement input.

Operating State

Display off

State

No power supply

Illuminated green Operational

Flashing green

(0.1 s on / 0.9 s off)

Measurement running

Illuminated red

Flashing red

(0.5 s on / 0.5 s off)

Flashing red

(0.1 s on / 0.1 s off)

Error during the configuration, initialization of the measurement or communication.

Remedy:

1. Switch the module off and on again.

2. If the problem persists, restart the configuration software.

3. If the problem still persists, take the module out of the chain and connect it separately with the PC.

4. If the problem still persists, send the module to ETAS for repair.

Error in the CAN bus communication.

Remedy:

Proceed in the same way as for an LED illuminated red.

Error during basic initialization of the module - configuration does not match.

Remedy:

1. Follow steps 1-3 of the remedy for the

LED illuminated red.

2. If the problem persists, start a firmware update.

3. If the problem still persists, send the module to ETAS for repair.



4.5.2

Measurement Inputs

LED code Display

Off

Flashing orange

(0.5 s on / 0.5 s off)

Illuminated orange

State

Disabled

Identification during the configuration

Sensor break in measuring operation

Remedy:

Plug in a working sensor.


20

Functional Description ETAS

5

5.1

5.1.1

5.1.2

Functional Description


• "Sensor connections" on page 20

• "Data Transmission" on page 21

• "Power supply" on page 23

• "Configuration" on page 24

• "Tool integration" on page 24

• "Firmware Update" on page 24

• "Calibration" on page 24

Sensor connections

Properties

All sensor connections of ES32x feature identical designs. The sensor connections have a resolution of 16 bit. They can use thermocouples of type K(Ni10Cr/

NiAl). The maximum measuring range is -60 °C to +1370 °C.

The material transition from the thermo line to a circuit board forms the neutralization. The measurement of the neutralization is done jointly for all channels with a PTC (PT1000) which is installed on this circuit board.

The setup ensures that the measurement result is affected only by a few tenths

Kelvin in case of rapid temperature changes or uneven temperature distribution

(e.g. with an installation close to the exhaust system or air vents).

The thermo channels are electrically isolated from each other, from the supply voltage and from the device grounding. Hence, it is also possible to use nonisolated thermocouples in non-potential-free setups without restricting the accuracy.

Measuring Error

For the measurement with thermocouples, the entire maximum measuring error is comprised of different partial errors. The partial errors are:

• Basic accuracy  T g

• Temperature drift of thermocouple inputs  T d

• Measuring error that is dependent on the internal resistance of the thermocouple  T i

• Measuring error of neutralization compensation  T cjc

• Temperature drift of neutralization compensation  T dcjc

The maximum expectable total error is the sum of all partial errors.

 T =  T g

+  T d

+  T i

+  T cjc

+  T dcjc

The amount of the partial errors depends on the type of thermocouple.


ETAS Functional Description

5.2

5.2.1

Data Transmission

Design

The ES300 modules use the CAN bus standard CAN 2.0 B (29 bit identifier) for the data transmission.

CAN 2.0

B (29 Bit Identifier)

SOF

1

ID

11

SRR

1

IDE

1

ID

18

RTR

1 r1

1 r0

1

DLC

4

DATA

64

Fig. 5-1 Structure of a message according to CAN 2.0 B

CRC

15

ACK

2

EOFS

10 r0

DLC

Data

CRC

ACK

EOFS

IDE

ID

RTR r1

Signal

SOF

ID

SRR

1

4

64

15

2

10

1

1

1

18

Bits

1

11

1

Meaning

Start of Frame

Identifier

Identifier Extension (1)

Identifier (extended)

Remote Transmission Request

Number of following data bytes

Data bytes

Error Identification Code

Acknowledge

End of Frame

For each CAN message, a maximum of 4 measured values can be transmitted in word format or a maximum of 8 measured values in byte format.

Word Byte Bit (message layout in "Intel-Std" representation format)

0 0

1

7

15

6

14

5

13

4

12

3

11

2

10

1

9

0

8

1

2

2

3

4

23

31

39

22

30

38

21

29

37

20

28

36

19

27

35

18

26

34

17

25

33

16

24

32

3

5

6

7

47

55

63

46

54

62

45

53

61

44

52

60

43

51

59

42

50

58

41

49

57

40

48

56


22


5.2.2

5.2.3

5.2.4

Properties

In addition to the secure and effective data exchange, the CAN bus features the following properties:

• Every node can send as well as receive.

• If a node is authorized to send data, then all other nodes automatically become recipients.

• Messages are addressed.

• Every message is uniquely identified by its identifier (name).

• The lower the identifier, the higher the priority of the message.

• The transmission rate is 500 kBd.

Given these characteristic properties, the following must be observed when cabling with the CAN bus:

• The lower the bus load, the lower the probability of a bus access conflict.

• In case of a high bus load, messages with a high identifier could be lost due to the delays.

• Unsent messaged are registered only because of missing measuring data.

If no timeout was defined, the last valid value is generally present. This suggests a constant measured value.

Transmission Speed

The CAN bus of the ES3xx modules supports a fixed baud rate of 500 kBd. In the practical application, the transmission rate is limited by the following factors.

• Length of bus line

• Length of branch cables to the CAN stations

• Quality of bus lines and plug contacts

• Design of bus line

• Design of bus connection

• Type and strength of external interference effects

Synchronous Data Acquisition

Every module of the ES300 series features an internal clock for acquiring the measuring signals. This clock synchronizes exclusively the A/D conversion of all channels within a module. The clock pulses of the modules deviate among each other with respect to clock frequency and phase shift due to component and manufacturing tolerances.

For this reason, a master clock pulse is required for a comparable acquisition of measuring signals of several ES300 modules. The master clock pulse is set via the

software (see also 8.6 on page 44). As a result, one module is designated as clock

generator. The remaining modules accept this clock pulse.


ETAS Functional Description

5.3

5.3.1

5.3.2

5.3.3

Power supply

Supply Voltage

DC/DC converter in every module guarantee the operation as well as the start of

ES321.1 for supply voltages between 7 and 33 VDC and of ES322.1 for supply voltages between 10 and 33 VDC across the entire temperature range.

Supply of the ES300 Modules via Connecting Line

In the simplest application case, the modules are directly chained. In this scenario, they are connected with the supply voltage via the respective preceding module.

Additional Supply of the ES300 Modules via a Y Boost Cable

If the supply voltage at the feeding point (input) of a module should be too low because of the current consumption of the preceding modules, a multiple feed of the supply voltage can ensure a sufficient supply voltage for this and the following modules in longer module chains.

In this application scenario, you have to divide the module chain. Replace the existing connecting cable between the two modules with a Y boost cable for additional, direct feed of the supply voltage. The module chain is now closed again and the power supply of the following modules is ensured.

The special design of the Y boost cable prevents a recovery into the front part of the module chain and, as a result, the potential differences it would create.

When is it required to use a Y boost cable?

An exact calculation of the current consumption of a module chain is possible only with the knowledge of numerous variables:

• Supply voltage of the first module at the feeding point

• Minimum supply voltage at the last module of the chain

• Number and type of modules

• Consumption of the sensor power supply of the connected sensors

• Cable length

• Cable type

• Ambient temperature

The required minimum voltage for the supply of the system must be determined separately for every experimental set-up.

For module chains that are fitted exclusively with ES32x modules, ETAS recommends the use of Y boost cables if the length of the module chain is greater than

40 modules.


24


5.4

5.5

5.6

5.7

Configuration

The configuration of ES32x is done entirely via the graphical user interface of your INCA application software.

The configuration of the individual channels is stored either in INCA or in the individual ES300 modules. In the former case, you can prepare the settings for specific measurement tasks, e.g. in the lab. The latter case is of interest to users who share a common experimental prototype with a corresponding ES300 measuring set-up. This allows several users to call up the stored configuration directly from within the modules.

Tool integration

The ES300 modules can be selected and configured in the application program.

Hence, an integration of the modules is also possible with ease in another measurement software.

Firmware Update

The firmware of the module can be updated by the user so that future versions of the module can also be used. The firmware update is carried out with the

“CANdownload” service software from the connected PC.

Note

During a firmware update, neither the voltage supply nor the CAN connection may be interrupted!

Calibration

A calibrating service is available for your ES32x. To ensure a reliable accuracy of the measured values, the ES32x should be calibrated every year.

Information about the last calibration is stored at the device.

Information about the process of the calibration service is available from your

closest ETAS subsidiary. The contact information is located in chapter 11 on page 53. The ordering information for the calibration service is located in chapter

10 on page 50.


ETAS Commissioning

6

6.1

6.1.1

6.1.2

Commissioning


• "General Installation Recommendations" on page 25

• "Assembly" on page 26

• "Applications" on page 27

• "Cabling" on page 28

General Installation Recommendations

Assembly Environment and Components for Fastening

CAUTION!

Damage or destruction of module is possible.

The ES32x is approved only for the assembly and operation on components or at locations that ensure that the technical data of the

module is being maintained during operation (see chapter 8 on page 40).

Observe the technical data of ES32x for operation, such as:

• Resistance to vibration of the modules (for example, install modules only on spring-loaded bodies, not on wheel suspensions or directly at the motor)

• Temperature resistance of the modules (for example, do not install modules on the motor, turbocharger, exhaust manifold or their environments)

Potential Equalization in the Vehicle and Assembly of the Modules

CAUTION!

Potential equalization in the vehicle is possible via the shield of the CAN connecting cables of the modules!

Install the modules only on components with the same electrical potential or isolate the modules from the components.


26

Commissioning ETAS

6.2

Assembly

Note

The ES32x can be mechanically fastened to other components.

Additional parts are required for the assembly of the modules (screws or threaded rods with nuts, cable ties, etc.)

Note

The ES32x can be connected mechanically with other ES300 modules with dovetailing without any additional parts.

Knockouts for cable ties

Threaded bores for mounting bracket


Threaded bores for mounting bracket

Threaded bores

Fig. 6-1 Bores and cable knockouts for cable ties using the example of

ES321.1

Dovetailing

The modules of the ES300 series can be fastened to each other without any additional accessories using the dovetailing at the upper and lower side of the modules.


ETAS

Assembly with mounting bracket

Commissioning

6.3

Fig. 6-2 Mounting bracket

The ES32x features 4 bores each for fastening the mounting bracket with screws on the side. It also features bores for fastening the module with screws on the underside as well as on the rear side.

Knockouts for cable ties

Both sides of the ES321.1 feature 1 knockout each to the rear side of the module for fastening to other components using cable ties.

Applications

The modules of the ES300 series can be used individually or as part of a daisychain module chain for measuring and calibrating with INCA:

ES891

Ethernet

ES59x

USB

ES581.4

CAN

ES313

CAN

ES314

CAN

ES321

CAN

ES322

CAN

ES341

4

Volt a ge,

Sensor Supply

8

Volt a ge,

Sensor Supply

8

Temper a ture

16

Temper a ture

4

C ounter a nd Fre q uen c y,

Sensor Supply

Fig. 6-3 ES300 modules and additional ETAS modules for MC applications

The daisy-chain concept enables a simple network architecture since only the

ES32x or the first module of the module chain must be connected with the bus interface module.


28

Commissioning ETAS

6.4

6.4.1

6.4.2

Cabling

The order of the cabling of the connections is random. There are no special connecting cables that can be ordered separately. An overview is located in the chap-

ter 9 on page 47.

Sensors

A measuring cable is required to connect the sensors with the ES32x (see chapter

9 on page 47)

Cabling the ES32x with the sensors

Daisy-Chain Connections

1. Connect the sensors and transducers with the connectors of the ES32x.

2. Record the assignment of the sensors to the inputs of the ES32x for your application program according to the cabling of the measuring setup.

The cabling is carried out from the first module in the direction of the end of the module chain.

Cabling the first module with the subsequent module

1. Connect a CAN connecting cable with one of the two connectors of the first module.

2. Connect the CAN connecting cable with the connector of the subsequent module.

3. Connect additional modules as described above.

Cabling the first module with the PC and the power supply

1. Connect the CAN connecting cable with the open second connector.

2. Connect the other end of the CAN connecting cable with the bus interface module.

3. Connect the voltage supply plug connectors of the

CAN connecting cable with the desired power supply.

Observe the color coding of the plug connectors.


ETAS Commissioning

Cabling the module chain with additional current feed

An additional current feed is required at the latest when a module is no longer supplied with sufficient current from the connected modules. This is indicated by the fact that the status LEDs of the affected modules remain off despite a complete cabling.

1. Separate the module chain after the last module whose power supply is still ensured in the entire operating range.

2. Connect the CAN connecting cable with the connector of the ES32x of the last module of the chain in the direction of the PC.

3. Connect the CAN connecting cable with the connector of the module that is next in the direction of the cable end.

4. Connect the voltage supply plug connectors of the

CAN connecting cable with the desired power supply.

Observe the color coding of the plug connectors.


30

Software Description ETAS

7

7.1

Software Description


• „Description“ on page 30

• „System Requirements“ on page 30

• „IPEaddon in INCA“ on page 30

• „Functions“ on page 31

Description

The modules in the ES300 range can be configured using the IPEAddon for INCA.

Note

The non-exclusive mode at the CAN bus is not supported.

7.2

System Requirements

You need software in the following versions to configure the ES3xx, as well as for control and data acquisition:

• INCA 7.1 and higher

• IPEaddon INCA7.1.5 and higher

Note

Operating the ES31x with older software versions is not possible.

7.3

IPEaddon in INCA

To configure ES300 modules, they must either be added to a workspace in advance or be able to be detected by the IPEaddon.

Note

Please refer to the INCA User's Guide for information on how to add modules to a hardware environment.


ETAS Software Description

Opening IPEaddon

1. Select the node with the connected ES300 modules in the workspace.

or

Select one of the ES300 modules.

2. Click on Configure in the lower right-hand section of the screen.

Fig. 7-1 Opening IPEaddon

The IPETRONIK/ETAS window appears.

Note

When the IPEaddon is open, other INCA windows cannot be used.

7.4

7.4.1

Functions

CAN Bus Configuration

In the hardware options, you can revise the synchronization mode and adjust the filter settings.

Note

The CAN bus of the ES3xx modules supports a fixed baud rate of 500 kBd. A module cannot be detected with a different baud rate. It is also not possible to change the baud rate.



Synchronization mode

You can choose between the Free-running and synchronous modes.

In Free-running mode, only the channels of the respective modules are synchronized by an internal master clock.

In synchronous mode, the modules are synchronized with one another (see

chapter 5.2.4 on page 22).

Configuring the synchronization mode

1. Select Hardware  Options in the menu bar.

The IPETRONIK / ETAS: Options window appears.

2. Select the CAN interfaces tab.

3. In the CAN device synchronization mode section select one of the two Free-running or synchronous modes.

4. Click on OK .

32

Fig. 7-2 Synchronization mode of the CAN devices

7.4.2

Initialization

Detecting modules

INCA checks which modules are connected to your computer. The configuration on the PC is overwritten by the configuration of the modules.

Detecting modules

1. Select Hardware



Detect in the menu bar.

Hardware detection starts.

Once the detection process is complete, all detected modules are displayed in the left-hand section of the window.



Initializing modules

The configuration of the modules is overwritten by the current configuration on the PC.

Initializing modules

1. Select Hardware  Initialize in the menu bar.

The hardware initialization process starts.

Once the initialization process is complete, the respective status of the modules is displayed with a symbol.

Note

The symbol signalizes that the module could not be initialized. In this case, check whether the module has been correctly connected.

Resetting modules

The configuration on the PC is reset to the last status.

Resetting modules

1. Select Hardware  Reset in the menu bar.

The reset process starts.

Once the reset process has been completed, the last values detected by the modules are displayed.

Standard values for the initialization process

The configuration of the modules is overwritten with the respective standard configuration.

Initializing standard values

1. Select Hardware  Default init in the menu bar.

The initialization of the standard values starts.

Once the initialization process is complete, the modules are reset to the default values.



7.4.3

Setting Up Aliasing Filters

Setting up aliasing filters

1. Select Hardware  Options in the menu bar.

The IPETRONIK / ETAS: Options window appears.

2. Select the Options tab.

3. Activate/deactivate the option Aliasing-free filter settings .

34

Fig. 7-3 Setting up aliasing filters

4. Click on OK .

7.4.4

Configuring ES300 Modules

On the left-hand side of the window, you can find the nodes and the modules you added to the workspace. In the standard view, you can see the name and device type of each module. You can also add further columns in this view, such as the bus load.

Note

Avoid a bus load of more than 100%. If the bus load is above 100%, not all signals are displayed in the INCA experiment. The experiment cannot be performed and is aborted. To reduce the bus load

- deactivate individual channels or

- reduce the acquisition rate of individual modules.

Note

Deactivated signals are not displayed in the INCA experiment.



The following columns are also recommended:

Column

Bus load

Description

Utilization of the CAN bus

CAN send rate Send speed of the CAN bus

Date of last calibration Date on which the module was last calibrated

Device production date Manufacture date of the module

Download kernel version Download kernel version

Firmware version

FPGA version

Firmware version

FPGA version

Hardware Version

Configuration version

License Info

PIC firmware version

Clock

Hardware Version

Configuration version

Information on the license

PIC firmware version

Synchronization mode

Adding columns

1. Right-click on the header.

A context menu appears.

Fig. 7-4 Module configuration context menu

2. Select the Column Chooser entry.

The Customization window appears with the selection of all available columns.

Fig. 7-5 Module configuration column selection

3. Select one or more columns by double-clicking on them.


Software Description

7.4.5

Configuring a Channel

Adding columns

1. Right-click on the header.

A context menu appears.

ETAS

Fig. 7-6 Channel configuration context menu

2. Select the Column Chooser entry.

The Customization window appears with the selection of all available columns.

36

Fig. 7-7 Module configuration column selection

3. Select one or more columns by double-clicking on them.



Changing a value in a cell

1. Click in the cell containing the value you want to change.

You can change the value manually or select a value from a drop-down list depending on the cell type.

2. Select the value from the drop-down list.

or

Change the value manually.

You can adjust the following parameters:

Column

Break detection

Averaging

Description

Activates the sensor break message in the module

Average of the last 4 CAN sampling periods to reduce noise components

7.4.6

Adjustment

Offset adjustment

You can use the offset adjustment to set up measuring devices to eliminate known systematic deviations for the intended application. In contrast to calibration, changes to the offset adjustment are permanent.

Adjusting the offset

1. Select Adjust  Offset adjustment in the menu bar.

The Offset adjust window appears.

2. Group one or more channels by assigning groups to the respective channels in the Group column.

3. Adjust the reference value for the channel(s) by changing the value in the Reference value column.

4. Adjust the offset value for the channel(s) by changing the value in the Offset value column.

5. Under Selection , select the group you wish to adjust.



6. Click on Start .

The Adjust channels temporary window appears.

In the Result column, you can see whether the adjustment has been successful.

38

Fig. 7-8 Offset adjustment

7.4.7

Import / Export Module Configuration

Import

You can import the configurations from a CSV file.

Importing a configuration

1. Select Configure



Import



CSV import in the menu bar.

An Explorer window appears.

2. Select the CSV file you want to import.

3. Click on Open .

The Import - CSV import window appears.

If the window disappears without any further messages, the CSV import was successful.



Export

You can export the configuration in the following file formats:

• CANdb export

• XML CANdb export

• CSV export

Exporting a configuration

1. Select Configure  Export  CANdb export in the menu bar or

XML CANdb export or

CSV export.

An Explorer window appears.

2. Select the storage location for the file.

3. Enter a filename.

4. Click on Save .

The configuration was successfully exported.


40

Technical Data ETAS

8

8.1

8.1.1

Technical Data


• "General data" on page 40

• "RoHS Conformity" on page 43

• "CE Marking" on page 43

• "Product Return and Recycling" on page 43

• "Materials Subject to Declaration" on page 43

• "System Requirements" on page 44

• "Electrical Data" on page 44

• "Terminal Assignment" on page 46

General data

Identifications on the Product

The following symbols are used for module labeling:

Symbol Description

The User's Guide must be read prior to the startup of the product!

SN: 12345678

Vx.yz

F 00K 123 456

7-33 V

10-33 V

0.2 A

0.3 A

Serial number (eight digits)

Hardware version of the module

Order number of the module (see chapter 10 on page 50)

ES321.1 Operating voltage

ES322.1 Operating voltage

ES321.1 Current consumption

ES322.1 Current consumption

Risk of burning on hot surfaces of the module!

Do not touch the surfaces of the module during operation at high ambient temperatures.

The surface temperature of the module can reach

90 °C / 194 °F when it is used in a vehicle and at an ambient temperature of 70 °C / 158 °F.


ETAS

Symbol

Technical Data

Description

Marking for CE conformity (see chapter 8.3 on page 43)

Marking for China RoHS (see chapter 8.2 on page 43)

Marking for WEEE (see chapter 8.4 on page 43)

8.1.2

Standards

The ES32x meets the following norms and standards:

Standard

EN 61326-1:2013

IEC 61010-1:2010

IEC 61010-2-030:2010

Test

Electrical equipment for measurement, control and laboratory use - EMC requirements

Safety requirements for electrical equipment

Safety requirements for electrical equipment

WARNING!

This is class A equipment. This equipment can cause radio interference in residential areas. In this case, the user may be required to take appropriate measures.

CAUTION!

The module is not suitable for use in direct current systems.


42

Technical Data ETAS

8.1.3

Ambient Conditions

Operating temperature range

Storage temperature range

Operating altitude

Degree of protection

-40 °C to +105 °C

-40 °F to +221 °F

-55 °C to +150 °C

-67 °F to +302 °F max. 3,000 m / 9,842 ft

IP67

CAUTION!

Loss of Properties After IP67!

Do not open or change the module housing!

Work on the module housing may only be performed by qualified personnel.

8.1.4

8.1.5

8.1.6

Maintenance of the Product

Do not open or change the module housing! Work on the module housing may be performed only by qualified technical personnel. Return defective modules to

ETAS for repair.

Cleaning the Product

Use a dry or lightly moistened, soft, lint-free cloth for cleaning the product housing. Sprays, solvents or abrasive cleaners, which could damage the housing, should be avoided. Do not spray any cleaning agent directly onto the product for cleaning. It must be ensured that no moisture enters the housing.

Mechanical Data

Dimensions (H x W x D)

Weight

Dimensions (H x W x D)

Weight

30 x 106 x 57.5 mm

1.18 x 4.17 x 2.26 mm

315 g / 0.69 lb

ES321.1

ES322.1

ES321.1

ES322.1

30 x 106 x 57.5 mm

1.18 x 4.17 x 2.26 mm

41 x 204 x 55 mm

1.61 x 8.03 x 2.17 in

315 g / 0.69 lb

695 g / 1.53 lb


ETAS Technical Data

8.2

8.2.1

8.2.2

8.3

8.4

RoHS Conformity

European Union

The EU Directive 2011/65/EU limits the use of certain dangerous materials for electric and electronic devices (RoHS conformity).

ETAS confirms that the product meets this directive applicable in the European

Union.

China

With the China RoHS identification attached to the product or its packaging,

ETAS confirms that the product meets the guidelines of the "China RoHS" (Management Methods for Controlling Pollution Caused by Electronic Information

Products Regulation) applicable in the People's Republic of China.

CE Marking

With the CE mark attached to the product or its packaging, ETAS confirms that the product corresponds to the product-specific, applicable European Directives.

The CE Declaration of Conformity for the product is available upon request.

Product Return and Recycling

The European Union (EU) released the Directive for Waste Electrical and Electronic Equipment - WEEE to ensure the setup of systems for collecting, treating and recycling electronic waste in all countries of the EU.

This ensures that the devices are recycled in a resource-friendly way that does not represent any risk to personal health and the environment.

8.5

Fig. 8-1 WEEE symbol

The WEEE symbol (see Fig. 8-1) on the product or its packaging identifies that the

product may not be disposed of together with the remaining trash.

The user is obligated to separately collect old devices and provide them to the

WEEE return system for recycling.

The WEEE Directive applies to all ETAS devices, but not to external cables or batteries.

Additional information about the recycling program of ETAS GmbH is available

from the ETAS sales and service locations (see chapter 11 on page 53).

Materials Subject to Declaration

European Union

Some products from ETAS GmbH (e.g. modules, boards, cables) use components with materials that are subject to declaration in accordance with the REACH regulation (EC) no.1907/2006. Detailed information is located in the ETAS download center in the customer information "REACH Declaration" ( www.etas.com/

Reach ). This information is continuously being updated.


44

Technical Data ETAS

8.6

8.6.1

8.6.2

System Requirements

Hardware

Power supply

Operating the modules requires for ES321.1 a DC voltage supply of 7 V to 33 V

DC and for ES322.1 a DC voltage supply of 10 V to 33 V DC.

Bus interface module

Operating the modules requires a bus interface module with which a connection to the PC is established. The following bus interface modules can be used:

• ES523.1

• ES581.4

• ES592.1

• ES595.1

• ES891.1

Software

For the configuration of the ES32x as well as the control and data acquisition, you need software in the following versions:

• INCA 7.1 and higher

• IPEaddon INCA7.1.5 and higher

Note

Operating the ES32x with older software versions is not possible.

8.7

8.7.1

Electrical Data

Voltage Supply

Operating voltage

Power consumption

ES321.1

ES322.1

ES321.1

7 V to 33 V DC

10 V to 33 V DC max. 0.2 A


ETAS Technical Data

8.7.2

Host Interface

Connection

Bus

Data transmission rate (baud rate)

Measuring data in the CAN message

Resolution (format)

Sign

LEMO

CAN 2.0B

500 kBd

8 bit (byte) and 16 bit (word), selectable signed, unsigned

8.7.3

Sensor Inputs

Channels

Supported thermocouples

Resolution

Sample rate

Anti-aliasing filter (hardware)

ES321.1: 8

ES322.1: 16

Type K

16 bit

1 Hz to 100 Hz per channel, configurable

RC low pass 1st order, 10 Hz cutoff frequency

-60 °C to +1370 °C Measurement range

Input impedance

-76 °F to +2498 °F approx. 2.6  (sensor break detection active) approx. 4.1  (sensor break detection not active)

0.005 % ±0.4275 K

±40 ppm/K

Maximum measuring error

Maximum temperature drift

Maximum measuring error of neutralization compensation contained in total error (type K)

Maximum temperature drift of neutralization compensation contained in total error (type K)

Maximum isolation voltage Input to input: max. 60 VDC / 30 VAC (dry environment) max. 35 VDC / 16 VAC (wet environment)

Input to ground supply voltage or to housing: max. 60 VDC / 30 VAC (dry environment) max. 35 VDC / 16 VAC (wet environment)


46

Technical Data

8.8

8.8.1

Terminal Assignment

LEMO CAN Bus

Fig. 8-2 Terminal assignment

7

8

9

4

5

6

Pin

1

2

3

Signal

Power +

Power +

SYNC +

SYNC -

CAN GND

Power GND

Power GND

CAN +

CAN -

8.8.2

Mini-TC

J

H

Fig. 8-3 Terminal assignment

Pin

1

2

Signal

In+

In-

Description

Supply voltage, positive

Supply voltage, positive

Synchronization, plus

Synchronization, minus

CAN , ground

Supply voltage, negative

Supply voltage, negative

CAN signal, plus

CAN signal, minus

Description

Entry (+)

Entry (-)

ETAS


ETAS Cables and Accessories

9

9.1

9.1.1

Cables and Accessories

This chapter contains information on the following topics:

• "Combined CAN Connection and Power Supply Cable" on page 47

• "CAN Chain Connection Cable" on page 49

• "CAN Termination Resistor Plug" on page 49

• "Mounting Bracket" on page 49

Combined CAN Connection and Power Supply Cable

CBCP300.1-3

------ max.

+

9.1.2

-

Fig. 9-1 Cable CBCP300.1-3

CAN connection and power supply cable for ES3xx with termination and power supply

Product

CBCP300.1-3

Length

3 m

Order Number

F-00K-110-544

CBCP3005.1

------ max.

+

-

Fig. 9-2 Cable CBCP3005.1

CAN connection and power supply cable for ES3xx modules with integrated termination and power supply and safety banana connector

Product

CBCP3005.1-3

Length

3 m

Order Number

F-00K-110-755


48

Cables and Accessories

9.1.3

CBCP301.1-3

ETAS

------ max.

+

-

Fig. 9-3 Cable CBCP301.1-3

CAN connection and power supply cable for ES3xx with termination and power supply

Product

CBCP301.1-3

Length

3 m

Order Number

F-00K-110-545

9.1.4

CBCP3015.1

------ max.

+

-

Fig. 9-4 Cable CBCP3015.1

CAN connection and power supply cable for ES3xx modules with integrated termination and power supply and safety banana connector

Product

CBCP3015.1-3

Length

3 m

Order Number

F-00K-110-756


ETAS Cables and Accessories

9.2

CAN Chain Connection Cable

Fig. 9-5 Cable CBCX300.1-0

CAN chain connection cable for ES3xx modules

Product

CBCX300.1-0m15

CBCX300.1-0m5

Length

0,15 m

0,5 m

Order Number

F-00K-110-546

F-00K-110-547

9.3

CAN Termination Resistor Plug

Fig. 9-6 CAN Termination Resistor Plug

CAN termination resistor plug for ES3xx modules

Product

ES3xx_CAN_TERM

Order Number

F-00K-110-548

9.4

Mounting Bracket

Fig. 9-7 Mounting bracket for ES321.1 and ES322.1

Mounting bracket for ES321.1 and ES322.1

Product

ES3xx_BRACKET_SMALL

Order Number

F-00K-110-550


50

Ordering Information ETAS

10 Ordering Information

10.1

ES321.1

Order Name

ES321.1 Thermo Module (8 CH)

Short Name

ES321.1

Package Contents

- ES321.1 Thermo Module (8 CH)

- CDROM ES3xx_CD (software for ES3xx and documentation)

- List “Content of this Package”

- ES3xx_Safety Advice

- China-RoHS-leaflet_ES3xx_orange_cn

- Calibration-Certification

Order Number

F-00K-110-532

Note

Cables are not part of the scope of supplies of the module and must be ordered

separately (see chapter 10.3 on page 51).

10.2

ES322.1

Order Name

ES322.1 Thermo Module (16 CH)

Short Name

ES322.1

Package Contents

- ES322.1 Thermo Module (16 CH)

- CDROM ES3xx_CD (software for ES3xx and documentation)

- List “Content of this Package”

- ES3xx_Safety Advice

- China-RoHS-leaflet_ES3xx_orange_cn

- Calibration-Certification

Order Number

F-00K-110-902

Note

Cables are not part of the scope of supplies of the module and must be ordered

separately (see chapter 10.3 on page 51).


ETAS Ordering Information

10.3

Accessories

10.3.1

Cables

Combined CAN Connection and Power Supply Cable

Note

If you require customized cables, please contact your ETAS contact partner.

Order Name Short Name

CAN Connection and Power Supply Cable for ES3xx with integrated termination resistor, Lemo 0B – DSUB – Banana (9mc-

9fc+2mc), 3 m

CBCP300.1-3

Order Number

F-00K-110-544

CAN Connection and Power Supply Cable for ES3xx with integrated termination resistor, Lemo 0B – DSUB – Safety Banana (9mc-

9fc+2mc), 3 m

CBCP3005.1-3 F-00K-110-755

F-00K-110-545 CAN Connection and Power Supply Cable for ES3xx with integrated termination resistor, Lemo 0B – Lemo 1B FGC – Banana

(9mc-8mc+2mc), 3 m

CBCP301.1-3

CAN Connection and Power Supply Cable for ES3xx with integrated termination resistor, Lemo 0B – Lemo 1B FGC – Safety Banana (9mc-8mc+2mc), 3 m

CBCP3015.1-3 F-00K-110-756

CAN Chain Connection Cables

Order Name

CAN chain connection cable for ES3xx,

0.15 m

CAN chain connection cable for ES3xx,

0.50 m

Short Name Order Number

CBCX300.1-0m15 F-00K-110-546

CBCX300.1-0m5 F-00K-110-547

10.3.2

Can Termination Resistor Plug

Order Name Short Name Order Number

CAN termination resistor plug for ES3xx ES3xx_CAN_TERM F-00K-110-548


Ordering Information ETAS

10.3.3

Mounting Bracket

Order Name

Mounting bracket for ES3xx Thermo

Modules only

Short Name

ES3xx_BRA-

CKET_SMALL

Order Number

F-00K-110-550

10.3.4

Calibration Service

Bestellname

Calibration service for ES321.1

Calibration service for ES322.1

Kurzname

K_ES321

K_ES322

Bestellnummer

F-00K-110-540

F-00K-110-906

52 ES32x.1 - User’s Guide

ETAS ETAS Contact Addresses

11 ETAS Contact Addresses

ETAS HQ

ETAS GmbH

Borsigstraße 24

70469 Stuttgart

Germany

Phone:

Fax:

WWW:

+49 711 3423-0

+49 711 3423-2106 www.etas.com

ETAS Subsidiaries and Technical Support

For details of your local sales office as well as your local technical support team and product hotlines, take a look at the ETAS website:

ETAS subsidiaries

ETAS technical support

WWW:

WWW: www.etas.com/en/contact.php

www.etas.com/en/hotlines.php


ETAS Figures

Figures

Fig. 4-1

Fig. 4-2

Fig. 5-1

Fig. 6-1

Fig. 6-2

Fig. 6-3

Fig. 7-1

Fig. 7-2

Fig. 7-3

Fig. 7-4

Fig. 7-5

Fig. 7-6

Fig. 7-7

Fig. 7-8

Fig. 8-1

Fig. 8-2

Fig. 8-3

Fig. 9-1

Fig. 9-2

Fig. 9-3

Fig. 9-4

Fig. 9-5

Fig. 9-6

Fig. 9-7

ES321.1 Housing (above) and ES322.1 (below) ........................................... 15

Connections ES321.1 (above) and ES322.1 (below)..................................... 17

Structure of a message according to CAN 2.0 B.......................................... 21

Bores and cable knockouts for cable ties using the example of ES321.1 ...... 26

Mounting bracket....................................................................................... 27

ES300 modules and additional ETAS modules for MC applications.............. 27

Opening IPEaddon ...................................................................................... 31

Synchronization mode of the CAN devices.................................................. 32

Setting up aliasing filters............................................................................. 34

Module configuration context menu........................................................... 35

Module configuration column selection ...................................................... 35

Channel configuration context menu.......................................................... 36

Module configuration column selection ...................................................... 36

Offset adjustment....................................................................................... 38

WEEE symbol.............................................................................................. 43

Terminal assignment................................................................................... 46

Terminal assignment................................................................................... 46

Cable CBCP300.1-3.................................................................................... 47

Cable CBCP3005.1 ..................................................................................... 47

Cable CBCP301.1-3.................................................................................... 48

Cable CBCP3015.1 ..................................................................................... 48

Cable CBCX300.1-0 ................................................................................... 49

CAN Termination Resistor Plug ................................................................... 49

Mounting bracket for ES321.1 and ES322.1 ............................................... 49


ETAS Index

Index

A

Accident prevention

8

Aliasing filters

34

Ambient conditions

42

Applications

27

B

Bores with thread

26

Bores with thread for mounting bracket

26

C

Cable ties

26

Cabling

28

Daisy chain

28

Sensors

28

Cabling concept

13

Calibration

24

CE Declaration of Conformity

43

Channel configurations

36

Cleaning the product

42

Commissioning

25

Configuration

24

Configuring ES300 modules

34

Connection

LEMO CAN bus

46

Mini-TC

46

Connections

17

D

Daisy-chain connections

17

Daisy-chain topology

13

Data electrical

44

mechanical

42

Data transmission

21

Decentral cabling concept

13

Documentation

8

E

Electrical data

44

Electrical isolation

20

Electrical safety

9

ETAS Contact Addresses

53

Export module configuration

38

F

Filter

45

Firmware update

24

H

Host interface

45

Housing

16

HSP

24

I

Identifications on the module

40

Impedance

45

Import module configuration

38


56

Index

Initialization

32

Input impedance

45

IPEaddon

30

K


26

L

LEDs

18

M

Measure-Error

45

Measurement range

45

Mechanical data

42

Mounting bracket

27

N

Neutralization compensation

45

O

Offset adjustment

37

Operation

Conventions

7

Use Case

7

P

Presentation of information

7

Product

Exclusion of liability

8

Product return

43

Q

Qualification, required

8

R

REACH regulation

43

Recycling

43

Resolution

45

RoHS conformity

China

43

European Union

43

S

Safety at work

8

Safety notices basic

8

Identification

6

Safety precautions

8

Sample rate

45

Scope of supply

7

Software description

30

Standards

41

Synchronization mode

32

Clock synchronized

32

Free running

32

System requirements

Hardware

44

Software

44

T

Technical data

40

Temperature drift

45

Terminal assignment

46

Tool integration

24

U

Use, intended

8

V

Voltage supply

44

W

WEEE return system

43

Y

Y boost cable

23

ETAS


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