General points This manual is meant to be used by people who are qualified in the technology needed to work with and maintain the products described therein. It contains the required information which is adequate to conform with the proper use of the products. However, those who wish to make more "advanced" use of our products may find it necessary to consult our nearest distributor in order to obtain additional information.

The manual's contents are not binding and in no way restrict or infringe on the clauses of the guarantee.

User qualifications

Only qualified persons are authorized to use, work with or maintain these products.

The interference of non-qualified persons or failure to observe the security setpoints contained in this manual, or attached to the devices, can endanger the safety of such persons, or irretrievably damage the equipment. The following persons can be designated as " qualified persons ": l l at application design level, design office personnel who are familiar with automation security concepts (e.g., a design engineer, etc.), as far as the use of the devices is concerned, people who are familiar with the l installation, connection and starting of automatic devices (for example, a fitter or cable installer during the installation phase, an operating technician, etc.) as far as operating is concerned, persons familiar with using and managing l automatic devices (for example an operator, etc.) as far as preventive or corrective maintenance is concerned, persons trained and qualified in regulating or repairing automatic devices (for example an operating technician, an after-sales service technician, etc.).

TSX DM 57 xxF

Safety Information

Electrical and thermal properties

Details of the electrical and thermal characteristics of the devices can be found in the associated technical manuals (operating manuals, service instructions).

TSX DM 57 xxF

About the Book

At a Glance

Document Scope This manual describes the installation of the Premium range of PLCs and their main accessories:

It is made up of 6 sections: l l l l l l

1 General introduction to a TSX P57 PLC station and a PCX 57 PLC station,

2 Standard and extendable TSX RKY racks ,

3 TSX P57 Premium Processors,

4 PCX 57 Atrium Processors,

5 TSX PSY power supply modules,

6 Process and AS-i Power Supplies.

Validity Note The updated version of this manual takes the new processors into account.

User Comments We welcome your comments about this document. You can reach us by e-mail at

[email protected]

TSX DM 57 xxF

About the Book

TSX DM 57 xxF

Premium and Atrium PLC stations

At a Glance

Aim of this Part

What's in this

Part?

The Part gives a general introduction to the Premium TSX P57 PLC station and the

Atrium PCX 57 PLC station.

This part contains the following chapters:

Chapter

Chapter Name

Introduction to Premium and Atrium PLC stations

General introduction to the components of a PLC station

General introduction to the different configurations of a PLC station

Operating Standards and Conditions

Page

TSX DM 57 xxF

TSX P57/PCX 57 stations

TSX DM 57 xxF

Introduction to Premium and

Atrium PLC stations

At a Glance

Aim of this

Chapter

What's in this

Chapter?

This Chapter gives a general introduction to TSX P57 and PCX 57 PLC stations.

This chapter contains the following topics:

Topic

TSX P57 PLC station

PCX 57 PLC station

Page

TSX DM 57 xxF

Introduction to Premium and Atrium PLC stations

TSX P57 PLC station

General

Illustration

Premium TSX P57 automated platform processors manage the entire PLC station, which is made up of "Discrete" input/output modules, analog input/output modules and application-specific modules. These can be distributed over one or several racks connected to the X Bus or the field bus.

Example of a TSX P57 PLC station:

5 6

Number table

1 2 3 4

Description according to the addresses in the diagram above:

Number

Description

Double format power supply module.

Processor module.

X Bus extension module.

Input/output module.

Standard format power supply module.

Processor module.

TSX RKY rack.

TSX DM 57 xxF

Introduction to Premium and Atrium PLC stations

PCX 57 PLC station

General

Illustration

Atrium PCX 57 coprocessors are built into a PC and manage an entire PLC station composed of the same input/output modules as the Premium processors (i.e.

"Discrete", analog, application and communication modules). These modules can be distributed over one or more racks connected to the X Bus.

Example of a PCX 57 PLC station:

Number table Description according to the addresses in the diagram above:

Number

Description

Coprocessor.

Supply module.

Input/output modules.

TSX RKY rack.

TSX DM 57 xxF

Introduction to Premium and Atrium PLC stations

TSX DM 57 xxF

General introduction to the components of a PLC station

At a Glance

Aim of this

Chapter

What's in this

Chapter?

The aim of this Chapter is to provide an overview of the different components which may make up a PLC station.

This chapter contains the following topics:

Topic

General introduction to TSX P57 processors

General introduction to PCX 57 processors

General introduction to TSX RKY racks

General introduction to TSX PSY power supply modules

General introduction to Process and AS-i TSX SUP and TSX 1021/1051 power supply modules

General introduction to the TSX REY X Bus extension module

General introduction to TSX DEY/DSY/DMY input/output modules

General introduction to TSX CTY/CCY counting modules

Introduction to TSX CAY axis control modules

General introduction to TSX CFY step by step control modules

General introduction to TSX SCY/ETY communication

General introduction to the AS-i bus interface module: TSX SAY

General introduction to the TSX ISPY weighing module

General introduction to the TSX FAN ventilation module

General introduction to the TSX PAY emergency stop monitoring module

Page

TSX DM 57 xxF

General introduction to the components of a PLC station

General introduction to TSX P57 processors

General points Each PLC station is provided with a processor, chosen according to: l l l l its integration type: integration on rack or integration in a PC, the processing power necessary: number of discrete I/Os, analog I/Os, etc., memory capacity, processing type: sequential or sequential + process control.

See

TSX P57 Premium processors, p. 141.

Table of different sequential and rack-insertable processor format types:

Processor

Standard format processors: l l

TSX P57 103,

TSX P57 153.

Illustration

Double format processors: l l l l l

TSX P57 203,

TSX P57 253,

TSX P57 303,

TSX P57 353,

TSX P57 453.

TSX DM 57 xxF

General introduction to the components of a PLC station

Illustration Processor l l l l

Double format processors with on-board

Ethernet:

TSX P57 2623,

TSX P57 2823,

TSX P57 3623,

TSX P57 4823.

TSX DM 57 xxF

General introduction to the components of a PLC station

General introduction to PCX 57 processors

General points

Illustration

Installed on the ISA bus of an industrial or office PC running in a Windows 95 or NT environment, they are used to control a PLC station.

Also, installation of a communication driver enables transparent communication between the host PC and the processor, without the need for another programming terminal.

There are two types of sequential Atrium PCX 57 processor that can be integrated in a PC: l l

PCX 57 203,

PCX 57.353.

See

Atrium PCX 57 processors, p. 221.

Illustration of a PCX 57 processor:

PCX 57 203/353

TSX DM 57 xxF

General introduction to the components of a PLC station

General introduction to TSX RKY racks

General points

Examples

Two families of racks are offered: l Standard racks 6, 8 and 12 positions: l they are used to build a PLC station which is limited to a single rack,

Extendable racks 4, 6, 8 and 12 positions: they are used to make up a PLC station that can contain up to: l a maximum of 16 racks if the station is made up of racks with 4, 6, or 8 positions, l a maximum of 8 racks if the station is made up of racks with 12 positions.

See

TSX RKY.. standard and extendable racks, p. 65.

The following illustration shows the standard 6-position TSX RKY rack:

The following illustration shows the extendable 12-position TSX RKY rack:

X Bus

TSX DM 57 xxF

General introduction to the components of a PLC station

General introduction to TSX PSY power supply modules

General points

Illustration l l

Each rack requires a power supply module (See TSX PSY… supply modules,

p. 275) defined according to the distributed network (alternating or direct current)

and the power required for the rack.

There are two types of modules: standard format power supply module, double format power supply module.

The following illustration shows the two formats for TSX PSY power supply modules: standard format supply module for alternating or direct current network double format supply module for alternating or direct current network

TSX DM 57 xxF

General introduction to the components of a PLC station

General introduction to Process and AS-i TSX SUP and TSX 1021/1051 power supply modules

Process power supply modules

Illustration

A wide range of power supply units and modules is offered to meet your needs in the best possible way. Controlled by Premium TSX/PCX PLCs and designed to supply the peripherals of an automation system with 24 VDC, they can all be mounted on a Telequick AM1-PA mounting board and some can be mounted on a

AM1-DP200 / DE 200 central DIN rail.

See

Process and AS-i supply, p. 333.

The following illustration shows the various types of TSX SUP and TSX 1021/1051 process power supply modules:

24 VDC / 1A 24 VDC / 1A 24 VDC / 2A

24 VDC / 5A

24 VDC / 10A

TSX DM 57 xxF

General introduction to the components of a PLC station

AS-i power supply module

They are designed to supply 30 VDC to components connected to the AS-i field bus.

Illustration:

30 VDC AS-i / 2.4 A 30 VDC AS-i / 5A and 24 VDC

TSX DM 57 xxF

General introduction to the components of a PLC station

General introduction to the TSX REY X Bus extension module

General This module allows the extension of two bus segments from the rack supporting the processor, up to a maximum distance of 250 meters. Each extended segment is able to support racks distributed along the X Bus to a maximum length of 100 meters.

See

X Bus extension module, p. 123.

Illustration: TSX REY X Bus extension module

TSX DM 57 xxF

General introduction to the components of a PLC station

General introduction to TSX DEY/DSY/DMY input/output modules

Discrete inputs/ outputs

A wide range of discrete input/output modules are available to meet your needs in the best possible way. These modules differ from one another in their:

Characteristics

modularity type of inputs type of outputs type of connectors

Description

8, 16, 28, 32 or 64 channels.

l l modules with direct current inputs (24VDC,

48VDC), modules with alternating current inputs

(24VAC, 48VAC, 110VAC, 240VAC).

l l l modules with relay outputs, modules with direct current (24VDC / 0.1A -

0.5A - 2A, 48VDC / 0.25A - 1A) static outputs, modules with alternating current (24VAC /

130VAC / 1A, 48VAC / 240 VAC / 2A) static outputs.

screw terminal blocks and HE10 connectors allow the connection of sensors and preactuators via the TELEFAST 2 prewiring system.

Illustration:

HE10 connector Screw terminal block connector

64 I/64 O 32 I/32 O 28 I/O (16+12 O) 16 I

32 I

8 I - 16 I

8 O - 16 O

TSX DM 57 xxF

Analog inputs/ outputs

General introduction to the components of a PLC station

The range of analog input and output modules can meet your main needs. These modules differ from one another in their:

Characteristics modularity performance and range of signals offered type of connectors

Description

4, 8, 16 channels.

voltage/current, thermoelectric couple, multirange (thermoelectric couple, heat probe, voltage/current).

screw terminal blocks or 25-pin SUB D connectors allow the connection of the sensors via the TELEFAST 2 prewiring system.

Example: 25-pin SUB D connectors

Example: screw terminal block connectors

TSX DM 57 xxF

General introduction to the components of a PLC station

General introduction to TSX CTY/CCY counting modules

General points

Illustration

Premium and Atrium PLCs offer main counting functions (down-counting, upcounting, up/down counting) from the application-specific "counting" modules.

Three modules are offered: l a 2-channel module and a 4-channel module for the incremental encoder, with a maximum reading frequency of 40 kHz, l a 2-channel module for: l l incremental encoder, with a maximum reading frequency of 500 kHz, absolute SSI series encoder, with a maximum reading frequency of 2 MHz.

Illustration of different types of TSX CTY/CCY counting modules:

2-channel module 4-channel module

2-channel module (incremental encoder/absolute series encoder).

TSX DM 57 xxF

General introduction to the components of a PLC station

Introduction to TSX CAY axis control modules

General points Using the application-specific "axis control" modules, Premium PLCs can be used to manage movement control applications, driven by servomotors and with an analog value speed setpoint (+/- 10V).

Five modules are offered:

Module

2-channel module

4-channel module

3-channel module characteristics allows controlled positioning with two independent, linear, limited axes.

allows controlled positioning with two independent, circular, infinite axes.

allows controlled positioning with four independent, linear, limited axes.

allows controlled positioning with four independent, circular axes.

allows positioning on 2 or 3 synchronized axes (linear interpolation).

TSX DM 57 xxF

General introduction to the components of a PLC station

Illustration Illustration of different types of TSX CAY axis control modules:

2-channel module 4-channel module

3-channel module

TSX DM 57 xxF

General introduction to the components of a PLC station

General introduction to TSX CFY step by step control modules

General points

Illustration

Using application-specific "step by step command" modules, Premium and Atrium

PLCs can be used to manage movement control modules, controlled by translators with a frequency speed setpoint.

l l

Two modules are offered: a 1-channel module which is used to control a translator, a 2-channel module which is used to control two translators,

Illustration of different types of TSX CFY modules:

1-channel 2-channel

TSX DM 57 xxF

General introduction to the components of a PLC station

General introduction to TSX SCY/ETY communication

General points Different modes of communicationcan be used with Premium PLCs: l TSX processor communication on the terminal port: these have two terminal ports (TER) and (AUX), a non-insulated RS 485 serial link, UNI-TELWAY or character mode protocol.

These terminal ports can be used to connect: l a programming terminal and/or an operator dialog console (UNI-TELWAY master mode), l the station to a multipoint UNITELWAY link (master or slave UNI-TELWAY l mode), a printer or a terminal in character mode.

Note: the communication protocol, as defined in the configuration, is identical for both ports.

PSX processor communication on the terminal port: these have one terminal port (TER), a non-insulated RS 485 serial link, UNI-

TELWAY or character mode protocol.

As with TSX processors, these can be used to connect: l l l l a programming terminal or an operator dialog console (UNI-TELWAY master mode), the station to a multipoint UNITELWAY link (master or slave UNI-TELWAY l mode), l a printer or a terminal in character mode.

Master FIPIO communication, built-in to some processors ,

TSX P57x53 and PCX P57 353 processors feature as standard a master FIPIO link, used to provide remote operation (maximum 15 kms) of devices such as:

- discrete I/Os,

- analog I/Os,

- speed drives,

- operation and supervising stations,

- devices,

- etc.

Communication by means of PCMCIA cards which can be built into the processor or the application-specific communication module TSX SCY

21601 : the processors and the application-specific communication module TSX

SCY 21601 have a slot which is used for accommodating an extended type III

PCMCIA communication card,

Communication via application-specific modules :

TSX SCY 2160 module:

This module, which can be integrated in all TSX/PCX Premium PLC station racks, has: l a built-in communication channel (1), multiprotocol (UNITELWAY, Modbus/

Jbus, character mode), isolated RS 485 serial link,

TSX DM 57 xxF

General introduction to the components of a PLC station l a slot (2) for receiving an extended PCMCIA type III format communication card.

TSX ETY 110/4102/PORT/5102 module: l l

Module enabling communication in an Ethernet multi-network architecture with a communication channel providing two types of connection: connection to an ETHWAY network, connection to an TCP_IP network.

PCMCIA cards PCMCIA type III format communication cards (See TSX P57 processors:

diagnostics, p. 163).

Illustrations The following table illustrates the different modes of communication:

Illustration Description

TER and AUX ports on TSX processors.

TER ports on PCX processors.

TSX DM 57 xxF

General introduction to the components of a PLC station

Illustration Description

FIPIO link on TSX processors.

FIPIO link on PCX processors.

Built-in Ethernet links for TSX

P57 ••23 processors.

TSX DM 57 xxF

Illustration

General introduction to the components of a PLC station

Description

Communication by means of

PCMCIA cards which can be built in to the processor or the module.

Communication via application-specific module

TSX SCY 21601: l 1: built-in communication channel, l 2: slot for PCMCIA card.

Communication via application-specific module

TSX ETY 110.

General introduction to the components of a PLC station

General introduction to the AS-i bus interface module: TSX SAY

General points

Illustration

This is a module which is used to connect an AS-i bus to a Premium TSX/PCX PLC station.

This master module manages and coordinates bus access. It transmits data to all slaves and receives data from them.

Illustration of the TSX SAY 100 module:

TSX DM 57 xxF

General introduction to the components of a PLC station

General introduction to the TSX ISPY weighing module

General

Illustration

Using the TSX ISPY 101 and TSX ISPY 101 application-specific "weighing" modules, TSX Premium PLCs can be used to manage weighing applications: dosage, multi-product dosage, grading, flow control, weight totalizer, etc.

This module offers a measurement input for a maximum of 8 sensors, 2 rapid discrete outputs and a serial link for a displayed report.

Illustration of the TSX ISPY 100/101 module:

TSX DM 57 xxF

General introduction to the components of a PLC station

General introduction to the TSX FAN ventilation module

General

Illustration

Depending on the rack modularity (4, 6, 8 or 12 positions), one, two or three ventilation modules can be installed above each rack to help cool the different modules by forced convection.

l l

These ventilation units should be used in the following scenarios:

Ambient temperature in the 25°C...60°C range ,

Ambient temperature in the 60°C70°C range .

Three types of ventilation module are offered: l l ventilation module with 110 VAC power supply, ventilation module with 220 VAC power supply, l ventilation module with 24 VDC supply,

See

Ventilation module, p. 111.

Illustration of the TSX FAN ventilation module:

TSX DM 57 xxF

General introduction to the components of a PLC station

General introduction to the TSX PAY emergency stop monitoring module

General points These are modules with built-in safety device, designed to control machine emergency stop circuits with the utmost safety.

These modules are used to cover safety functions up to category 4 according to the

EN 954-1 standard.

l l

Two modules are offered:

1 module consisting of 12 inputs and 2 outputs,

1 module consisting of 12 inputs and 4 outputs.

Illustration of the TSX PAY module:

TSX DM 57 xxF

General introduction to the components of a PLC station

TSX DM 57 xxF

General introduction to the different configurations of a PLC station

At a Glance

Aim of this

Chapter

What's in this

Chapter?

This Chapter gives a general introduction to the different configurations which are possible for TSX and PCX PLC stations.

This chapter contains the following topics:

Topic

Different types of Premium PLC stations

Different types of PLC stations with Atrium processors.

Page

TSX DM 57 xxF

General introduction to the different configurations of a PLC station

Different types of Premium PLC stations

General points

TSX P57 10 station

The choice of rack (standard or extendable) and processor type defines the maximum capacities of a TSX Premium PLC station.

l the TSX P57 stations are composed of TSX P57 103 and 153 single format processors and TSX P57 203/253/2623/2823/303/353/3623/453/4823 double format processors.

Without X Bus extension module:

Station with standard rack:

1 rack, 6, 8 or 12 positions.

Station with extendable racks:

2 racks 12 positions or,

4 racks 4, 6 or 8 positions, maximum length of

X Bus: 100 meters

With X Bus extension module:

Principal X Bus segment

X Bus

≤

100m

Processor

Remote X Bus segment

Remote X bus

≤ 250 meters

X Bus

≤ 100m

Station with extendable racks:

2 racks 12 positions or,

4 racks 4, 6 or 8 positions

2 possible remotes, maximum length of a remote: 250 meters, maximum length of the X Bus segments: 100 meters.

TSX DM 57 xxF

General introduction to the different configurations of a PLC station

TSX 57 20/30/40 station

Without X Bus extension module:

Station with standard rack:

1 rack, 6, 8 or 12 positions.

Station with extendable racks:

8 racks 12 positions or,

16 racks 4, 6 or 8 positions, maximum length of

X Bus: 100 meters

100 meters max.

TSX DM 57 xxF

General introduction to the different configurations of a PLC station

With X Bus extension module:

Principal X Bus segment

Remote X bus

≤

250 meters

Segment 1 remote from X Bus

X Bus

≤ 100m

X Bus

≤

100m

Processor

Station with extendable racks:

8 racks 12 positions or,

16 racks 4, 6 or 8 positions

2 possible remotes, maximum length of a remote: 250 meters, maximum length of the X Bus segments: 100 meters.

Remote X bus

≤

250 meters

X Bus

≤

100m

Segment 2 remote from X Bus

TSX DM 57 xxF

General introduction to the different configurations of a PLC station

Different types of PLC stations with Atrium processors.

General points

PCX 57 203 station

By selecting the PCX 57 203 or 353 processor type, you set the maximum capacities of a Premium PCX PLC station.

This type of station, with the processor integrated in a PC, will be controlled with extendable racks.

Without X Bus extension module:

Extendable racks

TSXRKY •• EX

PCX 57203

Station with extendable racks:

2 racks 12 positions or,

4 racks 4, 6 or 8 positions, maximum length of X Bus (X1+X2): 100 meters.

With X Bus extension module:

Segment 1 remote from X Bus

X Bus

≤ 100 m

PCX 57353

Segment 2 remote from X Bus

Station with extendable racks:

2 racks 12 positions or,

4 racks 4, 6 or 8 positions,

2 possible remotes, maximum length of a remote: 250 meters – X1, maximum length of the X Bus segments: 100 meters.

TSX DM 57 xxF

General introduction to the different configurations of a PLC station

PCX 57 353 station

Without X Bus extension module:

PCX 57353

Station with extendable racks:

8 racks 12 positions or,

16 racks 4, 6 or 8 positions, maximum length of X Bus (X1+X2): 100 meters

Extendable racks

TSXRKY •• EX

TSX DM 57 xxF

General introduction to the different configurations of a PLC station

With X Bus extension module:

Segment 1 remote from X Bus

X Bus

≤ 100m remote X Bus

≤ 250m-X1

PCX 57353

X Bus

≤ 100m

Segment 2 remote from X Bus

Station with extendable racks:

8 racks 12 positions or,

16 racks 4, 6 or 8 positions, two possible remotes, maximum length of a remote: 250 meters – X1 maximum length of the X Bus segments: 100 meters remote X Bus

≤

250m-X1

Principal X Bus segment

General introduction to the different configurations of a PLC station

TSX DM 57 xxF

Operating Standards and

Conditions

At a Glance

Aim of this

Chapter

What's in this

Chapter?

This chapter deals with the operating standards and conditions of TSX Premium

PLCs.

This chapter contains the following topics:

Topic

Standards and Certification

Operating conditions and environmental conditions to be avoided

Premium PLC protection processing

Page

TSX DM 57 xxF

Operating Standards and Conditions

Standards and Certification

General Premium TSX/PMX/PCX PLCs have been developed to conform to the principal national and international standards for industrial electronic PLC equipment.

l Programmable PLCs: specific requirements: functional characteristics, resistance, safety etc.

IEC 61131-2, CSA 22.2 N° 142, UL 508

Merchant navy requirements of the major international organisations:

ABS, BV, DNV, GL, LROS, RINA, RRS, CCS etc.

l l

Adhering to European Directives:

Low Voltage: 73/23/EEC amendment 93/68/EEC

Electromagnetic Compatibility: 89/336/EEC amendments 92/31/EEC and 93/68/

EEC

Electric qualities and self-extinguishability of insulating materials: UL 746C, UL

94 l Danger Zones Cl1 Div2 CSA 22.2 N° 213

"THIS EQUIPMENT IS SUITABLE FOR USE IN CLASS I, DIVISION 2,

GROUPS A, B, C AND D OR NON-HAZARDOUS LOCATIONS ONLY"

WARNING: "EXPLOSION HAZARD - DO NOT DISCONNECT WHILE CIRCUIT

IS LIVE UNLESS AREA IS KNOWN TO BE NON-HAZARDOUS"

TSX DM 57 xxF

Operating Standards and Conditions

Operating conditions and environmental conditions to be avoided

Operating temperature/ hygrometry/ altitude

Data table:

Ambient temperature when operative

Relative humidity

Altitude

0°C to +60°C (IEC 1131-2 = +5°C to +55°C)

10% to 95% (without condensation)

0 to 2000 meters

Power supply voltages

Data table:

Voltage

Frequency

Brown-outs

Harmonic rate

Residual ripple included nominal 24 VDC 48 VDC 100 to 240VAC 100...120/200...240 VAC limit 19 to 30 VDC 19...60VDC (1) 90 to 264 VAC 90 to 140/190 to 264VAC nominal limit duration repetition

≤

µσ

≥

≤

µσ

≥

50/60 Hz

47/63 Hz

≤

1/2

π e

ριοδ

≥

10%

50/60 Hz

47/63 Hz

≤

1/2

π e

ριοδ

≥

10%

5% 5% -

(1) Possible up to 34 VDC, limited to 1 hour every 24 hours.

For TSX PSY 1610 and TSX PSY 3610 power supplies, and when using relay output modules, this scope is reduced to 21.6V...26.4V.

TSX DM 57 xxF

Operating Standards and Conditions

Human and material safety

Data table:

Test Designation

Dielectric rigidity and

Isolation resistance *

Norms

IEC 61131-2

UL 508

CSA 22-2 N°142

IEC 60950

Maintaining ground connections*

IEC 61131-2

UL 508

CSA 22-2 N°142

Leakage Current *

Enclosures for protection * IEC 61131-2

CSA 22-2 N°142

IEC 60950

Impact Resistance

CSA 22-2 N°142

IEC 60950

CSA 22-2 N°142

IEC 60950

Legend

*: Tests required by EC directives

Levels

24 - 48 V Power supply

100 -220 V Power supply

< 48V Discrete I/Os

> 48V Discrete I/Os

> 10 M

Ω

< 0.1

Ω

/ 30 A / 2 min

< 3.5 mA fixed device

IP 20

Drop / 1.3 m / 500 g Sphere

1500 Vrms

2000 Vrms

500 Vrms

2000 Vrms

Note: The devices must be installed and wired according to the directions in the

TSX DG KBL• manual.

TSX DM 57 xxF

Operating Standards and Conditions

Resistance of devices to power supply L.F. turbulence

Data table:

Test Designation

Voltage and frequency

Variation *

Continuous voltage variation *

Harmonic 3 *

Momentary

Interruptions *

Voltage peaks and troughs *

Norms

EN 50082-1

IEC 61131-2

Levels

Un 15% / Nf 5% 30 min x 2

Un 20% / Nf 10% 5 s x 2

0.85 Un - 1.2 Un 30 + 30 min

+ 5% ripple maximum

10% Un

0° / 5 min - 180° / 5 min

AC 10 ms

DC 1 ms

Un-0-Un; Un / 60s 3 cycles separated by 10 s

Un-0-Un; Un / 5s 3 cycles separated by 1 to 5 s

Un-0.9-Un; Un / 60s 3 cycles separated by 1 to 5 s

Legend

Un: Nominal Voltage Nf: Nominal Frequency Ud: Power-on detection level

*: Tests required by EC directives

Note: The devices must be installed and wired according to the directions in the

TSX DG KBL• manual.

TSX DM 57 xxF

Operating Standards and Conditions

Resistance to

H.F. turbulence

Data table:

Test Designation

Amortized oscillatory wave *

Norms

IEC 61131-2

IEC 61000-4-12

Fast transients (bursts)

EN 50082-1

IEC 61000-4-4

Hybrid shockwave IEC 61000-4-5

Electrostatic Discharge

IEC 61131-2

IEC 61000-4-2

Electromagnetic Field * EN 50082-2

IEC 61000-4-3

Conduit Turbulence * EN 50082-2

IEC 61000-4-6

Levels

AC / DC 1 kV SM

24 V Discrete I/Os 1 kV SM

AC / DC Power Supply 2 kV WM / CM

48 V > Discrete I/Os 2 kV CM other ports 1 kV CM

AC / DC Power Supply 2 kV WM / 1 kV SM

AC Discrete I/Os 2 kV WM / 1 kV SM

DC Discrete I/Os 2 kV WM / 0.5 kV SM

Shielded Cable 1 kV CM

6 kV contact

8 kV air

10 V/m, 80MHz - 2 GHz

Sinusoidal modulation amplitude 80% / 1kHz

10 V 0.15 MHz - 80 MHz

Sinusoidal modulation amplitude 80% / 1kHz

Legend

SM: Serial mode CM: Common Mode WM: Wire Mode

*: Tests required by EC directives

Note: The devices must be installed and wired according to the directions in the

TSX DG KBL• manual.

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Operating Standards and Conditions

Electromagnetic

Emissions

Data table:

Test Designation

Conduction Limits *

Norms

EN55022/55011

EN50081-2

Emission Limits *(1) EN55022/55011

EN50081-2

Levels

Class A

150 kHz - 500 kHz quasi-peak 79 dB mV

average 66 dB mV

500 kHz -30 kHz quasi-peak 73 dB mV

average 60 dB mV

Class A d = 10 m

30 kHz -230 kHz quasi-peak 30 dB mV/m

230 kHz -1 kHz quasi-peak 37 dB mV/m

Legend

(1) This test is carried out outside the casing, with the devices secured to a metallic grill and wired as shown in the TSX DG KBL• Manual.

*: Tests required by EC directives

Note: The devices must be installed and wired according to the directions in the

TSX DG KBL• manual.

TSX DM 57 xxF

Operating Standards and Conditions

Resistance to climatic variation

Data table:

Test Designation

Dry heat

Cold

Norms

IEC60068-2-2 Bd

IEC60068-2-1 Ad

Levels

60°C / 16h (E.O)

40°C / 16h (E.F)

0°C / 16h

Continuous humid heat IEC60068-2-30 Ca 60°C / 93% Hr /96h (E.O)

40°C / 93% Hr /96h (E.F)

Cyclical humid heat

Cyclical temperature variations

IEC60068-2-30 Db (55°C E.O / 40°C E.F); - 25°C / 93-95% Hr

2 cycles: 12 o' clock - 12h o' clock

IEC60068-2-14 Nb 0°C; -60°C / 5 Cycles: 6 o'clock-6 o'clock

(E.O.)

0°C; -40°C / 5 Cycles: 6 o'clock-6 o'clock

(E.F)

Temperature Rise IEC61131-2

UL508

CSA22-2 N°142

Ambient temperature: 60°C

Legend

E.O: Device open E.F: Device closed Hr: Relative Humidity

Resistance to mechanical constraints

Data table:

Test Designation

Sinusoidal vibrations

Half-sinus shocks

Standards Levels

IEC60068-2-6 Fc 3 Hz - 100 Hz / 1 mm amplitude / 0.7 Gn

Endurance: rf / 90 min / axis (Q limit) < 10

3 Hz - 150 Hz / 1.5 mm / 2 Gn

Endurance: 10 cycles (1 octave / min)

IEC60068-2-27 Ea 15 Gn x 11 ms 3 shocks / direct. / axis

Legend rf: Resonance Frequency Q: Amplification Coefficient

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Operating Standards and Conditions

Resistance to climatic variation

Data table:

Test Designation

Dry heat whilst inoperative

Cold whilst inoperative

Humid heat whilst inoperative

Thermal shocks whilst inoperative

Standards

IEC60068-2-2 Bb

Levels

70°C / 96h

IEC60068-2-1 Ab -25°C / 96h

IEC60068-2-30 dB 60°C; - 25°C / 93-95% Hr

2 cycles: 12 o' clock - 12h o' clock

IEC60068-2-14 Na -25°C; -70°C / 2 Cycles: 3 o'clock - 3 o'clock

Resistance to mechanical constraints

Data table:

Test Designation

Flat free drop

Free drop from controlled position

Random free drop (conditioned material)

Standards Levels

IEC60068-2-32 Ed 10 cm / 2 drops

IEC60068-2-31 Ec 30° or 10 cm / 2 drops

IEC60068-2-32

Method 1

1 m / 5 drops

TSX DM 57 xxF

Operating Standards and Conditions

Premium PLC protection processing

General points TSX/PMX/PCX PLCs in the Premium range meet AP (all-climate processing) processing requirements.

For installations used in industrial production workshops or in environments which come under the title HP (processors in heat and humidity) processing, the Premium

PLCs must be inserted into a protection casing (minimum IP54 as outlined by standards IEC 60664 and NF C 20 040).

Premium PLCs have an IP20 protection index. They can thus be installed without a protection casing in restricted-access areas which do not exceed Pollution Degree

2 (control room free of machines or any activity creating dust).

The PCX card is designed for integration into a host PC. The host device must therefore conform to the IP20 protection index.

Note: For a rack to conform to the IP20 protection index, the unoccupied module slots must be protected by a TSX RKA 02 protection cover.

TSX DM 57 xxF

TSX RKY.. standard and extendable racks

At a Glance

Aim of this Part

What's in this

Part?

This part deals with TSX RKY..

standard and extendable racks.

This part contains the following chapters:

Chapter

Chapter Name

Introduction to TSX RKY .. standard/extendable racks.

TSX RKY.. standard and extendable racks : installation/ mounting

TSX RKY.. standard and extendable racks: functions

TSX RKY Racks: accessories

Ventilation module

X Bus extension module

Page

111

123

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TSX RKY.. standard and extendable racks

TSX DM 57 xxF

Introduction to TSX RKY .. standard/extendable racks.

At a Glance

Aim of this

Chapter

What's in this

Chapter?

l l

This Chapter deals with: general points regarding TSX RKY racks, the physical description of these racks.

This chapter contains the following topics:

Topic

Standard and extendable TSX RKY racks

Standard rack: description

Extendable rack: description

Page

TSX DM 57 xxF

Introduction to TSX RKY .. standard/extendable racks.

Standard and extendable TSX RKY racks

General points TSX RKY racks form the base unit of Premium PLCs.

These racks serve the following functions: l Mechanical function: they are used to mount a set of modules for a PLC station (i.e. supply modules, l processors, discrete/analog input/output modules, application-specific modules).

They can be mounted in cabinets, machine frames or on panels.

Electrical function: l l the racks have a built-in bus, called X Bus, which distributes: the required supply for each module on the same rack, service signals and data for the whole PLC station when this is made up of several racks.

Note: two families of racks are offered in several modularities (4, 6, 8 and 12 positions): l l standard racks , extendable racks .

Standard racks They are used to make up a PLC station which is limited to a single rack.

This table presents the different standard racks :

Designation

TSX RKY 6

Illustration

6-position rack

TSX DM 57 xxF

Designation

TSX RKY 8

Illustration

8-position rack

Introduction to TSX RKY .. standard/extendable racks.

TSX RKY 12 12-position rack

Introduction to TSX RKY .. standard/extendable racks.

Extendable racks They are used to make up a PLC station which can have: l l a maximum of 8 TSX RKY 12 EX racks, a maximum of 16 TSX RKY 4EX/6EX/8EX racks.

These racks are distributed on a bus called X Bus, whose maximum length is limited to 100 meters.

A bus extension cable assures rack-to-rack bus continuity.

For applications which require a greater distance, a Bus X extension module allows the extension of two X bus segments from the rack which is supporting the processor to a maximum distance of 250 meters.

This table presents the different extendable racks :

Designation

TSX RKY 4EX

Illustration

4-position rack

TSX RKY 6EX 6-position rack

TSX DM 57 xxF

Designation

TSX RKY 8EX

Illustration

8-position rack

Introduction to TSX RKY .. standard/extendable racks.

TSX RKY 12EX 12-position rack

Introduction to TSX RKY .. standard/extendable racks.

Standard rack: description

At a Glance

Illustration

They are used to make up a PLC station which is limited to a single rack.

Standard rack

Description

The following table describes the different elements of a standard rack.

Number

Description l l

Metal sheet which: l supports the X-Bus electronic card, and protects against EMI and ESD interference.

supports the modules, maintains the rack’s physical rigidity.

Holes to be used as anchor-points for module pins.

Female 48-pin 1/2 DIN connectors for connecting each module to the rack.

When racks are delivered, these connectors are protected by covers, which must be removed before modules are installed.

The connector on the farthest left marked PS is always dedicated to the rack supply module. The other connectors marked 00 to ..

are for receiving all the other module types.

Screw-holes for the module-mounting screws.

Guide-hole to assist in mounting the supply module.

As supply modules have a projecting part on the back, this module cannot be mounted in any other position.

Holes for mounting the rack onto a support. These holes can take M6 screws.

Slot to hold the label for the rack address.

TSX DM 57 xxF

Introduction to TSX RKY .. standard/extendable racks.

Number

Description

Slot to hold the label for the station network address.

Ground terminals for grounding the rack.

TSX DM 57 xxF

Introduction to TSX RKY .. standard/extendable racks.

Extendable rack: description

At a Glance

Illustration

They are used to form a PLC station which can be made up of several racks.

Extendable rack

Description

The following table describes the different elements of an extendable rack.

Number

Description l l

Metal sheet which: l supports the X-Bus electronic card, and protects against EMI and ESD interference.

supports the modules, maintains the rack’s physical rigidity.

Holes to be used as anchor-points for module pins.

Female 48-pin 1/2 DIN connectors for connecting each module to the rack.

When racks are delivered, these connectors are protected by covers, which must be removed before modules are installed.

The connector on the farthest left marked PS is always dedicated to the rack supply module. The other connectors marked 00 to ..

are for receiving all the other module types.

Screw-holes for the module-mounting screws.

Guide-hole to assist in mounting the supply module.

As supply modules have a projecting part on the back, this module cannot be mounted in any other position.

Holes for mounting the rack onto a support. These holes can take M6 screws.

Slot to hold the label for the rack address.

TSX DM 57 xxF

Number

Introduction to TSX RKY .. standard/extendable racks.

Description

Slot to hold the label for the station network address.

Ground terminals for grounding the rack.

Microswitch for coding the rack address (extendable racks only).

Female 9-pin SUBD connectors for extending the X-Bus to another rack

(extendable rack only).

TSX DM 57 xxF

Introduction to TSX RKY .. standard/extendable racks.

TSX DM 57 xxF

TSX RKY.. standard and extendable racks : installation/ mounting

At a Glance

Aim of this

Chapter

What's in this

Chapter?

l l

This chapter deals with: rack installation, mounting these racks.

This chapter contains the following topics:

Topic

Installing racks

Mounting and fixing racks

Connection of the ground to a TSX RKY rack

Page

TSX DM 57 xxF

TSX RKY.. standard and extendable racks: installation/mounting

Installing racks

Introduction The mounting TSX RKY • • racks requires certain installation rules to be followed.

Rack installation rules: description l l

1 As the different modules (e.g. supply, processors, discrete I/O, etc.) are cooled by natural convection, it is compulsory in order to facilitate ventilation (See

Ventilation module, p. 111)

to install the different racks horizontally and vertically .

2 If several racks are installed in the same cabinet, you are advised to comply with the following advice on layout: l leave at least 150 mm between two racks placed on top of each other, to allow l room for cable troughs and help air circulation.

you are advised to install the devices which generate heat (eg transformers, process supply, power contacts, etc.) above the racks, l leave at least 100 mm on each side of a rack to allow room for cabling and to help air circulation.

TSX DM 57 xxF

Illustration

TSX RKY.. standard and extendable racks: installation/mounting

The following illustration shows the rules for installation a Greater than or equal to 50 mm .

1 Installation or casing.

2 Trough or cable tray.

TSX DM 57 xxF

TSX RKY.. standard and extendable racks: installation/mounting

Overall rack dimensions: illustrations

The following illustrations show the overall dimensions of

TSX RKY 4EX

TSX RKY• • racks.

160 mm (1)

200 mm (2)

187.9 mm

TSX RKY 6/6EX

261.6 mm

TSX RKY 8/8EX

335.3 mm

TSX RKY 12/12EX

482.6 mm

( 1 ) With screw terminal block modules.

( 2 ) Maximum depth for all types of modules and their associated connectors.

TSX DM 57 xxF

TSX RKY.. standard and extendable racks: installation/mounting

Mounting and fixing racks

Introduction l l

TSX RKY •• and TSX RKY••EX racks can be mounted: on a 35 mm wide DIN mounting rail using M6x25 screws, on a Telequick mounting grid or on a panel.

The rules for installation (See

Installing racks, p. 78) are to be always followed,

whatever the type of mounting.

Mounting on 35 mm wide DIN mounting rail

Fixing with four M6x25 screws + washers and AF1-CF56

turn sliding nuts.

Diagram illustrating the mounting

Mounting on a panel

( 1 ) TSX RKY 4EX

( 2 ) TSX RKY6 and TSX RKY 6EX

( 3 ) TSX RKY8 and TSX RKY 8EX

( 4 ) TSX RKY 12 and TSX RKY 12EX

Plan of screw-holes (dimensions in mm):

4 fixing holes

(1)

TSX DM 57 xxF

(1) the diameter of the fixing holes must be sufficient to take M6 screws.

( 1 ) The diameter of the fixing holes must be such as to allow M6 screws.

a and b see table.

TSX RKY.. standard and extendable racks: installation/mounting

Mounting on an

AM1-PA

Telequick mounting grid

Fix the rack using four M6x25 screws + washers and AF1-EA6 clips nuts.

Plan of screw-holes (dimensions in mm): the following table presents mounting characteristics according to the different TSX

RKY racks:

Racks

TSX RKY 4EX

TSX RKY 6/6EX

TSX RKY 8/8EX a

170.4 mm

244.1 mm

317.8 mm

TSX RKY 12/12EX 465.1 mm b

187.9 mm

261.6 mm

335.3 mm

482.6 mm

Depth

16 mm

Note: Maximum tightening torque for fixing screws: 2.0.N.m.

TSX DM 57 xxF

TSX RKY.. standard and extendable racks: installation/mounting

Connection of the ground to a TSX RKY rack

Grounding racks Functional grounding of the racks is guaranteed by the back, which is made of metal.

This means that the PLCs can be guaranteed to conform to environmental norms; assuming, however, that the racks are fixed to a metal support that is correctly connected to ground. The different racks which can make up a TSX P57 PLC station must be mounted either on the same support or on different supports, as long as the latter are correctly interlinked.

For people’s safety, in every case, each rack’s grounding terminal must be linked to the protective ground.

For this, use a green/yellow wire of with a minimum section of 2.5 mm

and of the shortest length possible.

Illustration: support connected to the ground yellow/green wire linked to the ground

Note: The PLC’s internal 0V is linked to the ground connection. The ground connection itself being linked to ground.

Maximum lightning moment on the ground connection screw: 2.0 N.m.

TSX DM 57 xxF

TSX RKY.. standard and extendable racks: installation/mounting

TSX DM 57 xxF

TSX RKY.. standard and extendable racks: functions

At a Glance

Aim of this

Chapter

What's in this

Chapter?

This chapter describes the different functions of the TSX RKY..

standard and extendable racks .

This chapter contains the following topics:

Topic

Building a PLC station with Premium processor

Building a PLC station with Atrium processor

PLC station rack addressing

The principle of addressing two racks at the same address

Module addresses

Installing power supplies, processors and other modules

Page

TSX DM 57 xxF

TSX RKY.. standard and extendable racks: functions

Building a PLC station with Premium processor

Introduction It is possible to build a PLC station with TSX P57 processor using: l l standard racks (See

Standard racks, p. 68): TSX RKY 6/8/12,

extendable racks (See

Extendable racks, p. 70): TSX RKY 4EX/6EX/8EX/12EX.

Standard racks can be used to build a TSX P57 PLC station limited to a single rack.

Building using standard racks

Building using extendable racks: TSX RKY

4EX/6EX/8EX/

12EX

Extendable racks can be used to build a PLC station that contains a maximum of:

Station

For a TSX 57 10 station

For a TSX 5720, 5730 or 5740 station

Number of racks l l l l

2 TSX RKY 12EX racks,

4 TSX RKY 4EX/6EX/8EX racks.

8 TSX RKY 12EX racks,

16 TSX RKY 4EX/6EX/8EX racks.

TSX DM 57 xxF

Diagram

TSX RKY.. standard and extendable racks: functions

TSX DM 57 xxF l l

(1) The same station can contain 4, 6, 8 and 12 position racks that are linked by

X Bus extension cables (See TSX CBY..0K X Bus extension cable (II ≥ 02),

p. 100) (labeled 1).

(2) The X Bus must have a line termination (See Line terminator TSX TLYEX,

p. 104) (labeled 2) fitted at each end.

TSX RKY.. standard and extendable racks: functions

Note: the cumulative length of all the TSX CBY ..0K cables used in a PLC station must never exceed 100 meters. For applications which require a distance of more than 100 meters between racks, an extension module allows the extension of two

X bus segments from the rack supporting the processor, to a maximum distance of

250 meters, each X bus segment having a maximum distance of 100 meters.

X Bus extension cable

Racks are connected by means of TSX CBY ..

0K X Bus extension cables which are connected to the 9-pin SUB D connectors situated on the right and left of each extendable rack.

Note: As the idea of in and out does not exist at the level of the 9-pin SUB D connector, a cable can enter or leave using either the right or left-hand connector.

Line termination The two racks situated at the ends of the chain must always be fitted with a TSX TL

YEX line termination on the unused 9-pin SUB D connectors, labeled A/ and /B .

TSX DM 57 xxF

TSX RKY.. standard and extendable racks: functions

Building a PLC station with Atrium processor

At a Glance It is possible to build a PLC station with PCX 57 processor using extendable racks:

TSX RKY 4EX/6EX/8EX/12EX.

Building using extendable racks

Extendable racks can be used to build a PLC station that contains a maximum of:

Station

For a PCX 57 203 station

For a PCX 57 353 station

Number of racks l l l l

8 TSX RKY 12EX racks,

16 TSX RKY 4EX/6EX/8EX racks.

8 TSX RKY 12EX racks,

16 TSX RKY 4EX/6EX/8EX racks.

Diagram:

TPCX 57 203

TSX DM 57 xxF

TSX RKY.. standard and extendable racks: functions l l

(1) The same station can contain 4, 6, 8 and 12 position racks that are linked by

X Bus extension cables (See TSX CBY..0K X Bus extension cable (II ≥ 02),

p. 100) (labeled 1).

(2) The X Bus must have a line termination (See Line terminator TSX TLYEX,

p. 104) (labeled 2) fitted at each end.

Note: the cumulative length (X1+X2) of all the TSX CBY..0K cables used in a PLC station must never exceed 100 meters. For applications which require a distance of more than 100 meters between racks, an extension module allows the extension of two X bus segments from the rack which is supporting the PCX 57 processor virtually, to a maximum distance of 250 meters, each X bus segment having a maximum distance of 100 meters.

X Bus extension cable

Racks are connected by means of TSX CBY••0K X Bus extension cables which are connected to the 9-pin SUB D connectors situated on the right and left of each extendable rack and at the top of the front panel of the processor.

Note: As the idea of in and out does not exist at the level of the 9-pin SUB D connector, a cable can enter or leave using either the right or left-hand connector.

Line termination At manufacture, the equivalent of the line terminator /A is built in to the processor and, due to this, the processor forms a termination of the X bus. The extendable rack located at the end of the chain therefore must always have a TSX TLY line terminator, labeled /B on its unused 9-pin SUB D connector.

Note on the PCX

57 processor

By default, the PCX 57 processor is equipped to be mounted as the start of the X bus, and thus, the line termination /A is built-in to it in the form of a removable daughterboard.

If an application requires the integration of the processor inside a Bus X section, a mechanical kit is supplied with the processor to satisfy this requirement.

l l

This mechanical kit is in the form of: a daughterboard which is mounted in place of the line termination A/, a shield equipped with a 9-pin SUB D connector for connecting an X Bus TSX

CBY••0K cable and a cable for connection to the daughterboard.

TSX DM 57 xxF

TSX RKY.. standard and extendable racks: functions

PLC station rack addressing

Introduction Two cases can occur for PLC station rack addressing: l l

PLC station built from a standard rack (See

Standard racks, p. 68),

PLC station built from extendable racks (See

Extendable racks, p. 70).

Station built from a standard rack

The station is always limited to a single rack, thus the rack address is implicit and has a value of 0 (no microswitches).

Station built from extendable racks

For each station rack an address must be assigned. This address is coded using 4 microswitches found on the rack.

Microswitches 1 to 3 are used to code the address of the rack on the X Bus X (0 to

7), microswitch 4 is used to code two racks (4, 6 or 8 positions) on the same address.

This latter functionality is managed by the PL7 Junior or PL7 Pro software version V

3.3

or above.

Diagram showing the microswitch

TSX DM 57 xxF

Table of rack addresses

Rack addresses

Position of the micro-switches

Note: On delivery, microswitches 1, 2 and 3 are in the ON position (address 0).

TSX RKY.. standard and extendable racks: functions

Assigning addresses to different racks

Address 0: l l

this address is always assigned to the rack which supports: the TSX P57 processor physically, the PCX 57 processor virtually.

This rack can be located in any position in the chain.

Addresses 1 to 7: they can be assigned in any order to all the other extendable racks in the station.

Note: the rack address coding must be done before mounting the power supply module.

CAUTION

Address conflict

If, through a mistake, two or more racks are unintentionally positioned at the same address (other than address 0), then the racks concerned as well as all their modules show a fault. Having correctly addressed the racks with faulty addresses, it is necessary to switch off and then switch on the racks concerned.

Failure to follow this precaution can result in injury or equipment damage.

This note only applies to racks with references TSX RKY..EX

If two or more racks are at address 0, the rack supporting the processor does not show a fault.

TSX DM 57 xxF

TSX RKY.. standard and extendable racks: functions

The principle of addressing two racks at the same address

Illustration The following diagram shows the principle of addressing two racks at the same address.

1 single rack

TSX RKY 12EX on the same address

2 single racks

TSX RKY 8EX on the same address

2 racks

TSX RKY 6EX on the same address

Microswitch 4 2 racks

TSX RKY 4EX on the same address

TSX DM 57 xxF

Note: take into account the following notes: l l l

TSX RKY 12EX racks cannot have a second rack at the same address.

TSX RKY 8EX/6EX/4EX racks can be intermixed.

Two TSX RKY 8EX/6EX/4EX racks at the same address will not necessarily be linked one after the other. The order of physical distribution is not important.

TSX RKY.. standard and extendable racks: functions

Module addresses

At a Glance

Module addressing on standard racks

For all standard and extendable racks, the module address is geographical and will depend upon the position of the module on the rack. The address of each position is indicated under each connector - the connector with address PS is always dedicated to the rack power supply.

l l

Several addressing cases are possible: module addressing on standard racks (See

Standard racks, p. 68),

module addressing on extendable racks (See

Extendable racks, p. 70).

l l l for a TSX RKY 6: use addresses 00 to 04, for a TSX RKY 8: use addresses 00 to 06, for a TSX RKY 12: use addresses 00 to 10.

Module addressing on extendable racks

The address of a module will depend upon the position of microswitch 4: l microswitch 4 in the ON position, the modules will have addresses (00 to x), according to the rack type, l microswitch 4 in the OFF position, the modules will have addresses (08 to y), according to the rack type. This functionality is only managed by the PL7 Junior or PL7 Pro software version V 3.3

or above.

the following table shows the addresses in relation to the position of microswitch 4:

Position of microswitch 4

TSX RKY 4EX racks

TSX RKY 6EX racks

TSX RKY 8EX racks

TSX RKY 12EX racks

00 to 02

00 to 04

00 to 06

00 to 10

OFF

08 to 10

08 to 12

08 to 14 unusable

TSX DM 57 xxF

Illustration

TSX RKY.. standard and extendable racks: functions

Diagram showing the module addresses on rack TSX RKY 8EX

Micro-switch 4 Module addresses

Note: the shaded addresses are only accessible using PL7 Junior or PL7 Pro software version V 3.3

or above

TSX DM 57 xxF

TSX RKY.. standard and extendable racks: functions

Installing power supplies, processors and other modules

Installation on a standard or extendable rack with address 0 and with a

Premium processor

The rack with address 0 must have a power supply module and the processor module. Premium PLCs have two types of power supply (standard format or double format), the position of the processor will depend upon the type of power supply used.

l l

Using a standard format power supply module: the power supply module automatically occupies position PS, the single format processor module is installed in position 00 (preferred position) or in position 01, if position 00 is unavailable.

Illustration l l the double format processor module is installed in positions 00 and 01 (preferred positions) or in positions 01 and 02, if position 00 is unavailable, other modules are installed starting from position 01, 02 or 03 depending on the installation of the processor.

Illustration

Using a double format power supply module: l l the power supply module automatically occupies position PS, the single format processor module is always installed in position 01.

Illustration l l the double format processor module is installed in positions 01 and 02, other modules are installed starting from position 02 or 03 depending on the type of processor.

TSX DM 57 xxF

TSX RKY.. standard and extendable racks: functions

Illustration

Installation on an extendable rack with address 0 and with an

Atrium processor

The PCX 57 processor, which is built in to the PC, occupies a virtual position on the rack with address 0. This virtual position should be unoccupied. Premium PLCs have two types of power supply (standard and double format), the unoccupied position will depend upon the type of power supply used.

Using a standard format power supply module: l l the power supply module automatically occupies position PS, position 00, the virtual slot for the processor, must be unoccupied, l the other modules are installed starting at position 01.

Illustration

Using a double format power supply module: l l l the power supply module automatically occupies the positions PS and 00, position 01, the virtual location of the processor, must be unoccupied, the other modules are installed starting from position 02.

Illustration

TSX DM 57 xxF

TSX RKY.. standard and extendable racks: functions

Installation on an extendable rack with address 1 to

7, regardless of processor type

Each rack must be equipped with a power supply module, either standard or double format.

Using a standard format power supply module: l l the power supply module automatically occupies position PS, the other modules are installed starting from position 00.

Illustration

Using a double format power supply module: l l the power supply module automatically occupies positions PS and 00, the other modules are installed starting at position 01.

Illustration

TSX DM 57 xxF

TSX RKY Racks: accessories

At a Glance

Aim of this

Chapter

What's in this

Chapter?

The aim of this chapter is to show the different accessories which go with TSX RKY..

racks..

This chapter contains the following topics:

Topic

TSX CBY..0K X Bus extension cable (II ≥ 02)

TSX CBY 1000 X Bus extension cable

Line terminator TSX TLYEX

Positioning of line terminators on a station using a Premium processor

Positioning of line termination on a station using a Atrium processor

TSX RKA 02 protective cover for unoccupied positions

Labeling

Compatibility with the installed base

Page

TSX DM 57 xxF

TSX RKY Racks: accessories

TSX CBY..0K X Bus extension cable (II ≥ 02)

At a Glance These cables of predetermined length are used to chain TSX RKY..EX

extendable racks and to transport the different X Bus signals.

When a PCX 57 processor is used, they can also be used to connect the PC’s builtin processor and the first rack in the station.

They are equipped at each end with male 9-pin SUB D connectors, which connect to the female 9-pin SUB D connector on the extendable rack or the PCX 57 processor.

Station with a TSX processor capable of being integrated in the rack

100

Station with a PCX processor capable of being integrated in a PC

TSX DM 57 xxF

TSX RKY Racks: accessories

Important :

The cumulative length of all the cables used in a PLC station is limited to 100 meters.

CAUTION

Insertion and extraction l l l l

Insertion and extraction of a TSX CBY0K cable must only be done with all the station’s elements switched off (racks, PC, etc.)

The minimum bend radius of the X bus cable must be:

40mm for a static application,

80mm for a dynamic application.

Failure to follow this precaution can result in injury or equipment damage.

Different cable types available

To suit different users, several cable lengths are available.

Summary table of different cable types

Product reference

TSX CBY 010K (II

≥

02)

TSX CBY 030K (II

≥

02)

TSX CBY 050K (II

≥

02)

TSX CBY 120K (II

≥

02)

TSX CBY 180K (II

≥

02)

TSX CBY 280K (II

≥

02)

TSX CBY 380K (II

≥

02)

TSX CBY 500K (II

≥

02)

TSX CBY 720K (II

≥

02)

TSX CBY 1000K (II

≥

02)

Lengths

1 meter

3 meters

5 meters

12 meters

18 meters

28 meters

38 meters

50 meters

72 meters

100 meters

TSX DM 57 xxF

101

TSX RKY Racks: accessories

TSX CBY 1000 X Bus extension cable

At a Glance For X Bus lengths less than 100 meters but different from those available as cables with connectors, always use a TSX CBY 1000 cable.

This cable must have TSX CBY K9 connectors fitted at both ends by the user. The assembly procedure is described in the instructions supplied with the cable and the l l l connectors.

For implementation of these cables the following elements are required:

1 TSX CBY 1000 cable,

1 set of two TSX CBY K9 9-pin connectors,

1 TSX CBY ACC10 kit.

1 TSX CBY 1000 cable,

This cable must include one 100-meter reel of cable and two testers to check the cable once the various connections have been made.

Illustration:

Reel

Testers

1 set of two TSX

CBY K9 9-pin connectors l l l l l l

For each connector this set must include:

1 connector body,

1 set of contacts,

1 internal screening cap,

1 external screening cap,

1 ferrule,

1 plastic cover with 2 fixing screws.

Illustration:

102

TSX DM 57 xxF

1 TSX CBY

ACC10 kit

TSX RKY Racks: accessories l l l l

This kit must include:

2 crimping tools and a contact extractor to be used in case of errors,

1 digital ohmmeter,

1 pair of scissors,

1 pair of wire strippers.

Illustration:

Crimping tools

TSX DM 57 xxF

103

TSX RKY Racks: accessories

Line terminator TSX TLYEX

Introduction

At a Glance

When extendable racks (See TSX RKY.. standard and extendable racks: functions,

p. 85) are used, the X Bus must be fitted with a line terminator at each end.

A line terminator is made up of a 9-pin SUB D connector and a cover containing the adaptation components. It is mounted on the 9-pin SUB D 9 connector belonging to the extendable rack at the end of the line.

Illustration:

104

TSX TLYEX line terminations are sold in twos and marked A/ and /B . The bus must be fitted with a terminator A/ at one end and a terminator /B at the other end in no predefined (See Positioning of line terminators on a station using a Premium

processor, p. 105) order.

CAUTION

Insertion or extraction

Insertion or extraction of a line terminator must only be done with all the station’s racks switched off.

Failure to follow this precaution can result in injury or equipment damage.

TSX DM 57 xxF

TSX RKY Racks: accessories

Positioning of line terminators on a station using a Premium processor

Positioning on a

PLC station containing several TSX

RKY..EX extendable racks

Diagram showing the principle:

Positioning on a

PLC station containing a single TSX

RKY..EX extendable rack

Diagram showing the principle:

Note: When a single extendable rack is used, a line terminator must always be mounted on each of the rack’s 9-pin SUB D connectors.

TSX DM 57 xxF

105

TSX RKY Racks: accessories

Positioning of line termination on a station using a Atrium processor

At a Glance At manufacture, the equivalent of the line terminator /A is built in to the processor and, due to this, the processor forms a termination of the X bus. The extendable rack located at the end of the chain therefore must always have a TSX TLY EX line terminator labeled /B fitted on its unused 9-pin SUB D connector.

Principle diagram:

PCX57

OK NOK

Special case.

When no devices are connected to the X Bus, the TSX TLYEX line terminator /B must be installed on the X Bus connector of the PCX 57 processor.

Illustration:

OK NOK

PCX57

106

TSX DM 57 xxF

TSX RKY Racks: accessories

TSX RKA 02 protective cover for unoccupied positions

At a Glance If a position on a rack is unoccupied, it is advisable to mount a TSX RKA 02 cover designed for this in this position.

This cover is mounted and fixed on the rack like a module with a reduced depth.

TSX RKA 02 covers are sold in indivisible quantities of five.

Illustration

TSX DM 57 xxF

107

TSX RKY Racks: accessories

Labeling

Labeling of module positions on the rack

When the module is in place on the rack, it masks the address of the position, which is printed on the rack.

Due to this and in order to be able to identify the module’s position quickly, each rack is delivered with a page of sticky labels which allow you to label the position of each module.

This sticky label is stuck on the upper part of the module when it is in place on the rack.

Illustration: example of processor module labeling

Label position

Page of labels:

020 03

10 11

108

TSX DM 57 xxF

Rack labeling

TSX RKY Racks: accessories l l

Each rack is delivered with a set of snap out labels so that for each rack you can label: the address of the rack in the station, the network address of the station when the station is connected to a communication network.

Therefore each rack has two slots where these addresses can be placed.

Illustration:

Network address of the station

Rack address in station

TSX DM 57 xxF

109

TSX RKY Racks: accessories

Compatibility with the installed base

Summary table

2 terminators

TSX TLY (•• 01)

TSX CBY..OK (••

01) cables

Terminators

TSX TLY A+B (••

03)

TSX RKY..E rack(s)

This table gives the compatibility with the installed base in relation to old and new references:

Configuration already in place with

TSX RKY..E

TSX CBY..OK (••

01)

TSX TLY (•• 01)

YES

Previous references

New references

TSX RKY..E

TSX CBY..OK (••

01)

TSX TLYEX A+B (••

03)

TSX RKY..E

TSX CBY..OK (••

02)

TSX CBY 1000

TSX TLYEX A+B (••

03)

TSX RKY..EX

TSX CBY..OK (••

02)

TSX CBY 1000

TSX TLYEX A/+/B

NO NO NO

YES

TSX CBY..OK (••

02) or CBY 1000 cables

TSX RKY..EX rack(s)

Terminators

TSX TLYEX A/+/B

YES

110

Note: in a PLC station, the TSX TLY line terminator torque must be to the same index.

•• corresponds to the product version.

TSX DM 57 xxF

Ventilation module

At a Glance

Aim of this

Chapter

What's in this

Chapter?

This Chapter deals with the ventilation module and its installation.

This chapter contains the following topics:

Topic

Ventilation module: general introduction

Ventilation module: physical description

Ventilation module: dimensions

Ventilation module: mounting

Rules for installing racks fitted with ventilation modules

Ventilation module: connections

Ventilation module: characteristics

Page

TSX DM 57 xxF

111

Ventilation module

Ventilation module: general introduction

At a Glance The ventilation modules which are installed above the TSX P57 PLC station racks force air convection in order to make uniform the ambient temperature inside the casing and thus eliminate the various hot spots which may exist.

Note: A temperature probe built into each module informs the user when the ambient temperature has reached its maximum value.

ventilation module:

Use of ventilation modules

The use of these modules is recommended in the following cases: l Ambient temperature in the 25°C...60°C range: the life of the various components of the TSX Premium PLC is increased (MTBF increased by 25%).

l Ambient temperature in the 60°C...0.70°C range: the ambient temperature being limited to 60°C without ventilation, forced ventilation makes it possible to lower the temperature inside the modules by 10°C, which brings the internal temperature of the modules back to the equivalent of 60°C at ambient temperature.

112

TSX DM 57 xxF

Ventilation module

Different module types

Three ventilation modules are available, adapted to the main supply networks: ventilation module with 24 VDC, 110 VAC or 220 VAC power supply.

According to the rack modularity (4, 6, 8 or 12 positions), 1, 2 or 3 ventilation modules are to be fitted above each rack: l l l

12-position racks TSX RKY 12/12EX: 3 ventilation modules,

8-position racks TSX RKY 8/8EX: 2 ventilation modules,

4 and 6-position racks TSX RKY 4EX/6/6EX: 1 ventilation module.

Illustration:

TSX RKY 12/12EX

TSX RKY 8/8EX

TSX RKY 4EX/6/6EX

TSX DM 57 xxF

113

Ventilation module

Ventilation module: physical description

Illustration Descriptive diagram:

Table of labels This table gives you descriptions according to the labels:

Label

Description

Terminal block for connecting: l l the module power supply, the supply for the temperature probe and the associated LED or preactuator. Each terminal can receive one 1.5mm

wire without a wire end ferrule, or two 1mm

wires with wire end ferrules.

Terminal for connecting the module to the ground.

Holes for fixing the module (M4 x 12 screws). If these modules are used with

TSX Premium PLCs, the ventilation modules must be fixed on an AM1-ED

...

35 x 15 mounting rail .

Louvered slats which send air to the front.

114

TSX DM 57 xxF

Ventilation module

Ventilation module: dimensions

Ventilation module alone

Illustrative diagram (dimensions in millimeters):

Ventilation module + rack

Rear view Right-hand view

Illustrative diagram (dimensions in millimeters):

Front view

(1) with screw terminal block module,

(2) maximum depth for all types of modules and their associated connectors.

Characteristics table:

Racks

TSX RKY 4EX

TSX RKY 6/6EX

TSX RKY 8/8EX

TSX RKY 12/12EX

Number of positions

12 a

187.9 mm

261.6 mm

335.3 mm

482.6 mm

TSX DM 57 xxF

115

Ventilation module

Ventilation module: mounting

General points The ventilation modules associated with TSX/PCX Premium PLC’s must be mounted on 35mm wide and 15mm deep mounting rails (type AM1-ED ...

) in order to compensate for the thickness of the rack (See

Mounting and fixing racks, p. 81).

Diagram:

Support

Mounting rail

35x15

Ventilation module

Premium TSX PLC

116

TSX DM 57 xxF

Mounting position

Mounting position for ventilation modules according to rack-type:

Ventilation module

6 position racks (TSX RKY 6/6EX) 8 position racks (TSX RKY 8/8EX)

12 position racks (TSX RKY 12/12EX) 4 position racks (TSX RKY 4EX)

TSX DM 57 xxF

117

Ventilation module

Rules for installing racks fitted with ventilation modules

Illustration Principle diagram: see

Installing racks, p. 78

118 a = 50 mm b = 30 mm

1 Installation or casing.

2 Trough or cable tray.

TSX DM 57 xxF

Ventilation module

Ventilation module: connections

Connecting the power supply to the ventilation module

Illustration:

Note: If several ventilation modules of the same type are used, a common power supply should be used for all ventilation modules.

Connecting the power supply to the temperature probe

The temperature probe can be supplied either by direct or alternating current and connected to a signaling LED, a PLC input, etc .

Diagram:

TSX DM 57 xxF

Direct current supply

Alternating current supply

Note: If several ventilation modules are used, the probe contacts are set up in series.

119

Ventilation module

Illustration:

Ventilation module 1

Ventilation module 2

Ventilation module 3

(1) 24/28V direct or 110/220V alternating.

120

TSX DM 57 xxF

Ventilation module

Ventilation module: characteristics

Table of

Characteristics

Reference

Table of ventilation module characteristics:

TSX FAN D2 P TSX FAN A4P TSX FAN A5P

Supply voltage Nominal

Limit

Current consumed at nominal voltage

Temperature probe

Power supply voltage

Outage power

(on resistive load)

Deactivation

Status

No. of modules per rack

24 VDC

20..27.6 VDC

180 mA

110 VAC

90120 VAC

180 mA

direct 24/28 VDC or alternating 110/220 VAC

220 VAC

180260 VAC

100 mA

1 A at 24 VDC / 10,000 operations

1 A at 48 VDC / 30,000 operations

1 A at 110 VDC / 30,000 operations

0.5 A at 220 VDC / 10,000 operations

Temperature>= 75°C +/- 5°C l l l

0.5 A at 220 VDC / 10,000 operations

Temperature>= 75°C +/- 5°C

1 module on 4 and 6-position racks (TSX RKY 4EX/6/6EX),

2 modules on 8-position racks (TSX RKY 8/8EX),

3 modules on 12-position racks (TSX RKY 12/12EX).

TSX DM 57 xxF

121

Ventilation module

122

TSX DM 57 xxF

X Bus extension module

At a Glance

Aim of this

Chapter

What's in this

Chapter?

The aim of this Chapter is to introduce the X Bus extension module and its installation.

This chapter contains the following topics:

Topic

X Bus extension module: introduction

X Bus extension module: physical description

X Bus extension module: installation

X Bus extension module: configuration

X Bus extension module: maximum distances according to module type

X Bus extension modules: connections

X Bus extension module: diagnostics

Topology of a PLC station with extension module

Managing a power supply module fitted with an X Bus extension module

Page

TSX DM 57 xxF

123

X Bus extension module

X Bus extension module: introduction

General

Example of topology

Module consumption

124

The Premium PLC X Bus makes it possible to connect 8 racks with 12 positions

(TSX RKY 12EX) or 16 racks with 4, 6 or 8 positions (TSX RKY 4EX/6EX/8EX), distributed along a maximum length of 100 meters.

If applications require greater distances between racks, the Bus X extension module

(TSX REY 200) makes it possible to greatly increase this distance whilst maintaining the characteristics and performance which are inherent in a PLC station which is only made up of a single X Bus segment without extension module.

The system consists of: l an X Bus extension module (TSX REY 200) called "Master" located on the rack with address 0 (rack supporting the processor) and on the main X Bus segment.

This module has two channels which allow the two X Bus segments to be extended up to a maximum distance of 250 meters, l l one or two TSX REY 200 modules called "Slave", each located on a rack on the extended bus segments, each of the slave modules is connected to the master module by a TSX CBRY

2500 cable fitted with TSX CBRY K5 connectors.

Illustration:

Remote X bus segment Main X bus segment

X bus

≤

100m

Remote X Bus

TSX REY 200

Master

≤ 250m

≤ 100m slave

TSX REY 200

Processor

Remote X Bus

≤

250m

TSX REY 200 slave

X bus

≤ 100m

Remote X bus segment

Consumption on 5VDC power supply: 500 mA

Dissipated power: 2.5 W.

TSX DM 57 xxF

X Bus extension module: physical description

Illustration Descriptive diagram:

X Bus extension module

Table of labels Description table according to number:

Label

Description

Display block made up of 6 LEDs: l l l l l l

RUN

ERR

I/O LED: indicates an error external to the module,

MST

CH0

CH1

LED: indicates the operating status of the module,

LED: indicates an error within the module,

LED: indicates the status of the master or slave function of the module,

LED: indicates the operating status of channel 0,

LED: indicates the operating status of channel 1,

Connector for linking channel 0 of the module.

Connector for linking channel 1 of the module.

TSX DM 57 xxF

125

X Bus extension module

X Bus extension module: installation

Introduction

Installation of a master module on the TSX P57 station l l l

There are several different cases when installing an X Bus extension module: installation of a master module on the TSX P57 station, installation of a master module on the PCX 57 station, installation of a slave module.

The master module must be installed: l on the rack which supports the processor (rack with address 00), this rack being located on the main X Bus segment, l in any position on this rack apart from those positions which are dedicated to the power supply and processor modules.

Constraint: the 00 position of rack with address 0 is prohibited to all modules including the processor module, only a double format power supply is allowed to occupy this position.

The table below indicates the various scenarios according to the format of the power supply module and the processor:

Illustration Scenario

Rack with address 0 with single format power supply module and processor: l l l l power supply module in position PS, processor must be in position 01, position 00 is always unoccupied,

TSX REY 200 module in one of the available positions in the rack.

l l l

Rack with address 0 with double format power supply module and single format processor: power supply module in positions PS and 00, processor must be in position 01,

TSX REY 200 module in one of the available positions in the rack.

Address rack 0 with single format power supply module and double format processor: l l l l power supply module in position PS, processor must be in positions 01 and 02, position 00 is always unoccupied,

TSX REY 200 module in one of the available positions in the rack.

126

TSX DM 57 xxF

Scenario l l l

Rack with address 0 with double format power supply module and processor: power supply module in positions PS and 00, processor must be in positions 01 and 02,

TSX REY 200 module in one of the available positions in the rack.

Illustration

X Bus extension module

Installing a master module on a PCX 57 station

As with a TSX P57 station, the master module must be installed: l on the rack which supports the processor virtually (rack with address 0), this rack being located on the main X Bus segment, l in any position on this rack apart from the position dedicated to the power supply module and that which is virtually occupied by the processor.

Constraint:

The 00 position of the rack with address 0 is prohibited to all modules, only a double format power supply module is allowed to occupy this position. The virtual position of the processor (unoccupied position) must always be position 01.

The table below indicates the various scenarios according to the format of the power supply module and the processor:

Scenario

Rack with address 0 with single format power l l supply: l l power supply module in position PS, virtual position of the processor must be position 01

(position always unoccupied), position 00 is always unoccupied,

TSX REY 200 module in one of the available positions in the rack.

Illustration

Rack with address 0 with double format power supply module: l l power supply module in position PS, virtual position of the processor must be position 01

(position always unoccupied), l TSX REY 200 module in one of the available positions in the rack.

TSX DM 57 xxF

127

X Bus extension module

Installation of a slave module

The slave module can be installed on one of the racks of the bus extension segment and in any position on this rack apart from the one which is dedicated to the power supply module.

The table below indicates the various scenarios according to the format of the power supply module and the processor:

Illustration Scenario

Rack with address 0 with single format power supply: l l power supply module in position PS,

TSX REY 200 module in one of the available positions in the rack.

Rack with address 0 with double format power supply module: l l power supply module in positions PS and 00,

TSX REY 200 module in one of the available positions in the rack.

128

TSX DM 57 xxF

X Bus extension module

X Bus extension module: configuration

General points The configuration of the module as a master or slave is automatic: l if the module is installed on the rack with address 0, it will automatically be l declared as master, if the module is installed on a rack with an address other than 0, it will automatically be declared as slave.

Illustration

Note: If 2 racks are declared at address 0, the master module must be located on l l l the rack supporting the "low" module addresses, as indicated in the figure below.

"Low" module addresses: addresses 0 to 6 on TSX RKY 8EX, addresses 0 to 4 on TSX RKY 6EX, addresses 0 to 2 on rack TSX RKY 4EX,

Example: 2 TSX RKY 8EX racks at address 0.

TSX DM 57 xxF

Microswitch 4 located on the rack

Note: If two racks are declared at address 0, the rack supporting the "high" address l l l modules cannot receive a slave extension module.

"High" address modules: addresses 8 to 14 on rack TSX RKY 8EX, addresses 8 to 12 on rack TSX RKY 6EX, addresses 8 to 10 on rack TSX RKY 4EX.

129

X Bus extension module

X Bus extension module: maximum distances according to module type

General points The figure below summarizes the maximum distances authorized for the different X l l

Bus segments and X Bus extensions: for each X Bus segment (X1, X2 or X3): maximum length 100 meters, for each X Bus extension (XD1 or XD2): maximum length 250 meters,

Illustration:

Main X Bus segment (X1)

TSX REY 200

Master

X Bus

≤ 100m

Remote X Bus ≤ 250m

XD1

Main X Bus segment (X2)

X Bus

<= 100 m

≤ 100m

Slave

TSX REY 200

Processor

XD2

Remote X Bus

≤

250m

TSX REY 200

Slave

X Bus

≤

100m

Main X bus segment (X3)

Taking this into account, the maximum distance possible between the processor and the remote modules is 350 meters.

This distance of 350 meters is only possible for single discrete input/output modules.

The following illustrations indicate the restrictions in relation to module type.

Note: Extension is prohibited for communication modules TSX SCY •••/TSX

ETY•••/TSX IBY •••/TSX PBY •••. These modules must be located on the main segment of the X Bus X1

130

TSX DM 57 xxF

X Bus extension module

Safety and single discrete I/O modules

Illustration:

≤ 250

≤ 350m

X Bus

≤

100m

Single discrete I/O modules:

TSX DEY.../TSX DSY... and TSX PAY… safety modules

Exception: TSX DEY 16FK

Mixed discrete I/

O, analog, applicationspecific and bus sensor/actuator modules

Illustration:

≤ 175 m

Modules:

TSX DMY… discrete mixed and TSX DEY 16FK discrete single,

TSX AEY.../TSX ASY... analog,

TSX ISPY.../TSX CTY...TSX CAY.../TSX

CFY…applications

TSX SAY 100 bus sensors/actuators.

≤ 175 m

X Bus

≤ 100m

TSX DM 57 xxF

131

X Bus extension module l l l l l l l

Note: for the following modules:

TSX DEY 16 FK with PV index

≥

06,

TSX DMY 28FK / 28RFK,

TSX AEY 810/1614,

TSX ASY 410 with PV index

≥

11,

TSX ASY 800,

TSX CTY 2C

TSX CAY 22/42/33, maximum distance authorized (extension cable and X Bus cable length): 225 meters.

Communication modules

Illustration:

CAUTION

Extension prohibited

Modules must be located on the main X Bus segment.

Failure to follow this precaution can result in injury or equipment damage.

Modules:

TSX SCY… communication

TSX ETY… network

TSX IBY…/TSX PBY field bus

Extension prohibited!

132

TSX DM 57 xxF

X Bus extension module

X Bus extension modules: connections

General points

Connecting accessories l l

To extend the X Bus, you must use: the kit TSX CBRY 2500 made up of a reel of cable, 250 meters in length, the set of connectors TSX CBRY K5.

You must fit the cable with connectors at both ends. The procedure for mounting the connectors on the cable is described in the instructions supplied with the set of connectors TSX CBRT K5.

Installing an X Bus extension requires, therefore, the following elements:

1 TSX CBRY 2500 kit including 1 cable, 250 meters long, supplied on a reel.

1 set of 5 connectors TSX CBRY K5, which allows you to fit 2 extension cables, leaving you with one connector as a spare.

TSX DM 57 xxF

133

X Bus extension module

Connecting principles

Illustration:

M ain X Bus segment

TSX REY 200

Master

Remote X bus (XD2) ≤ 250m

TSX CBRY 2500+TSX CBRY K5

(Cable + connector)

Channel 0

R emote X Bus segment

Channel 0

TSX REY 200

Slave

Processor

Channel 0

Channel 1

Remote X bus (XD2)

≤

250m

TSX CBRY 2500+TSX CBRY K5

(Cable + connector)

TSX REY 200

Slave

R emote X Bus segment

Note: Each X Bus segment must have a A/ and B/ line terminator (See Line

terminator TSX TLYEX, p. 104)at each end.

134

TSX DM 57 xxF

X Bus extension module

X Bus extension module: diagnostics

By signaling

LEDs

The TSX REY 200 module display panel, located on the front panel of the module, is used for diagnostics on the extension system.

Illustration: display panel

Module functioning as master

(positioned on the rack with address 00)

Diagnostics table:

LED status

ERR RUN

F N/A

Mst I/O

N/A N/A

Off

Module status Comments

CH0 CH1

N/A N/A Fault

Off

Fault

No communication with the processor

Channel 0 active

Channel 1 inactive

Channel 0 inactive

Channel 1 active

Channel 0 active

Channel 1 active

Channel 0 inactive

Channel 1 inactive

Legend:

On: on

Off: switched off

F: flashing

N/A: Not applicable

TSX DM 57 xxF

135

X Bus extension module

Module functioning as slave (positioned on a rack with address other than 00)

Diagnostics table:

LED status

ERR RUN

F N/A

Mst

N/A

I/O

N/A

Off

Module status Comments

CH0 CH1

N/A N/A Fault

Off

Fault

No communication with the processors

Channel 0 active

Channel 0 inactive

Legend:

On: on

Off: switched off

F: flashing

N/A: not determined

136

TSX DM 57 xxF

X Bus extension module

Topology of a PLC station with extension module

TSX P57 station Illustration:

Main X Bus segment

Remote X Bus ≤ 250 m

TSX REY 200

Master

X Bus

≤ 100m

Segment 1 of remote X Bus

X Bus

≤ 100m

TSX REY 200

Slave

Processor

Remote X Bus ≤ 250 m

TSX REY 200

Slave

X Bus

≤ 100m

Segment 2 of remote X Bus

Maximum station capacity: l With TSX P57 10 processors: l l

2 TSX RKY 12 EX racks,

4 TSX RKY 4EX/6EX/8EX racks.

l With TSX P57 20/30/40 processors: l l

8 TSX RKY 12 EX racks,

16 TSX RKY 4EX/6EX/8EX racks.

TSX DM 57 xxF

137

X Bus extension module

PCX 57 station Illustration:

Main X Bus segment

Remote X bus ≤ (250m-X1)

Host PC

TSX REY 200

Master

PCX 57 processor

X Bus

L=X1

Virtual position of the processor

Remote X bus

≤

(250m-X1)

Segment 1 of remote X Bus

X Bus

≤ 100m

TSX REY 200

Slave

X Bus L =

TSX REY 200

Slave

X Bus

≤ 100m

Segment 2 of remote X Bus

Main X Bus segment

Maximum station capacity: l With TSX P57 10 processors: l 2 TSX RKY 12 EX racks, l l 4 TSX RKY 4EX/6EX/8EX racks.

With TSX P57 30 processors: l 8 TSX RKY 12 EX racks, l 16 TSX RKY 4EX/6EX/8EX racks.

Note: In every case, the length of X Bus extension segments is defined in relation to the location of the processor. This maximum distance is 250 meters. In the special case of the PCX 57 processor, when it is located in the PC, the extension distance of the X Bus segments in relation to the rack with address 0, is equal to

250 meters minus the distance (X1) between the processor and rack with address

0. Main X Bus segment = (X1+X2)

≤

100 meters.

138

TSX DM 57 xxF

X Bus extension module

Managing a power supply module fitted with an X Bus extension module

General

CAUTION

Use of a module

All use of an X Bus extension module (TSX REY 200) in an installation makes management of the installation or the machine subject to all the racks configured in the application being present.

In order to do this, an application check must be carried out to make sure that all the application racks are present by testing the bit %MWxy

MOD 2 X6 (explicit exchanges) on at least one module on each rack.

This test allows the racks to be cleared of all incorrect declarations in the rack addressing and, in particular, if two racks bear the same address by mistake.

This test only comes into play after the installation has completely restarted (switched on, installation modified, processor RESET, configuration changed).

Failure to follow this precaution can result in injury or equipment damage.

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139

X Bus extension module

140

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TSX P57 Premium processors

III

At a Glance

Aim of this Part

What's in this

Part?

The aim of this part is to describe the TSX P57 Premium processors and their implementation.

This part contains the following chapters:

Chapter

Chapter Name

TSX P57 processors: introduction

TSX P57 processors: installation

TSX P57 processors: diagnostics

TSX P57 103 processor

TSX P57 153 processor

TSX P57 203 processor

TSX P57 253 processor

TSX P57 2623 processor

TSX P57 2823 processor

TSX P57 303 processor

TSX P57 353 processor

TSX P57 3623 processor

TSX P57 453 processor

TSX P57 4823 processor

Premium TSX P57 processor: general characteristics

Processor performance

Page

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141

TSX P57 Premium processors

142

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TSX P57 processors: introduction

At a Glance

Aim of this

Chapter

What's in this

Chapter?

The aim of this chapter is to introduce the TSX P57 processors.

This chapter contains the following topics:

Topic

General introduction

Physical description of TSX P57 processors

Real-time clock

Page

144

146

148

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143

TSX P57 processors: introduction

General introduction

Introduction

General points

A wide range of TSX P57 processors of different levels of performance and specifications are available to meet your various requirements.

TSX P57 sequential processors can be integrated into TSX RKY... racks (See

Standard and extendable TSX RKY racks, p. 68).

l l l l

List of TSX P57 processors:

TSX P57 103, TSX P57 153 processor,

TSX P57 203, TSX P57 253, TSX P57 2623, TSX P57 2823 processor,

TSX P57 303, TSX P57 353, TSX P57 3623 processor

TSX P57 453, TSX P57 4823 processor.

Note: Processors from families 20, 30 and 40 have built-in process control functions.

Illustration TSX P57 standard format in TSX RKY 6EX rack:

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TSX P57 processors: introduction

Functions l l l

Premium TSX P57 processors manage a complete PLC station which is made up of: discrete input/output modules, analog input/output modules, application-specific modules (i.e. counting, axis control, step by step control, communication, etc.), which can be distributed over one or more racks connected to the X Bus.

l l l l

The application is designed using PL7 Junior or PL7 Pro running Windows. This offers: four programming languages: Grafcet, Ladder, Structured Text and List, a multitask software structure: Master, Fast, Event processing, a change function for programs being executed, etc.

Table of TSX P57 processors

Type

TSX P57 103

TSX P57 153

TSX P57 203

TSX P57 253

TSX P57 2623

TSX P57 2823

TSX P57 303

TSX P57 353

TSX P57 3623

TSX P57 453

TSX P57 4823

All processors in the TSX P57 range can be found in the following table.

Physical format

Single

Double

1024

2048

Maximum number of discrete I/Os

512

1024

Maximum memory size

96K16

208K16

224K16

208K16

224K16

464K16

480K16

464K16

688K16

Built-in master

FIPIO link

Built-in Ethernet link

Legend:

X available.

- : unavailable.

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145

TSX P57 processors: introduction

Physical description of TSX P57 processors

Illustration These diagrams label the different components of a TSX P57 processor module

(standard or double):

146

Processeur format standard :

TSX P57 103/153

Processeur double format :

TSX P57 203/253/303/353/453

Processeur double format avec Ethernet embarqué :

TSX P57 2623/2823/3623/4823

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Description

TSX P57 processors: introduction

This table describes the components of a processor module

Number

Function

Display panel containing four or five LEDs.

Recessed RESET button which when pressed causes a cold startup.

l Processor working normally: cold startup in STOP or RUN mode, depending on the procedure defined at configuration.

l Processor error: forced startup in STOP mode.

Terminal port ( TER Connector (8-pin mini-DIN)): this is used to connect an FTX type or PC compatible terminal, or to connect the PLC to the UNI-TELWAY bus through the TSX P ACC 01 insulation unit.

This connector is used to supply 5V to the peripheral which is linked to it

(limited by the available current provided by the power supply).

Terminal port ( AUX Connector (8-pin mini-DIN)): this is used to connect a peripheral with its own power supply (terminal, operator dialog console or printer (no voltage is supplied to this connector)).

Slot for a type 1 PCMCIA memory extension card.

If there is no memory card, this slot is fitted with a cover which must be kept in place; as the processor will stop if it is removed .

Slot for a type 3 PCMCIA card. This slot can accept either of the following: l l a memory extension card, a communication card allowing the processor to be connected to a

FIPWAY, FIPIO Agent, UNI-TELWAY or serial link communication channel.

If there is no card, this slot is fitted with a cover.

9-pin SUB D connector for connecting a FIPIO bus master. This connector is only present on TSX P57 •53 processors.

RJ 45 connector for connecting to the Ethernet network. This connector is only present on TSX P57 •23 processors.

The ETY PORT display panel comprising 6 LEDs.

Note: The ( TER ) and ( AUX ) connectors propose master UNI-TELWAY communication mode at 19200 bauds by default and can be configured for slave

UNI-TELWAY or ASCII character mode.

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147

TSX P57 processors: introduction

Real-time clock

At a Glance l l

Each processor (TSX P57 or PCX 57) has a savable real-time clock which manages: the current date and time, the date and time of when the application last stopped.

The date and time are managed even when the processor is switched off, on condition that: l the TSX P57 processor is mounted on the rack with its power supply module in place and is equipped with a back-up battery, l the PCX 57 processor is equipped with a back-up battery.

Current date and time the processor keeps the current date and time up to date in the system words

%SW49 to %SW53. This data is coded in BCD.

System words Most significant byte

%SW49 00

%SW50

%SW51

%SW52

%SW53

Seconds (0 to 59)

Hours (0 to 23)

Month (1 to 12)

Century (0 to 99)

Least significant byte

Days of the week from 1 to 7

(1 for Monday and 7 for Sunday)

Minutes (0 to 59)

Days of the month (1 to 31)

Year (0 to 99)

Note: %SW49 is read-only.

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Accessing the date and time

TSX P57 processors: introduction l l

The date and time can be accessed: via the processor debug screen, via the program: l l read: system words %SW49 to %SW53, if the system bit %S50 = 0, immediate update: write system words %SW50 to %SW53, if the system bit

%S50 = 1, l incremental update: the system word %SW59 is used to change the date and time, field by field, from the current value, if the system bit %S59 = 1, or is used to carry out a global increment/decrement.

Bit value table: bit0 = 1 globally increments of the days of the week from 1 to 7 (1 for Monday 7 for

Sunday) bit8 = 1 globally decrements of the days of the week from 1 to 7 (1 for Monday 7 for Sunday) bit1 =1, increments the seconds bit2 =1, increments the minutes bit9 =1, decrements the seconds bit10 =1, decrements the minutes bit3 =1, increments the hours bit4 =1, increments the days bit5 =1, increments the months bit6 =1, increments the years bit7 =1, increments the centuries bit11 bit12 bit13 bit14 bit15

=1, decrements the hours

=1, decrements the days

=1, decrements the months

=1, decrements the years

=1, decrements the centuries

(1) all fields are updated.

Note: The processor does not automatically manage the change between winter and summer time.

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149

TSX P57 processors: introduction

The date and time of when the application last stopped

The date and time of when the application last stopped are stored in BCD in the system words %SW54 to %SW58.

System words

%SW54

%SW55

%SW56

%SW57

%SW58

Most significant byte

Seconds (0 to 59)

Hours (0 to 23)

Least significant byte

Minutes (0 to 59)

Month (1 to 12)

Century (0 to 99)

Days of the month (1 to 31)

Year (0 to 99)

Day of the week (from 1 to 7) Reason for the last application stop l l to access the date and time of the last application stop: read the system words %SW54 to %SW58, to find the reason for the last application stop: read the least significant byte of the system word %SW58 (value saved in BCD).

Table of %SW58 system words:

%SW58 = 1

%SW58 = 2

%SW58 = 4

%SW58 = 5

%SW58 = 6 application switched to STOP mode, application stopped due to a software error, power outage or power supply RESET button has been pressed stop due to hardware fault application stopped due to HALT instruction

150

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TSX P57 processors: installation

At a Glance

Aim of this

Chapter

What's in this

Chapter?

This Chapter deals with the installation of TSX P57 processor modules and the

PCMCIA extension card.

This chapter contains the following topics:

Topic

Positioning the processor module

How to mount processor modules

Mounting/Removing a PCMCIA memory extension card on a TSX P57 processor

Processing on insertion/extraction of a PCMCIA memory card on a Premium

PLC

Standard and Backup memory cards for PLCs

Application + files type memory cards

File type Memory Card: TSX MRP DS 2048 P

Page

151

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TSX P57 processors: installation

Positioning the processor module

Introduction l l

There are two scenarios for the positioning of a processor module on a rack: positioning a standard format processor module, positioning a double format processor module.

Positioning a standard format processor module

A standard format processor module is always installed on the TSX RKY..

rack with address 0 and in position 00 or 01 according to whether the rack is equipped with a standard or double format power supply module.

Rack with standard format power supply module: TSX PSY 2600/1610.

In this case, the processor module will be placed in position 00 (preferred position) or position 01. If the latter, position 00 must be unoccupied.

Illustration

Rack with double format power supply module: TSX PSY 3610/5500/5520/

8500.

In this case, the processor will be placed in position 01, as the power supply module occupies two positions (PS and 00).

Illustration

152

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Positioning a double format processor module

TSX P57 processors: installation

A double format processor module is always installed on the TSX RKY..

rack with address 0 and in positions 00 and 01 or 01 and 02 according to whether the rack is equipped with a standard or double format power supply module.

Rack with standard format power supply module: TSX PSY 2600/1610.

In this case, the processor module will be installed in positions 00 and 01 (preferred position) or in positions 01 and 02. If the latter, position 00 must be unoccupied.

Illustration

Rack with double format power supply module: TSX PSY 3610/5500/5520/

8500.

In this case, the processor will be placed in positions 01 and 02, as the power supply module occupies two positions (PS and 00).

Illustration

Note: The rack on which the processor is installed always has address 0.

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153

TSX P57 processors: installation

How to mount processor modules

Introduction Mounting and removing processor modules is identical to mounting and removing other modules apart from the fact that it must not be done when power is switched on .

Note: when extracting/inserting modules with the power on, the terminal block or

HE10 connector must be disconnected. You must also take care to shut off the sensor/preactuator supply if this is over 48V.

Installing a processor module onto a rack

Carry out the following steps:

Step

Action

Place the pins at the back of the module into the centering holes on the lower part of the rack (number 1, see diagram 1).

Swivel the module to bring it into contact with the rack (number 2).

Illustration

3 Fix the processor module to the rack by tightening the screw on the upper part of the module (number 3).

154

Note: the mounting of processor modules is identical to the mounting of other modules.

Note: Maximum tightening torque: 2.0N.m.

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Grounding modules

TSX P57 processors: installation

CAUTION

Install with power off

A processor module must always be mounted with the rack power supply switched off.

Failure to follow this precaution can result in injury or equipment damage.

Processor modules are grounded using metal plates at the rear of the module. When the module is in place, these metal plates are in contact with the metal of the rack.

This ensures the link with the ground connection.

Illustration

Ground connection contacts

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155

TSX P57 processors: installation

Mounting/Removing a PCMCIA memory extension card on a TSX P57 processor

At a Glance l l

The Premium range offers two memory extension cards: the Type 1 PCMCIA card for application, data and symbol storage,

The Type 3 PCMCIA card for application data only.

Note: A clip is needed to insert a Type 1 PCMCIA memory card into its slot on the

TSX P57 processor.

Note: The Type 3 PCMCIA memory card must be inserted and extracted from its slot whilst the power is off.

Mounting the clip on the Type 1 memory card

Carry out the following steps:

Step Action

1 Place the end of the memory card

(opposite end to the connector) between the arms of the clip.

The markers (in the form of a triangle) on both the clip and the card label must be facing same way.

Illustration

Diagram 1

2 Slide the memory card into the clip until it stops. The card is now firmly attached to the clip.

Diagram 2

Markers locating device with one edge connector markers locating device with 2 edges clip

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Mounting the memory cards

TSX P57 processors: installation

Carry out the following steps to install the memory card into the processor:

Step

Action

Remove the protective cover from the respective slot by unlocking it and then pulling it forwards out of the PLC.

Place the PCMCIA card (with clip if Type 1) into the now empty slot. Slide the whole thing in until the card can go no further, then press the clip to connect the card.

For a Type 3 memory card, fix the card onto the processor with 2 fixing screws.

Illustration

TSX DM 57 xxF l l

Note: When inserting the Type 1 PCMCIA card into its slot, check that the edges are correctly positioned:

1 edge on top,

2 edges at the bottom.

Note: If the program contained in the Type 1 PCMCIA memory card contains the

RUN AUTO option, the processor will automatically restart in RUN mode after the card has been inserted.

157

TSX P57 processors: installation

Processing on insertion/extraction of a PCMCIA memory card on a Premium

PLC

General

Type 1 memory extension card

The front panels of Premium PLC processors have removable covers to prevent the accidental intrusion of objects which could damage the connector.

The cover for slot 0 (Type 1 PCMCIA memory slot) must be in place for PLC operation to take place when the memory card and clip are absent.

The extraction (or absence) of the cover or memory card and clip causes the PLC to stop without saving the application context. Module outputs switch to fallback mode.

Inserting the cover or memory card with clip will cause the PLC to perform a cold start.

CAUTION

RUN AUTO option

If the program contained in the PCMCIA memory card includes the

RUN AUTO option, the processor will automatically restart in RUN after the card is inserted.

Failure to follow this precaution can result in injury or equipment damage.

Type 3 memory extension card

The Type 3 PCMCIA memory card should be inserted into slot 1 of the processor while the PLC power is off . Ignoring this warning could cause the processor to malfunction.

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TSX P57 processors: installation

Standard and Backup memory cards for PLCs

Standard memory cards

BACKUP type memory cards l l

There are 2 types of standard memory cards: saved RAM memory extension card,

Flash Eprom memory extension card.

Saved RAM memory extension card: used particularly when generating and debugging an application program. It is used for all application transfer and modification services when online.

The memory is saved by a removable battery integrated in the memory card.

See Changing the battery of a RAM memory Type 1 PCMCIA card on the TSX P57,

p. 170.

Flash Eprom memory extension card: used when the application program debugging has finished. It allows only a global transfer of the application and avoids the problems associated with battery backups.

When previously loaded with the application program, this card can be used to reload the application program into the processor’s internal RAM memory without the need to use a programming terminal.

This card can only be used when the application is solely in the processor’s internal

RAM memory and if the entire size (program + constants) is less than 32 Kwords.

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159

TSX P57 processors: installation

Product references for standard and

Backup extension memory cards

The following table shows the compatibility of the cards with the processors:

Product references

TSX MRP

032P

TSX MRP

064P

TSX MRP

0128P

TSX MRP

0256P

TSX MRP

0512P

TSX MFP

032P

TSX MFP

064P

TSX MFP

0128P

TSX MFP

BAK032P

Type/Capacity Processor compatibility

TSX P57 103 TSX P57 2•3/2•23

PCX 57 2•3

RAM/32K16

RAM/64K16

RAM/128K16

RAM/256K16

RAM/512K16

Yes

Flash Eprom/

32K16

Flash Eprom/

64K16

Yes

Flash Eprom/

128K16

BACKUP/32K16 Yes

Yes

TSX P57 3•3/3623

TSX P57 4•3/4823

PCX 57 353

Yes

Note: Memory capacity: K16=Kwords (16 bit word).

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TSX P57 processors: installation

Application + files type memory cards

General These memory cards, as well as a conventional application storage area, also have: l for all cards, a file zone for archiving data by program.

Application examples: l automatic storage of application data and remote consultation by modem link, l storage of manufacturing formulas, for some cards, a zone for storing the client application symbol database. This symbol database is compressed so that it fits easily into the area which is allocated to it (128K16).

There are two types of memory card: l saved RAM application + files memory extension card. The memory is saved by a removable battery built into the memory card, l Flash Eprom application + files memory extension card. In this instance, the data storage area is in saved RAM which implies that this type of card must be equipped with a back-up battery.

Product references for application + files extension memory cards

The following table shows the compatibility of the cards with the processors:

Product references

TSX MRP 232 P

TSX MRP 264 P

TSX MRP 2128 P

TSX MRP 3256 P

TSX MRP 3384P

Technology type

RAM

TSX MRP 512 P RAM

Type/Capacity

Application area

32K16

64K16

128K16

256K16

384K16

512K16

TSX MFP 232 P Flash Eprom 32K16

TSX MFP 264 P Flash Eprom 64K16

File area

(RAM type)

128K16

640K16

(5x128K16)

640K16

128K16

Processor compatibility

Symbol area

(RAM type)

TSX

P57 1•3

TSX P57

2•3/2•23

TSX P57

3•3/3623

TSX P57

453/4823

128K16

128K16 yes yes no no yes yes yes yes (1) yes yes yes yes yes yes yes yes

256K16

no no yes yes yes (1) yes yes yes (1) yes (2) yes yes yes yes yes yes yes

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(1) The usable application size is limited to 160K16 which conforms to the characteristics of this processor.

(2) The usable application size is limited to 384K16 which conforms to the characteristics of this processor, the size of the symbol area is limited to 128K16.

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TSX P57 processors: installation

File type Memory Card: TSX MRP DS 2048 P

At a Glance

Compatibility

This card is used for archiving application data.

Application examples: l l storage of manufacturing formulas, making a library.

The TSX MRP DP 2048 P card has a Saved RAM capacity of 4 Mb. Saving is carried out by a removable battery built into the memory card.

The TSX MRP DS 2048 P memory card must be used in one of the following l l l l l processors:

TSX P57 203 and TSX P57 2623,

TSX P57 253 and TSX P57 2823,

TSX P57 303 and TSX P57 3623,

TSX P57 353,

TSX P57 453 and TSX P57 4823.

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TSX P57 processors: diagnostics

At a Glance

Aim of this

Chapter

What's in this

Chapter?

This Chapter deals with diagnostics for TSX P57 processors.

This chapter contains the following topics:

Topic

Viewing

Precautions to be taken when replacing a TSX P57 processor

Changing the RAM memory backup battery on TSX P57

Changing the battery of a RAM memory Type 1 PCMCIA card on the TSX P57

Changing the TSX MRP 2048 P memory card's battery

What happens after you press the processor RESET button

Page

Finding errors using processor state LEDs

Non blocking errors

Blocking errors

Processor or system errors

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TSX P57 processors: diagnostics

Viewing

At a Glance There are five display LEDs on the front panel of the processor for a quick diagnostic of the status of the PLC controller.

Illustration

Description

RUN

(green)

ERR

(red)

The following table describes the role of each LED

LED flashing

LED on.

I/O

(red)

LED off.

LED status not important

TER

(yellow)

FIP

(yellow)

Description self-testing in progress.

reset (for processor versions

≥

4.0).

reset (for processors version <4.0).

blocking software fault.

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RUN

(green)

ERR

(red)

I/O

(red)

TSX P57 processors: diagnostics

TER

(yellow)

FIP

(yellow)

Description fault on Bus X (for processor versions ≥ 4.0).

fault on Bus X (for processor version <4.0).

hardware fault or fault on BusX. In this case, do a reset.

If the three LEDs are still on after the reset, then it is a hardware fault.

PLC working normally, run the program.

processor or system fault

I/O fault from a module or channel or a configuration error.

terminal port link active. The intensity of the flashing depends on the traffic.

FIPIO bus link active. The intensity of the flashing depends on the traffic.

PLC not configured (application absent, not valid or incompatible).

normal state, no internal fault.

normal state, no I/O fault.

inactive link.

Note: l the FIP LED is only present on TSX P57 •53 and TSX P57 •823 processors.

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165

TSX P57 processors: diagnostics

Precautions to be taken when replacing a TSX P57 processor

Important

CAUTION

Replacing a processor

If the TSX P57 processor is being replaced by another processor which is not blank (the processor has already been programmed and contains an application), the power for all the PLC station’s control units must be switched off.

Before restoring power to the control units, check that the processor contains the required application.

Failure to follow this precaution can result in injury or equipment damage.

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TSX P57 processors: diagnostics

Changing the RAM memory backup battery on TSX P57

At a Glance

Installing the battery

This battery, which is in the TSX PSY … power supply module (See Supply

modules: description, p. 280), ensures that the internal RAM memory of the

processor and the real-time clock are saved in case of a voltage power outage. It is delivered in the same packaging as the power supply module and must be installed by the user.

Carry out the following steps:

Step

Action

Open the access flap on the front of the power supply module.

Place the battery in its slot, taking care to respect polarities as marked on the module.

Close the access flap.

Illustration

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167

TSX P57 processors: diagnostics

Changing the battery

The battery can be changed every year as a preventative measure or when the

LED is lit.

To do this, use the same procedure as for installation, and carry out the following steps:

Step

Action

Open the access flap for the battery.

Remove the defective battery from its slot.

Put the new battery into place.

Close and lock the access flap.

BAT

Illustration

168

If there is a power outage while the battery is being changed, the processor ensures the RAM memory is saved, as it has its own offline independent save function.

Note: so as not to forget to change the battery, you are advised to note the date of the next change in the space provided on the inside of the flap.

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TSX P57 processors: diagnostics

How often must the battery be changed?

Period of battery backup

The length of time during which the battery ensures backup of the processor’s internal RAM memory and the real-time clock depends on two factors: l the percentage of time for which the PLC is switched off and therefore the battery is being used, l the ambient temperature when the PLC is switched off.

Summary table:

Ambient temperature when inoperative

Backup time PLC off for 12 hours per day

≤

30°C

5 years

PLC off for 1 hour per day

5 years

40°C 50°C

3 years

60°C

2 years 1 year

5 years

4.5 years 4 years

Independent saving by the processor

The processors have their own offline independent save function to save the processor’s internal RAM memory and the real-time clock, which allows the removal of: l the battery, the power supply or the TSX P57 processor.

The backup time depends on the ambient temperature.

Assuming that the processor was switched on previously, the guaranteed time varies in the following way:

Ambient temperature when switching off

Backup time

20°C

30°C 40°C 50°C

45mn 20mn 8mn

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TSX P57 processors: diagnostics

Changing the battery of a RAM memory Type 1 PCMCIA card on the TSX P57

Introduction

How to change the battery

RAM memory PCMCIA cards (TSX MRP etc.) must have a battery (reference TSX

BAT M01) which needs to be changed.

Carry out the following steps:

Step

Action

Remove the card from its slot by pulling the clip forwards out of the PLC.

Separate the PCMCIA card from its clip by pulling the two components (card and clip) in opposite directions.

Hold the PCMCIA card so you can access the battery slot. This is at the end of the card without the connector.

Unlock the battery holder, which is at the end of the card without the connector.

To do this, press the lock towards the bottom of the card (the opposite direction to the write protection micro-switch) while pulling towards the back (see illustration).

Remove the battery and holder unit from its slot (see illustration).

Swap the defective battery for an identical 3V battery. Polarities must be observed by placing the + labels on the holder and the battery on the same side.

Place the battery and holder unit back in its slot, then lock it. To do this, carry out the removal procedure in reverse.

Fix the PCMCIA card into its clip.

Put the card with its clip back into the PLC.

Illustration

Write protection

Lock

Battery slot

Number

170

TSX DM 57 xxF

Battery life See the following table:

PCMCIA card stored in normal conditions (-20°C to 70°C)

PCMCIA card fitted in an operating PLC (0°C to 60°C)

TSX P57 processors: diagnostics

12 months

36 months

Note: During operation, the processor’s ERR LED flashes if the PCMCIA card battery is defective.

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171

TSX P57 processors: diagnostics

Changing the TSX MRP 2048 P memory card's battery

At a Glance

How to change the battery

The TSX MRP 2048 P memory extension card must have a battery (product ref. TSX

BAT M01) in order to ensure data is saved.

Carry out the following steps:

Step

Action

Remove the card from its slot by pulling the clip forwards out of the PLC.

Open the PCMCIA card clip.

172

Hold the PCMCIA card so you can access the battery slot. This is at the end of the card without the connector.

Unlock the battery flap located at the edge of the card. To do this press the lock towards the top of the card (the opposite direction to the write protection microswitch.

TSX DM 57 xxF

Step

TSX P57 processors: diagnostics

Action

Take off the battery flap. To do this, slightly rotate the socket as shown in the diagram. Take the card out of its slot.

Battery slot

Lock

Write protection

Battery life

Markers

Swap the defective battery for an identical 3V battery. It is essential to respect the polarities as detailed on the memory card label.

Replace and then lock the battery hatch. To do this, carry out the removal procedure in reverse.

Close the PCMCIA card clip.

Put the card with its clip back into the PLC.

See the following table:

PCMCIA card stored in normal conditions.

PCMCIA card fitted in an operating PLC (0°C to 60°C)

12 months

36 months

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173

TSX P57 processors: diagnostics

What happens after you press the processor RESET button

General All processors have a RESET button on their front panel, which when pressed, causes a cold start of the PLC, in RUN or in STOP mode (starting in RUN or in STOP mode is defined at configuration), on the application contained in the memory card

(or in the internal RAM)…

RESET following a processor fault

As soon as a processor fault appears, the alarm relay on rack 0 (with TSX 57 processor) is deactivated (open contact) and the module outputs switch to fallback position or are maintained in the current state depending on the selection made in configuration. Pressing the RESET button causes the PLC, forced into STOP, to cold start.

Note: When the RESET button is pressed, and during the PLC cold start, the terminal link is deactivated.

174

TSX DM 57 xxF

TSX P57 processors: diagnostics

Finding errors using processor state LEDs

General

Error detection

The state LEDs situated on the processor enable the user to be informed about the operating mode of the PLC but on possible errors. l l l

Errors detected by the PLC concerned: circuits constituting the PLC and/or its modules: internal errors, the process controlled by the PLC or the cabling of the process: external errors, functioning of the application executed by the PLC: internal or external errors.

Detecting errors is carried out during start-up (autotest) or during functioning (this is the case for most hardware errors), during exchanges with modules or during the execution of a program instruction.

Certain "serious" errors require the PLC to be restarted, others are controlled by the user who decides on the behavior to adopt according to the desired level of application function.

l l l

There are three types of error: non blocking, blocking, processor or system error.

TSX DM 57 xxF

175

TSX P57 processors: diagnostics

Non blocking errors

General

Non blocking errors linked to inputs/outputs

176

This concerns an anomaly, provoked by an input/output error on the X bus, on the

FIPIO bus or by the execution of an instruction. It can be processed by the user program and does not change the PLC state.

i i l l l

The identification of a non blocking error linked to the inputs/outputs is signaled by: the I/O state LED of the processor is lit, the I/O state LEDs of the faulty modules are lit, (on X bus and FIPIO bus), the bits and error words associated to the channel: l Inputs/Outputs on X bus:

%Ixy.i.ERR bit = 1 indicates a faulty channel (implicit exchanges), l

%Mwxy.i.2 words indicate the type of channel error (explicit exchanges),

Inputs/Outputs on FIPIO bus:

%I\p.2.c\m.v.ERR bit = 1 indicates a faulty channel (implicit exchanges), l

%MW\p.2.c\m.v.2 words indicate the type of channel errors (explicit exchanges), bits and error words associated with the module: l Module on X bus:

%Ixy.MOD.ERR bit = 1 indicates a faulty channel (implicit exchanges),

%MWxy.MOD.2 words indicate the type of channel error (explicit exchanges), l l Module on FIPIO bus:

%I\p.2.c\0.MOD.ERR bit = 1 indicates a faulty channel (implicit exchanges),

%MW\p.2.c\0.MOD.2 words indicate the type of channel error (explicit exchanges), system bits:

%S10: I/O error (on X bus or FIPIO bus),

%S16: I/O error (on X bus and FIPIO bus) in the task in progress,

%S40 à %S47: I/O error in racks at addresses 0 to 7 on the X bus.

Diagnostics table:

Errors Status LED i

RUN ERR I/O i To

System bits

%S10 i i To

%S16

%S40 to

%S47

Input/output error: channel supply fault, channel disjointed, module not conforming to configuration, out of service, module supply fault.

Error on input/output in a task.

Error on inputs/outputs at rack level

(%S40: rack 0, %S47: rack 7)

Legend:

To: Lit LED,

I: State not determined.

TSX DM 57 xxF

TSX P57 processors: diagnostics

Non blocking errors linked to program execution

The indication of a non blocking error linked to program execution is signaled by setting to state 1 of one or several system bits %S15, %S18, %S20.

The test and setting to state 0 of the system bits are controlled by the user.

Diagnostics table:

Status LED

RUN ERR

To i i i i

I/O

To i i

System bits

%S15=1

%S18=1

%S20=1

Errors

Character string manipulation error.

Capacity overrun, error on floating point or division by 0.

Index overflow.

Legend:

To: Lit LED,

I: State not determined.

Note: The program diagnostics function, accessible through the PL7 Pro software, enables certain non blocking errors linked to the program execution, to be turned into blocking errors. The nature of the error is indicated in the system word %SW

125.

TSX DM 57 xxF

177

TSX P57 processors: diagnostics

Blocking errors

General These errors, provoked by the application program, disable its execution but do not cause system errors. On such an error, the application stops immediately and goes to HALT state (the tasks are all stopped in their current instruction).

l l

There are two possibilities for restarting the application: by the command INIT through the PL7 Junior or PL7 Pro software, by the processor RESET button.

The application is thus in a preliminary state: the data has its preliminary values, the tasks are stopped at the end of the cycle, the input image is updated and the outputs are commissioned in fallback position, the RUN command enables application restart.

The indication of a blocking error is signaled by the state LEDs (ERR and RUN) flashing and according to the nature of the error by the setting to 1 of one or several of the system bits %S11 and %S26. The nature of the error is indicated in the system word %SW 125.

Diagnostics table:

State LEDs

RUN ERR

Legend:

C: blinking i: not determined i i i i

I/O

System Bits Errors

%S11=1 Watchdog overrun

%S26=1 Overrun of the grafcet activity table

Step, Grafcet not resolved

Executing the HALT instruction

Executing a non resolved JUMP

178

TSX DM 57 xxF

TSX P57 processors: diagnostics

Processor or system errors

General

Diagnostics of processor errors:

These serious faults on either processor (hardware or software), or on X bus cabling no longer ensure that the system will function correctly. They cause the PLC to restart in ERREUR which requires a cold restart. The next cold restart will be forced into STOP to avoid the PLC falling back into error.

Diagnostics table:

State LEDs

RUN

ERR

I/O

System word

%SW124

H’80’

H’81’

Errors

System watchdog error or error on X bus cabling

Cabling error on X bus

System code error, unforeseen error

Overrun of the system task batteries

Overrun of the PL7 task batteries

Legend:

To: on

C: blinking

E: not determined

When the PLC has stopped in error, it is no longer able to communicate with a diagnostics device. The information relating to the errors is only accessible after a cold restart (see system word %SW124). In general, the information is not used by the user, only the information H’80’ and H’81’ can be used to diagnose a cabling error on the X bus.

TSX DM 57 xxF

179

TSX P57 processors: diagnostics

180

TSX DM 57 xxF

TSX P57 103 processor

General characteristics of TSX P 57 103 processors

TSX P 57 103 processors

The following table gives the general characteristics of the TSX P 57 103 processor.

Reference TSX P 57 103

TSX DM 57 xxF

Maximum configuration

Functions

Maximum number of TSX RKY 12EX racks

Maximum number of TSX RKY 4EX/6EX/8EX racks

Maximum number of slots with TSXRKY 12EX with TSXRKY 4EX, 6EX, 8EX

I/O profile (1)

Maximum number of channels

In-rack discrete I/O

In-rack analog I/O

Applications (counting, axis, etc.)

Maximum number of connections

Built-in UNI-TELWAY (terminal port,

Ethernet)

Network (ETHWAY, FIPWAY, Modbus

Plus)

Master FIPIO (built-in)

Third party field bus

AS-i field bus

Savable real-time clock

2 yes

27 fixed

512

181

TSX P57 103 processor

Reference TSX P 57 103

Memory capacity

Application structure

Processor internal RAM

PCMCIA memory card (maximum capacity)

Application area

Symbol Zone

File area

Master task

Fast task

Application code execution time for a 1K instruction

Event processing (of which 1 has priority)

Internal RAM

PCMCIA card

100% Boolean

65% Boolean + 35% digital

100% Boolean

65% Boolean + 35% digital

System overhead

MAST task

FAST task fixed I/O profile (1): the number of discrete I/Os, and application-specific and analog channels can be accumulated

32K16

64K16

128K16

0.66 ms

0.95 ms

0.85 ms

1.18 ms

1.5 ms

0.8 ms

182

TSX DM 57 xxF

TSX P57 153 processor

General characteristics of TSX P57 153 processors

TSX P 57 153 processors

The following table gives the general characteristics of the TSX P 57 153 processor.

Reference TSX P 57 153

TSX DM 57 xxF

Maximum configuration

Functions

Maximum number of TSX RKY 12EX racks 2

Maximum number of TSX RKY 4EX/6EX/8EX racks 4

Maximum number of slots with TSXRKY 12EX with TSXRKY 4EX, 6EX, 8EX

I/O profile (1)

Maximum number of channels

Maximum number of connections

In-rack discrete I/O

In-rack analog I/O

Applications (counting, axis, etc.) 8

Built-in UNI-TELWAY (terminal port)

Network (ETHWAY, FIPWAY,

Modbus Plus, Ethernet) fixed

512

Master FIPIO (built-in)

Third party field bus

AS-i field bus

Savable real-time clock

2 yes

183

TSX P57 153 processor

Reference TSX P 57 153

Memory capacity

Application structure

Application code execution time for a 1K instruction

System overhead

Processor internal RAM

PCMCIA memory card

(maximum capacity)

Master task

Application area

Symbol Zone

File area

Fast task

Event processing (1 has priority)

Internal RAM 100% Boolean

65% Boolean + 35% digital

PCMCIA card

MAST task

100% Boolean

65% Boolean + 35% digital without using the FIPIO bus using the FIPIO bus

FAST task

32K16

64K16

128K16

0.66 ms

0.95 ms

0.85 ms

1.18 ms

1.5 ms

3.1 ms

0.8 ms fixed I/O profile (1): the number of discrete I/Os, and application-specific and analog channels can be accumulated

184

TSX DM 57 xxF

TSX P57 203 processor

General characteristics of TSX P57 203 processors

TSX P 57 203 processors

The following table gives the general characteristics of the TSX P 57 203 processor.

Reference TSX P 57 203

TSX DM 57 xxF

Maximum configuration

Functions

Maximum number of TSX RKY 12EX racks

Maximum number of TSX RKY 4EX/6EX/8EX racks

Maximum number of slots with TSXRKY 12EX

86 with TSXRKY 4EX, 6EX, 8EX 110

I/O profile (1)

Maximum number of channels

Maximum number of connections

In-rack discrete I/O

In-rack analog I/O fixed

1024

Applications (counting, axis, etc.)

Built-in UNI-TELWAY (terminal port)

Network (ETHWAY, FIPWAY,

Modbus Plus, Ethernet)

Savable real-time clock

Master FIPIO (built-in)

Third party field bus

AS-i field bus

4 yes

185

TSX P57 203 processor

Reference TSX P 57 203

Memory capacity

Processor internal RAM

PCMCIA memory card (maximum capacity)

Application area

Symbol Zone

File area

Application structure

Master task

Fast task

Application code execution time for a 1K instruction

Event processing (of which 1 has priority)

Internal RAM

PCMCIA card

100% Boolean

65% Boolean + 35% digital

100% Boolean

65% Boolean + 35% digital

System overhead

MAST task

FAST task

48K16

160K16

256K16

640K16 channel

2048K16 channel 1

0.21 ms

0.28 ms

0.27 ms

0.40 ms

1 ms

0.35 ms fixed I/O profile (1): the number of discrete I/Os, and application-specific and analog channels can be accumulated

186

TSX DM 57 xxF

TSX P57 253 processor

General characteristics of TSX P57 253 processors

TSX P57 253 processor

The following table gives the general characteristics of the TSX P 57 253 processor.

Reference TSX P57 253

TSX DM 57 xxF

Maximum configuration

Functions

Maximum number of TSX RKY 12EX racks

Maximum number of TSX RKY 4EX/6EX/8EX racks

Maximum number of slots with TSXRKY 12EX with TSXRKY 4EX, 6EX, 8EX

I/O profile (1)

Maximum number of channels

Maximum number of connections

In-rack discrete I/O

In-rack analog I/O

110

Applications (counting, axis, etc.) 24

Built-in UNI-TELWAY (terminal port)

Network (ETHWAY, FIPWAY,

Modbus Plus, Ethernet) fixed

1024

Savable real-time clock

Master FIPIO (built-in)

Third party field bus

AS-i field bus

127

4 yes

187

TSX P57 253 processor

Reference TSX P57 253

Memory capacity

Processor internal RAM

PCMCIA memory card

(maximum capacity)

Application area

Symbol Zone

File area

Application structure

Application code execution time for a 1K instruction

System overhead

Master task

Fast task

Event processing (of which 1 has priority)

Internal RAM 100% Boolean

PCMCIA card

MAST task

65% Boolean + 35% digital

100% Boolean

65% Boolean + 35% digital without using the FIPIO bus using the FIPIO bus

FAST task

64K16

160K16

256K16

640K16 channel

2048K16 channel 1

0.21 ms

0.28 ms

0.27 ms

0.40 ms

1 ms

1.2 ms

0.35 ms fixed I/O profile (1): the number of discrete I/Os, and application-specific and analog channels can be accumulated

188

TSX DM 57 xxF

TSX P57 2623 processor

General characteristics of TSX P57 2623 processors

TSX P 57 2623 processors

The following table gives the general characteristics of the TSX P 57 2623 processor.

Reference TSX P 57 2623

TSX DM 57 xxF

Maximum configuration

Functions

Maximum number of TSX RKY 12EX racks

Maximum number of TSX RKY 4EX/6EX/8EX racks

Maximum number of slots with TSXRKY 12EX with TSXRKY 4EX, 6EX, 8EX

I/O profile (1)

Maximum number of channels

Maximum number of connections

In-rack discrete I/O

In-rack analog I/O

110

Applications (counting, axis, etc.) 24

Built-in UNI-TELWAY (terminal port)

Network (embedded ETHWAY,

FIPWAY, Modbus Plus, Ethernet) fixed

1024

Savable real-time clock

Master FIPIO (built-in)

Third party field bus

AS-i field bus

4 yes

189

TSX P57 2623 processor

Reference TSX P 57 2623

Memory capacity

Processor internal RAM

PCMCIA memory card

(maximum capacity)

Application area

Symbol Zone

File area

Application structure

Master task

Fast task

Application code execution time for a 1K instruction

System overhead

Event processing (of which 1 has priority)

Internal RAM

PCMCIA card

MAST task

FAST task

100% Boolean

65% Boolean + 35% digital

100% Boolean

65% Boolean + 35% digital fixed I/O profile (1): the number of discrete I/Os, and application-specific and analog channels can be accumulated

48K16

160K16

256K16

640K16 channel 0 +

2048K16 channel 1

0.21 ms

0.28 ms

0.27 ms

0.40 ms

1 ms

0.35 ms

190

TSX DM 57 xxF

TSX P57 2823 processor

General characteristics of TSX P57 2823 processors

TSX P57 2823 processor

The following table gives the general characteristics of the TSX P 57 2823 processor.

Reference TSX P57 2823

TSX DM 57 xxF

Maximum configuration

Functions

Maximum number of TSX RKY 12EX racks

Maximum number of TSX RKY 4EX/6EX/8EX racks

Maximum number of slots with TSXRKY 12EX with TSXRKY 4EX, 6EX, 8EX

I/O profile (1)

Maximum number of channels

In-rack discrete I/O

In-rack analog I/O

Applications (counting, axis, etc.)

Maximum number of connections

Built-in UNI-TELWAY (terminal port)

Network (embedded ETHWAY,

FIPWAY, Modbus Plus, Ethernet)

Master FIPIO (built-in)

Third party field bus

AS-i field bus

Savable real-time clock

127

4 yes

110 fixed

1024

191

TSX P57 2823 processor

Reference TSX P57 2823

Memory capacity

Processor internal RAM

PCMCIA memory card (maximum capacity)

Application area

Symbol Zone

File area

Application structure

System overhead

Master task

Fast task

Application code execution time for a 1K instruction

Event processing (of which 1 has priority)

Internal RAM

PCMCIA card

100% Boolean

65% Boolean + 35% digital

100% Boolean

65% Boolean + 35% digital

MAST task without using the FIPIO bus using the FIPIO bus

FAST task fixed I/O profile (1): the number of discrete I/Os, and application-specific and analog channels can be accumulated

64K16

160K16

256K16

640K16 channel 0

2048K16 channel 1

0.21 ms

0.28 ms

0.27 ms

0.40 ms

1 ms

1.2 ms

0.35 ms

192

TSX DM 57 xxF

TSX P57 303 processor

General characteristics of TSX P57 303 processors

TSX P57 303 processor

The following table gives the general characteristics of the TSX P 57 303 processor.

Reference TSX P57 303

TSX DM 57 xxF

Maximum configuration

Functions

Maximum number of TSX RKY 12EX racks

Maximum number of TSX RKY 4EX/6EX/8EX racks

Maximum number of slots with TSXRKY 12EX with TSXRKY 4EX, 6EX, 8EX

I/O profile (2)

Maximum number of channels

In-rack discrete I/O

In-rack analog I/O

Applications (counting, axis, etc.)

Maximum number of connections

Built-in UNI-TELWAY (terminal port)

Network (ETHWAY, FIPWAY,

Modbus Plus, Ethernet)

Master FIPIO (built-in)

Third party field bus

AS-i field bus

Savable real-time clock

8 yes

110 fixed

1024

128

193

TSX P57 303 processor

Reference TSX P57 303

Memory capacity

Processor internal RAM

PCMCIA memory card (maximum capacity)

Application area

Symbol Zone

File area

Application structure

Master task

Fast task

Application code execution time for a 1K instruction

Event processing (of which 1 has priority)

Internal RAM

PCMCIA card

100% Boolean

65% Boolean + 35% digital

100% Boolean

65% Boolean + 35% digital

System overhead

MAST task

FAST task

64K16/80K16(1)

384K16

256K16

640K16 channel 0

+ 2048K16 channel 1

0.15 ms

0.21 ms

0.22 ms

0.32 ms

1 ms

0.25 ms

(1) 1 st

figure when the application is in internal RAM, 2 nd

figure when the application is in card memory.

fixed I/O profile (2): the number of discrete I/Os, and application-specific and analog channels can be accumulated.

194

TSX DM 57 xxF

TSX P57 353 processor

General characteristics of TSX P57 353 processors

TSX P57 353 processor

The following table gives the general characteristics of the TSX P 57 353 processor.

Reference TSX P57 353

TSX DM 57 xxF

Maximum configuration

Functions

Maximum number of TSX RKY 12EX racks

Maximum number of TSX RKY 4EX/6EX/8EX racks

Maximum number of slots with TSXRKY 12EX

86 with TSXRKY 4EX, 6EX, 8EX 110

I/O profile (2)

Maximum number of channels

In-rack discrete I/O

In-rack analog I/O fixed

1024

Maximum number of connections

Applications (counting, axis, etc.)

Built-in UNI-TELWAY (terminal port)

Network (ETHWAY, FIPWAY,

Modbus Plus, Ethernet)

128

Master FIPIO (built-in)

Third party field bus

Savable real-time clock

AS-i field bus

127

8 yes

195

TSX P57 353 processor

Reference TSX P57 353

Memory capacity

Processor internal RAM

PCMCIA memory card (maximum capacity)

Application area

Symbol Zone

File area

Application structure

Application code execution time for a 1K instruction

System overhead

Master task

Fast task

Event processing (of which 1 has priority)

Internal RAM 100% Boolean

PCMCIA card

65% Boolean + 35% digital

100% Boolean

65% Boolean + 35% digital

MAST task without using the FIPIO bus using the FIPIO bus

FAST task

80K16/96K16(1)

384K16

256K16

640K16 channel 0

+ 2048K16 channel 1

0.15ms

0.21ms

0.22ms

0.32ms

1 ms

0.25 ms

(1) 1 st

figure when the application is in internal RAM, 2 nd

figure when the application is in card memory.

fixed I/O profile (2): the number of discrete I/Os, and application-specific and analog channels can be accumulated.

196

TSX DM 57 xxF

TSX P57 3623 processor

General characteristics of TSX P57 3623 processors

TSX P57 3623 processor

The following table gives the general characteristics of the TSX P 57 3623 processor.

Reference TSX P57 3623

TSX DM 57 xxF

Maximum configuration

Functions

Maximum number of TSX RKY 12EX racks

Maximum number of TSX RKY 4EX/6EX/8EX racks

Maximum number of slots with TSXRKY 12EX with TSXRKY 4EX, 6EX, 8EX

110

I/O profile (2)

Maximum number of channels

In-rack discrete I/O

In-rack analog I/O fixed

1024

128

Applications (counting, axis, etc.) 32

Maximum number of connections

Built-in UNI-TELWAY (terminal port)

Network (embedded ETHWAY,

FIPWAY, Modbus Plus, Ethernet)

Master FIPIO (built-in)

Third party field bus

Savable real-time clock

AS-i field bus

8 yes

197

TSX P57 3623 processor

Reference TSX P57 3623

Memory capacity

Processor internal RAM

PCMCIA memory card (maximum capacity)

Application area

Symbol Zone

File area

Application structure

Application code execution time for a 1K instruction

System overhead

Master task

Fast task

Event processing (of which 1 has priority)

Internal RAM 100% Boolean

PCMCIA card

MAST task

FAST task

65% Boolean + 35% digital

100% Boolean

65% Boolean + 35% digital

80K16/96K16(1)

384K16

256K16

640K16 channel

0 + 2048K16 channel 1

0.15 ms

0.21 ms

0.22 ms

0.32 ms

1 ms

0.25 ms

(1) 1 st

figure when the application is in internal RAM, 2 nd

figure when the application is in card memory.

fixed I/O profile (2): the number of discrete I/Os, and application-specific and analog channels can be accumulated.

198

TSX DM 57 xxF

TSX P57 453 processor

General characteristics of TSX P57 453 processors

TSX P57 453 processor

The following table gives the general characteristics of the TSX P 57 453 processor.

Reference TSX P57 453

TSX DM 57 xxF

Maximum configuration

Functions

Maximum number of TSX RKY 12EX racks 8

Maximum number of TSX RKY 4EX/6EX/8EX racks 16

Maximum number of slots with TSXRKY 12EX 86 with TSXRKY 4EX, 6EX, 8EX 110

I/O profile (2)

Maximum number of channels

In-rack discrete I/O

In-rack analog I/O flexible

2048

256

64 Applications (counting, axis, etc.)

Maximum number of connections

Built-in UNI-TELWAY

(terminal port)

Network (ETHWAY, FIPWAY,

Modbus Plus, Ethernet)

Master FIPIO (built-in)

Third party field bus

127

Savable real-time clock

AS-i field bus 8 yes

199

TSX P57 453 processor

Reference TSX P57 453

Memory capacity

Processor internal RAM

PCMCIA memory card (maximum capacity)

Application area

Symbol Zone

File area

Application structure

Application code execution time for a 1K instruction

System overhead

Master task

Fast task

Event processing (of which 1 has priority)

Internal RAM 100% Boolean

PCMCIA card

65% Boolean + 35% digital

100% Boolean

65% Boolean + 35% digital

MAST task

FAST task

96K16/176K16(1)

512K16

256K16

640K16 channel 0

+ 2048K16 channel

0.07ms

0.11ms

0.07ms

0.11ms

1 ms

0.20 ms

(1) 1 st

figure when the application is in internal RAM, 2 nd

figure when the application is in card memory.

flexible I/O profile (2): the maximum number of discrete I/Os, and applicationspecific and analog channels cannot be accumulated. These area distributed according to a formula.

200

TSX DM 57 xxF

TSX P57 4823 processor

General characteristics of TSX P57 4823 processors

TSX P57 4823 processor

The following table gives the general characteristics of the TSX P 57 4823 processor.

Reference TSX P57 4823

TSX DM 57 xxF

Maximum configuration

Functions

Maximum number of TSX RKY 12EX racks

Maximum number of TSX RKY 4EX/6EX/8EX racks

Maximum number of slots with TSXRKY 12EX with TSXRKY 4EX, 6EX, 8EX

I/O profile (2)

110

Maximum number of channels

In-rack discrete I/O

In-rack analog I/O

Applications (counting, axis, etc.)

Maximum number of connections

Built-in UNI-TELWAY (terminal port) 1

Network (embedded ETHWAY,

FIPWAY, Modbus Plus, Ethernet)

FIPIO master (built-in), number of devices

127 flexible

2048

256

Third party field bus

AS-i field bus

Savable real-time clock

8 yes

201

TSX P57 4823 processor

Reference TSX P57 4823

Memory capacity

Processor internal RAM

PCMCIA memory card (maximum capacity)

Application area

Symbol Zone

File area

Application structure

Application code execution time for a 1K instruction

System overhead

Master task

Fast task

Event processing (of which 1 has priority)

Internal RAM 100% Boolean

PCMCIA card

65% Boolean + 35% digital

100% Boolean

65% Boolean + 35% digital

MAST task

FAST task

96K16/

176K16(1)

512K16

256K16

640K16 channel 0 +

2048K16 channel 1

0.07ms

0.11ms

0.07ms

0.11ms

1 ms

0.19 ms

(1) 1 st

figure when the application is in internal RAM, 2 nd

figure when the application is in card memory.

flexible I/O profile (2): the maximum number of discrete I/Os, and applicationspecific and analog channels cannot be accumulated. These area distributed according to a formula.

202

TSX DM 57 xxF

Premium TSX P57 processor: general characteristics

At a Glance

Aim of this

Chapter

What's in this

Chapter?

The aim of this Chapter is to introduce the characteristics of devices that can be used when installing a TSX 57 station.

This chapter contains the following topics:

Topic

Electrical characteristics of TSX P57 processors

Devices which can be connected to or built into the processor

Defining and counting application-specific channels

Page

204

206

207

203

TSX DM 57 xxF

Premium TSX P57 processor: general characteristics

Electrical characteristics of TSX P57 processors

General

Power consumption

As the processors can be fitted with certain devices which do not have their own power supply, the consumption of these devices must be taken into account when establishing a global breakdown of power consumption.

l l l l l

Devices without their own power supply which can be connected to the terminal port: l adjustment terminal: T FTX 117 ADJUST , l TSX P ACC01 unit for connecting to the UNI-TELWAY bus.

Devices without their own power supply which can be built into the processor: l PCMCIA communication cards TSX FPP 10/20,

PCMCIA communication card TSX SCP 111/112/114,

PCMCIA communication card TSX MBP 100,

PCMCIA modem card TSX MDM 10.

This table shows the consumption of the TSX PSY supply module at 5VDC:

Processor + PCMCIA memory card

TSX P57 103

TSX P57 153

TSX P57 203

TSX P57 253

TSX P57 2623

TSX P57 2823

TSX P57 303

TSX P57 353

TSX P57 3623

TSX P57 453

TSX P57 4823

Typical consumption

440 mA

530 mA

750 mA

820 mA

1110 mA

1180 mA

1000 mA

1060 mA

1360 mA

1080 mA

1440 mA

Maximum consumption

610 mA

740 mA

1050 mA

1140 mA

1450 mA

1540 mA

1400 mA

1480 mA

1800 mA

1510 mA

1910 mA

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Dissipated power

Premium TSX P57 processor: general characteristics

This table states the dissipated power for TSX P57 processors:

Processor + PCMCIA memory card

TSX P57 103

TSX P57 153

TSX P57 203

TSX P57 253

TSX P57 2623

TSX P57 2823

TSX P57 303

TSX P57 353

TSX P57 3623

TSX P57 453

TSX P57 4823

typical

2.2 W

2.7 W

3.8 W

4.1 W

5.6 W

5.9 W

5.0 W

5.3 W

6.8 W

5.4 W

7.2 W

maximum

3.1 W

3.7 W

5.3 W

5.7 W

7.4 W

7.8 W

7.0 W

7.4 W

9.1 W

7.6 W

9.7 W

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Devices which can be connected to or built into the processor

Tables of consumption and dissipated power

Consumption:

Consumption at 5VDC from the power supply module TSX

PSY …

Devices without their own power supply which can be connected to the terminal port (TER)

TFTX 117 ADJUST

TSXPACC01

PCMCIA communication card which can be built into the processor

TSXFPP10

TSXFPP20

TSXSCP111

TSXSCP112

TSXSCP114

TSXMBP100

TSXMDM10

Typical

310mA

150mA

330 mA

140 mA

120 mA

150 mA

220 mA

195 mA

Maximum

340 mA

250 mA

360 mA

300 mA

310 mA

Dissipated power:

Dissipated power

Devices without their own power supply which can be connected to the terminal port (TER)

PCMCIA communication card which can be built into the processor

TFTX 117 ADJUST

TSXPACC01

TSXFPP10

TSXFPP20

TSXSCP111

TSXSCP112

TSXSCP114

TSXMBP100

TSXMDM10

Typical

1.5 W

0.5 W

1.65 W

0.7 W

0.6 W

0.75 W

1.1 W

0.975 W

Maximum

1.7 W

1.25 W

1.8 W

1.5 W

1.55 W

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Premium TSX P57 processor: general characteristics

Defining and counting application-specific channels

Summary table Applications:

Application

Counting

Movement control

Module/card

TSXCTY2A

TSXCTY2C

TSXCTY4A

TSXCAY21

Applicationspecific channels

Yes

Number

TSXCAY41

TSXCAY22

TSXCAY42

Yes

TSXCAY33 Yes 3

TSXCSY84 Yes

Step by step control TSXCFY11 Yes 1

0(*)

Weighing

Communication Serial link

TSXCFY21

TSXISPY100

TSXSCP11. in the processor

TSXSCP11. in the

TSXSCY21.

Yes

Modem

FIPIO agent

TSXSCP11. in the

TSXSCY21.

TSXSCY 21 (built-in channel)

TSXMDM10

Master FIPIO Built into the processor

Yes

TSXFPP10 in the processor No

0(*)

(*) Although these channels are application-specific, they should not be taken into account when calculating the maximum number of application-specific channels which can be supported by the processor.

Note: Only channels configured from PL7 Junior or PL7 Pro software can be counted.

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Processor performance

At a Glance

Aim of this

Chapter

What's in this

Chapter?

This Chapter describes processor performance.

This chapter contains the following topics:

Topic

MAST task cycle time: introduction

MAST task cycle time: program processing Ppt

MAST task cycle time: input/output internal processing

Example of the calculation of cycle times of a MAST task under the following conditions

FAST task cycle time

Event response time

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Processor performance

MAST task cycle time: introduction

Explanatory diagram

The following diagram describes the MAST task cycle time:

Program processing

I.P

on input

I.P

on output cycle time

IP = internal

MAST CYCLE TIME = Program processing time (Ppt) + input/output internal processing time (Ipt):

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MAST task cycle time: program processing Ppt

Definition of Ppt program processing time

Ppt = Application code execution time (Apcet) + Grafcet overhead time (OtG7).

Application code execution time

(Apcet)

Apcet = sum of the times of each instruction carried out by the application program in each cycle.

The execution time of each instruction as well as the type of application which was used to check them are given in the PL7 reference manual.

Processors

The table opposite gives the execution times in milliseconds (ms) for a 1K instruction

(1024 instructions):

Application code execution time Apcet (1)

Internal RAM

100% Boolean

0.66 ms

65% Boolean +

35% numerical

0.95 ms

PCMCIA card

100% Boolean

0.83 ms

65% Boolean +

35% numerical

1.18 ms TSX P57 103

TSX P57 153

TSX P57 2•3/2•23

TPCX 57 203

TSX P57 3•3/3623

TPCX 57 353

TSX P57 453/4823

0.21 ms

0.15 ms

0.28 ms

0.21 ms

0.27 ms

0.22 ms

0.40 ms

0.32 ms

0.11 ms 0.07 ms 0.11 ms 0.07 ms

(1) with all the instructions executed in each PLC cycle.

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Processor performance

Grafcet overhead time (OtG7)

OtG7 = GFT + (AST x number of simultaneous active steps) + (OTT x number of transitions occurring simultaneously).

Summary table:

Processors

TSX P57 103

TSX P57 153

TSX P57 2•3/2•23

TPCX 57 203

TSX P57 3•3/3623

TPCX 57,353

TSX P57 453/4823

GFT: Grafcet time

AST: active step time

OTT: occurring transition time

GFT

0.243 ms

0.075 ms

0.047 ms

0.039 ms

AST

0.088 ms

0.029 ms

0.018 ms

0.015 ms

OTT

0.359 ms

0.109 ms

0.069 ms

0.058 ms

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MAST task cycle time: input/output internal processing

Definition of input and output internal processing time

(Ipt)

Ipt =

MAST task overhead system time (Mtost)

max [receiving communication system Time (rcomT); management time on input of implicit I/O %I (mTi%I)]

max [sending communication system Time (scomT); management time on output of implicit I/O %Q (Mto%Q)]

MAST task overhead system time (Mtost)

Summary table:

Processors

TSX 57 103

TSX 57 153

TSX P57 203 / 2623

TPCX 57 203

TSX P57 253 / 2823

TSX P57 303 / 3623

TSX P57 353

TPCX 57 353

TSX P57 453 / 4823

Time without FIPIO application Time with FIPIO application

1.5 ms -

1.5 ms

1 ms

3.1 ms

1 ms

1.2 ms

1 ms

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Processor performance

Management

Time on input/ output of implicit

I/O %I and %Q mTi%I = 60 micro seconds + sum of the IN times of each module.

mTo%Q = 60 micro seconds + sum of the OUT times of each module.

Management time on input (IN) and on output (OUT) for each module:

Type of module Management time

8 channel discrete inputs

On input (IN)

µ s

µ s 16 channel discrete inputs

(all modules except TSX DEY 16FK)

32 channel discrete inputs

64 channel discrete inputs

48 µ s

µ s

29 µ s Fast discrete inputs (8 channels used)

(module TSX DEY 16FK/TSXDMY 28FK)

Fast discrete inputs (16 channels used)

(module TSX DEY 16FK/TSXDMY 28FK/

28RFK)

µ s

8 channel discrete outputs

16 channel discrete outputs

32 channel discrete outputs

64 channel discrete outputs

Analog inputs (in groups of 4 channels)

Analog outputs (4 channels)

Counting (TSX CTY 2A/4A), by channel

Counting (TSX CTY 2C), by channel

µ s

Step by step control (TSX CFY ..

), by channel 75

µ s

Axis control (TSX CAY ..

), by channel 85

µ s

On output (OUT)

16 µ s

µ s

Total (IN+OUT)

µ s

48 µ s

µ s

45 µ s

µ s

154

µ s

118

µ s

107

µ s

Note: Discrete input/output module times are given in the theory that all channels of the module are assigned to the same task.

Example: using module TSX DEY 32 D2 K l if the 32 channels are assigned to the same task, use the "32 channel discrete inputs" time, l if only 16 channels are assigned to the same task, use the "16 channel discrete inputs" time and not the "32 channel discrete input" time divided by 2.

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Communication system time l l

Communication (except telegram) is made during MAST task "Internal Processing" phases: on input for receiving messages (rcomT), on outputs for sending messages (scomT).

The MAST task cycle time is therefore affected by communication traffic.

Communication time through each cycle varies considerably according to: l traffic generated by the processor: the number of simultaneously active communication EF, l traffic generated from other devices to the processor or for which the processor ensures a traffic routing function like the master.

This time only occurs in the cycles where there is a new message to be managed.

Examples of communication system time

Terminal connected to PL7 Junior software and open animation table

Processors

TSX P57 103 / 153

TSX P57 2•3/2•23

TPCX 57 203

TSX P57 3•3/3623

TPCX 57 353

TSX P57 453 / 4823

Average time per cycle

2.5 ms

2 ms

1.3 ms

1 ms

Maximum time per cycle

3.5 ms

2.5 ms

1.8 ms

1.5 ms

1 OF SEND_RQ (mirror request, 100 characters)

Instruction execution time: 0.5 ms (for a TSX P57 203 processor), to be included in the application code execution time for cycles where the EF is executed in real-time.

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Processor performance

Communication system time

Data table:

Processors

TSX P57 103 / 153

TSX P57 2•3/2•23

TPCX 57 203

TSX P57 3•3/3623

TPCX 57 353

TSX P57 453 / 4823

Sending time

800

µ s

220

µ s

150

µ s

120

µ s

Receiving time

800

µ s

220

µ s

150

µ s

120

µ s

Note: These times cannot be combined in the same cycle. Transmission occurs in the same cycle as instruction execution as long as communication traffic remains light, but the reply is not received in the same cycle.

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Example of the calculation of cycle times of a MAST task under the following conditions

Introduction l l l l l l l l l

An application with the following characteristics:

TSX P57 203 processor,

Execution of a program in PLC internal RAM,

10 K instructions: 65% Boolean + 35% numerical,

1 OF communication type SEND_REQ,

128 discrete inputs distributed over: 7 TSX DEY 16D2 modules + 1 TSX DEY

16FK module,

80 discrete outputs distributed over: 5 TSX DSY 16T2 modules,

32 analog inputs distributed over: 2 TSX AEY 1600 modules,

16 analog outputs distributed over: 4 TSX ASY 410 modules,

2 counting channels distributed over: 1 TSX CTY 2A module.

Calculation of the different times l l

Application code execution time (APCET): without communication OF: 10 x 0.28 = 2.8 ms with 1 OF of SEND_REQ type communication (execution of an EF = 2 ms) =

(10x0.28) + 2 = 4.8 ms

Overhead system time (Ost) = 1ms

Input and output management time for implicit I/O %I and %Q:

Module product references

TSX DEY 16D2

Module type

TSX DEY 16 FK

16 channel discrete inputs

16 channel discrete inputs (fast inputs)

TSX DSY 16T2

TSX AEY 1600

TSX ASY 410

16 channel discrete outputs

Analog inputs

Analog outputs

TSX CTY 2A Counting

Total management time

Number of modules Input management time (IN)

7 238 micro seconds

2 (32 channels)

4 (16 channels)

1 (2 channels)

37 micro seconds

165 micro seconds

672 micro seconds

236 micro seconds

110 micro seconds

1458 micro seconds

Output management time (OUT)

22 micro seconds

100 micro seconds

236 micro seconds

40 micro seconds

398 micro seconds

Input management time: Imt%I = 60 microseconds + 1458 microseconds = 1518 microseconds = 1.52 ms.

Output management time: Omt%Q = 60 microseconds +398 microseconds = 458 microseconds = 0.46 ms.

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Processor performance

Communication system time: l l

Sending a request: scomT = 0.22 ms,

Receiving the reply: rcomT = 0.22 ms.

Cycle time without execution of the communication OF

TcyM = Apcet + Most + Imt%I + Omt%Q

= 2.8 ms +1 ms + 1.52 ms + 0.46 ms = 5.78 ms

Cycle time with execution of the communication OF and sending of the request

McyT = Apcet + Texec EF + Most +Imt%I + Omt%Q + scomT

= 2.8 ms + 2 ms + 1 ms + 1.52 ms + 0.46 ms + 0.22ms = 8 ms

Cycle time with reception of reply

Mcyt = Apcet + Texec EF + Most +Imt%I + Omt%Q + rcomT

= 2.8 ms + 2 ms + 1 ms + 1.52 ms + 0.46 ms + 0.22ms = 8 ms

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Processor performance

FAST task cycle time

Definition FAST cycle time = Program processing time (Ppt) + input and output internal processing time (Ipt).

Definition of Ppt program processing time

Ppt = Application code execution time relative to the FAST (Apcet).

Application code execution time: see Application code execution time (Apcet),

p. 211.

Definition of input and output internal processing time

(Ipt)

Ipt = FAST task overhead system time + input and output management time for implicit I/O %I and %Q.

FAST task overhead system time (FosT)

Processors

TSX P57 103

PCX 57 203

TSX P57 2•3/2•23

TSX P57 3•3/3623

PCX 57 353

TSX P57 453 / 4823

FAST task overhead system time

0.8 ms

0.6 ms

0.2 ms

Input and output management time for implicit I/O %I and %Q: see MAST task cycle

time: input/output internal processing, p. 213.

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Processor performance

Event response time

General

Processors

TSX P57 103

PCX 57 203

TSX P57 2•3/2•23

TSX P57 3•3/3623

PCX 57 353

TSX P57 453/4623

Definition: time between an edge on an event input and the corresponding edge on an output positioned by the program in the event task.

Example: program with 100 Boolean instructions and input module TSX DEY 16 FK

Response time

Module TSX DSY 08T22

Minimum Typical

1.2 ms 1.3 ms

Maximum

2.8 ms

Module TSX DSY 32T2K

Minimum

1.9 ms

Typical

2.4 ms

Maximum

4.2 ms

1 ms

0.7 ms

1.1 ms

0.8 ms

2.2 ms

0.8 ms

1.8 ms

1.5 ms

2.2 ms

1.9 ms

3.7 ms

2.1 ms

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Atrium PCX 57 processors

At a Glance

Aim of this Part

What's in this

Part?

The aim of this Part is to describe PCX 57 processors and their installation.

This part contains the following chapters:

Chapter

Chapter Name

PCX 57 Processors: introduction

PCX 57 Processors: installation

PCX 57 processors: Diagnostics

PCX 57 203 processor

PCX 57 353 processor

Atrium PCX 57 CPU: general characteristics

Page

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221

Atrium PCX 57 processors

222

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PCX57 Processors : introduction

At a Glance

Aim of this

Chapter

What's in this

Chapter?

The aim of this Chapter is to introduce PCX 57 processors.

This chapter contains the following topics:

Topic

General introduction

Physical description of PCX 57 processors

Real-time clock

Dimensions of PCX 57 processor cards

The different components of a PCX 57 card

Page

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Processeurs PCX 57 : présentation

General introduction

At a Glance Integrated into a host PC (1) running Windows 95/98/2000 or Windows NT with a

16-bit ISA bus, PCX 57 processors manage, using PL7 Junior or PL7 Pro software, a complete PLC station made up of racks, discrete input/output modules, analog input/output modules and application modules, which can be distributed over one or more racks connected to an X Bus.

Note: The PCX 57 processor communicates with the PC in which it is installed via the 16-bit ISA bus. To do this, a communication driver ( ISAWAY 95/98/2000 or

ISAWAY NY must be installed.

Illustration

PCX 57 processor

Characteristics of the host PC

Host PC

Two types of processor are available to meet your different requirements: l PCX 57 203 processor: a processor with specifications and performance identical to the TSX P57 203 processor, l PCX 57 353 processor: a processor with specifications and performance identical to the TSX P57 353 processor.

l l l

To support a PCX 57 processor, the host PC must: operate under Windows 95/98 or Windows NT, have a 16-bit 8 MHz ISA bus, have two standard slots available on the ISA bus (consecutive and 20.32mm apart), of sufficient height and width.

As the shape of the PCX 57 processor card is exactly the same as the shape of l a 16-bit ISA PC card, the host PC must respond to ISA norms (signals, power supply, etc.).

Note: (1) the term "host PC" means a Schneider Group industrial PC or any other office PC that has the characteristics defined above.

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Physical description of PCX 57 processors

Illustration This diagram labels the different components of a PCX 57 processor module

Description

This table describes the components of a processor module:

Number

Function

RUN, TER, BAT, I/O and FIP LEDs for signaling (the FIP LED is only present on the TPCX 57 353 model).

Slot for a PCMCIA type 1 memory extension card.

Micro-switches for coding the module’s position on the rack.

Micro-switches for coding the rack address on the X Bus.

Slot for a PCMCIA type 3 communication card.

Female 9-pin SUB D connector used to extend the X Bus to an extendable rack.

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Processeurs PCX 57 : présentation

Number

Function

Terminal port ( TER Connector (8-pin mini-DIN)): this is used to connect an FTX type or PC compatible terminal, or to connect the PLC to the UNI-TELWAY bus through the TSX P ACC 01 insulation unit. This connector is used to supply 5V to the peripheral which is linked to it (limited by the available current provided by the PC’s power supply).

Recessed RESET button which leads to a cold startup of the PLC, when it is activated.

l Processor working normally: cold startup in STOP or RUN mode, according to the procedure defined in the configuration, l Processor error: forced startup in STOP mode.

The RESET button must be pressed using a non-conductive object.

ERR LED.

Male 9-pin SUB D connector for linking up to a master FIPIO bus. This connector is only present on TSX P57 353 processors.

16-bit ISA connector, used for linking up to the host PC.

Micro-switches for coding the PCX 57 processor address on the ISA bus (I/O space).

Contacts for selecting the interrupt (IRQ ..

), used by the processor on the ISA bus.

Slot for a battery which ensures that the processor’s internal RAM memory is saved.

Note: The TER terminal port offers master UNI-TELWAY communication mode by default, and can be configured for slave UNI-TELWAY or ASCII character mode.

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Real-time clock

At a Glance PCX 57 processors have a real-time clock.

See

Real-time clock, p. 148 in the

TSX P57 Premium processor section.

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Dimensions of PCX 57 processor cards

Diagrams The various following diagrams show the dimensions, in millimeters, of PCX 57 processor cards.

249

228

Note: A PCX 57 processor uses two slots on the PC ISA bus. These slots must be adjacent and 20.32mm apart.

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Processeurs PCX 57 : présentation

The different components of a PCX 57 card

Illustration This diagram shows the various components which make up a PCX 57 processor card

2 5

Table of components and their descriptions

The following table gives the names and descriptions of the various components which make up the PCX 57 processor card:

Address Element

1 PCX 57 processor card

2 battery

4 line terminator removable cover

Description associated with a mechanical sub-assembly used to house a PCMCIA type 3 communication card.

the battery (See Changing the PCX 57 RAM memory

backup battery, p. 256 ) ensures the processor RAM

memory is saved, and it should be mounted in the appropriate slot on the processor card.

TSX TLYEX /B (See Line terminator TSX TLYEX,

p. 104 ) line terminator.

a removable cover for a PCMCIA communication card specific to the PCX 57 processor.

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Address Element

5 shield

6 daughterboard

Description shield equipped with a 9-pin SUB D connector to link a

TSX CBY..0K (See TSX CBY..0K X Bus extension cable

(II

≥

02), p. 100 ) X Bus extension cable, and a cable for

linking to the PCX 57 processor. This accessory is for connecting the PCX 57 processor inside a section of the

X Bus.

interfaces between the above shield and the PCX 57 processor card. This accessory should be used with the above shield. It is fitted instead of the A/ line terminator which is built into the processor as standard.

l l

Note: In addition to the components given above, the following are provided with the PCX 57 card: diskettes containing the ISAWAY drivers and OFS software package, instructions for installing the PCX 57 processor.

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PCX 57 Processors : installation

At a Glance

Aim of this

Chapter

What's in this

Chapter?

This Chapter deals with the installation of PCX 57 processors and the PCMCIA extension card.

This chapter contains the following topics:

Topic

Precautions to be taken during installation

Physical installation of the PCX 57 processor in the PC

Logical installation of the PCX 57 processor on the X Bus

Operations to be carried out before installation

How to configure the PCX 57 processor address on the X Bus

How to configure the processor’s standard I/O address on the ISA bus

How to install the PCX 57 processor card in the PC

Integrating a PCX 57 processor into an X Bus section

How to install/remove the memory extension card on the PCX 57 processor

Processing on insertion/extraction of a PCMCIA memory card on a PCX 57

PLC

Memory cards for PCX 57 processors

Precautions to be taken when replacing a PCX 57 processor

Page

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Precautions to be taken during installation

General You are advised to limit charges of static electricity, which can cause significant l l l damage to electronic circuits. To do this the following rules should be observed: l hold the card by the edges. Do not touch the connectors or any of the circuits that are visible, l do not take the card out of its protective anti-static packaging before you are ready to install it in the PC, ground yourself during handling, if possible, do not put the card on a metal surface, avoid unnecessary movements, as static electricity is generated by clothing, carpets and furniture.

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Physical installation of the PCX 57 processor in the PC

General

Illustration

The PCX 57 processor physically occupies two consecutive slots, slots 1 and 2, on the ISA bus but only uses one of them, slot 1, electrically. Slot 2 is used by the

PCMCIA communication card.

Diagram showing the principle:

Note: two PCX 57 processors can be installed in the same PC.

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Logical installation of the PCX 57 processor on the X Bus

Logical installation on the X Bus

The PCX 57 processor logically occupies the same slot as a TSX P57 processor

(rack with address 0, position 00 or 01).

The TSX RKY••EX rack with address 0 must have a power supply module and the position which is normally taken up by a TSX P57 processor will be unoccupied

(virtual slot for the PCX 57 processor).

Premium PLCs have two types of power supply (standard and double format). The unoccupied position on the rack with address 0 will be depend upon the type of power supply used.

Note: l The slot corresponding to the PCX 57 processor address (physically free on the l rack) must not be used by another module.

The X Bus address (See How to configure the PCX 57 processor address on

the X Bus, p. 238) must be configured using the micro-switches on the

processor card, so that the PCX 57 processor is aware of its address on the X

Bus.

Using a standard format power supply module l l l

In this case, the installation rule for the rack with address 0 is as follows: the power supply module automatically occupies position PS, position 00, the virtual slot for the processor, must be unoccupied, the other modules are installed starting at position 01.

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Processeurs PCX 57 : installation

The following diagram shows the module installation rule when a single format power supply module is used.

TSX RKY••EX rack at address x

Rack address: 00

Address position: 00

TSX RKY••EX rack at address y

TSX RKY••EX rack at address 0

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Processeurs PCX 57 : installation

Using a double format power supply module

In this case, the installation rule for the rack with address 0 is as follows: l l the power supply module automatically occupies positions PS and 00, position 01, the virtual slot for the processor, must be unoccupied, l the other modules are installed starting from position 02.

The following diagram shows the module installation rule when a single format power supply module is used.

TSX RKY••EX rack at address x

Rack address: 0

Address position: 01

TSX RKY••EX rack at address 0

TSX RKY••EX rack at address y

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Processeurs PCX 57 : installation

Operations to be carried out before installation

General Certain operations must be performed before a processor card is installed in the PC: l l l l if necessary, insert the battery into the slot provided (See

RAM memory backup battery, p. 256),

Changing the PCX 57 if necessary, insert the PCMCIA memory card (See How to install/remove the

memory extension card on the PCX 57 processor, p. 248),

configure the address of the processor on the X Bus (See How to configure the

PCX 57 processor address on the X Bus, p. 238),

configure the processor’s standard I/O address on the ISA bus (See How to

configure the processor’s standard I/O address on the ISA bus, p. 240).

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How to configure the PCX 57 processor address on the X Bus

General points

Illustration

This address must be the same as the one which will be configured in the configuration screen of the PL7 Junior or PL7 Pro software. This configuration is carried out using micro-switches found on the processor card.

Rack address: the processor’s virtual slot is always situated on the rack with address 0.

Processor position: the virtual position of the processor will depend upon the type l l of power supply installed on the rack: single format power supply: virtual position of processor = 00, double format power supply: virtual position of processor = 01.

l l

Default configuration: rack address = 0, module position = 00.

Explanatory diagrams:

Coding

Value processor, here: 00

Coding address rack, here: 0

PCX

ADD

RACK

ADD

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Processeurs PCX 57 : installation

Position of the RACK ADD micro-switches in relation to the rack address:

Rack 0 1 2 3 4 5 6 7

Position of the microswitches

PCX ADD

Addresses not used

Position of the PCX ADD micro-switches in relation to the processor’s position on the rack:

Position of the processeur

00 01

Position of the microswitches

PCX ADD

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Processeurs PCX 57 : installation

How to configure the processor’s standard I/O address on the ISA bus

General points The PCX 57 processor uses: l l eight consecutive addresses in the ISA bus’s I/O space, an interrupt (IRQ ..

Before configuring the PCX 57 processor, it is a good idea to establish an I/O space and an available IT in the PC using the standard utilities under Windows 95/98 or

Windows NT.

When the available resources are determined, PCX 57 is configured as follows: l l the standard address of the PCX 57 processor on the ISA bus is configured, the interrupt used by the processor on the ISA bus is configured (IRQ ..

CAUTION

Bad configuration

A bad configuration can lead to the PC malfunctioning.

Failure to follow this precaution can result in injury or equipment damage.

Configuring the standard address of the

PCX 57 processor on the

ISA bus

This configuration is carried out using the 6 micro-switches located near the PCX

57’s ISA connector. They represent from left to right the bits with addresses SA9 to

SA4.

The address H‘220’ is configured by default.

Note: This address must be the same as the one which will be configured in the configuration screen of the ISAWAY driver.

240

TSX DM 57 xxF

Processeurs PCX 57 : installation

Illustration: the PCX 57 card and its micro-switches which are used to configure the address

Example of PCX

57 address coding on the

ISA bus

This table shows various address codings

Switch

Coding of the address

H’000’

H’110’

H’220’

H’330’

9 8

0 0

0 1

1 0

1 1

7 6 5 4

0 0 0 0

0 0 0 1

0 0 1 0

0 0 1 1

0 1 0 0

0 1 0 1

0 1 1 0

0 1 1 1

1 0 0 0

1 0 0 1

1 0 1 0

1 0 1 1

1 1 0 0

1 1 0 1

1 1 1 0

1 1 1 1

3 2 1 0

0 0 0 0

TSX DM 57 xxF

241

Processeurs PCX 57 : installation

Illustration: coding using the micro-switches

Configuring the interrupt used by the processor on the ISA bus

(IRQ..)

This is configured using a jack-plug which should be placed over the interrupt to be selected. IRQ 10 is selected by default.

Illustration: PCX 57 card with micro-switches which are used to configure the IRQ.

242

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Processeurs PCX 57 : installation

How to install the PCX 57 processor card in the PC

Preliminary conditions

Preliminary addressing operations (See Operations to be carried out before

installation, p. 237) must be performed.

DANGER

When installing the processor in the PC, the PC must always be switched off.

Failure to follow this precaution will result in death, serious injury, or equipment damage.

Procedure to be followed

The following table describes the procedure for installing the processor card in the

PC:

Step

Action

Once the PC’s electrical power supply has been switched off, remove the computer casing and find two free adjacent ISA slots.

As an installation constraint, the PC must conform to the following standard:

Emplacement ISA 1

Emplacement ISA 2

Remove the protective covers and fixing screws already in place which correspond to the available slots.

Install the card in the planned free slots.

Fix the card to the PC by tightening the fixing screws you removed previously.

TSX DM 57 xxF

243

Processeurs PCX 57 : installation

Step

Action

Place the casing back on the computer again and replace all the cables and accessories which had to be switched off: l X Bus cable and /B line terminator TSX TLYEX

Warning: The processor switches to a blocking fault, if the line terminator /B is not installed: l on the PCX 57 processor, if this is not linked to a rack by a TSX CBY ..

Bus cable. . In this case, a /B line terminator (See Line terminator TSX

TLYEX, p. 104 ) must be installed on the processor’s X Bus output.

l l on the available connector of the last rack of the station, if the PCX 57 processor is linked to a rack by a TSX CBY ..

X Bus cable. . In this case, a

/B line terminator must be installed.

This device is used to show that the X Bus has not been adapted.

FIPIO Bus cable and PCMCIA communication card, if necessary.

l l

Switch the PC on and start installing the various software packages: l ISAWAY driver which corresponds to the OS installed: WINDOWS 95/98 or

Windows NT, (see the service instructions provided with the processor),

OFS data server if used,

PL7 Junior or PL7 Pro software if used.

244

TSX DM 57 xxF

Processeurs PCX 57 : installation

Integrating a PCX 57 processor into an X Bus section

General

Illustration

As standard, the PCX 57 processor is equipped to be built into the start of the X Bus line, and for this reason it has a built-in A/ line terminator.

If you want to integrate the processor into an X Bus section, the module is supplied with two accessories which make this possible: l l l a shield equipped with: a 9-pin SUB D connector for linking up a TSX CBY• X Bus cable, a cable for connecting the 9-pin SUB D connector to the processor card, l a daughterboard equipped with two connectors which interface between the

PCX 57 card and the 9-pin SUB D connector of the aforementioned shield. This daughterboard is fitted instead of the A/ line terminator, mounted on the PCX 57 card as standard.

Shield and daughterboard:

Shield

Daughterboard

TSX DM 57 xxF

245

Processeurs PCX 57 : installation

Installation procedure

Carry out the following steps

Step

Action

Remove the A/ line terminator from its slot on the processor.

Illustration

2 Fit the daughterboard in place of the A/ line terminator.

3 Once the processor card is in place in the PC, fix the shield in the available slot situated immediately to the left of the processor card, as indicated in the diagram below.

4 Connect the cable to the connector of the daughterboard which was installed in step 2

246

TSX DM 57 xxF

Example of the topology of a

PCX 57 station with the processor integrated in an X

Bus section

Diagram

Host PC

PCX 57

Processeurs PCX 57 : installation

Note: In this example, as the PCX 57 processor is no longer integrated at the start of the line, the TSX TLY EX A/ and /B line terminators must be installed on each of the racks situated at the end of the lines.

TSX DM 57 xxF

247

Processeurs PCX 57 : installation

How to install/remove the memory extension card on the PCX 57 processor

Principle Perform the following steps to install the memory card on the PCX 57 processor:

Step

Action

Place the PCMCIA card in its allocated slot.

Slide it in until it can go no further.

Position the card in the PC with the power turned off.

Illustration

CAUTION

Installation precautions

The memory extension card must be installed on the processor card with the power switched off and before the latter is installed in the PC.

Failure to follow this precaution can result in injury or equipment damage.

Explanatory diagram:

248

Note: If the program in the PCMCIA memory cartridge contains the RUN AUTO option, the processor will automatically restart in RUN mode after the cartridge is inserted and the PC is turned on.

TSX DM 57 xxF

Processeurs PCX 57 : installation

Processing on insertion/extraction of a PCMCIA memory card on a PCX 57 PLC

General

CAUTION

Insertion/Extraction

It is forbidden to insert or extract the PCMCIA memory card into or from a PCX 57 when it is powered-up. These actions, although they will not damage the processor or any other device, cause random processor behavior and thus, correct operation cannot be guaranteed.

Failure to follow this precaution can result in injury or equipment damage.

CAUTION

RUN AUTO option

If the program contained in the PCMCIA memory card includes the

RUN AUTO option, the processor will automatically restart in RUN mode after the card is inserted and the PC is switched on.

Failure to follow this precaution can result in injury or equipment damage.

TSX DM 57 xxF

249

Processeurs PCX 57 : installation

Memory cards for PCX 57 processors

General See

Standard and Backup memory cards for PLCs, p. 159 andApplication + files

type memory cards, p. 161:

250

TSX DM 57 xxF

Processeurs PCX 57 : installation

Precautions to be taken when replacing a PCX 57 processor

Important

CAUTION

Replacing a processor

If the PCX 57 processor is being replaced by another processor which is not blank (i.e. the processor has already been programmed and contains an application), you must cut the power to all of the PLC station’s control units.

Before restoring power to the control units, check that the processor contains the required application.

Failure to follow this precaution can result in injury or equipment damage.

TSX DM 57 xxF

251

Processeurs PCX 57 : installation

252

TSX DM 57 xxF

PCX 57 processors: Diagnostics

At a Glance

Aim of this

Chapter

What's in this

Chapter?

This Chapter deals with PCX 57 processor diagnostics.

This chapter contains the following topics:

Topic

Description of PCX 57 processor LEDs

Changing the PCX 57 RAM memory backup battery

Changing the PCX 57 RAM memory PCMCIA card battery

What happens after you press the processor RESET button

How the PCX 57 behaves after an action on the PC

Finding errors via the processor status LEDs

Page

TSX DM 57 xxF

253

PCX 57 processors: Diagnostics

Description of PCX 57 processor LEDs

Labeling of the

LEDs

Six LEDs (RUN, TER, BAT, I/O, FIP and ERR) found on the processor card enable fast diagnostics of the status of the PLC station.

Due to the small amount of space available on the shield, only the ERR LED is visible when the PC housing the processor is closed.

To make it more user-friendly, the state of the RUN, I/O, ERR and FIP LEDs is displayed via a utility in the task bar in Windows 95/98 or Windows NT on the PC with the processor card. This functionality is only available when the host PC is running (ISAWAY driver installed)

254

TSX DM 57 xxF

Description

TSX DM 57 xxF

PCX 57 processors: Diagnostics

The following table describes the role of each LED:

Display

LED

BAT

(red)

RUN

(green)

TER

(yellow)

I/O

(red)

FIP

(yellow)

ERR

(red) l l l

battery missing, battery flat, battery the wrong way round, wrong type of battery.

PLC running normally, program executing.

PLC in STOP mode or blocked by software error.

running normally.

input/output errors coming from a module, a channel or a configuration error.

terminal port link active.

The rate of flashing is relative to the amount of traffic.

link not active.

X Bus error (1).

normal state, no internal error.

processor or system error.

l l

PLC not configured: application missing, invalid or incompatible,

PLC error: processor or system error.

FIPIO bus link active.

The rate of flashing is relative to the amount of traffic.

l l l l

PLC not configured

(application missing, invalid or incompatible),

PLC blocked by a software error, memory card battery error,

X Bus error (1).

link not active.

normal state, no internal error.

Note: l (1) an X Bus error is indicated by simultaneous flashing of the ERR and I/O

LEDs.

l the FIP LED is only present on TPCX P57 353 processor.

255

PCX 57 processors: Diagnostics

Changing the PCX 57 RAM memory backup battery

Introduction This battery on the PCX 57 processor module ensures that the processor internal

RAM memory and the real-time clock are saved in the event of a power outage. It is delivered in the same packaging as the processor and must be installed by the user.

Note: With a PCX 57 processor, there is no point in putting a battery into the rack power supply which usually houses the processor (rack with address 0).

Installing the battery for the first time

To install the battery, carry out the following:

Step

Action

Remove the cover by squeezing the sides.

Put the battery in its slot taking care to observe polarities.

Replace the cover which keeps the battery in its slot.

Changing the battery

The battery can be changed every year as a preventative measure or when the BAT

LED is lit. However the LED is not visible when the PC is closed, but you have a

%S68 system bit (0 = backup battery OK) which can be used by the application program to generate an alarm to warn that the battery needs changing.

To change the battery, carry out the following:

Step

Action

Switch the PC off.

Disconnect the different cables linked to the processor.

Open the PC.

Take the card out of its slot.

Remove the cover.

Remove the defective battery from its slot.

Put in the new battery, observing the polarities.

Replace the cover.

Put the card back in its slot, close the PC, connect external components and switch on.

256

TSX DM 57 xxF

Illustration

PCX 57 processors: Diagnostics

CAUTION

Precaution to be taken when changing the battery

Changing the battery should not exceed the stated limit for the PC being switched off. Exceeding this limit may cause data in RAM memory to be lost.

Failure to follow this precaution can result in injury or equipment damage.

The following diagram shows how the battery is installed:

1: cover

2: battery

TSX DM 57 xxF

257

PCX 57 processors: Diagnostics

How often must the battery be changed?

Period of battery backup

The length of time during which the battery ensures backup of the processor’s internal RAM memory and the real-time clock depends on two factors: l the percentage of time for which the PLC is switched off and as a result the battery is being used, l the ambient temperature when the PLC is switched off.

Summary table:

Ambient temperature when inoperative

Backup time PLC off for 12 hours per day

≤

30°C

5 years

PLC off for 1 hour per day

5 years

40°C 50°C

3 years

2 years

5 years

60°C

1 year

4.5 years 4 years

Independent saving by the processor

The processors have their own offline independent save function to save the processor internal RAM memory and the real-time clock, which allows the removal of: l the PCX 57 processor battery.

The backup time depends on the ambient temperature.

Assuming that the processor was switched on previously, the guaranteed time varies in the following way:

Ambient temperature when switching off

Backup time

20°C

30°C 40°C 50°C

45mn 20mn 8mn

258

TSX DM 57 xxF

Changing the PCX 57 RAM memory PCMCIA card battery

PCX 57 processors: Diagnostics

Introduction

How to change the battery

RAM memory PCMCIA cards (TSX MRP etc.) must have a battery (reference TSX

BAT M01) which needs to be changed.

Carry out the following steps:

Step

Action

Take the card out of its slot.

Hold the PCMCIA card so you can access the battery slot. This is at the end of the card without the connector.

Unlock the battery holder, which is at the end of the card without the connector.

To do this press the lock towards the bottom of the card (the opposite direction to the write protection micro-switch) while pulling towards the back.

Remove the battery and holder unit from its slot.

Swap the defective battery for an identical 3V battery. Polarities must be observed by placing the + labels on the holder and the battery on the same side.

Place the battery and holder unit back in its slot, then lock it. To do this, carry out the removal procedure in reverse.

Put the memory card back in its allocated slot on the PCX 57 card.

Illustration Principle diagram:

Write protection

Lock

Battery slot

Number

TSX DM 57 xxF

259

PCX 57 processors: Diagnostics

Battery life See the following table:

PCMCIA card stored in normal conditions (-20°C to 70°C)

PCMCIA card fitted in an operating PLC (0°C à 60°C).

12 months

36 months

Note: During operation, the processor’s ERR LED flashes if the PCMCIA card battery is defective.

260

TSX DM 57 xxF

PCX 57 processors: Diagnostics

What happens after you press the processor RESET button

General All processors have a RESET button on their front panel, which when pressed, causes a PLC cold start, in RUN or in STOP mode (1), in the application contained on the memory card (or in internal RAM).

RESET following a processor fault

As soon as a processor fault appears, the alarm relay on rack 0 (2) is deactivated

(open contact) and the module outputs switch to fallback position or are maintained in the current state depending on the selection made at configuration. Pressing the

RESET button causes the PLC, forced into STOP mode, to cold start.

(1) Start in RUN or in STOP mode is defined at configuration.

(2) With the PCX 57 processor, this relay is not controlled.

Note: When the RESET button is pressed, and during the PLC cold start, the terminal link is deactivated.

TSX DM 57 xxF

261

PCX 57 processors: Diagnostics

How the PCX 57 behaves after an action on the PC

General The following table describes the different actions on the PC and what implications they have for the PCX 57:

Action on the PC

Switching off/on

Micro-outages on the network supplying the

Pressing the RESET button

PC’s software RESET

(CTRL ALT DEL)

PCX 57 behavior warm restart if the application environment has not changed

As the PCX 57 does not have a filtering mechanism for microoutages, every micro-outage not filtered by the PC’s internal power supply causes a warm restart of the PCX 57, if the application environment has not changed generally, and subject to the PC’s RESET button activating the

RSTDRV signal on the ISA bus, pressing the PC RESET button causes a warm restart of the PCX 57, if the application environment has not changed.

these actions have no effect on the current state of the PCX 57 processor (if the PCX 57 processor is in RUN, it stays in , etc.) and does not cause a warm restart or cold restart

Note: A PC software blockage has no effect on the current state of the PCX 57 processor (identical behavior to a PC software RESET).

262

TSX DM 57 xxF

Finding errors via the processor status LEDs

General See: l l l

Finding errors using processor state LEDs, p. 175,

Non blocking errors, p. 176,

Blocking errors, p. 178,

Processor or system errors, p. 179.

PCX 57 processors: Diagnostics

TSX DM 57 xxF

263

PCX 57 processors: Diagnostics

264

TSX DM 57 xxF

PCX 57 203 processor

General characteristics of the PCX 57 203 processor

PCX 57 203 processor

The following table gives the general characteristics of the PCX 57 203 processor.

Reference PCX 57 203

TSX DM 57 xxF

Maximum configuration

Functions

Maximum number of TSX RKY 12EX racks

Maximum number of TSX RKY 4EX/6EX/8EX racks 16

Maximum number of slots with TSXRKY 12EX with TSXRKY 4EX, 6EX, 8EX

111

Maximum number of channels

In-rack discrete I/O

In-rack analog I/O

1024

Application (counting, axis, etc.) 24

1 Maximum number of connections

Built-in UNI-TELWAY (terminal port)

Network (ETHWAY, FIPWAY,

Modbus+)

Master FIPIO (built-in)

Third party field bus

AS-i field bus

Savable real-time clock

4 yes

265

PCX 57 203 processor

Reference PCX 57 203

Memory capacity

Application structure

Savable internal RAM

PCMCIA memory card

(maximum capacity)

Application area

Symbol Zone

File area

Master task

Fast task

Application code execution time for a 1K instruction

Event processing (of which 1 has priority)

Internal RAM

PCMCIA card

100% Boolean

65% Boolean + 35% digital

100% Boolean

65% Boolean + 35% digital

System overhead

MAST task

FAST task

48K16

160K16

128K16 or 640K16

0.21 ms

0.28 ms

0.27 ms

0.40 ms

1 ms

0.35 ms

266

TSX DM 57 xxF

PCX 57 353 processor

General characteristics of the PCX 57 353 processor

PCX 57 353 processor

The following table introduces the general characteristics of the PCX 57 353 processor.

Reference PCX 57 353

TSX DM 57 xxF

Maximum configuration

Functions

Maximum number of TSX RKY 12EX racks 8

Maximum number of TSX RKY 4EX/6EX/8EX racks 16

Maximum number of slots with TSXRKY 12EX with TSXRKY 4EX, 6EX, 8EX

111

Maximum number of channels

Maximum number of connections

In-rack discrete I/O

In-rack analog I/O

1024

128

Application (counting, axis, etc.) 32

Built-in UNI-TELWAY (terminal port)

Network (ETHWAY, FIPWAY,

Modbus+)

FIPIO master (built-in), number of devices

127

Third party field bus

AS-i field bus

267

PCX 57 353 processor

Reference PCX 57 353

Memory capacity

Savable real-time clock

Savable internal RAM

PCMCIA memory card (maximum capacity)

Application area

Symbol Zone

File area

Application structure

Master task

Fast task

Event processing (of which 1 has priority)

100% Boolean Application code execution time for a 1K instruction

Internal RAM

PCMCIA card

65% Boolean + 35% digital

100% Boolean

65% Boolean + 35% digital

System overhead

MAST task

FAST task yes

80K16 or 96K16 (1)

384K16

128K16 or 640K16

0.15 ms

0.21 ms

0.22 ms

0.32 ms

1 ms

0.25 ms

(1) 1 st

figure when the application is in internal RAM, 2 nd

figure when the application is in card memory.

268

TSX DM 57 xxF

Atrium PCX 57 CPU: general characteristics

At a Glance

Aim of this

Chapter

What's in this

Chapter?

The aim of this Chapter is to introduce you to the characteristics of devices that can be used when installing a PCX 57 station.

This chapter contains the following topics:

Topic

Electrical characteristics of PCX 57 processors

Devices which can be connected to or built into the processor

Defining and Counting Application-specific channels

Processor performance

Page

269

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Atrium PCX 57 CPU: general characteristics

Electrical characteristics of PCX 57 processors

General

Feature of PCX

57 processors

Power consumption

l l l l l

Devices without their own power supply which can be connected to the terminal port: l adjustment terminal: T FTX 117 ADJUST , l unit TSX P ACC01 for connecting to the UNI-TELWAY bus.

Devices without their own power supply which can be built into the processor: l PCMCIA communication cards TSX FPP 10/20,

PCMCIA communication card TSX SCP 111/112/114,

PCMCIA communication card TSX MBP 100,

PCMCIA modem card TSX MDM 10.

PCX 57 processors have their own 5VDC power supply, which is generated from the host PC’s 12 VDC power supply. As a result of this, the 12 VDC power supply from the host PC must have sufficient power to accommodate a PCX 57 processor.

This table shows consumption of the host PC at 12VDC:

Typical consumption Maximum consumption Processor + PCMCIA memory card

TPCX P57 203

TPCX P57 353

400 mA

550 mA

560 mA

770 mA

Dissipated power

This table states the dissipated power for PCX 57 processors:

Typical consumption Maximum consumption Processor + PCMCIA memory card

TPCX P57 203

TSX P57 353

4,8W

6,6W

6,72W

9,24W

270

TSX DM 57 xxF

Atrium PCX 57 CPU: general characteristics

Devices which can be connected to or built into the processor

Tables of consumption and dissipated power

Consumption:

Consumption at 12VDC from host PC

Devices without their own power supply which can be connected to the terminal port (TER)

TFTX 117 ADJUST

TSXPACC01

Typical

144 mA

69 mA

PCMCIA communication card which can be built into the processor

TSXFPP10

TSXFPP20

TSXSCP111

153 mA

65 mA

TSXSCP112

TSXSCP114

TSXMBP100

TSXMDM10

56 mA

69 mA

102 mA

90 mA

Maximum

157 mA

116 mA

167 mA

139 mA

144 mA

Dissipated power:

Dissipated power

Devices without their own power supply which can be connected to the terminal port (TER)

PCMCIA communication card which can be built into the processor

TFTX 117 ADJUST

TSXPACC01

TSXFPP10

TSXFPP20

TSXSCP111

TSXSCP112

TSXSCP114

TSXMBP100

TSXMDM10

Typical

1.7 W

0.8 W

1.8 W

0.8 W

0.7 W

0.8 W

1.2 W

1.1 W

Maximum

1.9 W

1.4 W

2.0 W

2,0W

1.7 W

TSX DM 57 xxF

271

Atrium PCX 57 CPU: general characteristics

Defining and Counting Application-specific channels

Summary table

272

Applications:

Application Module/card

Counting TSXCTY2A

TSXCTY2C

TSXCTY4A

CCY 1128

Movement commands TSXCAY21

TSXCAY41

TSXCAY22

TSXCAY42

Step by step control

Weighing

Communication Serial link

TSXCAY33

CSY 84

TSXCFY11

TSXCFY21

Yes

TSXISPY100 / TSXISP101 Yes

TSXSCP11. in the processor

TSXSCP11. in the

TSXSCY21.

TSXSCP11. in the

TSXSCY21.

TSXSCY 21 (built-in channel)

Yes

Applicationspecific channels

Yes

Modem

FIPIO agent

TSXMDM10

Master FIPIO Built into the processor

Yes

TSXFPP10 in the processor No

Number

0(*)

Note: Only channels configured from PL7 Junior or PL7 Pro software can be counted.

TSX DM 57 xxF

Processor performance

General See

Processor performance, p. 209:

Atrium PCX 57 CPU: general characteristics

TSX DM 57 xxF

273

Atrium PCX 57 CPU: general characteristics

274

TSX DM 57 xxF

TSX PSY… supply modules

At a Glance

Aim of this Part

What's in this

Part?

The aim of this Part is to describe the TSX PSY … supply modules and their installation.

This part contains the following chapters:

Chapter

Chapter Name

TSX PSY… supply modules: introduction

TSX PSY … supply modules: installation

TSX PSY … supply modules: diagnostics

TSX PSY … supply modules : auxiliary functions

TSX PSY power supply modules: breakdown of power consumption and power

TSX PSY 2600 power supply module

TSX PSY 5500 power supply module

TSX PSY 8500 power supply module

TSX PSY 1610 power supply module

TSX PSY 3610 power supply module

TSX PSY 5520 power supply module

Page

TSX DM 57 xxF

275

TSX PSY… supply modules

276

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TSX PSY… supply modules: introduction

At a Glance

Aim of this

Chapter

What's in this

Chapter?

The aim of this Chapter is to introduce the TSX PSY … supply modules .

This chapter contains the following topics:

Topic

General introduction

Supply modules: description

Page

278

280

TSX DM 57 xxF

277

TSX PSY…supply modules : introduction

General introduction

At a Glance

Auxiliary functions of supply modules

TSX PSY… supply modules are designed to supply each TSX RKY… rack and its modules. The supply module is chosen according to the distribution network (direct or alternating current) and the power required (standard or double format model).

l l

There are several types of supply modules: supply modules for an alternating current network , supply modules for a direct current network .

l l l l

Each supply module has auxiliary functions: a display panel, an alarm relay, a slot for a battery for saving the data in the processor’s RAM memory, a recessed button which, when pressed, simulates a power-supply outage, and launches a warm restart of the application, l a 24 VDC sensor supply (only on models supplied from an alternating current network).

Supply modules for an alternating current network

The following table displays the types of supply module according to their format:

Standard format model Double format model

TSX PSY 2600

100...240 VCA

TSX PSY 5500

100...120 VCA

TSX PSY 8500

200...240 VCA

278

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TSX PSY…supply modules : introduction

Supply modules for a direct current network

The following table displays the types of supply module according to their format:

Standard format model Double format model

TSX PSY 1610

24 VCC non-insulated

TSX PSY 3610

24 VCC non-insulated

TSX PSY 5520

24...48 VCC insulated

TSX DM 57 xxF

279

TSX PSY…supply modules : introduction

Supply modules: description

At a Glance

Illustration l l

The supply models take the form of: standard format modules, for TSX PSY 2600 and TSX PSY 1610 modules, double format modules for TSX PSY 5500/3610/5520/8500 modules.

These illustrations label the different components of a standard supply module and a double format supply module:

Standard format Double format

280

TSX DM 57 xxF

Description

TSX PSY…supply modules : introduction

This table describes the components of a supply module:

Number Function

1 Display block containing: l l l an a

BAT

LED (green), lit if the voltages are present and correct,

LED (red), lit when the battery is defective or missing, a 24V LED (green), lit when the voltage sensor is present. This LED is only present on alternating current supply modules TSX PSY 2600/5500/8500.

2 Recessed RESET button which, when pushed, triggers a warm restart of the application.

Slot for a battery which ensures the processor’s internal RAM memory is saved.

Flap for protecting the front panel of the module.

Screw terminal block for linking up to: l l l the supply network, the alarm relay contact, the sensor supply for alternating current supply modules TSX PSY 2600/

5500/8500.

Hole for a cable-tightening clip to go through.

Fuse located under the module protecting: l l the 24VR voltage on the direct current supply module TSX PSY 3610, the primary voltage on the direct current supply module TSX PSY 1610,

Note: on the TSX PSY 2600/5500/5520/8500 supply modules, the primary voltage protection fuse is inside the module and cannot be accessed.

110/220 voltage selector, only present on alternating current supply modules

TSX PSY 5500/8500. On delivery, the selector is set to 220.

TSX DM 57 xxF

281

TSX PSY…supply modules : introduction

282

TSX DM 57 xxF

TSX PSY … supply modules: installation

At a Glance

Aim of this

Chapter

What's in this

Chapter?

This Chapter deals with the installation of TSX PSY … power supply modules .

This chapter contains the following topics:

Topic

Installation/mounting TSX PSY … supply modules .

Rules for connecting TSX PSY supply modules

Connecting alternating current power supply modules

Connecting direct current power supply modules from a floating 24 or 48 VDC direct current network

Connecting direct current power supply modules from an alternating current network

Sensor and pre-actuator power supply servo control

Definition of protection devices at the start of a line

Page

283

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Alimentations TSX PSY ... : installation

Installation/mounting TSX PSY … supply modules .

Mounting

Installation

The mounting of the TSX PSY… power supply module is identical to the mounting of processor modules and, in general terms, the same as the mounting of other modules (see

How to mount processor modules, p. 154).

This table describes the principles of installing power supply modules:

Type of supply module

Standard format:

TSX PSY 2600/1610

Description installed in the first slot in each TSX RKY rack and occupy the PS position.

Illustration

Double format:

TSX PSY 3610/5500/

5520/8500 installed in the first two slots in each TSX RKY rack and occupy the PS and 00 positions.

Note: Each supply module is provided with a locating device that only allows the module to be installed in the slot designated above.

Note: the TSX PSY 8500 supply module does not provide 24VR voltage. Because of this, a rack fitted with this supply module will not be able to accommodate some modules, such as relay output and weighing modules

284

TSX DM 57 xxF

Alimentations TSX PSY ... : installation

Rules for connecting TSX PSY supply modules

General points

Illustration

The TSX PSY ••• power supply modules on each rack are equipped with a nonremovable terminal block, protected by a flap, which is used to connect the power supply, the alarm relay, the protection ground and, for alternating current supplies, the supply of the 24 VDC sensors.

This screw terminal block is equipped with captive clamp screws which can connect a maximum of 2 wires with a cross-sectional area of 1.5mm

with wire end ferrules, or one wire with a cross-sectional area of 2.5mm

(maximum tightening torque on screw terminal: 0.8N.m).

The wires come out vertically towards the bottom. These wires can be kept in place with a cable-clip.

This diagram shows the screw terminal block:

TSX DM 57 xxF

Supply

24V sensors

Alarm relay

Network ~

110-220V

Protection ground

Alarm relay

24V network (1)

Protection ground

Alternating current supply

TSX PSY 2600/5500/8500

Direct current supply

TSX PSY 1610/3610/5520

(1) 24...48VAC for the TSX PSY 5520 supply module.

285

Alimentations TSX PSY ... : installation

Warning

286

CAUTION

Positioning the voltage selector

For the power supply modules TSX PSY 5500/8500, position the voltage selector according to the voltage power used (110 or 220 VAC).

Failure to follow this precaution can result in injury or equipment damage.

Provide a protection device and switchgear upstream of the PLC station.

When selecting protection devices, the user should take into account the signaling currents which are defined in the characteristics tables for each supply module.

Note: As direct current supply modules TSX PSY 1610/2610/5520 have a strong signaling current, it is not advisable to use them on direct current networks which protect flood-back current limits.

When a power supply module is connected to a direct current network, it is mandatory to limit the length of the supply cable in order to prevent transmission loss.

l TSX PSY 1610 supply module: l length limited to 30 meters (60 meters there and back) with copper wires and l a 2.5mm

cross-section, length limited to 20 meters (40 meters there and back) with copper wires and a 1.5mm

cross-section.

l TSX PSY 3610 and TSX PSY 5520 supply modules: l length limited to 15 meters (30 meters there and back) with copper wires and a 2.5mm

cross-section, l length limited to 10 meters (20 meters there and back) with copper wires and a 1.5mm

cross-section.

Linking several PLCs supplied by a permissible direct current network not connected to ground.

The 0V and physical ground are linked internally in the PLCs, in the network cabling accessories and in some control consoles.

For specific applications which use a "floating" installation, special measures should be taken with connections. These depend on the method used for installation.

In this case, it is mandatory to use insulated direct current power supplies. Please contact us when you are defining the electrical installation.

TSX DM 57 xxF

Alimentations TSX PSY ... : installation

Connecting alternating current power supply modules

Connecting a single-rack PLC station

Illustration:

Alternating network 100-240 V

Supply control

Pre-actuators

Sensor supply for sensors on the rack (2)

TSX PSY ..00

Q: general section switch,

KM: circuit contactor-breaker,

(1) insulating connector bar for finding grounding faults

(2) available current: l l

0.6 A with a TSX PSY 2600 (See

TSX PSY 2600 power supply module, p. 321)

power supply module,

0.8 A with a TSX PSY 5500 (See

TSX PSY 5500 power supply module, p. 323)

power supply module, l 1.6 A with a TSX PSY 8500 (See power supply module,

TSX PSY 8500 power supply module, p. 325)

Note: Protective fuses: alternating current power supply modules TSX PSY

2600/5500/8500 are fitted during manufacture with a protective fuse. This fuse, in series with the L input, is located inside the module and cannot be accessed.

TSX DM 57 xxF

287

Alimentations TSX PSY ... : installation

Illustration: Connecting a

PLC station made up of several racks

Alternating network 100-240 V

Supply control pre-actuators

Sensor supply for sensors on the rack (2)

TSX PSY ..00

Supply control pre-actuators

Sensor supply for sensors on the rack (2)

TSX PSY ..00

288

Note: If there are several PLC stations supplied by the same network, the principles of connection are identical.

Q: general section switch,

KM: circuit contactor-breaker,

(1) insulating connector bar for finding grounding faults

(2) available current: l l

0.6 A with a TSX PSY 2600 (See

TSX PSY 2600 power supply module, p. 321)

power supply module,

0.8 A with a TSX PSY 5500 (See

TSX PSY 5500 power supply module, p. 323)

power supply module, l 1.6 A with a TSX PSY 8500 (See power supply module,

TSX PSY 8500 power supply module, p. 325)

Note: Protective fuses: alternating current power supply modules TSX PSY

2600/5500/8500 are fitted during manufacture with a protective fuse. This fuse, in series with the L input, is located inside the module and cannot be accessed.

TSX DM 57 xxF

Alimentations TSX PSY ... : installation

Connecting direct current power supply modules from a floating 24 or 48 VDC direct current network

Warning

Illustration

In the case of floating mounting (not linked to ground) used for specific applications and in particular in Marine Applications , an insulated TSX PSY 5520 (24/48 VDC) supply module must be selected.

Diagram showing the principle:

Alternating network low voltage

Pre-actuator supply control

Rack 0

TSX PSY 5520

Battery charger

Battery

Pre-actuator supply control

Rack x

TSX PSY 5520

Insulation tester

TSX DM 57 xxF

24 VDC floating network for supplying the sensors, actuators and discrete input/output modules

Note: A device can continually measure the level of insulation of the 24 VDC (or

48 VDC) in relation to the ground, and can give an alert when the level of insulation is abnormally low.

The input/output modules in the Premium range are insulated.

289

Alimentations TSX PSY ... : installation

Connecting direct current power supply modules from an alternating current network

Non-insulated power supply modules TSX

PSY 1610/3610

Connecting a single-rack PLC station with a ground-referenced network:

Alternating network 100-240 V

Supply control pre-actuators

TSX PSY ..10

Supply for sensors/ pre-actuators

Q: General section switch,

KM: Circuit contactor-breaker,

(1): External shunt provided with the power supply module,

(2): Insulating connector bar for finding grounding faults. In this case, it is necessary to switch off the supply in order to disconnect the network from the ground,

(3): Optional use of a process power supply module (See Process and AS-i supply,

p. 333),

(4): Protective fuse, (4 A, with time-delay) only necessary with the TSX PSY 3610 power supply module.

The TSX PSY 1610 power supply module is fitted during manufacture with a protective fuse located under the module and in series on the 24V input (3.5 A, 5x20 time-delay fuse).

290

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Alimentations TSX PSY ... : installation

Connecting a multi-rack PLC station with a ground-referenced network:

Alternating network 100-240 V

Supply control pre-actuators

TSX PSY ..10

Supply sensors/ pre-actuators

Supply control pre-actuators

TSX PSY ..10

TSX DM 57 xxF

Q: General section switch,

KM: Circuit contactor-breaker,

(1): External shunt provided with the power supply module,

(2): Insulating connector bar for finding grounding faults. In this case, it is necessary to switch off the supply in order to disconnect the network from the ground,

(3): Optional use of a process power supply module,

(4): Protective fuse, (4 A, with time-delay) only necessary with the TSX PSY 3610 power supply module.

The TSX PSY 1610 power supply module is fitted during manufacture with a protective fuse located under the module and in series on the 24V input (3.5 A, 5x20 time-delay fuse).

291

Alimentations TSX PSY ... : installation

Note: If there are several PLC stations supplied by the same network, the principles of connection are identical.

TSX PSY 5520 isolated power supply module

Connecting a single-rack PLC station with a ground-referenced network:

Alternating network 100-240 V

Supply control pre-actuators

TSX PSY 5520

Supply for sensors/ pre-actuators

Q: General section switch,

KM: Circuit contactor-breaker,

(1): Insulating connector bar for finding grounding faults,

(2): Optional use of a process power supply.

Note: Protective fuse: the TSX PSY 5520 power supply modules are fitted during manufacture with a protective fuse. This fuse, in series with the 24/48V input, is located inside the module and cannot be accessed.

292

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Alimentations TSX PSY ... : installation

Connecting a multi-rack PLC station with a ground-referenced network:

Alternating network 100-240 V

Supply control pre-actuators

TSX PSY 5520

Supply for sensors/ pre-actuators

Supply control pre-actuators

TSX PSY 5520

TSX DM 57 xxF

Q: General section switch,

KM: Circuit contactor-breaker,

(1): Insulating connector bar for finding grounding faults,

(2): Optional use of a process power supply.

Note: If there are several PLC stations supplied by the same network, the principles of connection are identical.

293

Alimentations TSX PSY ... : installation

Sensor and pre-actuator power supply servo control

How to set up servo control

It is recommended that servo control of the different power supplies is set up in the following sequence:

Step Action

1 Switch on the power supply to the PLC and the inputs (sensors), using the contactor

KM (see diagram (See

TSX PSY 5520 isolated power supply module, p. 292 )).

2 If the PLC is in RUN mode and running on AUTO, switch on the output power supply

(pre-actuators), using the contactor KA. This is controlled by the alarm relay contact in each power supply.

Safety standards Before restarting the installation following a stop (caused by a power outage or an emergency stop), safety standards require authorization to be given by the operator.

The MANU/AUTO switch makes it possible to force outputs from a terminal, when the PLC is in STOP mode.

Example 1 PLC station supplied by alternating current:

Emergency stop

Supply pre-actuators

Run

Man.

Auto alarm relay contact alarm relay contact (1)

294

KA: contact controlled by alarm relay from supply module in AUTO run mode.

(1) When the PLC station is composed of several racks: set all the "alarm relay" contacts in series

(RAL0, RAL1, RAL2, etc.).

TSX DM 57 xxF

Example 2

Alimentations TSX PSY ... : installation

PLC station supplied by direct current:

Emergency stop

Supply pre-actuators

Run

Supply sensors

Auto alarm relay contact

Man.

alarm relay contact (1)

KA: contact controlled by alarm relay from supply module in AUTO run mode.

(1) When the PLC station is composed of several racks: set all the "alarm relay" contacts in series

(RAL0, RAL1, RAL2, etc.).

TSX DM 57 xxF

295

Alimentations TSX PSY ... : installation

Definition of protection devices at the start of a line

Introduction

Selecting a line circuit breaker

You are advised to mount a protection device, such as circuit-breaker and fuse, at the start of the line on the supply network.

The following information can be used to define the minimum caliber of the circuit breaker and the fuse for a given power supply module.

l l l

To select the caliber of the circuit breaker, the following three characteristics, which are given for each supply module, should be taken into account.

the nominal input current: I rms , signaling current: the It .

I ,

The minimum caliber for the circuit breaker should be selected as follows: l l l caliber of circuit breaker IN > the supply I max. circuit breaker I > the supply signal I ,

rms, circuit breaker It at point A on the curve > the supply It .

Illustration: characteristics provided by the circuit breaker manufacturer.

Thermal zone

Magnetic zone

Selecting the line fuse

When selecting the caliber of the line fuse, the two following characteristics, which are given for each power supply, should be taken into account: l l the nominal input current:

2 t.

I rms ,

The minimum caliber for the fuse is selected as follows:

296

TSX DM 57 xxF

Alimentations TSX PSY ... : installation l l fuse caliber IN > 3 x the supply I rms ,

2 t of the fuse > 3 x I

2 t of the power supply.

Reminder of the characteristics of I rms , signal I , It and I

2 t for each power supply module

TSX module

I rms at 24VDC at 48VDC

PSY 2600 PSY 5500 PSY

8500

at 100VAC 0.5A

at 24VAC 0.3A

1.7A

0.5A

1.4A

0.5A

I signa l (1) at 24VDC at 48VDC

at 100VAC 37A at 24VAC 75A

38A

30A

60A

2 t at 24VDC at 48VDC

at 100VAC 0.034As

at 24VAC 0.067As

at 24VDC -

0.11As

0.15As

at 48VDC at 100VAC at 24VAC

0.63A

2 s

2.6A

2 s

15A

2 s

0.2As

PSY

1610

1.5A

100A

PSY

3610

2.7A

150A

0.5As

12.5A

2 s 20A 2 s 50A 2 s

55A

2 s

7As

6As

PSY

5520

1.5A

15A

(1) Values at initial power-up and at 25°C.

297

Alimentations TSX PSY ... : installation

298

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TSX PSY … supply modules: diagnostics

At a Glance

Aim of this

Chapter

What's in this

Chapter?

This Chapter deals with the diagnostics of TSX PSY … supply modules .

This chapter contains the following topics:

Topic

Display on TSX PSY supply modules

Back-up battery on TSX PSY ... power supply modules

Power supply failure to rack other than rack 0

What happens after pressing the RESET button on a power supply module

Page

TSX DM 57 xxF

299

TSX PSY … supply modules: diagnostics

Display on TSX PSY supply modules

Introduction

Description

Each supply module has a display panel containing: l three LEDs (OK, BAT, 24V) for the alternating current supply modules TSX PSY l

2600/5500/8500, two LEDs (OK, BAT) for the direct current supply modules TSX PSY 1610/3610/

5520.

The following table describes the various LEDs and their functions:

Display LED Description

OK LED (green) l on when operating normally, l off when the output voltage is below the thresholds.

BAT LED (red) l off when operating normally, l on if battery is missing, flat, the wrong way round or the wrong type.

24V LED

(green) l l on when operating, off if the sensor 24V voltage delivered by the supply is no longer present.

RESET pushbutton

Pressing this button activates a sequence of service signals identical to: l l a power outage, when pressed, powering up, when released.

The application takes these actions (pressing and releasing) to mean a warm restart (See

FAST task cycle time, p. 219 ).

Sensor supply The alternating current supply modules TSX PSY 2600/5500/8500 have a built-in power supply which delivers a voltage of 24VDC for supplying the sensors.

This sensor power supply can be accessed via the module’s screw connection terminal block.

CAUTION

Parallelization

This supply module cannot be set in parallel with an external supply module.

Failure to follow this precaution can result in injury or equipment damage.

300

Note: The "24 VDC sensor supply module" output for the TSX PSY 8500 module is a VLSV-(very low safety voltage) type This ensures the user’s safety.

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TSX PSY … supply modules: diagnostics

Back-up battery on TSX PSY ... power supply modules

At a Glance Each power supply module has a slot for the installation of a battery which supplies the internal RAM memory of the processors in order to save the data when the PLC is switched off.

This battery is delivered in the same packaging as the power supply module. When inserting it, you must respect the polarities.

Note: If a PCX 57 processor which can be integrated into a PC is being used, the back-up battery is built into the processor and its characteristics are the same as those described below.

Data on the backup battery

Battery characteristics: thyonile lithium chloride battery, 3.6V/0.8 Ah, 1/2AA size.

Spare part product reference: TSX PLP 01.

Period for which data is stored: the data storage time depends on two factors: l the percentage of time for which the PLC is switched off and as a result the battery is being used, l the ambient temperature when the PLC is switched off.

Table of the ambient temperatures when switched off:

Ambient temperature when inoperative

Backup time PLC off for 12 hours per day

PLC off for 1 hour per day

≤

30°C 40°C 50°C 60°C

5 years 3 years

2 years

1 year

5 years 5 years

4.5 years

4 years

Monitoring the battery status: when the power is on, it monitors the status of the battery. If there are problems, the user is informed visually by the BAT (red) LED which lights up. If this happens, the battery must be changed immediately. The

%S68 system bit gives the status of the backup battery (0 = battery OK).

Changing the battery: the battery can be changed when the power supply module is on, or immediately after switching it off. In the latter case, the time for intervention is limited.

The backup time depends on the ambient temperature. Assuming that the processor was switched on previously, the guaranteed time varies in the following way.

Ambient temperature when switching off

Backup time

20°C 30°C

2h 45mn

40°C 50°C

20mn 8mn

TSX DM 57 xxF

301

TSX PSY … supply modules: diagnostics

Power supply failure to rack other than rack 0

General

Limit of failure period

All the channels on this rack are seen as in error by the processor, but the other racks are not affected. The values of the inputs in error are no longer updated in the application memory and are reset to zero in a discrete input module, unless they have been forced, when they are maintained at the forcing value.

If the failure period is less than 10 ms for alternating current power supplies or less than 1 ms direct current power supplies, the failure is not detected by the program, which will run as normal.

302

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TSX PSY … supply modules: diagnostics

What happens after pressing the RESET button on a power supply module

General The power supply module of each rack has a RESET button on its front panel, which when pressed triggers an initialization sequence of the modules on the rack it is supplying.

When this action takes place in a power supply module in the rack supporting the

TSX P57 processor (rack 0), it causes a warm restart.

Special case with the PCX 57 processor

In this case, the processor is not physically present on the rack at address 0, so pressing the RESET button on the rack power supply module does not cause the application to warm restart, nevertheless the modules present on the rack are reinitialized.

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TSX PSY … supply modules: diagnostics

304

TSX DM 57 xxF

TSX PSY … supply modules : auxiliary functions

At a Glance

Aim of this

Chapter

What's in this

Chapter?

This Chapter deals with the auxiliary functions of TSX PSY … supply modules .

This chapter contains the following topics:

Topic

Alarm relay on TSX PSY supply modules

Characteristics of the alarm relay contact

Page

306

308

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305

TSX PSY … supply modules : auxiliary functions

Alarm relay on TSX PSY supply modules

Introduction The alarm relay located in each supply module has a potential free contact, which can be accessed on the module’s screw connection terminal block.

Illustration:

Connection terminal block

Ral

Alarm relay of the module situated on the rack supporting the processor

(rack 0)

When operating normally, with the PLC in RUN mode, the alarm relay is activated and its contact is closed (state 1). Whenever the application is stopped, even partially, when a "blocking" error appears, when there are incorrect output voltages or power disappears, the relay falls back and its associated contact opens (state 0).

Illustration:

PLC in RUN mode

PLC in STOP mode or faulty

Alarm relay

306

Operation alarm relay rack 0 appearance of a

PLC blocking error or incorrect voltages

Note: When a PCX 57 processor, which can be integrated into a PC, is being used, the supply module alarm relay is not managed and is therefore always open.

If this function is absolutely imperative for the proper operation of the installation, the alarm relay of the power supply module can be replaced by the use of an alarm relay output on the X Bus or the FIPIO bus. In order to achieve this, this output should be: l a relay output,

TSX DM 57 xxF

TSX PSY … supply modules : auxiliary functions l l configured with fallback to 0 (default configuration), initialized at state 1 when the application program starts executing.

When configured in this way, the relay output will behave in the same way as the alarm relay controlled by a TSX P57 processor.

Alarm relay for modules on the other racks

(1 to 7)

Once the module has been switched on and if the output voltages are correct, the alarm relay is activated and the contact is closed (state 1).

If the power disappears, or if the output voltages are incorrect, the relay falls back

(state 0).

These modes of operation allow these contacts to be used in fail-safe external circuits, as, for example, the automatic control of pre-actuator supplies, or the transmission of information.

TSX DM 57 xxF

307

TSX PSY … supply modules : auxiliary functions

Characteristics of the alarm relay contact

Characteristics Relay alarm contact.

Voltage limit when in use

Alternating current

Direct current (possible up to 34V for 1hr in every 24hrs)

Thermal current 3 A

Alternating current load Resistive load AC

Voltage

Power

~24V ~48V

50VAC (5) 50VAC (6)

110VAC (4)

Inductive AC14 and AC15

Voltage

Power

~24V ~48V

24VAC (4) 10VAC (10)

24VAC (8)

19..0.264 V

10...30 V

~110V

110VAC (6)

220VAC (4)

~110V

10VAC (11)

50VAC (7)

110VAC (2)

~220V

220VAC

(6)

~220V

10VAC

(11)

50VAC (9)

110VAC

(6)

220VAC

(1)

Direct current load Resistive DC12

Inductive load

DC13

(L/R=60ms)

Voltage

Power

Voltage

Power

24V (direct)

24 W (6)

40 W (3)

24V (direct)

10 W (8)

24 W (6)

1mA/5V

Response time

Type of contact

Built-in protection

Minimum switchable load

Activation

Deactivation

< 10 ms

Normally open

Against overloading and short circuits

Against inductive over-voltage in

None, a fast-blow fuse must be fitted

Against direct current inductive over-voltage

None, compulsory installation – in parallel to the terminals of each pre-actuator - of a RC circuit or

MOV (ZNO) peak limiter, appropriate to the voltage in use

None, a discharge diode must be fitted to the terminals of each pre-actuator.

308

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TSX PSY … supply modules : auxiliary functions

Insulation (test voltage) Contact/ground 2000 V rms-50/60Hz-1mn (on modules TSX PSY 2600/5500/1610/

3610/5520

3000 V rms-50/60Hz-1mn (on module TSX PSY 8500)

> 10MOhms under 500 VDC Resistance of insulation

(1) 0.1 x 7

operations (10) 1.5 x 10

operations

(2) 0.15 x 8

operations (10) 2 x 10

operations

(3) 0.3 x 9

operations (10) 3 x 10

operations

(4) 0.5 x 10

operations (10) 5 x 10

operations

(5) 0.7 x 10

operations (11) 10 x 10

operations

(6) 1 x 10

operations

TSX DM 57 xxF

309

TSX PSY … supply modules : auxiliary functions

310

TSX DM 57 xxF

TSX PSY power supply modules: breakdown of power consumption and power

At a Glance

Aim of this

Chapter

What's in this

Chapter?

The aim of this Chapter is to provide a breakdown of power consumption and power for the selection of the power supply module.

This chapter contains the following topics:

Topic

Breakdown of power consumption for selection of the power supply module

Processor consumption breakdown

I/O module consumption breakdown

Consumption breakdown of analog/counting/movement control modules

Consumption breakdown of communication modules

Consumption breakdown (other modules)

Page

311

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TSX PSY power supply modules: breakdown of power consumption and power

Breakdown of power consumption for selection of the power supply module

General points The power needed to supply a rack depends on the type of modules installed on it.

It is therefore necessary to perform a consumption report in order to define the supply module to be mounted on the rack (standard or double format module).

Reminder of the outputs available with each power supply module

Summary table:

Total output included)(1)

(all outputs

(4b)

Standard format

TSX PSY

1610

TSX PSY

2600

30 W

(30 W)

26W

(30 W)

Double format

TSX PSY

3610

TSX PSY

5520

50 W

(55) W

50 W

(55 W)

15 W 25 W 35 W 35 W

TSX PSY

5500

50 W

(55 W)

TSX PSY 8500

77W at 60°C

85W at 55°C, 100W with a TSX FAN

35 W 75 W Power available on 5 VDC output (1 b)

Power available on 24 VR output (2 b)

15 W

Power available on 24VDC output (sensors supply on the front panel terminal block)

(3 b) not supplied

15 W

12 W

19 W not supplied

19 W

19 W not supplied

38 W

(1) The values in brackets correspond to the maximum values which can be supported for 1 minute every 10 minutes. These values should not be taken into account when calculating the breakdown of power consumption.

WARNING

Establishing the power breakdown

When the power breakdown is established, the total power consumed on each output (5 VDC, 24 VR and 24 VS) must not exceed the total output of the module.

Failure to follow this precaution can result in death, serious injury, or equipment damage.

312

TSX DM 57 xxF

TSX PSY power supply modules: breakdown of power consumption

Note: The TSX PSY 8500 supply module does not have a 24 VR output for supplying some modules at 24VDC. Therefore, the following provisions and preparations must be made for all racks which have this type of power supply: l the relay output modules TSX DSY 08R .

/ 16R .

and the weighing module TSX

ISP Y 100 cannot be installed on these racks, l the TSX ASY 800 analog output modules should be configured using an external power supply (maximum of 3 modules per rack).

Breakdown of power

Table of power breakdown:

Rack number:

1 Power required at 5VDC output:

Power required at 24VR output:

Power required at 24VS output:

Total power required:

.........x10

-3

Ax5V

.........x10

-3

Ax24V

.........x10

-3

Ax24V

=................W

WARNING

Calculated power

The calculated power should be compared with the power of the supply modules in the table below.

l power required on each output – available power on each output: 1l

1a, 2-2a, 3-3a.

sum of the power required on each output – total power available: 4-

4a.

Failure to follow this precaution can result in death, serious injury, or equipment damage.

TSX DM 57 xxF

313

TSX PSY power supply modules: breakdown of power consumption and power

Processor consumption breakdown

Table 1 This table shows the typical consumption of each module and can be used to calculate the consumption per rack and on each output depending on the modules installed:

Rack number:

Module type

Processor +

PCMCIA memory card

Product references No.

Consumption in mA (typical value) (1)

At 5VDC At 24VR

TSX P57 103

TSX P57 153

TSX P57 203

TSX P57 2623

TSX P57 253

TSX P57 2823

TSX P57 303

TSX P57 3623

TSX P57 353

TSX P57 453

TSX P57 4823

Module

440

530

750

1110

820

1180

1000

1360

1060

1080

1440

Total Module Total

Total

At 24VS (2)

Module Total

(1) Module consumption is given for 100% of inputs or outputs in state 1.

(2) If using a 24V (direct) external sensor supply, the consumption on this output should not be taken into account when selecting the power supply for the rack.

314

TSX DM 57 xxF

TSX PSY power supply modules: breakdown of power consumption

I/O module consumption breakdown

Table 2 This table shows the typical consumption of each module and can be used to calculate the consumption per rack and on each output depending on the modules installed:

Rack number:

Module type Product references No.

Consumption in mA (typical value) (1)

At 5VDC At 24VR

Module Total Module Total

At 24VS (2)

Module Total

Carried forward

Discrete input

TOR outputs

TSX DEY 08D2

TSX DEY 16A2

TSX DEY 16A3

TSX DEY 16A4

TSX DEY 16A5

TSX DEY 16D2

TSX DEY 16D3

TSX DEY 16FK

TSX DEY 32D2K

TSX DEY 32D3K

TSX DEY 64D2K

TSX DSY 08R4D

TSX DSY 08R5

TSX DSY 08R5A

TSX DSY 08S5

TSX DSY 08T2

TSX DSY 08T22

TSX DSY 08T31

TSX DSY 16R5

TSX DSY 16S4

TSX DSY 16S5

TSX DSY 16T2

TSX DSY 16T3

TSX DSY 32T2K

TSX DSY 64T2K

250

135

140

155

125

220

140

155

135

160

275

315

TSX DM 57 xxF

315

TSX PSY power supply modules: breakdown of power consumption and power

Rack number:

Discrete Inputs/

Outputs

Total

TSX DMY 28FK

TSX DMY 28RFK

300

(1) Module consumption is given for 100% of inputs or outputs in state 1.

(2) If using a 24V (direct) external sensor supply, the consumption on this output should not be taken into account when selecting the power supply for the rack.

316

TSX DM 57 xxF

TSX PSY power supply modules: breakdown of power consumption

Consumption breakdown of analog/counting/movement control modules

Table 3 This table shows the typical consumption of each module and can be used to calculate the consumption per rack and on each output depending on the modules installed:

Rack number:

Module type Product references No.

Consumption in mA (typical value) (1)

At 5VDC At 24VR

Module Total Module Total

At 24VS (2)

Module Total

Carried forward

Analog

Counting

Axis control

Step by step control

Grand total

TSX AEY 414

TSX AEY 420

TSX AEY 800

TSX AEY 810

TSX AEY 1600

TSX AEY 1614

TSX AEY 410

TSX AEY 800 (3)

TSX CTY 2A

TSX CTY 2C

TSX CTY 4A

TSX CAY 21

TSX CAY 22

TSX CAY 33

TSX CAY 41

TSX CAY 42

TSX CSY 84

TSX CFY 11

TSX CFY 21

660

500

270

475

270

300

990

200

280

850

330

1100

1500

1800

510

650

300

100

TSX DM 57 xxF

(1) Module consumption is given for 100% of inputs or outputs in state 1.

(2) If using a 24V (direct) external sensor supply, the consumption on this output should not be taken into account when selecting the power supply for the rack.

(3) If using a 24VR (direct) external power supply, the consumption of 300mA on the internal 24VR should not be taken into account when selecting the rack power supply.

317

TSX PSY power supply modules: breakdown of power consumption and power

Consumption breakdown of communication modules

Table 4 This table shows the typical consumption of each module and can be used to calculate the consumption per rack and on each output depending on the modules installed:

Rack number:

Module type Product references No.

Consumption in mA (typical value) (1)

At 5VDC

Module Total

At 24VR

Module Total

At 24VS (2)

Module Total

Carried forward

Communication TSX ETY 110 (3)

(4)

TSX ETY 120 (3)

(4)

TSX ETY 210 (3)

(4)

TSX ETY 4102/PORT/

5102

TSX IBY 100

TSX PBY 100

TSX SAY 100

TSX SAY 1000

TSX SCY 21601

TSX SCP 111

TSX SCP 112

TSX SCP 114

TSX FPP 10

TSX FPP 200

TSX JNP 112

TSX JNP 114

TSX MBP 100

TSX MDM 10

Grand total

800

1200

800

1200

800

1200

360

330

120

150

220

195

350

140

120

150

500

400

110

100

(1) Module consumption is given for 100% of inputs or outputs in state 1,

318

TSX DM 57 xxF

TSX PSY power supply modules: breakdown of power consumption

(2) if using a 24V (direct) external sensor power supply, the consumption on this output should not be taken into account when selecting the power supply for the rack,

(3) without remote power feed (RJ45),

(4) with remote power feed (AUI).

TSX DM 57 xxF

319

TSX PSY power supply modules: breakdown of power consumption and power

Consumption breakdown (other modules)

Table 5 This table shows the typical consumption of each module and can be used to calculate the consumption per rack and on each output depending on the modules installed:

Rack number:

Module type Product references No.

Consumption in mA (typical value) (1)

At 5VDC At 24VR

Module Total Module Total

Carried forward

Weighing

Emergency stop backup

TSX ISPY 100/101

TSX PAY 262

Remote X bus

TSX PAY 282

TSX REY 200

Other (devices without their own power supply which can be connected to the terminal port)

TSX P ACC01

T FTX 117 (adjust)

150

500

150

310

145

At 24VS (2)

Module Total

Grand total

(1) Module consumption is given for 100% of inputs or outputs in state 1,

(2) If using a 24V (direct) external sensor power supply, the consumption on this output should not be taken into account when selecting the power supply for the rack.

320

TSX DM 57 xxF

TSX PSY 2600 power supply module

Characteristics of the TSX PSY 2600 power supply module

Characteristics The TSX PSY 2600 module is a single format alternating current power supply module.

Reference TSX PSY 2600

TSX DM 57 xxF

Primary Nominal voltage (V) ~

Voltage limits (V) ~

100...240

85...264

Nominal and limit frequencies

Apparent power

Nominal current consumption: Irms

Initial power-up at 25°C (1)

I signal

2 t on locking

50-60/47-63Hz

50 VA

≤ 0.5A to 100V

≤

0.3A to 240V

≤

37A to 100V

≤ 75A to 240V

0.63A

2 s to 100V

2.6A

2 s to 240V

It on locking

Accepted length of micro-power outages

Integrated phase protection

0.034 As at 100V

0.067 As at 240V

≤

10ms via internal, non-accessible fuse

321

TSX PSY 2600 power supply module

Reference TSX PSY 2600

322

Secondary Total output

5VDC output

24VR output (24V relay) (2)

24VS output (24V sensor)

Protection of output from

Power dissipation

Nominal voltage:

Nominal current

Power (typical)

Nominal voltage:

Nominal current

Power (typical)

Nominal voltage:

Nominal current

Power (typical)

26W

5.1V

25W

24VDC

0.6A

15W

24VDC

0.5A

12W overloading/short circuits/over-voltages

10W

Auxiliary functions

Alarm relay yes (1 contact closed, free from potential on terminal block)

Display

Back-up battery yes, via LED on front panel yes (status monitored via LED on front panel of module)

Conformity to the norms

Insulation

IEC 1131-2

Dielectric resistance (50/60Hz-

1mn)

Resistance of insulation

Primary/secondary

Primary/ground

2000 Vrms

24VDC output/ground -

Primary/secondary

Primary/ground

≥

100 MOhms

≥

100 MOhms

(1) These values should be taken into account when starting up several devices at the same time, or for dimensioning the protection systems.

(2) 24V direct current output for supplying relays of "relay output" modules.

TSX DM 57 xxF

TSX PSY 5500 power supply module

Characteristics of the TSX PSY 5500 power supply module

Characteristics The TSX PSY 5500 module is a double format alternating current power supply module.

Reference

TSX DM 57 xxF

Primary Nominal voltage (V) ~

Voltage limits (V) ~

Nominal and limit frequencies

100..120/

200..240

85..140/190..264

50-60/47-63Hz

Apparent power

Nominal current consumption: Irms

Initial power-up at 25°C (1)

I signal

2 t on locking

150 VA

≤ 1.7A to 100V

≤

0.5A to 240V

≤

38A to 100V

≤ 38A to 240V

4A 2 s to 100V

2 s to 240V

It on locking

Accepted length of micro-power outages

Integrated phase protection

0.11 As at 100V

0.11 As at 240V

≤

10ms via internal, non-accessible fuse

323

TSX PSY 5500 power supply module

Reference

324

Secondary Total output

5VDC output

24VR output (24V relay) (2)

24VS output (24V sensor)

Protection of output from

Power dissipation

Nominal voltage:

Nominal current

Power (typical)

Nominal voltage:

Nominal current

Power (typical)

Nominal voltage:

Nominal current

Power (typical)

50W

5.1V

35W

24VCC

0.8A

19W

24VCC

0.8A

19W overloading/short circuits/over-voltages

20W

Auxiliary functions

Alarm relay yes (1 contact closed, free from potential on terminal block)

Display

Back-up battery yes, via LED on front panel yes (status monitored via LED on front panel of module)

Conformity to the norms

Insulation

IEC 1131-2

Dielectric resistance (50/60Hz-

1mn)

Resistance of insulation

Primary/secondary

Primary/ground

2000 Vrms

24VDC output/ground -

Primary/secondary

Primary/ground

≥ 100 MOhms

≥

100 MOhms

(1) These values should be taken into account when starting up several devices at the same time, or for dimensioning the protection systems.

(2) 24V direct current output for supplying relays of "relay output" modules.

TSX DM 57 xxF

TSX PSY 8500 power supply module

Characteristics of the TSX PSY 8500 power supply module

Characteristics The TSX PSY 8500 module is a double format alternating current power supply module.

Reference

TSX DM 57 xxF

Primary Nominal voltage (V) ~

Voltage limits (V) ~

Nominal and limit frequencies

100..120/

200..240

85..140/170..264

50-60/47-63Hz

Apparent power

Nominal current consumption: Irms

Initial power-up at 25°C (1)

I signal

2 t on locking

150 VA

≤

1.4A to 100V

≤

0.5A to 240V

≤ 30A to 100V

≤

60A to 240V

15A

2 s to 100V

2 s to 240V

It on locking

0.15 As at 100V

0.15 As at 240V

Accepted length of micro-power outages

Integrated phase protection

≤ 10ms via internal, non-accessible fuse

325

TSX PSY 8500 power supply module

Reference

326

Secondary Total output

5VDC output

24VR output (24V relay) (3)

24VS output (24V sensor)

Protection of output from

Power dissipation

Nominal voltage:

Nominal current

Power (typical)

Nominal voltage:

Nominal current

Power (typical)

Nominal voltage:

Nominal current

Power (typical)

77/85/100W (2)

5.1V

15A

75W not supplied not supplied not supplied

24VDC

1.6A

38W overloading/short circuits/over-voltages

20W

Auxiliary functions

Alarm relay yes (1 contact closed, free from potential on terminal block)

Display

Back-up battery yes, via LED on front panel yes (status monitored via LED on front panel of module)

Conformity to the norms

Insulation

IEC 1131-2

Dielectric resistance (50/60Hz-

1mn)

Resistance of insulation

Primary/secondary

Primary/ground

3000 Vrms

24VDC output/ground 500 Vrms

Primary/secondary

Primary/ground

≥

100 MOhms

≥

100 MOhms

(1) These values should be taken into account when starting up several devices at the same time, or for dimensioning the protection systems.

(2) 77W at 60°C, 85W at 55°C, 100W at 55°C, if the rack is fitted with ventilation modules.

(3) 24V direct current output for supplying relays of "relay output" modules.

TSX DM 57 xxF

TSX PSY 1610 power supply module

Characteristics of the TSX PSY 1610 power supply module

Characteristics The TSX PSY 1610 module is a single format non-isolated direct current power supply module.

Reference TSX PSY 1610

TSX DM 57 xxF

Primary Nominal voltage (not isolated) 24 VDC

Voltage limits (including ripple) (1) (possible up to 34V for 1hr in every 24hrs)

19.2 to 30 VDC

Nominal input current: Irms at 24VDC

Initial power-up at 25°C (2) I signal

≤

1.5 A

≤

100A at 24V DC

I 2 t on locking

12.5 A

It on locking

0.2 As

Accepted length of micro-power outages

Integrated input protection

≤

1ms via 5x20 time delay fuse, 3.5A

2 s

327

TSX PSY 1610 power supply module

Reference TSX PSY 1610

Secondary Total output (typical)

5VDC output Nominal voltage:

Nominal current

Power (typical)

24VR output (24VDC relay) (3) Nominal voltage:

30 W

15W

Built-in output protection against (4)

Nominal current

Power (typical)

Overloading

Short circuits

Over-voltage

U network – 0.6V

0.6 A

15 W yes yes yes

10W Power dissipation

Auxiliary functions

Alarm relay

Display yes (1 contact closed, free from potential on terminal block) yes, via LED on front panel

Back-up battery yes (status monitored via LED on front panel of module)

Conformity to the norms IEC1131-2

(1) With the supply of "relay output" modules, the limit range is reduced to

21.6V26.4V.

(2) These values should be taken into account when starting up several devices at the same time, and for dimensioning the protection systems.

(3) 24V direct current output for supplying relays of "relay output" modules.

(4) The 24VR output voltage, which cannot be accessed by the user, is protected by a fuse which is located under the module (5x20, 4A, Medium type).

328

TSX DM 57 xxF

TSX PSY 3610 power supply module

Characteristics of the TSX PSY 3610 power supply module

Characteristics The TSX PSY 3610 module is a double format non-insulated direct current supply module.

Reference

TSX DM 57 xxF

Primary Nominal voltage 24 VDC

Voltage limits (including ripple) (1) (possible up to 34V for 1hr in every 24hrs)

19.2 to 30 VDC

Nominal input current: Irms at 24VDC

Initial power-up at 25°C (2) I signal

≤

2.7 A

≤ 150A at 24V DC

20 A

2 s I

2 t on locking

It on locking

0.5 As

Accepted length of micro-power outages

Integrated input protection no

≤

1ms

329

TSX PSY 3610 power supply module

Reference

Secondary Total output (typical)

5VDC output Nominal voltage:

Nominal current

Power (typical)

Nominal voltage:

50 W

5.1V

35W

24VR output (24V relay) (3)

Nominal current

Power (typical)

Overloading

Short circuits

Over-voltage

U network – 0.6V

0.8 A

19 W yes Built-in output protection against

(4) yes yes

15W Power dissipation

Auxiliary functions

Alarm relay

Display yes (1 contact closed, free from potential on terminal block) yes, via LED on front panel

Back-up battery yes (status monitored via LED on front panel of module)

Conformity to the norms IEC1131-2

(1) With the supply of "relay output" modules, the limit range is reduced to

21.6V26.4V.

(2) These values should be taken into account when starting up several devices at the same time, and for dimensioning the protection systems.

(3) 24V direct current output for supplying relays of "relay output" modules.

(4) The 24VR output voltage, which cannot be accessed by the user, is protected by a fuse which is located under the module (5x20, 4A, Medium type).

330

TSX DM 57 xxF

TSX PSY 5520 power supply module

Characteristics of the TSX PSY 5520 power supply module

Characteristics The TSX PSY 5520 module is a double format insulated direct current power supply module.

Reference

TSX DM 57 xxF

Primary Nominal voltage

Voltage limits (including ripple)

Nominal input current: Irms

Initial power-up at 25°C (1)

I signal

2 t on locking

24..0.48 VDC

19.2 to 60VDC

≤ 3 A at 24V DC

≤

1.5A at 48V DC

≤

15A at 24V DC

≤ 15 A at 48V DC

50 A 2 s at 24VDC

55 A

2 s at 48VDC

It on locking

Accepted length of micro-power outages

Built-in protection of + input

7 As at 24VDC

6 As at 48VDC

≤

1ms by internal, non-accessible fuse module

331

TSX PSY 5520 power supply module

Reference

332

Secondary Total output (typical)

5VDC output Nominal voltage:

Nominal current

Power (typical)

24VR output (24VDC relay) (2) Nominal voltage:

50 W

5.1V

35W

Nominal current

Power (typical)

Built-in output protection against Overloading

Short circuits

Over-voltage

24 V

0.8 A

19 W yes

Power dissipation

Auxiliary functions

Alarm relay

Display yes (1 contact closed, free from potential on terminal block) yes, via LED on front panel yes yes

20W

Back-up battery yes (status monitored via LED on front panel of module)

Conformity to the norms IEC1131-2

Insulation Dielectric resistance

Resistance of insulation primary/secondary primary/ground primary/secondary primary/ground

2000 Vrms-50/

60Hz-1mn

2000 Vrms-50/

60Hz-1mn

≥

10 MOhms

≥ 10 MOhms

(1) These values should be taken into account when starting up several devices at the same time, and for dimensioning the protection systems.

(2) 24VDC output for supplying the relays of the "relay output" modules.

TSX DM 57 xxF

Process and AS-i supply

At a Glance

Aim of this Part

What's in this

Part?

This Part describes Process and AS-i supply and their installation.

This part contains the following chapters:

Chapter

Chapter Name

Process and AS-i supply: introduction

Process and AS-i suppliers: installation

Process supply modules: connections

Connecting AS-i supply modules

Process and AS-i supply module characteristics

Page

TSX DM 57 xxF

333

Process and AS-i supply

334

TSX DM 57 xxF

Process and AS-i supply: introduction

At a Glance

Aim of this

Chapter

What's in this

Chapter?

This Chapter introduces Process and AS-i supply.

This chapter contains the following topics:

Topic

General introduction to Process and AS-i power supply modules

Physical description of TBX SUP 10 supply block

Physical description of the TSX SUP 1011 supply module

Physical description of TSX 1021/1051 supply modules

Physical description of the TSX SUP A02 supply module

Description of TSX SUP 1101/A05 supply blocks

Physical description of the support board

Process supply: auxiliary functions

AS-i supply module: dedicated features

Page

TSX DM 57 xxF

335

Process and AS-i supply: introduction

General introduction to Process and AS-i power supply modules

General A wide range of power supply units and modules is offered to meet your needs in the best possible way: l TBX SUP 10 and TSX SUP 1..1 process power supply units and modules, designed to supply 24 VDC to a PLC system periphery, and driven by PLCs (TSX

Micro and Premium). This periphery being composed of sensors, pre-actuators, encoders, operator dialog terminals, regulators, LEDs, push-buttons, pneumatic actuators, etc. . This 24 V power supply can be delivered using a 100/240 V, 50/ l

60 Hz AC network.

The power supply modules TBX SUP 10 and TSX SUP 1011 can also be connected to a 125 VDC network.

The AS-i power supply units and modules TSX SUP A02 and A05 designed to supply 30 VDC to the components connected to an AS-i field bus. This power supply is distributed over the same wires as those used for data exchange.

The attachment mode for these products has been specially designed to respond to the specific mounting distances and specifications of TSX Micro and TSX Premium

PLCs, and TBX products.

l l

All the products are mounted: on a Telequick AM1-PA mounting plate, on a central DIN rail AM1-DP200/DE200, except for the high-power power supply blocks TSX SUP 1101 and TSX SUP A05.

336

TSX DM 57 xxF

Physical description of TBX SUP 10 supply block

Illustration Diagram and numbers:

Process and AS-i supply: introduction

Number table

The following table shows the numbers and their corresponding descriptions from the diagram above:

Numbers

Description

LED showing power-up of module.

Screw terminal block for supply voltage wiring.

Identification label for the wire terminals.

Wings for fixing the module.

TSX DM 57 xxF

337

Process and AS-i supply: introduction

Physical description of the TSX SUP 1011 supply module

Illustration Diagram and numbers:

Number table

338

The following table shows the numbers and their corresponding descriptions from the diagram above:

Numbers Description

1 Support board for fixing the supply module directly onto the AM1-DE200 / DP200

DIN mounting track or the AM1-PA Telequick perforated board.

2 Display block with: l a 24 V LED (green): lit if the established internal and output voltages are correct, l a LSH LED (orange) "power optimization mode": lit if the power supply is running in parallelization mode with power optimization.

Flap for protecting the terminal block.

Screw terminal block for connection: l l to the AC/DC supply network, to 24 VDC output.

Hole for the cable-tightening clip to go through.

"NOR/LSH" switch placed at the back of the module to control the power optimization system.

l l

NOR position: normal operation without power optimization (default position),

LSH position: operation with power optimization with supply running in parallel.

Note: Access to the switch requires the module to be removed from the support board.

TSX DM 57 xxF

Process and AS-i supply: introduction

Physical description of TSX 1021/1051 supply modules

Illustration Diagram and numbers:

Number table

TSX DM 57 xxF

The following table shows the numbers and their corresponding descriptions from the diagram above:

Numbers Description

1 Support board for fixing the supply module directly onto the AM1-DE200 / DP200

DIN mounting track or the AM1-PA Telequick perforated board.

2 Display block with: l l a 24 V LED (green): lit if the internal and output voltages are correct, a LSH LED (orange) only on TSX SUP 1021 "power optimization mode": lit if the power supply is running in parallelization mode with power optimization.

Flap for protecting the terminal block.

Screw terminal block for connection: l l to the AC/DC supply network, to 24 VDC output.

Hole for the cable-tightening clip to go through.

110/220 V voltage selector. On delivery, the selector is set at 220.

"NOR/LSH" switch placed at the back of the module to control the power optimization system. This switch is only present on the TSX SUP 1021 module.

l l

NOR position: normal operation without power optimization (default position),

LSH position: operation with power optimization with supply running in parallel.

Note: Access to the switch requires the module to be removed from the support board.

339

Process and AS-i supply: introduction

Physical description of the TSX SUP A02 supply module

Illustration Diagram and numbers:

Number table The following table shows the numbers and their corresponding descriptions from the diagram above:

Numbers

Description

Support board for fixing the supply module directly onto the AM1-DE200 /

DP200 DIN mounting rail or the AM1-PA Telequick board.

Display block with: l an AS-i LED (green): lit if the internal and output voltages are correct,

Flap for protecting the terminal block.

Screw terminal block for connection: l l to an alternating supply network, from AS-i 30 VDC output.

Hole for the cable-tightening clip to go through.

110/220 V voltage selector. On delivery, the selector is set at 220.

340

TSX DM 57 xxF

Description of TSX SUP 1101/A05 supply blocks

Illustration Diagram and numbers:

Process and AS-i supply: introduction

Number table

The following table shows the numbers and their corresponding descriptions from the diagram above:

Numbers

Description

Display block with an ON LED (orange): lit if power supply is running.

Display block with: l l a 24 V LED (green): lit if 24 VDC output voltage is present and correct, an AS-i LED (green): lit if the AS-i 30 VDC output voltage is present and correct. This LED is only present on the TSX SUP A05.

Flap for protecting terminal blocks.

Screw terminal block for connection to alternating supply network.

Screw terminal block for connecting AS-i 24 VDC and 30 VDC output voltage to TSX SUP A05.

Holes for the cable-tightening clip to go through.

Four fixing holes for M6 screws.

TSX DM 57 xxF

341

Process and AS-i supply: introduction

Physical description of the support board

Introduction

Illustration

Each TSX SUP 10.1 and TSX SUP A02 supply module is delivered mounted on a support board. This is used to fix the supply module: the DIN AM1-DE200 or AM1-

DP200 profile, or to a Telequick AM1-PA perforated mounting plate.

Each support board can take: either a TSX SUP 1021, TSX SUP 1051 or TSX SUP

A02 module, or one or two TSX SUP 1011 modules.

Diagram and numbers:

Information

Table

The following table shows the numbers and their corresponding descriptions from the diagram above:

Number

Description

Three 5.5 mm diameter holes for fixing the board onto a panel or an AM1-PA perforated board with a mounting distance of 140 mm (mounting distance for

TSX 37 PLCs).

Four 6.5 mm diameter holes for fixing the board onto a panel or an AM1-PA perforated board with a mounting distance of 88.9 mm (mounting distance for

TSX 57 PLCs).

Two M4 holes for fixing TSX SUP 1011/1021/1051/A02 supply module(s).

Windows designed to ink pins situated at the bottom and at the back of the module.

342

TSX DM 57 xxF

Process and AS-i supply: introduction

Note:

• each of these supply modules can also be mounted on a TSX RKY••• rack in place of another module, except in position PS. This must only be used by a TSX PSY••• supply module for supplying rack modules.

• the following operations require the module to be removed from the support board:

- positioning the "NOR/LSH" switch onto "LSH",

- mounting the board onto a panel or AM1-PA perforated board,

- mounting the module onto a TSX RKY••• rack.

TSX DM 57 xxF

343

Process and AS-i supply: introduction

Process supply: auxiliary functions

Parallelization mode with power optimization

The aim of parallelization is to use two modules with the same product reference in order to provide an output current which is greater than the maximum allowed by a single supply. The total current is the sum of the currents provided by all the supplies put together.

Power optimization is a system within the supply which is designed to distribute currents equally between parallel supplies. The resulting advantage is that the life of products is significantly extended, linked with distributed power consumption.

Dedicated supply features:

TSX SUP 1011/1021 supply

Power optimization mode is obtained by positioning the NOR/LSH switch at the rear of the modules onto LSH. To access the switch, the support board must be removed. When the orange LED (LSH) is lit, the mode is in operation.

The current provided by two parallel supplies is limited to: l l

2A with 2 TSX SUP 1011 suppliers,

4A with 2 TSX SUP 1021 suppliers.

Using this mode means output voltage can vary slightly: 24V + or - 5% instead 24 V + or - 3% in normal mode.

When sharing loads, the power imbalance can reach a maximum of

25%.

A specific connection (See Connection of TSX SUP 1011/1021

power supplies, p. 358 ) is required for these types of modules.

TSX SUP 1051/1101 supply

Power optimization mode does not require a switch on these supply modules. A specific connection must be made for the TSX SUP 1051

(See

Connection of TSX SUP 1051 power supplies, p. 360 ) module

and the TSX SUP 1101 (See Connection of TSX SUP 1101 power

supplies, p. 362 ) module.

The maximum current provided by two parallel supplies is limited to: l l

10A with 2 TSX SUP 1051 suppliers,

20A with 2 TSX SUP 1101 suppliers.

Using this mode will lead to no loss of output voltage:

When sharing loads, the power imbalance can reach a maximum of

15%.

344

TSX DM 57 xxF

Process and AS-i supply: introduction

Redundancy/

Safety on TSX

SUP 1011/1021 suppliers

Principle:

To ensure that the currents required for the application are available, even in the event of failure of one of the suppliers.

To do this, the two suppliers are run in parallel by setting up the necessary connections (see

Connection of TSX SUP 1011/1021 power supplies, p. 358).

The suppliers are configured in power optimization mode.

Example: provide 1A with redundancy from 2 TSX SUP 1011 suppliers.

Fuse

Discrete inputs 1 and 2 on the PLC indicate the failure of one or other of the power supplies.

Load

Note: TSX SUP 1051 and 1101 suppliers are not equipped with a serial diode, which is required for the redundancy function.

TSX DM 57 xxF

345

Process and AS-i supply: introduction

AS-i supply module: dedicated features

General The simultaneous transmission of information and power down the same cable means that data transmission needs to be filtered in relation to supply.

This is why AS-i supply module has a built-in decoupling filter which supports the maximum direct current provided by the power supply. A standardized impedance is introduced into the power supply in relation to the frequency of information transmission.

346

TSX DM 57 xxF

Process and AS-i suppliers: installation

At a Glance

Aim of this

Chapter

What's in this

Chapter?

This Chapter deals with the installation of Process and AS-i supply modules.

This chapter contains the following topics:

Topic

TBX SUP 10 dimensions/mounting/connections

Dimensions/mounting Process and AS-i supply modules

TSX SUP 1101/A05 supply block dimensions/mounting

Summary of fixing methods

Page

TSX DM 57 xxF

347

Process and AS-i suppliers: installation

TBX SUP 10 dimensions/mounting/connections

Dimensions/ mounting

Illustration:

Connections

The TBX SUP 10 supply block must be mounted in an upright position to allow for the best possible natural air convection within the block.

It can be mounted on a panel, an AM1-PA Telequick perforated board or AM1-

DE200 / DP200 mounting rail.

Illustration:

348

(1) External protection fuse on phase: 1A time delay 250V if single supply block.

Note: Primary: if the module is supplied with a 100/240V alternating current, the phase and the neutral wire must be taken into account when wiring. On the other hand, if the module is supplied with a 125 V direct current, polarities do not need to be taken into account.

Secondary: the terminal, with 0V potential, must be connected to the ground as soon as the supply module starts to provide output.

TSX DM 57 xxF

Process and AS-i suppliers: installation

DANGER

Personnel safety

For personnel safety, the module ground terminal must be connected to the protective ground with a green/yellow wire.

Failure to follow this precaution will result in death, serious injury, or equipment damage.

TSX DM 57 xxF

349

Process and AS-i suppliers: installation

Dimensions/mounting Process and AS-i supply modules

At a Glance Each power supply module is delivered with a support which allows it to be mounted directly on a DIN (AM1-D••••) mounting rail or TELEQUICK (AM1-PA) mounting plate. l l

The support is able to receive:

1 or 2 TSX SUP 1011 power supply modules,

1 TSX SUP 1021/1051/A02 power supply module.

Note: When using the TELEQUICK mounting plate, it is necessary to remove the module.

1 module

TSX SUP 1011

2 modules

TSX SUP 1011

1 module

TSX SUP 1021/

1051/A02

350

TSX DM 57 xxF

Dimensions

Process and AS-i suppliers: installation

The illustration below shows the dimensions of the modules and support and the overall dimensions for each type of mounting system.

SUP 1011

SUP 1021/

1051/A02

Mounting support

Mounting on an

AM1-D mounting rail

Dimensions in millimeters

TSX SUP 1011/1021/1051/A02 power supply modules can be mounted in different ways:

Mounting on an AM1-DE200 or AM1-DP200 mounting rail or on an AM1-PA board

Each supply module is delivered fixed to a support which can be mounted in this way.

TSX DM 57 xxF

(1) 147.2mm (AM1-DE200)

139.7mm (AM1-DP200)

Carry out the following steps:

Step

Action

Remove the module from its support.

Mount the support, using 3 M6x25 screws, onto the AM1-D••• mounting rails equipped with AF1-CF56 1/4 turn sliding nuts.

Mount the module on its support.

351

Process and AS-i suppliers: installation

Mounting on an

AM1-PA board

(2) 136.7 mm (AM1-PA)

Carry out the following steps:

Step

Action

Remove the module from its support.

Mount the support onto the AM1-PA board.

Mount the module on its support.

Removing the module

Carry out the following steps:

Step

Action

Loosen the screw on the upper part of the module in order to separate it from the support.

Rotate the module in order to free the lower pins from the support.

Illustration:

Support

352

TSX DM 57 xxF

Process and AS-i suppliers: installation

Mounting on an

AM1-ED••• mounting rail

Carry out the following steps:

Step

Action

Remove the module from its support.

Mount the support, using 3 M6x25 screws, onto the AM1-ED••• mounting rails equipped with AF1-CF56 1/4 turn sliding nuts.

Mount the module on its support.

Mounting on a

TSX RKY••• rack

TSX SUP 1011/1021/1051/A02 power supply modules can be mounted in any position on the TSX RKY•• rack, except for the PS position reserved for the power supply module of the rack. In this case, the support is not used and must be removed.

The support delivered with the supply module is not used and must be removed; the module is in this case mounted in the same way as the other modules (e.g.: processor (see

How to mount processor modules, p. 154).

Note: The power supply module of the TSX PSY••• rack must be in the PS position in order to supply power to the modules in the rack.

TSX DM 57 xxF

353

Process and AS-i suppliers: installation

TSX SUP 1101/A05 supply block dimensions/mounting

Introduction

Mounting on a panel

TSX SUP 1101 and TSX SUP A05 supply blocks can be mounted on a panel, an

AM1-PA board, or DIN rail.

Screw-hole layout (dimensions in millimeters):

4 fixing holes (1)

(1) The diameter of the fixing holes must be sufficient to take M6 screws.

Mounting on an

AM1-PA

Telequick mounting grid

Fix the supply block with 4 M6 x 25 screws + washers and AF1-EA6 clips nuts

(dimensions in millimeters):

354

TSX DM 57 xxF

Process and AS-i suppliers: installation

Mounting on 35 mm wide DIN mounting rail

Fix the supply block using 4 M6 x 25 screws + washers and AF1-CF6

turn sliding nuts (dimensions in millimeters):

TSX DM 57 xxF

355

Process and AS-i suppliers: installation

Summary of fixing methods

Summary table of mounting methods

The following table lists a summary of the different methods available for mounting

Process and AS-i supply modules:

Supply module product reference

AM1-PA

Telequick board

AM1-DE200/

DP200 central

DIN rail

AM1-ED DIN rail with 88.9 mm spacing (TSX 57

PLC)

TSX 57 rack

TSX RKY••

TBX SUP

TSX SUP

1011

TSX SUP

1021

TSX SUP

1051

TSX SUP

1101

TSX SUP

A02

TSX SUP

A05

356

TSX DM 57 xxF

Process supply modules: connections

At a Glance

Aim of this

Chapter

What's in this

Chapter?

This Chapter deals with the connection of Process supply modules.

This chapter contains the following topics:

Topic

Connection of TSX SUP 1011/1021 power supplies

Connection of TSX SUP 1051 power supplies

Connection of TSX SUP 1101 power supplies

Page

358

360

362

TSX DM 57 xxF

357

Process and AS-i supply modules: connections

Connection of TSX SUP 1011/1021 power supplies

Illustration Connection diagram:

Normal connection

Parallelization

Module 1

Module 2

Fu=External safety fuse

on phase (Fu): 250 V 4A time delay.

(1) 100...240VAC on TSX SUP 1011

100...120/200..240VAC on TSX SUP 1021

(2) 125 VDC, only on TSX SUP 1011.

358

TSX DM 57 xxF

Process and AS-i supply modules: connections

Connection rules Primary: if the module is supplied with a 100/240V AC power supply, it is necessary to observe wiring requirements for the phase and neutral when connecting the module. However, if the module is powered by a 125 VDC supply, it is not necessary to respect the polarities.

l an operating voltage

≥

600 V AC with a cross-section of 1.5 mm

for connection to the mains,

DANGER

Safety of personnel

To ensure the safety of personnel, the ground terminal of the module must be connected to the protective earth using a green/yellow wire.

Failure to follow this precaution will result in death, serious injury, or equipment damage.

The power supply terminal is protected by a flap which allows access to the wiring terminals. The wires come vertically out of the power supply at its base. These wires can be kept in place with a cable-clip.

Secondary: to comply with isolation requirements for a 24 V SELV isolated voltage, the following wiring is used: l an operating voltage

≥

300 V AC with a cross-section of 2.5 mm

for the 24 V outputs and the ground.

TSX DM 57 xxF

359

Process and AS-i supply modules: connections

Connection of TSX SUP 1051 power supplies

Illustration Connection diagram:

Normal connection Parallelization

Module 1

Fu=External safety fuse on phase

(Fu): 250V 4A time delay

Module 2

360

TSX DM 57 xxF

Process and AS-i supply modules: connections

Connection rules Primary: observe the rules concerning phase and neutral when wiring.

l an operating voltage

≥

600 VAC with a cross-section of 1.5 mm

for connection to the mains,

DANGER

Safety of personnel

To ensure the safety of personnel, the ground terminal of the module must be connected to the protective earth using a green/yellow wire.

Failure to follow this precaution will result in death, serious injury, or equipment damage.

Secondary: to comply with isolation requirements for a 24 V SELV isolated voltage, the following wiring is used: l an operating voltage

≥

300 V AC with a cross-section of 2.5 mm

for the 24 V outputs and the ground.

TSX DM 57 xxF

361

Process and AS-i supply modules: connections

Connection of TSX SUP 1101 power supplies

Illustration 1 Normal connection diagram: input terminal output terminal

AC network connection

200..240V

AC network connection

100..120V

24 VDC output connection.

362

TSX DM 57 xxF

Illustration 2

Process and AS-i supply modules: connections

Parallel connection diagram (parallelization): input terminals output terminals

Module 1

Module 2

(1) Connection for a 100...120 VAC power supply.

(2) External safety fuse on phase (Fu): 250 V 6.3A time delay.

TSX DM 57 xxF

363

Process and AS-i supply modules: connections

Connection rules Primary: Observe the rules concerning phase and neutral when wiring.

l an operating voltage

≥

600 V AC with a cross-section of 1.5mm

or 2.5mm

for connection to the mains,

DANGER

Safety of personnel

To ensure the safety of personnel, the ground terminal of the module must be connected to the protective earth using a green/yellow wire.

Failure to follow this precaution will result in death, serious injury, or equipment damage.

Secondary: To comply with isolation requirements for a 24 V SELV isolated voltage, the following wiring is used: l l an operating voltage

≥

300 V AC with a cross-section of 2.5 mm

for the 24 V outputs and the ground.

Wire the two 24V terminals in parallel, or distribute the load over the two 24V outputs when the total current to be supplied is greater than 5A.

364

TSX DM 57 xxF

Connecting AS-i supply modules

At a Glance

Aim of this

Chapter

What's in this

Chapter?

This Chapter deals with the connection of AS-i supply modules.

This chapter contains the following topics:

Topic

Connection of TSX SUP A02 power supply modules

Connecting TSX SUP A05 supply modules

General precautions

Page

366

368

371

TSX DM 57 xxF

365

Connecting AS-i supply modules

Connection of TSX SUP A02 power supply modules

Illustration Connection diagram:

(1) Shielded AS-i cable screen if environment is disturbed.

Fu=External safety fuse on phase (Fu): 250 V 4A time delay.

Connection synoptic

The TSX SUP A02 power supply module is designed to supply the AS-i bus, and the connected slaves (30 VDC/2.4A).

AS-i Master

366

TSX DM 57 xxF

Connecting AS-i supply modules

Connection rules Primary: observe the rules concerning phase and neutral when wiring.

DANGER

Safety of personnel

To ensure the safety of personnel, the ground terminal of the module must be connected to the protective earth using a green/yellow wire.

Failure to follow this precaution will result in death, serious injury, or equipment damage.

To comply with isolation requirements for a 24 V SELV isolated voltage, the following wiring is used: l an operating voltage

≥

600 VAC with a cross-section of 1.5 mm

for connection to the mains, l an operating voltage

≥

300 VAC with a cross-section of 2.5 mm

for the 24 V outputs and the ground.

It is necessary to use a shielded cable for the AS-i bus only in cases where the installation is subject to very high levels of disturbance in terms of EMC (Electro

Magnetic Compatibility).

TSX DM 57 xxF

367

Connecting AS-i supply modules

Connecting TSX SUP A05 supply modules

Illustration Connection diagram:

Input terminal

(1)

Output terminal

(3)

Connection overview

Connection to alternating network

200..240 V

Connection to an alternating network

100...120 V

Direct output connection 24V and 30 V AS-i

(1) Connection if supply is from 100120V alternating current network.

(2) External protection fuse on phase (Fu): 6.3A time delay 250 V.

(3) Shielded AS-i cable screen in case of disrupted surroundings.

The TSX SUP A05 supply module is designed to supply the AS-i bus, including the slaves which are connected to it (30V/5A output). It also has an auxiliary supply (24

VDC/7A) for sensors/actuators which consume large amounts of current. For this, a black AS-i ribbon cable is used.

Principle diagram:

AS-i master

368

TSX DM 57 xxF

Rules of connection

Connecting AS-i supply modules

Primary: observe the rules concerning phase and neutral when wiring.

l an operating voltage

≥

600 V AC with a cross-section of 1.5mm

or 2.5mm

for connection to the mains,

DANGER

Safety of personnel

For personnel safety, the module ground terminal must be connected to the protective ground with a green/yellow wire.

Failure to follow this precaution will result in death, serious injury, or equipment damage.

The "AC power supply network" and "24V and 30 V DC output" AS-i terminals are protected by a flap allowing access to the wiring terminals. The wires come vertically out of the power supply at its base. These wires can be kept in place with a cableclip.

Secondary: to comply with isolation requirements for a 24 V SELV isolated voltage, the following wiring is used: l an operating voltage

≥

300 V AC with a cross-section of 2.5mm

for the 24 V outputs and the ground, l connect the two 24V terminals in parallel, or distribute the load over the two 24V outputs when the total current to be provided is greater than 5A.

Using a shielded cable for the AS-i bus is only necessary if the installation is overly disrupted in terms of EMC (Electro Magnetic Compatibility).

Given the large current that this supply module provides, its position on the bus is very important.

If the supply module is placed at one of the ends of the bus, it will provide a nominal current (e.g. 5A) for the whole bus. The fall in voltage at the end of the bus is therefore proportional to the 5A.

If it is positioned in the middle of the bus, the voltage drop at the ends is proportional to only 2.5A, assuming that the consumption for both sections of the bus is the same.

TSX DM 57 xxF

369

Connecting AS-i supply modules

Supply

AS-i

2.5 A 2.5 A

If there is no slave which consumes large amounts of power, it would be better to place the supply module in the middle of the installation. Conversely, if the installation has one or several large power consumers, it would be wise to place the supply module close to them.

Note: Where there are large power consumer actuators (contactor, solenoid coils etc.) the TSX SUP A05 supply module can provide the auxiliary 24 VDC, insulated from the AS-i line.

370

TSX DM 57 xxF

Connecting AS-i supply modules

General precautions

Introduction

Important

Rule 1

Rule 2

While installing the yellow AS-i cable, it is essential to place it in a cable track which is separate from the power cables. It is also advisable to place it flat and not twisted.

This will help make the two AS-i cable wires as symmetrical as possible.

Installing the AS-i cable on a surface connected to the electric potential of the machine (for example, the housing) complies with the requirements of the EMC

(Electro Magnetic Compatibility) directive.

The end of the cable, or the ends in the case of a bus with a star-formation , must l l be protected either: by connecting it (them) to a T-derivation, by not allowing them to come out of their last connection point.

It is important to distribute power effectively on the AS-i bus, so that each device on the bus is supplied with sufficient voltage to enable it to operate properly. To do this, certain rules must be followed.

Select the caliber of the supply module adapted to the total consumption of the ASi segment. Available calibers are 2.4A (TSX SUP A02) and 5A (TSX SUP A05).

A caliber of 2.4A is generally sufficient based on an average consumption of 65mA per slave for a segment made up of a maximum of 31 slaves.

To minimize the effect of voltage falls and reduce the cost of the cable, you must determine the best position of the supply module on the bus, as well as the minimum size of cable appropriate for distributing power.

The voltage fall between the master and the last slave on the bus must not exceed

3V. For that purpose, the table below gives the essential points for selecting the cross-sectional measurement of the AS-i cable.

Table of characteristics:

Cross-section measurement of AS-i cable

Linear resistance

0.75 mm

1.5 mm

Voltage fall for 1A over 100 meters

52 milli Ohms/meter 27 milli Ohms/ meter

5.2V

2.7V

2.5 mm

16 milli Ohms/ meter

1.6V

TSX DM 57 xxF

371

Connecting AS-i supply modules

The cable which can be used for most applications is the cable with a cross-section of 1.5 mm

. This is the standard AS-i bus model (the cable is offered in the

SCHNEIDER catalog).

Smaller cables can be used when sensors consume very little power.

Note: The maximum length of all the segments making up the AS-i bus without a relay is 100 meters. The lengths of cables which link a slave to a passive distribution box must be taken into account.

372

TSX DM 57 xxF

Process and AS-i supply module characteristics

At a Glance

Aim of this

Chapter

What's in this

Chapter?

This Chapter presents the different electrical characteristics of Process and AS-i supply modules in a table.

This chapter contains the following topics:

Topic

Electrical characteristics of process supply modules: TBX SUP 10 and TSX

SUP 1011

Electrical characteristics of process supply modules: TSX SUP 1021/1051/

1101

Electrical characteristics of AS-i supply modules: TSX SUP A02/A05

Physical environmental characteristics

Page

373

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Process and AS-i supply module characteristics

Electrical characteristics of process supply modules: TBX SUP 10 and

TSX SUP 1011

Table of

Characteristics

The following table describes the electrical characteristics of supply modules: TBX

SUP 10 and TSX SUP 1011:

Process supply TBX SUP 10 24V/1A TSX SUP 1011 24V/

374

Primary

Nominal input voltage

Input limit voltage

Network frequency

Nominal input current (U=100V)

Maximum call current (1) to 100 V to 240 V

Maximum It on trigger (1)

Maximum I trigger (1)

2 t on to 100 V to 240 V to 100 V to 240 V

Power factor

Harmonic (3)

Full load efficiency

Secondary

Output (2)

Nominal output current (2)

2 s

A 2 s

% alternating 100240 direct 125 alternating 90264 direct 88156

47...63

0.4

0.03

0.07

2 alternating 100240 direct 125 alternating 85264 direct 105156

47...63/360...440

0.4

0.034

0.067

0.63

2 2.6

0.6

10% (Phi=0°and 180°) 10% (Phi=0°and

180°)

>75 >75

26(30)

1.1

TSX DM 57 xxF

Process supply

Process and AS-i supply module characteristics

TBX SUP 10 24V/1A TSX SUP 1011 24V/

Output voltage/ accuracy at 25°C

Residual ripple (peak to peak)

Maximum HF noise (peak to peak)

V mV

Accepted length of micro-power outages (3)

Protection against Short circuits and overloads mV ms

24+/-5%

240

24+/-3%

150

240

≤ 10 in AC

≤

1 in DC continuous automatic reset cuts off at U>36

240

≤ 10 in AC

≤

1 in DC fallback to 0 and automatic reset after fault has disappeared cuts off at U>36 Overvoltages

Parallelization

Serialization

Power dissipation no no

8 yes with power optimization yes

(1) Values on initial power-up at 25°C. These elements are to be taken into account on start-up for the dimensioning of protection devices.

(2) Output power and current for an ambient temperature of 60°C. Input value in ( )

= output in a ventilated cabinet or within a temperature range of 0+40°C.

(3) A nominal voltage for a repetition period of 1Hz.

375

Process and AS-i supply module characteristics

Electrical characteristics of process supply modules: TSX SUP 1021/1051/1101

Table of

Characteristics

Process supply

The following table describes the electrical characteristics of supply modules: TSX

SUP 1021/1051/1101:

TSX SUP 1021 24V/2A TSX SUP 1051

24V/5A

TSX SUP 1101

24V/10A

Primary

Nominal input voltage

Input limit voltage

Network frequency

Nominal input current (U=100V)

Maximum call current (1)

Maximum It on trigger (1)

Maximum I

2 t on trigger (1) to 100 V to 240 V to 100 V to 240 V to 100 V to 240 V

Power factor

Harmonic 3

Full load efficiency

Secondary

Output (2)

Nominal output current (2)

Output voltage (0°C-60°c) V

Residual ripple (peak to peak)

Maximum HF noise (peak to peak) mV mV mV

Accepted length of micro-power outages (3) ms

Start-up time on resisting load s

2 s

53(60)

2.2

24+/-3%

150

240

<=10

<1 alternating 100..0.120/200..0.240

alternating 85...132/170...264

47...63/360...440

0.8

2.4

<30

0.06

0.03

0.17

8.6

0.6

10% ( ϕ

=0° and 180°)

>75

8.6

0.52

>80

120

200

376

0.17

8.5

0.5

240

24+/-1%

TSX DM 57 xxF

Process supply

Process and AS-i supply module characteristics

TSX SUP 1021 24V/2A TSX SUP 1051

24V/5A

TSX SUP 1101

24V/10A

Protection against

Parallelization

Serialization

Power dissipation

Short circuits and overloads

Overvoltages

V fallback to 0 and automatic reset after fault has disappeared cuts off at U>36 current limit cuts off at U>32 yes with power optimization yes

18 30 60

(1) Values on initial power-up at 25°C. These elements are to be taken into account on start-up for the dimensioning of protection devices.

(2) Output power and current for an ambient temperature of 60°C. Input value in ( )

= output in a ventilated cabinet or within a temperature range of 0+40°C.

(3) A nominal voltage for a repetition period of 1Hz.

TSX DM 57 xxF

377

Process and AS-i supply module characteristics

Electrical characteristics of AS-i supply modules: TSX SUP A02/A05

Table of

Characteristics

References

The following table describes the electrical characteristics of supply modules: TSX

SUP A02/A05:

TSX SUP A02

30V AS-i / 2.4A

TSX SUP A05 24V/7 AS-i & 30V AS-i/5A

Primary

Nominal input voltage

Input limit voltage

Network frequency

Nominal input current (U=100V)

Maximum call current (1) to 100 V to 240 V

Maximum It on trigger (1)

Maximum I trigger (1)

2 t on to 100 V to 240 V to 100 V to 240 V

Power factor

Harmonic 3

Full load efficiency

Secondary

Output

Peak nominal current

30 V AS-i output

24 V output On

2 s

On alternating 100..0.120/

200..0.240

alternating 85...132/

170...264

47...63/360...440

1.3

0.06

0.03

0.6

10% (Phi=0°and 180°)

>75 alternating 100..0.120/200..0.240

alternating 85...132/170...264

47...63/360...440

0.17

8.5

0.51

10% (Phi=0°and 180°)

>80

72(84) (2)

2.4(2.8) (2)

230 (3)

5 (3)(4)

7 (3)(4)

378

TSX DM 57 xxF

References TSX SUP A02

30V AS-i / 2.4A

Process and AS-i supply module characteristics

TSX SUP A05 24V/7 AS-i & 30V AS-i/5A

Output voltage

Global variation (-10°C to +60°C)

Ripple (from 10 to 500 kHz)

V mV

30(AS-i)

29.5 to 31.6

+/-3%

200

30(AS-i)

29.5 to 31.6

Ripple (from 0 to 10 kHz)

Start-up time on resisting load mV s

Length of micro power outages (5) ms

Protection against Short circuits and overloads

Overvoltages

Power dissipation W

300

<2 (where C=15000 micro Farads

≤

10 fallback to 0 and automatic reset after fault has disappeared cuts off at U>36

240 300

<2 (where C= 15000 micro Farads) current limit on each output cuts off at U>36

24 60

(1) Values on initial power-up at 25°C. These elements are to be taken into account on start-up for the dimensioning of protection devices.

(2) Output and output current for an ambient temperature of 60°C. Input value () = surge output.

(3) Output and output current for a maximum ambient temperature of 55°C, if product index II = 01 (60°C if product index II > 01).

(4) distribution of current for each output (See Chart of available currents on 30 V

AS-i and 24 V output from the TSX SUP A05 supply block., p. 380).

(5) Acceptable period at nominal voltage for a repetition period of 1 Hz.

TSX DM 57 xxF

379

Process and AS-i supply module characteristics

Chart of available currents on 30 V

AS-i and 24 V output from the

TSX SUP A05 supply block.

The maximum power which can be delivered by the supply block is 230 W. If consumption is 5 A on the 30 V AS-i, possible flow on 24 V output is no greater than

3 A (see chart below).

Chart:

380

TSX DM 57 xxF

Process and AS-i supply module characteristics

Physical environmental characteristics

Table of characteristics

Connection to screw terminals

The following table describes the electrical characteristics of Process and AS-i supply modules:

Process and AS-i supply blocks/modules mm

TBX SUP 10

1 terminal per output

1 x 2.5

TSX SUP 1011/1021

TSX SUP 1051/1101

TSX SUP A02/A05

1011/1021/1051/A02: 1 output terminal

1101 : 2 terminals/output

A05: 2 terminals/output (24 VDC)

1 terminal/output (30 VDC AS-i)

2 x 1.5 with adapter or 1 x 2.5

maximum capacity per terminal

Temperature:

Storage

Operating

°C

Relative humidity

Cooling

User safety

V eff

-25 to +70

+5 to +55

-25 to +70

0 to +60 (TSX SUP 1011/1021/1051/

1101

-10 to +60 (TSX SUP A02/A05) (1)

5-95

By natural convection

Very Low Voltage Safety (EN 60950 and IEC 1131-2)

50/60Hz-1 mm

1500

500

3500

2200

500

Dielectric strength:

Primary/secondary

Primary/ground

Secondary/ground

Insulation resistance

Primary/secondary

Primary/ground

Leakage current

Electrostatic uploading immunity

Fast electric surge

Electromagnetic field influence

Rejected electromagnetic disturbances

Shock wave

Mega Ohms

≥

100

≥

100

I ≤ =3.5 mA (EN 60950)

6 kV per contact/8 KV in the air

(complies with IEC 1000-4-2)

2 kV (serial mode and common mode on input and output)

10 V/m (80MHz to 1GHz)

(comply with FCC 15-A et EN 55022 class A

Test conditions: nominal U and I, resisting load, cable: 1 meter horizontally, 0.8 meters vertically

Input: 4kV MC, 2kV MS Outputs: 2kV MF, 0.5 kV MS

(complies with IEC 1000-4-5)

TSX DM 57 xxF

381

Process and AS-i supply module characteristics

Process and AS-i supply blocks/modules

Vibration (2)

Degree of protection

MTBF at 40°C

Length of life at 50°C

TBX SUP 10 TSX SUP 1011/1021

TSX SUP 1051/1101

TSX SUP A02/A05

1 mm 3 Hz to 13.2 Hz 1g 57 Hz to 150 Hz (2g TSX SUP A02/

A05)

(complies with IEC 68-2-6, FC test)

IP 20.5

100 000

IP 20.5, terminal IP 21.5

30 000 (at nominal voltage and 80% of nominal power)

(1) -10°C +55°C for TSX SUP A05 supply module with product index II=01.

-10°C +60°C for TSX SUP A05 supply module with product index II > 01.

(2) complies with IEC 68-2-6, FC test with module or block mounted on a board or panel.

382

TSX DM 57 xxF

Index

A

Addressing two racks at the same address,

Alarm relay, 306, 308

B

Blocking errors, 178

Breakdown of power consumption

TSX PSY power supply modules, 312

Building a PCX 57 PLC station with a TSX

RKY rack, 89

Building a TSX P57 PLC station with TSX

RKY racks, 86

C

Changing the battery on the TSX P57, 167

Changing the PCX 57 battery, 256

Changing the PCX 57 PCMCIA card battery,

259

Changing the Type 1 PCMCIA card battery on the TSX P57, 170

Changing the Type 3 PCMCIA card battery on the TSX P57, 172

Characteristics of AS-i supply modules, 378

Characteristics of Process supply modules,

374, 376

Configuring the PCX 57 processor address,

238

Configuring the processor’s address, 240

Connecting racks to the ground, 83

TSX DM 57 xxF

A C

Connecting TSX PSY supply modules, 287,

289, 290

Connecting TSX SUP A05 supply modules,

368

Connecting ventilation modules, 119

Connection of TSX SUP 1011/1021 power supplies, 358

Connection of TSX SUP 1051 power supplies, 360

Connection of TSX SUP 1101 power supplies, 362

Connection of TSX SUP A02 power supply modules, 366

D

Description of PCX 57 processors, 225

Description of TBX SUP 10 supply block,

337

Description of the support board, 342

Description of the TSX SUP 1011 supply module, 338

Description of the TSX SUP A02 supply module, 340

Description of TSX 1021/1051 supply modules, 339

Description of TSX SUP 1101/A05 supply blocks, 341

Dimensions of PCX 57 processor cards, 228

383

Index

E

Environment characteristics of AS-i supply modules, 381

Event response time, 220

Extendable rack

description, 74

F

FAST cycle time, 219

Finding errors using the processor state

LEDs, 175

G

General characteristics of the PCX 57 203 processor, 265

General characteristics of the PCX 57 353 processor, 267

General introduction to PCX 57 processors,

General introduction to Process and AS-i power supply modules, 336

General introduction to Process and AS-i

TSX SUP and TSX 1021/1051 power supply modules, 29

General introduction to the AS-i bus interface module

TSX SAY, 42

General introduction to the TSX FAN ventilation module, 44

General introduction to the TSX ISPY weighing module, 43

General introduction to the TSX P57, 144

General introduction to the TSX PAY emergency stop monitoring module, 45

General introduction to the TSX REY X Bus extension module, 31

General introduction to TSX CFY step by step control modules, 37

General introduction to TSX CTY/CCY counting modules, 34

General introduction to TSX DEY/DSY/DMY input/output modules, 32

General introduction to TSX P57 processors,

384

General introduction to TSX PSY power supply modules, 28

General introduction to TSX PSY supply modules, 278

General introduction to TSX RKY racks, 27

General introduction to TSX SCY/ETY communication, 38

H

How the PCX 57 behaves after an action on the PC, 262

I

Installation/mounting TSX PSY supply modules, 284

Installing a PCX 57 in the PC, 243

Installing racks, 78

Installing the PCX 57

preliminary operations, 237

Installing the PCX 57 processor, 233

Integrating a PCX 57 into an X Bus section,

245

Introduction to PCX 57 processors, 224

Introduction to TSX CAY axis control modules, 35

L

Labeling, 108

Line terminator TSX TLYEX, 104

Logical installation of the PCX 57 processor on the X Bus, 234

M

MAST cycle time, 210, 211, 213, 217

Memory cards, 159, 161

Module addresses, 94

Module installation on a rack, 96

Mounting and fixing racks, 81

Mounting processor modules, 154

Mounting/Removing a PCMCIA card on TSX

TSX DM 57 xxF

P57, 156

N

Non blocking errors, 176

O

Overview of a PLC station, 21

Overview of aPLC station, 20

P

PCX 57 card components, 229

Physical description of TSX P57 processors,

146

PLC station rack addressing, 91

PLC station topology, extension module, 137

Positioning of line termination, 106

Positioning of line terminators, 105

Positioning the processor module, 152

Power supply management, 139

Power supply servo control, 294

Precautions, 371

Precautions to be taken when installing a

PCX 57, 232

Precautions to be taken when replacing a

TSX P57 processor, 166

Processing on insertion/extraction of a

PCMCIA memory card on a PCX 57 PLC,

249

Processing on insertion/extraction of a

PCMCIA memory card on a Premium PLC,

158

Processor/system errors, 179

Protection devices, 296

R

Rack power supply failure, 302

Real-time clock, 148

Rules for connecting to TSX PSY supply modules, 285

Rules for installing racks with ventilation modules, 118

TSX DM 57 xxF

Index

S

Standard rack

description, 72

T

TSX CBY 1000 X Bus extension cable, 102

TSX CBY..0K X Bus extension cable, 100

TSX MRP DS 2048 P Memory Card, 162

TSX P 57 103 characteristics, 181

TSX P57 153 characteristics, 183

TSX P57 203 characteristics, 185

TSX P57 253 characteristics, 187

TSX P57 2623 characteristics, 189

TSX P57 2823 characteristics, 191

TSX P57 303 characteristics, 193

TSX P57 353 characteristics, 195

TSX P57 3623 characteristics, 197

TSX P57 453 characteristics, 199

TSX P57 4823 characteristics, 201

TSX P57 electrical characteristics, 204

TSX PSY supply modules

description, 280

TSX RKA 02 protective cover, 107

TSX RKY Racks

introduction to, 68

TSX SUP 10 dimensions/mounting/ connection, 348

V

Ventilation module

characteristics, 121

dimensions, 115

introduction, 112 mounting, 116

physical description, 114

Viewing on TSX P57, 164

W

What happens after pressing the RESET button on a power supply module, 303

What happens after you press the processor

RESET button, 174, 261

385

Index

X

X Bus extension module

maximum distances, 130

physical description, 125

X Bus extension modules

connections, 133

386

TSX DM 57 xxF

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Premium PLCs

TSX 57/PCX 57

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Implementation Manual Volume 1

Table of Contents

Saf Information

§

About the Book

Premium and Atrium PLC stations

Introduction to Premium and

Atrium PLC stations

General introduction to the components of a PLC station

General introduction to the different configurations of a PLC station

Operating Standards and

Conditions

TSX RKY.. standard and extendable racks

Introduction to TSX RKY .. standard/extendable racks.

TSX RKY.. standard and extendable racks : installation/ mounting

TSX RKY.. standard and extendable racks: functions

TSX RKY Racks: accessories

Ventilation module

X Bus extension module

TSX P57 Premium processors

TSX P57 processors: introduction

TSX P57 processors: installation

TSX P57 processors: diagnostics

TSX P57 103 processor

TSX P57 153 processor

TSX P57 203 processor

TSX P57 253 processor

TSX P57 2623 processor

TSX P57 2823 processor

TSX P57 303 processor

TSX P57 353 processor

TSX P57 3623 processor

TSX P57 453 processor

TSX P57 4823 processor

Premium TSX P57 processor: general characteristics

Processor performance

Atrium PCX 57 processors

PCX57 Processors : introduction

PCX 57 Processors : installation

Addresses not used

PCX 57 processors: Diagnostics

PCX 57 203 processor

PCX 57 353 processor

Atrium PCX 57 CPU: general characteristics

TSX PSY… supply modules

TSX PSY… supply modules: introduction

TSX PSY … supply modules: installation

TSX PSY … supply modules: diagnostics

TSX PSY … supply modules : auxiliary functions

TSX PSY power supply modules: breakdown of power consumption and power

TSX PSY 2600 power supply module

TSX PSY 5500 power supply module

TSX PSY 8500 power supply module

TSX PSY 1610 power supply module

TSX PSY 3610 power supply module

TSX PSY 5520 power supply module

Process and AS-i supply

Process and AS-i supply: introduction

Process and AS-i suppliers: installation

Process supply modules: connections

Connecting AS-i supply modules

Process and AS-i supply module characteristics

Index

A

B

C

D

E

F

G

H

I

L

M

N

O

P