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- TRIANGLE TUBE
- Prestige (PS)
- Installation and Maintenance Manual
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Unit Preparations
SECTION III - Unit Preparations
Handling Instructions
The PRESTIGE Solo is generally easier to handle and maneuver once removed from the shipping carton.
To remove the shipping carton:
CAUTION
Use care not to lift the unit from, or place the unit on the front plastic control panel, damage can occur. Use care not to drop, bump or rotate the boiler upside down, as damage to the boiler will result.
1. Remove any shipping straps and open the side of the shipping carton.
2. Slide the unit with the foam inserts out of the carton.
3. Discard all packing materials.
Wall Mounting Installation
The PRESTIGE Solo should be wall mounted using the bracket provided with the boiler. The
PRESTIGE Solo is not designed for floor installation. If floor installation is required an optional floor stand is available through
Triangle Tube.
NOTICE
The wall used for mounting the PRES-
TIGE Solo must be vertically plumbed and capable of supporting a minimum
130 pounds [59 kg] for the PRESTIGE
Solo 60, 175 pounds [80 kg] for PRES-
TIGE Solo 175/250 and 250 pounds [115
Kg] for PRESTIGE Solo 399. Failure to comply with these requirements could result in personal injury, death or substantial property damage.
Wall Mounting Guidelines
1. The wall-mounting bracket is designed for stud spacing of 12 inch or 16 inch on centers. For unconventional stud spacing, a solid / secure mounting surface must be provided for installation of the bracket.
2. For applications using wood studs, install the bracket using the lag screws provided with the boiler. Ensure both lag screws are installed securely in the studs.
3. For applications using metal studs, install the bracket to the studs using 3/16” toggle bolts and washers.
4. DO NOT mount or attempt to mount the wall bracket to hollow sheet rock or lath walls using anchors. Only install boiler to studs or equivalent wood structure.
5. For applications using solid walls (rock, concrete, brick, cinder block, etc.), install the wall bracket using anchors (double expansion shields) and bolts with washers provided with the boiler.
6. The boiler is too heavy and bulky for a single person to lift and attempt to mount; a minimum of 2 people is required for mounting the boiler.
NOTICE
Use extreme care not to drop the boiler or cause bodily injury while lifting or mounting the boiler onto the bracket.
Once mounted verify that the boiler is securely attached to the bracket and wall. Failure to comply with the above guidelines could result in property damage, personal injury or death.
12
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Table of contents
- 7 Definitions
- 8 Product and Safety Information
- 9 Code Compliance
- 9 Determining Product Location
- 9 Boiler Replacement
- 9 Recommended Clearances
- 10 Residential Garage Installations
- 10 Boiler Freeze Protection Feature
- 11 Combustion Air Contamination
- 12 Ventilation and Combustion Air Requirements - Direct Vent
- 12 Ventilation and Combustion Air Requirements - Category IV
- 13 Methods of Accessing Combustion Air into a Space - Category IV
- 13 - Indoor Combustion Air
- 13 - Outdoor Combustion Air
- 14 - Combination of Indoor and Outdoor Combustion Air
- 15 Combustion Air and Vent Piping
- 16 Removal of an Existing Boiler from a Common Vent System
- 17 Commonwealth of Massachusetts Installation
- 18 Handling Instructions
- 18 Wall Mounting Installation
- 18 Wall Mounting Guidelines
- 19 Wall Bracket Installation - Stud Walls
- 19 Wall Bracket Installation - Solid Walls
- 19 Boiler Mounting
- 20 General Piping Requirements
- 20 Pressure Relief Valve
- 20 Low Water Cut Off Device
- 22 Additional Limit Control
- 22 Backflow Preventer
- 22 Boiler System Piping Applications
- 22 Expansion Tank and Makeup Water
- 23 Diaphragm Expansion Tank
- 23 Closed-Type Expansion Tank
- 23 Circulator
- 23 Sizing Primary Piping
- 23 Domestic Hot Water System Piping
- 23 System Piping - Zone Circulators
- 24 Near Boiler Piping Diagrams
- 25 System Piping - Zone Valves
- 25 System Piping - Through Boiler
- 25 System Piping - Radiant Heating
- 25 System Piping - Special Applications
- 25 System Piping - Multiple Units Installation
- 26 DHW Boiler Piping with PRESTIGE Solo and SMART
- 27 Central Heating System Piping Diagrams
- 31 Installing Vent and Combustion Air
- 31 Installing Condensate Drain Assembly
- 33 Gas Supply Piping Connection
- 34 Pipe Sizing -Natural Gas
- 34 Natural Gas Supply Pressure Requirements
- 35 Pipe Sizing - Propane Gas
- 35 Propane Gas Supply Pressure Requirements
- 36 Gas Valve/Venturi Assembly
- 37 General Requirements
- 37 Control Module Circulator AMP Ratings
- 37 Wiring Tool Instructions
- 38 Internal Factory Wiring Diagram
- 39 Installation Compliance
- 39 Line Voltage Connections
- 39 Domestic Hot Water Aquastat Wiring
- 39 Thermostat Wiring
- 40 CH and DHW Circulator
- 40 System Circulator - Zone Valve Application
- 40 External Modulating Control
- 40 Outdoor Reset Control
- 40 Additional 24V Limit Wiring
- 40 External Wiring Diagrams
- 43 Water pH Level 6.0 to
- 43 Water Hardness Less Than 7 Grains
- 43 Chlorinated Water
- 43 Flush Boiler and Domestic System to Remove Sediment
- 43 Check and Test Antifreeze
- 44 Use of Antifreeze in the Boiler System
- 44 Filling the Boiler System
- 44 Check Low Water Cut-Off Device
- 45 Check for Gas Leaks
- 45 Check Thermostat Circuit
- 45 Inspection of Condensate Drain Assembly
- 46 Final Checks Before Start-Up
- 46 PRESTIGE Solo Start-Up
- 46 If PRESTIGE Solo Does Not Start Correctly
- 46 Check the PRESTIGE Solo and System
- 48 Operating Instructions
- 49 Set Boiler CH Target Temperature
- 49 Operation Verification - Space Heating
- 50 Operation Verification - Domestic Hot Water
- 51 Standby Mode
- 54 Parameter Mode
- 54 Information Mode
- 55 Error (Hard Lockout) Mode
- 56 Mounting the Outdoor Sensor
- 56 Wiring the Sensor
- 57 Summer/Winter Switch at Boiler
- 57 CH Maximum Boiler Operating Setpoint (Parameter 4)
- 57 CH Minimum Boiler Operating Setpoint (Parameter 10)
- 57 CH Reset Curve Coldest Day (Parameter 11)
- 58 CH Reset Curve Warmest Day (Parameter 12)
- 58 Entering MCBA Access Code
- 58 Changing a Parameter Setting
- 59 Outdoor Reset Curve Example
- 60 Wiring the Modulating Controller
- 60 Parameter Adjustment
- 60 Programming of External Modulating Control
- 61 Factory Setting for Parameters
- 62 Check-Out Procedures
- 63 Installation Record
- 64 Service Technician - General
- 64 Owner Maintenance
- 65 Reported Problems
- 65 Check Surrounding Area
- 65 Inspect Burner Area
- 65 Check System Piping
- 66 Clean Condensate Drain Assembly
- 66 Check Ventilation Air Openings
- 66 Inspect Vent and Combustion Air Piping
- 66 Check Boiler System
- 67 Check Expansion Tank
- 67 Check Boiler Relief Valve
- 67 Inspection of Ignition Electrode
- 67 Check Ignition Wiring and Ground Wiring
- 68 Check Control Wiring
- 68 Check Control Settings
- 68 Perform Start-Up and Checkout Procedure
- 68 Check Burner Flame
- 69 Check Flame Signal
- 69 Check Combustion Levels
- 69 Check Flue Gas Temperature
- 69 Clean Heat Exchanger
- 70 Review with Owner
- 70 Handling Previously Fired Combustion Chamber Insulation
- 71 Replacement Parts
- 78 Specifications