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- TRIANGLE TUBE
- Prestige (PS)
- Installation and Maintenance Manual
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Replacement Parts
5
6
7
2
3
5
9
1
1A
5
6
2
3
7
8
9
1
Fig. 26: PRESTIGE Solo Jacket Components
Item
8
Part #
PRESTIGE
Solo 60
--
PSJKT01B
Part #
PRESTIGE
Solo 175-250
PSCS01
PSJKT01F
PSJKT02S
PSJKT01T
PSJKT02T
--
PSJKT03B
PSJKT03T
PSJKT04T
PSJKT03
PSRKIT21
Part #
PRESTIGE
Solo 399
Description
Disply Control Panel
PSCS02 (Left)
PSCS03 (Right)
Display Control Panel Extensions (Not Shown)
PSJKT04B Base Panel
PSJKT02F Front Jacket Panel
PSJKT03S Side Jacket Panel (Left and Right)
PSJKT05T Top Jacket Panel
PSJKT06T Top Jacket Access Panel
PSJKT04 Control Cover Panel
Wall Mounting Braket with 1 Hardware
65
Replacement Parts
2
3
1
4
4
8
9
5
7
6
Fig. 27: PRESTIGE Solo 60 Internal Components
5
6
7
8
9
Item
1
2
3
4
Part # Description
PSRKIT01 Heat Exchanger Body
PSRKIT02 Vent Outlet Adapter
PSRKIT03 Combustion Air Inlet Adapter
PSRKIT04 NTC Sensor (NTC1, NTC2 and NTC5)
PGRKIT20 LWCO Pressure Device
PSRKIT05 Condensate Drain Assembly
PSRKIT06 Boiler Piping - Return Assembly
PSRKIT52 Boiler Piping - Supply Assembly
PSRKIT17 Pressure Gauge and Fitting
66
Replacement Parts
3
2
9
1
6
10
4
5
4
8
7
Fig. 27A: PRESTIGE Solo 175/250 Internal Components
Item
1
8
9
6
7
10
2
3
4
5
Part #
PRESTIGE
Solo 175/250
PSRKIT25
PSRKIT26
PSRKIT27
PSRKIT03
PSRKIT04
PSRKIT34
Description
Heat Exchanger Body Solo 175
Heat Exchanger Body Solo 250
Vent Outlet Adapter
Combustion Air Inlet Adapter
Supply & Return NTC Sensor (NTC1, NTC2)
Flue NTC Sensor (NTC5)
PGRKIT20 LWCO Pressure Device
PSRKIT05 Condensate Drain Assembly
PSRKIT28
PSRKIT29
PSRKIT17
Boiler Piping - Return Assembly
Boiler Piping - Supply
Pressure Gauge and Fitting
67
Replacement Parts
2
3
4
5
9
6
1
4
8
10
Fig. 27B: PRESTIGE Solo 399 Internal Components
7
Item
5
6
7
8
9
10
3
4
1
2
Part #
PRESTIGE
Solo 399
PSRKIT44
PSRKIT45
PSRKIT46
PSRKIT47
Description
Heat Exchanger Body
Vent Outlet Adapter
Combustion Air Inlet Adapter
Supply & Return NTC Sensor (NTC1, NTC2)
PSRKIT34 Flue NTC Sensor (NTC5)
PGRKIT20 LWCO Pressure Device
PSRKIT05
PSRKIT48
Condensate Drain Assembly
Boiler Piping - Return Assembly
PSRKIT49
PSRKIT17
Boiler Piping - Supply Assembly
Pressure Gauge and Fitting
68
Replacement Parts
9
8
7
6
5
4
3
2
1
Item
9
10
7
8
11
12
3
4
5
6
1
2
Fig. 28: PRESTIGE Solo 60/175/250 Burner Components
Part #
PRESTIGE
Solo 60
PSRKIT09
PSRKIT11
Part #
PRESTIGE
Solo 175-250
Description
PSRKIT30 Combustion Chamber Insulation
PSRKIT31 Burner Head with Gasket
PSRKIT12 PSRKIT32 Burner Plate
PSRKIT55 PSRKIT13 Blower with Gasket
PGRKIT01 Gas Valve
-Venturi - 055 (Solo 60) - 052 (Solo 175) - 051 (Solo 250)
PSRKIT14
PSRKIT15
PSRKIT16
--
--
PGRKIT15
Ignition Cable
Igniter with Gasket
Sight Glass Assembly (Glass, Gasket and Bracket)
Propane Orifice - Not Shown
Burner Plate Gasket - Not Shown
Gas Valve Rectifiier Plug - Not Shown
69
Replacement Parts
8
7
3
4
9
2
5
6
10
12
13
Item
7
8
5
6
9
1
2
3
4
10
11
12
13
1
Fig. 28A: PRESTIGE Solo 399 Burner Components
Part #
PRESTIGE Solo 399
PSRKIT37
PSRKIT38
PSRKIT39
PSRKIT40
PSRKIT41
--
PSRKIT14
PSRKIT15
PSRKIT16
--
--
PSRKIT42
PSRKIT43
Description
Combustion Chamber Insulation
Burner Head with Gasket
Burner Plate
Blower with Gasket
Gas Valve
Venturi
Ignition Cable
Igniter with Gasket
Sight Glass Assembly (Glass, Gasket and Bracket)
Propane Orifice - Not Shown
Burner Plate Gasket - Not Shown
Gas Valve Piping
Gas Supply Piping
70
Replacement Parts
3
Fig. 29: PRESTIGE Solo Electronic Components
Item
1
2
3
Part #
PSRKIT50 Prestige Control Module
Description
PSRKIT19 Transformer with Surge Protection
PSRKIT20 Prestige Control Module Display
71
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Table of contents
- 7 Definitions
- 8 Product and Safety Information
- 9 Code Compliance
- 9 Determining Product Location
- 9 Boiler Replacement
- 9 Recommended Clearances
- 10 Residential Garage Installations
- 10 Boiler Freeze Protection Feature
- 11 Combustion Air Contamination
- 12 Ventilation and Combustion Air Requirements - Direct Vent
- 12 Ventilation and Combustion Air Requirements - Category IV
- 13 Methods of Accessing Combustion Air into a Space - Category IV
- 13 - Indoor Combustion Air
- 13 - Outdoor Combustion Air
- 14 - Combination of Indoor and Outdoor Combustion Air
- 15 Combustion Air and Vent Piping
- 16 Removal of an Existing Boiler from a Common Vent System
- 17 Commonwealth of Massachusetts Installation
- 18 Handling Instructions
- 18 Wall Mounting Installation
- 18 Wall Mounting Guidelines
- 19 Wall Bracket Installation - Stud Walls
- 19 Wall Bracket Installation - Solid Walls
- 19 Boiler Mounting
- 20 General Piping Requirements
- 20 Pressure Relief Valve
- 20 Low Water Cut Off Device
- 22 Additional Limit Control
- 22 Backflow Preventer
- 22 Boiler System Piping Applications
- 22 Expansion Tank and Makeup Water
- 23 Diaphragm Expansion Tank
- 23 Closed-Type Expansion Tank
- 23 Circulator
- 23 Sizing Primary Piping
- 23 Domestic Hot Water System Piping
- 23 System Piping - Zone Circulators
- 24 Near Boiler Piping Diagrams
- 25 System Piping - Zone Valves
- 25 System Piping - Through Boiler
- 25 System Piping - Radiant Heating
- 25 System Piping - Special Applications
- 25 System Piping - Multiple Units Installation
- 26 DHW Boiler Piping with PRESTIGE Solo and SMART
- 27 Central Heating System Piping Diagrams
- 31 Installing Vent and Combustion Air
- 31 Installing Condensate Drain Assembly
- 33 Gas Supply Piping Connection
- 34 Pipe Sizing -Natural Gas
- 34 Natural Gas Supply Pressure Requirements
- 35 Pipe Sizing - Propane Gas
- 35 Propane Gas Supply Pressure Requirements
- 36 Gas Valve/Venturi Assembly
- 37 General Requirements
- 37 Control Module Circulator AMP Ratings
- 37 Wiring Tool Instructions
- 38 Internal Factory Wiring Diagram
- 39 Installation Compliance
- 39 Line Voltage Connections
- 39 Domestic Hot Water Aquastat Wiring
- 39 Thermostat Wiring
- 40 CH and DHW Circulator
- 40 System Circulator - Zone Valve Application
- 40 External Modulating Control
- 40 Outdoor Reset Control
- 40 Additional 24V Limit Wiring
- 40 External Wiring Diagrams
- 43 Water pH Level 6.0 to
- 43 Water Hardness Less Than 7 Grains
- 43 Chlorinated Water
- 43 Flush Boiler and Domestic System to Remove Sediment
- 43 Check and Test Antifreeze
- 44 Use of Antifreeze in the Boiler System
- 44 Filling the Boiler System
- 44 Check Low Water Cut-Off Device
- 45 Check for Gas Leaks
- 45 Check Thermostat Circuit
- 45 Inspection of Condensate Drain Assembly
- 46 Final Checks Before Start-Up
- 46 PRESTIGE Solo Start-Up
- 46 If PRESTIGE Solo Does Not Start Correctly
- 46 Check the PRESTIGE Solo and System
- 48 Operating Instructions
- 49 Set Boiler CH Target Temperature
- 49 Operation Verification - Space Heating
- 50 Operation Verification - Domestic Hot Water
- 51 Standby Mode
- 54 Parameter Mode
- 54 Information Mode
- 55 Error (Hard Lockout) Mode
- 56 Mounting the Outdoor Sensor
- 56 Wiring the Sensor
- 57 Summer/Winter Switch at Boiler
- 57 CH Maximum Boiler Operating Setpoint (Parameter 4)
- 57 CH Minimum Boiler Operating Setpoint (Parameter 10)
- 57 CH Reset Curve Coldest Day (Parameter 11)
- 58 CH Reset Curve Warmest Day (Parameter 12)
- 58 Entering MCBA Access Code
- 58 Changing a Parameter Setting
- 59 Outdoor Reset Curve Example
- 60 Wiring the Modulating Controller
- 60 Parameter Adjustment
- 60 Programming of External Modulating Control
- 61 Factory Setting for Parameters
- 62 Check-Out Procedures
- 63 Installation Record
- 64 Service Technician - General
- 64 Owner Maintenance
- 65 Reported Problems
- 65 Check Surrounding Area
- 65 Inspect Burner Area
- 65 Check System Piping
- 66 Clean Condensate Drain Assembly
- 66 Check Ventilation Air Openings
- 66 Inspect Vent and Combustion Air Piping
- 66 Check Boiler System
- 67 Check Expansion Tank
- 67 Check Boiler Relief Valve
- 67 Inspection of Ignition Electrode
- 67 Check Ignition Wiring and Ground Wiring
- 68 Check Control Wiring
- 68 Check Control Settings
- 68 Perform Start-Up and Checkout Procedure
- 68 Check Burner Flame
- 69 Check Flame Signal
- 69 Check Combustion Levels
- 69 Check Flue Gas Temperature
- 69 Clean Heat Exchanger
- 70 Review with Owner
- 70 Handling Previously Fired Combustion Chamber Insulation
- 71 Replacement Parts
- 78 Specifications