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PRODUCT OVERVIEW
CONTROL EQUIPMENT
The control equipment at the helm makes remote control operation possible. It consists of the instrument panel, which is connected to the engine by a wire harness, and the remote control handle, which is connected by control cables to the engine control lever and marine gear.
Instrument Panel (Optional)
Equipment and Functions
The instrument panel is located at the helm. The following instruments enable you to start or stop the engine and to monitor its condition during operation. A typical instrument panel is shown in Figure 9 .
Figure 9 B-Type
(9)
(8)
(7)
(6)
(1)
(5)
(2)
(4)
0004486
(3)
Figure 9
1 – Tachometer
2 – Hourmeter
3 – Moisture Cap for Key Switch
4 – Key Switch
5 – STOP Button
6 – Battery Low Charge Indicator
7 – Water in Sail Drive Seal
Indicator
8 – Engine Oil Low Pressure
Indicator
9 – Coolant High Temperature
Indicator
Gauges
B-Type panels use analog electric gauges with needle indicators.
16
Instrument
Tachometer
Hourmeter
Instrument Panel Lights
Function
Shows the engine rotation speed.
Shows the number of operating hours; can be used as a guide for periodic maintenance checks. The hourmeter is located at the bottom of the tachometer.
When turning the key switch to ON, the gauges will illuminate for easier viewing.
YM Series Operation Manual
© 2009 Yanmar Marine International
Figure 10
12/05
Key Switch
(1)
(2)
(3)
(4)
0003622
Figure 10
1 – GLOW
2 – OFF
3 – ON
4 – START
The GLOW position (Figure 10, (1)) is the start aid position. Electric current to the glow plug is turned on. When the key is released, the switch will automatically move to the ON position.
The START position (Figure 10, (4)) allows current to the starting motor. When starting the engine, move the key to the
START position and release. The key will automatically move to the ON position.
When the key is in the OFF position
(Figure 10, (2)) , the electric current is off.
The key can be inserted or removed in this position.
The ON position (Figure 10, (3)) allows electrical current to the controls and equipment and allows the engine to keep running. To stop the engine, keep the key switch in the ON position and push the
STOP button. After stopping the engine, turn the key to the OFF position.
PRODUCT OVERVIEW
YM Series Operation Manual
© 2009 Yanmar Marine International
17
PRODUCT OVERVIEW
Figure 11 B (Keyless) - Type (Optional)
(1) (2) (3) (4)
10
0
20 30
40
50
(8)
1 – Coolant High Temperature
Indicator
2 – Engine Oil Low Pressure
Indicator
3 – Water in Sail Drive Seal
Indicator
4 – Battery Low Charge Indicator
(7) (6)
X 0 0 2 0 1 6 2 0
(5)
Figure 11
5 – OFF / ON / START Switch
6 – STOP / GLOW Switch
7 – Hourmeter
8 – Tachometer
18 YM Series Operation Manual
© 2009 Yanmar Marine International
PRODUCT OVERVIEW
Figure 12
12/05
Indicators and Alarms (Optional)
When a sensor detects a problem during operation, the indicator on the instrument panel will light and an alarm will sound.
Indicators are located on the instrument panel. The alarm is located on the back of the panel. Under normal operating conditions, the indicators are off.
Figure 13
Figure 12
Battery Low Charge Indicator
(Figure 12) - When the alternator output is too low, the indicator will light. When charging begins, the indicator will turn off.
No alarm will sound for low battery charge.
Figure 14
Figure 14
Figure 15
Engine Oil Low Pressure Indicator and
Alarm (Figure 14) - When the engine oil pressure falls below normal, the oil pressure sensor will send a signal to the indicator, causing it to light and the alarm to sound. Stop operation immediately to avoid damage to the engine. Check the oil level and troubleshoot the lubrication system.
Figure 13
Coolant High Temperature Indicator and
Alarm (Figure 13) - When coolant temperature reaches the maximum allowable temperature (95°C [203°F] or higher), the indicator will light and the alarm will sound. Continuing operation at temperatures exceeding the maximum limit will result in damage and seizure.
Check the load and troubleshoot the cooling system.
Figure 15
Water in Sail Drive Seal Indicator and
Alarm (Figure 15) - When seawater is detected between the seals of the sail drive, the indicator will light and the alarm will sound.
Figure 16
STOP Button
0005439
Figure 16
Push the STOP button switch to stop the engine. The key switch must be in the ON position for the STOP button to operate.
After the engine has come to a complete stop, you can turn the key to the OFF position.
YM Series Operation Manual
© 2009 Yanmar Marine International
19
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Table of contents
- 8 Record of Ownership
- 10 Safety Precautions
- 10 General Information
- 10 Before You Operate
- 11 During Operation and Maintenance
- 14 Location of Safety Decals
- 15 Yanmar YM Features and Applications
- 16 New Engine Break-In
- 17 Component Identification
- 17 Right Side (from Flywheel) - 2YM
- 17 Left Side (from Flywheel) - 2YM
- 18 Right Side (from Flywheel) - 3YM
- 18 Left Side (from Flywheel) - 3YM
- 19 Right Side (from Flywheel) - 3YM
- 19 Left Side (from Flywheel) - 3YM
- 20 Location of Nameplates
- 21 Function of Major Components
- 22 Control Equipment
- 22 Instrument Panel (Optional)
- 26 Single-Lever Remote Control Handle
- 27 Safety Precautions
- 27 Introduction
- 28 Diesel Fuel
- 28 Diesel Fuel Specifications
- 31 Filling the Fuel Tank
- 32 Bleeding the Fuel System
- 33 Engine Oil
- 33 Engine Oil Specifications
- 34 Engine Oil Viscosity
- 34 Checking the Engine Oil
- 35 Adding Engine Oil
- 35 Marine Gear or Sail Drive Oil
- 35 Marine Gear Oil Specifications
- 35 Sail Drive Oil Specifications - SD
- 36 Checking Marine Gear Oil
- 36 Adding Marine Gear Oil
- 36 Checking and Adding Sail Drive Oil
- 37 Engine Coolant
- 37 Engine Coolant Specifications
- 37 Checking and Adding Coolant
- 40 Cranking the Engine
- 41 Safety Precautions
- 42 Introduction
- 43 Starting the Engine
- 43 Restarting After Starting Failure
- 44 Starting at Low Temperatures
- 44 After the Engine has Started
- 45 Remote Control Handle Operation
- 45 Acceleration and Deceleration
- 46 Shifting the Engine
- 46 Shutting Down the Engine
- 47 Emergency Shutdown
- 48 Checking the Engine After Operation
- 49 Safety Precautions
- 51 Introduction
- 51 Precautions
- 51 The Importance of Periodic Maintenance
- 51 Performing Periodic Maintenance
- 51 The Importance of Daily Checks
- 52 Yanmar Replacement Parts
- 52 Tools Required
- 52 Distributor for Help
- 53 Tightening Fasteners
- 54 EPA Maintenance Requirements
- 54 Applicable Countries
- 54 Emission Standards
- 54 Inspection and Maintenance
- 54 Installing Sample Port
- 56 Periodic Maintenance Schedule
- 60 Emission-Related Parts
- 61 Periodic Maintenance Procedures
- 61 Daily Checks
- 62 After Initial 50 Hours of Operation
- 66 Every 50 Hours of Operation
- 68 Every 100 Hours of Operation
- 69 Every 150 Hours of Operation
- 69 Every 250 Hours of Operation
- 72 Every 1000 Hours of Operation
- 75 Safety Precautions
- 75 Troubleshooting After Starting
- 76 Troubleshooting Information
- 77 Troubleshooting Chart
- 81 Safety Precautions
- 81 Introduction
- 82 Prepare Engine for Long-Term Storage
- 82 Draining the Cooling System
- 85 Principal Engine Specifications
- 85 2YM15 Engine Specifications
- 87 3YM20 Engine Specifications
- 89 3YM30 Engine Specifications
- 91 Marine Gear and Sail Drive Specifications
- 93 Piping Diagrams
- 99 Wiring Diagrams
- 105 System Warranty - USA Only
- 106 Your Warranty Rights and Obligations
- 106 Warranty Period
- 107 Warranty Coverage
- 107 Exclusions
- 107 Owner’s Responsibility
- 108 Customer Assistance
- 109 Non-Road Emission System Warranty
- 109 System Warranty - USA Only