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ENGINE OPERATION
Starting at Low Temperatures
Comply with local environmental requirements. Use engine heaters to avoid starting problems and white smoke.
NOTICE: NEVER use an engine starting aid such as ether. Engine damage will result. Using a starting aid may void the warranty.
To limit white smoke, run the engine at low speed and under moderate load until the engine reaches normal operating temperature. A light load on a cold engine provides better combustion and faster engine warm-up than no load.
Avoid running the engine at idling speed any longer than necessary.
Starting with Air Heater (If
Equipped)
1. Open the seacock (if equipped).
2. Open the fuel tank cock.
3. Put remote control handle in
NEUTRAL.
4. Turn the battery master switch (if equipped) to ON.
5. Turn key switch to GLOW for 15 seconds.
6. Turn key switch to ON. Ensure that the instrument panel indicators light and the alarm sounds. This shows that indicators and alarm are working correctly.
Note: The coolant high temperature alarm indicator and water in sail drive seal indicator should not come on during start-up.
7. Turn key switch to START. Release the key switch when the engine has started. The alarm should stop and the indicators should go out. NOTICE:
NEVER hold the key in the START position for longer than 15 seconds or the starter motor will overheat.
After the Engine has Started
After the engine has started, check the following items at a low engine speed:
1. Check that the gauges, indicators and alarm are normal.
2. Check for any water, fuel, engine coolant or engine oil leaks. If any leaks are found, shut down the engine and perform the necessary repairs.
WARNING! Piercing Hazard. NEVER check for a fuel leak with your hands.
ALWAYS use a piece of wood or cardboard. Have your authorized
Yanmar Marine dealer or distributor repair the damage. Avoid skin contact with the high-pressure diesel fuel spray caused by a fuel system leak such as a broken fuel injection line.
High-pressure fuel can penetrate your skin and result in serious injury.
If you are exposed to high-pressure fuel spray, obtain prompt medical treatment.
3. Check that the exhaust color, engine vibration and sound are normal.
4. When there are no problems, keep the engine at low speed with the boat still stopped to distribute engine oil to all parts of the engine.
38 YM Series Operation Manual
© 2009 Yanmar Marine International
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Table of contents
- 8 Record of Ownership
- 10 Safety Precautions
- 10 General Information
- 10 Before You Operate
- 11 During Operation and Maintenance
- 14 Location of Safety Decals
- 15 Yanmar YM Features and Applications
- 16 New Engine Break-In
- 17 Component Identification
- 17 Right Side (from Flywheel) - 2YM
- 17 Left Side (from Flywheel) - 2YM
- 18 Right Side (from Flywheel) - 3YM
- 18 Left Side (from Flywheel) - 3YM
- 19 Right Side (from Flywheel) - 3YM
- 19 Left Side (from Flywheel) - 3YM
- 20 Location of Nameplates
- 21 Function of Major Components
- 22 Control Equipment
- 22 Instrument Panel (Optional)
- 26 Single-Lever Remote Control Handle
- 27 Safety Precautions
- 27 Introduction
- 28 Diesel Fuel
- 28 Diesel Fuel Specifications
- 31 Filling the Fuel Tank
- 32 Bleeding the Fuel System
- 33 Engine Oil
- 33 Engine Oil Specifications
- 34 Engine Oil Viscosity
- 34 Checking the Engine Oil
- 35 Adding Engine Oil
- 35 Marine Gear or Sail Drive Oil
- 35 Marine Gear Oil Specifications
- 35 Sail Drive Oil Specifications - SD
- 36 Checking Marine Gear Oil
- 36 Adding Marine Gear Oil
- 36 Checking and Adding Sail Drive Oil
- 37 Engine Coolant
- 37 Engine Coolant Specifications
- 37 Checking and Adding Coolant
- 40 Cranking the Engine
- 41 Safety Precautions
- 42 Introduction
- 43 Starting the Engine
- 43 Restarting After Starting Failure
- 44 Starting at Low Temperatures
- 44 After the Engine has Started
- 45 Remote Control Handle Operation
- 45 Acceleration and Deceleration
- 46 Shifting the Engine
- 46 Shutting Down the Engine
- 47 Emergency Shutdown
- 48 Checking the Engine After Operation
- 49 Safety Precautions
- 51 Introduction
- 51 Precautions
- 51 The Importance of Periodic Maintenance
- 51 Performing Periodic Maintenance
- 51 The Importance of Daily Checks
- 52 Yanmar Replacement Parts
- 52 Tools Required
- 52 Distributor for Help
- 53 Tightening Fasteners
- 54 EPA Maintenance Requirements
- 54 Applicable Countries
- 54 Emission Standards
- 54 Inspection and Maintenance
- 54 Installing Sample Port
- 56 Periodic Maintenance Schedule
- 60 Emission-Related Parts
- 61 Periodic Maintenance Procedures
- 61 Daily Checks
- 62 After Initial 50 Hours of Operation
- 66 Every 50 Hours of Operation
- 68 Every 100 Hours of Operation
- 69 Every 150 Hours of Operation
- 69 Every 250 Hours of Operation
- 72 Every 1000 Hours of Operation
- 75 Safety Precautions
- 75 Troubleshooting After Starting
- 76 Troubleshooting Information
- 77 Troubleshooting Chart
- 81 Safety Precautions
- 81 Introduction
- 82 Prepare Engine for Long-Term Storage
- 82 Draining the Cooling System
- 85 Principal Engine Specifications
- 85 2YM15 Engine Specifications
- 87 3YM20 Engine Specifications
- 89 3YM30 Engine Specifications
- 91 Marine Gear and Sail Drive Specifications
- 93 Piping Diagrams
- 99 Wiring Diagrams
- 105 System Warranty - USA Only
- 106 Your Warranty Rights and Obligations
- 106 Warranty Period
- 107 Warranty Coverage
- 107 Exclusions
- 107 Owner’s Responsibility
- 108 Customer Assistance
- 109 Non-Road Emission System Warranty
- 109 System Warranty - USA Only