- Industrial & lab equipment
- Welding System
- ESAB
- m3® Plasma Integrated Gas Control (IGC) System - ICH
- Instruction manual
Power Distribution Box (PDB). ESAB m3® Plasma Integrated Gas Control (IGC) System - ICH, m3® plasma Integrated Gas Control
Add to My manuals190 Pages
advertisement
Description
Power Distribution Box (PDB) p/n 0558010242
The Power Distribution Box (PDB) takes 230 VAC or
115 VAC depending on the switch setup. Outputs of 24 VDC and 24 VAC are to supply power to the
Combined Gas Control (CGC). The PDB also recieves commands from the ICH via the A/C CTRL port. This is for controlling the air curtain outputs. By default, the PDB can control one CGC and one air curtain. If needed, a second CGC and air curtain can be controlled after putting another power block and necessary connectors inside. Power block and connectors kit part number is 0558010247.
Specifications
Dimensions: 10” (254 mm) long x 9.5” (241.3 mm) wide x 4.25” (108 mm) high
Weight: 9.0 lbs. (4.1 kg)
Input Power
230 VAC, 2 Amps
115 VAC, 3 Amps
Output Power 24 V AC/DC
PDB Mounting Dimensions
8.00”
(203.2 mm)
6.50”
(165.1 mm)
M6
.875”
(22.2 mm)
3.00”
(76.2 mm)
4.25”
(108.0 mm)
10.00”
(254.0 mm)
44
Description
PDB Mounting Plate Dimensions
p/n 0558008794
5.75”
(146.0mm)
0.281
(7.1mm)
0.313”
(8.0mm) 0.50”
(12.7mm)
9.50”
(241.3mm)
PDB Schematic
From the factory, the PDB’s 230/115VAC switch is set to 230VAC. If the customer requires a different input voltage, then change the switch to 115 VAC. For more information see fold-out schematics included with this manual.
45
advertisement
Related manuals
advertisement
Table of contents
- 11 Safety
- 13 Safety - English
- 17 Safety - Spanish
- 21 Safety - French
- 25 System Diagrams
- 27 System Diagrams
- 28 Base System + AHC + WIC + ACC (all options)
- 29 Descriptions
- 31 Power Supplies
- 31 380/400V Power Supplies
- 31 460/575V Power Supplies
- 32 380/400V Power Supplies
- 32 460/575V Power Supplies
- 33 Interface Control Hub (ICH)
- 33 Specifications
- 33 ICH Mounting Dimensions
- 34 CNC Direct Board
- 35 Combined Gas Control (CGC)
- 35 Specifications
- 36 Connections
- 39 CGC Flow Diagram
- 40 Combined Gas Control Plumbing Schematic
- 41 Combined Gas Control Electrical Schematic
- 42 CGC Mounting Dimensions
- 42 CGC Bottom View
- 43 Troubleshooting
- 43 Replacement Parts
- 44 Power Distribution Box (PDB)
- 44 Specifications
- 44 PDB Mounting Dimensions
- 45 PDB Mounting Plate Dimensions
- 45 PDB Schematic
- 46 Remote Arc Starter (RAS)
- 46 Specifications
- 47 Remote Arc Starter Connections
- 49 RAS Box Mounting Dimensions
- 49 RAS Box Mounting Plate Dimensions
- 50 Air Curtain Control (ACC)
- 50 Specifications
- 51 ACC Mounting Dimensions
- 51 ACC Component Connections
- 52 Water Injection Control (WIC)
- 52 Specifications
- 53 Automatic Height Control (AHC)
- 53 Specifications
- 54 B4 Mounting Dimensions
- 55 Hoses and Cables
- 59 Specifications
- 59 PT-36 Mechanized Plasmarc Cutting Torch
- 60 Package Options Available
- 60 Optional Accessories
- 61 PT-36 Torch Consumable Kits
- 63 Recommended Regulators
- 63 Replacement Parts
- 65 Installation
- 67 Grounding
- 67 Introduction
- 68 Grounding Overview
- 69 Basic Layout
- 70 Elements of a Ground System
- 70 Plasma Current Return Path
- 71 Plasma System Safety Ground
- 74 Rail System Safety Ground
- 75 Earth Ground Rod
- 75 Ground Rod
- 75 Soil Resistivity
- 76 Utility Power Electrical Ground
- 77 Multiple Ground Rods
- 78 Machine Grounding Schematic
- 79 Check upon receipt
- 79 Before Installation
- 79 Placement of Power Supply
- 79 Input Power Connection
- 79 Input Conductors
- 80 Input Connection Procedure
- 81 Output Connection Procedure
- 82 Interface Cables/Connections
- 83 Placement of RAS Box
- 83 Connections on the RAS Box
- 86 Torch Connections
- 87 Connection of Torch to Plasma System
- 87 Connection to the Remote Arc Starter Box
- 88 Mounting Torch to Machine
- 95 Preparing to Cut
- 100 Placement of ICH
- 89 Placement of CGC
- 89 Placement of PDB
- 90 Individual Component Connections
- 91 ACC Component Connections
- 92 Component Placement Example
- 101 Operation
- 103 Interface Control Hub
- 105 ICH Operation
- 105 ICH Connectors
- 106 Display Screens
- 106 Editing a Parameter on the Display
- 109 Setup Descriptions
- 110 Communication Options
- 111 Station Options
- 113 Digital I/O
- 113 Digital Inputs
- 113 Digital Outputs
- 114 Modes of Operation:
- 114 Remote Interface without Serial Communication
- 116 Operation sequence with ESAB supplied plasma lifter:
- 118 Operation sequence with customer supplied plasma lifter:
- 119 Remote Interface with Serial Communication
- 120 Local Interface - Diagnostics Only
- 121 Operation sequence:
- 123 Interface Wiring Descriptions
- 123 Interface Wiring
- 129 Maintenance/Troubleshooting
- 131 ICH Maintenance/Troubleshooting
- 131 Communication Problems
- 131 Digital Input Problems
- 131 Digital Output Problems
- 131 Gas Problems
- 131 Power Supply Problems
- 132 Error Messages on the ICH Display
- 134 Module Errors
- 135 Module Errors
- 136 Process Errors
- 137 Process Errors
- 138 Process Errors
- 139 Process Errors
- 140 Torch Front End Disassembly
- 143 Torch Front End Assembly
- 144 Torch Front End Assembly using the Speedloader
- 145 Torch Front End Disassembly (for Production Thick Plate)
- 148 Torch Front End Assembly (for Production Thick Plate)
- 150 Torch Body Maintenance
- 151 Torch Body Removal and Replacement
- 153 Reduced Consumable Life
- 154 Checking for Coolant Leaks
- 155 Appendix
- 157 ESAB Serial Communication Interface
- 157 Introduction
- 157 System Requirements
- 158 Installation
- 160 Operation
- 171 ICH Serial Communication Protocol
- 171 Commands
- 178 ICH Communication Errors
- 178 ICH Login Sequence
- 179 ICH Communication Error Messages
- 182 ICH Parameter Loading
- 183 Replacement Parts
- 185 General
- 185 Ordering