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TROUBLE DIAGNOSIS
[ABS]
Basic Inspection
BRAKE FLUID LEVEL, FLUID LEAK, AND BRAKE PAD INSPECTION
1.
Check fluid level in the brake fluid reservoir. If fluid level is low, add fluid.
EFS002Z7
2.
Check the brake piping and around the ABS actuator and electric unit (control unit) for leaks. If there is leaking or seeping fluid, check the following items.
● If ABS actuator and electric unit (control unit) connection is loose, tighten the piping to the specified torque and recheck for leaks.
●
●
If there is damage to the connection flare nut or ABS actuator and electric unit (control unit) screw, replace the damaged part and recheck for leaks.
When there is fluid leaking or seeping from a fluid connection, use a clean cloth to wipe off the fluid and recheck for leaks. If fluid is still seeping out, replace the damaged part. If the fluid is leaking at the ABS actuator and electric unit (control unit), replace the ABS actuator and electric unit (control unit) assembly.
CAUTION:
The ABS actuator and electric unit (control unit) cannot be disassembled and must be replaced as an assembly.
3.
Check the brake pads for excessive wear.
A
B
C
D
E
BRC
POWER SYSTEM TERMINAL LOOSENESS AND BATTERY INSPECTION
Make sure the battery positive cable, negative cable and ground connection are not loose. In addition, make sure the battery is sufficiently charged.
ABS WARNING LAMP INSPECTION
1.
Make sure ABS warning lamp turns on for approximately 1 second when the ignition switch is turned ON.
Check CAN communications. If there are no errors with CAN communication system, check combination meter. Refer to DI-5, "COMBINATION METERS" .
2.
Make sure the lamp turns off approximately 1 second after the ignition switch is turned ON. If the lamp does not turn off, conduct self-diagnosis.
3.
Make sure ABS warning lamp turns off approximately 2 seconds after the engine is started. If ABS warning lamp has not turned off 10 seconds after the engine has been started, conduct self-diagnosis of the
ABS actuator and electric unit (control unit).
4.
After conducting the self-diagnosis, be sure to erase the error memory. Refer to
G
H
I
J
Warning Lamp and Indicator Timing
EFS002Z8
×
: ON – : Lamp OFF
K
Condition
ABS warning lamp
–
Remarks
–
L
When the ignition switch is OFF
After the ignition switch is turned ON
For approx. 0.5 seconds
Ignition switch ON
Approx. 0.5 seconds later
×
–
–
Lamp goes off approx. 2 seconds after the engine start.
M
×
ABS malfunction
×
–
When the ABS control unit is malfunctioning (power supply or ground malfunction).
BRC-21
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Table of contents
- 4 PRECAUTIONS
- 4 SIONER
- 4 Precautions for Brake System
- 4 Precautions When Using CONSULT-II
- 4 CHECK POINTS FOR USING CONSULT-II
- 5 Precautions for Brake Control
- 5 Precautions for CAN System
- 6 Wiring Diagrams and Trouble Diagnosis
- 7 PREPARATION
- 7 Special Service Tool
- 7 Commercial Service Tools
- 8 SYSTEM DESCRIPTION
- 8 System Diagram
- 8 ABS Function
- 8 EBD Function
- 9 Wheel Sensors
- 9 Fail-Safe Function
- 9 ABS/EBD SYSTEM
- 10 Hydraulic Circuit Diagram
- 11 CAN COMMUNICATION
- 11 System Description
- 12 TROUBLE DIAGNOSIS
- 12 Accurate Repair
- 12 INTRODUCTION
- 13 WORK FLOW
- 14 CLARIFY CONCERN
- 14 EXAMPLE OF DIAGNOSIS SHEET
- 16 Schematic
- 17 Wiring Diagram — ABS
- 21 Basic Inspection
- 21 BRAKE PAD INSPECTION
- 21 AND BATTERY INSPECTION
- 21 ABS WARNING LAMP INSPECTION
- 21 Warning Lamp and Indicator Timing
- 22 Control Unit Input/Output Signal Standard
- 22 REFERENCE VALUE FROM CONSULT-II
- 24 CONSULT-II Function
- 24 CONSULT-II FUNCTION APPLICATION
- 25 SELF-DIAGNOSIS
- 27 DATA MONITOR
- 29 ACTIVE TEST
- 31 ITEMS
- 31 Wheel Sensor System Inspection
- 32 Engine System Inspection
- 33 ABS Control Unit Inspection
- 34 Stop Lamp Switch System Inspection
- 35 Inspection
- 36 CAN Communication System Inspection
- 37 TROUBLE DIAGNOSES FOR SYMPTOMS
- 37 ABS Works Frequently
- 38 Unexpected Pedal Action
- 39 Long Stopping Distance
- 39 ABS Does Not Work
- 39 Pedal Vibration or ABS Operation Noise
- 40 tion Switch Is Turned On
- 40 Is Turned On
- 41 WHEEL SENSORS
- 41 Removal and Installation
- 42 SENSOR ROTOR
- 42 Removal and Installation
- 42 REMOVAL
- 42 INSTALLATION
- 43 ACTUATOR AND ELECTRIC UNIT (ASSEMBLY)
- 43 Removal and Installation
- 43 REMOVAL
- 43 INSTALLATION
- 45 PRECAUTIONS
- 45 SIONER
- 45 Precautions for Brake System
- 45 Precautions When Using CONSULT-II
- 45 CHECK POINTS FOR USING CONSULT-II
- 46 Precautions for Brake Control
- 46 Precautions for CAN System
- 47 Wiring Diagrams and Trouble Diagnosis
- 48 PREPARATION
- 48 Special Service Tool
- 48 Commercial Service Tools
- 49 SYSTEM DESCRIPTION
- 49 System Diagram
- 49 ABS Function
- 49 EBD Function
- 49 TCS Function
- 50 Wheel Sensors
- 50 Fail-Safe Function
- 50 ABS/EBD SYSTEM
- 50 TCS SYSTEM
- 51 Hydraulic Circuit Diagram
- 52 CAN COMMUNICATION
- 52 System Description
- 53 TROUBLE DIAGNOSIS
- 53 Accurate Repair
- 53 INTRODUCTION
- 54 WORK FLOW
- 55 CLARIFY CONCERN
- 55 EXAMPLE OF DIAGNOSIS SHEET
- 56 Component Parts and Harness Connector Location
- 57 Schematic
- 58 Wiring Diagram — TCS
- 62 Basic Inspection
- 62 BRAKE PAD INSPECTION
- 62 AND BATTERY INSPECTION
- 62 LAMP INSPECTION
- 62 Warning Lamp and Indicator Timing
- 63 Control Unit Input/Output Signal Standard
- 63 REFERENCE VALUE FROM CONSULT-II
- 65 CONSULT-II Function
- 65 CONSULT-II FUNCTION APPLICATION
- 66 SELF-DIAGNOSIS
- 68 DATA MONITOR
- 70 ACTIVE TEST
- 73 ITEMS
- 73 Wheel Sensor System Inspection
- 74 Engine System Inspection
- 75 ABS/TCS Control Unit Inspection
- 76 Stop Lamp Switch System Inspection
- 77 Inspection
- 78 CAN Communication System Inspection
- 79 TROUBLE DIAGNOSES FOR SYMPTOMS
- 79 ABS Works Frequently
- 80 Unexpected Pedal Action
- 81 Long Stopping Distance
- 81 ABS Does Not Work
- 81 Pedal Vibration or ABS Operation Noise
- 82 tion Switch Is Turned On
- 82 Is Turned On
- 83 Vehicle Jerks During TCS Activation
- 84 WHEEL SENSORS
- 84 Removal and Installation
- 85 SENSOR ROTOR
- 85 Removal and Installation
- 85 REMOVAL
- 85 INSTALLATION
- 86 Removal and Installation
- 86 REMOVAL
- 86 INSTALLATION
- 88 PRECAUTIONS
- 88 SIONER
- 88 Precautions for Brake System
- 88 Precautions When Using CONSULT-II
- 88 CHECK POINTS FOR USING CONSULT-II
- 89 Precautions for Brake Control
- 89 Precautions for CAN System
- 90 Wiring Diagrams and Trouble Diagnosis
- 91 PREPARATION
- 91 Special Service Tool
- 91 Commercial Service Tools
- 92 SYSTEM DESCRIPTION
- 92 System Components
- 92 ABS Function
- 92 EBD Function
- 93 TCS Function
- 93 VDC Function
- 94 Wheel Sensors
- 94 Fail-Safe Function
- 94 ABS/EBD SYSTEM
- 94 VDC/TCS SYSTEM
- 95 Hydraulic Circuit Diagram
- 96 CAN COMMUNICATION
- 96 System Description
- 97 TROUBLE DIAGNOSIS
- 97 Accurate Repair
- 98 WORK FLOW
- 99 CLARIFY CONCERN
- 99 EXAMPLE OF DIAGNOSIS SHEET
- 101 Schematic
- 102 Wiring Diagram — VDC
- 108 Basic Inspection
- 108 BRAKE PAD INSPECTION
- 108 AND BATTERY INSPECTION
- 108 Warning Lamp and Indicator Timing
- 109 Control Unit Input/Output Signal Standard
- 109 REFERENCE VALUE FROM CONSULT-II
- 112 CONSULT-II Function
- 112 CONSULT-II FUNCTION APPLICATION
- 113 SELF-DIAGNOSIS
- 116 DATA MONITOR
- 119 ACTIVE TEST
- 121 ITEMS
- 121 Wheel Sensor System Inspection
- 122 Engine System Inspection
- 123 ABS/TCS/VDC Control Unit Inspection
- 123 Steering Angle Sensor System Inspection
- 126 Inspection
- 128 Stop Lamp Switch System Inspection
- 129 Systems Inspection
- 130 Brake Fluid Level Sensor System Inspection
- 130 CAN Communication System Inspection
- 131 Component Inspection
- 131 VDC OFF SWITCH
- 132 TROUBLE DIAGNOSES FOR SYMPTOMS
- 132 ABS Works Frequently
- 133 Unexpected Pedal Action
- 134 Long Stopping Distance
- 134 ABS Does Not Work
- 134 Pedal Vibration or ABS Operation Noise
- 135 tion Switch Is Turned On
- 135 Is Turned On
- 136 Vehicle Jerks During TCS/VDC Activation
- 137 ON-VEHICLE SERVICE
- 137 Calibration of Yaw Rate/Side/Decel G Sensor
- 139 WHEEL SENSORS
- 139 Removal and Installation
- 140 SENSOR ROTOR
- 140 Removal and Installation
- 140 REMOVAL
- 140 INSTALLATION
- 141 Removal and Installation
- 141 REMOVAL
- 141 INSTALLATION
- 143 STEERING ANGLE SENSOR
- 143 Removal and Installation
- 144 G SENSOR
- 144 Removal and Installation
- 144 REMOVAL
- 144 INSTALLATION